MODEL G5770
36" SLIP ROLL 22 GAUGE
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
INTRODUCTION............................................................................................................................... 2
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SECTION 1: SAFETY....................................................................................................................... 5
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SECTION 2: SETUP......................................................................................................................... 8
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SECTION 3: OPERATIONS ........................................................................................................... 13
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SECTION 4: ACCESSORIES......................................................................................................... 21
SECTION 5: MAINTENANCE......................................................................................................... 23
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SECTION 6: SERVICE ................................................................................................................... 24
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WARRANTY AND RETURNS........................................................................................................ 29
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INTRODUCTION
Manual Accuracy
Functional Overview
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Identification
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Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G5770 36" SLIP ROLL
Design Type ....................................................................................................Bench Model
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1
Height (with Handle in Center Position) ................................................................13 ⁄2''
Overall Depth............................................................................................................17''
Overall Length ..........................................................................................................49''
Overall Height ..........................................................................................................15''
Shipping Weight ..............................................................................................280 Lbs.
1
1
Crate Size ............................................................................53" L x 17 ⁄2" W x 21 ⁄2" H
1
Footprint ......................................................................................................42" x 10 ⁄2
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Minimum Roll Diameter..............................................................................................2''
Maximum Gage ..................................................................................22 ga. Mild Steel
3
1
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Wire Sizes .................................................................................................. ⁄16'', ⁄4'', ⁄16''
Max. Capacity ..........................................................................................................36"
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Rollers ......................................................................................Precision Ground Steel
Frame ......................................................................................................Welded Steel
Head and Tail Supports ..................................................................................Cast Iron
Features:
..............................................................................................Quick Release Top Roller
................................................................................................Hardened Steel Gearing
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4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢂ 4HIS
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE
OF THE SAFETY MESSAGESꢂ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢂ 2EMEMBER THAT SAFETY
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT
PREVENTION MEASURESꢂ
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AGAINST UNSAFE PRACTICESꢂ
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PROPER OPERATION OF THE MACHINEꢂ
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3AFETY )NSTRUCTIONS FOR -ACHINERY
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WZ[dgZꢀaZVk^c\ꢀbVX]^cZꢀjcViiZcYZY#
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XVa#ꢀ 6ꢀ hZXjgZYꢀ ldg`e^ZXZꢀ egdiZXihꢀ ndjgꢀ
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VcYꢀWVaVcXZꢀViꢀVaaꢀi^bZh#
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ldg`e^ZXZꢀidꢀꢅ`^X`WVX`#ꢅ
ꢈꢅꢂ !,7!93 $)3#/..%#4 &2/- 0/7%2
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i]Zꢀ ineZꢀ d[ꢀ Yjhiꢀ ndjꢀ VgZꢀ ZmedhZYꢀ idꢀ VcYꢀ
ValVnhꢀlZVgꢀVꢀgZhe^gVidgꢀYZh^\cZYꢀidꢀ[^aiZgꢀ
i]ViꢀineZꢀd[ꢀYjhi#
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@ZZeꢀWaVYZhꢀh]VgeꢀVcYꢀXaZVcꢀ[dgꢀWZhiꢀVcYꢀ
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ajWg^XVi^c\ꢀVcYꢀX]Vc\^c\ꢀVXXZhhdg^Zh#
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Additional Safety for Slip Rolls
1.ꢀ METAL EDGES#ꢀ 6alVnhꢀ YZ"Wjggꢀ h]Vgeꢀ
4. CRUSHING HAZARD#ꢀ BV`Zꢀ hjgZꢀ gdaaZghꢀ
VcYꢀldg`e^ZXZhꢀVgZꢀ[jaanꢀhjeedgiZYꢀYjg^c\ꢀ
^chiVaaVi^dcꢀ VcYꢀ gZbdkVa#ꢀ LZVgꢀ hiZZaꢀ idZYꢀ
[ddilZVgꢀ Yjg^c\ꢀ deZgVi^dcꢀ idꢀ egdiZXiꢀ ndjgꢀ
[ZZiꢀ^[ꢀndjꢀYgdeꢀVꢀgdaaZgꢀdgꢀldg`e^ZXZ#ꢀ
bZiVaꢀZY\ZhꢀWZ[dgZꢀ^chZgi^c\ꢀi]Zbꢀ^cidꢀi]Zꢀ
ha^eꢀgdaa#ꢀH]VgeꢀZY\Zhꢀdcꢀh]ZZiꢀbZiVaꢀXVcꢀ
XVjhZꢀhZkZgZꢀXjih#
2. HAND PROTECTION#ꢀ6alVnhꢀlZVgꢀaZVi]Zgꢀ
\adkZhꢀl]Zcꢀjh^c\ꢀi]^hꢀidda#
5. EXPERIENCING DIFFICULTIES. >[ꢀViꢀVcnꢀ
i^bZꢀndjꢀVgZꢀZmeZg^ZcX^c\ꢀY^[[^Xjai^ZhꢀeZg"
[dgb^c\ꢀi]Zꢀ^ciZcYZYꢀdeZgVi^dc!ꢀhideꢀjh^c\ꢀ
i]Zꢀ bVX]^cZꢆꢀ 8dciVXiꢀ IZX]ꢀ Hjeedgiꢀ Viꢀ
ꢁ*,%ꢂꢀ*)+".++(#
3.ꢀ PINCHING HAZARD#ꢀ@ZZeꢀ[^c\Zghꢀdjiꢀd[ꢀ
gdaaZgꢀeVi]ꢀYjg^c\ꢀdeZgVi^dc#ꢀ
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
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SECTION 2: SETUP
Items Needed for
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup
I]Zꢀ[daadl^c\ꢀ^iZbhꢀVgZꢀcZZYZYꢀidꢀXdbeaZiZꢀi]Zꢀ
hZijeꢀ egdXZhh!ꢀ Wjiꢀ VgZꢀ cdiꢀ ^cXajYZYꢀ l^i]ꢀ ndjgꢀ
bVX]^cZ/
Description
Qty
™ꢀ EdlZgꢀA^[i^c\ꢀ:fj^ebZci
ꢀ
ꢁGViZYꢀ[dgꢀViꢀaZVhiꢀ(%%ꢀaWhꢂꢀ######################### &
™ꢀ A^[i^c\ꢀHigVeh
ꢁGViZYꢀ[dgꢀViꢀaZVhiꢀ(%%ꢀaWh#ꢂꢀ######################## '
ꢀ
Wear safety glasses dur-
ing the entire setup pro-
cess!
™ꢀ 6hh^hiVcihꢀ####################################6hꢀcZZYZY
™ꢀ HV[Zinꢀ<aVhhZhꢀꢁ;dgꢀZVX]ꢀVhh^hiVciꢂꢀ########## &
Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
Ndjgꢀ bVX]^cZꢀ lVhꢀ XVgZ[jaanꢀ eVX`V\ZYꢀ [dgꢀ hV[Zꢀ
igVchedgiVi^dc#ꢀ GZbdkZꢀ i]Zꢀ eVX`V\^c\ꢀ bViZg^Vahꢀ
[gdbꢀVgdjcYꢀndjgꢀbVX]^cZꢀVcYꢀ^cheZXiꢀ^i#ꢀ>[ꢀndjꢀ
Y^hXdkZgꢀi]ZꢀbVX]^cZꢀ^hꢀYVbV\ZY!ꢀplease imme-
diately call Customer Service at (570) 546-9663ꢀ
for advice.
HVkZꢀi]ZꢀXdciV^cZghꢀVcYꢀVaaꢀeVX`^c\ꢀbViZg^Vahꢀ[dgꢀ
edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ
Otherwise, filing a freight claim can be difficult.
