Woodstock Biscuit Joiner W1410 User Manual

Shop Fox® Fence  
ITEM W1410  
OPERATING MANUAL  
P.O. Box 2309  
Bellingham, WA 98227  
COPYRIGHT © 1996 BY WOODSTOCK INTERNATIONAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.  
REVISED MAY, 1997 PRINTED IN USA  
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SECTION I: INTRODUCTION  
Thank you for purchasing Woodstock  
International’s Shop Fox® Fence. The Item  
W1410 Shop Fox® Fence was designed by  
Woodstock’s engineering staff to provide the  
woodworker with a precision alternative to stan-  
dard table saw fences. The Shop Fox® Fence fits  
most contractor and cabinet-style table saws with  
tables measuring 27" from front to back.  
is designed to accept Woodstock’s Board  
Buddies® hold down rollers. Optional extension  
rails are also available for the Shop Fox® Fence for  
use with wider materials such as plywood and  
wood composites.  
Woodstock is pleased to provide this manual to  
assist in the installation and operation of the Shop  
Fox® Fence. It represents our effort to offer the  
finest documentation available. If you feel there  
are areas where this manual could be improved,  
we encourage you to write us with your comments  
at the following address:  
The key to the Shop Fox® Fence’s accuracy is its  
unique roller tracking system, which allows the  
fence to hold precise alignment with the blade,  
even when the locking system is disengaged. This  
consistency allows the woodworker to make even  
the most minute adjustments with complete confi-  
dence.  
Technical Documentation  
Woodstock International, Inc.  
P.O. Box 2309  
The Shop Fox® Fence features polished and black-  
anodized aluminum construction with built-in  
micro adjustment knobs on either side of the pos-  
itive locking lever. A T-slot on top of the fence  
Bellingham, WA 98227  
(360) 734-3482  
Fax (360) 671-3053  
-2-  
Shop Fox® Fence  
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A. SAFETY RULES FOR TABLE SAWS  
1. KNOW YOUR TABLE SAW.  
13. DO NOT REACH BEHIND TABLE SAW  
TO GRAB CUTOFF PIECE.  
Read the  
owner’s manual carefully. Learn the tool’s  
applications and limitations, as well as its  
particular hazards.  
If wood binds  
against saw blade it will kick back faster than  
you can let go.  
2. DO NOT REMOVE GUARDS.  
guards in working order.  
14. DO NOT LET THE END OF THE WORK-  
PIECE CONTACT THE FENCE WHILE  
CROSSCUTTING WOOD WITH THE  
Maintain  
3. ENSURE THAT YOUR TABLE SAW IS  
MITER GAUGE.  
There is a potential for  
ELECTRICALLY GROUNDED.  
Never  
kick-back. Move the fence away.  
remove the grounding prong.  
15. DISCONNECT TABLE SAW FROM  
4. KEEP WORK AREA CLEAN.  
areas invite accidents.  
POWER  
Cluttered  
before servicing and when changing  
accessories, such as blades, bits, and cutters.  
5. AVOID DANGEROUS ENVIRONMENTS.  
Do not use power tools in damp or wet loca-  
tions or expose them to rain. Keep your work  
area well lighted.  
16. AVOID ACCIDENTAL STARTING.  
Make  
sure the switch is in the “OFF” position  
before plugging in the cord.  
17. CHECK DAMAGED PARTS.  
Do not oper-  
6. MAKE WORKSHOP CHILD-PROOF  
with  
ate the table saw until you are certain it is in  
perfect running condition.  
padlocks, master switches, or by removing  
starter keys.  
18. NEVER LEAVE THE TABLE SAW RUN-  
NING UNATTENDED - TURN POWER  
7. DO NOT FORCE WORK THROUGH  
TABLE SAW.  
OFF.  
Tools work better and more  
Do not leave the saw until it comes to a  
safely when they are allowed to work at their  
own speed.  
full stop.  
19. DO NOT OPERATE EQUIPMENT IF  
USING DRUGS, ALCOHOL, OR MED-  
ICATION.  
8. WEAR PROPER APPAREL.  
Do not wear  
loose clothing, gloves, neckties, or jewelry  
that might get caught in moving parts. Non-  
slip footwear should be worn. Wear a hat or  
other protective head wear if your hair is  
long.  
20. DO NOT WORK IN HASTE  
or operate  
equipment if you are mentally or physically  
fatigued.  
9. NEVER STAND OR LEAN ON TOOL.  
21. IF THERE IS SOMETHING YOU DO NOT  
KNOW OR UNDERSTAND, DO NOT  
10. ALWAYS USE SAFETY GLASSES, EAR  
PROTECTION AND RESPIRATORY PRO-  
OPERATE MACHINE!  
Ask for help first.  
TECTION  
22. BAD HABITS ARE DANGEROUS.  
all safety procedures often.  
.
Review  
11. DO NOT OVERREACH.  
Keep proper foot-  
ing and balance at all times.  
These safety rules cannot cover every situation in  
a woodshop. Consider your conditions when set-  
ting up and using your Shop Fox® Fence.  
12. USE A PUSH STICK WHEN CUTTING  
NARROW PIECES.  
Shop Fox® Fence  
-3-  
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Piece count for the W1410 Shop Fox® Fence.  
B. UNPACKING  
The Item W1410 Shop Fox® Fence is shipped  
from our factory in a carefully packed carton. If  
you discover the product is damaged, please con-  
tact your local Woodstock dealer immediately for  
advice. Be sure to save the packing containers for  
possible inspection.  
Qty  
Description  
Shop Fox® Fence  
1
1
1
1
1
1
1
Front rail  
Back Rail  
Manual  
Scale  
Bag of Mounting Hardware  
Universal Blade Guard Bracket (optional)  
The Shop Fox® Fence weighs only 35 pounds.  
However, when lifting, we must caution against  
improper lifting techniques. Always keep your  
back straight and lift with your legs. If you are  
limited by the amount of weight you can lift and  
carry, please refrain from moving The Shop Fox®  
Fence until you get the necessary assistance.  
