UDC 6300 Process Controller
T talPlant
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The Best Controller Available for the Process Industries
Honeywell’s UDC 6300 process controller combines reliability and flexibility. The 6300 features traditional
Honeywell quality, and it’s versatile enough to meet a broad range of control needs in a variety of industries and
applications.
Pulp and Paper – Kamyr digester, paper machine,
bleaching, dry stock blending and brown stock washing;
cascade and ratio applications.
Fine Chemicals – Steam desuperheaters, batch reactor
cascade control, evaporator control, flow ratio control,
mass flow compensation, and steam and fuel supply
pressure control.
Power Generation – Utility boilers, package boilers,
water treatment, ash and liquid waste handling, metering
pump control.
Oil and Gas – Pipeline booster stations, gas plants,
platforms, metering stations, and terminal operations.
Metals – Reheat furnace control for air temperature,
fuel/air ratio, zone, high override, low override; heat
treating and electric furnaces.
Hydrocarbon Processing – Pipeline booster station,
flow ratio, mass flow compensation, pressure, and
evaporator.
Consumer Goods – Tablet coaters, sterilizers, freeze
driers, lyophilizers, and simple cooker and fryer control;
large scale cooking and frying operations, flow ratio,
temperature and pressure, food storage, tobacco dryers,
retorts, evaporator, baking ovens, and crystallizers.
3
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Addressing Your Needs Today and Tomorrow
The modular design of UDC 6300 saves you money because it allows you to purchase only the power required for
your application. The controller can be easily and economically upgraded if your needs should change tomorrow.
Standard Features
❑ Compact, shallow depth
❑ Feed forward control
❑ 3 local setpoints
❑ Selectable scan rate
❑ Square root, ratio, bias, digital filtering
❑ 4 analog inputs
❑ Remote setpoints
❑ PV Hot Start
❑ 2 sets of tuning constants
❑ Configurable security code
❑ CE Mark compliant
❑ Configurable ID tag
❑ Multilingual prompts
❑ Setpoint ramp rate
❑ Configurable fail-safe output
❑ Alarm indication and acknowledgement
❑ Configurable output rate limit
PV
DP X P
T
FIC
K
PV
RSP
UDC 6300
FURNACE
FT
FUEL
FT
FT
PT
TT
CV
AIR
GAS FLOW
Metered fuel/air ratio.
One UDC 6300 provides control plus mass flow compensation.
STEAMFLOW
FE
STEAM
DRUM
IN 2
LT
LT
IN 3
UDC
6300
REFLUX
FEEDFORWARD
DISTILLATE
CV2
CV1
PID
R/B
TT
IN 1
LOOP 2
PV1
PV2
PID
TIC
LIC
INTERNAL
CASCADE
LOOP 1
UDC 6300
M
FE
FEEDWATER FLOW
Distillation column reflux control two loops in one UDC 6300.
Boiler drum level control – cascade plus feedforward.
Additional Features
❑ ACCUTUNE adaptive tuning
❑ Transmitter power
❑ Output override
❑ Second current output
❑ Communications interface
❑ Direct TC or RTD input
❑ Dual-loop control/Internal cascade
❑ Math functions
– Input/output characterization
– Deadtime
– Totalization
– Gain scheduling
– 5 logic blocks
❑ Digital inputs and outputs
❑ Pulse inputs
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UDC 6300 Is Easy To Configure From the Keyboard...
• Add/subtract
• Weighted average
• Multiply/divide
• High-low select
• Feed forward
• Flow compensation
• Totalization
• Square root
• Gain scheduling
• 8-segment input/output characterizers (2)
• Polynomial equation input characterization
• Dead time
• 5 logic blocks
Pre-engineered control functions are
enabled via straightforward prompts in
English, German or French.
Or From Your PC...
Honeywell’s LeaderLine PC Software
offers a cost-effective and efficient means to
monitor, archive, and configure Honeywell’s
LeaderLine controllers and recorders using a
RS232
Converter
Windows*-based personal computer. On-line
or off-line device configuration allows the
operator to change configuration parameters
from pull-down menus. The familiar envi-
ronment and the on-line help utility allow
even first-time users to quickly configure
UDC controllers for their application.