L]ZcꢀndjꢀVgZꢀXdbeaZiZanꢀhVi^h[^ZYꢀl^i]ꢀi]ZꢀXdcY^"
i^dcꢀd[ꢀndjgꢀh]^ebZci!ꢀ^ckZcidgnꢀi]ZꢀXdciZcih#
"-"
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Inventory
6
I]Zꢀ[daadl^c\ꢀ^hꢀVꢀYZhXg^ei^dcꢀd[ꢀi]ZꢀbV^cꢀXdbed"
cZcihꢀh]^eeZYꢀl^i]ꢀndjgꢀbVX]^cZ#ꢀAVnꢀi]ZꢀXdbed"
cZcihꢀdjiꢀidꢀ^ckZcidgnꢀi]Zb#ꢀ
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
7
8
9
Box 1: (Figure 3)
Qty
Figure 3. >ckZcidgn#
A. Ha^eꢀGdaaꢀ###################################################### &
B. 8gVc`ꢀ=VcYaZꢀ############################################# &
C. 8gVc`ꢀ########################################################## &
D.ꢀ =Zmꢀ7daiꢀB-"&#'*ꢀmꢀ)%ꢀ################################ &
>[ꢀ Vcnꢀ cdcegdeg^ZiVgnꢀ eVgihꢀ VgZꢀ b^hh^c\ꢀ ꢁZ#\#ꢀ Vꢀ
cjiꢀdgꢀVꢀlVh]Zgꢂ!ꢀlZꢀl^aaꢀ\aVYanꢀgZeaVXZꢀi]Zb0ꢀdgꢀ
[dgꢀi]ZꢀhV`Zꢀd[ꢀZmeZY^ZcXn!ꢀgZeaVXZbZcihꢀXVcꢀWZꢀ
dWiV^cZYꢀViꢀndjgꢀadXVaꢀ]VgYlVgZꢀhidgZ#
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Hardware Recognition Chart
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Clean Up
Site Considerations
I]ZꢀjceV^ciZYꢀhjg[VXZhꢀVgZꢀXdViZYꢀl^i]ꢀVꢀlVmnꢀ
d^aꢀidꢀegZkZciꢀXdggdh^dcꢀYjg^c\ꢀh]^ebZci#ꢀGZbdkZꢀ
i]^hꢀ egdiZXi^kZꢀ XdVi^c\ꢀ l^i]ꢀ Vꢀ hdakZciꢀ XaZVcZgꢀ dgꢀ
YZ\gZVhZg!ꢀhjX]ꢀVhꢀh]dlcꢀ^cꢀFigure 4#ꢀ;dgꢀi]dg"
dj\]ꢀ XaZVc^c\!ꢀ hdbZꢀ eVgihꢀ bjhiꢀ WZꢀ gZbdkZY#ꢀ
For optimum performance, clean all moving
parts or sliding contact surfaces.ꢀ 6kd^Yꢀ X]ad"
g^cZ"WVhZYꢀ hdakZcih!ꢀ hjX]ꢀ Vhꢀ VXZidcZꢀ dgꢀ WgV`Zꢀ
eVgihꢀ XaZVcZgꢀ i]Viꢀ bVnꢀ YVbV\Zꢀ eV^ciZYꢀ hjg[VX"
Zh#ꢀ6alVnhꢀ[daadlꢀi]ZꢀbVcj[VXijgZg»hꢀ^chigjXi^dchꢀ
l]Zcꢀjh^c\ꢀVcnꢀineZꢀd[ꢀXaZVc^c\ꢀegdYjXi#
Floor Load
GZ[Zgꢀidꢀi]ZꢀMachine Data Sheetꢀ[dgꢀi]ZꢀlZ^\]iꢀ
VcYꢀ [ddieg^ciꢀ heZX^[^XVi^dchꢀ d[ꢀ ndjgꢀ bVX]^cZ#ꢀ
HdbZꢀ ldg`WZcX]Zhꢀ bVnꢀ gZfj^gZꢀ VYY^i^dcVaꢀ gZ^c"
[dgXZbZciꢀ idꢀ hjeedgiꢀ Wdi]ꢀ i]Zꢀ bVX]^cZꢀ VcYꢀ
ldg`e^ZXZ#
Placement Location
8dch^YZgꢀZm^hi^c\ꢀVcYꢀVci^X^eViZYꢀcZZYh!ꢀh^oZꢀd[ꢀ
bViZg^VaꢀidꢀWZꢀegdXZhhZYꢀi]gdj\]ꢀZVX]ꢀbVX]^cZ!ꢀ
VcYꢀ heVXZꢀ [dgꢀ Vjm^a^Vgnꢀ hiVcYh!ꢀ ldg`ꢀ iVWaZhꢀ dgꢀ
di]ZgꢀbVX]^cZgnꢀl]ZcꢀZhiVWa^h]^c\ꢀVꢀadXVi^dcꢀ[dgꢀ
ndjgꢀcZlꢀbVX]^cZ#ꢀHZZꢀFigure 5ꢀ[dgꢀi]Zꢀb^c^bjbꢀ
ldg`^c\ꢀXaZVgVcXZh#
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
'%ꢅ
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
*)ꢅ
Figure 5.ꢀB^c^bjbꢀldg`^c\ꢀXaZVgVcXZh#
G2544—Solvent Cleaner & Degreaser
H9692—Orange Power Degreaser
<gZViꢀegdYjXihꢀ[dgꢀgZbdk^c\ꢀh]^ee^c\ꢀ\gZVhZ#
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Figure 4. 8aZVcZg$YZ\gZVhZghꢀVkV^aVWaZꢀ[gdbꢀ
<g^ooan#
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Assembly
Mounting
I]ZꢀBdYZaꢀ<*,,%ꢀXdbZhꢀ[gdbꢀi]Zꢀ[VXidgnꢀVabdhiꢀ
[jaanꢀVhhZbWaZY#ꢀ6aaꢀi]Viꢀ^hꢀgZfj^gZYꢀidꢀVhhZbWaZꢀ
VgZꢀi]ZꢀXgVc`ꢀVcYꢀ]VcYaZ#
DcXZꢀ ndjꢀ ]VkZꢀ Xdc[^gbZYꢀ i]Viꢀ ndjgꢀ bVX]^cZꢀ ^hꢀ
VhhZbWaZYꢀVcYꢀ[jcXi^dc^c\ꢀegdeZgan!ꢀbdjciꢀ^iꢀidꢀVꢀ
ldg`WZcX]ꢀi]gdj\]ꢀi]Zꢀ]daZhꢀ^cꢀi]ZꢀWVhZ#
To assemble your machine:
I]Zꢀ higdc\Zhiꢀ bdjci^c\ꢀ dei^dcꢀ ^hꢀ Vꢀ ꢅI]gdj\]ꢀ
Bdjciꢅꢀl]ZgZꢀ]daZhꢀVgZꢀYg^aaZYꢀVaaꢀi]ZꢀlVnꢀi]gdj\]ꢀ
i]Zꢀ ldg`WZcX]!ꢀ VcYꢀ ]Zmꢀ Wdaih!ꢀ lVh]Zgh!ꢀ VcYꢀ
]ZmꢀcjihꢀVgZꢀjhZYꢀidꢀhZXjgZꢀi]ZꢀbVX]^cZꢀidꢀi]Zꢀ
ldg`WZcX]#
1.ꢀ I]gZVYꢀi]ZꢀXgVc`ꢀ]VcYaZꢀ^cidꢀi]ZꢀhbVaaꢀZcYꢀd[ꢀ
i]ZꢀXgVc`ꢀVcYꢀi^\]iZc!ꢀVhꢀh]dlcꢀ^cꢀFigure 6#
8gVc`ꢀ=VcYaZ
7dai
;aViꢀLVh]Zg
-ACHINE "ASE
7ORKBENCH
;aViꢀLVh]Zg
AdX`ꢀLVh]Zg
=ZmꢀCji
8gVc`
Figure 6. 8gVc`ꢀVhhZbWan#
Figure 8.ꢀ:mVbeaZꢀd[ꢀVꢀi]gdj\]ꢀbdjciꢀhZije#
2. Ha^YZꢀi]ZꢀXgVc`ꢀdcidꢀi]ZꢀXgVc`ꢀh]V[iꢀjci^aꢀi]Zꢀ
XgVc`ꢀhidehꢀV\V^chiꢀi]ZꢀWZkZaZYꢀh]djaYZghꢀd[ꢀ
i]Zꢀh]V[i#ꢀ >chZgiꢀVcYꢀi^\]iZcꢀi]ZꢀB-"&#'*ꢀmꢀ)%ꢀ
]ZmꢀWdaiꢀidꢀhZXjgZꢀi]ZꢀXgVc`ꢀ^cꢀeaVXZꢀꢁFigure
7ꢂ#
6cdi]Zgꢀ dei^dcꢀ [dgꢀ bdjci^c\ꢀ ^hꢀ Vꢀ ꢅ9^gZXiꢀ Bdjciꢅꢀ
l]ZgZꢀi]ZꢀbVX]^cZꢀ^hꢀh^beanꢀhZXjgZYꢀidꢀi]Zꢀldg`"
WZcX]ꢀl^i]ꢀaV\ꢀhXgZlh#
8gVc`ꢀH]V[i
AV\ꢀHXgZl
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-ACHINE "ASE
7ORKBENCH
=Zmꢀ7dai
Figure 9.ꢀ:mVbeaZꢀd[ꢀVꢀY^gZXiꢀbdjciꢀhZije#
Figure 7. 8gVc`ꢀbdjci^c\#
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SECTION 3: OPERATIONS
Basic Controls
Damage to your eyes, hands and feet could
result from using this machine without prop-
er protective gear. Always wear safety glass-
es, leather gloves, and steel toe footwear
when operating this machine.
