| Hearth and Home Technologies Indoor Fireplace A36C User Manual | 
| Owner’s Manual   Installation and Operation   Models:   A36C, A36CH   A42C, A42CH   Wood Burning Fireplace   NOTICE   DO NOT DISCARD THIS MANUAL   • Read, understand   and follow these   instructions for safe   installation and   operation.   • Leave this manual with   party responsible for   use and operation.   • Important operating   and maintenance   instructions included.   WARNING   WARNING   HOT SURFACES!   If the information in these instruc-   tions is not followed exactly, a   fire may result causing property   damage, personal injury, or death.   Screen/mesh, glass doors   and other surfaces are hot   during operation AND cool   down.   • Do not store or use gasoline or other flam-   mable vapors and liquids in the vicinity of   this or any other appliance.   Hot screen/mesh and glass doors will cause burns.   • DO NOT touch screen/mesh or glass doors until   cooled   • NEVER allow children to touch screen/mesh or glass   doors   Keep children away   CAREFULLY SUPERVISE children in same room as   fireplace.   • Do not overfire. Overfiring will void your   warranty.   • • • Comply with all minimum clearances to   combustibles as specified. Failure to   comply may cause house fire.   • Alert children and adults to hazards of high   temperatures.   High temperatures may ignite clothing or other   flammable materials.   • Keep clothing, furniture, draperies and other   flammable materials away.   Installation and service of this fireplace   should be performed by qualified personnel.   Hearth & Home Technologies suggests NFI   certified or factory-trained professionals, or   technicians supervised by an   WARNING   NFI certified professional.   Fire Risk   • For use with solid wood fuel or decorative   gas appliance only.   • DO NOT install unvented gas logs.   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   1 Download from Www.Somanuals.com. All Manuals Search And Download.   Safety Alert Key:   ! • • • • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.   WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.   CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.   NOTICE: Indicates practices which may cause damage to the fireplace or to property.   Table of Contents   7 8 Installation of Fireplace   A. Things to Consider   B. Position the Fireplace   C. Place Protective Metal Hearth Strips   D. Level Fireplace   21   24   Congratulations!   Warranty   2 4 21   21   21   21   23   1 2 Listing and Code Approvals   A. Appliance Certification   B. Non-Combustible Materials   C. Combustible Materials   6 7 6 6 6 E. Install Outside Air Kit   Chimney Assembly   A. Chimney Requirements   B. Using Offsets/Returns   C. Assembling Chimney Sections   D. Install Chimney Air Kit   E. Installing Ceiling Firestops   F. Installing Attic Insulation Shield   G. Cut out Hole in Roof   H. Complete Installation   I. Install Flashing   J. Chimney Termination Requirements   25   26   27   27   27   28   29   29   29   30   User Guide   Operating Instructions   A. Your Fireplace   B. Seasoned Wood   C. Starting a Fire   D. Grate   E. Firescreen   F. Flue Damper   G. Refractory   H. Glass Doors   7 8 8 8 8 8 8 9 9 Chase Installations   31   I. Outside Air (optional)   J. Fan Kit (optional)   K. Vented Gas Log Sets & Gas Log Lighters   L. Optional Components   M. Clear Space   9 9 9 9 A. Construct the Chase   B. Install Fireplace & Chimney   C. Install Chase Top   31   32   32   33   D. Install Termination Cap   9 N. Wood Fuel   10   10 Shrouds   35   37   A. Radiation Shield   B. Field Constructed Shrouds   35   35   3 Maintainance and Service   A. Disposal of Ashes   B. Chimney Inspection/Cleaning   C. Check Firebox Refractory   D. Inspect Grate   11   11   11   12   12   12   11 Finishing   A. Non-Combustible Materials   B. Combustible Materials   C. Hearth Extension   37   37   37   38   39   39   E. Glass Cleaning   D. Finishing Material   E. Combustible Mantel   F. Sidewalls/Surrounds   4 5 Troubleshooting Guide   13   14   Installer Guide   Getting Started   A. Typical Fireplace System   B. Design and Installation Considerations   C. Draft   12 Accessories   40   41   A. Gas Log/Lighter Provision   B. Wood Burning Inserts   C. Install Fan   40   40   40   14   15   15   15   16   17   17   17   D. Negative Pressure   13 Reference Materials   A. Fireplace Dimensions   B. Fireplace Components   C. Chimney Components   D. Service Parts   E. Locating Fireplace & Chimney   F. Tools and Supplies Needed   G. Typical Fireplace System   H. Inspect Fireplace and Components   41   42   43   46   48   E. Contact Information   6 Framing & Clearances   A. Select Fireplace Location   B. Clearances   C. Sidewalls/Surrounds   D. Frame the Fireplace   18   18   19   20   20   Note: An arrow ( ) found in the text signifies change in content.   Î Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   3 Download from Www.Somanuals.com. All Manuals Search And Download.   Warranty   Hearth & Home Technologies LIMITED WARRANTY   Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood,   pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or   Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.   Warranty Period   Parts Labor   HHT Manufactured Appliances and Venting   EPA   Components Covered   Gas   X Wood   X Pellet   X Electric Venting   Wood   All Parts and Material Except as   covered by Conditions, Exclu-   sion, and Limitations listed   1 Year   X X X Igniters, Electronic Compo-   nents, and Glass   X X X X 2 years   3 years   X X X Blowers   Molded Refractory Panels   X X Firepots   5 years   3 years   3 years   X X Castings & Baf?es   Firebox, HHT Chimney, Termi-   nation & Heat   7 years   X X Exchanger   10   years   1 year   1 year   X Burners, Logs & Refractory   Limited   Lifetime   X X Firebox & Heat Exchanger   All Replacement Parts   90 Days   X X X X X See Conditions, Exclusions, and limitations.   9-01-08   CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY   This warranty applies to the original owner and is transferable up to two years from date of purchase to the new   homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance   remains in its original place of installation.   The maximum amount recoverable under this warranty is limited to the purchase price of the product.   In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.   Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home   is not covered under this warranty.   4021-645A 09-01-08   Page 1 of 2   4 Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   This limited warranty does not extend to or include surface ?nish on the appliance or terminations, door gasketing, glass   gasketing, glass discoloration, ?rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion   on any of the metal surfaces, cast iron components, baf?es, ?repots, doors, or ?rebox area are not covered by this   warranty.   Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to   this noise are not covered by this warranty.   HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or   maintenance of the appliance not in accordance with the installation instructions; operating instructions and the   listing agent identi?cation label furnished with the appliance; (2) installation which does not comply with local building   codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4)   environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure   or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than   those speci?ed in the operating instructions; (6) installation or use of components not supplied with the appliance or   any other components not expressly authorized and approved by HHT; and/or (7) modi?cation of the appliance not   expressly authorized and approved by HHT in writing.   This warranty does not apply to non-HHT venting components, hearth components or other accessories used in   conjunction with the installation of this product.   This warranty is void if the appliance has been over-?red or operated in atmospheres contaminated by chlorine,   ?uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or   there is any damage to the appliance or other components due to water or weather damage which is the result of, but   not limited to, improper chimney or venting installation.   HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship   during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the   defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.   Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not   apply to you. This warranty gives you speci?c rights; you may also have other rights, which vary from state to state.   EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE   WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF   THE WARRANTY SPECIFIED ABOVE.   This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all   warranties currently in existence.   If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide   necessary parts or components, contact the nearest authorized HHT dealer or supplier.   4021-645A 09-01-08   Page 2 of 2   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   5 Download from Www.Somanuals.com. All Manuals Search And Download.   Listing and Code Approvals   1 A. Appliance Certification   B. Non-Combustible Materials   This fireplace system has been tested and listed in accor-   dance with UL 127 and ULC-S610 standards by Under-   writers Laboratories Inc. for installation and operation in   the United States and Canada.   • Materials which will not ignite and burn, composed of   any combination of the following:   - - - - Steel   Brick   Concrete   Glass   - Iron   - Tile   - Slate   - Plasters   This fireplace may be installed in sleeping rooms EX-   CEPT in manufactured homes. If installed with a gas log   set, provisions for the National Fuel Gas Code must be   met.   • Materials reported as passing ASTM E 136, Standard   Test Method for Behavior of Metals, in a Vertical Tube   Furnace at 750° C   This fireplace has been tested and listed for use with the   optional components specified in this manual. These op-   tional components may be purchased separately and in-   stalled at a later date. Installation of an outside air kit will   require significant reconstruction and is best if installed at   the time of fireplace installation.   C. Combustible Materials   • Materials made of or surfaced with any of the following   materials:   - - Wood   - Compressed paper   Plant fibers - Plastic   Heatilator is a registered trademark of Hearth & Home   Technologies Inc.   • Any material that can ignite and burn; flame proofed or   not, plastered or un-plastered   WARNING! Risk of Fire! Hearth & Home Technologies   disclaims any responsibility for, and the warranty and   agency listing will be voided by the following actions.   