Heat Glo LifeStyle Indoor Fireplace RED40 User Manual

Owner’s Manual  
Installation and Operation  
Models:  
RED40  
RED40ST  
NOTICE  
DO NOT DISCARD THIS MANUAL  
• Important operating  
and maintenance  
instructions included.  
• Read, understand and follow  
these instructions for safe  
installation and operation.  
• Leave this manual with  
party responsible for use  
and operation.  
WARNING  
WARNING: If the information in these  
instructions is not followed exactly, a re  
or explosion may result causing property  
damage, personal injury, or death.  
HOT SURFACES!  
Glass and other surfaces are hot during  
operation AND cool down.  
Hot glass will cause burns.  
DO NOT touch glass until it is cooled  
• NEVER allow children to touch glass  
• Keep children away  
DO NOT store or use gasoline or other am-  
mable vapors and liquids in the vicinity of this  
or any other appliance.  
• CAREFULLY SUPERVISE children in same room as  
replace.  
• Alert children and adults to hazards of high temperatures.  
• What to do if you smell gas  
- DO NOT try to light any appliance.  
High temperatures may ignite clothing or other ammable  
materials.  
• Keep clothing, furniture, draperies and other ammable  
materials away.  
- DO NOT touch any electrical switch. DO  
NOT use any phone in your building.  
- Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas supplier’s  
instructions.  
This appliance has been supplied with an integral barrier  
to prevent direct contact with the xed glass panel. DO  
NOT operate the appliance with the barrier removed.  
- If you cannot reach your gas supplier, call  
Contact your dealer or Hearth & Home Technologies if the  
barrier is not present or help is needed to properly install one.  
the re department.  
• Installation and service must be performed  
by a qualied installer, service agency, or the  
gas supplier.  
In the Commonwealth of Massachusetts installation must be  
performed by a licensed plumber or gas tter.  
See Table of Contents for location of additional Commonwealth  
of Massachusetts requirements.  
This appliance may be installed as an OEM installation in  
manufactured home (USA only) or mobile home and must be  
installed in accordance with the manufacturer’s instructions  
and the manufactured home construction and safety standard,  
Title 24 CFR, Part 3280 or Standard for Installation in Mobile  
Homes, CAN/CSA Z240MH, in Canada.  
Installation and service of this appliance should be  
performed by qualied personnel. Hearth & Home  
Technologies suggests NFI certied or factory trained  
professionals, or technicians supervised by an NFI  
certied professional.  
This appliance is only for use with the type(s) of gas indicated  
on the rating plate.  
1
Heat & Glo • RED40, RED40ST • 2155-900 Rev. o • 7/12  
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Safety Alert Key:  
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.  
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.  
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.  
• NOTICE: Used to address practices not related to personal injury.  
Table of Contents  
A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
B. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . 5  
7 Vent Information and Diagrams  
A. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
B. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
C. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
D. Measuring Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
E. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
1 Listing and Code Approvals  
A. Appliance Certication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
B. Glass Specications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
C. BTU Specications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
D. High Altitude Installations. . . . . . . . . . . . . . . . . . . . . . . . . . 7  
E. Non-Combustible Materials Specication. . . . . . . . . . . . . . 7  
F. Combustible Materials Specication . . . . . . . . . . . . . . . . . 7  
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
H. Requirements for the Commonwealth of Massachusetts. . 8  
8 Vent Clearances and Framing  
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 32  
B. Wall Penetration Framing. . . . . . . . . . . . . . . . . . . . . . . . . 32  
C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 33  
D. Install Attic Insulation Shield. . . . . . . . . . . . . . . . . . . . . . . 34  
User Guide  
9 Appliance Preparation  
A. Appliance Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 35  
B. Securing and Leveling the Appliance. . . . . . . . . . . . . . . . 36  
C. Active Convection Technology . . . . . . . . . . . . . . . . . . . . . 37  
2 Operating Instructions  
A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
C. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
D. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10  
E. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
F. Remote Controls, Wall Controls and Wall Switches. . . . . 10  
G. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 10  
H. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 11  
I. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
J. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 12  
10 Installing Vent Pipe (DVP Pipe)  
A. Assemble Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . . 38  
B. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
C. Secure The Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 39  
D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 40  
E. Install Decorative Ceiling Components . . . . . . . . . . . . . . 40  
F. Install Metal Roof Flashing. . . . . . . . . . . . . . . . . . . . . . . . 41  
G. Assemble and Install Storm Collar. . . . . . . . . . . . . . . . . . 41  
H. Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 42  
I. Heat Shield Requirements for Horizontal Termination . . . 42  
J. Install Horizontal Termination Cap . . . . . . . . . . . . . . . . . . 43  
3 Maintenance and Service  
A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 13  
B. Maintenance Tasks-Qualied Service Technician . . . . . . 14  
11 Gas Information  
Installer Guide  
A. Fuel Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44  
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44  
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
D. High Altitude Installations. . . . . . . . . . . . . . . . . . . . . . . . . 45  
4 Getting Started  
A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 15  
B. Design and Installation Considerations . . . . . . . . . . . . . . 16  
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 16  
D. Inspect Appliance and Components. . . . . . . . . . . . . . . . . 16  
12 Electrical Information  
A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46  
B. IntelliFire Ignition System Wiring . . . . . . . . . . . . . . . . . . . 46  
C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 46  
D. Optional LED Lighting Circuit. . . . . . . . . . . . . . . . . . . . . . 48  
E. Electrical Service and Repair. . . . . . . . . . . . . . . . . . . . . . 49  
F. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 49  
G. Active Convection Blower Replacement . . . . . . . . . . . . . 49  
5 Framing and Clearances  
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 17  
B. Constructing the Appliance Chase. . . . . . . . . . . . . . . . . . 19  
C. Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
D. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 21  
6 Termination Locations  
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 22  
3
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13 Finishing  
A. Splatter Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52  
B. Framing and Finishing Instructions . . . . . . . . . . . . . . . . . 52  
C. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 54  
D. Facing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55  
E. Mesh Fronts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58  
14 Appliance Setup  
A. Remove Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . 59  
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 59  
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59  
D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59  
E. Rock Media Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 59  
F. Porcelain Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59  
G. Granite Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59  
H. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 60  
I. Install the Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60  
J. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60  
15 Troubleshooting  
A. IntelliFire Ignition System. . . . . . . . . . . . . . . . . . . . . . . . . 61  
16 Reference Materials  
A. Appliance Dimension Diagram. . . . . . . . . . . . . . . . . . . . . 63  
B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 65  
C. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70  
D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82  
= Contains updated information.  
4
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B. Limited Lifetime Warranty  
Hearth & Home Technologies Inc.  
LIMITED LIFETIME WARRANTY  
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for  
HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.  
WARRANTY COVERAGE:  
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership  
of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance  
will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo-  
nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,  
HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its  
obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product  
itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty  
is subject to conditions, exclusions and limitations as described below.  
WARRANTY PERIOD:  
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage  
begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent,  
authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months  
following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for  
parts and labor for covered components is produced in the following table.  
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for  
gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These  
time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.  
Warranty Period  
Parts Labor  
HHT Manufactured Appliances and Venting  
EPA  
Components Covered  
Gas  
X
Wood Pellet  
Coal Electric Venting  
Wood  
All parts and material except as  
covered by Conditions,  
Exclusions, and Limitations  
listed  
1 Year  
X
X
X
X
X
X
Igniters, electronic components,  
and glass  
X
X
X
X
X
X
2 years  
X
X
X
Factory-installed blowers  
Molded refractory panels  
3 years  
X
X
Firepots and burnpots  
Castings and baffles  
5 years 1 year  
X
X
Manifold tubes,  
HHT chimney and termination  
7 years 3 years  
X
X
10  
1 year  
years  
X
X
X
Burners, logs and refractory  
Firebox and heat exchanger  
Limited  
3 years  
Lifetime  
X
X
X
X
X
X
X
X
All replacement parts  
beyond warranty period  
90 Days  
X
X
See conditions, exclusions, and limitations on next page.  
4021-645C 12-29-10  
Page 1 of 2  
5
Heat & Glo • RED40, RED40ST • 2155-900 Rev. o • 7/12  
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B. Limited Lifetime Warranty (continued)  
WARRANTY CONDITIONS:  
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4021-645C 12-29-10  
Page 2 of 2  
6
Heat & Glo • RED40, RED40ST • 2155-900 Rev. o • 7/12  
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Listing and Code Approvals  
1
A. Appliance Certication  
C. BTU Specications  
Minimum  
Input  
BTU/h  
Orice  
Size  
(DMS)  
Maximum  
Input BTU/h  
Models  
MODEL: RED40, RED40ST  
(U.S. or Canada)  
LABORATORY: Underwriters Laboratories, Inc. (UL)  
TYPE: Vented Gas Fireplace Heater  
STANDARD: ANSI Z21.88b-2008 CSA 2.33a-2008  
Vented Gas Fireplace Heaters  
US  
(0-2000 FT)  
34,000  
29,500  
34,000  
31,500  
24,000  
22,000  
25,000  
23,000  
#34  
#36  
#50  
#51  
RED40  
RED40ST  
CANADA  
(NG)  
(2000-4500 FT)  
US  
(0-2000 FT)  
RED40  
RED40ST  
This product is listed to ANSI standards for “Vented Gas  
Fireplace Heaters” and applicable sections of “Gas Burn-  
ing Heating Appliances for Manufactured Homes and  
Recreational Vehicles”, and “Gas Fired Appliances for  
Use at High Altitudes”.  
CANADA  
(LP)  
(2000-4500 FT)  
D. High Altitude Installations  
NOTICE: If the heating value of the gas has been reduced,  
these rules do not apply. Check with your local gas utility  
or authorities having jurisdiction.  
NOTICE: This installation must conform with local codes.  
In the absence of local codes you must comply with the  
National Fuel Gas Code, ANSI Z223.1-latest edition in  
the U.S.A. and the CAN/CGA B149 Installation Codes in  
Canada.  
When installing above 2000 feet elevation:  
• In the USA: Reduce input rate 4% for each 1000 feet  
above 2000 feet.  
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.  
This appliance is tested and approved as either supplemen-  
tal room heat or as a decorative appliance. It should not be  
factored as primary heat in residential heating calculations.  
• In CANADA: Reduce input rate 10% for elevations  
between 2000 feet and 4500 feet. Above 4500 feet,  
consult local gas utility.  
Check with your local gas utility to determine proper  
orice size.  
B. Glass Specications  
This appliance is equipped with 5 mm ceramic glass. Re-  
place glass only with 5 mm ceramic glass. Please contact  
your dealer for replacement glass.  
E. Non-Combustible Materials Specication  
Material which will not ignite and burn. Such materials are  
those consisting entirely of steel, iron, brick, tile, concrete,  
slate, glass or plasters, or any combination thereof.  
Materials that are reported as passing ASTM E 136,  
Standard Test Method for Behavior of Materials in a  
Vertical Tube Furnace at 750 ºC and UL763 shall be  
considered non-combustible materials.  
F. Combustible Materials Specication  
Materials made of or surfaced with wood, compressed pa-  
per, plant bers, plastics, or other material that can ignite  
and burn, whether ame proofed or not, or plastered or  
unplastered shall be considered combustible materials.  
G. Electrical Codes  
NOTICE: This appliance must be electrically wired and  
grounded in accordance with local codes or, in the absence  
of local codes, with National Electric Code ANSI/NFPA  
70-latest edition or the Canadian Electric Code CSA  
C22.1.  
• A 110-120 VAC circuit for this product must be protected  
with ground-fault circuit-interrupter protection, in compliance  
with the applicable electrical codes, when it is installed in  
locations such as in bathrooms or near sinks.  
7
Heat & Glo • RED40, RED40ST • 2155-900 Rev. o • 7/12  
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Inspection  
Note: The following requirements reference various  
Massachusetts and national codes not contained in this  
document.  
The state or local gas inspector of the side wall horizon-  
tally vented gas fueled equipment shall not approve the  
installation unless, upon inspection, the inspector ob-  
serves carbon monoxide detectors and signage installed  
in accordance with the provisions of 248 CMR 5.08(2)(a)1  
through 4.  
H. Requirements for the Commonwealth of  
Massachusetts  
For all side wall horizontally vented gas fueled equipment  
installed in every dwelling, building or structure used in  
whole or in part for residential purposes, including those  
owned or operated by the Commonwealth and where the  
side wall exhaust vent termination is less than seven (7)  
feet above nished grade in the area of the venting, in-  
cluding but not limited to decks and porches, the following  
requirements shall be satised:  
Exemptions  
The following equipment is exempt from 248 CMR  
5.08(2)(a)1 through 4:  
• The equipment listed in Chapter 10 entitled “Equipment  
Not Required To Be Vented” in the most current edition  
of NFPA 54 as adopted by the Board; and  
• Product Approved side wall horizontally vented gas fu-  
eled equipment installed in a room or structure separate  
from the dwelling, building or structure used in whole or  
in part for residential purposes.  
Installation of Carbon Monoxide Detectors  
At the time of installation of the side wall horizontal vented  
gas fueled equipment, the installing plumber or gas tter  
shall observe that a hard wired carbon monoxide detector  
with an alarm and battery back-up is installed on the oor  
level where the gas equipment is to be installed. In addi-  
tion, the installing plumber or gas tter shall observe that  
a battery operated or hard wired carbon monoxide detec-  
tor with an alarm is installed on each additional level of  
the dwelling, building or structure served by the side wall  
horizontal vented gas fueled equipment. It shall be the  
responsibility of the property owner to secure the services  
of qualied licensed professionals for the installation of  
hard wired carbon monoxide detectors.  
MANUFACTURER REQUIREMENTS  
Gas Equipment Venting System Provided  
When the manufacturer of Product Approved side wall  
horizontally vented gas equipment provides a venting  
system design or venting system components with the  
equipment, the instructions provided by the manufacturer  
for installation of the equipment and the venting system  
shall include:  
• Detailed instructions for the installation of the venting  
system design or the venting system components; and  
In the event that the side wall horizontally vented gas fu-  
eled equipment is installed in a crawl space or an attic,  
the hard wired carbon monoxide detector with alarm and  
battery back-up may be installed on the next adjacent  
oor level.  
• A complete parts list for the venting system design or  
venting system.  
Gas Equipment Venting System NOT Provided  
In the event that the requirements of this subdivision can  
not be met at the time of completion of installation, the  
owner shall have a period of thirty (30) days to comply  
with the above requirements; provided, however, that dur-  
ing said thirty (30) day period, a battery operated carbon  
monoxide detector with an alarm shall be installed.  
When the manufacturer of a Product Approved side wall  
horizontally vented gas fueled equipment does not pro-  
vide the parts for venting the ue gases, but identies  
“special venting systems”, the following requirements  
shall be satised by the manufacturer:  
• The referenced “special venting system” instructions  
shall be included with the appliance or equipment in-  
stallation instructions; and  
Approved Carbon Monoxide Detectors  
Each carbon monoxide detector as required in accor-  
dance with the above provisions shall comply with NFPA  
720 and be ANSI/UL 2034 listed and IAS certied.  
• The “special venting systems” shall be Product Ap-  
proved by the Board, and the instructions for that sys-  
tem shall include a parts list and detailed installation  
instructions.  
Signage  
A metal or plastic identication plate shall be permanent-  
ly mounted to the exterior of the building at a minimum  
height of eight (8) feet above grade directly in line with the  
exhaust vent terminal for the horizontally vented gas fu-  
eled heating appliance or equipment. The sign shall read,  
in print size no less than one-half (1/2) in. in size, “GAS  
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB-  
STRUCTIONS”.  
A copy of all installation instructions for all Product Ap-  
proved side wall horizontally vented gas fueled equip-  
ment, all venting instructions, all parts lists for venting  
instructions, and/or all venting design instructions shall  
remain with the appliance or equipment at the completion  
of the installation.  
See Gas Connection section for additional Common-  
wealth of Massachusetts requirements.  
8
Heat & Glo • RED40, RED40ST • 2155-900 Rev. o • 7/12  
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User Guide  
Operating Instructions  
2
• Install a switch lock or a wall/remote control with child  
protection lockout feature.  
A. Gas Fireplace Safety  
• Keep remote controls out of reach of children.  
WARNING  
HOT SURFACES!  
Glass and other surfaces are hot during  
operation AND cool down.  
• Never leave children alone near a hot replace, whether  
operating or cooling down.  
Teach children to NEVER touch the replace.  
Hot glass will cause burns.  
DO NOT touch glass until it is cooled  
• NEVER allow children to touch glass  
• Keep children away  
• Consider not using the replace when children will be  
present.  
Contact your dealer for more information, or visit: www.  
hpba.org/safety-information.  
• CAREFULLY SUPERVISE children in same room as  
replace.  
To prevent unintended operation when not using your re-  
place for an extended period of time (summer months,  
vacations, trips, etc):  
• Alert children and adults to hazards of high temperatures.  
High temperatures may ignite clothing or other  
ammable materials.  
• Keep clothing, furniture, draperies and other ammable  
materials away.  
• Remove batteries from remote controls.  
• Turn off wall controls.  
This appliance has been supplied with an integral barrier  
to prevent direct contact with the xed glass panel. DO  
NOT operate the appliance with the barrier removed.  
• Unplug 3 volt adapter plug.  
B. Your Fireplace  
Contact your dealer or Hearth & Home Technologies if the  
barrier is not present or help is needed to properly install one.  
WARNING! DO NOT operate replace before read-  
ing and understanding operating instructions. Failure  
to operate replace according to operating instructions  
could cause re or injury.  
WARNING! Choking Hazard! Keep rock media out of  
reach of children.  
If you expect that small children or vulnerable adults may  
come into contact with this replace, the following precau-  
tions are recommended:  
C. Clear Space  
WARNING! DO NOT place combustible objects in front  
of the replace. High temperatures may start a re. See  
Figure 2.1.  
• Install a physical barrier such as:  
- A decorative rescreen.  
Avoid placing candles and other heat-sensitive objects on  
mantel or hearth. Heat may damage these objects.  
- Adjustable safety gate.  
DECORATIVE DOORS  
SECTION 2.D.  
FIXED GLASS ASSEMBLY  
SECTION 14.H.  
CLEAR SPACE  
SECTION 2.C.  
Figure 2.1 General Operating Parts/Clear Space.  
9
Heat & Glo • RED40, RED40ST • 2155-900 Rev. o • 7/12  
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D. Decorative Doors and Fronts  
G. Before Lighting Fireplace  
WARNING! Risk of Fire! Install ONLY doors or fronts  
approved by Hearth & Home Technologies. Unapproved  
doors or fronts may cause replace to overheat.  
