THE CHOICE OF MOUNTING SITE (Please note the following matters and obtain permission from customer before installation).
FOR SERVICE PERSONNEL ONLY
G
!
!
WARNING
WARNING
G
G
The unit should be mounted at stable, non-vibratory location which
can provide full support to the unit.
The Outdoor unit must be mounted at a location which can sup-
port heavy weight. Otherwise, noise and vibration will increase.
Carefully read through the procedures of proper
installation before starting installation work.
The sales agent should inform customers regarding
the correct operation of installation.
G
!
!
CAUTION
CAUTION
G
G
G
G
G
Do not expose the unit under direct sunshine or rain. Besides, ventilation
must be good and clear of obstruction.
No nearby heat source and no obstruction near the air outlet is
SPLIT UNIT AIR CONDITIONER
INSTALLATION MANUAL
allowed.
G
G
The air blown out of the unit should not point directly to animals or plants.
The clearances of the unit from top, left, right and front are specified in
figure below. At least 3 of the above sides must be open air.
Be sure that the hot air blown out of the unit and noise do not disturb the
neighbourhood.
Do not install at a location where there is flammable gas, steam, oil and
smoke.
The location must be convenient for water drainage.
Place the Outdoor unit and its connecting cord at least 1m away from the
antenna or signal line of television, radio or telephone. This is to avoid
noise interference.
Tools Needed For Installation Work
The clearance distances from top, right and left are specified in
figure below.
The location must be convenient for water drainage and pipe
connection with the Outdoor unit.
To avoid interference from noise please place the unit and its
remote controller at least 1m from the radio, television and inverter
type fluorescent lamp.
To avoid any error in signal transmission from the remote controller,
please put the controller far away from high-frequency machines
and high-power wireless systems.
G
G
G
G
– Screwdriver
Measuring Tape
Knife
+
G
G
G
G
Saw
ø 65mm Power Drill Hexagonal Wrench
Indoor Unit
Outdoor Unit
G
G
Key (
4mm)
Wrench (14, 17, 22mm)
Gas
G
G
G
Leakage Detector
Pipe Cutter
Putty
Vinyl
G
G
RAS-14KH2
RAC-14KH2
G
G
G
G
Tape
Pliers
Flare Tool
The installation height of indoor unit must be 2.3m or more in a
non public area.
G
SAFETY PRECAUTION
Read the safety precautions carefully before operating the unit.
The contents of this section are vital to ensure safety. Please pay special attention to the following sign.
Do not install outdoor unit facing strong wind direction. It may damage the
fan motor.
G
G
Names of Indoor Components
!
The Length of Indoor Unit
Connecting Cord
CAUTION
Figure showing the Installation
of Indoor and Outdoor Unit.
No.
Item
Qty
WARNING ........ Incorrect methods of installation may cause death or serious injury.
CAUTION ......... Improper installation may result in serious consequence.
!
!
The installation height
•
of indoor unit must be
2.3m or more in a non
public area.
Hanger
0.8m
1.5m
1
1
Be sure that the unit operates in proper condition after installation. Explain to customer the proper way of operating
the unit as described in the user’s guide.
Direction of Piping
Screw for Hanger
(4.1x32)
6
1
Horizontally
perpendicular
to the unit
!
WARNING
Holder for Remote
Controller
G
G
G
G
G
Please request your sales agent or qualified technician to install your unit. Water leakage, short circuit or fire may occur if you
do the installation work yourself.
Connection
3
4
Be sure to
completely
seal any
gap with
putty.
There are
4
directions
above 50mm
2
allowed, namely, horizontally
perpendicular to the unit,
vertically down from right,
horizontally out from right and
horizontally out to left.
1
Please observe the instructions stated in the installation manual during the process of installation. Improper installation may
cause water leakage, electric shock and fire.
above 100mm
AAA Size Battery
Make sure that the units are mounted at locations which are able to provide full support to the weight of the units. If not, the
units may collapse and impose danger.
2
2
Don’t form the piping
downward at the left of the unit.
Screw for holder of
Remote Controller
Observe the rules and regulations of the electrical installation and the methods described in the installation manual when
dealing with the electrical work. Use power cables approved by the authorities of your country.
above 100mm
6
Dimension of Mounting Stand
of the Outdoor unit
2,300mm or more
Be sure to use the specified wire for connecting the indoor and outdoor units. Please ensure that the connections are tight
after the conductors of the wire are inserted into the terminals. Improper insertion and loose contact may cause over-heating
and fire.
(3.1x16)
Remote Controller
(unit : mm)
mounting stand
57
1
1
1
G
Please use the specified components for installation work. Otherwise, the units may collapse or water leakage, electric shock
and fire may occur.
