Global Machinery Company Saw LSM210A User Manual

SLIDE COMPOUND  
MITRE SAW  
WITH  
LSMS210A  
LSMS250A  
INSTRUCTION MANUAL  
Code: LSMS210A & LSMS250A  
Date:060926 Edition: 03  
Black  
Cyan  
Magenta  
Yellow  
Op: AB  
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Description of symbols  
Introduction  
The rating plate on your tool may show symbols.  
These represent important information about the  
product or instructions on its use.  
Your new GMC power tool will more than satisfy  
your expectations. It has been manufactured under  
stringent GMC Quality Standards to meet superior  
performance criteria.  
Wear hearing protection.  
Wear eye protection.  
Wear breathing protection.  
You will find your new tool easy and safe to operate,  
and, with proper care, it will give you many years  
of dependable service.  
Double insulated for additional protection.  
CAUTION. Carefully read through this entire Instruction  
Manual before using your new GMC Power Tool. Take  
special care to heed the Cautions and Warnings.  
Conforms to relevant standards for  
electromagnetic compatibility.  
Your GMC power tool has many features that will make  
your job faster and easier. Safety, performance, and  
dependability have been given top priority in the  
development of this tool, making it easy to maintain  
and operate.  
Specifications  
Nominal voltage:  
Input power:  
LSMS210A  
LSMS250A  
230-240Vac ~ 50Hz 230-240Vac ~ 50Hz  
1600W  
2400W  
Environmental protection  
No load speed:  
Blade size:  
5000min-1  
5500min-1  
Recycle unwanted materials instead  
of disposing of them as waste. All tools,  
hoses and packaging should be sorted,  
taken to the local recycling centre and  
disposed of in an environmentally safe way.  
Ø210mm x Ø16mm Ø250mm x Ø16mm  
bore  
bore  
Number of teeth:  
Mitre angles:  
24  
24  
0° to 52° left & right 0° to 52° left & right  
WARNING. It may be more difficult to see the laser line  
Bevel angles:  
0° to 45° left  
0° to 45° left  
in conditions of bright sunshine and on certain surfaces.  
Straight cut at 0° x 0°: 200mm x 60mm  
Mitre cut at 45° x 0°: 140mm x 60mm  
295mm x 83mm  
205mm x 83mm  
295mm x 43mm  
Bevel cut at 0° x 45°: 200mm x 34mm  
Compound mitre cut  
at 45° x 45°:  
140mm x 34mm  
Double insulated  
II  
205mm x 43mm  
Double insulated  
II  
Insulation class:  
Laser class:  
Laser wavelength:  
Laser output power:  
400-700nm  
≤1mW  
400-700nm  
≤1mW  
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Safety rules for laser lights  
General safety instructions  
The laser light/laser radiation used in the GMC REDEYE®  
system is Class 2 with maximum 1mW and 400nm – 700nm  
wavelengths. These lasers do not normally present an  
optical hazard, although staring at the beam may cause  
flash blindness.  
To use this tool properly, you must observe the safety  
regulations, the assembly instructions and the operating  
instructions to be found in this Manual. All persons who use  
and service the machine have to be acquainted with this  
Manual and must be informed about its potential hazards.  
Children and infirm people must not use this tool. Children  
should be supervised at all times if they are in the area in  
which the tool is being used. It is also imperative that you  
observe the accident prevention regulations in force in your  
area. The same applies for general rules of occupational  
health and safety.  
WARNING. Do not stare directly at the laser beam.  
A hazard may exist if you deliberately stare into the beam,  
please observe all safety rules as follows;  
The laser shall be used and maintained in accordance  
with the manufacturer’s instructions.  
Never aim the beam at any person or an object other  
than the workpiece.  
WARNING. When using power tools, basic safety  
precautions should always be taken to reduce the risk of  
fire, electric shock and personal injury. Also, please read  
and heed the advice given in the additional important  
safety instructions.  
The laser beam shall not be deliberately aimed at  
personnel and shall be prevented from being directed  
towards the eye of a person for longer than 0.25s.  
Even when the tool is used as prescribed it is not  
possible to eliminate all residual risk factors. The following  
hazards may arise in connection with the tool’s construction  
and design:  
Always ensure the laser beam is aimed at a sturdy  
workpiece without reflective surfaces. I.e. wood or  
rough coated surfaces are acceptable. Bright shiny  
reflective sheet steel or the like is not suitable for laser  
use as the reflective surface could direct the beam back  
at the operator.  
Contact with the blade.  
Kickback of workpiece and parts of workpiece.  
Blade fracture.  
Do not change the laser light assembly with a different  
type. Repairs must be carried out by the laser  
manufacturer or an authorised agent.  
Catapulting of blade pieces.  
Damage to hearing if effective earmuffs are not worn.  
Harmful emissions of sawdust when the machine is  
used in closed rooms. Always use supplementary dust  
extraction where possible.  
