2-3/4” x 17-1/2”
air inline Sander
Model 91773
Set up and Operating inStructiOnS
read this material before using this product.
Failure to do so can result in serious injury.
SaVe thiS Manual.
©
®
Copyright 2004 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
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cautiOn, without the
safety alert symbol, is
used to address practices not
related to personal injury.
SaVe thiS Manual
Keep this manual for the safety warnings
and precautions, assembly, operating,
inspection, maintenance and cleaning
procedures. Write the product’s serial number
in the back of the manual near the assembly
diagram (or month and year of purchase if
product has no number). Keep this manual
and the receipt in a safe and dry place for
future reference.
iMpOrtant SaFety
inStructiOnS
inStructiOnS pertaining
tO a riSk OF Fire, electric
ShOck, Or injury tO
perSOnS
Safety alert Symbol and Signal
Words
Warning – When using tools, basic
precautions should always be followed,
including the following:
in this manual, on the labeling, and
all other information provided with
this product:
this is the safety alert
symbol. it is used to alert
you to potential personal
injury hazards. Obey all
safety messages that follow
this symbol to avoid possible
injury or death.
general
To reduce the risks of electric shock,
fire, and injury to persons, read all the
instructions before using the tool.
Work area
a. keep the work area clean and well
lighted. Cluttered benches and dark
areas increase the risks of electric
shock, fire, and injury to persons.
danger indicates a
hazardous situation
which, if not avoided, will result
in death or serious injury.
b. do not operate the tool in explosive
atmospheres, such as in the presence
of flammable liquids, gases, or dust.
The tool is able to create sparks resulting
in the ignition of the dust or fumes.
Warning indicates a
hazardous situation
which, if not avoided, could
result in death or serious injury.
cautiOn, used with
the safety alert
symbol, indicates a hazardous
situation which, if not avoided,
could result in minor or moderate
injury.
c. keep bystanders, children, and
visitors away while operating the tool.
Distractions are able to result in the loss
of control of the tool.
personal safety
nOtice is used to
address practices not
related to personal injury.
a. Stay alert. Watch what you are
doing and use common sense when
operating the tool. do not use the
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tool while tired or under the influence
of drugs, alcohol, or medication. A
moment of inattention while operating
the tool increases the risk of injury to
persons.
by hand or against the body is unstable
and is able to lead to loss of control.
b. do not force the tool. Use the correct
tool for the application. The correct tool
will do the job better and safer at the rate
for which the tool is designed.
b. dress properly. do not wear loose
clothing or jewelry. contain long hair.
keep hair, clothing, and gloves away
from moving parts. Loose clothes,
jewelry, or long hair increases the risk
of injury to persons as a result of being
caught in moving parts.
c. do not use the tool if the trigger does
not turn the tool on or off. Any tool that
cannot be controlled with the trigger is
dangerous and must be repaired.
d. disconnect the tool from the
air source before making any
adjustments, changing accessories,
or storing the tool. Such preventive
safety measures reduce the risk of
starting the tool unintentionally. Turn
off and detach the air supply, safely
discharge any residual air pressure, and
release the throttle and/or turn the switch
to its off position before leaving the work
area.
c. avoid unintentional starting. be sure
the switch is off before connecting to
the air supply. Do not carry the tool with
your finger on the switch or connect the
tool to the air supply with the switch on.
d. do not overreach. keep proper
footing and balance at all times.
Proper footing and balance enables
better control of the tool in unexpected
situations.
e. Store the tool when it is idle out of
reach of children and other untrained
persons. A tool is dangerous in the
hands of untrained users.
e.
use safety equipment. A
dust mask, non-skid safety
shoes and a hard hat must be
used for the applicable
f.
Maintain the tool with care. Keep a
cutting tool sharp and clean. A properly
maintained tool, with sharp cutting edges
reduces the risk of binding and is easier
to control.
conditions. Wear heavy-duty work
gloves during use.
f.
always wear eye protection.
Wear ANSI-approved safety
goggles.
g. check for misalignment or binding
of moving parts, breakage of parts,
and any other condition that affects
the tool’s operation. If damaged,
have the tool serviced before using.
