Ultimate Products PF Series User Manual

Boiler Ratings and Capacities  
FIG. 1 - INDOOR BOILERS  
AFG W/AIR  
RIELLO  
BURNER TYPE  
AFG - OIL  
CF375 - OIL  
G2T - GAS  
INTAKE BOOT  
40 SERIES - OIL  
X
Y
11½  
8½  
14  
11  
18  
15  
13½  
10½  
167/8  
137/16  
INDOOR OIL-FIRED HOT WATER BOILERS  
MODELS LESS TANKLESS COIL  
RECOM M ENDED  
FIRING RATES  
GPH  
HEATING  
CAPACITY  
MBH  
NET I=B=R  
RATING  
MBH  
ANNUAL FUEL  
UTILIZATION  
EFFICIENCY%  
LENGTH  
"A"  
DIM ENSION  
STEADY STATE  
EFFICIENCY %  
NO.  
SEC.  
FLUE  
SIZE  
MODEL  
Note 1  
56  
Note 2  
48  
Note 3  
87.5  
82.8  
87.5  
83.3  
87.5  
83.9  
87.6  
**  
PFO-3  
PFO-4  
PFO-5  
PFO-7  
PFO-9  
Minimum .45  
Maximum .90  
Minimum .60  
Maximum 1.35  
Minimum .75  
Maximum 1.70  
Minimum 1.05  
Maximum 2.35  
Minimum 1.35  
Maximum 3.00  
88.22  
83.19  
88.23  
83.91  
88.23  
84.63  
88.24  
**  
3
3
4
4
5
5
7
7
9
9
5"  
5"  
6"  
6"  
6"  
6"  
7"  
7"  
8"  
8"  
11"  
105  
74  
91  
11"  
64  
14¼"  
14¼"  
17½"  
17½"  
24"  
159  
93  
138  
81  
199  
130  
276  
167  
353  
173  
113  
240  
146  
307  
24"  
87.6  
**  
88.26  
**  
30½"  
30½"  
MODELS WITH TANKLESS COIL  
RECOM M ENDED  
FIRING RATES  
GPH  
HEATING  
CAPACITY  
MBH  
NET I=B=R  
RATING  
MBH  
ANNUAL FUEL  
UTILIZATION  
EFFICIENCY%  
LENGTH  
"A"  
STEADY STATE  
EFFICIENCY %  
NO.  
FLUE  
SIZE  
MODEL  
SEC.  
DIM ENSION  
Note 1  
62  
Note 2  
54  
Note 3  
87.6  
82.9  
87.5  
83.3  
87.5  
83.8  
87.5  
84.3  
87.4  
**  
PFO-3T  
PFO-4T  
PFO-5T  
PFO-6T  
PFO-8T  
Minimum .50  
Maximum 1.10  
Minimum .65  
Maximum 1.45  
Minimum .80  
Maximum 1.75  
Minimum .95  
Maximum 2.10  
Minimum 1.25  
Maximum 2.75  
88.40  
83.77  
88.35  
84.24  
88.31  
84.72  
88.26  
85.20  
88.15  
**  
3
3
4
4
5
5
6
6
8
8
6"  
6"  
6"  
6"  
7"  
7"  
7"  
7"  
8"  
8"  
14¼"  
14¼"  
17½"  
17½"  
20¾"  
20¾"  
24"  
129  
80  
112  
70  
169  
99  
147  
86  
208  
117  
250  
154  
324  
182  
102  
217  
134  
282  
24"  
30½"  
30½"  
** Capacity greater than that requiring testing under F.T.C. regulations  
Firing rates of 2.00 gph or less use a Beckett Model AFG oil burner. Firing rates over 2.00 gph use a Beckett Model CF375 oil burner. Optional Riello 40 series oil burners also available.  
êAs an Energy Star Partner, Dunkirk Radiator Corporation has determined that this product meets the Energy Star guidelines for Energy Efficiency.  
1
FIG. 2 - WEATHERPROOF BOILERS  
WEATHERPROOF OIL BOILERS  
SPACE HEATERS LESS COIL  
RECOMMENDED  
FIRING RATES  
GPH  
HEATING  
CAPACITY  
MBH  
NET I=B=R ANNUAL FUEL  
LENGTH  
"A"  
DIMENSION  
STEADY STATE  
EFFICIENCY %  
NO.  
SEC.  
