Shuttle Brewer & Airpot/Shuttle Brewers
Operation and Instruction Manual
For Models P300E, P400E, RAP300E,
RAP400E, RAPS300E, RAPS400E
Table of Contents
Installation and Start-up ....................................... 1-2
Operation ..........................................................
Installation:
3
WARNING
ELECTRIC SHOCK HAZARD!
Adjustments ........................................................ 4-7
Care and Cleaning ............................................... 8-9
Service ............................................................... 9-10
Troubleshooting
Filling Problems .................................... 11
Heating Problems ................................. 12
Brewing Problems ................................ 13
Parts Illustrations
Installation of this appliance should be performed by
qualified service personnel only. Improper installation could
result in electrocution.
Models P300E & P400E ....................... 14
Model RAP400E ..................................... 15
Model RAPS400E ................................... 16
VSB-400................................................ 17
Shuttle CS-LL .......................................... 18
Rough-In Drawings
See rough-in drawings in this manual for dimensions and locations of
electric and water input.
Set-Up/Position
Model P-300.......................................................... 19
Model P-400 ......................................... 20
Model RAP-300 ......................................... 21
Model RAP-400 ........................................ 22
Model RAPS-300 ....................................... 23
Model RAPS-400 ..................................... 24
VSB-300 .................................................. 25
VSB-400 ................................................ 26
Wiring Diagrams
P300E/P400E with 1 Batch Timer ......... 27
P300E/P400E with 2 Batch Timer........ 28
RAP300E/RAP400E................................29
RAPS300E/RAPS400E........................30
Drawing #091-548 .................................31
Drawing #091-182 ....................................32
Warranty ................................................................... 36
1) Remove the brewer from the packing material and attach its legs.
2) Position the brewer on a strong, stable table or counter. Check the
level front to back and side to side. Adjust the legs to the correct level.
IMPORTANT:
THE PERSON INSTALLING THIS APPLIANCE IS RESPONSIBLE
FOR ENSURING THAT ELECTRIC AND WATER CONNECTIONS
MEET THE REQUIREMENTS OF THE NATIONAL ELECTRIC
CODE, NATIONAL PLUMBING CODE, AND ANY LOCAL
ORDINANCES.
The electric and water hook-up locations are behind the front panel.
Remove the four screws fastening this panel for access to these
connections.
Water Hook-up
1) The water line may enter through holes on the rear or the bottom of the brewer. Use the right hand opening for water.
2) Use 3/8" copper or flexible water line to prevent strain. Do not use low temperature plastic tubing. The connection
to the fill valve is 3/8" flare.
3) Water line pressure must be from 30 to 70 psi.
4) Hot (up to 160°F) or cold water may be used. Hot water offers faster recovery between brews.
5) Install a shut-off valve near the brewer.
6) Installing a filtering system can improve the taste of brewed coffee and extend the life of the brewer. If your water
has high calcium (lime), chlorine, or iron content, this is especially important. The filter should be the lime inhibiting
type if cold water is used. Contact our parts department to select the filter for your conditions.
Prior authorization must be obtained from Grindmaster Corporation for all warranty claims.
Grindmaster Corporation
4003 Collins Lane
Louisville, KY 40245 USA
(502) 425-4776
(800) 695-4500 (USA & Canada only)
(800) 568-5715 (Technical Service Only)
FAX (502) 425-4664
0306 FORM # AM-309-06
Part # 090-077
© Grindmaster Corporation, 1998
PRINTED IN U.S.A.
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Operation
CAUTION
HOT LIQUID HAZARD!
Water used for brewing coffee is very hot. Use caution when brewing, pouring, or
transporting coffee. Accidental spills may result in severe burns.
1)
RAPS Brewers require the accessory warmer base placed over the pegs on the brew
shelf before brewing into a shuttle. Plug the base into the receptacle on the side of the
brewer. The receptacle is only energized when a shuttle is in place.
2)
3)
4)
5)
Place an empty, warm shuttle or airpot on the shelf, counter, or accessory base (depending
on model) under the brew head. Turn on the warmer if a shuttle is used.
If the shuttle is not warm, allow the warmer to heat the shuttle. Only a short brew of water
will speed this. A cold shuttle will significantly lower the temperature of the brewed coffee.
Remove the filter basket and line with a filter paper. Paper size is 13 x 5 for the smaller
basket, BB1.5, and 14 x 5 for the larger, BB2.0.
Place ground coffee in the filter basket. Your coffee supplier can help you select the right
amount of coffee and grind. Coffee brewing experts recommend between 6.5 and 8 ounces
of coffee per gallon of water for most applications. A full shuttle is 1.4 gallons and a full
airpot is 0.80 gallon.
6)
Slide the basket into the brewer making sure the spout lines up with the top of the shuttle
or airpot.
7)
8)
Check that the correct batch size is selected. Check the WATER HOT light. If lit, press start.
Brew time is about 4 minutes for a full shuttle, less for airpots and half batches. After the
brew, allow the coffee to drip for 1 to 2 minutes.