Purifying Filter
G
G
Be sure to use the specified piping set for R410A. Otherwise, this may result in broken copper pipes or faults.
6
12
35
4
7
500
124
5
When installing or removing an air conditioner, do not allow air or moisture to remain in the refrigeration cycle. Otherwise,
pressure in the refrigeration cycle may become abnormally high so that a rupture may be caused.
The indoor piping should be
3
insulated with the enclosed
insulation pipe. (If the
insulator is insufficient,
please use commersial
products).
Plug
G
G
G
Be sure to ventilate fully if a refrigerant gas leak while at work. If the refrigerant gas comes into contact with fire, a poisonous
gas may occur.
Holder
8
After completion of installation work, check to make sure that there is no refrigeration gas leakage. If the refrigerant gas leaks
into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.
G The difference in height
between the indoor and
outdoor unit should be
kept max 5m.
G The connecting pipe, no
matter big or small,
should all be insulated
with insulation pipe and
then wrapped with vinyl
tape. (The insulator will
deteriorate if it is not
wrapped with tape).
above 200mm
Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner
technician or electrician. Improper repairs may result in water leakage, electric shock and fire, etc.
above 50mm when
installed on the
Names of Outdoor Components
)
(
above 100mm
ceiling of balcony
No.
Item
Qty
give clearance as
wide as possible
Bush
!
CAUTION
9
2
G
G
A circuit breaker or fuse must be installed. Without a circuit breaker or fuse the danger of electric shock exists.
A main switch with a contact gap of more than 3mm has to be installed in the power supply line to the outdoor unit.
above 100mm
Drain Pipe
above 200mm
The connection of insulated
drain hose.
1
0
1
1
Do not install the unit near a location where there is flammable gas. The outdoor unit may
catch fire if flammable gas leaks around it.
inner diameter ø 16mm
above 700mm
Bush
G
G
Please ensure smooth flow of water when installing the drain hose.
11
Please use insulated drain
hose for the indoor piping
(commercial product).
Piping shall be suitable supported with a maximum spacing of 1m between the supports.
INSTALLATION OF REFRIGERATING PIPES AFTER CONNECTION
1
Installation of Hanger, Wall Penetration and Installation of Protection Pipe
2
Installation of the Indoor Unit
G
The refrigerating pipes should be adjusted to fit into
Drain hose
the hole on the wall and then ready for further
VERTICALLY DOWNWARD PIPING
!
CAUTION
connection.
Preparation
G
The terminals of 2 connected pipes must be covered
with insulator used for terminal connection. Then the
pipes are wrapped with insulation pipe.
Connect the connecting cord after removing electrical
cover. (Refer to “CONNECTION OF POWER CORD”)
After adjustment, fit the connecting cord and pipes
into the space available under the indoor unit. Use
holder to hold them tight.
G
The draining of the water container inside the indoor unit can be done from the left.
Therefore the hanger must be fixed horizontally or slightly tilted towards the side of
drain hose. Otherwise, condensed water may overflow the water container.
Connecting
cord
G
Connect connecting cord.
G
Pull out the pipe, connecting cord and drain hose.
G
G
Pipe
Connecting cords, pipe and
drain hose must be laid
together with Vinyl tape.
Direct Mounting On The Wall
Installation
G
Please use hidden beams in the wall to hold the hanger.
G
The upper part of the Indoor unit is hanged on the hanger.
!
CAUTION
G
The projection at the lower part of the Indoor unit is hooked onto the hanger.
G
200mm
The rubber strap used for
fixing the insulator should
not be tied with great force.
Otherwise, this will damage
heat insulation and causes
water condensation.
125mm
Hanger
Hanger
1
!
Lift the body
of the unit
upwards and
then force it
downwards.
CAUTION
125mm
Refrigerating
Pipe
Please pull the lower part of
the Indoor unit outwards to
check if the unit is hooked
onto the hanger. Improper
installation may cause
vibration and noise.
8
Holder
Insulation pipe (must be wrapped with
vinyl tape at every 120mm).
80mm
45mm
60mm
45mm
115mm
2
G
Holder can be attached at the either of 2 places.
Please select the easier position.
Protection
Pipe
Level
780mm
Pipe
Rubber strap tied with great force
Connecting
Cord
Drain Hose
Projection
Hanger
THE CONNECTION OF REFRIGERATING PIPE DURING THE
INSTALLATION OF INDOOR UNIT
450mm
HOW TO REMOVE INDOOR UNIT
Mark
Preparation To Install Refrigerating Pipes
!
