MODEL G0632
16" X 42" VARIABLE SPEED
WOOD LATHE
OWNER'S MANUAL
(For models manufactured since 4/12)
COPYRIGHT © APRIL, 2007 BY GRIZZLY INDUSTRIAL, INC. REVISED MARCH, 2015 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS8724 PRINTED IN CHINA
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
Download from Www.Somanuals.com. All Manuals Search And Download.
INTRODUCTION
Manual Accuracy
Contact Info
We are proud to provide a high-quality owner’s
manual with your new machine!
We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.
We made every effort to be exact with the instruc-
tions, specifications, drawings, and photographs
contained inside. Sometimes we make mistakes,
but our policy of continuous improvement also
means that sometimes the machine you receive
will be slightly different than what is shown in
the manual.
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: [email protected]
If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure, check our website
for an updated version. We post current manuals
and manual updates for free on our website at
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Alternatively, you can call our Technical Support
for help. Before calling, please write down the
Manufacture Date and Serial Number stamped
into the machine ID label (see below). This infor-
mation helps us determine if updated documenta-
tion is available for your machine.
Bellingham, WA 98227-2069
Email: [email protected]
Machine Description
The G0632 16" X 42" Wood Lathe is designed
to turn wood stock so the operator can remove
material with a chisel.
The variable speed control allows for spindle
speed adjustment from 100–3200 RPM and the
digital readout provides a precise reading of the
current spindle speed.
Manufacture Date
Serial Number
The headstock can be positioned anywhere along
the bed for increased flexibility in workpiece
setup.
-2-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Identification
Tailstock
Quill
Handwheel
Tailstock
Quill Lock
Headstock
Lever
Lock Handle
Headstock
Quill Lock
Handle
Faceplate
Motor
Tool Rest
Bed
Tool Rest
Base
Control
Panel
Tool Rest
Lock Handle
Tool Rest Base
Lock Handle
Supporting Leg
Figure 1. Model G0632 component identification.
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
-3-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Front Belt Access
Panel
Frequency Inverter
Control Panel
Safety Cover
Spindle Lock
Motor Wiring
Junction Box
Spindle
Handwheel
Motor
Indexing Pin
Hole
Headstock
Rotation Lock
Motor Tensioning
Handle
Motor Mount Cap
Screw
Figure 2. Model G0632 headstock.
Front Belt Access Panel
Spindle RPM Readout
Emergency STOP Button
NOTICE
The frequency inverter controls on the rear
of the headstock have no effect on the oper-
ation of the lathe. Opening the frequency
inverter will void the lathe warranty and
could seriously damage the lathe. DO NOT
open the case of the frequency inverter.
Spindle
Direction
Switch
Variable
Speed Dial
Figure 3. Model G0632 control panel identification.
-4-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Glossary Of Terms
The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this wood lathe and turning in general. Become familiar with these terms for assembling, adjusting or
operating this machine. Your safety is VERY important to us at Grizzly!
Outboard Turning: Turning of workpiece with the
headstock situated at the far end of the lathe so
the work done is not over the bed of the lathe.
Bed: The long, rail-like metal base to which
the tailstock, tool base, and headstock are
attached.
Roughing Out: Taking stock from square billet to
Chuck: A mechanical device that attaches to the
round blank.
spindle and holds the workpiece.
Spindle: This term has two meanings. First, it
refers to the threaded shaft in the headstock
to which the faceplate is attached. Second, it
refers to any work that is spindle-turned.
Faceplate: The metal disc that threads onto the
headstock spindle.
Faceplate Turning: Turning situation in which
the grain of the turning stock is at right angles
to the lathe bed axis.
Spindle-Turning: Work performed where the
grain and length of the workpiece are parallel
to the axis of the bed.
Backing Block: A sacrificial piece of wood glued
to the base of the workpiece and screwed to
the faceplate. Often used to prevent mount-
ing marks from appearing on the completed
workpiece.
Swing: The capacity of the lathe, measured
by doubling the distance from the bed to the
spindle center.
Tailstock: The metal component at the opposite
end of the bed from the headstock containing a
quill and live or dead centers. It maintains pres-
sure on the spindle-turned workpiece.
Headstock: The cast metal box to which the
motor is attached and contains the spindle,
bearings, and electrical components for oper-
ating the lathe.
Tool Base: The movable metal fixture attached to
Index Head: The mechanism that allows the
headstock spindle to be locked at specific
intervals for layout or other auxiliary tasks.
the bed upon which the tool rest is fixed. t
Tool Rest: The adjustable metal arm upon which
the tool rests during a turning operation.
Offset Turning: A turning situation where the cen-
ter of the workpiece is offset at various stages
of the work to produce different shapes.
Way: One of the metal rails that make up the bed
of the lathe.
-5-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Machine Data Sheet
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0632 16" X 42" VARIABLE-SPEED WOOD LATHE
Product Dimensions:
Weight.............................................................................................................................................................. 386 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................... 77-1/16 x 22-1/16 x 47 in.
Footprint (Length x Width)............................................................................................................... 59-7/8 x 17-3/8 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 394 lbs.
Length x Width x Height....................................................................................................................... 61 x 18 x 22 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating....................................................................................................................................... 4.7A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 16 AWG
Plug Included........................................................................................................................................................... No
Recommended Plug Type..................................................................................................................................... 6-15
Switch Type............................................................................................................................... Sealed Rocker Switch
Inverter Type............................................................................................................................................ Delta VFD-S
Inverter Size......................................................................................................................................................... 1 HP
Motors:
Main
Type........................................................................................................................................... TEFC Induction
Horsepower............................................................................................................................................. 1.5 HP
Phase.................................................................................................................................................... 3-Phase
Amps........................................................................................................................................................... 4.7A
Speed................................................................................................................................................ 1725 RPM
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Information
Swing Over Bed......................................................................................................................................... 16 in.
Distance Between Centers........................................................................................................................ 42 in.
Swing Over Tool Rest................................................................................................................................ 12 in.
Swing Over Tool Rest Base................................................................................................................ 11-1/2 in.
No of Spindle Speeds............................................................................................................................ Variable
Spindle Speed Range.............................................................................................................. 100 – 3200 RPM
Floor to Center Height......................................................................................................................... 44-1/2 in.
Headstock Rotation...................................................................................................... 0, 45, 90, 135, 180 deg.
-6-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Spindle Information
Spindle Taper............................................................................................................................................ MT#2
Spindle Thread Size..................................................................................................................... 1-1/4" x 8 TPI
Spindle Thread Direction.................................................................................................................. Right Hand
Spindle Bore......................................................................................................................................... 0.445 in.
Type of Included Spindle Center................................................................................................................. Spur
Indexed Spindle Increments................................................................................................................... 10 deg.
No of Indexes................................................................................................................................................. 12
Tool Rest Information
Tool Rest Width................................................................................................................................... 14-1/8 in.
Tool Rest Post Diameter......................................................................................................................... 25 mm
Tool Rest Post Length......................................................................................................................... 2-9/16 in.
Tool Rest Base Height........................................................................................................................... 2-1/8 in.
Tailstock Information
Tailstock Taper.......................................................................................................................................... MT#2
Type of Included Tailstock Center............................................................................................................... Live
Construction
Bed.......................................................................................................................... Precision-Ground Cast Iron
Frame................................................................................................................................................... Cast Iron
Stand.................................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Headstock............................................................................................................................................ Cast Iron
Tailstock............................................................................................................................................... Cast Iron
Paint Type/Finish.................................................................................................................................... Enamel
Other Related Information
Bed Width.................................................................................................................................................... 7 in.
Faceplate Size............................................................................................................................................. 6 in.
