50HJ004---007
50HE003---006
Single---Package Rooftop Electric Cooling
Units with Optional Electric Heat
Installation Instructions
TABLE OF CONTENTS
SAFETY CONSIDERATIONS
Page
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install, repair,
or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of
cleaning coils and filters and replacing filters. All other operations
should be performed by trained service personnel. When working
on air-conditioning equipment, observe precautions in the
literature, tags and labels attached to the unit, and other safety
precautions that may apply.
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Step 1--Provide Unit Support . . . . . . . . . . . . . . . . . . . . . .
1
2
ROOF CURB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SLAB MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ALTERNATE UNIT SUPPORT . . . . . . . . . . . . . . . . . 2
Step 2--Field Fabricate Ductwork . . . . . . . . . . . . . . . . . . .
2
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguishers
available for all brazing operations.
Step 3--Install External Trap for Condensate Drain . . . . . . . 2
Step 4--Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . . . . . 4
POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 5 — Make Electrical Connections . . . . . . . . . . . . . . . . 8
FIELD POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . 8
FIELD CONTROL WIRING . . . . . . . . . . . . . . . . . . . . 8
HEAT ANTICIPATOR SETTINGS . . . . . . . . . . . . . . . 8
Step 6 — Adjust Factory-Installed Options . . . . . . . . . . . 29
COBRA™ ENERGY RECOVERY UNITS . . . . . . . 29
Recognize safety information. This is the safety--alert symbol
.
When you see this symbol on the furnace and in
instructions or manuals, be alert to the potential for personal
injury.
Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety--alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced installation,
reliability,or operation.
HUMIDI-MIZER™ ADAPTIVE
DEHUMIDIFICATION SYSTEM . . . . . . . . . . . . . . 29
DISCONNECT SWITCH . . . . . . . . . . . . . . . . . . . . . 29
MANUAL OUTDOOR-AIR DAMPER . . . . . . . . . . 29
CONVENIENCE OUTLET . . . . . . . . . . . . . . . . . . . 29
NOVAR CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . 29
PREMIERLINK™ CONTROL . . . . . . . . . . . . . . . . . 31
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal
injury or death.
OPTIONAL ECONOMI$ER IV AND
ECONOMI$ER2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Before performing service or maintenance operations
on unit, turn off main power switch to unit and install
lockout tag. Ensure electrical service to rooftop unit
agrees with voltage and amperage listed on the unit
rating plate.
ECONOMI$ER IV STANDARD SENSORS . . . . . . 35
ECONOMI$ER IV CONTROL MODES . . . . . . . . . 36
Step 7 — Adjust Evaporator-Fan Speed . . . . . . . . . . . . . . 41
PRE--START--UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
START--UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
START--UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
INSTALLATION
Unit is shipped in the vertical discharge configuration. To convert
to horizontal discharge application, remove duct opening covers.
Using the same screws, install covers on duct openings in
basepan of unit with insulation-side down. Seals around
openings must be tight. (See Fig. 1.)
1
D ALT
DRAIN
HOLE
ROOF CURB
ACCESSORY
UNIT
SIZE
CONNECTOR
PKG. ACCY.
ACCESSORY
POWER
A
B
C
GAS
POWER
CONTROL
1 -2
[356]
2 -0
[610]
CRRFCURB001A01
CRRFCURB002A01
3
3
3
CRBTMPWR001A01
CRBTMPWR002A01
/
[19] NPT
4
/
50HJ004-007
50HE003-006
[19] 4NPT
11/4 [31.7]
1 -911
/
1 -4
13/4
[44.5]
/
/
2
1
1
1
[5511]6 [406]
[12.7]
[12.7]
2
/
2
CRBTMPWR003A01
CRBTMPWR004A01
/
[19] NPT
4
[12.7] NPT
3
/
[19] 4NPT
NOTES:
11/4 [31.7]
1. Roof curb accessory is shipped disassembled.
2. Insulated panels.
3. Dimensions in [ ] are in millimeters.
4. Roof curb: galvanized steel.
5. Attach ductwork to curb (flanges of duct rest
on curb).
6. Service clearance: 4 ft on each side.
7.
Direction of airflow.
8. Connector packages CRBTMPWR001A01
and 002A01 are for thru-the-curb type gas.
Packages CRBTMPWR003A01 and 004A01
are for thru-the-bottom type gas connections.
C06155
Fig. 2 --- Roof Curb Details
3
Step 4 —Rig and Place Unit
Inspect unit for transportation damage, and file any claim with
transportation agency. Keep unit upright and do not drop.
Spreader bars are not required if top crating is left on unit, and
rollers may be used to move unit across a roof. Level by using
unit frame as a reference. See Table 1, 2 and Fig. 6 for additional
information. Operating weight is shown in Table 1, 2 and Fig. 6.
Lifting holes are provided in base rails as shown in Fig. 7. Refer
to rigging instructions on unit.
CONDENSATE PAN (SIDE VIEW)
HORIZONTAL
DRAIN OUTLET
!
WARNING
DRAIN PLUG
PERSONAL INJURY AND PROPERTY DAMAGE
HAZARD
NOTE: Drain plug is shown in factory-installed position.
C06003
Failure to follow this warning could result in personal
injury, death and property damage.
Fig. 4 --- Condensate Drain Connection
All panels must be in place when rigging and lifting.
Positioning
Maintain clearance around and above unit to provide minimum
distance from combustible materials, proper airflow, and service
access. (See Fig. 7, 8 and 9.)
Position unit on roof curb so that the following clearances are
1
maintained: / in. clearance between the roof curb and the base
4
rail inside the front and rear, 0.0 in. clearance between the roof
curb and the base rail inside on the duct end of the unit. This will
result in the distance between the roof curb and the base rail
inside on the condenser end of the unit being approximately
equal to Fig. 2, section C-C.
Do not install unit in an indoor location. Do not locate unit air
inlets near exhaust vents or other sources of contaminated air.
NOTE: Trap should be deep enough to offset maximum unit static
difference. A 4-in. trap is recommended.
C06004
Fig. 5 --- Condensate Drain Piping Details
Although unit is weatherproof, guard against water from higher
level runoff and overhangs.
After unit is in position, remove polyethylene shipping wrapper
and top crating.
MAXIMUM ALLOWABLE
DIFFERENCE (in.)
A-B
B-C
A-C
0.5
1.0
1.0
C06110
Fig. 3 --- Unit Leveling Tolerances
4
NOTES:
1. Place unit on curb as close as possible to the duct end.
2. Dimension in ( ) is in millimeters.
3. Hook rigging shackles through holes in base rail as shown in detail "A." Holes in base rails are centered around the unit center of gravity. Use wooden
top skid when rigging to prevent rigging straps from damaging unit.
4. Weights include base unit without economizer. See Table 1 for unit operating weights with accessory economizer.
5. Weights include base unit without the Humidi-MiZerTM adaptive dehumidification system. See Table 1 for unit operating weights with the
Humidi-MiZer system.
C06111
Fig. 6 --- Rigging Details
OPERATING
WEIGHT
DIMENSIONS
“B”
UNIT
50HE
“A”
“C”
“C”
lb
kg
in.
mm
1872
1872
1872
1872
in.
mm
in.
mm
847
847
847
847
003
004
005
006
435
445
465
520
197
202
211
236
73.69
73.69
73.69
73.69
35.50
35.50
35.50
35.50
902
902
902
902
33.31
33.31
33.31
33.31
OPERATING
WEIGHT
DIMENSIONS
“B”
UNIT
50HJ
“A”
lb
kg
in.
mm
1872
1872
1872
1872
in.
mm
902
902
902
902
in.
mm
847
847
847
847
004
005
006
007
530
540
560
635
240
245
254
288
73.69
73.69
73.69
73.69
35.50
35.50
35.50
35.50
33.31
33.31
33.31
33.31
!
WARNING
PERSONAL INJURY AND PROPERTY DAMAGE
HAZARD
Failure to follow this warning could result in personal
injury, death and property damage.
All panels must be in place when rigging and lifting.
C06208
Fig. 7 --- Roof Curb Alignment
5
6
7
Step 5 —Make Electrical Connections
NOTE: For wire runs up to 50 ft, use no. 18 AWG (American
Wire Gauge) insulated wire (35_C minimum). For 50 to 75 ft, use
no. 16 AWG insulated wire (35_C minimum). For over 75 ft, use
no. 14 AWG insulated wire (35_C minimum). All wire larger
than no. 18 AWG cannot be directly connected to the thermostat
and will require a junction box and splice at the thermostat.
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death,
1. Connect thermostat wires to screw terminals of lowvoltage
terminal board.
Unit cabinet must have an uninterrupted, unbroken
electrical ground to minimize the possibility of personal
injury if an electrical fault should occur. This ground may
consist of electrical wire connected to unit ground lug in
control compartment, or conduit approved for electrical
ground when installed in accordance with NEC (National
Electrical Code), ANSI/NFPA (National Fire Protection
Association), latest edition, and local electrical codes. Do
not use gas piping as an electrical ground.
2. Pass the control wires through the hole provided in the
control box.
3. Some models may be equipped with a raceway built into
the corner post on the left side of control box (See Fig.
13.) This raceway provides the required clearance between
high--voltage and low voltage wiring. For models without
a raceway, ensure to provide the NEC required clearance
between high--voltage and low--voltage wiring.
Heat Anticipator Settings
Set heat anticipator settings at 0.8 amp for first stage and 0.3 for
second stage heating.
Field Power Supply
All units except 208/230-v units are factory wired for the voltage
shown on the nameplate. If the 208/230-v unit is to be connected
to a 208-v power supply, the transformer must be rewired by
disconnecting the black wire from the 230-v 1/4--in. terminal on
the transformer and connecting it to the 200-v 1/4--in. terminal
from the transformer.
R
G
COOL STAGE 1
FAN
Y1/W2
G
Y1
HEAT STAGE 1
COOL STAGE 2
HEAT STAGE 2
24 VAC HOT
W/W1
Y/Y2
O/W2
R
WIRE
Y2
CONNECTIONS
TO
W1
W2
C
LOW-VOLTAGE
SECTION
24 VAC COM
N/A
C
Refer to unit label diagram for additional information. Pigtails
are provided for field service. Use factory-supplied splices or UL
(Underwriters’ Laboratories) approved copper connector.
IPD/X
OUTDOOR AIR
SENSOR
S1
S2
When installing units, provide a disconnect per NEC.
THERMOSTAT DIPSWITCH SETTINGS
ON
All field wiring must comply with NEC and local
requirements.
OFF
B
C
D
A
LEGEND
Field Wiring
Install field wiring as follows:
NOTE: Underlined letter indicates active thermostat output when
configured for A/C operation.
1. Install conduit through side panel openings. For units
without electric heat, install conduit between disconnect
and control box.
C06008
Fig. 10 --- Low--Voltage connections With or
Without Economizer or Two--Position Damper
2. Install power lines to terminal connections as shown in
Fig. 12.
3. For units with electric heat, refer to Accessory Electric
Heat Installation Instructions.
THERMOSTAT CONTROL
CONNECTION
BOARD
CONTROL
CONNECTION
BOARD
During operation, voltage to compressor terminals must bewithin
range indicated on unit nameplate (also see Table 3 and 4). On
3--phase units, voltages between phases must be balanced within
2% and the current within 10%. Use the formula shown in Table
3 and 4, Note 2, to determine the percentage of voltage
imbalance. Operation on improper line voltage or excessive phase
imbalance constitutes abuse and may cause damage to electrical
components. Such operation invalidates any applicable Carrier
warranty.
24 VAC
RMTOCC
CMPSAFE
FSD
R
G
R
R
Y1
Y2
W1
W2
G
Y1
Y2
W1
W2
G
Y2
W1
SFS
NOT USED
NOTE: If accessory thru-the-bottom connections and roof curb
are used, refer to the Thru-the-Bottom Accessory Installation
Instructions for information on wiring the unit.
C
X
C
X
C
X
C
C06009
Field Control Wiring
Fig. 11 --- Low--Voltage Connections
(Units with PremierLinkt Controls)
Install
a
Carrier-approved accessory thermostat assembly
according to installation instructions included with the accessory.
Locate thermostat assembly on a solid wall in the conditioned
space to sense average temperature in accordance with thermostat
installation instructions.
Route thermostat cable or equivalent single leads of colored wire
from subbase terminals through connector on unit to low-voltage
connections (shown in Fig. 10 and 11).
8
Table 1—Physical Data 50HJ
BASE UNIT 50HJ
004
005
006
007
NOMINAL CAPACITY
OPERATING WEIGHT (lb)
Unit
Humidi-MiZer™ Adaptive Dehumidification System
EconoMi$er IV
Roof Curb
COMPRESSOR
Quantity
Oil (oz)
REFRIGERANT TYPE
Expansion Device
Operating Charge (lb-oz)
Standard Unit
Unit With Humidi-Mizer Adaptive Dehumidification System
CONDENSER FAN
Quantity...Diameter (in.)
Nominal Cfm
Motor Hp...Rpm
Watts Input (Total)
CONDENSER COIL
Rows...Fins/in.
Total Face Area (sq ft)
EVAPORATOR COIL
Standard Unit
3
4
5
6
435
15
50
445
23
50
465
25
50
540
29
50
115
115
115
115
Scroll
R-22
1
42
1
53
1
50
1
60
Acutrol™ Metering Device
5-8
12-5
10-2
18-8
10-0
20-5
12- 8
23-14
Propeller
1...22
3500
/8...825
180
1...22
3500
/8...825
1...22
4100
/ ...1100
1...22
4100
/ ...1100
1
1
1
1
4
4
180
320
320
Enhanced Copper Tubes, Aluminum Lanced Fins
1...17
14.6
2...17
16.5
2...17
16.5
2...17
21.3
Enhanced Copper Tubes, Aluminum Double-Wavy Fins
Rows...Fins/in.
2...15
5.5
2...15
5.5
4...15
5.5
4...15
7.3
Total Face Area (sq ft)
Unit with Humidi-Mizer Adaptive Dehumidification System
Rows...Fins/in.
Total Face Area (sq ft)
EVAPORATOR FAN
Quantity...Size (in.)
Nominal Cfm
1...17
3.9
2...17
3.9
2...17
3.9
2...17
5.2
Centrifugal Type, Belt Drive
1...10 x 10
1200
1.20
2.40
48
1...10 x 10
1600
1.20
2.40
48
1...10 x 10
2000
1.30/2.40*
2.90
1...10 x 10
2400
2.40
2.90
56
Maximum Continuous Bhp
Std
Hi-Static
Std
Hi-Static
Std
Hi-Static
Motor Frame Size
Fan Rpm Range
56
56
56
56
56
680-1044
1075-1455
Ball
770-1185
1075-1455
Ball
2100
1.9/2.9
1035-1460/1035---1460*
1120-1585
1300-1685
Ball
2100
2.4/3.4
1300-1685
Ball
2100
Motor Bearing Type
Maximum Fan Rpm
Motor Pulley Pitch Diameter A/B (in.)
2100
Std
Hi-Static
Std
Hi-Static
Std
Hi-Static
Std
Hi-Static
1.9/2.9
2.8/3.8
2.4/3.4
2.8/3.8
3.4/4.4
3.4/3.4
1/
1
5
5
5
7
Nominal Motor Shaft Diameter (in.)
Fan Pulley Pitch Diameter (in.)
Belt — Type...Length (in.)
/
/
/
/
/
2
8
2
8
8
8
8
5
/
7/
8
4.5
4.5
1...A...36
1...A...39
4.0
4.5
1...A...36
1...A...39
4.0
4.5
1....4...40
1...A...40
3.7
4.5
1...A...38
1...A...40
Pulley Center Line Distance (in.)
10.0-12.4
10.0-12.4
14.7-15.5
14.7-15.5
Std
Hi-Static
Std
Hi-Static
Std
Hi-Static
Std
Hi-Static
Speed Change per Full Turn of
65
65
5
70
65
5
75
60
6
95
60
5
Movable Pulley Flange (rpm)
Movable Pulley Maximum Full
Turns from Closed Position
Factory Setting — Full Turns Open
6
6
5
5
3
3
3
3
1
1
1
1
3 /
3 /
3 /
3 /
2
2
2
2
Factory Speed Setting (rpm)
826
936
1248
1304
1233
1233
1396
1396
5
5
5
5
Fan Shaft Diameter at Pulley (in.)
HIGH-PRESSURE SWITCH (psig)
Standard Compressor Internal Relief
Cutout
/
/
/
/
8
8
8
8
450 ± 50
428
320
Reset (Auto.)
LOSS-OF-CHARGE/LOW-PRESSURE
SWITCH (Liquid LIne) (psig)
Cutout
Reset (Auto.)
FREEZE PROTECTION THERMOSTAT
Opens (F)
Closes (F)
OUTDOOR-AIR INLET SCREENS
RETURN-AIR FILTERS
Quantity...Size (in.)
7 ± 3
22 ± 5
30
45
Cleanable. Screen quantity and size varies with option selected.
Throwaway
2...16 x 25 x 2
2...16 x 16 x 2
LEGEND
Bhp — Brake Horsepower
*Single phase/three phase.
9
Table 2—Physical Data 50HE
BASE UNIT 50HE
003
004
005
006
NOMINAL CAPACITY
OPERATING WEIGHT (lb)
Unit
Humidi-MiZer™ Adaptive Dehumidification System
EconoMi$er IV
Roof Curb
COMPRESSOR
Quantity
Oil (oz)
REFRIGERANT TYPE
Expansion Device
Operating Charge (lb-oz)
Standard Unit
Unit With Humidi-Mizer Adaptive Dehumidification System
CONDENSER FAN
Quantity...Diameter (in.)
Nominal Cfm
Motor Hp...Rpm
Watts Input (Total)
CONDENSER COIL
Rows...Fins/in.
Total Face Area (sq ft)
EVAPORATOR COIL
Standard Unit
2
3
4
5
435
13
50
445
15
50
465
23
50
635
25
50
115
115
115
115
Scroll
1
25
1
42
1
56
1
53
R-22
Acutrol™ Metering Device
5 --- 3
10 --- 2
7 --- 11
14 --- 0
8 --- 8
14---13
Propeller
1...22
12---11
21 --- 0
1...22
3000
/8...825
180
1...22
3500
/8...825
180
1...22
4100
/ ...1100
3500
/8...825
180
1
1
1
1
4
320
Enhanced Copper Tubes, Aluminum Lanced Fins
1...17
14.6
1...17
14.6
2...17
16.5
2...17
16.5
Enhanced Copper Tubes, Aluminum Double-Wavy Fins
Rows...Fins/in.
2...15
4.2
2...15
5.5
2...15
5.5
4...15
5.5
Total Face Area (sq ft)
Unit with Humidi-Mizer Adaptive Dehumidification System
Rows...Fins/in.
Total Face Area (sq ft)
EVAPORATOR FAN
Quantity...Size (in.)
Nominal Cfm
1...17
3.5
1...17
3.9
2...17
3.9
2...17
3.9
Centrifugal Type, Belt Drive
1...10 x 10
800
0.58
1...10 x 10
1200
1.20
2.40
48
56
1620
680-1044
1075-1455
Ball
1...10 x 10
1600
1.20
2.40
48
56
1620
770-1185
1075-1455
Ball
1...10 x 10
2000
1.30/2.40*
2.90
48/56*
56
1725
1035-1460
1300-1685
Ball
2100
2.4/3.4
Maximum Continuous Bhp
Std
Hi-Static
Std
Motor Frame Size
48
Hi-Static
Motor Rpm
Fan Rpm Range
1620
400-1000
Std
Hi-Static
Motor Bearing Type
Maximum Fan Rpm
Motor Pulley Pitch Diameter A/B (in.)
Ball
1620
2.4/3.2
2100
2100
1.9/2.0
Std
Hi-Static
Std
Hi-Static
Std
Hi-Static
Std
Hi-Static
1.9/2.9
2.8/3.8
2.8/3.8
3.4/4.4
5
7
1/
1
5
5
5
Nominal Motor Shaft Diameter (in.)
Fan Pulley Pitch Diameter (in.)
Belt — Type...Length (in.)
/
/
/
/
/
/
8
8
2
8
2
8
8
8
5
/
4.0
4.5
1...A...36
4.5
4.5
1...A...36
1...A...39
4.0
4.0
1...A...36
1...A...39
4.0
4.5
1....4...40
1...A...40
Pulley Center Line Distance (in.)
10.0---12.4
60
10.0-12.4
10.0-12.4
14.7-15.5
Std
Hi-Static
Std
Hi-Static
Std
Hi-Static
Std
Hi-Static
Speed Change per Full Turn of
65
65
5
70
65
5
75
60
6
Movable Pulley Flange (rpm)
Movable Pulley Maximum Full
Turns from Closed Position
Factory Setting — Full Turns Open
5
3
6
6
5
3
3
3
1
1
1
3 /
3 /
3 /
2
2
2
Factory Speed Setting (rpm)
756
5
826
936
1248
1233
1233
1396
5
5
5
Fan Shaft Diameter at Pulley (in.)
