POWER FEEDER
MODEL G1128 AND MODEL G1129
INSTRUCTION MANUAL
COPYRIGHT © 1995 BY GRIZZLY IMPORTS, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.
REPRINTED MARCH, 1997. PRINTED IN TAIWAN
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED. MACHINE CON-
FIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE,
THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.
PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Table Of Contents
PAGE
1.
2.
3.
SAFETY ....................................................................................................................2
SAFETY RULES FOR POWER TOOLS..............................................................2
ADDITIONAL SAFETY INSTRUCTIONS FOR POWER FEEDERS ..................3
CIRCUIT REQUIREMENTS...................................................................................... 4
220V OPERATION ..............................................................................................4
GROUNDING ......................................................................................................4
GENERAL INFORMATION ...................................................................................... 5
UNPACKING ........................................................................................................6
PIECE INVENTORY ............................................................................................6
CLEAN UP............................................................................................................7
SITE CONSIDERATIONS ....................................................................................7
ASSEMBLY .......................................................................................................... 8-9
ADJUSTMENTS ......................................................................................................10
ROLLER PLACEMENT ................................................................................10-12
G1128 FEED RATES ........................................................................................13
G1129 FEED RATES ........................................................................................14
OPERATIONS..........................................................................................................15
TEST RUN..........................................................................................................15
OPERATIONS....................................................................................................16
MAINTENANCE ......................................................................................................17
GENERAL ..........................................................................................................17
DRIVE GEARS ..................................................................................................17
ROLLERS ..........................................................................................................17
GEARBOX LUBRICATION ................................................................................17
CLOSURE................................................................................................................18
MACHINE DATA ................................................................................................19
G1128 PARTS BREAKDOWN AND PARTS LISTS ....................................20-24
G1129 PARTS BREAKDOWN AND PARTS LISTS ....................................25-29
TROUBLESHOOTING GUIDE ..........................................................................30
WARRANTY AND RETURNS............................................................................31
4.
5.
6.
7.
8.
G1128/G1129 Power Feeders
-1-
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SECTION 1: SAFETY
WARNING: For Your Own Safety Read Instruction
Manual Before Operating Power Feeder
a)
Always wear eye protection.
d) Support the workpiece adequately at all
times during operation; maintain control of
the work at all times.
b)
Always keep guards in place and in proper
operating condition.
e)
Do not attempt to perform an abnormal or
little-used operation without study and the
use of adequate hold-downs, jigs, fixtures,
stops, and the like.
c)
The power feeder must be fixed rigid to the
your power tool.
Safety Instructions For Power Tools
These safety rules cannot cover every situation in a workshop. Consider your conditions when setting up
or operating your power feeder.
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition.
When using an extension cord, be sure it is
rated Hard Service (grade S) or better.
Conductor size must be 14 A.W.G. for cords
up to 50 feet in length. An undersized cord
will cause a drop in line voltage resulting in
loss of power and overheating. Your exten-
sion cord must also contain a ground wire
and plug pin. Always repair or replace exten-
sion cords if they become damaged.
1.
KEEP GUARDS IN PLACE and in working
order.
2.
REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to see
that keys and adjusting wrenches are
removed from tool before turning on.
3.
4.
KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
DON’T USE IN DANGEROUS ENVIRON-
MENT. Don’t use power tools in damp or
wet locations, or expose them to rain. Keep
work area well lighted.
10. WEAR PROPER APPAREL Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Nonslip footwear is
recommended. Wear protective hair covering
to contain long hair.
5.
6.
7.
KEEP CHILDREN AWAY. All visitors
should be kept a safe distance from work
area.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety
glasses.
MAKE WORKSHOP KID PROOF with pad-
locks, master switches, or by removing
starter keys.
DON’T FORCE TOOL. It will do the job bet-
ter and safer at the rate for which it was
designed.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
8.
USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not
designed.
-2-
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13. DON’T OVERREACH. Keep proper footing
18. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function - check align-
ment of moving parts, binding of moving
parts, breakage of parts and any other condi-
tions that may affect its operation. A guard or
other part that is damaged should be proper-
ly repaired or replaced.
and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools
sharp and clean for best and safest perfor-
mance. Follow instructions for lubricating and
changing accessories.
15. DISCONNECT TOOLS before servicing and
changing accessories, such as blades, bits,
cutters, and the like.
19. DIRECTION OF FEED. Feed work into a
blade or cutter against the direction of rota-
tion of the blade or cutter only.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in off posi-
tion before plugging in.
20. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. Don’t leave
tool until it comes to a complete stop.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommend-
ed accessories. The use of improper acces-
sories may cause risk of injury to persons.
Additional Safety Instructions For Power Feeders
1. Inspect your stock carefully before you feed
it through the machine. If you have any
doubts about the stability or structural
integrity of your stock, DO NOT USE IT!
5. Replace wheels when they become worn or
disfigured.
6. Do not stand directly in front of or in back of
the workpiece as it is feeding through your
power tool. Stand to one side.
2. Never mill stock that has loose knots. All
defects should be cut out of the board before
it is processed.
7. Extension cords , if used, must be rated Hard
Service (grade S) or better. Conductor size
must be 14 A.W.G. for cords up to 50 feet in
length. Your extension cord must also con-
tain a ground wire and plug pin. Always
repair or replace extension cords if they
become damaged.
3. DO NOT jam workpiece into the wheels.
Firmly grasp the workpiece in both hands
and ease it into the rotating wheels. Guide
the workpiece to ensure that it properly con-
tacts the cutterhead or blade.
4. DO NOT place hands near, or in contact with
moving wheels. DO NOT place hands near
any spinning blades or cutterheads.
8. Habits – good and bad – are hard to break.
Develop good habits in your shop and safe-
ty will become second-nature to you.
