Braun Mobility Aid NUVL855RM24 User Manual

Service Manual for:  
CJKA-**GB')ꢀ  
CJKA-**GB')  
Under-Vehicle Lift®  
Public Use Wheelchair Lifts  
Series 01  
DOT — Public Use Lift  
“DOT — Public Use Lift” verifies that this platform lift meets the  
“public use lift” requirements of FMVSS No. 403. This lift may be  
installed on all vehicles appropriate for the size and weight of the  
lift, but must be installed on buses, school buses, and multi-  
purpose passenger vehicles other than motor homes with a gross  
vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).  
WARNING  
Man  
ual  
®
®
Read manual  
before installing  
"Providing Access to the World"  
1-800-THE LIFT®  
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA  
(574) 946-6153  
FAX: (574) 946-4670  
or servicing lift.  
Failure to do so  
may result in  
serious bodily  
injury and/or  
property damage.  
34275  
October  
2007  
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Contents  
Troubleshooting and Maintenance  
Lift Terminology ............................................................ 2  
Switch and Sensor Locations ..................................... 3  
Certication Checklist Diagnostic Procedures ......... 4  
Adjustments and Calibration ....................................... 5  
LCD Diagnostic Codes ................................................. 6  
Floor Level and Inner Roll Stop Adjustments ....... 7-11  
Lubrication Diagram ................................................... 12  
Maintenance and Lubrication Schedule............... 13-15  
Troubleshooting Diagnosis Chart......................... 16-19  
Notes ............................................................................ 20  
Lift Wiring Schematic ................................................. 21  
Hydraulics  
Hydraulic Parts List .................................................... 22  
Hydraulic Diagram ...................................................... 23  
Repair Parts  
Pump Module  
Pump Module Parts List ....................................... 24  
Pump Module Diagram ......................................... 25  
Lift Exploded Views and Parts Lists  
Housing Assembly............................................26-27  
Carriage Assembly ........................................... 28-29  
Platform Assembly ...........................................30-34  
Page 1  
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Lift Terminology  
Hydraulic  
Cylinders  
Platform Cable-activated  
Manual Release System  
Hand-Held Attendant's  
Control Box  
Inner  
Roll Stop  
Rolling  
Horizontal Arms  
Lift Housing  
Carriage  
Shield Handrail  
with Belt  
Outer Barrier  
Actuator  
Torque  
Tube  
Platform  
Lifting  
Arms  
Two-Stage  
Outer Barrier  
Inboard  
Left  
Right  
Outboard  
Page 2  
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Switch and Sensor Locations  
Full Out Cam  
75776CN  
Full Out  
Limit Switch  
73950A  
Lift Out Cam  
73775  
Lift Out  
Limit Switch  
73950A  
Pressure  
Transducer  
30426  
Floor Level  
Limit Switch  
73950A  
Below Stow  
Limit Switch  
73950A  
Floor Level  
Cam  
73712  
Below Stow  
Cam  
73712  
Switch 0  
Limit Switch  
73950A  
Switch 1  
Limit Switch  
73950A  
Handrail Belt  
Assembly  
34031A  
Switch 0 Cam  
73712  
Switch 1 Cam  
73712  
Barrier Down  
Limit Switch  
73950RNA  
Page 3  
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Certification Checklist Diagnostic Procedures  
The following operations and conditions must be  
Public use vehicle manufacturers are responsible  
for complying with the lift lighting requirements in  
Federal Motor Vehicle Safety Standard No. 404,  
Platform Lift Installations in Motor Vehicles (49 CFR  
571.404).  
functionally veried in order for the lift to be FMVSS  
403/404 compliant. If an operation does not func-  
tion as described or a condition is not met, follow  
the referenced procedures to correct the problem  
or contact a Braun Corporation Product Support  
representative at 1-800-THE LIFT®.  
• Vehicle movement is prevented unless the lift door is closed, ensuring the lift is stowed.  
1. Verify lift stowed signal (pin 7) in the 9 conductor plug on the side of the pump module has a +24 volt  
signal.  
2. Refer to the interlock installation instructions.  
• Lift operation shall be prevented unless the vehicle is stopped and vehicle movement is prevented.  
1. Verify vehicle secure signal (pin 6) in the 9 conductor plug on the side of the pump module has a +24  
volt signal.  
2. Refer to the interlock installation instructions.  
• The platform will not fold/stow when occupied.  
- Refer to Platform Sense Calibration.  
• The inner roll stop will not raise if occupied.  
- Refer to Inner Roll Stop Occupied Sensor Adjustment  
• The outer barrier will not raise if occupied.  
- Refer to Outer Barrier Occupied Calibration procedure  
• Verify platform lighting when lift is deployed and pendant illumination when lift is powered.  
1. Replace bulb(s) in the light housing.  
2. Check inline fuse on wires going out to lights.  
• A visual and audible warning will activate if the threshold area is occupied when the platform is at least 1"  
below oor level.  
1. Make sure connectors to threshold mat are properly connected.  
2. Call Product Support.  
• Platform movement is prohibited beyond the position where the inner roll stop is fully deployed (up).  
- Call Product Support.  
• Lift platform movement shall be interrupted unless the outer barrier is deployed (up).  
- Check Barrier Down limit switch, wires and connector.  
- Diagnostic LCD should display a value of “1” for OBAR SW when outer barrier is deployed (up).  
Page 4  
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Adjustments and Calibration  
Adjustment Procedures  
roller is horizontal. Release and push the manual cable  
in fully. Ensure platform is locked by moving the plat-  
form in and out until chain release assembly engages  
chain.  
Lift Out Switch: The Lift Out Switch stops inward  
travel of the carriage/platform during Stow function  
(activated by the housing-mounted Lift Out Cam).  
Move cam in to increase inward travel. Move cam out  
to decrease inward travel.  
Carriage Ride Height Adjustment  
The carriage horizontal arms move (roll) in and out of  
the housing tracks on roller bearings. Following instal-  
lation or extensive lift operation, clearance between  
horizontal arms and tracks may diminish. The eccentric  
shaft mounting plate allows height adjustment.  
Full Out Switch: The Full Out Switch stops outward  
travel of the carriage/platform during Deploy (Up/  
Down) functions (activated by the housing-mounted  
Full Out Cam). Move cam in to decrease outward  
travel. Move cam out to increase outward travel.  
Carriage rollers must be inside housing a minimum  
1/2". The platform will not raise or lower until this  
switch is activated.  
Remove eccentric plate mounting screw. Using screw-  
driver or small rod, rotate the shaft clockwise to in-  
crease carriage height. Rotate the shaft counterclock-  
wise to decrease carriage height. Reinstall mounting  
screw in nearest retainer hole. Adjust left and right side  
eccentric shafts (screw positions may vary from side to  
side). Adjust height such that horizontal arms do not  
contact top or bottom of tracks (align center).  
Floor Level Switch: See page 6 for procedures.  
Below Stow Switch: The Below Stow Switch  
controls the height of the carriage/platform before it  
moves inward during the Stow function (activated by  
the torque tube-mounted Below Stow Cam). Rotate  
the cam in to decrease platform height. Rotate the  
cam out to increase platform height. Adjust cam so  
lifting arms are aligned. View the platform position in  
the housing.  
Calibration Procedures  
Platform Sense Calibration  
1. There must be no weight on platform.  
2. Press hand held pendant UP switch to raise platform  
a minimum 3" above stow level.  
3. Press and hold control board mounted 50# CAL but-  
ton. While pressing the 50# CAL button, press and  
hold the handheld pendant STOW switch (button).  
The platform will lower to stow level (begin stow  
function), and then start to raise. Release 50# CAL  
button immediately when platform starts to raise  
from stow level.  
Barrier Down Switch: This platform-mounted switch  
prohibits the platform from raising unless the outer  
barrier is in the full up position. The Up function is  
prohibited if the outer barrier detent pin is not fully  
engaged also.  
Switch 0: The switch (activated by the torque tube-  
mounted Switch 0 cam) interrupts downward travel  
of the platform during the Down function. This allows  
the vehicle door to be closed during the remaining  
unloading procedures. After the door is closed, down-  
ward travel can be restarted. Rotate the cam in to  
lower the height of the stopping position. Rotate the  
cam out to raise the height of the stopping position.  
4. After calibration, the LCD screen should read “PF  
OCCUPIED” whenever there is 50 pounds or more  
present on the platform.  
Ground Sense Calibration  
1. Press hand-held pendant DOWN switch to lower  
platform fully to ground level.  
Switch 1: This switch (activated by the torque tube-  
mounted Switch 1 cam) interrupts upward travel of  
the platform during the UP function. This allows the  
vehicle door to remain closed until the lift approaches  
oor level. After the door is opened, upward travel  
can be restarted. Rotate the cam in to lower the  
height of the stopping position. Rotate the cam out to  
raise the height of the stopping position.  
2. While continuing to press the pendant DOWN switch,  
press and then release control board mounted  
O_BAR button.  
3. Release the pendant DOWN switch.  
4. After calibration, the LCD screen should read “GND  
LVL 1” (in diagnostic mode) whenever the platform is  
at ground level.  
Outer Barrier Occupied Calibration  
1. Press hand-held pendant DOWN switch to lower  
platform fully to ground level.  
Drive Chain Adjustment  
In event the drive chain sags 1/2" or more, adjust ten-  
sion as detailed. Tighten to eliminate visible sag but  
do not overtighten.  
2. Once outer barrier is fully unfolded (ramp position),  
release the pendant DOWN switch.  
3. Press and hold the control board mounted O_BAR  
button. While holding O_BAR button, press hand-  
held pendant UP switch to raise the outer barrier. Be  
sure to release O_BAR button when outer barrier  
reaches approximately half full up (vertical) position.  
4. After calibration, the LCD screen should read “OUT-  
BAR OCCUPIED” whenever there is weight present  
on the outer barrier.  
1. Remove bottom pan.  
2. Pull the manual release cable and lock.  
3. Remove adjustment bolt (tensioner) access cover.  
4. Loosen inside jam nut. Secure tensioner and  
tighten outside jam nut. Tighten to eliminate visible  
chain sag but do not overtighten.  