Before operating this replace for the rst time, have a  
qualied service technician:  
• Verify all shipping materials have been removed from  
This appliance has been supplied with an integral  
barrier to prevent direct contact with the xed glass  
panel. DO NOT operate the replace with the barrier  
removed.  
inside and/or underneath the rebox.  
• Review proper placement of media, refractory kits and/or  
other decorative materials.  
• Check the wiring.  
Contact your dealer or Hearth & Home Technologies if  
the barrier is not present or help is needed to properly  
install one.  
• Check the air shutter adjustment.  
• Ensure that there are no gas leaks.  
For more information refer to the instructions supplied with  
your decorative door or front.  
• Ensure that the glass is sealed and in the proper position  
and that the integral barrier is in place.  
WARNING! Risk of Fire or Asphyxiation! DO NOT op-  
erate replace with xed glass assembly removed.  
E. Fixed Glass Assembly  
See Section 14.H.  
F. Remote Controls, Wall Controls and Wall  
Switches  
Follow the instructions supplied with the control installed  
to operate your replace:  
For safety:  
• Install a switch lock or a wall/remote control with child  
protection lockout feature.  
• Keep remote controls out of reach of children.  
See your dealer if you have questions.  
10  
Heat & Glo • RED40, RED40ST • 2155-900 Rev. o • 7/12  
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H. Lighting Instructions (IPI)  
FOR YOUR SAFETY  
LIGHTING  
READ BEFORE LIGHTING  
INSTRUCTIONS (IPI)  
WARNING: If you do not follow these instructions exactly, a re or explosion  
may result causing property damage, personal injury or loss of life.  
1. This appliance is equipped with an ignition  
device which automatically lights the burner.  
DO NOT try to light the burner by hand.  
• Immediately call your gas supplier  
from a neighbor’s phone. Follow the  
gas supplier’s instructions.  
A. This appliance is equipped with an  
intermittent pilot ignition (IPI) device  
which automatically lights the burn-  
er. DO NOT try to light the burner by  
hand.  
GAS  
VALVE  
• If you cannot reach your gas sup-  
plier, call the re department.  
B. BEFORE LIGHTING, smell all around  
the appliance area for gas. Be sure to  
smell next to the oor because some  
gas is heavier than air and will settle  
on the oor.  
C. DO NOT use this appliance if any  
part has been under water. Imme-  
diately call a qualied service tech-  
nician to inspect the appliance and  
to replace any part of the control  
system and any gas control which  
has been under water.  
2. Wait ve (5) minutes to clear out any gas.  
Then smell for gas, including near the oor. If  
you smell gas, STOP! Follow “B” in the Safety  
Information located on the left side of this la-  
bel. If you do not smell gas, go to next step.  
WHAT TO DO IF YOU SMELL GAS  
DO NOT try to light any appliance.  
3. To light the burner:  
DO NOT touch any electric switch; do  
not use any phone in your building.  
Equipped with wall switch: Turn ON/OFF switch  
to ON.  
Equipped with remote or wall control: Press  
ON or FLAME button.  
WARNING: CAUTION:  
Equipped with thermostat: Set temperature to  
desired setting.  
Hot while in operation. DO NOT touch.  
Keep children, clothing, furniture, gaso-  
line and other liquids having ammable  
vapors away.  
DO NOT CONNECT LINE VOLT-  
AGE (110/120 VAC OR 220/240  
VAC) TO THE CONTROL VALVE.  
4. If the appliance does not light after three tries,  
call your service technician or gas supplier.  
Improper installation, adjustment, al-  
teration, service or maintenance can  
cause injury or property damage. Re-  
fer to the owner’s information manual  
provided with this appliance.  
TO TURN OFF  
GAS TO APPLIANCE  
1. Equipped with wall switch: Turn ON/OFF switch  
DO NOT operate the appliance with  
xed glass assembly removed, cracked  
or broken. Replacement of the xed  
glass assembly should be done by a  
licensed or qualied service person.  
to OFF.  
This appliance needs fresh air for  
safe operation and must be installed  
so there are provisions for adequate  
combustion and ventilation air.  
Equipped with remote or wall control: Press  
OFF button.  
NOT FOR USE  
WITH SOLID FUEL  
Equipped with thermostat: Set temperature to  
lowest setting.  
If not installed, operated, and main- For use with natural gas and propane.  
tained in accordance with the manufac- A conversion kit, as supplied by the  
turer’s instructions, this product could manufacturer, shall be used to convert  
expose you to substances in fuel or this appliance to the alternate fuel.  
2. Service technician should turn off electric  
power to the control when performing service.  
fuel combustion which are known to the  
State of California to cause cancer, birth  
Also Certied for Installation in a  
Bedroom or a Bedsitting Room.  
593-913G  
defects, or other reproductive harm.  
For assistance or additional informa-  
Keep burner and control compartment  
tion, consult a qualied installer, ser-  
vice agency or the gas supplier.  
clean. See installation and operating  
instructions accompanying appliance.  
For additional information on operating your  
Hearth & Home Technologies replace, please refer to www.replaces.com.  
Final inspection by  
11  
Heat & Glo • RED40, RED40ST • 2155-900 Rev. o • 7/12  
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I. After Fireplace is Lit  
Initial Break-in Procedure  
• The fireplace should be run three to four hours  
continuously on high.  
• Turn the replace off and allow it to completely cool.  
• Remove xed glass assembly. See Section 14.H.  
• Clean xed glass assembly. See Section 3.  
• Replace the xed glass assembly and run continuously  
on high an additional 12 hours.  
This cures the materials used to manufacture the re-  
place.  
NOTICE! Open windows for air circulation during re-  
place break-in.  
• Some people may be sensitive to smoke and odors.  
• Smoke detectors may activate.  
J. Frequently Asked Questions  
ISSUE  
SOLUTIONS  
This is a result of gas combustion and temperature variations. As the replace warms, this conden-  
sation will disappear.  
Condensation on the glass  
This is a result of normal operation and the ames will begin to yellow as the replace is allowed to  
burn for 20 to 40 minutes.  
Blue ames  
When rst operated, this replace may release an odor for the rst several hours. This is caused  
by the curing of materials from manufacturing. Odor may also be released from nishing materials  
and adhesives used near the replace. These circumstances may require additional curing related  
to the installation environment.  
Odor from replace  
This is a normal result of the curing process of the paint. Glass should be cleaned within 3 to 4  
hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be nec-  
essary. See your dealer.  
Film on the glass  
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the  
sound produced by a furnace or heating duct. This noise does not affect the operation or longevity  
of the replace.  
Metallic noise  
There may be some “cracking” noise coming from the replace during the rst few heating and  
cooling cycles. This noise is associated with settling rock and some minor cracking of larger  
pieces of rock. This will lessen over time as the glass rock is conditioned to the heating and cool-  
ing temperature changes.  
Rock noise  
It is expected that a few small pieces of rock may fall through the basepan and come to rest on the  
replace bottom. This has no affect on replace performance.  
Rocks falling through basepan  
Wall above appliance feels hot to  
the touch.  
No action necessary. This appliance ships with a non-combustible material attached. Specica-  
tions of the attached non-combustible material are listed in Section 1.E.  
12  
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Maintenance and Service  
3
Doors, Surrounds, Fronts  
Any safety screen or guard removed for servicing must be  
replaced prior to operating the replace.  
Frequency: Annually  
By: Homeowner  
When properly maintained, your replace will give you  
many years of trouble-free service. We recommend an-  
nual service by a qualied service technician.  
Tools needed: Protective gloves, stable work surface  
• Assess condition of screen and replace as necessary.  
A. Maintenance Tasks-Homeowner  
• Inspect for scratches, dents or other damage and repair  
as necessary.  
Installation and repair should be done by a qualied service  
technician only. The replace should be inspected before  
use and at least annually by a professional service person.  
• Check that louvers are not blocked.  
• Vacuum and dust surfaces.  
The following tasks may be performed annually by the  
homeowner. If you are uncomfortable performing any of  
the listed tasks, please call your dealer for a service ap-  
pointment.  
Remote Control  
Frequency: Seasonally  
By: Homeowner  
More frequent cleaning may be required due to lint from  
carpeting or other factors. Control compartment, burner  
and circulating air passageway of the replace must be  
kept clean.  
Tools needed: Replacement batteries and remote con-  
trol instructions.  
• Locate remote control transmitter and receiver.  
• Verify operation of remote. Refer to remote control  
operation instructions for proper calibration and setup  
procedure.  
CAUTION! Risk of Burns! The replace should be turned  
off and cooled before servicing.  
Glass Cleaning  
Frequency: Seasonally  
By: Homeowner  
• Place batteries as needed in remote transmitters and  
battery-powered receivers.  
• Place remote control out of reach of children.  
Tools Needed: Protective gloves, glass cleaner, drop  
cloth and a stable work surface.  
If not using your replace for an extended period of time  
(summer months, vacations/trips, etc), to prevent unin-  
tended operation:  
CAUTION! Handle xed glass assembly with care.  
Glass is breakable.  
• Avoid striking, scratching or slamming glass  
• Avoid abrasive cleaners  
• Remove batteries from remote controls.  
• Unplug 3 volt adapter plug on IPI models.  
DO NOT clean glass while it is hot  
• Verify that the sensor rod does not contact the burner.  
• Prepare a work area large enough to accommodate xed  
glass assembly and door frame by placing a drop cloth  
on a at, stable surface.  
Note: Fixed glass assembly and gasketing may have res-  
idue that can stain carpeting or oor surfaces.  
• Remove door or decorative front from replace and set  
aside on work surface.  
• See Section 14.H for instructions to remove xed glass  
assembly.  
• Clean glass with a non-abrasive commercially available  
cleaner.  
- Light deposits: Use a soft cloth with soap and water  
- Heavy deposits: Use commercial fireplace glass  
cleaner (consult with your dealer)  
• Refer to Section 14.H for glass removal and replacement  
instructions.  
• Reinstall door or decorative front.  
13  
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• Remove all foreign objects.  
Venting  
• Verify unobstructed air circulation.  
Frequency: Seasonally  
By: Homeowner  
Burner Ignition and Operation  
Frequency: Annually  
Tools needed: Protective gloves and safety glasses.  
• Inspect venting and termination cap for blockage or  
obstruction such plants, bird nests, leaves, snow, debris,  
etc.  
By: Qualied Service Technician  
Tools needed: Protective gloves, vacuum cleaner, whisk  
broom, ashlight, voltmeter, indexed drill bit set, and a  
manometer.  
• Verify termination cap clearance to subsequent construc-  
tion (building additions, decks, fences, or sheds). See  
Section 6.  
• Verify burner is properly secured and aligned with pilot  
or igniter.  
• Inspect for corrosion or separation.  
• Clean off burner top, inspect for plugged ports, corrosion  
or deterioration. Replace burner if necessary.  
• Verify weather stripping, sealing and ashing remains  
intact.  
• Check for smooth lighting and ignition carryover to all  
ports. Verify that there is no ignition delay.  
• Inspect draft shield to verify it is not damaged or missing.  
• Inspect for lifting or other ame problems.  
B. Maintenance Tasks-Qualied Service  
Technician  
• Verify air shutter setting is correct. See Section 14.J for  
required air shutter setting. Verify air shutter is clear of  
dust and debris.  
The following tasks must be performed by a qualied ser-  
vice technician.  
• Inspect orice for soot, dirt and corrosion. Verify orice  
size is correct. See Service Parts List for proper orice  
sizing.  
Gasket Seal and Glass Assembly Inspection  
Frequency: Annually  
By: Qualied Service Technician  
• Verify manifold and inlet pressures. Adjust regulator as  
required.  
Tools needed: Protective gloves, drop cloth and a stable  
work surface.  
• Inspect pilot ame pattern and strength. See Figure 3.1  
for proper pilot ame pattern. Clean or replace orice  
spud as necessary.  
• Inspect gasket seal and its condition.  
• Inspect xed glass assembly for scratches and nicks that  
• Inspect IPI ame-sensing rod for soot, corrosion and  
deterioration. Polish with ne steel wool or replace as  
required.  
can lead to breakage when exposed to heat.  
• Conrm there is no damage to glass or glass frame.  
Replace as necessary.  
• Verify IPI millivolt output. Replace as necessary.  
• Verify that xed glass assembly is properly retained and  
attachment components are intact and not damaged.  
Replace as necessary.  
• Verify that there is not a short in ame sense circuit  
by checking continuity between pilot hood and ame-  
sensing rod. Replace pilot as necessary.  
Firebox  
Frequency: Annually  
By: Qualied Service Technician  
Tools needed: Protective gloves, sandpaper, steel wool,  
cloths, mineral spirits, primer and touch-up paint.  
• Inspect for paint condition, warped surfaces, corrosion  
or perforation. Sand and repaint as necessary.  
• Replace replace if rebox has been perforated.  
Control Compartment and Firebox Top  
Frequency: Annually  
By: Qualied Service Technician  
Tools needed: Protective gloves, vacuum cleaner, dust  
cloths  
Figure 3.1 IPI Pilot  
• Vacuum and wipe out dust, cobwebs, debris or pet hair.  
Use caution when cleaning these areas. Screw tips that  
have penetrated the sheet metal are sharp and should  
be avoided.  
14  
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Installer Guide  
Getting Started  
4
A. Typical Appliance System  
NOTICE: Illustrations and photos reect typical installations and are for design purposes only. Illustrations/diagrams are not  
drawn to scale. Actual product may vary from pictures in manual  
HORIZONTAL  
TERMINATION CAP  
(SECTION 7)  
WALL PENETRATION  
FRAMING  
(SECTION 8B)  
VERTICAL TERMINATION CAP  
(SECTION 10.I)  
CONVECTION  
DUCTING  
(SECTION 9.C)  
NON-COMBUSTIBLE ROOF FLASHING  
MAINTAINS MINIMUM CLEARANCE  
AROUND PIPE  
STORM COLLAR  
(SECTION 10.G)  
(SECTION 10)  
VENT PIPE PENETRATES ROOF  
PREFERABLY WITHOUT AFFECTING  
ROOF RAFTERS (SECTION 8.C)  
ATTIC INSULATION SHIELD (NOT SHOWN)  
MUST BE USED HERE TO KEEP INSULA-  
TION AWAY FROM VENT PIPE IF ATTIC IS  
INSULATED. (SECTION 8.D)  
VENT PIPE  
(SECTIONS 7&8)  
CEILING FIRESTOP ON  
FLOOR OF ATTIC  
(SECTION 8.C)  
FRAMING HEADED  
OFF IN CEILING  
JOISTS (SECTION 8.C)  
FRAMING/HEADER  
(SECTION 5)  
WALL SWITCHES  
REQUIRED ACTIVE  
CONVECTION AND  
CONVECTION  
DUCTING  
GAS LINE  
(SECTION 11)  
(SECTION 9.C)  
Figure 4.1 Typical System  
15  
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B. Design and Installation Considerations  
D. Inspect Appliance and Components  
Heat & Glo direct vent gas appliances are designed to  
operate with all combustion air siphoned from outside of  
the building and all exhaust gases expelled to the outside.  
No additional outside air source is required.  
• Carefully remove the appliance and components from  
the packaging.  
• The vent system components and decorative doors and  
fronts may be shipped in separate packages.  
Installation MUST comply with local, regional, state and  
national codes and regulations. Consult insurance carrier,  
local building inspector, re ofcials or authorities having  
jurisdiction over restrictions, installation inspection and  
permits.  
• If packaged separately, the media and/or refractory kits  
must be installed.  
• Report to your dealer any parts damaged in shipment,  
particularly the condition of the glass.  
Read all of the instructions before starting the instal-  
lation. Follow these instructions carefully during the  
installation to ensure maximum safety and benet.  
NOTICE: The blower motor present in this appliance  
will generate sound during operation. The effects of the  
increased sound level can be minimized with careful  
planning during installation of the system. Locating the  
convection intake grill in an area remote of immediate living  
space will reduce the effects of the added sound generated  
during operation.  
WARNING! Risk of Fire or Explosion! Damaged parts  
could impair safe operation. DO NOT install damaged, in-  
complete or substitute components. Keep appliance dry.  
Before installing, determine the following:  
• Where the appliance is to be installed.  
• The vent system conguration to be used.  
• Gas supply piping.  
Hearth & Home Technologies disclaims any responsibility for,  
and the warranty will be voided by, the following actions:  
• Installation and use of any damaged appliance or vent  
system component.  
• Modication of the appliance or vent system.  
• Electrical wiring requirements.  
• Framing and nishing details.  
• Installation other than as instructed by Hearth & Home  
Technologies.  
• Improper positioning of the gas logs or the glass door.  
• Whether optional accessories—devices such as a wall  
switch or remote control—are desired.  
• Installation and/or use of any component part not approved  
by Hearth & Home Technologies.  
Improper installation, adjustment, alteration, service or  
maintenance can cause injury or property damage. For  
assistance or additional information, consult a qualied  
service technician, service agency or your dealer.  
Any such action may cause a re hazard.  
WARNING! Risk of Fire, Explosion or Electric Shock!  
DO NOT use this appliance if any part has been under  
water. Call a qualied service technician to inspect the  
appliance and to replace any part of the control system  
and/or gas control which has been under water.  
C. Tools and Supplies Needed  
Before beginning the installation be sure that the following  
tools and building supplies are available.  
Tape measure  
Pliers  
Framing material  
Non-corrosive leak check solution  
Phillips screwdriver (magnetic)  
Framing square  
Hammer  
Gloves  
Voltmeter  
Plumb line  
Level  
Electric drill and bits (1/4 in. magnetic)  
Safety glasses  
Reciprocating saw  
Manometer  
Flat blade screwdriver  
1/2 - 3/4 in. length, #6 or #8 Self-drilling screws  
Caulking material (300ºF minimum continuous exposure  
rating)  
One 1/4 in. female connection (for optional fan).  
16  
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Framing and Clearances  
5
NOTICE: Illustrations reect typical installations and are  
FOR DESIGN PURPOSES ONLY. Illustrations/diagrams  
are not drawn to scale. Actual installation may vary due to  
individual design preference.  
A. Selecting Appliance Location  
When selecting a location for the appliance it is important to  
consider the required clearances to walls (see Figure 5.1).  
WARNING! Risk of Fire or Burns! Provide adequate  
clearance around air openings and for service access.  
Due to high temperatures, the appliance should be locat-  
ed out of trafc and away from furniture and draperies.  
It is important to follow the framing and nishing instruc-  
tions step by step to ensure proper placement of replace  
in the surrounding framing/nishing materials. For addi-  
tional information and considerations for the active con-  
vection technology in regards to appliance location and  
framing, see Section 9.  