CAUTION
Coffee basket contains very hot water until the drip is completed. Early removal of a
dripping basket could result in burns.
9)
Dump the grounds from the basket and rinse for the next brew. Coffee is ready to serve.
10)
The shuttle may be placed on remote warming stations. Use caution when moving a
full shuttle.
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Adjustments
WARNING
Electrical Shock Hazard!
Dangerous electric voltages are present near adjustable components. All adjustments
should be performed by qualified service personnel only.
All adjustable components are located under the top cover. To access these parts:
1)
2)
3)
Shut off the electric line to the brewer or unplug the brewer.
Remove the single screw fastening the top cover. Remove the top cover.
Pull forward and lift off the top cover.
Brew Volume, Brew Timer
The brew volume of the brewer is controlled by its timer. The batch size is directly proportional to the
timer setting. The timer adjustment is located under the top cover. On twin brewers, there is one timer
for each brew head.
Depending on the model, American Metal Ware offers three types of timer adjustments. Look at the
instructions for the type of timer you have. There will always be a small variation (+ 5%) in level from
batch to batch.
Note: Always adjust bypass before adjusting timer because bypass affects brew rate.
Before making the timer adjustment, do the following:
1)
Brew a batch of water to determine where the level falls. Using a stop watch, determine
the current brew volume.
2)
To determine the desired time setting, use the following formula:
desired brew volume
desired brew time
=
_________________ X current brew tie
current brew volume
Adjusting the Timer
Standard single batch timer: RAP and P models without half
batch include this timer, (see Figure 1). This timer is adjustable
from 1 to 8 minutes. After removing the cover, do the following:
1)
Use the timer label to make an approximate adjustment
of the timer.
Figure 1
Single Batch Timer
2)
After adjusting the timer, brew a batch of water to check
the volume. Repeat adjustment, tweaking the timer knob
until the volume is correct.
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Two Batch Timer with Knob Adjustment, See Figure 2:
This timer is adjustable from 15 seconds to 5 minutes.
Locate the adjustment knobs under the top cover.
Set this timer by adjusting the knob. The batch selector
switch picks the adjustment potentiometer which the
timer will see.
Figure 2
Two Batch Timer
Two Batch Timer with Counter Adjustment, See Figure 3:
The two batch size timer may also be used with optional
counter potentiometer to ease adjustments. Each batch
size is adjustable from 00 to 99. The timer settings for this
timer are tabulated on the table below. This chart is for
making an approximate setting. You may need to click up or
down to make fine adjustments to volume. Each number
is about 3 seconds.
Figure 3
Two Batch Timer
w/Counter Adjustment
Counter Settings for NCC Q4F-0300-341AM Timers
Counter
Setting
Time
(min:sec)
Counter
Setting
Time
(min:sec)
Counter
Setting
Time
(min:sec)
35
40
45
50
55
60
2:03
2:17
2:31
2:45
2:59
3:13
00
10
15
20
25
30
0:15
0:46
1:01
1:17
1:32
1:47
65
70
75
80
85
99
3:26
3:39
3:53
4:06
4:20
5:00
Bypass Adjustment
The bypass valve adjusts the amount of water which
bypasses coffee grounds and dilutes the final brew
(see Figure 4). The factory setting is no bypass.
Bitter coffee results when the amount of ground
coffee is too small. Therefore, if your coffee is
brewing too strong, it is better to adjust the bypass
valve instead of reducing the amount of coffee.
BYPASS VALVE
Figure 4
Bypass Valve
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To Adjust the Bypass:
1)
2)
Shut off and open brewer as described at the beginning of the adjustments section.
Locate the bypass valve for the brew head you wish to adjust. Valve is on the right and front
of the BREW valve.
3)
Open the valve (counter clockwise) to the desired setting. Use the table below as a guide:
BYPASS SETTING
closed
BYPASS: % OF TOTAL BREW
0
1 turn
8
2 turns
12
22
33
3 turns
4 turns
4)
Measure the bypass setting:
a)
b)
c)
d)
Remove the brew basket.
Place an empty shuttle without its lid under the spray head.
Place a measuring cup under the bypass nozzle.
Press START and brew water for about thirty seconds or until measuring cup is almost
full. Press STOP.
Record the amount of water in the bypass measuring cup.
Add this to the water in the shuttle and record, measure the total amount of water.
The bypass percent is calculated as:
e)
f)
g)
Bypass % = (Bypass Volume/Total Volume) X 100
5)
Tweak the valve adjustment until the bypass is set as desired.
Note: The bypass is accurate to + 4%.
Thermostat Adjustment
The main thermostat adjusts the water temperature in the tank. Factory setting is 200°F. This
is the ideal temperature for brewing most coffee. Water should never boil in the tank. If water is
boiling, adjust the thermostat. There are two types of thermostats available. Mechanical is standard
and solid state is optional. See the adjustment instructions for the thermostat in your brewer.
Standard Mechanical Thermostat:
1)
2)
3)
Shut off power and open cover.
Locate thermostat mounted on tank. See Figure 5.
Turn the shaft counter clockwise to decrease temperature,
opposite to increase temperature.