HIGH-PRESSURE SWITCH (psig)
Standard Compressor Internal Relief
Cutout
/
/
/
/
8
8
8
8
450 ± 50
428
320
Reset (Auto.)
LOSS-OF-CHARGE/LOW-PRESSURE
SWITCH (Liquid LIne) (psig)
Cutout
Reset (Auto.)
FREEZE PROTECTION THERMOSTAT
Opens (F)
Closes (F)
OUTDOOR-AIR INLET SCREENS
RETURN-AIR FILTERS
Quantity...Size (in.)
7 ± 3
22 ± 5
30
45
Cleanable. Screen quantity and size varies with option selected.
Throwaway
2...16 x 25 x 2
LEGEND
***These units do NOT meet the California low NOx requirements.
†††California SCAQMD compliant low NO models have combustion products that are
x
Bhp — Brake Horsepower
controlled to 40 nanograms per joule or less.
*Single phase/three phase.
10
208/230-3-60
460-3-60
(SIZES 006 AND 007)
208/230-1-60
575-3-60
(SIZES 004 AND 005)
575-3-60
(SIZES 006 AND 007)
460-3-60
(SIZES 004 AND 005)
208/230-3-60
(SIZES 004 AND 005)
LEGEND
— Contactor
C
COMP — Compressor
IFC
NEC
TB
— Indoor (Evaporator) Fan Contactor
— National Electrical Code
— Terminal Block
C06158
Fig. 12 --- Power Wiring Connections
LOW VOLTAGE
CONNECTIONS
INTEGRATED GAS UNIT
CONTROLLER (IGC)
C06125
Fig. 13 --- Field Control Wiring Raceway
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Step 6 —Adjust Factory-Installed Options
Cobra™ Energy Recovery Units
To install Thermidistat device:
1. Route Thermidistat cable through hole provided in unit
control box.
Please refer to the supplement provided for information on
installing and operating the factory optional COBRA Energy
Recovery Units. These units are equipped with a factory--installed
energy recovery unit and have different installation and operation
procedures than the standard unit.
2. Some models may be equipped with a raceway built into
the corner post on the left side of control box (See Fig.
13.) This raceway provides the required clearance between
high--voltage and low voltage wiring. For models without
a raceway, ensure to provide the NEC required clearance
between high--voltage and low--voltage wiring.
Humidi--Mizer™ Adaptive Dehumidification
System
3. A field-supplied relay must be installed between the
thermidistat and the Humidi-Mizer circuit (recommended
relay: HN612KK324). (See Fig. 17.) The relay coil is
connected between the DEHUM output and C (common)
of the unit. The relay controls the Humidi-MiZer solenoid
valve and must be wired between the Humidi-MiZer fuse
and the low-pressure switch. Refer to the installation
instructions included with the Carrier Light Commercial
Thermidistat device for more information.
Humidi--MiZer system operation can be controlled by field
installation of a Carrier--approved humidistat. (See Fig. 14.)
NOTE: A light commercial Thermidistat™ device (Fig. 15) can
be used instead of the humidistat if desired. The Thermidistat
device includes a thermostat and a humidistat. The humidistat is
normally used in applications where a temperature sensor is
already provided (units with PremierLink™ control).
Disconnect Switch
The optional disconnect switch is non--fused. The switch has the
capability of being locked in place for safety purposes.
Manual Outdoor Damper
The outdoor--air hood and screen are attached to the basepan at
the bottom of the unit for shipping.
Assembly:
1. Determine quantity of ventilation required for building.
Record amount for use in Step 8.
2. Remove and save outdoor air opening panel and screws.
(See Fig. 18.)
% RELATIVE HUMIDITY
3. Remove evaporator coil access panel. Separate hood and
screen from basepan by removing the 4 screws securing
them. Save all screws.
C06126
Fig. 14 --- Accessory Field--Installed Humidistat
4. Replace evaporator coil access panel.
5. Place hood on front of outdoor air opening panel. See
Fig. 19 for hood details. Secure top of hood with the
4 screws removed in Step 3. (See Fig. 20.)
6. Remove and save 6 screws (3 on each side) from sides of
the manual outdoor-air damper.
7. Align screw holes on hood with screw holes on side of
manual outdoor-air damper. (See Fig. 19 and 20.) Secure
hood with 6 screws from Step 6.
8. Adjust minimum position setting of the damper blade by
adjusting the manual outdoor-air adjustment screws on the
front of the damper blade. (See Fig. 18.) Slide blade
vertically until it is in the appropriate position determined
by Fig. 21. Tighten screws.
C06127
9. Remove and save screws currently on sides of hood.
Insert screen. Secure screen to hood using the screws. (See
Fig. 20.)
Fig. 15 --- Light Commercial thermidistat Device
To install the humidistat:
Convenience Outlet
1. Route humidistat cable through hole provided in unit
control box.
An optional convenience outlet provides power for rooftop use.
For maintenance personnel safety, the convenience outlet power
is off when the unit disconnect is off. Adjacent unit outlets may
be used for service tools.
2. Some models may be equipped with a raceway built into
the corner post on the left side of control box (See Fig.
13.) This raceway provides the required clearance between
high--voltage and low voltage wiring. For models without
a raceway, ensure to provide the NEC required clearance
between high--voltage and low--voltage wiring.
Novar Controls
Optional Novar controls (ETM 3051) are available for
replacement or new construction jobs.
3. Use a wire nut to connect humidistat cable into low-
voltage wiring as shown in Fig. 16.
29
LEGEND
CB
—
—
—
—
—
—
—
—
Circuit Breaker
Terminal (Unmarked)
Splice
CR
Cooling Relay
DHR
DSV
HR
LPS
LSV
LTLO
Dehumidify Relay
Discharge Solenoid Valve
Heater Relay
Low Pressure Switch
Liquid Solenoid Valve
Low Temperature Lockout
Factory Wiring
Field Control Wiring
Field Power Wiring
Field Splice
C06128
Fig. 16 --- Typical Humidi--MiZert Adaptive Dehumidification System
Humidistat Wiring (208/230--V Unit Shown)
LCT
ROOF TOP UNIT
R
C
R
C
Y1
Y2
G
Y1
Y2
G
W1
W2
W1
W2
DEHUM
OC
CB
R1
R1
3.2 AMPS
PINK
PINK
RED
24V
TSTATWIRES
LEGEND
LTLO
PINK
FROM
HUMIDI-MIZER SYSTEM
LLSV
CB
— Circuit Breaker
LCT — Light Commercial Thermidistat™ Device
LLSV — Liquid Line Solenoid Valve
LTLO — Low Temperature Lockout
HUMIDI-MIZER SYSTEM
C06129
Fig. 17 --- Typical Rooftop Unit with Humidi--Mizer
Adaptive Dehumidification System with Thermidistat Device
OUTDOOR
AIR OPENING
PANEL
3 SCREWS
(SIDE)
C06130
Fig. 18 --- Damper Panel with Manual Outdoor--Air
Damper Installed
C06013
Fig. 19 --- Outdoor--Air Hood Details
30
Install the Supply Air Temperature (SAT) Sensor
When the unit is supplied with a factory--mounted PremierLink
control,
the
supply--air
temperature
(SAT)
sensor
(33ZCSENSAT) is factory--supplied and wired. The wiring is
routed from the PremierLink control over the control box,
through a grommet, into the fan section, down along the back
side of the fan, and along the fan deck over to the supply--air
opening.
The SAT probe is wire--tied to the supply--air opening (on the
horizontal opening end) in its shipping position. Remove the
sensor for installation. Re--position the sensor in the flange of the
supply--air opening or in the supply air duct (as required by local
codes). Drill or punch a 1/2--in. hole in the flange or duct. Use
two field--supplied, self--drilling screws to secure the sensor probe
in a horizontal orientation.
C06131
Fig. 20 --- Outdoor--Air Damper With
NOTE: The sensor must be mounted in the discharge airstream
downstream of the cooling coil and any heating devices. Be sure
the probe tip does not come in contact with any of the unit or heat
surfaces.
Hood Attached
Outdoor Air Temperature Sensor (OAT)
When the unit is supplied with a factory-mounted PremierLink
control, the outdoor-air temperature sensor (OAT) is
factory-supplied and wired.
Install the Indoor Air Quality (CO ) Sensor
2
Mount the optional indoor air quality (CO ) sensor according to
2
manufacturer specifications.
A separate field-supplied transformer must be used to power the
CO sensor.
2
Wire the CO sensor to the COM and IAQI terminals of J5 on the
2
PremierLink controller. Refer to the PremierLink Installation,
Start-up, and Configuration Instructions for detailed wiring and
configuration information.
Enthalpy Sensors and Control
The enthalpy control (HH57AC077) is supplied as
a
field-installed accessory to be used with the EconoMi$er2
damper control option. The outdoor air enthalpy sensor is part of
the enthalpy control. The separate field-installed accessory return
air enthalpy sensor (HH57AC078) is required for differential
enthalpy control.
C06132
Fig. 21 --- Outdoor--Air Damper Position Setting
NOTE: The enthalpy control must be set to the “D” setting for
differential enthalpy control to work properly.
Premierlink™ Control
The PremierLink controller is compatible with Carrier Comfort
NetworkR (CCN) devices. This control is designed to allow
users the access and ability to change factory--defined settings,
thus expanding the function of the standard unit control board.
Carrier’s diagnostic standard tier display tools such as
Navigatort or Scrolling Marquee can be used with the
PremierLink controller.
The enthalpy control receives the indoor and return
enthalpy from the outdoor and return air enthalpy sensors and
provides a dry contact switch input to the PremierLink controller.
Locate the controller in place of an existing economizer controller
or near the actuator. The mounting plate may not be needed if
existing bracket is used.
A closed contact indicates that outside air is preferred to the
return air. An open contact indicates that the economizer should
remain at minimum position.
The PremierLink controller (see Fig. 22 and 23) requires the use
of a Carrier electronic thermostat or a CCN connection for time
broadcast to initiate its internal timeclock. This is necessary for
broadcast of time of day functions (occupied/unoccupied). No
sensors are supplied with the field--mounted PremierLink control.
The factory--installed PremierLink control includes only the
supply--air temperature (SAT) sensor and the outdoor air
temperature (OAT) sensor as standard. An indoor air quality
(CO2) sensor can be added as an option. Refer to Table 5 for
sensor usage. Refer to Fig. 24 for PremierLink controller wiring.
The PremierLink control may be mounted in the control panel or
an area below the control panel.
Outdoor Air Enthalphy Sensor/Enthalpy Controller
(HH57AC077)
To wire the outdoor air enthalpy sensor, perform the following (See
Fig. 25 and 26):
NOTE: The outdoor air sensor can be removed from the back of
the enthalpy controller and mounted remotely.
NOTE: PremierLink controller versions 1.3 and later are shipped
in Sensor mode. If used with a thermostat, the PremierLink
controller must be configured to Thermostat mode.
31
Table 5—PremierLink™ Sensor Usage
OUTDOOR AIR
TEMPERATURE SENSOR
RETURN AIR
TEMPERATURE SENSOR
OUTDOOR AIR
ENTHALPY SENSOR
RETURN AIR
ENTHALPY SENSOR
APPLICATION
Dry Bulb
Temperature with
PremierLink*
(PremierLink
requires 4-20 mA
Actuator)
In c lu d e d ---
—
—
—
—
CRTEMPSN001A00
Differential Dry Bulb
Temperature with
PremierLink*
R e q u ir e d ---
33ZCT55SPT
or Equivalent
In c lu d e d ---
CRTEMPSN001A00
—
—
(PremierLink
requires 4-20 mA
Actuator)
Single Enthalpy with
PremierLink*
R e q u ir e d ---
HH57AC077
or Equivalent
In c lu d e d ---
Not Used
(PremierLink
—
—
requires 4-20 mA
Actuator)
Differential Enthalpy
with PremierLink*
(PremierLink
requires 4-20 mA
Actuator)
R e q u ir e d ---
HH57AC077
or Equivalent
R e q u i r e d ---
HH57AC078
or Equivalent
In c lu d e d ---
Not Used
*PremierLink control requires Supply Air Temperature sensor 33ZCSENSAT and Outdoor Air Temperature sensor CRTEMPSN001A00
— Included with factory-installed PremierLink control; field-supplied and field-installed with field-installed PremierLink control.
NOTES:
1. CO Sensors (Optional):
2
33ZCSENCO2 — Room sensor (adjustable). Aspirator box is required for duct mounting of the sensor.
33ZCASPCO2 — Aspirator box used for duct-mounted CO room sensor.
2
33ZCT55CO2 — Space temperature and CO room sensor with override.
2
33ZCT56CO2 — Space temperature and CO room sensor with override and set point.
2
2. All units include the following Standard Sensors:
Outdoor-Air Sensor — 50HJ540569 — Opens at 67_F, closes at 52_F, not adjustable.
Mixed-Air Sensor — HH97AZ001 — (PremierLink control requires Supply Air Temperature sensor 33ZCSENSAT
and Outdoor Air Temperature Sensor CRTEMPSN001A00)
Compressor Lockout Sensor — 50HJ540570 — Opens at 35_F, cl oses at 50_F.
C06016
Fig. 22 --- PremierLink Controller
32
PREMIERLINK
CONTROL
HINGED
DOOR
PANEL
C06017
Fig. 23 --- PremierLinktController (Installed)
BLK
VIO
RED
HK50AA039
TB - 2
SAT
BLU
PNK
PNK
VIO
BRN
7
6
7
6
BLK
BLU
1
BRN
ORN
PNK
VIO
PremierLink
2
3
BRN
BLK
OAT
BRN
BRN
RED
BLU
11
10
8
Space Temp./ Set
Point Adjustment
11
10
8
BRN
RED
4
5
6
YEL
BLU
GRN
YEL
BLU
2
Indoor Air
Quality Sensor
2
BRN
BLU
ORN
WHT
3
4
1
3
4
1
7
8
PNK
GRA
GRA
BLK
Outdoor Air
Quality Sensor
J7
PP/MP
J9
0-20 mA
J8
Relays
J2
COMMS
J1
PWR
RED
BLU
Power Exhaust/Energy Recycler
GRA
ORN
PNK
5
5
TB - 3
PNK
PNK
WHT GRA
ORN ORN
BRN
YEL
ORN
RED
9
RMTOCC
9
GRN
YEL
1
2
3
GRA
BLK
TB - 1
RED
WHT
12
12
CMPSAFE
FSD
1
R
RED
GRA
BLU
2
3
Y1
TR1
TR
WHT
SFS
4
5
6
Y2
ORN
+
3
SR
2
PNK
RED
4
5
6
W1
ORN
PNK
GRAY
GRAY
W2
G
OUTDOOR AIR
ENTHALPY SENSOR
CCN
7
8
WHT
BLK
WHT
Comm.
BLK
7
8
C
Economi$er2
4 - 20mA
RED
BRN
X
+
S
LEGEND
COMMS — Communications
RTU Terminal
Board
RETURN AIR
ENTHALPY
SENSOR
OAT
PWR
RTU
SAT
TB
—
—
—
—
—
Outdoor Air Temperature Sensor
Power
RED
BRN
Rooftop Unit
Supply Air Temperature Sensor
Terminal Block
C06018
Fig. 24 --- Typical PremierLink Control Wiring
33
1. Use a 4-conductor, 18 or 20 AWG cable to connect the
enthalpy control to the PremierLink™ controller and
power transformer.
HH57AC077
ENTHALPY
CONTROL AND
OUTDOOR AIR
ENTHALPY SENSOR
BRACKET
2. Connect the following 4 wires from the wire harness
located in rooftop unit to the enthalpy controller:
a. Connect the BRN wire to the 24 vac terminal (TR1) on
enthalpy control and to pin 1 on 12-pin harness.
b. Connect the RED wire to the 24 vac GND terminal (TR)
on enthalpy sensor and to pin 4 on 12-pin harness.
HH57AC078 ENTHALPY
SENSOR (USED WITH
ENTHALPY CONTROL
FOR DIFFERENTIAL
c. Connect the GRAY/ORN wire to J4-2 on PremierLink
controller and to terminal (3) on enthalpy sensor.
C7400A1004
ENTHALPY OPERATION)
+
d. Connect the GRAY/RED wire to J4-1 on PremierLink
controller and to terminal (2) on enthalpy sensor.
NOTE: If installing in a Carrier rooftop, use the two gray wires
provided from the control section to the economizer to connect
PremierLink controller to terminals 2 and 3 on enthalpy sensor.
MOUNTING PLATE
Return Air Enthalphy Sensor
Mount the return-air enthalpy sensor (HH57AC078) in the
return-air duct. The return air sensor is wired to the enthalpy
controller (HH57AC077). The outdoor enthalpy changeover set
point is set at the controller.
ENTHALPY CONTROLLER
(OUTDOOR
AIR
ENTHALPY
SENSOR)
S
+
RED
BRN
C06020
B
Fig. 26 --- Differential Enthalpy Control,
Sensor and Mounting Plate (33AMKITENT006)
TR
SO
TR1
BLK
RED
C
D
A
+
S
+
(RETURN AIR
ENTHALPY
SENSOR)
+
3
1
SR
2
ECONOMI$ER IV
CONTROLLER
GRAY/ORN
GRAY/RED
OUTSIDE AIR
WIRING
WIRE HARNESS
IN UNIT
TEMPERATURE SENSOR
HARNESS
LED
LOW AMBIENT
SENSOR
ACTUATOR
NOTES:
1. Remove factory-installed jumper across SR and + before connecting
wires from return air sensor.
2. Switches shown in high outdoor air enthalpy state. Terminals 2 and 3
close on low outdoor air enthalpy relative to indoor air enthalpy.
3. Remove sensor mounted on back of control and locate in outside air-
stream.
C06019
Fig. 25 --- Outdoor and Return Air Sensor Wiring
Connections for Differential Enthalpy Control
C06021
Fig. 27 --- EconoMi$er IV Component Locations
To wire the return air enthalpy sensor, perform the following (See
Fig. 25):
OUTDOOR
AIR HOOD
1. Use a 2--conductor, 18 or 20 AWG, twisted pair cable to
connect the return air enthalpy sensor to the enthalpy
controller.
2. At the enthalpy control remove the factory-installed
resistor from the (SR) and (+) terminals.
3. Connect the field-supplied RED wire to (+) spade
connector on the return air enthalpy sensor and the (SR+)
terminal on the enthalpy controller. Connect the BLK wire
to (S) spade connector on the return air enthalpy sensor
and the (SR) terminal on the enthalpy controller.
ECONOMI$ER2
HOOD
PLUG
SHIPPING
BRACKET
GEAR DRIVEN
DAMPER
BAROMETRIC
RELIEF
DAMPER
C06022
Fig. 28 --- EconoMi$er2 Component Locations
Optional Economi$er IV and Economi$er2
See Fig. 27 for EconoMi$er IV component locations. See Fig. 28 for
EconoMi$er2 component locations.
34
NOTE: These instructions are for installing the optional
EconoMi$er IV and EconoMi$er2 only. Refer to the accessory
EconoMi$er IV or EconoMi$er2 installation instructions when
field installing an EconoMi$er IV or EconoMi$er2 accessory.
1. To remove the existing unit filter access panel, raise the
panel and swing the bottom outward. The panel is now
disengaged from the track and can be removed. (See
Fig. 29.)
HOOD BOX
BRACKET
2. The box with the economizer hood components is shipped
in the compartment behind the economizer. The
EconoMi$er IV controller is mounted on top of the
EconoMi$er IV in the position shown in Fig. 24. The
optional EconoMi$er2 with 4 to 20 mA actuator signal
control does not include the EconoMi$er IV controller. To
remove the component box from its shipping position,
remove the screw holding the hood box bracket to the top
of the economizer. Slide the hood box out of the unit. (See
Fig. 30.)
C06024
Fig. 30 --- Hood Box Removal
IMPORTANT: If the power exhaust accessory is to be installed
on the unit, the hood shipped with the unit will not be used and
must be discarded. Save the aluminum filter for use in the power
exhaust hood assembly.
3. The indoor coil access panel will be used as the top of the
hood. Remove the screws along the sides and bottom of
the indoor coil access panel. (See Fig. 31.)
SIDE
PANEL
4. Swing out indoor coil access panel and insert the hood
sides under the panel (hood top). Use the screws provided
to attach the hood sides to the hood top. Use screws
provided to attach the hood sides to the unit. (See Fig. 32.)
5. Remove the shipping tape holding the economizer
barometric relief damper in place.
6. Insert the hood divider between the hood sides. (See
Fig. 32 and 33.) Secure hood divider with 2 screws on
each hood side. The hood divider is also used as the
bottom filter rack for the aluminum filter.