LASER LIGHT LASER RADIATION  
Do not stare into beam.  
Class 2 laser product.  
Wave length: 650nm  
Output power: 1mW  
AS/NZS 2211.1:2004  
Do not use blades that are deformed or cracked.  
Always remove the plug from the mains socket before  
making any adjustments or maintenance, including  
changing the blade.  
CAUTION. Use of controls or adjustments or performance  
of procedures other than those specified herein may result  
in hazardous radiation exposure.  
To ensure safe operation of the mitre saw you must follow  
these guidelines –  
Select the correct blade for the material to be cut.  
Please refer to the relevant Australian standards, AS 2397  
and AS/NZS2211 for more information on Lasers.  
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Do not use the saw to cut materials other than those  
recommended by the manufacturer.  
3. Keep visitors away from the work area. All visitors and  
onlookers, especially children and infirm persons, should  
be kept well away from where you are working. Do not  
let others in the vicinity make contact with the tool or  
extension cord.  
The mitre saw can be safely carried by the main handle  
but only once it has been removed from the mains power  
and secured in the locked down position.  
4. Store tools safely. When not in use, tools should be  
locked up out of reach.  
Do not use the saw without the guards in position, in  
good working order and properly maintained.  
5. Do not force the tool. The tool will do the job better and  
safer working at the rate for which it was designed.  
Ensure that the arm is properly secure when bevelling.  
Keep the floor area around the machine level, well  
maintained and free of loose materials.  
6. Use the correct tool for the job. Do not force small  
tools or attachments to do the job best handled by a  
heavier duty tool. Never use a tool for a purpose for  
which it was not intended.  
Provide adequate lighting.  
Ensure that you are trained in the use, adjustment and  
operation of the machine.  
7. Dress correctly. Do not wear loose clothing or  
jewellery. They can be caught in moving parts. Rubber  
gloves and non-slip footwear are recommended when  
working outdoors. If you have long hair, wear a protective  
hair covering.  
Use correctly sharpened blades and observe the  
maximum speed marked on the blade.  
Do not remove any cut-offs from the cutting area until the  
guard is fully locked in place and the blade has come to rest.  
Ensure that the mitre saw is fixed to a bench wherever  
possible.  
8. Use safety accessories. Safety glasses and earmuffs  
should always be worn. A face or dust mask is also  
required if the drilling operation creates dust.  
When cutting long pieces which extend well over the table  
width ensure that the ends are adequately supported at  
the same height as the saw table top. Supports should  
be positioned in such a way to ensure that the workpiece  
does not fall to the ground once the cut has been made.  
A number of supports at regular intervals may be required  
if the workpiece is extremely long.  
9. Do not abuse the power cord. Never pull the cord to  
disconnect the tool from the power point. Keep the cord  
away from heat, oil and sharp edges.  
10. Secure the workpiece. Use clamps or a vice to hold  
the workpiece. It is safer than using your hand and  
frees both hands to operate the tool.  
WARNING. When using power tools, basic safety  
precautions should always be taken to reduce the risk of  
fire, electric shock and personal injury. Also, please read  
and heed the advice given in the additional important safety  
instructions.  
11. Do not overreach. Keep your footing secure and  
balanced at all times.  
12. Look after your tools. Keep tools sharp and clean for  
better and safer performance. Follow the instructions  
regarding lubrication and accessory changes. Inspect  
tool cords periodically and, if damaged, have them  
repaired by an authorised service facility. Inspect  
extension cords periodically and replace them if  
damaged. Keep tool handles dry, clean and free from oil  
and grease.  
1. Keep the work area clean and tidy. Cluttered work  
areas and benches invite accidents and injury.  
2. Consider the environment in which you are working.  
Do not use power tools in damp or wet locations. Keep  
the work area well lit. Do not expose power tools to rain.  
Do not use power tools in the presence of flammable  
liquids or gases.  
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13. Disconnect idle tools. Switch off the power and  
disconnect the plug from the power point before  
servicing, when changing accessories and when the  
tool is not in use.  
Additional safety rules for mitre saws  
WARNINGS. Before connecting a tool to a power source  
(mains switch power point receptacle, outlet, etc.) be sure  
that the voltage supply is the same as that specified on the  
nameplate of the tool. A power source with a voltage greater  
than that specified for the tool can result in serious injury to  
the user, as well as damage to the tool. If in doubt, do not  
plug in the tool.  
14. Remove adjusting keys and wrenches. Check to see  
that keys and adjusting wrenches are removed from the  
tool before switching on.  
15. Avoid unintentional starting. Always check that the  
switch is in the OFF position before plugging in the tool  
to the power supply. Do not carry a plugged in tool with  
your finger on the switch.  
Using a power source with a voltage less than the  
nameplate rating is harmful to the motor.  
Your tool is double insulated for additional protection against  
a possible electrical insulation failure within the tool.  
