Pitney Bowes Postal Equipment DM500 User Manual

DM500™ and DM550™ Series  
Digital Mailing System  
DM500™ Series Mailing System  
DM550™ Series Mailing System  
Shown with Weigh-On-The-Way®  
Operator Guide  
US English Version  
SV61436 Rev. D  
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SV61436 Rev. D ©2009 Pitney Bowes Inc.  
All rights reserved. This book may not be reproduced in whole or in part in any fashion or stored in a  
retrieval system of any type or transmitted by any means, electronically or mechanically, without the  
express, written permission of Pitney Bowes.  
We have made every reasonable effort to ensure the accuracy and usefulness of this manual; how-  
ever, we cannot assume responsibility for errors or omissions or liability for the misuse or misapplica-  
tion of our products.  
Due to our continuing program of product improvement, equipment and material specifications as well  
as performance features are subject to change without notice. Your postage meter may not have  
some of the features described in this book.  
AccuTrac, Ascent, DM500, DM550, DM Series, E-Z Seal, IntelliLink, WEIGH-ON-THE-WAY (WOW)  
Postage By Phone, INVIEW and Pitney Bowes Supply Line are trademarks or registered trademarks  
of Pitney Bowes Inc. ENERGY STAR is a registered trademark of the United States Environmental  
Protection Agency. All other trademarks are trademarks or registered trademarks of the respective  
owners.  
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Alerting Messages  
Various messages are used throughout this guide to alert you to potentially hazardous or error caus-  
ing conditions. These messages are as follows:  
WARNING! Alerts you to conditions or practices that could cause serious injury.  
CAUTION: Alerts you to conditions or practices that could cause damage to the  
equipment or to the material being run.  
IMPORTANT: Alerts you to conditions or practices that could adversely affect equipment operation if  
instructions are not followed exactly.  
NOTE: Provides a comment or explanation of the associated topic.  
FCC Compliance  
This equipment has been tested and found to comply with the limits for a Class A digital device, pur-  
suant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against  
interference when the equipment is operated in a commercial environment. This equipment gener-  
ates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with  
the instruction manual, may cause interference to radio communications. Operation of this equip-  
ment in a residential area is likely to cause interference, in which case the user will be required to cor-  
rect the interference at his own expense.  
Use only a shielded interface cable to operate this equipment with a scale or other peripheral device  
CAUTION: Changes or modifications to this equipment not expressly  
approved by the party responsible for compliance (Pitney Bowes) could void  
the user’s authority to operate the equipment.  
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FCC Compliance of Modem  
This equipment complies with Part 68 of the FCC rules and the requirements adopted by the ACTA.  
On the bottom of the IntelliLink® Control Center is a label that contains, among other information, a  
product identifier in the format US:AAAEQ##TXXXX. If requested, this number must be provided to  
the telephone company.  
This equipment is designed to be connected to a Facility Interface Code 02LS2 network with RJ11C  
network interface.  
A plug and jack used to connect this equipment to the premises wiring and telephone network must  
comply with the applicable FCC Part 68 rules and requirements adopted by the ACTA. A compliant  
telephone cord and modular plug is provided with this product. It is designed to be connected to a  
compatible modular jack that is also compliant. See installation instructions for details.  
The ringer equivalence number (REN) is used to determine the number of devices that may be con-  
nected to a telephone line. Excessive RENs on a telephone line may result in the devices not ringing  
in response to an incoming call. In most but not all areas, the sum of RENs should not exceed five  
(5.0). To be certain of the number of devices that may be connected to a line, as determined by the  
total RENs, contact the local telephone company. The REN for this product is part of the product  
identifier that has the format US:AAAEQ##TXXXX. The digits represented by ## are the REN without  
a decimal point (for example 03 is a REN of 0.3).  
If this IntelliLink® Control Center causes harm to the telephone network, the telephone company will  
notify you in advance that temporary discontinuance of service may be required. But if advance  
notice isn’t practical, the telephone company will notify you as soon as possible. Also, you will be  
advised of your right to file a complaint with the FCC if you believe it is necessary.  
The telephone company may make changes in its facilities, equipment, operations, or procedures  
that could affect the operation of the equipment. If this happens the telephone company will provide  
advance notice in order for you to make necessary modifications to maintain uninterrupted service.  
