Graco Glue Gun 313526J User Manual

Operation  
313526J  
Supply Systems  
EN  
For use with non-heated bulk supply of medium to high viscosity sealants and adhesive  
materials. For professional use only.  
Not for use in European explosive atmosphere locations.  
L20c 2 inch single post elevator  
20 liter (5 gallon) size  
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure  
S20 3 inch single post  
20 liter (5 gallon) size  
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure  
D60 3 inch dual post  
60 liter (16 gallon) size, 30 liter (8 gallon),  
20 liter (5 gallon) sizes  
150 psi (1.0 MPa, 10bar) Maximum Air Inlet Pressure  
D200 3 inch dual post  
200 liter (55 gallon), 115 liter (30 gallon),  
60 liter (16 gallon) size, 30 liter (8 gallon),  
20 liter (5 gallon) sizes  
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure  
D200S 6.5 inch dual post  
55 gallon (200 liter), 30 gallon (115 liter) sizes  
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure  
Important Safety Instructions  
Read all warnings and instructions in this manual.  
Save these instructions.  
D200  
See page 6 for model information and approvals.  
Model CM14BA  
ti10429a  
The Graco Control Architecture Electric Components are Listed in Intertek’s Directory of Listed Products.  
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Related Manuals  
Related Manuals  
Component Manuals in English:  
Manual Description  
313527 Supply Systems Repair-Parts  
313528 Tandem Supply Systems Operation  
313529 Tandem Supply Systems Repair-Parts  
Check-Mate® Displacement Pumps  
Instructions-Parts  
312375  
Check-Mate® Pump Packages  
Instruction-Parts  
312376  
Dura-FloDisplacement Pumps (145cc,  
180cc, 220cc, 290cc) Instructions-Parts  
Manual  
311827  
Dura-FloDisplacement Pumps (430cc,  
580cc) Instructions-Parts Manual  
311825  
311717  
311828  
311826  
Carbon Steel Displacement Pump (1000cc)  
Instructions-Parts Manual  
Dura-FloPump Packages (145cc, 180cc,  
220cc, 290cc) Instructions-Parts Manual  
Dura-FloPump Packages (430cc, 580cc)  
Instructions-Parts Manual  
Two-Ball NXTPump Packages (1000cc)  
Instructions-Parts Manual  
311833  
312889  
312467  
312468  
312469  
312470  
60 cc Check-Mate Displacement Pump  
Repair Parts Manual  
100 cc Check-Mate Displacement Pump  
Repair Parts Manual  
200 cc Check-Mate Displacement Pump  
Repair Parts Manual  
250 cc Check-Mate Displacement Pump  
Repair Parts Manual  
500 cc Check-Mate Displacement Pump  
Repair Parts Manual  
NXTAir Motor (Nxxxxx models)  
311238 Instructions-Parts  
NXTAir Motor (Mxxxxx models)  
312796 Instructions-Parts  
308213  
Premier® Air Motor Instructions-Parts  
312374 Air Controls Instructions-Parts  
312491 Pump Fluid Purge Kit  
312492 Drum Roller Kit Instruction  
312493 Light Tower Kit Instruction  
406681 Platen Cover Kit  
313526J  
3
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Warnings  
Warnings  
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-  
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back  
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where  
applicable.  
WARNING  
SKIN INJECTION HAZARD  
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just  
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.  
Do not point gun at anyone or at any part of the body.  
Do not put your hand over the dispense outlet.  
Do not stop or deflect leaks with your hand, body, glove, or rag.  
Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning,  
checking, or servicing equipment.  
MOVING PARTS HAZARD  
Moving parts can pinch or amputate fingers and other body parts.  
Keep clear of moving parts.  
Do not operate equipment with protective guards or covers removed.  
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,  
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.  
FIRE AND EXPLOSION HAZARD  
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent  
fire and explosion:  
Use equipment only in well ventilated area.  
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop  
cloths (potential static arc).  
Keep work area free of debris, including solvent, rags and gasoline.  
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes  
are present.  
Ground all equipment in the work area. See Grounding instructions.  
Use only grounded hoses.  
Hold gun firmly to side of grounded pail when triggering into pail.  
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment  
until you identify and correct the problem.  
Keep a working fire extinguisher in the work area.  
4
313526J  
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Warnings  
WARNING  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
Do not exceed the maximum working pressure or temperature rating of the lowest rated system  
component. See Technical Data in all equipment manuals.  
Do not leave the work area while equipment is energized or under pressure. Turn off all equipment  
and follow the Pressure Relief Procedure in this manual when equipment is not in use.  
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-  
facturer’s replacement parts only.  
Do not alter or modify equipment.  
Use equipment only for its intended purpose. Call your distributor for information.  
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
Do not kink or over bend hoses or use hoses to pull equipment.  
Keep children and animals away from work area.  
Comply with all applicable safety regulations.  
ELECTRIC SHOCK HAZARD  
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause elec-  
tric shock.  
Turn off and disconnect power cord before servicing equipment.  
Use only grounded electrical outlets.  
Use only 3-wire extension cords.  
Ensure ground prongs are intact on power and extension cords.  
Do not expose to rain. Store indoors.  
SPLATTER HAZARD  
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,  
splatter may occur.  
Use minimum air pressure when removing platen from drum.  
TOXIC FLUID OR FUMES HAZARD  
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or  
swallowed.  
Read MSDS’s to know the specific hazards of the fluids you are using.  
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.  
Always wear impervious gloves when spraying or cleaning equipment.  
If this equipment is used with isocyanate material, see additional information on isocyanites in Isocy-  
anate Conditions Section of this manual.  
PERSONAL PROTECTIVE EQUIPMENT  
You must wear appropriate protective equipment when operating, servicing, or when in the operating  
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic  
fumes, burns, and hearing loss. This equipment includes but is not limited to:  
Protective eyewear  
Clothing and respirator as recommended by the fluid and solvent manufacturer  
Gloves  
Hearing protection  
313526J  
5
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Models  
Models  
Check the identification plate (ID) for the 6-digit part number of the supply sys-  
tem. Use the following matrix to define the construction of the supply system,  
based on the six digits. For example, Part No. CM14BA represents a  
ID  
Check-Mate supply system (CM), a carbon steel Check-Mate 100 MaxLife®  
displacement pump with an NXT 2200 air motor with remote DataTrak (pump  
code 14), a 3 in. dual post ram with integrated air controls (B) and a 55-gallon,  
uncoated platen with a neoprene seal (A).  
Systems with the GD as the first and second digits are Dura-Flo supply  
systems.  
Some configurations in the following matrix cannot be built. See the  
Product Selection guide for available systems.  
ti11157a  
To order replacement parts, see Parts section in manual 313527. The digits in the matrix on the next page do not  
correspond to the Ref. Nos. in the Parts drawings and lists.  
All supply systems with DataTrak and 24 Vdc or 100-240 Vac power supplies are ETL approved.  
2ECOGNIZED #OMPONENT  
#-  
ꢀꢀꢁꢂꢃꢂ  
#ERTIFIED TO #!.ꢄ#3! #3!ꢅ#ꢆꢆꢇꢆ .Oꢇ ꢀꢂꢅꢁꢈ  
#ONFORMS TO 5, ꢈꢁꢉ  
6
313526J  
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Models  
A
CM  
14  
B
First and  
Third and  
Sixth Digit  
Platen and Seal Options  
Platen  
Second Digit Fourth Digit  
Fifth Digit  
Ram Options  
DataTra  
Platen  
Platen Materi  
Style  
Seal  
Material  
k
Size  
al  
Pump Code  
Size  
2 in.  
3 in.  
3 in.  
3 in.  
3 in.  
3 in  
Style Voltage Air Controls  
Air Control  
20 L  
(5 Gal)  
20 L  
(5 Gal)  
20 L  
(5 Gal)  
20 L  
(5 Gal)  
20 L  
(5 Gal)  
30 L  
(8 Gal)  
30 L  
(8 Gal)  
30 L  
(8 Gal)  
30 L  
(8 Gal)  
30 L  
(8 Gal)  
60 L  
(16 Gal)  
60 L  
(16 Gal)  
60 L  
(16 Gal)  
60 L  
(16 Gal)  
60 L  
(16 Gal)  
115 L  
30 Gal  
(See Table 1  
for 2-digit  
Check-Mate  
Pump Code)  
CM  
1
2
L20c  
S20c  
S20  
no volt  
no volt  
no volt  
no volt  
no volt  
no volt  
no volt  
no volt  
24 Vdc  
24 Vdc  
Panel  
B
C
F
F, SW  
F, SW  
F, SW  
F, DW  
F, DW  
F, SW  
F, SW  
F, SW  
F, DW  
F, DW  
F, SW  
F, SW  
F, SW  
F, DW  
F, DW  
D
CS  
CS  
SST  
CS  
CS  
CS  
CS  
SST  
CS  
CS  
CS  
CS  
SST  
CS  
CS  
CS  
Nitrile  
Polyure-  
thane  
PTFE  
coated  
(Supply  
System with  
Check-Mate  
displacement  
pump)  
INT  
3
INT  
4
D60  
INT  
G
H
J
Nitrile  
Polyure-  
thane  
5
D200  
D200i  
INT  
2-Button Inter-  
lock  
GD  
(See Table 2  
for 2-digit  
(Supply  
6
Nitrile  
Polyure-  
thane  
PTFE  
coated  
System with  
Dura-Flo  
displacement  
pump)  
Dura-Flo  
Pump Code)  
7
6.5 in. D200s  
6.5 in. D200si  
INT  
2-Button Inter-  
lock  
K
L
8
9
3 in.  
3 in.  
3 in.  