TOP
SIDE
PANEL
CAULK
HERE
INDOOR
COIL
ACCESS
PANEL
INDOOR
COIL
ACCESS
PANEL
7. Open the filter clips which are located underneath the
hood top. Insert the aluminum filter into the bottom filter
rack (hood divider). Push the filter into position past the
open filter clips. Close the filter clips to lock the filter into
place. (See Fig. 33.)
C06025
Fig. 31 --- Indoor Coil Access Panel Relocation
8. Caulk the ends of the joint between the unit top panel and
the hood top. (See Fig. 31.)
TOP
PANEL
9. Replace the filter access panel.
INDOOR COIL
ACCESS PANEL
10. Install all EconoMi$er IV accessories. EconoMi$er IV
wiring is shown in Fig. 34. EconoMi$er2 wiring is shown
in Fig. 35.
Barometric flow capacity is shown in Fig. 36. Outdoor air
leakage is shown in Fig. 37. Return air pressure drop is shown in
Fig. 38.
LEFT
HOOD
SIDE
SCREW
B
19 1/16”
FILTER ACCESS PANEL
33 3/8”
HOOD DIVIDER
C06026
Fig. 32 --- Outdoor--Air Hood Construction
Economi$er IV Standard Sensors
Outdoor Air Temperature (OAT) Sensor
COMPRESSOR
ACCESS PANEL
The outdoor air temperature sensor (HH57AC074) is a 10 to 20 mA
device used to measure the outdoor-air temperature. The outdoor-air
temperature is used to determine when the EconoMi$er IV can be
used for free cooling. The sensor is factory-installed on the
EconoMi$er IV in the outdoor airstream. (See Fig. 27.) The
operating range of temperature measurement is 40_ to 100_F.
OUTDOOR-AIR OPENING AND
INDOOR COIL ACCESS PANEL
C06023
Fig. 29 --- Typical Access Panel Locations
35
Supply Air Temperature (SAT) Sensor
Economi$er IV Control Modes
The supply air temperature sensor is a 3 K thermistor located at
the inlet of the indoor fan. (See Fig. 39.) This sensor is factory
installed. The operating range of temperature measurement is 0°
to 158_F. See Table 6 for sensor temperature/resistance values.
IMPORTANT: The optional EconoMi$er2 does not include a
controller. The EconoMi$er2 is operated by a 4 to 20 mA signal
from an existing field-supplied controller (such as PremierLink™
control). See Fig. 35 for wiring information.
Determine the EconoMi$er IV control mode before set up of the
control. Some modes of operation may require different
sensors. Refer to Table 7. The EconoMi$er IV is supplied from
the factory with a supply--air temperature sensor and an outdoor--
air temperature sensor. This allows for operation of the
EconoMi$er IV with outdoor air dry bulb changeover control.
Additional accessories can be added to allow for different types of
changeover control and operation of the EconoMi$er IV and unit.
Table 6—Supply Air Sensor Temperature/
Resistance Values
TEMPERATURE (F)
RESISTANCE (ohms)
–58
–40
–22
–4
200,250
100,680
53,010
29,091
16,590
9,795
5,970
3,747
3,000
2,416
1,597
1,080
746
525
376
321
274
203
153
116
102
14
Table 7—Economi$er IV Sensor Usage
32
50
ECONOMI$ER IV WITH OUTDOOR AIR
68
DRY BULB SENSOR
Accessories Required
APPLICATION
77
86
None. The outdoor air dry bulb sensor
Outdoor Air
Dry Bulb
104
122
140
158
176
185
194
212
230
248
257
266
284
302
is factory installed.
Differential
Dry Bulb
CRTEMPSN002A00*
Single Enthalpy
HH57AC078
HH57AC078
Differential
Enthalpy
and
CRENTDIF004A00*
CO for DCV
2
Control using a
Wall-Mounted
33ZCSENCO2
CO Sensor
2
CO for DCV
2
33ZCSENCO2†
O
Control using a
Duct-Mounted
89
70
55
and
CRCBDIOX005A00††
R
33ZCASPCO2**
CO Sensor
2
*CRENTDIF004A00 and CRTEMPSN002A00 accessories are used on many
different base units. As such, these kits may contain parts that will not be
needed for installation.
17 1/4”
† 33ZCSENCO2 is an accessory CO sensor.
2
** 33ZCASPCO2 is an accessory aspirator box required for duct-mounted
applications.
†† CRCBDIOX005A00 is an accessory that contains both 33ZCSENCO2
and 33ZCASPCO2 accessories.
Outdoor Dry Bulb Changeover
The standard controller is shipped from the factory configured for
outdoor dry bulb changeover control. The outdoor--air and
supply--air temperature sensors are included as standard. For this
control mode, the outdoor temperature is compared to an
adjustable set point selected on the control. If the outdoor-air
temperature is above the set point, the EconoMi$er IV will adjust
the outdoor-air dampers to minimum position. If the outdoor air
temperature is below the set point, the position of the outdoor air
dampers will be controlled to provide free cooling using outdoor
air. When in this mode, the LED next to the free cooling set point
potentiometer will be on. The changeover temperature set point is
controlled by the free cooling set point potentiometer located on
the control. (See Fig. 40.) The scale on the potentiometer is A, B,
C, and D. See Fig. 41 for the corresponding temperature
changeover values.
DIVIDER
OUTSIDE
AIR
HOOD
CLEANABLE
ALUMINUM
FILTER
FILTER
BAROMETRIC
RELIEF
FILTER
CLIP
C06027
Fig. 33 --- Filter Installation
Differential Dry Bulb Control
The temperature sensor looks like an eyelet terminal with wires
running to it. The sensor is located in the “crimp end” and is
sealed from moisture.
For differential dry bulb control the standard outdoor dry bulb
sensor is used in conjunction with an additional accessory dry
bulb sensor (part number CRTEMPSN002A00). The accessory
sensor must be mounted in the return airstream. (See Fig. 42.)
Wiring is provided in the EconoMi$er IV wiring harness. (See
Fig. 33.)
In this mode of operation, the outdoor-air temperature is
compared to the return-air temperature and the lower temperature
airstream is used for cooling. When using this mode of
changeover control, turn the enthalpy setpoint potentiometer fully
clockwise to the D setting. (See Fig. 40.)
Outdoor Air Lockout Sensor
The Economi$er IV is equipped with an ambient temperature
lockout switch located in the outdoor air stream which is used to
lockout the compressors below a 42_F ambient temperature. (See
Fig. 27.)
36
FOR OCCUPANCY CONTROL
REPLACE JUMPER WITH
FIELD-SUPPLIED TIME CLOCK
Potentiometer Defaults Settings:
LEGEND
NOTES:
Power Exhaust Middle
1. 620 ohm, 1 watt 5% resistor should be removed only when using differential
DCV— Demand Controlled Ventilation
IAQ — Indoor Air Quality
Minimum Pos.
DCV Max.
DCV Set
Fully Closed
enthalpy or dry bulb.
Middle
2. If a separate field-supplied 24 v transformer is used for the IAQ sensor power
supply, it cannot have the secondary of the transformer grounded.
3. For field-installed remote minimum position POT, remove black wire jumper
between P and P1 and set control minimum position POT to the minimum
position.
LA — Low Ambient Lockout Device
OAT — Outdoor-Air Temperature
POT— Potentiometer
Middle
C Setting
Enthalpy
RAT — Return-Air Temperature
C06028
Fig. 34 --- EconoMi$er IV Wiring
BLACK
BLUE
4
3
5
2
500 OHM
RESISTOR
8
VIOLET
PINK
6
NOTE 1
7
RUN
RED
1
-
NOTE 3
+
10
11
9
50HJ540573
ACTUATOR
ASSEMBLY
OPTIONAL CO
2
SENSOR 4 - 20 mA
OUTPUT
WHITE
DIRECT DRIVE
ACTUATOR
12
ECONOMISER2 PLUG
NOTES:
1. Switch on actuator must be in run position for economizer to operate.
2. PremierLink™ control requires that the standard 50HJ540569 outside-air sensor be replaced by either the CROASENR001A00 dry bulb sensor or HH57A077
enthalpy sensor.
3. 50HJ540573 actuator consists of the 50HJ540567 actuator and a harness with 500-ohm resistor.
C06029
Fig. 35 --- EconoMi$er2 with 4 to 20 mA Control Wiring
Outdoor Enthalpy Changeover
enthalpy changeover set point is set with the outdoor enthalpy set
point potentiometer on the EconoMi$er IV controller. The set
points are A, B, C, and D. (See Fig. 43.) The factory-installed
620-ohm jumper must be in place across terminals SR and SR+
on the EconoMi$er IV controller. (See Fig. 27 and 44.)
For enthalpy control, accessory enthalpy sensor (part number
HH57AC078) is required. Replace the standard outdoor dry bulb
temperature sensor with the accessory enthalpy sensor in the same
mounting location. (See Fig. 27.) When the outdoor air enthalpy
rises above the outdoor enthalpy changeover set point, the
outdoor-air damper moves to its minimum position. The outdoor
37
Differential Enthalphy Control
For differential enthalpy control, the EconoMi$er IV controller
uses
two
enthalpy
sensors
(HH57AC078
and
CRENTDIF004A00), one in the outside air and one in the return
air duct. The EconoMi$er IV controller compares the outdoor
air enthalpy to the return air enthalpy to determine EconoMi$er
IV use. The controller selects the lower enthalpy air (return or
outdoor) for cooling. For example, when the outdoor air has a
lower enthalpy than the return air, the EconoMi$er IV opens to
bring in outdoor air for free cooling.
SUPPLY AIR
TEMPERATURE
SENSOR
MOUNTING
LOCATION
SUPPLY AIR
TEMPERATURE
SENSOR
2500
2000
1500
1000
500
C06033
Fig. 39 --- Supply Air Sensor Location
0
0.15
0.05
0.25
STATIC PRESSURE (in. wg)
C06030
Fig. 36 --- Barometric Flow Capacity
30
25
20
15
10
5
C06034
Fig. 40 --- EconoMi$er IV Controller Potentiometer
and LED Locations
0
0.13 0.20 0.22 0.25 0.30 0.35 0.40 0.45 0.50
STATIC PRESSURE (in. wg)
Replace the standard outside air dry bulb temperature sensor with
the accessory enthalpy sensor in the same mounting location.
(See Fig. 27.) Mount the return air enthalpy sensor in the return
air duct. (See Fig. 42.) Wiring is provided in the EconoMi$er IV
wiring harness. (See Fig. 34.) The outdoor enthalpy changeover
set point is set with the outdoor enthalpy set point potentiometer
on the EconoMi$er IV controller. When using this mode of
changeover control, turn the enthalpy setpoint potentiometer fully
clockwise to the D setting.
C06031
Fig. 37 --- Outdoor--Air Damper Leakage
6000
5000
4000
3000
2000
1000
0
Indoor Air Quality (IAQ) Sensor Input
The IAQ input can be used for demand control ventilation control
based on the level of CO measured in the space or return air
2
duct.
Mount the accessory IAQ sensor according to manufacturer
specifications. The IAQ sensor should be wired to the AQ and
AQ1 terminals of the controller. Adjust the DCV potentiometers
to correspond to the DCV voltage output of the indoor air quality
sensor at the user-determined set point. (See Fig. 45.)
0.05
0.10
0.15
0.20
0.25
0.30
0.35
STATIC PRESSURE (in. wg)
C06032
If a separate field-supplied transformer is used to power the IAQ
sensor, the sensor must not be grounded or the EconoMi$er IV
control board will be damaged.
Fig. 38 --- Return--Air Pressure Drop
Exhaust Set Point Adjustment
The exhaust set point will determine when the exhaust fan runs
based on damper position (if accessory power exhaust is
installed). The set point is modified with the Exhaust Fan Set
Point (EXH SET) potentiometer. (See Fig. 40.) The set point
represents the damper position above which the exhaust fans will
be turned on. When there is a call for exhaust, the EconoMi$er IV
controller provides a 45 ± 15 second delay before exhaust fan
38
activation to allow the dampers to open. This delay allows the
damper to reach the appropriate position to avoid unnecessary fan
overload.
Thermostats
The EconoMi$er IV control works with conventional thermostats
that have a Y1 (cool stage 1), Y2 (cool stage 2), W1 (heat stage
1), W2 (heat stage 2), and G (fan). The EconoMi$er IV control
does not support space temperature sensors. Connections are
made at the thermostat terminal connection board located in the
main control box.
Minimum Position Control
There is a minimum damper position potentiometer on the
EconoMi$er IV controller. (See Fig. 40.) The minimum damper
position maintains the minimum airflow into the building during
the occupied period.
19
LED ON
18
When using demand ventilation, the minimum damper position
represents the minimum ventilation position for VOC (volatile
organic compound) ventilation requirements. The maximum
demand ventilation position is used for fully occupied ventilation.
When demand ventilation control is not being used, the minimum
position potentiometer should be used to set the occupied
ventilation position. The maximum demand ventilation position
should be turned fully clockwise.
Adjust the minimum position potentiometer to allow the
minimum amount of outdoor air, as required by local codes, to
enter the building. Make minimum position adjustments with at
least 10_F temperature difference between the outdoor and
return-air temperatures.
D
17
LED ON
LED OFF
16
15
14
C
LED ON
LED OFF
B
13
12
LED ON
LED OFF
A
11
10
9
LED OFF
85 90
95
100
50
55 60
70 75
40 45
65
80
DEGREES FAHRENHEIT
C06035
To determine the minimum position setting, perform the
following procedure:
Fig. 41 --- Outside Air Temperature
Changeover Set Points
1. Calculate the appropriate mixed air temperature using the
following formula:
ECONOMI$ER IV
CONTROLLER
OA
100
RA
100
+ (TR x
(TO x
)
) =TM
ECONOMI$ER IV
T
O
= Outdoor-Air Temperature
OA = Percent of Outdoor Air
T = Return-Air Temperature
RA = Percent of Return Air
R
GROMMET
T
M
= Mixed-Air Temperature
As an example, if local codes require 10% outdoor air during
occupied conditions, outdoor-air temperature is 60_F, and
return-air temperature is 75_F.
RETURN AIR
SENSOR
(60 x .10) + (75 x .90) = 73.5_F
2. Disconnect the supply air sensor from terminals T and T1.
RETURN DUCT
(FIELD-PROVIDED)
3. Ensure that the factory-installed jumper is in place across
terminals P and P1. If remote damper positioning is being
used, make sure that the terminals are wired according to
Fig. 34 and that the minimum position potentiometer is
turned fully clockwise.
C06036
Fig. 42 --- Return Air Temperature or Enthalpy
Sensor Mounting Location
Occupancy Control
4. Connect 24 vac across terminals TR and TR1.
The factory default configuration for the EconoMi$er IV control
is occupied mode. Occupied mode is provided by the black
jumper from terminal TR to terminal N. When unoccupied mode
is desired, install a field-supplied timeclock function in place of
the jumper between TR and N. (See Fig. 34.) When the timeclock
contacts are closed, the EconoMi$er IV control will be in
occupied mode. When the timeclock contacts are open (removing
the 24-v signal from terminal N), the EconoMi$er IV will be in
unoccupied mode.
5. Carefully adjust the minimum position potentiometer
until the measured supply air temperature matches the
calculated value.
6. Reconnect the mixed air sensor to terminals T and T1.
Remote control of the EconoMi$er IV damper is desirable when
requiring
additional
temporary
ventilation.
If
a
field-supplied remote potentiometer (Honeywell part number
S963B1128) is wired to the EconoMi$er IV controller, the
minimum position of the damper can be controlled from a remote
location.
To control the minimum damper position remotely, remove the
factory-installed jumper on the P and P1 terminals on the
EconoMi$er IV controller. Wire the field-supplied potentiometer
to the P and P1 terminals on the EconoMi$er IV controller. (See
Fig. 44.)
Damper Movement
Damper movement from full open to full closed (or vice versa)
1
takes 2 / minutes.
2
39
85
90
95 100 105 110
(29) (32) (35) (38) (41) (43)
46
4
CONTROL CONTROL POINT
4
CURVE
APPROX. deg. F (deg. C)
AT 50% RH
80
(27)
42
A
B
C
D
73 (23)
70 (21)
67 (19)
63 (17)
40
8
3
6
75
3
(24)
4
3
32
70
(21)
30
RELATIVE HUMIDITY (%)
28
ENTHALPY BTU PER POUND DRY AIR
0
0
0
1
26
9
65
80
(18)
4
70
2
0
6
2
2
60
50
(16)
0
2
0
4
A
8
55
1
(13)
B
30
6
1
50
(10)
C
4
1
20
2
45
(7)
D
1
40
(4)
0
1
35
(2)
A
B
C
D
HIGH LIMIT
CURVE
35
(2)
40
45
50
55
60
65
70
75
80
85
90
95 100 105 110
(4) (7) (10) (13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43)
APPROXIMATE DRY BULB TEMPERATURE--degrees F (degrees C)
C06037
Fig. 43 --- Enthalpy Changeover Set Points
Demand Controlled Ventilation (DCV)
OA
100
RA
100
+ (TR x
(TO x
)
) =TM
When using the EconoMi$er IV for demand controlled
ventilation, there are some equipment selection criteria which
should be considered. When selecting the heat capacity and cool
capacity of the equipment, the maximum ventilation rate must be
evaluated for design conditions. The maximum damper position
must be calculated to provide the desired fresh air.
Typically the maximum ventilation rate will be about 5 to 10%
more than the typical cfm required per person, using normal
outside air design criteria.
T
O
= Outdoor-Air Temperature
OA = Percent of Outdoor Air
T = Return-Air Temperature
RA = Percent of Return Air
R
T
M
= Mixed-Air Temperature
Once base ventilation has been determined, set the minimum
damper position potentiometer to the correct position.
A proportional anticipatory strategy should be taken with the
following conditions: a zone with a large area, varied occupancy,
and equipment that cannot exceed the required ventilation rate at
design conditions. Exceeding the required ventilation rate means
the equipment can condition air at a maximum ventilation rate
that is greater than the required ventilation rate for maximum
occupancy. A proportional-anticipatory strategy will cause the
The same equation can be used to determine the occupied or
maximum ventilation rate to the building. For example, an output
of 3.6 volts to the actuator provides a base ventilation rate of 5%
and an output of 6.7 volts provides the maximum ventilation rate
of 20% (or base plus 15 cfm per person). Use Fig. 42 to
determine the maximum setting of the CO sensor. For example,
a 1100 ppm set point relates to a 15 cfm per person design. Use
the 1100 ppm curve on Fig. 45 to find the point when the CO
sensor output will be 6.7 volts. Line up the point on the graph
with the left side of the chart to determine that the range
configuration for the CO sensor should be 1800 ppm. The
EconoMi$er IV controller will output the 6.7 volts from the CO
sensor to the actuator when the CO concentration in the space is
at 1100 ppm. The DCV set point may be left at 2 volts since the
CO sensor voltage will be ignored by the EconoMi$er IV
controller until it rises above the 3.6 volt setting of the minimum
position potentiometer.
2
fresh air supplied to increase as the room CO level increases
2
2
even though the CO set point has not been reached. By the time
2
the CO level reaches the set point, the damper will be at
2
maximum ventilation and should maintain the set point.
2
In order to have the CO sensor control the economizer damper in
2
2
this manner, first determine the damper voltage output for
minimum or base ventilation. Base ventilation is the ventilation
required to remove contaminants during unoccupied periods. The
following equation may be used to determine the percent of
outside-air entering the building for a given damper position. For
best results there should be at least a 10 degree difference in
outside and return-air temperatures.
2
2
Once the fully occupied damper position has been determined, set
the maximum damper demand control ventilation potentiometer
to this position. Do not set to the maximum position as this can
result in over-ventilation to the space and potential high-humidity
levels.
40
Dehumidification of Fresh Air with DCV Control
TR1
EXH
Set
10V
TR
N1
Information from ASHRAE indicates that the largest humidity
load on any zone is the fresh air introduced. For some
applications, a device such as a 62AQ energy recovery unit is
added to reduce the moisture content of the fresh air being
brought into the building when the enthalpy is high. In most
cases, the normal heating and cooling processes are more than
adequate to remove the humidity loads for most commercial
applications.
N
2V
EXH
24
Vac
HOT
24 Vac
COM
P1
T1
P
T
Min
Pos
_
+
Open
DCV
Max
10V
1
2
5
2V
If normal rooftop heating and cooling operation is not adequate
for the outdoor humidity level, an energy recovery unit and/or a
dehumidification option should be considered.
AQ1
AQ
SO+
SO
SR+
SR
DCV
DCV
Set
10V
4
3
Step 7 —Adjust Evaporator--Fan Speed
2V
Free
Cool
Adjust evaporator-fan speed to meet jobsite conditions.