JhZꢀi]ZꢀYZhXg^ei^dchꢀVcYꢀ[^\jgZhꢀWZadlꢀidꢀWZXdbZꢀ
[Vb^a^Vgꢀl^i]ꢀi]ZꢀWVh^XꢀXdcigdahꢀd[ꢀndjgꢀha^eꢀgdaa#
Thickness Adjust Knob: GV^hZhꢀVcYꢀadlZghꢀi]Zꢀ
WdiidbꢀgdaaZgꢀidꢀVY_jhiꢀ[dgꢀY^[[ZgZciꢀi]^X`cZhhZh#
Radius Adjust Knob: GV^hZhꢀVcYꢀadlZghꢀi]ZꢀgZVgꢀ
gdaaZgꢀidꢀXgZViZꢀhbVaaZgꢀVcYꢀaVg\ZgꢀgVY^jhꢀWZcYh#
Top Roller Lift Lever: A^[ihꢀi]ZꢀideꢀgdaaZgꢀidꢀVaadlꢀ
gZbdkVaꢀd[ꢀXna^cYg^XVaꢀldg`e^ZXZh#
Crank: Ijgchꢀ i]Zꢀ gdaaZgh!ꢀ [ZZY^c\ꢀ i]Zꢀ ldg`e^ZXZꢀ
i]gdj\]ꢀi]ZꢀbVX]^cZ#
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Top Roller Release Lever: A^[ihꢀ idꢀ gZaZVhZꢀ i]Zꢀ
jeeZgꢀWjh]^c\ꢀVhhZbWan#ꢀꢀ
Upper Bushing Assembly: DeZchꢀ idꢀ Vaadlꢀ
bdkZbZciꢀd[ꢀi]ZꢀideꢀgdaaZg#
GVY^jhꢀ
JeeZgꢀ7jh]^c\ꢀ6hhZbWan
6Y_jhiꢀ@cdW
IdeꢀGdaaZgꢀ
GZaZVhZꢀAZkZg
8gVc`
IdeꢀGdaaZgꢀ
A^[iꢀAZkZg
I]^X`cZhhꢀ6Y_jhiꢀ@cdW
Figure 10.ꢀ6Y_jhibZciꢀ`cdWh#
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Preparation
Flat Rolling
7Z[dgZꢀZkZgnꢀjhZ!ꢀ[daadlꢀi]ZhZꢀegdXZYjgZhꢀidꢀhZiꢀ
jeꢀ ndjgꢀ ha^eꢀ gdaaꢀ [dgꢀ hV[Z!ꢀ VXXjgViZ!ꢀ VcYꢀ Z[[^X^Zciꢀ
jhZ#
I]ZꢀBdYZaꢀ<*,,%ꢀXVcꢀWZꢀjhZYꢀidꢀ[aViꢀgdaaꢀh]ZZiꢀ
bZiVaꢀ jeꢀ idꢀ ''ꢀ \Vj\Z#ꢀ I]^hꢀ XVcꢀ WZꢀ YdcZꢀ idꢀ
higV^\]iZc!ꢀ [aViiZc!ꢀ VcYꢀ ha^\]ianꢀ gZYjXZꢀ i]Zꢀ i]^X`"
cZhhꢀ d[ꢀ hd[iꢀ ldg`e^ZXZhꢀ hjX]ꢀ Vhꢀ WgVhh!ꢀ XdeeZg!ꢀ
VcYꢀVajb^cjb#
To prepare the slip roll for use:
1. Ijgcꢀi]Zꢀi]^X`cZhhꢀVY_jhiꢀ`cdWꢀidꢀadlZgꢀi]Zꢀ
WdiidbꢀgdaaZgꢀidꢀVeegdm^bViZanꢀ&$)ꢅꢀWZadlꢀi]Zꢀ
ideꢀgdaaZg#ꢀJhZꢀXVa^eZghꢀdgꢀVꢀheVXZgꢀidꢀhZiꢀi]Zꢀ
Y^hiVcXZꢀWZilZZcꢀi]ZꢀgdaaZghꢀZkZcanꢀViꢀZVX]ꢀ
ZcYꢀꢁFigure 11ꢂ#
The main rollers of this
machine present a pinch-
ing hazard. Make sure no
body part or clothing is
near the area between the
rollers. Failure to follow this
warning may result in fin-
gers, hair, or clothing being
pulled into the machine,
causing personal injury.
To flat roll a workpiece:
1. EaVXZꢀi]Zꢀldg`e^ZXZꢀWZilZZcꢀi]ZꢀideꢀVcYꢀWdi"
idbꢀgdaaZgh!ꢀVhꢀh]dlcꢀ^cꢀFigure 13#ꢀIjgcꢀi]Zꢀ
i]^X`cZhhꢀVY_jhiꢀ`cdWhꢀidꢀa^[iꢀi]ZꢀWdiidbꢀgdaaZgꢀ
jci^aꢀi]Zꢀldg`e^ZXZꢀ^hꢀ]ZaYꢀhcj\ꢀWZilZZcꢀi]Zꢀ
ideꢀ VcYꢀ Wdiidbꢀ gdaaZgh#ꢀ 7Zꢀ hjgZꢀ idꢀ ijgcꢀ i]Zꢀ
i]^X`cZhhꢀ VY_jhiꢀ `cdWhꢀ dcꢀ Wdi]ꢀ ZcYhꢀ d[ꢀ i]Zꢀ
gdaaZgꢀZfjVaꢀVbdjcih#
88L
Figure 11.ꢀ7diidbꢀgdaaZgꢀegZeVgVi^dc#
2.ꢀ AdlZgꢀ i]Zꢀ gZVgꢀ gdaaZgꢀ Vhꢀ [Vgꢀ Vhꢀ edhh^WaZ#ꢀ
JhZꢀXVa^eZghꢀdgꢀVꢀheVXZgꢀidꢀhZiꢀi]ZꢀY^hiVcXZꢀ
WZilZZcꢀi]ZꢀgZVgꢀgdaaZgꢀVcYꢀideꢀgdaaZgꢀZkZcanꢀ
ViꢀZVX]ꢀZcYꢀꢁFigure 12ꢂ#
8L
88L
Figure 13.ꢀGV^h^c\ꢀWdiidbꢀgdaaZgꢀ[dgꢀ[aViꢀgdaa^c\#
Figure 12.ꢀGZVgꢀgdaaZgꢀegZeVgVi^dc#
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2.ꢀ GZbdkZꢀ i]Zꢀ ldg`e^ZXZꢀ [gdbꢀ WZilZZcꢀ i]Zꢀ
gdaaZgh!ꢀi]ZcꢀgV^hZꢀi]ZꢀWdiidbꢀgdaaZgꢀha^\]ianꢀWnꢀ
gdiVi^c\ꢀZVX]ꢀi]^X`cZhhꢀVY_jhiꢀ`cdWꢀVeegdm^"
bViZanꢀ&¿)ꢀijgc#ꢀ6ahd!ꢀbV`ZꢀhjgZꢀi]ZꢀgZVgꢀgdaaZgꢀ
^hꢀ adlZgZYꢀ XdbeaZiZanꢀ VcYꢀ l^aaꢀ cdiꢀ ^ciZg[ZgZꢀ
l^i]ꢀ i]Zꢀ ldg`e^ZXZꢀ Vhꢀ ^iꢀ Zm^ihꢀ i]Zꢀ bVX]^cZꢀ
ꢁFigure 14ꢂ#
Creating Bends
I]Zꢀ BdYZaꢀ <*,,%ꢀ XVcꢀ ZVh^anꢀ XgZViZꢀ XdchiVci"ꢀ
gVY^jhꢀWZcYhꢀ^cꢀh]ZZiꢀbZiVaꢀjeꢀidꢀ''ꢀ\Vj\Z#
Note:ꢀThe method for creating a specific radius is
a trial-and-error process. Due to the many varia-
tions among metal workpieces, no single position-
ing will create the same curve on all materials. We
recommend using scrap pieces the same dimen-
sions and material as your final workpiece until the
desired curve is achieved.