Many accidents are caused by poorly
maintained tools. There is a risk of
bursting if the tool is damaged.
g.
always wear hearing
protection when using the
tool. Prolonged exposure to
high intensity noise is able to
cause hearing loss.
tool use and care
h. use only accessories that are
identified by the manufacturer for
the specific tool model. Use of an
a. use clamps or another practical way
to secure and support the workpiece
to a stable platform. Holding the work
accessory not intended for use with the
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specific tool model, increases the risk of
injury to persons.
SyMbOlS and SpeciFic
SaFety inStructiOnS
Service
Symbol Definitions
a. tool service must be performed only
by qualified repair personnel.
Symbol
property or statement
b. When servicing a tool, use only
identical replacement parts. use only
authorized parts.
Revolutions or reciprocation per minute
.../min
Pounds per square inch of pressure
pSi
cFM
ScFM
npt
c. use only the lubricants supplied
with the tool or specified by the
manufacturer.
Cubic Feet per Minute flow
Cubic Feet per Minute flow at standard
conditions
National pipe thread, tapered
National pipe thread, straight
air source
a.
never connect to an air
source that is capable of
npS
WARNING marking concerning Risk of
Eye Injury. Wear ANSI-approved eye
protection.
exceeding 200 psi. Over
pressurizing the tool may
cause bursting, abnormal operation,
breakage of the tool or serious injury to
persons. Use only clean, dry, regulated
compressed air at the rated pressure or
within the rated pressure range as
marked on the tool. Always verify prior to
using the tool that the air source has
been adjusted to the rated air pressure
or within the rated air-pressure range.
WARNING marking concerning Risk of
Hearing Loss. Wear hearing protection.
WARNING marking concerning Risk
of Respiratory Injury. Wear NIOSH-
approved dust mask/respirator.
WARNING marking concerning Risk of
Explosion.
b. never use oxygen, carbon dioxide,
combustible gases or any bottled gas
as an air source for the tool. Such
gases are capable of explosion and
serious injury to persons.
Specific Safety Instructions
1. Read and understand this instruction
manual before product use.
2. Wear ANSI-approved hearing and eye
protection during use. Wear safety
goggles and heavy duty work gloves
during attachment and removal of
sandpaper.
SaVe theSe
inStructiOnS.
3. Clamp workpiece securely before
sanding.
4. Use this tool with both hands only. Using
tools with only one hand can result in
loss of control.
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5. Do not lay the tool down until it has come Vibration precautions
to a complete stop. Moving parts can
grab the surface and pull the tool out of
your control.
This tool vibrates during use. Repeated
or long-term exposure to vibration may cause
temporary or permanent physical injury,
6. WARNING: Some dust created by
power sanding, sawing, grinding,
drilling, and other construction activities,
contains chemicals known [to the State
of California] to cause cancer, birth
defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly
or for an extended period should first
be examined by a doctor and then have
regular medical check-ups to ensure
medical problems are not being caused
or worsened from use. Pregnant
women or people who have impaired
blood circulation to the hand, past hand
injuries, nervous system disorders,
diabetes, or Raynaud’s Disease
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to
these chemicals: work in a well ventilated
area, and work with approved safety
equipment, such as those dust masks
that are specially designed to filter out
microscopic particles. (California Health
& Safety Code § 25249.5, et seq.)
WARNING: The brass components of
this product contain lead, a chemical
known to the State of California to cause
birth defects (or other reproductive
harm). (California Health & Safety code
§ 25249.5, et seq.)
should not use this tool. If you feel any
symptoms related to vibration (such as
tingling, numbness, and white or blue
fingers), seek medical advice as soon as
possible.
2. Do not smoke during use. Nicotine
reduces the blood supply to the hands
and fingers, increasing the risk of
vibration-related injury.
3. Wear suitable gloves to reduce the
vibration effects on the user.
4. Use tools with the lowest vibration when
there is a choice.
7. Only use with accessories rated to
handle the forces exerted by this tool
during operation. Other accessories not
designed for the forces generated may
break and forcefully launch pieces.
5. Include vibration-free periods each day
of work.
6. Grip tool as lightly as possible (while still
keeping safe control of it). Let the tool
do the work.
8. Attach all accessories properly to the tool
before connecting the air supply. A loose
accessory may detach or break during
operation.
7. To reduce vibration, maintain tool as
explained in this manual. If abnormal
vibration occurs, stop immediately.