3 in.  
D200  
D200i  
D200  
D200i  
INT  
2-Button Inter-  
lock  
M
R
S
T
Nitrile  
Polyure-  
thane  
A
B
C
F
G
H
J
100-240  
Vac  
100-240 2-Button Inter-  
Vac  
INT  
Nitrile  
Polyure-  
thane  
PTFE  
coated  
lock  
6.5 in. D200s  
24 Vdc  
INT  
2-Button Inter-  
lock  
U
W
Y
7
6.5 in. D200si 24 Vdc  
100-240  
Nitrile  
Polyure-  
thane  
6.5 in. D200s  
Vac  
INT  
100-240 2-Button Inter-  
Vac  
6.5 in. D200si  
lock  
EPDM  
PTFE  
coated  
AL  
100-240  
Vac  
200 L  
L
M
R
3 in.  
3 in.  
3 in.  
S20  
S20  
D60  
INT  
INT  
INT  
8
9
(55 Gal)  
DR  
DR  
DR  
EPDM  
EPDM  
200 L  
(55 Gal)  
200 L  
(55 Gal)  
24 Vdc  
100-240  
Vac  
AL  
AL  
A
Neoprene  
100-240 2-Button Inter-  
T
3 in.  
3 in.  
D60i  
D60  
Vac  
lock  
U
24 Vdc  
INT  
2-Button Inter-  
lock  
2-Button Inter-  
lock  
W
Y
3 in.  
3 in.  
D60i  
D60i  
24 Vdc  
no volt  
KEY:  
S = Single post ram  
c = Cart mounted  
D = Dual post ram  
i = 2-Button Interlock  
s = 6.5 inch  
F = Flat  
SW = Single wiper  
DW = Double wiper  
D = D Style  
INT = Integrated air controls  
DR = Dual o-ring  
*
Other Available Models: 262868. This model is the same as CM-_ _-3-B models, such as CM-11-3-B, but uses Check-Mate  
Pump P40DCS (NXT2200/CM 100) instead of the other pumps listed on page 8.  
313526J  
7
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Models  
Table 1: Check-Mate Pump Identification Code/Part No. Index  
Pump Part No.  
Pump (see manual  
Pump Part No.  
Pump (see manual  
Pump Part No.  
Pump (see manual  
Pump Part No.  
Pump (see manual  
Code 312376)  
NXT 200/CM 60  
Code  
312376)  
Code  
312376)  
Code  
312376)  
81  
82  
83  
84  
P38SCS  
P38SCM  
P38SSS  
P38SSM  
NXT 2200/CM 200  
NXT 6500/CM 250  
21  
22  
23  
24  
25  
26  
27  
28  
P23LCS  
P23LCM  
P23RCS  
P23RCM  
P23LSS  
P23LSM  
P23RSS  
P23RSM  
39  
3A  
3B  
3C  
3F  
3G  
3H  
3J  
P55LCS  
P55LCM  
P55RCS  
P55RCM  
P55LSS  
P55LSM  
P55RSS  
P55RSM  
4A  
4B  
4C  
4F  
P05LCS  
P05LCM  
P05LSS  
P05LSM  
NXT 1800/CM 60  
9A  
9B  
9C  
9F  
9G  
9H  
9J  
9K  
91  
92  
93  
94  
P61LCS  
NXT 400/CM 60  
P61LCM  
P61LSS  
P61LSM  
P61RCS  
P61RCM  
P61RSS  
P61RSM  
P61SCS  
P61SCM  
P61SSS  
P61SSM  
6A  
6B  
6C  
6F  
6G  
6H  
6J  
6K  
61  
62  
63  
64  
P11LCS  
P11LCM  
P11LSS  
P11LSM  
P11RCS  
P11RCM  
P11RSS  
P11RSM  
P11SCS  
P11SCM  
P11SSS  
P11SSM  
NXT 3400/CM 200  
Premier/CM 250  
29  
2A  
2B  
2C  
2F  
2G  
2H  
2J  
P36LCS  
P36LCM  
P36RCS  
P36RCM  
P36LSS  
P36LSM  
P36RSS  
P36RSM  
3L  
3M  
3R  
3S  
P82LCS  
P82LCM  
P82LSS  
P82LSM  
NXT 3400/CM 500  
51  
52  
53  
54  
55  
56  
57  
58  
P14LCS  
P14LCM  
P14RCS  
P14RCM  
P14LSS  
P14LSM  
P14RSS  
P14RSM  
NXT 2200/CM 100  
11  
12  
1F  
1G  
13  
14  
1H  
1J  
10  
1A  
19  
P40LCS  
P40LCM  
P40LSS  
P40LSM  
P40RCS  
P40RCM  
P40RSS  
P40RSM  
P40SSS  
P40SSM  
P40SCS  
NXT 6500/CM 200  
NXT 700/CM 60  
2L  
2M  
2R  
2S  
2T  
2U  
2W  
2Y  
20  
P68LCS  
P68LCM  
P68RCS  
P68RCM  
P68LSS  
P68LSM  
P68RSS  
P68RSM  
P68SCS  
7A  
7B  
7C  
7F  
7G  
7H  
7J  
7K  
71  
72  
73  
74  
P20LCS  
P20LCM  
P20LSS  
P20LSM  
P20RCS  
P20RCM  
P20RSS  
P20RSM  
P20SCS  
P20SCM  
P20SSS  
P20SSM  
NXT 6500/CM 500  
59  
5A  
5B  
5C  
5F  
5G  
5H  
5J  
P26LCS  
P26LCM  
P26RCS  
P26RCM  
P26LSS  
P26LSM  
P26RSS  
P26RSM  
NXT 3400/CM 250  
NXT 3400/CM 100  
31  
32  
33  
34  
35  
36  
37  
38  
P29LCS  
P29LCM  
P29RCS  
P29RCM  
P29LSS  
P29LSM  
P29RSS  
P29RSM  
15  
16  
1T  
1U  
17  
P63LCS  
P63LCM  
P63LSS  
P63LSM  
P63RCS  
P63RCM  
P63RSS  
P63RSM  
P63SSS  
P63SSM  
NXT 1200/CM 60  
Premier/CM 500  
8A  
8B  
8C  
8F  
8G  
8H  
8J  
P38LCS  
5L  
5M  
5R  
P39LCS  
P38LCM  
P38LSS  
P38LSM  
P38RCS  
P38RCM  
P38RSS  
P38RSM  
P39LCM  
P39LSS  
P39LSM  
18  
1W  
1Y  
1B  
1C  
5S  
No Pump  
NN  
8K  
See manual 312376 or the ID plate on the pump to determine pump part number.  
8
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Models  
Table 2: Dura-Flo Pump Identification Code/Part No. Index  
Pump Part No.  
Pump (see manual  
Pump Part No.  
Pump (see manual  
Pump Part No.  
Pump (see manual  
Code 311833)  
Pump Part No.  
Pump (see manual  
Code  
311826)  
Code  
311826)  
Code  
311828)  
NXT 3400/DF 430CS  
NXT 6500/DF 580CS  
NXT 3400/DF 1000CS  
NXT 2200/DF 145SS  
E1  
E2  
E3  
E4  
NR  
NR  
NR  
NR  
F9  
FA  
FB  
FC  
P22LCS  
NR  
G1  
G3  
P06LCS  
NR  
A1  
A3  
P31LSS  
P31HSS  
NR  
NR  
NXT 3400/DF 1000SS  
G5  
G7  
NXT 3400/DF 145SS  
B1  
B3  
NR  
NR  
P46LSS  
NR  
NXT 3400/DF 430SS  
NXT 6500/DF 580SS  
E5  
E6  
E7  
E8  
P15LSS  
P15LSM  
P15HSS  
P15HSM  
FF  
FG  
FH  
FJ  
P22LSS  
P22LSM  
P22HSS  
P22HSM  
NXT 6500/DF 1000CS  
NXT 3400/DF 180SS  
G9  
GB  
P10LCS  
NR  
B5  
B7  
P41LSS  
P41HSS  
NXT 6500/DF 1000SS  
NXT 3400/DF 220SS  
NXT 6500/DF 430CS  
Premier/DF 580CS  
GF  
GH  
NR  
NR  
C1  
C3  
P30LSS  
P30HSS  
E9  
EA  
EB  
EC  
NR  
NR  
NR  
NR  
FL  
FM  
FR  
FS  
FT  
P34LSS  
NR  
Premier/DF 1000  
NXT 6500/DF 220SS  
CA  
CC  
NXT 6500/DF 290SS  
D1  
D3  
Premier/DF 290SS  
DL  
DR  
NR  
GL  
GM  
GR  
GS  
NR  
NR  
NR  
NR  
P57LSS  
NR  
NR  
NXT 6500/DF 430SS  
P34LCS  
EF  
EG  
EH  
EJ  
P32LSS  
P32LSM  
P32HSS  
P32HSM  
P45LSS  
NR  
NR = Not released  
P67LSS  
NR  
Premier/DF 430  
EL  
EM  
ER  
ES  
ET  
P44LSS  
NR  
NR  
NR  
P44LCS  
NXT 3400/DF 580CS  
F1  
F2  
F3  
F4  
NR  
NR  
NR  
NR  
NXT 3400/DF 580SS  
F5  
F6  
F7  
F8  
P12LSS  
P12LSM  
P12HSS  
P12HSM  
313526J  
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Component Identification  
Component Identification  
D200 3 in. and D200s 6.5 in. Dual Post  
W
CM14BA Model  
Shown  
V
Lift Locations  
U
N
T
H
E
(Note: Do not use motor  
lift ring to lift entire  
system.)  