Mounting Hardware Consists of:  
3
4
9
1
1
1
1
8" - 16 x 1" Hex Bolts  
8" Flat Washers  
3
516" Drill Bit  
3
8" - 16 Tap  
Rubber Bumper w/ Mounting Hardware  
Cross Brace w/ Mounting Hardware  
C. PIECE INVENTORY  
D. CLEAN UP  
The parts are arranged in two layers of packing.  
Remove the parts in an orderly fashion. This will  
simplify identification and make inventory and  
assembly that much easier. When removing the  
parts, please take care not to destroy the foam and  
cardboard carton. It is a good idea to save the car-  
ton for future storage or shipment if necessary.  
Remove the plastic protective covering and wipe  
the fence off with a clean rag. Inspect all the parts  
(especially the contact areas) for burrs and other  
irregularities that might hinder assembly. If you  
find any burrs or “flash” from the machining or  
casting process, simply sand or file them flat.  
Although this is not a common occurrence, it is  
possible that one or more of the parts could have  
been missed during the machining and deburring  
process.  
In the event that any parts or hardware are miss-  
ing, please contact Woodstock at the phone num-  
ber or address found on page 2 and we will send  
replacements right away.  
-4-  
Shop Fox® Fence  
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SECTION II: INSTALLATION  
A. ORDER OF INSTALLATION  
C. MOUNTING THE RAILS  
Installation of the Shop Fox® Fence is quick and  
easy. Installation involves mounting the front and  
back rails to your table saw and then attaching the  
fence to the rails. On some saws, the mounting  
holes for the rails will match the existing rail  
mounting holes. On other saws where the mount-  
ing holes do not line up, it will be necessary to  
drill and tap new mounting holes in your table top  
edge. We’ve supplied you with a drill and tap for  
this purpose. If you are uncomfortable with the  
tapping process, through-bolting may be used as  
an alternative. If through-bolting, make sure you  
have access to the backside of the hole and that the  
table webbing will not interfere with the nut and  
bolt before attempting this method.  
Step 1.  
Locate the back fence rail (the rail with the oval  
cut-outs) and set it against the rear edge of the  
table saw. Position the back rail so that its top  
edge is 16" below the table top and the oval cut-  
outs are in line with the miter slots.  
back rail mounting holes line up with the existing  
holes in the table top, attach the rail using the orig-  
1
Figure 1.  
If the  
Figure 3.  
inal mounting hardware as shown in  
the holes do not line up, use the mounting method  
Steps 3-6.  
If  
covered in  
Before beginning installation, measure your table  
saw top from front to back. The Shop Fox® Fence  
comes preset to fit on tables measuring between  
2658'' and 2714''. If your table top is not within this  
Troubleshooting Guide  
range, refer to the  
ther instruction.  
for fur-  
B. TOOLS REQUIRED  
Only a few common tools are required to assem-  
ble your Shop Fox® Fence. Specifically, these are:  
Figure 1.  
Attaching the back rail.  
14mm open end wrench  
5mm Allen wrench  
3mm Allen wrench  
Regular screwdriver  
6" adjustable wrench  
Needle nose pliers  
Step 2.  
Line up the ends of the front rail even with the  
back. Set the top edge 116" below the bottom of the  
miter slots.  
holes line up with the existing holes in the table  
top, attach the rail using the original mounting  
Figure 2.  
If the front rail mounting  
716'' socket and ratchet  
Figure 3.  
hardware as shown in  
If the holes do not  
Optional Tools:  
3
8''-16 tap  
Steps  
line up, use the mounting method covered in  
516'' drill bit  
3-6.  
Step 7.  
If both rails are mounted at this point, skip to  
1
8'' drill bit  
3
8'' or 12'' Electric drill  
Center punch  
Hammer  
Tap handle  
Note:  
(#56) until  
Delay installation of the adhesive scale  
Section III Part G.  
Shop Fox® Fence  
-5-  
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drill chuck. Loosen the chuck, detach the tap and  
continue turning the tap into the hole with an  
adjustable wrench. Advance the tap half a turn,  
back it out half a turn, advance another half turn,  
etc. until the tip of the tap extends 12" beyond the  
hole. Back the tap out and proceed to the next  
hole. It is not necessary to use cutting oil when  
tapping cast iron.  
Step 6.  
Mount the front rail with the 38''-16 x 1'' Hex Bolts  
Figure 3.  
and Flat Washers provided.  
It is impera-  
tive that the front rail mounts flat against the front  
edge of the table. If there is a gap between the  
front rail and the extension wing, it is a good idea  
to loosen the wing and move it over until it touch-  
es the rail. This will add extra support to the front  
rail.  
Figure 2.  
Attaching the front rail.  
Step 3.  
If the front and back mounting holes do not line up  
with the existing holes in the table top, you will  
need to drill and tap new mounting holes in the  
table top.  
Position the back rail according to the instructions  
in Step 1. Clamp the rail to the table saw using C-  
clamps or bar clamps. The use of wood clamping  
blocks will ensure a secure, non slip set-up. Mark  
the oval mounting holes on the edge of the table.  
Remove the rail and centerpunch the middle of the  
Step 2  
outlined slots on the table edge. Refer to  
for  
positioning the front rail and repeat this process  
for the front rail.  
Step 4.  
1
At each centerpunch location, drill a 8" diameter  
starter hole, then drill a 516" hole using the bit sup-  
plied with the Shop Fox® Fence. It is not necessary  
to use cutting oil when drilling cast iron.  
Figure 3.  
Mounting the front rail.  
Step 7.  
Step 5.  
Mount the rear rail with the 38''-16 x 1'' Hex Bolts  
and Flat Washers provided. There should be 2 flat  
washers between the rear rail and the table top.  
Figure 4.  