EF1
EF
C
D
B
Tables 9 and 10 show fan rpm at motor pulley settings for the
50HE003--006 and 50HJ004--007 units. Tables 11 and 14 show
maximum amp draw of belt-drive motor. Table 13 shows sound
data. Refer to Tables 15-34 for performance data. See Table 35
for accessory static pressure drop. See Fig. 47 for the
Humidi-MiZer™ system static pressure drops.
A
C06038
Fig. 44 --- EconoMi$er IV Control
For units with electric heating, required minimum cfm is 900 for
50HJ004; 1200 for 50HJ005; 1500 for 50HJ006 and 1800 for
50HJ007.
CO SENSOR MAX RANGE SETTING
2
6000
5000
4000
3000
2000
1000
0
Belt Drive Motors
Fan motor pulleys are factory set for speed shown in Table 1.
Check pulley alignment and belt tension prior to start-up.
800 ppm
900 ppm
1000 ppm
1100 ppm
To change fan speed:
1. Shut off the unit power supply and tag disconnect.
2. Loosen the belt by loosening the fan motor mounting nuts.
(See Fig. 47.)
3. Loosen movable pulley flange setscrew (See Fig. 48).
2
3
4
5
6
7
8
4. Screw movable flange toward fixed flange to increase
speed and away from fixed flange to decrease speed.
Increasing fan speed increases load on motor. Do not
exceed maximum speed specified in Table 1.
DAMPER VOLTAGE FOR MAX VENTILATION RATE
C06039
Fig. 45 --- CO Sensor Maximum Range Setting
2
5. Set movable flange at nearest keyway of pulley hub and
tighten setscrew. (See Table 1 for speed change for each
full turn of pulley flange.)
CO Sensor Configuration
2
The CO sensor has preset standard voltage settings that can be
2
selected anytime after the sensor is powered up. (See Table 8.)
6. Adjust belt tension and align fan and motor pulleys per
guidance below.
Use setting 1 or 2 for Carrier equipment. (See Table 8.)
NOTE: Once the required flange position is determined for the
correct blower rpm, it is recommended (but not required) that the
variable pitch pulley be replaced with a corresponding size fixed
sheave pulley.
1. Press Clear and Mode buttons. Hold at least 5 seconds
until the sensor enters the Edit mode.
2. Press Mode twice. The STDSET Menu will appear.
3. Use the Up/Down button to select the preset number. (See
Table 8.)
4. Press Enter to lock in the selection.
To align fan and motor pulleys:
1. Loosen fan pulley setscrews.
2. Slide fan pulley along fan shaft.
5. Press Mode to exit and resume normal operation.
3. Make angular alignment by loosening motor from mount-
ing.
To adjust belt tension:
The custom settings of the CO sensor can be changed anytime
after the sensor is energized. Follow the steps below to change the
non-standard settings:
2
1. Press Clear and Mode buttons. Hold at least 5 seconds
until the sensor enters the Edit mode.
1. Loosen fan motor mounting nuts.
2. Slide motor mounting plate away from fan scroll for
1
2. Press Mode twice. The STDSET Menu will appear.
proper belt tension ( / -in. deflection with 7 to 10 lb of
2
force).
3. Use the Up/Down button to toggle to the NONSTD menu
and press Enter.
3. Tighten motor mounting nuts.
4. Use the Up/Down button to toggle through each of the
nine variables, starting with Altitude, until the desired
setting is reached.
4. Adjust bolt and tighten nut to secure motor in fixed
position.
5. Press Mode to move through the variables.
6. Press Enter to lock in the selection, then press Mode to
continue to the next variable.
41
Table 8—CO Sensor Standard Settings
2
VENTILATION
RATE
(cfm/Person)
CO
OPTIONAL
RELAY
2
ANALOG
OUTPUT
CONTROL RANGE RELAY SETPOINT HYSTERESIS
SETTING
EQUIPMENT
OUTPUT
(ppm)
(ppm)
(ppm)
0-10V
Proportional
Proportional
Exponential
Proportional
Proportional
Exponential
Exponential
Proportional
Proportional
Any
Any
Any
15
0-2000
1000
50
1
2
3
4
5
6
7
8
9
4-20 mA
2-10V
Interface w/Standard
0-2000
0-2000
0-1100
0- 900
0-1100
0- 900
0-9999
0-2000
1000
1100
1100
900
50
50
7-20 mA
Building Control System
0-10V
4-20 mA
0-10V
50
4-20 mA
0-10V
20
50
4-20 mA
Economizer
0-10V
15
1100
900
50
4-20 mA
0-10V
20
50
4-20 mA
0-10V
Health & Safety
—
5000
700
500
50
4-20 mA
Parking/Air Intakes/
Loading Docks
0-10V
—
4-20 mA
LEGEND
ppm — Parts Per Million
0.35
0.3
0.25
0.2
0.15
0.1
4 & 5 ton
6 ton
0.05
3 ton
0
0
4000
1000
3000
2000
5000
6000
C06133
Fig. 46 --- Humidi--MiZert Adaptive Dehumidification System Static Pressure Drop (in. wg)
C06134
C06041
Fig. 47 --- Belt Drive Motor Mounting
Fig. 48 --- Evaporator--Fan Pulley Adjustment
42
Table 9—50HJ and 50he Fan Rpm at Motor Pulley Setting With Standard Motor*
UNIT
50HJ
50HE
MOTOR PULLEY TURNS OPEN
1
1
1
1
1
1
0
/
2
1
1 /
2
2 /
3
3 /
4
4 /
5
5 /
2
6
2
2
2
2
003
004
005
006
007
936
906
876
971
1102
1389
1492
846
935
1061
1354
1445
816
898
1019
1318
1399
786
862
978
1283
1352
756
826
936
1248
1305
726
789
895
1212
1259
696
753
853
1177
1212
666
716
812
1141
1166
639
680
770
1106
1119
—
—
—
1070
—
—
—
—
1035
—
1044
1185
1460
1585
1008
1144
1425
1538
*Approximate fan rpm shown (standard motor/drive).
Table 10—50HJ, 50HE Fan Rpm at Motor Pulley Setting With High-Static Motor*
MOTOR PULLEY TURNS OPEN
UNIT
1
1
1
1
1
1
0
/
2
1
1 /
2
2 /
3
3 /
4
4 /
5
5 /
2
6
2
2
2
2
004
005
006
007
1455
1455
1685
1685
1423
1423
1589
1589
1392
1392
1557
1557
1360
1360
1525
1525
1328
1328
1493
1493
1297
1297
1460
1460
1265
1265
1428
1428
1233
1233
1396
1396
1202
1202
1364
1364
1170
1170
1332
1332
1138
1138
1300
1300
1107
1107
—
1075
1075
—
—
—
*Approximate fan rpm shown (high-static motor/drive).
Table 11—Evaporator-Fan Motor Data — Standard Motor
UNIT
50HJ
50HE
UNIT
PHASE
MAXIMUM
CONTINUOUS BHP*
MAXIMUM
OPERATING WATTS*
MAXIMUM
AMP DRAW
UNIT VOLTAGE
003
ALL
0.58
1.20
580
2.0
75.0
Single
1000
208/230
208/230
460
4.9
4.9
2.2
2.2
4.9
4.9
2.2
2.2
9.2
6.7
3.0
3.0
6.7
3.0
3.0
004
Three
Single
1.20
1.20
1000
1000
575
208/230
208/230
460
005
Three
Single
1.20
1.30
1000
1650
575
208/230
208/230
460
006
007
Three
2.40
2120
575
208/230
460
Three
2.40
2120
575
LEGEND
Bhp — Brake Horsepower
*Extensive motor and electrical testing on these units ensures that the full horsepower and watts range of the motors can be utilized with confidence. Using the
fan motors up to the ratings shown in this table will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected.
Table 12—Evaporator-Fan Motor Data — High-Static Motors
UNIT
50HJ
50HE
UNIT
PHASE
MAXIMUM
CONTINUOUS BHP*
MAXIMUM
OPERATING WATTS*
MAXIMUM
AMP DRAW
UNIT VOLTAGE
208/230
460
6.7
3.0
3.0
6.7
3.0
3.0
8.6
3.9
3.9
8.6
3.9
3.9
004
005
006
007
Three
Three
Three
Three
2.40
2.40
2.90
2.90
2120
2120
2615
2615
575
208/230
460
575
208/230
460
575
208/230
460
575
LEGEND
Bhp — Brake Horsepower
*Extensive motor and electrical testing on these units ensures that the full horsepower and watts range of the motors can be utilized with confidence. Using the
fan motors up to the ratings shown in this table will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected.
43
Table 13—Accessory/FIOP Electric Heaters Static Pressure Drop (in. wg) — 50HJ004-007 and 50HE003--006
CFM
1800
0.10
0.17
COMPONENT
600
0.03
0.14
900
0.05
0.15
1200
0.07
0.16
1400
0.09
0.16
1600
0.09
0.16
2000
0.11
0.17
2200
0.11
0.17
2400
0.12
0.18
2600
0.13
0.18
1 Heater Module
2 Heater Modules
Table 14—Accessory/FIOP EconoMi$er IV and EconoMi$er2 Static Pressure* (in. wg) — 50HJ004-007 and 50HE003--006
CFM
COMPONENT
1250
0.045
—
1500
0.065
—
1750
0.08
0.1
2000
0.12
0.125
2250
0.145
0.15
2500
0.175
0.18
2750
0.22
0.225
3000
0.255
0.275
600
0.01
---
800
0.02
---
1000
0.035
---
Vertical EconoMi$er IV and EconoMi$er2
Horizontal EconoMi$er IV and EconoMi$er2
LEGEND
FIOP --- Factor y --- In stal l ed Option
*The static pressure must be added to external static pressure. The sum and the indoor entering-air cfm should be used in conjunction with the Fan Performance
tables to determine indoor blower rpm and watts.
Table 14 — Evaporator-Fan Motor Efficiency
MOTOR 50HJ
003,004,005
006
EFFICIENCY
75
74/84*
84
007
*Single-phase/3-phase.
NOTE: Convert watts to bhp using the following formula:
watts input x motor efficiency
bhp =
746
GENERAL FAN PERFORMANCE NOTES
1. Values include losses for filters, unit casing, and wet coils. See Table 13 and 14 and Fig. 46 for accessory/FIOP static pressure
information.
2. Extensive motor and electrical testing on these units ensures that the full range of the motor can be utilized with confidence. Using the
fan motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected.
See Table 11 and 12 on this page for additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your Carrier representative to verify.
4. Interpolation is permissible. Do not extrapolate.
5. Performance includes clean filter and wet coil.
Table 15—Fan Performance 50HE003 — Vertical Discharge Units; Standard Motor (Belt Drive)**
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
0.1
Rpm
0.2
Rpm
0.4
Rpm
0.6
Rpm
0.8
Rpm
1.0
(Cfm)
Bhp
Bhp
Bhp
Bhp
Bhp
Rpm
878
902
937
957
981
Bhp
0.37
0.41
0.47
0.53
0.58
600
700
500
529
547
570
599
0.08
0.09
0.1
0.13
0.15
531
567
592
620
650
0.08
0.09
0.12
0.14
0.16
607
633
660
691
717
0.14
0.16
0.19
0.22
0.26
713
739
761
793
818
0.21
0.24
0.27
0.32
0.36
788
816
845
870
894
0.29
0.32
0.37
0.42
0.47
800
900
1000
44
Table 16—Fan Performance 50HJ004, 50HE004 — Vertical Discharge Units; Standard Motor
(Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg
AIRFLOW
CFM
0.2
0.4
0.6
0.8
1.0
Rpm
566
598
632
666
701
737
774
Bhp
0.14
0.17
0.21
0.25
0.30
0.36
0.42
Watts
142
173
210
252
300
355
417
Rpm
690
718
748
778
809
842
875
Bhp
0.23
0.27
0.31
0.36
0.42
0.48
0.55
Watts Rpm
Bhp
0.32
0.37
0.42
0.48
0.54
0.61
0.69
Watts
320
366
418
476
540
610
689
Rpm
879
903
929
956
983
1012
1041
Bhp
0.42
0.47
0.53
0.60
0.67
0.75
0.83
Watts
418
471
530
594
665
744
830
Rpm
957
981
1006
1031
1057
1085
1112
Bhp
0.52
0.58
0.65
0.72
0.80
0.89
0.98
Watts
522
581
646
718
796
881
974
900
1000
1100
1200
1300
1400
1500
228
267
311
361
418
481
551
791
817
844
873
902
932
962
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
1.4
Bhp
0.75
0.82
0.90
0.98
1.07
1.17
—
1.8
Bhp
0.99
1.07
1.16
—
—
—
—
2.0
Bhp
1.11
1.20
—
—
—
—
—
Rpm
1029
1052
1076
1100
1126
1152
1179
Bhp
0.63
0.70
0.77
0.85
0.94
1.03
1.13
Watts
630
695
767
845
930
1023
1123
Rpm
1095
1118
1141
1165
1189
1215
—
Watts
742
814
892
977
1069
1168
—
Rpm
1157
1179
1202
1225
—
Bhp
0.86
0.94
1.03
1.12
—
Watts
859
937
1021
1112
—
Rpm
1216
1237
1260
—
—
—
—
Watts
980
1064
1154
—
—
—
—
Rpm
1272
1293
—
—
—
Watts
1105
1195
—
—
—
900
1000
1100
1200
1300
1400
1500
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 1.20.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 680 to 1044 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
Table 17—Fan Performance 50HJ004, 50he004 — Vertical Discharge Units; High-Static Motor
(Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
0.8
1.0
Rpm
566
598
632
666
701
737
774
Bhp
0.14
0.17
0.21
0.25
0.30
0.36
0.42
Watts
142
173
210
252
300
355
417
Rpm
690
718
748
778
809
842
875
Bhp
0.23
0.27
0.31
0.36
0.42
0.48
0.55
Watts
228
267
311
361
418
481
551
Rpm
791
817
844
873
902
932
962
Bhp
0.32
0.37
0.42
0.48
0.54
0.61
0.69
Watts
320
366
418
476
540
610
689
Rpm
879
903
929
956
983
1012
1041
Bhp
0.42
0.47
0.53
0.60
0.67
0.75
0.83
Watts
418
471
530
594
665
744
830
Rpm
957
981
1006
1031
1057
1085
1112
Bhp
0.52
0.58
0.65
0.72
0.80
0.89
0.98
Watts
522
581
646
718
796
881
900
1000
1100
1200
1300
1400
1500
974
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
1.4
1.8
2.0
Rpm
1029
1052
1076
1100
1126
1152
1179
Bhp
0.63
0.70
0.77
0.85
0.94
1.03
1.13
Watts
630
695
767
845
930
1023
1123
Rpm
1095
1118
1141
1165
1189
1215
1241
Bhp
0.75
0.82
0.90
0.98
1.07
1.17
1.28
Watts
742
Rpm
1157
1179
1202
1225
1249
1274
1300
Bhp
0.86
0.94
1.03
1.12
1.22
1.32
1.44
Watts
859
Rpm
1216
1237
1260
1282
1306
1330
1355
Bhp
0.99
1.07
1.16
1.26
1.36
1.48
1.60
Watts
980
Rpm
1272
1293
1314
1337
1360
1384
1408
Bhp
1.11
1.20
1.30
1.40
1.51
1.63
1.76
Watts
1105
1195
1291
1395
1506
1625
1752
900
1000
1100
1200
1300
1400
1500
814
937
1064
1154
1252
1356
1469
1590
892
977
1069
1168
1275
1021
1112
1211
1317
1431
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 1.20.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 680 to 1044 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
45
Table 18—Fan Performance 50HJ005, 50HE005 — Vertical Discharge Units; Standard Motor
(Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
Bhp
0.48
0.54
0.61
0.69
0.78
0.87
0.98
1.09
—
0.8
Bhp
0.60
0.67
0.75
0.83
0.93
1.03
1.14
—
1.0
Bhp
0.72
0.80
0.89
0.98
1.08
1.19
—
Rpm
666
701
737
774
811
849
887
926
965
Bhp
0.25
0.30
0.36
0.42
0.49
0.57
0.65
0.75
0.86
Watts
252
300
355
417
487
565
651
746
852
Rpm
778
809
842
875
909
943
978
1014
1050
Bhp
0.36
0.42
0.48
0.55
0.63
0.72
0.81
0.92
1.03
Watts Rpm
Watts
476
540
610
689
774
869
972
1084
—
Rpm
956
983
1012
1041
1071
1101
1133
—
Watts
594
665
744
830
923
1025
1136
—
Rpm
1031
1057
1085
1112
1141
1170
—
Watts
718
796
881
974
1076
1185
—
1200
1300
1400
1500
1600
1700
1800
1900
2000
361
418
481
551
629
715
810
914
1028
873
902
932
962
994
1026
1059
1092
—
—
—
—
—
—
—
—
—
—
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
Bhp
0.85
0.94
1.03
1.13
—
—
—
—
—
1.4
Bhp
0.98
1.07
1.17
—
—
—
—
—
1.8
Bhp
—
—
—
—
—
—
—
2.0
Bhp
—
—
—
—
—
—
—
Rpm
1100
1126
1152
1179
—
—
—
—
—
Watts
845
930
1023
1123
—
—
—
—
—
Rpm
1165
1189
1215
—
—
—
—
—
Watts Rpm
Bhp
1.12
—
—
—
Watts
1112
—
—
—
Rpm
—
—
—
—
Watts
—
—
—
—
—
—
—
—
Rpm
—
—
—
—
—
—
—
—
Watts
—
—
—
—
—
—
—
—
1200
1300
1400
1500
1600
1700
1800
1900
2000
977
1069
1168
—
1225
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 1.20.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 770 to 1185 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
Table 19—Fan Performance 50HJ005, 50HE005 — Vertical Discharge Units; High-Static Motor
(Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
0.8
1.0
Rpm
666
701
737
774
811
849
887
926
965
Bhp
0.25
0.30
0.36
0.42
0.49
0.57
0.65
0.75
0.86
Watts
252
300
355
417
487
565
651
746
852
Rpm
778
809
842
875
909
943
978
1014
1050
Bhp
0.36
0.42
0.48
0.55
0.63
0.72
0.81
0.92
1.03
Watts Rpm
Bhp
0.48
0.54
0.61
0.69
0.78
0.87
0.98
1.09
1.21
Watts
476
540
610
689
774
869
972
1084
1206
Rpm
956
983
1012
1041
1071
1101
1133
1164
1197
Bhp
0.60
0.67
0.75
0.83
0.93
1.03
1.14
1.26
1.39
Watts
594
665
744
830
Rpm
1031
1057
1085
1112
1141
1170
1200
1231
1262
Bhp
0.72
0.80
0.89
0.98
1.08
1.19
1.31
1.44
1.58
Watts
718
796
881
974
1076
1185
1304
1432
1570
1200
1300
1400
1500
1600
1700
1800
1900
2000
361
418
481
551
629
715
810
914
1028
873
902
932
962
994
1026
1059
1092
1127
923
1025
1136
1257
1387
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
1.4
1.8
2.0
Bhp
1.40
1.51
1.63
1.76
1.90
2.04
2.20
2.37
—
Rpm
1100
1126
1152
1179
1206
1235
1264
1293
1324
Bhp
0.85
0.94
1.03
1.13
1.24
1.36
1.48
1.62
1.77
Watts
845
930
1023
1123
1231
1349
1475
1611
1756
Rpm
1165
1189
1215
1241
1268
1295
1323
1352
1381
Bhp
0.98
1.07
1.17
1.28
1.40
1.52
1.66
1.80
1.96
Watts Rpm
Bhp
1.12
1.22
1.32
1.44
1.56
1.69
1.84
1.99
2.15
Watts
1112
1211
1317
1431
1553
1685
1826
1976
2137
Rpm
1282
1306
1330
1355
1381
1407
1434
1461
1489
Bhp
1.26
1.36
1.48
1.60
1.73
1.87
2.02
2.17
2.34
Watts
1252
1356
1469
1590
1719
1858
2006
2163
2332
Rpm
1337
1360
1384
1408
1433
1459
1485
1512
—
Watts
1395
1506
1625
1752
1888
2034
2189
2353
—
1200
1300
1400
1500
1600
1700
1800
1900
2000
977
1069
1168
1275
1391
1515
1649
1792
1945
1225
1249
1274
1300
1326
1352
1380
1408
1436
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 2.40.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1075 to 1455 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
46
Table 20—Fan Performance 50HJ006, 50HE006 Single-Phase — Vertical Discharge Units; Standard Motor (Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
Bhp
0.40
0.46
0.54
0.62
0.71
0.81
0.92
1.05
1.18
—
0.4
Bhp
0.53
0.60
0.68
0.77
0.87
0.98
1.10
1.23
—
0.6
Bhp
0.68
0.75
0.84
0.94
1.04
1.16
1.28
—
0.8
Bhp
0.83
0.92
1.01
1.11
1.22
—
1.0
Bhp
1.00
1.09