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes
Serial Number Location .................................................................................................................................. ID Label
ISO 9001 Factory .................................................................................................................................................... No
CSA, ETL, or UL Certified/Listed ............................................................................................................................ No
Features:
Electronic Variable Speed Control
Digital Spindle Speed Indicator
30 deg. Direct Indexing Using One Indexing Hole
10 deg. Indexing Using all Three Indexing Holes
Headstock can be Positioned anywhere along the Bed
Tailstock, Headstock, and Tool Rest Support have Lever Action Cam Locks for Quick Positioning
Belt Drive Offers Two Speed Ranges
Spindle Lock Pin
Outboard Spindle Handle
Forward/Reversing Switch
Emergency Stop Switch
Operates a 3-Phase Motor on Single-Phase Power with Inverter
-7-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Safety
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this ELECTRICAL EQUIPMENT INJURY RISKS. You
owner’s manual BEFORE using machine.
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
TRAINED OPERATORS ONLY. Untrained oper-
ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DISCONNECT POWER FIRST. Always discon-
nect machine from power supply BEFORE making
adjustments, changingtooling, orservicingmachine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin-
ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
-8-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
WEARING PROPER APPAREL. Do not wear FORCING MACHINERY. Do not force machine.
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips, which could cause loss of work-
piece control.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.
STABLE MACHINE. Unexpected movement dur-
ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec-
ommended accessories. Using improper acces-
sories will increase the risk of serious injury.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica-
tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe
operation. Immediately repair or replace damaged
or mis-adjusted parts before operating machine.
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
MAINTAIN POWER CORDS. When disconnect-
ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend-
ed operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly.
-9-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Additional Safety for Wood Lathes
KEEPING GUARDS IN PLACE. Make sure all
guards are in place and that the lathe sits on a
flat, stable surface.
WORKPIECE CONDITION. Always inspect the
condition of your workpiece. DO NOT turn pieces
with knots, splits, and other potentially dangerous
conditions. Make sure joints of glued-up pieces
have high quality bonds and won't fly apart during
operation.
EYE/FACE PROTECTION. Airborne wood dust
and debris can be hazardous to the eyes/face
and may cause allergies or long-term respiratory
health problems. Always wear eye protection or a
face shield when operating the lathe.
ADJUSTMENTS/MAINTENANCE. Make sure
your wood lathe is turned OFF, disconnected from
its power source, and all moving parts have come
to a complete stop before starting any inspection,
adjustment, or maintenance procedure.
RESPIRATORY PROTECTION. Always wear a
respirator when using this machine. Wood dust
may cause allergies or long-term respiratory
health problems.
STOPPING LATHE. DO NOT stop the lathe by
using your hand against the workpiece. Allow the
lathe to stop on its own.
MOUNTING WORKPIECE. Before starting, be
certain the workpiece has been properly imbed-
ded on the headstock and tailstock centers and
that there is adequate clearance for the full rota-
tion.
AVOIDING ENTANGLEMENT. Keep long hair
and loose clothing articles such as sleeves, belts,
and jewelry items away from the lathe spindle.
ADJUSTING TOOL REST. Adjust tool rest to
provide proper support for the turning tool you
will be using. Test tool rest clearance by rotating
workpiece by hand before turning lathe ON.
FACEPLATE TURNING. When faceplate turning,
make sure the faceplate is securely attached to
the workpiece and it is properly attached to the
spindle. When faceplate turning, use lathe chisels
on the downward spinning side of the workpiece
only.
TURNING SPEED. Select the correct turning
speed for your work, and allow the lathe to gain
full speed before using.
SANDING/POLISHING. Remove the tool rest
when performing sanding or polishing operations
on the rotating spindle.
USING SHARP CHISELS. Keep lathe chisels
properly sharpened and held firmly in position
when turning.
MATERIAL REMOVAL RATE. Attempting to
remove too much material at once may cause
workpiece to fly out of the lathe.
OPERATING DAMAGED LATHE. Never oper-
ate the lathe with damaged or worn parts.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
-10-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Circuit Requirements
SECTION 2: POWER SUPPLY
Circuit Requirements for 220V
This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:
Availability
Before installing the machine, consider the avail-
ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
Nominal Voltage .............................. 220V/240V
Cycle..........................................................60 Hz
Phase.................................................... 1-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup-
ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, con-
sult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
Full-Load Current Rating at 220V .... 4.7 Amps
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over-
loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
-11-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Grounding Requirements
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec-
essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
No adapter should be used with the plug. If
plug does not fit the available receptacle, or
if machine must be reconnected for use on
a different type of circuit, the reconnection
must be performed by an electrician or
qualified service personnel, and it must
comply with all local codes and ordinances.
Check with a qualified electrician or service per-
sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon-
nect it from power, and immediately replace it with
a new one.
Extension Cords
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
For 220V operation: The plug specified under
“Circuit Requirements for 220V” on the previous
page has a grounding prong that must be attached
to the equipment-grounding wire on the included
power cord. The plug must only be inserted into
a matching receptacle (see following figure) that
is properly installed and grounded in accordance
Minimum Gauge Size...........................16 AWG
Maximum Length (Shorter is Better).......50 ft.
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Grounding Prong
Figure 4. Typical 6-15 plug and receptacle.
-12-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 3: SETUP
Unpacking
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately
at (570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
Needed for Setup
The following are needed to complete the setup
process, but are not included with your machine.
Description
Qty
•
•
•
•
•
•
•
Additional People ....................................... 1
Safety Glasses (for each person) .............. 1
Cleaner/Degreaser (Page 15).... As Needed
Disposable Shop Rags............... As Needed
Measuring Tape ......................................... 1
Wrench 17mm............................................ 1
Level........................................................... 1
-13-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Inventory
Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
B
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Box Inventory: (Figures 5–7)
Qty
A. Lathe Assembly
Figure 6. Model G0632 inventory B.
—Headstock (mounted) ............................. 1
—Tool Rest Base (mounted)...................... 1
—Tailstock (mounted) ................................ 1
—Face Plate 6" (installed).......................... 1
B. Supporting Legs ......................................... 2
C. Machine Feet.............................................. 4
D. Tool Rest.................................................... 1
E. Spur Center MT#2...................................... 1
F. Live Center MT#2....................................... 1
G. Hex Wrenches 3, 4, 8mm .....................1 Ea
H. Knockout Tool ............................................ 1
I. Indexing Pin................................................ 1
J. Hardware (not shown)
E
F
D
C
G
H
—Cap Screws M10-1.5 x 25...................... 8
I
—Lock Washers 10mm.............................. 8
Figure 7. Model G0632 inventory C–I.
NOTICE
If you cannot find an item on this list, care-
fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack-
ing or they are pre-installed at the factory.
A
Figure 5. Model G0632 inventory A.
-14-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Site Considerations
CleanCUpleanup
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
Many cleaning solvents
are toxic if inhaled. Only
work in a well-ventilated
area.
There are many ways to remove this rust preven-
tative, but the following steps work well in a wide
variety of situations. Always follow the manufac-
turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces.
Before cleaning, gather the following:
•
•
•
•
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
T23692—Orange Power Degreaser
A great product for removing the waxy shipping
Basic steps for removing rust preventative:
grease from your machine during clean up.
1. Put on safety glasses.
2. Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
3. Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
Figure 8. T23692 Orange Power Degreaser.
-15-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Site Considerations
Weight Load
Physical Environment
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work-
piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
The physical environment where the machine is
operated is important for safe operation and lon-
gevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi-
cals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main-
tenance and service described in this manual.
See below for required space allocation.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
other hazards. Make sure to leave enough space
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
220V, Single-Phase
* Footprint
‡ Minimum Working Clearance
Motor
* 60"
1
4
‡ 77 / "
Figure 9. Minimum working clearances.
-16-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Mounting to Shop Floor
Mounting to Shop
Floor
Assembly
To assemble your lathe:
Although not required, we recommend that you
bolt your new lathe to the floor. Because this
is an optional step and floor materials may
vary, machine feet are included with your lathe.
Generally, you can either bolt your machine to
the floor or mount it on the included machine feet.
Whichever option you choose, we recommend
leveling your machine with a precision level.
1. Stand the right and left supporting legs up
approximately 47" apart, and get them rea-
sonably aligned, as shown in Figure 11.
Bolting to Concrete Floors
Lag shield anchors with lag bolts and anchor
studs (see Figure 10) are two popular methods
for anchoring an object to a concrete floor. We
suggest you research the many options and meth-
ods for mounting your machine and choose the
best that fits your specific application.