G1128/G1129 Power Feeders
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SECTION 2: CIRCUIT REQUIREMENTS
220V Operation
Grounding
The G1128 and G1129 is supplied with a 220V
only motor. The ⁄2 HP motor on the G1128 will
CAUTION: THIS TOOL MUST BE GROUNDED
WHILE IN USE TO PROTECT THE OPERATOR
FROM ELECTRIC SHOCK.
1
draw roughly 4 amps. The 1 HP motor on the
G1129 will draw about 3.5 amps. These loads are
not excessive, but if you operate your machine on
any circuit that is already close to capacity, it
might blow a fuse or trip a circuit breaker. If an
unusual load does not exist and power failure still
occurs, consult a qualified electrician. Otherwise,
consider a dedicated circuit for your machine. A
15 amp circuit breaker or fuse should be used for
a 220V undedicated circuit. The general rule is to
use the lightest breaker or fuse that will hold
under regular loads. Circuit breakers or fuses that
are rated higher may not adequately protect the
motor.
In the event of an electrical short, grounding pro-
vides a path of least resistance for electric current
to reduce the risk of electric shock. This tool is
equipped with an electric cord having an equip-
ment-grounding conductor. The plug must be
plugged into a matching outlet that is properly
installed and grounded in accordance with all
local codes and ordinances.
Improper connections of the electrical-grounding
conductor can result in risk of electric shock. The
conductor with green or green and yellow striped
insulation is the electrical-grounding conductor. If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment
grounding conductor to a live terminal.
You must provide your own plug with both power
feeders. Figure 1. Ensure that the plug type
matches the outlet you intend to use. Connect the
plug to the power cord per the plug instructions.
Ensure that the ground wire is connected to the
plug.
Under no circumstances should the grounding
pin from any plug be removed. If it will not fit the
outlet, have the proper outlet installed by a quali-
fied electrician.
Check with a qualified electrician or one of our
service personnel if the grounding instructions
are not completely understood, or if in doubt as to
whether the tool is properly grounded.
Be sure that your particular electrical configura-
tion complies with local and state codes. The best
way to ensure compliance is to check with your
local municipality or licensed electrician.
Repair or replace damaged or worn cord immedi-
ately.
Figure 1. Recommended receptacle.
-4-
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SECTION 3: GENERAL INFORMATION
We are proud to introduce the Model G1128 and
G1129 Power Feeders. These power feeders are
part of a growing Grizzly family of fine woodwork-
ing tools. When used according to the guidelines
in this manual, you can expect years of trouble-
free, enjoyable operation and proof of Grizzly’s
commitment to customer satisfaction.
Most important, we stand behind our machines.
We have two excellent regional service depart-
ments at your disposal should the need arise. If
you have any service questions or parts requests,
please call or write to us at the location listed
below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
The Models G1128 and G1129 are suitable for
use in larger professional shops. The G1128’s
heavy-duty 1⁄2 H.P. motor and the G1129’s heavy-
duty 1H.P. motor, combined with versatile reduc-
tion gearing and spring activated rollers, provide
plenty of power and traction on large workpieces.
Phone:(570) 546-9663
Fax:(800) 438-5901
E-Mail: [email protected]
All running parts utilize shielded ball bearings,
which require no lubrication for the life of the
bearings.
To comment on this manual write to:
Grizzly Imports, Inc.
Technical Documentation
P.O. Box 2069
C
⁄
O
We are also pleased to provide this manual with
the Model G1128/G1129. It was written to guide
you through assembly, review safety considera-
tions, and cover general operating procedures. It
represents our latest effort to produce the best
documentation possible. If you have any criti-
cisms that you feel we should address in our next
printing, please write to us at the Bellingham, WA
address at the end of this section.
Bellingham, WA 98227
To operate this or any power tool safely and effi-
ciently, it is essential to become as familiar with it
as possible. The time you invest before you begin
to use your Model G1128/G1129 will be time well
spent. DO NOT operate this machine until you
are completely familiar with the contents of this
manual.
G1128/G1129 Power Feeders
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Unpacking
Piece Inventory
After all the parts have been removed from the
carton, you should have:
The G1128 Power Feeder is shipped from the
factory in a carefully packed carton. The G1129 is
shipped in two cartons. If you find the machine to
be damaged after you’ve signed for delivery and
the truck and driver are already gone, you will
need to file a freight claim with the carrier. Save
the containers and all packing materials for
inspection by the carrier or their agent. Without
the packing materials, filing a freight claim can be
difficult. If you need advice regarding this situa-
tion, please call us.
G1128:
• Power Feeder Motor/Wheels
• Pivot Joint Assembly
• Horizontal/Vertical Column Assembly
w/Base
• Gears (2)
• Wheel Handles (2)
G1129:
Caution: The G1128 and G1129 are relatively
heavy machines (105 lbs. and 152 lbs. respective
shipping weights). DO NOT over-exert yourself
while unpacking or moving your machine – get
assistance.
• Power Feeder Motor/Wheels
• Pivot Joint Assembly
• Vertical Column Assembly w/Base
• Horizontal Column
• Wheel Handles (2)
• Grease Gun
When you are completely satisfied with the con-
dition of your shipment, you should inventory its
parts.
In the event that any non-proprietary parts are
missing (e.g. a nut or a washer...), we would be
glad to replace them, or, for the sake of expedi-
ency, replacements can be obtained at your local
hardware store.
-6-
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Clean up
Site Considerations
The columns and other unpainted parts of the
Model G1128/G1129 are coated with a waxy oil
that protects them from corrosion during ship-
ment. Remove the protective coating with miner-
al spirits and paper towels. Do not use gasoline or
other petroleum based solvents because of their
extremely low flash points. Do not use chlorine-
based solvents – if you happen to splash some
onto a painted surface, you’ll ruin the finish.
1. Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through each machine, and
space for auxiliary stands, work tables or
other machinery when establishing a loca-
tion for your power feeder.
2. Lighting and Outlets: Lighting should be
bright enough to eliminate shadow and pre-
vent eye strain. Electrical circuits should be
dedicated or large enough to handle amper-
age requirements. Outlets should be located
near each machine so power or extension
cords are clear of high-traffic areas. Observe
local electrical codes for proper installation
of new lighting, outlets, or circuits.
WARNING!
Follow the safety rules listed below when
working with solvents:
1. Read and follow all directions and warnings
on the solvent label.
2. Work only in a well ventilated area.
3. Do not work near any type of open flame
(e.g., pilot lights, kerosene heaters, and so
on).
4. DO NOT smoke while working with flamma-
ble material.
5. Paper towels from the cleaning process are
extremely combustible. Dispose of waste
towels so they do not create a fire hazard.
G1128/G1129 Power Feeders
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SECTION 4: ASSEMBLY
Most of your G1128/G1129 Power Feeder has
WARNING: DO NOT ATTEMPT TO OPERATE
THE POWER FEEDER UNTIL IT IS PERMA-
NENTLY MOUNTED TO THE TABLE TOP!
MOUNTING THE POWER FEEDER TO YOUR
MACHINE WILL MAKE IT TOP HEAVY.
SECURELY ATTACH YOUR MACHINE TO THE
FLOOR OF YOUR SHOP.
been assembled at the factory, but some parts
must be assembled or installed after delivery. We
have organized the assembly process into steps.
Please follow along in the order presented here.
Note: Read Section 4 in its entirety before begin-
ning assembly.
6. Use the base as your template and mark the
outside perimeter of the base and the loca-
tions of the four bolt holes on your table.
1. (Step 1 for G1129 only) Insert the horizontal
shaft through the shaft coupler. The gear
rack on the horizontal shaft should engage.
7. Measure the distances of the four mounting
holes from the edges of the table with an
accurate ruler. Compare those measure-
ments with the bottom of the table. Ensure
that the mounting holes will not be over the
cast braces on the underside of the table.
2. Turn the distance adjustment wheel so that
the shaft coupler is approximately centered
on the horizontal shaft. Turn the height
adjustment wheel so that the shaft coupler
is approximately centered on the vertical
shaft.
3
3. Attach the pivot joint assembly to the end
of the horizontal shaft. Secure with the
locking handle.
8. Drill ⁄8" diameter holes through your table.
Use 5⁄16" through bolts of sufficient length with
flat and lock washers to attach the base.
They will provide added support.
4. Remove the base by loosening the lock
handle. Set the shaft assembly to the side.
9. Re-insert the shaft assembly into the base.
Orient the horizontal shaft properly. Tighten
the lock handle.
5. Find the best mounting location on your
woodworking machine. Guidelines:
G1129 ONLY: Tighten the cap screw on the
base to inhibit spinning of the vertical shaft.
a. The power feeder should not affect any
moving machine parts.
10. Mount the motor/wheel assembly to the
b. It should be as close to the work area as
possible, i.e., keep the distance between the
base and rollers to a minimum.
pivot joint assembly.
G1128: Screw the lower lock handle into the
hole on the wheel housing.
c. Test the location by temporarily mounting
the base on a stable piece of hardwood
which is clamped to the machine. Swing the
power feeder in a variety of positions to
ensure that the base is best suited to your
anticipated needs.
G1129: Remove the handle and screw from
the motor clamp assembly (MCA). Place
the outer half of the MCA off to one side.
Position the motor/wheel assembly so the
MCA clamps around the bottom of the motor.
Replace the outer half of the MCA. Tighten
securely with the handle and screw.
-8-
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Height Adjustment Wheel
Shaft Coupler
Pivot Joint Assembly
Horizontal Shaft
Vertical Shaft
Base
Figure 2.
G1128/G1129 Power Feeders
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SECTION 5: ADJUSTMENTS
To position the rollers correctly on the G1128
/ G1129:
Roller Placement
1. Raise the horizontal column so the rollers
are just above the table.
Your power feeder will operate best if the rollers
are properly placed and their speed is correct for
the job.
2. Swing the motor and roller assembly so the
rollers are just slightly away from the cutter,
with the first roller slightly forward of the cut-
ting region.
G1129: If you look at the rollers on the G1129,
you will notice that the gap between the first
and second rollers is larger than that
3. Skew the feed rollers so they are angled just
between the second and third rollers. This
slightly toward the fence. The first wheel
arrangement allows you to place the rollers
1
3
should be just about ⁄8" - ⁄16" closer to the
so the first wheel is slightly ahead of your
cutting tool, while the middle and third
wheels are behind. Thus, the rollers feed
your workpiece into, through and past the
cutting surface smoothly. This feature pro-
vides consistent application of force without
binding the cutting tool.
fence than the third wheel. Figure 3.
G1128: The G1128 does not have different sized
gaps between the wheels. However, the
first wheel must be placed slightly ahead of
the cutter for the power feeder to work
effectively.
Figure 3.
-10-
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1
1
4. Set the wheel height between ⁄16" and ⁄8
"
2. Loosen the lock handles on the pivot joint
below the height of the material you intend to
mill. The wheels, when properly adjusted,
will put consistent downward pressure on
your workpiece. Figure 4.
assembly.
3. Rotate head to the desired position.
4. Adjust the height and distance from the
fence.
5. Re-tighten the lock handles.
As with the previous arrangement, you will want
to set the distance between the rollers and (in this
1
3
case) the fence about ⁄8" to ⁄16" under the thick-
ness of the material to be milled. The rollers
should also be skewed slightly toward the direc-
tion of feed to hold the workpiece against the
table. Figure 6. When using the power feeder this
way, it is essential to make sure that the fence is
fastened tightly in place.
