GE Fanuc Automation
Programmable Control Products
Panel C
Industrial Computer
Hardware User's Manual
GFK-2251
May 2003
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Preface
Content of This Manual
This manual describes the features and operation of the following Panel C industrial computer
products:
15.0" Industrial Computer with Windows NT® operating system
15.0" Industrial Computer with Windows 2000® operating system
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Contents
Chapter 1
Panel C Industrial Computer Features.............................................................1-1
Feature Summary................................................................................................1-2
Removable Hard Disk Drive...............................................................................1-3
CD-ROM ..............................................................................................................1-3
Front Panel Keypads...........................................................................................1-3
Status LEDs..........................................................................................................1-3
Front Access Panel ..............................................................................................1-4
I/O Channels ........................................................................................................1-4
Network Interface................................................................................................1-5
Expansion Slots....................................................................................................1-6
Application Software...........................................................................................1-6
Chapter 2
Powerup and Software Installation ...................................................................2-1
Setup .....................................................................................................................2-1
Initial Startup Procedure ................................................................................................... 2-1
Startup for Windows NT Systems .................................................................................... 2-2
Startup for Windows 2000 Systems.................................................................................. 2-3
Configuring the Industrial Computer to Run on a Microsoft Network............................. 2-4
Installing Application Software .........................................................................2-8
Directory Structure .............................................................................................2-8
Image Recovery ...................................................................................................2-9
Shutting Down the Computer.............................................................................2-9
Chapter 3
Hardware Installation.........................................................................................3-1
Warnings for Class 1 Division 2 Approval........................................................3-1
Installation Guidelines ........................................................................................3-2
AC Input Power ................................................................................................................ 3-2
Panel Mounting.................................................................................................................3-2
Cutting the Panel Cutout................................................................................................... 3-2
Installing Panel Mounting Clips ....................................................................................... 3-3
Installing Expansion Cards ................................................................................3-5
Blanking Plates........................................................................................................... 3-5
Configuring Expansion Cards (Legacy ISA Only) ........................................................... 3-6
Chapter 4
Connectors and Cabling .....................................................................................4-1
Power Input..........................................................................................................4-2
Communications Ports........................................................................................4-3
Port Configurations........................................................................................................... 4-3
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USB Ports ......................................................................................................................... 4-3
Compact Flash Port........................................................................................................... 4-3
Mouse and Keyboard Ports............................................................................................... 4-4
Floppy Disk Drive and CD-ROM Ports............................................................................ 4-5
Video Output Port............................................................................................................. 4-5
Printer Port LPT1.............................................................................................................. 4-6
Serial Communication Ports ............................................................................................. 4-7
Shielding..................................................................................................................... 4-7
Grounding................................................................................................................... 4-7
Ethernet Communication Port........................................................................................... 4-8
Grounding................................................................................................................... 4-8
Alternate Grounding Method ..................................................................................... 4-8
Chapter 5
System Operation ................................................................................................5-1
System Peripherals..............................................................................................5-2
Removable Hard Disk Drive............................................................................................. 5-2
CD-ROM Drive ................................................................................................................ 5-2
Floppy Disk Drive............................................................................................................. 5-2
External Keyboard and Mouse.......................................................................................... 5-2
Graphic System................................................................................................................. 5-2
Operator Interfaces.............................................................................................5-3
Keypads ............................................................................................................................ 5-3
Control and Status LEDs............................................................................................ 5-6
Touch Screen.............................................................................................................. 5-6
Touch Screen Driver for Windows............................................................................. 5-6
Communications..................................................................................................5-7
BIOS Settings.......................................................................................................6-1
Chapter 6
Chapter 7
Diagnostics and Troubleshooting.......................................................................7-1
Self-Test Diagnostics ...........................................................................................7-1
System Test and Initialization............................................................................7-1
System Configuration Verification ....................................................................7-1
Troubleshooting...................................................................................................7-2
Powerup ............................................................................................................................ 7-2
Display.............................................................................................................................. 7-2
Memory............................................................................................................................. 7-3
External PS/2 Mouse......................................................................................................... 7-3
Keyboard........................................................................................................................... 7-3
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Communications ............................................................................................................... 7-4
PLC/PC Connection ................................................................................................... 7-4
CNC/PC Communications.......................................................................................... 7-4
Network Communications.......................................................................................... 7-5
Printing.......................................................................................................................7-5
CMOS Checksum Error.....................................................................................7-6
To replace the battery: ...................................................................................................... 7-6
Chapter 8
Technical Data .....................................................................................................8-1
Monitor System....................................................................................................8-1
Industrial PC........................................................................................................8-1
Appendix A Product Agency Approvals, Standards, and General Specifications ............A-1
Agency Approvals...............................................................................................A-1
Government Regulations ...................................................................................A-2
General Specifications........................................................................................A-3
Nonincendive Field Wiring (Control Drawing #DR00) ..................................A-4
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Figure 1-1. Ethernet port and side expansion slots....................................................................................... 1-5
Figure 3-1. Panel C Industrial Computer Dimensions................................................................................... 3-3
Figure 3-2. Installing Retaining Clips ........................................................................................................... 3-4
Figure 4-1. Connectors Located Behind Front Access Panel ........................................................................ 4-3
Figure 4-2. Connector Locations on Right Side Panel .................................................................................. 4-4
Figure 4-3. High Frequency Grounding ........................................................................................................ 4-7
Figure 4-4. Cable Cover Shielding................................................................................................................ 4-8
Figure 4-5. Ground Plate Outline, Mounting Dimensions, and Cable Clamp............................................... 4-9
Figure 4-6. Example of Cable Shield Clamping Assembly Installation...................................................... 4-10
Figure 4-7. Cross Section of Cable Secured by Clamp ............................................................................... 4-10
Figure 4-8. Clamped Cable with Exposed Shield........................................................................................ 4-11
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Table 3-1. I/O Port Range Table.................................................................................................................... 3-6
Table 5-1. Membrane Keypad Scan Codes [Reviewers: Verify AT Character and scan codes here].......... 5-4
Table 5-1. Membrane Keypad Scan Codes – Continued............................................................................... 5-5
Table 5-2. Indicators...................................................................................................................................... 5-6
Table 5-3. Installed Network Components.................................................................................................... 5-7
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Panel C Industrial Computer Features
Chapter
1
The Panel C industrial computer is a high performance workstation designed primarily for
use as a hardware platform for Human Machine Interface (HMI) and/or Supervisory
Control and Data Acquisition (SCADA) software packages running on Windows NT® or
Windows 2000® operating systems.
The Panel C industrial computer is a fully self contained PC-compatible computer with a
built-in flat screen display and resistive touch screen. The unit is housed in a rugged metal
case to protect the system against dust, water, and damage.
Panel C industrial computers accept either 115 VAC or 230 VAC input power.
The unit is supplied completely assembled and requires only mounting and connecting.
The use of special clips to secure the unit to the panel eliminates the need for mounting
holes and requires only one cut-out to mount the unit.
Before powering up your system for the first time, you should refer to the procedures in
Chapter 2, which contains information you need to set up the operating system and
network communications.
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1
Feature Summary
When you purchase a Panel C, you receive:
■
■
■
Industrial computer with the operating system software installed.
Installation hardware
Microsoft Windows documentation, software distribution, Certificate of Authenticity
and license agreement
■
■
■
Power cord
Image Recovery Disk with instructions.
Installation/User's Manual
Feature
Description
Operating system
CPU
Microsoft Windows NT or Windows 2000
Intel PIII 1 GHz
Cache
128K L2
Expansion slots
Hard disk
One PCI, one shared PCI/ISA
20GB (minimum) (Removable)
3.5 inch, 1.44MB (external connection)
256MB Maximum installed by factory.
Floppy disk drive
RAM
Maximum upgrade: 512MB with non-registered, non-ECC
DIMMs,
Display
15.0” Color Active Matrix TFT –XGA 1024 x 768 resolution
High Resolution Resistive 1024 x 1024
One side access (LPT1)
Touch Screen
Parallel ports
Serial port
USB ports
Two side access (RS232)
Three available, two front access USB ports, one side
access port.
Compact Flash
Communications
Keyboard port
Mouse port
Type I, Compact Flash port.
PCI 10/100 Ethernet (RJ-45) (side access)
PS/2, Side access
PS/2, Side access
CD-ROM
32X (minimum) side access external connector.
Front Panel Keypads
74 Front panel keys; 26 Function keys. Refer to Chapter 5
for keypad layout.
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Removable Hard Disk Drive
The Hard Disk Drive can be quickly removed for servicing or substitution.