5. Lock jam nuts together making sure the tensioner  
Page 5  
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LCD Diagnostic Codes  
When all of the harnesses are correctly  
connected to the control board, the values  
shown in the chart below will display when  
the corresponding action is taken. “1” will  
appear on the LCD module as shown in the  
Illustration at right. If any other value ap-  
pears on the LCD screen during the specic  
diagnostic procedure, verify that the correct  
harness is properly connected to both the  
control board and the associated lift harness.  
Repeat the harness diagnostic procedure. If  
an incorrect value is still present after check-  
ing the harness and connections, contact  
The Braun Corporation Product Support  
Department at 1-800-THE-LIFT®.  
SW  
ST  
1
LV  
cycle  
R31  
102  
Lift_Out  
Floor_SW  
®
R54  
103  
A
B
C
D
R57  
103  
R55  
1 0 3  
K
L
LCD MODULE  
Hand-held Pendant  
Y2  
J
I
H
G
J29  
J30  
R77  
CYCLE  
DIAG  
R52  
1002  
R42  
1002  
All basic functions  
(UP, DOWN and  
STOW) should  
R60  
1002  
R53  
1002  
C10  
V 1 0 4  
J22  
HAND-2  
R27  
1002  
R61  
1002  
R41  
1002  
R39  
1002  
C8  
R68  
1002  
C4  
V104  
V 1 0 4  
R40  
1002  
C5  
V 1 0 4  
C12  
C13  
U15  
HAND-1  
STOW  
Y2  
show a value of 1  
when activated via  
a controlled input  
(Hand-held Pendant,  
Magnetic, Remote  
Entry or 3rd Station  
Controls).  
J25  
R47  
1001  
R46  
1001  
R45  
R44  
1001  
1001  
R30  
1001  
C2  
R31  
1001  
R37  
R69  
D5  
2 4 3 0  
R36  
1001  
1001  
R32  
1001  
MAG_SW  
R33  
1001  
D4  
D3  
C6  
7
0
1
3
T
1
R34  
1001  
U20  
R35  
1001  
1 A  
0
5
J40  
R75  
1002  
C18  
R76  
R26  
2400  
R29  
2051  
D2  
1002  
6 C 9  
C F K  
R64  
2 2 0  
FL_CL  
1002  
R72  
0
Bit_1  
Bit_0  
R70  
R62  
1002  
1002  
C14  
V104  
C11  
V104  
V104  
C17  
R78  
DOWN  
UP  
1002  
K10  
K7  
J39  
J38  
J47  
J45  
J35  
D16  
D17  
2 4 3 0  
2 4 3 0  
D11  
D13  
D7  
D12  
C23  
C19  
D10  
J15  
D8  
J5  
J19  
J21  
J20  
D6  
D9  
LIGHTS  
ALARM  
VALVE  
PUMP  
Stowed  
Full Out Moving  
Up  
LCD Display  
Moving Out  
Of Cassette  
Ground Level  
OB Out  
Ground  
Level  
At Floor Moving  
Level  
Down  
BEL ST SW  
LOUT SW  
FOUT SW  
FLV SW  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
OBAR SW  
GND LVL  
HRBELT SW  
MAT SW  
1
1
1
= 1 When Seat Belt is Plugged In.  
= 1 When Mat is Activated  
IBAR SW  
DO SW  
= 1 When IN Barrier is activated  
= 1 When Door is Full Open. Or pin 3 and pin 4 are jumpered.  
LO VOLT  
Page 6  
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Floor Level and Inner Roll Stop Adjustments  
Ensure the lift is positioned and secured as speci-  
Achieving proper oor level positioning of the plat-  
form and inner roll stop requires a combination of  
Floor Level switch adjustment and inner roll stop  
adjustment. Both are factory set but must be in-  
spected during installation procedures (will vary per  
vehicle application).  
ed on Quick Reference Installation Sheet (sup-  
plied with lift) panels 1 and 2. Adjust the Floor  
Level switch rst (detailed below). Then, adjust  
the inner roll stop as detailed in Inner Roll Stop  
Adjustment Instructions (adjust only if necessary).  
The inner roll stop must rest properly on the vehicle  
oor for wheelchair entry and exit.  
Note: Lift model NUVL855RM24 depicted in  
adjustment photos. Adjustment procedures are  
applicable for lift model NUVL855RM24.  
Floor Level Switch Adjustment  
Adjust the Floor Level switch rst!  
(before adjusting the inner roll stop)!  
The Floor Level switch stops upward travel of the  
platform during the Up function (activated by the  
torque tube-mounted Floor Level cam).  
Floor Level Switch  
Floor Level Cam  
A
Position the bottom of the lift platform 1 1/2" above  
oor level (threshold mat) using the manual op-  
eration system. Do not operate the lift with the  
electric pump during adjustment procedures.  
Loosen the clamp securing the torque tube-mount-  
ed Floor Level cam. Rotate the cam until the Floor  
Level switch is activated (cam depresses switch).  
Note: Check the oor level position of the platform  
and the inner roll stop after powering the pump.  
Hydraulic pressure may affect platform height  
slightly. Fine tuning adjustment (tweaking) of the  
Floor Level switch may be required.  
Torque Tube  
Cam depressing switch.  
Page 7  
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Floor Level and Inner Roll Stop Adjustments  
Inner Roll Stop Adjustment  
Do not adjust  
CAUTION  
inner roll stop  
linkage rod at  
this time! Link-  
age rod adjust-  
ment is not  
Inner Roll Stop  
Do not adjust inner  
roll stop linkage rod.  
Linkage rod adjust-  
ment may result in  
lift damage.  
required unless  
extra usable  
platform length  
is needed. If the  
angle of the inner roll stop (when in the vertical  
position) restricts the usable platform length  
for the wheelchair passenger, adjustment of  
the linkage rod will change the angle.  
B
With the platform at ground level and the inner  
roll stop in the vertical position, there should  
be a minimum of 1" clearance between the in-  
ner roll stop and torque tube. See Photo I.  
Linkage Rod  
Adjust the inner roll stop as detailed in the fol-  
lowing procedures. Then, adjust the linkage rod  
as detailed on page 10 (only if necessary).  
Manual Operation Systems  
T-Handle  
Release  
Cable  
Hand  
Pump  
VALVE  
1. Raise the lift platform fully (oor level) using  
the manual operation system (Manual Op-  
erating Instructions detailed on Quick Refer-  
ence Installation Sheet). If the inner roll stop  
rests properly on the oor, do not adjust the  
inner roll stop. Lower the platform to ground  
level. If the angle of the inner roll stop (when  
in the vertical position), does not restrict the  
usable platform length for the wheelchair  
passenger, disregard inner roll stop adjust-  
ment procedures. See Photo G on page 10.  
Refer to the following procedures if adjust-  
ment is required.  
Pump  
Handle  
Valve  
Figure A  
Stow Level  
Platform  
12"  
above  
Stow  
Level  
2. Position the lift platform ap-  
proximately 12" above stow level  
using the manual operation  
system. See Photo C.  
Raising the platform will allow  
access to the cam securement  
screw and nut. See Photo E.  
C
Page 8  
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Floor Level and Inner Roll Stop Adjustments  
Inner Roll Stop Adjustment  
3. Use an Allen wrench to prevent  
the cam locking screw from  
turning and loosen the 3/8" ser-  
rated ange nut securing the  
lifting arm cam. See Photos  
D and E. Do not remove the  
screw or nut.  
4. Raise the platform 1" above  
oor level using the manual  
operation system.  
5. Turn the cam adjustment screw  
counterclockwise until the inner  
roll stop rests on the oor.  
D
Cam Locking Screw  
Do not continue to turn the  
adjustment screw once the  
inner roll stop is contacting the  
vehicle oor.  
Cam Adjustment  
Screw  
6. Verify there is no gap between  
the inner roll stop and the roll  
stop catch. See Photo F. Turn  
the adjustment screw clockwise  
to bring the roll stop catch back  
in contact with the inner roll  
3/8"  
Serrated  
Flange Nut  
stop. Do not remove the gap  
by adjusting the linkage rod.  
7. While holding the cam locking  
screw, tighten the 3/8" serrated  
ange nut securely.  
E
Inner  
Roll Stop  
Roll Stop  
Catch  
Linkage Rod  
F
Page 9  
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Floor Level and Inner Roll Stop Adjustments  
Inner Roll Stop Adjustment  
Linkage rod adjustment affects angle  
of inner roll stop (vertical position).  
Do not ad-  
just the in-  
ner roll stop  
linkage rod  
unless extra  
usable plat-  
form length  
is needed.  
CAUTION  
Improper inner roll  
stop linkage rod  
adjustment may  
result in lift damage.  
See Photo  
G. If the angle of the inner roll stop (when  
in the vertical position) restricts the usable  
platform length for the wheelchair pas-  
senger, adjustment of the linkage rod will  
change the angle.  
Adjust the inner roll stop as detailed in the  
previous procedures. Then, adjust the link-  
age rod as detailed (only if necessary). If  
the linkage rod is adjusted too long or too  
short, it will exceed the travel of the slider  
block resulting in damage to the cam fol-  
lower bearing, the cam and/or other compo-  
nents.  
G
Inner Roll Stop  
1. Position the lift platform below stow level  
using the manual operation system.  
Do not operate the lift with the electric  
pump during adjustment procedures.  
2. Loosen the jam nuts at each end of the  
linkage rod. Adjust rod length as need-  
ed. Minimize adjustment. To prevent in-  
ner roll stop contact with the torque tube  
area, leave a minimum of 1" clearance.  
See Photo I. Carefully check the inner  
roll stop angle and operation using the  
manual operation system. Ensure the  
rod has not been over adjusted resulting  
in pressure on components (damage  
will result).  
H
Linkage Rod  
Torque Tube  
3. Tighten the linkage rod jam nuts.  
1" Minimum  
Clearance  
I
Page 10  
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Floor Level and Inner Roll Stop Adjustments  
Inner Roll Stop Occupied Sensor Adjustment  
1. The optimum setting for the inner roll  
Adjustment Nut  
stop occupied sensor adjustment nut is  
to have just enough pressure to fold and  
unfold the inner roll stop without trigger-  
ing the inner roll stop occupied sensor.  
This provides the most weight sensitive  
setting while allowing the unoccupied  
inner roll stop to function correctly.  
2. If the weight of the empty inner roll stop  
is triggering the sensor while it is fold-  
ing, tighten the sensor nut 1/8 turn and  
cycle the lift several times to verify cor-  
rect operation. See Photo J.  