DO NOT:   • install or operate damaged fireplace   • modify fireplace   • install other than as instructed by Hearth & Home   Technologies   • operate the fireplace without fully assembling all   components   • overfire   • install an unvented gas log set   • install any component not approved by Hearth & Home   Technologies   • install parts or components not Listed or approved   Improper installation, adjustment, alteration, service or   maintenance can cause injury or property damage. For   assistance or additional information, consult a qualified   installer, service agency or your dealer.   NOTICE: This fireplace is tested and approved as a   decorative fireplace. It should not be factored as a primary   heat source in residential heating calculations.   6 Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   User Guide   Operating Instructions   2 WARNING   HOT SURFACES!   Glass and other surfaces are hot during operation AND cool down.   Hot glass will cause burns.   • • • • • DO NOT touch glass until it is cooled   NEVER allow children to touch glass   Keep children away   CAREFULLY SUPERVISE children in same room as fireplace.   Alert children and adults to hazards of high temperatures.   High temperatures may ignite clothing or other flammable materials.   Keep clothing, furniture, draperies and other flammable materials away.   • If you expect that children may come into contact with this fireplace, we recommend a barrier such as a decorative   screen. See your dealer for suggestions.   A. Your Fireplace   WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace   according to operating instructions could cause fire or injury.   Flue Damper   Control   Section 2.F.   Refractory   Section 2.G.   Close Open   Grate   Section 2.D.   Gas Log Set   Gas Log Lighters   (not shown)   Section 2.K.   Firescreen   (not shown)   Section 2.E.   Wood Fuel   Section 2.N.   Open   Close   Outside Air Kit   Control   Section 2.I.   Hearth   Glass Doors   (not shown)   Section 2.H.   Fan Control   Section 2.J.   Clear Space   Section 2.M.   Figure 2.1 General Operating Parts   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   7 Download from Www.Somanuals.com. All Manuals Search And Download.   B. Seasoned Wood   D. Grate   Properly seasoned wood is important for successful   operation of your fireplace. Most woodburning fireplace   problems are caused by burning wet, unseasoned wood.   This fireplace is designed to be used with the grate sup-   plied with this unit or one approved by HHT. The grate will   break down over time and will need occasional replace-   ment.   Seasoned firewood is wood that is cut to size, split and air   dried to a moisture content of around 20%.   WARNING! Risk of Fire! Use only the factory-supplied   integral grate.   Imagine a wooden bucket that weighs about eight   pounds. Fill it with a gallon of water, put it in the fireplace   and try to burn it. This sounds ridiculous but that is exactly   what you are doing if you burn unseasoned wood.   • • Keeps logs in place.   Allows proper air circulation around the fire.   A tree cut down a year ago and not split is likely to have   almost as high a moisture content now as it did when it   was cut.   E. Firescreen   The firescreen is provided to control sparks. Keep it   closed when the fireplace is in use.   Please refer to Section 2.N. for more detail.   WARNING! Risk of Fire or Burns!   • Screen will not prevent burning materials from falling   out.   C. Starting a Fire   • Screen pulls or handles may be hot.   NOTICE: You must establish a good draft to prevent smoke   spillage into the room.   WARNING! Risk of Fire! Keep combustible materials,   gasoline and other flammable vapors and liquids clear of   the fireplace.   F. Flue Damper   • • Refer to Figure 2.1 for location of control.   Must be in fully open position (handle up toward the top   of the fireplace) during operation of the fireplace.   Before lighting the fireplace, verify fully open position by   looking up from the inside of the fireplace.   DO NOT:   • • store flammable materials close to the fireplace   use gasoline, lantern fuel, kerosene, charcoal lighter   fluid or similar liquids to start or “freshen up” a fire in this   fireplace.   • WARNING! Risk of Fire and Asphyxiation! Open   damper prior to operating fireplace. A closed damper   overfires the fireplace and spills smoke and flames   into the room.   Keep all flammable liquids well away from the fireplace while   it is in use. Combustible materials may ignite.   • The first three or four fires should be of moderate size to   allow the oils and binders to be burned from the fireplace   and the refractory and paint to cure. You may notice   an industrial odor the first few fires. This is considered   normal.   Use well-seasoned wood (see Section 2.N.).   Open the flue damper to a fully open position.   Place crumpled or twisted paper under the fireplace   grate.   G. Refractory   • The refractory is supplied to contain heat and provide   an attractive interior.   • It will break down over time and will need occasional   replacement. Small hairline cracks and discoloration are   normal and do not affect its safety.   • • • • (See refractory maintenance Section 3.C.)   • • Loosely arrange kindling or small pieces of wood to form   a ‘tent’ on the fireplace grate.   Pre-warm the flue to establish a draft to help reduce   smoke spillage during start-up. Hold a rolled up piece   of burning newspaper under the flue damper for a few   moments.   WARNING! Risk of Fire! DO NOT burn fireplace with-   out refractory. Use only refractory supplied by Hearth &   Home Technologies, Inc.   • • Light the crumpled paper to ignite the kindling.   Add small pieces of wood until a hot bed of embers has   been established.   • Add a minimum of three average size pieces of split   firewood, placed to allow combustion air and flames   between them.   CAUTION! Odors and vapors released during initial   operation may be irritating to sensitive individuals.   Open windows for air circulation.   8 Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   H. Glass Doors   K. Vented Gas Log Sets & Gas Log Lighters   • • Optional.   • • Glass doors are optional.   Refer to Figure 2.2 for how to properly use them.   Vented gas logs or gas log lighters can be installed in   this fireplace. Follow the instructions provided with the   accessory for operation.   WARNING! Risk of Fire! Install ONLY doors ap-   proved by Hearth & Home Technologies, Inc.   WARNING! Risk of Fire or Asphyxiation!   WARNING! Risk of Fire and Smoke! Fireplaces   equipped with doors should be operated only with   doors fully open or doors fully closed. If doors are left   partly open, gas and flame may be drawn out of the   fireplace opening.   • DO NOT install unvented gas logs.   • Damper must be locked open.   • Gas flame may generate fumes.   L. Optional Components   FULLY OPEN   CORRECT   PARTLY OPEN   INCORRECT   • • Other options may be available   Consult your dealer/distributor   WARNING! Risk of Fire! DO NOT install and or use   any component not approved by Hearth & Home Tech-   nologies Inc.   M.Clear Space   FULLY CLOSED   CORRECT   PARTLY CLOSED   INCORRECT   • Do not place combustible objects within 48 in. (1219 mm)   of the front of fireplace. See Figure 2.3.   WARNING! DO NOT place combustible objects in front   of the fireplace. High temperatures may ignite clothing,   furniture or draperies.   • Mantel - avoid placing candles and other heat-sensitive   objects on mantel or hearth. Heat may damage these   objects.   Figure 2.2 Operating Positions of Bi-fold Doors   I. Outside Air (optional)   The outside air kit supplies some fresh combustion air for   your fireplace. It may help reduce the effects of negative   air pressure. (See Section 5.D.)   • • Refer to Figure 2.1 for location of control   Close the inlet to prevent cold drafts when the fireplace   is not being used.   CAUTION! Risk of Burns! The outside air control   handle is HOT when fireplace is in operation. Adjust   BEFORE lighting fire.   48 in. (1219 mm)   Clear Space   Front of Fireplace   12 in. (305 mm)   Clear Space   J. Fan Kit (optional)   • Refer to instructions included with fan kit.   Sides of Fireplace   (from the FP   opening)   Figure 2.3 Clear Space   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   9 Download from Www.Somanuals.com. All Manuals Search And Download.   Seasoned Wood   N. Wood Fuel   • • • Cut logs to size   Split to 6 in. (152 mm) or less   Air dry to a moisture content of around 20%   Hardwood vs Softwood   Your fireplace performance depends on the quality of the   firewood you use.   - - Soft wood - about nine months   Hard wood - about eighteen months   • Seasoned wood contains about 8,000 BTUs per pound   . • • • Hard woods are more dense than soft woods.   Hard woods contain 60% more BTUs than soft woods.   Hard woods require more time to season, burn slower   and are harder to ignite.   Soft woods require less time to dry, burn faster and are   easier to ignite.   Start the fire with soft wood to bring the fireplace up to   operating temperature and to establish draft.   Add hard wood for slow, even heat and longer burn   time.   NOTICE: Seasoning time may vary depending on drying   conditions.   Storing Wood   • • • Steps to ensure properly seasoned wood:   • • • • Stack wood to allow air to circulate freely around and   through woodpile.   Elevate wood pile off ground to allow air circulation   underneath.   Smaller pieces of wood dry faster. Any piece over 6 in.   (152 mm) in diameter should be split.   Wood (whole or split) should be stacked so both ends   of each peice are exposed to air. More drying occurs   through the cut ends than the sides.   Soft woods   Hard woods   • • • • • • • Douglas Fir   Pine   • Oak   • Maple   • Apple   • Birch   Spruce   Cedar   Poplar   Aspen   Alder   • Store wood under cover to prevent water absorbtion   from rain or snow. Avoid covering the sides and ends   completely.   WARNING! Fire Risk! DO NOT store wood:   • • In front of the fireplace.   In space required for loading or ash removal.   Moisture   WARNING! Risk of Fire!   • • DO NOT burn wet or green wood.   Wet, unseasoned wood can cause accumulation of   creosote.   Processed Solid Fuel Firelogs   Manufactured firelogs may be used with this fireplace.   Hearth & Home Technologies Inc. recommends the use of   UL Classified processed fuel firelogs. Follow the manufac-   turer’s lighting and safety instructions.   The majority of the problems fireplace owners experience   are caused by trying to burn wet, unseasoned wood.   • Wet, unseasoned wood requires energy to evaporate   the water instead of heating your home, and   Evaporating moisture cools your chimney, accelerating   formation of creosote.   