Warning
Before installing or removing the Hard Disk Drive, remove power
from the unit. The proper method for removing power from the unit
is to switch off power at the circuit breaker.
CD-ROM
The external CD-ROM connector is located on the side access panel.
Warning
Before installing or removing the CD-ROM, remove power from the
unit. The proper method for removing power from the unit is to
switch off power at the circuit breaker.
Front Panel Keypads
The front panel is supplied with 26 function keys that double as a full alpha keypad. You
can enter all 26 alpha characters, selecting lower or upper case via the Fn and CAPS
LOCK keypads. A full numeric keypad with 13 additional alpha characters is available with
the SHIFT keypad. There are 12 control keys and 4 arrow keys. There are 16 special
function keypads for use in application software.
Status LEDs
Front panel mounted LEDs indicate Power, Hard Disk Drive (HDD) status, Compact Flash
inserted, and System error status. An LED will also indicate when the Fn keypad is
selected. The floppy drive has its own status indicator.
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1
Front Access Panel
The Panel C is equipped with a front access panel that provides access to the Compact
Flash port and two USB ports.
Warning
Do not connect or disconnect to Compact Flash or USB ports while
power is applied to the industrial computer, unless the area is
known to be non-hazardous.
For Non-incendive field connections, refer to Control Drawing DR00,
which is provided in Appendix A.
I/O Channels
The Panel C industrial computer provides the following I/O interface channels:
•
•
•
•
Two RS-232 serial ports, COM1 and COM2 are accessible on the side panel.
One enhanced parallel port, LPT1 is located on the side.
PS2 connectors for Keyboard and Mouse.
Three USB ports (includes two USB ports in the front access panel and one USB port
on the right side panel).
•
•
•
•
Connector for external floppy disk drive (side access)
Connector for external CD-ROM drive (side access)
Video output (side access)
Ethernet 10/100 base T (RJ-45) (side access)
If the end application requires serial or parallel interfaces in addition to those provided by
the standard system, these can be provided by the addition of specific PCI or ISA I/O
cards. A wide selection is available from third party sources to provide user flexibility.
Warning
Do not connect or disconnect to COM1, COM2, and LPT1 ports while
power is applied to the industrial computer, unless the area is
known to be non-hazardous.
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Network Interface
The Panel C includes an autosensing 10/100 Ethernet adapter that provides a RJ-45
connector for shielded twisted pair cable.
Warning
Do not connect or disconnect to Ethernet port while power is
applied to the industrial computer, unless area is known to be non-
hazardous.
Figure 1-1. Ethernet port and side expansion slots
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Expansion Slots
The Panel C industrial computer provides multiple expansion slots.
•
•
One PCI slot
One shared expansion slot for either PCI or ISA
All the expansion slots within the system use the standard PC card clamping system.
Warning
Do not connect or disconnect expansion cards or cables while
power is applied to the unit, unless area is known to be non-
hazardous.
Application Software
Unit is available as a standalone product or bundled with a variety of GE Fanuc software
titles.
GE Fanuc’s Industrial-Hardened Computers can be bundled with our award winning
software—offering an unbeatable combination of design flexibility, power, and reliability in
a packaged hardware / software solution. The power of GE Fanuc’s automation software
along with the rugged NEMA 4 construction and extensive functionality of these units
makes them ideal for the most demanding industrial applications.
A bundled solution from GE Fanuc takes the worry out of selecting technically compatible
hardware and software and finding support for the combined solution. A complete bundled
solution tested and supported at the factory—providing added value, minimizing start-up
issues, and saving you time.
For more information regarding bundled solutions, contact your representative or visit us
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Chapter
Powerup and Software Installation
2
This chapter contains information you need to set up your Panel C industrial computer’s
operating system and network communications.
Setup
Before you attempt to power up the system for the first time, inspect the unit for loose or
damaged components. Remove the top cover and make sure there are no loose or
damaged assemblies. Applying power to a system with damaged components may cause
additional damage.
Initial Startup Procedure
Warning
Installation of the Panel C industrial computer in hazardous
locations requires the use of a cable mounting clamp with the power
connector.
Caution
Do not connect or disconnect external devices, such as a printer,
keyboard or a mouse while the unit is powered on. Failure to
observe this precaution could result in damage to the equipment.
1. Plug the power cable into the unit’s power connector and connect to the power
source.
2. Plug in the serial/parallel data transfer cables and screw the plugs to the connectors.
3. Power up the unit and check whether any concealed damage has been caused by
incorrect transportation, incorrect operating/storage conditions or incorrect handling
(e.g. smoke coming out of the unit, etc.). If you notice any damage, remove power
from the unit immediately and secure it against unintentional use.
During power up, the processor runs its normal diagnostic checks and indicates the
presence of any errors with screen prompts .
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Startup for Windows NT Systems
Connecting a PS/2 keyboard and Mouse is recommended before you get started. The soft
keyboard and touch panel will not work until the Windows 2000 operating system is
licensed. Therefore an external keyboard is required to license the product.
1. Plug in the keyboard and PS/2 mouse (if available).
2. Connect the input power cord.
3. Read license agreement
4. TAB to your choice and press ENTER.
5. Press ENTER to start the Windows NT Setup.
6. Type your name
7. Press the TAB key and type your company name.
8. Press ENTER.
9. Enter the Authentication number found on your Windows NT manual. You will need to
use the TAB key to get to each number field. If correct, press ENTER.
Note: Computer names must be less than or equal to ten characters to run CIMPLICITY
Plant Edition HMI software.
10. Enter a Computer name. This name must be unique to other computers on the same
network. Press ENTER.
Note: Your system has been set up to enable auto logon. Auto logon allows the
operating system to boot without your having to use a keyboard to press CTL-ALT-
DEL.
11. You will be prompted for a password.
•
To use the auto logon feature, type admin for the password. Press the TAB key
and type admin in the Confirm Password box. Press ENTER.
•
•
To skip the password, press ENTER
To assign a password, type in a password, press the TAB key, and type the
password in the Confirm Password box. Press ENTER.
12. Press ENTER to continue with the operating system Setup.
13. After completing setup, the system will copy files over and finalize its setup.
14. At the end of the setup process, you will be asked to reboot the system. Press ENTER.
Login Recommendation
If you type admin as your Administrator password, your industrial computer will
automatically log on as Administrator.
Log onto the system as Administrator when you power up the system. Doing so eliminates
the requirement to log on to Panel C when you run the Panel C Demo or any other project
that includes a user named Administrator. All Panel C projects are configured with an
Administrator user by default.
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Startup for Windows 2000 Systems
Before you get started, you need to connect a PS/2 keyboard. A PS/2 mouse is
recommended to help navigate through the setup screens.
1. Plug in the keyboard, PS/2 mouse (if available), and power cord.
2. Power on the unit.
3. Read the license agreement.
4. Select your choice and press NEXT >.
5. Choose your regional settings (US default) and press NEXT >.
6. Type your name.
7. Press the TAB key and type your company name.
8. Press NEXT >.
9. Enter your Windows 2000 Product Key found on the back of the Panel C computer
itself. When correct, press NEXT >.
Note: Computer names must be less than or equal to ten characters to
run CIMPLICITY Plant Edition HMI software. Each computer on a
network must have a unique name
10. Enter a Computer name. This name must be different from other computer names on
the same network. Press Next >.
11. If desired, enter an Administrator password. You will need to enter it twice to confirm.
When done, press Next >.
12. You can now set the Date, Time and Time Zone for the computer. When the
information is correct, press Next >.
13. Choose Typical settings for the factory setting of TCP/IP protocol at IP
111.111.111.111 and subnet 255.0.0.0, or, choose Custom and press Next > to
change these settings. Consult your network Administrator for your network’s
configuration settings.
14. Choose whether this computer will be on a workgroup or domain and enter the name
and press Next >.
15. After completing the network setup, the system will finalize its setup.
At the end of the setup process, you will be asked to reboot the system. Press Finish.
After restarting, you will need to configure the login settings for Windows 2000. When the
“Network Identification Wizard” dialog box appears press Next >.
The “Users of This Computer” dialog box appears.
•
If you wish to have the computer automatically log on with the administrator
account, select the “User name” pull down and choose “Administrator.” Enter the
password used in step 11 and press NEXT >. The computer will automatically log
on when it starts up.
•
If you wish to require a logon when the computer is restarted, select “Users must
enter a user name and password to use this computer” and press NEXT >. You will
then be asked for a user name and password when the computer starts up.
16. Press Finish and the setup is complete.
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Configuring the Industrial Computer to Run on a Microsoft Network
Before configuring your Panel C computer for a network, you should consult your network
administrator. Duplicate TCP/IP addresses and duplicate computer names on the same
network can cause network problems.