The main rollers of this
machine present a pinch-
ing hazard. Make sure no
body part or clothing is
near the area between the
rollers. Failure to follow this
warning may result in fin-
gers, hair, or clothing being
pulled into the machine,
causing personal injury.
6eegdm^bViZanꢀ
8L
&
¿)ꢀIjgc#
Figure 14.ꢀGV^h^c\ꢀWdiidbꢀgdaaZgꢀ&¿)ꢀijgc#
3.ꢀ L^i]ꢀ i]Zꢀ ]Zaeꢀ d[ꢀ Vcꢀ Vhh^hiVci!ꢀ [ZZYꢀ i]Zꢀ
ldg`e^ZXZꢀ ^cidꢀ i]Zꢀ gdaaZghꢀ l]^aZꢀ ijgc^c\ꢀ i]Zꢀ
XgVc`ꢀꢁFigure 15ꢂ#
To create a bend in a workpiece:
1. EaVXZꢀ i]Zꢀ ldg`e^ZXZꢀ WZilZZcꢀ i]Zꢀ ideꢀ VcYꢀ
WdiidbꢀgdaaZgh!ꢀVhꢀh]dlcꢀ^cꢀFigure 16#ꢀIjgcꢀ
i]Zꢀi]^X`cZhhꢀVY_jhiꢀ`cdWhꢀidꢀgV^hZꢀi]ZꢀWdi"
idbꢀ gdaaZgꢀ jci^aꢀ i]Zꢀ ldg`e^ZXZꢀ ^hꢀ ]ZaYꢀ hcj\ꢀ
WZilZZcꢀi]ZꢀideꢀVcYꢀWdiidbꢀgdaaZgh#ꢀ7ZꢀhjgZꢀ
idꢀ ijgcꢀ i]Zꢀ i]^X`cZhhꢀ VY_jhiꢀ `cdWhꢀ ZfjVaꢀ
Vbdjcih#
Figure 15.ꢀ;aViꢀgdaa^c\ꢀi]Zꢀldg`e^ZXZ#
4.ꢀ 8dci^cjZꢀegdXZhh^c\ꢀi]Zꢀldg`e^ZXZꢀWnꢀgZeZVi"
^c\ꢀSteps 2ꢀVcYꢀ3!ꢀ[a^ee^c\ꢀi]Zꢀldg`e^ZXZꢀZVX]ꢀ
i^bZꢀjci^aꢀi]ZꢀYZh^gZYꢀgZhjaihꢀVgZꢀegdYjXZY#
8L
ꢀ
Note:ꢀ Since the rear roller on the Model
G5770 does not lower completely out of the
path of the workpiece, a slight bend may
be created. Flipping the workpiece between
passes minimizes the bending effect.
Figure 16.ꢀGV^h^c\ꢀWdiidbꢀgdaaZg#
"&*"
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2. Ijgcꢀi]ZꢀXgVc`ꢀXadX`l^hZꢀidꢀ[ZZYꢀi]Zꢀldg`e^ZXZꢀ
jci^aꢀ^ihꢀ[gdciꢀZY\Zꢀ^hꢀY^gZXianꢀVWdkZꢀi]ZꢀgZVgꢀ
gdaaZg!ꢀVhꢀh]dlcꢀ^cꢀFigure 17#
This machine poses a crushing hazard if
workpieces are not properly supported
when exiting the rollers. If necessary, get
assistance to support the workpiece. Make
sure all helpers are wearing safety glasses,
leather gloves, and steel toed footwear
when assisting in the use of this machine.
4.ꢀ Ijgcꢀ i]Zꢀ XgVc`ꢀ idꢀ egdXZhhꢀ i]Zꢀ bViZg^Vaꢀ
i]gdj\]ꢀ i]Zꢀ ha^eꢀ gdaa#ꢀ 8dci^cjZꢀ ijgc^c\ꢀ jci^aꢀ
i]Zꢀldg`e^ZXZꢀ^hꢀXdbeaZiZanꢀi]gdj\]ꢀi]Zꢀideꢀ
VcYꢀWdiidbꢀgdaaZghꢀꢁFigure 19ꢂ#
Figure 17.ꢀ;ZZY^c\ꢀi]Zꢀldg`e^ZXZ#
3.ꢀ Ijgcꢀ i]Zꢀ gVY^jhꢀ VY_jhiꢀ `cdWhꢀ idꢀ a^[iꢀ i]Zꢀ gZVgꢀ
gdaaZgꢀjci^aꢀi]ZꢀYZh^gZYꢀgVY^jhꢀWZcYꢀ^hꢀgZVX]ZYꢀ
ꢁFigure 18ꢂ#ꢀ BV`Zꢀ hjgZꢀ idꢀ ijgcꢀ i]Zꢀ `cdWhꢀ
ZfjVaꢀ Vbdjcihꢀ hdꢀ i]Zꢀ gZVgꢀ gdaaZgꢀ ^hꢀ ValVnhꢀ
eVgVaaZaꢀl^i]ꢀi]Zꢀdi]ZgꢀgdaaZgh#ꢀ;V^ajgZꢀidꢀYdꢀhdꢀ
l^aaꢀXgZViZꢀVꢀaVg\ZgꢀgVY^jhꢀdcꢀdcZꢀZcYꢀi]Vcꢀi]Zꢀ
di]Zg!ꢀgZhjai^c\ꢀ^cꢀVꢀXdcZꢀdgꢀhe^gVaꢀh]VeZ#
Depending on the size and shape of your
workpiece, you may need assistance to sup-
port the workpiece as it exits the machine.
Failure to adequately support the workpiece
may result in the workpiece falling, causing
injuries.
8L
Figure 18.ꢀHZii^c\ꢀi]ZꢀgVY^jh#
Figure 19.ꢀEgdXZhh^c\ꢀi]Zꢀldg`e^ZXZ#
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DcXZꢀndjꢀ]VkZꢀi]ZꢀcZXZhhVgnꢀaZc\i]ꢀldg`e^ZXZ!ꢀ
[daadlꢀi]ZꢀhiZehꢀWZadlꢀidꢀXgZViZꢀi]ZꢀXna^cYZg#
Creating Cylinders
Note:ꢀThe method for creating a specific radius is
a trial-and-error process. Due to the many varia-
tions among metal workpieces, no single position-
ing will create the same curve on all materials. We
recommend using scrap pieces the same dimen-
sions and material as your final workpiece until the
desired curve is achieved.