A
E
1 IN.  
B
1 IN.  
D
ALCOVE  
INSTALLATION  
A
B
C
TOP VENT  
ONE 90° ELBOW  
45°  
Note: Consider installation of the active con-  
vection blower when determining appliance  
location. See Section 9.C for more detailed  
information.  
TOP VENT  
ONE 90° ELBOW  
B
F
A
B
50  
C
D
E
F
Inches  
60-3/8  
1533  
85-3/8  
2168  
24-1/8  
613  
18-3/4  
476  
See Section D.  
Figure 5.6 & 5.7  
Millimeters  
1270  
Figure 5.1 Appliance Locations RED40  
17  
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Note: Consider installation of the active con-  
vection blower when determining appliance  
location. See Section 9.C for more detailed  
information.  
C
1/2 IN.  
A
B
1/2 IN.  
C
A
48  
B
C
36  
Inches  
17-1/4  
438  
Millimeters  
1218  
914  
Figure 5.2 Appliance Locations RED40ST  
18  
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B. Constructing the Appliance Chase  
C. Clearances  
A chase is a vertical box-like structure built to enclose the  
gas appliance and/or its vent system. In cooler climates  
the vent should enclosed inside the chase.  
NOTICE: Install appliance on hard metal or wood surfaces  
extending full width and depth. DO NOT install directly  
on carpeting, vinyl, tile or any combustible material other  
than wood.  
NOTICE: Treatment of ceiling restops and wall shield  
restops and construction of the chase may vary with the  
type of building. These instructions are not substitutes  
for the requirements of local building codes. Therefore,  
you MUST check local building codes to determine the  
requirements to these steps.  
WARNING! Risk of Fire! Maintain specied air space  
clearances to appliance and vent pipe:  
• Insulation and other materials must be secured to prevent  
accidental contact.  
• The chase must be properly blocked to prevent blown  
insulation or other combustibles from entering and  
making contact with replace or chimney.  
Chases should be constructed in the manner of all out-  
side walls of the home to prevent cold air drafting prob-  
lems. The chase should not break the outside building  
envelope in any manner.  
• Failure to maintain airspace may cause overheating and  
re.  
Walls, ceiling, base plate and cantilever oor of the chase  
should be insulated. Vapor and air inltration barriers  
should be installed in the chase as per regional codes for  
the rest of the home. Additionally, in regions where cold  
air inltration may be an issue, the inside surfaces may be  
sheetrocked and taped for maximum air tightness.  
Note: Figure 5.3, Figure 5.4, and Figure 5.5 show the  
replace installed on the oor. However, this replace  
can be elevated off the oor provided that the replace is  
properly supported by framing materials and the ceiling  
clearances are maintained.  
To further prevent drafts, the wall shield and ceiling re-  
stops should be caulked with caulk with a minimum of  
300ºF continuous exposure rating to seal gaps. Gas line  
holes and other openings should be caulked with caulk  
with a minimum of 300ºF continuous exposure rating or  
stuffed with unfaced insulation. If the appliance is being  
installed on a cement surface, a layer of plywood may be  
placed underneath to prevent conducting cold up into the  
room.  
NAILING TABS  
BOTH SIDES  
Figure 5.3 Nailing Tab Locations  
19  
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A
MEASURE FROM TOP OF  
FIREPLACE OPENING  
E
F
B
J
C
H
G
D
I
MINIMUM FRAMING DIMENSIONS*  
A
B
C
D
E
F
G
H
I
J
Rough  
Opening  
(Vent Pipe)  
Rough  
Opening  
(Height)  
Rough  
Opening  
(Depth)  
Rough  
Opening  
(Width)  
Clearance  
to Ceiling  
Combustible  
Floor  
Combustible  
Flooring  
Behind  
Sides of  
Front of  
Appliance Appliance Appliance  
10  
46-3/4  
1187  
18-1/4  
464  
50-1/4  
1276  
31  
0
0
0
0
1
1
36  
Inches  
254  
787  
25  
25  
914  
Millimeters  
Figure 5.4. Clearances to Combustibles-RED40  
MEASURE FROM TOP OF  
FIREPLACE OPENING  
A
E
F
C
B
I
D
G
H
MINIMUM FRAMING DIMENSIONS*  
A
B
C
D
E
F
G
H
I
Rough  
Opening  
(Vent Pipe)  
Rough  
Opening  
(Height)  
Rough  
Opening  
(Depth)  
Rough  
Opening  
(Width)  
Front or  
Rear of  
Appliance  
Clearance  
to Ceiling  
Combustible  
Floor  
Combustible  
Flooring  
Sides of  
Appliance  
10  
46-3/4  
1187  
17-1/4  
438  
50-1/4  
1276  
31  
0
0
0
0
1
36  
Inches  
254  
787  
25  
914  
Millimeters  
Figure 5.5. Clearances to Combustibles-RED40ST  
20  
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Combustible Mantel Legs Or Wall Projections  
Extending Past The Face Of The Fireplace  
D. Mantel and Wall Projections  
WARNING! Risk of Fire! Comply with all minimum clear-  
ances to combustibles as specied. Framing or nishing  
material closer than the minimums listed must be construct-  
ed entirely of noncombustible materials (i.e., steel studs,  
concrete board, etc).  
Combustible Mantels  
Note: All  
measurements  
in inches.  
TO CEILING  
18  
2 IN.  
MIN.  
12  
11  
10  
4 IN.  
31  
9
8
25  
MAX.  
FIREPLACE  
OPENING  
7
13  
6
12  
11  
UNLIMITED  
10  
9
6 IN.  
MIN.  
8
7
= ACCEPTABLE  
NON-COMBUSTIBLE  
MANTEL LEG  
ZONE  
MEASUREMENTS FROM  
TOP EDGE OF THE OPENING  
Figure 5.6 Minimum Vertical and Maximum Horizontal  
Dimensions of Combustibles  
Figure 5.8 Mantel Leg or Wall Projections  
(Acceptable on both sides of opening)  
Note: For non-combustible replace nish material (marble,  
stone, etc) specications refer to Section 13.  
Non-Combustible Mantels  
Note: All  
TO CEILING  
measurements  
in inches.  
MAX.  
16  
10  
31  
9
MIN.  
8
12  
7
6
5
6
4
3
5
2
1/2  
1
4
MEASUREMENTS FROM TOP EDGE OF THE  
FIRESCREEN DOOR ASSEMBLY  
Figure 5.7 Minimum Vertical and Maximum Horizontal  
Dimensions of Non-Combustibles  
21  
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Termination Locations  
6
A. Vent Termination Minimum Clearances  
A
B
6 in. (minimum) up to 20 in.  
152 mm/508 mm  
18 in. minimum  
457 mm  
WARNING  
20 in. and over  
0 in. minimum  
Fire Risk.  
Gas, Wood or Fuel Oil  
Termination Cap  
Maintain vent clearance to combustibles as  
specied.  
DO NOT pack air space with insulation or other  
materials.  
Failure to keep insulation or other materials away  
B
from vent pipe may cause overheating and re.  
A *  
HORIZONTAL  
OVERHANG  
Gas  
Termination  
Cap **  
2 FT.  
20 INCHES MIN.  
VERTICAL  
MIN.  
WALL  
LOWEST  
DISCHARGE  
OPENING  
GAS DIRECT VENT  
TERMINATION CAP  
X
12  
*
If using decorative cap cover(s), this distance may need to be  
increased. Refer to the installation instructions supplied with the  
decorative cap cover.  
ROOF PITCH  
IS X/ 12  
In a staggered installation with both gas and wood or fuel oil  
terminations, the wood or fuel oil termination cap must be  
higher than the gas termination cap.  
H (MIN.) - MINIMUM HEIGHT FROM ROOF  
TO LOWEST DISCHARGE OPENING  
**  
Figure 6.2 Staggered Termination Caps  
Roof Pitch  
H (Min.) Ft.  
Flat to 6/12...........................................................1.0*  
Over 6/12 to 7/12.................................................1.25*  
Over 7/12 to 8/12.................................................1.5*  
Over 8/12 to 9/12.................................................2.0*  
Over 9/12 to 10/12...............................................2.5  
Over 10/12 to 11/12.............................................3.25  
Over 11/12 to 12/12.............................................4.0  
Over 12/12 to 14/12.............................................5.0  
Over 14/12 to 16/12.............................................6.0  
Over 16/12 to 18/12.............................................7.0  
Over 18/12 to 20/12.............................................7.5  
Over 20/12 to 21/12.............................................8.0  
* 3 foot minimum in snow regions  
Figure 6.1 Minimum Height From Roof To Lowest Discharge  
Opening  
22  
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O
N
P
R
F
C
V
Q
B
J
H or i  
B
V
B
V
V
E
X
D
V
V
G
H
M
V
V
V
V
L
H
V
A
A
K
K
Electrical  
Service  
V
V
V
X
= VENT TERMINAL  
C
V
= AIR SUPPLY INLET  
= AREA WHERE TERMINAL IS NOT PERMITTED  
A
B
= 12 inches.................clearances above grade, veranda,  
porch, deck or balcony  
Covered Alcove Applications  
(Spaces open only on one side and with an overhang)  
= 12 inches.................clearance to window or door that may  
be opened, or to permanently closed  
window  
N
= 6 inches ........... non-vinyl sidewalls  
12 inches ......... vinyl sidewalls  
= 18 inches ......... non-vinyl soft and overhang  
42 inches ......... vinyl soft and overhang  
= 8 ft.  
O
P
C
= 18 inches.................clearance below unventilated soft  
18 inches.................clearance below ventilated soft  
30 inches.................clearance below vinyl soffits and  
electrical service  
QMIN  
3 feet  
6 feet  
9 feet  
12 feet  
RMAX  
D
E
F
= 6 inches...................clearance to outside corner  
= 6 inches...................clearance to inside corner  
1 cap  
2 caps  
3 caps  
4 caps  
2 x Q ACTUAL  
1 x Q ACTUAL  
2/3 x Q ACTUAL  
1/2 x Q ACTUAL  
= 3 ft. (Canada)..........not to be installed above a gas me-  
ter/regulator assembly within 3 feet  
horizontally from the center-line of the  
regulator  
QMIN = # termination caps x 3 RMAX = (2 / # termination caps) x QACTUAL  
G
H
= 3 ft...........................clearance to gas service regulator  
vent outlet  
= 9 inches (U.S.A)  
Measure vertical clearances from this surface.  
12 inches (Canada).clearancetonon-mechanical(unpow-  
ered) air supply inlet, combustion air  
inlet or direct-vent termination  
i
= 3 ft. (U.S.A.)  
6 ft. (Canada)...........clearance to a mechanical (powered)  
air supply inlet  
All mechanical air intakes within 10 feet of a termination cap  
must be a minimum of 3 feet below termination.  
J
= 7 ft.......................... Onpublic property: clearance above  
paved sidewalk or a paved driveway.  
Measure horizontal clearances from this surface.  
A vent shall not terminate directly above a sidewalk or paved  
driveway which is located between two single family dwellings  
and serves both dwellings.  
CAUTION! Risk of Burns! Termination caps are HOT,  
consider proximity to doors, trafc areas or where people  
may pass or gather (sidewalk, deck, patio, etc.). Listed cap  
shields available. Contact your dealer.  
K
L
=
6 inches.................clearance from sides of electrical  
service  
Local codes or regulations may require different  
clearances.  
= 12 inches................clearance above electrical service  
Location of the vent termination must not interfere with access to the  
electrical service.  
Vent system termination is NOT permitted in screened  
porches.  
Vent system termination is permitted in porch areas with  
two or more sides open.  
M
= 18 inches ....................clearanceunderveranda, porch, deck,  
balcony or overhang  
42 inches ................vinyl or composite overhang  
Permitted when veranda, porch, deck or balcony is fully open  
on a minimum of 2 sides beneath the oor.  
Hearth & Home Technologies assumes no responsibility  
for the improper performance of the appliance when the  
venting system does not meet these requirements.  
Vinyl protection kits are suggested for use with vinyl siding.  
Figure 6.3 Minimum Clearances for Termination  
23  
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Vent Information and Diagrams  
7
A. Approved Pipe  
D. Measuring Standards  
This appliance is approved for use with Hearth & Home  
Technologies DVP venting systems. Refer to Section  
16B for vent component information.  
Vertical and horizontal measurements listed in the vent  
diagrams were made using the following standards.  
• Pipe measurements are shown using the effective length  
of pipe (see Figure 7.2).  
DO NOT mix pipe, ttings or joining methods from differ-  
ent manufacturers.  
• Measurements are made from the appliance outer wrap,  
not from the standoffs.  
The pipe is tested to be run inside an enclosed wall.  
There is no requirement for inspection openings at each  
joint within the wall.  
• Horizontal terminations are measured to the outside  
mounting surface (ange of termination cap).  
WARNING! Risk of Fire or Asphyxiation. This appli-  
ance requires a separate vent. DO NOT vent to a pipe  
serving a separate solid fuel burning appliance.  
• Vertical terminations are measured to bottom of  
termination cap.  
• Horizontal pipe installed level with no rise.  
B. Vent Table Key  
A
The abbreviations listed in this vent table key are used in  
the vent diagrams.  
Symbol  
Description  
First section (closest to appliance) of vertical length  
V1  
B
Second section of vertical length  
V2  
H1  
H2  
First section (closest to appliance) of horizontal length  
Subsequent sections of horizontal length  
C. Use of Elbows  
1-1/4 in. (32 mm)  
OVERLAP  
Diagonal runs have both vertical and horizontal vent as-  
pects when calculating the effects. Use the rise for the  
vertical aspect and the run for the horizontal aspect (see  
Figure 7.1).  
Figure 7.2 Chimney Offset/Return  
Effective Length  
Pipe  
Inches  
4
Millimeters  
102  
Two 45º elbows may be used in place of one 90º elbow.  
On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216  
mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A  
length of straight pipe is allowed between two 45º elbows  
(see Figure 7.1).  
DVP4  
DVP6  
6
12  
152  
305  
DVP12  
DVP24  
DVP36  
DVP48  
DVP6A  
Effective  
Height/  
Length  
24  
610  
36  
914  
48  
1219  
76 to 152  
3 to 6  
DVP12A 3 to 12 76 to 305  
DVP12MI 3 to 12 76 to 305  
DVP24MI 3 to 24 76 to 610  
Figure 7.3 Pipe Effective Length  
Vertical  
E. Vent Diagrams  
General Rules:  
8-1/2 in.  
• When penetrating a combustible wall, a wall shield  
restop must be installed.  
• When penetrating a combustible ceiling, a ceiling restop  
must be installed.  
Horizontal  
• Horizontal runs of vent do not require vertical rise;  
horizontal runs may be level.  
Figure 7.1  
24  
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WARNING  
Fire Risk. Explosion Risk.  
Do NOT pack insulation or other combustibles between ceiling restops.  
ALWAYS maintain specied clearances around venting and restop systems.  
Install wall shield and ceiling restops as specied.  
Failure to keep insulation or other material away from vent pipe may cause re.  
Top Vent - Horizontal Termination  
Venting with 1 elbow  
Note: 12 inches minimum vertical is  
required prior to attaching any elbow  
to the appliance.  
Note: Use DVP Series  
components only.  
V1 Minimum  
H1 Maximum  
1 ft.  
2 ft.  
3 ft.  
4 ft.  
5 ft.  
6 ft.  
7 ft.  
8 ft.  
305 mm  
610 mm  
2 ft.  
6 ft.  
610 mm  
1829  
2743  
3658  
4572  
5486  
6401  
7315  
914 mm  
9 ft.  
1219 mm  
1524 mm  
1829 mm  
2134 mm  
2438 mm  
12 ft.  
15 ft.  
18 ft.  
21 ft.  
24 ft.  
V1 + H1 = 63 ft. (19.2 m) Maximum  
H1  
V1  
Figure 7.4  
25  
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1. Top Vent - Horizontal Termination - (continued)  
Top Vent - Horizontal Termination  
Venting with 2 elbows  
V1 Minimum  
H1 + H2 Maximum  
Note: 12 inches minimum vertical is  
required prior to attaching any elbow  
to the appliance.  
Note: Use DVP Series  
components only.  
1 ft.  
2 ft.  
3 ft.  
4 ft.  
305 mm  
2 ft.  
6 ft.  
610 mm  
1829 mm  
2743 mm  
3658 mm  
610 mm  
914 mm  
1219 mm  
9 ft.  
12 ft.  
V1 + H1 + H2 = 63 ft. (19.2 m) Maximum  
H1 + H2 = 23 ft. (7.1 m) Maximum  
H2  
H1  
V1  
INSTALLED  
HORIZONTALLY  
Figure 7.5  
26  
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1. Top Vent - Horizontal Termination - (continued)  
Top Vent - Horizontal Termination  
Venting with 3 elbows  
V1 + V2 Minimum  
H Maximum  
Note: 12 inches minimum vertical is  
required prior to attaching any elbow  
to the appliance.  
Note: Use DVP Series  
components only.  
1 ft.  
2 ft.  
305 mm  
610 mm  
2 ft.  
610 mm  
6 ft.  
9 ft.  
1829 mm  
3 ft.  
4 ft.  
5 ft.  
914 mm  
1219 mm  
1524 mm  
2743 mm  
3658 mm  
4572 mm  
12 ft.  
15 ft.  
V1 + V2 + H1 + H2 = 63 ft. (19.2 m) Maximum  
H1 + H2 = 23 ft. (7.1 m) Maximum  
H2  
V2  
H1  
V1  
Figure 7.6  
27  
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Exhaust restrictor Instructions  
Top Vent - Vertical Termination  
No Elbows  
1. Locate the two pilot holes in the inside rebox cham-  
ber as shown in Figure 7.8.  
2. Center the exhaust restrictor such that the thru holes  
in the vent restrictor align with the pilot holes in the  
inner rebox chamber.  
V = 3 ft Min. (1m), 50 ft. Max. (15.2 m)  
Note: If installing a vertical vent/termination off the top of the  
appliance, the optional exhaust restrictor may be needed.  
3. Use two 1/2 inch self-piercing screws to secure vent  
restrictor to rebox heat shield. See Figure 7.8.  
Note: Use DVP Series  
components only.  
EXHAUST RESTRICTOR  
V
Figure 7.8 Exhaust Restrictor  
4. In some applications, such as those where the re-  
place is elevated off the oor, the vent restrictor may  
be painted, but painting is not required.  
5. Recommended restrictor usage:  
20 to 30 ft. = 4 inch restrictor  
30 ft. and up = 3 inch restrictor  
NOTICE: Before painting, contact your dealer for  
information on the appropriate high temperature paint.  
