Greenheck Fan Indoor Furnishings ATI User Manual

Roof Curbs, Extensions and  
Equipment Supports  
August  
2008  
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Model GPI Standard  
Construction Features  
INSUlATION - Ridged fiberglass insulation is standard on  
all GPI curbs. The insulation is securely attached at both the  
top and bottom with an insulation tray so it will not have any  
exposed ends. Three pound density insulation is available in  
1, 112, and 2-inch thicknesses.  
lAP JOINTS - Wood  
nailers attached to GPI  
curbs consist of notched  
and lapped joints to ensure  
strength and durability.  
CONSTRUCTION -  
Curb sizes under  
FORMED BODY CURB -  
Curbs are perfectly formed  
on three sides and have only  
one welded seam to ensure a  
strong square curb.  
50 inches square are  
18 gauge galvanized  
steel or 0.064 aluminum.  
Curb sizes 50 inches  
square and greater are  
16 gauge galvanized  
steel or 0.080 aluminum.  
OPTIONAl DAMPER TRAY -  
Designed to hold a standard  
Greenheck damper. The design  
includes flanges, which allow the  
damper to be placed in the tray  
and fastened.  
OPTIONAl COATINGS -  
A wide variety of coatings and  
colors are available:  
Decorative coatings are available in  
sixteen standard colors.  
Protective coatings are available  
OPTIONAl CURB SEAl - This rubber seal between  
the fan and the curb cap is available to ensure  
proper performance of the fan. The seal also helps  
prevent insects and moisture from entering and  
reduces vibration transmission in the ductwork.  
in five electrostatically applied  
powders providing a selection for  
most environments.  
All coatings and relative resistance  
charts can be found in Greenheck’s  
Product Application Guide for  
Performance Coatings for Ventilation  
Products.  
OPTIONAl lINER (Double Shell) - Available for  
installations where it is not desirable for insulation  
to be exposed to the airstream.  
OPTIONAl SECURITY BARS -  
Model GPI with security bars is  
available up to 50 by  
92 inches to prevent  
unlawful entry. The bars  
consist of 1/2-inch diameter  
A-36 mild steel, welded  
6 inches apart from one  
another and are powder  
coated.  
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Roof Curbs  
Models GPI, GPIP and GPIR  
These curbs are designed for roof decks covered with 2 to 6 inches of  
insulation. Model GPI is for use on flat roofs, GPIP for pitched roofs and  
GPIR is available for ridged (double pitched) roofs. They are mounted  
directly to the roof deck before the insulation is applied, then roofed  
and flashed to the top of the wood nailer for weather tightness. Models  
GPI, GPIP and GPIR are standard with fully welded construction, 1-inch  
insulation and 2-inch flashing flange. Models are available in heights of  
12 to 24 inches.  
Models GPF, GPFP and GPFR  
These curbs are designed for non-insulated roof decks. Model GPF for  
flat roofs, GPFP for pitched roofs and GPFR is available for ridged (double  
pitched) roofs. Models are mounted directly to the roof deck, then roofed  
and sealed to the 5-inch flashing flange. Models GPF, GPFP and GPFR are  
standard with fully welded construction and 1-inch insulation. Models are  
available in heights of 8 to 24 inches.  
Model GPS  
The GPS curbs are designed for use on flat, non-insulated roof decks.  
They are mounted directly to the deck structure with a 118-inch flashing  
flange, then roofed and flashed to the top of the wood nailer for weather  
tightness. For pitched or ridged applications, use models GPIP, GPIR,  
GPFP, or GPFR. Model GPS consists of a fully welded body and 1-inch  
insulation. Model GPS is available in heights of 8 to 18 inches.  
Model GPR (with raised cant)  
This curb is designed for use on flat, insulated roof decks. It is mounted  
directly to the deck structure with a 118-inch flashing flange, then roofed and  
flashed to the top of the wood nailer for weather tightness. For pitched or  
ridged applications, use models GPIP, GPIR, GPFP, and GPFR. Model GPR  
has fully welded construction and 1-inch insulation. Available heights for model  
GPR are 8 to 18 inches. The raised cant is available up to 6 inches in height.  
Model GPFV  
The GPFV vented roof curb is typically used for kitchen applications; the  
vents allow hot air and gases to escape between the ductwork and roof  
curb. This curb is designed for use with Greenheck fan models CUBE, CUE  
or USGF to provide the required 40-inch minimum discharge height above  
the roof line per NFPA 96. This curb is to be used on non-insulated flat roof  
decks. Model GPFV is mounted directly to the roof deck structure, roofed to  
the vertical surface and sealed to the 5-inch flashing flange. It is available in  
nine different sizes.  
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Equipment Supports and  
Curb Extensions  
Models GESS and GESR  
These equipment supports are designed for use on both insulated (GESR)  
and non-insulated (GESS) flat roof decks. They are mounted directly  
to the deck structure, then roofed and flashed for weather tightness. A  
variety of sizes and widths are available. (Refer to CAPS for more details.)  
Models GESS and GESR are available in welded aluminum or galvanized  
steel. Available in heights of 8, 12 and 14 inches and widths of 4, 6 and  
8 inches.  