Using firelogs may require more frequent chimney inspec-   tion and cleaning.   • Do not poke or stir the logs while they are burning. Use   only firelogs that have been evaluated for the application   in manufactured fireplaces and refer to firelog warnings   and caution markings on packaging prior to use.   10   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   Maintainance and Service   3 B. Chimney Inspection/Cleaning   A. Disposal of Ashes   Frequency: At least twice a year during heating season   or as recommended by a certified chimney sweep   By: Certified chimney sweep   Frequency: When they reach bottom of grate   By: Homeowner   WARNING! Risk of Fire! Ashes could contain hot em-   bers.   WARNING! Risk of Fire! Ignited creosote is extremely   HOT. Prevent creosote buildup.   • • Place ashes in a metal container with a tight-fitting lid.   The closed container should be placed on a   noncombustible floor or on the ground, well away from   all combustible materials, pending final disposal.   If the ashes are disposed of by burial in soil or otherwise   locally dispersed, they should be retained in the closed   container until all cinders have thoroughly cooled   Refer to Figure 3.1 to remove/reinstall termination caps.   Creosote - Formation and Need for Removal   When wood is burned slowly, it produces tar and other   organic vapors, which combine with expelled moisture to   form creosote. The creosote vapors condense in the rela-   tively cool chimney flue of a slow-burning fire. As a result,   creosote residue accumulates on the flue lining. When   ignited this creosote makes an extremely hot fire.   • WARNING! Risk of Fire! A chimney fire can permanently   damage your chimney system and nearby structures.   In the event of a chimney fire, Hearth & Home Technolo-   gies Inc. recommends   • • replacement of the chimney, and   inspection of the adjacent structure to the provisions of   NFPA Level III inspection criteria.   The chimney shall be inspected at least twice a year   during the heating season to determine when a creosote   buildup has occurred.   When creosote has accumulated it shall be removed to   reduce the risk of a chimney fire.   Remove screws,   lift top cover.   1. Remove the 4 screws.   2. Remove the screen.   3. Remove the baffle.   Remove 4 screws   and lift top pan off.   Remove 2 screws from   the front and back and   lift the top off.   Top Cover   Cap   Cap   Cap   Chimney   Slip   Section   Chase   TCT375   Terra Cotta   Termination Cap   ST375   Square   Termination Cap   TS345/TS345P   Square   Termination Caps   TR344/TR342   Round   Termination Cap   Figure 3.1 Chimney & Termination Cap Cleaning   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   11   Download from Www.Somanuals.com. All Manuals Search And Download.   C. Check Firebox Refractory   Frequency: After each ash removal   By: Homeowner   WARNING! Risk of Fire! Inspect fireplace refractory.   Crumbling, deteriorated refractory can allow overheating   of surrounding materials.   Expansion and contraction will cause minor cracking of   the refractory. This is normal. The refractory will require   periodic replacement depending on use.   The panels should be replaced if   • • • Cracks exceed ¼ inch (6 mm) in width,   Metal is exposed behind the refractory,   Large pieces of refractory fall out.   D. Inspect Grate   Frequency: After each ash removal   By: Homeowner   Inspect grate for:   • • • Warping or sagging 1-1/2 in. (38 mm) or more   Broken welds   Burn-through of grate bars   For safe operation, replace only with an approved grate   from Hearth & Homes Technologies Inc.   E. Glass Cleaning   Frequency: As desired   By: Homeowner   CAUTION! Handle glass assembly with care. Glass is   breakable.   • • • Avoid striking, scratching or slamming glass   Avoid abrasive cleaners   DO NOT clean glass while it is hot   Clean glass with a non-abrasive commercially available   cleaner or ashes:   • Light deposits   Use household glass cleaner   Heavy deposits   - • - - Use wood ash on damp cloth or,   Use commercial fireplace glass cleaner (consult with   your dealer)   12   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   Troubleshooting Guide   4 Start Fire Problems   Possible Cause   Solution   Can’t get fire started   Excessive smoke or spillage   Burns too slowly   Not enough kindling/paper or no Use dry kindling, more paper. Arrange kindling &   kindling/paper   wood for air movement.   Damper closed/not fully open   Not enough air for fire to ignite   Open damper.   Smolders, sizzles   Check for restricted cap/shroud.   Open air kit (if installed).   Check for flue blockage.   Pre-warm flue before starting fire (refer to starting   fire section).   Check for adequate vent height (refer to chimney   assembly section).   Open window below the fireplace towards the   wind.   Wood condition is too wet, too   large   Use dry, seasoned wood (refer to wood fuel   section).   Bed of coals not established   before adding wood   Start with paper & kindling to establish bed of   coals (refer to starting fire section).   Flue blockage such as birds’   nests or leaves in termination   cap   Have chimney inspected for creosote and cleaned   by a certified chimney sweep.   Down draft or negative pressure Do not use exhaust fans during start-up (refer to   Competition with exhaust   devices   negative pressure section).   Open window below the fireplace towards the   wind.   Fire burns too fast   Extremely dry or soft wood   Mix in hardwood.   Mix in less seasoned wood after fire is established   (refer to wood fuel section).   No glass doors   Overdrafting   Add glass doors to slow down air flow.   Check for correct vent height; too much vertical   height creates overdrafting.   Check location of vent termination (refer to   chimney assembly section).   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   13   Download from Www.Somanuals.com. All Manuals Search And Download.   Installer Guide   Getting Started   5 A. Typical Fireplace System   Additional lateral   support for chimney   above roof (or enclosed   in chase) if needed   (Section 8)   NOTICE:   • Illustrations and photos reflect typical installations   and are for design purposes only.   • • Illustrations/diagrams are not drawn to scale.   Actual product may vary from pictures in manual.   Termination cap   (Section 8 & 9)   Non-combustible   roof flashing maintains   minimum clearance   around chimney   Storm Collar   (Section 8)   Chimney penetrates roof   preferably without affecting   roof rafters (Section 8)   Support straps   on rafter support   chimney (not shown)   Offset & Return (with hanger straps)   (Section 8)   Attic insulation shield (not shown)   must be used here to keep   Ceiling firestop   on floor of attic   (Section 8)   insulation away from chimney   if attic is insulated (Section 8)   Chimney system   (Section 8)   Framing headed off   in ceiling joists   (Section 8)   Combustible framing/header   on top of V-shaped standoffs   (Section 6)   Enclosed space above   and around fireplace   (Section 6)   )))   Chimney Air Kit   (Section 8)   Required in   Canada. Outlet   must be no   less than 6 ft.   (1.83m) off   ground level.   Mantel and surround   (Section 11)   Decorative facing   and trim   (Section 11)   ) ) Hearth extension   (Section 11)   Factory-built fireplace   Outside   combustion air   (Section 7)   Protective metal   hearth strip(s)   (Section 7)   Figure 5.1 Typical Fireplace System   14   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   B. Design and Installation Considerations   D. Negative Pressure   WARNING! Risk of Asphyxiation! Negative pressure   can cause spillage of combustion fumes and soot. Fire   must draft properly for safe operation.   NOTICE: Check building codes prior to installation.   • • Installation MUST comply with local, regional, state and   national codes and regulations.   Consult insurance carrier, local building inspector, fire   officials or authorities having jurisdiction over restrictions,   installation inspection and permits.   Negative pressure results from the imbalance of air avail-   able for the fireplace to operate properly. It can be stron-   gest in lower levels of the house.   Causes include:   Before installing, determine the following:   • • • Exhaust fans (kitchen, bath, etc.)   Range hoods   Combustion air requirements for furnaces, water heaters   and other combustion appliances   Clothes dryers   • • • • • • Where the fireplace is to be installed.   The vent system configuration to be used.   Gas supply piping.   Electrical wiring.   Framing and finishing details.   • • Location of return-air vents to furnace or air   conditioning   Whether optional accessories—devices such as a fan,   wall switch or remote control—are desired.   • • Imbalances of the HVAC air handling system   Upper level air leaks such as:   - Recessed lighting   C. Draft   Draft is the pressure difference needed to vent fireplaces   successfully. When a fireplace is drafting successfully, all   combustion byproducts are exiting the home through the   chimney.   - Attic hatch   - Duct leaks   To minimize the effects of negative air pressure:   Considerations for successful draft include:   • • • • Install the outside air kit with the intake facing prevailing   winds during the heating season   Ensure adequate outdoor air for all combustion   appliances and exhaust equipment   Ensure furnace and air conditioning return vents are not   located in the immediate vicinity of the fireplace   Avoid installing the fireplace near doors, walkways or   small isolated spaces   Recessed lighting should be a “sealed can” design   Attic hatches weather stripped or sealed   Attic mounted duct work and air handler joints and seams   taped or sealed   • • Preventing negative pressure   Location of fireplace and chimney   NOTICE: Hearth & Home Technologies assumes no   responsibility for the improper performance of the fireplace   system caused by:   • • • • • Inadequate draft due to environmental conditions   Downdrafts   Tight sealing construction of the structure   Mechanical exhausting devices   Improper location of the chimney   • • • • Basement installations should be avoided   NOTICE: Hearth & Home Technologies Inc. recommends   the use of direct vent fireplaces in basements.   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   15   Download from Www.Somanuals.com. All Manuals Search And Download.   E. Locating Fireplace & Chimney   Location of the fireplace and chimney will affect perfor-   mance.   • Install through the warm airspace enclosed by the   building envelope. This helps to produce more draft,   especially during lighting and die-down of the fire.   Penetrate the highest part of the roof. This minimizes   the effects of wind loading.   