Figure 7.7 Vertical Vent Maximum  
Exhaust restrictors are recommended for these vertically  
terminated products which have excessive draft. Exhaust  
restrictors will compensate for high draft, and restore vi-  
sual ame height. If the vent conguration has a total ver-  
tical of 20-50 feet, an exhaust restrictor may be needed.  
The exhaust restrictor can be located in the appliance  
manual bag.  
28  
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Top Vent - Vertical Termination  
Venting with 2 elbows  
V1 + V2 Minimum  
HMaximum  
1 ft.  
2 ft.  
3 ft.  
4 ft.  
5 ft.  
305 mm  
610 mm  
914 mm  
1219 mm  
1524 mm  
2 ft.  
4 ft.  
610 mm  
1219 mm  
2743 mm  
3658 mm  
4572 mm  
9 ft.  
12 ft.  
15 ft.  
V1 + H1 + V2 = 63 ft. (19.2 m) Maximum  
H1 + H2 = 23 ft. (7.1 m) Maximum  
Note: 12 inches minimum vertical is  
required prior to attaching any elbow  
to the appliance.  
Note: Use DVP Series  
components only.  
V2  
H1  
V1  
Figure 7.9  
29  
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Top Vent - Vertical Termination  
Venting with 3 elbows  
V1 + V2 Minimum  
H1 + H2 Maximum  
1 ft.  
2 ft.  
3 ft.  
4 ft.  
5 ft.  
305 mm  
610 mm  
914 mm  
1219 mm  
1524 mm  
2 ft.  
4 ft.  
610 mm  
1219 mm  
2743 mm  
3658 mm  
4572 mm  
9 ft.  
12 ft.  
15 ft.  
V1+ V2 + H1+ H2= 63 ft. (19.2 m) Maximum  
H1 + H2 = 23 ft. (7.1 m) Maximum  
Note: Use DVP Series  
components only.  
Note: 12 inches minimum vertical is  
required prior to attaching any elbow  
to the appliance.  
V2  
H1  
H2  
V1  
INSTALLED  
HORIZONTALLY  
Figure 7.10  
30  
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Note: The RED40 has been approved for use with  
the PVK-80 power vent system.  
DIRECT VENT WITH 5 in. / 8 in. DIAMETER DVP PIPE  
MAX. ELBOWS  
(45° & 90°)  
8
MAX. TOTAL VENT  
RUN (FT.)  
MAX. VERT.  
DROP (FT.)  
12 ft.  
80 ft.  
MAXIMUM  
VERTICAL  
DROP  
NOTE: Maximum total vent run= Total vertical vent run + Total horizontal vent run  
Figure 7.11 Power Vent  
31  
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Vent Clearances and Framing  
8
A. Pipe Clearances to Combustibles  
B. Wall Penetration Framing  
WARNING! Risk of Fire! Maintain air space clearance to  
vent. DO NOT pack insulation or other combustibles:  
Combustible Wall Penetration  
Whenever a combustible wall is penetrated, you must  
frame a hole for the wall shield restop(s). The wall shield  
restop maintains minimum clearances and prevents cold  
air inltration.  
• Between ceiling restops  
• Between wall shield restops  
• Around vent system  
• The opening must be framed on all four sides using the  
same size framing materials as those used in the wall  
construction.  
Failure to keep insulation or other material away from  
vent pipe may cause over heating and re.  
• DVP pipe - A wall shield restop must be placed on  
each side of an interior wall. A minimum 1-1/2 in. (38  
mm) overlap of attached heat shields must be main-  
tained.  
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm).  
DVP heat shield - designed to be used on a wall 4 in. to 7-1/4 in.  
(102 mm to 184 mm) thick.  
‡ ,f wall thickness is less than 4 in. the e[isting heat shields must be  
field trimmed. ,f wall thickness is greater than 7-1/4 in. a '93-  
HSM-B will be required.  
• See Section 10.K. for information for regarding the in-  
stallation of a horizontal termination cap.  
(DVP Pipe Shown)  
Non-Combustible Wall Penetration  
If the hole being penetrated is surrounded by noncom-  
bustible materials such as concrete, a hole with diameter  
one inch greater than the pipe is acceptable.  
Heat  
Shield  
3 in. (76 mm)  
top clearance *  
Heat  
3 in. (76 mm)  
top clearance  
Shield  
Whenever a non-combustible wall is penetrated, the wall  
shield restop is only required on one side and no heat  
shield is necessary.  
1 in. (25 mm)  
clearance around  
vertical sections  
1 in. (25 mm)  
clearance  
bottom & sides  
DO NOT PACK WITH  
INSULATION OR  
Wall  
Shield  
Firestop  
OTHER MATERIAL  
WALL  
Figure 8.1 Horizontal Venting Clearances To Combustible  
Materials  
12 in.  
10 in.  
B
A
A*  
59-3/4 in.  
1.52 m  
B
58-3/4 in.  
1.49 m  
* Shows center of vent framing hole for top venting. The  
center of the hole is one (1) in. (25.4 mm) above the  
center of the horizontal vent pipe.  
Figure 8.2 Wall Penetration  
32  
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C. Install the Ceiling Firestop  
A ceiling restop MUST be used between  
oors and attics.  
DVP pipe only - Frame an opening 10 in.  
by 10 in. (254 mm by 254 mm) whenever  
the vent penetrates a ceiling/oor (see  
Figure 8.3).  
ATTIC ABOVE  
• Frame the area with the same sized lumber  
as used in ceiling/oor joist.  
• The ceiling restop may be installed above or  
below the ceiling joists when installed with a  
attic insulation shield. It must be under joists  
between oors that are not insulated. Refer  
to Figure 8.4.  
A
• Secure with three fasteners on each side.  
WARNING! Risk of Fire! DO NOT pack insu-  
lation around the vent. Insulation must be kept  
back from the pipe to prevent overheating.  
A
A
PIPE  
DVP  
10 in. (254 mm)  
Figure 8.3 Installing Ceiling Firestop  
INSTALL ATTIC INSULATION SHIELDS  
BEFORE OR AFTER INSTALLATION OF VENT SYSTEM  
3 FASTENERS  
PER SIDE  
CEILING FIRESTOP  
CEILING FIRESTOP  
INSTALLED BELOW CEILING  
INSTALLED ABOVE CEILING  
Figure 8.4 Installing the Attic Shield  
33  
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D. Install Attic Insulation Shield  
BEND ALL TABS INWARD 90°  
TO MAINTAIN CLEARANCE  
AND PREVENT INSULATION  
FROM FALLING INSIDE  
WARNING! Fire Risk. DO NOT allow loose materials or  
insulation to touch vent. Hearth & Home Technologies  
Inc. requires the use of an attic shield.  
The National Fuel Gas Code ANSI Z223.1 and NFPA 54  
requires an attic shield constructed of 26 gauge minimum  
metal that extends at least 2 in. (51 mm) above insulation.  
BEND 3 TABS  
OUTWARD TO  
Attic shields must meet specied clearance and be se-  
cured in place.  
FASTEN TO CEILING  
FIRESTOP-BEND  
REMAINING TABS  
INWARD 90 DEGREES  
TO MAINTAIN  
Flat Ceiling Installation  
• Remove one shield from box.  
NOTICE: Cut previously installed batt insulation to make  
room for the attic insulation shield.  
CLEARANCE  
INSERT 3  
SCREWS  
• Wrap shield around pipe if pipe is already installed in  
area to be insulated.  
• Match the three holes in each side and fasten with three  
screws to form a tube.  
• Bend three tabs on the bottom of the shield outward to  
allow attachment to the ceiling restop.  
Figure 8.5 Attic Insulation Shield  
• Bend the remaining bottom tabs inward 90° to maintain  
the air space between the pipe and the shield. Set the  
shield on the ceiling restop and attach to the restop.  
• Bend all tabs inward 90° around the top of the shield.  
These tabs must be used to prevent blown insulation  
from getting between the shield and vent pipe, and to  
maintain air space clearance.  
Vaulted Ceiling Installation  
• Remove one shield from box.  
NOTICE: Cut previously installed batt insulation to make  
room for the attic insulation shield.  
• Cut the attic insulation shield (if application is for vaulted  
ceiling) to t your ceiling pitch. Snip cut edge to recreate  
1 in. bend tabs all the way around the bottom.  
• Wrap shield around pipe if pipe is already installed in  
area to be insulated.  
• Match the three holes in each side and fasten with three  
screws to form a tube.  
• Bend three tabs on the bottom of the shield outward to  
allow attachment to the ceiling restop.  
• Bend the remaining bottom tabs inward 90º to maintain  
the air space between the pipe and the shield. Set the  
shield on the ceiling restop and attach to the restop.  
• Bend all tabs inward 90º around the top of the shield.  
These tabs must be used to prevent blown insulation  
from getting between the shield and vent pipe, and to  
maintain air space clearance.  
34  
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Appliance Preparation  
9
A. Appliance Preparation  
CAUTION! Risk of Cuts, Abrasions or Flying Debris.  
Wear protective gloves and safety glasses during instal-  
lation. Sheet metal edges are sharp.  
FIBERGLASS ROPE RING  
1. Remove seal cap by lifting up and off of the starting  
collar.  
2. Place rst twelve inch vent section on the starting collar.  
WARNING! Risk of Fire! A MINIMUM of twelve inches verti-  
cal pipe is required prior to attaching any elbow to the appli-  
ance.  
3. Place berglass rope ring over initial twelve inch vent  
section and position tightly to top of appliance.  
4. Remove bottom metal panel by removing four screws.  
Screw locations are shown in Figure 9.1. The two  
screws on the bottom side are located behind the panel.  
Remove all four screws and gently lift the panel off the  
appliance avoiding contact with the non-combustible  
board if possible.  
BOTTOM PANEL SCREW LOCATIONS  
Figure 9.1 Location of Fiberglass Rope Ring  
35  
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Setting the Fireplace into the Framing  
B. Securing and Leveling the Appliance  
The left and right nailing tabs were designed as a means  
to ensure the replace is mounted ush with the framing  
materials.  
WARNING! Risk of Fire! Prevent contact with:  
• Sagging or loose insulation  
• Insulation backing or plastic  
• Framing and other combustible materials  
1. Bend out all 4 nailing tabs.  
2. Screw each nailing tab to the adjoining framing ma-  
terial. Ensure that the one inch air space clearance  
is maintained on the sides and back of the replace.  
See Figure 5.4 and Figure 5.5.  
Block openings into the chase to prevent entry of blown-  
in insulation. Make sure insulation and other materials  
are secured.  
DO NOT notch the framing around the appliance  
standoffs. Failure to maintain air space clearance may  
cause overheating and re.  
For details on setting the appliance in the framing, refer to  
section 13.B. The diagram shows how to properly position,  
level, and secure the appliance (see Figure 9.1). Nailing  
tabs are provided to secure the appliance to the framing  
members.  
NAILING  
TAB  
NAILING  
TAB  
• Bend out the two nailing tabs on each side.  
• Place the appliance into position.  
• Keep nailing tabs ush with the framing.  
• Level the appliance from side to side and front to back.  
• Shim the appliance as necessary. It is acceptable to use  
wood shims underneath the appliance.  
• Secure the appliance to the framing by using nails or  
screws through the nailing tabs.  
Figure 9.2 shows the fireplace installed on the floor.  
However, this fireplace can be elevated off the floor  
provided that the replace is properly supported by framing  
materials and the ceiling clearances are maintained.  
Figure 9.3 Nailing Tabs  
Shipping Position  
Figure 9.4 Nailing Tabs  
Installation Position  
Note: Active Convection Tech-  
nology must not pull air from  
outside. Termination must draw  
air from an interior room.  
6 IN. X 5.5 IN. REQUIRED  
GRILLE PANEL  
NAILING TABS  
BOTH SIDES  
DUCT COLLAR  
ASSEMBLY  
POSSIBLE LOCATIONS FOR VENT  
TERMINATION OF ACTIVE CONVECTION  
TECHNOLOGY  
TERMINATION INTO INTERIOR ROOM  
Figure 9.2 Proper Positioning, Leveling And Securing Of An Appliance  
36  
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C. Active Convection Technology  
H1 MAX. = 8 FT.  
H1 + V1 + H2 = 8 FT.  
MAX. = TWO 90° BENDS  
INLET CONVECTION AIR MAY BE VENTED IN  
ANY DIRECTION,INCLUDING DOWNWARD.  
The replace appliance has been provided with an active  
convection blower. The blower is required to keep lower  
control chamber component temperatures at an ideal op-  
erating temperature. The blower also provides for more  
efcient use of appliance heat by assisting the convection  
air around the rebox and back into the room. A four inch  
exible duct kit has been provided with the appliance. One  
end of the ex duct will connect to the fan bracket assembly  
located in the lower control chamber. See Figure 9.6, Detail  
A. The other end will terminate to an interior wall of the  
house. The intake grille panel provided with the appliance  
must be used. See Figure 9.2 and Figure 9.5.  
H1  
24-IN. MIN.  
CLEARANCE FROM  
INTAKE TO  
OBJECTS = 24 IN. MIN.  
V1  
Note: The blower is essential for keeping components and  
the appliance environment in safe operating temperatures.  
LOUVERED VENT  
Note: Refer to Section 12.C if the active convection blower  
is to be moved to the right side.  
H2  
NOTE: The 6 in. x 5.5 in.  
intake vent cover provided  
with the appliance must  
be used.  
WARNING! Risk of Fire! DO NOT terminate blower vent  
into an attic, crawl space, or the appliance chase. Vent  
must terminate on an adjacent, interior wall.  
Figure 9.5. Active Convection Technology Duct and Termination.  
4 INCH  
CONVECTION  
AIR DUCT  
8 FT.  
MAXIMUM  
MAX. OF 2  
90° BENDS  
8 FT.  
MAXIMUM  
SEE DETAIL A  
4 INCH  
CONVECTION  
AIR DUCT  
ZIP TIE  
(INCLUDED WITH FLEX DUCT)  
4 INCH FLEX DUCT  
DETAIL A  
FAN BRACKET ASSEMBLY  
Figure 9.6. Active Convection Technology Duct Venting Specications.  
37  
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Installing Vent Pipe (DVP Pipe)  
10  
A. Assemble Vent Sections  
To attach the rst vent component to the starting collars  
of the appliance:  
• Lock the vent components into place by sliding the pipe  
section onto the collar.  
• Align the seam of the pipe and seam of collar to allow  
engagement. Rotate the vent component to lock into  
place. Use this procedure for all vent components. See  
Figure 10.1.  
Note: Align seams to engage pipe,  
then rotate counterclockwise to lock  
• Slide the gasket over the rst vent section and place it  
ush to the appliance. This will prevent cold air inltration.  
Caulk with a minimum of 300ºF continuous exposure rating  
may be used to hold the part in place.  
Figure 10.1 Adding Venting Components  
• Continue adding vent components, locking each  
succeeding component into place.  
• Ensure that each succeeding vent component is securely  
tted and locked into the preceding component.  
Commercial, Multi-family (Multi-level exceeding two sto-  
ries), or High-Rise Applications  
For Installation into a commercial, multi-family (multi-level  
exceeding two stories) or high-rise applications: All outer  
pipe joints must be sealed with silicone with a minimum of  
300ºF continuous exposure rating, including the slip section  
that connects directly to the horizontal termination cap.  
• Apply a bead of silicone sealant inside the female outer  
pipe joint prior to joining sections. See Figure 10.2  
• Only outer pipes need to be sealed. All unit collar, pipe,  
slip section, elbow and cap outer ues shall be sealed  
in this manner, unless otherwise stated.  
Figure 10.2 High Temperature Silicone Sealant  
WARNING! Risk of Fire or Explosion! DO NOT break  
silicone seals on slip sections. Use care when removing  
termination cap from slip pipe. If slip section seals are  
broken during removal of the termination cap, vent may  
leak.  
38  
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C. Secure The Vent Sections  
B. Assemble Slip Sections  
• Vertical runs of pipe must be supported every 8 ft. (2.44 m).  
• Slide the inner ue of the slip section into the inner ue of  
the pipe section and the outer ue of the slip section over  
the outer ue of the pipe section. See Figure 10.3.  
• Horizontal sections must be supported every 5 feet  
(1.52 m).  
• Slide together to the desired length.  
• Vent supports or plumbers strap (spaced 120º apart)  
may be used to support. See gures 10.5 and 10.6.  
• Wall shield restops may be used to provide horizontal  
support.  
• Ceiling restops have tabs that may be used to provide  
vertical support.  
WARNING! Risk of Fire, Explosion or Asphyxiation!  
Improper support may allow vent to sag and separate.  
Use vent run supports and connect vent sections per in-  
stallation instructions. DO NOT allow vent to sag below  
connection point to appliance.  
Pilot hole  
Figure 10.3 Slip Section Pilot Holes  
• Maintain a 1-1/2 in. (38 mm) overlap between the slip  
section and the pipe section.  
• Secure the pipe and slip section with two screws no  
longer than 1/2 in. (13 mm), using the pilot holes in the  
slip section. See Figure 10.4.  
Figure 10.5 Securing Vertical Pipe Sections  
Figure 10.4 Screws into Slip Section  
• Continue adding pipe as necessary following instructions  
in “Assembling Pipe Sections.”  
NOTICE: If slip section is too long, the inner and outer ues  
of the slip section can be cut to the desired length.  
Figure 10.6 Securing Horizontal Pipe Sections  
NOTICE: When installing a vent system with an HRC  
termination cap, all pipe system joints shall be sealed using  
a silicone sealant with a minimum of 300ºF continuous  
exposure rating.  
• Apply a bead of silicone sealant inside the female outer  
pipe joint prior to joining sections.  
• Only outer pipes are sealed, sealing the inner ue is not  
required.  
• All unit collar, pipe, slip section, elbow and cap outer  
ues shall be sealed.  
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• Lower the support box through the hole in the roof until its  
bottom is at least 2 in. (51 mm) below the ceiling (Figure  
10.9).  
D. Disassemble Vent Sections  
• Rotate either section (see Figure 10.7) so the seams on  
both pipe sections are aligned as shown in Figure 10.8.  
• Level the support box both vertically and horizontally and  
temporarily tack it in place through the inside walls into  
the roof sheathing.  
• Pull carefully to separate the pieces of pipe.  
• Use tin snips to cut the support box from the top corners  
down to the roof line and fold the resulting aps to the  
roof. See Figure 10.10.  
• Nail the aps to the roof AFTER running a bead of non  
hardening sealant between the aps and the roof.  
WARNING! Risk of Fire! Clean out ALL materials from  
inside the support box and complete the vertical vent run  
and termination.  