Tap each hole with the 38" - 16 tap supplied. Hold  
the tap in a tap wrench if one is available. If a tap  
wrench is not available use a 8 " or 2" electric  
drill that is set on slow speed. Treat it as though it  
were a drill bit. After the first few rotations how-  
ever, the tap will invariably start slipping in the  
3
1
-6-  
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Step 9.  
Measure the distance between both ends of the  
rails to determine if they are parallel. The differ-  
ence between the two ends of the rails should be  
1
no more than  
8".  
Note:  
relative parallelism between the ends of the  
rails is not critical to the accuracy of the fence, but  
will prevent the unlocked fence from moving by  
itself in the direction of the taper. Extra washers  
may be added or removed from between the table  
and back rail to achieve parallelism.  
Step 10.  
Mount the cross brace to the end of the rails using  
the 38-16 x 1'' Hex Bolts and Flat Washers provid-  
ed. Leave the bolt in the middle of the brace loose  
until the bolts at the ends of the brace are tight.  
Figure 4.  
Mounting the rear rail.  
Step 8.  
The distance between the front and back rail  
1
should be 27''  
achieve this measurement. If your measurement  
4''. Add or remove washers to  
Section V  
does not fall within this range, refer to  
on page 20 for further instruction.  
Shop Fox® Fence  
-7-  
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D. OPTIONAL EXT. RAILS  
E. MOUNTING THE FENCE  
An extended rail set is available for the Shop Fox®  
Fence increasing the rip capacity to the right of the  
blade to 49''. They are mounted in the same man-  
ner as the standard rails.  
With the lock handle in the ''UP'' (unlocked) posi-  
tion, attach the fence to the rails by skewing the  
fence so the groove in the rear spring loaded roller  
Figure 7.  
engages the back rail first.  
Then, holding  
the rear of the fence stationary, roll the first front  
roller onto the front rail. Align the rear jaws so the  
Figure 5.  
An extension table (  
) must be mounted  
Figure 8.  
You  
between the fence extension rails to properly sup-  
port the rails as well as the workpiece. The exten-  
sion table must fit in the gap between the rails per-  
fectly or the rails will be bowed. Remove the right  
side table saw wing and bolt the extension table in  
place using the existing holes for the wing. Extra  
holes will need to be drilled in the rails to secure  
the extension table at the right end.  
back rail will pass between them.  
may need to gently separate the jaws with a  
screwdriver to allow them to clear the rail. Feed  
the front jaws onto the front rail and slide the  
fence the rest of the way on, making sure the sec-  
ond front roller engages securely.  
1
27" ⁄4  
"
Figure 5.  
Extension table.  
Figure 7.  
Fence installation.  
Figure 8.  
Jaw position.  
Shop Fox® Fence  
Figure 6.  
Extension table and extension rails  
assembled.  
-8-  
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Please note that the rear carriage (#44) of the Shop  
Fox® Fence works in conjunction with most rear  
mounted blade guard support systems, but limits  
the minimum cutting width to approximately 112".  
Facing the fence with wood or using an overarm  
style guard may allow closer cutting than 112". If  
your existing rear blade guard support bracket pre-  
vents the Shop Fox® Fence from coming within  
134'' of the blade, we recommend installing  
F. BLADE GUARDS  
CAUTION:  
tant safety component on any table saw.  
Table saw blade guards are an impor-  
DO NOT  
REMOVE THE BLADE GUARD.  
A little extra time spent aligning your saw guard to  
the blade will make it a smooth functioning and  
integral component of the machine. Please refer to  
your table saw operator’s manual.  
Figure 9.  
Woodstock's optional bracket.  
Please  
contact Woodstock at the phone number or  
address on page 2.  
One of the challenges of working with a blade  
guard lies in cutting narrow pieces. Most blade  
guards overhang the actual blade by about 1" on  
either side of the blade. When working in close  
proximity to the blade (under 3") we recommend  
using a push stick made from 34" or wider materi-  
al. Since the push stick must go around the blade  
guard, any cut less than 112" wide presents a  
potentially dangerous situation.  
The safest way to rip narrow pieces is to cut nar-  
row strips from wider boards so that the narrow  
piece comes off the saw to the left of the blade. In  
the event that a narrow piece (under 112") needs to  
be further trimmed down, we recommend that you  
re-evaluate which machine may be better suited to  
the job. Jointers, planers and thickness sanders all  
produce excellent finishes and provide safer alter-  
natives to removing the blade guard from a table  
saw.  
Figure 9.  
Optional bracket installation.  
Shop Fox® Fence  
-9-  
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SECTION III: ADJUSTMENTS  
Your Shop Fox® Fence has been pre-adjusted at  
the factory. However, it will be necessary to check  
and fine tune each adjustment with the fence  
installed on your saw. A quality steel rule and  
square will help you bring your new fence into  
perfect alignment.  
increase the spring tension while loosening the  
adjustment nut will reduce the tension. To adjust  
tracking:  
A. TABLE CLEARANCE  
It is important to minimize the gap between the  
bottom of the fence and the table so thin material  
will not slide under the fence during operation.  
This clearance must be uniform along the table  
surface. It is also very important that the fence  
does not contact the table surface when sliding  
from side to side.  
With the fence mounted on the rails, try sliding it  
over the table. Make sure the fence is supported  
by all three rollers. Gauge the gap under the fence  
at various locations over the table surface. There  
Adjustment nut  
1
should be a uniform gap of 16" between the bot-  
tom of the fence and the tabletop. If the gap is not  
uniform, loosen the rail mounting bolts and raise  
or lower one end of one or both rails to achieve a  
uniform gap.  
Figure 10.  
Rear spring adjustment.  
Step 1.  
If ripping thin laminates or veneers, clamp an aux-  
iliary fence to the Shop Fox® Fence so it rests  
right on the table. This will ensure that thin mate-  
rial will not slip under the fence.  