Locate termination cap away from trees, adjacent   structures, uneven roof lines and other obstructions.   Minimize the use of chimney offsets.   • • • • Consider the fireplace location relative to floor and ceiling   and attic joists.   • Take into consideration the termination requirements in   Section 8 and Section 9.   NOTICE: Locating the fireplace in a basement or in a location   of considerable air movement can cause intermittent smoke   spillage from fireplace. Do not locate fireplace near   • • frequently open doors   central heat outlets or returns   Recommended Location:   • Above peak   • Inside heated space   Recommended Location:   • Above peak   Marginal Location:   • Wind loading possible   Marginal Location:   • Below peak   Location NOT recommended:   • Not the highest point of the roof   • Wind loading possible   Location NOT recommended:   • Too close to tree   • Below adjacent structure   • Lower roof line   • Avoid outside wall   Recommended:   • Insulated exterior chase   in cooler climates   Windward   Leeward   Multi-level Roofs   Figure 5.2 Recommended Chimney Locations   16   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   F. Tools and Supplies Needed   H. Inspect Fireplace and Components   WARNING! Risk of Fire and/or Explosion! Damaged   parts could impair safe operation. DO NOT install dam-   aged, incomplete or substitute components. Keep fire-   place dry.   Before beginning the installation be sure the following   tools and building supplies are available:   Reciprocating saw   Pliers   Framing material   High temp caulking material   Gloves   • Remove fireplace and components from packaging and   inspect for damage.   Hammer   • Vent system components and doors are shipped in   separate packages.   Phillips screwdriver   Framing square   Flat blade screwdriver Electric drill and bits   • • Report to your dealer any parts damaged in shipment.   Read all the instructions before starting the   installation. Follow these instructions carefully   during the installation to ensure maximum safety   and benefit.   Plumb line   Level   Safety glasses   Tape measure   1/2-3/4 in. length, #6 or #8 self-drilling screws   Misc. screws and nails   G. Typical Fireplace System   This fireplace system requires:   • • • Fireplace/integral grate/refractory/outside air system   Chimney system and termination cap   Hearth extension   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   17   Download from Www.Somanuals.com. All Manuals Search And Download.   Framing & Clearances   6 A. Select Fireplace Location   3/4 in. (19 mm) min. air   space from fireplace to   combustible materials. 1/2   in. (13 mm) allowed at   nailing flanges.   Note:   Note:   F G E B A In addition to these   framing dimensions, also   reference the following   sections:   • Clearances (Section   6.B.)   H In an exterior chase   or projecting into a   garage   Across a   corner   B C D • Mantel Projections   (Sections 11.E. & 11.F.)   • Fireplace Dimensions   (Section 13.A.)   G As a   room   divider   Along a wall   H A B   A B 5/8 in. (16 mm) all   configurations   48 in.   (1219 mm)   minimum   G H Note: Measurements are FRAMING dimensions only and do   not include drywall either in the cavity or on the interior walls.   Model #   A 51   B 43   C D E 15 3/4   400   18   F G 23   H in.   mm   in.   74 7/8   1902   77 1/2   1969   35 3/4   908   53   12 in. (305 mm)   Minimum from FP   opening to any   A36   1295   57   1092   49   1346   54 7/8   1394   584   23   38 7/8   987   perpendicular wall.   A42   mm   1448   1245   457   584   Figure 6.1 Fireplace Locations (Framing dimensions shown)   18   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   B. Clearances   WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specified in Fig-   ure 6.2. DO NOT pack required air spaces with insulation or other materials.   Storm Collar   (roof)   Roof Flashing   Shaded areas   represent   2 in. (51 mm) min.   air space clearance   required around pipe   (attic)   Attic   Insulation   Shield   (insulation)   (ceiling)   Offset/Return (secured   with hanger straps)   2 in. (51 mm) min.   (ceiling)   Must have 2 in. (51 mm)   Ceiling Firestop   minimum clearance   to header   Adapter attached here   (not shown)   0 in. to level   of standoffs   3/4 in. (19 mm) to back &   sides of appliance   (except at nailing flanges   where it is 1/2 in. [13 mm])   48 in.   1219 mm   0 in.   to floor   Figure 3.2 Clearances to Combustible Materials   Note: Chimney air kit not shown, but required in Canada.   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   19   Download from Www.Somanuals.com. All Manuals Search And Download.   C. Sidewalls/Surrounds   • Adjacent combustible sidewalls must be located a minimum of 12 in. (305 mm) (may be 24 in) from the fireplace   opening.   • Combustible and noncombustible mantel legs, surrounds and stub walls may be constructed per Figure 6.3.   A B Grid represents 1 in. scale   Model #   Fireplace Opening Outside Dimensions   in.   mm   in.   36   914   42   42   1067   48   4 in.   [102 mm]   A36   FLUSH   FRONT   BRICK   FRONT   A42   mm   1067   1219   10 3/4 in.   [273 mm]   A B 9 3/4 in.   [248 mm]   12 in.   [305 mm]   12 in.   [305 mm]   Figure 6.3 Mantel Leg or Wall Projections (Acceptable on both sides of opening)   D. Frame the Fireplace   Figure 6.4 shows typical framing using combustible materials (2x4 lumber shown).   • • Observe all required air space clearances to combustible materials as shown in Figure 6.2.   Framing across the top of fireplace must be above top standoffs.   2 in. (51 mm)   min. air space   clearance   from chimney.   Header MUST NOT be notched!   D = extra space needed for outside air connection.   If outside air duct has no bend, this dimension may be   reduced as long as minimum clearances are met.   C D A Model #   A 43   B*   23   C**   41 1/2   1054   D 8 B in.   mm   in.   A36   1092   49   584   23   203   8 41 1/2   1054   A42   mm   1245   584   203   * If interior of chase will be drywalled, add the thickness to this measurement.   ** Adjust header height for a raised floor under fireplace.   Figure 6.4 Framing the Fireplace   Î 20   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   Installation of Fireplace   7 CAUTION! Risk of Cuts/Abrasions. Wear protective   gloves and safety glasses during installation. Sheet metal   edges are sharp.   A. Things to Consider   • • • • Location of chimney air kit (see Figure 7.4)   Location(s) of outside air kit   Electrical connections and/or wall switch   Gas line piping   B. Position the Fireplace   • • Place the fireplace on a continuous flat surface.   Follow framing instructions in Section 6.   1 in. (25 mm)   overlap   WARNING! Risk of Fire! Prevent contact with sag-   ging, loose insulation.   • DO NOT install against vapor barriers or exposed   insulation.   • Secure insulation and vapor barriers.   • Provide minimum air space clearances at the sides   and back of the fireplace assembly as outlined in   Section 6.   Protective metal strips are placed 2 in. (51 mm) under the   front of the fireplace and must extend beyond the front   and sides of fireplace opening by 2 in. (51 mm).   Figure 7.1 Position the Protective Metal Hearth Strips   Top piece must overlap   bottom piece   C. Place Protective Metal Hearth Strips   WARNING! Risk of Fire! Protective metal hearth strips   MUST be installed. Sparks or embers may ignite flooring.   Raised Platform   2 in.   (51 mm)   1 in. (25 mm) min.   overlap   • • Refer to Figures 7.1 and 7.2.   Locate the two protective metal hearth strips measuring   approximately 26 in. x 4 in. (660 mm x 102 mm) included   with this fireplace.   Slide each metal strip 2 in. (51 mm) under front edge of   fireplace.   Floor   2 in.   (51 mm)   • • • • Overlap strips in the middle of fireplace opening by 1 in.   (25 mm) minimum..   Figure 7.2 Protect the Front of an Elevated Platform   Metal strips must extend beyond the front and sides of   the fireplace opening by at least 2 in. (51 mm).   Protect the front of a platform elevated above the hearth   extension with metal strips (not included with fireplace)   per Figure 7.2. See Section 11 for hearth extension   instructions.   D. Level Fireplace   • • • Level fireplace side-to-side and front-to-back.   Shim with non-combustible material as necessary.   Secure fireplace to framing with nailing flanges with a   minimum of two fasteners per nailing flange.   Check fireplace opening for square to ensure proper fit   of glass doors. Measure diagonals of fireplace opening   to make sure they are equal.   • Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   21   Download from Www.Somanuals.com. All Manuals Search And Download.   3 ft min. from   top of uppermost   chimney section   to air inlet.   ) ) Note: Chimney air kit   not shown, but required   in Canada.   Figure 7.3 Possible Outside Air Inlet Locations   NO   NO   Garage or   NO   Attic space   Outlet blocked by   snow, leaves, etc.   combustible   liquids storage   NO   Outlet placed   higher than 3 ft   below the   termination cap   YES   Clear area   Factory-built   fireplace   outside   house or in   ventilated   crawl space   Figure 7.4 Outside Combustion Air Placement   22   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   E. Install Outside Air Kit   • • • Keep duct runs short and straight to minimize restriction.   A small dip is acceptable for a cold air trap.   The outside air kit must be installed on the left hand side   of the fireplace.   Locate the air inlet in a clear area, preferably into   prevailing wind during the heating season. Refer to   Figure 5.2.   • • • Install as shown in Figures 7.3, 7.4 and 7.5.   The air duct may be run vertically.   The outside air inlet must be at least 3 ft (.91 m) below   the top of the uppermost chimney section.   CAUTION! Risk of Fire or Asphyxiation! DO NOT   draw outside combustion air from wall, floor or ceiling   cavity, or enclosed spaces such as an attic or garage.   • DO NOT place outside air inlet close to exhaust   vents or chimneys. Fumes or odor could be drawn   into the room through the fireplace.   • Locate outside air inlet to prevent blockage from   leaves, snow/ice, or other debris. Blockages could   cause combustion air starvation.   Flexible Duct   (not supplied)   Outside Air   Plate   Assembly   Outside Air   Hood   2 Wire Ties   • Hearth & Home Technologies Inc recommends using   UL181 Class 0 or Class I rigid or flexible ducting.   • Secure flex duct with metal tape, screws or wire ties.   Figure 7.5 Outside Air Installation   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   23   Download from Www.Somanuals.com. All Manuals Search And Download.   Chimney Assembly   8 NOTICE: Chimney performance may vary.   • Trees, buildings, roof lines and wind conditions affect   performance.   • Chimney height may need adjustment if smoking or   overdraft occurs.   Chimney must extend   beyond combustible   roof structure   Termination Cap   Additional   support for   tall chimneys   Maintain minimum   height of chimney   above roof   Storm Collar   Maintain minimum   clearances to   combustibles as   specified   Install roof flashing   according to minimum   requirements   Support straps for returns   must be secured to   adequate framing   Offsets/returns   may not exceed   30° from vertical   Offsets and returns must   be secured with the screws   provided (outer pipe only)   Lock chimney   sections together   firmly to resist   movement   Ceiling firestops   are required where   chimney passes   through ceiling or   floor   Figure 8.1 Typical Chimney System - Guidelines for Chimney System Installation   24   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   Determine the chimney components needed to complete   your particular installation:   A. Chimney Requirements   Measure vertical distances from the base of the fireplace   as shown in Figure 8.2.   • Measure the total vertical height of the fireplace   installation from the base of the fireplace assembly to   the approximate location of the bottom of the termination   cap.   Subtract the effective height of the fireplace assembly   (see Figure 8.2) from the total vertical height to determine   the overall height of the chimney installation.   Create a schematic for your application similar to Figure   8.2 showing components required (referring to Table   8.1). Figure 8.1 identifies those components and where   used.   • Minimum overall straight height   • Minimum height with offset/return   • Maximum height   16.5 ft   16.5 ft   (5.03 m)   (5.03 m)   90 ft (27.43 m)   20 ft (6.1 m)   • • • Maximum chimney length between an offset   and return   • Maximum distance between chimney   stabilizers   35 ft (10.67 m)   • Double offset/return minimum height   20 ft   6 ft   (6.1 m)   • Maximum unsupported chimney length   between the offset and return   (1.83 m)   • Install a ceiling firestop whenever the chimney penetrates   a floor/ceiling.   • Maximum unsupported chimney height above   the fireplace   35 ft (10.67 m)   6 ft (1.83 m)   • Maximum unsupported chimney above roof   NOTICE: A maximum of two pairs of offsets and returns   may be used.   WARNING! Risk of Fire! You must maintain 2 in. (51   mm) air space clearance to insulation and other combus-   tible materials around the chimney system. Failure to do   so may cause overheating and fire.   CAUTION! Risk of Fire and/or Asphyxiation! DO   NOT connect this fireplace to a chimney flue servicing   another appliance. DO NOT connect to any air distribu-   tion duct or system. These actions could cause over-   heating/fire in the chimney flue, or release of exhaust   fumes into the living areas.   Table 8.1   HEIGHT OF CHIMNEY COMPONENTS   Chimney Stabilizer   in.   mm   6 ft (1.83 m) max.   unsupported chimney   above roof   SL3   4-3/4   121   Ceiling Firestops   FS338   FS339   0 0 0 0 0 0 FS340   Offsets/Returns   20 ft (6.10 m) max.   pipe between an   offset & return   SL315   13-3/8   15-1/2   340   394   SL330   Ceiling firestop   Roof Flashing   35 ft (10.7 m)   max. straight   unsupported   chimney height   RF370   0 0 0 0 RF371   Chimney Sections*   SL306   4-3/4   10-3/4   16-3/4   22-3/4   34-3/4   46-3/4   121   273   425   578   883   1187   16.5 ft (5.03 m) min. height/single offset-return   20 ft. (6.10 m) min. height/double offset-return   41-1/4 in.   (1048 mm)   Effective   Height   SL312   90 ft (27.4 m) max. height   SL318   SL324   SL336   SL348   * Dimensions reflect effective height.   Figure 8.2 Chimney Requirements   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   25   Download from Www.Somanuals.com. All Manuals Search And Download.   B. Using Offsets/Returns   • • Use an offset/return to bypass overhead obstructions.   An offset and return can be used as a single entity or separated by chimney section(s).   WARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause   overheating and fire.   • • • Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 8.3.   Find the appropriate A dimension listed in Table 8.2.   The B dimension coinciding with the A dimension measurement in Table 8.2 represents the required vertical clearance   needed to complete the offset/return.   • Read across the chart to find the number of chimney sections/model numbers needed between the offset and return.   Example:   A Your “A” dimension from Figure 8.3 is 14 1/2 in. (368   mm). Using Table 8.2 the dimension closest to, but   not less than 14 1/2 in. (368 mm) is 14 1/2 in. (368   mm) using a 30° offset/return.   B You determine from the table that you need 34 1/8 in.   (867 mm) (Dimension “B”) between the offset and   return.   The chimney component that best fits your applica-   tion is one SL324.   1-1/4 in. (32 mm)   OVERLAP   Figure 8.3 Chimney Offset/Return   Table 8.2   15-degree   30-degree   A B A B Offset   Height   Offset   Height   in.   mm   in.   mm   340   SL306 SL312 SL318 SL324 SL336 SL348   in.   mm   92   in.   mm   394   1-5/8   2-7/8   4-1/8   4-1/2   5-3/4   6 41   13-3/8   17-3/4   22-3/8   23-5/8   28-1/4   29-3/8   34   - 1 2 - - - - - - - - - - - 3-5/8   5-1/2   15-1/2   18-5/8   21-3/4   23-3/4   27   73   451   140   184   216   260   292   337   368   413   489   521   565   641   673   718   794   870   946   994   1099   1146   1251   473   102   114   146   152   184   197   222   264   270   302   243   349   381   419   457   498   524   578   610   657   568   - - - - - 7-1/4   552   600   1 1 - - - - - 8-1/2   603   718   1 - - - - - 10-1/4   11-1/2   13-1/4   14-1/2   16-1/4   19-1/4   20-1/2   22-1/4   25-1/4   26-1/2   28-1/4   31-1/4   34-1/4   37-1/4   39-1/8   43-1/4   45-1/8   49-1/4   686   746   1 - - - - 29   737   7-1/4   7-3/4   8-3/4   10-3/8   10-5/8   11-7/8   13-1/2   13-3/4   15   864   - 2 - - - - 32-1/8   34-1/8   37-3/8   42-1/2   44-5/8   47-3/4   52-7/8   55   816   36-1/8   39-3/4   45-5/8   46-3/4   51-3/8   57-1/4   58-3/8   63   918   - - 1 1 - - - 867   1010   1159   1187   1305   1454   1483   1600   1746   1895   2042   2137   2334   2451   2629   1 - - - - - 949   - 2 - - - 1080   1133   1213   1343   1397   1476   1607   1740   1873   1953   2137   2216   2400   - - - 1 1 - - 1 - - - - - - - 2 - - - - - - 1 1 1 1 1 1 1 1 2 1 - - - - - 58-1/8   63-1/4   68-1/2   73-3/4   76-7/8   84-1/8   87-1/4   94-1/2   16-1/2   18   68-3/4   74-5/8   80-3/8   84-1/8   91-7/8   96-1/2   103-1/2   1 - - - - - 1 - - - 19-5/8   20-5/8   22-3/4   24   - - 1 1 - - 1 - - - - - - 1 1 - 1 - - - - 25-7/8   - - - Proper assembly of air-cooled chimney parts result in an overlap at chimney joints of 1-1/4 in. (32 mm). Effective length is built   into this chart.   26   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   C. Assembling Chimney Sections   D. Install Chimney Air Kit   WARNING! Risk of Fire! DO NOT install substitute or   damaged chimney components.   • • Required in Canada.   Follow instructions provided with this accessory.   • Use only those components described in this manual.   Substitute or damaged chimney components could impair   safe operation and cause overheating and fire.   E. Installing Ceiling Firestops   CAUTION! Risk of Fire! Ceiling firestops must be used   whenever the chimney penetrates a ceiling/floor.   • Support the pipe during construction and check to be   sure inadvertent loading has not dislodged the chimney   section from the fireplace or at any chimney joint.   Attach a straight chimney section or an offset to the top   of the fireplace.   Place inner flue to the inside of the chimney section below   it. Place the outer casing outside the outer casing of the   chimney section below it. Refer to Figure 8.4.   • Chase construction requires ceiling firestops at   each floor or every 10 ft (3.05 m) of clear space.   • The ceiling firestop slows spread of fire and reduc-   es cold air infiltration.   • • • • • • • Install a ceiling firestop whenever chimney penetrates   ceiling/floor.   Mark and cut an opening in ceiling as shown in   Figure 8.5.   Frame the opening with the same size lumber used in   the ceiling joists.   Nail the ceiling firestop to the bottom of the ceiling joists   when there is a room above.   NOTICE: Chimney sections cannot be disassembled   once locked together. Plan ahead!   • Lock chimney sections and/or offsets/returns together by   pushing downward until the top section meets the stop   bead on the lower section.   Pull on the top section to make sure it is fully engaged   and will not separate.   You may use #6 or #8 sheet metal screws no longer than   1/2 in. (13 mm) to fasten chimney sections together. Do   not penetrate inner flue.   Use an attic insulation shield if the ceiling is insulated.   The ceiling firestop may then be attached above or below   the joists.   • • WARNING! Risk of Fire! DO NOT seal area between   firestop opening and chimney pipe. Restricting air flow   around chimney may cause fire.   WARNING! Risk of Fire! You MUST use screws (pro-   vided) to fasten offset/returns to chimney sections to   keep the chimney parts from twisting. Failure to do so   could cause fire.   ROOM ABOVE (non-insulated ceiling)   B A • Fasten offset/returns to chimney sections. Insert the   screws (provided) through the predrilled holes. Do not   penetrate inner flue.   Ceilng firestop from   bottom   • • Secure chimney returns with hanger straps provided;   fasten to studs or joists.   Vertical straight runs of chimney must be supported every   35 ft (10.7 m).   ATTIC ABOVE (insulated ceiling)   Ceiling firestop from   top   Note: Use same dimensional lumber for framing   ceiling firestop and joists.   A B Catalog #   FS338   in.   mm   368   368   368   in.   mm   368   467   584   Angle   0°   14-1/2   14-1/2   14-1/2   14-1/2   18-3/8   23   FS339   15°   FS340   30°   Figure 8.4 Assembling Chimney Sections   Figure 8.5 Installing the Ceiling Firestop   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   27   Download from Www.Somanuals.com. All Manuals Search And Download.   F. Installing Attic Insulation Shield   Bend remaining tabs   to rest against pipe to   prevent insulation   from falling in.   WARNING! Risk of Fire! You MUST install an attic insu-   lation shield when there is any possibility of insulation or   other combustible material coming into contact with the   chimney.   Bend inward   90°   • • • DO NOT pack insulation between the chimney and the   attic insulation shield.   Failure to keep insulation and other materials away from   chimney pipe could cause fire.   Insert three   screws   DO NOT offset chimney inside insulation shield.   