MULTI-PASS  
COIL  
MODEL  
RATING  
MBH  
UTILIZATION  
EFFICIENCY%  
Note 1  
59  
Note 2  
51  
Note 3  
82.9  
78.2  
82.8  
79.6  
82.4  
*
PFO-3T2W  
PFO-6T2W  
PFO-7TT2W  
PFO-8T2W  
Minimum .50  
88.40  
83.77  
88.25  
85.20  
88.22  
*
281/ "  
377/ "  
443/ "  
443/ "  
Maximum 1.10  
Minimum .95  
123  
112  
239  
129  
294  
147  
309  
107  
97  
3
6
7
8
One  
One  
Two  
One  
Maximum 2.10   
Minimum 1.10  
Maximum 2.50 †  
Minimum 1.25  
Maximum 2.75 †  
208  
112  
256  
128  
268  
82.7  
*
88.15  
*
SPACE HEATERS LESS COIL  
RECOMMENDED  
FIRING RATES  
GPH  
HEATING  
CAPACITY  
MBH  
NET I=B=R ANNUAL FUEL  
LENGTH  
"A"  
DIMENSION  
STEADY STATE  
EFFICIENCY %  
NO.  
SEC.  
MULTI-PASS  
COIL  
MODEL  
RATING  
MBH  
UTILIZATION  
EFFICIENCY%  
Note 1  
71  
Note 2  
61  
Note 3  
82.9  
78.6  
82.9  
*
PFO-4W  
PFO-7W  
PFO-9W  
Minimum .60  
Maximum 1.35  
Minimum 1.05  
Maximum 2.35  
Minimum 1.35  
Maximum 3.00  
88.23  
83.19  
88.24  
*
281/8"  
377/8"  
443/8"  
151  
124  
276  
159  
309  
131  
107  
240  
138  
268  
4
7
9
Less  
Less  
Less  
82.5  
*
88.26  
*
*
Capacity greater than that requiring testing under F.T.C. regulations.  
For firing rates above 2.00 GPH, consult factory concerning pumping requirements for pool heating  
Firing rates of 2.00 gph or less use a Beckett Model AFG oil burner. Firing rates over 2.00 gph use a Beckett Model CF375 oil burner.  
3
Fresh Air for Combustion - Chimney Vented Boilers  
2. When communicating with the outdoors through vertical  
WARNING  
ducts, each opening shall have a minimum free area of  
Be sure to provide enough fresh air for combustion.  
Enough air ensures proper combustion and assures that  
no hazard will develop due to the lack of oxygen.  
one square inch per 4,000 Btu per hour of total input rating  
of all equipment in the enclosure.  
NOTE  
You must provide for enough fresh air to assure proper  
combustion. The fire in the boiler uses oxygen. It must have a  
continuous supply. The air in a house contains only enough  
oxygen to supply the burner for a short time. Outside air must  
enter the house to replace that used by the burner. Study following  
examples 1 and 2 to determine your fresh air requirements.  
If you use a fireplace or a kitchen or bathroom exhaust  
fan, you should install an outside air intake. These devices  
will rob the boiler and water heater of combustion air.  
3. When communicating with the outdoors through horizontal  
ducts, each opening shall have a minimum free area of  
one square inch per 2,000 Btu per hour of total input rating  
of all equipment in the enclosure.  
EXAMPLE 1: Boiler Located in Unconfined Space  
If your boiler is in an open area (unpartitioned basement) in a  
conventional house, the air that leaks through the cracks around  
doors and windows will usually be adequate to provide air for  
combustion. The doors should not fit tightly. Do not caulk the  
cracks around the windows.  
4. When ducts are used, they shall be of the same cross-  
sectional area as the free area of the openings to which  
they connect. The minimum dimension of rectangular air  
ducts shall be not less than three inches.  
FIG. 5 - AIR OPENINGS FOR CLOSET OR  
UTILITY ROOM INSTALLATIONS  
An unconfined space is defined as a space whose volume is not  
less than 50 cubic feet per 1,000 Btu per hour of the total input  
rating of all appliances installed in the space.  
EXAMPLE 2: Boiler Located in Confined Space  
A. All Air from Inside the Building: The confined space shall  
be provided with two permanent openings communicating  
directly with an additional room(s) of sufficient volume so that  
the combined volume of all spaces meets the criteria for an  
unconfined space. The total input of all combustion equipment  
installed in the combined space shall be considered in making  
this determination. Each opening shall have a minimum free  
area of one square inch per 1,000 Btu per hour of the total  
input rating of all combustion equipment in the confined space,  
but not less than 100 square inches. One opening shall be  
within 12 inches of the top and one within 12 inches of the  
bottom of the enclosure. See Figure 5.  