Test ease of movement relative to tracking quali-  
ty. The best way to do this is to experiment with  
the rear roller tension until a setting is found that  
allows comfortable motion and tracking. Grab the  
fence by the handle and abruptly slide it back and  
forth several times. When changing direction,  
both front rollers should stay engaged to the rails.  
If either roller tends to move away from the rail,  
increase the rear spring tension and repeat the test.  
B. TRACKING  
The spring tension on the rear roller will affect the  
ease with which the fence will travel from side to  
side. Too much spring tension will restrict free  
movement of the fence on the rails. Too little ten-  
sion may allow the fence to derail if moved  
abruptly or allow the fence to skew slightly when  
being locked down. Tension is easily adjusted by  
reaching underneath the rear carriage (#44) and  
Step 2.  
Continue to increase or decrease rear spring ten-  
sion as necessary until all rollers remain in con-  
stant contact with the rails when changing direc-  
tions. Don't increase tension to the point that  
movement becomes restricted.  
Figure 10.  
turning the adjustment nut (#48).  
Tightening the adjustment nut onto the stud will  
-10-  
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C. LOCK HANDLE  
The lock handle (#2) actuates and holds the  
clamping jaws when in the engaged (down) posi-  
tion and releases the jaws in the up position. This  
handle is already adjusted for use out of the box.  
However, further adjustment may be necessary  
after a short break-in period. To adjust the lock  
handle:  
Check nut  
Setscrew stop  
Step 1.  
Push down on handle. Very little effort is required  
to do this (15-20 pounds of force).  
Step 2.  
Figure  
Check the position of the power link (#5).  
11.  
Notice how the link “cams over” slightly past  
Figure 12.  
Setscrew stop.  
horizontal when the handle is engaged. The power  
link should be adjusted to “cam over” at approxi-  
mately five degrees past horizontal.  
Step 4.  
Power link  
Bump the handle from underneath. If the handle  
can be unlocked by bumping it 3 or 4 times, the  
setscrew stop needs to be backed off. If the  
setscrew stop is backed out too far, the power link  
will pivot past five degrees and the clamping force  
will diminish.  
5˚  
Step 5.  
7
Loosen the check nut (#29) with a 16" socket.  
Adjust the setscrew stop using a 3mm Allen  
wrench until the the power link is 5˚ past horizon-  
tal. Test your results. If you can bump the handle  
and it releases, incrementally back out the  
setscrew stop some more. If the draw bar can be  
observed stopping its outward motion and then  
begins to reverse direction, turn the setscrew stop  
back in.  
Figure 11.  
Adjusting the power link.  
Step 3.  
Slide the vinyl grip (#1) back about half way to  
expose the setscrew stop (#28) located on the  
Figure 12.  
underside of the draw bar (#6).  
The  
setscrew stop limits the degree of handle throw.  
Shop Fox® Fence  
-11-  
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Step 2.  
D. FENCE CLAMPING PRES-  
SURE  
Now engage the locking lever several times to see  
how securely the front clamp holds. It should only  
require 5-10 pounds of force to push the lever into  
the locked position. Try moving the fence from  
side to side using the locking handle. If the front  
clamp slips under a lateral load of 25 pounds or  
less, then the clamping pressure needs to be  
adjusted.  
If you can move the locked fence by exerting  
approximately 50 lbs. of lateral force, the fence  
clamping mechanism will require adjustment. It is  
quicker and easier to adjust the fence while it is on  
the saw; however, reaching underneath the fence  
may be awkward for some people. Removing the  
fence and laying it upside down on a bench to  
work on is another option. With this method, you  
may have to slide the fence on and off several  
times.  
Step 3.  
Remove the two cotter and pivot pins shown in  
Figure 14  
and remove the upper/lower jaw assem-  
bly as one unit. This will leave two steel yokes  
(#14 & 15) exposed, one long and one short.  
Before starting, review the adjustment steps while  
looking at the parts breakdown near the end of this  
manual.  
Step 4.  
Step 1.  
To increase clamping pressure, either unscrew the  
longer yoke half a turn or screw the shorter yoke  
in half a turn. Adjustment should be done in half  
turn increments.  
The front clamp (#17 & 18) is adjusted first and to  
do so, it is necessary to disable the rear clamp (#23  
& 24). Disable the rear clamp by removing the  
cotter pin (#16) and pivot pin (#8) located on the  
Step 5.  
Figure 13  
lower jaw (#24) of the rear clamp.  
.
Needle nose pliers will ease removal of the cotter  
pin.  
To reduce clamping pressure, turn the yokes in the  
opposite direction. After adjusting one yoke half a  
turn, reassemble the clamp and test the unit. If  
more adjustment is required, turn the other yoke  
half a turn and retest. Do not over-adjust.  
Pivot pin  
Cotter pin  
Remove  
Remove  
Figure 13.  
Disabling the rear clamp.  
Figure 14.  
Removing front jaw assembly.  
Shop Fox® Fence  
-12-  
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Step 6.  
Once the front clamp is properly adjusted, reinstall  
both cotter pins. If the front clamp cannot be made  
Section V,  
to function properly, refer to  
Troubleshooting  
Step 7.  
on page 20.  
Remove  
Remove  
The procedure for adjusting the rear clamp is vir-  
tually identical to the procedure for adjusting the  
front clamp. Disable the front clamp by temporar-  
ily removing the cotter pin and pivot pin in the  
Figure 15.  
front clamp assembly.  
Figure 16.  
Removing clamp assembly.  
Remove  
Step 10.  
Increase the clamping force by unscrewing the  
longer yoke (#22) half a turn and retest. If more  
adjustment is required, screw the shorter yoke  
(#10) in half a turn. If further adjustment is  
required, continue to work back and forth between  
the two yokes so that both are adjusted equally.  
Step 11.  
Figure 15.  
Disabling the front clamp.  
To reduce the clamping force, screw the longer  
yoke in or the shorter yoke out.  
Step 8.  
Step 12.  