Figure 11. Stand legs approximately 47" apart to
prepare for mounting the lathe.
Anchor Studs
The G0632 and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a fork lift to move
heavy items.
Lag Shield Anchor
and Lag Screw
2. Using the help of assistants, carefully lift the
lathe onto the stands and align the mounting
holes.
Figure 10. Typical fasteners for mounting to
concrete floors.
Note: The headstock end of the lathe is the
heaviest and usually requires two people for
lifting that end.
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
-17-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
3. Secure the lathe assembly to the supporting
legs with the (8) M10-1.5 x 25 cap screws
and 10mm flat washers (see Figure 12).
6. Insert the machine feet into the mounting
holes of the supporting legs, as shown in
Figure 14. Do not tighten the top hex nut yet.
Repeat Steps 5–6 on the other legs.
Figure 12. Securing lathe assembly to
supporting legs.
Figure 14. Machine feet installed.
4. If you are bolting your lathe to the floor, skip
to Step 7. Otherwise, move the tailstock, tool
rest assembly, and headstock to one end of
the lathe bed (see the OPERATIONS sec-
tion beginning on Page 21 for instructions for
moving these components).
7. Place a level on the lathe bed and make nec-
essary adjustments so that the bed is level
from side-to-side and front-to-back.
—If you are using the machine feet, adjust
the top and bottom hex nuts on each leg to
level the bed; then tighten the hex nuts to
secure these adjustments.
5. Use assistants to lift the light end of the lathe
onto support blocks in preparation for install-
ing the machine feet (see Figure 13).
—If you are bolting your lathe to the floor, use
shims under the legs to level the bed; then
tighten the mounting fasteners.
8. Insert the tool rest into the tool rest base and
tighten the tool rest lock lever (see Figure
15).
Support Blocks
Tool Rest
Figure 13. Example of supporting one end of
lathe in preparation for installing the machine
feet.
Tool Rest
Tool Rest Base
Note: Use assistants to support and stabilize
the lathe while you install the machine feet.
Lock Lever
Figure 15. Tool rest installed on the tool rest
base.
-18-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Disconnecting Power
1. Turn the machine power switch OFF.
Power Connection
2. Grasp the molded plug and pull it completely
out of the receptacle. Do not pull by the cord
as this may damage the wires inside.
After you have completed all previous setup
instructions and circuit requirements, the machine
is ready to be connected to the power supply.
To avoid unexpected startups or property dam-
age, use the following steps whenever connecting
or disconnecting the machine.
Connecting Power
1. Turn the machine power switch OFF.
2. Insert the power cord plug into a matching
power supply receptacle. The machine is
now connected to the power source.
Figure 17. Disconnecting power.
Figure 16. Connecting power.
-19-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
4. Push the EMERGENCY stop button in, then
twist it clockwise so it pops out. When the
button pops out, the switch is reset and ready
for operation (see Figure 18).
Test Run
Once the assembly is complete, test run your
machine to make sure it runs properly and is
ready for regular operation. The test run consists
of verifying the following: 1) The motor powers up
and runs correctly and 2) the stop button safety
feature works correctly.
To Reset
Switch...
Twist Button
Counterclockwise
If, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review
Troubleshooting on Page 39.
Figure 18. Resetting the EMERGENCY stop
switch.
If you cannot find a remedy, contact our Tech
Support at (570) 546-9663 for assistance.
5. Verify that the machine is operating correctly
by pressing the REV/FWD switch to FWD.
—When operating correctly, the machine
runs smoothly with little or no vibration or
rubbing noises.
Before starting the lathe, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
—Investigate and correct strange or unusual
noises or vibrations before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.
6. Press the REV/FWD switch to the center
neutral position to stop the machine, and
push in the EMERGENCY stop button.
To test run your lathe:
1. Make sure you understand the safety instruc-
tions at the beginning of the manual and that
the machine is setup properly.
7. WITHOUT resetting the EMERGENCY stop
button, press the press the REV/FWD switch
to FWD. The machine should not start.
2. Make sure all tools and objects used during
—If the machine does not start, the
EMERGENCY stop button safety feature
is working correctly. The Test Run is com-
plete.
setup are cleared away from the machine.
3. Connect the machine to the power source.
—If the machine does start (with the
EMERGENCY stop button pushed in),
immediately disconnect power to the
machine. The EMERGENCY stop button
safety feature is not working correctly. This
safety feature must work properly before
proceeding with regular operations. Call
Tech Support for help.
-20-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Operations
SECTION 4: OPERATIONS
Operation Overview
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
The purpose of this overview is to provide the nov-
ice machine operator with a basic understanding
of how the machine is used during operation, so
the machine controls/components discussed later
in this manual are easier to understand.
Due to the generic nature of this overview, it is
not intended to be an instructional guide. To learn
more about specific operations, read this entire
manual and seek additional training from expe-
rienced machine operators, and do additional
research outside of this manual by reading "how-
to" books, trade magazines, or websites.
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear a face shield and
respirator when operating this machine.
To complete a typical operation, the operator
does the following:
1. Examines the workpiece to make sure it is
suitable for turning. No extreme bows, knots,
or cracks should exist.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
2. Prepares and trims up the workpiece with a
bandsaw or table saw to make it roughly con-
centric.
3. Installs the workpiece between centers, or
attaches it to a faceplate or chuck.
4. Adjusts the tool rest to 1⁄8" above the workpiece
centerline, and sets the minimum clearance
between the workpiece and the lip of the tool
rest to 1⁄4" gap.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY
RECOMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
5. Rotates the workpiece by hand to verify
that the spindle and workpiece rotate freely
throughout the full range of motion.
6. Positions any dust collection hoods near the
workpiece to collect wood chips and secures
it in place.
7. Verifies the belt is positioned for the appro-
priate speed range for the operation, type of
wood, and size of workpiece installed.
-21-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
8. Verifies the spindle direction switch is in the
center neutral position and the spindle speed
dial is turned all the way counterclockwise
so the spindle does not start turning at high
speed.
Adjusting Headstock
The Model G0632 headstock can be positioned
anywhere along the lathe bed and swiveled 360°.
9. Ties back loose hair and clothing, and puts
on face shield and respirator. Takes all other
required safety precautions.
To position the headstock along the length of
the lathe bed:
1. DISCONNECT THE LATHE FROM THE
10. Starts the lathe and dust collector, adjusts the
spindle direction and lathe speed, and care-
fully begins the turning operation, keeping the
chisel against the tool rest the entire time it is
cutting.
POWER SOURCE!
2. Loosen the headstock lock handle (see
Figure 20).
Basic Controls
Refer to Figure 19 and the list below to familiarize
yourself with the lathe controls.
B
A
Figure 20. Headstock lock handle.
C
D
E
3. Slide the headstock to the desired location on
the bed and use the headstock lock handle to
secure the headstock in position.
Figure 19. Control panel and RPM Readout.
Note: The large clamping hex nut under-
neath the headstock will require occasional
adjusting to ensure proper clamping pressure
of the headstock to the bed. Turn this hex nut
in small increments to fine tune the clamping
pressure as needed.
A. Front Belt Access Panel: Remove to access
the drive belt for changing speed ranges.
B. Spindle RPM Readout: Indicates the spindle
speed in RPM (rotations per minute).
C. Emergency STOP Button: Stops motor
when pushed in. Prevents restarting until it is
reset. Reset switch by rotating clockwise until
it pops out.
D. Spindle Direction Switch: Toggles the spin-
dle direction between clockwise (FWD) or
counterclockwise (REW).
E. Variable Speed Dial: Adjusts the spindle
speed from low to high within the range gov-
erned by the pulley belt position.
-22-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
To swivel the headstock:
Adjusting Tailstock
1. DISCONNECT THE LATHE FROM THE
POWER SOURCE!
The tailstock is equipped with a cam-action
clamping system to secure it to the lathe bed.
When the lever is tightened, a locking plate lifts
up underneath the bed and secures the tailstock
in place.