CAUTION
Screw for Hanger
G
Push up the (PUSH) sections at the
G
G
The refrigerating pipes and connecting cord
transform and are attached.
The end of the refrigerating pipes are at locations
marked with “ ꢀ ” symbol.
G
Please fix in the plastic core
after flaring to avoid plastic
chips entering the pipes.
Please use more
than 4 screws.
Line
Weight
bottom of the indoor unit and pull the
bottom plate towards you. Then the
claws are released from the stationary
plate.
Hole for pipe
(The (PUSH) sections are indicated by
2 arrows in the right figure)
Procedures of Installation and Precautions
[Push] mark positions
G
Procedures to fix the hanger.
below
5mm
1.Drill holes on wall.
(As shown below)
2. Push plug into the holes.
(As shown below)
3. Fix the hanger on wall
with 4.1 x 32 screw
(As shown in figure below)
Ceiling
Please bend at a small
radius to form an arc
HORIZONTAL PIPING
Preparation
0.85m
Wall
above 50mm
1
Hanger
Screw
Installation
Plug
Change of Drain Hose and Installation Procedures.
2
G
Exchange the location of drain hose and drain cap during horizontal piping as shown in
Hang the Indoor unit onto the hanger. Use the temporary stand
at the back of the Indoor unit to push its lower part 15cm
forwards.
Place the drain hose through the hole on the wall.
Wrap the refrigerating pipes with insulation pipe after
Projection
figure below. Be sure to plug in the drain hose until the insulating material folds upon itself.
Hook
G
Please use pliers to pull out the drain cap.
32mm
G
Wall
(This is an easier way to remove the drain cap).
4.1 x 32 Screw
G
connecting refrigerating pipe.
G
Connect the connecting cord after removing electrical cover.
(Refer to “Connection of Power Cord”)
After adjustment, the connecting cord and refrigerating pipes
are placed into the space available under the Indoor unit.
G
Procedures to fix the holder of remote control.
1.Drill holes on wall.
(As shown below)
2. Push plug into the holes.
(As shown below)
about 15cm
G
Wall
G
The projection of Indoor unit must hook to the hanger.
3
Remote
Control
Holder
Drain cap
Drain hose
Heat insulation pipe
Protection pipe
Drain hose
Pull this to the front
during the connection
of refrigerating pipes
to ease task.
5
Screw
Connecting
cord
20mm
Plug
Drain cap
Drain hose
Connecting cord
Refrigerating pipe
Please insert
until here
Please insert
until here
Connected section
Holder
Wall Penetration and Installation of Protection Pipe
G
Drill a ø 65mm hole on
3
Installation of Drain Hose
wall which is slightly tilted
towards the outdoor side.
Drill the wall at a small
angle.
Cut the protection pipe
according to the wall
thickness.
Empty gap in the sleeve
of protection pipe should
be completely sealed
with putty to avoid
dripping of rain water into
the room.
Indoor
Outdoor
2 ~ 5mm
!
WARNING
Condensed water may leak out if not inserted properly.
!
CAUTION
Seal with
putty
Be sure that the wire is not
in contact with any metal
in the wall. Please use the
protection pipe as wire
passing through the hollow
part of the wall so as to
prevent the possibility of
damaged by mouse.
Unless it seals completely,
any air with high humidity
flows from outdoor and
any dew may drop.
Seal with
putty
HORIZONTAL & DOWNWARD PIPING – MAKING OPENINGS
!
CAUTION
G
G
G
During horizontal or downward piping, use a knife to cut
openings as shown in figure. Then smoothen the edges of
openings with a file.
Be sure that the
drain hose is not
loosely connected
or bend.
Condensed
water pond
Ditch
Pipe
support
Openings
WALL
Condensed
water pond
Bending
upwards
Protection
pipe
Sleeve of
protection
pipe
You are free to choose the side (left or right) for the installation of drain
hose. Please ensure the smooth flow of condensed water of the Indoor
unit during installation. (Carelessness may result in water leakage.)
!
G
Turn the piping while holding down the lower
portion of pipe-support by hand.
Pull up the pipe after
bending downward
CAUTION
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G
G
G
Please mount the Outdoor unit on stable ground to prevent vibration
and increase of noise level.
Decide the location for piping after sorting out the different types of
pipe available.
When removing side cover, please pull the handle after undoing the
hook by pulling it downward.
1
Preparation of Pipe
3
Removal Of Air From The Pipe And Gas Leakage Inspection
G
Use a pipe cutter to cut the copper pipe.
Procedures of using Vacuum Pump for Air Removal
When the meter reaches - 101KPa
(-76cmHg) during pumping, fully
Trimming tool
As shown in right figure, remove the cap
of valve core. Then, connect the charge
hose. Remove the cap of valve head.