16. Use outdoor rated extension cords. When a tool  
is used outdoors, use only extension cords that are  
intended for outdoor use and are so marked.  
Always remove the plug from the mains socket before  
making any adjustments or maintenance, including  
changing the blade.  
17. Stay alert. Watch what you are doing. Use common  
sense. Do not operate a power tool when you are tired.  
When operating the saw, use safety equipment including  
safety goggles or shield, ear protection, dust mask and  
protective clothing including safety gloves.  
18. Check for damaged parts. Before using a tool, check  
that there are no damaged parts. If a part is slightly  
damaged, carefully determine if it will operate properly  
and perform its intended function. Check for alignment  
of moving parts, binding of moving parts, breakage  
of parts, proper mounting and any other conditions  
that may affect the operation of the tool. A part that is  
damaged should be properly repaired or replaced by an  
authorised service facility, unless otherwise indicated in  
this Instruction Manual.  
Ensure that there is adequate general or localised  
lighting.  
Do not use the saw unless the guards are in place.  
Do not use the saw to cut metal or masonry.  
Do not let anyone under 18 years operate this saw.  
Ensure that the operator is adequately trained in the use,  
adjustment and operation of the machine.  
Defective switches must be replaced by an authorised  
service facility. Do not use a tool if the switch does not  
turn the tool on and off correctly.  
Do not use this saw to cut firewood.  
Keep the area free of tripping hazards.  
19. Guard against electric shock. Prevent body contact  
with grounded objects such as water pipes, radiators,  
cookers and refrigerator enclosures.  
Report faults in the machine, including guards and saw  
blades, as soon as they are discovered.  
Ensure that the machine is always fixed to a bench,  
whenever possible.  
20. Use only approved parts. When servicing, use only  
identical replacement parts. Use an authorised service  
facility to fit replacement parts.  
Always stand to one side when operating the saw.  
Never use a cracked or distorted saw blade.  
WARNING. The use of an accessory or attachment, other  
than those recommended in this Instruction Manual, may  
present a risk of personal injury.  
When cutting round wood, use clamps that prevent the  
workpiece from turning on both sides of the blade.  
6
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Never use your hands to remove sawdust, chips or waste  
close by the blade.  
Connect the saw to a dust collection devise and ensure  
that it is operated properly. As the operator of the saw,  
please make sure that you understand factors that  
influence exposure to dust, including the type of material  
to be machined, the importance of local extraction and  
the proper adjustment of hoods/baffles/shoots of your  
dust extraction system. We recommend that you always  
wear a dust mask when operating this saw.  
Use only blades as recommended by the manufacturer  
and which conform to EN 847-1.  
Do not use blades of High Speed Steel (HSS blades).  
If the table insert is damaged or worn, have it replaced by  
an authorised service centre.  
Rags, cloths, cord and string and the like should never be  
left around the work area.  
Wear gloves when handling saw blades and rough  
materials.  
Avoid cutting nails. Inspect the workpiece and remove all  
nails and other foreign objects before beginning sawing.  
Saw blades shall be carried in a holder wherever possible.  
Select saw blades in relation to the material being cut.  
Support the work properly.  
Use correctly sharpened saw blades and observe the  
maximum speed marked on the blade.  
Refrain from removing any cut-offs or other parts of the  
workpiece from the cutting area whilst the machine is  
running and the saw head is not in the rest position.  
Take additional care when trenching (slotting).  
The mitre saw can be safely carried by the carrying  
handle but only once it has been removed from the mains  
power and secured in the locked down position.  
Do not attempt to free a jammed blade before first  
switching off the machine.  
Do not slow or stop a blade with a piece of wood. Let the  
blade come to rest naturally.  
Ensure that the arm is properly secure when bevelling.  
Keep the floor area around the machine level, well  
maintained and free of loose materials.  
If you are interrupted when operating the saw, complete  
the process and switch off before looking up.  
Ensure that you are trained in the use, adjustment and  
operation of the machine.  
Periodically check that all nuts, bolts and other fixings are  
properly tightened.  
Do not remove any cut-offs from the cutting area until  
the guard is fully locked in placed and the blade has  
come to rest.  
Do not store materials or equipment above a machine in  
such a way that they could fall into it.  
Always hold the saw on parts that are insulated. If you  
accidentally cut into hidden wiring or the saw’s own cable,  
the metal parts of the saw will become “live”. Switch off at  
the mains and remove the plug immediately.  
When cutting long pieces which extend well over the table  
width, ensure that the ends are adequately supported at  
the same height as the saw table top. Supports should  
be positioned in such a way to ensure that the workpiece  
does not fall to the ground once the cut has been made.  
A number of supports at regular intervals may be required  
if the workpiece is extremely long.  
Never saw near combustible liquids or gases.  
Note the direction of rotation of the motor and the blade.  