2. Loosen the headstock lock handle (see
Figure 20).
3. Pull the swivel pin out and rotate the head-
stock to the desired position (see Figure
21).
To position the tailstock along the length of
the bed:
1. Loosen the tailstock lock handle and move
the tailstock to the desired position along the
bed (see Figure 22).
Figure 21. Pulling out the swivel pin.
4. To lock the headstock in place, release the
swivel pin and make sure that it engages the
headstock.
Figure 22. Tailstock lock handle.
Note: The swivel pin can lock the headstock
at 45°, 90°, 135°, 180°, 270°, and 360°.
2. Re-engage the tailstock lock handle to secure
the tailstock to the bed.
5. Re-tighten the headstock lock handle.
Note: The large clamping hex nut under-
neath the tailstock will require occasional
adjusting to ensure proper clamping pressure
of the tailstock to the bed. Turn this hex nut
in small increments to fine tune the clamping
pressure as needed.
Always operate the lathe with the headstock
firmly locked to the bed. Otherwise, serious
personal injury may occur.
Always operate the lathe with the tailstock
firmly locked to the bed. Otherwise, serious
personal injury may occur.
-23-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Adjusting Tool Rest
Always operate the lathe with the tool
rest assembly firmly locked in position.
Otherwise, serious personal injury may
occur.
The tool rest base is equipped with a cam-action
clamping system to secure it to the lathe bed.
When the tool rest base lock handle is tightened,
a locking plate lifts up and secures the tool rest
assembly to the bed. The tool rest can also be
positioned and locked at a specific angle or
height.
To adjust the angle or height of the tool rest:
1. Loosen the tool rest lock handle and adjust
the angle or height of the tool rest.
To position the tool rest assembly along the
length of the lathe bed:
1
2. Position the tool rest approximately ⁄4" away
1
from the workpiece and approximately ⁄8
above the workpiece center line (see Figure
24).
"
1. Loosen the tool rest base lock handle and
move the tool rest assembly to the desired
position on the lathe bed (see Figure 23).
Tool Rest
1⁄4"
Workpiece
Distances
1⁄8"
Center Line
Tool Rest
Lock Handle
Tool Rest
Tool Rest Base Lock Handle
Figure 24. Tool rest position relative to
Figure 23. Tool rest controls.
workpiece.
2. Re-engage the tool rest base lock handle to
3. Re-tighten the tool rest lock handle to secure
secure the tool rest assembly in position.
the tool rest in position.
Note: The large clamping hex nut underneath
the tool rest base will require occasional
adjusting to ensure proper clamping pressure
of the tool rest assembly to the bed. Turn this
hex nut in small increments to fine tune the
clamping pressure as needed.
-24-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Headstock Center
5. Make sure the center is securely installed by
attempting to pull it out by hand—a properly
installed center will not pull easily.
Installing/Removing
Headstock Center
To remove the headstock center with the
knockout tool:
1. DISCONNECT THE LATHE FROM THE
Make sure the headstock and tailstock cen-
ters are properly aligned before beginning
any turning operation. See Aligning Centers
on Page 41 for additional instructions on this
procedure. Failure to observe this warning
could result in the workpiece being thrown
from the lathe resulting in serious personal
injury.
POWER SOURCE!
2. Hold a clean rag under the spindle or wear a
glove to catch the center when you remove
it.
3. Insert the knockout tool through the outbound
end of the spindle and firmly tap the center,
catching it as it falls (see Figure 26).
The included spur center installs into the head-
stock spindle with an MT#2 tapered fit.
Knockout Tool
To install the headstock center:
1. DISCONNECT THE LATHE FROM THE
POWER SOURCE!
2. If the faceplate is installed on the spindle,
remove it (see Page 27 for detailed instruc-
tions).
3. Make sure the mating surfaces of the center
and spindle are free of debris and oily sub-
stances before inserting the center.
Figure 26. Removing the headstock center.
4. Insert the tapered end of the center into
the spindle, and push it in with a quick, firm
motion (see Figure 25).
Figure 25. Installing center into the headstock
spindle.
-25-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Tailstock Center
Installing/Removing
Tailstock Center
The included live center installs into the tailstock
quill with an MT#2 tapered fit.
To install the center into the tailstock quill:
Quill Keyway
1. Loosen the quill lock handle and rotate the
tailstock handwheel until the quill extends out
about 1" (see Figure 27).
Quill Lock Handle
Figure 28. Quill lock handle aligned with quill
keyway.
Quill Lock Handle
6. Secure the quill in place by re-tightening the
quill lock handle.
To remove the center from the tailstock quill:
1. Loosen the quill lock handle.
2. Hold a clean rag under the spindle or wear a
Tailstock Handwheel
Quill
glove to catch the center when you remove
it.
3. Rotate the tailstock handwheel counterclock-
wise—the tailstock quill will retract back into
the quill causing the center to be forced out
of the quill.
Figure 27. Installing center into tailstock quill.
2. Make sure the mating surfaces of the center
and quill are free of debris and oily substanc-
es before inserting the center.
3. Insert the tapered end of the center into the
tailstock quill as shown in Figure 27.
The tailstock quill must always be locked in
place during lathe operation. Before tighten-
ing the quill lock handle, it must be properly
aligned with the quill keyway. Otherwise,
the workpiece can be thrown from the lathe
causing serious personal injury or death.
4. Make sure the center is securely installed by
attempting to pull it out by hand—a properly
installed center will not pull out by hand.
5. Make sure the center of the quill lock handle
is aligned with the quill keyway (see Figure
28) to ensure that the tailstock center and
quill will not freely rotate under load.
-26-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Headstock Faceplate
4. Using the included 4mm hex wrench, tighten
the three set screws along the inside diam-
eter of the faceplate to secure it to the spindle
(see Figure 30).
Headstock Faceplate
To mount a workpiece to the faceplate, refer to
Faceplate Turning on Page 35.
The faceplate can be installed only if the head-
stock center has been removed.
To install the headstock faceplate:
1. DISCONNECT THE LATHE FROM THE
POWER SOURCE!
2. Depress the spindle lock and rotate the spin-
dle by hand until the spindle lock slips into the
locking slot on the spindle (see Figure 29).
Faceplate Set Screw
Figure 30. Headstock faceplate set screw.
To prevent the faceplate and workpiece
separating from the spindle during opera-
tion, the headstock faceplate MUST be firmly
threaded onto the spindle and secured in
place by fully tightening the three faceplate
set screws. If these instructions are not
properly performed, serious personal injury
could occur.
Figure 29. Depressing the spindle lock.
Note: To remove the headstock faceplate, discon-
nect the lathe from the power source and perform
the steps above in reverse.
3. Maintain pressure on the spindle lock and
thread the faceplate onto the spindle until it is
snug.
-27-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Changing Speed Ranges
Changing Speed
Ranges
To change speed ranges:
1. DISCONNECT THE LATHE FROM THE
POWER SOURCE!
2. Remove the front belt access panel (see
Figure 32).
The Model G0632 has two speed ranges: 1) the
low range from 100 to 1200 RPM which provides
a greater torque, and 2) the high range from 250
to 3200 RPM.
Refer to the speed recommendations table (see
Figure 31) to choose the appropriate RPM for
your operation. Then choose the speed range that
will include the selected RPM.
Diameter Roughing General Finishing
of Work-
piece
RPM
Cutting
RPM
RPM
Under 2"
2–4"
1520
760
510
380
300
255
220
190
3200
1600
1080
810
3200
2480
1650
1240
1000
830
4–6"
Figure 32. Belt access panel removed.
6–8"
3. Use the included 8mm hex wrench to loosen
the motor mount cap screw just under the
motor tensioning handle (see Figure 33).
8–10"
10–12"
12–14"
14–16"
650
540
460
710
400
620
Motor Tensioning
Handle
Figure 31. Model G0632 speed
recommendations.
Motor Mount
Cap Screw
Figure 33. Motor tensioning handle and motor
mount cap screw.
