5” palm grip sander
model 96445
OperatiOn instructiOns
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
tO preVent seriOus injury, read and understand
all warnings and instructiOns befOre use.
©
®
Copyright 2007 by Harbor FreightTools . All rights reserved. No portion of this manual
or any artwork contained herein may be reproduced in any shape or form without the
express written consent of Harbor Freight Tools.
for technical questions or replacement parts, please call 1-800-444-3353.
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7.
use eye and ear protection. Always wear ANSI-approved impact safety
goggles and hearing protection.Wear a full face shield if you are producing
metal filings or wood chips.Wear an ANSI-approved dust mask or respira-
tor when working around metal, wood, and chemical dusts and mists.
8.
9.
do not overreach. Keep proper footing and balance at all times. Do not reach over or
across running machines or air hoses.
maintain tools with care. Keep tools clean for better and safer performance. Follow
instructions for lubricating and changing accessories. Inspect tool cords and air hoses
periodically and, if damaged, have them repaired by an authorized technician. The
handles must be kept clean, dry, and free from oil and grease at all times.
10.
11.
disconnect air supply. Disconnect air hose when not in use.
remove adjusting wrenches. Check that adjusting wrenches are removed from the
tool or machine work surface before operating the tool.
12.
avoid unintentional starting. Be sure the trigger is released when not in use and
before plugging in. Do not carry any tool with your finger on the trigger, whether it is
plugged in or not.
13.
14.
stay alert. Watch what you are doing, use common sense. Do not operate any tool
when you are tired.
check for damaged parts. Before using any tool, any part that appears damaged
should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment and binding of moving parts; any broken parts
or mounting fixtures; and any other condition that may affect proper operation. Any part
that is damaged should be properly repaired or replaced by a qualified technician. Do
not use the tool if any switch does not turn On and Off properly.
15.
16.
guard against electric shock. Prevent body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerator enclosures.
replacement parts and accessories. When servicing, use only identical replacement
parts. Use of any other parts will void the warranty. Only use accessories intended for
use with this tool. Approved accessories are available from Harbor Freight Tools.
17.
do not operate tool if under the influence of alcohol or drugs. Read warning labels
if taking prescription medicine to determine if your judgement or reflexes are impaired
while taking drugs. If there is any doubt, do not operate the Sander.
18.
19.
maintenance. For your safety, maintenance should be performed regularly by a quali-
fied technician.
compressed air only. Use clean, dry regulated, compressed air at 90 PSI. do not
exceed max. 90 psi. Never use oxygen, carbon dioxide, combustible gases, or any
other bottled gas as a power source for this tool.
Page 3
SKU 96445
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20.
21.
warning: the brass components of this product contain lead,a chemical known
to the state of california to cause birth defects (or other reproductive harm).
(california Health & safety code § 25249.5, et seq.)
warning:the warnings, cautions, and instructions discussed in this instruction
manual cannot cover all possible conditions and situations that may occur. It
must be understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
note: Performance of the compressor (if powered by line voltage) may vary depending on varia-
tions in local line voltage. Extension cord usage may also affect tool performance.
unpacKing
When unpacking, check to make sure that the item is intact and undamaged. If any
parts are missing or broken, please call Harbor Freight Tools at the number on the cover of
this manual as soon as possible.
setup
palm grip
sander
air
compressor
recommended air line components
For best service you should incorporate an oiler, regulator, and inline filter, as shown in
the diagram above. Hoses, couplers, oilers, regulators, and filters are all available at Harbor
Freight Tools.
note: If you are not using an automatic oiler system, before operation, add a few drops of
Pneumatic Tool Oil to the airline connection. Add a few drops more after each hour of
continual use.
1
1.
You will need to prepare a / ” male air connector (not included) to be attached to the
4
1
Inlet Connector on the Palm Grip Sander. Wrap the / ” air connector with pipe thread
seal tape before threading it into the Inlet. Connect the / ” ID Air Hose to a quick con-
4
3
8
nect coupler (not included), and then to the Sander.
2.
3.
Set the air pressure on the regulator to 90 PSI. do not exceed the recommended
air pressure of 90 psi.
Check the air connection for leaks.
Page 4
SKU 96445
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assembly
installing the sanding pad
1.
2.
Disconnect the air hose from the tool.
Select the appropriate Sanding Pad (not included), and press it onto the Backing Pad
(41). Firmly press the Sanding Pad onto the Backing Pad (41), making certain it is
securely in place. Failure to properly secure the Sanding Pad may cause the Sanding
Pad to come loose, possibly causing personal injury or property damage.
installing the backing pad
1.