FIG. 6 - FRESH AIR DUCT CAPACITIES  
Fresh Air Duct Capacities for Ducts Supplying Fresh Air to  
boiler in tightly constructed houses. British Thermal Units  
per hour input (Btuh)*.  
Example: Your boiler is rated at 100,000 Btu per hour. The  
water heater is rated at 30,000 Btu per hour. The total is  
130,000 Btu per hour. You need two grilles, each with 130  
square inches of FREE opening. Metal grilles have about 60%  
FREE area. To find the louvered area needed, multiply the  
FREE area required by 1.7 (130 x 1.7 = 221.0 sq. in. louvered  
area). In this example two grilles, each having an 8" x 30"  
(240 sq. in.) louvered area would be used. Fig. 5 shows the  
grille locations.  
Fresh Air  
Duct Size  
¼" Mesh  
Screen Btuh  
Wood  
Louvers Btuh  
Metal  
Louvers Btuh  
3½"  
x
x
x
x
12"  
8"  
144,000  
256,000  
384,000  
512,000  
36,000  
64,000  
96,000  
128,000  
108,000  
192,000  
288,000  
384,000  
8"  
8"  
8"  
12"  
16"  
* Based on opening covered by 1/4” mesh screen, wood louvers, or metal louvers  
FIG. 7  
B. All Air from Outdoors: The confined space shall be provided  
with two permanent openings, one commencing within 12  
inches of the top and one commencing within 12 inches of the  
bottom of the enclosure. The openings shall communicate  
directly, or by ducts, with the outdoors or spaces (crawl or  
attic) that freely communicate with the outdoors.  
FRESH AIR DUCT FOR TIGHTLY SEALED HOUSE  
1. When directly communicating with the outdoors, each  
opening shall have a minimum free area of one square  
inch per 4,000 Btu per hour of total input rating of all  
equipment in the enclosure.  
8
Oil Burner and Controls Start-Up and Adjustment  
INDOOR CHIMNEY VENTED BOILERS  
5. If BeckettAFG burner is to be fired at less than 1.00 gph, it is  
possible that a low firing rate baffle will be required. For firing  
rates not specified on page 40, see chart below on which an  
“x” indicates that a baffle is necessary. See also instruction  
sheet with baffle in burner carton.  
Instruction manual enclosed in burner carton must be  
followed in regard to start-up and adjustment  
1. Standard Beckett AFG or CF375 Oil Burner  
6. Using three acorn nuts, studs and washers from hardware  
package, fasten burner to mounting plate.  
ABeckett modelAFG oil burner is normally supplied with boilers  
to be fired at 2.00 gph or less. It is equipped with an F3 flame  
retention head, the size most commonly used. It is possible the  
head must be changed to match the nozzle firing rate  
required, and it is recommended the installer carry a complete  
assortment of Beckett flame retention heads. When head ratings  
overlap, a smaller head with air shutter fairly well open will  
generally provide better combustion than a larger head with air  
shutter near closed. See head size selection chart on page 16.  
For Beckett burners at firing rates above 2.00 gph, a Beckett  
model CF375 burner is required, and is supplied if specified by  
purchaser.  
7. Mount L8151 control on boiler jacket above and to the right  
of burner using sheet metal screws in holes located in jacket.  
Wiring harness is provided. When well is used at the rear of  
a larger boiler, it might be necessary to relocate the control  
with longer wiring not provided.  
8. If the boiler is equipped with a tankless coil, insert well for  
the L8151 remote bulb in coil plate. Run capillary tube through  
sight glass opening in jacket.  
9. If a tankless coil is not used, install 3/4" well and bulb with a  
bushing either in the 1 1/2" supply opening opposite the one  
used to feed radiation, or in a reducing tee in the 1 1/2" supply  
opening that actually feeds radiation.  
2. Optional Riello 40 Series Oil Burner  
Riello 40 series oil burner is optional. Model F5 is used for firing  
rates from 0.90 to 1.50 gph, and Model F10 is used for firing  
rates from 1.60 to 3.00 gph. Model F5 or F10 is supplied if  
specified by purchaser. For firing rates below 0.90 gph, a Model  
F3 is required, and must be purchased from a Riello distributor.  