3. If the lift is not reacting to weight on  
the inner roll stop soon enough, loosen  
the pressure adjusting nut 1/8 turn and  
cycle the lift several times to verify cor-  
rect operation.  
J
4. If the inner roll stop occupied alarm  
continues to go off even when the inner  
roll stop is in the vertical position, turn  
the sensor activation bolt clockwise until  
alarm is not activated. See Photo K.  
K
Sensor Activation Bolt  
Page 11  
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Maintenance and Lubrication  
Lubrication Diagram  
Drive Chain and Rollers  
LO  
Drive Chain  
Release Latch  
SG  
Hydraulic  
Cylinder  
Pivot  
Eccentric  
Shaft  
Points  
LO  
Rollers  
(bearings)  
LO  
Platform Cable-activated  
Manual Release System  
Torque Tube  
Pivot Points  
LO  
Hydraulic  
Cylinder  
Pivot  
Points  
LO  
Rolling  
Horizontial  
Carriage Tube  
Slot Area  
DE  
Lifting Arm  
Pivot Points  
LO  
Eccentric  
Shaft and  
Carriage  
Rollers  
(bearings)  
LO  
Torque Tube  
Pivot Points  
LO  
Outer  
Barrier (tall)  
Pivot Points  
LO  
Outer Barrier  
Detent Pin  
LO  
Lifting Arm  
Pivot Points  
LO  
Inner Roll Stop  
Inner Roll Stop  
Linkage  
Pivot Points  
LO  
Hinge  
Pivot Points  
and  
Eccentric  
Outer  
Barrier (short)  
and  
Lower Closure  
Pivot Points  
LO  
Inner Roll  
Stop Catch  
LO  
Shaft and  
Carriage  
Rollers  
(bearings)  
LO  
See the Maintenance/Lubrication Schedule for recommended applications per number of cycles.  
Specied (recommended)  
Lubricant  
Available  
Amount  
Braun  
Part No.  
Lubricant  
Type  
Light Penetrating Oil  
LPS2, General Purpose  
11 oz.  
Aerosol Can  
1.68 oz.  
15807  
15806  
LO - Light Oil  
(30 weight or equivalent)  
Stainless Stick  
Penetrating Oil  
Door-Ease  
DE - Door-Ease  
Style (tube)  
Stick (tube)  
Synthetic Grease  
(Multipurpose)  
Mobiltemp SHC32  
12.5 oz.  
Tube  
28598  
SG - Synthetic Grease  
Page 12  
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Maintenance and Lubrication Schedule  
Proper maintenance is necessary to ensure safe,  
following the scheduled  
“4500 Cycles” mainte-  
nance. These intervals  
are a general guideline  
for scheduling mainte-  
nance procedures and  
will vary according to lift  
use and conditions. Lifts  
exposed to severe condi-  
tions (weather, environ-  
ment, contamination,  
trouble free operation. Inspecting the lift for any wear,  
damage or other abnormal conditions should be a part  
of all transit agencies’s daily service program. Simple  
inspections can detect potential problems.  
WARNING  
Maintenance and  
lubrication procedures  
must be performed as  
specied by an  
authorized service  
technician. Failure to  
do so may result in  
serious bodily injury  
and/or property  
The maintenance and lubrication procedures speci-  
ed in the following schedule must be performed  
by a Braun authorized service representative at the  
scheduled intervals according to the number of cycles.  
NHTSA NUVL Series lifts are equipped with a cycle  
counter (digital display built into the electronic control  
board).  
heavy usage, etc.) may  
require inspection and  
maintenance procedures  
damage.  
NUVL Series lifts are equipped with hardened pins and to be performed more  
self-lubricating bushings to decrease wear, provide  
smooth operation and extend the service life of the lift.  
often than specied.  
Maintenance Indicator: The Lift Ready green LED  
mounted on the hand-helt pendant storage bracket,  
will change color to yellow after every 750 cycles. The  
yellow LED will not affect the functions of the lift, but is  
a reminder to complete necessary maintenance and  
lubrication procedures.  
When servicing the lift at the recommended intervals,  
inspection and lubrication procedures specied in the  
previous sections should be repeated. Clean the com-  
ponents and the surrounding area before applying  
lubricants. LPS2 General Purpose Penetrating Oil is  
recommended where Light Oil is called out. Use of im-  
proper lubricants can attract dirt or other contaminants  
which could result in wear or damage to the compo-  
nents. Platform components exposed to contaminants  
when lowered to the ground may require extra atten-  
tion. Lift components requiring grease are lubricated  
during assembly procedures. When replacing these  
components, be sure to apply grease during instal-  
lation procedures. Specied lubricants are available  
from The Braun Corporation (part numbers provided on  
previous page).  
Once the lift has been serviced, press the CYCLE button  
(located below LCD display on the control board) until  
the Lift Ready LED changes back to green. The CYCLE  
button also clears the lift cycle count (since last service)  
but not the lifetime cycle count.  
Discontinue lift use immediately if maintenance and  
lubrication procedures are not properly performed, or if  
there is any sign of wear, damage or improper operation.  
Contact your sales representative or call The Braun  
Corporation at 1-800-THE LIFT®. One of our national  
Product Support representatives will direct you to an  
authorized service technician who will inspect your lift.  
All listed inspection, lubrication and maintenance pro-  
cedures should be repeated at “750 cycle” intervals  
Outer barrier and lower closure pivot  
points (2)  
Apply Light Oil - See Lubrication Diagram  
Outer barrier detent pin pivot points (2)  
Inner roll stop hinge pivot points  
Inner roll stop linkage pivot points  
Lifting arm center and platform pivot  
Apply Light Oil - See Lubrication Diagram  
Apply Light Oil - See Lubrication Diagram  
Apply Light Oil - See Lubrication Diagram  
Apply Light Oil - See Lubrication Diagram  
points (bearings at all points)  
750  
Cycles  
Inspect outer barrier and lower closure  
for proper operation  
Correct or replace damaged parts.  
Inspect outer barrier seal and lower  
closure gasket  
Resecure, replace or correct as needed  
Inspect outer barrier detent pin hairpin  
cotter  
Ensure hairpin cotter is present and can be removed  
and inserted easily. Resecure, replace or correct as  
needed.  
Inspect lift for wear, damage or any  
abnormal condition  
Correct as needed.  
Page 13  
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Maintenance and Lubrication Schedule  
Inspect lift for rattles  
Correct as needed.  
Check drive chain tension.  
Pull out and lock manual release cable. Adjust  
chain tension as needed. See Drive Chain  
Adjustment.  
Inspect inner roll stop and linkage for:  
• Proper operation. Roll stop should rest solidly on  
oor providing smooth transition.  
• Positive securement  
Resecure, replace or correct as needed. See  
Inner Roll Stop Adjustment Instructions.  
• Wear or damage  
Check carriage ride height in housing  
Check stow height/lifting arm alignment  
Adjust as needed. See Carriage Ride Height  
Adjustment.  
750  
Cycles  
Lifting arms should be horizontal, aligned with  
each other and aligned with carriage. Adjust as  
needed. See Switch Adjustment (Below Stow  
Switch).  
Inspect wiring harnesses for securement, wear or  
other damage  
Resecure, replace or correct as needed  
Check lower pan securement  
Resecure, replace damaged parts or correct as  
needed.  
Apply Light Oil - See Lubrication Diagram  
Torque tube pivot bearings (4 places)  
Carriage and eccentric shaft rollers (bearings)  
Apply Light Oil - See Lubrication Diagram  
Lifting arm slots in rolling horizontal carriage arm  
tubes  
Apply Door-Ease - See Lubrication Diagram.  
Apply to the surface area around both slots and  
wipe off excess.  
Hydraulic cylinder pivot points (4 per cylinder)  
Drive chain and chain rollers  
Apply Light Oil - See Lubrication Diagram  
Apply Light Oil - See Lubrication Diagram  
Drive chain release latch mechanism  
Apply Synthetic Grease - See Lubrication  
Diagram  
Deploy lift, remove inboard and outboard lower  
pans and blow out housing. Blow off platform  
also.  
Use compressor and nozzle to remove all debris  
from housing. Clean outboard lower pan slot  
and apply Antisieze to slot before reinstalling  
pan.  
1500  
Cycles  
Deploy lift, remove inboard and outboard lower  
pans and clean housing tracks  
Use clean cloth and solvent to clean tracks.  
Clean outboard lower pan slot and apply Anti-  
sieze to slot before reinstalling pan.  
Correct or replace damaged parts and/or relubri-  
cate. See Drive Chain Adjustment.  
Check drive chain tensioner, jam nuts and con  
necting link for securement and/or misalignment.  
Correct or replace damaged parts and/or relu-  
bricate.  
Inspect drive chain release latch mechanism for  
proper operation, positive securement, wear or  
other damage  
Ensure T-handle release and cable assembly  
operate properly. Ensure carriage can be manu-  
ally extended and retracted freely.  
Inspect platform cable-activated manual release  
system (T-handle/cable assembly and carriage  
movement)  
Page 14  
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Maintenance and Lubrication Schedule  
Inspect limit switches for securement and proper  
adjustment  
Resecure, replace or adjust as needed. See  
Switch Adjustment.  
Inspect carriage, lifting arm and eccentric shaft  
rollers (bearings) for wear or damage, positive  
securement and proper operation  
Correct, replace damaged parts and/or relubricate.  
Inspect external snap rings (e-clips):  
• Carriage roller bearings (4)  
• Lower lifting arm pins (5)  
• Upper lifting arm pins (2)  
• Outer race bearings (2)  
Resecure, replace or correct as needed.  
• Inner roll stop shaft (2)  
Inspect lower lifting arm pins for wear or damage,  
positive securement and proper adjustment  
Resecure, replace damaged parts, lubricate or  
correct as needed.  
1500  
Cycles  
Inspect eccentric shaft pins, bearing mounting  
screw, washers and securement hardware for  
wear or damage, positive securement and proper  
operation  
Resecure, replace damaged parts, lubricate or  
correct as needed. See Carriage Ride Height  
Adjustment.  
Inspect torque tube cams for securement, wear or  
damage  
Resecure, replace or correct as needed.  
Resecure, replace or correct as needed.  
Tighten, repair or replace if needed.  