1. Click the Start Icon, then click Settings, and Control Panel.
2. In the Control panel window, double click the Network icon. The Network dialog box
appears.
3. On the Identification tab, click Change. You will need to verify your Computer Name
(entered at machine startup) and Workgroup name.
Note: Computer names must be less than or equal to ten characters to run Panel
C software. Each computer on a network must have a unique name.
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4. To modify the TCP/IP properties,
A. Go to the Protocols Tab, highlight TCP/IP protocol, and click Properties.
B. In the Microsoft TCP/IP Properties, change the Address from 111.111.111.111 to
a unique address and change the subnet mask from 255.0.0.0 to your subnet
mask. If your network's IP addresses are controlled by a DHCP server, change
the setting from Specify an IP address to Obtain an IP address from a DHCP
Server.
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Note: The factory setting for the IP is 111.111.111.111 and for the Subnet is 255.0.0.0.
If necessary, consult your network engineer to select appropriate addresses.
5. To add other protocols such as NetBEUI, on the Protocols tab of the Network dialog
box, click Add. A list of available protocols will appear. Choose the protocol you wish
to install and click OK. The system may ask where the Setup files are located. They
are in the C:\I386\ directory.
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Note: It is recommended that after the system accesses the original Windows NT install
files, the Windows NT Service Pack be reinstalled to update any files that were
added or overwritten.
6. When you have finished setting up the Network, click OK in the Network dialog box.
Click Yes to reboot your system now.
7. The network shares for the system have been left at their default administrative
settings. To modify them, double click My Computer on the desktop, highlight C:, and
view the drive's properties by clicking File, Properties. Select the Sharing tab.
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Installing Application Software
The Windows operating system and GE Fanuc software are loaded onto the industrial
computer at manufacture. If it is necessary to reload software, follow the instructions in the
documentation supplied with the software.
Directory Structure
The contents of the industrial computer hard drive, as shipped from GE Fanuc are listed
below.
C:\i386
Windows OS CD
C:\Drivers\Touch
C:\Drivers\Ethernet
C:\SP6
Touch screen drivers
Network drivers
Service pack 4 drivers (NT ONLY)
Add any Other Dirs for Service Pacs per Op
Note: If you reload any Windows NT component requiring files, such as a network
driver, you must reload service pack 6.
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Image Recovery
The following procedure provides instruction on how to use the Field Image Recovery
Disk (44A749863-G01Rxx). This disk will enable you to recover all software on your
computer as received initially from GE Fanuc.
Caution
Before attempting an Image Recovery on your unit, make sure to
record all critical settings and conduct a full back up of all software
projects and critical documents. You will also need to have your
application software registration and Microsoft Authorization
Numbers handy. This process will clear all contents from your Hard
Drive and return your system to the factory configuration.
Instructions for Image Recovery
1. Prior to Image Recovery, you will need to connect the following equipment:
−
−
a standard PS/2-type keyboard
an external floppy disk drive (available from GE Fanuc – IC850FDD101)
2. Insert the Field Image Recovery Disk into the floppy drive.
3. After inserting the Recovery Disk, the system will prompt you to restore the image.
Select <1> to “RESTORE SYSTEM TO ORIGINAL CONDITION”. If you have initiated
this process in error, press <2> and Exit the Recovery program.
4. Select <1> again to “PROCEED WITH SOFTWARE RESTORE”. Choose <2> to
cancel Recovery and exit to MS-DOS .
5. At this point the factory image will be recovered from a hidden partition on the Hard
Drive. This will take approximately 12 minutes. When prompted, reboot your system.
6. After rebooting your unit, the system will bring you to the initial startup screens as
received from the factory.
If you have questions about this procedure, please contact 1-800 GE FANUC.
Shutting Down the Computer
Caution
To avoid damaging files, always shut down Windows software
before removing power from your Panel C.
To shut down Windows operating system software, select Shut
Down from the Start menu.
MS-DOS is a registered trademark of Microsoft Corporation.
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Hardware Installation
Chapter
3
This chapter describes the procedures for the safe location and securing of the Panel C
industrial computer. The Panel C industrial computers have been designed to ensure
simple installation of the system.
A single cut-out in the mounting panel is all that is required when mounting the industrial
computer. No extra mounting holes are needed. Instead, 10 clips are supplied and are
used to secure the unit from behind the mounting panel.
This chapter also describes how to install ISA and PCI cards.
Warnings for Class 1 Division 2 Approval
■
■
■
■
■
Input and output wiring methods must be in accordance with Class I, Division 2 wiring
methods and in accordance with the authority having jurisdiction.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C, or D or non-
hazardous locations only.
WARNING - Explosion Hazard - Substitution of components may impair suitability for
Class 1 Division 2.
WARNING - Explosion Hazard - Do not disconnect equipment unless power has been
switched off or the area is known to be non-hazardous.
WARNING - Explosion Hazard - Do not replace equipment unless power has been
switched off or the area is known to be non-hazardous.
■
■
■
Equipment shall be connected to no greater than a 20 Amp branch circuit.
Do not install or remove SCSI devices or cards while circuit is alive.
WARNING – Battery may explode if mistreated. Do not recharge, disassemble or
dispose of in fire.
■
■
■
Replace battery with Duracell part no. 2032 only. Use of another battery may present
a risk of fire or explosion.
Keyboard and mouse are to be used for initial programming only and not to be left
connected.
For non-incendive field wiring, use only 64MB flash card
SANDISK SDCFBI-64-101-00.
Note: The proper method for removing power from the unit is to switch off power at the
circuit breaker.
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Installation Guidelines
AC Input Power
■
■
The Panel C input power shall be connected to no greater than a 20 Amp branch
circuit.
To remove power from the unit, the proper method is to switch off power at the circuit
breaker.
Panel Mounting
■
■
In an industrial environment, the panel into which the unit is mounted should provide
protection from dust, dirt and water.
The panel should be capable of supporting the weight (22.2lb/10.07kg) of the
industrial computer without distortion to the panel. The mounting clips will support a
panel thickness of up to 5mm (0.2 inch).
■
■
All of the mounting clips must be fitted properly to achieve a seal between the
industrial computer and the panel to which it is mounted.
Inlets and outlets must have at least 25mm of space around them and not be
obstructed.
Adequate airflow around the exterior of the unit is important to the interior temperature
of the unit. Fans are used to create air flow through the industrial computer ensuring
that a correct working temperature is maintained. There are three fans in the unit. One
of the fans is located on top of the CPU chip and is used to cool the processor. The
second fan is built into the power supply housing and blows air out of the unit. The
third fan is located on the rear of the chassis cover and pulls air into the unit.
Cutting the Panel Cutout
Cut an opening in the panel to the dimensions shown. The cut-out dimensions of 18.09"
(460mm) x 12.88" (328mm) allow a 1.2mm clearance on each edge of the industrial
computer front assembly. The unit requires a minimum of 178mm (7") depth when
mounted.
18.09" (460mm)
12.88" (328mm)
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Figure 3-1. Panel C Industrial Computer Dimensions
Installing Panel Mounting Clips
1. Position the Front Panel in the cut-out and fit the 10 retaining clips into the slots on the
industrial computer. To produce a good seal, you must use all the clips.
2. Screw in the tightening screws on each clip so that the clip is held snug. To ensure a
seal between the computer front panel and the mounting panel, the clips must be
tightened evenly. (Tighten each of the clips in turn, a little at a time.) Torque setting
must be within 2.6 to 4.4 in-lbs (0.29 to 0.50 newton-meters).
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Figure 3-2. Installing Retaining Clips
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Installing Expansion Cards
The Panel C industrial computer provides multiple expansion slots.
One PCI slot
One Shared ISA/PCI slot
•
•
Note: If your card is a Legacy ISA type, follow the instructions on page 3-6, then
proceed with installation.
All the expansion slots within the system allow the card to be clamped into place using
standard PC card clamping.
The top cover of the industrial computer must be removed in order to access the ISA and
PCI bus cards. Two thumb screws are used to secure the panel cover to the unit.
When the thumb screws are loosened, the back plate will slide upwards and can then be
lifted clear of the main unit.
Warning
Do not connect or disconnect expansion cards or cables while circuit is alive
unless area is known to be non-hazardous.
Caution
To avoid damage from electrostatic discharge, adhere to the following
precautions when installing ISA and PCI cards:
•
•
The card is packaged in a static-safe bag that protects the product during shipping.
Before removing the card from this bag, be prepared to handle it in a static-safe
environment.