Figure 5
Mechanical Thermostat
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4)
If the maximum temperature adjustment needs to be increased, insert a small flat screwdriver
into the shaft. Turn the calibration screw counter clockwise to increase the maximum
temperature.
Optional Solid State Thermostat: This control maintains temperature within 3able
range is from 155°F to 205°F.
See Figure 6.
1)
2)
Shut off power and open top cover.
Locate thermostat on bracket mounted
to front panel.
3)
Adjust the knob to the temperature
desired. This control cannot be set
above 205°F.
Figure 6
Solid State Thermostat
Optional Brew Thermostat Adjustment: Your brewer may include the optional low temp/no brew
thermostat, (see Figure 7). This will not allow a brew unless the water is up to temperature. The
factory setting is 192°F. If you wish to adjust this, do the following:
1)
2)
Shut off power and remove top cover.
Locate the thermostat mounted on the
water tank.
3)
To increase the set point, turn the shaft
clockwise. We do not recommend adjusting
this above 192°F which may cause
excessive delays between batches.
4)
For accurate setting of the thermostat, remove
the bulb from the brewer and immerse in
water known to be 190°F. Adjust the
knob so the thermostat closes at this point.
Figure 7
Brew Thermostat
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Cleaning
WARNING
Burn Hazard!
Hot liquids and surfaces are present in this equipment. To avoid burns use caution when
cleaning. Rinse hot parts with cold water before cleaning. Use gloves or a heavy cloth when
removing hot parts from brewer.
After Each Brew:
1)
2)
Dispose of grounds and rinse brew basket.
Rinse shuttle or airpot containers before reuse.
Every Day:
1)
Wash brew basket with warm soapy water. The wire basket is removable to aid
cleaning.
2)
Remove spray head(s), located above brew basket(s), using gloves or a heavy towel.
Wash off coffee oils and clean any plugged holes.
3)
4)
Clean shuttles with warm soapy water and a brush or towel.
Clean airpots with warm soapy water and bottle brush. Be careful, glass interior
breaks easily. Use only a soft cloth and warm soapy water or stainless steel polish
on the outside to avoid scratches.
5)
6)
Wipe exterior of brewer with a damp cloth. Do not use abrasives which will scratch
surface.
If shuttles are to be left on warmer all night, fill with water to avoid coffee oil burn-in.
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Weekly or Bi-Weekly, Depending on Use
1)
2)
Fill shuttles with one gallon, 2/3 full, of hot water.
Pour into the shuttle liners the recommended concentration of urn cleaner (excessive amounts
of cleaner will attack the stainless steel).
Urn cleaners that have been used successfully:
DIP-IT, manufactured by Economics Laboratories, Inc.
4 Corporate Park Drive
White Plains, NY 10604
OXYLITE, manufactured by Avril, Inc., Syndet Division
601 N. Third Street
Reading, PA 19601
3)
4)
Scrub the liner interior with a plastic bristle brush.
Remove the knurled nut at the top of the gauge glass and clean the glass with a small
bottle brush.
5)
6)
7)
8)
9)
Pour out the contents of the shuttle.
Remove the handle assembly of the shuttle faucet by unscrewing the plastic bonnet.
Gently wash the faucet seat cup with a soft cloth and warm soapy water.
Wash the faucet shank with a bottle brush.
Soak airpot pick-up tube assembly in hot soapy water. Urn cleaner may be used for
stronger cleaning.
10)
11)
Clean the warmer and bottom of shuttle surfaces. These surfaces must be clean for
proper heat transfer.
Polish the exterior of the brewer with stainless steel cleaner. Use the appropriate
cleaner for brass, copper, or vinyl if these optional finishes are provided.
Service
The rest of this manual contains information to aid the service person who is working on this equipment.
This page has information on performing common service tasks. Following this is the Troubleshooting
section which can help diagnose problems which are divided into three basic systems: filling, heating, and
brewing.
Next is an illustrated parts breakdown which will help in the selection of repair parts. If further assistance
is needed, call our Technical Service Department at (502) 425-2776 or 800-695-4500 (USA & Canada
only) Monday -Friday between 8:00 am and 8:00 pm EST.
Wiring diagrams are also provided. Locate the basic diagram for the model you are working with. If
there are any options, see Diagram #091-548 (page 31 of this manual) which shows the wiring
alterations for Shuttle Brewer & Airpot/Shuttle Brewer options.
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Service (con't)
Drain Water Tank
Always empty the tank before shipping.
WARNING
Draining of tank should be performed by a qualified service technician. The tank contains
very hot water. May cause severe burns.
Note: Brewer may contain over 5 gallons of hot water.
1)
2)
3)
4)
5)
6)
7)
Prepare a heat resistant container to drain tank water into.
Shut off power to the brewer.
Remove the front access panel.
Pinch or clamp the silicone hose connected to fill valve.
Disconnect hose from outlet barb on fill valve.
Place hose over drain and release clamp.
Allow the tank to drain completely.
NOTE: It may be necessary to pinch the hose and stop the water before container is full. Carefully
reinstall hose over fill valve outlet, then empty container. Repeat steps 4-7 completely to drain tank.