I]ZꢀBdYZaꢀ<*,,%ꢀHa^eꢀGdaaꢀXVcꢀWZꢀjhZYꢀidꢀZVh^anꢀ
VcYꢀVXXjgViZanꢀXgZViZꢀXna^cYZgh#
>[ꢀndjꢀ`cdlꢀi]ZꢀY^VbZiZgꢀd[ꢀi]ZꢀXna^cYZgꢀndjꢀlVciꢀ
idꢀXgZViZ!ꢀjhZꢀi]Zꢀ[dgbjaVꢀWZadlꢀidꢀXVaXjaViZꢀi]Zꢀ
aZc\i]ꢀd[ꢀbViZg^VaꢀcZZYZY#
ꢀ
ꢀ
ꢀꢀꢀꢀꢀC=π6
To create a cylinder:
ꢀ
ꢀ
ꢀ
ꢀ
828^gXjb[ZgZcXZꢀ
1. EaVXZꢀi]Zꢀldg`e^ZXZꢀWZilZZcꢀi]ZꢀideꢀVcYꢀWdi"
idbꢀgdaaZgh!ꢀVhꢀh]dlcꢀ^cꢀFigure 21#ꢀIjgcꢀi]Zꢀ
i]^X`cZhhꢀVY_jhiꢀ`cdWhꢀidꢀa^[iꢀi]ZꢀWdiidbꢀgdaaZgꢀ
jci^aꢀi]Zꢀldg`e^ZXZꢀ^hꢀ]ZaYꢀhcj\ꢀWZilZZcꢀi]Zꢀ
ideꢀ VcYꢀ Wdiidbꢀ gdaaZgh#ꢀ 7Zꢀ hjgZꢀ idꢀ ijgcꢀ i]Zꢀ
i]^X`cZhhꢀVY_jhiꢀ`cdWhꢀZfjVaꢀVbdjcih#
ꢀꢀꢀꢀꢁAZc\i]ꢀd[ꢀBViZg^VaꢀCZZYZYꢂ
ꢀ
ꢀ
ꢀ
ꢀ
π2E^ꢀꢁ6eegdm^bViZanꢀ(#&)'ꢂ
929^VbZiZg
Example:ꢀHjeedhZꢀndjꢀlVciꢀidꢀXgZViZꢀVꢀ+ꢅꢀY^Vb"
ZiZgꢀXna^cYZg#ꢀNdjꢀldjaYꢀjhZꢀi]ZꢀVWdkZꢀ[dgbjaVꢀVhꢀ
[daadlh/
ꢀ
ꢀ
ꢀ
82π9
82ꢁ3.142ꢂꢀmꢀ6"
8218.852"
I]ZꢀgZhjaiꢀd[ꢀ&-#-*'ꢅꢀ^cY^XViZhꢀi]ViꢀndjꢀcZZYꢀidꢀ
hiVgiꢀl^i]ꢀVꢀe^ZXZꢀd[ꢀh]ZZiꢀbZiVaꢀi]Viꢀ^hꢀVeegdm^"
bViZanꢀ &-#-*'ꢅꢀ ^cꢀ aZc\i]ꢀ ^cꢀ dgYZgꢀ idꢀ XgZViZꢀ Vꢀ +ꢅꢀ
Y^VbZiZgꢀXna^cYZg#ꢀ
8L
NdjꢀXVcꢀjhZꢀi]Zꢀha^eꢀgdaaꢀidꢀXgZViZꢀVꢀWZcYꢀl^i]ꢀi]Zꢀ
XdggZXiꢀgVY^jhꢀhdꢀi]Viꢀi]ZꢀildꢀZcYhꢀbZZi!ꢀ[dgb^c\ꢀ
Vꢀ+ꢅꢀY^VbZiZgꢀXna^cYZgꢀꢁFigure 20ꢂ#
Figure 21.ꢀGV^h^c\ꢀWdiidbꢀgdaaZg#
82ð9
82ꢁ(#&)'ꢂꢀmꢀ+ꢅ
82&-#-*'
+ꢅꢀ9^V#
Ldg`e^ZXZ
&-#-*'ꢅꢀ8^gXjb[ZgZcXZ
Figure 20. Calculating circumference example.
"&,"
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2. Ijgcꢀi]ZꢀXgVc`ꢀXadX`l^hZꢀidꢀ[ZZYꢀi]Zꢀldg`e^ZXZꢀ
jci^aꢀ^iꢀ^hꢀVeegdm^bViZanꢀ]Va[lVnꢀi]gdj\]ꢀi]Zꢀ
gdaaZgh#
3.ꢀ Ijgcꢀ i]Zꢀ gVY^jhꢀ VY_jhiꢀ `cdWhꢀ idꢀ a^[iꢀ i]Zꢀ gZVgꢀ
gdaaZgꢀjci^aꢀi]ZꢀYZh^gZYꢀgVY^jhꢀWZcYꢀ^hꢀgZVX]ZYꢀ
ꢁFigure 22ꢂ#ꢀ BV`Zꢀ hjgZꢀ idꢀ ijgcꢀ i]Zꢀ `cdWhꢀ
ZfjVaꢀ Vbdjcihꢀ hdꢀ i]Zꢀ gZVgꢀ gdaaZgꢀ ^hꢀ ValVnhꢀ
eVgVaaZaꢀl^i]ꢀi]Zꢀdi]ZgꢀgdaaZgh#ꢀ;V^ajgZꢀidꢀYdꢀhdꢀ
l^aaꢀXgZViZꢀVꢀaVg\ZgꢀgVY^jhꢀdcꢀdcZꢀZcYꢀi]Vcꢀi]Zꢀ
di]Zg!ꢀgZhjai^c\ꢀ^cꢀVꢀXdcZꢀh]VeZ#
ꢀ
Note:ꢀ6alVnh err on the side of making the
radius too large rather than too small. It is
easy to decrease the radius but very difficult
to increase the radius later.
Figure 23.ꢀEgdXZhh^c\ꢀi]Zꢀldg`e^ZXZ#
5.ꢀ GdiViZꢀi]Zꢀldg`e^ZXZꢀ&-%ß!ꢀ^chZgiꢀi]ZꢀXjgkZYꢀ
ZcYꢀ ^cidꢀ i]Zꢀ ha^eꢀ gdaa!ꢀ i]Zcꢀ egdXZhhꢀ i]Zꢀ
ldg`e^ZXZꢀi]gdj\]ꢀi]ZꢀbVX]^cZ!ꢀVhꢀh]dlcꢀ^cꢀ
Figures 24 VcY 25#
8L
Figure 22.ꢀHZii^c\ꢀi]ZꢀgVY^jh#
4.ꢀ Ijgcꢀ i]Zꢀ XgVc`ꢀ idꢀ egdXZhhꢀ i]Zꢀ bViZg^Vaꢀ
i]gdj\]ꢀ i]Zꢀ ha^eꢀ gdaa#ꢀ 8dci^cjZꢀ ijgc^c\ꢀ jci^aꢀ
i]Zꢀldg`e^ZXZꢀ^hꢀXdbeaZiZanꢀi]gdj\]ꢀi]Zꢀideꢀ
VcYꢀWdiidbꢀgdaaZghꢀꢁFigure 23ꢂ#ꢀ
Figure 24.ꢀGZ"^chZgi^c\ꢀi]Zꢀldg`e^ZXZ#
Depending on the size and shape of your
workpiece, you may need assistance to sup-
port the workpiece as it exits the machine.
Failure to adequately support the workpiece
may result in the workpiece falling, causing
crushing injuries.