A
X
G
B
S
R
K
M
C
P
J
D
TI10430a  
FIG. 1  
Key:  
A
B
C
D
E
Ram Assembly  
N
P
R
S
T
U
V
W
X
Platen Lift Rod  
Air Motor  
Displacement Pump  
Platen  
Remote DataTrak (single ram systems) or  
Display Module (tandem systems)  
Integrated Air Controls (see FIG. 3)  
Air Motor Lift Ring  
Pump Bleeder Valve  
Enclosed Wet Cup  
Fluid Line (not supplied)  
Main Air Line (not supplied)  
Air Line Drain Valve (not supplied)  
Air Filter (not supplied)  
G
H
J
Bleed Type Air Shutoff Valve (not supplied)  
Air Motor Solenoid  
Platen Bleed Port  
K
M
Power Supply Box  
Blowoff Air Supply Line  
10  
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Component Identification  
S20 3 in. Single Post and D60 3 in. Dual Post  
(Note: Do not use motor  
lift ring to lift entire  
system.)  
Model CM9HLB Shown  
Model CM2MRY Shown  
H
Lift Location  
B
Lift Location  
X
B
X
G
G
A
F
Lift  
Location  
R
F
C
R
K
C
K
J
P
J
D
D
r_255648_313527_5a  
A
r_255648_313527_6a  
FIG. 2  
Key:  
A
B
C
D
F
Ram Assembly  
W
X
Bleed Type Air Shutoff Valve (not supplied, see FIG. 1)  
Air Motor Solenoid  
Air Motor  
Displacement Pump  
Platen  
Remote DataTrak (single ram systems) or  
Display Module (tandem systems)  
Integrated Air Controls (see FIG. 3)  
Lift Ring  
G
H
J
Platen Bleed Port  
K
P
R
S
T
Power Supply Box (under shrouding)  
Pump Bleed Valve  
Enclosed Wet Cup  
Fluid Line (not supplied, see FIG. 1)  
Air Line (not supplied, see FIG. 1)  
Air Line Drain Valve (not supplied, see FIG. 1)  
Air Filter (not supplied, see FIG. 1)  
U
V
313526J  
11  
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Component Identification  
Integrated Air Controls  
Air Line Accessories  
See FIG. 1.  
D200, D200s, D60, and S20 Models  
The integrated air controls include:  
Air line drain valve (U)  
Main air slider valve (BA): turns air on and off to  
the system. When closed, the valve relieves pres-  
sure downstream.  
Air line filter (V): removes harmful dirt and mois-  
ture from compressed air supply.  
Second bleed-type air valve (W): isolates air line  
accessories and supply system for servicing. Locate  
upstream from all other air line accessories.  
Ram air regulator (BB): controls ram up and down  
pressure and blowoff pressure.  
Ram director valve (BC): controls ram direction.  
Air relief valve (attached to ram air regulator, not  
visible): automatically relieves excessive pressure.  
Exhaust port with muffler (BD)  
2-Button Interlock Air Controls  
Air motor regulator (BE): Controls air pressure to  
motor.  
D60i, D200i, and D200si Models  
Units that have 2-Button Interlock controls have the fol-  
lowing additional components:  
Air motor slider valve (BF): turns air on and off to  
the air motor. When closed, the valve relieves air  
trapped between it and the air motor. Push the valve  
in to shutoff. Remote DataTrak: The air solenoid  
(X, FIG. 1), the air motor slider valve (BF), and the  
main air slider valve (BA) must be open for air to  
flow. (See Remote DataTrak Setup, page 23.)  
2-Button Module: See manual 312374 for  
information.  
Roller switch (CA): shuts off air supply when it  
contacts the bracket actuator. Operator must push  
and hold the activation buttons simultaneously to  
resume ram movement.  
Blowoff button (BG): turns air on and off to push  
the platen out of an empty drum.  
BF  
BE  
Activation  
Buttons  
ti10843a1  
FIG. 4  
BD  
BC  
Bracket actuator (CB): attaches to the platen lift  
rod. When platen is outside of drum, actuator makes  
contact with the roller switch.  
BG  
CA  
BB  
BA  
ti10438a  
CB  
FIG. 3. Integrated Air Controls  
ti10846a  
FIG. 5  
12  
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Component Identification  
L20c 2in. Elevator  
CM7B1G Model Shown  
CA  
CB  
Lift Location  
CF  
CE  
P
CC  
CD  
J
r_257032_312376_1e  
FIG. 6  
Key:  
CA Elevator Cart  
CB Air Motor  
CC Displacement Pump  
CD Platen  
CE Enclosed Wet Cup (behind air controls)  
CF Elevator and Pump Air Controls  
J
P
Platen Bleed Port  
Pump Bleed Valve  
313526J  
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Component Identification  
L20c 2 in. Air Controls  
Air motor regulator (DA): Controls air pressure to  
motor.  
Blowoff button (DB): turns air on and off to push  
the platen out of an empty drum.  
Air motor shutoff valve (DC): turns air on and off  
to the air motor.  
Elevator director valve (DD): controls elevator  
direction.  
DB  
DA  
DD  
DC  
r_257302_312376_2e  
FIG. 7: Elevator Air Controls  
Air and Fluid Hoses  
Be sure all air hoses (T) and fluid hoses (S) are properly  
sized and pressure-rated for your system. Use only  
electrically conductive hoses. Fluid hoses must have  
spring guards on both ends. Use of a short whip hose  
and a swivel between the main fluid hose and the  
gun/valve allows freer gun/valve movement.  
14  
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Installation  
Installation  
Pump: use a ground wire and clamp. Loosen grounding  
lug locknut and washer. Insert one end of supplied  
ground wire into slot in lug and tighten locknut securely.  
Connect other end of wire to a true earth ground. See  
FIG. 8.  
General Information  
Reference numbers and letters in parentheses in  
the text refer to the callouts in the figures.  
Accessories are available from Graco. Make certain all  
accessories are adequately sized and pressure-rated to  
meet the system’s requirements.  
FIG. 1, FIG. 2, and FIG. 6 are only guides for selecting  
and installing system components and accessories.  
Contact your Graco distributor for assistance in design-  
ing a system to suit your particular needs.  
ti8250a  
FIG. 8  
Location  
Air and fluid hoses: use only electrically conductive  
hoses with a maximum of 500 ft. (150 m) combined  
hose length to ensure grounding continuity. Check elec-  
trical resistance of hoses. If total resistance to ground  
exceeds 29 megohms, replace hose immediately.  
NOTICE  
Always lift supply system at proper lift locations (see  
FIG. 1, FIG. 2, and FIG. 6). Do not lift in any other way.  
Air compressor: follow manufacturer’s recommenda-  
tions.  
Attach a lifting sling at the proper lift spots. Lift off the  
pallet using a crane or a forklift.  
Spray gun/dispense valve: ground through connection  
to a properly grounded fluid hose and pump.  
Position the ram so the air controls are easily accessi-  
ble. Ensure that there is enough space overhead for the  
ram to raise fully. (See Dimensions, page 34.)  
Fluid supply container: follow local code.  
Object being sprayed: follow local code.  
Using the holes in the ram base as a guide, drill holes  
for 1/2 in. (13 mm) anchors.  
Solvent pails used when flushing: follow local code.  
Use only conductive metal pails, placed on a grounded  
surface. Do not place the pail on a nonconductive sur-  
face, such as paper or cardboard, which interrupts  
grounding continuity.  
Ensure that the ram base is level in all directions. If nec-  
essary, level the base using metal shims. Secure the  
base to the floor using 1/2 in. (13 mm) anchors that are  
long enough to prevent the ram from tipping.  
To maintain grounding continuity when flushing or  
relieving pressure: hold metal part of the dispense  
valve firmly to the side of a grounded metal pail, then  
trigger the valve.  
Grounding  
NOTICE  
The equipment must be grounded. Grounding  
reduces the risk of static and electric shock by provid-  
ing an escape wire for the electrical current due to  
static build up or in the event of a short circuit.  
313526J  
15  
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Installation  
24 Vdc  
Mechanical Setup  
Attach 24V Class 2 power supply to terminals on the  
24V assembly: +24 Vdc to terminal 2 (+) and -24 Vdc to  
terminal 5 (-). Attach protective earthing (PE) conductor  
1. Fill displacement pump wet cup 2/3 full with Graco  
Throat Seal Liquid (TSL).  
2. Back-off air regulators to their full counterclockwise  
position and close all shutoff valves.  
to terminal marked  
.
3. Connect air line from an air source to the system air  
inlet. See FIG. 1 or FIG. 2. Refer to the pump perfor-  
mance curves in manual 312376 to determine your  
air supply flow requirements. Use a supply hose  
capable of meeting the required flow.  
5 (-)  
2 (+)  
Quick disconnects restrict flow for large air motors.  
ti10985a  
Connect Remote DataTrak to Power  
100-240 Vac  
ti10853a  
PE  
The system has an IEC-C14 power input connection  
located on the back of the power supply box. The user  
must supply an appropriate adapter. The 100-240 Vac  
supply must be capable of sourcing at least 1.2 Amps  
and have supply current protection rated in accordance  
with the supply wire gauge provided.  
The 24 Vdc supply must be capable of supplying at least  
1.2 Amps and have supply current protection rated at no  
more than 2.5 Amps.  
Voltage  
Max. Current  
Frequency  
Voltage  
Max. Current Phase  
1.2 Amps  
24 Vdc  
1.2 Amps  
50-60 Hz 100-240 Vac  
1
Have a trained electrician install and inspect power con-  
nection per local code.  