1.19
1.29
—
Rpm
790
828
866
905
944
983
1023
1063
1104
—
Watts
353
412
478
551
633
723
821
929
1046
—
Rpm
897
931
966
1001
1037
1073
1110
1147
—
Watts Rpm
Watts
600
670
747
832
925
1026
1137
—
Rpm
1075
1104
1134
1165
1197
—
—
—
—
Watts
739
813
895
985
1084
—
Rpm
1152
1180
1208
1238
—
Watts
888
966
1053
1148
—
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
471
536
608
687
774
870
975
1089
—
991
1022
1054
1087
1120
1154
1189
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
Bhp
1.18
1.27
—
—
—
—
—
—
—
—
—
1.4
Bhp
—
—
—
—
—
—
—
—
—
—
—
1.8
Bhp
—
—
—
—
—
—
—
—
—
—
—
2.0
Bhp
—
—
—
—
—
—
—
—
—
—
—
Rpm
1224
1250
—
—
—
—
—
—
—
Watts
1045
1128
—
—
—
—
—
—
—
Rpm
—
—
—
—
—
—
—
—
Watts Rpm
Bhp
—
—
—
—
—
—
—
—
—
—
—
Watts
—
Rpm
—
Watts
—
—
—
—
—
—
—
—
Rpm
—
—
—
—
—
—
—
—
Watts
—
—
—
—
—
—
—
—
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 1.30.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1035 to 1460 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
47
Table 21—Fan Performance 50HJ006, 50he006 Three-Phase — Vertical Discharge Units; Standard Motor (Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
0.8
1.0
Rpm
790
828
866
905
Bhp
0.40
0.46
0.54
0.62
0.71
0.81
0.92
1.05
1.18
1.32
1.48
Watts
353
412
478
551
633
723
821
929
Rpm
897
931
Bhp
0.53
0.60
0.68
0.77
0.87
0.98
1.10
1.23
1.37
1.52
1.68
Watts Rpm
Bhp
0.68
0.75
0.84
0.94
1.04
1.16
1.28
1.41
1.56
1.72
1.89
Watts
600
670
747
832
Rpm
1075
1104
1134
1165
1197
1229
1262
1295
1329
1364
1399
Bhp
0.83
0.92
1.01
1.11
1.22
1.34
1.47
1.61
1.76
1.93
2.10
Watts
739
813
895
985
1084
1190
1306
1431
1567
1712
1868
Rpm
1152
1180
1208
1238
1268
1299
1330
1362
1395
1428
1462
Bhp
1.00
1.09
1.19
1.29
1.41
1.53
1.67
1.82
1.98
2.15
2.33
Watts
888
966
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
471
536
991
1022
1054
1087
1120
1154
1189
1224
1260
1296
1333
966
608
1053
1148
1251
1362
1483
1614
1754
1905
2067
1001
1037
1073
1110
1147
1185
1223
1262
687
944
983
774
925
870
1026
1137
1256
1386
1526
1676
1023
1063
1104
1145
1185
975
1089
1212
1346
1490
1046
1174
1311
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
Bhp
1.18
1.27
1.37
1.48
1.61
1.74
1.88
2.03
2.19
2.37
—
1.4
Bhp
1.36
1.46
1.57
1.69
1.81
1.95
2.09
2.25
—
1.8
Bhp
1.77
1.87
1.99
2.11
2.25
2.39
—
—
—
—
—
2.0
Bhp
1.98
2.09
2.21
2.34
—
—
—
—
—
Rpm
1224
1250
1278
1306
1335
1364
1395
1426
1457
1489
—
Watts
1045
1128
1219
1318
1426
1542
1668
1804
1949
2106
—
Rpm
1291
1316
1343
1370
1398
1427
1456
1486
—
Watts Rpm
Bhp
1.56
1.66
1.77
1.90
2.03
2.17
2.32
—
Watts
1387
1478
1576
1683
1799
1925
2060
—
Rpm
1414
1438
1463
1489
1515
1542
—
Watts
1570
1664
1766
1877
1997
2126
—
—
—
—
—
Rpm
1472
1495
1520
1545
—
—
—
—
—
Watts
1761
1858
1964
2078
—
—
—
—
—
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
1212
1299
1394
1497
1609
1730
1860
2001
—
1354
1379
1405
1431
1458
1486
1514
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 2.40.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1035 to 1460 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
48
Table 22—Fan Performance 50HJ006, 50HE006 — Vertical Discharge Units; High-Static Motor
(Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
0.8
1.0
Rpm
790
828
866
905
Bhp
0.40
0.46
0.54
0.62
0.71
0.81
0.92
1.05
1.18
1.32
1.48
Watts
353
412
478
551
633
723
821
929
Rpm
897
931
Bhp
0.53
0.60
0.68
0.77
0.87
0.98
1.10
1.23
1.37
1.52
1.68
Watts Rpm
Bhp
0.68
0.75
0.84
0.94
1.04
1.16
1.28
1.41
1.56
1.72
1.89
Watts
600
670
747
832
Rpm
1075
1104
1134
1165
1197
1229
1262
1295
1329
1364
1399
Bhp
0.83
0.92
1.01
1.11
1.22
1.34
1.47
1.61
1.76
1.93
2.10
Watts
739
813
895
985
1084
1190
1306
1431
1567
1712
1868
Rpm
1152
1180
1208
1238
1268
1299
1330
1362
1395
1428
1462
Bhp
1.00
1.09
1.19
1.29
1.41
1.53
1.67
1.82
1.98
2.15
2.33
Watts
888
966
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
471
536
991
1022
1054
1087
1120
1154
1189
1224
1260
1296
1333
966
608
1053
1148
1251
1362
1483
1614
1754
1905
2067
1001
1037
1073
1110
1147
1185
1223
1262
687
944
983
774
925
870
1026
1137
1256
1386
1526
1676
1023
1063
1104
1145
1185
975
1089
1212
1346
1490
1046
1174
1311
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
1.4
1.8
Bhp
1.77
1.87
1.99
2.11
2.25
2.39
2.55
2.72
2.90
—
2.0
Bhp
1.98
2.09
2.21
2.34
2.48
2.63
2.79
—
Rpm
1224
1250
1278
1306
1335
1364
1395
1426
1457
1489
1522
Bhp
1.18
1.27
1.37
1.48
1.61
1.74
1.88
2.03
2.19
2.37
2.56
Watts
1045
1128
1219
1318
1426
1542
1668
1804
1949
2106
2272
Rpm
1291
1316
1343
1370
1398
1427
1456
1486
1516
1547
1579
Bhp
1.36
1.46
1.57
1.69
1.81
1.95
2.09
2.25
2.42
2.60
2.80
Watts Rpm
Bhp
1.56
1.66
1.77
1.90
2.03
2.17
2.32
2.48
2.66
2.84
—
Watts
1387
1478
1576
1683
1799
1925
2060
2204
2360
2526
—
Rpm
1414
1438
1463
1489
1515
1542
1570
1598
1627
—
Watts
1570
1664
1766
1877
1997
2126
2265
2415
2574
—
Rpm
1472
1495
1520
1545
1570
1596
1623
—
Watts
1761
1858
1964
2078
2202
2335
2478
—
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
1212
1299
1394
1497
1609
1730
1860
2001
2151
2312
2484
1354
1379
1405
1431
1458
1486
1514
1543
1573
1603
—
—
—
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 2.90.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1300 to 1685 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
49
Table 23—Fan Performance 50HJ007 — Vertical Discharge Units; Standard Motor (Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
Bhp
0.63
0.72
0.82
0.93
1.05
1.18
1.32
1.47
1.63
1.81
1.99
2.20
—
0.4
Bhp
0.80
0.90
1.00
1.12
1.25
1.39
1.54
1.70
1.87
2.06
2.26
—
0.6
Bhp
0.97
1.08
1.19
1.32
1.46
1.60
1.76
1.93
2.12
2.31
—
0.8
Bhp
1.14
1.26
1.39
1.52
1.67
1.82
1.99
2.17
2.36
—
1.0
Bhp
1.32
1.45
1.58
1.72
1.88
2.04
2.22
—
Rpm
907
945
Watts
558
638
727
823
Rpm
1006
1042
1078
1115
1152
1189
1227
1265
1303
1342
1381
—
Watts Rpm
Watts
860
956
Rpm
1169
1201
1235
1268
1302
1337
1371
1406
1442
—
Watts
1015
1119
1230
1350
1480
1618
1767
1926
2095
—
Rpm
1239
1271
1303
1335
1368
1402
1435
—
Watts
1174
1285
1403
1531
1668
1814
1970
—
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
708
796
892
997
1111
1234
1367
1510
1663
1828
2003
—
1092
1126
1160
1195
1230
1266
1302
1339
1375
1412
—
984
1060
1173
1294
1425
1566
1717
1878
2051
—
1024
1063
1103
1143
1183
1224
1264
1305
1346
—
929
1044
1168
1303
1448
1604
1772
1951
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
Bhp
1.51
1.64
1.78
1.93
2.09
2.27
—
—
—
—
—
1.4
Bhp
1.69
1.83
1.98
2.14
2.31
—
—
—
—
—
1.8
Bhp
2.08
2.23
2.40
—
—
—
—
—
2.0
Bhp
2.28
—
—
—
—
—
—
—
Rpm
1304
1335
1366
1398
1430
1462
—
—
—
—
—
Watts
1337
1454
1580
1715
1858
2012
—
—
—
—
—
Rpm
1365
1395
1426
1457
1488
—
—
—
—
—
Watts Rpm
Bhp
1.88
2.03
2.19
2.35
—
Watts
1674
1804
1943
2091
—
Rpm
1477
1506
1535
—
Watts
1848
1984
2130
—
—
—
—
—
—
—
—
—
Rpm
1528
—
—
—
—
—
—
—
—
—
—
—
Watts
2025
—
—
—
—
—
—
—
—
—
—
—
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
1503
1627
1760
1901
2052
—
1422
1452
1482
1512
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 2.40.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1120 to 1585 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
50
Table 24—Fan Performance 50HJ007 — Vertical Discharge Units; High-Static Motor (Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
Bhp
0.97
1.08
1.19
1.32
1.46
1.60
1.76
1.93
2.12
2.31
2.52
2.74
—
0.8
Bhp
1.14
1.26
1.39
1.52
1.67
1.82
1.99
2.17
2.36
2.56
2.78
—
1.0
Bhp
1.32
1.45
1.58
1.72
1.88
2.04
2.22
2.41
2.60
2.82
—
Rpm
907
945
Bhp
0.63
0.72
0.82
0.93
1.05
1.18
1.32
1.47
1.63
1.81
1.99
2.20
2.41
Watts
558
638
727
823
Rpm
1006
1042
1078
1115
1152
1189
1227
1265
1303
1342
1381
1420
1459
Bhp
0.80
0.90
1.00
1.12
1.25
1.39
1.54
1.70
1.87
2.06
2.26
2.47
2.69
Watts Rpm
Watts
860
956
Rpm
1169
1201
1235
1268
1302
1337
1371
1406
1442
1478
1514
—
Watts
1015
1119
1230
1350
1480
1618
1767
1926
2095
2275
2467
—
Rpm
1239
1271
1303
1335
1368
1402
1435
1470
1504
1539
—
Watts
1174
1285
1403
1531
1668
1814
1970
2136
2313
2501
—
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
708
1092
1126
1160
1195
1230
1266
1302
1339
1375
1412
1450
1488
—
796
892
984
1060
1173
1294
1425
1566
1717
1878
2051
2235
2431
—
1024
1063
1103
1143
1183
1224
1264
1305
1346
1387
997
929
1111
1234
1367
1510
1663
1828
2003
2191
2391
1044
1168
1303
1448
1604
1772
1951
2142
—
—
—
—
—
—
—
—
—
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
Bhp
1.51
1.64
1.78
1.93
2.09
2.27
2.45
2.64
2.85
—
1.4
Bhp
1.69
1.83
1.98
2.14
2.31
2.49
2.68
2.89
—
1.8
Bhp
2.08
2.23
2.40
2.57
2.76
—
—
—
—
—
2.0
Bhp
2.28
2.44
2.61
2.79
—
—
—
—
—
Rpm
1304
1335
1366
1398
1430
1462
1495
1529
1562
—
Watts
1337
1454
1580
1715
1858
2012
2175
2349
2533
—
Rpm
1365
1395
1426
1457
1488
1520
1552
1585
—
Watts Rpm
Bhp
1.88
2.03
2.19
2.35
2.53
2.72
—
Watts
1674
1804
1943
2091
2249
2416
—
Rpm
1477
1506
1535
1565
1596
—
—
—
—
Watts
1848
1984
2130
2284
2449
—
—
—
—
—
Rpm
1528
1557
1586
1616
—
—
—
—
—
Watts
2025
2168
2319
2481
—
—
—
—
—
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
1503
1627
1760
1901
2052
2212
2383
2564
—
1422
1452
1482
1512
1543
1574
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 2.90.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1300 to 1685 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
Table 25—Fan Performance 50HE003 — Horizontal Discharge Units; Standard Motor (Belt Drive)**
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(Cfm)
0.1
Rpm
0.2
Rpm
0.4
Rpm
0.6
Rpm
0.8
Rpm
1.0
Bhp
Bhp
Bhp
Bhp
Bhp
Rpm
868
892
927
947
971
Bhp
0.37
0.41
0.47
0.53
0.58
600
700
490
519
537
560
589
0.08
0.09
0.1
0.13
0.15
521
557
582
610
640
0.08
0.09
0.12
0.14
0.16
597
623
650
681
707
0.14
0.16
0.19
0.22
0.26
703
729
751
783
808
0.21
0.24
0.27
0.32
0.36
788
816
845
870
894
0.29
0.32
0.37
0.42
0.47
800
900
1000
51
Table 26—Fan Performance 50HJ004, 50HE004 — Horizontal Discharge Units; Standard Motor
(Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
0.8
1.0
Rpm
554
583
612
643
674
706
738
Bhp
0.14
0.16
0.20
0.23
0.28
0.33
0.38
Watts
134
163
195
233
276
324
Rpm
681
707
735
762
791
820
849
Bhp
0.22
0.26
0.30
0.35
0.40
0.45
0.52
Watts Rpm
Bhp
0.32
0.36
0.41
0.46
0.52
0.59
0.66
Watts
316
358
406
459
517
582
653
Rpm
870
894
919
944
970
997
1024
Bhp
0.42
0.47
0.52
0.58
0.65
0.72
0.80
Watts
416
465
519
579
645
717
796
Rpm
947
971
Bhp
0.53
0.58
0.64
0.71
0.78
0.86
0.95
Watts
523
578
638
705
777
857
942
900
1000
1100
1200
1300
1400
1500
222
257
298
344
395
451
515
783
808
834
860
887
914
942
995
1020
1045
1071
1097
379
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
1.4
Bhp
0.76
0.82
0.90
0.98
1.06
1.15
—
1.8
Bhp
1.01
1.09
1.17
—
—
—
—
2.0
Bhp
1.14
—
—
—
—
—
—
Rpm
1017
1041
1065
1089
1114
1139
1164
Bhp
0.64
0.70
0.77
0.84
0.92
1.01
1.10
Watts
635
696
763
835
915
1000
1093
Rpm
1082
1105
1129
1153
1177
1202
—
Watts Rpm
Bhp
0.88
0.95
1.03
1.12
—
Watts
876
948
1026
1111
—
Rpm
1200
1223
1245
—
Watts
1004
1081
1165
—
—
—
—
Rpm
1254
—
—
—
—
—
—
Watts
1136
—
—
—
—
—
—
900
1000
1100
1200
1300
1400
1500
753
820
892
971
1056
1149
—
1143
1166
1189
1212
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 1.20.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 680 to 1044 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
Table 27—Fan Performance 50HJ004, 50HE004 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
0.8
1.0
Rpm
554
583
612
643
674
706
738
Bhp
0.14
0.16
0.20
0.23
0.28
0.33
0.38
Watts
134
163
195
233
276
324
379
Rpm
681
707
735
762
791
820
849
Bhp
0.22
0.26
0.30
0.35
0.40
0.45
0.52
Watts Rpm
Bhp
0.32
0.36
0.41
0.46
0.52
0.59
0.66
Watts
316
358
406
459
517
582
653
Rpm
870
894
919
944
970
997
1024
Bhp
0.42
0.47
0.52
0.58
0.65
0.72
0.80
Watts
416
465
519
579
645
717
796
Rpm
947
971
Bhp
0.53
0.58
0.64
0.71
0.78
0.86
0.95
Watts
523
578
638
705
777
857
942
900
1000
1100
1200
1300
1400
1500
222
257
298
344
395
451
515
783
808
834
860
887
914
942
995
1020
1045
1071
1097
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
1.4
1.8
2.0
Rpm
1017
1041
1065
1089
1114
1139
1164
Bhp
0.64
0.70
0.77
0.84
0.92
1.01
1.10
Watts
635
Rpm
1082
1105
1129
1153
1177
1202
1227
Bhp
0.76
0.82
0.90
0.98
1.06
1.15
1.25
Watts Rpm
Bhp
0.88
0.95
1.03
1.12
1.21
1.31
1.41
Watts
876
Rpm
1200
1223
1245
1269
1292
1316
1341
Bhp
1.01
1.09
1.17
1.26
1.36
1.47
1.58
Watts
1004
1081
1165
1256
1353
1457
1570
Rpm
1254
1276
1299
1322
1346
1369
1394
Bhp
1.14
1.23
1.32
1.41
1.52
1.63
1.75
Watts
1136
1219
1308
1404
1508
1618
1736
900
1000
1100
1200
1300
1400
1500
753
820
1143
1166
1189
1212
1236
1261
1285
696
948
763
892
1026
1111
1202
1301
1407
835
971
915
1056
1149
1248
1000
1093
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 2.40.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1075 to 1455 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
52
Table 28—Fan Performance 50HJ005, 50he005 — Horizontal Discharge Units; Standard Motor
(Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
0.8
Bhp
0.58
0.65
0.72
0.80
0.89
0.98
1.08
1.19
—
1.0
Bhp
0.71
0.78
0.86
0.95
1.04
1.14
—
Rpm
643
674
706
738
771
804
837
871
906
Bhp
0.23
0.28
0.33
0.38
0.44
0.51
0.59
0.67
0.76
Watts
233
276
324
379
440
507
582
665
756
Rpm
762
791
820
849
879
910
941
972
1004
Bhp
0.35
0.40
0.45
0.52
0.59
0.66
0.75
0.84
0.94
Watts Rpm
Bhp
0.46
0.52
0.59
0.66
0.74
0.82
0.91
1.02
1.12
Watts
459
517
582
653
731
816
909
1010
1119
Rpm
944
970
Watts
579
645
717
796
881
974
1075
1184
—
Rpm
1020
1045
1071
1097
1124
1151
—
Watts
705
777
857
942
1035
1136
—
1200
1300
1400
1500
1600
1700
1800
1900
2000
344
395
451
515
584
661
745
837
938
860
887
914
942
971
1000
1029
1059
1089
997
1024
1051
1079
1107
1136
—
—
—
—
—
—
—
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
Bhp
0.84
0.92
1.01
1.10
1.20
—
1.4
Bhp
0.98
1.06
1.15
—
—
—
—
—
1.8
Bhp
—
—
—
—
—
—
—
2.0
Bhp
—
—
—
—
—
—
—
Rpm
1089
1114
1139
1164
1190
—
—
—
—
Watts
835
915
1000
1093
1193
—
—
—
—
Rpm
1153
1177
1202
—
—
—
—
—
Watts Rpm
Bhp
1.12
—
—
—
Watts
1111
—
—
—
Rpm
—
—
—
—
Watts
—
—
—
—
—
—
—
—
Rpm
—
—
—
—
—
—
—
—
Watts
—
—
—
—
—
—
—
—
1200
1300
1400
1500
1600
1700
1800
1900
2000
971
1056
1149
—
1212
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 1.20.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 770 to 1185 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
Table 29—Fan Performance 50HJ005, 50HE005 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
0.8
1.0
Rpm
643
674
706
738
771
804
837
871
906
Bhp
0.23
0.28
0.33
0.38
0.44
0.51
0.59
0.67
0.76
Watts
233
276
324
379
440
507
582
665
756
Rpm
762
791
820
849
879
910
941
972
1004
Bhp
0.35
0.40
0.45
0.52
0.59
0.66
0.75
0.84
0.94
Watts Rpm
Bhp
0.46
0.52
0.59
0.66
0.74
0.82
0.91
1.02
1.12
Watts
459
517
582
653
731
816
909
1010
1119
Rpm
944
970
Bhp
0.58
0.65
0.72
0.80
0.89
0.98
1.08
1.19
1.31
Watts
579
645
717
796
881
974
1075
1184
1301
Rpm
1020
1045
1071
1097
1124
1151
1178
1206
1234
Bhp
0.71
0.78
0.86
0.95
1.04
1.14
1.25
1.37
1.49
Watts
705
777
857
942
1035
1136
1244
1361
1486
1200
1300
1400
1500
1600
1700
1800
1900
2000
344
395
451
515
584
661
745
837
938
860
887
914
942
971
1000
1029
1059
1089
997
1024
1051
1079
1107
1136
1165
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
1.4
1.8
2.0
Bhp
1.41
1.52
1.63
1.75
1.87
2.01
2.15
2.31
—
Rpm
1089
1114
1139
1164
1190
1217
1244
1271
1298
Bhp
0.84
0.92
1.01
1.10
1.20
1.31
1.42
1.55
1.68
Watts
835
915
1000
1093
1193
1301
1417
1541
1674
Rpm
1153
1177
1202
1227
1252
1278
1305
1331
1358
Bhp
0.98
1.06
1.15
1.25
1.36
1.48
1.60
1.73
1.87
Watts Rpm
Bhp
1.12
1.21
1.31
1.41
1.53
1.65
1.78
1.92
2.07
Watts
1111
1202
1301
1407
1520
1642
1772
1911
2059
Rpm
1269
1292
1316
1341
1366
1391
1416
1442
1468
Bhp
1.26
1.36
1.47
1.58
1.70
1.83
1.97
2.11
2.27
Watts
1256
1353
1457
1570
1690
1818
1955
2101
2256
Rpm
1322
1346
1369
1394
1418
1443
1468
1494
—
Watts
1404
1508
1618
1736
1863
1998
2141
2294
—
1200
1300
1400
1500
1600
1700
1800
1900
2000
971
1056
1149
1248
1355
1470
1593
1724
1865
1212
1236
1261
1285
1311
1336
1362
1388
1415