Do not lock the movable guard in the open position and  
always ensure that it is working properly, freely rotating  
and returning to fully cover the teeth of the blade.  
Wear goggles  
Wear earmuffs  
Wear a breathing mask  
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Accessories  
The GMC LSMS210A and LSMS250A slide compound mitre  
saws are supplied with the following accessories  
as standard:  
Saw blade (fitted)  
Workpiece clamp  
6mm Hex key  
Side bars x2  
Dust bag  
Instruction manual  
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Know your product  
Before using the saw, familiarise yourself with all the  
operating features and safety requirements.  
1. Laser light assembly  
2. Laser light on/off switch 18. Fence  
3. Laser cover  
4. Laser pitch control  
5. Saw arm  
17. Bevel scale  
30. Trenching depth  
adjustment screw  
31. Trenching stop  
32. Trenching depth  
lock nut  
33. 45° Bevel  
adjustment screw  
34. 0° Bevel  
adjustment screw  
35. Release latch  
36. Side support bars (x2)  
37. Side support bar  
location holes (2 sets)  
38. Side support bar  
locking screws (x2)  
26  
19. Stabiliser bar  
(LSMS250A only)  
20. 6mm Hex key  
21. Mitre table  
6. Release knob  
LSMS210A  
LSMS250A  
22. Mitre scale  
7. Operating handle  
8. Carrying handle  
9. Upper fixed blade guard  
10. Clamp assembly  
11. Clamp assembly lock  
12. Rotating blade guard  
13. Guard retraction arm  
14. Blade bolt cover  
15. Dust bag  
23. Table insert  
(kerf plate)  
24. Switch trigger  
25. Mitre lock  
26. Spindle lock button  
27. Dust extraction port  
28. Slide bars  
4
29. Slide lock  
16. Bevel lock  
2
7
27  
35  
15  
36  
24  
8
9
5
6
14  
30  
28  
20  
13  
12  
32  
31  
3
1
17  
29  
18  
38  
23  
10  
21  
11  
33  
19  
34  
16  
37  
22  
25  
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Unpacking  
Bench mounting  
B
Due to modern mass production techniques, it is unlikely  
that your GMC Power Tool is faulty or that a part is missing.  
If you find anything wrong, do not operate the tool until the  
parts have been replaced or the fault has been rectified.  
Failure to do so could result in serious personal injury.  
The saw base has holes in  
each corner to facilitate bench  
mounting (Fig. B).  
1. Mount the saw to a level,  
horizontal bench or work table  
using bolts (not supplied) and  
fix the saw to the bench using  
4 bolts.  
1. Remove all loose parts from the carton.  
2. Remove the packing materials from around the saw.  
3. Using the carrying handle (8) carefully lift the saw from  
the carton and place it on a level work surface.  
2. If desired, you can mount the saw to a piece of 13mm or  
thicker plywood which can then be clamped to your work  
support or moved to other job sites and re-clamped.  
4. The saw has been shipped with the saw arm locked in  
the down position. To release the saw arm, push down  
on the top of the saw arm, pull on the release knob (6),  
rotate it 45° and let go, slowly raise the saw arm.  
CAUTION. Make sure that the mounting surface is not  
warped as an uneven surface can cause binding and  
inaccurate sawing.  
WARNING. Do not lift the saw whilst holding on to the  
guards. Use the carrying handle (8).  
Release knob  
The release knob (6) is provided  
for holding the cutting head down  
whilst transporting or storing the  
mitre saw (Fig. C). The saw must  
never be used with the release  
knob locking the head down.  
Transportation  
Lift the mitre saw only when the  
saw arm is locked in the down  
position, the saw is switched off  
and the plug is removed from the  
power point.  
C
A
Slide lock  
When tightened, the slide lock  
(29) prevents the saw head from  
sliding. Tighten the slide lock  
Only lift the saw by the carrying  
handle (8) or outer castings  
(Fig. A). Do not lift the saw using  
the guard or operating handle (7).  
D
during transportation (Fig. D).  
10  
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Use the clamp assembly lock  
(11) at the back of the fence to  
secure the clamp assembly in  
position (Fig. H).  
Mitre table lock  
The mitre table lock (25) is used  
to lock the table at the desired  
mitre angle (Fig. E).  
E
H
Spindle lock button  
The spindle lock button (26)  
prevents the blade in the saw  
from rotating (Fig. I). Depress  
and hold the spindle lock button  
while installing, changing, or removing the blade.  
The mitre saw cuts from 0° to  
52° both left and right. To adjust  
the mitre angle loosen the mitre  
table lock and using the mitre  
table handle adjust the mitre  
angle to the desired position. The mitre table features  
positive click stops at 0°, 15°, 22.5°, 30°, 45° and 50° for  
quick setting of common mitre angles.  
Ia  
Ib  
WARNING. Be sure to tighten the mitre table lock before  
making a cut. Failure to do so could result in the table  
moving during the cut and cause serious personal injury.  