Push down the locking lever and test the grip of  
the rear clamp by pushing from side to side on the  
back end of the fence. If the clamp holds securely  
under a lateral force of 25 pounds, the rear clamp  
requires no further adjustment. If the rear clamp  
slips under 25 pounds of lateral force, adjustment  
will be necessary.  
Reinstall all pivot pins and cotter pins and test the  
clamping force of the entire unit. Locking lever  
pressure should not exceed 20 pounds. The fence  
should be able to withstand approximately 50  
pounds of lateral force.  
CAUTION  
: Through repeated use and wear, re-  
adjustment of the front and rear clamps and han-  
dle throw may be necessary for safe operation and  
maximum performance.  
Step 9.  
To adjust the rear clamp, first remove the clamp  
assembly from the two yokes by removing the two  
Figure 16.  
cotter pins and pivot pins (#8 & 16).  
Shop Fox® Fence  
-13-  
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CAUTION: DO NOT  
cut from the right side of  
the fence if lead was adjusted for cutting on the  
The wood will pinch and  
E. PARALLELISM  
left side of the fence.  
If your table saw has been properly adjusted, the  
saw blade should be parallel to the miter slot. If  
your blade and miter slot are not parallel, refer to  
your table saw manual to adjust the saw blade to  
the miter slot correctly. Disconnect all electrical  
power to the table saw and follow all safety rules  
before you make any adjustments to your table  
saw.  
could cause dangerous kick-back.  
To adjust the fence to the miter slot:  
Step 1.  
Unlock the fence and loosen the right hand  
Figure 18.  
setscrew (#32).  
Align the front edge of the fence to the front edge  
of the miter slot. Check to see if the fence is par-  
allel along the length of the miter slot.  
Adjusting the fence parallel to the miter slot is  
somewhat misleading in that it should not be  
adjusted perfectly in line. The back end of the  
fence should fall away from the miter slot approx-  
1
imately ⁄64" so the workpiece clears the opposite  
Figure 17.  
end of the saw blade without binding.  
This is called “lead” (pronounced leed). You don’t  
have enough lead if there is “feather” or burning  
on the wood as it is being cut.  
Figure 18.  
Loosen setscrew.  
Step 2.  
164"  
The right roller is mounted off-center on its axle  
(eccentric) so that as the axle is rotated, the roller  
will move from front to back a small amount.  
Since the rollers are firmly held against the front  
rail, this has the effect of changing the alignment  
of the fence with respect to the miter slot. Do not  
rotate the axle more than 180° in either direction.  
First, try moving it in one direction while watch-  
ing the relationship between the side of the fence  
Figure 19.  
and the miter slot.  
If half a turn is not  
enough to align the two, go back half a turn to the  
starting point and proceed in the other direction  
until the fence is properly aligned.  
Figure 17.  
Lead adjustment.  
NOTE:  
The nut under the right roller could come  
loose during adjustment. If this occurs, lock the  
axle by tightening the setscrew and then tighten  
the nut. Use a liquid thread locker on the nut if the  
problem persists.  
(Shown exaggerated for illustration purposes.)  
-14-  
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F. 90˚ TO TABLETOP  
The fence must also be adjusted so the face of the  
fence is square or 90° to the table surface. Use a  
good quality square to check. To square the fence  
to the table, proceed as follows:  
Rotate nut to rotate axle  
Step 1.  
Unlock the fence and loosen the setscrew (#32) on  
Figure 20.  
the left side.  
Figure 19.  
Adjusting the right roller axle.  
Step 3.  
Once adjusted, tighten the setscrew and recheck  
the fence alignment. Be aware that behind each  
setscrew there is a plastic plug (#31) that protects  
the threaded axle from damage and creates a soft  
Do not over-tighten the  
stop for the setscrews.  
setscrew after adjustments have been made.  
Step 4  
.
Figure 20.  
Loosen setscrew.  
It may be necessary to adjust the axle slightly to  
compensate for the slight axle shift induced by  
tightening the setscrew. Remember, the fence  
should be 164" away from the miter slot measured  
at the back end of the fence.  
Step 2.  
The left roller axle is threaded into the fence body.  
As the roller axle is rotated, the roller will move  
up and down a small amount. Since the rollers are  
firmly held against the front rail, this has the effect  
of changing the angle of the fence with respect to  
the table top. Rotate the left roller axle (#34) while  
monitoring the gap between the square and the  
Step 5.  
If for some reason you are having problems  
adjusting the fence, please refer to the  
Troubleshooting  
Section V,  
on page 20.  
Figure 21.  
fence.  
NOTE:  
The nut under the left roller could come  
loose during adjustment. If this occurs, lock the  
axle by tightening the setscrew and then tighten  
the nut. Use a liquid thread locker on the nut if the  
problem persists.  
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Rotate nut to rotate axle  
Figure 21.  
Adjusting the left roller axle.  
Figure 22.  
Placement of the scale.  
Step 3.  
Continue to rotate the axle until the fence is square  
to the table. Tighten the setscrew.  
Step 2.  
Step 4.  
Remove the fence and apply a strip of masking  
tape along the the rail 316'' in from the front edge.  
It is advisable at this point to recheck parallelism  
between the fence and the blade. If further  
adjustment is required, continue to check back  
and forth between parallelism and squareness  
until both are adjusted satisfactorily. Remember  
to adjust with the setscrews loose and measure  
with the setscrews tight. This procedure may  
seem a bit tedious, but this is a one time adjust-  
ment that, if done patiently, will ensure excellent  
performance.  
Step 3.  
Using the zero mark as the starting point and the  
masking tape as a guide, apply the adhesive scale  
to the rail.  
Figure 23.  
Burnish the scale into place  
with heavy thumb pressure.  
G. SCALE/INDICATOR  
The self adhesive scale (#56) and hairline indica-  
tor (#40) provide fast and accurate fence position-  
ing. To mount the scale and indicator, proceed as  
follows:  
Step 1.  
Locate the zero point of the scale by measuring 2''  
Figure 22.  
to the left of the blade and mark the rail.  