Resecure, repair or replace if needed.  
Inspect housing cam brackets for securement,  
wear or damage  
Inspect cylinder(s), hoses, ttings and hydraulic  
connections for wear, damage or leaks  
Inspect power cable  
Hydraulic Fluid (Pump) - Check level. Note: Fluid  
should be changed if there is visible contamina-  
tion. Inspect the hydraulic system (cylinder, hoses,  
ttings, seals, etc.) for leaks if uid level is low.  
Use 5606 aviation uid only (part 87010R).  
Check uid level with platform lowered fully.  
Fill to within 1-1/2" of the bottom of the ll tube  
(neck).  
Inspect lifting arm bushings and pivot pins for vis-  
ible wear or damage  
Replace if needed.  
4500  
Cycles  
Inspect outer barrier pivot pin mounting bolts (2)  
Mounting  
Tighten or replace if needed  
Check to see that the lift is securely anchored to  
the vehicle and there are no loose bolts, broken  
welds, or stress fractures.  
Decals and Antiskid  
Replace decals if worn, missing or illegible. Re-  
place antiskid if worn or missing.  
Consecutive  
750 Cycle  
Intervals  
Repeat all previously listed inspection, lubrica-  
tion and maintenance procedures at 750 cycle  
intervals.  
Page 15  
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Troubleshooting Diagnosis Chart  
If a problem occurs with your lift,  
discontinue operation imme-  
diately! Do not attempt repairs  
yourself. Contact your dealer  
or call The Braun Corporation at  
1-800-THE LIFT®. One of our  
national Product Support repre-  
sentatives will direct you to an  
remedy can then be determined  
W
ARNING  
by process of elimination. A  
Electrical Schematic, Hydraulic  
Diagram and Hydraulic Schemat-  
ic are provided to aid in trouble-  
shooting.  
Troubleshooting and  
repair procedures  
must be performed  
as specied by au-  
thorized service per-  
sonnel only. Failure  
to do so may result  
in serious bodily  
injury and/or property  
damage.  
A Repair Parts section with ex-  
authorized service repairman who ploded views and corresponding  
will inspect your lift.  
parts lists is also provided. Cor-  
rect the problem if possible. If the  
problem continues, contact The  
Braun Corporation.  
The cause of the problem can  
be determined by locating the lift  
function and related symptom in  
the Troubleshooting Diagnosis  
Charts. The specic cause and  
FUNCTION  
POSSIBLE CAUSE  
REMEDY  
1.11 Low battery  
Check vehicle battery  
1.12 Bad ground  
Check for good ground between vehicle chassis  
and 3/8” bolt on back of power pack.  
1.00  
NO  
OPERATION  
1.13 Poor plug connections  
1.14 Blown fuse  
Check all plugs for proper contact.  
Check fuses on P.C. board.  
Reset circuit breaker.  
1.15 Circuit Sentry  
1.16 Defective Interlock  
Check for voltage on red wire with gray stripes in  
interlock plug connected to P.C. board.  
2.11 Hydraulic Down valve open  
Flush valve by operating Up and Down manual  
override switches at same time for 4 to 5 seconds  
several times.  
2.00  
PUMP RUNS  
BUT WILL  
NOT LIFT  
PLATFORM  
2.12 Pump mounted horizontal  
2.13 No oil (low)  
Power pack must be mounted vertically.  
Check uid level. Use 5606 aviation uid only (part  
87010R). Check uid level with platform lowered  
fully. Fill to within 1-1/2" of the bottom of the ll  
tube (neck).  
3.11 Up Solenoid  
Check for power on pump black wire going from  
solenoid to motor.  
3.00  
PUMP DOES  
NOT RUN WITH  
OVERRIDE  
3.12 Bad power and ground  
See 1.00  
SWITCH OR  
HAND-HELD  
PENDANT  
Page 16  
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Troubleshooting Diagnosis Chart  
FUNCTION  
POSSIBLE CAUSE  
REMEDY  
4.11 Outer Barrier switch is out of  
adjustment or defective.  
Check diagnostic LCD for Outer Barrier switch sta-  
tus. Barrier is down or barrier release pin partially  
out. Adjust or replace switch as necessary.  
4.00  
LIFT WILL  
GO UP WITH  
OVERRIDE  
SWITCH BUT  
NOT WITH  
HAND-HELD  
PENDANT  
4.12 Full Out switch is not activated or  
defective.  
Check diagnostic LCD for Full Out switch status.  
Adjust or replace switch as necessary.  
4.13 Hand-held pendant not working  
properly.  
Check for hand-held pendant illumination and con-  
tinuity of the switches. Verify SW1 and Door Open  
switches are functioning correctly.  
5.00  
LIFT WILL  
NOT GO  
DOWN WITH  
OVERRIDE  
SWITCH  
5.11 Hydraulic Down valve bad  
5.12 Dirty Down valve (clogged)  
Check for power on red “valve” wire from P.C.  
board to Down solenoid when pushing override  
switch or hand-held pendant button. Replace if  
necessary.  
OR WITH  
Flush valve by operating Up and Down manual  
override switches at same time for 4 to 5 seconds  
several times.  
HAND-HELD  
PENDANT,  
GOES DOWN  
SLOWLY OR  
LIFT DRIFTS  
DOWN BY  
ITSELF  
6.00  
LIFT WILL GO  
DOWN WITH  
OVERRIDE  
SWITCH BUT  
NOT WITH  
HAND-HELD  
PENDANT  
Check diagnostic LCD for Full Out switch status.  
Adjust or replace switch as necessary.  
6.11 Full Out switch out of adjustment or  
defective.  
Check switches for proper operation/adjustment.  
Adjust or replace switch as necessary.  
6.12 SW0 and/or Door Full Close switch-  
es out of adjustment or defective.  
7.00  
LIFT WILL NOT  
EXTEND WITH  
OVERRIDE  
SWITCH OR  
HAND-HELD  
PENDANT  
7.11 Poor plug connections  
7.12 Bad In/Out motor  
Check harness connections A1, A2, B1 and B2  
Check power at motor. Replace motor if necessary.  
See 1.00  
7.13 Bad power and ground  
8.11 Stow Level switch out of adjust-  
ment or defective.  
Check diagnostic LCD for Stow Level switch sta-  
tus. Adjust or replace switch as necessary.  
8.12 Platform is occupied or out of  
calibration  
Remove weight from platform. See Platform  
Sense Calibration on page 5.  
8.00  
LIFT WILL NOT  
STOW WITH  
HAND-HELD  
PENDANT  
Check switches for proper operation/adjustment.  
Adjust or replace switch as necessary.  
8.13 SW0 and/or Door Full Closed  
switches out of adjustment or  
defective.  
Belt must be latched until platform is at stow level  
and must be unlatched before platform will stow.  
8.14 Handrail Belt  
Page 17  
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Troubleshooting Diagnosis Chart  
FUNCTION  
POSSIBLE CAUSE  
REMEDY  
9.12 Poor plug connections  
Check harness connectors A1 and A2, E1, N1,  
N2, E1, F1 and F2.  
9.00  
BARRIER WILL  
NOT OPERATE  
UP OR DOWN  
WITH OVER-  
RIDE SWITCHES  
OR HAND-HELD  
PENDANT  
Check power at motor. Slightly lengthen rod  
end if release pin is difcult to remove or replace  
actuator if necessary.  
9.13 Barrier actuator motor or  
actuator out of adjustment  
or faulty  
See 1.00  
9.14 Bad power and ground  
10.11 Faulty Outer Barrier switch  
10.12 Barrier occupied  
Check diagnostic LCD for Outer Barrier switch  
status. Adjust or replace switch as necessary.  
10.00  
BARRIER  
OPERATES WITH  
OVERRIDE  
SWITCH BUT  
WILL NOT GO  
UP WITH HAND-  
HELD PENDANT  
Remove weight from barrier. See Outer Barrier  
Occupied Calibration on page 5.  
Latch handrail belt. Check connectors F1, F2, N1  
and N2.  
10.13 Handrail belt unlatched or  
faulty harness connections  
11.00  
BARRIER  
OPERATES  
11.11 Faulty Pressure Transducer  
Check Pressure Transducer. Replace or adjust  
as necessary. See Ground Sense Calibration on  
page 5.  
WITH OVER-  
RIDE SWITCH  
BUT WILL NOT  
GO DOWN WITH  
HAND-HELD  
PENDANT  
11.12 Below Stow Level switch out  
of adjustment or defective.  
Check diagnostic LCD for Below Stow Level switch  
status. Adjust or replace switch as necessary.  
11.13 Full Out switch out of adjust-  
ment or defective.  
Check Full Out switch for proper operation.  
Replace or adjust as needed.  
12.11 No power going to switches  
12.12 Faulty wiring  
Check power on connector A1, pins 1 and 2.  
12.00  
SWITCHES  
DO NOT  
CHANGE  
STATE IN  
DIAGNOSTIC  
MODE  
Check continuity of wires from switches to  
connector A2.  
Check for proper connections on each switch and  
on each connector on the harnesses. Replace  
contact if necessary. See diagram on following  
page.  
12.13 Faulty connections  
Page 18  
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Troubleshooting Diagnosis Chart  
CONTACT REMOVAL  
1. Remove orange wedge using  
needle nose pliers or a hook shaped  
wire to pull wedge straight out.  
2. To remove the contacts, gently  
pull wire backwards, while at the  
same time releasing the locking  
nger by moving it away from the  
contact with a screwdriver.  
3. Hold the rear seal in place, as  
removing the contact will displace  
the seal  
Page 19  
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NOTES  
This page intentionally left blank.  