Remove Brew Valve
1)
2)
3)
4)
Disconnect electric power to machine.
Remove top cover and remove wires and small tube from valve.
Tilt inlet of valve down and pull sideways out of spray tee.
Clamp rubber tubing and disconnect valve from tubing.
Remove Heater
1)
2)
3)
Disconnect power and remove top cover of brewer.
Disconnect wire leads to heater.
Remove tank cover by loosening retaining screw. Cover is lifted up with heater attached.
Heater is then removed.
4)
Replace heater with sealing washers in same configuration. When tightening nuts, hold
element so it does not twist.
5)
6)
Replace tank cover ensuring O-ring seal is good.
Replace heater wires. Be sure all electrical connections are secure.
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Troubleshooting: Filling, Heating, and Brewing
Filling Problems
The filling system consists of the following components:
• Liquid Level Control, located behind the brewer front panel.
• Liquid Level Probes, located on the tank top, secured by wing nut, under the top cover.
• Fill Valve, located behind the front panel.
Problem
Possible Cause
Service Check
Remedy
Overfilling water
tank even when
power is off.
Fill valve not sealing
properly.
Water entering tank
continuously, usually
slowly.
Disassemble valve and clean out
dirt. Valve may need new plunger
if seal is worn.
If arrow on valve is pointing toward
water inlet, remove valve and install
correctly.
Fill valve installed
backwards.
Look for direction of
arrow on valve body.
Overfilling water
tank only when
power is on.
High electrode
coated with lime or
faulty.
Jumper HI terminal on Remove electrode assembly and
level control to metal
enclosure stops fill.
clean both probes. If this does not
work, replace assembly.
Missing or faulty con-
nection of C terminal
on level control to metal
Jumper from C
terminal to metal body
stops fill.
Make secure connection of C to
metal body.
Check connections.
Connect black lead for valve to
FILL on level control.
Fill valve connected
to heat terminal on
level control.
Liquid level control is
faulty.
Jumper from HI to C
or metal enclosure
does not stop fill.
Replace level control.
Nothing operates.
Tank does not
refill.
No power at
equipment.
Check main switch or circuit
breaker, brewer's circuit breaker or
power switch if provided.
No water at
equipment.
Cracked water inlet
fitting.
Make sure all water supply line
valves are open.
Water pressure before
strainer but not after.
Remove and clean or replace
strainer's mesh.
Water strainer
clogged.
Check for 120V AC
across H and N ter-
minals on level control.
If no voltage, check for loose or
broken wires.
No power to level
control.
Disconnect probe wire
to HI terminal on level
control. Check for
Level control faulty.
If no 120V at FILL terminal,
replace level control.
120V at FILL terminal.
Tank fills only when
probe wire is discon-
nected from HI ter-
minal on level control.
Electrodes faulty.
Fill valve faulty.
Replace electrodes. If no remedy,
check for improper wiring or level
probe tip touching metal.
120V is across FILL
and N on level control,
but no fill.
Disassemble valve and clean or
replace plunger if frozen. If plunger
is OK, coil may need replacement.
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Troubleshooting: Filling, Heating, and Brewing
Heating Problems
The heating system consists of the following components:
• Liquid Level Control, located behind the front enclosure panel.
• Liquid Level Probes, located on the tank top, secured by wing nut, under the top cover.
• Thermostat, located on the tank or on the front of top control panel under top cover.
• Heater Relay, located in top control section under top cover.
• Heating Elements, located on tank top under top cover.
Problem
Possible Cause
Service Check
Remedy
Jumper from XL ter-
minal on level control
to metal body allows
heating.
Tank does not
heat.
Low electrode faulty
or covered w/lime.
Clean electrodes, check wiring. If
no remedy, replace electrodes.
Check for 120V be-
tween H and N ter-
minals on level control.
If OK, jumper between
XL and metal body
and check for 120V
between HEAT and N
terminals.
Level control faulty.
If 120V is not at HEAT, replace level
control.
Thermostat faulty or
out of calibration.
Recalibrate thermostat. If no reme-
dy or thermostat does not cycle,
replace thermostat.
Make sure thermostat
is turned on. Jumper
across thermostat
allows heating.
Check for 120V across
contactor coil.
Heater relay coil
faulty. (electric heat)
If correct voltage, but contactor not
closing, replace contactor.
Check for heater vol-
tage between each
heater pole on contact-
or, and different pole.
Heater contactor
contacts faulty.
If no continuity across contactor
when it is closed, replace contactor.
Heater faulty.
Heater faulty.
Check resistance
If resistance is much different than
10 to 15 ohms, replace heater.
across elements with
wires disconnected.
See above.
See above.
Recovery time is
very long.
Water is above 190
degrees F, but HOT
WATER light is off.
Low temp/no brew
thermostat set too
high.
Turn down brew thermostat, see
adjustments.