Models GPE and GPEX  
The extended base models mount between the fan and roof curb.  
Heights range from 12 to 24 inches in 1/2-inch increments. Models  
consist of welded aluminum or galvanized steel. The GPE is designed  
with an access door to provide easy access to the damper and  
damper actuator as well as fulfilling additional height requirements.  
The GPEX is also designed to provide additional height requirements  
without an access door.  
Model VCE  
The VCE vented curb extension is typically used in kitchen applications,  
where the vents allow hot air and gases to escape between the ductwork  
and the roof curb. Designed for use with an 8-inch high roof curb and  
Greenheck fan models CUBE, CUE or USGF to provide the required 40-inch  
minimum discharge height above the roof line per NFPA 96. Model VCE  
consists of galvanized steel or welded aluminum.  
Model ISB  
Insect screen bases are available for applications where the building must be  
completely free of insects, as in food processing operations. Insect screen  
bases mount between the fan and the roof curb and provide an additional  
6-inches of height. Two bolted access doors are provided for removal and  
cleaning of the screen. Model ISB is constructed of galvanized steel or  
aluminum with a fine mesh screen made of aluminum or stainless steel.  
Adapters and Reducers  
Used to adapt or reduce the standard fan curb cap dimensions  
to a nonstandard specified curb size within 10 inches of  
standard. Adapters and reducers are most commonly used to  
match new fans to existing roof curbs. Construction consists of  
welded galvanized steel or aluminum.  
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Sound Curbs  
Model AT Sound Curbs are designed to reduce fan generated sound traveling down the ductwork without  
adversely affecting fan performance. Air passes between the streamlined baffles allowing the fan sound to  
be absorbed and dissipated within the curb area preventing it from entering the building.  
Each perforated aluminum baffle section is filled with fiberglass wool. Spring steel  
wire holding clips secure the aluminum baffle. The assembly is a rigid, durable section  
which will not warp or twist out of shape. The permanently constructed baffles  
are easy to remove for access to dampers or for occasional cleaning. No tools are  
required. Slight pressure is required to spread the spring wire to release it.  
Model ATS  
This curb is designed for use on flat, non-insulated roof decks. It is mounted  
directly to the roof with a 118-inch flashing flange then flashed to the top of  
the wood nailer for weather tightness. This style is recommended when height  
is not objectionable and where smaller roof openings are desired. Model ATS  
consists of welded seams and canted construction which is fully insulated  
with rigid fiberglass board.  
Model ATR  
This roof curb is designed for use on flat, insulated roof decks. It is mounted  
directly to the deck structure with a 118-inch flashing flange, then roofed  
and flashed to the top of the wood nailer for weather tightness. The curb  
body is recessed into the roof in order to achieve a lower overall height.  
Roof openings must be as large as the curb body. Model ATR consists of  
continuous welded seams and canted construction which is fully insulated  
with rigid fiberglass board.  
Model ATI, ATIP and ATIR  
These curbs are designed for roof decks and consist of continuous welded  
seams. Model ATI for use on flat, non-insulated roofs, ATIP for pitched roofs  
and ATIR for ridge (double pitched) roofs. They are mounted directly to the  
roof deck with a 2-inch flashing flange before the  
insulation is applied, then roofed and flashed to  
the top of the wood nailer for weather tightness.  
Model ATE  
Sound attenuating curb extensions are designed to reduce fan generated sound  
traveling down the ductwork. Model ATE is an extension to be mounted between  
the fan and the roof curb. It is available in heights of 18 to 24 inches.  
Special Purpose Roof Curbs  
Model H-GPF This roof curb is specifically designed for high wind applications up to 150 mph, used on  
fan models H-G, H-GB, H-CUE, and H-CUBE. Standard height is 12 inches, fully welded straight sides with a  
5-inch flashing flange. See CAPS for required installation details.  
Model GPSHl This prefabricated roof curb is specifically designed for heavy weight fans, such as  
the model lSF and Greenheck’s lab Exhaust units. GPSHl is available in 16 gauge galvanized steel and  
0.080 aluminum construction. Included are curb side reinforcement angles approximately every 12 inches.  
Available heights include 8 and 12 inches only.  
Model SD and SDP The severe duty curbs are specifically designed for high wind applications up to  
150 mph and used on models lDP, lBP, RSFP, H-G, H-GB, H-CUE, H-CUBE, and USGF fans. Model SD is  
for use on flat roofs and model SDP for pitched roofs. They are attached directly to the building structure  
with extremely high structural design load requirements. Maximum design load is 140 psf. The severe duty  
curbs are 12 gauge coated steel with a 134-inch lip on the top and a 4 inch flange on the bottom. Available  
heights include 12, 18 and 24 inches only. Heights greater than 18 inches are reinforced in the interior with  
12 gauge x 2-inch angles.  
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Dimensional Data  
BASIC ADAPTER AND REDUCER  
ADAPTER  
DIMENSIONAl INFORMATION  
(Fan curb cap is smaller than existing curb)  
Curbs without wood nailers = Adapted  
curb cap width and length will be  
1/2-inch larger than the curb AD  
dimension.  