9. Install an in-line shutoff valve to allow
immediate control over the air supply
in an emergency, even if a hose is
ruptured.
8. The warnings and precautions discussed
in this manual cannot cover all possible
conditions and situations that may occur.
It must be understood by the operator
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that common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
SaVe theSe
inStructiOnS.
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unpacking
FunctiOnal deScriptiOn
When unpacking, make sure that the
item is intact and undamaged. If any parts
are missing or broken, please call Harbor
Freight Tools at 1-800-444-3353 as soon as
possible.
Specifications
Operating Air Pressure 90 PSI
Air Inlet
1/4” -18 NPT
Maximum Speed*
Air Consumption
3,000 SPM
• This air tool may be shipped with a
protective plug covering the air inlet.
Remove this plug before set up.
5 SCFM @ 90 PSI
Recommended Hose
Size
3/8” Dia.
Pad Dimensions
2-3/4” x 15-3/4”
air Supply
Sandpaper
(sold separately)
2-3/4” x 17-1/2”
Item # 5263
tO preVent
explOSiOn:
* Maximum speed at stated maximum air pressure. Excess
air pressure is hazardous and may cause the tool to
exceed stated maximum speed.
use only clean, dry, regulated,
compressed air to power this
tool. do not use oxygen, carbon
dioxide, combustible gases, or
any other bottled gas as a power
source for this tool.
components and controls
Trigger (26)
Handle (27)
Knob (22)
coupler
plug
coupler
plug
tool
Quick
coupler
Air Inlet (1)
air hose
on reel
Figure 1
Valve
Oiler
Filter
nitial tOOl Set up/
air
compressor
aSSeMbly
read the entire iMpOrtant
SaFety inFOrMatiOn
section at the beginning of this
manual including all text under
subheadings therein before set up
or use of this product.
regulator with
pressure gauge
recommended air line components
1. Incorporate a filter, regulator with
pressure gauge, oiler, in-line shutoff
valve, and quick coupler for best service,
as shown in the diagram above. an in-
line shutoff ball valve is an important
safety device because it controls
the air supply even if the air hose is
note: For additional information regarding the
parts listed in the following pages, refer
to the Assembly Diagram near the end of
this manual.
ruptured. the shutoff valve should be
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a ball valve because it can be closed
quickly.
pressure of 90 PSI at any time. Adjust
the pressure gradually, while checking
the air output gauge to set the right
pressure range.
note: If an automatic oiler system is not
used, add a few drops of Pneumatic
Tool Oil to the airline connection before
operation. Add a few more drops after
each hour of continual use.
8. Inspect the air connections for leaks.
Repair any leaks found.
9. If the tool will not be used at this time,
turn off and detach the air supply, safely
discharge any residual air pressure, and
release the throttle and/or turn the switch
to its off position to prevent accidental
operation.
2. Attach an air hose to the compressor’s
air outlet. Connect the air hose to the air
inlet of the tool. Other components, such
as a coupler plug and quick coupler, will
make operation more efficient, but are
not required.
note: Residual air pressure should not be
present after the tool is disconnected
from the air supply. However, it is a
good safety measure to attempt to
discharge the tool in a safe fashion after
disconnecting to ensure that the tool is
disconnected and unpowered.
Warning! tO preVent SeriOuS
injury FrOM accidental
OperatiOn:
do not install a female quick coupler
on the tool. Such a coupler contains
an air valve that will allow the air tool to
retain pressure and operate accidentally
after the air supply is disconnected.
note: Air flow, and therefore tool
performance, can be hindered by
undersized air supply components.
3. The air hose must be long enough to
reach the work area with enough extra
length to allow free movement while
working.
4. Turn the tool’s throttle or switch to the off
position; refer to Operation section for
description of controls.
5. Close the in-line shutoff valve between
the compressor and the tool.
6. Turn on the air compressor according to
the manufacturer’s directions and allow it
to build up pressure until it cycles off.
7. Adjust the air compressor’s output
regulator so that the air output is enough
to properly power the tool, but the output
will not exceed the tool’s maximum air
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Operating inStructiOnS
read the entire iMpOrtant
SaFety inFOrMatiOn
section at the beginning of this
manual including all text under
subheadings therein before set up
or use of this product.
Tension bar
Clamp
Tension bar
Clamp
inspect tool before use, looking
for damaged, loose, and missing
parts. if any problems are found,
do not use tool until repaired.