If you still need help, call our Technical Service Department at (502) 425-4776 or (800) 695-4500 (USA &
Canada only) Monday thru Friday 8 am - 8 pm EST or an authorized service center in your area. Please
have the model and serial numbers ready so that accurate information can be given. Prior authorization
must be obtained from Grindmaster Corporation’s Technical Service Department for all warranty claims.
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Troubleshooting: Filling, Heating, and Brewing
Brewing Problems
The brewing system consists of the following components:
• Start and Stop, switches located in the top control panel.
• Brew Timer, located in the top control section under the top cover.
• Brew Valve, located in the top control section under the top cover.
Problem
Possible Cause
Service Check
Remedy
Adjust timer.
Compare timer setting to
factory setting chart.
Brew volume too
large or too small.
Timer out of
adjustment.
Fill valve should cycle on
and off frequently during
brew cycle when all brew
heads are used.
If fill valve does not cycle or takes
too long to refill, be sure water line
is 3/8" and pressure is uninterrupted
30psi.
Pressure not
adequate at urn.
Spray head clogged.
Visual
Clean all holes.
Brew valves clogged
with lime.
Visual, inspect brew
valve.
Clean lime from valve. Seat cup or
Brew time does match
timer setting. Timer not
adjustable.
entire valve may need replacement.
Replace timer.
Timer faulty.
Brew volume erratic.
(there is always some
small variation from
batch to batch)
Measure brew time for If time is different from batch to
Timer faulty.
inconsistencies.
batch, replace timer.
Pressure fluctuations
at urn.
Check pressure at urn
inlet.
Plumb water line so its pressure is
not influenced by other appliances.
If tripped, find cause and reset. If
faulty, replace.
If circuit breaker button
is out, breaker is tripped.
Brew will not
start.
Circuit breaker
tripped or faulty.
If 120V is across brew valve, but brew
valve doesn't open, replace coil or
valve.
If no continuity, replace switch.
Check 120V across
brew valve.
Check for continuity
across stop switch
when not pressed.
Brew valve faulty.
Stop switch faulty.
Start switch faulty.
Check 120V between
S.S. and N on timer
when start is pressed.
If start switch does not provide 120V
start signal, replace switch.
Low temp/no brew
thermostat set too
high.
Turn down brew thermostat, see
adjustments.
Water is above 190°F
(88°C), but HOT
WATER light is off.
Check 120V between H
and N on timer. If OK,
check for 120V between
BREW and N on timer
after pressing start.
If no 120V BREW output from timer,
replace timer.
Timer faulty.
Spray head will not
stop dripping water.
(spray heads normally
drip slightly after
brew)
Turn down thermostat. If that doesn't
cure, check for faulty thermostat or
heater relay.
If drip is from right
side, check for water
from overflow outlet at
top of tank.
Boiling tank.
Clean valve. Valve seal or entire
valve may need replacement.
Limed up brew valve.
Visual check of valve.
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Parts Illustration for Models P300E & P400E
Item Part #
Description
LEG, 4” PLASTIC W/ SS FOOT
LEG, 4” SS (OPTIONAL)
HOT WATER FAUCET W/ NUT
TERMINAL BLOCK
Item Part #
Description
BRASS SPRAY TEE W/ BYPASS TUBING
1
A545-034
A545-015
A537-043
A531-035
A531-026
A549-006
13
A725-081
A530-009
A585-021
A712-018
A535-059
A712-046
A515027
A585-023
A515072
A718-111
A718-198
A537-154
A725-072
A585-016
A535-018
1
14
15
16
17
18
19
20
21
22
BREW TIMER 0-8 MINUTES
SPRAY TUBING 3/8” ID X 5/8”OD X 6”LG
ELECTRODE ASSEMBLY
2
3
4
TOGGLE SWITCH
TANK HTR 6.6 KW @ 240V
THERMOSTAT W/ GROMMET
DPST POWER RELAY
5
LIQUID LEVEL CONTROL BRD
6
APT400-105 SPRAY HEAD
OVERFLOW TUBE 1/2”OD X 5/16”ID 7”LG
CIRCUIT BREAKER 10 AMP
BYPASS VALVE ASSEMBLY
FILL VALVE W/ FITTINGS (after 01-26-00)
FILL VALVE ONLY (after 01-26-00)
FILL VALVE RETROFIT KIT (before 01-26-00)
TUBING FILL 1.6’ LG & HOT WATER 1.5’ LG
WARMER ELEMENT (below warmer shelf)
7
ACS-LL
SHUTTLE W/ LOCKING LID
8
ABB1.5SS
A537-129
A531-005
A531-063
A531-004
A531-062
A515016
BREW BASKET, SS
BREW VALVE
9
10
10
11
11
12
STOP SWITCH (before March 2000) 23
STOP SWITCH (after March 2000) 23
START SWITCH (before March 2000) 23
START SWITCH (after March 2000) 24
PILOT LIGHT
25
16
17
18
19
20
21
22
12
15
14
11
13
10
9
8
TOP - (COVER REMOVED)
7
6
5
4
23
24
25
3
2
1
FRONT
NOTE: THIS DRAWING SHOWS PARTS FOR THE MODEL P400E.