Figure 25.ꢀ8gZVi^c\ꢀi]ZꢀXna^cYZg#
"&-"
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6.ꢀ 8dci^cjZꢀidꢀegdXZhhꢀi]Zꢀldg`e^ZXZꢀjci^aꢀi]Zꢀ
Xna^cYZgꢀ^hꢀ[dgbZY!ꢀVhꢀh]dlcꢀ^cꢀFigure 26#
Bending Wire
·>[ꢀi]ZꢀZcYhꢀd[ꢀi]ZꢀXna^cYZgꢀYdꢀcdiꢀbZZi!ꢀa^[iꢀ
i]Zꢀ gZVgꢀ gdaaZgꢀ ZfjVaanꢀ Viꢀ Wdi]ꢀ ZcYh!ꢀ i]Zcꢀ
egdXZhhꢀi]ZꢀZci^gZꢀXna^cYZgꢀi]gdj\]ꢀi]Zꢀha^eꢀ
gdaaꢀV\V^c#ꢀGZeZViꢀVhꢀcZXZhhVgn#
I]ZꢀBdYZaꢀ<*,,%ꢀHa^eꢀGdaaꢀXVcꢀWZꢀjhZYꢀidꢀh]VeZꢀ
l^gZh!ꢀgdYh!ꢀVcYꢀhbVaa"Y^VbZiZgꢀijW^c\#ꢀ6ahd!ꢀi]Zꢀ
l^gZꢀ \gddkZhꢀ XVcꢀ WZꢀ jhZYꢀ l]Zcꢀ gdaa^c\ꢀ h]ZZiꢀ
bZiVaꢀi]Viꢀ]VhꢀVꢀl^gZꢀWZVYꢀViꢀdcZꢀZcY#
·>[ꢀi]ZꢀZcYhꢀd[ꢀi]ZꢀXna^cYZgꢀdkZgaVe!ꢀgZbdkZꢀ
i]Zꢀ Xna^cYZgꢀ Vhꢀ YZhXg^WZYꢀ ^cꢀ Removing
Workpieceꢀ dcꢀ Page 20#ꢀ I]Zc!ꢀ Z^i]Zgꢀ
ViiZbeiꢀidꢀ^cXgZVhZꢀi]ZꢀgVY^jhꢀWnꢀbVcjVaanꢀ
WZcY^c\ꢀ^i!ꢀdgꢀhXgVeꢀi]Zꢀldg`e^ZXZ#ꢀAdlZgꢀ
i]Zꢀ gZVgꢀ gdaaZgꢀ ZfjVaanꢀ Viꢀ Wdi]ꢀ ZcYhꢀ i]Zcꢀ
egdXZhhꢀVꢀcZlꢀldg`e^ZXZꢀi]gdj\]ꢀi]Zꢀha^eꢀ
gdaa#ꢀGZeZViꢀi]^hꢀhiZeꢀVhꢀcZXZhhVgn#
To use the wire grooves:
1.ꢀ EaVXZꢀndjgꢀldg`e^ZXZꢀ^cidꢀi]ZꢀhbVaaZhiꢀedh"
h^WaZꢀ \gddkZꢀ dcꢀ i]Zꢀ l]ZZa#ꢀ I]Zꢀ i]gZZꢀ h^oZhꢀ
VgZꢀ(¿&+ꢅ!ꢀ&¿)ꢅ!ꢀVcYꢀ*¿&+ꢅꢀꢁFigure 27ꢂ#
ꢀ
Example:ꢀHjeedhZꢀndjꢀlVciꢀidꢀWZcYꢀVꢀe^ZXZꢀ
d[ꢀ &¿-ꢅꢀ gdY#ꢀ I]dj\]ꢀ ^iꢀ ldjaYꢀ [^iꢀ ^cꢀ Vcnꢀ d[ꢀ i]Zꢀ
i]gZZꢀ\gddkZh!ꢀndjꢀldjaYꢀjhZꢀi]Zꢀ(¿&+ꢅꢀ\gddkZꢀ
h^cXZꢀ^iꢀ^hꢀi]ZꢀhbVaaZhiꢀedhh^WaZꢀ\gddkZꢀi]Viꢀ
i]ZꢀgdYꢀl^aaꢀ[^iꢀ^cid#
(¿&+ꢅ
Figure 26. Finishing the cylinder.
*¿&+ꢅ
&
¿)
ꢅ
7.ꢀ GZbdkZꢀ i]Zꢀ ldg`e^ZXZꢀ Vhꢀ YZhXg^WZYꢀ ^cꢀ
Removing WorkpieceꢀdcꢀPage 20#
Figure 27. Wire grooves.
2.ꢀ EgdXZhhꢀi]ZꢀbViZg^Vaꢀi]gdj\]ꢀi]ZꢀbVX]^cZꢀVhꢀ
YZhXg^WZYꢀ^cꢀCreating BendsꢀdcꢀPage 15#ꢀ
ꢀ·>[ꢀndjꢀlVciꢀidꢀbV`ZꢀVꢀaddeꢀd[ꢀl^gZ!ꢀ[daadlꢀ
i]Zꢀ^chigjXi^dchꢀ^cꢀCreating Cylindersꢀdcꢀ
Page 17#
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3.ꢀ BdkZꢀ i]Zꢀ ideꢀ gdaaZgꢀ a^[iꢀ aZkZg!ꢀ Vhꢀ h]dlcꢀ ^cꢀ
Figure 30!ꢀidꢀgV^hZꢀi]ZꢀideꢀgdaaZg#ꢀGZbdkZꢀi]Zꢀ
ldg`e^ZXZ#
Removing Workpiece
To remove cylindrical workpieces:
IdeꢀGdaaZg
1.ꢀ AddhZcꢀi]Zꢀ_VbꢀcjiꢀVcYꢀ]ZmꢀWdaiꢀjci^aꢀi]Zꢀideꢀ
gdaaZgꢀgZaZVhZꢀaZkZgꢀXVcꢀWZꢀa^[iZYꢀꢁFigure 28ꢂ#
IdeꢀGdaaZgꢀ
GZaZVhZꢀAZkZg
IdeꢀGdaaZgꢀ
A^[iꢀAZkZg
?VbꢀCji
=Zmꢀ7dai
Figure 30. Releasing top roller.
4.ꢀ GZijgcꢀ i]Zꢀ ideꢀ gdaaZgꢀ a^[iꢀ aZkZgꢀ idꢀ ^ihꢀ dg^\^cVaꢀ
edh^i^dc!ꢀXadhZꢀi]ZꢀjeeZgꢀWjh]^c\ꢀVhhZbWan!ꢀ
i]ZcꢀadlZgꢀi]ZꢀideꢀgdaaZgꢀgZaZVhZꢀaZkZgꢀꢁFigure
31ꢂ#
Figure 28. Hex bolt and jam nut.
2.ꢀ A^[iꢀi]ZꢀideꢀgdaaZgꢀgZaZVhZꢀaZkZg!ꢀi]ZcꢀdeZcꢀi]Zꢀ
jeeZgꢀWjh]^c\ꢀVhhZbWanꢀꢁFigure 29ꢂ#
JeeZgꢀ7jh]^c\ꢀ
6hhZbWan
JeeZgꢀ7jh]^c\ꢀ
6hhZbWan
IdeꢀGdaaZgꢀ
GZaZVhZꢀAZkZg
IdeꢀGdaaZgꢀ
GZaZVhZꢀAZkZg
IdeꢀGdaaZgꢀ
A^[iꢀAZkZg
Figure 31. Securing top roller.
Figure 29. Upper bushing assembly release.
5.ꢀ ;^c\Zg"i^\]iZcꢀ i]Zꢀ ]Zmꢀ Wdaiꢀ VcYꢀ _Vbꢀ cjiꢀ idꢀ
hZXjgZꢀi]ZꢀideꢀgdaaZgꢀWjh]^c\#
The components of this machine
are very heavy and workpieces can be
cumbersome and have sharp edges. Always
wear gloves and fully support components
and workpieces. Get help if necessary.
Failure to do this may result in personal
injury.