Installation of a ceiling firestop is required   • • Refer to Figures 8.6 - 8.8.   3 in. (76 mm)   overlap   Roll the shield (around the chimney if already installed)   until you have a 3 in. (76 mm) overlap and the three   holes on each side match up (large holes on top).   Insert three screws into the matching holes to form a   tube.   Bend three tabs on the bottom of the tube inward to 90°   to maintain chimney air space as shown in Figure 8.6.   Rest the insulation shield on the ceiling firestop below.   Bend the three short tabs at the top of the shield inward   to 90° to maintain the 2 in. (51 mm) air space from the   chimney.   Figure 8.6 Prepare Attic Insulation Shield   • • Tabs bent in to   rest against pipe   Pipe   • • Attic Insulation Shield   14-1/2 in. (368 mm)   diameter   6 Tabs bent   in 90°   • Bend the remaining top tabs to just meet the pipe.   Ceiling Firestop   If you wish to make a custom shield or barrier, follow   these guidelines:   Pipe   Insulation   Insulation   • Metal is preferred, although any material stiff enough to   hold back the insulation can be used.   10-1/2 in.   (267 mm)   WARNING! Risk of Fire! Use of cardboard or other   materials that can deflect under humidity or other envi-   ronmental conditions is not recommended.   Figure 8.7 Install Attic Insulation Shield (firestop above ceiling)   • The shield or barrier must be tall enough to extend   above the insulation and prevent blown-in insulation   from spilling into the cavity.   Tabs bent in to   rest against pipe   • • Maintain specified air spaces around chimney.   Check instructions and local codes for further details.   Pipe   Attic Insulation Shield   14-1/2 in. (368 mm)   diameter   6 Tabs bent   in 90°   Insulation   Insulation   10-1/2 in.   (267 mm)   Ceiling Firestop   Pipe   Figure 8.8 Install Attic Insulation Shield (firestop below ceiling)   28   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   G. Cut out Hole in Roof   • • • • Refer to Figure 8.9.   Plumb from roof to center of chimney.   Drive a nail up through roof to mark center of pipe.   Measure to either side of nail and mark the 14-1/2 in. x   14-1/2 in. (368 mm x 368 mm) opening required.   Measure opening on the horizontal; actual length may   be larger depending on roof pitch.   • • • Cut out and frame opening.   Refer to Chapter 25 of the Uniform Building Code for   roof framing details.   H. Complete Installation   WARNING! Risk of Fire! You MUST maintain 2 in.   (51 mm) air space to insulation and other combustible   materials around the chimney system. Failure to do so   could cause overheating and fire.   • • Keep chimney sections from separating or twisting.   You may secure straight chimney sections at the joints   with screws no longer than 1/2 in. (13 mm).   The following steps should be skipped if using a   chase.   • • Install roof flashing appropriate to roof pitch.   Install round termination cap and storm collar following   instructions shipped with the cap.   I. Install Flashing   Figure 8.9 Ceiling/Attic Construction   • Assemble chimney so it passes through the framed   opening.   • Slip the flashing over the chimney.   NOTICE: Roofing shingles must be below the flashing   plate on the lower side of a sloped roof and over the   flashing plate on the sides and top.   • • Nail the flashing to the roof. Keep gaps between the   flashing plate and the roof to a minimum.   Caulk the flashing plate and roof junction as well as the   vertical seam on the flashing. All nail heads must be   caulked with a roofing sealant.   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   29   Download from Www.Somanuals.com. All Manuals Search And Download.   J. Chimney Termination Requirements   • • • • Install a cap approved and listed for this fireplace system.   Locate cap where it will not become plugged by snow or other materials.   Locate cap away from trees or other structures.   The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion   of roof within 10 ft (3.05 m) as shown in Figure 8.10.   • The distance required between caps is shown in Figure 8.10.   Slanted Roofs   Chimney must extend 2 ft (.6 m)   above any portion of the roof or   Chimney must   extend 3 ft (.9 m)   above the roof   adjacent structures within   10 ft (3 m) of the chimney   Flat Roofs   Chimney must extend 2 ft (.6 m)   above any portion of the roof or   adjacent structures within   10 ft (3 m) of the chimney   Chimney must   extend 3 ft (.9 m)   above the roof   Multiple Chimney Locations   Gas, Wood or Fuel Oil   Termination Cap   A B 6 in. (minimum) up to 20 in.   152 mm/508 mm   18 in. minimum   457 mm   B 20 in. and over   0 in. minimum   Wood   Minimum   (See   illustration   above)   A *   Gas   Termination   Cap **   * If using decorative cap cover(s), this distance may need to be   increased. Refer to the installation instructions supplied with the   decorative cap cover.   ** In a staggered installation with both gas and wood terminations, the   wood termination cap must be higher than the gas termination cap.   Figure 8.10 Multiple Chimney Locations   Î 30   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   Chase Installations   9 Gas line holes and other openings should be caulked with   high temperature caulk or stuffed with unfaced fiberglass   insulation. If the fireplace is being installed on a cement   slab, we recommend that in cold climates, a sheet of   plywood or other raised platform be placed underneath to   prevent conducting cold up into the room.   A. Construct the Chase   A chase is a vertical boxlike structure built to enclose the   fireplace and/or its vent system. Vertical chimneys that   run on the outside of a building must be installed inside a   chase.   Construction of the chase may vary with the type of build-   ing. These instructions are not substitutes for the require-   ments of local building codes. Local building codes MUST   be checked.   Three examples of chase applications are shown in Fig-   ure 9.2.   1. Fireplace and chimney enclosed in an exterior chase.   2. Chimney offset through exterior wall and enclosed in chase.   3. Chase constructed on roof.   A chase should be constructed in the manner of all   outside walls of the home to prevent cold air drafting   problems. The chase should not break the outside build-   ing envelope in any manner. All outer walls need to be   insulated.   Note: In cooler climates, all chase walls should be insulated.   Building codes require false ceiling and ceiling firestops   at each floor of the chase or every 10 ft (3.05 m) of clear   space to control spread of fire.   Walls, ceiling, base plate and cantilever floor at the first   level of the chase should be insulated. See Figure 9.1.   Vapor and air infiltration barriers should be installed in the   chase as per regional codes for the rest of the home. Ad-   ditionally, Hearth & Home Technologies recommends that   the inside surfaces be sheet rocked and taped (or the use   of an equivalent method) for maximum air tightness.   1 2 3 Figure 9.2 Chase Constructions   Round Termination Cap   Metal Chase Top   WARNING! You must install false ceilings and ceiling   firestops at each floor of the chase or every 10 ft (3.05 m)   to control spread of fire.   Firestop   Spacer   WARNING! Risk of Fire! DO NOT seal area between fire   stop opening and chimney pipe. Restricting air flow around   chimney may cause fire.   WARNING! Risk of Fire! You must maintain a minimum   2 in. (51 mm) air space clearance to insulation and other   materials surrounding the chimney system.   False Ceiling   Attic   • • Insulation and other materials must be firmly secured to   prevent accidental contact with chimney system.   The chase must be properly blocked to prevent blown   insulation or other combustibles from entering and   making contact with fireplace or chimney.   Insulation   Shield   Tabs   Insulation in the   outside walls   of the chase   Firestop   Spacer   • Failure to prevent contact between insulation or other   materials and chimney system may cause overheating   and fire.   Insulation   Insulation   False Ceiling   Chimney   False Ceiling   Figure 9.1 Chase Assembly   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   31   Download from Www.Somanuals.com. All Manuals Search And Download.   B. Install Fireplace & Chimney   Install as per Sections 7 and 8.   C. Install Chase Top   2 in. (51 mm) Collar   on Chase Top   Slope Downward   (1/4 in. per foot   minimum)   • You MUST use a chase top in a chase installation. Chase   tops are available from your Heatilator dealer or may be   field constructed.   • • Include a turndown and drip edge to prevent water from   seeping into the chase.   Turn-down   Drip Edge   Include a 2 in. (51 mm) soldered, welded or spun collar   around pipe opening to keep water out.   Provide a 1/8 in. (3 mm) gap around the flue pipe.   Slope the chase top downward away from the   opening.   Chase   • • .018 (26 ga) min.   Galvanized   Chase Top   WARNING! DO NOT caulk the pipe to the chase top   collar. Restricting air flow around chimney may cause   fire.   • • Caulk all seams to prevent leaks.   Refer to Figure 9.3.   Figure 9.3 Chase Top Construction   32   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   • TR342 Round Telescoping Termination Cap   D. Install Termination Cap   Install the chimney sections up through the chase enclo-   sure.   Assemble   Termination   storm collar   Cap   around extended   • Refer to termination cap instructions.   termination cap   pipe   once cap is   installed.   WARNING! Risk of Fire! The minimum overlap of cap   to pipe (as shown in the following illustrations) MUST   be met or chimney may separate from cap. Separation   allows sparks, heat and embers to escape.   Do NOT   block air   holes   Caulk gaps between   storm collar & pipe,   and storm collar   & chase top.   Storm   Collar   3 clip brackets.   Slip over chase collar   and attach with screws   provided.   NOTICE: Paint the termination cap with a rust-resistant   paint to protect against the effects of corrosion on those   parts exposed to the weather.   Collar   2 in. (51 mm)   Minimum Height   • TR344 Round Termination Cap   14 1/2 in. (368 mm)   Maximum   Termination   Cap   Chase Top   Slip   storm collar   around chimney pipe   before termination   cap pipe is snapped   into the chimney   pipe.   Chase   Do NOT   block air holes   Chimney   Pipe   6 in. (153 mm)   Minimum top of   chase to top of   chimney pipe   Caulk gaps between   storm collar & pipe,   and storm collar   & chase top.   Storm   Collar   Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)   Figure 9.5 Installing a TR342 Round Telescoping Termination   Cap   Collar   2 in. (51 mm)   Minimum Height   Chimney   Pipe   • ST375 Square Termination Cap   Chase Top   Place waterproof   caulk or sealer under   each flange of the   termination cap and   on top of each screw   to help prevent leaks.   