Bevel lock  
F
The bevel lock (16) is used to  
set the blade at the desired bevel  
angle (Fig. F). The mitre saw  
bevel cuts from 0° to 45° to the  
left. To adjust the bevel angle  
loosen the bevel lock and adjust  
the saw arm to the desired  
bevel angle.  
LSMS250A  
LSMS210A  
Rotating lower  
blade guard  
The rotating lower blade guard  
(12) provides protection from  
both sides of the blade (Fig. J).  
It retracts over the upper blade  
guard (9) as the saw is lowered  
into the workpiece.  
J
WARNING. Be sure to tighten the bevel lock before making  
a cut. Failure to do so could result in the saw arm moving  
during the cut and cause serious personal injury.  
Dust bag  
Clamp assembly  
K
G
The dust bag (15) fits over the  
dust extraction port (27) (Fig. K).  
For more efficient operation,  
empty the dust bag when it is no  
more than half full. This allows  
better air flow through the bag.  
The clamp assembly (10)  
can be mounted to the fence,  
either side of the saw blade, to  
suit the task at hand (Fig. G).  
When performing a bevel cut  
the workpiece clamp should be  
positioned on the right hand side  
of the fence.  
11  
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Attaching the side bars  
Turning on and off  
L
P
The side support bars (36) help  
to support the material when  
working with long workpieces.  
1. To turn the saw on depress  
and hold the on/off trigger  
switch (24) (Fig. P).  
There are two location holes  
(37) for a support bar on either  
side of the table. Ensure the  
side bars are fully inserted  
before using them to support the  
workpiece (Fig. L).  
2. To turn the saw off release the  
on/off trigger switch (24).  
Turning on the REDEYE® laser line generator  
M
The REDEYE® laser line  
Q
The side support bar locking  
screws (38) must be tightened  
to secure the support bars in  
position (Fig. M).  
generator emits 2 intense narrow  
beams of pure red light to guide  
you as you cut. It improves  
operator cutting vision, enables  
faster set-up, increases accuracy  
and improves safety. To turn on  
the laser lines press the laser  
light on/off switch (2) (Fig. Q).  
To turn off the laser press the laser light on/off switch  
(2) one more time.  
Trench depth adjustment  
In its normal position, the trenching stop (31) permits the  
saw blade to cut right through a workpiece. When the saw  
arm is lifted, the trenching stop can be moved to the left so  
that the trenching depth adjustment screw (30) contacts the  
stop as the saw arm is lowered. (Fig. N). This restricts the  
cut to a “trench” in the workpiece. The depth of the trench  
can be adjusted with the trenching depth adjustment screw  
(30) (Fig. O) and locked in position with the trenching depth  
lock nut (32).  
Setting the table square with the blade  
1. Make sure that the electrical  
plug is removed from the  
power point.  
2. Push the saw arm (5) down  
to its lowest position and  
engage the release knob (6)  
to hold the saw arm in the  
transport position.  
R
N
O
3. Loosen the mitre lock (25) (Fig. R).  
4. Rotate the table (21) until the pointer is positioned at 0º.  
5. Tighten the mitre lock (25).  
12  
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6. Loosen the bevel lock (16) and set the saw arm (5) at  
0º bevel (the blade at 90º to the mitre table). Tighten the  
14. Retighten the bevel lock  
(16) and the lock nut  
V
bevel lock (16) (Fig. S)  
.
securing the 0° bevel  
adjustment screw (34).  
7. Place a set square against the table (21) and the flat part  
of the blade.  
Note. The above procedure can  
also be used to check the angle  
of the saw blade to the table at  
45º bevel angle. The 45° bevel  
adjustment screw (33) is on the  
opposite side of the saw arm (Fig. V).  
Note. Make sure that the square contacts the flat part of the  
saw blade, not the teeth.  
8. Rotate the blade by hand  
and check the blade-to-table  
alignment at several points.  
S
Setting the fence square with the table  
1. Make sure that the electrical plug is removed from the  
power point.  
9. The edge of the set square  
and the saw blade should be  
parallel.  
2. Push the saw arm (5) down to its lowest position and  
engage the release knob (6) to hold the saw arm in the  
transport position.  
10. If the saw blade angles away  
from the set square, adjust  
as follows.  
T
3. Loosen the mitre lock (25).  
11. Use a 13mm wrench or  
adjustable wrench to loosen  
the lock nut securing the 0°  
bevel adjustment screw  
(34) (Fig. T). Also, loosen the  
bevel lock (16).  
4. Rotate the table (21) until the pointer is positioned at 0º.  
5. Tighten the mitre lock (25).  
6. Using the 6mm hex key  
provided, loosen the four  
screws securing the fence (18)  
to the base (Fig. W).  