Page 20  
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Wiring Schematic  
BK  
BK  
WH  
SW PWR  
IGN PWR  
BELOW STOW  
FULL OUT  
SW 1  
LIFT OUT  
SW 0  
BAR DN  
GND SENS  
SAFETY  
INBRD BAR  
FLOOR LVL  
BK  
WH  
BK  
WH  
SW PWR  
IGN PWR  
BELOW STOW  
FULL OUT  
SW 1  
LIFT OUT  
SW 0  
BAR DN  
GND SENS  
SAFETY  
INBRD BAR  
FLOOR LVL  
BK  
WH  
SW PWR  
IGN PWR  
BELOW STOW  
FULL OUT  
SW 1  
LIFT OUT  
SW 0  
BAR DN  
GND SENS  
SAFETY  
INBRD BAR  
FLOOR LVL  
BK  
WH  
BK  
WH  
1
2
3
1
2
3
1
2
3
1
2
3
RD  
GN  
OR  
BU  
RD  
GN  
OR  
BU  
WH / BK  
RD / BK  
GN / BK  
OR / BK  
BU / BK  
BK / WH  
RD  
GN  
OR  
BU  
WH / BK  
RD / BK  
GN / BK  
OR / BK  
BU / BK  
BK / WH  
RD  
GN  
OR  
BU  
RD  
GN  
RD  
GN  
DK BU  
BU  
YL / WH  
BK / RD  
BK / GY  
OR  
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
4
5
6
7
8
9
OR  
BU  
WH / BK  
RD / BK  
GN / BK  
OR / BK  
BU / BK  
BK / WH  
WH / BK  
RD / BK  
GN / BK  
OR / BK  
BU / BK  
BK / WH  
RD / WH  
GN / WH  
BU / WH  
BK / RD  
WH / RD  
OR / RD  
BU / RD  
RD / GN  
RD / BK  
10 10  
11 11  
12 12  
10 10  
11 11  
12 12  
BU / BK  
WH / BK  
BAR UP PWR  
D1  
D2  
A2  
A1  
BAR DN PWR  
MOT OUT PWR  
MOT IN PWR  
MOT IN PWR  
MOT OUT PWR  
BAR DN PWR  
BAR UP PWR  
BAR UP PWR  
RD / WH  
GN / WH  
BU / WH  
BK / RD  
WH / RD  
OR / RD  
BU / RD  
RD / GN  
BK  
WH  
GN  
OR  
BK  
WH  
1
2
3
1
2
3
BAR DN PWR  
MOT OUT PWR  
MOT IN PWR  
MOT IN PWR  
MOT OUT PWR  
BAR DN PWR  
BAR UP PWR  
RD / WH  
GN / WH  
BU / WH  
RD / WH  
GN / WH  
BU / WH  
BK / RD  
NOT USED  
NOT USED  
NOT USED  
NOT USED  
WH / RD  
OR / RD  
LT BU / BN  
OR  
1
2
3
1
2
3
4
5
6
7
8
4
5
6
7
8
BU / WH  
BK / RD  
BU  
WH / BK  
OR / RD  
BK / GY  
BK / RD  
4
5
6
7
8
9
4
5
6
7
8
9
NOT USED  
NOT USED  
NOT USED  
NOT USED  
WH / RD  
POWER PACK / LIFT HOUSING  
HARNESS #75910RMNA  
B2  
B1  
WH / RD  
OR / RD  
OR / RD  
BU / RD  
RD / GN  
10 10  
11 11  
12 12  
BU / RD  
RD / GN  
K E Y  
E2  
E1  
SYMBOL  
DESCRIPTION  
IN-OUT  
MOTOR  
OR  
BK  
BK  
M
BATTERY  
STOW / GND SENS  
LIFT  
SWITCH BOX  
CHASSIS GROUND  
LIFT HOUSING / CARRIAGE  
HARNESS #75920RMNA  
CIRCUIT BREAKER  
CONNECTORS  
#100439-001  
P4  
J4  
LIFT DEVICES  
HAND - 1  
BU  
YL  
1
2
1
2
LIFT OUT  
FLOOR LVL  
NO  
FULL OUT  
BELOW STOW  
NO  
WH  
SWITCH 0 CLOSE  
SWITCH 1 OPEN  
JUNCTION  
MOTOR  
NO  
NO  
NO  
NO  
WH  
WH  
WH  
WH  
WH  
GN  
RD  
BK  
WH  
3
4
5
6
3
4
5
6
C
C
C
C
C
C
M
NC  
NC  
NC  
NC  
NC  
NC  
RELAY  
85  
SOLENOID  
86  
DK BU  
YL / WH  
SOLENOID  
OR RELAY  
2
1
2
SW 1 / SW 0 PORT  
DOOR OPERATOR  
87  
30  
1
87A  
4
4
TO MCI  
DOOR OPERATOR  
SWITCH  
RD  
BN  
RD  
NOT USED  
NOT USED  
1
2
3
2
3
2
1
L2  
L1  
G2  
I2  
J2  
H2  
M2  
N2  
N1  
NO  
1
#34232A  
#34231A  
C
TO MCI  
FULL CLOSED  
AND BIT 0/1  
MICROSWITCH  
RD  
BK  
BN  
RD  
BK  
2
1
3
2
1
3
2
1
FULL_CLOSED  
BIT_1  
BIT_0  
G1  
J1  
M1  
H1  
NC  
I1  
NUVL  
PC  
BOARD  
#100419-001  
FUSE  
DK BU  
WAKE UP  
24V INPUT  
HIGH OUTPUT  
LOW OUTPUT  
1
2
3
4
1
2
3
4
GY / PK  
YL / WH  
YL / BK  
DIODE  
SW 0  
INTERLOCK  
PRESSURE  
TRANSDUCER  
IGN PWR  
SW PWR  
LIFT OUT  
MAT  
U2  
BK  
BK / W  
BK  
THRESHOLD  
MAT  
WH  
BK  
WH  
BK  
1
2
1
2
MAGNET  
MAT  
FLOOR LVL  
S
N
MAGNETIC SWITCH  
LED  
#33880A  
#33488RMA  
GN / BK  
FULL OUT  
GND SENS  
FULL OUT  
SW 1  
GN  
OR  
RD  
GN  
MAT  
U2  
U1  
THRESHOLD  
MAT  
WH  
BK  
WH  
BK  
BELOW STOW  
BELOW STOW  
RD  
1
2
1
2
1
2
MAT  
MAT  
BEEPER  
OR / BK  
BU / BK  
#33879A  
OR  
1
2
3
4
LIFT IN  
1
2
3
4
LT BU / BN  
WH  
BK  
LAMP  
POWER  
GND  
24V-B  
LIFT OUT  
BAR UP  
BAR DN  
BARRIER ACTUATOR  
MOTOR 74340-24V-RMN  
GROUND  
BK  
1
2
CARRIAGE / PLATFORM  
HARNESS #75930RMNA  
ALARM  
RD  
BK  
M
#34247A  
P1  
N1  
P2  
N2  
U2  
BK  
BK  
RD  
BK  
1
2
1
2
LIGHTS  
BK  
TO MCI  
BAR DN  
NO  
NOT USED  
GY / RD  
F1  
J1  
3
2
F2  
J2  
DASH MOUNTED  
POWER SWITCH  
AND INTERLOCKS  
WH  
RD / WH  
GN / WH  
RD / BK  
BK  
BK  
BK  
BK  
BK  
#33487A  
BAR UP PWR  
BAR DN PWR  
1
2
3
4
1
2
3
#73950RMNA  
#34032A  
GY / RD  
C
1
VALVE  
RD  
RD  
WH  
RD  
BK  
WH  
RD  
BK  
NOT USED  
U1  
A
B
C
A
B
C
BAR DN SW  
SW PWR  
NC  
BK  
BU  
WH LIGHTS  
1
2
1
2
DOWN  
SOLENOID  
BK  
LIGHTS  
4
#33486A  
RD  
RD  
Q1  
R1  
Q2  
R2  
OR / BK  
NOT USED  
BU / BK  
BK  
NOT USED  
BK  
INBRD BAR  
BU  
SAFETY  
NOT USED  
BU  
BK  
GY  
BK  
GN  
RD  
BK  
GN  
RD  
1
2
3
A
B
C
1
2
3
1
2
3
1
2
3
1
2
3
NO  
NC  
C
#34031A  
SEAT BELT  
SWITCH  
BK  
BU  
MOTOR  
SOLENOID  
GY  
S2  
S1  
BEEPER / STROBE  
ALARM  
#34392A  
BK  
#34040A  
BU  
WH  
BK  
GN  
RD  
BK  
GN  
RD  
BK  
BK  
NOT USED  
1
2
3
1
2
3
1
2
3
1
2
3
OR / RD  
#33197A  
INBRD BAR OCC  
SWITCH  
WH  
CUSTOMER  
PLATFORM  
LIGHTS  
NOT USED  
RD  
RD  
BK  
BK  
RD / WH  
PUMP  
RD  
RD / WH  
BK  
M
RD  
GROUND  
RD  
HYDRAULIC  
PUMP MOTOR  
100419-001 CONTROL BOARD WIRING SCHEMATIC  
DATE:  
Lift:  
CIRCUIT  
SENTRY  
NUVL855RM24 (MCI)  
04.07.2008  
BATTERY  
GROUND  
Page 21  
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Hydraulic Parts List  
Item  
1
Qty.  
1
1
1
1
1
2
1
1
3
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
2
2
Description  
Part No.  