-28-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
4. Use the motor tensioning handle to lift the
motor assembly all the way up and re-tighten
the motor mount cap screw—this will hold the
motor in place while you change the belt posi-
tion.
6. Loosen the motor mount cap screw and lower
the motor.
7. Apply downward pressure on the motor ten-
sioning handle to properly tension the drive
belt and re-tighten the motor mount cap
screw.
5. Reach into the belt access cavity and roll
the belt onto the desired set of pulleys (see
Figure 34).
Note: When properly tensioned, the belt
should deflect about 1⁄4" when moderate pres-
sure is applied to the belt mid-way between
the upper and lower pulley (see Figure 35).
Spindle
Pulley
Deflection
High Range
250–3200 RPM
Low Range
100–1200 RPM
Motor
Pulley
Figure 35. Testing for 1⁄4" belt deflection.
8. Replace the front belt access panel.
Figure 34. Speed range belt positions.
Always choose the correct speed for your
particular turning project. As a general rule,
the larger the workpiece diameter, the slow-
er the speed. Always start the lathe on slow
speed. Failure to heed this warning could
lead to serious personal injury.
-29-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
To use the indexing feature, place the indexing pin
into one of the indexing holes in the headstock as
shown in Figure 37. This will hold the spindle and
workpiece at the desired indexed position.
Indexing
Indexing on a lathe is typically used for workpiece
layout and other auxiliary operations that require
equal distances around the workpiece circumfer-
ence, such as clock faces or inlays.
By inserting the indexing pin into one of the three
outer indexes of the Model G0632 spindle hous-
ing and engaging one of the twelve inner indexes
in the spindle, the workpiece can be positioned to
one of 36 equal points (see Figure 36).
12
Inner
Indexes
Indexing
Pin
Figure 37. Indexing pin and indexing holes.
3
Outer
Indexes
Always disconnect the lathe from power
before using the indexing feature of this
lathe. Do NOT start the lathe with the index-
ing pin inserted into the spindle; otherwise
property damage and personal injury could
result.
Spindle
Faceplate
Figure 36. Model G0632 indexing configuration.
-30-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
•
Scrapers—Typically used where access for
other tools is limited, such as hollowing oper-
ations. This is a flat, double-ground tool that
comes in a variety of profiles (round nose,
spear point, square nose, etc.) to match
many different contours.
Selecting Turning
Tools
Lathe tools come in a variety of shapes and sizes,
and usually fall into five major categories.
•
Gouges—Mainly used for rough cutting,
detail cutting, and cove profiles. The rough
gouge is a hollow, double-ground tool with
a round nose, and the detail gouge is a hol-
low, double-ground tool with either a round or
pointed nose.
Figure 40. Example of a round nose scraper.
•
Parting Tools—Used for sizing and cut-
ting off work. This is a flat tool with a sharp
pointed nose that may be single- or double-
ground.
Figure 38. Example of a gouge.
•
Skew Chisel—A very versatile tool that can
be used for planing, squaring, V-cutting,
beading, and parting off. The skew chisel is
flat, double-ground with one side higher than
the other (usually at an angle of 20°–40°).
Figure 41. Example of a parting tool.
•
Specialty Tools—These are the unique,
special function tools to aid in hollowing, bowl
making, cutting profiles, etc.
Figure 39. Example of a skew chisel.
-31-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Spindle Turning
To set up a spindle turning operation:
Spindle Turning
1. Find the center point of both ends of your
workpiece by drawing diagonal lines from cor-
ner to corner across the end of the workpiece
(see Figure 43).
Spindle turning is the operation performed when
a workpiece is mounted between the headstock
and the tailstock (see Figure 42).
Workpiece
Pencil Lines
Marked Diagonally
Across Corners
Workpiece
Center
Figure 42. Typical spindle turning operation.
Figure 43. Workpiece marked diagonally from
corner to corner to determine the center.
Make sure the headstock and tailstock cen-
ters are properly aligned before beginning
any turning operation. See Aligning Centers
on Page 41 for additional instructions on this
procedure. Failure to observe this warning
could result in the workpiece being thrown
from the lathe resulting in serious personal
injury.
2. Using a wood mallet, tap the point of the spur
center into the center of the workpiece on
both ends, leaving an indented center mark.
3. Using a 1⁄4" drill bit, drill a 1⁄4" deep hole at the
center mark on the end of the workpiece to
be mounted on the headstock spur center.
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear a face shield and
respirator when operating this machine.
-32-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
4. To help embed the spur center into the
8. Install the live center into the tailstock quill
and tighten the quill lock handle to lock the
quill in position (refer to Page 26 for addi-
tional instructions).
1
workpiece, cut ⁄8" deep saw kerfs in the
same end of the workpiece along the diago-
nal lines marked in Step 1.
5. If your workpiece is over 2" x 2", cut the cor-
ners off the workpiece length-wise to make
turning safer and easier.
9. Slide the tailstock toward the workpiece
until the point of the live center touches the
workpiece center mark, then lock the tailstock
in this position.
6. Drive the spur center into the end center
mark of the workpiece with a wood mallet to
embed it at least ⁄4" into the workpiece (see
Figure 44).
10. Loosen the quill lock handle and rotate the
tailstock handwheel to push the live center
into the workpiece at least a 1⁄4".
1
Do not press the workpiece too firmly with
the tailstock or the bearings will bind and
overheat. Likewise, do not adjust too loosely
or the workpiece will spin off the lathe. Use
good reason and care, otherwise, serious
personal injury could result.
¼"
Figure 44. Spur center properly embedded.
7. With the workpiece still attached, insert the
spur center into the headstock spindle (refer
to Installing Headstock Center on Page 25
for additional instructions).
Note: Use the tool rest to support the opposite
end of the workpiece so that the workpiece
and spur center do not separate.
-33-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Tool Rest
11. Position the tool rest approximately 1⁄4" away
Spindle Turning Safety Tips:
1
from the workpiece and approximately ⁄8
"
above the workpiece center line (see Figure
45).
•
When turning the lathe ON, stand away from
the path of the spinning workpiece until the
lathe reaches full speed and you can verify
that the lathe will not throw the workpiece.
1⁄4"
Workpiece
•
•
Use the slowest speed when starting or stop-
ping the lathe.
Distances
1⁄8"
Center Line
Select the right speed for the size of workpiece
that you are turning:
—Use the slower speeds for large workpieces
(diameters of 4" and over) and for rough
cutting.
Tool Rest
—Use the middle range speeds for workpiece
diameters of 2–4".
Figure 45. Tool rest position relative to
workpiece.
—Use the faster speeds for workpieces under
2".
12. Before beginning lathe operation, rotate the
workpiece by hand to ensure that there is
safe clearance on all sides.
•
•
Keep the turning tool on the tool rest the
ENTIRE time that it is in contact with the
workpiece.
Learn the correct techniques for each tool
you will use. If you are unsure about how to
use the lathe tools, read books or magazines
about lathe techniques and seek training
from experienced and knowledgeable lathe
users.
Keep the lathe tool resting on the tool
rest the ENTIRE time that it is in contact
with workpiece or when preparing to make
contact between lathe tool and workpiece.
Otherwise, the spinning workpiece could
force the lathe tool out of your hands or
entangle your hands with the workpiece.
Failure to heed this warning could result in
serious personal injury.
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear a face shield and
respirator when operating this machine.
-34-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Faceplate Turning
Faceplate Turning
NOTICE
Only use tap screws or wood screws with
non-tapered heads (Figure 48) to attach the
faceplate to the workpiece. Do NOT use dry-
wall screws or screws with tapered heads
because they can split the faceplate, or the
screws may snap off during operation.
Faceplate turning is when a workpiece is mounted
to the faceplate, which is then mounted to the
headstock spindle. This type of turning is usually
done with open-faced workpieces like bowls or
plates.
Correct
Wrong
Figure 48. Correct and incorrect screw types for
mounting faceplate to workpiece.
Figure 46. Typical faceplate turning operation.
3. Thread and secure the faceplate onto the
headstock spindle (refer to Headstock
Faceplate on Page 27 for faceplate mount-
ing instructions).