W
12. Adjust the 0° bevel  
adjustment screw (34) with  
the 6mm hex key to bring  
the saw blade into alignment  
with the square.  
7. Place a square against the  
fence (18) and alongside  
the blade.  
U
8. Adjust the fence (18) until it is  
square with the blade.  
13. Loosen the Phillips head  
screw holding the pointer  
of the bevel scale (17) and  
adjust the position of the  
pointer so that it accurately  
indicates zero on the scale.  
Retighten the screw (Fig. U).  
9. Tighten the screws securing  
the fence (18).  
X
10. Loosen the Phillips head  
screw holding the pointer  
of the mitre scale (22) and  
adjust it so that it accurately  
indicates the zero position on  
the mitre scale (Fig. X).  
11. Retighten the screw securing the mitre scale pointer.  
13  
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6. Pull the rotating blade guard  
(12) down then swing it up  
together with the blade bolt  
cover (14). When the rotating  
blade guard (12) is positioned  
over the upper fixed blade  
guard (9) it is possible to  
Changing a blade  
b
c
d
e
DANGER! Never try to use a blade larger than the stated  
capacity of the saw. It might come into contact with the  
blade guards. Never use a blade that is too thick to allow the  
outer blade washer to engage with the flats on the spindle.  
It will prevent the blade screw from properly securing the  
blade on the spindle. Do not use the saw to cut metal or  
masonry. Ensure that any spacers and spindle rings that  
may be required suit the spindle and the blade fitted.  
access the blade bolt (Fig. b).  
7. Hold the rotating guard (12)  
up and press the spindle lock  
button (26) (Fig. c). Rotate the  
blade until the spindle locks.  
1. Make sure that the electrical  
plug is removed from the  
power point.  
Y
8. Use the 6mm hex key  
provided to loosen and remove  
the blade bolt. (Loosen in a  
clockwise direction as the  
blade screw has a left hand  
thread) (Fig. d).  
2. Push down on the operating  
handle (7) and pull the release  
knob (6) to disengage the saw  
arm (5). The release knob (6)  
can be turned so that it is held  
in the retracted position (Fig. Y).  
9. Remove the flat washer and  
outer blade washer and the  
blade.  
Z
3. Raise the saw arm (5) to its  
highest position.  
4. Using a Phillips head  
10. Wipe a drop of oil onto the  
inner blade washer and the  
outer blade washer where  
they contact the blade.  
screwdriver loosen and remove  
the screw that secures the  
guard retraction arm (13) to  
the rotating blade guard (Fig. Z).  
11. Fit the new blade onto the  
spindle taking care that  
5. Using a Phillips head  
a
screwdriver loosen (Fig. a) and  
remove the screw that secures  
the blade bolt cover (14).  
the inner blade washer sits  
behind the blade (Fig. e).  
CAUTION. To ensure correct  
blade rotation, always install the  
blade with the blade teeth and  
the arrow printed on the side of  
the blade pointing down. The direction of blade rotation is  
also stamped with an arrow on the upper blade guard.  
14  
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12. Replace the outer blade  
washer (Fig. f).  
1. Pull on the release knob (6) and lift the saw arm (5) to its  
full height.  
f
13. Depress the spindle lock  
button (26) and replace the  
flat washer and blade bolt.  
2. Loosen the mitre lock (25).  
3. Rotate the mitre table (21) until the pointer aligns with the  
desired angle.  
14. Use the 6mm hex key  
to tighten the blade bolt  
securely (tighten in an anti-  
clockwise direction).  
4. Retighten the mitre lock (25).  
WARNING. Be sure to tighten the mitre lock before making  
a cut. Failure to do so could result in the table moving  
during the cut and cause serious personal injury.  
g
h
15. Lower the blade guard, hold  
the rotating lower blade  
5. Place the workpiece flat on the table with one edge  
securely against the fence (18). If the board is warped,  
place the convex side against the fence (18). If the  
concave side is placed against the fence, the board could  
break and jam the blade.  
guard (12) and blade bolt  
cover (14) in position and  
tighten the fixing screw (Fig. g).  
16. Replace the guard retraction  
arm and secure onto the  
6. When cutting long pieces of timber, support the opposite  
end of the timber with the side support bars (36), a roller  
stand or a work surface that is level with the saw table.  
rotating blade guard (Fig. h).  
17. Check that the blade guard  
operates correctly and  
covers the blade as the saw  
arm is lowered.  
7. Use the clamp assembly (10) to secure the workpiece  
wherever possible.  
8. It is possible to remove the  
clamp assembly (10) by  
loosening the clamp  
j
18. Connect the saw to the  
power supply and run the  
blade to make certain that it  
is operating correctly.  
assembly lock (11) and  
moving it to the other side of  
the table. Make sure the clamp  
assembly lock is tight before  
using the clamp (Fig. j).  