LEVEL  
Figure 10.7 Rotate Seams for Disassembly  
CATHEDRAL CEILING  
SUPPORT BOX  
2 in. (51 mm) MIN. BELOW  
FINISHED CEILING  
CUT HOLE 1/8 in. (3 mm)  
GREATER IN SIZE THAN  
PATTERN OF SUPPORT  
BOX AS IT IS PROJECTED  
ONTO ROOF LINE  
Figure 10.8 Align and Disassemble Vent Sections  
Figure 10.9  
E. Install Decorative Ceiling Components  
A decorative ceiling thimble can be installed on a at ceil-  
ing through which the vent passes. The decorative ceiling  
thimble is used to cover the restop.  
• Seal the gap between the vent pipe and restop using  
silicone with a minimum of 300ºF continuous exposure  
rating to prevent cold air inltration.  
• Install the decorative ceiling thimble by sliding it up to  
the ceiling and attaching it using the provided screws.  
Adecorative cathedral ceiling support box can be installed  
on a cathedral ceiling through which the vent passes.  
• Use a plumb-bob to mark the center line of the venting  
system on the ceiling and drill a small hole through the  
ceiling and roof at this point. Locate the hole and mark  
the outline of the cathedral ceiling support box on the  
outside roof.  
Figure 10.10  
• Remove shingles or other roof covering as necessary  
to cut the rectangular hole for the support box. Cut the  
hole 1/8 in. (3 mm) larger than the support box outline.  
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F. Install Metal Roof Flashing  
• See minimum vent heights for various pitched roofs  
(Figure 10.11) to determine the length of pipe to extend  
through the roof.  
CAULK  
• Slide the roof ashing over the pipe sections extending  
through the roof as shown in Figure 10.12.  
HORIZONTAL  
OVERHANG  
2 FT.  
Figure 10.12  
20 INCHES MIN.  
VERTICAL  
MIN.  
WALL  
LOWEST  
DISCHARGE  
OPENING  
G. Assemble and Install Storm Collar  
GAS DIRECT VENT  
TERMINATION CAP  
CAUTION! Risk of Cuts, Abrasions or Flying Debris.  
Wear protective gloves and safety glasses during instal-  
X
lation. Sheet metal edges are sharp.  
12  
• Connect both halves of the storm collar with two screws  
(see Figure 10.13).  
ROOF PITCH  
IS X/ 12  
H (MIN.) - MINIMUM HEIGHT FROM ROOF  
TO LOWEST DISCHARGE OPENING  
• Wrap the storm collar around the exposed pipe section  
closest to the roof and align brackets. Insert a bolt  
(provided) through the brackets and tighten the nut to  
complete the storm collar assembly. Make sure the collar  
is tight against the pipe section.  
• Slide the assembled storm collar down the pipe section  
Roof Pitch  
H (Min.) Ft.  
until it rests on the roof ashing (see Figure 10.14).  
Flat to 6/12........................................1.0*  
Over 6/12 to 7/12............................1.25*  
Over 7/12 to 8/12..............................1.5*  
Over 8/12 to 9/12..............................2.0*  
Over 9/12 to 10/12............................. 2.5  
Over 10/12 to 11/12......................... 3.25  
Over 11/12 to 12/12........................... 4.0  
Over 12/12 to 14/12........................... 5.0  
Over 14/12 to 16/12........................... 6.0  
Over 16/12 to 18/12........................... 7.0  
Over 18/12 to 20/12........................... 7.5  
Over 20/12 to 21/12........................... 8.0  
• Caulk around the top of the storm collar (see Figure 10.19).  
* 3 foot minimum in snow regions  
Figure 10.11 Minimum Height From Roof To Lowest Discharge  
Opening  
Figure 10.13 Assembbling the Storm Collar  
NOTICE: Failure to properly caulk the roof ashing and  
pipe seams may permit entry of water.  
• Caulk the gap between the roof ashing and the outside  
diameter of the pipe.  
• Caulk the perimeter of the ashing where it contacts the  
roof surface. See Figure 10.12.  
• Caulk the overlap seam of any exposed pipe sections  
that are located above the roof line.  
Figure 10.14 Assembling the Storm Collar Around the Pipe  
41  
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I. Heat Shield Requirements for Horizontal  
Termination  
H. Install Vertical Termination Cap  
• Attach the vertical termination cap by sliding the inner  
collar of the cap into the inner ue of the pipe section  
while placing the outer collar of the cap over the outer  
ue of the pipe section.  
WARNING! Risk of Fire! To prevent overheating and re,  
heat shields must extend through the entire wall thick-  
ness.  
• Secure the cap by driving three self-tapping screws  
(supplied) through the pilot holes in the outer collar of the  
cap into the outer ue of the pipe (see Figure 10.19).  
DO NOT remove the heat shields attached to the  
wall shield restop and the horizontal termination cap  
(shown in Figure 10.20).  
• Heat shields must overlap 1-1/2 in. (38 mm) mini-  
mum.  
TERMINATION CAP  
There are two sections of the heat shield. One section  
is factory-attached to the wall shield restop. The other  
section is factory-attached to the cap. See Figure 10.20.  
If the wall thickness does not allow the required 1-1/2 in.  
(38 mm) heat shield overlap when installed, an extended  
heat shield must be used.  
• If the wall thickness is less than 4 in./102 mm, the heat  
shields on the cap and wall shield restop must be  
trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST  
be maintained.  
(1 of 3)  
• Useanextendedheatshieldifthenishedwallthickness  
is greater than 7-1/4 in. (184 mm).  
STORM  
COLLAR  
• The extended heat shield may need to be cut to length  
maintaining sufcient length for a 1-1/2 in. (38 mm)  
overlap between heat shields.  
SCREWS  
CAULK  
• Attach the extended heat shield to either of the existing  
heatshieldsusingthescrewssuppliedwiththeextended  
heat shield. Refer to vent components diagrams in the  
back of this manual.  
• Rest the small leg on the extended heat shield on top  
of the pipe section to properly space it from the pipe  
section.  
Figure 10.19  
Important Notice: Heat shields may not be eld constructed.  
42  
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J. Install Horizontal Termination Cap  
WARNING! Risk of Fire! The telescoping ue section  
of the termination cap MUST be used when connecting  
vent.  
• 1-1/2 (38 mm) minimum overlap of ue telescoping  
section is required.  
Failure to maintain overlap may cause overheating and  
re.  
• Vent termination must not be recessed in the wall. Siding  
may be brought to the edge of the cap base.  
• Flash and seal as appropriate for siding material at  
outside edges of cap.  
• When installing a horizontal termination cap, follow  
the cap location guidelines as prescribed by current  
ANSI Z223.1 and CAN/CGA-B149 installation codes  
and refer to Section 6 of this manual.  
CAUTION! Risk of Burns! Local codes may require in-  
stallation of a cap shield to prevent anything or anyone  
from touching the hot cap.  
NOTICE: For certain exposures which require superior  
resistance to wind-driven rain penetration, a ashing kit and  
HRC caps are available. When penetrating a brick wall, a  
brick extension kit is available for framing the brick.  
Note: When using termination caps with factory-supplied heat  
shield attached, no additional wall shield restop is required on  
the exterior side of a combustible wall.  
HEAT SHIELD OR  
HEAT SHIELD  
EXTENDED  
HEAT SHIELD  
1-1/2 IN. (38 MM) MIN.  
OVERLAP  
WALL SHIELD  
FIRESTOP  
SLIP SECTION  
CAN BE EXTENDED  
INNER VENT  
SHEATHING  
OUTER VENT  
INTERIOR  
EXTERIOR  
Figure 10.20 Venting Through the Wall  
43  
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Gas Information  
11  
Note: Have the gas supply line installed in accordance with  
local codes, if any. If not, follow ANSI 223.1. Installation  
should be done by a qualied installer approved and/or  
licensed as required by the locality. (In the Commonwealth  
of Massachusetts installation must be performed by a  
licensed plumber or gas tter).  
A. Fuel Conversion  
• Make sure the appliance is compatible with available gas  
types.  
• Conversions must be made by a qualified service  
technician using Hearth & Home Technologies specied  
and approved parts.  
Note: A listed (and Commonwealth of Massachusetts ap-  
proved) 1/2 in. (13 mm) T-handle manual shut-off valve  
and exible gas connector are connected to the 1/2 in. (13  
mm) control valve inlet.  
B. Gas Pressure  
• Optimum appliance performance requires proper input  
pressures.  
• If substituting for these components, please consult  
local codes for compliance.  
• Gas line sizing requirements will be determined in ANSI  
Z223.1 National Fuel Gas Code in the USA and CAN/  
CGA B149 in Canada.  
• Pressure requirements are:  
Note: This appliance does include a manual gas shutoff  
valve that is located in the valve compartment. This manual  
gas shutoff valve is accessible for service by removing  
the outer access panel tray or the base pan and burner  
assembly and inner access windows. Depending upon  
local code, an additional manual gas shutoff, in a readily  
accessible area may be required and located upstream from  
the appliance.  
Gas Pressure  
Minimum inlet pressure  
Maximum inlet pressure  
Manifold pressure  
Natural Gas  
5.0 in. w.c.  
10.0 in. w.c.  
3.5 in. w.c.  
Propane  
11.0 in. w.c.  
13.0 in. w.c.  
10.0 in. w.c.  
WARNING! Risk of Fire or Explosion! High pressure  
will damage valve. Low pressure may cause explosion.  
The lower access cover panel is removable if nishing  
material is not installed. See Figure 11.2.  
• Verify inlet pressures. Verify minimum pressures when  
other household gas appliances are operating.  
If the nishing materials have been installed around the  
appliance opening, proceed as follows:  
• Install regulator upstream of valve if line pressure is  
greater than 1/2 psig.  
1. If already installed, carefully remove the front media  
and tray or granite or porcelain from the appliance  
and set aside.  
• Valve pressure taps are accessible by removing the outer  
panel tray and glass assembly.  
2. Unplug the 3V transformer from the junction box.  
This will turn the power off to the appliance.  
3. Turn the gas shutoff handle to the “OFF” position to  
shut off the gas supply.  
4. Remove the glass assembly from the appliance by  
unlatching the two bottom spring latches and then  
pulling the bottom of the glass assembly toward you  
until it clears the glass latch tabs. Hold the top of  
the glass frame and gently lower the glass assembly  
down until it rests on the side glass supports. Tilt  
the top of the glass out toward you and remove. See  
Section 14.H.  
Figure 11.1. Valve Pressure Taps.  
5. Remove any interior media, granite or porcelain from  
the unit if already installed.  
WARNING  
Fire Risk.  
6. There are three access windows located on the interior  
of the rebox bottom. See Figure 11.1. Remove screws  
and plate to access the manual shutoff valve included  
with this replace.  
Explosion Hazard.  
High pressure will damage valve.  
• Disconnect gas supply piping BEFORE  
pressure testing gas line at test pressures  
above 1/2 psig.  
To access unit through the lower bottom windows:  
1. Remove the glass rock media or the porcelain from the  
• Close the manual shutoff valve BEFORE  
pressure testing gas line at test pressures  
equal to or less than 1/2 psig.  
interior rebox.  
44  
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2. Remove the base pan. It is attached with 10 screws to  
the interior rebox bottom and with 12 screws to the  
burner assembly. If your appliance is a model that has  
the glass rock media, you must also remove the pilot  
shield cover at this time. See Figure 11.2 and Figure  
11.3.  
C. Gas Connection  
• Refer to Reference Section 16 for location of gas line  
access in appliance.  
• Gas line may be run through either side of appliance.  
• The gap between supply piping and gas access hole  
may be caulked with caulk with a minimum of 300ºF  
continuous exposure rating or stuffed with non-  
combustible, unfaced insulation to prevent cold air  
inltration.  
3. Remove the two screws securing the burner to the  
rebox sides and disengage burner from over orice.  
Remove burner. See Figure 11.3.  
4. Remove access panel covers or glass windows, along  
with gaskets. Gaskets may be fragile. Handle with  
care. See Figure 11.2.  
• Ensure that gas line does not come in contact with outer  
wrap of the appliance. Follow local codes.  
• Pipe incoming gas line into valve compartment.  
• Connect incoming gas line to the 1/2 in. (13 mm)  
connection on manual shutoff valve.  
INNER ACCESS WINDOWS  
(FOR USE AFTER FINISHING)  
WARNING! Risk of Fire or Explosion! Support control  
when attaching pipe to prevent bending gas line.  
• A small amount of air will be in the gas supply lines.  
WARNING! Risk of Fire or Explosion! Gas build-up dur-  
ing line purge could ignite.  
ACCESS PANEL  
• Purge should be performed by qualified service  
technician.  
(For use prior to finishing)  
• Ensure adequate ventilation.  
• Ensure there are no ignition sources such as sparks  
or open ames.  
OUTER ACCESS PANEL TRAY  
(For use after finishing)  
Figure 11.2 Gas and Electrical Access  
Light the appliance. It will take a short time for air to purge  
from lines. When purging is complete the appliance will  
light and operate normally.  
PILOT SHIELD  
(INSTALLED ON MODELS WITH LIGHT MEDIA OPTION)  
WARNING! Risk of Fire, Explosion or Asphyxiation!  
Check all ttings and connections with a non-corrosive  
commercially available leak-check solution. DO NOT use  
open ame. Fittings and connections could have loos-  
ened during shipping and handling.  
INNER BASE PAN TRAY  
WARNING! Risk of Fire! DO NOT change valve settings.  
This valve has been preset at the factory.  
BURNER ASSEMBLY  
Figure 11.3. Base Pan with Burner and Pilot Cover  
D. High Altitude Installations  
NOTICE: If the heating value of the gas has been reduced,  
these rules do not apply. Check with your local gas utility  
or authorities having jurisdiction.  
When installing above 2000 feet elevation:  
• In the USA: Reduce burner orice 4% for each 1000 feet  
above 2000 feet.  
GAS SHUT OFF VALVE  
• In CANADA: Reduce burner orice 10% for elevations  
between 2000 feet and 4500 feet. Above 4500 feet,  
consult local gas utility.  
Figure 11.4 Gas Fitting Access  
45  
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Electrical Information  
12  
A. Wiring Requirements  
NOTICE: This appliance must be electrically wired  
and grounded in accordance with local codes or, in the  
absence of local codes, with National Electric Code  
ANSI/NFPA 70-latest edition or the Canadian Electric  
Code CSA C22.1.  
• Wire the appliance junction box to 110-120 VAC. This is  
required for proper operation of the appliance.  
• A 110-120 VAC circuit for this product must be protected  
with ground-fault circuit-interrupter protection, in compliance  
with the applicable electrical codes, when it is installed in  
locations such as in bathrooms or near sinks.  
FAN ASSEEMBLY  
JUNCTIION BOX  
• Low voltage and 110 VAC voltage cannot be shared  
within the same wall box.  
Figure 12.1. Valve Cavity (Lower Access Panel Removed)  
WARNING! Risk of Shock or Explosion! DO NOT wire  
110V to the valve or to the appliance wall switch. Incorrect  
wiring will damage controls.  
B. IntelliFire Ignition System Wiring  
THERMODISC  
MODULE  
VALVE  
• Wire the appliance junction box to 110 VAC for proper  
operation of the appliance.  
WARNING! Risk of Shock or Explosion! DO NOT wire  
IPI controlled appliance junction box to a switched circuit.  
Incorrect wiring will override IPI safety lockout.  
• Refer to Figure 12.5, IntelliFire Pilot Ignition (IPI) Wiring  
Diagram.  
Figure 12.2. Valve Cavity  
• This appliance is equipped with an IntelliFire control valve  
which operates on a 3 volt system.  
FAN  
INSTALLED ON  
LEFT  
• Plug the 3-volt AC transformer into the appliance junction  
box to supply power to the appliance.  
JUNCTION  
BOX  
C. Optional Accessories Requirements  
OPTIONAL  
REMOTE  
• This appliance ships standard with a wall switch and may  
use a remote control.  
CONTROL  
MODULE  
VALVE  
Wiring for optional Hearth & Home Technologies approved  
accessories should be done now to avoid reconstruction.  
Follow instructions that come with those accessories.  
FAN  
INSTALLED ON  
RIGHT  
Optional Remote Control Receiver  
The junction box, control module, light controller and  
wall switch receiver can be accessed thru the air space  
between the rebox front and the lower-front nishing  
cover panel. The decorative front and glass assembly  
must be removed to access these components. See  
Figure 12.1.  
JUNCTION  
BOX  
VALVE  
Note: If the fan is moved from one side to the other,  
the junction box must also move. See appropriate  
conguration in relation to the valve in Figure 12.3. The  
valve does not move.  
CONTROL  
MODULE  
OPTIONAL  
REMOTE  
Figure 12.3. Controls Location Diagram  
Heat & Glo • RED40, RED40ST • 2155-900 Rev. o • 7/12  
46  
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Optional Remote Control Receiver Location  
A battery back up is not compatible with the RED40 or  
RED40ST and may not be installed.  
CAUTION! DO NOT install battery back up. Battery back  
up is not compatible with this appliance. Battery pack and  
batteries will not withstand appliance temperatures.  
REMOTE RECEIVER  
An optional remote control receiver is available. The  
optional remote control receiver must be installed in the  
specic location under the heat shield as shown in Figure  
12.4.  
Figure 12.4. Required Location of Optional Remote Control  
Receiver. (Heat shield removed)  
INTERMITTENT  
PILOT IGNITOR  
IGNITION  
MODULE  
3 VAC  
SENSOR  
WIRE  
IGNI  
WIR  
FAN  
PLUG-IN  
3V TRANSFORMER  
LOW VOLTAGE  
SEE NOTE 1  
FLAME SPARKER/  
SENSOR  
HIGH  
TEMP  
SWITCH  
IGNITION  
MODULE  
(3V)  
WHITE  
ORG  
GROUND TO  
FIREPLACE  
CHASSIS  
BRN  
TO WALL  
SWITCH WIRE  
OR REMOTE  
LOW VOLTAGE  
SEE NOTE 1  
VALVE  
WIRE HARNESS  
BRN  
JUMPER  
GROUND  
GREEN  
REMOTE  
CONTROL  
NEUTRAL  
THERMO SNAP DISC  
HIGH LIMIT  
SWITCH  
JUMPER  
WIRE HARNESS  
BATTERY PACK  
WIRE HARNESS  
GREEN  
JUMPER  
N
F A  
VALVE  
BLACK WIRE CAN BE  
PLUGGED INTO ANY OF #1 - #5  
LOCATIONS ON THE HOT SIDE  
JUMPER WIRE  
CAN BE  
WIRES  
(TO BROWN)  
PLUGGED INTO  
ANY OF #1 - #5  
LOCATIONS  
ON THE  
NEUTRAL SIDE  
NOTE: 1. Ignition module, valve, pilot, and  
wall switch operate on 3 volts. 120 VAC is  
required at junction box.  