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688:HHDG>:H
SECTION 4: ACCESSORIES
G5618—Deburring Tool with two Blades
I]Zꢀ fj^X`Zhiꢀ iddaꢀ [dgꢀ hbddi]^c\ꢀ [gZh]anꢀ h]ZVgZYꢀ
bZiVaꢀ ZY\Zh#ꢀ 8dbZhꢀ l^i]ꢀ ildꢀ WaVYZh!ꢀ dcZꢀ [dgꢀ
hiZZaꢀVcYꢀVajb^cjbꢀVcYꢀdcZꢀ[dgꢀWgVhhꢀVcYꢀXVhiꢀ
^gdc#
H6073—Deluxe Power Snip
&
A^\]ilZ^\]iꢀ Vajb^cjbꢀ XVhiꢀ ]VcYaZh#ꢀ ;jaaꢀ (ꢀ¿'ꢅꢀ
aZc\i]ꢀ d[ꢀ Xji#ꢀ GZeaVXZVWaZꢀ hiZZaꢀ WaVYZh#ꢀ ;jaanꢀ
ZcXadhZYꢀ [^c\Zgꢀ addehꢀ egdiZXiꢀ ]VcYhꢀ [gdbꢀ h]Vgeꢀ
ZY\Zh#ꢀAdc\ꢀ]VcYaZhꢀegdk^YZꢀeaZcinꢀd[ꢀaZkZgV\Z#ꢀ
Bjai^"ejgedhZꢀhc^eꢀ[dgꢀh]ZZiꢀbZiVa!ꢀk^cnaꢀVcYꢀeaVh"
i^X#
Figure 32#ꢀBdYZaꢀ<*+&-ꢀ9ZWjgg^c\ꢀidda#
G2871—Boeshield® T-9 12 oz Spray
Figure 34#ꢀBdYZaꢀ=+%,(ꢀ9ZajmZꢀEdlZgꢀHc^e#
G2870—Boeshield® T-9 4 oz Spray
G5562—SLIPIT® 1 Qt. Gel
I]^hꢀ dodcZꢀ [g^ZcYanꢀ egdiZXi^kZꢀ hegVnꢀ eZcZigViZhꢀ
YZZeꢀVcYꢀgZVaanꢀ]daYhꢀjeꢀV\V^chiꢀXdggdh^kZꢀZck^"
gdcbZcih#ꢀ AjWg^XViZhꢀ bZiVahꢀ [dgꢀ bdci]hꢀ VcYꢀ ^hꢀ
hV[Zꢀ[dgꢀjhZꢀdcꢀbdhiꢀeV^cih!ꢀeaVhi^Xh!ꢀVcYꢀk^cnah#
G5563—SLIPIT® 12 oz Spray
JhZYꢀ dcꢀ XVhiꢀ ^gdcꢀ iVWaZꢀ hjg[VXZhꢀ VcYꢀ di]Zgꢀ
jceV^ciZYꢀbZiVaꢀhjg[VXZhꢀidꢀgZYjXZꢀha^Y^c\ꢀ[g^Xi^dcꢀ
VcYꢀ]Vc\jeh#ꢀꢀI]^hꢀegdYjXiꢀVahdꢀgZYjXZhꢀgjhiꢀVcYꢀ
egZkZcihꢀgZh^cꢀWj^aY"je#
7dZh]^ZaYœꢀI".ꢀhegVn#
Figure 33.
œ
Figure 35. HA>E>I ꢀ\ZaꢀVcYꢀhegVn#
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G4956—Super Nibbler
G8781—41⁄2" Suction Cup
I]ZꢀhjeZgꢀc^WWaZgꢀ^hꢀ_jhiꢀi]Zꢀi^X`Ziꢀ[dgꢀXjii^c\ꢀh]ZZiꢀ
bZiVaꢀjeꢀidꢀ(¿+)ꢅꢀi]^X`#ꢀ:migZbZanꢀcVggdlꢀ]ZVYZYꢀ
YZh^\cꢀVaadlhꢀXjihꢀ^cꢀ]VgY"id"gZVX]ꢀVgZVh!ꢀnZiꢀhi^aaꢀ
[ZVijgZhꢀVꢀhV[Zinꢀ\jVgYꢀidꢀegZkZciꢀ[an^c\ꢀhea^ciZgh#ꢀ
=VcYaZꢀeaViZꢀ\aVhh!ꢀ\aVhhꢀb^ggdghꢀVcYꢀh]ZZiꢀbZiVaꢀ
l^i]ꢀhV[ZinꢀVcYꢀhZXjg^in#ꢀH^beaZꢀ]VYꢀaZkZgꢀVXi^dcꢀ
egdk^YZhꢀigZbZcYdjhꢀ\g^ee^c\ꢀedlZgꢀdcꢀVcnꢀ[aVi!ꢀ
hbddi]ꢀbViZg^Va#ꢀ7jnꢀildꢀHjXi^dcꢀ8jehꢀ[dgꢀild"
]VcYZYꢀXdcigdaꢆ
&
&%ꢀ ¿)ꢅꢀdkZgVaa#
Figure 36#ꢀBdYZaꢀ<).*+ꢀHjeZgꢀC^WWaZg#
Figure 38#ꢀBdYZaꢀ<-,-&ꢀ)"&¿'ꢅꢀHjXi^dcꢀ8je#
H5958—Sheet Metal Pliers
H6131—Heavy-Duty Hand Riveter
;dgꢀ WZcY^c\ꢀ VcYꢀ [dgb^c\ꢀ h]ZZiꢀ bZiVa#ꢀ ?Vlhꢀ VgZꢀ
L]Zi]ZgꢀndjꢇgZꢀVꢀ[jaaꢀi^bZꢀh]ZZiꢀbZiVaꢀ[VWg^XVidg!ꢀ
dgꢀ _jhiꢀ bV`^c\ꢀ dXXVh^dcVaꢀ gZeV^gh!ꢀ ndjꢀ b^\]iꢀ Vhꢀ
lZaaꢀ ^ckZhiꢀ ^cꢀ i]Zꢀ WZhi#ꢀ I]^hꢀ =ZVkn"9jinꢀ =VcYꢀ
G^kZiZgꢀ l^i]ꢀ gZ^c[dgXZYꢀ XVhiꢀ XdchigjXi^dcꢀ l^aaꢀ WZꢀ
dcZꢀd[ꢀndjgꢀbdhiꢀYZeZcYVWaZꢀiddah#
&
(ꢀ¿'ꢅꢀh^YZ#ꢀGjWWZgꢀ\g^eh#ꢀDkZgVaaꢀaZc\i]ꢀ^hꢀ-ꢅ#ꢀ>YZVaꢀ
[dgꢀ=K68ꢀ>chiVaaZgh#
Figure 37. BdYZaꢀ=*.*-ꢀH]ZZiꢀBZiVaꢀEa^Zgh#
Figure 39#ꢀBdYZaꢀ=+&(&ꢀ=ZVkn"9jinꢀ=VcYꢀ
G^kZiZg#
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SECTION 5: MAINTENANCE
Schedule
Lubrication
;dgꢀ dei^bjbꢀ eZg[dgbVcXZꢀ [gdbꢀ ndjgꢀ bVX]^cZ!ꢀ
[daadlꢀi]^hꢀbV^ciZcVcXZꢀhX]ZYjaZꢀVcYꢀgZ[ZgꢀidꢀVcnꢀ
heZX^[^Xꢀ^chigjXi^dchꢀ\^kZcꢀ^cꢀi]^hꢀhZXi^dc#
AjWg^XVi^c\ꢀi]ZꢀBdYZaꢀ<*,,%ꢀXdch^hihꢀd[ꢀVeean^c\ꢀ
ajWg^XVciꢀidꢀi]Zꢀ\ZVgh!ꢀVY_jhibZciꢀhXgZlh!ꢀVcYꢀi]Zꢀ
gdaaZgꢀWjh]^c\h#
Daily Check:
™ꢀ AddhZꢀbdjci^c\ꢀWdaih#
Grease Locations (Figure 40)
GZbdkZꢀi]Zꢀ\ZVgꢀXdkZgꢀVcYꢀWgjh]ꢀVꢀa^\]iꢀXdViꢀd[ꢀ
bjai^"ejgedhZꢀ\gZVhZꢀdcꢀi]Zꢀ\ZVgꢀiZZi]#ꢀIjgcꢀi]Zꢀ
XgVc`ꢀidꢀY^heZghZꢀi]Zꢀ\gZVhZ#ꢀ6ahdꢀVeeanꢀ\gZVhZꢀidꢀ
i]ZꢀgdaaZgꢀVY_jhibZciꢀhXgZlhꢀꢁcdiꢀh]dlcꢂ#
™
6cnꢀdi]ZgꢀjchV[ZꢀXdcY^i^dc#
Weekly Maintenance:
™ꢀ 8aZVcꢀbVX]^cZ#
™
™
AjWg^XViZꢀ\ZVgh#ꢀꢀ
AjWg^XViZꢀWjh]^c\h#ꢀ
Cleaning
8aZVc^c\ꢀ i]Zꢀ BdYZaꢀ <*,,%ꢀ ^hꢀ gZaVi^kZanꢀ ZVhn#ꢀ
EZg^dY^XVaanꢀ l^eZꢀ Ydlcꢀ i]Zꢀ bVX]^cZꢀ idꢀ gZbdkZꢀ
Yjhiꢀ VcYꢀ ꢀ d^a#ꢀ IgZViꢀ Vaaꢀ jceV^ciZYꢀ XVhiꢀ ^gdcꢀ VcYꢀ
hiZZaꢀl^i]ꢀVꢀcdc"hiV^c^c\ꢀajWg^XVciꢀV[iZgꢀXaZVc^c\#
Figure 40. Grease location.