To mount the workpiece onto the faceplate:
1. Mark the workpiece center as in Spindle
Turning (see Page 32).
If wood screws cannot be placed in the workpiece,
then the faceplate can be mounted on a backing
block that is glued to the workpiece.
Note: Cut off corners of the workpiece to
make it as close to "round" as possible.
To mount your workpiece to a backing block:
2. Center the faceplate on the workpiece and
attach it with wood screws that do not have
tapered heads (see Figure 47).
1. Make the backing block from a piece of scrap
wood that is flat on both sides.
2. Locate and mark the center of both the
workpiece and backing block.
3. Drill a 1⁄4" hole through the center of the back-
ing block.
4. Looking through the hole in the backing block
to line up the center with the workpiece,
glue and clamp the backing block to the
workpiece.
Note: Allow the glue to cure according to the
manufacturer's instructions.
Figure 47. Typical attachment of faceplate to
workpiece (shown with backing block).
-35-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Outboard Turning
Sanding/Finishing
Outboard turning is a variation of faceplate turn-
ing and is usually done when the stock diameter
is greater than 12". For the size of this particular
lathe and its minimum turning speed, we recom-
mend a maximum diameter of 17".
After the turning operations are complete, the
workpiece can be sanded and finished before
removing it from the lathe (see Figure 50).
Figure 49 depicts the lathe setup at 90° for turn-
ing larger workpieces. When turning in this man-
ner, you must use a free standing tool rest (not
included).
Figure 50. Typical sanding operation.
Note: Whenever sanding or finishing, move the
tool rest holder out of the way to increase per-
sonal safety and gain adequate working room.
Figure 49. Headstock set at 90°.
Sandpaper
Wrapping the sandpa-
per completely around
the workpiece could pull
your hands into the mov-
ing workpiece and may
cause serious injury.
Never wrap sandpaper
or finishing materials
completely around the
workpiece.
Keep the lathe tool resting on a tool rest
the ENTIRE time that it is in contact with
workpiece or when preparing to make con-
tact between lathe tool and workpiece.
Otherwise, the spinning workpiece could
force the lathe tool out of your hands or
entangle your hands into the workpiece.
Failure to heed this warning could result in
serious personal injury.
Workpiece
-36-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
ACCESSORIES
SECTION 5: ACCESSORIES
G1194—3-Jaw Chuck
T10117—Big Mouth Dust Hood with Stand
Capture dust from any machine operation with
this Big Mouth Dust Hood. Simply attach a 4" dust
collection hose and adjust the hood right where
you need it. The free standing base eliminates
A "must have" for the serious wood turner. This
3-jaw chuck is a self-centering style chuck used
mostly for round work. All three jaws tighten
together at the same time. Jaws are reversible for
expanded work holding capacity. Threaded insert
required for mounting!
complicated machine set-ups and the tilting 163⁄8
"
x 127⁄8" hood adjusts from 23" to 43" high. Every
shop needs one of these!
Figure 51. Model G1194 3-Jaw Chuck.
Figure 53. T10117 Big Mouth Dust Hood.
G1082—4-Jaw Chuck
Another "must have" for the serious wood turner.
This 4-jaw chuck is an independent type chuck
that is used for square and odd-shaped pieces.
Each jaw tightens individually and can be turned
around to hold larger dimension workpieces.
Threaded insert required for mounting!
H5954—Robert Sorby Stebcentre MT#2
Razor sharp teeth bite into the workpiece for
secure operation and the spring loaded center
point controls the amount of drive or slip. This pat-
ented feature helps avoid the problem of ‘dig-in’.
Production turners can also load and unload their
work while the lathe is still running!
Figure 52. Model G1082 4-Jaw Chuck.
Figure 54. Robert Sorby Stebcentre.
G3167—11⁄4" x 8 TPI RH Threaded Insert
This threaded insert is required to mount a 3- or
4-jaw chuck to your wood lathe.
-37-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 6: MAINTENANCE
Lathe Bed
Always disconnect power
to the machine before
Protect the unpainted cast iron lathe bed by wip-
performing maintenance.
ing it clean after every use—this ensures mois-
Failure to do this may
ture from wood dust does not remain on the bare
result in serious person-
metal surfaces.
al injury.
Keep your lathe bed rust-free with regular appli-
cations of products like G96® Gun Treatment,
SLIPIT®, or Boeshield® T-9.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Lubrication
All bearings for the Model G0632 are lubricated
and sealed at the factory, and do not need addi-
tional lubrication.
Daily Check:
•
•
•
•
Loose mounting bolts.
Damaged centers or faceplate.
Worn or damaged wires.
Wipe a lightly oiled shop rag on the outside of the
headstock spindle. DO NOT allow any oil to get on
the inside mating surfaces of the spindle.
Any other unsafe condition.
Weekly Maintenance:
•
•
Clean off dust buildup.
Clean and lubricate lathe bed, spindle, and
quill.
Use the tailstock handwheel to extend the quill
out to the furthest position and apply a thin coat
of white grease to the outside of the quill. DO NOT
allow any oil or grease to get on the inside mating
surfaces of the quill.
Monthly Check:
•
Belt tension, damage, or wear.
•
Clean out dust buildup from inside belt/pulley
cavity.
Cleaning
Cleaning the Model G0632 is relatively easy.
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. If any
resin has built up, use a resin dissolving cleaner
to remove it.
Treat all unpainted cast iron and steel with a non-
staining lubricant after cleaning.
Remove and debris or oily substances from the
inside of the spindle and quill.
-38-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical
Support at (570) 546-9663.
Troubleshooting
Motor & Electrical
Symptom
Possible Cause
Possible Solution
Machine does not 1. Emergency stop push-button is engaged/ 1. Rotate clockwise slightly until it pops out/replace it.
start or a breaker
trips.
faulty.
2. Motor connection wired incorrectly.
3. FWD/REV switch is at fault.
4. Speed rotary switch is at fault.
5. Wiring is open/has high resistance.
2. Correct motor wiring connections.
3. Replace faulty FWD/REV switch.
4. Replace bad speed rotary switch.
5. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.
6. Test/repair/replace.
6. Motor is at fault.
7. Frequency inverter is at fault.
7. Replace.
Machine stalls or is 1. Feed rate/cutting speed too fast for task.
1. Decrease feed rate/cutting speed.
2. Replace bad belt and re-tension (see Page 41).
3. Correct motor wiring connections.
4. Replace loose pulley.
underpowered.
2. Belt slipping.
3. Motor connection is wired incorrectly.
4. Pulley slipping on shaft.
5. Motor bearings are at fault.
5. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
6. Machine is undersized for the task.
6. Use sharp lathe bits and chisels; reduce the feed
rate/depth of cut.
7. Motor has overheated.
8. Speed rotary switch at fault.
9. Motor is at fault.
7. Clean off motor, let cool, and reduce workload.
8. Replace bad speed rotary switch.
9. Test/repair/replace.
Machine has vibra- 1. Motor or component is loose.
tion or noisy opera-
1. Inspect/replace stripped or damaged bolts/nuts, and
re-tighten with thread locking fluid.
2. Inspect/replace belts (see Page 41).
3. Replace dented fan cover; replace loose/damaged
fan.
tion.
2. Belt worn or loose.
3. Motor fan is rubbing on fan cover.
4. Pulley is loose.
4. Replace shaft, pulley, setscrew, and key as
required.
5. Machine is incorrectly mounted or sits 5. Tighten/replace anchor studs in floor; relocate/shim
unevenly on floor.
machine.
6. Motor mount loose/broken.
7. Workpiece, center, or faceplate is at fault.
6. Tighten/replace.
7. Center workpiece in center or faceplate; reduce
RPM; replace defective center or faceplate.
8. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
8. Motor bearings are at fault.
-39-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Wood Lathe Operation
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Vibration noise while
machine is running; noise
changes when speed is
changed.
1. Belt cavity cover(s) loose.
1. Dented fan cover on motor.
1. Workpiece mounted incorrectly.
1. Tighten the screws that mount the belt cavity
cover(s); if necessary install a soft, vibration damp-
ening material between the belt cover and the head-
stock casting.