Have a trained electrician install and inspect power con-  
nection per local code. Plug power supply cord into the  
outlet on the back of the power supply box and into a  
properly grounded electrical outlet. Use a zip tie, if  
needed, to secure power cord in place.  
ti10433a  
16  
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Installation  
4. For D60, D200, and D200s supply systems: Attach  
the actuator (ED) to the ram piston rod, near the top,  
so it passes in front of the sensor (EE) at the correct  
level for drum low or drum empty. See FIG. 9.  
Attach and Adjust Drum  
Low/Empty Sensor  
For supply systems with remote DataTrak, an optional  
kit can be purchased to indicate either when the drum is  
low or when it is empty. Order kit 255469 for a D60 or  
D200 3 in. ram, 255689 for a D200s 6.5 in. ram, or  
257634 for a S20 3 in. ram.  
For D60 supply systems: Flip actuator bracket (ED)  
so that it points upwards instead of downwards to  
allow it to pass the sensor (EE).  
1. Position ram at desired level (low or empty).  
5. For S20 supply systems: Attach the actuator (ED) to  
the ram cylinder endcap, so the sensor (EE) passes  
in front of the bracket (ED) at the correct level for  
drum low or drum empty. See FIG. 10.  
2. Attach low/empty sensor bracket (EA) to mounting  
bracket (EB).  
6. Make precise adjustments by moving the sensor  
within the slot on the sensor bracket.  
7. Attach the sensor to the corresponding connector  
on the D-Sub harness of the remote DataTrak.  
EA  
EE  
Light Tower Accessory  
Order the 255467 Light Tower Accessory as a diagnos-  
tic indicator for D200s, D200, D60, and S20 supply sys-  
tems. See TABLE 3 for a description of light tower  
signals.  
ED  
EB  
Table 3: Light Tower Signals  
FIG. 9: D200 and D200s supply systems  
Signal  
Description  
Yellow flashing  
Yellow on  
Red flashing  
Red on  
A low priority error exists.  
A medium priority error exists.  
A high priority error exists.  
EB  
The system is shut down due to  
error conditions.  
EA  
ED  
EE  
r_cm9hlb_313526_3a  
FIG. 10: S20 supply systems  
3. To measure either drum low or drum empty, attach  
one sensor (EE) to the sensor bracket (EA).  
313526J  
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Installation  
Attach Drum Stops  
Only D200s, D200, and D60 Supply systems are  
shipped with drum stops in place to help position the  
drum on the ram. For replacement parts, order Kit  
255477. The kit includes 2 each of capscrews (FA), lock  
washers (not shown), and drum stops (FB).  
1. Locate the correct set of mounting holes on the ram  
base.  
2. Using the capscrews (FA) and lock washers (not  
shown), attach the drum stops (FB) to the ram base.  
FA  
FB  
ti10917a  
FIG. 11  
D200 and D200s Base  
D60 Base  
55 gal (200 L)  
30 gal (115 L)  
16 gal (60 L)  
60 gal (16 L)  
8 gal (30 L)  
8 gal (30 L)  
5 gal (20 L)  
5 gal (20 L)  
FIG. 12: Ram Base  
18  
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Supply System Operation  
Supply System Operation  
Flush Before Using Equipment  
The pump was tested with lightweight oil, which is left in  
the fluid passages to protect parts. To avoid contaminat-  
ing fluid with oil, flush the pump with a compatible sol-  
vent before use. See pump manual for flushing  
directions.  
Pressure Relief Procedure  
1. Lock the gun/valve trigger.  
2. For D200s, D200, S20, and D60 Air Controls: See  
Start and Adjust Ram  
FIG. 3, page 12.  
a. Close the air motor slider valve (BF) and the  
main air slider valve (BA).  
D200 3 in. and D200s 6.5 in. Dual Post  
b. Set the ram director valve (BC) to DOWN. The  
ram will slowly drop.  
Moving parts can pinch or amputate fingers. When the  
pump is operating and when raising or lowering the  
ram, keep fingers and hands away from the pump  
intake, platen, and lip of the drum.  
c. Jog the director valve up and down to bleed air  
from ram cylinders.  
3. For L20c Air Controls: See FIG. 7, page 14.  
1. Refer to FIG. 1 and FIG. 3. Close all air regulators  
and air valves.  
a. Close the air motor valve (DC) and the elevator  
director valve (DD). The ram will slowly drop.  
2. Open main air slider valve (BA) and set ram air reg-  
ulator (BB) to 40 psi (0.28 MPa, 2.8 bar). Set direc-  
tor valve handle (BC) to UP and let the ram rise to  
its full height. 2-Button Interlock: If the system has  
this feature, ram will stop as it nears the top. Press  
and hold both buttons to raise ram completely. See  
FIG. 3 on page 12.  
4. Unlock the gun/valve trigger.  
5. Hold a metal part of the gun/valve firmly to the side  
of a grounded metal pail, and trigger the gun/valve  
to relieve pressure.  
6. Lock the gun/valve trigger.  
3. Lubricate the platen seals (D) with grease or other  
lubricant compatible with the fluid you will pump.  
7. Open the fluid line drain valve and the pump bleeder  
valve (P). Have a container ready to catch the drain-  
age.  
4. Remove the drum cover and smooth the surface of  
the fluid with a straightedge.  
8. Leave the pump bleeder valve (P) open until ready  
to spray again.  
5. Put a full drum of fluid on the ram base, slide it back  
against the drum stops, and center it under the  
platen (D). An optional drum roller kit is available for  
D200 and D200s supply systems to make it easier  
to load the drum on the base. Order Kit 255627.  
If you suspect that the spray tip/nozzle or hose is com-  
pletely clogged, or that pressure has not been fully  
relieved after following the steps above, very slowly  
loosen the tip guard retaining nut or hose end coupling  
and relieve pressure gradually, then loosen completely.  
Now clear the tip/nozzle or hose.  
To avoid damage to the platen seals, do not use a  
drum that is dented or damaged.  
313526J  
19  
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Supply System Operation  
6. Remove bleed stick from platen bleed port (J).  
being trapped under the platen, scoop fluid from the  
center of the pail to the sides, to make the surface  
concave.  
7. If drum has a plastic liner, pull it over edge of drum.  
Secure liner with tape wrapped around circumfer-  
ence of drum.  
5. Adjust the pail to be sure it is aligned with the  
platen, and remove the bleed stick to open the  
platen bleed port (J).  
J
6. With hands away from the pail and the platen, push  
down on the director valve (BC) handle, and lower  
the ram until the platen rests on the lip of the pail.  
For S20 and D60 only: Move the director valve  
handle to the horizontal position (neutral).  
ti10543a  
D
J
FIG. 13  
8. Set the director valve (BC) to DOWN and lower the  
ram until fluid appears at the top of the platen bleed  
port (J). Adjust ram air regulator (BB) as needed.  
Set the director valve (BC) to neutral and close the  
platen bleed port (J). 2-Button Interlock: If system  
has this feature, press and hold both buttons to start  
lowering the ram. See FIG. 3, page 12.  
D
r_255648_313527_7a  
7. Lower ram:  
a. For S20 and D60: Set the director valve (BC) to  
DOWN and continue to lower the ram until fluid  
appears at the platen bleed port (J) and close  
the platen bleed port. Set the director valve to  
neutral, reinstall the vent handle, and tighten  
securely.  
L20c 2 in. Elevator, S20 3 in. Single Post,  
and D60 3 in. Single Post  
1. Raise ram:  
a. For S20 and D60: Open the main air slider  
valve (BA) and set the ram air regulator (BB) to  
40 psi (0.28 MPa, 2.8 bar). Set director valve  
handle (BC) to UP and let the ram rise to its full  
height. 2-Button Interlock: If the system has  
this feature, ram will stop as it nears the top.  
Press and hold both buttons to raise ram com-  
pletely. See FIG. 3 on page 12.  
b. For L20c: Turn elevator director valve (DD) to  
DOWN and continue to lower the ram until fluid  
appears at the platen bleed port (J). Close the  
platen bleed port (J).  
b. For L20c: Set elevator director valve (DD) to  
UP and let the ram rise to its full height.  
2. Lubricate the platen seals (D) with grease or other  
lubricant compatible with the fluid you will pump.  
3. Put a full drum on the ram base and center it under  
the platen (D).  
4. Remove the drum cover and smooth the surface of  
the fluid with a straightedge. To prevent air from  
20  
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Supply System Operation  
2. Raise the platen out of the drum.  
Start and Adjust Pump  
a. For D200s, D200, S20, and D60: Set ram  
director valve (BC) to UP to raise the platen (D)  
and immediately press and hold the blowoff air  
button (BG) until the platen (D) is completely out  
of drum. Use minimum amount of air pressure  
necessary to push the platen out of the drum.  
1. Connect pump outlet fittings and hose (not sup-  
plied).  
Be sure all components are adequately sized and  
pressure rated to meet the system’s requirements.  
2. Be sure the pump air valve is closed. Then set the  
ram air regulator (BB) to about 50 psi (0.35 MPa,  
3.5 bar). Set the director valve (BC) or elevator  
director valve (DD) to DOWN. Remote DataTrak: If  
system has this feature, press the prime/flush key  
(see page 26).  
b. For L20c: Set elevator director valve (DD) to  
UP to raise the platen (D) and immediately  
press and hold the blowoff air button (DB) until  
the platen (D) is completely out of drum.  
3. Follow steps 4-8.  
3. Start the pump as explained in the separate pump  
instruction manual.  
4. Keep the director valve (BC) or elevator director  
valve (DD) set to DOWN while pump is operating.  
Excessive air pressure in the material drum could  
cause the drum to rupture, causing serious injury.  
The platen must be free to move out of the drum.  
Never use drum blowoff air with a damaged drum.  