10. Wiring diagram is found on page 16. To avoid excessive  
condensation, do not use a two-stage thermostat or other  
fuel saving devices or techniques without first contacting the  
factory.  
SUGGESTED NOZZLES, HEADS, AND PRELIMINARY  
SETTINGS FOR VARIOUS FIRING RATES AND BURNERS  
ARE SHOWN ON PAGES 40 AND 41.  
11. BEFORE MAKING CONTROL ADJUSTMENTS, verify that  
all fuel, water and electrical connections have been made in  
accordance with the regulations of the National Fire  
Prevention Association, the National Electrical Code and/or  
local regulations.  
3. On knockdown boilers, the burner is not supplied with a  
nozzle. The correct nozzle is the smallest which will do the job  
properly. Long continuous runs with minimum starts and stops  
conserve the most energy. The nozzle which provides the highest  
C02 with the least smoke for a particular application is always  
recommended. Beckett Oil burners are supplied with pump  
pressure set at 140 psi. Nozzle output will be approximately  
18% greater than that at 100 psi. Pump pressure on Riello  
burners should be adjusted according to settings on page 41.  
12. See page 14 for control settings.  
13. Start-Up and Adjustment: Start and adjust burner according  
to manufacturer’s instructions contained in burner carton or  
included with packaged boiler, and pay special attention to  
the following:  
a. As the name suggests, this boiler is designed to produce  
the ultimate in useable heat from a gallon of fuel oil. To  
adjust the air-fuel mixture by eye is to waste fuel and  
create soot.  
4. WARNING: Too low a firing rate can cause excessive  
condensation within the boiler and chimney resulting in  
severe rust and corrosion. Apiping by-pass is recommended to  
minimize this problem. See page 14.  
b. Repeat - Do not adjust air by eye. Any time air  
adjustment or oil rate is changed, combustion must be  
checked with instruments.  
HEAD  
FIRING RATE, GPH  
LOW FIRE BAFFLE  
.50  
.65  
.75  
.75  
.85  
.90  
1.00  
.85  
.90  
1.00  
X
X
c. With chamber fully warmed up, find the highest C02 level  
at which zero smoke can be maintained. Then add extra  
air until C02 falls off 1%. Final setting should be at least  
11% C02. If unable to obtain that reading, check for  
internal oil leaks, incorrect flame retention head or a faulty  
or incorrect nozzle. (See charts on page 16.) Draft will  
vary as air is adjusted. It should be left at as near zero  
as possible at breeching.  
F0  
X
X
F3  
F6  
X
Complete installation must be made in accordance with the  
requirements of local authorities and the National Fire  
ProtectionAssociation  
X
15  
With all high efficiency boilers, care must be taken to minimize  
condensation. Therefore, cold standby is not  
recommended and may be used only with a piping, bypass  
as shown on Figure 12. This requires a change in control  
wiring. Please contact factory prior to making that change.  
High Limit Set Point .............. 180°F  
Low Limit Set Point ............... 160°F  
Differential............................... 20°F  
These settings may be altered based on the heating system  
response. During very cold weather if the heating system does  
not provide quite enough heat, the high limit control setting  
may be raised to a maximum of 200°F. If more domestic hot  
water is required, the low limit control setting may also be  
raised to a maximum of 180°F. Whenever adjusting either the  
high or low limit the high limit control setting must be set at  
least 20°F above the low limit. The differential control setting  
is typically 20°F but may be adjusted to vary the time it takes  
the burner to respond to a call for domestic hot water.  
When cold standby is not utilized, the homeowner might  
possibly object to the burner starting when space heat is not  
required. To avoid this, an optional outside thermostat may  
be used to shut down the system totally when outside  
temperature is above a specific limit set by the homeowner.  
When outside thermostat is not used, Jumper T-T Terminals  
on relay.  
L8151 CONTROL SETTINGS  
Use the following setting for the first adjustment:  
Oil Burner and Controls Start-Up and Adjustment  
INDOOR DIRECT EXHAUST BOILERS  
HEAD  
FIRING RATE, GPH  
LOW FIRE BAFFLE  
Instruction manual enclosed in burner carton must  
be followed in regard to start-up and adjustment  
.50  
.65  
.75  
.75  
.85  
.90  
1.00  
.85  
.90  
1.00  
X
X
F0  
1. A Beckett model AFG post-purge oil burner is normally  
supplied with boilers to be fired at 2.00 gph or less. It is  
equipped with an F3 flame retention head, the size most  
commonly used. It is possible the head must be  
changed to match the nozzle firing rate required, and  
it is recommended the installer carry a complete  
assortment of Beckett flame retention heads. When head  
ratings overlap, a smaller head with air shutter fairly well  
open will generally provide better combustion than a larger  
head with air shutter near closed.  