Vibration noise while
machine is running; noise
remains constant when
speed is changed.
1. Replace or adjust fan cover. Inspect motor fan and
replace if damaged.
Excessive vibration.
1. Re-mount workpiece, making sure that centers are
embedded in true center of workpiece.
2. Workpiece warped, out of round, or 2. Cut workpiece to correct, or use a different
is flawed.
workpiece.
3. Spindle speed is set too fast for
mounted workpiece.
3. Reduce the spindle speed.
4. Lathe is resting on an uneven sur-
face.
4. Shim stand or adjust feet on stand to remove any
wobbles present in the stand.
5. Motor mount bolts are loose.
6. Belt is worn or damaged.
7. Spindle bearings are worn.
5. Tighten motor mount bolts.
6. Replace belt (see Page 41).
7. Replace spindle bearings.
Chisels grab or dig into
workpiece.
1. Tool rest set too low.
1. Set tool rest higher. See Page 34 for how to prop-
erly set the tool rest height.
2. Tool rest set too far from workpiece. 2. Move the tool rest closer to the workpiece. See
Page 34 for the proper workpiece/tool rest clear-
ance.
3. Wrong chisel/tool being used.
3. Use the correct chisel/tool; educate yourself by
reading books, trade magazines, or seeking help
from an experienced lathe operator.
4. Chisel/tool dull.
4. Sharpen or replace the chisel/tool you are using.
Bad surface finish.
1. Wrong spindle speed.
2. Dull chisel or wrong chisel being
used for the operation.
1. Use trial-and-error to find a better spindle speed.
2. Sharpen chisel or try a different chisel.
Inaccurate turning results
from one end of the
1. Headstock and tailstock are not
properly aligned with each other.
1. Realign the tailstock to the headstock (see Page
41).
workpiece to the other.
Tailstock moves.
1. Tailstock mounting bolt loose.
2. Bed surface is oily or greasy.
1. Tighten.
2. Clean bed surface to remove excess oil/grease.
Can't remove tapered tool
from tailstock barrel.
1. Tailstock barrel had not retracted all 1. Turn the barrel handwheel until it forces taper out of
the way back into the tailstock.
2. Debris was not removed from taper
before inserting into barrel.
barrel.
2. Always make sure that taper surfaces are clean.
-40-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Aligning Centers
Changing V-Belt
Aligning Centers
Front Belt
Access Panel
To ensure accurate and safe turning results, the
headstock and tailstock centers must be aligned
with one another.
To align the centers:
1. With the headstock and tailstock centers
installed, slide the tailstock up to the head-
stock.
Spindle
Handwheel
Side Belt
Access Panel
2. Loosen the headstock lock handle and swivel
the headstock so the tip of the centers touch,
as illustrated in Figure 55, then lock the
headstock in place.
Figure 56. Spindle handwheel and belt access
panels.
Figure 55. Center tips touching to ensure
alignment.
Figure 57. Headstock with spindle handwheel
and belt access panels removed.
5. Loosen the motor mount cap screw and
secure the motor in the upper position (see
Changing Speed Ranges on Page 28 for
additional instructions).
Changing Belt
To change the belt:
6. Roll the belt off the motor (lower) pulleys,
then pull the belt off the spindle pulleys and
out the side belt access.
1. DISCONNECT THE LATHE FROM THE
POWER SOURCE!
2. Remove the front belt access panel (see
Figures 56 & 57).
7. Install the new belt by reversing Step 6.
8. Re-tension the belt, and re-install the side
belt access panel, the spindle handwheel and
cover, and the front belt access panel.
3. Remove the spindle handwheel safety cover
and the two long hex bolts.
4. Use a 3mm hex wrench to loosen the three
set screws in the spindle handwheel and
remove it from the spindle.
Note: When properly tensioned, the belt
should deflect about 1⁄4" when moderate pres-
sure is applied to the belt mid-way between
the upper and lower pulley.
-41-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
machine
SECTION 8: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-
es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con- WIRE/COMPONENT DAMAGE. Damaged wires
nected to a power source is extremely dangerous. or components increase the risk of serious per-
Touching electrified parts will result in personal sonal injury, fire, or machine damage. If you notice
injury including but not limited to severe burns, that any wires or components are damaged while
electrocution, or death. Disconnect the power performing a wiring task, replace those wires or
from the machine before servicing electrical com- components.
ponents!
MOTOR WIRING. The motor wiring shown in
MODIFICATIONS. Modifying the wiring beyond these diagrams is current at the time of printing
what is shown in the diagram may lead to unpre- but may not match your machine. If you find this
dictable results, including serious injury or fire. to be the case, use the wiring diagram inside the
This includes the installation of unapproved after- motor junction box.
market parts.
CAPACITORS/INVERTERS. Some capacitors
WIRE CONNECTIONS. All connections must and power inverters store an electrical charge for
be tight to prevent wires from loosening during up to 10 minutes after being disconnected from
machine operation. Double-check all wires dis- the power source. To reduce the risk of being
connected or connected during any wiring task to shocked, wait at least this long before working on
ensure tight connections.
capacitors.
CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-
the requirements at the beginning of this manual
riencing difficulties understanding the information
when connecting your machine to a power source. included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
-42-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical Components
Variable REV/FWD
Electrical Components
Emergency
Stop Button
RPM Sensor
Speed
Switch
Control
RPM Readout
& Circuit Board
Figure 58. Model G0632 control panel wiring
Figure 60. Model G0632 RPM sensor wiring.
(shown from the back of the panel).
Figure 59. Model G0632 motor junction box
Figure 61. Model G0632 frequency inverter
wiring.
wiring.
READ ELECTRICAL SAFETY
ON PAGE 42!
-43-
Model G0632 (Mfg. Since 1/09+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Wiring Diagram
Wiring Diagram Overview
(Wiring Page 45)
(Figure 59, Page 43)
Frequency
Inverter
220V, 1-Phase
Ground
G
Gn
Bl
Hot
Hot
Wt
U2
V2
Bk
Bk
Bk
Bl
U1
V1
6-15 Plug
(As Recommended)
Br
Gn
W2
Bk
W1
Ground
Motor 220V, 3-Phase
(Figure 59, Page 43)
Control Panel
(as viewed from the back)
(Figure 58, Page 43)
Bl Bk Br
Rd
Gn
RPM Sensor
Wt
Yl
(Figure 60, Page 43)
Wt
Bl
Bl
Wt
Bk
Wt
Wt
Wt
Wt
Br
Rd
Variable Speed REV/FWD Emergency RPM Readout
Control
Switch
Stop
& Circuit Board
READ ELECTRICAL SAFETY
ON PAGE 42!
-44-
Model G0632 (Mfg. Since 1/09+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Inverter Wiring
Frequency Inverter Wiring Diagram
220V, 1-Phase
Ground
G
Gn
Hot
Wt
Bl
Hot
Frequency
Inverter
6-15 Plug
(As Recommended)
+10V AVI AFM M0 M1 M2 M3 M4 M5 GND
I
V
Yl
Gn
Wt
Bk
Bl
Br
Bk
Bk
Br
Bl
Rd
Wt
Gn
Wt
Bk
Gn
Bk
Yl
Bl
Rd
Wt
R2
R1
Bk
Gn
Bk
Br
Gn
Bk
Bk
Bk
Bl
Br
Gn
To Controls
To Motor
READ ELECTRICAL SAFETY
ON PAGE 42!