Increase air pressure to the ram if the pump does  
not prime properly with heavier fluids. Decrease air  
pressure if fluid is forced out around the top seal or  
platen.  
4. Release the blowoff air button and allow the ram to  
rise to its full height. 2-Button Interlock: If system  
has this feature, the ram will stop as it nears the top.  
Press and hold both buttons to raise ram com-  
pletely. See FIG. 4, page 12.  
Change Drums  
5. Remove empty drum.  
6. Inspect platen and, if necessary, remove any  
remaining material or material build–up.  
1. Stop the pump.  
a. For D200s, D200, S20, and D60: Push in the  
7. Place full drum on ram base.  
air motor slider valve (BF) to stop the pump.  
8. Lower the ram and adjust the position of the drum  
relative to the platen. See Start and Adjust Ram on  
page 19.  
b. For L20c: Turn air motor valve (DC) off to stop  
the pump.  
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Supply System Operation  
Shutdown and Care of the Pump  
1. Set the ram director valve (BC) or elevator director  
valve (DD) to DOWN.  
2. Follow the Pressure Relief Procedure on page 19.  
3. Follow the pump shutdown instructions in separate  
pump manual.  
Replace Throat Seals  
Quick Coupler  
Remove wet cup from displacement pump while  
attached to the ram to replace throat seals.  
1. Ensure displacement pump is at bottom of stroke.  
2. Follow the Pressure Relief Procedure on page 19.  
3. Remove Quick Coupler:  
Remove clip (GC), and slide coupling cover (GB) up  
to remove coupling (GA).  
GB  
GC  
GA  
ti10508a  
4. Remove Threaded Coupler: (not shown)  
Loosen and remove coupling nut as described in  
pump packages manual 312376.  
5. Lift air motor rod to bring rod to top of stroke.  
6. Remove wet cup and packing cartridge according to  
instructions in displacement pump manual(s).  
22  
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Supply System Operation  
Remote DataTrak Setup  
The remote DataTrak display unit comes fully assem-  
bled. Use the following instructions and figure to con-  
nect remote DataTrak to the supply system.  
X
BF  
The system requires either 100-240 Vac, 50/60 Hz  
input, or 24 Vdc to the power supply. Ensure that the  
main disconnect rocker switch is set to OFF (O). Con-  
nect power to the DataTrak unit as detailed in Connect  
Remote DataTrak Units to Power, page 16.  
1. Feed CAN cable (HB) and D-Sub cable (HA) under  
the remote DataTrak bracket and attach to corre-  
sponding connectors on remote DataTrak display.  
HA  
connector  
The CAN cable (HB) can connect to either of the  
two CAN style connectors on the remote DataTrak.  
r_cm9hlb_313526_6a  
HB connector  
FIG. 15: S20 supply systems  
2. Snap remote DataTrak unit to mount on ram supply  
system.  
3. Drum Low/Empty Sensor: If system has this fea-  
ture, attach sensor cable to the corresponding con-  
nector on the D-Sub harness. See Drum  
Low/Empty Sensor, page 15.  
4. Light Tower: If system has this feature, attach the  
connector on the light tower cable to the corre-  
sponding connector on the D-Sub harness. See  
manual 312493.  
X
HA  
5. Solenoid: Attach the connector on the D-Sub har-  
ness to the corresponding connector on the sole-  
noid (X).  
BF  
HB  
ti10431a  
FIG. 14: D200, D200s, and D60 supply systems  
313526J  
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Remote DataTrak Controls and Indicators  
Remote DataTrak Controls and Indicators  
Key for FIG. 16  
SC Display Screen  
PF Prime/Flush Key  
LE LED (diagnostic indicator when lit)  
FR Flow Rate Units, user settable to:  
RK Reset/Cancel Key (also used to scroll)  
CF Cycle/Flow Rate  
JT Job Total Counter, resettable  
MC Maintenance Counter  
/min,  
= cycles per minute  
MS Maintenance Counter Setpoint  
DV Drum Volume Remaining  
DS Drum Size  
DF Drum Fill Volume  
RT Runaway Protection (enable/disable)  
RS Runaway Cycle Rate  
gpm [US] = gallons per minute, United States  
gpm [UK] = gallons per minute, United Kingdom  
oz/min [US] = ounces per minute United States  
oz/min [UK] = ounces per minute United Kingdom  
l/min = liters per minute  
cc/min = cubic centimeters per minute  
PV Displacement Pump Volume  
VU Volume Units  
Run Mode  
DV  
JT  
MC  
RK  
PF  
VU  
LE  
CF  
FR  
ti10249A  
Setup Mode  
SC; See Details at right.  
RT  
VU  
DS  
PF  
RS  
RK  
DF  
PV  
FIG. 16. Remote DataTrak Controls and Indicators  
24  
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Remote DataTrak Operation  
Remote DataTrak Operation  
Run Mode  
See FIG. 16 and FIG. 19.  
NOTICE  
To prevent damage to soft key buttons, do not press  
the buttons with sharp objects such as pens, plastic  
cards, or fingernails.  
The Run Mode screen displays the resettable job total  
counter (JT), maintenance counter (MC), cycle/flow rate  
(CF), and the remaining volume in the drum (DV) in both  
numeric and icon versions.  
Startup  
1. Turn the air motor slider valve (BF) off before turn-  
ing the remote DataTrak power on.  
All items are displayed using the defined volume  
units (VU).  
NOTICE  
If the motor air valve is not turned off, the air supply to  
the motor will automatically turn on via activation of  
the air solenoid (X) when the display changes from  
the Splash screen to Run mode.  
DV  
JT  
MC  
2. Turn on the remote DataTrak system using the  
rocker switch on the ram power supply.  
CF  
FIG. 19: Run Mode Screen  
Key Functions When in Run Mode  
1. To enter Prime Mode, press and release  
.
ti10433a  
2. To enter Setup Mode (page 26), press and hold  
for 3 seconds.  
FIG. 17  
3. The Splash screen (FIG. 18) will flash on while the  
progress bar fills from left to right. It will then go  
directly to Run mode (FIG. 19).  
3. To enter Diagnostic Mode (page 29), press and  
release  
. The system will enter Diagnostic Mode  
only if there are active warnings/alarms.  
4. Follow the Start and Adjust Pump procedure in the  
pump manual.  
4. To reset the job total counter, press and hold  
from Run Mode for 3 seconds.  
FIG. 18: Splash Screen  
313526J  
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Remote DataTrak Operation  
Password Screen  
Prime Mode  
If a password has been assigned (not set to ‘0000’), the  
Password screen will appear (FIG. 21). Enter the pass-  
word to access the Setup screens.  
See FIG. 20.  
1. Press  
to enter Prime Mode screen. The Prime  
symbol (PS) will appear in the display and the LED  
(B, FIG. 16) will flash.  
JT  
MC  
FIG. 21: Password Screen  
1. To enter a password, press  
to enter edit mode.  
to scroll through dig-  
PS  
FIG. 20: Prime Mode Screen  
2. Once in edit mode, press  
its.  
2. While in Prime Mode, the job total counter (JT) is  
blank and will not count. However, the maintenance  
counter (MC) will continue to decrement.  
3. Press  
the next.  
to select the correct digit and move on to  
3. When a new drum is installed, press and hold  
while in Prime Mode to reset the drum volume  
remaining (DV) to the drum fill volume (DF).  
4. When password is correct, press  
most digit to submit the password.  
on the right-  
4. To exit Prime Mode, press  
. The Prime symbol  
Setup Screen 1  
will disappear and the LED will stop flashing; the  
screen will return to Run Mode (FIG. 19).  
Use Setup screen 1 to set runaway cycle rate (RS),  
enable/disable runaway protection (RT), select pump  
volume per cycle (PV), select flow rate units (FR), enter  
drum size (DS), and enter drum fill volume (DF). See  
FIG. 22.  
5. To enter Setup Mode, press and hold  
onds.  
for 3 sec-  
1. Press  
screen.  
to toggle from field to field through the  
Setup Mode  
If a key is not pressed within one minute of entering  
a setup screen, the system will return to Run Mode  
(FIG. 19).  
If you go past a field you want to edit, toggle  
through the remaining fields, exit the Setup mode,  
and reenter Setup. It is impossible to back up in the  
Setup screens.  
See FIG. 16. Press and hold  
for 3 seconds.  
2. Press  
to scroll through available values for each  
If a password has not been assigned (set to ‘0000’),  
the system will go directly to Setup screen 1.  
field.  
3. Press  
again to set the value and move the cur-  
sor to the next data field.  
26  
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Remote DataTrak Operation  
Runaway Cycle Rate/Enable Runaway  
Protection  
RT  
RS  
FR  
Graco recommends setting runaway  
cycle rate (RS) to 60 or less. Choose  
a value that is just above the maxi-  
mum cycle rate of the application.  
DS  
DF  
When runaway protection is enabled (RT), a will  
appear on the setup screen. See FIG. 22.  
Displacement Pump Volume  
PV  
FIG. 22: Setup Screen 1  
Press  
to scroll through the available displace-  
ment pump volumes (PV) in cc per cycle. set the  
values to the pump size installed. Refer to manual  
312375 or the marking on the displacement pump  
cylinder.  
Setup Screen 2  
Use Setup screen 2 to set the maintenance counter set-  
point (MC), reset the maintenance counter, enable/dis-  
able diagnostic codes (EC), and choose whether the E7  
drum icon (DL) will indicate when the drum is low or  
when the drum is completely empty.  
Flow Rate Units  
Press  
to scroll through the available flow rate  
units. See Key on page 24. The selected units will  
be used to display flow rate and volume on the main  
Run screen and most of the setup values.  
MC  
Initially, choose units that will allow easy definition  
of the setup values (e.g. drum volume in gallons).  