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 2.40.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1075 to 1455 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
53
Table 30—Fan Performance 50HJ006, 50HE006 Single-Phase — Horizontal Discharge Units;
Standard Motor (Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
Bhp
0.45
0.51
0.58
0.65
0.73
0.82
0.92
1.02
1.14
1.26
—
0.6
Bhp
0.59
0.65
0.72
0.80
0.89
0.98
1.08
1.19
—
0.8
Bhp
0.74
0.81
0.88
0.96
1.05
1.15
1.26
—
1.0
Bhp
0.91
0.98
1.06
1.14
1.23
—
Rpm
724
757
790
823
857
892
927
962
997
1033
1069
Bhp
0.33
0.39
0.45
0.52
0.59
0.67
0.77
0.87
0.97
1.09
1.22
Watts
295
343
398
458
525
599
680
769
865
970
1084
Rpm
837
866
894
924
955
986
1017
1050
1082
1115
—
Watts Rpm
Watts
524
580
643
712
787
870
960
1059
—
Rpm
1028
1050
1074
1099
1125
1151
1178
—
Watts
660
719
784
857
936
1022
1116
—
Rpm
1111
1132
1154
1177
1201
—
Watts
808
870
938
1013
1096
—
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
402
455
514
579
650
729
815
909
1010
1120
—
937
962
988
1015
1043
1072
1101
1131
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
Bhp
1.09
1.16
1.24
—
—
—
—
—
1.4
Bhp
1.29
—
—
—
—
—
—
—
1.8
Bhp
—
—
—
—
—
—
—
—
—
—
—
2.0
Bhp
—
—
—
—
—
—
—
—
—
—
—
Rpm
1188
1208
1229
—
—
—
—
—
Watts
970
1033
1103
—
—
—
—
—
Rpm
1261
—
—
—
—
—
—
—
Watts Rpm
Bhp
—
—
—
—
—
—
—
—
—
—
—
Watts
—
Rpm
—
Watts
—
—
—
—
—
—
—
—
Rpm
—
—
—
—
—
—
—
—
Watts
—
—
—
—
—
—
—
—
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
1143
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 1.30.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1035 to 1460 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
54
Table 31—Fan Performance 50HJ006, 50HE006 Three-Phase — Horizontal Discharge Units;
Standard Motor (Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
0.8
1.0
Rpm
724
757
790
823
857
892
927
962
997
1033
1069
Bhp
0.33
0.39
0.45
0.52
0.59
0.67
0.77
0.87
0.97
1.09
1.22
Watts
295
343
398
458
525
599
680
769
865
970
1084
Rpm
837
866
894
924
955
986
1017
1050
1082
1115
1149
Bhp
0.45
0.51
0.58
0.65
0.73
0.82
0.92
1.02
1.14
1.26
1.39
Watts Rpm
Bhp
0.59
0.65
0.72
0.80
0.89
0.98
1.08
1.19
1.31
1.44
1.58
Watts
524
580
643
712
787
870
960
1059
1165
1279
1403
Rpm
1028
1050
1074
1099
1125
1151
1178
1206
1235
1264
1293
Bhp
0.74
0.81
0.88
0.96
1.05
1.15
1.26
1.37
1.50
1.63
1.77
Watts
660
719
784
857
Rpm
1111
1132
1154
1177
1201
1226
1251
1277
1304
1332
1360
Bhp
0.91
0.98
1.06
1.14
1.23
1.33
1.44
1.56
1.69
1.83
1.98
Watts
808
870
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
402
455
514
579
650
729
815
909
937
962
988
938
1015
1043
1072
1101
1131
1161
1192
1223
1013
1096
1185
1283
1389
1503
1625
1757
936
1022
1116
1218
1329
1448
1576
1010
1120
1239
EXTERNAL STTIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
1.4
Bhp
1.29
1.36
1.44
1.53
1.63
1.74
1.85
1.98
2.11
2.26
—
1.8
Bhp
1.71
1.79
1.88
1.97
2.07
2.18
2.30
—
2.0
Bhp
1.95
2.02
2.11
2.20
2.31
—
—
—
—
—
Rpm
1188
1208
1229
1250
1273
1296
1320
1345
1371
1397
1424
Bhp
1.09
1.16
1.24
1.33
1.43
1.53
1.64
1.77
1.90
2.04
2.19
Watts
970
Rpm
1261
1279
1299
1319
1341
1363
1386
1409
1434
1459
—
Watts Rpm
Bhp
1.49
1.57
1.65
1.74
1.84
1.95
2.07
2.20
2.34
—
Watts
1327
1394
1468
1549
1638
1736
1842
1956
2080
—
Rpm
1395
1412
1429
1448
1467
1488
1508
—
Watts
1523
1590
1665
1748
1839
1939
2047
—
Rpm
1457
1474
1490
1508
1527
—
—
—
—
—
Watts
1729
1797
1873
1957
2050
—
—
—
—
—
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
1143
1208
1280
1360
1447
1542
1646
1758
1878
2008
—
1330
1347
1366
1385
1405
1427
1448
1471
1494
—
1033
1103
1181
1266
1359
1459
1568
1686
1812
1948
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 2.40.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1035 to 1460 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
55
Table 32—Fan Performance 50HJ006, 50HE006 — Horizontal Discharge Units;
HIGH--STATIC Motor (Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
0.8
1.0
Rpm
724
757
790
823
857
892
927
962
997
1033
1069
Bhp
0.33
0.39
0.45
0.52
0.59
0.67
0.77
0.87
0.97
1.09
1.22
Watts
295
343
398
458
525
599
680
769
865
970
1084
Rpm
837
866
894
924
955
986
1017
1050
1082
1115
1149
Bhp
0.45
0.51
0.58
0.65
0.73
0.82
0.92
1.02
1.14
1.26
1.39
Watts Rpm
Bhp
0.59
0.65
0.72
0.80
0.89
0.98
1.08
1.19
1.31
1.44
1.58
Watts
524
580
643
712
787
870
960
1059
1165
1279
1403
Rpm
1028
1050
1074
1099
1125
1151
1178
1206
1235
1264
1293
Bhp
0.74
0.81
0.88
0.96
1.05
1.15
1.26
1.37
1.50
1.63
1.77
Watts
660
719
784
857
Rpm
1111
1132
1154
1177
1201
1226
1251
1277
1304
1332
1360
Bhp
0.91
0.98
1.06
1.14
1.23
1.33
1.44
1.56
1.69
1.83
1.98
Watts
808
870
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
402
455
937
962
514
988
938
579
650
729
815
1015
1043
1072
1101
1131
1161
1192
1223
1013
1096
1185
1283
1389
1503
1625
1757
936
1022
1116
1218
1329
1448
1576
909
1010
1120
1239
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
1.4
1.8
2.0
Bhp
1.95
2.02
2.11
2.20
2.31
2.42
2.55
2.68
2.83
—
Rpm
1188
1208
1229
1250
1273
1296
1320
1345
1371
1397
1424
Bhp
1.09
1.16
1.24
1.33
1.43
1.53
1.64
1.77
1.90
2.04
2.19
Watts
970
Rpm
1261
1279
1299
1319
1341
1363
1386
1409
1434
1459
1484
Bhp
1.29
1.36
1.44
1.53
1.63
1.74
1.85
1.98
2.11
2.26
2.42
Watts Rpm
Bhp
1.49
1.57
1.65
1.74
1.84
1.95
2.07
2.20
2.34
2.49
2.65
Watts
1327
1394
1468
1549
1638
1736
1842
1956
2080
2213
2355
Rpm
1395
1412
1429
1448
1467
1488
1508
1530
1553
1576
1599
Bhp
1.71
1.79
1.88
1.97
2.07
2.18
2.30
2.44
2.58
2.73
2.89
Watts
1523
1590
1665
1748
1839
1939
2047
2164
2290
2425
2571
Rpm
1457
1474
1490
1508
1527
1546
1566
1587
1609
—
Watts
1729
1797
1873
1957
2050
2151
2262
2380
2509
—
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
1143
1208
1280
1360
1447
1542
1646
1758
1878
2008
2147
1330
1347
1366
1385
1405
1427
1448
1471
1494
1518
1543
1033
1103
1181
1266
1359
1459
1568
1686
1812
1948
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 2.90.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1300 to 1685 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
Table 33—Fan Performance 50HJ007 — Horizontal Discharge Units; Standard Motor (Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
Bhp
0.51
0.59
0.66
0.75
0.85
0.95
1.06
1.19
1.32
1.46
1.61
1.77
1.94
0.4
Bhp
0.66
0.74
0.83
0.92
1.03
1.14
1.26
1.39
1.53
1.67
1.83
2.00
2.18
0.6
Bhp
0.82
0.91
1.00
1.10
1.21
1.33
1.46
1.59
1.74
1.90
2.06
2.24
—
0.8
Bhp
0.98
1.08
1.18
1.29
1.40
1.53
1.66
1.81
1.96
2.12
2.30
—
1.0
Bhp
1.15
1.25
1.36
1.48
1.60
1.73
1.87
2.02
2.18
2.35
—
Rpm
822
Watts
455
Rpm
927
Watts
589
Rpm
1018
1046
1075
1104
1134
1164
1195
1226
1257
1289
1320
1353
—
Watts
728
Rpm
1100
1127
1154
1182
1210
1239
1268
1297
1327
1358
1388
—
Watts
873
Rpm
1174
1200
1226
1253
1280
1308
1336
1364
1393
1422
—
Watts
1024
1113
1208
1310
1419
1537
1662
1796
1938
2089
—
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
855
520
957
659
805
956
889
923
957
992
1026
1061
1097
1132
1168
1204
1240
591
668
753
845
988
737
821
912
888
979
1045
1142
1245
1357
1476
1604
1740
1885
2039
—
1019
1051
1083
1115
1148
1181
1214
1247
1281
1315
1077
1182
1295
1416
1546
1684
1832
1989
—
1011
1118
1233
1356
1487
1629
1779
1939
945
1053
1169
1294
1428
1572
1725
—
—
—
—
—
—
—
—
—
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
Bhp
1.33
1.44
1.55
1.67
1.80
1.94
2.09
2.24
—
1.4
Bhp
1.51
1.63
1.74
1.87
2.01
2.15
2.31
—
1.8
Bhp
1.90
2.02
2.15
2.29
—
2.0
Bhp
2.10
2.23
2.36
—
Rpm
1244
1268
1294
1320
1346
1372
1400
1427
—
Watts
1182
1275
1376
1483
1598
1721
1852
1992
—
Rpm
1308
1332
1357
1382
1408
1434
1460
—
Watts
1345
1443
1549
1662
1782
1911
2047
—
Rpm
1369
1393
1417
1441
1466
1491
—
Bhp
1.70
1.82
1.95
2.08
2.22
2.37
—
Watts
1513
1617
1727
1845
1971
2105
—
Rpm
1427
1450
1474
1498
—
Watts
1687
1796
1911
2034
—
Rpm
1483
1505
1528
—
Watts
1867
1979
2100
—
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 2.40.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1120 to 1585 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
56
Table 34—Fan Performance 50HJ007 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*
EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
CFM
0.2
0.4
0.6
0.8
1.0
Bhp
1.15
1.25
1.36
1.48
1.60
1.73
1.87
2.02
2.18
2.35
2.53
2.72
—
Rpm
822
Bhp
0.51
0.59
0.66
0.75
0.85
0.95
1.06
1.19
1.32
1.46
1.61
1.77
1.94
Watts
455
Rpm
927
Bhp
0.66
0.74
0.83
0.92
1.03
1.14
1.26
1.39
1.53
1.67
1.83
2.00
2.18
Watts Rpm
Bhp
0.82
0.91
1.00
1.10
1.21
1.33
1.46
1.59
1.74
1.90
2.06
2.24
2.43
Watts
728
Rpm
1100
1127
1154
1182
1210
1239
1268
1297
1327
1358
1388
1419
1451
Bhp
0.98
1.08
1.18
1.29
1.40
1.53
1.66
1.81
1.96
2.12
2.30
2.48
2.68
Watts
873
Rpm
1174
1200
1226
1253
1280
1308
1336
1364
1393
1422
1452
1482
—
Watts
1024
1113
1208
1310
1419
1537
1662
1796
1938
2089
2249
2419
—
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
589
659
1018
1046
1075
1104
1134
1164
1195
1226
1257
1289
1320
1353
1385
855
520
957
805
956
889
591
988
737
888
1045
1142
1245
1357
1476
1604
1740
1885
2039
2202
2376
923
668
1019
1051
1083
1115
1148
1181
1214
1247
1281
1315
821
912
979
957
753
1077
1182
1295
1416
1546
1684
1832
1989
2156
992
845
1011
1118
1233
1356
1487
1629
1779
1939
1026
1061
1097
1132
1168
1204
1240
945
1053
1169
1294
1428
1572
1725
EXTERNAL STATIC PRESSURE (in. wg)
1.6
AIRFLOW
CFM
1.2
Bhp
1.33
1.44
1.55
1.67
1.80
1.94
2.09
2.24
2.41
2.59
2.77
2.97
—
1.4
Bhp
1.51
1.63
1.74
1.87
2.01
2.15
2.31
2.47
2.64
2.83
—
1.8
Bhp
1.90
2.02
2.15
2.29
2.44
2.59
2.76
—
2.0
Bhp
2.10
2.23
2.36
2.51
2.66
2.82
—
Rpm
1244
1268
1294
1320
1346
1372
1400
1427
1455
1483
1512
1541
—
Watts
1182
1275
1376
1483
1598
1721
1852
1992
2140
2297
2463
2640
—
Rpm
1308
1332
1357
1382
1408
1434
1460
1487
1514
1541
—
Watts Rpm
Bhp
1.70
1.82
1.95
2.08
2.22
2.37
2.53
2.70
2.88
—
Watts
1513
1617
1727
1845
1971
2105
2247
2398
2557
—
Rpm
1427
1450
1474
1498
1522
1547
1572
—
Watts
1687
1796
1911
2034
2165
2304
2451
—
Rpm
1483
1505
1528
1552
1575
1600
—
Watts
1867
1979
2100
2227
2363
2507
—
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
1345
1443
1549
1662
1782
1911
2047
2192
2346
2509
—
1369
1393
1417
1441
1466
1491
1517
1543
1570
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
NOTES:
LEGEND
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 2.90.
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1300 to 1685 rpm. All other rpms require field-supplied
drive.
3. See general fan performance notes.
57
d. Make sure that all tools and miscellaneous loose parts
have been removed.
PRE-START-UP
START-UP
Step 1 —Unit Preparation
Make sure that the unit has been installed in accordance with
installation instructions and applicable codes.
Step 2 —Return--Air Filters
!
WARNING
FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury, death, and/or property damage.
1. Follow recognized safety practices and wear protective
goggles when checking or servicing a refrigerant system.
2. Do not operate the compressor or provide any electric
power to the unit unless the compressor terminal cover is
in place and secured.
3. Do not remove the compressor terminal cover until all
electrical sources are disconnected and tagged with lockout
tags.
Make sure the correct filters are installed in the unit (See Table 1).
Do not operate the unit without return-air filters.
Step 3 —Outdoor--Air Inlet Screens
Outdoor-air inlet screen(s) must be in place before operating the
unit.
Step 4 —Compressor Mounting
Compressors are internally spring mounted. Do not loosen or
remove the compressor holddown bolts.
4. Relieve all pressure from the system before touching or
disturbing anything inside the terminal box if
a
Step 5 —Internal Wiring
Check all electrical connections in unit control boxes; tighten
them as required.
refrigerant leak is suspected around the compressor
terminals. Use accepted methods to recover the
refrigerant.
5. Never attempt to repair a soldered connection while the
refrigerant system is under pressure.
6. Do not use a torch to remove any component. The
system contains oil and refrigerant under pressure. To
remove a component, wear protective goggles and proceed
as follows:
Step 6 —Refrigerant Service Ports
Each unit system has 4 Schrader--type service ports: one on the
suction line, one on the liquid line, and 2 on the compressor
discharge line. Be sure that caps on the ports are tight.
Step 7 —High Flow Valves
Two high flow refrigerant valves are located on the hot gas tube
coming out of the compressor and the suction tubes. Large black
plastic caps distinguish these valves with O--rings located inside
the caps. No field access to these valves is available at this time.
Ensure the plastic caps are in place and tight or the possibility of
refrigerant leakage could occur.
a. Shut off electrical power to the unit and tag
disconnect.
b. Recover refrigerant to relieve all pressure
from the system using both high-pressure
and low-pressure ports.
c. Cut component connection tubing with a
tubing cutter, and remove the component
from the unit.
d. Carefully unsweat the remaining tubing
stubs when necessary. Oil can ignite when
exposed to a torch flame.
Step 8 —Compressor Rotation
On 3-phase units be certain that the compressor is rotating in the
proper direction. To determine whether or not compressor is
rotating in the proper direction:
1. Connect the service gauges to suction and discharge
pressure fittings.
2. Energize the compressor.
Proceed as follows to inspect and prepare the unit for initial
start-up:
3. The suction pressure should drop and the discharge
pressure should rise, as is normal on any start-up.
1. Remove all access panels.
If the suction pressure does not drop and the discharge pressure
does not rise to normal levels:
2. Read and follow instructions on all WARNING,
CAUTION, and INFORMATION labels attached to, or
shipped with, unit.
1. Note that the indoor fan (006 and 007 three-phase units
only) is probably also rotating in the wrong direction.
3. Make the following inspections:
2. Turn off power to the unit and tag disconnect.
3. Reverse any two of the unit power leads.
a. Inspect for shipping and handling damages such as
broken lines, loose parts, or disconnected wires, etc.
b. Inspect for oil at all refrigerant tubing connections and on
unit base. Detecting oil generally indicates a refrigerant
leak. Leak-test all refrigerant tubing connections using
electronic leak detector, halide torch, or liquid-soap
solution.
4. Turn on power to the unit and energize the compressor.
The suction and discharge pressure levels should now move to
their normal start-up levels.
NOTE: When the compressor is rotating in the wrong direction,
the unit makes more noise and does not provide cooling.
c. Inspect all field-wiring and factory-wiring connections.
Be sure that connections are completed and tight. Be sure
that wires are not in contact with refrigerant tubing or
sharp edges.
d. Inspect coil fins. If damaged during shipping and
handling, carefully straighten fins with a fin comb.
Step 9 —Cooling
Set the space thermostat to the OFF position. Set the system
selector switch at COOL position and the fan switch at AUTO
position. Adjust the thermostat to a setting below room
temperature. The compressor starts when contactor closes.
Check cooling effects at a setting below room temperature.
Check the unit charge. Refer to Refrigerant Charge section.
4. Verify the following conditions:
a. Make sure that condenser-fan blade are correctly
positioned in fan orifice. See Condenser-Fan Adjustment
section for more details.
Reset the thermostat at a position above room temperature. The
compressor will shut off.
To Shut Off Unit -- Set the system selector switch at OFF
position. Resetting the thermostat at a position above room
temperature shuts off the unit temporarily until the space
temperature exceeds the thermostat setting. Units are equipped
b. Make sure that air filter(s) is in place.
c. Make sure that condensate drain trap is filled with water
to ensure proper drainage.