WALL SWITCH  
WIRE ASSEMBLY  
ELECTRICAL  
ACCESS KNOCKOUT  
Figure 12.5 IntelliFire Pilot Ignition (IPI) Wiring Diagram with Wall Switch or Remote  
47  
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D. Optional LED Lighting Circuit  
For models with LED lighting option only.  
LED LIGHTBAR  
ASSEMBLY  
6 LEAD WALL CONTROL WIRE  
L.E.D CONTROL  
HARNESS  
2
1
APPLIANCE  
ON/OFF  
CONTROL  
LIGHT  
CONTROL  
NOT USED FOR THIS MODEL  
RED  
BRN  
BRN  
BRN  
YELLOW  
ORANGE  
RED  
BRN  
PLUG IN  
GREEN  
WIRE ASSEMBLY  
BLK  
POWER SUPPLY  
PLUG IN  
I
S
NOTE: The chart below show the colors  
produced when light control is wired and ori-  
entated as shown in this wiring diagram.  
IGNITION  
MODULE 3 VAC  
PLUG IN  
NEUTRAL  
HOT  
JUNCTION BOX  
SWITCH TRIPPED COLOR PRODUCED  
YELLOW  
GREEN  
ORANGE  
GREEN  
RED  
BLUE  
YEL/ORG/GRN  
YEL/ORG  
ORG/GRN  
YEL/GRN  
WHITE/CLEAR  
YELLOW  
PURPLE  
LIGHT BLUE  
NOTE: Harness wire colors are subject to change without  
notice.  
Figure 12.6 LED Wiring Diagram  
48  
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E. Electrical Service and Repair  
G. Active Convection Blower Replacement  
WARNING! Risk of Shock! Label all wires prior to dis-  
connection when servicing controls. Wiring errors can  
cause improper and dangerous operation. Verify proper  
operation after servicing.  
WARNING! Risk of Shock! Label all wires prior to dis-  
connection when servicing controls. Wiring errors can  
cause improper and dangerous operation. Verify proper  
operation after servicing.  
WARNING! Risk of Shock! Replace damaged wire with  
type 105° C rated wire. Wire must have high temperature  
insulation.  
WARNING! Risk of Shock! Replace damaged wire with  
type 105° C rated wire. Wire must have high temperature  
insulation.  
1. Remove any interior enhancement kit(s), such as glass  
rock media, granite or porcelain, that have been already  
installed in the appliance.  
F. Junction Box Installation  
2. Remove pilot shield as shown in Figure 12.8.  
WARNING! Risk of Shock! Label all wires prior to dis-  
connection when servicing controls. Wiring errors can  
cause improper and dangerous operation. Verify proper  
operation after servicing.  
WARNING! Risk of Shock! Replace damaged wire with  
type 105° C rated wire. Wire must have high temperature  
insulation.  
1. Remove the one screw that secures the junction box  
to the control tray panel.  
2. Route the wire through the strain relief in the outer wrap  
and down through the knockout located on top side of  
the junction box. See Figure 12.7.  
3. Make the connection inside the junction box to the 120V  
wire. Connect green to the ground nut, black to black,  
and white to white.  
Figure 12.8 Removing Pilot Shield  
3. Remove screws from base pan and lift base pan up  
and out of appliance. Set aside. See Figure 12.9 and  
Figure 12.10.  
4. To reattach the junction box, insert one end of the  
junction box in the slot provided and securely screw the  
other end of the junction box to the control tray panel.  
KNOCKOUT  
Figure 12.9 Removing Screws from Base Pan.  
Figure 12.7 Junction Box Detail  
In the event that the junction box may need to be ac-  
cessed or installed after nish methods have been ap-  
plied, access is possible by removing the valve assembly  
(See Figure 11.2).  
Figure 12.10 Lifting Base Pan Up and Out.  
49  
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4. Remove screws from each end of burner assembly.  
Pull burner out of appliance. Set aside.  
SIDE BURNER SCREW  
FAN MOUNTT FASTENER  
Figure 12.14. Fan Mount Fastener Location.  
Figure 12.11. Side Burner Screw.  
7. Slide fan forward slightly to release it from the fan mount  
housing.  
5. Remove left or right side glass pane frame, depending  
on placement of blower, from bottom of rebox. Remove  
glass pane and gaskets. Gaskets may have become  
fragile from heat exposure. Handle with care. At this  
point, blower and other components located under the  
rebox are accessible.  
8. Locate blower power wires and unplug them from their  
locations. Note these positions for reinstallation.  
9. Remove blower from appliance. See Figure 12.15.  
Figure 12.12. Glass Pane Frame.  
Figure 12.15. Remove Blower from Appliance.  
10. Remove mounting plate from blower by removing the  
four screws that hold the blower to the plate. Save the  
gasket for use with the new blower. See Figure 12.16  
and Figure 12.17.  
Figure 12.13. Removing Glass Pane Frame.  
6. Locate the fan mount fastener on either the left or right  
side of the appliance. See Figure 12.14. Remove  
fastener.  
Figure 12.16. Remove Mounting Plate  
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SLOT ON  
BLOWER HOUSING  
Figure 12.17. Remove Mounting Plate  
Figure 12.20. Blower Tab Inserted into Slot on Blower Housing  
11. Attach new blower to mounting plate by fastening the  
four screws in the appropriate locations. The side of  
the blower with the label on it must face toward the  
inside of the appliance. This is the direction of the air  
ow. See Figure 12.18.  
Figure 12.18. Removed Mounting Plate  
12. To install new blower back into appliance, reverse the  
removal procedure. Install blower assembly with the  
tab toward the rear of the appliance. See Figure 12.19.  
This tab must insert into slot on blower housing inside  
the appliance as shown in Figure 12.20.  
BLOWER TAB ON  
MOUNTING PLATE  
Figure 12.19. Blower Tab Toward Rear  
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Finishing  
13  
A. Splatter Guard  
B. Framing and Finishing Instructions  
The splatter guard is a piece of corrugated mate-  
rial used to protect the appliance during the installa-  
tion process before nishing work on the whole hearth  
is complete. A splatter guard is factory installed on  
RED40 and RED40ST models. Splatter guards must  
be removed before appliance is red.  
WARNING! Risk of Fire! Comply with all minimum clear-  
ances to combustibles as specied. Framing closer than the  
minimums listed must be constructed entirely of noncom-  
bustible materials (i.e., steel studs, concrete board, etc.).  
Finishing Instructions  
It is important to follow the framing and nishing instruc-  
tions to ensure proper placement of replace into the sur-  
rounding framing/nishing materials.  
WARNING! Risk of Fire! Remove the splatter guard be-  
fore lighting the appliance. Shut off gas to the appliance  
when the splatter guard is in place to prevent accidental  
operation.  
Wall sheathing materials 1/2 in. thick are specied in this  
installation manual to properly align with the factory-in-  
stalled non-combustible material.  
WARNING! Risk of Fire! DO NOT remove the factory-  
installed non-combustible board or cover it with combus-  
tible material, such as:  
• Drywall (gypsum board)  
• Plywood  
• Materials that do not meet the ASTM E 136 Non-com-  
bustibility standard (below).  
Removal of factory-installed, non-combustible board and/  
or use of materials not meeting the ASTM E 136 standard  
may cause re.  
Non-Combustible Materials Specication  
Material which will not ignite and burn. Such materials are  
those consisting entirely of steel, iron, brick, tile, concrete,  
slate, glass or plasters, or any combination thereof.  
Materials that are reported as passing ASTM E 136,  
Standard Test Method for Behavior of Materials in a  
Vertical Tube Furnace at 750 ºC and UL763 shall be  
considered non-combustible materials.  
WARNING! Risk of Fire! Maintain specied air space  
clearances to combustibles.  
Inadequate air space may cause overheating and re.  
Ensure that the one inch back clearance and one inch  
side clearances are maintained.  
WARNING! Risk of Fire! DO NOT use screws longer  
than two inches when attaching nishing materials to  
non-combustible material. Screws longer than two inches  
will compromise clearance and may cause overheating  
and re.  
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CAUTION! Risk of Glass Damage and Cuts! DO NOT  
drill or install any type of screw or fastener into the lower  
cover panel. Sharp screw or fastener tips may penetrate  
and break the glass or cause cuts.  
33-1/2 IN. HEIGHT  
FACTORY INSTALLED  
NON-COMBUSTIBLE BOARD  
The RED40 comes standard with a mesh front. The nal  
replace installation can be accomplished by either the  
“overlap” or “inside-t” method. Reference Section 13.C  
regarding installation details associated with the Inside  
and Overlap Fit methods.  
If the nal replace installation uses the Overlap Method,  
wall sheathing material 1/2 in thick is specied and can  
be installed tight to the side nishing anges and factory-  
supplied non-combustible board. If the nal replace  
installation uses the Inside-Fit Method, additional  
clearance must be maintained between combustible 1/2  
in. thick wall sheathing material and the side nishing  
anges. See Section 13.D regarding installation details  
associated with the Inside and Overlap Fit methods and  
specied additional non-combustible materials required.  
SIDE FINISH NON-COMBUSTIBLE  
BOARD (2)  
47 IN. WIDTH  
FACTORY INSTALLED NON-COMBUSTIBLE BOARD  
= NO SCREWS IN THIS AREA  
= 2 IN. MAX. SCREW LENGTH  
Figure 13.1 Finishing Details  
Note: It is acceptable to use a high temperature silicone  
sealant to adhere drywall to lower cover panel.  
When nishing the wall around the replace, it is critical  
that wall sheathing be fastened properly. Wall sheathing  
fasteners, such as screws or nails, are not permitted in  
some locations. See Figure 13.2. It is acceptable to  
pre-drill holes and use self-tapped screws in the factory-  
installed non-combustible board which may be used  
to lathe (a backer for tile, marble, etc.) Screws being  
installed through the factory-installed non-combustible  
board should be self-tapping type with a maximum length  
of 2 inches. See Figure 13.2. Do not drill or install screws  
which may penetrate the lower cover panel as this will  
restrict required access to the glass and lower control  
chamber. See Figure 13.1.  
Finish and Sealing Joints  
All joints between the nished wall sheathing and the ap-  
pliance must be sealed with non-combustible materials.  
Sealants, such as caulk or mastic used to seal the gap  
between the wall and the replace, should be rated at a  
minimum continuous exposure to 300ºF.  
Finishing Around Opening with Gypsum Wallboard  
Gypsum wallboard (drywall) joints adjacent to the re-  
place opening, including the non-combustible board on  
the appliance, require special attention to minimize crack-  
ing. When installing gypsum wallboard around the re-  
place, install the hole for the replace opening in a single  
wallboard sheet, if possible. This will minimize the joints  
adjacent to the replace opening.  
The appliance is designed to mate with 1/2 in. wall  
sheathing materials such as drywall, plywood, wood  
composites, or non-combustible materials. The type  
of material used depends whether the installation is an  
Inside or Overlap Fit method. Reference Section 13.C  
regarding installation details associated with the Inside an  
Overlap Fit methods.  
Tape wall board joints around the replace opening with  
berglass-mesh tape. It will provide a more crack-resis-  
tant joint than paper tape. Fill, smooth and nish wall  
joints with chemically setting-type joint compound. It will  
provide a more crack-resistant joint than air-drying light-  
weight compound.  
Verify that the lower cover panel is installed correctly, and  
that there are no screws used to attach drywall to the panel.  
Painting  
If desired nishing includes a painted wall, 100% acrylic  
latex with compatible primer is recommended around this  
appliance. Oil-based or standard acrylic paints may dis-  
color due to heat exposure.  
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Combustible Mantel Legs Or Wall Projections  
Extending Past The Face Of The Fireplace  
C. Mantel and Wall Projections  
WARNING! Risk of Fire! Comply with all minimum clear-  
ances to combustibles as specied. Framing closer than the  
minimums listed must be constructed entirely of noncom-  
bustible materials (i.e., steel studs, concrete board, etc.)  
Note: For non-combustible replace nish material (marble,  
stone, etc) specications refer to Figure 13.10 and Figure 13.11.  
Combustible Mantels  
Note: All  
measurements  
in inches.  
2 IN.  
MIN.  
4 IN.  
MAX.  
TO CEILING  
18  
FIREPLACE  
12  
11  
OPENING  
UNLIMITED  
10  
31  
9
8
25  
6 IN.  
MIN.  
7
13  
6
12  
11  
10  
9
8
7
= ACCEPTABLE  
NON-COMBUSTIBLE  
MANTEL LEG  
ZONE  
MEASUREMENTS FROM  
TOP EDGE OF THE OPENING  
Figure 13.4 Combustible Mantel Leg or Wall Projections  
(Acceptable on both sides of opening)  
Figure 13.2 Minimum Vertical and Maximum Horizontal  
Dimensions of Combustibles  
Note: For non-combustible replace nish material (marble,  
stone, etc) specications refer to Section 13.  
Non-Combustible Mantels  
Note: All  
TO CEILING  
measurements  
in inches.  
MAX.  
16  
10  
31  
9
MIN.  
8
12  
7
6
5
6
4
3
5
2
1/2  
1
4
MEASUREMENTS FROM TOP EDGE OF THE  
FIRESCREEN DOOR ASSEMBLY  
Figure 13.3 Minimum Vertical and Maximum Horizontal  
Dimensions of Non-Combustibles  
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D. Facing Material  
10-1/4 IN.  
3-1/2 IN.  
• Facing and/or nishing materials must not interfere with  
air ow through louvers, operation of louvers or doors,  
or access for service.  
3-1/2 IN.  
1/2 IN. THICK  
WALL SHEATHING  
• Facing and/or nishing materials must never overhang  
into the glass opening.  
COMBUSTIBLE  
FRAMING  
• Observe all clearances when applying combustible  
materials.  
7-1/4 IN.  
11-1/4 IN.  
3-1/2 IN.  
1/2 IN.  
20-3/4 IN.  
1/2 IN.  
FACTORY-SUPPLIED  
NON-COMBUSTIBLE  
BOARD (2)  
3-1/2 IN.  
COMBUSTIBLE  
FRAMING  
1/2 IN. THICK  
WALL SHEATHING  
NON-COMBUSTIBLE BOARD  
ON FRONT FACE  
SIDE VIEW  
7-1/4 IN.  
1/2 IN.  
20-3/4 IN.  
FACTORY-SUPPLIED  
NON-COMBUSTIBLE  
BOARD  
= AIR SPACE  
1 IN.  
Figure 13.6 Framing and Framing Materials-RED40ST  
NON-COMBUSTIBLE BOARD  
ON FRONT FACE (SIDE VIEW)  
= AIR SPACE  
Figure 13.5 Framing and Framing Materials-RED40  
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WARNING! Risk of Fire! DO NOT apply combustible  
materials beyond the minimum clearances. Comply with  
all minimum clearances to combustibles as specied in  
this manual. Overlapping materials could ignite and will  
interfere with proper operation of doors and louvers.  
33-1/2 IN. HEIGHT  
FACTORY INSTALLED  
NON-COMBUSTIBLE BOARD  
WARNING! Risk of Fire! DO NOT install drywall or  
other combustible materials directly onto the factory-  
installed non-combustible board. Overlapping materials  
could ignite.  
Decorative facing material thickness is measured from  
the face of the factory-installed non-combustible board.  
See Figure 13.5 and Figure 13.6.  
SIDE FINISH NON-COMBUSTIBLE  
BOARD (2)  
47 IN. WIDTH  
FACTORY INSTALLED NON-COMBUSTIBLE BOARD  
The mesh front can be installed such that it overlaps  
non-combustible materials up to 1 in. thick. See Figure  
13.7and Figure 13.8.  
= NO SCREWS IN THIS AREA  
= 2 IN. MAX. SCREW LENGTH  
Refer to Section 1.E and 1.F of this manual for denition  
and qualications and denition of non-combustible and  
combustible materials.  
Specic requirements for each method if installation are  
described below and on the following pages of this section.  
Figure 13.8 Non-Combustible Finish Material Diagram for  
0-1 Inch Thick Overlap Fit Method  
Non-Combustible Finish Materials  
0 - 1 inch thickness-Overlap Fit Method  
The mesh front is designed to overlap nish materials 0  
inches to 1 inch thick. See Figure 13.7.  
NOTICE: This one inch maximum not only includes the  
decorative nish materials (marble, tile, slate, etc) but also  
the thin set, lath and adhesive used to attach the decorative  
nish material.  
The non-combustible nish material can be installed up to  
the 16 inch (height) by 43 inch (width) replace opening.  
11-1/4 IN.  
3-1/2 IN.  
3-1/2 IN.  
COMBUSTIBLE  
FRAMING  
1/2 IN. THICK  
WALL SHEATHING  
7-1/4 IN.  
1/2 IN.  
20-3/4 IN.  
FACTORY-SUPPLIED  
NON-COMBUSTIBLE  
BOARD  
1 IN.  
NON-COMBUSTIBLE BOARD  
ON FRONT FACE (SIDE VIEW)  
= AIR SPACE  
Figure 13.7 Overlap Fit Method  
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Non-Combustible Finish Materials  
0 Inches to 4 Inches Thick Inside Fit Method  
Ensure that no non-combustible nish materials are in-  
stalled within 1-1/2 inches of top and bottom and 1-3/16  
inches from right and left sides of replace opening. This  
will ensure adequate clearance for required mesh front.  
See Figure 13.11.  
The mesh decorative front is approved for inside t ap-  
plications. Non-combustible nishing materials up to 4  
inches thick can be installed around the Mesh front (left,  
right, top, and bottom). The inside t method requires an  
additional 2 in. of 1/2 in. thick non-combustible building  
material (not supplied with replace) to be installed on  
the left and right sides ush with the factory installed non-  
combustible board.  
Refer to Section 1.E and 1.F of this manual for denition  
and qualications and denition of non-combustible and  
combustible materials.  
1/2 IN. THICK  
WALL SHEATHING  
0-4 IN.  
1/2 IN.  
15-1/2 IN.  
16-1/2 IN.  
13-1/8 IN.  
1/2 IN.  
0- 4 IN.  
DRYWALL OR  
EQUIVALENT (1/2 IN.)  
Figure 13.9 Inside Fit Method  
45-1/2 IN.  
42-3/4 IN.  
1-1/2 IN.  
13-1/8 IN.  
1-3/16 IN.  
16-1/2 IN.  
FIREPLACE VIEWING AREA  
1-3/16 IN.  
1-1/2 IN.  