Then, return and select the flow rate unit to display  
on the Run screen. The defined setup values will  
convert automatically.  
EC  
{
DL  
Drum Size  
FIG. 23: Setup Screen 2  
Use DS to enter the size of the container.  
Drum Fill Volume  
1. Press  
screen.  
to toggle from field to field through the  
to scroll through available values for each  
Use the Drum Fill Volume field (DF) to enter the  
exact volume of material in the drum. Contact sup-  
plier for exact volume. This value is used to deter-  
mine the remaining volume in the drum.  
2. Press  
field.  
4. To move to Setup screen 2, move the cursor to the  
3. Press  
again to set the value and move the cur-  
Drum Fill Volume field (DF), then press  
more.  
once  
sor to the next data field.  
Maintenance Counter  
Use the maintenance counter setpoint (MS) to set  
the maintenance schedule based on the units dis-  
played. Press and hold  
for 3 seconds when the  
entire MS field is highlighted to reset the MC value.  
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Remote DataTrak Operation  
4. See page 30 for a description of E1, E2, and E4  
diagnostic codes.  
2. Press  
field.  
to scroll through available values for each  
again to set the value and move the cur-  
When E1, E2, and E4 diagnostic options are  
enabled, a will appear on the setup screen. See  
FIG. 23.  
3. Press  
sor to the next data field.  
The screensaver turns off the backlight of the LCD  
after the specified time has elapsed. A setting of 0  
minutes is not recommended because it turns off  
the screensaver, leaving the backlight on con-  
stantly.  
Drum Low/Empty Diagnostic Code  
The E7 drum icon can represent either a drum low  
or a drum empty.  
Drum Low: A drum low setting will result in a warn-  
ing condition. The icon will show as an almost  
empty drum. The light tower and diagnostic LED will  
signal a warning. The pump will continue to cycle.  
When in the contrast setting field press  
adjust the contrast + (up) or - (down) respectively.  
to  
Drum Empty: A drum empty setting will result in an  
alarm condition. The icon will show as a completely  
empty drum. The light tower and diagnostic LED will  
signal an alarm. The pump will stop cycling.  
4. To return to the Run screen, move the cursor to the  
contrast setting, then press  
once more. If you  
entered Setup Mode from Prime Mode, you will be  
returned to that screen.  
Press  
while E7 is selected to toggle between  
these options.  
5. To enter Setup screen 3, move the cursor to the E7  
drum setting, then press  
once more.  
Setup Screen 3  
Setup screen 3 displays a non-resettable grand total  
counter (GT) at the top. Use Setup screen 3 to set the  
password (PW), assign a time limit for the screensaver  
(SS), and adjust the LCD contrast (CS).  
GT  
SS  
PW  
CS  
FIG. 24  
1. Press  
screen.  
to toggle from field to field through the  
28  
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Remote DataTrak Operation  
3. To clear the Runaway diagnostic code:  
Diagnostic Mode  
a. Press and release  
to enter Diagnostic Mode  
Diagnostics  
from Run Mode (FIG. 19).  
Remote DataTrak can diagnose several problems with  
the supply system. When the monitor detects a problem,  
the LED (B, FIG. 16) will flash and a diagnostic code will  
appear on the display. See Table 4, page 33.  
b. Press and release  
to scroll to the Runaway  
Diagnostic screen, or return to the previous Run  
screen if no other Diagnostic screens are active.  
If the accessory light tower kit is installed a light will illu-  
minate or flash on the tower. See TABLE 4.  
c. Press and hold  
for 3 seconds while on the  
runaway Diagnostic screen to clear the diag-  
nostic code and scroll to the next available  
Diagnostic screen, or return to the previous Run  
screen if no other Diagnostic screens are active.  
Diagnostic screens will become the active screen  
as soon as the diagnostic code condition is  
detected. See TABLE 4.  
NOTICE  
To acknowledge the diagnosis and return to the normal  
Clearing this diagnostic code will immediately cause  
the air solenoid to activate, applying air to the motor.  
operating screen, press  
once. To clear a diagnostic  
code, see the section specific to the code.  
To disable runaway monitoring, go to setup mode  
and set runaway value to 0 (zero) or toggle (RT)  
off. See FIG. 22.  
See FIG. 16. Press and release  
nostic screens. The system will enter Diagnostic Mode  
only if active warnings/alarms are present.  
to access the Diag-  
Runaway Diagnostic Code Screen  
See FIG. 25. If pump runaway occurs, the Runaway  
screen becomes active, stopping the pump.  
RS  
FIG. 25: Runaway Diagnostic Code Screen  
1. Correct the condition causing the diagnostic code.  
2. Press and release  
to acknowledge the diagnos-  
tic code and return to the previous screen.  
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Remote DataTrak Operation  
Diving Up Diagnostic Code Screen  
Diving Down Diagnostic Code Screen  
See FIG. 26. If the pump shows diving up symptoms and  
the E1 Diagnostic Code is enabled, the Diving Up  
screen becomes active.  
See FIG. 27. If the pump shows diving down symptoms  
and the E2 Diagnostic Code is enabled, the Diving  
Down screen becomes active.  
FIG. 26: Diving Up Diagnostic Code Screen  
FIG. 27: Diving Down Diagnostic Code Screen  
1. Press and release  
to exit the Diving Up screen.  
1. Press and release  
screen.  
to exit the Diving Down  
This will set the diagnostic code as a standing diag-  
nostic code. A standing diagnostic code has not  
been cleared, simply acknowledged.  
2. Correct the condition causing the diagnostic code.  
See TABLE 4, page 33.  
2. Correct the condition causing the diagnostic code.  
3. To clear the diagnostic code, navigate to the Diving  
Down diagnostic screen.  
3. To clear the diagnostic code, navigate to the Diving  
Up diagnostic screen.  
a. Press and release  
from Run Mode.  
to enter Diagnostic Mode  
a. Press and release  
from Run Mode.  
to enter Diagnostic Mode  
b. Press and release  
to scroll to the Diving  
Down Diagnostic screen, or return to the previ-  
ous Run screen if no other Diagnostic screens  
are active.  
b. Press and release  
to scroll to the Diving Up  
Diagnostic screen, or return to the previous Run  
screen if no other Diagnostic screens are active.  
c. Press and hold  
for 3 seconds while on the  
c. Press and hold  
for 3 seconds while on the  
Diving Down Diagnostic Screen to clear the  
diagnostic code and scroll to the next available  
Diagnostic screen, or return to the previous Run  
screen if no other Diagnostic screens are active.  
Diving Up Diagnostic screen to clear the diag-  
nostic code and scroll to the next available  
Diagnostic screen, or return to the previous Run  
screen if no other Diagnostic screens are active.  
30  
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Remote DataTrak Operation  
Disconnected Solenoid Diagnostic Code  
Screen  
Drum Low/Empty Diagnostic Code Screen  
See FIG. 29 and FIG. 30. If the drum low/empty sensor  
trips, the Drum Low or Drum Empty screen becomes  
active, depending on which sensor setting is chosen,  
see page 28.  
See FIG. 28. If the system detects a disconnected air  
motor solenoid and the E4 Diagnostic Code is enabled,  
the Disconnected Solenoid screen becomes active.  
FIG. 29: Drum Empty Diagnostic Code Screen  
FIG. 28: Disconnected Solenoid Diagnostic Code  
Screen  
1. Press and release  
Solenoid screen.  
to exit the Disconnected  
2. Correct the condition causing the diagnostic code;  
3. This diagnostic code will automatically clear when  
the system detects that the solenoid is connected.  
FIG. 30. Drum Low Diagnostic Code Screen  
1. Press and release  
to exit the Drum Low/Empty  
screen. This will set the diagnostic code as a stand-  
ing diagnostic code. A standing diagnostic code has  
not been cleared, simply acknowledged.  
2. Replace the low or empty drum with a full drum.  
When the sensor no longer detects a low or empty  
drum the diagnostic code will clear automatically.  
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Remote DataTrak Operation  
Reed Switch Diagnostic Code Screen  
Maintenance Counter Expired Screen  
See FIG. 32.  
If the system detects an air motor reed switch error, the  
Reed Switch Diagnostic screen becomes active.  
If the system has counted down to 0 from the setpoint  
for number of cycles/gallons/liters, the Maintenance  
Counter Expired Screen becomes active.  
FIG. 32. Maintenance Counter Expired Screen  
FIG. 31. Reed Switch Diagnostic Code Screen  
1. Press and release  
to exit the Maintenance  
Counter Expired screen.  
1. Press and release  
nostic screen.  
to exit the Reed Switch Diag-  
2. Perform necessary maintenance.  
2. Correct the condition causing the diagnostic code.  
3. Reset the Maintenance Counter. See Setup Screen  
2, page 27.  
3. To clear the diagnostic code, navigate to the Reed  
Switch diagnostic screen.  
a. Press and release  
from Run Mode.  
to enter Diagnostic Mode  
b. Press and release  
to scroll to the Reed  
Switch Diagnostic screen, or return to the previ-  
ous Run screen if no other Diagnostic screens  
are active.  
c. Press and hold  
for 3 seconds while on the  
Reed Switch Diagnostic Screen to clear the  
diagnostic code and scroll to the next available  
Diagnostic screen, or return to the previous Run  
screen if no other Diagnostic screens are active.  
32  
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Remote DataTrak Operation  
Table 4: Diagnostic Codes  
Diagnosis  
Accessory  
LED  
Flash  
Code*  
Light  
Tower  
Code  
Code  
No. Code Name  
Symbol  
Cause  
Runaway  
Pump running faster than set • Increased air pressure.  
2
Red Solid  
runaway limit.  