-45-
Model G0632 (Mfg. Since 1/09+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Stand Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
3
P0632001
P0632002
P0632003
SUPPORTING LEG
BED
16
17
19
20
P0632016
PR07M
TAILSTOCK LOCK HANDLE
EXT RETAINING RING 18MM
QUILL LOCK LEVER
TAILSTOCK
BUSHING
P0632019
P0632020
4V2 P0632004V2 TOOL REST BASE LOCK BRACKET V2.02.08
5
PR11M
EXT RETAINING RING 25MM
EXT RETAINING RING 18MM
TOOL REST BASE
TOOL REST
20-1 P0632020-1
COMPLETE TAILSTOCK ASSY
SET SCREW M6-1 X 12
HANDWHEEL
6
PR07M
21
22
23
24
25
26
27
28
29
PSS04M
P0632022
PCAP64M
PLW06M
P0632025
PN29M
7
P0632007
P0632008
P0632009
P0632010
P0632011
P0632012
P0632013
P0632014
P0632015
8
CAP SCREW M10-1.5 X 25
LOCK WASHER 10MM
CLAMP
9
TOOL REST LOCK LEVER
TOOL REST BASE LOCK HANDLE
LIVE CENTER
10
11
12
13
14
15
HEX NUT M18-2.5
QUILL
PN02M
HEX NUT M10-1.5
TAILSTOCK LOCK BRACKET
BUSHING
P0632028
P0632029
MACHINE FOOT
HANDWHEEL HANDLE
LEADSCREW
-47-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Headstock Parts List
DESCRIPTION
REF PART #
DESCRIPTION
REF PART #
31
32
33
34
35
36
37
38
39
40
41
42
43
44
P0632031
P0632032
P0632033
P0632034
P0632035
P0632036
P0632037
P0632038
P0632039
P0632040
P0632041
P0632042
P0632043
P0632044
SPUR CENTER
61-8
61-9
62
P0632061-8
FRONT MOTOR BEARING
REAR MOTOR BEARING
SET SCREW M6-1 X 16
KEY 5 X 5 X 45
SET SCREW M6-1 X 16
FACEPLATE
P0632061-9
P0632062
P0632063
P0632064
P0632065
P0632066
P0632067
P0632068
P0632069
P0632070
P0632071
P0632072
P0632073
P0632074
P0632075
P0632076
P0632077
P0632078
P0632079
P0632080
P0632081
P0632082
P0632083
P0632084
P0632085
P0632086
P0632087
P0632088
P0632091A
P0632091
P0632092
P0632093
P0632095
P0632096
P0632097
P0632098
P0632103
P0632104
P0632105
P0632106
P0632107
P0632108
P0632109
P0632122
P0632123
SPINDLE
63
KEY 5 X 5 X 30
64
MOTOR PULLEY
BALL BEARING 6207 2RS
BALL BEARING 6206ZZ
INT RETAINING RING 62MM
EXT RETAINING RING 30MM
INDEX PIN
65
SET SCREW M6-1 X 16
CAP SCREW M10-1.5 X 25
CAP SCREW M10-1.5 X 25
FLAT WASHER 10MM
MOTOR MOUNTING PLATE
FEMALE KNOB M8-1.25
HEX NUT M18-2.5
66
67
68
69
HEADSTOCK
70
HEADSTOCK WIRING HARNESS
EXT RETAINING RING 18MM
HEADSTOCK LOCK HANDLE V1
71
72
CLAMP
73
HEADSTOCK LOCK BRACKET
BUSHING
44AV2 P0632044AV2 HEADSTOCK LOCK HANDLE ASSY V2.01.09
44V2 P0632044V2 STRAIGHT LOCK HANDLE ROD V2.01.09
74
75
EXT RETAINING RING 26MM
ROTATION BRACKET
ROTATION LOCK PIN
COMPRESSION SPRING
SPINDLE LOCK PIN
44V2-1 P0632044V2-1 THREADED HANDLE V2.01.09
44V2-2 P0632044V2-2 KNOB 2PC V2.01.09
76
77
45
P0632045
P0632046
P0632047
P0632048
P0632048-1
P0632049
P0632050
P0632051
P0632052
P0632053
P0632054
P0632055
P0632056
P0632057
P0632058
P0632059
P0632059-1
P0632059-2
P0632059-3
P0632059-4
P0632060
P0632061
P0632061-1
P0632061-2
P0632061-3
P0632061-4
P0632061-5
P0632061-6
P0632061-7
BRAKING RESISTOR
TAP SCREW M5 X 15
CAP SCREW M5-.8 X 12
FREQUENCY INVERTER
FREQ INV SAFETY COVER
WIRING BRACKET
78
46
79
47
80
PLATE
48
81
BRACKET
48-1
49
82
CAP SCREW M5-.8 X 15
PHLP HD SCR M5-.8 X 12
FRONT BELT ACCESS PANEL
VARIABLE SPEED KNOB
VARIABLE SPEED CONTROL
FWD/REV SWITCH
83
50
POWER CORD
84
51
MOTOR WIRING HARNESS
PHLP HD SCR M3-.5 X 10
STRAIN RELIEF
85
52
86
53
87
54
RIBBED BELT 180J6
SET SCREW M8-1.25 X 15
SPINDLE PULLEY
88
EMERGENCY STOP SWITCH
RPM READOUT ASSEMBLY
RPM READOUT CIRCUIT BOARD
RPM READOUT LED
RPM SENSOR
55
91A
91
56
57
PHLP HD SCREW M5-0.8 X 12
SIDE BELT ACCESS PANEL
SPINDLE HANDLE
92
58
93
59
95
PHLP HD SCR M3-.5 X 12
FLAT HD SCR M3-.5 X 20
CONTROL PLATE
59-1
59-2
59-3
59-4
60
HEX BOLT M8-1.25 X 140
HEX NUT M8-1.25
96
97
RUBBER WASHER 8MM
SPINDLE HANDLE SAFETY COVER
KNOCKOUT TOOL
98
EXT RETAINING RING 18MM
PHLP HD SCR M5-.8 X 10
DIVIDING PLATE
103
104
105
106
107
108
109
122
123
61
MOTOR 1-1/2HP 220V 3PH
PHLP HD SCR M3-.5 X 5
LOCK WASHER 3MM
FLAT WASHER 3MM
FAN COVER
COMPRESSION SPRING
ROTATION LOCK PIN NUT
COMPRESSION SPRING
EXT RETAINING RING 8MM
SET SCREW M5-.8 X 8
HEX NUT M4-.7
61-1
61-2
61-3
61-4
61-5
61-6
61-7
FAN
MOTOR JUNCTION BOX
JUNCTION BLOCK
RPM READOUT BOX
-49-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Label Placement
115
118
111
114
112
113
116
110
120
119
117
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
110
111
112
113
114
115
P0632110
MACHINE ID LABEL
116
117
118
119
120
PPAINT-1
PLABEL-14
P0632118
P0632119
P0632120
GRIZZLY GREEN TOUCH-UP PAINT
ELECTRICITY LABEL
PLABEL-12A
PLABEL-55B
PLABEL-57B
P0632114
READ MANUAL 2W X 3.3H V2.07.05
ENTANGLEMENT HAZARD 3.8 X 2H
GLASSES/RESPIRATOR 3.8 X 2H
BELT ACCESS LABEL
SPINDLE ENTANGLEMENT LABEL
SMALL INVERTER NOTICE LABEL
LARGE INVERTER NOTICE LABEL
P0632115
CONTROL PANEL LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
-50-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-51-
Model G0632 (Mfg. 4/12+)
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY CARD
Name_____________________________________________________________________________
Street_____________________________________________________________________________
City _______________________ State_________________________ Zip _____________________
Phone #____________________ Email _________________________________________________
Model # ____________________ Order #_______________________ Serial #__________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement
____ Card Deck
____ Friend
____ Website
____ Catalog
____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rifle
____ Shop Notes
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Woodwork
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
____ Shotgun News
____ Today’s Homeowner
____ Wood
3. What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $40,000-$49,000
____ $70,000+
____ $50,000-$59,000
____ $60,000-$69,000
4. What is your age group?
____ 20-29
____ 30-39
____ 60-69
____ 40-49
____ 70+
____ 50-59
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years
____ 8-20 Years
____20+ Years
____10+
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5
____ 6-9
7. Do you think your machine represents a good value?
8. Would you recommend Grizzly Industrial to a friend?
_____Yes
_____Yes
_____No
_____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No
10. Comments:_____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Download from Www.Somanuals.com. All Manuals Search And Download.
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
|