ALL PARTS SHOWN ON THIS DRAWING APPLY TO THE MODEL
P300E, EXCEPT THE QUANTITIES MAY CHANGE. DEPENDING
ON THE OPTIONS INCLUDED, YOUR BREWER MAY HAVE
DIFFERENT PARTS
FRONT - (COVER REMOVED)
Page 14
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Parts Illustration for Model RAP400E
Item Part #
Description
LEG, RUBBER (RAP400)
LEG, PLASTIC 4” (OPTIONAL RAP 400)
LEG, PLASTIC PLUG (RAP300)
TERMINAL BLOCK
Item Part #
Description
1
A548-072
A545-004
A548-090
A531-035
A549-006
AAP-3
11
A515016
A725-082
A530-009
A585-021
A712-018
A535-059
A712-046
A515027
A585-023
A515072
A718-198
A537-154
A725-072
A585-016
PILOT LIGHT
SPRAY TEE KIT W/ BYPASS PLUG
BREW TIMER 0-8 MINUTES
SILICONE TUBING 3/8”ID X 5/8”OD X 6”LG
ELECTRODE ASSEMBLY
1
1
2
3
4
5
6
7
8
8
9
9
10
12
13
14
15
16
17
18
19
LIQUID LEVEL BOARD
AIRPOT
TANK HTR 6.6 KW @ 240V
APT400-105 SPRAY HEAD
THERMOSTAT W/ GROMMET
POWER RELAY
ABB1.5P
A537-129
A531-005
A531-063
A531-004
A531-062
A537-043
BREW BASKET, PLASTIC
BREW VALVE
OVERFLOW TUBE 1/2”OD X 5’16ID X 7LG
CIRCUIT BREAKER 10 AMP
FILL VALVE W/ FITTINGS (after 01-26-00)
FILL VALVE ONLY (after 01-26-00)
FILL VALVE RETROFIT KIT (before 01-26-00)
TUBING FILL 1.6’ LG & HOT WATER 3.75’ LG
STOP SWITCH (before March 2000) 20
STOP SWITCH (after March 2000) 21
START SWITCH (before March 2000) 21
START SWITCH (after March 2000) 21
HOT WATER FAUCET
22
15
14
16
10
9
17
18
19
20
11
13
12
8
7
6
TOP - (COVER REMOVED)
5
4
3
21
22
2
1
FRONT
FRONT - (COVER REMOVED)
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Parts Illustration for Model RAPS400E
Item Part #
Description
Item Part #
Description
BRASS SPRAY TEE W/ BYPASS TUBING
SPRAY TUBING 3/8” ID X 5/8”OD X 6”LG
ELECTRODE ASSEMBLY
TANK HEATER 5KW @ 240V
THERMOSTAT W/ GROMMET
DPST POWER RELAY
1
A545-034
A545-015
A537-043
A531-035
AABW-R
AAP-3
LEG, 4” PLASTIC W/ SS FOOT
LEG, 4” SS (OPTIONAL)
HOT WATER FAUCET W/ NUT
TERMINAL BLOCK
16
A725-081
A585-021
A712-018
A535-010
A712-046
A515027
A585-023
A515072
A530-016
A718-111
A531-025
A718-198
A537-154
A515062
A532-002
A585-016
A554-086
1
2
3
4
17
18
19
20
21
ACCESSORY WARMER RIGHT
AIRPOT 3 LITER
LIQUID LEVEL CONTROL BOARD 22
5
OVERFLOW TUBE 1/2”OD X 5/16”ID 7”LG
CIRCUIT BREAKER 10 AMP
1/2 BATCH CUBE TIMER
BYPASS VALVE ASSEMBLY
MOMENTARY SWITCH
FILL VALVE W/ FITTINGS (after 01-26-00)
FILL VALVE ONLY (after 01-26-00)
FUSE HOLDER
6
A549-006
7
APT400-105 SPRAY HEAD
23
24
8
ACS-LL
SHUTTLE W/ LOCKING LID
BREW BASKET, STAINLESS STEEL 25
9
ABB1.5SS
A537-129
A531-005
A531-063
A531-004
A531-062
A550-159
A515016
A554-043
10
11
11
12
12
13
14
15
BREW VALVE
STOP SWITCH (before March 2000) 27
STOP SWITCH (after March 2000) 27
START SWITCH (before March 2000) 28
START SWITCH (after March 2000) 29
BATCH SELECTOR SWITCH
PILOT LIGHT
POTENTIOMETER
26
FUSE CLASS G 3 AMP
TUBING FILL 1.6’ LG & HOT WATER 1.5’ LG
30
31
SINGLE RECEPTACLE NEMA 5-15R
18
19
20
21
22
23
24
25
17
16
12
13
14
15
11
10
9
TOP - (COVER REMOVED)
8
7
26
27
28
29
6
5
4
30
31
3
2
1
FRONT
FRONT - (COVER REMOVED)
Page 16
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Parts Illustration for Model VSB-400
Item
Part #
A545-034
A545-015
A531-035
A549-006
AVS-1.5
Description
LEG, 4” PLASTIC W/ SS FOOT
LEG, 4” SS (OPTIONAL)
TERMINAL BLOCK
Item Part #
Description
1
12
A725-081
A530-009
A585-021
A712-018
A535-059
A712-046
A515027
A585-023
A515072
A718-111
A718-198
A537-154
A725-072
A585-016
SPRAY TEE KIT W/ BYPASS TUBING
BREW TIMER 0-8 MINUTES
SILICONE TUBING 3/8”ID X 5/8”OD X 6”LG
ELECTRODE ASSEMBLY