• Increased fluid output.  
• Exhausted fluid supply.  
E1  
E2  
E4  
E7  
E7  
Diving Up  
Leak during upstroke.  
Worn piston valve or  
packings.  
7
6
3
4
4
Yellow  
Solid  
Diving Down Leak during downstroke.  
Worn intake valve or  
priming rod seal.  
Yellow  
Solid  
Disconnected Solenoid is disconnected.  
Solenoid  
• Solenoid unplugged.  
• Damaged solenoid  
wires.  
Red Solid  
Red Solid  
Drum Empty Drum empty sensor has  
tripped.  
Replace empty drum with  
full drum to clear.  
Drum Low  
Drum low sensor has tripped. Replace empty drum with  
full drum to clear.  
Red  
Flashing  
E5  
Reed Switch The air motor has seen  
Damaged or disconnected  
8
5
Yellow  
Solid  
multiple up strokes without a reed switches.  
down stroke, or vice versa.  
Maintenance Maintenance Counter has  
Number of  
Yellow  
Flashing  
Counter  
Expired  
counted down to 0 from  
setpoint.  
cycles/gallons/liters  
specified by setpoint have  
passed since last reset.  
*LED (B, page 24) will flash a code, pause, then repeat.  
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Dimensions  
Dimensions  
D200  
S20  
A
(ram up)  
A
B
(ram up)  
(ram down)  
B
(ram down)  
ti10429a  
C
D
E
C
E
F
D
F
r_255648_313527_5a  
L20c  
D60  
A
(ram up)  
A
B
(ram up)  
(ram down)  
r_257032_312376_1e  
B
(ram down)  
D
F
C
D
E
F
r_255648_313527_6a  
34  
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Dimensions  
S20  
(NXT)  
S30  
WLꢀꢁꢀꢂꢃD  
A
(ram up)  
B
(ram down)  
C
E
D
F
Dimensions  
A
B
C
D
E
F
Ram Model  
L20c  
in. (mm)  
69 (1752.6)  
84 (2133.6)  
59.3 (1506)  
90 (2286)  
in. (mm)  
in. (mm)  
in. (mm)  
in. (mm)  
in. (mm)  
44 (1117.6)  
59 (1498.6)  
35.8 (909)  
65 (1651)  
21 (533.4)  
19 (482.6)  
19 (482.6)  
26.0 (661)  
18 (457.2)  
25.0 (635)  
25.0 (635)  
22 (558.8)  
17 (431.8)  
17 (431.8)  
22.1 (562)  
28 (711.2)  
42.0 (1067)  
48.0 (1219)  
16 (406.4)  
16 (406.4)  
11 (279.4)  
11 (279.4)  
S20 (NXT)  
S20  
S20c  
89 (2260.6)  
102.3 (2599)  
109 (2769)  
59 (1498.6)  
64.8 (1646)  
68.2 (1732)  
14 (355.6)  
21.0 (533)  
23.0 (584)  
24 (609.6)  
38.0 (965)  
45.0 (1143)  
D60  
D200  
D200s  
See the identification plate (ID) for the weight of your  
supply system.  
Weight  
Use the table below to identify the maximum weight for  
each available platen size.  
ID  
Platen Size  
Gallons (Liters)  
Maximum Weight  
lbs (kg)  
51 (23)  
55 (200)  
30 (115)  
16 (60)  
8 (30)  
44 (20)  
ti11157a  
25 (11.3)  
21 (9.5)  
19 (8.7)  
5 (20)  
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Schematic  
Schematic  
Remote DataTrak, Light Tower, Drum Low/Empty Sensor  
36  
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D200S, D200, S20, and D60 Supply Systems  
Point of Operation Instructions  
For use with non-heated bulk supply of medium to high viscosity sealants and adhesive materials.  
Not for use in hazardous locations.  
Safety Practices: The instruction on this sheet are abbreviated and are provided only as a customer service. They  
are not meant to replace the Operation Manual. If you are unsure of the equipment’s safe and proper operation,  
request Graco Operation Manual 313526. It is important that you read and understand all instructions and hazards  
before operating this equipment.  
Start and Adjust Ram  
WARNINGS  
SKIN INJECTION HAZARD  
High-pressure fluid from gun, hose leaks, or  
ruptured components will pierce skin. This may  
look like just a cut, but it is a serious injury that can  
result in amputation. Get immediate surgical treat-  
ment.  
Moving parts can pinch or amputate fingers. When  
the pump is operating and when raising or lowering  
the ram, keep fingers and hands away from the pump  
intake, platen, and lip of the drum.  
• Do not point gun at anyone or at any part of the  
body.  
• Do not put your hand over the spray tip.  
• Do not stop or deflect leaks with your hand, body,  
glove, or rag.  
• Do not spray without tip guard and trigger guard  
installed.  
• Engage trigger lock when not spraying.  
• Follow Pressure Relief Procedure in this manual,  
when you stop spraying and before cleaning,  
checking, or servicing equipment.  
1. Close all air regulators and air valves.  
2. Open main air slider valve and set ram air regulator  
to 40 psi (0.28 MPa, 2.8 bar). Set director valve  
handle to UP and let the ram rise to its full height.  
2-Button Interlock: If the system has this feature,  
ram will stop as it nears the top. Press and hold  
both buttons to raise ram completely.  
3. Lubricate the platen seals with grease or other  
lubricant compatible with the fluid you will pump.  
MOVING PARTS HAZARD  
Moving parts can pinch or amputate fingers and  
other body parts.  
4. Remove the drum cover and smooth the surface of  
the fluid with a straightedge.  
5. Put a full drum of fluid on the ram base, slide it back  
against the drum stops, and center it under the  
platen.  
• Keep clear of moving parts.  
• Do not operate equipment with protective guards or  
covers removed.  
To avoid damage to the platen seals, do not use a  
drum that is dented or damaged.  
SPLATTER HAZARD  
During blowoff of platen splatter may occur.  
• Use minimum drum removal air pressure.  
6. Remove bleed stick from platen bleed port.  
PERSONAL PROTECTIVE EQUIPMENT  
7. Set the director valve to DOWN and lower the ram  
until fluid appears at the top of the platen bleed  
port. Adjust ram air regulator as needed. Set the  
director valve to neutral and close the platen bleed  
port. 2-Button Interlock: If system has this feature,  
press and hold both buttons to start lowering the  
ram.  
You must wear appropriate protective equip-  
ment when operating, servicing, or in the oper-  
ating area of the equipment to help protect you  
from serious injury. This equipment includes  
but is not limited to:  
• Protective eyewear  
• Clothing and respirator as recommended by the  
fluid and solvent manufacturer  
• Gloves  
• Hearing protection  
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D200S, D200, S20, and D60 Supply Systems Point of Operation Instructions  
Start and Adjust Pump  
Change Drums  
Keep hands and fingers away from the priming piston  
during operation and whenever the pump is charged  
with air. Follow Pressure Relief Procedure before  
checking, clearing, or cleaning the priming piston.  
1. Close the air motor slider valve to stop the pump.  
2. Set ram director valve to UP to raise the platen and  
immediately press and hold the blowoff air button  
until the platen is completely out of drum. Use mini-  
mum amount of air pressure necessary to push the  
platen out of the drum.  
1. Supply fluid to the pump, per the requirements of  
your system.  
2. Close the air motor slider valve. Set the ram air  
regulator to about 50 psi (0.35 MPA, 3.5 bar). Set  
the director valve to DOWN.  
Excessive air pressure in the material drum could  
cause the drum to rupture, causing serious injury.  
The platen must be free to move out of the drum.  
Never use drum blowoff air with a damaged drum.  
3. Reduce the air motor regulator pressure and open  
the air motor slider valve.  
4. Adjust air motor regulator until the pump starts.  
3. Release the blowoff air button and allow the ram to  
rise to its full height. 2-Button Interlock: If system  
has this feature, the ram will stop as it nears the top.  
Press and hold both buttons to raise ram com-  
pletely.  
5. Cycle the pump slowly until all air is pushed out and  
the pump and hoses are fully primed.  
6. Release the gun/valve trigger and lock the trigger  
safety. The pump should stall against pressure.  
4. Remove empty drum.  
5. Inspect platen and, if necessary, remove any  
remaining material or material build–up.  
6. Go to Step 4 of Start and Adjust Ram.  
To reduce the risk of fluid injection, do not use your  
hand or fingers to cover the bleed hole on the under-  
side of the bleed valve body when priming the pump.  
Use the handle or a crescent wrench to open and close  
the bleed plug.  
Remote DataTrak Operation  
Key Functions When in Run Mode  
7. If the pump fails to prime properly, open the pump  
bleed valve slightly. Use the bleed hole, on the  
underside of the valve, as a priming valve until the  
fluid appears at the hole. Close the plug.  
1. To enter Prime Mode, press and release  
.
a. When a new drum is installed, press and hold  
while in Prime Mode to reset the drum vol-  
ume remaining to the drum fill volume.  
Always use lowest possible fluid pressure to bleed  
air out of pump.  
8. With the pump and lines primed, and with adequate  
air pressure and volume supplied, the pump will  
start and stop as you open and close the gun/valve.  
In a circulating system, the pump will speed up or  
slow down on demand, until the air supply is shut  
off.  
b. To exit Prime Mode, press  
. The Prime sym-  
bol will disappear and the LED will stop flashing;  
the screen will return to Run Mode.  
2. To reset the job total counter, press and hold  
from Run Mode for 3 seconds.  
9. Use the air motor regulator to control the pump  
speed and the fluid pressure. Always use the lowest  
air pressure necessary to get the desired results.  
Higher pressures cause premature tip/nozzle and  
pump wear.  