REDUCER  
(Fan curb cap is larger  
than existing curb)  
Fan  
Curb Cap W & L  
Curbs with wood nailers = Adapted  
curb cap width and length will be  
112 inches larger than the curb AD  
dimensions.  
Curb Cap W & L - 1/2 in.  
2 1/2 in.  
2 1/2 in.  
Adapted Curb Cap W & L  
Minimum adapted amount = 112 inches  
Maximum adapted amount = 10 inches  
AD  
Curb  
BASIC CURB DIMENSIONAl INFORMATION  
Models:  
GPS, GPR, ATS  
Models:  
GPI, GPF, GPFV, ATI  
Models:  
GPE, GPEX, VCE, ISB, ATE  
AD  
Models:  
ATR  
AD  
AD  
AD  
B
B
B
B
WOOD NAILER  
FLANGED  
CURB  
Model  
Dimensions  
CURB  
1¾  
in.  
1¾  
in.  
GPI, GPS, GPR, ATR, ATS, ATI  
nominal wood nailer curbs  
AD (actual) = 1½ inches less than unit curb cap  
AD (actual) = 1 inch less than unit curb cap  
GPF, GPFV, GPEX, VCE, ISB, ATE  
nominal flanged curbs  
GPS, GPR, ATS, ATR  
GPI, ATI  
B = AD Dimension + 8¼ inches  
B = AD Dimension + 4 inches  
GPF, GPFV  
B = AD Dimension + 10 inches  
B = Same as unit curb cap dimensions  
GPE, GPEX, VCE, ISB, ATE  
Note: AD is the actual width and length of the roof curb. Roof curbs are typically ordered  
using the nominal dimension which is equivalent to the unit curb cap dimension.  
GPF  
GPI  
TO ORDER PITCHED AND RIDGED CURBS  
PITCHED  
The following information is required:  
1. Specify pitched or ridged.  
RIDGED  
2. Include roof rise and run (see diagrams). This  
will be represented as a ratio (rise:run) with run  
always expressed as 12 units. Units of measure  
must be the same (inches, centimeters, etc.).  
EXAMPlE: The Pitch of a roof with a Rise of  
3 inches and a Run of 12 inches equals a ratio  
of 3:12.  
HT  
HT  
3. When specifying a rectangular curb, note  
whether the slope runs in the direction of the  
short side or the long side of the curb.  
Run=12  
Run=12  
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Typical Installation  
Greenheck's straight-sided roof curbs are designed for general exhaust or supply  
applications.  
General Flashed Roof Installation:  
1. Remove roofing material where roof penetration is to be made and provide a  
10-inch wide clearance around perimeter of hole in roof.  
2. Apply roofing cement around roof opening.  
3. Place and center roof curb over hole in roof so it sits on roofing cement. Make  
sure the roof curb is placed over an adequate support structure to handle the  
weight and wind load of curb and fan assembly.  
4. Secure roof curb to roof deck using a minimum of three lag screws, anchor bolts,  
or suitable metal fasteners per side and two per corner (fasteners by others).  
5. Install insulation if required.  
6. Field flash – flashing should extend at least 4 inches beyond the horizontal flange  
on roof curb. Flashing should also extend over the top flange surface where there  
is a wood nailer for a leak resistant installation.  
7. Apply Curb Seal (rubber gasket) to the top of roof curb to seal fan or ventilator to  
curb to prevent air leaks and water penetration and to reduce the transmission of  
vibration from fan to building.  
8. Place fan or ventilator onto roof curb and center.  
9. Secure fan’s curb cap to the roof curb using a minimum of two lag screws, anchor  
bolts, or suitable metal fasteners per side (fasteners by others).  
Notes:  
• For rubber roofs, refer to roof manufacturer for roof curb installation.  
• No replacement parts available.  
• For installation of specialty curbs and high wind curbs, see CAPS for installation details.  
Building Value in Air  
Greenheck delivers value  
to mechanical engineers by  
helping them solve virtually  
any air quality challenges  
their clients face with a  
top quality, innovative air-  
related equipment. We offer  
extra value to contractors  
by providing easy-to-install,  
competitively priced, reliable  
products that arrive on time.  
And building owners and  
occupants value the energy  
efficiency, low maintenance  
and quiet dependable operation  
they experience long after the  
construction project ends.  
comprehensive selection of  
Our Warranty  
Greenheck warrants this equipment to be free from defects in material and workmanship for a period  
of one year from the purchase date. Any units or parts which prove defective during the warranty  
period will be replaced at our option when returned to our factory, transportation prepaid. Motors are  
warranted by the motor manufacturer for a period of one year. Should motors furnished by Greenheck  
prove defective during this period, they should be returned to the nearest authorized motor service  
station. Greenheck will not be responsible for any removal or installation costs.  
As a result of our commitment to continuous improvement, Greenheck reserves the right to change  
specifications without notice.  
Prepared to Support  
Green Building Efforts  
Roof Curbs Rev. 4 August 2008 RG  
Copyright © 2008 Greenheck Fan Corp.  
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P.O. Box 410 • Schofield, WI 54476-0410 • Phone (715) 359-6171 • greenheck.com  

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