X
X
F3  
F6  
X
X
SEE HEAD SIZE SELECTION CHART ON PAGE 16.  
SUGGESTED NOZZLES, HEADS, AND PRELIMINARY  
SETTINGS FOR VARIOUS FIRING RATES ARE  
SHOWN ON PAGE 40.  
7. Using three acorn nuts, studs and washers from hardware  
package, fasten burner to mounting plate. Do not disturb  
chamber when inserting firing head.  
8. Mount L8151 control on boiler jacket above and to the  
right of burner using sheet metal screws in holes located  
in jacket. Wiring harness is provided. When well is used  
at the rear of a larger boiler, it might be necessary to  
relocate the control with longer wiring not provided.  
2. At firing rates above 2.00 gph, a special Beckett model  
CF375 burner must be used and is supplied if specified  
by purchaser.  
3. Post-purge oil burners are supplied with pump pressure  
set at 140 psi. Nozzle output will be approximately 18%  
greater than that at 100 psi.  
9. If boiler has a tankless coil, insert well for the L8151 remote  
bulb in coil plate. Run capillary tube through sight glass  
opening in jacket.  
4. The burner is not supplied with a nozzle. The correct  
nozzle is the smallest which will do the job properly. Long  
continuous runs with minimum starts and stops conserve  
the most energy. The nozzle which provides the highest  
C02 with the least smoke for a particular application is  
always recommended.  
5. WARNING: Too low a firing rate can cause excessive  
condensation within the boiler and flue resulting in severe  
rust and corrosion. A piping by-pass is recommended to  
minimize this problem. See Figure 12.  
10. If a tankless coil is not used, install 3/4" well and bulb with  
a bushing either in the 1 1/2” supply opening opposite the  
one used to feed radiation, or in a reducing tee in the 1 1/2”  
supply opening that feeds radiation.  
11. Mount overfire pressure switch at upper right of burner  
on screws already in jacket. Connect by 1/4" copper tube  
to brass tee at upper left of burner.  
Burner will shut down if overfire pressure reaches .17"  
H2O due to a plugged flue or high wind. If high wind  
causes nuisance shutdowns, mount switch on an angle  
bracket with diaphragm horizontal. Shutdown will then  
occur at .25" H2O.  
6. If Beckett AFG burner is to be fired at less than 1.00 gph,  
it is possible that a low firing rate baffle will be required.  
For firing rates not specified on page 40, see chart below  
on which an “x” indicates that a baffle is necessary. See  
also instruction sheet with baffle in burner carton.  
17  
ANTIFREEZE  
WATER VOLUMES OF PF SERIES BOILERS  
1. Antifreeze added to boilers must be non-toxic, and must be  
of a type. specifically intended for use in closed hydronic  
heating systems. Under no circumstances should  
automotive antifreeze be used.  
VOLUME  
IN GALLONS  
VOLUME  
IN GALLONS  
MODEL NO.  
MODEL NO.  
DPF3  
DPF4  
DPF5  
DPF7  
DPF9  
7
DPF3T  
DPF4T  
DPF5T  
DPF6T  
DPF8T  
DPF7TT  
10  
12  
14  
16  
20  
21  
2. Use of antifreeze in any boiler may reduce capacity by 10%  
or more and increase fuel consumption. Tankless coil  
performance will fall as concentration of antifreeze is  
increased.  
9
11  
15  
19  
3. Because antifreeze forms slush rather than hard ice, it is  
safe to protect only to 10 degrees above coldest temperature  
anticipated provided slush formed can move towards  
expansion tank.  
PIPING VOLUMES  
ALTERNATE AIR ELIMINATION METHOD  
As boiler temperature increases, air will move from top of boiler  
toward float vent even if lower. As boiler temperature  
decreases, water will move from expansion tank toward boiler.  
Divide total length of piping in feet by Factor A below to  
determine water volume in gallons.  
