Ferris Industries Lawn Mower 1846197 User Guide

Derby Stallion Oil Cooler Kit  
Installation  
Instructions  
Part No. 1846197  
For all Derby Stallion ZT2354 mowers  
This kit is for installing oil coolers to the  
hydraulic system. This kit should be installed  
when using the Triple Bagger Grass  
Collection System.  
1
2
3
Kit Contents:  
Ref Part No. Qty. Description  
5
7
1
2
3
4
5
6
7
8
9
22467  
2
1
1
1
2
4
8
8
Oil Cooler  
Mount Bracket-Left  
Mount Bracket-Right  
Oil Cooler Mount  
3/8” Hose Fitting  
Hose Clamp  
Bolt, 1/4-20 x 3/4” Torx Head  
Nut, 1/4-20 Nylon Lock  
3/8” Hose, 19” (not shown)  
3/8” Hose, 25” (not shown)  
3/8” Hose, 48” (not shown)  
3/4” Wire Loom, 18” (not shown)  
3/4” Wire Loom, 24” (not shown)  
Long Tie Wrap (not shown)  
Short Tie Wrap (not shown)  
6
1846152  
1846153  
1846154  
22106  
21164  
25299  
4
8
25095  
50860-19 1  
Figure 1. Kit Contents  
10 50860-25 1  
11 50860-48 2  
12 50862-18 1  
12 50862-24 1  
13 21029  
14 21030  
3
1
WARNING  
Before beginning any service work turn off the  
PTO, set the parking brake, turn off the ignition,  
and disconnect the spark plug wire(s).  
REMOVAL & INSTALLATION  
1. Park machine on a flat, level surface and engage the  
parking brake.  
Figure 2. Fitting Orientation  
2. Remove and discard the fuel tank tie bar and the left  
and right mounting brackets. SAVE the mounting  
hardware.  
NOTE: Some oil loss will occur when disconnecting the  
hydraulic hoses. Remove and reconnect as quickly as  
possible and prepare to contain the lost oil.  
3. Remove the split collars from the control cross shaft  
and carefully lift the shaft assembly from the saddles.  
Set the shaft on the ledge of the rear seat support to  
allow for increased access room.  
5. Remove the right return hose and loosen the jam nut  
on the fitting on the pump. Rotate the fitting towards  
the rear of the machine and point it slightly upwards  
(see Figure 2). Tighten the jam nut.  
4. Subassemble the 19” and 25” hose lengths with one  
of the barbed fittings on each hose and the appropri-  
ate length of wire loom. Be sure the barbs are fully  
inserted into the hose end. Applying a few drops of  
oil on the barbs will make the assemble easier.  
6. Install the 19” hose assembly to the fitting on the  
pump and tighten. Leave the free end of the hose  
higher than the reservoir to prevent to hydraulic sys-  
tem from draining.  
1846261  
Rev. 9/2000  
TP 200-7030-00-SL-D  
© Copyright 2000 Ferris Industries. All Rights Reserved.  
1
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Installation Instructions  
1846197  
19. Refill the oil reservoir to the “MAX OIL LEVEL HOT”  
line. Use either Mobil 1, 15W-50 synthetic oil or  
Castrol Syntec 5W-50 oil. DO NOT use conventional  
oils. Make sure area around the reservoir is free of  
dust, dirt, or other debris.  
20. Reinstall the left drive tire and remove the jack  
stands. Lower the seat plate.  
21. Make sure the parking brake is engaged, the control  
handles locked in the “NEUTRALposition and the  
PTO switch is off. Reconnect the spark plug wires.  
22. Start the engine and run it in the slowest throttle  
position. Dismount the machine and raise the seat  
plate.  
23. Carefully watch the oil level in the reservoir while the  
machine in running. The level will initially drop quick-  
ly as the oil coolers are being filled. Do not allow the  
oil level to drop below 50% of the full capacity.  
Figure 6. Tie Wrap Location  
24. With the cap removed, look through the filler neck of  
the oil reservoir and watch for oil flow at the return  
line barbs. Once there is a continuously flow of oil,  
the return side of the hydraulic system has been  
filled. If necessary, fill the oil reservoir to 1/2” below  
the “MAX OIL LEVEL HOT” line.  
25. Replace the oil reservoir cap and lower the seat  
plate.  
© Copyright 2000 Ferris Industries. All Rights Reserved.  
3
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