87060-24V  
16504-IS  
16505  
Pump Assembly (M259 with Reservoir/with Back-up pump)  
Motor, Pump  
2
3
Valve, “Down” (with Solenoid)  
4
Clamp, Reservoir - H-48  
17069  
5
Reservoir Replacement Kit (Includes Item #10)  
O-Ring (only), Hand Pump Mounting  
Hand Pump (Backup) with O-Rings (Includes Item #6)  
Handle with Grip  
88188K  
17351  
6
7
87065  
8
17206W  
17352  
9
Screw, 1/4-20 x 1 3/4”, Allen Head  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
Fitting, 3/8” Male NPT x 3/8” Barbed  
Clamp, Hose - 5/8” O.D. - Worm Drive  
Tubing, 3/8” x 5/8”, Tygothane - Clear  
Plug, 3/8” Plastic Hose  
87618  
84325  
82066R012  
81580  
Fitting, 90°-1/8” Male Pipe x 1/8” Barbed  
Tube, 1/4” O.D. x 1/8” I.D. - Plastic  
87563  
81557R014  
81583  
Plug, 1/8” Plastic Tube  
Adapter, 1/4” Male NPT x 7/16-20 Male JIC 37°  
Fitting, Tee, 7/16-20 Male JIC 37° (3)  
Hose Assembly, 1/4” - Female Swivel 7/16-20 JIC 37°  
Fitting, 90° - 9/16-18 Male O-Ring x 7/16-20 JIC 37°  
Coupling, Hydraulic Quick Connect x 1/4” Female NPT  
Nipple, Hydraulic Quick Connect x 1/4” Female NPT  
Elbow, 90° - 1/4” NPT Street  
10130  
30793  
32785A-202  
87622  
87614  
87615  
10114  
Nut, 9/16-18, Hex Jam  
83077  
Fitting Assembly, Bulk Head  
73777A  
915-5603-080.5  
26787  
Hose Assembly, 3/16” - Female Swivel 7/16-20 JIC 37°  
Fitting, 9/16” Male O-Ring x 7/16-20 Male JIC 37°  
Valve, Flow Control  
87053  
Adaptor, 916-18 Male O-Ring to 1/4” Male NPT  
Fitting, Tee - 1/4” Male NPT (1) x 1/4” Female NPT (2)  
Adapter, 7/16-20 Female O-Ring to 1/4-18 Male NPT  
Switch, Pressure Transducer  
31646  
11340  
29305  
30426  
Fitting, 90° - 1/4” Female Swivel NPT x 7/16-20 Male JIC 37°  
Cylinder, UVL Retracting  
26789  
87055N  
16004A-020  
Hose Assembly, 1/8” - Female Swivel 7/16-20 JIC 37°  
Page 22  
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Hydraulic Diagram  
1
38  
39  
40  
13  
11  
12  
2
26  
8
35  
18  
7
11  
10  
9
35  
Arrow must  
face pump  
3
32  
20  
31  
28  
29  
33  
30  
6
34  
16  
4
Arrow must  
face pump  
14  
27  
15  
25  
5
28  
24  
33  
23  
29  
34  
22  
21  
17  
17  
19  
Page 23  
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Pump Module Parts List  
ITEM  
1
DESCRIPTION  
ASSY-BOX-BRAUN HYDRAULIC & CONTROLS  
BRACKET-PC BOARD MOUNTING/WMT  
LAMP-BICOLORED LED PANEL  
SWITCH-KILL/TOGGLE/(2) 1/4" SCREW SPADES  
ASSY-HAND PENDANT-NHTSA NUVL  
BOLT-1/4-20 X 3/4 GR5-HEX/AUTO-BK  
NUT-1/4-20 NYLOCK FULL SS  
PART NO.  
22-01-1045A  
73824W  
30728  
QTY  
1
1
1
1
1
4
4
4
1
1
4
5
4
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
2
1
1
1
1
1
2
1
1
1
1
1
2
1
1
8
1
1
1
1
2
6
2
3
4
12185  
5
32426RMA  
10970  
6
7
83070  
8
10062  
WASHER-1/4" FLAT/AUTO-BK  
9
100419-001  
73822RN  
86739  
ASSY-NUVL 24V CONTROL BOARD  
PLATE-POWER PACK MOUNTING  
STANDOFF-.25 LG PCB NYLON  
BUMPER-.5 DIA X .25 HT RUBBER  
SCREW-6 X 3/8 SELF TAP FLT PH  
CLIP-CABLE 7/16 PLASTIC  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
82064  
82764  
15777  
82755  
SCREW-10-32 X 3/8 PHP ZP THD CUT  
SCREW-5/16-18 X .5 SER HH WSHRZP  
HARN-NUVL-2 DOOR SW/BIT 0/1  
HARN-NUVL -2 INTERLOCK (MCI)  
HARN - NUVL -2 TO LIFT INPUTS (24V)  
HARN-NUVL-2 TO ALARM  
82881  
34232A  
34231A  
34219A  
33476A  
33486A  
33487A  
33470A  
34247A  
31235RMA  
33488RMA  
87060-24V  
73906A  
73907A  
10025  
HARN-NUVL-2 TO LIGHT  
HARN-NUVL-2 TO PUMP/VALVE  
HARN-NUVL-2 TO LIFT IN/OUT + BAR UP/DN  
HARN-NUVL-2 POWER  
HARNESS-SERVICE/ POWER INDICATOR  
HARN-NUVL-2 TO MAT  
PUMP ASSY-UVL POWER PACK/24 VOLT  
DIODE ASSY-UP SOLENOID  
DIODE ASSY-DOWN VALVE SOLENOID  
BOLT-3/8-16 X 1" HEX/AUTO-BK  
JUMPER ASSY-12GA X 4  
73943A  
10130  
ADAPTER-1/4M TO 7/16M JIC 37*  
HOSE ASSY-202"-1/4" DIA.  
32785A-202  
87614  
COUPLING-HYDRAULIC QUICK1/4NPT  
FITTING 90 DEG 1/8PX1/8H PLSTC  
FITTING-3/8 NPT MALE 3/8 BARB  
TUBING-3/8 X 5/8 TYGOTHANE CLE  
CLAMP-5/8OD HOSE WORM DRIVE  
PLUG-3/8 PLASTIC TUBING  
87563  
87618  
82066R012  
84325  
81580  
81557R014  
81583  
TUBE-1/4OD X 1/8ID PLASTIC  
PLUG-1/8 PLASTIC HOSE  
32464  
SCREW-5/16-18 X 3/4 SER HH WSHRZP  
BATTERY CABLE-BLACK W/ENDS-26"  
CLAMP-SPRING-PUMP HANDLE  
PUMP HANDLE/ANG BKT WMT-W/GRIP-SHIP OUT  
WASHER-.328 X .562 X .042 SS  
WASHER-3/8" FLAT/AUTO-BK  
68874  
12350  
17206W  
83583  
10064  
26154  
BUMPER-STOW/VISTA  
84389-S  
34269W  
82761  
MCLIP-HAND CONTROL HANGER FOR SHIPMENT  
WMT-PENDANT SUPPORT BRACKET  
SCREW-1/4-20 X 3/8 SER HEX  
11512  
RIV-POP-SD62BS-3/16"-.06/.13/AUTO-BK  
NUT-3/8-16 UNC HEX NYLOCK  
17386  
ITEMS NOT SHOWN PARTS LIST  
PART NO. DESCRIPTION  
ITEM  
54  
QTY  
1
1
30787  
31409  
DECAL-WARN DAMAGE CONTROL BOARD-ESD  
DECAL-MANUAL OPER NUVL-PUBLIC  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
1
1
29884  
21494  
DECAL-UVL PATENT & TRADEMARK CORR  
DECAL-LIFT POWER-ON/OFF  
1
34048A  
18229  
SERIAL TAG DECAL ASSEMBLY  
DECAL-INSPECT/MADE IN AMERICA  
1
TAG-VENT TUBE PLUG REMOVAL UVL  
TAG-RED/CAUTION DO NOT CONNECT  
CABLE TIE-3 3/4 X .09 WH. SOLID/ECONOMY  
EDGE LINER  
1
25807  
1
81796  
2
86003  
.5  
.34  
1
13910R  
13910R  
31730A  
EDGE LINER  
WIRE ASSY-LIFT/INTERLOCK CONNECTION UVL  
Page 24  
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Pump Module Diagram  
53  
45  
47  
30  
1
37  
38  
39  
6
52  
28  
44  
42  
36  
27  
41  
31  
29  
35  
40  
43  
24  
7
50  
8
16  
11  
4
33  
10  
9
12  
49 48  
3
13  
51  
32  
25  
5
34  
14  
15  
22  
2
18  
26  
20  
21  
23  
19  
17  
Page 25  
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Exploded Views and Parts Lists  
Housing Assembly Parts List  
22  
21  
20  
19  
18  
1
4
1
1
75101RMNW  
24751  
HOUSING WMT-855RM  
44  
43  
42  
41  
40  
39  
1
2
3
3
8
75776CN  
26948  
83080  
82744  
82768  
32464  
BRACKET-CAM-OUTSIDE  
SCREW-1/4-20 X 1 1/2 WSHR HD TYPE  
CONNECTOR LINK #35 CHAIN NP  
NIPPLE-HYDRAULIC QUICK 1/4 NPT  
ELBOW-1/4 NPT 90 STREET  
CLAMP-CABLE NYLON 5/16 DIA/BLACK  
NUT-10-32 SERRATED FLANGE ZP  
SCREW-10-32 X 1/2 PH PN ZP  
84317  
87615  
SCREW-1/4-20 X 3/4 SERR HEX ZP  
SCREW-5/16-18 X 3/4 SER HH WSHRZP  
1
1
1
2
10114  
4
NUT-9/16-18 HEX JAM ZP  
17  
16  
15  
83077  
73777A  
82760  
FITTING ASSY-BULK HEAD-UVL 603A  
SCREW-1/4-20 X 1 SER HX ZP (10)  
SCREW 10-32 X 3/8 PHP ZP THD CUT  
NUT-1/4-20 SERRATED FLANGE Z/P  
SCREW-1/4-20 X 1 1/2 WSHER HD TYP F  
SCREW 1/4-20 X 3/8 SER HEX  
38  
37  
36  
4
2
1
WASHER-1/4" FLAT/AUTO-BK  
10062  
29592  
34214  
BEARING-UHMW FLAT/1.5 EXEC. STEP  
COVER-LOWER INBOARD  
GUIDE-PLATFORM HORIZONAL  
PLATE-CARRIAGE SUPPORT FRONT  
PLATE-CARRIAGE SUPPORT REAR  
GROMMET-1.25 DIA X .25 WIDE  
UPPER COVER-INBOARD  
14  
13  
12  
11  
10  
9
33  
2
82755  
83064  
35  
34  
33  
32  
31  
2
1
1
1
1
1
1
1
6
34201  
34208F  
24750  
4
34208R  
82761  
4
2
30385  
84386  
SCREW-3/8-16 X 1 3/4 SS 18-8 FHSC  
MANUAL RELEASE CABLE ASSY KIT  
CHAIN-NICKEL PLATED #35 ROLLER  
1
73770-600  
84314R132.5  
75730RM-2  
75732RM  
75730RM-1  
75746RM  
73733  
8
1
COVER-LOWER  
30  
29  
28  
UPPER COVER-OUTBOARD  
LIP-UPPER EDGE SEAL-RS  
7
6
5
1
2
5
CAM-7/8 UVL FOLLOWER  
84052  
83022  
83070  
NUT 1/2-20 HEX JAM-AUT/BLK.  