Figure 4.
The power feeder can also be set to support your
work against a fence. Figure 5.
1. Raise the horizontal shaft so that when the
power feeder head is turned, there will be no
interference with the fence.
Figure 6.
Figure 5.
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Table Saw Adjustments:
Pinching, binding and blade height are issues of
concern when using the power feeder with a table
saw. If you are ripping boards 4" or wider, place
the power feeder between the fence and blade
with the rollers turned slightly toward the fence. If
you are ripping materials less than 4", set the
rollers as close as possible to the fence. Do not
set the rollers so the waste side of your material
binds or pinches the blade. The rollers should be
1
angled with no more than ⁄8" of variation
between the leading and trailing wheels.
IMPORTANT: The blade height on your table
saw must just slightly exceed the height of your
workpiece. Do Not allow the blade to cut into your
rollers. Figure 7.
Figure 7.
You may elect to remove the middle wheel to
gain even more clearance.
Some fences clamp at the front only. You will
need to use an auxiliary clamp for the back of
your fence if this is the case. The power feeder
will push the fence out of alignment if it is not
clamped adequately.
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G1128 Feed Rates
The optimum feed rate for the power feeder will
depend on the thickness of the material to be cut,
the hardness of the workpiece, the speed of the
cutting tool and number of teeth, tool shape etc.
Generally, the following rules can be followed
with a good level of success.
When selecting feed rates, remember these
important tips:
• The thicker the material to be cut, the slower
the feed rate.
Figure 8.
• The harder the material, the slower the feed
rate.
• The faster the cutter speed, the faster the feed
rate.
• The greater the number of teeth or cutting sur-
faces, the slower the feed rate.
G1128 speeds: 12, 16.5, 20, 26 FPM
To change the speed of the G1128:
1. Remove the gearbox cover by unscrewing
the knobs on the front of the power head.
2. Determine the speed you desire, based on
your material and cutter configuration.
Figure 9.
3. Locate the desired feed rate on the chart
shown in Figure 8. The numbers on the
gears refer to the number of teeth on the
gear. Do not try different arrangements!
4. Remove the hex nuts and washers which
hold the drive gears in place. Figure 9.
5. Remove the existing gears and replace with
the new gears.
6. Replace the hex nuts and attach the drive
gear cover.
G1128/G1129 Power Feeders
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2.
If you need to switch the gears, remove the
gearbox cover by unscrewing the knurled
knobs on the front of the power head.
G1129 Feed Rates
3.
4.
5.
Remove the hex nuts and washers which
hold the drive gears in place. Figure 11.
The optimum feed rate for the power feeder will
depend on the thickness of the material to be cut,
the hardness of the workpiece, the speed of the
cutting tool and number of teeth, tool shape etc.
Generally, the following rules can be followed
with a good level of success.
Remove the gears and alternate their posi-
tions. Slide them back onto their shafts.
Replace the hex nuts and attach the drive
gear cover.
When selecting feed rates, remember these
important tips:
• The thicker the material to be cut, the slower
the feed rate.
• The harder the material, the slower the feed
rate.
• The faster the cutter speed, the faster the feed
rate.
• The greater the number of teeth or cutting sur-
faces, the slower the feed rate.
G1129 speeds: 13, 26, 36, 72 FPM
There are two speed ranges on the motor (low
and high) that are controlled by the switch.
To change the speed of the G1129:
Figure 11.
1.
Choose your speed range based on your
material and cutter configuration. Using
Figure 10, determine whether you need to
switch the gears or just the switch setting.
Figure 10.
-14-
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SECTION 6: OPERATIONS
Turn on the power supply at the main panel.
Test Run
Press the START button. Make sure that your fin-
ger is poised on the STOP button, just in case
there’s a problem. The power feeder should run
smoothly, with little or no vibration or rubbing
noises. Strange or unnatural noises should be
investigated and corrected before operating the
machine further.
Before you test your Power Feeder, give it a
quick inspection.
1. Are all fasteners tight?
WARNING: DO NOT attempt to investigate or
adjust the machine while it is running. Wait until
the machine is turned off, unplugged and all
working parts have come to a rest before you do
anything!
2. Are the mounting bolts secured to the
machine table top?
3. Is the power feeder oriented properly for the
type of job you will do?
If noises occur that cannot be found by visual
inspection, feel free to contact our service depart-
ment for help.
4. Are each of the lock handles tightened
securely?
Once assembly is complete and adjustments are
done to your satisfaction, you are ready to test
the machine.
Do Not feed stock through at this time.
G1128/G1129 Power Feeders
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Operation
1. Choose the feed rate at which to operate
your power feeder. The speed of the wheels
will have a large impact on how well your
table saw or shaper will perform.
2. Orient your power feeder depending on your
job. The motor/wheel assembly can be ori-
ented so that the wheels are either horizon-
tal or vertical. Figure 12 and Figure 13.
3. Adjust the distance between the wheels and
the table top or fence (depending on the ori-
entation of the wheels). The distance should
Figure 12.
1
be about ⁄16"-1⁄8" less than the thickness of
the wood.
4. Ensure that the power feeder position is
securely locked. Also ensure that the fence
is securely locked.
5. Turn on the power feeder and the tool it is
mounted to. Slowly feed your workpiece into
and under the wheels of the power feeder.
6. Retrieve the workpiece as it feeds out of the
machine. Do not stand directly in front of
or in back of the workpiece as it is feed-
ing through your power tool. Stand to one
side.
Figure 13.
-16-
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SECTION 7: MAINTENANCE
Rollers
General
Each of the three roller wheels is fitted with a
grease fitting. Lubricate after every 80 hours of
use. The G1129 comes with a grease gun. The
G1128 requires purchasing a grease gun from
your local hardware store.