= CLEARANCE FROM VIEWING AREA TO NON-COMBUSTIBLE FINISHING MATERIAL  
(INSIDE FIT METHOD)  
Figure 13.10 Noncombustible Surface Finishing Material 0-4 Inches Thick-Inside Fit Method  
Heat & Glo • RED40, RED40ST • 2155-900 Rev. o • 7/12  
57  
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E. Mesh Fronts  
WARNING! Risk of Burns! A decorative front is required  
for this model. DO NOT operate this appliance without a  
decorative front in place.  
Only doors certied for use with this appliance model may  
be used. Contact your dealer for a list of doors that may  
be used.  
A mesh front is included with the RED40 and RED40ST.  
To attach the mesh front to the appliance, use the two  
mesh brackets. These brackets are mounted to the un-  
derside of the top of the appliance viewing area and are  
fastened to the appliance by two screws on each bracket.  
See Figure 13.11. There are two hanging tabs on the  
back of the mesh front assembly that are bent upward.  
Engage these tabs in the slot of the brackets.  
MESH BRACKETS  
MESH FRAME  
ASSEMBLY  
HANGING TABS  
MESH FRAME ASSEMBLY  
Figure 13.11. Mesh Front Installation.  
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Appliance Setup  
14  
A. Remove Fixed Glass Assembly  
See Section 14.H.  
B. Remove the Shipping Materials  
Remove shipping materials from inside or underneath the  
rebox. Verify all components are with the replace.  
C. Clean the Appliance  
Clean/vacuum any sawdust that may have accumulated  
inside the rebox or underneath in the control cavity.  
D. Accessories  
Install approved accessories per instructions included  
with accessories. Install approved accessories per in-  
structions included with accessories. Contact your dealer  
for a list of approved accessories.  
WARNING! Risk of Fire and Electric Shock! Use ONLY  
Hearth & Home Technologies-approved optional acces-  
sories with this appliance. Using non-listed accessories  
could result in a safety hazard and will void the warranty.  
E. Rock Media Instructions  
A rock media kit is available for use with the RED40 and  
RED40ST models. Install rock media per instructions in-  
cluded with kit.  
F. Porcelain Instructions  
A Porcelain Kit is available for use with the RED40 and  
RED40ST models. Install Porcelain per instructions in-  
cluded with kit.  
G. Granite Instructions  
A Granite Kit is available for use with the RED40 and  
RED40ST models Install Granite per instructions includ-  
ed with kit.  
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H. Fixed Glass Assembly  
I. Install the Mesh  
WARNING! Risk of Asphyxiation! Handle xed glass  
assembly with care. Inspect the gasket to ensure it is  
undamaged and inspect the glass for cracks, chips or  
scratches.  
A mesh front is included with the RED40 and RED40ST.  
For installation instructions, see section 13.D.  
J. Air Shutter Setting  
Air shutter settings may be adjusted by a qualied install-  
er at the time of installation. The air shutter is set at the  
factory for minimum vertical vent run. Adjust air shutter for  
longer vertical runs. See Figure 14.4.  
DO NOT strike, slam or scratch glass.  
DO NOT operate replace with glass removed, cracked,  
broken or scratched.  
Replace as a complete assembly.  
• Loosen the 1/4 in. screw.  
Removing Fixed Glass Assembly  
• Twist shutter to adjust  
1. Remove the decorative front.  
• Shutter may be open for longer horizontal vent runs.  
2. Locate the two spring latches that are on the lower left  
• Do not close the air shutter more than 1/16 in. for NG or  
1/4 in. for LP.  
and right of the replace.  
3. Use both index ngers to release spring latches. See  
• Tighten the screw.  
Figure 14.3.  
NOTICE: If sooting occurs, provide more air by opening  
the air shutter.  
4. Allow glass to tilt forward. Grasp glass on the upper  
return lip of glass frame and tilt glass “out” and “down”.  
Lower gently to rest on side supports. See Figure 14.3.  
Allow top of glass assembly to tilt forward. Lift glass  
assembly “up” and “out”.  
Replacing Fixed Glass Assembly  
1. Locate glide tabs on lower left and right corners.  
2. Place glass bottom resting on right and left support.  
Tilt top of glass assembly toward replace.  
3. Allow of the gasketing of the glass assembly to touch  
the face of the replace. Lift the glass “up” and “in” to  
upper glass clip anges.  
4. Hold bottom of the glass as you allow the glass as-  
sembly to seat over the two lower glass clips. See  
Figure 14.3.  
5. Assure proper left and right placement of glass and  
engage both lower spring latches.  
GLASS SIDE  
SUPPORT  
Figure 14.4 Air Shutter  
Air Shutter Settings  
RED40/RED40ST  
GRANITE KIT  
LIGHT KIT  
NG  
LP  
1/16 in.  
1/16 in.  
1/16 in.  
1/4 in.  
1/4 in.  
1/4 in.  
PORCELAIN KIT  
GLASS CLIP  
GLASS TAB  
Figure 14.3 Fixed Glass Assembly  
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Troubleshooting  
15  
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do  
experience a problem, this troubleshooting guide will assist a qualied service technician in the diagnosis of a problem and  
the corrective action to be taken. This troubleshooting guide can only be used by a qualied service technician. Contact  
your dealer to arrange a service call by a qualied service technician.  
A. IntelliFire Ignition System  
Symptom  
Possible Cause  
Corrective Action  
1. Pilot won’t light.  
The ignitor/module  
makes noise, but no  
spark.  
a. Incorrect wiring.  
Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor  
are connected to correct terminals on module and pilot assembly.  
b. Loose connections or electrical  
shorts in the wiring.  
Verify no loose connections or electrical shorts in wiring from mod-  
ule to pilot assembly. Verify connections underneath pilot assembly  
are tight; also verify connections are not grounding out to metal  
chassis, pilot burner, pilot enclosure, mesh screen if present, or  
any other metal object.  
c. Ignitor gap is too large.  
d. Module.  
Verify gap of igniter to right side of pilot hood. The gap should be  
approximately .17 in. or 1/8 in. (3 mm).  
Turn ON/OFF rocker switch or wall switch to OFF position. Remove  
ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5  
mm) away from “I” terminal on module. Place ON/OFF rocker switch  
or wall switch in ON position. If there is no spark at “I” terminal  
module must be replaced. If there is a spark at “I” terminal, module  
is ne. Inspect pilot assembly for shorted sparker wire or cracked  
insulator around electrode. Replace pilot if necessary.  
2. Pilot won’t light,  
there is no noise or  
spark.  
a. No power or transformer installed  
incorrectly.  
Verify that transformer is installed and plugged into module. Check  
voltage of transformer under load at spade connection on module  
with ON/OFF switch in ON position. Acceptable readings of a good  
transformer are between 3.2 and 2.8 volts AC.  
b. A shorted or loose connection in wir- Remove and reinstall the wiring harness that plugs into module.  
ing conguration or wiring harness. Verify there is a tight t. Verify pilot assembly wiring to module. Re-  
move and verify continuity of each wire in wiring harness. Replace  
any damaged components.  
c. Improper wall switch wiring.  
d. Module not grounded.  
Verify that 110/VAC power is “ON” to junction box.  
Verify black ground wire from module wire harness is grounded to  
metal chassis of appliance.  
e. Module.  
Turn ON/OFF rocker switch or wall switch to OFF position. Re-  
move ignitor wire “I” from module. Place ON/OFF rocker switch  
or wall switch in ON position. If there is no spark at “I” terminal  
module must be replaced. If there is a spark at “I” terminal, module  
is ne. Inspect pilot assembly for shorted sparker wire or cracked  
insulator around electrode.  
3. Pilot sparks, but  
Pilot will not light.  
a. Gas supply.  
Verify that incoming gas line ball valve is “open”. Verify that inlet  
pressure reading is within acceptable limits.  
b. Ignitor gap is incorrect.  
c. Module is not grounded.  
Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3 mm).  
Verify module is securely grounded to metal chassis of appliance.  
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IntelliFire Ignition System - (continued)  
Symptom  
Possible Cause  
Corrective Action  
4. Pilot lights but contin-  
ues to spark, and main  
burner will not ignite.  
(If the pilot continues  
to spark after the  
a. A shorted or loose connection in ame  
Verify all connections to wiring diagram in manual. Verify  
connections underneath pilot assembly are tight. Verify  
connections are not grounding out to metal chassis, pilot  
burner, pilot enclosure or screen if present, or any other  
metal object.  
sensing rod.  
pilot ame has been lit,  
ame rectication has  
not occurred.)  
b. Poor ame rectication or contaminated With xed glass assembly in place, verify that ame is en-  
ame sensing rod.  
gulng ame sensing rod on left side of pilot hood. Flame  
sensing rod should glow shortly after ignition. Verify cor-  
rect pilot orice is installed and gas inlet is set to pressure  
specications. Polish ame sensing rod with ne steel wool  
to remove any contaminants that may have accumulated  
on ame sensing rod.  
c. Module is not grounded.  
Verify module is securely grounded to metal chassis of  
appliance. Verify that wire harness is rmly connected to  
the module.  
d. Damaged pilot assembly or contami-  
Verify that ceramic insulator around the ame sensing rod  
is not cracked, damaged, or loose. Verify connection from  
ame sensing rod to white sensor wire. Polish ame sens-  
ing rod with ne steel wool to remove any contaminants  
that may have accumulated on ame sensing rod. Verify  
continuity with a multimeter with ohms set at lowest range.  
Replace pilot if any damage is detected.  
nated ame sensing rod.  
e. Module.  
Turn ON/OFF rocker switch or wall switch to OFF position.  
Remove ignitor wire “I” from module. Place ON/OFF rocker  
switch or wall switch in ON position. If there is no spark at  
“I” terminal module must be replaced. If there is a spark at  
“I” terminal, module is ne.  
5. Appliance cycles on  
and off  
a. Control chamber above temperature  
A high limit switch is provided with the unit to assure lower  
component chamber temperatures do not exceed 150  
degrees Fahrenheit. This is a safety feature for this model,  
but is not common. Contact your dealer for assistance.  
specications.  
62  
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Reference Materials  
16  
A. Appliance Dimension Diagram  
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.  
M
N
P
O
T
A
L
K
I
F
B
G
C
H
Q
S
J
R
D
E
Location  
Inches Millimeters  
Location  
Inches  
52  
Millimeters  
1321  
335  
K
L
46-3/4  
7
1187  
178  
1273  
637  
473  
230  
95  
A
B
C
D
E
F
G
H
I
13-3/16  
10-3/4  
42-3/4  
48-1/8  
21  
M
N
O
P
Q
R
S
T
50-1/8  
25-1/16  
18-5/8  
9-1/16  
3-3/4  
273  
1086  
1222  
533  
4
102  
1-1/2  
38  
4-3/4  
42-15/16  
18-1/8  
121  
8-1/2  
216  
368  
1090  
460  
14-1/2  
J
Figure 16.1 Appliance Dimensions RED40  
63  
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M
N
O
P
T
A
L
K
F
I
B
G
R
C
H
Q
S
D
J
E
Location  
Inches Millimeters  
Location  
Inches  
52  
Millimeters  
1321  
335  
K
L
46-3/4  
7
1187  
178  
1273  
637  
460  
230  
95  
A
B
C
D
E
F
G
H
I
13-3/16  
10-3/4  
42-3/4  
48-1/8  
21  
M
N
O
P
Q
R
S
T
50-1/8  
25-1/16  
18-1/8  
9-1/16  
3-3/4  
273  
1086  
1222  
533  
4
102  
1-1/2  
38  
4-3/4  
42-15/16  
17-1/8  
121  
8-1/2  
216  
368  
1090  
435  
14-1/2  
J
Figure 16.2 Appliance Dimensions RED40ST  
64  
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B. Vent Components Diagrams  
Effective Length  
Pipe  
10-1/2 in.  
(267 mm)  
Inches  
4
Millimeters  
102  
°
45  
DVP4  
Effective  
Height/Length  
DVP6  
6
12  
152  
305  
DVP12  
DVP24  
DVP36  
DVP48  
DVP6A  
4-7/8 in.  
( 276 mm)  
24  
610  
36  
914  
10-7/8 in.  
(276 mm)  
48  
1219  
76 to 152  
DVP Pipe (see chart)  
3 to 6  
DVP45 (45º Elbow)  
DVP12A 3 to 12 76 to 305  
DVP12MI 3 to 12 76 to 305  
DVP24MI 3 to 24 76 to 610  
11-3/8 in.  
(289 mm)  
10 in.  
(254 mm)  
1 in.  
(25 mm)  
7-3/8 in.  
(187 mm)  
1-1/4 in. (32 mm)  
10 in.  
(254 mm)  
9-1/4 in.  
(235 mm)  
Assembled  
Height: 24 in./610 mm  
Diameter: 10 in./254 mm  
1/2 in. TYP  
(13 mm)  
13-1/4 in.  
(337 mm)  
DVP-AS2  
DVP-FS (Ceiling Firestop)  
DVP90ST (90° Elbow)  
12 in.  
(305 mm)  
1 in.  
(25 mm)  
8 in.  
(203 mm)  
1- 1/2 in.  
(38 mm)  
10 in.  
(254 mm)  
14 in.  
(356 mm)  
UP  
5 in.  
(127 mm)  
12 in.  
(305 mm)  
6 in.  
(152 mm)  
DVP-HVS (Vent Support)  
DVP-WS (Wall Shield Firestop)  
Figure 16.2 DVP vent components  
65  
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B. Vent Components Diagrams (continued)  
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be  
used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the  
existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B  
will be required.  
8 in.  
(203 mm)  
Heat  
Shield  
15-1/8 in.  
(384 mm)  
Minimum  
Effective Length  
Maximum  
Effective Length  
Term Cap  
Trap1  
Max  
Effective  
Length  
12 in.  
(305 mm)  
3-1/8 in.  
79 mm  
4-5/8 in.  
117 mm  
9-3/8 in.  
238 mm  
DVP-TRAP  
Horizontal Termination Cap  
5-3/8 in.  
137 mm  
Trap2  
DVP-TRAP2  
DVP-TRAP1  
DVP-TRAPK2  
DVP-TRAPK1  
DVP-HPC2  
DVP-HPC1  
Figure 16.3 DVP vent components  
66  
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B. Vent Components Diagrams (continued)  
31 in.  
(787 mm)  
13-1/4 in.  
(367 mm)  
24-5/8 in.  
(625 mm)  
27-1/2 in.  
(127 mm)  
24-5/8 in.  
(625 mm)  
13-1/4 in.  
(367 mm)  
RF6M  
RF12M  
Roof Flashing Multi-pak  
Roof Flashing Multi-pak  
5 in.  
(127 mm)  
11-7/8 in.  
(302 mm)  
5 in.  
(127 mm)  
13-3/4 in.  
(349 mm)  
13-7/8 in.  
(352 mm)  
13-3/4 in.  
(349 mm)  
DVP-BEK2  
DVP-HPC Cap Brick Extension  
BEK  
Trap Cap Brick Extension  
11-5/8 in.  
(295 mm)  
12-1/8 in.  
(308 mm)  
7-1/8 in.  
(181 mm)  
5-3/4 in.  
(146 mm)  
DVP-TRAPFL  
COOL-ADD  
Cap Shield  
Flashing  
13-7/8 in.  
(352 mm)  
9-1/2 in.  
(241 mm)  
26 in.  
660 mm  
14 in.  
(356 mm)  
DVP-HSM-B  
Extended Heat Shield  
DRC-RADIUS  
Cap Shield  
Figure 16.5 DVP Series Vent Components  
67  
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B. Vent Components Diagrams (continued)  
7-1/4 in.  
(184 mm)  
12 in.  
305 mm  
1 in.  
(25 mm)  
7-1/4 in.  
(184 mm)  
12-1/2 in.  
(318 mm)  
14 in.  
(356 mm)  
5-1/4 in.  
(133 mm)  
DVP-TVHW  
VerticalTermination Cap (Highwind)  
3/8 in. (10 mm)  
1 in. (25 mm)  
9 in.  
12-1/2 in.  
(317 mm)  
(229 mm)  
2-3/4 in.  
(70 mm)  
7-3/4 to 10-3/8 in.  
(197 to 264 mm)  
Ø11-1/2 in.  
(280 mm)  
DVP-FBHT  
FireBrickTermination Cap  
12-1/4 in.  
(311 mm)  
16 in.  
(406 mm)  
PVK-80  
(For use with IPI and DSI appliances only.)  
8-1/8 in.  
13 in.  
(206 mm)  
(330 mm)  
15 in.  
(381 mm)  
DVP-HRC-SS NOT APPROVED FOR ALL UNITS.  
Effective Length  
5-3/4 to 8-3/8 in.  
146 to 213 mm  
5-1/2 in. 8-3/8 in.  
140 mm 213 mm  
3°  
87°  
10-1/2 in.  
267 mm  
10-7/8 in.  
276 mm  
Figure 16.5 DVP vent components  
68  
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B. Vent Components Diagrams (continued)  
Optional Wire Harness  
13-5/8 IN.  
346 mm  
DESCRIPTION  
PART NUMBER  
PVI-WH10  
10 ft. PV Wire Harness  
20 ft. PV Wire Harness  
40 ft. PV Wire Harness  
60 ft. PV Wire Harness  
80 ft. PV Wire Harness  
100 ft. PV Wire Harness  
PVI-WH20  
PVI-WH40  
PVI-WH60  
12-1/2 IN.  
318 mm  
PVI-WH80  
PVI-WH100  
Note: Wire harnesses required to power the PVI-SLP  
connect to the appliance and are ordered separately from  
PVI-SLP. Contact your dealer to order.  
20-3/4 IN.  
527 mm  
PVI-SLP  
Power Vent Inline  
16 IN.  
406 mm  
4-1/2 IN.  
114 mm  
15 IN.  
(381 mm)  
9-3/16 IN.  
(233 mm)  
13-5/8  
(346 mm)  
16-11/16 IN.  
424 mm  
16-11/16 IN.  
(424 mm)  
12-1/2 IN.  
(318 mm)  
SLP-LPC  
SLP Low Prole Cap  
69  
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RED40  
C. Service Parts  
Beginning Manufacturing Date: May 2009  
40 in Landscape DV Fireplace  
Ending Manufacturing Date: ______  
2
3
4
12  
1
5
11  
6
10  
7
8
9
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
COMMENTS  
PART NUMBER  
2155-173  
2155-460  
2155-184/4  
GLA-RED40  
2155-012  
2155-031  
2155-112  
1
2
3
4
5
Pilot Shield  
Non Combustible Board, Side Finish Panel  
Mesh Clips  
Qty 2 req  
Pkg of 4  
Y
Y
Glass Assembly  
Fire screen Door Assembly  
Mesh  
6
7
Bottom Face Plate  
Bottom Base Assembly  
Burner Assembly NG/LP  
Non Combustible Board, Outer  
Non Combustible Board, Inner  
Panel Cover, Side  
2155-025  
2155-007  
2155-461  
2155-462  
2155-140  
2155-071  
2155-150  
8
Y
9
10  
11  
12  
Vent Assembly  
Grill Panel  
Unique service parts by model on following page.  