1
13
14
15
16
17
18
19
20
21
22
22
22
23
2
3
LIQUID LEVEL BOARD
SHUTTLE VACUUM
4
TANK HEATER 6.6 KW @ 240V
THERMOSTAT W/ GROMMET
POWER RELAY
5
APT400-105 SPRAY HEAD
6
ABB1.5P
A537-129
A531-005
A531-063
A531-004
A531-062
A537-043
A515016
BREW BASKET, PLASTIC
OVERFLOW TUBE 1/2”OD X 5/16”ID 7”LG
CIRCUIT BREAKER 10AMP
BYPASS VALVE ASSEMBLY
FILL VALVE W/ FITTINGS (after 01-26-00)
FILL VALVE ONLY (after 01-26-00)
FILL VALVE RETROFIT KIT (before 01-26-00)
TUBING FILL 1.6’ LG & HOT WATER 1.5’ LG
7
BREW VALVE
8
STOP SWITCH (before March 2000)
STOP SWITCH (after March 2000)
START SWITCH (before March 2000)
START SWITCH (after March 2000)
HOT WATER FAUCET
8
9
9
10
11
PILOT LIGHT
TOP (COVER REMOVED)
FRONT
FRONT (COVER REMOVED)
Shuttle Brewers & Airpot/Shuttle Brewers
Page 17
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Parts Illustration for Shuttle CS-LL
5
4
6
Item Part #
Description
1
2
3
4
A537-053 FAUCET MODEL ES
3
SHANK W/ CHROME BONNET
A522078
A718-018 GAUGE ASSEMBLY
A725-092 KIT, SHUTTLE LID
2
1
SS SHUTTLE COVER
A713-027
(not shown)*
5
6
A548-142 LID RETAINING CLIP
A548-140
LID STOPPER W/ O-RING
A61365
* S.S. Cover used until August 2001
A318-119P TOP GAGE FITTING
A537-055 HANDLE
A522026 WASHER UPPER GAGE
A555-001 GAGE SHIELD
A522132 BONNET NUT
A522120 SPRING
A522031 GAGE GLASS
A537-047 PLASTIC STEM
A537-049 UPPER
FAUCET ASSEMBLY
A522102 SILICONE
SEAT CUP
A522027 WASHER LOWER GAGE
AA-958 GAGE BASE
Upper Faucet A537-049
Gauge Assembly A718-018
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Rough-In Drawing for Model P-300
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Rough-In Drawing for Model P-400
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Rough-In Drawing for Model RAP-300
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Rough-In Drawing for Model RAP-400
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Rough-In Drawing for Model RAPS-300
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Rough-In Drawing for Model RAPS-400
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Rough-In Drawing for Model VSB-300
WATER
W
W
W
W
IMS
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Rough-In Drawing for Model VSB-400
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Wiring Diagram for P300E/P400E, with 1 Batch Timer
NOTE: THIS DRAWING SHOWS COMPONENTS ON
STANDARD MODEL ONLY. SEE 091-548 FOR WIRING
OF BREWER OPTIONS
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Wiring Diagram for P300E/P400E, with 2 Batch Timer
NOTE: THIS DRAWING SHOWS COMPONENTS ON
STANDARD MODEL ONLY. SEE 091-548 FOR WIRING
OF BREWER OPTIONS
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Wiring Diagram for RAP300E/400E
NOTE: THIS DRAWING SHOWS COMPONENTS ON
STANDARD MODEL ONLY. SEE 091-548 FOR WIRING
OF BREWER OPTIONS
Drawing #091-545
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Wiring Diagram for RAPS 300/400E
NOTE:
1) TWO SETS OF RECEPTACLE COMPONENTS ONLY
PROVIDED ON TWIN RAPS400E MODEL. DELETE
GROUP IN DASHED BOX FOR RAPS300E.
2) THIS DIAGRAM SHOWS COMPONENTS ON STAN-
DARD MODEL ONLY. SEE 091-548 FOR WIRING OF
BREWER OPTIONS.
Drawing #091-523
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Wiring Diagram #091-548
NOTE:
1) ONE GROUP OF WARMER COMPONENTS PER
BREW HEAD ON P AND RAPS MODELS.
2) TRANSFORMER MUST BE USED WHEN NEUTRAL
LINE IS NOT PROVIDED.
3) IF MODEL RAP, DELETE WARMER COMPONENTS.
4) IF MODEL IS RAPS, DELETE WARMER LIGHT AND
REPLACE WARMER ELEMENT WITH NEMA 6-15 RE-
CEPTACLE.