PIPE SIZE  
½"  
PIPE MATERIAL  
Copper  
Steel  
FACTOR  
82.5  
63.5  
40.0  
36.0  
23.3  
22.2  
15.3  
12.8  
10.8  
9.5  
FIG. 23  
½"  
¾"  
Copper  
Steel  
¾"  
1"  
Copper  
Steel  
1"  
1¼"  
1¼"  
1½"  
1½"  
2"  
Copper  
Steel  
Copper  
Steel  
Copper  
Steel  
6.2  
2"  
5.8  
Oil Burner and Controls Start-Up and Adjustment  
WEATHERPROOF BOILERS  
Warning: A firing rate that is too low can result in a  
condensation problem within the chimney and boiler causing  
severe rust and corrosion. When domestic water is being  
heated, by-pass piping is recommended only when an Indirect  
Water Heater is used as shown on Figure 20. If no domestic  
water heating is involved, by-pass piping is always  
recommended as shown on Figure 21.  
This boiler was designed to produce the ultimate in useable  
heat from a gallon of fuel oil. To adjust the air-fuel mixture by  
eye is to waste fuel unnecessarily and to create undesirable  
soot.  
Repeat - Do not adjust air by eye. Any time air adjustment or  
oil rate is changed, combustion must be checked with  
instruments. With chamber fully warmed up, find highest C02  
level at which zero smoke can be maintained. Then add extra  
air until C02 falls off about 1%. Final setting should be at least  
11% C02. If unable to obtain that reading, check for internal oil  
leaks, incorrect flame retention head or faulty or incorrect  
nozzle. Draft will vary as air is adjusted. It should be left at as  
near zero as possible at breeching.  
Beckett AFG or CF375 Oil Burner  
A Beckett model AFG oil burner is used to fire boilers at 2.00  
gph or less. At firing rates above 2.00 gph, a Beckett model  
CF375 is required. A model AFG burner shipped with your EV  
Series boiler is equipped with an F3 flame retention head, the  
size most commonly used. It is possible the head must be  
changed to match the nozzle firing rate required, and it is  
recommended the installer carry a complete assortment of  
Beckett flame retention heads. When head ratings overlap, a  
smaller head with air shutter fairly well open will generally  
provide better combustion than a larger head with air shutter  
near closed. See head size selection chart below. For firing  
rates under 1.00 gph  
The correct nozzle is the smallest which will do the job properly.  
Long continuous runs with minimum starts and stops conserve  
the most energy. The nozzle which provides the highest C02  
with the least smoke for a particular application is always  
recommended.  
26  
35  
Repair Parts  
BOILER CONTROLS AND PIPING  
KEY NO.  
PART NO.  
DESCRIPTION  
1
1
146-19-201  
BN08901  
Beckett AFG Standard Oil Burner (2.00 gph or less)  
Beckett CF375 Standard Oil Burner (2.00 gph or more)  
Riello 40 F5 Standard Oil Burner (0.90 to 1.50 gph)  
Riello 40 F10 Standard Oil Burner (1.60 to 3.00 gph)  
Beckett AFG Post Purge Oil Burner (2.00 gph or less)  
Adams G2T Gas Burner Less Head  
1
1050006  
1
146-19-011  
146-19-202  
146-30-250  
146-62-201  
CI-001.03  
1
1
2
L8151A1045 Triple Acting Aquastat  
Taco 007 Circulator (Except Models 7TT, 8T, 9)  
Taco 0012 Circulator (Models 7TT, 8T, 9)  
1-1/4" Taco Isolation Valves  
3
3
146-26-062  
146-26-043  
146-26-063  
1260006  
4
4
1-1/2" Flanges  
5
Temperature Pressure Gauge  
6
1060002  
3/4" x 1/4" Bushing  
7
146-22-011  
146-07-202  
146-07-012  
146-07-206  
151-00-01  
151-00-02  
146-07-044  
1310005  
3/4" ASME Relief Valve  
8
3/4" x 4-1/2" Nipple  
9
1-1/4" x 10" Nipple (Except Models 7TT, 8T, 9)  
1-1/2" x 12" Nipple (Models 7TT, 8T, 9)  
1-1/4" x 3/4" x 1-1/4" Tee (Except Models 7TT, 8T, 9)  
1-1/2" x 3/4" x 1-1/2" Tee (Models 7TT, 8T, 9)  
1-1/4" x 2-1/2" Nipple (Except Models 7TT, 8T, 9)  
1-1/2" x 2-1/2" Nipple (Models 7TT, 8T, 9)  
3/4" Boiler Drain Valve  
9
10  
10  
11  
11  
12  
146-22-000  
146-93-204  
146-30-020  
146-93-201  
1395005  
1-1/2" x 1-1/4" Bushing (Except Models 7TT, 8T, 9)  
Immersion Well fo Aquastat  
11/2" x 3/4" Bushings  
1-1/2" Sq. Hd. Plugs  
146-06-020  
1460001  
400ºF Black Silicone Rubber Adhesive Sealant (10.3 oz. cartridge)  
500ºF Red Silicone Rubber Adhesive Sealant (10.3 oz. cartridge)  
- Not Pictured  
38  
SUGGESTED NOZZLES AND SETTINGS  
FOR BECKETT AFG AND CF375 OIL BURNER SERIES  
LOW FIRE  
BAFFLE  
AIR  
SHUTTER  
AIR  
BAND  
OIL  
BURNER  
MODEL  
DPFO-3  
RATE  
NOZZLE  
HEAD-ADJ.  