Wear a properly functioning antistatic strap and be sure that you are fully grounded.
Never touch the card, or any components inside the computer, unless you are wearing
an antistatic strap.
•
•
Any surface upon which you place the unprotected card should be static-safe,
facilitated by antistatic mats, if possible.
Extra caution should be taken in cold, dry weather, when static charges can easily
build up.
Blanking Plates
Blanking plates are fitted to each unused card position. These blanking plates can be
removed as necessary in order to install new cards. Any empty slots must have a blanking
plate fitted to maintain agency EMI approvals.
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Configuring Expansion Cards (Legacy ISA Only)
Caution
For most applications an IRQ or address cannot be shared by more than one
resource. If more than one resource is set to the same interrupt or address,
the application may not respond properly and could cause your PC to lock
up. Following these instructions when installing Legacy ISA cards will
prevent problems with resource conflicts.
Legacy ISA cards are the oldest standard and require memory, I/O, and IRQ settings to
be manually set on the card using jumpers, DIP switches, or a configuration program. The
card and system need to have the same hardware settings.
1. Connect a keyboard, turn on the system power, and press F2 when prompted to enter
the BIOS Setup program.
2. Select Advanced, then PCI Configuration, and PCS/PNP ISA Resource Exclusion.
3. If the card requires one or more interrupts, go to an IRQ that currently reads
"Available" and change it to "Reserved" by pressing +/-. Do not use an IRQ that
already reads "Reserved."
4. If the card requires memory space, press the arrow key to return to the PCI
Configuration screen. Select PCI/PNP ISA UMB Region Exclusion. Go to a memory
block that currently reads "Available" and change it to "Reserved" by pressing +/-. Do
not use a memory block that already reads "Reserved."
5. Press ESC to exit the configuration screen. In the Exit menu, select Exit Saving
Changes and to save and exit Setup. When the screen goes blank, turn off the power.
6. If the card has jumpers or DIP switches, set them so that they match the IRQ and
memory addresses set in the BIOS Setup.
7. Set the I/O port settings of the card (if any) so that they fall within the ranges labeled
"Available" in the following table.
8. If the card is set up using a configuration program, proceed with installation, run the
card’s configuration program. Set the IRQ and memory address settings to be the
same as those put into BIOS Setup. Set the I/O port settings (if any) to a range
labeled "Available" in the following table.
Table 3-1. I/O Port Range Table
000-1FF
200-277
278-2FF
300-377
378-3DF
3E0-3EF
3F0-3FF
Reserved
Available
Reserved
Available
Reserved
Reserved
Reserved
3-6
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Chapter
Connectors and Cabling
4
This chapter describes the connector layout and cabling requirements on the standard
Panel C industrial computer. Power and communication connectors are described in this
section.
Communication connectors are provided from the main CPU motherboard. Some of the
CPU motherboard connectors are available under the front access panel as well as on the
right side of the unit.
•
Three USB ports, including two USB ports (front access) and one USB port (side
access).
•
•
•
•
•
•
•
•
•
One Compact Flash port (front access)
PS/2 Keyboard (side access)
PS/2 mouse port (side access)
Connector for external floppy disk drive (side access)
Connector for external CD-ROM drive (side access)
Video output (side access)
Parallel port, LPT1 (side access)
Two serial ports, COM1 and COM2 (side access)
Ethernet 10/100 base T (RJ-45) (side access)
For details about connectors on proprietary cards you have installed in your industrial
computer, refer to the manufacturer’s documentation provided with your card.
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Power Input
The power supply input to the industrial computer uses a standard IEC cable, which is
provided with the unit.
For power requirements, refer to specifications in chapter 8. There are no user-
serviceable fuses.
Warning
For all equipment that is connected to a power outlet, the socket outlet shall
be installed near the equipment and shall be easily accessible. (For non-
hazardous locations only.)
Caution
External devices (printer, external disk drive etc.) should not be powered up
when connecting to ports.
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Communications Ports
Two USB ports and a Compact Flash port are located behind the front access cover in the
lower right-hand side of the unit (Figure 4-1). To open the cover, loosen the thumb screw.
All other ports are located on the right side panel (Figure 4-2).
Port Configurations
Port
IRQ
Addresses
COM1
COM2
4
3F8h
2F8h
2E8h
378h
3
9
7
COM3 (Touch Option)
LPT1
USB Ports
These USB ports, along with the USB port on the side of the unit, are intended for such
tasks as initial set up, downloading data, and uploading software. It is not intended for
these ports to be connected continuously to devices.
Compact Flash Port
A Compact Flash device can be connected to this port for tasks such as backing up data.
For nonincendive field wiring, use only 64MB flash card SANDISK SDCFBI-64-101-00
Figure 4-1. Connectors Located Behind Front Access Panel
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USB
Video
COM1
Printer Port,
LPT
COM2
Keyboard
Mouse
External Floppy
Disk Drive
External
CD-ROM Drive
External
Power
Figure 4-2. Connector Locations on Right Side Panel
Mouse and Keyboard Ports
Two PS2 ports, labeled MOUSE and KBRD, are located on the right side access panel.
This temporary connection is intended to be used for such things as initial setup,
downloading data, uploading software, etc.
Keyboard/Mouse (6-pin mini-DIN PS/2 socket)
Pin Number
Signal name
1
2
3
4
5
6
Data
NC
GND
+5V
Clock
NC
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Floppy Disk Drive and CD-ROM Ports
Connectors for an external floppy disk drive and an external CD-ROM drive are located on
the right side access panel. These ports are labeled accordingly. This temporary
connection is intended to be used for such things as initial setup, downloading data,
uploading software, etc.
Video Output Port
Video monitor output is accessible on the DB15 side access connector. The pinouts are
shown in the following table: This port is not intended to be connected continuously to a
video monitor.
VGA DB15
1
RED
2
GREEN
3
BLUE
4
MONITOR ID BIT 2
SELF TEST (GND)
GND
5
6
7
GND
8
GND
9
NC
10
11
12
13
14
15
GND
MONITOR ID BIT 0
MONITOR ID BIT 1
H SYNC
V SYNC
MONITOR ID BIT 3
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Printer Port LPT1
A 25-pin D-type female printer port (LPT1) connector is available on the right side access
panel. The port is labeled accordingly and is not intended to be connected continuously to
printers.
13
1
25
Assignment
14
Assignment
Acknowledge
Pin
Pin
1
2
3
4
5
6
7
8
9
Strobe
10
11
12
13
14
15
16
17
Data Bit 0
Data Bit 1
Data Bit 2
Data Bit 3
Data Bit 4
Data Bit 5
Data Bit 6
Data Bit 7
Busy
Paper End
Select Out
Auto Feed XT
Error
Initialize Printer
Select In (from Printer)
Ground
18 to 25
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Serial Communication Ports
The COM1and COM2 serial ports are available on the side panel. The COM3 serial port is
used by the touchscreen and is not accessible to the user. The standard 9-pin D-sub
connector pin out is shown below.
RS-232C Name
Pin
Assignment
CF
BB
BA
CD
AB
CC
CA
CB
CE
1
2
3
4
5
6
7
8
9
DCD (Data Carrier Detect)
RX (Receive Data)
TX (Transmit Data)
DTR (Data Terminal Ready)
GND (Signal Ground)
DSR (Data Set Ready)
RTS (Request to Send)
CTS (Clear to Send)
RI (Ring Indicator)
Shielding
The D type connector covers should be metallized plastic or die cast metal and terminated
with 360-degree termination of the shield, as illustrated in Figure 4-3 below.
Figure 4-3. High Frequency Grounding
Grounding
Serial cables (COM1 and COM2) must be shielded and grounded in order to maintain CE
Mark compliance, provide higher EMC immunity, and satisfy the requirements of
IEC/EN61000-4-4 and IEC/EN61000-4-5. The shield conductor should remain continuous
to the unit, and insulation should be removed only at the grounding point. The grounding
should be such that a 360-degree contact is made to the cable shield. Figure 4-4 shows
an example with the insulating cover of the cable stripped back.
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4
a45528
User-provided clamp
Strip wire
to expose
shield.
Figure 4-4. Cable Cover Shielding
Ethernet Communication Port
The Panel C provides an RJ-45 (10BaseT/100BaseT) Ethernet connector on the left side of the unit.
The RJ-45 twisted pair connector is an 8-pin MAU MDI connector.
1
2
3
4
5
6
7
8
Pin No.