Chase   Flange   Termination Cap   4 3/4 in. (121 mm)   Maximum   top of chase to   top of   Collar   2 in. (51 mm)   Minimum Height   Termination cap pipe and chimney section must be snapped   together to maintain an overlap of 1-1/2 in. (38 mm).   chimney section   Figure 9.4 Installing a TR344 Round Termination Cap   Chase Top   Chase   Chimney   Pipe   Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)   Figure 9.6 Installing an ST375 Square Termination Cap   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   33   Download from Www.Somanuals.com. All Manuals Search And Download.   • TS345/TS345P Square Termination Cap   • European Copper Series Termination Cap   Cap top comes assembled in place.   Place waterproof   sealer under each   flange of the termina-   tion cap and on top of   each screw to help   prevent leaks.   Termination Cap   Cap Top   3 in. (76 mm)   Maximum   top of chase to   top of   (Be sure holes   in cap top and   cap base are   Collar   aligned.)   brass screw (8)   2 in. (51 mm)   Minimum Height   (9 for the King-Style)   chimney section   Cap Base   Chase Top   Chase   Chimney   Pipe   bolt (8)*   nut (8)*   washer (8)*   Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm).   bracket (8)*   screw (8)*   2 in. (51 mm)   typical collar height   Figure 9.7 Installing a TS345/TS345P Square Termination Cap   chase   top   (metal or masonry)   • TCT375 Terra Cotta Cap   CT-3A   Adapter   14-1/2 in.   (368 mm)   Place waterproof   sealer under each   flange of the termina-   tion cap and on top of   each screw to help   prevent leaks.   SL pipe   Figure 9.9 Installing an Adapter for European Copper Cap Se-   ries (CT-King shown)   Termination Cap   The last section of pipe   must stop between 2 in.   (51 mm) above top of   chase and 7 in. (178   Collar   2 in. (51 mm)   mm) below top of chase   Minimum Height   Chase Top   2 in. (51 mm)   7 in. (178 mm)   Chase   Chimney   Pipe   Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)   Figure 9.8 Installing a TCT375 Terra Cotta Cap   34   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   Shrouds   10   A. Radiation Shield   Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap   • Some shrouds require a radiation shield. Use where   specified.   B. Field Constructed Shrouds   WARNING! Risk of Fire! Shrouds must be constructed   as specified. Improper construction may overheat chase   top.   3 in. (76 mm) tall legs   Length x Width to fit inside shroud   • Chase top shrouds may be field constructed where   permitted by regional building codes.   Figure 10.1 Radiation Shield   NOTICE: Some regional codes require an agency-Listed   shroud. Consult your local building officials.   • • • Hearth & Home Technologies Inc. supplies UL listed   shrouds. See your dealer for details.   Shrouds must be constructed of minimum 26 ga sheet   metal.   Different shroud designs have been tested for Hearth Technologies fireplace systems using the TR11 and TR11T termination   caps.   • • The shrouds must be constructed from a minimum .018 in. (26 ga) thick aluminized steel.   The wire mesh is optional but recommended and must be .018 in. thick minimum.   Open Top Shroud (TR342 & TR11/TR11T caps require radiation shield)   Min.   Top Dim.   Min.   Top Dim.   Min. Opening   Width   3 in (76 mm)   minimum   Min. Opening   Width   Min.   Base Dim.   TS345   TR342   Min. Base Dims.   28 x 28   TR342/344TV   Min.   Base Dim.   in   23 x 23   26 x 26   mm   584 x 584   711 x 711   660 x 660   Radiation Shield   Required   Min. Top Dims.   25 x 25   in   20 x 20   23 x 23   mm   508 x 508   635 x 635   584 x 584   Min. Opening Width   in   17 x 17   432 x 432   22 x 22   20 x 20   mm   559 x 559   508 x 508   Figure 10.2 Open Top Shroud Dimensions   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   35   Download from Www.Somanuals.com. All Manuals Search And Download.   Mailbox Style Shroud (radiation shield required)   3 in. (76 mm)   Min. Opening Height   Min. Height   above radiation   shield   Min. Base Dim   Min.   Base Dim   TS345   TR342   Min. Base Dims.   26-1/2 x 28   TR342/344TV   Min. Opening Width   in   N/A   N/A   28 x 30   3 in. (76 mm) Min.   Radiation Shield Height   from top of Chase   mm   673 x 711   711 x 762   Min. Height Above Radiation Shield   in   N/A   N/A   21-1/4   540   20-1/2   521   mm   Min. Opening Width   20-1/2 x 22   in   N/A   N/A   22 x 24   mm   521 x 559   559 x 610   Figure 10.3 Mailbox Style Shroud Dimensions   Roofed Style Shroud (radiation shield required)   Minimum   Height above   Radiation Shield   Minimum   Opening   Height   Termination   Cap   3 in. (76 mm)   Radiation   Minimum   Shield Height   Base Dimension   TR342/344   TS345/445   TR442/444   TR342/344TV   Min. Opening Width   Min. Base Dims.   27 x 27   in   N/A   N/A   27 x 27   mm   686 x 686   686 x 686   Min. Height Above Radiation Shield   in   N/A   N/A   16   16   mm   406   406   Min. Opening Width   in   N/A   N/A   21   21   mm   533   533   Min. Opening Height   in   N/A   N/A   12   12   mm   305   305   Figure 10.4 Roofed Style Shroud Dimensions   36   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   Finishing   11   • • You MUST use a hearth extension with this fireplace.   This fireplace has been tested and approved for use with   a hearth extension insulated to a minimum R value of   1.03.   The hearth extension material MUST be covered with   tile, stone or other non-combustible material.   Manufactured hearth materials will usually have a   published R value (resistance to heat) or k value   (conductivity of heat). Refer to the formula in Table 11.1   to convert a k value to an R value,   A. Non-Combustible Materials   • Materials which will not ignite and burn, composed of   any combination of the following:   - - - - Steel   Brick   Concrete   Glass   - Iron   - Tile   - Slate   - Plasters   • • • Materials reported as passing ASTM E 136, Standard   Test Method for Behavior of Metals, in a Vertical Tube   Furnace at 750° C   • Refer to Table 11.2 for hearth extension insulation   alternatives.   B. Combustible Materials   • Materials made of or surfaced with any of the following   materials:   - - Wood   - Compressed paper   Plant fibers - Plastic   • Any material that can ignite and burn; flame proofed or   not, plastered or un-plastered   C. Hearth Extension   C WARNING! Risk of fire! High temperatures, sparks,   embers or other burning material falling from the fireplace   may ignite flooring or concealed combustible surfaces.   A C D • Protective metal hearth strips MUST be installed   (Section 7.C.).   Hearth Extension Dimensions   • Hearth extensions MUST be installed exactly as   specified.   Model #   A 52   B 16   C 8 in.   mm   in.   A36   (HX3)   1321   66   406   20   203   8 A42   (HX4)   mm   1676   508   203   Table 11.1   R = 1/k x inches of thickness   Figure 11.1 Hearth Extension Dimensions   Table 11.2   Hearth Extension Insulation Alternatives-Total minimum R Value must equal 1.03   Minimum   k per inch   thick   r per inch   thick   thickness   required   Material   Hearth & Home HX3, HX4 (Micore 300™)   USG Micore 160™   0.49   0.39   1.92   5.0   2.06   2.54   0.52   0.20   0.20   0.08   2.18   1/2 in.   1/2 in.   USG Durock™ Cement Board   Cement Mortor   2 in.   5-1/8 in.   5-1/8 in.   12-1/4 in.   1/2 in.   Common Brick   5.0   Ceramic Tile   12.50   0.46   Armstrong™ Privacy Guard Plus   Marble   14.3-20.0   0.07-0.05 14-5/8 in. - 20-3/8 in.   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   37   Download from Www.Somanuals.com. All Manuals Search And Download.   D. Finishing Material   Refer to Section 11 for combustible/noncombustible mate-   rials. Refer to Figure 11.9 for noncombustible zone.   These surfaces   may be covered   with noncombustible   material.   WARNING! Risk of Fire! You must maintain clearances.   High temperature   sealant.   • Use only non-combustible framing material below   standoffs.   • Sheetrock, wood or other combustibles must NOT be   used as sheathing or facing in the noncombustible   zone.   • • DO NOT cover metal fireplace front with combustible   materials.   Install combustible materials only to specified clearances   on top front and side edges.   WARNING! Risk of Fire!   • • DO NOT obstruct air inlets or outlets.   DO NOT modify grilles. Modifying or covering grilles   could cause temperature rise and fire hazard.   Finishing materials must not interfere with: air flow   through grilles or louvers; operation of louvers or doors;   access for service.   Figure 11.9 Noncombustible Facing   • • • Complete framing and apply facing material (drywall)   over framing.   A bead of 300-deg F minimum non-combustible sealant   must be used to close off any gaps at the top and sides   between the fireplace and facing to prevent cold air   leaks.   • • Large gaps can be bridged with fiberglass rope   gasket.   Only non-combustible materials may be used to cover   the metal fireplace front.   Finished combustible wall   Flat 2 x 4 stud wall   2 x 4 header, flush with   front of stand-offs   Combustible material   Non-combustible   decorative facing   (up to full brick depth)   Continuous,   non-combustible sealant   Hearth   Refractory   Tile, stone or other   non-combustible material   HX3 or HX4   Hearth Ext   or equivilent   insulation   Metal strips are placed 2 in. (51 mm)   under the front of the fireplace and must   extend beyond the front and sides of   fireplace opening by 2 in. (51 mm)   Floor constructed of wood or   other combustible material   Figure 11.10 Decorative Facing   38   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   E. Combustible Mantel   • • See Figure 11.11.   A combustible mantel may be positioned no   lower than 12 in. (305 mm) above the top of the   fireplace opening.   A combustible mantel may have a maximum   depth of 12 in. (305 mm).   Combustible trim and materials cannot be placed   within 6 in. (152 mm) of the fireplace opening   (top or sides).   Combustible materials projecting more than   1-1/2 in. (38 mm) shall not be placed within   12 in. (305 mm) from the top of the fireplace   opening.   6 ft (1829 mm   MINIMUM   base of fireplace   to ceiling   • • Combustible Wall   Combustible Decorative Facing   12 in./305 mm MAXIMUM   • 2 x 4 stud wall   Standoffs   Noncombustible   Decorative Facing   • • Combustible trim must not cover the metal   surfaces of the fireplace.   Mantel clearance is in accordance with Section   7-3.3.3 of ANSI/NFPA211.   12 in.305 mm MINIMUM   Seal joint with   noncombustible   sealant   Measured from top of fireplace opening   F. Sidewalls/Surrounds   • Adjacent combustible sidewalls must be located   a minimum of 12 in. (305 mm) from the fireplace   opening.   