Regular periodic maintenance on your Model
G1128/G1129 Power Feeder will ensure its opti-
mum performance. Make a habit of inspecting
your Power Feeder each time you use it. Check
for the following conditions and repair or replace
when necessary.
Replace rollers when they become worn or dis-
figured. Rollers may be ordered through the
Grizzly parts department. Contact the appropriate
service department.
Caution: Always perform any maintenance with
the power off and the machine unplugged.
1. Loose mounting bolts.
2. Worn switch.
Clean the wheels when they become dirty. Use a
moist brush with light detergent. Do not allow dirty
wheels to leave unwanted marks on your work-
piece.
3. Worn or damaged cords and plugs.
4. Any other condition that could hamper the
safe operation of this machine.
Gearbox Lubrication
Drive Gears
The internal gearbox oil should be drained and
replaced after every 500 hours of operation. A
drain plug at the top of the wheel housing pro-
vides access for removal of old oil. Remove the
motor/wheel apparatus from the pivot joint,
remove the plug, tip over and drain. Be careful
Lubricate drive gears and chains with grease
after every 80 hours of operation. Clean and lubri-
cate all the machined surfaces with light machine
oil.
not to get oil all over the motor. Re-fill to within 1⁄2
of the filler plug with 80-90 weight gear oil.
"
G1128/G1129 Power Feeders
-17-
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SECTION 8: CLOSURE
The following pages contain general machine
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the appropri-
ate regional Service Department listed in the
introduction.
data, parts diagrams/lists, trouble shooting guide
and Warranty/Return information for your Model
G1128/G1129 Power Feeder.
If you need parts or help in assembling your
machine, or if you need operational information,
we encourage you to call the appropriate region-
al Service Department. Our trained service tech-
nicians will be glad to help you.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.
If you have comments dealing specifically with
this manual, please write to our Bellingham,
Washington location using the address in the
Introduction. The specifications, drawings, and
photographs illustrated in this manual represent
the Model G1128/G1129 as supplied when the
manual was prepared. However, due to Grizzly’s
policy of continuous improvement, changes may
be made at any time with no obligation on the part
of Grizzly. Whenever possible, though, we send
manual updates to all owners of a particular tool
or machine. Should you receive one, add the new
information to this manual and keep it for refer-
ence.
WARNING!
As with all power tools, there is danger associat-
ed with the Model G1128/G1129 Power Feeder.
Use the tool with respect and caution to lessen
the possibility of mechanical damage or operator
injury. If normal safety precautions are over-
looked or ignored, injury to the operator or others
in the area is likely.
The Model G1128/G1129 was specifically
designed for feeding wood through a table saw or
shaper. DO NOT MODIFY AND/OR USE THIS
POWER FEEDER FOR ANY OTHER PUR-
POSE. Modifications or improper use of this
tool will void the warranty. If you are confused
about any aspect of this machine, DO NOT use it
until you have answered all your questions.
We have included some important safety mea-
sures that are essential to this machine’s opera-
tion. While most safety measures are generally
universal, Grizzly reminds you that each work-
shop is different and safety rules should be con-
sidered as they apply to your specific situation.
-18-
G1128/G1129 Power Feeders
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MACHINE DATA
GRIZZLY MODEL G1128/G1129 Power Feeder
Model: ....................................................................................G1128..........................................G1129
Overall Dimensions:
Height (w/handle) ................................................................27" ..............................................30"
Overall Length (fully extended) ............................................45" ..............................................42"
Overall Width....................................................................13 1⁄2" ............................................173⁄4
"
Shipping Weight............................................................105 lbs.........................................152 lbs.
Net Weight ..................................................................100 lbs..........................................147 lbs.
Construction:
Columns ............................................................................Steel ............................................Steel
Supports ......................................................................Cast Iron ....................................Case Iron
Housing..............................................................Cast Aluminum ............................Cast Aluminum
Wheels ................................................(3) 2" W x 4" D, Rubber .... (3) 2 1⁄4" W x 4 3⁄4" D, Rubber
Motor:
Type..................................................................................TEFC ..........................................TEFC
Horsepower ....................................................................1⁄2 H.P. ..........................................1 H.P.
Amps (220V)............................................................................4..........................................3.2-3.8
Phase Type/Voltage....................................Single Phase/220V......................Single Phase/220V
Cycle/RPM ................................................60 Hertz/1720 RPM........60 Hertz/3420 or 1720 RPM
Switch ............................................................Forward/Reverse ........High/Low/Forward/Reverse
Bearings ......................................................................Shielded ......................................Shielded
Specifications:
Number of Speeds ..................................................................4 ..................................................4
Range (approx.)......................................12, 16.5, 20, 26 FPM.......................13, 26, 36, 72 FPM
Swing..................................................................................360° ............................................360°
Vertical Movement..............................................................8 3⁄4" ............................................111⁄2
"
"
Horizontal Movement............................................................16" ............................................163⁄4
Max. Height of Rollers to Table..............................................5" ................................................7"
Features:
Rollers................................................................Spring Tension ............................Spring Tension
HD Gear Reduction ........................................Hardened Gears..........................Hardened Gears
Universal Positioning........................................w/Handle Locks ..........................w/Handle Locks
Specifications, while deemed accurate, are subject to change without notice.