Signal
Description
1
2
3
4
5
6
7
8
TD+
TD-
RD+
NC
Transmit Data +
Transmit Data –
Receive Data +
no connection
no connection
Receive Data –
no connection
no connection
NC
RD-
NC
NC
Grounding
Ethernet cable must be shielded and grounded in order to maintain CE Mark compliance,
provide higher EMC immunity, and satisfy the requirements of IEC/EN61000-4-4,
IEC/EN61000-4-5, and ANSI C37.90a. The shield conductor should remain continuous to
the unit, and insulation should be removed only at the grounding point. The grounding
should be such that a 360-degree contact is made to the cable shield. Figure 4-4 shows
an example with the insulating cover of the cable stripped back.
Alternate Grounding Method
An alternative to the user-provided clamp as described in the previous sections, is the
cable shield clamping assembly (IC697ACC736) available from GE Fanuc. This cable
shield clamping assembly provides a high frequency ground for shielded cables via a
ground plate and six cable clamps. Figure 4-5 shows the dimensions required for
mounting. The figure also shows a cable clamp.
4-8
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4
19.00"
2.95"
(483 mm)
(75 mm)
18.31"
(465 mm)
.250"(6.35 mm) dia. (QTY.2)
4.25"
(108 mm)
Mounting
Surface
Side View with
Spacing Requirements
Front View with Mounting Dimensions
Cable Clamp
(Six cable clamps included with assembly.)
* Additional cable clamps available (12 per package), catalog number IC697ACC737.
Figure 4-5. Ground Plate Outline, Mounting Dimensions, and Cable Clamp
The ground plate should be mounted near the unit. The cable clamp provides mechanical
relief as well as electrical grounding. A typical installation is shown in Figure 4-6.
The cable clamp attaches to the ground plate by sliding it into two adjacent slots at the
selected location for the cable. The cable is inserted between the ground plate and the
cable clamp after removing the required section of the cable’s outer cover. Tighten the
cable clamp by turning the thumbscrew clockwise. Do not over-tighten the thumbscrew—
hand-tighten or tighten lightly with a tool.
Note: If you are installing the ground plate on a painted surface, the paint must be
removed where the ground plate is to be mounted to ensure a good ground
connection between the plate and mounting surface.
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4
Ground Plate
Cable Clamp
Figure 4-6. Example of Cable Shield Clamping Assembly Installation
The maximum diameter cable that can be used with the cable clamp is 0.51 inches
(13mm) as shown below in Figure 4-7. Minimum cable diameter that can be used with the
clamp is 0.24 inches (6mm). Multiple cables can be placed in the clamp if the cable
diameter is smaller than the minimum.
.51"
a45522
13mm
Ground
Plate
.67"
17mm
Cable
Maximum
Diameter
.51" (13mm)
Minimum
Diameter
Cable
Clamp
.24" (6mm)
Figure 4-7. Cross Section of Cable Secured by Clamp
4-10
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4
The insulating cover on the shielded cable must be removed to allow maximum contact
between the cable shield and the cable clamp as shown in Figure 4-6.
a45523
Cable
Clamp
Foot
1.58"
40mm
Shield
Figure 4-8. Clamped Cable with Exposed Shield
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System Operation
Chapter
5
This chapter provides details of system operation. The following topics are covered:
•
•
•
•
•
System Peripherals
External Keyboard and Mouse
Graphic System
Operator Interface
Communications
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System Peripherals
Removable Hard Disk Drive
The Panel C industrial computer system has a single removable hard disk drive. The drive
is located on the side of the unit. The disk drive has a standard EIDE/ATA-2 interface. The
standard size is 20GB or larger.
To remove the disk drive,
1. Shut down the operating system and remove power from the computer.
2. Turn the locking keys ¼ turn. The locking keys cannot be removed from the drive
assembly.
3. Using the handles on the locking keys, pull the drive out of the enclosure.
4. Disconnect the IDE interface cable from the hard drive.
CD-ROM Drive
Panel C industrial computers include a connector for an external CD-ROM drive option.
The CD-ROM connector and power connector are located on the side access panel.
Floppy Disk Drive
Panel C industrial computers include a connector for an external 3.5” 1.44Mb floppy disk
drive option. The floppy drive connector and power connector are located on the side
access panel.
External Keyboard and Mouse
An external keyboard and mouse (both using PS/2 connectors) can be attached via the
connectors on the side access panel.
The touch screen and PS/2 mouse will work simultaneously if the mouse is Microsoft or
IBM PS/2 compatible.
Graphic System
The standard Panel C industrial computer includes a 15 inch color TFT (XGA resolution)
screen. The flat screen display has the following features:
•
•
•
High Luminance (equal to or greater than 200cd/m2)
Wide angle viewing
A built-in back light with a long life back light tube (equal to or greater than 25,000 hrs)
5-2
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Operator Interfaces
Keypads
The Panel C industrial computer incorporates a keypad with 75 front panel keys to provide
a wide range of alphanumeric and control functions.
•
Function keys, which provide 26 alpha characters when used in the Function (FN)
mode
•
•
•
Full numeric keypad with special character keys when used in the SHIFT mode
Control keys including 4 arrow keys
16 Operator defined keys
The main keypad returns the same scan codes as a standard PC/AT keyboard, listed in
Table 5-1.
If an external PC/AT keyboard is connected, the integral keypads remain functional.
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5
Table 5-1. Membrane Keypad Scan Codes [Reviewers: Verify AT Character and scan codes here]
Without SHIFT Key With SHIFT Key With CAPS LOCK Key
Keypad
AT
Character
Scan
Code
(Hex)
AT
Character
Scan
Code
AT
Character
Scan
Code
(Hex)
7
8
9
7
8
9
0837
0938
0A39
\
/
:
2B5C
352F
273A
\
/
:
2B5C
352F
273A
4
5
6
1
2
3
0
-
4
5
6
1
2
3
0
-
0534
0635
0736
0231
0332
0433
0B30
4A2D
342E
5200
1C0D
011B
0F09
None
3920
None
;
,
"
%
[
]
_
+
?
273B
332C
2822
0625
1A5B
1B5D
0C5F
4E2B
353F
372A
1C0D
011B
0F00
None
3920
None
;
,
"
%
[
]
_
+
?
273B
332C
2822
0625
1A5B
1B5D
0C5F
4E2B
353F
372A
1C0D
011B
0F00
None
3920
None
. (PERIOD)
INSERT
ENTER
ESCAPE
TAB
PRINT
SPACE
ALT
. (PERIOD)
Insert
ENTER
Escape
Tab
None
Space
Left
*
*
ENTER
Escape
Shift Tab
None
Space
None
ENTER
Escape
Shift Tab
None
Space
None
alternate
CTRL
DELETE
PAGE↑
BKSP
HOME
PAGE↓
END
←
CTRL
Delete
Pageup
BKSP
Home
Pagedown
End
Left arrow
Right arrow
Up arrow
Down arrow
None
5300
4900
0E08
4700
5100
4F00
4B00
4D00
4800
5000
None
None
5300
4900
0E08
4700
5100
4F00
4B00
None
None
5300
4900
0E08
4700
5100
4F00
4B00
Delete
Pageup
BKSP
Home
Pagedown
End
Delete
Pageup
BKSP
Home
Pagedown
End
Left arrow
Left arrow
Right arrow 4D00
Right arrow 4D00
→
↑
↓
Up arrow
4800
5000
Up arrow
4800
5000
Down
arrow
Down
arrow
LOCK
CAPS
LOCK CAPS None
None
None
None
None
SHIFT (1)
F1
F2
F3
F4
F5
F6
F7
F8
SHIFT (1)
F1
F2
F3
F4
F5
F6
F7
F8
None
3B00
3C00
3D00
3E00
3F00
4000
4100
4200
4300
4400
8500
8600
None
None
1E61
3062
2E63
2064
1265
2166
2267
2368
1769
246A
256B
266C
None
A
B
C
D
E
None
1EF1
3042
2E43
2044
1245
2146
2247
2348
1749
244A
254B
264C
a
b
c
d
e
f
g
h
i
F
G
H
I
J
K
F9
F9
F10
F11
F12
F10
F11
F12
J
k
l
L
5-4
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Table 5-1. Membrane Keypad Scan Codes – Continued
Without SHIFT Key With SHIFT Key
With CAPS LOCK Key
Keypad
AT
Character
Scan
Code
(Hex)
AT
Character
Scan
Code
AT
Character
Scan
Code
(Hex)
F13
Ctrl Alt F3
Ctrl Alt F4
Ctrl Alt F5
Ctrl Alt F6
Ctrl Alt F7
Ctrl Alt F8
Ctrl Alt F9
Ctrl Alt F10
Ctrl Alt F11
Ctrl Alt F12
6A00
m
326D
M
324D
F14
F15
F16
F17
F18
F19
F20
F21
F22
F23
F24
F25
F26
L1 (2)
L2
6B00
6C00
6D00
6E00
6F00
7000
7100
8B00
8C00
n
o
p
q
r
316E
186F
1970
1071
1372
1F73
1474
1675
2F76
1177
2D78
1579
2C7A
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
314E
184F
1950
1051
1352
1F53
1454
1655
2F56
1157
2D58
1559
2C5A
s
t
u
v
w
x
y
z
Left shift F11 8700
Left shift F12 8800
Ctrl F11
8900
8A00
5400
5500
5600
5700
5800
5900
5A00
5B00
5E00
5F00
6000
6100
6200
6300
6400
6500
Ctrl F12
Left shift F1
Left shift F2
Left shift F3
Left shift F4
Left shift F5
Left shift F6
Left shift F7
Left shift F8
Ctrl F1
Ctrl F2
Ctrl F3
Ctrl F4
Ctrl F5
Left shift F1 5400
Left shift F2 5500
Left shift F3 5600
Left shift F4 5700
Left shift F5 5800
Left shift F6 5900
Left shift F7 5A00
Left shift F8 5B00
Ctrl F1
Ctrl F2
Ctrl F3
Ctrl F4
Ctrl F5
Ctrl F6
Ctrl F7
Ctrl F8
Left shift F1 5400
Left shift F2 5500
Left shift F3 5600
Left shift F4 5700
Left shift F5 5800
Left shift F6 5900
Left shift F7 5A00
Left shift F8 5B00
Ctrl F1
Ctrl F2
Ctrl F3
Ctrl F4
Ctrl F5
Ctrl F6
Ctrl F7
Ctrl F8
L3
L4
L5
L6
L7
L8
R1 (2)
R2
R3
R4
R5
R6
5E00
5F00
6000
6100
6200
6300
6400
6500
5E00
5F00
6000
6100
6200
6300
6400
6500
Ctrl F6
Ctrl F7
Ctrl F8
R7
R8
Table 5-1. Notes:
1. The SHIFT key produces no scan codes on its own, but modifies the scan codes
produced by the other keys as indicated in the table above.