58
with a Cycle-LOC™ protection device. The unit shuts down on
any safety trip and remains off; an indicator light on the
thermostat comes on. Check the reason for the safety trip.
because of the increase in fresh air, the outdoor--air damper will
be proportionally closed. Damper position will follow the higher
demand condition from DCV mode or free cooling mode.
Compressor restart is accomplished by manual reset at the
thermostat by turning the selector switch to OFF position and
then to ON position.
Damper movement from full closed to full open (or vice versa)
will take between 1--1/2 and 2--1/2 minutes.
If free cooling can be used as determined from the appropriate
changeover command (switch, dry bulb, enthalpy curve,
differential dry bulb, or differential enthalpy), a call for cooling
(Y1 closes at the thermostat) will cause the control to modulate
the dampers open to maintain the supply air temperature set point
at 50_ to 55_ F.
Step 10 —Heating
To start unit, turn on main power supply.
Set system selector switch at HEAT position and set thermostat at
a setting above room temperature. Set fan at AUTO position.
First stage of thermostat energizes the first--stage electric heater
elements; second stage energizes second--stage electric heater
elements, if installed. Check heating effects at air supply grille(s).
As the supply air temperature drops below the set point range of
50_ to 55_ F, the control will modulate the outdoor--air dampers
closed to maintain the proper supply--air temperature.
If electric heaters do not energize, reset limit switch (located on
evaporator--fan scroll) by pressing button located between
terminals on the switch.
Heating -- Units With Economi$er IV
When the room temperature calls for heat, the heating controls are
energized as described in the Heating, Units Without Economizer
section. When the thermostat is satisfied, the economizer damper
moves to the minimum position.
Cooling -- Units With Economi$er2, Premierlinkt Control
and a Thermostat
TO SHUT OFF UNIT -- Set system selector switch at OFF
position. Resetting thermostat at
a
position below room
temperature temporarily shuts unit off until space temperature
falls below thermostat setting.
Step 11 —Safety Relief
A soft solder joint at the suction line fitting provides pressure
relief under abnormal temperature and pressure conditions.
When free cooling is not available, the compressors will be
controlled by the PremierLink control in response to the Y1 and
Y2 inputs from the thermostat.
The PremierLink control will use the following information to
determine if free cooling is available:
Step 12 —Ventilation (Continuous Fan)
Set fan and system selector switches at ON and OFF positions,
respectively. Evaporator fan operates continuously to provide
constant air circulation.
Step 13 —Operating Sequence
Cooling -- Units Without Economizer
S
S
Indoor fan has been on for at least 30 seconds.
The SPT, SAT, and OAT inputs must have valid
readings.
S
S
S
OAT must be less than 75_F.
When thermostat calls for cooling, terminals G and Y1 are
energized. The indoor-fan contactor (IFC), reversing valve
solenoid (RVS) and compressor contactor are energized and
indoor-fan motor, compressor, and outdoor fan starts. The
outdoor fan motor runs continuously while unit is cooling.
OAT must be less than SPT.
Enthalpy must be LOW (may be jumpered if an
enthalpy sensor not available).
S
Economizer position is NOT forced.
Heating -- Units Without Economizer
Pre-cooling occurs when there is no call from the thermostat
except G. Pre-cooling is defined as the economizer modulates to
provide 70_F supply air.
When the thermostat calls for heating, terminal W1 will be
energized with 24v. The IFC and heater contactor no. 1 (HC1)
are energized.
When free cooling is available the PremierLink control will
control the compressors and economizer to provide a supply-air
temperature determined to meet the Y1 and Y2 calls from the
thermostat using the following three routines. The three control
routines are based on OAT.
Cooling -- Units With Economi$er IV
When free cooling is not available, the compressors will be
controlled by the zone thermostat. When free cooling is available,
the outdoor-air damper is modulated by the EconoMi$er IV
control to provide a 50_ to 55_F supply-air temperature into the
zone. As the supply-air temperature fluctuates above 55_ or
below 50_F, the dampers will be modulated (open or close) to
bring the supply-air temperature back within the set point limits.
The 3 routines are based on OAT where:
SASP = Supply Air Set Point
DXCTLO = Direct Expansion Cooling Lockout Set Point
PID = Proportional Integral
Integrated EconoMi$er IV operation on single-stage units
requires a 2-stage thermostat (Y1 and Y2).
Routine 1 (OAT < DXCTLO)
For EconoMi$er IV operation, there must be a thermostat call for
the fan (G). This will move the damper to its minimum position
during the occupied mode.
If the increase in cooling capacity causes the supply--air
temperature to drop below 45_F, then the outdoor--air damper
position will be fully closed. If the supply--air temperature
continues to fall, the outdoor--air damper will close. Control
returns to normal once the supply--air temperature rises above
48_F.
S
Y1 energized – economizer maintains a SASP =
(SATLO1 + 3).
S
Y2 energized – economizer maintains a SASP =
(SATLO2 + 3).
Routine 2 (DXCTLO < OAT < 68_F)
S
If only Y1 energized, the economizer maintains a
SASP = (SATLO1 + 3).
S
If SAT > SASP + 5 and economizer position > 80%,
economizer will go to minimum position for 3 minutes
or until SAT > 68_F.
If optional power exhaust is installed, as the outdoor--air damper
opens and closes, the power exhaust fans will be energized and
deenergized.
S
S
S
First stage of mechanical cooling will be energized.
Integrator resets.
If field--installed accessory CO sensors are connected to the
EconoMi$er IV control, a demand controlled ventilation strategy
2
will begin to operate. As the CO level in the zone increases
2
Economizer opens again and controls to current SASP
after stage one on for 90 seconds.
above the CO set point, the minimum position of the damper
2
will be increased proportionally. As the CO level decreases
2
59
S
S
With Y1 and Y2 energized Economizer maintains an
SASP = SATLO2 + 3.
TEMPERATURE CONTROL
75
74
If SAT > SASP + 5 and economizer position >80%,
economizer will go to minimum position for 3 minutes
or until SAT > 68_F.
73
72
71
SET POINT
TEMPERATURE
S
If compressor one is on then second stage of
mechanical cooling will be energized; otherwise the
first stage will be energized.
70
69
68
S
S
Integrator resets.
TIME
Economizer opens again and controls to SASP after
stage one on for 90 seconds.
NOTE: PremierLink control performs smart staging of 2 stages of DX
cooling and up to 3 stages of heat.
Routine 3 (OAT > 68)
C06042
Fig. 49 --- DX Cooling Temperature
Control Example
S
S
Economizer is opened 100%.
Compressors 1 and 2 are cycled based on Y1 and Y2
using minimum on and off times and watching the
supply air temperature as compared to SATLO1 and
SATLO2 set points.
TEMPERATURE CONTROL
If optional power exhaust is installed, as the outdoor-air damper
opens and closes, the power exhaust fans will be energized and
deenergized.
75
74
73
If field-installed accessory CO sensors are connected to the
PremierLink™ control, a PID-controlled demand ventilation
2
72
71
COOL SETPOINT
TEMPERATURE
HEAT SETPOINT
strategy will begin to operate. As the CO level in the zone
2
70
increases above the CO set point, the minimum position of the
2
69
68
damper will be increased proportionally. As the CO level
2
TIME
decreases because of the increase in fresh air, the outdoor-air
damper will be proportionally closed.
Heating -- Units With Economi$er2 Premierlink Control and
a Thermostat
C06043
Fig. 50 --- Economizer Temperature
When the thermostat calls for heating, terminal W1 is energized.
The PremierLink control will move the economizer damper to the
minimum position if there is a call for G and closed if there is a
call for W1 without G. The IFC and heater contactor no. 1 (HC1)
are energized. When the thermostat is satisfied and W1 is
deenergized, the IFM stops after a 45--second time--off delay
unless G is still maintained.
Control Example
When free cooling is available, the outdoor-air damper is
positioned through the use of a Proportional Integral (PID)
control process to provide a calculated supply-air temperature
into the zone. The supply air will maintain the space temperature
between the heating and cooling set points as indicated in Fig. 50.
Cooling -- Units With Economi$er2, Premierlink Control and
a Room Sensor
The PremierLink control will integrate the compressors stages
with the economizer based on similar logic as the three routines
listed in the previous section. The SASP will float up and down
based on the error reduction calculations that compare space
temperature and space set point.
When free cooling is not available, the compressors will be
controlled by the PremierLink controller using a PID Error
reduction calculation as indicated by Fig 49.
The PremierLink controller will use the following information to
determine if free cooling is available:
When outside-air temperature conditions require the economizer
to close for a compressor stage-up sequence, the economizer
control integrator is reset to zero after the stage-up sequence is
completed. This prevents the supply-air temperature from
dropping too quickly and creating a freeze condition that would
make the compressor turn off prematurely.
The high space set point is used for DX (direct expansion)
cooling control, while the economizer space set point is a
calculated value between the heating and cooling set points. The
economizer set point will always be at least one degree below the
cooling set point, allowing for a smooth transition from
mechanical cooling with economizer assist, back to economizer
cooling as the cooling set point is achieved. The compressors
may be used for initial cooling then the PremierLink controller
will modulate the economizer using an error reduction calculation
to hold the space temperature between the heating and cooling set
points. (See Fig. 50.)
S
S
Indoor fan has been on for at least 30 seconds.
The SPT, SAT, and OAT inputs must have valid
readings.
S
S
S
OAT must be less than 75_F.
OAT must be less than SPT.
Enthalpy must be LOW (may be jumpered if and
enthalpy sensor is not available).
S
Economizer position is NOT forced.
The controller uses the following conditions to determine
economizer cooling:
S
S
S
Enthalpy is Low
SAT reading is available
OAT reading is available
60
subcooled to
a
temperature approaching the evaporator
S
S
S
SPT reading is available
OAT ± SPT
leaving-air temperature. The liquid then enters a thermostatic
expansion valve (TXV) where the liquid drops to a lower
pressure. The TXV does not have a pressure drop great enough to
change the liquid to a 2-phase fluid, so the liquid then enters the
Acutrol™ device at the evaporator coil.
Economizer Position is NOT forced
If any of the above conditions are not met, the economizer
submaster reference (ECSR) is set to maximum limit and the
damper moves to minimum position. The operating sequence is
complete. The ECSR is recalculated every 30 seconds.
The liquid enters the evaporator coil at a temperature lower than
in standard cooling operation. This lower temperature increases
the latent capacity of the rooftop unit. The refrigerant passes
through the evaporator and is turned into a vapor. The air passing
over the evaporator coil will become colder than during normal
operation. However, as this same air passes over the subcooling
coil, it will be slightly warmed, partially reheating the air.
If an optional power exhaust is installed, as the outdoor-air
damper opens and closes, the power exhaust fans will be
energized and deenergized.
If field-installed accessory CO sensors are connected to
the
PremierLink™ control, a PID-controlled demand ventilation
strategy will begin to operate. As the CO level in the zone
2
Subcooling mode operates only when the outside air
temperature is warmer than 40_F. A factory-installed temperature
switch located in the condenser section will lock out subcooling
mode when the outside temperature is cooler than 40_F.
The scroll compressors are equipped with crankcase heaters to
provide protection for the compressors due to the additional
refrigerant charge required by the subcooling/reheat coil.
2
increases above the CO set point, the minimum position of the
damper will be increased proportionally. As the CO level
decreases because of the increase in fresh air, the outdoor-air
damper will be proportionally closed.
Heating -- Unit With Economi$er2, Premierlink Control and
a Room Sensor
2
2
When in subcooling mode, there is a slight decrease in system
total gross capacity (5% less), a lower gross sensible capacity
(20% less), and a greatly increased latent capacity (up to 40%
more).
Every 40 seconds the controller will calculate the required heat
stages (maximum of 3) to maintain Supply-Air Temperature
(SAT) if the following qualifying conditions are met:
S
S
S
Indoor fan has been on for at least 30 seconds.
COOL mode is not active.
OCCUPIED, TEMP. COMPENSATED START or
HEAT mode is active.
S
S
SAT reading is available.
Fire shutdown mode is not active.
If all of the above conditions are met, the number of heat stages is
calculated; otherwise the required number of heat stages will be
set to 0.
If the PremierLink controller determines that heat stages are
required, the economizer damper will be moved to minimum
position if occupied and closed if unoccupied.
Staging should be as follows:
If Heating PID STAGES=2
S
S
HEAT STAGES=1 (50% capacity) will energize HS1
HEAT STAGES=2 (100% capacity) will energize HS2
C06135
Fig. 51 --- Humidi--MiZer Normal
Design Cooling Operation
If Heating PID STAGES=3 and AUXOUT = HS3
S
S
S
HEAT STAGES=1 (33% capacity) will energize HS1
HEAT STAGES=2 (66% capacity) will energize HS2
HEAT STAGES=3 (100% capacity) will energize HS3
Units With Humidi-Mizer™ Adaptive
Dehumidification System
Normal Design Operation
When the rooftop operates under the normal sequence of
operation, the compressors will cycle to maintain indoor
conditions. (See Fig. 51.)
The Humidi-MiZer adaptive dehumidification system includes a
factory-installed Motormaster® low ambient control to keep the
head and suction pressure high, allowing normal design cooling
mode operation down to 0° F.
Subcooling Mode
When subcooling mode is initiated, this will energize (close) the
liquid line solenoid valve (LLSV) forcing the hot liquid
refrigerant to enter into the subcooling coil. (See Fig. 52.)
C06136
Fig. 52 --- Humidi--MiZer Subcooling
Mode Operation
As the hot liquid refrigerant passes through the subcooling/ reheat
dehumidification coil, it is exposed to the cold supply airflow
coming through the evaporator coil. The liquid is further
61
4. Clean coil using a commercial coil cleaner or dishwasher
detergent in a pressurized spray canister. Wash both sides
of coil and flush with clean water. For best results,
back-flush toward return-air section to remove foreign
material. Flush condensate pan after completion.
5. Reinstall economizer and filters.
6. Reconnect wiring.
7. Replace access panels.
Condenser Coil
Inspect coil monthly. Clean condenser coil annually, and as
required by location and outdoor air conditions.
One--Row Coil
Wash coil with commercial coil cleaner. It is not necessary to
remove top panel.
2-Row Coils
Clean coil as follows:
C06137
1. Turn off unit power and tag disconnect.
2. Remove top panel screws on condenser end of unit.
Fig. 53 --- Humidi--Mizert Hot Gas
Reheat Mode Operation
3. Remove condenser coil corner post. (See Fig. 54.) To hold
top panel open, place coil corner post between top panel
and center post. (See Fig. 55.)
Hot Gas Reheat Mode
When the humidity levels in the space require humidity control, a
hot gas solenoid valve (specific to hot gas reheat mode only) will
open to bypass a portion of hot gas refrigerant around the
condenser coil. (See Fig. 53.)
This hot gas will mix with liquid refrigerant leaving the
condenser coil and flow to the subcooling/reheat
dehumidification coil. Now the conditioned air coming off the
evaporator will be cooled and dehumidified, but will be warmed
to neutral conditions (72_F to 75_F) by the subcooling/reheat
dehumidification coil.
The net effect of the rooftop when in hot gas reheat mode is to
provide nearly all latent capacity removal from the space when
sensible loads diminish (when outdoor temperature conditions are
moderate). When in hot gas reheat mode, the unit will operate to
provide mostly latent capacity and extremely low sensible heat
ratio capability.
Similar to the subcooling mode of operation, hot gas reheat mode
operates only when the outside air temperature is warmer than
40_F. Below this temperature, a factory installed outside air
temperature switch will lockout this mode of operation.
C06044
Fig. 54 --- Cleaning Condenser Coil
See Table 36 for the Humidi-Mizer adaptive dehumidification
system sequence of operation.
SERVICE
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal
injury or death.
When sevicing unit, shut off all electrical power to unit
and install lockout tag.
C06045
Step 1 —Cleaning
Fig. 55 --- Propping Up Top Panel
Inspect unit interior at the beginning of heating and cooling
season and as operating conditions require.
Evaporator Coil
1. Turn unit power off, tag disconnect. Remove evaporator
coil access panel.
2. If economizer or two-position damper is installed, remove
economizer by disconnecting Molex plug and
removing mounting screws.
3. Slide filters out of unit.
62
Table 35—Humidi-Mizer Adaptive Dehumidification System Sequence of Operation and
System Response — Single Compressor Unit (50HE003--006, 50HJ004-007)
THERMOSTAT INPUT
ECONOMIZER FUNCTION
48HE, HJ UNIT OPERATION
H
Y1
Y2
OAT. < Economizer Set Point
Economizer
Comp. 1
Subcooling Mode
Hot Gas Reheat Mode
Normal Operation
Off
—
—
On
On
On
On
On
On
On
On
On
Off
On
Off
On
Off
Off
No
No
Yes
Yes
No
Off
Off
On
On
Off
On
On
On
On
On
Yes
Yes
Yes
No
No
No
No
Yes
Yes
No
NOTE: On a thermostat call for W1, all cooling and dehumidification will be off.
LEGEND
OAT --- Outdoor Air Temperature
Fan Motor Bearings
Fan motor bearings are permanently lubricated. No further
lubrication is required. No lubrication of condenser-fan or
evaporator-fan motors is required.
Evaporator Fan Belt Adjustment
Inspect evaporator fan belt for wear, proper belt tension, and
pulley alignment as conditions require or at the beginning of each
heating and air conditioning season. Refer to Step 7 -- Adjust
Evaporator Fan Speed for adjustment and alignment procedures.
Step 3 —Condenser--Fan Adjustment
Shut off unit power supply. Remove condenser-fan assembly
(grille, motor, motor cover, and fan) and loosen fan hub
setscrews. Adjust fan height as shown in Fig. 57. Tighten
setscrews and replace condenser-fan assembly.
C06046
Fig. 56 --- Separating Coil Sections
UNIT
FAN HEIGHT (in.) — “A”
4. Remove device holding coil sections together at return end
of condenser coil. Carefully separate the outer coil section
3 to 4 in. from the inner coil section. (See Fig. 57.)
003-006 AND 007 (208/230 v)
007 (460 v)
2.75
3.50
5. Use a water hose or other suitable equipment to flush
down between the 2 coil sections to remove dirt and
debris. Clean the outer surfaces with a stiff brush in the
normal manner.
C06138
Fig. 57 --- Condenser--Fan Adjustment
Step 4 —EconoMi$er IV Adjustment
6. Secure the sections together. Reposition the outer coil
section and remove the coil corner post from between the
top panel and center post. Install the coil corner and center
posts. Replace all screws.
Refer to Optional EconoMi$er IV and EconoMi$er2 section.
Condensate Drain
Step 5 —Refrigerant Charge
Check and clean each year at the start of the cooling season. In
winter, keep the drain dry or protect it against freeze-up.
Filters
Amount of refrigerant charge is listed on unit nameplate (also
refer to Table 1). Refer to HVAC Servicing Procedures literature
available at your local distributor and the following procedures.
Clean or replace at the start of each heating and cooling season, or
more often if operating conditions require it. Replacement filters
must be the same dimensions as the original filters.
Unit panels must be in place when unit is operating during
charging procedure. Unit must operate a minimum of 10 minutes
before checking or adjusting refrigerant charge.
Outdoor--Air Inlet Screen
No Charge
Clean the screen with steam or hot water and a mild detergent. Do
not use disposable filters in place of screens.
Use standard evacuating techniques. After evacuating system to
500 microns, weigh in the specified amount of refrigerant. (Refer
to Table 1 and unit information plate.)
Step 2 —Lubrication
Compressor
The compressor is charged with the correct amount of oil at the
factory.
63
Low Charge Cooling
Using Cooling Charging Charts, Fig. 58--61, vary refrigerant
until the conditions of the charts are met. Note the charging charts
are different from type normally used. Charts are based on
charging the units to the correct superheat for the various
operating conditions. Accurate pressure gage and temperature
sensing device are required. Connect the pressure gauge to the
service port on the suction line. Mount the temperature sensing
device on the suction line and insulate it so that outdoor ambient
temperature does not affect the reading. Indoor-air cfm must be
within the normal operating range of the unit. An accurate
superheat, thermocouple--type or thermistor--type thermometer,
and a gauge manifold are required when using the superheat
charging method for evaluating the unit charge. Do not use
mercury or small dial--type thermometers because they are not
adequate for this type of measurement.
C06140
Fig. 59 --- Cooling Charging Chart,
Standard 50HJ005
C06139
Fig. 58 --- Cooling Charging Chart,
Standard 50HJ004
Humidi--Mizer™ System Charging
The system charge for units with the Humidi-MiZer adaptive
dehumidification system is greater than that of the standard unit
alone. The charge for units with this option is indicated on the
unit nameplate drawing. Also refer to Fig. 62-65. To charge
systems using the Humidi-MiZer adaptive dehumidification
system, fully evacuate, recover, and recharge the system to the
nameplate specified charge level. To check or adjust refrigerant
charge on systems using the Humidi-MiZer adaptive
dehumidification system, charge per Fig. 62-65.