G1128/G1129 Power Feeders
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G1128/G1129 Power Feeders
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G1128 Gear Box
REF#
PART#
DESCRIPTION
REF#
PART#
DESCRIPTION
05
07
08
09
10
P1128005
P1128007
P1128008
P1128009
P1128010
FRAME
OIL CAP
O-RING
BUSHING
53B P1128053B SPROCKET 12T
53-1 P1128053-1 SPROCKET 20T
54
55
56
57
59
60
61
65
66
67
68
69
70
71
72
73
PR17M
SNAP RING 26mm
TUBE/BUSHING
GREASE FITTING
ROLLER STAND
SPRING
SPROCKET/SHAFT
SPROCKET/SHAFT
HEX NUT M8 - 1.25
LOCK WASHER 8mm
SNAP RING 20mm
CHAIN 9 LINKS
SPROCKET 13T
ROLLER SUPPORT
SHAFT
P1128055
P1128056
P1128057
P1128059
P1128060
P1128061
PN03M
WORM GEAR SHAFT
10-1 P1128010-1 SHAFT
11
12
14
15
16
17
18
19
20
21
22
23
27
48
49
P1128011
PR10M
WORM GEAR 30T
SNAP RING 22mm
O-RING
P1128014
P1128015
PFH05M
P1128017
P1128018
PW04M
COVER
FLAT HD SCR M5-0.8 x 12
OIL SEAL 17 - 32 - 7
GEAR 30T
FLAT WASHER 10mm
HEX NUT M10 - 1.5
COVER
KNOB
KEY 6 x 6 x 8mm
BUSHING
PLN04M
PR09M
P1128068
P1128069
P1128070
P1128071
P1128072
P1128073
PN02M
P1128021
P1128022
PK46M
P1128027
P1128048
P1128049
COVER
FEED ROLLER
73-2 P1128073-2 FEED ROLLER MOUNT
GEAR 20T
CHAIN 11 LINKS
73-3 PSB01M
CAP SCREW M6 - 1.0 x 16
STAR WASHER 8mm
CAP SCREW M8 - 1.25 x 20
SPACER
GEAR 26T
GEAR 24T
74
75
76
77
78
81
82
P1128074
PSB14M
P1128076
P1128077
P1128078
PR01M
50A P1128050A SPROCKET 12T
50B P1128050B SPROCKET 12T
50-1 P1128050-1 SPROCKET 10T
51
51-1 P1128051-1 CHAIN 16 LINKS
52 PR05M SNAP RING 15mm
53A P1128053A SPROCKET 12T
P1128051
CHAIN 18 LINKS
SNAP RING 10mm
SPACER
P1148082
G1128/G1129 Power Feeders
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1
2
3
5
6
3
7
7
1
7
6
4
2
4
5
8
20-5
10
20-4
20-3
9
11
20-1
9
8
20-5
20-2
19
20-4
20-3
21
22
10
38-1
11
19
26-1
27
24
16
25
28
22
21
39
40
22
12
20-5
20-4
20-3
20-2
29
20
27
20-1
21
20-5
20-4
20-3
38
30
29
38-1
23
26-1
29
30
-22-
G1128/G1129 Power Feeders
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G1128 Base Type I
REF#
PART#
DESCRIPTION
REF#
PART#
DESCRIPTION
01 P1128101 HANDLE ASSEMBLY
02 P1128102 HAND WHEEL
20-3 P1128120-3 BALL 6mm
20-4 P1128120-4 SPRING
03 PRP31M
04 P1128104 BUSHING
ROLL PIN 6 x 36
20-5 PSS17M
21 PW06M
SETSCREW M8 - 1.25 x 6
FLAT WASHER 12mm
05 P6202
06 P1128106 SPACER
BEARING 6202 - 2RS
22 P1128122 STUD
23 P1128123 BASE
07 PSS02M
SET SCREW M6 - 1.0 x 6
24 PB33M
25 PLW05M
26-1 P1128126-1 HANDLE BODY
27 PRP07M ROLL PIN 6 x 20
HEX BOLT M12 - 1.75 x 50
LOCK WASHER 12mm
08 P1128108 ELEVATING SCREW
09 P1128109 ELEVATING NUT
10 P1128110 KEY
11 PSB26M
12 PSB02M
CAP SCREW M6 - 1.0 x 12
CAP SCREW M6 - 1.0 x 20
28 P1128128 HORIZONTAL BRACKET
29 P1128129 LOCK STUD
16 P1128116 ELEVATING BRACKET
19 P1128119 COLUMN
20 P1128120 LOCK HANDLE ASSEMBLY
20-1 P1128120-1 HANDLE
30 P1128130 SWIVEL CASTING
38 P1128138 HANDLE ASSEMBLY
38-1 P1128138-1 HANDLE
39 PSB31M
40 PN03M
CAP SCREW M8 - 1.25 x 25
HEX NUT M8 - 1.25
20-2 P1128120-2 HANDLE BODY
G1128/G1129 Power Feeders
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G1128/G1129 Power Feeders
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G1128 Base Type II
REF#
PART#
DESCRIPTION
REF#
PART#
DESCRIPTION
010 P1128101 HANDLE ASSEMBLY
020 P1128102 HAND WHEEL
021 P1128021-1 HAND WHEEL
201 P1128120-1 HANDLE
202 P1128120-2 HANDLE BODY
203 P1128120-3 BALL
030 PRP31M
ROLL PIN 6 x 36
204 P1128120-4 SPRING
040 P1128104 BUSHING
050 P1128050 BUSHING
060 P1128060-1 COLUMN CAP
205 PSS17M
210 PW06M
220 P1128122 STUD
221 P1128221-1 STUD
SETSCREW M8 - 1.25 X 6
FLAT WASHER 12MM
070 PSS04M
SETSCREW M6-1.0 X 12
080 P1128080 ELEVATING SCREW
100 P1128110 ELEVATING KEY
230 G1130
240 PB33M
250 PLW05M
261 P1128126-1 HANDLE BODY
270 PRP07M ROLL PIN 6 X 20
280 P1128128 HORIZONTAL BRACKET
290 P1128129 LOCK STUD
300 P1128130 SWIVEL CASTING
380 P1128138 HANDLE ASSEMBLY
381 P1128138-1 HANDLE
BASE
HEX BOLT M12 - 1.75 X 50
LOCK WASHER 12MM
120 PSB04M
130 PSB50M
CAP SCREW M6-1.0 X 10
CAP SCREW M5-0.8 X 10
140 P1128140-1 HORIZONTAL COLUMN
150 P1128150 RACK
160 P1128160 ELEVATING BRACKET
170 P1128170 PINION
180 P1128180 SPECIAL SETSCREW
190 P1128190 VERTICAL COLUMN
200 P1128120 HANDLE ASSEMBLY
382 PN01M
HEX NUT M6-1.0
G1128/G1129 Power Feeders