2. The white, unmarked soft keys located on both sides of the display are listed as L1-L8
(left side) and R1-R8 (right side) above.
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5
Control and Status LEDs
The Panel C industrial computer includes five status LEDs, located in a vertical column
above the arrow keys on the lower right-hand side of the unit. The five LEDs have the
following functions, in order from top to bottom:
Table 5-2. Indicators
Symbol
Name
Function
Function Key Indicates the function key is active.
FN
Shift
Indicates the Shift lock is enabled..
HDD/Error
This is a tri-color LED. Red indicates a BIOS detected error. Green is
the normal IDE drive activity indicator. During an error the HDD/Error
LED will be Amber.
Power
Indicates system power (lighted when power is applied).
Compact
Flash
Indicates Compact Flash card is inserted.
Touch Screen
The Panel C includes a resistive overlay touch screen on the flat panel display.
The touch screen has a resolution of 1024 x 1024 touch points (independent of screen
size) and provides an efficient and reliable method of entering information. The screen
responds to the touch of your finger with or without a glove.
The touch screen is connected internally to the COM3 serial port. If you install a card that
has settings that conflict with those of the COM3 serial port, you will need to change the
card’s configuration.
Touch Screen Driver for Windows
The integral touch screen of the Panel C is internally connected to COM3. Parameters
must be set within the driver so that they match the hardware settings. The factory default
settings are:
COM Port = 3
Address = 3F8 Hex
Interrupt = Com3 IRQ 9
These parameters are written into the system registry file by the driver setup utility. The
driver is installed, configured and calibrated at the time of manufacture.
5-6
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5
Communications
Your industrial computer has been configured with networking components that enable
you to establish new networks or connect to existing networks easily. If you intend to use
Microsoft NetBEUI, TCP/IP, or Direct Cable Connection, some minimal setup changes are
required before you can use the system for network applications. In Windows operating
systems, these settings are changed using the Network application in the Control Panel
program group.
Table 5-3. Installed Network Components
Network Component
Comments
Automatically configured in system
Default settings must be changed before connecting to an existing
network. Contact your network administrator for appropriate settings.
PCI Network Adapter
TCP/IP
NetBEUI
Default settings must be changed before connecting to an existing
network. Contact your network administrator for appropriate settings.
System Identification
Computer Name: Each system is uniquely identified by its serial number
and can be renamed before adding it to an existing network
Workgroup: The default workgroup is Workgroup. This should be
renamed before adding it to an existing network.
Caution
The IP Address must be changed to a unique address. If it is not
changed, conflicts could occur on your network.
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BIOS Settings
Chapter
6
It is normally not necessary to change the hardware configuration settings in the CMOS
memory. If settings become corrupted, follow the procedures here to reload the factory
configuration.
1. Power down the computer, connect a keyboard and turn on the power. Enter the
Setup mode by pressing the F2 key when prompted during the computer power-up
sequence. The main BIOS setup utility screen will appear offering several options for
changing settings.
2. In the EXIT menu - Load BIOS defaults.
3. In the ADVANCED menu, select Installed OS. Change to “Other.”
4. Arrow to IO Device Configuration. Press ENTER.
5. Make the following menu selections:
USB
Disable
Audio
Disable
COM: A (COM1 on side)
COM: B (COM2, touch screen)
COM: C (COM3 on side)
COM: D (COM4 on front)
LPT:A (LPT1 on front)
LPT:B (LPT2 on side)
3F8 / IRQ 4
2F8 / IRQ3
3E8 / IRQ 9
2E8 / IRQ11
ECP / 378 / IRQ7 / DMA3
ECP / 278 / IRQ5/ DMA0
6. To save your changes, press ESC. In the Exit menu, select Exit Saving Changes.
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Diagnostics and Troubleshooting
Chapter
7
This chapter consists of “Self-Test Diagnostics,” “Troubleshooting,” and “Corrective
Actions.” “Self-Test Diagnostics,” describes how to respond to errors that could be
detected by the automatic self test that is performed each time the Panel C industrial
computer powers up. “Troubleshooting” contains tables of symptoms, their possible
causes, and recommended corrective actions. “Corrective Actions” contains detailed
procedures that are too lengthy to include in the Troubleshooting tables.
Self-Test Diagnostics
The computer automatically performs self-test diagnostics each time it is powered up. The
self-test consists of a series of checks that verify correct performance of the computer
hardware. When the self-test is being performed, you will see the message XXXX KB OK
displayed on the screen, where XXXX is a number that increases until it matches the
amount of usable memory.
System Test and Initialization
These routines test and initialize board hardware. If the routines encounter an error during
the tests, you will see an error message on the screen. There are two kinds of errors: fatal
and non-fatal. If a non-fatal error occurs, the system can usually continue the boot up
sequence. Non-fatal error messages usually appear on the screen with the following
instruction:
press <F1> to RESUME
Write down the message and press the F1 key to continue the bootup sequence.
System Configuration Verification
These routines check the current system configuration against the values stored in the
CMOS memory. If they don’t match, the program will generate an error message. To
correct this condition, you will need to run the BIOS setup program and correct the
configuration information in memory.
There are three situations in which you might need to change the CMOS settings:
1. You are starting your system for the first time.
2. You have changed the hardware attached to your system.
3. The CMOS memory had lost power and the configuration information has been
erased. If this has happened, call GE Fanuc’s Support Hotline at 1-800-800-433-2682.
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7
Troubleshooting
Powerup
Symptom
Computer does not power up.
Possible Causes
Solution
Power not on (PWR indicator is Make sure that computer is
not lit or display completely
dark).
plugged in. Make sure that
power source is functioning
properly.
Display is blank (PWR indicator See “Display” topic in this
See “Display” topic in this
Chapter
is lighted).
Chapter
Non-System disk or disk
error message displayed.
Disk in floppy disk drive.
Remove floppy disk and then
reboot or cycle power .
Safe Recovery Error message
Occurs on initial power up if the The computer will power up
displayed.
unit is accidentally turned off
without first shutting down the
Windows software.
normally.
Memory count during powerup
self-test is incorrect.
Optional DIMM is installed
incorrectly or is incompatible
with the Panel C industrial
computer CPU.
Make sure that the appropriate
memory is installed correctly.
CMOS checksum error —
Defaults loaded
CMOS battery failure.
Replace the battery. For more
information, see “CMOS
Checksum Error” topic in this
chapter.
CMOS battery failed
message displayed.