70  
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RED40ST  
C. Service Parts  
Beginning Manufacturing Date: May 2009  
40 in Landscape See-Thru DV Fireplace  
Ending Manufacturing Date: ______  
1
2
5
6
3
4
7
8
9
12  
10  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
Non Combustible Board, Outer  
COMMENTS  
Qty 2 req  
Qty 2 req  
Qty 4 req  
Qty 2 req  
Pkg of 4  
PART NUMBER  
2155-461  
2155-462  
2155-460  
2155-112  
1
2
3
4
5
6
7
Non Combustible Board, Inner  
Non Combustible Board, Side Panel Finish  
Bottom Face Plate  
Mesh Clips  
2155-184/4  
GLA-RED40  
2155-012  
2155-031  
2155-007  
2155-173  
2155-025  
2155-140  
2155-071  
2155-150  
Y
Y
Glass Assembly  
Qty 2 req  
Qty 2 req  
Fire screen Door Assembly  
Mesh  
8
Burner Assembly NG  
Pilot Shield  
Y
9
10  
11  
12  
Base Pan  
Panel Cover, Side  
Vent Assembly  
Grille Panel  
Additional service part numbers on following page.  
71  
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Service Parts List  
RED40,RED40ST  
Beginning Manufacturing Date: May 2009  
Ending Manufacturing Date: ______  
#14 Valve Assembly  
#13 Control Assembly  
13.2  
14.3  
13.1  
14.2  
13.3  
14.6  
13.4  
13.5  
13.6  
14.1  
14.7  
14.5  
13.7  
14.4  
13.11  
13.10  
13.8  
2 1  
14.8  
13.9  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for  
your appliance please provide model number and serial number. All parts listed in this manual may  
be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
Fan Assembly with Bracket  
COMMENTS  
Pre Feb. 2012  
Post Feb 2012  
PART NUMBER  
2155-070  
2159-070  
705-567A  
593-593A  
4021-013  
593-592  
13.1  
Blower Assembly  
Transformer  
Y
Y
Y
Y
Y
13.2  
13.3  
13.4  
13.5  
13.6  
13.7  
13.8  
13.9  
13.10  
13.11  
14.1  
14.2  
Junction Box  
Control Module  
Wire Assembly  
593-590A  
2155-149  
2155-177  
2155-755  
2155-751  
2155-752  
2155-057  
2155-044  
530-302A  
Valve Bracket  
Heat Shield, Module  
LED Control Cable  
LED Power Supply  
LED Jumper Connections  
LED Light Bar Assembly  
Flex Plate/ Gasket Assembly  
18" Flex Tube Assembly  
Y
Y
Y
Y
Qty 3 req  
Y
Orice NG (#34C)  
Orice LP (#50C)  
Valve NG  
582-834  
582-850  
750-500  
750-501  
2155-149  
2090-012  
2090-013  
2155-049  
302-320A  
Y
Y
Y
Y
14.3  
14.4  
14.5  
14.6  
Valve LP  
Valve Bracket  
Pilot Assembly NG  
Pilot Assembly LP  
Pilot Bracket Assembly  
Flex Ball Valve Assembly  
Y
Y
14.7  
14.8  
Y
Additional service part numbers on following page.  
72  
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RED40, RED40ST  
Service Parts  
Beginning Manufacturing Date: May 2009  
Ending Manufacturing Date: ______  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
Dual Wall Switch Plate  
COMMENTS  
PART NUMBER  
2155-511  
060-455  
Fiberglass Rope  
Flexible Duct Connector 8 FT  
Glass Latch Support Assembly  
Grommet, 3-Hole  
2155-360  
2155-045  
2118-420  
514-530  
Qty 4 req  
Qty 2 req  
Pkg of 24  
Y
High Limit Switch  
Y
Y
Y
Y
Y
Y
High Temp Limit Switch Assembly  
Hood Clips  
046-018A  
047-805-24  
2155-033  
Jumper Wire 2 in 1/4 F to 1/4 F  
Jumper Wire 3/16 F to 1/4 F  
Jumper Wire 3/16 M to 1/4 F  
Pilot Bracket  
2155-035  
2155-034  
2155-176  
2155-009  
2155-145  
2155-162  
2155-159  
TUP-GBK-12  
WSK-21-W  
062-550  
Pilot Support Bracket Assembly  
Restrictor 3”  
Restrictor 4”  
Retainer clip  
Qty 9 req  
Touch Up Paint  
Wall Switch  
Wall Switch Wire  
Wire Harness 20 inch Female  
107-559A  
Y
Conversion Kit NG  
Conversion Kit LP  
Pilot Orice NG  
Pilot Orice LP  
Regulator NG  
NGK-RED40  
LPK-RED40  
593-528  
Y
Y
Y
Y
Y
Y
593-527  
NGK-DXV  
LPK-DXV  
Regulator LP  
Unique service parts by model on following page.  
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Service Parts  
RED40  
Beginning Manufacturing Date: May 2009  
Ending Manufacturing Date: ______  
#15 Base Pan No Lights with Media  
15.3  
15.1  
15.2  
15.4  
15.5  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
COMMENTS  
PART NUMBER  
Model No Media Option  
RED40-NWN (No lights, White Rock, No Refractory)  
RED40-NWG (No lights, White Rock, Granite)  
RED40-NWP (No lights, White Rock, Porcelain)  
RED40-NON (No lights, Onyx, No Refractory)  
RED40-NOG (No lights, Onyx, Granite)  
RED40-NOP (No lights, Onyx, Porcelain)  
15  
Base Pan With Media  
Rock Placement Jig  
Pilot Cover  
2155-026  
2155-170  
2155-160  
2155-151  
15.1  
15.2  
15.3  
15.4  
15.5  
Base Pan  
Bottom Plate  
Qty 3 req  
2155-161  
Access Panel Assembly  
2155-060  
Solid White  
Onyx  
MEDIA-WHITE  
MEDIA-ONYX  
GR40-L  
Rock  
Granite  
Metal  
Refractory  
SMR-40NL  
POR40-L  
Porcelain  
Additional service part numbers on following page.  
74  
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Service Parts  
RED40ST  
Beginning Manufacturing Date: May 2009  
Ending Manufacturing Date: ______  
#15 Base Pan No Lights with Media  
15.2  
15.3  
15.1  
15.4  
15.5  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
COMMENTS  
PART NUMBER  
RED40ST-NWN (No lights, White Rock, No Refractory)  
RED40ST-NWG (No lights, White Rock, Granite)  
RED40ST-NWP (No lights, White Rock, Porcelain)  
RED40ST-NON (No lights, Onyx, No Refractory)  
RED40ST-NOG (No lights, Onyx, Granite)  
RED40ST-NOP (No lights, Onyx, Porcelain)  
2175-026  
15  
Base Pan With Media  
Access Panel Assembly  
Rock Placement Jig  
Pilot Cover  
15.1  
15.2  
15.3  
15.4  
15.5  
Qty 2 req  
2155-060  
2155-170  
2155-171  
Base Pan  
2155-151  
Bottom Plate  
Qty 3 req  
Solid White  
Onyx  
2155-161  
MEDIA-WHITE  
MEDIA-ONYX  
GR40ST-L  
SMR-40STNL  
POR40ST-L  
Rock  
Granite  
Metal  
Refractory  
Porcelain  
Additional service part numbers on following page.  
75  
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Service Parts  
RED40  
Beginning Manufacturing Date: May 2009  
Ending Manufacturing Date: ______  
#16 Base Pan With Lights and Media  
16.3  
16.1  
16.2  
16.5  
16.4  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
COMMENTS  
PART NUMBER  
Model Media Option  
RED40-LRP (Lights, Red Rock, Porcelain)  
RED40-LRN (Lights, Red Rock, No Refractory)  
RED40-LRG (Lights, Red Rock, Granite)  
RED40-LCG (Lights, Clear, Granite)  
RED40-LGP (Lights, Green Rock, Porcelain)  
RED40-LGN (Lights, Green Rock, No Refractory)  
RED40-LGG (Lights, Green Rock, Granite)  
RED40-LBP (Lights, Deep Blue, Porcelain)  
RED40-LBN (Lights, Deep Blue, No Refractory)  
RED40-LBG (Lights, Deep Blue, Granite)  
2155-027  
RED40-LCN (Lights, Clear, No Refractory)  
RED40-LCP (Lights, Clear, Porcelain)  
16  
Base Pan with Media  
Rock Placement Jig  
Pilot Cover  
16.1  
16.2  
16.3  
16.4  
16.5  
2155-170  
2155-171  
Base Pan  
2155-151  
Glass Assembly, Lights  
Access Panel Assembly  
Qty 3 req  
2155-019  
2155-060  
Ruby Red  
Clear  
MEDIA-RED  
MEDIA-CLEAR  
MEDIA-GREEN  
MEDIA-BLUE  
GR40-L  
Rock  
Dark Green  
Deep Blue  
Granite  
Refractory  
Porcelain  
Qty 2 req  
POR40-L  
Convert from Porcelain or Granite to Metal Refractory  
On/Off Switches  
2155-232  
Lighted Units Only 2155-204  
Y
Additional service part numbers on following page.  
76  
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Service Parts  
RED40ST  
Beginning Manufacturing Date: May 2009  
Ending Manufacturing Date: ______  
#16 Base Pan With Lights and Media  
16.2  
16.3  
16.1  
16.4  
16.5  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked at  
Depot  
ITEM  
DESCRIPTION  
COMMENTS  
PART NUMBER  
RED40ST-LRP (Lights, Red Rock, Porcelain)  
RED40ST-LRN (Lights, Red Rock, No Refractory)  
RED40ST-LRG (Lights, Red Rock, Granite)  
RED40ST-LCG (Lights, Clear, Granite)  
RED40ST-LGP (Lights, Green Rock, Porcelain)  
RED40ST-LGN (Lights, Green Rock, No Refractory)  
RED40ST-LGG (Lights, Green Rock, Granite)  
RED40ST-LBP (Lights, Deep Blue, Porcelain)  
RED40ST-LBN (Lights, Deep Blue, No Refractory)  
RED40ST-LBG (Lights, Deep Blue, Granite)  
2175-027  
RED40ST-LCN (Lights, Clear, No Refractory)  
RED40ST-LCP (Lights, Clear, Porcelain)  
16  
Base Pan with Media  
Access Panel Assembly  
Rock Placement Jig  
Pilot Cover  
16.1  
16.2  
16.3  
16.4  
16.5  
Qty 2 req  
2155-060  
2155-170  
2155-171  
Base Pan  
2155-151  
Glass Assembly, Lights  
Qty 3 req  
Ruby Red  
Clear  
2155-019  
MEDIA-RED  
MEDIA-CLEAR  
MEDIA-GREEN  
MEDIA-BLUE  
GR40ST-L  
POR40ST-L  
2155-232  
Rock  
Dark Green  
Deep Blue  
Granite  
Refractory  
Porcelain  
Qty 2 req  
Convert from Porcelain or Granite to Metal Refractory  
3 On/Off Switch  
Lighted Units Only  
2155-204  
Y
Additional service part numbers on following page.  
77  
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RED40  
Service Parts  
Beginning Manufacturing Date: May 2009  
Ending Manufacturing Date: ______  
#17 Base Pan No Lights or Media with  
Porcelain or No refractory  
17.2  
17.1  
17.4  
17.3  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
COMMENTS  
PART NUMBER  
RED40-NNN (No lights, No Rock, No Refractory)  
RED40-NNP (No lights, No Rock, Porcelain)  
17  
Base Pan No Media Option  
Burner Insert  
2155-028  
2155-160  
2155-152  
17.1  
17.2  
17.3  
17.4  
Base Pan  
Bottom Plate  
Qty 3 req  
2155-161  
2155-060  
Access Panel Assembly  
#18 Base Pan No Lights or Media with  
Granite refractory  
18.1  
18.2  
18.3  
18.4  
18.5  
18.6  
RED40-NNG (No lights, No Rock, Granite)  
18  
Base Pan No Media Option  
Base Plate Inner  
Base Plate Inner  
Burner Insert  
2155-029  
2155-133  
2155-132  
2155-160  
2155-134  
2155-161  
2155-060  
18.1  
18.2  
18.3  
18.4  
18.5  
18.6  
Back  
Front  
Base Pan  
Bottom Plate  
Qty 3 req  
Access Panel Assembly  
Additional service part numbers on following page.  
78  
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RED40ST  
Service Parts  
Beginning Manufacturing Date: May 2009  
Ending Manufacturing Date: ______  
#17 Base Pan No Lights or Media with  
Porcelain or No refractory  
17.2  
17.1  
17.3  
17.4  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked at  
Depot  
ITEM  
DESCRIPTION  
COMMENTS  
PART NUMBER  
RED40ST-NNN (No lights, No Rock, No Refractory)  
RED40ST-NNP (No lights, No Rock, Porcelain)  
17  
Base Pan No Media  
Access Panel Assembly  
Burner Insert  
2175-028  
17.1  
17.2  
17.3  
17.4  
Qty 2 req  
Qty 3 req  
2155-060  
2155-160  
2155-152  
2155-161  
Base Pan  
Bottom Plate  
#18 Base Pan No Lights or Media with  
Granite refractory  
18.2  
18.1  
18.3  
18.4  
18.5  
RED40ST-NNG (No lights, No Rock, Granite)  
18  
Base Pan with Media  
Access Panel Assembly  
Burner Insert  
2175-029  
2155-060  
2155-160  
2155-132  
2155-134  
2155-161  
18.1  
18.2  
18.3  
18.4  
18.5  
Qty 2 req  
Qty 2 req  
Qty 2 req  
Mesh Plate  
Base Pan  
Bottom Plate  
Additional service part numbers on following page.  
79  
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RED40  
Service Parts  
Beginning Manufacturing Date: May 2009  
Ending Manufacturing Date: ______  
#19 Granite -- No Media  
#20 Porcelain -- No Media  
20.2  
19.6  
20.1  
19.5  
19.6  
20.6  
19.6  
19.5  
20.2  
20.1  
ITEM DESCRIPTION COMMENTS PART NUMBER  
ITEM DESCRIPTION COMMENTS PART NUMBER  
19  
GR40-F  
2155-217  
2155-215  
2155-216  
2155-235  
2155-210  
2155-209  
Refractory Kit  
20  
POR40-F  
2155-230  
2155-223  
2155-226  
2155-224  
2155-225  
2155-222  
Refractory Kit  
Refractory, Corner (Qty 2 req)  
Refractory, Side (Qty 2 req)  
Refractory,Outer Bottom  
Refractory, Inner Front  
Refractory, Inner  
19.1  
Refractory Outer  
20.1  
20.2  
20.3  
20.4  
20.5  
20.6  
19.2 Refractory, Inner (Qty 3 req)  
Refractory, Inner Bttm (Qty 3 req)  
19.3  
19.4 Refractory, Corner (Qty 2 req)  
19.5 Refractory, Side (Qty 2 req)  
19.6 Refractory,Back (Qty 3 req)  
Refractory, Back  
#22 Porcelain -- With Media  
#21 Granite -- With Media  
21.3  
21.2  
22.3  
22.2  
21.3  
21.3  
22.1  
21.1  
22.2  
21.2  
22.1  
ITEM  
DESCRIPTION  
Refractory Kit  
PART NUMBER  
GR40-L  
ITEM  
22  
DESCRIPTION  
Refractory Kit  
PART NUMBER  
POR40-L  
21  
21.1  
21.2  
21.3  
2175-225  
Refractory, Corner (Qty 2 req)  
Refractory, Side (Qty 2 req)  
Refractory, Back (Qty 3 req)  
22.1  
22.2  
22.3  
2155-219  
Refractory, Corner (Qty 2 req)  
Refractory,Side (Qty 2 req)  
Refractory, Back  
2155-210  
2155-223  
2155-209  
2155-222  
80  
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RED40ST  
Service Parts  
Beginning Manufacturing Date: May 2009  
Ending Manufacturing Date: ______  
#19 Granite -- No Media  
#20 Porcelain -- No Media  
19.1  
20.1  
19.2  
20.2  
19.3  
19.4  
19.3  
20.3  
20.4  
19.3  
19.3  
20.4  
20.3  
19.4  
19.3  
19.3  
19.2  
20.2  
20.1  
ITEM  
19  
DESCRIPTION  
Refractory Kit  
PART NUMBER  
GR40ST-F  
2155-235  
ITEM  
20  
DESCRIPTION  
PART NUMBER  
POR40ST-F  
2155-230  
Refractory Kit  
19.1  
19.2  
19.3  
19.4  
20.1  
20.2  
20.3  
20.4  
Refractory, Corner (Qty 4 req)  
Refractory Side (Qty 2 req)  
Refractory, Inner(Qty 6 req)  
Refractory, Outer (Qty 2 req)  
Refractory, Corner (Qty 4 req)  
Refractory, Side (Qty 2 req)  
Refractory, Outer Bttm (Qty 2 req)  
Refractory, Inner Front (Qty 2 req)  
2175-224  
2175-223  
2155-226  
2155-215  
2155-217  
2155-224  
#22 Porcelain -- With Media  
#21 Granite -- With Media  
21.2  
22.2  
21.2  
21.1  
22.1  
21.1  
22.2  
ITEM  
21  
DESCRIPTION  
Refractory Kit  
PART NUMBER  
GR40ST-L  
2175-225  
ITEM  
22  
DESCRIPTION  
Refractory Kit  
PART NUMBER  
POR40ST-L  
2155-219  
21.1  
21.2  
22.1  
22.2  
Refractory, Corner (Qty 4 req)  
Refractory, Side (Qty 2 req)  
Refractory, Corner (Qty 4 req)  
Refractory, Side (Qty 2 req)  
2175-224  
2155-223  
81  
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D. Contact Information  
Heat & Glo, a brand of Hearth & Home Technologies Inc.  
7571 215th St, Lakeville, MN 55044  
Please contact your Heat & Glo dealer with any questions or concerns.  
For the location of your nearest Heat & Glo dealer,  
- NOTES -  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
NOTICE  
DO NOT DISCARD THIS MANUAL  
• Important operating  
and maintenance  
instructions included.  
• Read, understand and follow  
these instructions for safe  
installation and operation.  
• Leave this manual with  
party responsible for use  
and operation.  
This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487,  
5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712,  
6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.  
2000-945  
Printed in U.S.A. - Copyright 2012  
82  
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