3. To enter Setup Mode, press and hold  
onds.  
for 3 sec-  
4. To enter Diagnostic Mode, press and release  
.
The system will enter Diagnostic Mode only if there  
are active warnings/alarms.  
38  
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L20c Supply Systems  
Point of Operation Instructions  
For use with non-heated bulk supply of medium to high viscosity sealants and adhesive materials.  
Not for use in hazardous locations.  
Safety Practices: The instruction on this sheet are abbreviated and are provided only as a customer service. They  
are not meant to replace the Operation Manual. If you are unsure of the equipment’s safe and proper operation,  
request Graco Operation Manual 313526. It is important that you read and understand all instructions and hazards  
before operating this equipment.  
• Gloves  
• Hearing protection  
WARNINGS  
SKIN INJECTION HAZARD  
Start and Adjust Ram  
High-pressure fluid from gun, hose leaks, or  
ruptured components will pierce skin. This may  
look like just a cut, but it is a serious injury that can  
result in amputation. Get immediate surgical treat-  
ment.  
• Do not point gun at anyone or at any part of the  
body.  
• Do not put your hand over the spray tip.  
• Do not stop or deflect leaks with your hand, body,  
glove, or rag.  
• Do not spray without tip guard and trigger guard  
installed.  
• Engage trigger lock when not spraying.  
• Follow Pressure Relief Procedure in this manual,  
when you stop spraying and before cleaning,  
checking, or servicing equipment.  
Moving parts can pinch or amputate fingers. When  
the pump is operating and when raising or lowering  
the ram, keep fingers and hands away from the pump  
intake, platen, and lip of the drum.  
1. Close all air regulators and air valves.  
2. Set elevator director valve to UP and let the ram  
rise to its full height.  
3. Lubricate the platen seals with grease or other  
lubricant compatible with the fluid you will pump.  
MOVING PARTS HAZARD  
Moving parts can pinch or amputate fingers and  
other body parts.  
4. Remove the drum cover and smooth the surface of  
the fluid with a straightedge.  
5. Put a full drum of fluid on the ram base, slide it back  
against the drum stops, and center it under the  
platen.  
• Keep clear of moving parts.  
• Do not operate equipment with protective guards or  
covers removed.  
To avoid damage to the platen seals, do not use a  
drum that is dented or damaged.  
SPLATTER HAZARD  
During blowoff of platen splatter may occur.  
• Use minimum drum removal air pressure.  
6. Remove bleed stick from platen bleed port.  
7. Turn elevator director valve to DOWN and continue  
to lower the ram until fluid appears at the platen  
bleed port. Close the platen bleed port.  
PERSONAL PROTECTIVE EQUIPMENT  
You must wear appropriate protective equip-  
ment when operating, servicing, or in the oper-  
ating area of the equipment to help protect you  
from serious injury. This equipment includes  
but is not limited to:  
• Protective eyewear  
• Clothing and respirator as recommended by the  
fluid and solvent manufacturer  
313526J  
39  
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L20c Supply Systems Point of Operation Instructions  
Start and Adjust Pump  
Change Drums  
Keep hands and fingers away from the priming piston  
during operation and whenever the pump is charged  
with air. Follow Pressure Relief Procedure before  
checking, clearing, or cleaning the priming piston.  
1. Turn the air motor valve off to stop the pump.  
2. Set elevator director valve to UP to raise the platen  
and immediately press and hold the blowoff air but-  
ton until the platen is completely out of drum. Use  
minimum amount of air pressure necessary to push  
the platen out of the drum.  
1. Supply fluid to the pump, per the requirements of  
your system.  
2. Close the air motor valve. Set the director valve to  
DOWN.  
3. Reduce the air motor regulator pressure and open  
the air motor shutoff valve.  
Excessive air pressure in the material drum could  
cause the drum to rupture, causing serious injury.  
The platen must be free to move out of the drum.  
Never use drum blowoff air with a damaged drum.  
4. Adjust air motor regulator until the pump starts.  
5. Cycle the pump slowly until all air is pushed out and  
the pump and hoses are fully primed.  
3. Release the blowoff air button and allow the ram to  
rise to its full height.  
6. Release the gun/valve trigger and lock the trigger  
safety. The pump should stall against pressure.  
4. Remove empty drum.  
5. Inspect platen and, if necessary, remove any  
remaining material or material build–up.  
6. Go to Step 4 of Start and Adjust Ram.  
To reduce the risk of fluid injection, do not use your  
hand or fingers to cover the bleed hole on the under-  
side of the bleed valve body when priming the pump.  
Use the handle or a crescent wrench to open and close  
the bleed plug.  
7. If the pump fails to prime properly, open the pump  
bleed valve slightly. Use the bleed hole, on the  
underside of the valve, as a priming valve until the  
fluid appears at the hole. Close the plug.  
Always use lowest possible fluid pressure to bleed  
air out of pump.  
8. With the pump and lines primed, and with adequate  
air pressure and volume supplied, the pump will  
start and stop as you open and close the gun/valve.  
In a circulating system, the pump will speed up or  
slow down on demand, until the air supply is shut  
off.  
9. Use the air motor regulator to control the pump  
speed and the fluid pressure. Always use the lowest  
air pressure necessary to get the desired results.  
Higher pressures cause premature tip/nozzle and  
pump wear.  
40  
313526J  
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Technical Data  
Technical Data  
Max air input pressure (supply system) / Air inlet size  
L20c - 2 in. elevator, 5 gal. (20 L) . . . . . . . . . . . . . . .  
S20 - 3 in. single post, 5 gal. (20 L) . . . . . . . . . . . . . .  
D60 - 3 in. dual post, 16 gal. (60 L), 5 gal. (20 L), 30 gal.  
(115 L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
D200 - 3 in. dual post, 55 gal. (200 L), 30 gal. (115 L),  
16 gal. (60 L), 8 gal. (30 L), 5 gal. (20 L) . . . . . . . . . .  
100 psi (0.7 MPa, 7 bar) / 1/2 npsm(f)  
125 psi (0.9 MPa, 9 bar) / 1/2 npt(f)  
150 psi (1.0 MPa, 10 bar) / 3/4 npt(f)  
150 psi (1.0 MPa, 10 bar) / 3/4 npt(f)  
D200s - 6.5 in. dual post, 55 gal. (200 L), 30 gal. (115 L) 125 psi (0.9 MPa, 9 bar) / 3/4 npt(f)  
Max fluid, air working pressure. and weight  
(displacement pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
For Check-Mate pump packages, see manual 312376.  
For Dura-Flo pump packages, see manuals 311826,  
311828, 311833.  
Pump Wetted parts  
For Check-Mate displacement pumps, see manual  
312375.  
For Dura-Flo displacement pumps, see manuals  
311717, 311825, 311827.  
Platen Codes (see page 7) : Part number; Wetted parts  
B : 257727, 5 gal. (20 L)  
Electroless nickel, polyurethane, nitrile, carbon steel,  
polyethylene, zinc plated carbon steel, buna, 316 sst,  
17-4PH sst  
J : 257732, 8 gal. (30 L)  
S : 257737, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .  
C : 257728, 5 gal. (20 L)  
K: 257733, 8 gal. (30 L)  
T: 257740, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .  
Electroless nickel, polyurethane, carbon steel, polyeth-  
ylene, nitrile, zinc plated carbon steel, buna, 316 sst  
17-4PH sst  
F : 257729, 5 gal. (20 L)  
L : 257734, 8 gal. (30 L)  
U : 257738, 16gal. (60 L). . . . . . . . . . . . . . . . . . . . . .  
Stainless steel, polyurethane, PTFE coated nitrile, poly-  
ethylene, nitrile, PTFE, 303 sst, 304 sst, 316 sst,  
17-4PH sst  
G : 257730, 5 gal. (20 L)  
M : 257735, 8 gal. (30 L)  
W : 257739, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . .  
Electroless nickel, aramind reinforced elastomer, rub-  
ber-based PSA, nitrile, polyethylene, zinc plated carbon  
steel, buna, 1018 carbon steel, 304 sst, 316 sst, 17-4PH  
sst  
H : 257731, 5 gal. (20 L)  
R : 257736, 8 gal. (30 L)  
Y : 257741, 16gal. (60 L . . . . . . . . . . . . . . . . . . . . . .  
Electroless nickel, aramind reinforced elastomer, rub-  
ber-based PSA, polyurethane, polyethylene, nitrile, zinc  
plated carbon steel, buna, 1018 carbon steel, 304 sst,  
316 sst, 17-4PH sst  
7 : 255661, 30 gal. (115 L). . . . . . . . . . . . . . . . . . . . .  
8 : 255662, 55 gal. (200 L). . . . . . . . . . . . . . . . . . . . .  
zinc plated carbon steel, EPDM, sst, fluoroelastomer  
PTFE, EPDM, PTFE coated aluminum, zinc plated  
carbon steel, 316 sst  
9 : 255663, 55 gal. (200 L). . . . . . . . . . . . . . . . . . . . .  
A : 255664, 55 gal. (200 L) . . . . . . . . . . . . . . . . . . . .  
EPDM, aluminum, zinc plated  
carbon steel, 316 sst  
PTFE, neoprene, aluminum, zinc plated carbon steel,  
316 sst  
Ambient operating temperature range (supply system)  
Sound data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
External power supply requirements (DatraTrak)  
AC power units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
32-120 °F (0- 49°C)  
See separate air motor manual.  
100-240 Vac, 50/60 Hz, single phase, 1.2 amps max  
draw  
DC power units . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
24 Vdc, 1.2 amps max draw  
313526J  
41  
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Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs  
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT  
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
This manual contains English. MM 313526  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revision V, March 2014  
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