Figure 11.11 Clearances to Mantels or other Combustibles above Fireplace   Î • Combustible or noncombustible mantel legs,   surrounds and stub walls may be constructed   per Figure 11.12.   Grid represents 1 in. scale   4 in.   [102 mm]   FLUSH   FRONT   BRICK   FRONT   10 3/4 in.   [273 mm]   A B 9 3/4 in.   [248 mm]   12 in.   [305 mm]   12 in.   [305 mm]   A B Model #   Fireplace Opening Outside Dimensions   in.   mm   in.   36   914   42   42   1067   48   A36   A42   mm   1067   1219   Figure 11.12 Mantel Leg or Wall Projections (acceptable on both sides of opening)   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   39   Download from Www.Somanuals.com. All Manuals Search And Download.   Accessories   12   A. Gas Log/Lighter Provision   B. Wood Burning Inserts   WARNING! Risk of Fire! Improper installation of wood in-   serts may cause fireplace or chimney system to overheat.   WARNING! Fire and/or Asphyxiation Risk! Use with   solid wood fuel or decorative gas appliance only. Gas fire   generates fumes.   If a wood burning insert is being installed in this fireplace,   Hearth & Home Technologies recommends full reline of   the chimney.   • • DO NOT install unvented gas logs   Damper must be locked fully open when gas logs are   installed   • Cooling air openings at the top of the chimney must not   be obstructed in any manner.   A certified gas log lighter or decorative gas log set can be   installed in this fireplace.   • Hearth & Home Technologies recommends securing the   reline at the top of the flue and using the cap certified for   use with this fireplace system.   • • Maximum input is 100,000 BTU/hr.   Decorative gas appliance must be certified to ANSI   Z21.60 “Standard for Decorative Gas Appliances for   Installation in Vented Fireplaces”.   C. Install Fan   • Must be installed in accordance with the National Fuel   Gas Code, ANSI Z223.1.   A gas log set must incorporate a gas shutoff.   Gas log set requires the damper to be locked fully   open.   A listed automatic damper system with safety interlock   may be used in this fireplace with only compatible,   listed gas log sets. See damper system manufacturer’s   instructions.   • • Optional.   Follow instructions included with fan kit.   • • WARNING! Risk of Electric Shock! DO NOT remove   grounding prong from plug or route cord under or in   front of appliance. Plug directly into a properly ground-   ed three-prong receptacle and route cord away from   appliance.   • • • Knockouts are provided on both sides of the fireplace   and in refractories for 1/2 in. (13 mm) iron pipe.   Seal refractory around pipe with fireplace mortar or a   high temperature, noncombustible sealant.   Outer Shell   of Fireplace   Firebox   Maintain air clearance   to combustibles.   Refractory   Combustible   Materials   Seal with   fireplace mortar   or high temp   noncombustible   sealant   1-1/2 in.   (38 mm)   air space   Gas Line   Gas Line   Combustible materials   may be located at zero   clearance to gas line   beyond 4 in. (102 mm)   from fireplace side.   Repack   Insulation   Knockout   4 in.   (102 mm)   Figure 12.1 Gas Line Installation   40   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   Reference Materials   13   A. Fireplace Dimensions   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   41   Download from Www.Somanuals.com. All Manuals Search And Download.   B. Fireplace Components   Catalog #   Description   A36C/A42C   Circulating Fireplace with Integral Grate, Hearth Protection   Strips, Traditional Brick Pattern Refractory and junction box   A36CH/A42CH   CirculatingFireplace with Integral Grate, Hearth Protection Strips,   Herringbone Pattern Refractory and junction box   DM1736/DM1742   Bi-Fold Glass Door - Clear View - Black   DM1736B/DM1742B Bi-Fold Glass Door - Clear View - Polished Brass   DM1736S/DM1742S Bi-Fold Glass Door - Clear View - Stainless Steel   Bi-fold Glass Doors   DM1736   AK22   HX3/HX4   GR18/GR19   FK23   Outside Air Kit   Hearth Extension   DM1742   Integral Grate (included with fireplace)   Fan Kit   JK9   Junction Box (should be installed during initial installation to   avoid considerable reconstruction)   BC-10   TK301B   TK401B   TK6B   Fan Speed Control Kit   Polished brass trim kit (6 bars, 1 hood) - A36   Polished brass trim kit (6 bars, 1 hood) - A42   Polished brass louver trim kit (4 pieces) - A36   Stainless steel louver trim kit (4 pieces) - A36   Polished brass louver trim kit (4 pieces) - A42   Stainless steel louver trim kit (4 pieces) - A42   GR18 & GR19   Integral Grate   TK6S   TK7B   TK7S   AK22 Outside Air Kit   FK23 Fan Kit   JK9 Junction Box   (not shown)   BC10 Fan Speed Motor Control   (not shown)   52 in.   (1321 mm)   16 in.   (406 mm)   HX3 Hearth Extension   1/2 in.   (13 mm)   Herringbone Pattern Refractory   66 in.   (1676 mm)   20 in.   (508 mm)   HX4 Hearth Extension   1/2 in.   (13 mm)   Traditional Brick Pattern Refractory   42   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   C. Chimney Components   The following pictures show only those chimney components which may be safely used with this fireplace.   ID4 Insulated Duct   CAK4A   ID4   Chimney Air Kit   Insulated Duct/Outside Air   4 in. (102 mm) i   UD4   Uninsulated Duct/Outside Air   SL306   SL312   SL318   SL324   SL336   SL348   SL3   Chimney Section - 6 in. (152 mm) long   Chimney Section - 12 in. (305 mm) long   Chimney Section - 18 in. (457 mm) long   Chimney Section - 24 in. (610 mm) long   Chimney Section - 36 in. (914 mm) long   Chimney Section - 48 in. (1219 mm) long   Chimney Stabilizer   42 in.   (1067 mm)   UD4 Uninsulated Duct   4 in. (102 mm) i   42 in.   SL315   SL330   FS338   FS339   FS340   AS8   Chimney Offset/Return - 15 deg   Chimney Offset/Return - 30 deg   Ceiling Firestop - Straight   Ceiling Firestop - 15 deg   A Ceiling Firestop - 30 deg   10-1/2 in.   (267 mm)   SL300 Straight Attic Insulation Shield, 24 in. (610 mm)   Chimney Joint Band   8 in.   (203 mm)   JB877   CB876   RF370   RF371   TR344   TR342   ST375   TS345   TS345P   TCT375   CT35   Chimney Bracket   B Roof Flashing - Flat to 6/12 Pitch   Roof Flashing - 6/12 to 12/12 Pitch   Round Termination Cap   Chimney Sections   A B Round Telescoping Termination Cap   Square Termination Cap   Catalog #   in   6 mm   152   305   457   610   914   1219   in   mm   121   273   425   578   883   1187   SL306   SL312   SL318   SL324   SL336   SL348   4-3/4   Square Termination Cap   12   18   24   36   48   10-3/4   16-3/4   22-3/4   34-3/4   46-3/4   Square Termination Cap - Painted   Terra Cotta Termination Cap   Chase Top   LDS33   LDS46   LDS-BV   Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m)   Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m)   Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm)   A = Actual Length   B = Effective Length (length of   chimney part after it has   Field Constructed Shrouds (See “Woodburning   Termination Cap”)   been snapped to another)   CT-3A   Adapter - May be used with the following copper caps   CT-King   CT-Queen   CT-Bishop-I   CT-Bishop-II   CT-Knight-I   CT-Pawn   Inside   Diameter   8 in.   12 in.   (305 mm)   20-3/4 in.   (527 mm)   12 in.   (305 mm)   (203 mm)   5-1/4 in.   (133 mm)   10-1/2 in.   (287 mm)   Outside   Diameter   10-1/2 in.   (267 mm)   4 in. (102 mm)   4-3/4 in. (121 mm)   Effective Height   CAK4A Chimney Air Kit   SL3 Vent Stabilizer   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   43   Download from Www.Somanuals.com. All Manuals Search And Download.   A Inside   Diameter   8 in. (203 mm)   B 14-1/2 in.   (368 mm)   Outside   Diameter   10-1/2 in.   (267 mm)   Effective   Height   4-3/4 in.   (121 mm)   Ceiling Firestop   Catalog #   A B SL315/SL330 Offset/Return   FS338   FS339   FS340   0-deg.   15-deg.   30-deg.   14-1/2 in.   18-3/8 in.   23 in.   368 mm   467 mm   584 mm   12 in.   (305 mm)   Assembled   Diameter: 14 1/2 in./368 mm   Height: 24 in./610 mm   AS8 Straight Attic Insulation Shield   24-5/8 in.   (625 mm)   27-3/8 in.   (695 mm)   10-1/2 in.   (267 mm)   RF370 Roof Flashing   12 in.   (305 mm)   2 in. (51 mm)   JB877 Chimney Joint Band   24-5/8 in.   (625 mm)   31 in.   (787 mm)   10-1/2 in.   (267 mm)   RF371 Roof Flashing   CB876 Chimney Joint Band   44   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   20 in.   (508 mm)   15-3/4 in.   (400 mm)   17 in.   (432 mm)   34-3/4 in.   (883 mm)   9-3/8 in.   (238 mm)   TR344 Round Termination Cap   32-1/2 in.   (826 mm)   9-1/4 in.   (235 mm)   TCT375 Terra Cotta Cap   TR342 Round Telescoping Termination Cap   7 3/4 in.   13-1/4 in.   (337 mm)   23 in.   (584 mm)   19 in.   (483 mm)   16-1/4 in.   (413 mm)   26 in.   22 in.   15-5/8 in.   (397 mm)   (559 mm)   23-1/8 in.   (587 mm)   CT-3A   ST375 Square Termination Cap   18 in.   (457 mm)   TS345/TS345P Square Termination Cap   72 in.   (1829 mm)   36 in.   (914 mm)   10-7/8 in.   (276 mm)   TR-TVK   2 in. (51 mm)   CT35 Chase Top   E D C D C B B A A LDS33/LDS46 Decorative Shroud   LDS-BV Decorative Shroud   A B C D Catalog #   A 26   B C D 22   E 23   Catalog # in.   mm   914   in.   36   72   mm   in.   mm   in.   11   11   mm   279   279   in.   12-1/2 15-1/2   318 394   LDS33   LDS46   36   48   914 8-1/2 216   1829 8-1/2 216   LDS-BV   mm   660   533   584   1219   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   45   Download from Www.Somanuals.com. All Manuals Search And Download.   D. Service Parts   46   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. All Manuals Search And Download.   D. Service Parts (continued)   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   47   Download from Www.Somanuals.com. All Manuals Search And Download.   E. Contact Information   Hearth & Home Technologies Inc.   1915 W. Saunders Street   Mt. Pleasant, Iowa 52641   Please contact your Heatilator dealer with any questions or concerns.   – NOTES –   CAUTION   DO NOT DISCARD THIS MANUAL   • Read, understand   and follow these   instructions for safe   installation and   operation.   • Leave this manual with   party responsible for   use and operation.   • Important operating   and maintenance   instructions included.   This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876,   4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983,   5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237,   5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079,   6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940,   6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039,   6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403,   1418504 or other U.S. and foreign patents pending.   48   Heatilator • A36C & A42C • 28396 • Rev AG • 11/08   Download from Www.Somanuals.com. 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