NOTES:
1) IF PROVIDED WITH OPTION C21A, THREE HEATERS, SEE HEATER WIRING DIAGRAM 091-182.
2) WHEN PROVIDED WITH OPTION C14, AUTOMATIC WARMER SHUTOFF, SUBSTITUTE ACTIVATED SWITCH FOR
WARMER TOGGLE.
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Wiring Diagram #091-182
NOTE: USE WIRE NUT FOR 1 - 1 CONNECTION
T3
T2
T2
T3
T2
T3
T3
T3
T3
T3
T3
T3
T3
T3
T3
1
1
T4
A
B
C
D
E
T4 T4 T4
1
T1
T1
A
1
T1
T1 T4
T1 T4
T2
T3
T3
T1
T1 T2
F
5000 WATT / 240V HEATERS
FOR THIS HEAT AND ELECTRIC SERVICE
WIRE PER FIG.
A
KW - 120/208V - 1 PH - 3 WIRE - 9 AMPS
KW - 120/240V - 1 PH - 3 WIRE - 11 AMPS
KW - 120/208V - 1 PH - 3 WIRE - 18 AMPS
KW - 120/240V - 1 PH - 3 WIRE - 21 AMPS
KW - 120/208V - 1 PH - 3 WIRE - 27 AMPS
7.5 KW - 120/240V - 1 PH - 3 WIRE - 31 AMPS
7.5 KW - 120/208V - 1 PH - 3 WIRE - 38 AMPS
10.0 KW - 120/240V - 1 PH - 3 WIRE - 42 AMPS
11.5 KW - 120/208V - 1 PH - 3 WIRE - 54 AMPS
15.0 KW - 120/240V - 1 PH - 3 WIRE - 63 AMPS
11.5 KW - 120/208V - 3 PH - 4 WIRE - 31 AMPS
15.0 KW - 240V - 3 PH - 3 WIRE - 36 AMPS *
B
C
D
E
F
* SEPARATE 120V REQUIRED FOR CONTROLS (3 AMP LOAD)
* FOR 3 PHASE WIRING
1. MOVE WIRE 6 FROM L1 TO L3
2. CONNECT HEATER ACCORDING TO FIG. F
ON CHART
3. FIG. F FOR 3 PH ONLY
WIRES 5 6 7 8 ARE 8 AWG, 105°C
1 2 3 4 ARE 10 AWG, 105°C
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Notes
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Notes
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Notes
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Shuttle Brewer & Airpot/Shuttle Brewers
WARRANTY
For Models P300E, P400E, RAP300E, RAP400E, RAPS300E, RAPS400E
EFFECTIVE DECEMBER 1, 1995
GENERAL WARRANTY INFORMATION
Grindmaster Corporation maintains the highest standard of quality control in the manufacturing of American
Metal Ware products. We use the finest components and materials, and employ quality engineering
standards and tests. All Shuttle Brewers & Airpot/Shuttle Brewers will be warranted for a period of one year
from date of shipment. This warranty will include parts and labor but will not cover transportation and
shipping charges and will be limited to equipment sold to commercial purchasers and installed in the
continental USA, Hawaii, Alaska, and Canada.
EXCEPTIONS
Coverage is not included for labor needed or caused by:
• Adjustments of temperature or flow rates or timers. These adjustments are covered in the
technical manual provided and subject to user preferences.
• This warranty does not cover maintenance consumable parts such as o-rings, seat cups,
washers. These are subject to NORMAL wear or everyday usage and are a responsibility of
the user.
• Accident
• Improper installation
• Neglect or abuse
• Excessive lime/mineral content of water used
• Cleaning of any category. Cleaning is a user's responsibility.
• All warranties are null and void if muriatic or any other form of hydraulic acid is used for
cleaning or deliming our equipment.
NOTE: THIS WARRANTY SUPERSEDES ANY OTHER WARRANTY. ALL OTHER WARRANTIES, EX-
PRESSED OR IMPLIED, INCLUDINGTHEWARRANTIES OR MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE OR USE, ARE HEREBY EXCLUDED AND DISCLAIMED.
HOW TO OBTAIN WARRANTY SERVICES
Call Grindmaster Corporation’s Service Department toll free at 1-800-695-4500, (Monday-Friday 8:00 am-
8:00 pm EST) or write to: Grindmaster Corporation’s Factory Service Center, P.O. Box 35020, Louisville,
KY 40232. In order to receive warranty service, you must provide the serial number of the machine
requiring service along with a description of the problem. Service will be arranged through one of our
authorized local service centers or our factory service center. Transportation is the user's responsibility.
Should it become necessary to transport your machine to a service center, make sure it is properly
packaged to avoid in-transit damage, which is not covered by this warranty.
No field, outside or service station work is covered by this warranty without prior authorization
by Grindmaster Corporation’s Service Dept.
Grindmaster Corporation
4003 Collins Lane
Louisville, KY 40245 USA
(502) 425-4776 (800) 695-4500
FAX (502) 425-4664
© Grindmaster Corporation, 1995
PRINTED IN USA
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