Unpainted Cast Iron
Oiling Bushings (Figure 41)
6eeanꢀhZkZgVaꢀYgdehꢀd[ꢀH6:ꢀ(%ꢀdgꢀZfj^kVaZciꢀd^aꢀ
[gdbꢀVcꢀd^aꢀXVcꢀ^cidꢀi]Zꢀd^aꢀ]daZhꢀViꢀWdi]ꢀZcYhꢀd[ꢀ
ZVX]ꢀgdaaZgꢀVcYꢀidꢀi]ZꢀZmedhZYꢀWjh]^c\ꢀhjg[VXZh#ꢀ
Ijgcꢀi]ZꢀXgVc`ꢀhZkZgVaꢀi^bZhꢀidꢀY^heZghZꢀi]Zꢀd^a#ꢀ
L^eZꢀd[[ꢀZmXZhhꢀd^a#
EgdiZXiꢀ i]Zꢀ jceV^ciZYꢀ XVhiꢀ ^gdcꢀ hjg[VXZhꢀ dcꢀ i]Zꢀ
bVX]^cZꢀWnꢀl^e^c\ꢀ^iꢀXaZVcꢀV[iZgꢀZkZgnꢀjhZ·i]^hꢀ
ZchjgZhꢀgjhi"egdbdi^c\ꢀYZWg^hꢀYdZhꢀcdiꢀgZbV^cꢀdcꢀ
WVgZꢀbZiVaꢀhjg[VXZh#
@ZZeꢀi]ZꢀbVX]^cZꢀgjhi"[gZZꢀl^i]ꢀgZ\jaVgꢀVeea^XV"
œ
œ
i^dchꢀd[ꢀegdYjXihꢀa^`ZꢀHA>E>I !ꢀdgꢀ7dZh]^ZaY ꢀI".ꢀ
ꢁhZZꢀ Section 5: Accessoriesꢀ dcꢀ Page 21ꢀ [dgꢀ
bdgZꢀYZiV^ahꢂ#
Figure 41. Oil locations.
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SECTION 6: SERVICE
GZk^Zlꢀi]ZꢀigdjWaZh]ddi^c\ꢀVcYꢀegdXZYjgZhꢀ^cꢀi]^hꢀhZXi^dcꢀidꢀ[^mꢀdgꢀVY_jhiꢀndjgꢀbVX]^cZꢀ^[ꢀVꢀegdWaZbꢀYZkZa"
deh#ꢀ>[ꢀndjꢀcZZYꢀgZeaVXZbZciꢀeVgihꢀdgꢀndjꢀVgZꢀjchjgZꢀd[ꢀndjgꢀgZeV^gꢀh`^aah!ꢀi]Zcꢀ[ZZaꢀ[gZZꢀidꢀXVaaꢀdjgꢀIZX]c^XVaꢀ
HjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+".++(#ꢀ
Troubleshooting
Operations
Hnbeidb
Edhh^WaZꢀ8VjhZ
Edhh^WaZꢀHdaji^dc
Ha^eꢀ gdaaꢀ XgZViZhꢀ &#ꢀꢀGdaaZghꢀVgZꢀcdiꢀeVgVaaZa#
XdcZhꢀ l]Zcꢀ ign^c\ꢀ
idꢀXgZViZꢀXna^cYZgh#
&#ꢀꢀ6Y_jhiꢀgZVgꢀgdaaZgꢀVY_jhibZciꢀ`cdWhꢀVhꢀcZXZhhVgnꢀidꢀ
WZꢀhjgZꢀi]ZꢀgZVgꢀgdaaZgꢀVcYꢀideꢀgdaaZgꢀVgZꢀeVgVaaZa#
6ꢀcdi^XZVWaZꢀXgZVhZꢀ &#ꢀꢀ:mXZhh^kZꢀegZhhjgZꢀVeea^ZYꢀ^cꢀdcZꢀhedi#
^hꢀ [dgbZYꢀ ^cꢀ i]Zꢀ
ldg`e^ZXZ#
&#ꢀꢀGZYjXZꢀi]ZꢀgVY^jhꢀVcYꢀeZg[dgbꢀi]ZꢀWZcYꢀ^cꢀhZkZgVaꢀ
eVhhZh#
8gVc`ꢀ YdZhꢀ cdiꢀ &#ꢀꢀ<ZVghꢀVgZꢀYVbV\ZY#
&#ꢀꢀ8]ZX`$GZeaVXZꢀ\ZVgh#
ijgcꢀideꢀVcYꢀWdiidbꢀ
gdaaZgh#
Ha^eꢀ gdaaꢀ YdZhꢀ cdiꢀ &#ꢀꢀBVX]^cZꢀXVeVX^i^ZhꢀZmXZZYZY#
&#ꢀꢀJhZꢀbViZg^Vahꢀl^i]^cꢀi]ZꢀXVeVX^inꢀd[ꢀi]Zꢀha^eꢀgdaa#
'#ꢀꢀ8]ZX`$6Y_jhiꢀgZVgꢀgdaaZg#
WZcYꢀbViZg^Va#
'#ꢀꢀGZVgꢀgdaaZgꢀcdiꢀZc\V\ZY#
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Parts Breakdown & List
&()
&(.
&%*
&'- &&'
&&%
&%.
&',
&)+
&%)
&)-
&),
&((
&('
&&.
&('
&)*
&%-
&&,
&))
&(+
&(,
&&&
&(%
&%.
&'(
&''
&(,
&(+
&%,
&&-
&('
&)-
&)'
&'.
&&&
&'%
&)(
&&,
&))
&&+
&(,
&'+
&(&
&'& &') &'(
&'*
&%'
&'+
&%&
&%+
&(,
&%(
&(+
&&+
&(+
&)&
&)%
&(-
&&)
&(*
&&(
&&*
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
P5770101
P5770102
P5770103
P5770104
P5770105
P5770106
P5770107
P5770108
P5770109
P5770110
P5770111
P5770112
P5770113
PSW03-1
P5770115
P5770116
P5770117
P5770118
P5770119
P5770120
P5770121
P5770122
P5770123
P5770124
LEFT FRAME
RIGHT FRAME
BASE
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
P5770125
P5770126
P5770127
P5770128
PSB52M
PSB04M
PSB52M
P5770132
PW06M
PB40M
BUSHING 20 X 34 X 16
ROLLER STAND
LEVER
ROLLER BASE
TOP ROLLER
BOTTOM ROLLER
LOCK KNOB
COVER
HANDLE
CAP SCREW M8-1.25 X 10
CAP SCREW M6-1 X 10
CAP SCREW M8-1.25 X 10
COTTER PIN 3 X 18
FLAT WASHER 12MM
HEX BOLT M10-1.5 X 15
HEX BOLT M12-1.75 X 40
HANDLE KNOB M10
ROLL PIN 3 X 20
CLEVIS PIN 10 X 50
CRANK HANDLE
RADIUS ADJUST SCREW
SPECIAL SCREW
DRAW BAR
PB35M
P5770136
PRP42M
P5770138
PN02M
KNOB
SPECIAL NUT M12-1.75
HEX NUT M10-1.5
DRAW BAR STAND
THICKNESS ADJUST SCREW
GEAR
PB27M
HEX BOLT M12-1.75 X 30
FLAT WASHER 12MM
HEX BOLT M10-1.5 X 45
HEX NUT M10-1.5
PW06M
PB116M
PN02M
REAR ROLLER
PIVOT SHAFT
IDLER GEAR SHAFT
COVER FRONT
COVER REAR
PRP62M
PSB14M
PN03M
ROLL PIN 6 X 35
CAP SCREW M8-1.25 X 20
HEX NUT M8-1.25
IDLER GEAR
PB20M
HEX BOLT M8-1.25 X 35
FLAT WASHER 10MM
GEAR LOCKING SHAFT
PW04M
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Labels Breakdown & Parts List
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REF PART #
REF PART #
DESCRIPTION
DESCRIPTION
201
202
203
PLABEL-11B
SAFETY GLASSES WARNING
MACHINE ID LABEL
204
205
206
G4608
GRIZZLY LOGO
P5770202
P5770203
PLABEL-12C
PPAINT-1
READ MANUAL LABEL
GREEN TOUCH-UP PAINT
CRUSHING INJURY WARNING
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
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