Connect the vacuum pump adapter to
the vacuum pump and connect the
charge hose to the adapter.
tighten the shuttle.
Copper pipe
Meter showing pressure
e (suction
he wall.
Closed
1
2
Lo
Hi
R410A
Manifold valve
se remove side cover
n connecting the piping
connecting cord.
Charge hose
!
CAUTION
Valve
Vacuum
pump
Valve
G
G
Jagged edge will cause leakage.
Point the side to be trimmed downwards during trimming to prevent copper
chips from entering the pipe.
Vacuum pump
adapter
downward
Fully tighten the “Hi” shuttle of the
manifold valve and completely unscrew
the “Lo” shuttle. Run the vacuum pump
for about 10–15 minutes, then completely
tighten the “Lo” shuttle and switch off
the vacuum pump.
G
Before flaring, please put on the flare nut.
Die
Die
A
G
Please use exclusive
tool
When pumping starts, slightly loosen the
flare nut to check of air sucked in. Then
tighten the flare nut.
Copper pipe
CONDENSED WATER DISPOSAL OF OUTDOOR UNIT
ꢀ There are holes on the base of Outdoor unit for condensed
A (mm)
For R410A tool
Outer
Diameter (mm)
Completely unscrew the spindle of the
service valve (at 2 places) in anti-
clockwise direction to allow the flow of
coolant (using Hexagonal Wrench key).
For R22 tool
1.0mm
water to exhaust.
The body of
service valve
0.0
0.0
0.5mm
0.5mm
6.35
9.52
3
4
~
~
ꢀ In order to flow condensed water to the drain, the unit is installed on a
stand or a block so that the unit is 100mm above the ground as shown
figure. Join the drain pipe to one hole.
1.0mm
Cap of
valve core
Hexagonal
Wrench Key
ꢀ At first insert one portion of the hook to the base (Portion A), then pull the
drain pipe in the direction shown by the arrow while inserting the hook
into the base. After installation, check whether the drain pipe cling to the
2
Pipe Connection
Cap of valve head
Remove the charge hose and tighten the
cap of valve head. Check the cap’s
periphery if there is any gas leakage.
The task is then completed.
base firmly.
In case of removing flare nut of an Indoor unit, first remove a nut
of small diameter side, or a seal cap of big diameter side will fly
out. Prevent water from entering into the piping when working.
!
CAUTION
A
Cap of valve head
BASE
G
G
Please be careful when bending the copper pipe.
Screw in manually while adjusting the center. After that, use of torque wrench to
tighten the connection.
11
DRAIN PIPE
BUSH
9
BUSH
Gas Leakage Inspection
10
DRAIN PIPE
Outer
dia.of pipe
Torque N·m
(kgf · cm)
Please use gas leakage detector to check if leakage
occurs at the connection of Flare nut as shown on
the right.
Flare nut
Small dia. side
Large dia. side
6.35 (1/4")
13.7 – 18.6 (140 – 190)
ꢀ When using in cold region, etc.
9.52 (3/8") 34.3 – 44.1 (350 – 450)
In cold region with severe cold climate and heavy snow, water
discharged from heat exchanger freeze on the base surface and this
may affect drainage. In such a region, remove bush on the bottom face
of outdoor unit for better drainage. When using drainpipe, consult our
dealer.
19.6 – 24.5 (200 ~ 250)
19.6 – 24.5 (200 ~ 250)
12.3 – 15.7 (125 ~ 160)
6.35 (1/4")
9.52 (3/8")
Small dia. side
Large dia. side
Valve
head cap
Wrench
Torque
wrench
If gas leakage occurs, further tighten the connection
to stop leakage.
Valve core cap
Wiring Of The Indoor Unit
G
THIS APPLIANCE MUST BE EARTHED.
WARNING
!
G
For wire connection of the Indoor unit, you need to remove low cover and front cover.
Procedures of Wiring
Method to remove front cover.
G
Refer to “FINAL STAGE OF INSTALLATION – How to Remove The Front Cover”.
In case that power is supplied from Indoor Unit
Method to remove the low cover
Indoor Unit
Outdoor Unit
A B C D
Line Cord
L
G
Pull the cover at
remove the cover.
and
in the directions as shown by arrows to
N
A B C D
2.0
AC 220-240V
Connecting Cord
1.6 or 2.0
After remove the screw
and cover, and put the
connecting cords and fix
the cover with screw.
Power line
Control line
30mm
10mm
30mm
10mm
Wiring of The Outdoor Unit
G
Please remove the side cover for wire connection.