NUT-1/4-20 NYLOCK FULL SS  
SCREW 5/16 X 1 1/4 SHLD SKT HD 1/4-20 ZP  
ROLLER-IDLER-NYLON-CHAIN  
CLAMP-INSULATE 1"  
27  
26  
25  
24  
23  
CLAMP-LIFT MOUNTING  
BRACKET-IN/OUT CAM-OB  
CHAIN TENSIONER WMT-UVL  
CAM-REAR BARRIER FOLD  
CHAIN RELEASE ASSY  
DESCRIPTION  
4
3
2
1
1
1
1
1
82751  
73706  
1
1
1
1
73775  
76750W  
73414  
20535  
75781N  
PART NO.  
BLOCK-CARRIAGE STOP  
DESCRIPTION  
73760A  
ITEM QTY.  
ITEM QTY.  
PART NO.  
Page 26  
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Exploded Views and Parts Lists  
Housing Assembly  
14  
42  
42  
31  
14  
41  
41  
42  
41  
9
29  
39  
5
14  
43  
14  
32  
26  
28  
27  
39  
4
3
6
43  
5
35  
40  
40  
25  
8
2
12  
27  
22  
39  
20  
14  
12  
5
34  
44  
1
35  
37  
33  
27  
16  
40  
37  
17  
14  
19  
10  
38  
21  
27  
23  
15  
18  
40  
27  
38  
38  
13  
13  
40  
7
14  
24  
15  
14  
11  
14  
30  
36  
14  
14  
14  
14  
14  
14  
14  
14  
Page 27  
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Exploded Views and Parts Lists  
Carriage Assembly Parts List  
27  
26  
25  
24  
23  
22  
21  
20  
19  
18  
14  
82755  
54  
53  
52  
51  
50  
49  
SCREW-#10-32 X 5/8" FL HD-HX SKT/SS  
SNAP RING, 3/4" HEAVY DUTY  
BEARING-UHMW FLAT-BLK  
SCREW-10-32 X 3/8 PHP ZP THD CUT  
CLAMP-CABLE NYLON 5/16  
3
2
1
1
2
26058  
32495  
34215  
73719  
20535  
5
4
4
4
2
2
2
2
26948  
29515  
31137  
31176  
25141  
75700N  
73748  
75248  
BEARING-.75 ID X .625 LG-12DU10  
WASHER-UVL CYLINDER ROD PIN  
NUT-9/16-18 HEX JAM ZP  
BRACKET-SWITCH IN/OUT MOUNTING  
CLAMP-INSULATE 1"  
WASHER-.758ID X 1.245 OD X .06  
PIN-CYLINDER ROD MOUNTING/LONG/BLK OXIDE  
WASHER-FRONT SCISSOR ARM  
BEARING-SCISSOR ARM PIN  
6
6
6
3
SCREW-10-32 X 1 1/2 NF SKT CAP ZP  
WASHER-#10 INTERNAL TOOTH  
LIMIT SWITCH ASSEMBLY-UVL  
PLATE-SWITCH BRACKET TAP  
TAPE-LIMIT SWITCH MOUNTING PAD  
CLAMP-WORM DRIVE 1.31 X 2.25 X .5  
CAM-TORQUE SHAFT ACTUATOR  
NUT-3/8-16 SERRATED FLANGE  
SCREW-3/8-16 X 1" SET  
82717  
48  
47  
46  
11540  
73950A  
68280-1  
2
2
2
6
SCREW-1/4-20 X 1/4 PAN HEAD NYLON  
E CLIP-3/4 BOWED .580 GROOVE  
SHAFT BEARING WMT-UVL600  
SCREW-1/4-20 X 3/8 SER HEX  
45  
44  
43  
42  
41  
40  
39  
3
4
1
1
1
1
73747  
26400  
82773  
17  
16  
15  
84377  
73230W  
82761  
73712  
83065  
73233W  
84004  
28008  
14  
13  
12  
11  
10  
9
2
4
9
2
2
2
SHAFT ECCENTRIC BEARING WMT  
BEARING-1 5/8 OD X 3/4 ID  
26647  
SCREW-5/16-18 X 1 1/2" SET  
84376  
1
75408NW  
E CLIP-3/4 .580 GROOVE DIA  
WMT-CAM-REAR BARRIER  
83511  
WASHER- .281" ID X .625 OD X .055 TK/ZP  
PLUG 1 1/2" X 11" GAUGE TUBE  
BEARING OUTER RACE ASSEMBLY  
DRIVE MOTOR SPROCKET ASSY UVL  
38  
37  
36  
1
1
1
COVER-PULLEY SPRING TENSIONER  
COVER-LIFT ARM WIRING  
75740RN  
75741  
81582  
75230RMA  
73780A24  
82768  
SCREW-1/4-20 X 3/4 SERR HEX ZP  
SPRING-.5 OD X 5 X .063 X 9.6 MAX EXT  
NUT-1/4-20 SERRATED FLANGE Z/P  
BRACKET-PULLEY SPRING TENSION  
PULLEY-SPRING TENSIONER  
8
1
35  
34  
33  
32  
31  
2
1
1
1
1
1
1
2
26367  
83064  
7
6
5
2
4
2
SCREW 1/4-20 X 2 3/4 SER HEX  
NUT 1/4-20 NYLOCK FULL SS  
82759  
83070  
73706  
75748  
ROLLER IDLER NYLON CHAIN  
SCREW 5/16 X 2 SHLD SKT HD 1/4-20 SS  
CYLINDER ASSEMBLY - REAR  
BEARING TRACK ROLLER 20X52  
CARRIAGE WELDMENT  
75749N  
75742  
4
3
2
1
2
1
4
1
82758  
75801RFNA  
84305  
COVER-IDLER ARM WIRING  
CLAMP-1/4 ID NYLON LOOP BLK  
CYLINDER ASSEMBLY-FRONT-NUVL855CFST  
PIN-CYLINDER ROD MOUNTING/BLACK OXIDE  
DESCRIPTION  
30  
29  
28  
84396  
75801CFNA  
75201RMNW  
PART NO.  
75701N  
ITEM QTY.  
ITEM QTY.  
PART NO.  
DESCRIPTION  
Page 28  
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Exploded Views and Parts Lists  
Carriage Assembly  
25  
29  
25  
25  
3
25  
45  
48  
49  
50  
37  
47  
27  
27  
5
24  
46  
23  
30  
27  
51  
45  
47  
48  
15  
16  
2
49  
14  
11  
15  
15  
23  
24  
50  
4
16  
15  
6
2
11  
27  
47  
45  
6
46  
22  
21  
47  
12  
18  
20 48  
49  
2
27  
44  
7
17  
26  
43  
13  
48  
49  
27  
26  
18  
22  
46  
44  
24  
23  
38  
43  
28  
21  
54  
54  
54  
36  
44  
28  
20  
12  
8
15  
52  
27  
9
53  
10  
23  
24  
17  
12  
14  
1
12  
31  
19  
33  
53  
2
12  
32  
40  
41  
34  
10  
13  
9
42  
12  
12  
12  
35  
19  
39  
13  
13  
Page 29  
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Exploded Views and Parts Lists  
Platform Assembly Parts List - Main  
Note: See pages 32-34 for other platform assembly breakdowns.  
23  
22  
21  
20  
19  
18  
1
1
1
1
8
7
3
74409  
74410  
BLOCK-NYLON SLIDER OUTSIDE  
1
4
1
1
1
1
2
2
1
74412  
28257  
45  
44  
43  
42  
41  
40  
39  
38  
37  
36  
35  
34  
33  
32  
31  
PIN-.25 X .81 DOWEL  
BLOCK-NYLON SLIDER INSIDE  
O RING-7/16ID x 5/8OD VITON 75  
ROCKER-ASSY/REAR BARRIER  
87861  
75404A  
13186  
SCREW-1/4-20 X 1 1/2" ALLAN HD/SS  
PLATE-SWITCH BRACKET TAP  
LIMIT SWITCH ASSEMBLY-UVL  
BOLT-1/4-20 X 1/2 SOCKET LOW HD  
WASHER-.281 X .75 X .06 BRASS  
WASHER-#10 INTERNAL TOOTH  
SCREW-10-32 X 7/8 SKT CAP ZP  
BARRIER ACTUATOR ASSEMBLY-24V  
RING-RETAINING 5/8  
68280-2  
73950RMNA  
82335  
RIV-POP-AD66BSLF-3/16"-.25/.38  
BOLT-5/16-24 X 3/4" SS HHCS  
CLIP-CABLE 7/16 PLASTIC  
33670  
15777  
83592  
17  
16  
15  
83070  
NUT-1/4-20 NYLOCK FULL SS  
LINK-ASSY/REAR BARRIER  
11540  
82778  
4
1
74406CFRA  
40-5035-0  
82744  
74340-24V-RMN  
14  
13  
12  
11  
10  
9
2
5
1
1
1
6
SCREW-MS PAN PHIL 10-32 X 1-1/2  
SCREW-10-32 X 1/2 PH PN ZP  
COVER-HANDRAIL LATCH REAR  
COVER-HANDRAIL LATCH FRONT  
PLATFORM WMT-NUVL855R  
84189  
26613  
1
1
1
1
2
1
33481Y  
33480Y  
75301RMNW  
82755  
SCREW-#10-32 X 1/2" SET  
30169  
SPRING-3/4X3/8X3X.135X.165 RATE 405 MAX  
ASSY-TIE ROD/REAR BARRIER  
NUT-REAR BARRIER SLIDE BLOCK  
BLOCK-REAR BARRIER SLIDER  
GUIDE-PLATFORM VERTICAL  
SKID-REAR BARRIER  
75407CNA  
31526  
SCREW-10-32 X 3/8 PHP ZP THD CUT  
TAPE 1/16 X 3/4 X 108 DBL FACE  
74408CN  
8
5
82033R029  
30  
29  
28  
27  
26  
2
4
2
1
34199  
74402RM  
28006  
7
6
5
1
2
4
TAPE-LIMIT SWITCH MOUNTING PAD  
BEARING-.75ID X .25 LG SPLIT-12DU04  
73747  
84282  
24028  
SCREW-5/16-24 X 1-1/2" FHSC SS  
CLAMP-1/4" ID-NYLON  
BEARING-PLASTIC-FLANGE-3/8 ID x 1/4  
84396  
4
3
2
1
2
1
1
1
84386  
75317RN  
GROMMET-1.25 DIA X .25 WIDE  
COVER-PLATFORM WIRING HARNESS  
COVER-PLATFORM WIRING HARNESS  
PLATE-PLATFORM FLOOR  
1
2
1
33197A  
ASSY-SWITCH NUVL INBOARD BARRIER  
NUT-5/16-24 NYLOCK PLATED  
75738RMNY  
75306RMGMG  
PART NO.  