A screen appears just after
powerup, or just after reset,
which has the title “CMOS
Setup Utility.”
Cycle power again. The
computer will power up
normally.
The F2 key has been
accidentally pressed.
The computer has reset even
though the power was not
interrupted.
This should never be done,
unless you are attempting to
reset the computer.
The CTRL-ALT-DEL keys were
pressed twice at the same
time.
A:> appears instead of
software.
A system floppy disk is
inserted.
Remove disk and cycle power.
Display
Symptom
Possible Causes
Solution
Characters are dim.
Computer screen is in direct
light.
Change lighting.
Display is blank (PWR indicator Screen temperature is outside
If computer is in direct sunlight,
move it and allow it to cool.
is lit).
operating range.
Computer is set up for invalid
video mode.
Reboot. Select VGA Mode
Screen saver is active.
Touch a key on the keypad.
7-2
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7
Memory
Symptom
Possible Causes
Solution
Memory count during powerup
self-test is incorrect.
Optional DIMM is installed
incorrectly or is incompatible
with the Panel C industrial
computer CPU.
Make sure that the appropriate
memory is installed correctly.
Out of Memory message is
displayed or insufficient
memory error occurs during
operation.
System ran out of memory for
the application.
Check the memory
requirements for the
application. (Refer to the
application documentation.)
Install additional memory.
Too many terminate and stay
resident (TSR) programs
running.
Modify the startup folder to use
only those TSR applications
that are really needed.
External PS/2 Mouse
Symptom
Possible Causes
Solution
Cursor does not respond to
mouse movement
Mouse not plugged in.
Power down computer. Plug
mouse into mouse port on
computer and reboot.
The type of mouse is not
supported.
Use a PS/2 mouse.
System is busy.
Press CTRL-ALT-DELETE to
view task list.
Mouse not detected.
Restart computer with external
mouse connected.
Keyboard
Symptom
Possible Causes
Solution
External keyboard locks up
The type of keyboard is not
supported.
Use PS/2 compatible keyboard
Keyboard not plugged into
Plug keyboard in. (Power down
keyboard port on the computer. computer first.)
System is busy.
Press CTRL-ALT-DELETE to
view task list.
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7
Communications
PLC/PC Connection
Symptom
Possible Causes
Solution
PANEL C does not
The system is attempting to
1. With the PLC powered up
communicate with a PLC that
has been autoconfigured
(AUTOCONFIG/DEFAULT/I/O
error).
communicate with a 90-30 PLC and connected to the Display
using the SNP driver and a
PANEL C project.
Station, establish
communication between the
Display Station and PLC via
the 90-30 SNP driver.
2. Using a Hand-Held
Programmer, toggle the Default
I/O (Enable or Disable)
configuration parameter for the
CPU. Communications
between the computer and the
PLC will be stopped.
(Communications are stopped
when you toggle from Enable
to Disable, or vice versa.)
3. Power cycle the PLC.
Communications between the
host computer and the
COM port not configured in
system.
Verify that the COM port is
configured in the system.
controller are unsuccessful.
Cabling between computer and Verify that the cable between
controller.
the computer and the controller
is correctly wired.
Baud rate and parity configured Verify that the baud rate and
incorrectly.
parity on the computer are
consistent with those on the
controller.
Wrong address.
Verify that the slave address is
correct.
CNC/PC Communications
Symptom
Possible Causes
Solution
Communications between the
host computer and the CNC
are unsuccessful.
If an ISA interface HSSB card,
the I/O address may be in
conflict with other devices
Check PC for conflicting I/O
addresses
HSSB switch setting may be
incorrect.
Check that the switch is set to
0, 1 or 2.
The HSSB driver is not
installed
Check Windows event log for
errors that the HSSB driver
(MMCNCD) is not installed
The HSSB option may not be
active in the CNC
Verify that the option and
correct CNC Executive
Software is installed in the
CNC
The cable connecting the CNC
and the PC may not be
attached
Verify that the green LED on
the HSSB board is on.
7-4
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Network Communications
Symptom
Possible Causes
Solution
Conflicts on network.
IP Address not unique.
Change the IP address to a
unique address. (Contact your
system administrator if this or
other settings need to be
changed.)
Printing
Symptom
Possible Causes
Solution
Printer will not turn on.
Cables not connected properly. Ensure that the cables are
Printer power cord not plugged
in.
properly connected and that
the power cord is connected to
the electrical outlet.
Printer will not print.
Printer is not turned on.
Printer is not online.
Turn on the printer
Set the printer to online.
The device drivers for your
application are not installed.
Install the correct printer
drivers for your application in
Windows.
Printer that is set up for a
Connect the printer to the
network is not connected to the network.
network.
Printer cable is too long,
unshielded, or defective.
Replace the cable.
Printer is offline.
Paper tray is empty.
Fill the paper tray with paper.
Set printer to online.
Printer prints garbled
information.
Correct printer drivers not
installed.
Install the correct printer driver.
Cable is not connected
properly.
Ensure that the printer cable is
connected properly to the
computer.
Problem specific to printer.
Run a printer self-test. Refer to
the documentation provided
with your printer for
instructions. If the self-test fails,
the problem is printer-specific.
The printing section of the
software documentation and in
Windows online Help may also
be helpful.
GFK-2251
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7
CMOS Checksum Error
If the CMOS battery has failed, the following error messages will be displayed on the
screen:
CMOS checksum error - Defaults loaded
CMOS battery failed
To replace the battery:
The Panel C uses a Panasonic 3V battery, part number BR2032 or Duracell part no 2032.
Only replace the battery with this type or equivalent.
Warning
Battery may explode if mistreated. Do not recharge, disassemble, or
dispose of in fire
1. To remove the battery, press down on the removal tab (shown in one of the socket
pictures). The side of the battery opposite the removal tab will eject from the retainer
clip, allowing the battery to be removed from the socket.
Removal tab
2. To install the replacement battery, position the battery with its '+' side on top and slide
the battery into the socket at a slight angle under the removal tab. Press the battery
down to snap it in place.
Note: The socket will not allow the battery to be inserted incorrectly ('+' side down).
7-6
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Technical Data
Chapter
8
Monitor System
TFT LC-Color Touch Display
Display
383.5 mm (15.1")
Diagonal
XGA (1024 x 768)
Resolution (Pixel)
VGA controller
Colors
Integrated 3-D Graphics Controller with 4M Video Memory
256K
200 cd/m²
Brightness
Note: Back-lighting systems are consumable parts and are
therefore not covered by the warranty.
Industrial PC
FCPGA-Socket for Intel processor
CPU
1.0 Ghz
Processor
RAM
128 MB / 256 MB SDRAM (1 DIMM Slot)
Hard disk min. 20 Minimum GB (3.5" UDMA)
Optional External 3.5" Floppy disk
Optional External 5.25" CD-ROM
Storage
COM1/2 (RS232)
LPT1
Ports
Keyboard PS/2
Mouse PS/2
3 USB
Front Access Compact Flash
External Floppy Drive Port
External CD-ROM Drive Port (IDE)
10/100BaseT (RJ45, 10/100Mbit full duplex)
Network
Slots
Two PCI
115/230VAC, 50/60Hz, 10.0/5.0 Amps
(Accepts 90-264VAC input)
Power supply
120 watts maximum
Power
consumption
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Product Agency Approvals, Standards, and General
Specifications
Appendix
A
Agency Approvals
Description
Agency Standard
or Marking
Comments
N.A. Safety for Industrial Control Equipment
Certification by Underwriter's
Laboratories to UL508 standard and
equivalent CSA C22.2 No 142 -
M1987standard
N.A. Safety for Hazardous Locations
Class I, Div. 2, Groups A, B, C, D
Certification by Underwriter's
Laboratories to UL1604 standard and
equivalent CSA C22.2 No 213-M1987
standard
Low Voltage Directive
Self-Declaration in accordance with
European Directives; Refer to
Declaration of Conformity found at
European Safety for Industrial Control
Equipment
Electromagnetic Compatibility Directive
Certification by Competent Body in
accordance with European Directives;
Refer to Declaration of Conformity found
European EMC for Industrial Control Equipment
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A
Government Regulations
U.S., Canadian, Australian, and European regulations are intended to prevent
equipment form interfering with approved transmissions or with the operation of other
equipment through the AC power source.
The Panel C has been tested and found to meet or exceed the requirements of U.S.
(47 CFR 15), Canadian (ICES-003), Australian (AS/NZS 3548), and European
(EN55022) regulations for Class A digital devices when installed in accordance with
the guidelines noted in the appropriate product section. These various regulations
share commonality in content and test levels with that of CISPR 22 and based on this
commonality testing to the each individual standard was deemed inappropriate.