Figure 2
To Install the sandpaper:
Raise
Tension bar
tool Set up
tO preVent
SeriOuS injury
FrOM accidental
OperatiOn:
turn off the tool, detach the air
supply, safely discharge any
residual air pressure in the tool,
and release the trigger before
performing any inspection,
maintenance, or cleaning
procedures.
Figure 3
1. Pull up on the tension bar at each end of
the Sander.
tO preVent SeriOuS injury:
do not adjust or tamper with
any control or component in a
way not specifically explained
within this manual. improper
adjustment can result in tool
failure or other serious hazards.
Sandpaper
Lower
Tension bar
crewdriver
Teeth
Figure 4
installing Sandpaper
2. Center the Sander over the back side
of the sandpaper. Slide one end of the
Sandpaper under the teeth. Hold in place
with a screwdriver (sold separately) and
lower the tension bar to secure the end.
2-3/4” x 17-1/2” strips of sandpaper (sold
separately, Item # 5263) are used with
this Inline Sander. The sandpaper is held
in place at each end of the Sander with
toothed clamps and a tension bar.
3. Check that the sandpaper is aligned
along the length of the sanding pad and
slide the sandpaper under the teeth at
the other end of the Sander, pushing
the Sander towards the clamped end to
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make sure the sandpaper is taut. Hold in 4. Firmly grip the Handle (27) with one
place with the screwdriver and lower the
tension bar.
hand and the Knob (22) your other hand.
5. Depress the Trigger (26) before making
contact with the work surface to ensure
the Inline Sander does not jump from
your hands.
To remove the sandpaper, pull up on
the tension bar at each end of the Inline
Sander and pull out the sandpaper.
6. Move the Inline Sander along the work
surface in a smooth steady motion. Do
not stay in any one area for more than a
few seconds at a time. Sand in random
directions to avoid sanding a pattern into
your work surface.
Work piece and Work area Set up
1. Designate a work area that is clean and
well-lit. The work area must not allow
access by children or pets to prevent
distraction and injury.
7. Do not put too much pressure on the
Inline Sander while you are sanding.
Let the weight of the tool do the work
for you. If the Inline Sander stalls while
you are using it, release the Trigger
immediately.
2. Route the air hose along a safe path to
reach the work area without creating a
tripping hazard or exposing the air hose
to possible damage. The air hose must
be long enough to reach the work area
with enough extra length to allow free
movement while working.
8. If the tool requires more force to
accomplish the task, verify that the
tool receives sufficient, unobstructed
airflow (CFM) and increase the pressure
(PSI) output of the regulator up to the
maximum air pressure rating of this tool
(90 PSI).
3. Secure loose workpieces using a vise
or clamps (not included) to prevent
movement while working.
4. There must not be hazardous objects
(such as utility lines or foreign objects)
nearby that will present a hazard while
working.
cautiOn! tO preVent tOOl and
acceSSOry Failure, reSulting
in injury:
do not exceed the tool’s maximum air
pressure rating.
general Operating instructions
1. Identify the area you will be sanding.
Make sure you are using the appropriate
grit sandpaper for the job. Clear any
objects from the area you will be
sanding.
9. To prevent accidents, turn off the tool,
detach the air supply, safely discharge
any residual air pressure in the tool,
and release the throttle and/or turn the
switch to its off position after use. Clean
external surfaces of the tool with clean,
dry cloth, and apply a thin coat of tool
oil. Then store the tool indoors out of
children’s reach.
2. Install a sheet of sandpaper onto the
Sander
3. Connect the Sander to the air
compressor’s hose. If leaking is
detected, disconnect the air hose and
repair before use.
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daily - air Supply Maintenance:
Every day, perform maintenance on the
air supply according to the component
manufacturers’ instructions. The
lubricator’s oil level needs to be
maintained and the moisture filter must
be regularly drained. Performing routine
maintenance on the air supply will allow
the tool to operate more safely and will
also reduce wear on the tool.
uSer-Maintenance
inStructiOnS
Procedures not specifically
explained in this manual must
be performed only by a qualified
technician.
tO preVent
SeriOuS injury
FrOM accidental
OperatiOn:
After each use, wipe off the tool, clean
out any accumulated saw dust, and
replace the sandpaper as needed.
turn off the tool, detach the air
supply, safely discharge any
residual air pressure in the tool,
and release the trigger before
performing any inspection,
maintenance, or cleaning
procedures.