25  
24  
83079  
82348  
BOLT-5/16-24 X 1 SKT BTN PLTD  
DESCRIPTION  
ITEM QTY.  
DESCRIPTION  
ITEM QTY.  
PART NO.  
Page 30  
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Exploded Views and Parts Lists  
Platform Assembly - Main  
Note: See pages 32-34 for other platform assembly breakdowns.  
8
1
36  
21  
37  
2
13  
3
4
27  
6
11  
9
10  
24  
13  
9
14  
33  
13  
4
6
22  
17  
13  
25  
42  
38  
9
45  
43  
20  
9
12  
40  
18  
7
39  
44  
9
28  
35  
18  
28  
31  
16  
15  
41  
30  
14  
5
29  
13  
34  
26  
25  
16  
32  
19  
23  
Page 31  
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Exploded Views and Parts Lists  
Platform Assembly - Inner Roll Stop  
4
8
9
3
6
1
4
7
10  
2
5
10  
9
1
1
75415CW  
75411RMNYL  
17192P  
83080  
CATCH WMT-REAR BARRIER  
PLATE-REAR BARRIER  
SCREW-#10-32X1/2 FHDHXS-AUTO BLK-W/PATCH  
8
2
7
2
NUT-10-32 SERRATED FLANGE ZP  
SKID-REAR BARRIER  
6
1
75414C  
23471  
5
9
SCREW-1/4-20 X 3/8 FL SOC CAP HD  
E CLIP-3/8 SHAFT  
4
2
84383  
3
1
75413  
SHAFT-BARRIER HINGE/RR  
SPRING-TORSION  
2
2
85101  
1
1
75420CNW  
PART NO.  
HINGE WMT-REAR BARRIER  
DESCRIPTION  
ITEM  
QTY.  
Platform Assembly - Outer Barrier  
9
1
7
8
10  
2
2
6
5
10  
1
1
84382  
11390  
CLIP-HAIRPIN 5/16 DIA SHAFT  
9
8
RING-CLEVIS PIN 15/16"  
1
32881  
SCREW-3/8 X 1/2 SHLD SKT HD X 3/8-16 SS  
PIN-BARRIER CLEVIS RELEASE  
CLOSURE-WMT  
4
7
1
73741-2  
75330W  
75321RMNW  
73335  
3
6
1
5
1
WMT-BARRIER  
4
1
SPRING-LOWER CLOSURE TORSION  
SCREW-1/2 X 1 1/4 SHLD SKT HD X 3/8-16  
WASHER-.390 X .625 X .073 SS  
ASSY-DUAL OUTBOARD BARRIER  
DESCRIPTION  
3
1
82771  
2
2
83585  
1
1
75321RNA  
PART NO.  
ITEM  
QTY.  
Page 32  
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Exploded Views and Parts Lists  
Platform Assembly - Front Handrail  
1
9
16  
5
1
2
6
75384RNW  
10059-SS  
12463  
WMT-HANDRAIL/FRONT/NUVL855RM24  
NUT-3/8-16 HEX/STAINLESS STEEL  
BOLT-3/8-16 X 3/4" GR5-HEX/AUTO-BK  
16  
15  
14  
13  
12  
11  
10  
9
11  
6
14  
4
2
2
32026  
81060-000  
34039  
BEARING SLEEVE-1/2"ID-5/8OD-1/2"L  
BOLT-3/8-16 X 3/4 BHCS SS  
8
BLOCK-HANDRAIL MOUNT-FRONT  
2
12  
7
2
1
26648  
75386R  
34031A  
15698  
SCREW-3/8-16 X 1 FHSCS/BLK  
SHIELD-RH PASTIC COVER GUARD HANDRAIL  
ASSY-HANDRAIL BELT - LATCH IMMI  
8
1
14  
15  
10  
15  
7
1
BOLT-CARR 3/8-16 X 3/4  
12  
4
6
1
10064  
WASHER-3/8" FLAT/AUTO-BK  
NUT-3/8-16 UNC HEX NYLOCK  
SCREW-SHLD 1/2" SHLDR X 2 1/2" 3/8-16 SS  
HARNESS-HANDRAIL BELT EXTENSION  
CABLE TIE-11" SOLID  
13  
13  
5
1
17386  
3
4
2
33464  
11  
10  
3
1
34032A  
10091  
13  
2
2
1
9
18533  
SCREW-#8-18 X 1/2" PH/PN SD-SS  
DESCRIPTION  
4
ITEM  
QTY.  
PART NO.  
Platform Assembly - Rear Handrail  
4
11  
3
8
2
16  
14  
2
5
4
10059-SS  
12463  
NUT-3/8-16 HEX/STAINLESS STEEL  
1
16  
15  
14  
13  
12  
11  
10  
9
5
2
15  
6
BOLT-3/8-16 X 3/4" GR5-HEX/AUTO-BK  
BEARING SLEEVE-1/2"ID-5/8OD-1/2"L  
32026  
10  
2
2
1
81060-000  
33464  
BOLT-3/8-16 X 3/4 BHCS SS  
14  
12  
13  
SCREW-SHLD 1/2" SHLDR X 2 1/2" 3/8-16 SS  
WMT-HANDRAIL/REAR/NUVL855RM24  
12  
9
16  
75383RNW  
2
2
34038  
26648  
BLOCK-HANDRAIL MOUNT/REAR  
SCREW-3/8-16 X 1 FHSCS/BLK  
ASSY-HANDRAIL BELT - LATCH IMMI-RETRACTOR  
8
1
34031A  
75385R  
15698  
15  
13  
9
7
1
SHIELD-LH-PLASTIC COVER GUARD HANDRAIL  
BOLT-CARR 3/8-16 X 3/4  
6
1
5
1
10950  
BUMPER-RUBBER RECES .31/32 OD  
NUT-3/8-16 UNC HEX NYLOCK  
WASHER-3/8" FLAT/AUTO-BK  
SCREW-#8-18 x 1/2" PH/PN SD-SS  
RIV-POP-SD66BS-3/16"-.25/3/8/AUTO-BK  
DESCRIPTION  
7
4
1
17386  
3
1
10064  
2
11  
1
18533  
1
14993  
ITEM  
QTY.  
PART NO.  
Page 33  
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Exploded Views and Parts Lists  
Platform Assembly - Front Handrail Lock  
7
1
2
4
5
7
6
2
1
29942  
82348  
BOLT-3/8-16 X 1/2" FLBHSCS 6G8/PATCH  
6
BOLT-5/16-24 X 1 SKT BTN PLTD  
3
5
1
34177W  
84384  
WELDMENT-HANDRAIL LATCH FRONT  
ROD END-5/16-24 MALE  
4
1
3
8
33668  
WASHER-.5ID X 1.003OD X .057-.067THK PTFE  
NUT-HANDRAIL LOCK  
2
4
33669  
1
1
33426  
BAR-HANDRAIL LOCK FRONT  
DESCRIPTION  
ITEM  
QTY.  
PART NO.  
Platform Assembly - Rear Handrail Lock  
7
1
2
4
3
5
7
6
5
4
3
2
2
1
1
1
6
3
1
29942  
82348  
BOLT-3/8-16 X 1/2" FLBHSCS 6G8/PATCH  
BOLT-5/16-24 X 1 SKT BTN PLTD  
34178W  
84384  
WELDMENT-HANDRAIL LATCH REAR  
6
ROD END-5/16-24 MALE  
33668  
WASHER-.5ID X 1.003OD X .057-.067THK PTFE  
NUT-HANDRAIL LOCK  
33669  
1
33478  
BAR-HANDRAIL LOCK REAR  
DESCRIPTION  
ITEM  
QTY.  
PART NO.  
Page 34  
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®
"Providing Access to the World"  
Over 300 Braun  
Dealers Worldwide  
®
"Providing Access to the World"  
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA  
1-800-THE LIFT®  
(574) 946-6153  
FAX: (574) 946-4670  
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Service Manual for:  
                                                                                                 
                                                                                                   
Series 01  
CJKA-**GB')  
CJKA-**GB')  
Under-Vehicle Lift®  
Public Use Wheelchair Lifts  
Braun Three-Year  
Limited Warranty  
The Braun Corporation of Winamac, Indiana, warrants that it will repair (or replace  
at Brauns sole option) any defect in material or workmanship in its wheelchair lift for three  
years, providing the lift is operated and maintained properly and in conformity with this  
manual. This warranty is limited to the original purchaser and does not cover defects in the  
motor vehicle on which it is installed, or defects in the lift caused by a defect in any part of  
the motor vehicle.  
This warranty commences on the date the lift is put in service, providing the  
warranty registration card is completed and received by The Braun Corporation within 20  
days of purchase.  
This warranty also covers the cost of labor for the repair (or replacement at Brauns  
sole option) of most parts for one year when performed by an authorized Braun  
Representative. (A Braun labor schedule determines cost allowance for repairs.)  
This warranty does not cover normal maintenance, service, or periodic adjustments  
necessitated by use or wear. The Braun Corporation will not, under any circumstances, pay  
for loss of use of lift or vehicle in which it is installed or loss of time.  
This warranty will become null and void if the lift has been damaged through  
accident, misuse, or neglect, or if the lift has been altered in any respect.  
Return Authorization Procedure  
When processing any warranty claims (parts, repairs, etc.), all requests must be processed through The  
Braun Corporation Product Support Department. Call 1-800-THE LIFT® (extension 3009) during normal  
working hours. Product Support will issue a Return Material Authorization (RMA) number and detail the  
procedures required for processing returns and/or authorizing credit.  
The lift identification information is provided on the Braun Serial No./Series No. identification tag and  
the two warranty cards (shown on inside front cover). The lift identification information must be  
provided when filing a warranty claim or ordering parts.  
®
®
"Providing Access to the World"  
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA  
1-800-THE LIFT®  
(574) 946-6153 FAX: (574) 946-4670  
34275  
October 2007  
All illustrations, descriptions and specifications in this manual are based on the latest product information available  
at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.  
© The Braun Corporation  
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