Figure 23.  
Attaching the scale.  
-16-  
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Step 4.  
Reinstall the fence on the rails and slide it along  
slowly, checking to make sure that neither the  
rollers nor the upper clamp jaw contact the scale.  
Step 5.  
Note which side of the indicator the hairline is  
imprinted on. Orient the indicator with the hairline  
mark face down against the front rail. The hairline  
is imprinted off center to simplify adjustment of  
3
the indicator if the fence is faced with 4'' materi-  
al. If the fence is not faced, place the hairline off  
center to the right as viewed from above. If the  
fence is faced, position the hairline to the left.  
Step 6.  
Figure 24.  
Location of shims.  
The indicator can be shimmed downward for bet-  
ter reading accuracy. This eliminates any shifting  
that may seem to occur between the hairline and  
the marks on the scale when viewed from any  
H. FENCE STOP  
Figure 24.  
position not directly overhead.  
Once the fence has been adjusted, install the fence  
stop through the hole located near the end of the  
Step 7.  
Figure 25.  
scale on the front rail.  
This prevents the  
To fine tune the position of the hairline indicator,  
make a test cut and adjust the indicator to corre-  
spond with the actual width of the test board. This  
method accounts for any vibration or wobble that  
may be present in the spinning blade. This proce-  
dure must be repeated every time the saw blade is  
changed to maintain accuracy.  
fence from accidentally being rolled off the end of  
the rails.  
Figure 25.  
Fence stop installation.  
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SECTION IV: OPERATIONS  
To operate this, or any tool, safely and efficiently,  
it is essential to become as familiar with its char-  
acteristics as possible. Take as much time as nec-  
essary to become acquainted with the W1410  
Shop Fox® Fence. The time you invest before you  
begin to use it will be time well spent.  
While most safety measures are generally univer-  
sal, Woodstock reminds you that each work envi-  
ronment is different and safety rules should be  
considered as they apply to your situation.  
The Item W1410 is specifically designed for use  
on table saws with 27" deep table surface. It must  
never be modified or used for any other purpose.  
Modifications or improper use of this tool will  
void all warranties.  
ating the Shop Fox Fence,  
If you are not sure about oper-  
®
DO NOT USE IT  
until  
Figure 26.  
Fine fence adjustment.  
you have resolved any questions or concerns you  
might have. Please contact Woodstock at the  
phone or address listed on page 2.  
B. BOARD BUDDIES®  
The T-slot in the top of the Shop Fox® Fence has  
been customized to accept another popular prod-  
uct from Woodstock International: Board  
Buddies®. These one directional, spring loaded  
hold-down wheels keep material pressed firmly  
against the table and fence. They are fully  
adjustable and non-marking. Be sure to request the  
W1103 T-nuts separately from your Woodstock  
dealer for mounting Board Buddies® to your  
fence. Board Buddies® are a great addition to any  
fence system! For the location of your nearest  
Woodstock dealer, call Woodstock International  
at (360) 734-3482.  
A. FINE POSITIONING  
Either one of the two front rollers can be used for  
extremely fine fence adjustments. Place your  
thumb against the knurled outer surface of one of  
Figure 26.  
the front rollers to rotate it.  
Moving the  
fence in this manner yields excellent control and  
accuracy.  
-18-  
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Step 2.  
C. WOOD FACING  
Drill and counterbore at least two mounting holes  
3
The Shop Fox® Fence can be faced with 4" kiln  
dried hardwood, plywood or medium density fiber  
board (MDF) to ensure that the aluminum fence  
does not come into contact with the blade during  
close sawing and dadoing operations. If using kiln  
dried lumber, use a piece that is free of knots and  
other defects and preferably a species that exhibits  
dimensional stability such as maple, birch or  
beech.  
Figure 27  
in the wood face piece. Refer to  
as a  
Do not drill in the shad-  
guide for hole placement.  
ed area.  
Step 3.  
Transfer these mounting holes to the fence and  
drill suitably sized holes for self tapping screws or  
through bolts. If using through bolts, it will be  
necessary to drill through the fence on both sides.  
CAUTION:  
It is extremely important to attach the  
wood facing correctly. Lumber less the 4" is not  
recommended. Screws or fasteners must be  
3
Step 4.  
1
counter sunk at least 8" below the wood surface,  
Attach the wood facing to the fence, making sure  
the screws are counterbored well below the wood  
surface. Do not over tighten the self tapping  
screws to the point of stripping the holes in the  
aluminum fence.  
but no more than 14".  
To attach the wood facing to the fence:  
Step 1.  
Size a suitable piece of wood to the face of the  
fence.  
Figure 27.  
Do not drill in  
Side view of the fence.  
the shaded area for attaching wood facing.  
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SECTION V: TROUBLESHOOTING  
Step 4.  
A. RAILS TOO CLOSE  
Remove the front and rear carriages (#30 & 44)  
from the bottom of the fence. Each is held on by  
two socket head cap screws (#37). Now the inter-  
nal mechanism can be slid out the front as one  
piece.  
TOGETHER  
If your rails are less than 2634" apart, you will  
need to add spacers between the rails and table  
until the distance between the rails is 27"  
1
4".  
Use flat washers to adjust the rail to rail distance.  
Step 5.  
B. RAILS TOO FAR APART  
The tie rod (#20) can now be adjusted so that the  
distance '''X'' between the two connecting yokes  
(#14) equals the inside dimension between the two  
If your fence rails are farther apart than 271116'',  
this fence cannot be made to work on the saw  
without considerable modifications. Contact  
Woodstock International at (360) 734-3482 for  
further information. To adjust the fence for rails  
up to 271116'', it will be necessary to shift the rear  
carriage (#44) towards the back of the fence and  
adjust the internal tie rod (#20) an equal amount.  
First adjust the tie rod by removing the internal  
mechanism from the fence. The steps for removal  
are as follows:  
mounting rails plus 33 16".  
Figure 28.  