C06141
Fig. 60 --- Cooling Charging Chart,
Standard 50HJ006
64
C06142
C06144
Fig. 61 --- Cooling Charging Chart,
Fig. 63 --- Cooling Charging Chart, 50HJ005 with
Optional Humidi--MiZer Adaptive Dehumidification System
Standard 50HJ007
NOTE: When using the charging charts, it is important that only
the subcooling/reheat dehumidification coil liquid line solenoid
valve be energized. The subcooling/reheat dehumidification coil
liquid line solenoid valve MUST be energized to use the charging
charts and the outdoor motor speed controller jumpered to run the
fan at full speed.
The charts reference a liquid pressure (psig) and temperature at a
point between the condenser coil and the subcooling/reheat
dehumidification coil. A tap is provided on the unit to measure
liquid pressure entering the subcooling/reheat dehumidification
coil.
IMPORTANT: The subcooling mode charging charts (Fig.
62--65) are to be used ONLY with units having the
Humidi--MiZer adaptive dehumidification system. DO NOT use
standard charge (Fig. 58--61) for units with Humidi-- MiZer
system, and DO NOT use Fig. 62--65 for standard units.
C06143
Fig. 62 --- Cooling Charging Chart, 50HJ004 with
Optional Humidi--MiZer Adaptive Dehumidification System
65
If a charging device is used, temperature and pressure readings
must be accomplished using the charging charts.
F
C
50HE -- 2 TON CHARGING CHART
125 52
115 46
105 41
95
85
75
35
29
24
Suction Line Temperature (deg C)
5.5
105.0
10.5
15.5
20.5
25.5
698.0
100.0
95.0
90.0
85.0
80.0
75.0
70.0
65.0
648.0
598.0
548.0
498.0
448.0
42
52
62
72
Suction Line Temp (deg F)
C06148
Fig. 66 --- Cooling Charging Chart,
C06145
Standard 50HE003
Fig. 64 --- Cooling Charging Chart, 50HJ005 with
Optional Humidi--MiZer Adaptive Dehumidification System
F
C
50HE - 3 TON CHARGING CHART
Suction Line Temperature (deg C)
115 46
105 41
95
85
75
35
29
24
6.1
11.1
16.1
21.1
95.0
648.2
598.2
548.2
498.2
448.2
85.0
75.0
65.0
43
48
53
58
63
68
73
78
Suction Line Temp (deg F)
C06149
Fig. 67 --- Cooling Charging Chart,
Standard 50HE004
F
C
115 46
105 41
50HE - 4 TON CHARGING CHART
Suction Line Temperature (deg C)
95
85
75
35
29
24
C06146
Fig. 65 --- Cooling Charging Chart, 50HJ007 with
Optional Humidi--MiZer Adaptive Dehumidification System
5.6
10.6
15.6
20.6
25.6
692.0
642.0
592.0
542.0
492.0
97.0
To Use Cooling Charging Chart, Standard Unit
Take the outdoor ambient temperature and read the suction
pressure gage. Refer to charts to determine what suction
temperature should be. If suction temperature is high, add
refrigerant. If suction temperature is low, carefully recover some
of the charge. Recheck the suction pressure as charge is adjusted.
87.0
77.0
67.0
Example (Fig. 57):
Outdoor Temperature . . . . . . . . . . . . . . . . . . . . . . . . . 75°F
Suction Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 psig
Suction Temperature should be . . . . . . . . . . . . . . . . . . 48°F
(Suction temperature may vary ± 5°F.)
42
47
52
57
62
67
72
77
Suction Line Temp (deg F)
C06150
Fig. 68 --- Cooling Charging Chart,
Standard 50HE005
66
4. Disconnect wires at T and T1. Place 5.6 kilo-ohm resistor
across T and T1.
5. Jumper TR to 1.
6. Jumper TR to N.
F
C
50HE -- 5 TON CHARGING CHART
Suction Line Temperature (deg C)
115 46
105 41
95
85
75
35
29
24
0.0
5.0
10.0
15.0
20.0
25.0
810.0
710.0
610.0
510.0
410.0
310.0
7. If connected, remove sensor from terminals S and +.
O
115.0
Connect 1.2 kilo-ohm 4074EJM checkout resistor across
terminals S and +.
105.0
95.0
85.0
75.0
65.0
55.0
O
8. Put 620-ohm resistor across terminals S and +.
R
9. Set minimum position, DCV set point, and exhaust
potentiometers fully CCW (counterclockwise).
10. Set DCV maximum position potentiometer fully CW
(clockwise).
11. Set enthalpy potentiometer to D.
12. Apply power (24 vac) to terminals TR and TR1.
Differential Enthalpy
42
47
52
57
62
67
72
77
Suction Line Temp (deg F)
To check differential enthalpy:
C06151
1. Make sure EconoMi$er IV preparation procedure has been
performed.
Fig. 69 --- Cooling Charging Chart,
Standard 50HE006
2. Place 620-ohm resistor across S and +.
O
3. Place 1.2 kilo-ohm resistor across S and +. The Free
R
To Use Cooling Charging Charts, Units With
Humidi--Mizer™ Adaptive Dehumidification System
Cool LED should be lit.
4. Remove 620-ohm resistor across S and +. The Free Cool
O
Refer to charts (Fig. 62-65) to determine the proper leaving
condenser pressure and temperature.
Example (Fig. 62):
LED should turn off.
5. Return EconoMi$er IV settings and wiring to normal
after completing troubleshooting.
Leaving Condenser Pressure . . . . . . . . . . . . . . . . . 250 psig
Leaving Condenser Temperature . . . . . . . . . . . . . . . 105_F
Single Enthalpy
To check single enthalpy:
NOTE: When using the charging charts, it is important that only
the subcooling/reheat dehumidification coil liquid line solenoid
valve be energized. The subcooling/reheat dehumidification coil
liquid line solenoid valve MUST be energized to use the charging
charts and the outdoor motor speed controller jumpered to run the
fan at full speed.
1. Make sure EconoMi$er IV preparation procedure has been
performed.
2. Set the enthalpy potentiometer to A (fully CCW). The
Free Cool LED should be lit.
3. Set the enthalpy potentiometer to D (fully CW). The Free
Cool LED should turn off.
4. Return EconoMi$er IV settings and wiring to normal
after completing troubleshooting.
IMPORTANT: Refer to Troubleshooting Tables for additional
information.
Step 6 —Replacement Parts
DCV (Demand Controlled Ventilation) and Power Exhaust
A complete list of replacement parts may be obtained from any
Carrier distributor upon request.
To check DCV and Power Exhaust:
1. Make sure EconoMi$er IV preparation procedure has been
performed.
TROUBLESHOOTING
Step 1 —Unit Troubleshooting
Refer to Tables 34-38 for unit troubleshooting details.
Step 2 —Economi$er IV Troubleshooting
See Table 39 for EconoMi$er IV logic.
A functional view of the EconoMi$er IV is shown in Fig. 67.
Typical settings, sensor ranges, and jumper positions are also
shown. An EconoMi$er IV simulator program is available from
Carrier to help with EconoMi$er IV training and
troubleshooting.
2. Ensure terminals AQ and AQ1 are open. The LED for
both DCV and Exhaust should be off. The actuator should
be fully closed.
3. Connect a 9-v battery to AQ (positive node) and AQ1
(negative node). The LED for both DCV and Exhaust
should turn on. The actuator should drive to between 90
and 95% open.
4. Turn the Exhaust potentiometer CW until the Exhaust
LED turns off. The LED should turn off when the
potentiometer is approximately 90%. The actuator should
remain in position.
Economi$er IV Preparation
This procedure is used to prepare the EconoMi$er IV for
troubleshooting. No troubleshooting or testing is done by
performing the following procedure.
NOTE: This procedure requires a 9-v battery, 1.2 kilo-ohm
resistor, and a 5.6 kilo-ohm resistor which are not supplied with
the EconoMi$er IV.
5. Turn the DCV set point potentiometer CW until the DCV
LED turns off. The DCV LED should turn off when the
potentiometer is approximately 9 v. The actuator should
drive fully closed.
6. Turn the DCV and Exhaust potentiometers CCW until the
Exhaust LED turns on. The exhaust contacts will close 30
to 120 seconds after the Exhaust LED turns on.
IMPORTANT: Be sure to record the positions of all
7. Return EconoMi$er IV settings and wiring to normal
after completing troubleshooting.
potentiometers before starting troubleshooting.
1. Disconnect power at TR and TR1. All LEDs should be
off. Exhaust fan contacts should be open.
2. Disconnect device at P and P1.
3. Jumper P to P1.
67
DCV Minimum and Maximum Position
Economi$er IV Troubleshooting Completion
To check the DCV minimum and maximum position:
This procedure is used to return the EconoMi$er IV to operation.
No troubleshooting or testing is done by performing the
following procedure.
1. Make sure EconoMi$er IV preparation procedure has been
performed.
1. Disconnect power at TR and TR1.
2. Connect a 9-v battery to AQ (positive node) and AQ1
(negative node). The DCV LED should turn on. The
actuator should drive to between 90 and 95% open.
3. Turn the DCV Maximum Position potentiometer to
midpoint. The actuator should drive to between 20 and
80% open.
2. Set enthalpy potentiometer to previous setting.
3. Set DCV maximum position potentiometer to previous
setting.
4. Set minimum position, DCV set point, and exhaust
potentiometers to previous settings.
4. Turn the DCV Maximum Position potentiometer to fully
CCW. The actuator should drive fully closed.
5. Turn the Minimum Position potentiometer to midpoint.
The actuator should drive to between 20 and 80% open.
6. Turn the Minimum Position Potentiometer fully CW. The
actuator should drive fully open.
5. Remove 620-ohm resistor from terminals S and +.
6. Remove 1.2 kilo-ohm checkout resistor from terminals S
R
O
and +. If used, reconnect sensor from terminals S and +.
O
7. Remove jumper from TR to N.
8. Remove jumper from TR to 1.
9. Remove 5.6 kilo-ohm resistor from T and T1. Reconnect
wires at T and T1.
7. Remove the jumper from TR and N. The actuator should
drive fully closed.
10. Remove jumper from P to P1. Reconnect device at P and
P1.
8. Return EconoMi$er IV settings and wiring to normal
after completing troubleshooting.
11. Apply power (24 vac) to terminals TR and TR1.
Supply--Air Input
To check supply-air input:
1. Make sure EconoMi$er IV preparation procedure has been
performed.
2. Set the Enthalpy potentiometer to A. The Free Cool LED
turns on. The actuator should drive to between 20 and
80% open.
3. Remove the 5.6 kilo-ohm resistor and jumper T to T1. The
actuator should drive fully open.
4. Remove the jumper across T and T1. The actuator should
drive fully closed.
5. Return EconoMi$er IV settings and wiring to normal
after completing troubleshooting.
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Table 36—Cooling Service Analysis
PROBLEM
CAUSE
REMEDY
Power failure.
Call power company.
Compressor and Condenser Fan
Will Not Start.
Fuse blown or circuit breaker tripped.
Defective thermostat, contactor, transformer, or
Replace fuse or reset circuit breaker.
Replace component.
control relay.
Insufficient line voltage.
Incorrect or faulty wiring.
Thermostat setting too high.
Determine cause and correct.
Check wiring diagram and rewire correctly.
Lower thermostat setting below room temperature.
Check wiring and repair or replace.
Faulty wiring or loose connections in compres-
Compressor Will Not Start
But Condenser Fan Runs.
sor circuit.
Compressor motor burned out, seized, or in-
ternal overload open.
Determine cause. Replace compressor.
Determine cause and replace.
Defective run/start capacitor, overload, start
relay.
One leg of 3-phase power dead.
Replace fuse or reset circuit breaker. Determine
cause.
Refrigerant overcharge or undercharge.
Recover refrigerant, evacuate system, and recharge
Compressor Cycles (Other Than
Normally Satisfying Thermostat).
to nameplate.
Defective compressor.
Insufficient line voltage.
Blocked condenser.
Replace and determine cause.
Determine cause and correct.
Determine cause and correct.
Determine cause and replace.
Defective run/start capacitor, overload, or start
relay.
Defective thermostat.
Replace thermostat.
Faulty condenser-fan motor or capacitor.
Restriction in refrigerant system.
Dirty air filter.
Unit undersized for load.
Thermostat set too low.
Low refrigerant charge.
Leaking valves in compressor.
Air in system.
Replace.
Locate restriction and remove.
Replace filter.
Decrease load or increase unit size.
Reset thermostat.
Locate leak, repair, and recharge.
Replace compressor.
Recover refrigerant, evacuate system, and recharge.
Clean coil or remove restriction.
Replace filter.
Compressor Operates Continuously.
Excessive Head Pressure.
Condenser coil dirty or restricted.
Dirty air filter.
Dirty condenser coil.
Clean coil.
Refrigerant overcharged.
Air in system.
Recover excess refrigerant.
Recover refrigerant, evacuate system, and recharge.
Determine cause and correct.
Check for leaks, repair, and recharge.
Replace compressor.
Remove restriction.
Check for source and eliminate.
Replace compressor.
Condenser air restricted or air short-cycling.
Low refrigerant charge.
Compressor valves leaking.
Restriction in liquid tube.
High heat load.
Compressor valves leaking.
Refrigerant overcharged.
Dirty air filter.
Head Pressure Too Low.
Excessive Suction Pressure.
Suction Pressure Too Low.
Recover excess refrigerant.
Replace filter.
Low refrigerant charge.
Metering device or low side restricted.
Insufficient evaporator airflow.
Check for leaks, repair, and recharge.
Remove source of restriction.
Increase air quantity. Check filter and replace if neces-
sary.
Temperature too low in conditioned area.
Outdoor ambient below 25 F.
Time off delay not finished.
Reset thermostat.
Install low-ambient kit.
Wait for 30-second off delay.
Evaporator Fan Will Not Shut Off.
69
Table 37—Humidi-MiZer™ Adaptive Dehumidification System Subcooling Mode Service Analysis
PROBLEM
CAUSE
REMEDY
Subcooling Mode (Liquid Reheat)
No power to control transformer from
Check power source and evaporator-fan relay. Ensure all
Will Not Energize.
evaporator-fan motor.
wire connections are tight.
No power from control transformer to liquid line
solenoid valve.
1. Fuse open; check fuse. Ensure continuity of wiring.
2. Low-pressure switch open. Cycle unit off and allow
low-pressure switch to reset. Replace switch if it will
not close.
3. Transformer bad; check transformer.
Liquid line solenoid valve will not operate.
1. Solenoid coil defective; replace.
2. Solenoid valve stuck open; replace.
Liquid line solenoid valve will not open.
Valve is stuck closed; replace valve.
Low System Capacity.
Low refrigerant charge or frosted evaporator coil.
1. Check charge amount. Charge per Fig. 59-62.
2. Evaporator coil frosted; check and replace low-pres-
sure switch if necessary.
Loss of Compressor Superheat
Conditions with Subcooling/Reheat
Dehumidification Coil Energized.
Thermostatic expansion valve (TXV).
1. Check TXV bulb mounting, and secure tightly to suc-
tion line.
2. Replace TXV if stuck open or closed.
Table 38—Humidi-MiZer™ Adaptive Dehumidification System Hot Gas Reheat Mode Service Analysis
PROBLEM
Reheat Mode Will Not Energize.
CAUSE
REMEDY
No power to control transformer from
Check power source and evaporator-fan relay. Ensure all
evaporator-fan motor.
wire connections are tight.
No power from control transformer to hot gas
line solenoid valve
1. Fuse open; check fuse. Ensure continuity of wiring.
2. Low-pressure switch open. Cycle unit off and allow
low-pressure switch to reset. Replace switch if it will
not close.
3. Transformer bad; check transformer.
Hot gas line solenoid valve will not operate.
1. Solenoid coil defective; replace.
2. Solenoid valve stuck closed; replace.
Low refrigerant charge or frosted evaporator coil.
1. Check charge amount. Charge per Fig. 59-62.
2. Evaporator coil frosted; check and replace low-pres-
sure switch if necessary.
Loss of Compressor Superheat
Conditions with Subcooling/Reheat
Dehumidification Coil Energized.
Thermostatic expansion valve (TXV).
1. Check TXV bulb mounting, and secure tightly to suc-
tion line.
2. Replace TXV if stuck open or closed.
Valve is stuck, replace valve.
Valve is stuck; replace valve.
Excessive Superheat.
Liquid line solenoid valve will not operate.
Hot gas line solenoid valve will not close.
Table 39—EconoMi$er IV Input/Output Logic
INPUTS
Enthalpy*
OUTPUTS
N Terminal†
Occupied
Compressor
Stage Stage
Demand Control
Ventilation (DCV)
Unoccupied
Y1 Y2
Outdoor
Return
Damper
Closed
1
2
On
Off
Off
Off
Off
Off
On
Off
Off
Off
Off
Off
Below set
High
Low
On On
On Off
Off Off
On On
On Off
Off Off
On On
On Off
Off Off
On On
On Off
Off Off
On
On
Off
On
Off
Off
On
On
Off
On
Off
Off
Minimum position
(DCV LED Off)
(Free Cooling LED Off)
Low
High
Low
High
Modulating** (between min. Modulating** (between
(Free Cooling LED On)
position and full-open)
Minimum position
closed and full-open)
Closed
Above set
High
Modulating†† (between min. Modulating†† (between
position and DCV maximum) closed and DCV
maximum)
(DCV LED On)
(Free Cooling LED Off)
Low
Modulating***
Modulating†††
(Free Cooling LED On)
*For single enthalpy control, the module compares outdoor enthalpy to the ABCD set point.
†Power at N terminal determines Occupied/Unoccupied setting: 24 vac (Occupied), no power (Unoccupied).
**Modulation is based on the supply-air sensor signal.
††Modulation is based on the DCV signal.
***Modulation is based on the greater of DCV and supply-air sensor signals, between minimum position and either maximum position (DCV) or fully open (sup-
ply-air signal).
†††Modulation is based on the greater of DCV and supply-air sensor signals, between closed and either maximum position (DCV) or fully open (supply-air sig-
nal).
70
C06053
Fig. 70 --- EconoMi$er IV Functional View
71
START-UP CHECKLIST
(Remove and Store in Job File)
I. PRELIMINARY INFORMATION
MODEL NO.:
DATE:
SERIAL NO.:
TECHNICIAN:
II. PRE-START-UP (insert checkmark in box as each item is completed)
j
j
j
j
j
j
j
j
j
VERIFY THAT JOBSITE VOLTAGE AGREES WITH VOLTAGE LISTED ON RATING PLATE
VERIFY THAT ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM UNIT
REMOVE ALL SHIPPING HOLDDOWN BOLTS AND BRACKETS PER INSTALLATION INSTRUCTIONS
VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS
CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS
CHECK GAS PIPING FOR LEAKS
CHECK THAT RETURN (INDOOR) AIR FILTERS ARE CLEAN AND IN PLACE
VERIFY THAT UNIT INSTALLATION IS LEVEL
CHECK FAN WHEELS AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW
TIGHTNESS
j
CHECK TO ENSURE THAT ELECTRICAL WIRING IS NOT IN CONTACT WITH REFRIGERANT LINES
OR SHARP METAL EDGES
j CHECK PULLEY ALIGNMENT AND BELT TENSION PER INSTALLATION INSTRUCTIONS
III. START-UP
ELECTRICAL
SUPPLY VOLTAGE
COMPRESSOR AMPS
INDOOR-FAN AMPS
L1-L2
L1
L1
L2-L3
L2
L2
L3-L1
L3
L3
TEMPERATURES
OUTDOOR-AIR TEMPERATURE
RETURN-AIR TEMPERATURE
COOLING SUPPLY AIR
DB
DB
DB
WB
WB
PRESSURES (Cooling Mode)
REFRIGERANT SUCTION
PSIG
PSIG
F
F
REFRIGERANT DISCHARGE
j
VERIFY THAT 3-PHASE FAN MOTOR AND BLOWER ARE ROTATING IN CORRECT DIRECTION. IF THEY
ARE NOT ROTATING IN CORRECT DIRECTION, LOCKING COLLAR MUST BE RE-TIGHTENED AFTER
CORRECTING DIRECTION OF ROTATION
j
j
VERIFY THAT 3-PHASE SCROLL COMPRESSOR IS ROTATING IN THE CORRECT DIRECTION
VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS
GENERAL
j
SET ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO MATCH JOB REQUIREMENTS
(IF EQUIPPED)
Printed in U.S.A.
Edition Date:09/06
Copyright 2006 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231
Catalog No:50H-1SI
Replaces:50HJ--31SI
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
72
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