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2
15
18
21
3
17
19
20
7
11
22
23
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G1128/G1129 Power Feeders
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G1128 Motor
REF#
PART#
DESCRIPTION
01 P1128201 FAN COVER
02 PS18
PHLP HD SCRW 10 - 24 x 1⁄4
"
03 P1128203 FAN
07 P1128207 MOTOR
11 P1128211 SEAL
15 P1128215 FORWARD/REVERSE SWITCH
16 P1128216 OUTER COVER
17 P1128217 SCREW
18 PS21M
PHLP HD SCRW M4 - 0.7 x 15
19 P1128219 INNER COVER
20 P1128220 POWER CORD
21 PC200
22 P1128222 O-RING
23 PB08M HEX BOLT M6 - 1.0 x 20
CAPACITOR
G1128/G1129 Power Feeders
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G1128/G1129 Power Feeders
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G1129 Gear Box
REF#
PART#
DESCRIPTION
REF#
PART#
DESCRIPTION
52 PR05M
SNAP RING 15mm
05 P1129005 FRAME
53A P1128053A SPROCKET 12T
53B P1128053B SPROCKET 12T
06 PSS04M
SET SCREW M6 - 1.0 x 12
07 P1128007 OIL CAP
08 P1128008 O-RING
09 P1129009 BUSHING
10 P1129010 WORM GEAR SHAFT
11 P1128011 WORM GEAR 38T
54 PR17M
SNAP RING 26mm
55 P1129055 BUSHING
56 P1128056 GREASE FITTING
57-1 P1129057-1 ROLLER STAND
57-2 P1129057-2 ROLLER STAND
59 P1129059 SPRING
12 PR10M
13 P6203
SNAP RING 22mm
BEARING 6203 - 2RS
60 P1129060 SPROCKET/ SHAFT
61 P1129061 SPROCKET/ SHAFT
14 P1129014 O-RING
15 P1129015 WORM GEAR COVER
66 PLW05M
67 PR37M
68 P1129068 CHAIN 13 LINKS
69 P1129069 SPROCKET 22T
70 P1129070 FEED ROLLER MOUNT
71 P1129071 SHAFT
LOCK WASHER 12mm
SNAP RING 32mm
16 PS08M
17 P1128017 OIL SEAL 17-32-7
18 P1129018 GEAR 40T
PHLP HD SCRW M5-0.8 x 12
19 PW06M
FLAT WASHER 12mm
20 P1129020 JAM NUT M12 - 1.75
21 P1129021 COVER PLATE
22 P1128022 KNOB
72 P1129072 COVER
73 P1129073 FEED ROLLER
74 P1128074 STAR WASHER 8mm
45 P1129045 GREASE GUN
47 PW06M
FLAT WASHER 12mm
75 PSB40M
CAP SCREW M8 - 1.25 x 35
48 P1129048 GEAR 25T
76 P1128076 SPACER
77 P1128077 GEAR 26T
78 P1128078 GEAR 24T
49 P1129049 CHAIN 20.5 LINKS
50A P1128050A SPROCKET 12T
50B P1128050B SPROCKET 12T
50-1 P1128050-1 SPROCKET 10T
51 P1129051 CHAIN 31 LINKS
51-1 P1128051-1 CHAIN 16 LINKS
81 PR01M
SNAP RING 10mm
82 P1148082 SPACER
G1128/G1129 Power Feeders
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1
2
20-5
20-4
20-3
20-2
3
20
5
6
20-1
7
7
4
8
20
20-5
20-4
20-3
21
22
20
21
26
26-2
10
26-1
11
27
9
22
26
12
18
27
13
16
17
4
2
24
25
1
3
14
35
19
28
34
27
34
15
29
35
20
30
26
21
31
29
22
22
21
23
32
20
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G1128/G1129 Power Feeders
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G1129 Base Type I
REF#
PART#
DESCRIPTION
REF#
PART#
DESCRIPTION
20-3 P1128120-3 BALL 6mm
20-4 P1128120-4 SPRING
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
19
20
P1128101 HANDLE ASSEMBLY
P1128102 HAND WHEEL
20-5 PSS17M
SETSCREW M8 - 1.25 x 6
FLAT WASHER 12mm
PRP31M
ROLL PIN 6 x 36
21
22
23
24
25
26
PW06M
P1128122 STUD
P1129123 BASE
PB33M
PLW05M
P1128104 BUSHING
P6202
BEARING 6202 - 2RS
P1129106 SPACER
HEX BOLT M12 - 1.75 x 50
LOCK WASHER 12mm
PSS02M
SET SCREW M6 - 1.0 x 6
P1128108 ELEVATING SCREW
P1129109 ELEVATING NUT
P1129110 KEY
P1128138 HANDLE ASSEMBLY
26-1 P1128126-1 HANDLE BODY
26-2 P1128138-1 HANDLE
PSB26M
PSB10M
PSB50M
CAP SCREW M6 - 1.0 x 12
CAP SCREW M6 - 1.0 x 25
CAP SCREW M5 - 0.8 x 10
27
28
29
30
31
32
33
34
35
PRP07M
ROLL PIN 6 x 20
P1129128 HORIZONTAL BRACKET
P1128129 LOCK STUD
P1129130 SWIVEL CASTING
P1129131 MOTOR CLAMP
PB22M
P1129133 STUD
P1129114 HORIZONTAL COLUMN
P1129115 RACK
P1129116 ELEVATING BRACKET
P1129119 COLUMN
HEX BOLT M8 - 1.25 x 50
P1128120 HANDLE ASSEMBLY
PSB31M
PN03M
CAP SCREW M8 - 1.25 x 25
HEX NUT M8 - 1.25
20-1 P1128120-1 HANDLE
20-2 P1128120-2 HANDLE BODY
G1128/G1129 Power Feeders
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G1129 Base Type II
REF#
PART#
DESCRIPTION
REF#
PART#
DESCRIPTION
010 P1128101 HANDLE ASSEMBLY
020 P1128102 HAND WHEEL
021 P1128021-1 HAND WHEEL
202 P1128120-2 HANDLE BODY
203 P1128120-3 BALL
204 P1128120-4 SPRING
030 PRP31M
040 P1128104 BUSHING
ROLL PIN 6 x 36
205 PSS17M
210 PW06M
SETSCREW M8 - 1.25 X 6
FLAT WASHER 12MM
060 P1128060-1 COLUMN CAP
220 P1128122 STUD
221 P1129221-1 STUD
070 PSS04M
SETSCREW M6-1.0 X 12