Up to 16 addresses
ASCII RS 422/485
ALARM
MANUAL
PAPER
RECORD
COMM
6PQR
3GHI
4JKL
1ABC
0°%
5MNO
2DEF
ALM
3
DPR100
C
DISPLAY
ACK
MANUAL
RECORD
%
PRINT
MEMORY
DI
+
_CONF
ENTER
CHANNEL
ACK ALL
RSP
100
80
OUT
LOWER
DISPLAY
MANUAL
AUTO
SETPOINT
SELECT
60
40
20
0
SP
FUNCTION
SET UP
RUN
SP
HOLD
1
2
3
AUTO
FUNC LOWR MAN RSP
L1/L2 DISP AUTO CAS
SP
SP
1
2
29
22
30
31
32
15
16
17
18
19
20
21
23
24
25
26
27
28
8
9
SET
UP
ALM
ACK
1
2
3
4
5
6
7
10
11
12
13
14
UDC 3000
DPR 100
UDC 6300
DPR 3000
5
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the control panel. Controller configurations can be copied
between the controllers and modified for reuse – saving
you time and effort.
The low cost RS485 multidrop serial link allows SCAN
to communicate directly with up to 15 UDC devices per
serial line, and up to a maximum of 100 UDC controllers.
SCAN uses an optimized scanning algorithm to enhance
the dialog speed with the controllers.
UDC 6300 Makes
the Connection
UDC 6300 gives you the option of digitally integrat-
ing to Honeywell’s PC-based SCAN 3000 system or
X
TDC 3000 distributed control system, depending on
the functionality needed for your process.
SCAN 3000 system offers the advantages and features
of a distributed control system in a stand-alone or net-
worked design. Implemented through configuration, not
programming, the system provides numerous standard,
configurable elements to support quick start-up and easy
operation.
SCAN 3000 Supports Connection
to UDC 6300
SCAN 3000, a scalable, supervisory system, offers a
powerful, cost-effective solution for a variety of applica-
tions. SCAN’s client/server architecture operates on
Windows NT. UDC 6300 can be configured directly from
the SCAN 3000 graphical user interface, or locally, via
Native LCN Window
CRUDE DISTILLATION TOWER
Guide
Advice
292.
1860
55
Current CRUDE
BRENT
100.
SPQC
Messages
Alarms
10
10
Supervisory
Station
3
0
.
1
1
8
.
8
COT TEMP
Crude
Unit #2
351.
690.
141.
51
45
60
61
PRODUCTION DATA
11
FEED
3200
3
0
.
4
1
9
.
0
61
11
107. Residue
BBL HR
292
1869
352
689
106
Fuel/Gas
Naphta
Kerosene
Gasoil
ASSOCIATED DISPLAYS
PROFIT
DATA
CRUDE
CHANGE
PRODUCT
DATA
Alarms
PLANT OR
DATA
PROGRAM
DATA
SUMMARY
GROUP
Messages
Residue
R485
ALM
Ethernet
%
DI
RSP
100
OUT
80
60
40
20
0
LOWER
DISPLAY
MANUAL
AUTO
SETPOINT
SELECT
SP
FUNCTION
SET UP
RUN
SP
!
HOLD
S9000
Controller
Local Operators
Panel
AUTO
FUNC LOWR MAN RSP
L1/L2 DISP AUTO CAS
SP
SP
1
2
SET
UP
ALM
ACK
UDC 3000
UDC 6300
Seamless Digital Integration
X
to Honeywell’s TDC 3000
The evolution of UDC 6300 continues as the only
process controller with the capability to digitally integrate
X
to Honeywell’s TDC 3000 . Digital integration provides
single-window access via the Universal Station to all
UDC 6300 operating and data base parameters, alarms
and diagnostics. UDC 6300 gives you a logical, straight-
forward migration path from your UDC 6300 single loop
stand-alone controllers to a fully integrated solution.
All this and it’s easy to use. Honeywell provides a
full set of Universal Station displays for UDC 6300 that
give the operator unlimited access to process and con-
figuration data. In addition, digital integration provides
other advantages, including fast speed for very high
speed loop processing applications, and automatic/
manual station capability for Process Manager/Advanced
Process Manager.
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Detects and Adapts
Detects and Adapts
to Disturbances
to Disturbances
PV
PV
Illustration of 3
SP VALUE
SP VALUE
Illustration of 3
Typical Problems
Typical Problems
Adapts to Process
Adapts to Process
Resolved by
Resolved by
Dynamics
Dynamics
ACCUTUNE
ACCUTUNE
Start-Up Mode
Start-Up Mode
Prevents Overshoot
Prevents Overshoot
Time
Time
Automatic Loop Tuning
Maintains Precise Control
The LeaderLine Commitment
ACCUTUNE, Honeywell’s innovative adaptive
tuning feature is a powerful rules-based expert system
that automatically tunes the controller for peak operat-
ing efficiency. ACCUTUNE lines-out your process
quickly and adjusts PID parameters as required.
When enabled, ACCUTUNE continuously monitors
your process, adjusting the PID constants when necessary
to maintain optimum controller response. Your process
runs closer to specified setpoints – helping your company
produce higher quality products with greater yields,
saving valuable raw materials, and reducing energy costs.