Cross-cutting (without slide action)  
When cutting a narrow piece of  
wood it is not necessary to use  
the slide mechanism. In these  
cases ensure that the slide lock  
(29) is screwed down to prevent  
the saw arm from sliding.  
9. Before turning on the saw, perform a dry run of the  
cutting operation to check that there are no problems.  
i
10. Hold the operating handle (7) firmly and squeeze  
the switch trigger (24). Allow the blade to reach  
maximum speed.  
A crosscut is made by cutting  
11. Press the release latch (35) and slowly lower the blade  
into and through the workpiece.  
across the grain of the workpiece.  
A 90º crosscut is made with the  
mitre table set at 0º (Fig. i). Mitre  
crosscuts are made with the table  
set at some angle other than zero.  
15  
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12. Release the switch trigger  
(24) and allow the saw  
2. Loosen the mitre lock (25).  
k
3. Rotate the mitre table (21) until the pointer aligns with  
zero on the mitre scale (22).  
blade to stop rotating before  
raising the blade out of the  
workpiece. Wait until the  
blade stops before removing  
the workpiece (Fig. k).  
4. Retighten the mitre lock (25).  
WARNING. Be sure to tighten the mitre lock before making  
a cut. Failure to do so could result in the table moving  
during the cut, causing serious personal injury.  
Cross-cutting  
(with slide action)  
When cutting wide workpieces,  
first unscrew the slide lock (29).  
1. Pull on the release knob (6),  
raise the saw arm (5) to its  
highest position and slide it  
towards you (Fig. l).  
5. Loosen the bevel lock (16) and move the saw arm (5) to  
the left to the desired bevel angle (between 0º and 45º).  
Tighten the bevel lock (16).  
l
6. Place the workpiece flat on the table with one edge  
securely against the fence (18). If the board is warped,  
place the convex side against the fence. If the concave  
side is placed against the fence, the board could break  
and jam the blade.  
2. Hold the handle firmly and  
squeeze the switch trigger (24). Allow the blade to reach  
maximum speed.  
7. When cutting long pieces of timber, support the opposite  
end of the timber with the side bars (36), a roller stand or  
a work surface that is level with the saw table.  
3. Press the release latch (35) and slowly lower the blade  
into the workpiece and slide it away from you at the same  
time until the workpiece is cut.  
8. Use the clamp assembly (10) to secure the workpiece  
wherever possible.  
9. It is possible to remove the clamp assembly (10) by  
loosening the clamp assembly lock (11) and moving  
it to the other side of the table. Make sure the clamp  
assembly lock is tight before using the clamp.  
4. Release the switch trigger (24) and allow the saw  
blade to stop rotating before raising the blade out of the  
workpiece. Wait until the blade stops before removing  
the workpiece.  
10. Before turning on the saw, perform a dry run of the  
cutting operation to check that there are no problems.  
Bevel cut  
11. Hold the operating handle (7) firmly and squeeze  
the switch trigger (24). Allow the blade to reach  
maximum speed.  
A bevel cut is made by cutting  
m
across the grain of the workpiece  
with the blade angled to the fence  
and mitre table. The mitre table  
is set at the zero degree position  
and the blade set at an angle  
between 0º and 45º (Fig. m).  
12. Press the release latch (35) and slowly lower the blade  
into and through the workpiece.  
13. Release the switch trigger (24) and allow the saw blade  
to stop rotating before raising the blade out of the  
workpiece. Wait until the blade stops before removing  
the workpiece.  
Use the slide action when cutting  
wide workpieces.  
1. Pull on the release knob (6) and lift the saw arm to  
its full height.  
16  
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10. Before turning on the saw, perform a dry run of the  
cutting operation to check that there are no problems.  
Compound mitre cut  
n
A compound mitre cut involves  
using a mitre angle and a bevel  
angle at the same time (Fig. n).  
It is used in making picture  
frames, to cut mouldings, making  
boxes with sloping sides and for  
roof framing. Always make a test  
11. Hold the operating handle (7) firmly and squeeze  
the switch trigger (24). Allow the blade to reach  
maximum speed.  
12. Press the release latch (35) and slowly lower the blade  
into and through the workpiece.  
13. Release the switch trigger (24) and allow the saw blade  
to stop rotating before raising the blade out of the  
workpiece. Wait until the blade stops before removing  
the workpiece.  
cut on a piece of scrap wood before cutting into the good  
material.  
Use the slide action when cutting wide workpieces.  
1. Pull on the release knob (6) and lift the saw arm to  
its full height.  
Adjusting the laser lines  
The lower laser is factory set to emit a laser line along the  
right-hand side of the blade. The upper laser is factory set  
to emit a laser line to the left-hand side of the blade. This  
upper laser can be adjusted by the operator to suit blades of  
different kerf widths.  
2. Loosen the mitre lock (25).  
3. Rotate the mitre table (21) until the pointer aligns with  
the desired angle on the mitre scale (22).  