If the Trigger (26) begins to stick, apply a
few drops of oil and pump the Trigger to
distribute the oil.
tO preVent SeriOuS injury
FrOM tOOl Failure:
do not use damaged equipment.
if abnormal noise, vibration,
or leaking air occurs, have the
problem corrected before further
use.
tO preVent explOSiOn:
lubricate the tool only with
specified lubricants. Lubricate
the air inlet using only pneumatic
tool oil. lubricate the internal
mechanism using only white
lithium grease. Other lubricants
may damage the mechanism
and may be highly flammable,
causing an explosion.
cleaning, Maintenance, and
lubrication
note: These procedures are in addition to
the regular checks and maintenance
explained as part of the regular operation
of the air-operated tool.
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troubleshooting
problem
possible causes
likely Solutions
Decreased output. 1. Not enough air pressure and/ 1. Check for loose connections and make sure that air
or air flow.
supply is providing enough air flow (CFM) at required
pressure (PSI) to the tool’s air inlet. do not exceed
maximum air pressure.
2. Obstructed trigger.
2. Clean around trigger to ensure free movement.
3. Incorrect lubrication or not
enough lubrication.
3. Lubricate using air tool oil and grease according to
directions.
4. Blocked air inlet screen (if
equipped).
4. Clean air inlet screen of buildup.
5. Air leaking from loose housing. 5. Make sure housing is properly assembled and tight.
6. Mechanism contaminated.
6. Have qualified technician clean and lubricate
mechanism. Install in-line filter in air supply as stated
in Initial Set Up: Air Supply.
Housing heats
during use.
1. Incorrect lubrication or not
enough lubrication.
1. Lubricate using air tool oil and grease according to
directions.
2. Worn parts.
2. Have qualified technician inspect internal mechanism
and replace parts as needed.
Severe air
leakage.
(Slight air leakage
is normal,
especially on older
tools.)
1. Cross-threaded housing
components.
1. Check for incorrect alignment and uneven gaps. If
cross-threaded, disassemble and replace damaged
parts before use.
2. Loose housing.
2. Tighten housing assembly. If housing cannot tighten
properly, internal parts may be misaligned.
3. Damaged valve or housing.
3. Replace damaged components.
4. Dirty, worn or damaged valve. 4. Clean or replace valve assembly.
Decreased sanding Dull or caked sandpaper.
performance
Replace sandpaper.
Follow all safety precautions whenever diagnosing or servicing the tool.
disconnect air supply before service.
pleaSe read the FOllOWing careFully
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROvIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE
OR SHE IS qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR
ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY
CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT
PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
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partS liSt and aSSeMbly diagraM
part
description
Qty
1
1
1
2
2
1
1
1
part
description
Qty
1
1
7
1
1
1
2
1
1
2
3
5
6
7
8
9
Air Inlet
Rear Head
Parking
O-Ring
19 Actuator Gear
20 Front Head
21 Socket Cap Screw
22 Knob
23 Adjustment Shaft
24 Plunger
O-Ring
Socket Screw
Switch Control Bat
O-Ring
25 Bolt
26 Trigger
10 Spring
1
27 Handle
1
11 Body Assembly
12 Piston Ring
13 Piston
14 Wear Button
15 Bearing
1
2
2
8
4
2
28 Roll Pin
29 Screw
30 Side Strap
31 Bolt
32 Carrier Assembly
33 Bolt
1
4
2
8
1
2
16 Shaft
17 Gear
18 Actuator valve
2
1
34 Pad Assembly
35 Hex Nut
1
2
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liMited 1 year Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality
and durability standards, and warrants to the original purchaser that this product is free from
defects in materials and workmanship for the period of one year from the date of purchase
(90 days if used by a professional contractor or if used as rental equipment). This warranty
does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents,
repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental,
contingent, special or consequential damages arising from the use of our product. Some states
do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation of exclusion may not apply to you. THIS WARRANTY IS ExPRESSLY IN LIEU OF
ALL OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot
readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not
within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
record product’s Serial number here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts.
reV 10f
SKU 91773
For technical questions, please call 1-800-444-3353.
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