A few simple keystrokes is all it takes to put
UDC 6300 Process Controller is a member of
Honeywell’s proven LeaderLine family of controllers and
recorders. All LeaderLine instruments are engineered
to offer maximum performance for minimum investment.
To qualify as a member of the LeaderLine, a controller
or recorder must:
• Offer the best price/performance ratio of any instrument
in its class.
• Be priced below all competitive instruments in its class.
• Feature Honeywell quality, assured by a two-year
warranty program, a toll-free “Help” program, and a
customer support network second to none.
• Provide functionality targeted to market segments so
customers never need to buy more capability than
they need.
ACCUTUNE to work for you; detailed process knowl-
edge is not required. Two tuning criteria selections,
“normal” or “fast”, are available to match the controllers
response to the control strategy.
• Include comprehensive, easy-to-follow product
manuals.
Find out how UDC 6300 can improve your applica-
tion. Call 1-800-288-7491 or contact your Honeywell
account manager or distributor.
7
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Condensed Specifications (some features are optional)
4 Analog Inputs
Serial Communications Link
– RS485 TDC 3000 Integration
– RS422/485—15 drops
– DMCS
– 1 to 5 Vdc, 4-20mA or 10 to 50 mA
– Isolated from all other inputs and outputs
Transmitter Power
Universal Input — isolated
– 24Vdc±2V
– Thermocouple
– RTD
– Millivolts or Volts
– Pulse
– 50mA dc for one or two transmitters
Accuracy
1 or 2 Current Outputs
– 4-20mA dc
– ±0.01% of span for linear inputs
– ±0.02% of span typical for T/C and RTD inputs
– Isolated
Temperature Stability
4 Universal Digital Inputs /Outputs
– Open-collector outputs or digital inputs
– Externally powered
– ±0.005% per F° typical
Pulse Input
– Range: 1Hz to 25K Hz
2 Digital Inputs
– User configurable
– Isolated
Power Consumption
– 20 VA maximum
Splashproof faceplate
Math Functions
– summer
– input/output
characterization
– logic
Power Requirements
– weighted average
– multiplier/divider
– hi/lo select
– 24Vdc, 120 Vac or 240 Vac
CE Mark Compliant
– totalization
– Full conformity with CE directives
Dimensions:
millimeters
inches
panel cutout
(DIN
Standard)
+1.0
-0
+0.039
-0
138
5.43
144
5.67
NOTES:
1. Drawing is not to scale
2. No minimum horizontal
spacing is defined.
3. Controller may be
mounted at any angle
or tilt.
+0.7
72
2.83
68
2.68
-0
+0.027
-0
33
1.22
max
233
9.19
max
Rear Terminal Cover
25 Max. Panel
thickness
1.00
For complete product specifications please request
document 51-52-03-13.
Specifications are subject to change without notice.
™ACCUTUNE is a U.S. trademark of Honeywell, Inc.
*All other brand and product names are trademarks of their respective owners.
Industrial Automation and Control
Honeywell Inc.
U.S.A.: Honeywell Industrial Automation and Control, 16404 North Black Canyon Hwy., Phoenix, AZ 85053
Canada: The Honeywell Centre, 155 Gordon Baker Rd., North York, Ontario M2H 3N7
Latin America: Honeywell Inc., 480 Sawgrass Corporate Parkway, Suite 200, Sunrise, Florida 33325
Japan: Industrial Operations Tokyo, 4-28-1 Nishi-Rokugo Ohtu-ku, Tokyo 144, Japan
Asia: Honeywell Asia Pacific Inc., Room 3213-3225, Sun Hung Kai Centre, No. 30 Harbour Road, Wanchai, Hong Kong
Pacific Division: Honeywell Pty Ltd., 5 Thomas Holt Drive, North Ryde NSW Australia 2113
Northern Europe and Southern Africa: Honeywell Ltd., Honeywell House, Arlington Business Park, Bracknell, RG 12 1EB, U.K.
Central Europe: Honeywell A.G., Kaiserleistraße 39, 63067 Offenbach, Germany
Western and Southern Europe: Honeywell S.A., Avenue de Schiphol 3, 1140 Brussels, Belgium
Eastern Europe: Honeywell Praha, s.r.o., Budejovicka 1, 140 00 Prague 4, Czech Republic
Middle East: Honeywell Middle East Ltd., Khalifa Street, Sheikh Faisal Building, Abu Dhabi, U.A.E.
Recycled Paper
51-51-58-18 (7.5M) 10/98
©Honeywell Inc. Printed in U.S.A.
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