4. Retighten the mitre lock (25).  
To adjust the position of the  
upper laser, proceed as follows:  
WARNING. Be sure to tighten the mitre lock before making  
a cut. Failure to do so could result in the table moving  
during the cut, causing serious personal injury.  
o
1. Remove the laser cover by  
pulling it towards you.  
5. Loosen the bevel lock (16) and move the saw arm (5) to  
the left to the desired bevel angle (between 0º and 45º).  
Tighten the bevel lock (16).  
2. Switch on the laser lights with  
the on/off switch (2) (Fig. o).  
3. Using a Phillips head  
screwdriver (not supplied),  
adjust the position of the line  
from the upper laser by  
turning the laser pitch control  
(4) (Fig. p).  
6. Place the workpiece flat on the table with one edge  
securely against the fence (18). If the board is warped,  
place the convex side against the fence. If the concave  
side is placed against the fence, the board could break  
and jam the blade.  
p
7. When cutting long pieces of timber, support the opposite  
end of the timber with the side bars (36), a roller stand or  
a work surface that is level with the saw table.  
4. Adjust until the left-hand laser  
line is aligned with the left-  
hand side of the blade.  
8. Use the clamp assembly (10) to secure the workpiece  
wherever possible.  
5. Switch off the laser lights.  
9. It is possible to remove the clamp assembly (10) by  
loosening the clamp assembly lock (11) and moving  
it to the other side of the table. Make sure the clamp  
assembly lock is tight before using the clamp.  
17  
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With the saw arm (5) in the raised position, use a soft  
brush to dust away the sawdust build-up around the  
assembly.  
Using the laser line generator  
WARNINGS.  
Do not stare directly at the laser beam.  
Never aim the beam at any person or an object other than  
the workpiece.  
Note. Wear eye protection whilst brushing the dust away.  
Maintenance  
WARNING. Always ensure that the tool is switched off and  
the plug is removed from the power point before making  
and adjustments or maintenance procedures.  
Do not deliberately aim the beam at personnel and ensure  
that it is not directed towards the eye of a person for longer  
than 0.25s.  
Power cord maintenance  
If the supply cord needs replacing, the task must be carried  
out by the manufacturer, the manufacturer’s agent, or an  
authorised service centre in order to avoid a safety hazard.  
Always ensure the laser beam is aimed at a sturdy  
workpiece without reflective surfaces. Wood or rough coated  
surfaces are acceptable. Bright shiny reflective surfaces  
are not suitable for laser use as the reflective surface could  
direct the beam back at the operator.  
Cleaning  
Always remember to switch off the laser on/off switch (2)  
after finishing a job. Only turn the laser beam on when the  
workpiece is on the mitre saw table.  
1. Keep the tool’s air vents unclogged and clean at all times.  
2. Remove dust and dirt regularly. Cleaning is best done  
with a soft brush or a rag.  
1. Mark the line of the cut on the workpiece.  
3. Re-lubricate all moving parts at regular intervals.  
4. Never use caustic agents to clean plastic parts.  
2. Adjust the angle of mitre and bevel of the cut as required.  
3. Switch on the laser light on/off switch (2).  
CAUTION. Do not use cleaning agents to clean the plastic  
parts of the saw. A mild detergent on a damp cloth is  
recommended.  
4. Clamp the workpiece in position using the laser lines to  
align the blade with the pencil mark on the workpiece.  
Note. To cut to the left-hand side of the blade, align the left-  
hand laser line with the pencil mark. To cut to the right-hand  
side of the blade, align the right-hand laser line with the  
pencil mark.  
General inspection  
Regularly check that all the fixing screws are tight. They  
may vibrate loose over time.  
5. Plug in the machine and start the motor.  
6. Press the release latch (35).  
7. When the blade is at its maximum speed (approximately  
2 seconds), lower the blade through the workpiece.  
8. After completing the cut, switch off the laser light on/off  
switch (2).  
9. After each use, clean the laser light assembly (1) as  
described below:  
Switch off the laser light switch (2) and then remove the  
plug from the power point.  
18  
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GMC customer assist  
If your product needs repairing, replacing,  
technical service or you simply need help or advice,  
please contact us on our Customer Assist Line  
1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
For prompt service we suggest you log your service request  
online at www.gmcservice.com.au. Should you not have  
access to the Internet, please contact our service department  
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
7am 7pm, 7days a week (AEST).  
Please note that if repair or replacement is required,  
you must provide a valid original purchase receipt.  
You will need the following details at hand to log your service request;  
Personal details: First & Last name, address, pick up address,  
contact phone numbers, email address  
Product details: Product number, date of purchase, retailer bought from,  
State & postcode, receipt number, reason for the request,  
copy of official purchase receipt  
Attach your purchase receipt and save with this Manual for future reference.  
Please refer to our website www.gmcompany.com for full GMC warranty Terms and Conditions.  
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