The FCC requires the following note to be published according to FCC guidelines:
Note: This equipment generates, uses, and can radiate radio frequency energy and,
if not installed in accordance with this instruction manual, may cause harmful
interference to radio communications. It has been tested and found to comply
with the limits for a Class A digital device pursuant to Part 15 of the FCC
Rules, which are designed to provide reasonable protection against harmful
interference when operated in a commercial environment. Operation of this
equipment in a residential area is likely to cause harmful interference, in
which case the user will be required to correct the interference at his own
expense.
Industry Canada requires the following note to be published:
Note: This Class A digital apparatus complies with Canadian ICES-003.
A-2
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A
General Specifications
Standard(s)
GENERAL SPECIFICATIONS
Conditions
ISOLATION
UL 508, UL 840,
IEC 664
Dielectric Withstand
1.5KV DC (input power to secondary outputs)
ENVIRONMENTAL
IEC 68-2-6
Vibration
10 - 57 Hz, 0.012" displacement peak-peak
57 - 500 Hz, 1.0g acceleration
IEC 68-2-27
Shock
15g, 11ms, sinusoidal
0°C to 50°C
Operating Temperature
Storage Temperature
Humidity
-20°C to +60°C
5% to 95% RH (non-condensing)
NEMA 250
NEMA Type 4, 4x and 12 when mounted in panel
Enclosure Protection
EMC EMISSIONS
[applies to CE Marked units]
CISPR 11/EN 55011
CISPR 22/EN 55022
Radiated, Conducted
“Industrial Scientific & Medical Equipment”
(Group 1, Class A)
“Information Technology Equipment” (Class A)
47 CFR 15
referred to as FCC part 15, “Radio Devices” (Class A)
EN 61000-3-2
Class D
Harmonics
EMC IMMUNITY
Electrostatic Discharge
RF Susceptibility
[applies to CE Marked units]
EN 61000-4-2
EN 61000-4-3
8KV Air, 4KV Contact
10V
10V
/m, 80Mhz to 1000Mhz, 80% AM, 1kHz sine wave
/m, 900 5Mhz, 100% PM, 200Hz square wave
rms
rms
ENV 50140/
ENV 50204
EN 61000-4-4
EN 61000-4-5
ANSI C37.90A
Fast Transient Burst
Surge Withstand
2KV: AC Input Port
1KV: Signal Ports
2KV (12Ω) CM, 1kV (2Ω) DM: AC Input Port
1kV (2Ω) CM: Signal Ports (shielded)
+2.5KV CM & DM: AC Input Port
+2.5KV CM: Signal Ports (shielded)
EN 61000-4-6
EN 61000-4-11
Conducted RF
10V
, 0.15 to 80Mhz, 80%AM: AC Input & Signal Ports
rms
Input Dips & Variation
AC Input Dips: 30 & 100% Nominal (10ms)
AC Input Variation: ±10% Nominal (10s)
EN 61000-3-3
Voltage Flicker
Dt < 3.3%, Dc < 3.3%, Dmax < 4.0%, Pst < 1.0: AC Input Port
GFK-2251
Appendix A Product Agency Approvals, Standards, and General Specifications
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A
Nonincendive Field Wiring (Control Drawing #DR00)
Hazardous (Classified) Location Class I,
Division 2 Groups A, B, C, and D
Non-hazardous Area
USB Port PL6
USB Port PL6
USB Port PL10
Associated Nonincendive
Field Wiring Apparatus
Ethernet Port
Panel C
Keyboard Port
Mouse Port
1
Notes:
1. Nonincendive Circuit Parameters:
Panel C Industrial Computer
Vmax = 5VDC
Imax = 500mA
Ci = 34.2µF
Li = 0mH
Voc = 5 VDC
Isc = 500mA
Ca = 1000µF
La = 5mH
2. Selected Associated Nonincendive Field Wiring Apparatus must satisfy the
following requirements:
Associated Nonincendive
Field Wiring Apparatus
Panel C
Industrial Computer
Voc
Vmax
Imax
≤
≤
≥
≥
≥
≥
≤
≤
Isc
C a
Ci + C cable
Ci + C cable
Voc
La
Vmax
Imax
Isc
Ci + Ccable
Li + Lcable
Ca
La
3. If the electrical parameters of the cable are unknown, the following values may be
used:
Capacitance – 60 pF/ft
Inductive – 0.20 µH/ft
4. Nonincendive Field Wiring must be installed in accordance with Article 501.4(B)(3)
of the National Electrical Code ANSI/NFPA 70.
A-4
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Index
Non-system disk, 7-2
Out of Memory, 7-3
Safe Recovery, 7-2
A
Ethernet port, 4-8
External keyboard and mouse, 5-2
Agency approvals, A-1
Air flow, 3-2
Application software, 1-6
Audible warning, 2-1
Autologon, 2-2
F
FCC notice, A-2
Field image recovery disk, 2-9
Field wiring
B
nonincendive, A-4
Battery
Floppy disk drive, 5-2
Front access panel, 1-4
CMOS, 7-6
BIOS settings, 6-1
Blanking plates, 3-5
G
C
Graphic system, 5-2
Cards
installation, 3-5
H
CD-ROM drive, 1-3, 5-2
Class 1 Division 2 Approval
warnings, 3-1
Hard disk drive, 1-3, 5-2
CMOS
I
battery, 7-2, 7-6
settings, 7-1
CMOS checksum error, 7-6
COM ports
I/O Port Range Table
for legacy expansion cards, 3-6
Image recovery, 2-9
Industrial PC
pinout, 4-7
Communications, 5-7
troubleshooting, 7-4
Configuring the Network
Windows 95/98, 2-4
Connectors, 4-1
technical data, 8-1
Initial startup, 2-1
Installation
cards, 3-5
panel mounting, 3-2
Control drawing #DR00
nonincendive field wiring, A-4
Installation guidelines, 3-2
Installed network components, 5-7
Installing application software, 2-8
D
K
Diagnostics
bootup sequence, 7-1
self-test, 7-1
system configuration verification, 7-1
system test and initialization, 7-1
Display
Keyboard
troubleshooting, 7-3
Keypads, 1-3
described, 5-3
Scan Codes, 5-4
troubleshooting, 7-2
L
E
Legacy ISA cards, 3-6
Login recommendation, 2-2
LPT1, LPT2
Error messages
AUTOCONFIG/DEFAULT I/O, 7-4
CMOS checksum error, 7-2, 7-6
CMOS Setup Utility, 7-2
Disk Error, 7-2
pinout, 4-6
Insufficient memory, 7-3
non-fatal, 7-1
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Index
Setting up
Windows 2000 systems, 2-3
Windows NT systems, 2-2
Shutting down the computer, 2-9
Specifications
M
Memory
troubleshooting, 7-3
MODBUS RTU communications
troubleshooting, 7-4
Monitor system
technical data, 8-1
Mounting
general, A-3
industrial PC, 8-1
monitor system, 8-1
Standard features, 1-2
Status LEDs, 1-3
System Configuration Verification, 7-1
System Test and Initialization, 7-1
guidelines, 3-2
N
Network communications
setting up for Windows NT, 2-4
troubleshooting, 7-5
T
Technical data
general specifications, A-3
industrial PC, 8-1
monitor system, 8-1
Network components, 5-7
Network interface, 1-5
Nonincendive field wiring, 4-3, A-4
Temperature
effect on contrast setting, 7-2
Touch Screen, 5-6
driver for Windows, 5-6
Troubleshooting, 7-2
communications, 7-4
display, 7-2
O
Operator interfaces, 5-3
P
keyboard, 7-3
memory, 7-3
MODBUS RTU communications, 7-4
network communications, 7-5
PLC/CPU connection, 7-4
powerup, 7-2
Panel cutout, 3-2
Panel mounting clips, 3-3
Parallel ports
pinout, 4-6
Peripherals, 5-2
PLC/CPU connection
troubleshooting, 7-4
Power input, 4-2
Powering up
printing, 7-5
serial mouse, 7-3
TSRs, 7-3
W
troubleshooting, 7-2
Printer ports, 4-6
Printing
Warning, audible, 2-1
Windows 2000 systems
setting up, 2-3
troubleshooting, 7-5
Windows NT systems
setting up, 2-2
R
Recovery, image, 2-9
Reset
accidental, 7-2
RFI standards, A-2
S
Scan Codes, 5-4
Self-test diagnostics, 7-1
Serial communication ports, 4-7
Serial Mouse
troubleshooting, 7-3
Index-2
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