Indoor
Unit
G
If you cannot attach the side cover due to the connecting
cord, press the connecting cord in direction to the front
panel to fix it.
Be sure that the hooks of the side cover is fixed in
certainly. Otherwise water leakage may occur and this
causes short circuit or faults.
The connecting cord should not touch to service valve
and pipes. (It becomes high temperature in heating
operation.)
terminal
10mm
70mm
GRN + YEL
G
G
!
WARNING
Strip wires
25mm
25mm
10mm
Outdoor
Unit
10mm
Checking for the electric source and
the voltage range
G
Investigate the power supply capacity and other electrical conditions at
the installation location.
Depending on the model of room air conditioner to be installed, request
the customer to make arrangements for the necessary electrical work
etc.
The electrical work includes the wiring work up the outdoor. In localities
where electrical conditions are poor, use of a voltage regulation is
recommended.
10mm
35mm
GRN + YEL
G
Before installation, the power source must be checked and necessary
wiring work must be completed. To make the wiring capacity proper, use
the wire gauges list below for the lead-in from a pole transformer and for
the wiring from a switch board of fuse box to the main switch and outdoor
unit in consideration of the locked rotor current.
!
WARNING
G
G
G
G
The naked part of the wire core should be 10 mm and fix it to the terminal tightly. Then try to pull the
individual wire to check if the contact is tight. Improper insertion may burn the terminal.
Be sure to use only power cables approved from the authorities in your country. For example in Germany:
Cable type: NYM 3x1.5mm2.
IMPORTANT
Cable length
Wire cross-section
Please refer to the installation manual for wire connection to the terminals of the units. The cabling must
meet the standards of electrical installation.
IMPORTANT
up to 16m
up to 15m
up to 25m
1.6mm2
2.5mm2
4.0mm2
Fuse Capacity
There is an AC voltage drop between the L and N terminals if power is on. Therefore, before servicing,
be sure to remove the plug from the AC outlet or switch off the main switch.
15A time delay fuse
How to Attach the Front Cover
1
Insulation And Maintenance Of Pipe Connection
How to Remove The Front Cover
2
Installation Of Remote Controller
G
The connected terminals should be completely sealed with
heat insulator and then tied up with rubber strap.
Please tie the pipe and power line together with vinyl tape as
shown in the figure showing the installation of Indoor and
Outdoor units. Then fix their position with holders.
To enchance the heat insulation and to prevent water
condensation, please cover the outdoor part of the drain hose
and pipe with insulation pipe.
G
The remote controller can be placed in its holder which is
fixed on wall or beam.
1
2
Check that the drain pan is securely attached.
1
Remove the front panel.
G
Please remove and attach the front panel by both hands.
G
G
To operate the remote controller at its holder, please ensure
that the unit can receive signal transmitted from the controller
at the place where the holder is to be fixed. The unit will beep
when signal is received from the remote controller. The signal
transmission is weaken by the fluorescent light. Therefore,
during the installation of the remote control holder, please
switch on the light, even during day time, to determine the
mounting location of the holder.
After installing the front cover onto the unit, hook three
claws at upper side of the cover securely. Then, push the
center of the front cover to lock the claws.
G
G
3
Tighten the two screws.
Completely seal any gap with putty.
Insulation material for pipe connection
G
After opening the front panel by both hands.
Undo the right arm while pushing it inside.
1
The controller must
be hooked onto the
hook at the lower
Slide the front panel to right as shown in figure. Then
remove while pulling it to front.
Sleeve of
protection pipe
Screw (2 pieces)
part of the holder.
2
Remove the filters.
Putty
4
5
Install the filter.
Push in the remote
controller in the
direction as shown
3
After removing two screws, pull the center of the front
cover towards you and release the claws.
Slide the shafts of the right and left arms on the washable
panel along the steps to insert the shafts into the holes till
they stop. After checking that the shafts are securely
inserted, close the panel.
Holder for
Remote Controller
in figure below.
4
Pull the side faces (lower sections) of the front cover
towards you as shown in the figure and remove the
cover.
Putty
Remote
Controller
Shaft
3
Power Source And Operation Test
Operation Test
Power Source
G
Please ensure that the air conditioner is in normal
operating condition during the operation test.
!
CAUTION
Hole
Step
G
G
G
G
Please use a new socket. Accident may occur due to the use of old
socket because of poor contact.
Please plug in and then remove the plug for 2 – 3 times. This is to
ensure that the plug is completely plugged into the socket.
Keep additional length for the power cord and do not render the
plug under external force as this may cause poor contact.
Do not fix the power cord with U-shape nail.
G
Explain to your customer the proper operation
procedures as described in the user’s manual.
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