.65  
.75  
.60-80°A  
.65-70°A  
.75-80°B  
.60-80°A  
.75-80°A  
1.20-80°B  
.65-80°A  
1.00-80°A  
1.50-80°A  
.90-80°B  
1.35-80°B  
2.00-60°B  
1.20-70°A  
1.65-40°B  
2.50-60°B  
F 0 - 1 1/8  
F 0 - 1 1/8  
F 3 - 1 1/8  
F 0 - 1 1/8  
F 3 - 1 1/8  
F 6 - 1 1/8  
F 3 - 1 1/8  
F 6 - 1 1/8  
F12 - 1 1/8  
F 3 - 1 1/8  
F12 - 1 1/8  
SV1 - # 3  
F 6 - 1 1/8  
SV1 - # 1  
SV1 - # 5  
Yes  
No  
10  
10  
10  
10  
10  
10  
10  
10  
10  
10  
10  
10  
10  
6.5  
10  
1
0
AFG  
AFG  
AFG  
AFG  
AFG  
AFG  
AFG  
AFG  
AFG  
AFG  
AFG  
CF375  
AFG  
CF375  
CF375  
.90  
No  
0
DPFO-4  
DPFO-5  
DPFO-7  
DPFO-9  
.65  
Yes  
No  
1
.90  
0
1.35  
.75  
No  
2
Yes  
No  
1
1.10  
1.70  
1.00  
1.60  
2.35  
1.35  
2.00  
3.00  
1
No  
3
No  
0
No  
1
No  
2.5  
2
No  
Yes*  
Yes*  
0
4
DPFO-3T  
DPFO-4T  
DPFO-5T  
DPFO-6T  
DPFO-8T  
.65  
.85  
.60-80°A  
.75-80°A  
.90-80°B  
.60-80°B  
.85-80°B  
1.25-80°B  
.65-70°A  
1.00-70°A  
1.50-70°A  
.85-80°B  
1.20-80°B  
1.75-60°B  
1.00-70°A  
1.50-60°B  
2.25-60°B  
F 0 - 1 1/8  
F 3 - 1 1/8  
F 3 - 1 1/8  
F 0 - 1 1/8  
F 3 - 1 1/8  
F 6 - 1 1/8  
F 3 - 1 1/8  
F 6 - 1 1/8  
F12 - 1 1/8  
F 3 - 1 1/8  
F 6 - 1 1/8  
SV1 - # 2  
F 6 - 1 1/8  
SV1 - # 1  
SV1 - # 5  
Yes  
No  
10  
10  
10  
10  
10  
10  
10  
10  
10  
10  
10  
10  
10  
6
2
1
1
1
1
2
0
1
3
2
3
0
6
0
3
AFG  
AFG  
AFG  
AFG  
AFG  
AFG  
AFG  
AFG  
AFG  
AFG  
AFG  
CF375  
AFG  
CF375  
CF375  
1.10  
.65  
No  
Yes  
No  
1.00  
1.45  
.80  
No  
Yes  
No  
1.20  
1.75  
.95  
No  
No  
1.45  
2.10  
1.25  
1.90  
2.75  
No  
Yes*  
No  
Yes*  
Yes*  
10  
Pump pressure is set at 140 psig.  
All burners fired at +.01 to +.1 inches w.c. draft over fire  
NOTE: These settings are intended for  
initial start up only. Final adjustment  
must be made using combination test  
instruments  
*CF375 - Low fire baffle different from AFG  
40  
14683825  
Rev. 2, May 2003  

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