Step 1.  
Remove the plastic plug (#38) and unhook the  
return spring (#26) from the rear fence cap (#27).  
Needle nose pliers work well for connecting and  
disconnecting the return spring.  
Step 2.  
Figure 28.  
Tie rod length.  
Remove the front and rear clamping jaws. Keep  
them organized so they can be reinstalled proper-  
ly.  
Step 6.  
Reassembly is the reverse of disassembly, with  
one special note. After sliding the internal mecha-  
nism back into the fence, be sure that the two short  
yokes (#14) attached to the rocker plates (#9) are  
sticking up through their respective slots in the  
rocker mounts (#11). If they have pivoted out of  
position, they will remain stuck that way once the  
Step 3.  
Remove the short and long yokes from within the  
front and rear carriage. Count the number of turns  
required to remove each one and lay the yokes  
with the jaw assemblies. Recording the number of  
turns will ease readjustment of the clamping pres-  
sure after reassembly.  
Figure 29.  
carriages are remounted.  
-20-  
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C. FRONT CLAMP WILL NOT  
ADJUST  
If the cap screws (#37) that hold the front carriage  
(#30) to the fence are not tight enough, the car-  
riage may shift slightly when locked, thus releas-  
ing pressure on the front clamp.  
Step 1.  
Figure 29.  
Correct orientation of the yokes.  
Figure 31  
Reference  
to verify the position of the  
front carriage relative to the front of the fence.  
Step 7.  
Note:  
To properly tighten the cap screws (#37),  
insert the long leg of the 5mm Allen wrench into  
the hex socket of the cap screw and apply torque  
to the short leg of the Allen wrench using an  
adjustable open end wrench.  
Before tightening the carriages against the under-  
Figure 30  
tioned correctly. The distance ''Y'' between the  
front and rear carriage should equal the distance  
between fence rails + 1716''.  
side of the fence, use  
to get them posi-  
Step 2.  
Step 8.  
If the front clamp cannot be adjusted tight enough  
with the front carriage in its standard position,  
Once reassembled, proceed to work through  
Section III, Part D & E  
clamps adjusted properly.  
1
shift the carriage forward 16" so that the front  
to get the front and rear  
9
Figure 30  
dimension in  
becomes ⁄16" and work  
through the adjustment procedure again.  
Front  
Rear  
Front carriage  
Figure 31.  
Front carriage positioning.  
Figure 30.  
Distance between carriages.  
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Step 4.  
D. REAR CLAMP WILL NOT  
ADJUST  
If none of the above steps work, it may be neces-  
sary to check and adjust the length of the tie rod  
(#20) inside the fence. To proceed, refer to the  
instructions in  
guide.  
If the cap screws (#37) that hold the rear carriage  
(#44) to the fence are not tight enough, the car-  
riage may shift slightly when the jaws are locked.  
This will loosen the grip of the jaws on the rail and  
prevent the jaws from staying in adjustment.  
Part B  
of this troubleshooting  
E. FENCE DOES NOT MOVE  
SMOOTHLY  
Step 1.  
Check and adjust the position of the rear carriage  
so that it extends 18" past the end cap at the tail of  
Possible problem:  
close to the tabletop and may be contacting the  
edge of the table or extension wing.  
The fence could be adjusted too  
Figure 32.  
the fence.  
Note:  
to properly tighten the cap screws (#37 and  
Solution:  
If necessary, raise any portion of the  
rail(s) to eliminate interference.  
#21), insert the long leg of the 5mm Allen wrench  
into the hex socket of the cap screw and use an  
adjustable open end wrench on the short leg of the  
Allen wrench to tighten.  
Possible problem:  
The hairline indicator may be  
rubbing on the front rail.  
Solution:  
Check to see if it may be shimmed down  
too far or tipped forward. Reduce shim stack or if  
the indicator is tipped, add shims under the back  
of the clamp to level it out.  
Possible problem:  
The indicator clamp may be  
rubbing the front rail if it is installed backwards.  
Solution:  
sary.  
Reverse the indicator clamp if neces-  
Rear carriage  
Possible problem:  
The adjustment nut or stud (#47  
& #48) in the rear carriage may be rubbing the rear  
rail in some areas.  
Figure 32.  
Rear carriage positioning.  
Solution:  
Look carefully underneath the rear car-  
riage in the areas of rough travel. This problem  
may be solved by any one of the following steps:  
Step 2.  
a.  
Take out a washer between the table and rail in  
that area. Reducing the distance between the  
two rails will eliminate the problem.  
If the rear clamp still won’t tighten up enough,  
shift the rear carriage another 116" past the tail end  
of the fence and repeat the adjustment procedure.  
b.  
c.  
Loosening the spring tension will fix the prob-  
lem if only the stud (#47) is rubbing.  
Step 3.  
If the rear clamp will not open up far enough, shift  
the rear carriage so that it extends only 16" past  
the end of the fence and readjust.  
1
Shift the rear carriage 16" further towards the  
1
back of the fence and readjust clamping pres-  
sure.  
-22-  
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Possible problem:  
The rear carriage may be drag-  
ging on the rear rail.  
side of the front carriage. Loosen the mounting  
screws slightly and shift the carriage so that it is  
Figure 33.  
90˚ to the fence.  
Tighten the mounting  
Solution:  
Although this is unlikely, it is possible if  
screws and reinstall the clamping jaws. Check and  
adjust the front clamping pressure as described in  
the rear roller (#51) is pressed onto its bearing  
(#36) too far. Any one of the following  
approaches may be used:  
Section III, Part D  
.
a.  
b.  
c.  
Re-install the bearing/roller upside down.  
Shift the roller on the bearing in a press.  
Contact Woodstock International for replace-  
ment parts (#36, 49, 51 and 52).  
d.  
Use a file to enlarge the rail cut-outs in the rear  
carriage slightly.  
F. FENCE WILL NOT ADJUST  
PARALLEL TO BLADE  
Possible problem:  
The front carriage is not mount-  
ed square to the underside of the fence.  