2.
Disconnect tool from air supply.
Slide Wrench (39) under Cover (37) and onto the Tilting Axle (or Arbor) (28). Holding
the Wrench firmly, rotate Tilting Axle (28) counterclockwise to remove.
3.
To replace the Backing Pad (41), place Wrench (39) onto Tilting Axle (28) and hold
firmly.
4.
5.
Place Backing Pad (41) onto Tilting Axle and turn clockwise to attach.
Hand tighten firmly.
OperatiOn
1.
Turn the air compressor (not included) on and allow the air tank to come up to pressure.
Set the compressor output regulator to no more than 90 PSI.
2.
3.
Attach the air supply hose (not included) to the tool.
Grip the base of the tool in one hand.The Trigger (1) will be under your palm. Squeeze
the tool to depress the Trigger (1) and the tool will operate.
4.
5.
Place the tool on the work surface to begin sanding.
To stop sanding, lift the tool from the work surface, and relax your grip to allow the Trig-
ger (1) to lift into the OFF position.
6.
When you are done work, disconnect the air pressure hose from the tool and turn off
the air compressor.
REV 07h
Page 5
SKU 96445
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inspectiOn, maintenance and cleaning
1.
Make sure your Palm Grip Sander is disconnected from the air hose before attempting
any maintenance.
2.
3.
Wipe the Palm Grip Sander down with a lint free cloth after each use.
If you do not use an inline oiler/filter system, lubricate the tool daily by holding it so that
the Valve (12) is facing up. Squeeze the Trigger (1), and place one or two drops of oil
into the Valve (12). Squeezing the Trigger (1) allows the oil to circulate in the motor.
4.
Store in a safe and dry location out of the reach of children.
trOublesHOOting
problem
possible causes
probable solutions
Tool will not operate
1. Low or no air pressure
1. Check air compressor to be sure
it is operating properly. Check air
regulator. Check air lines for leaking
or blockage.
2. Corroded Rotor
2. Spray light weight penetrating
oil into the regulator. If tool still
won’t operate, take it to a qualified
service technician for repair.
3. Damaged Seals or O-Rings
3. Take it to a qualified service
technician for repair.
please read tHe fOllOwing carefully
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
qUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUY-
ER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
note: Some parts are listed and shown for illustration purposes only and are not available
individually as replacement parts.
REV 07h
Page 6
SKU 96445
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parts list
part
1
description
Q’ty
1
part
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
description
Q’ty
1
Trigger
Bearing
2
Trigger Bolt
Outer Housing
Casing
1
Front Spacer
Main Axle
Shaft
1
3
1
1
4
1
1
5
Valve Core
Seal Ring
Seal Ring
Valve Needle
Spring
1
Tilting Axle (Arbor)
Bearing
1
7
1
1
8
1
Bearing
1
9
1
Soft Washer
Cover
1
10
11
12
13
14
15
16
17
18
1
1
Bolt
1
Clip Ring
Washer
1
Valve
1
1
Screw
2
Screw
1
Washer
1
Cover
1
Bearing
1
Cover
1
Rear Plate
Rear Spacer
Cylinder
1
Screw
1
1
Wrench
1
1
Hex Screw
Backing Pad
Air Regulator
Seal Ring
Air Regulator Knob
O-Ring
4
18-1 Spring-Pin
1
1
19
20
21
22
23
Rotor
1
1
Blade
5
1
Bolt
3
1
Seal Ring
Front Plate
1
1
1
REV 07h
Page 7
SKU 96445
for technical questions, please call 1-800-444-3353
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assembly diagram
REV 07h
Page 8
SKU 96445
for technical questions, please call 1-800-444-3353
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limited 90 day warranty
Harbor FreightTools Co.makes every effort to assure that its products meet high quality
and durability standards, and warrants to the original purchaser that this product is free from
defects in materials and workmanship for the period of 90 days from the date of purchase.This
warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or
accidents, repairs or alterations outside our facilities, criminal activity, improper installation,
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, in-
juries to persons or property, or for incidental, contingent, special or consequential damages
arising from the use of our product. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation of exclusion may not apply to
you.THIS WARRANTY IS ExPRESSLY IN LIEU OF ALL OTHER WARRANTIES, ExPRESS
OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot
readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not
within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Page 9
SKU 96445
for technical questions, please call 1-800-444-3353
Download from Www.Somanuals.com. All Manuals Search And Download.
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