080 P1129080 ELEVATING SCREW
100 P1128110 ELEVATING KEY
230 G1137
240 PB33M
250 PLW05M
261 P1128126-1 HANDLE BODY
270 PRP07M ROLL PIN 6 X 20
280 P1129128 HORIZONTAL BRACKET
290 P1128129 LOCK STUD
300 P1129130 SWIVEL CASTING
310 P1129131 MOTOR CLAMP
BASE
HEX BOLT M12 - 1.75 X 50
LOCK WASHER 12MM
120 PSB04M
130 PSB50M
CAP SCREW M6-1.0 X 10
CAP SCREW M5-0.8 X 10
140 P1129140 HORIZONTAL COLUMN
150 P1129150 RACK
160 P1129160 ELEVATING BRACKET
170 P1128170 PINION
180 P1128180 SPECIAL SETSCREW
190 P1129190 VERTICAL COLUMN
200 P1128120 HANDLE ASSEMBLY
201 P1128120-1 HANDLE
320 PB22M
330 P1128122 STUD
340 PN01M HEX NUT M6-1.0
HEX BOLT
G1128/G1129 Power Feeders
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1
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2
15
21
18
3
17
19
20
7
23
24
11
22
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G1128/G1129 Power Feeders
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G1129 Motor
REF#
PART#
DESCRIPTION
01 P1129201 FAN COVER
02 PS17M
PHLP HD SCRW M4 - 0.7 x 6
03 P1129203 FAN
07 P1129207 MOTOR 1 HP
11 P1129211 SEAL 30-52-10
15 P1129215 F/R SWITCH
16 P1128216 OUTER COVER
17 P1128217 SCREW
18 PS21M
PHLP HD SCRW M4 - 0.7 x 15
19 P1128219 INNER COVER
20 P1129220 POWER CORD
21 P1129221 CAPACITOR 35MFD
22 P1129222 O-RING
23 PB08M
24 PLW04M
HEX BOLT M8 - 1.25 x 20
LOCK WASHER 8mm
G1128/G1129 Power Feeders
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TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Motor will not start.
1. Low voltage.
1. Check power line for proper voltage.
2. Open circuit in motor 2. Inspect all lead connections on motor for
or loose connections. loose or open connections.
Motor will not start; fuses 1. Short circuit in line 1. Inspect cord or plug for damaged insulation
or circuit breakers blow. cord or plug. and shorted wires.
2. Short circuit in motor 2. Inspect all connections on motor for loose
or loose connections. or shorted terminals or worn insulation.
3. Incorrect fuses or cir- 3. Install correct fuses or circuit breakers.
cuit breakers in power
line.
Motor fails to develop full 1. Power line overloaded 1. Reduce load on power line.
power (power output of
motor decreases rapidly
with lights, appliances,
and other motors.
with decrease in voltage 2. Undersized wires or 2. Increase wire sizes or reduce length of wire.
at motor terminals).
circuits too long.
3. General overloading of 3. Request a power check from the power
power company facili-
ties.
company.
Motor overheats.
1. Motor overloaded.
1. Reduce load on motor.
2. Air circulation through 2. Clean out motor to provide normal air circu-
the motor restricted. lation.
Motor stalls (resulting in 1. Short circuit in motor 1. Inspect connections on motor for loose or
blown fuses or tripped cir-
cuit breaker).
or loose connections.
2. Low voltage.
shorted terminals or worn insulation.
2. Correct the low voltage conditions.
3. Incorrect fuses or cir- 3. Install correct fuses or circuit breakers.
cuit breakers in power
line.
4. Motor overloaded.
4. Reduce load on motor.
Feed workpiece slower.
Machine slows when
operating.
Applying too much
pressure to workpiece.
Workpiece stalls, but 1. Excessive
wheels continue to turn.
and table.
friction 1. Clean and wax the tabletop on a regular
between workpiece
basis. Do not use silicone lubricants.
2. Insufficient
friction 2. Wipe sawdust from boards and wheels.
between the rollers
and workpiece.
Sand wheels slightly if they become glazed.
-36-
G1128/G1129 Power Feeders
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WARRANTY AND RETURNS
Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the
date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg-
ligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and
any and all warranties that may be implied by law, including any merchantability or fitness, for any particu-
lar purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that
the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In
no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any
legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
G1128/G1129 Power Feeders
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