Solution:  
Remove the clamping jaws to gain  
access to the mounting screws (#37) on the under  
Figure 33.  
Squaring carriage on fence.  
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-23-  
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SECTIONVI:PARTDOCUMENTATION  
38  
27  
39  
26  
9
16  
16  
14  
10  
8
16  
13  
8
14  
8
16  
20  
8
16  
20  
9
11  
12  
8
16  
14  
8
13  
10  
16  
12  
13  
16  
8
23  
10  
8
16  
7
16  
12  
13  
8
4
8
16  
6
3
22  
14  
8
28  
29  
2
16  
11  
24  
8
16  
8
14  
17  
16  
1
12  
13  
5
8
15  
16  
8
18  
-24-  
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32  
31  
62  
43  
31  
44  
30  
32  
62  
35  
43  
37  
49  
37  
21  
35  
36  
45  
36  
55  
34  
40  
36  
51  
46  
55  
47  
41  
42  
33  
54  
53  
48  
52  
50  
54  
53  
43  
57  
58  
25  
58  
57  
58  
58  
19  
61  
60  
58  
56  
69  
67  
65  
58  
64  
53  
66  
68  
53  
13  
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-25-  
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REF#  
DESCRIPTION  
REF#  
DESCRIPTION  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
FRONT ROLLER  
BEARING 6000-2RS  
CAP SCREW 14"-20 x 1"  
PLASTIC CAP  
1
2
3
4
5
6
7
8
GRIP  
LOCKING HANDLE  
PIVOT PIN  
SNAP RING 8mm  
POWER LINK  
DRAW BAR  
FRONT END CAP  
PIVOT PIN  
ROCKER PLATE  
SHORT YOKE  
ROCKER PLATE MOUNT  
THREADED SHAFT  
HEX NUT 14"-20  
YOKE  
FRONT YOKE  
COTTER PIN  
FRONT UPPER JAW  
FRONT LOWER JAW  
FRONT RAIL  
TIE ROD  
CAP SCREW 14"-20 x 2''  
REAR YOKE  
REAR UPPER JAW  
REAR LOWER JAW  
BACK RAIL  
RETURN SPRING  
REAR FENCE CAP  
FENCE  
HAIRLINE INDICATOR  
INDICATOR CLAMP  
FLAT WASHER #8  
PHILLIPS HEAD SCREW 8-32 x 34''  
REAR CARRIAGE  
THUMB SCREW  
TENSION SPRING  
THUMB SCREW  
KNURLED NUT  
PIVOT ARM  
SHOULDER BOLT  
REAR ROLLER  
SNAP RING 10 mm  
HEX NUT 38''-16  
FLAT WASHER 38''  
SNAP RING 26 mm  
SCALE  
HEX BOLT 38''-16 x 1''  
FLAT WASHER 38''  
FENCE STOP  
PHILLIPS HEAD SCREW  
SHIM .008''  
SHIM .012''  
SHIM .016''  
BRACE, SHORT  
BRACE, LONG  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
SETSCREW 14"-20 x 58  
HEX NUT 14"-20  
FRONT CARRIAGE  
PLASTIC PLUG  
SETSCREW 38"-16 x 38  
"
"
FLAT HD SCR 14''-20 X 12''  
FLAT WASHER 14''  
SPECIAL BOLT 38''-16 x 1''  
ECCENTRIC ROLLER AXLE  
ROLLER AXLE  
-26-  
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SECTION VII: SPECIFICATIONS  
W1410 SHOP FOX® FENCE  
Design Type: ......................................................................................................T-Square Roller Fence  
Overall Dimensions and Specifications:  
Length ....................................................................................................................................30''  
Width ......................................................................................................................................2"  
Height ..................................................................................................................................312  
Max cut to the right ..............................................................................................................25"  
Max cut to the left ................................................................................................................712  
"
"
Max cut to the right with extended rails ..............................................................................50"  
Container Dimensions....................................................................................912" x 1912" x 21"  
Shipping Weight ..............................................................................................................40 lbs.  
Construction:..........................................................................................................Steel and Aluminum  
Features:  
1
Fits table saws with a 27 4'' deep table top  
Three ball bearing guide rollers  
Maintains alignment with blade, locked or unlocked  
Left and right hand fine positioning rollers  
Fully adjusts 90˚ to table and parallel to blade  
Fence clamps in front and rear  
T-slot for Board Buddies®  
Specifications, while deemed accurate, are subject to change without notice.  
Shop Fox® Fence  
-27-  
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SECTION XIII: WARRANTY  
Woodstock International, Inc. (Woodstock)  
Woodstock shall be tried in the State of  
warrants this product against defects in work-  
manship and materials under normal use and  
service for a period of one year. This warranty  
extends to the original purchaser from the date  
of purchase. This warranty does not apply to  
defects due directly or indirectly to misuse,  
abuse, negligence, accidents, repairs or alter-  
ations or lack of maintenance.  
Washington, County of Whatcom.  
We shall in no event be liable for death, injuries  
to persons or property or for incidental, contin-  
gent, special or consequential damages arising  
from the use of our products.  
To take advantage of this warranty, the product  
or part must be returned to the original place of  
purchase. Proof of purchase must accompany  
the merchandise. Woodstock reserves the right  
to change specifications at any time since we  
constantly strive to achieve better quality equip-  
ment.  
This is Woodstock’s sole written warranty and  
any and all warranties that may be implied by  
law, including any merchantability or fitness,  
for any particular purpose, are hereby limited to  
the duration of this written warranty. We do not  
warrant or represent that the merchandise com-  
plies with the provisions of any law or acts. In  
no event shall Woodstock’s liability under this  
warranty exceed the purchase price paid for the  
product and any legal actions brought against  
We make every effort to ensure that our prod-  
ucts meet high quality and durability standards  
and we hope you never need to use this warran-  
ty.  
-28-  
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