If trouble is experienced with this IntelliLink® Control Center please contact the help desk for repair or  
warranty information. Refer to the Pitney Bowes Contact Information List in this guide for the number  
of the help desk. If the equipment is causing harm to the telephone network, the telephone company  
may request that you disconnect the equipment until the problem is resolved. This equipment is not  
intended to be repaired by the customer (user).  
Connection to party-line service is subject to state tariffs. Contact the state public utility commission,  
public service commission, or corporation commission for information.  
If the installation site has specially wired alarm equipment connected to the telephone line, ensure the  
installation of this IntelliLink® Control Center does not disable the alarm equipment. If you have  
questions about what will disable alarm equipment, consult your telephone company or a qualified  
installer.  
SV61436 Rev. D  
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Table of Contents  
Pitney Bowes Contact List  
Chapter 1 - Read this First  
Chapter 2 - Meet the DM Series™ Digital Mailing System  
Chapter 3 - Mail in a Minute  
Chapter 4 - Running Mail  
Chapter 5 - Mailing System Setup  
Chapter 6 - Adding Postage  
Chapter 7 - Standard Accounting  
Chapter 8 - Reports  
Chapter 9 - Maintaining and Updating  
Chapter 10 - Troubleshooting  
Chapter 11 - Supplies and Options  
Chapter 12 - Specifications  
Appendix A - Glossary  
Index  
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Pitney Bowes Contact Information List  
PB Web Sites  
For frequently asked questions, go to:  
http://www.pb.com  
To place requests for service or training, go to:  
http://www.pb.com and click on My Account.  
To order PB supplies and accessories, go to:  
http://www.pb.com and click on Online Store.  
To view and pay invoices online, go to:  
http://www.pb.com and click on My Account.  
To view inventory, go to:  
http://www.pb.com and click on My Account.  
To add postage to your Postage By Phone® Meter Payment System  
account, go to:  
http://www.pb.com and click on Add Postage to Your Meter.  
Our Help Desk  
For direct questions, call: 1.800.522.0020. Customer Service Represen-  
tatives are available Monday through Friday, 8AM - 8:00PM EST.  
Postage By  
To contact, call 1.800.243.7800  
Phone® System  
Pitney Bowes  
Supplies  
To order Pitney Bowes approved supplies, call our PB Supply Line™ at  
1.800.243.7824.  
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1 • Read This First  
Contents  
Important Information About Powering Your DM Series™ Digital Mailing  
System Off...................................................................................... 1-5  
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1 • Read This First  
What’s in this  
Guide  
Chapter 1 - Read this First contains important information about USPS  
requirements and equipment and telephone safety precautions.  
Chapter 2 - Meet the DM500™ and DM550™ Digital Mailing System  
gives an overview of the mailing system and the location of each control  
and machine feature. Please read this section carefully. It provides a foun-  
dation for the instructions in later sections of this book.  
Chapter 3 - Mail in a Minute explains the basics of running mail on your  
system. By following these instructions, you will be able to run mail quickly.  
Chapter 4 - Running Mail explains how to run mail in the different mail  
modes as well as when to use the various options.  
Chapter 5 - Mailing System Setup provides step-by-step instructions for  
customizing your mailing system to suit your needs.  
Chapter 6 - Adding Postage explains how to add postage funds to your  
postage meter (Postal Security Device) using the Pitney BowesPostage By  
Phone® Meter Payment system.  
Chapter 7 - Standard Accounting explains how to use the standard  
accounting feature to track postage.  
Chapter 8 - Reports explains the different types of reports available and  
how to print them.  
Chapter 9 - Maintaining and Updating explains how to check the quality  
of the meter stamp and how to take care of the moistener and tape feeder.  
It also tells you how to add features and update postal rates and carriers.  
Chapter 10 - Troubleshooting contains a list of problems you may  
encounter while using your mailing system.  
Chapter 11 - Supplies and Options lists the supplies available for your  
system and how to order them.  
Chapter 12 - Specifications contains the specifications for the mailing  
system and mailing materials.  
Appendix A - Glossary defines mailing terms used throughout this opera-  
tor guide.  
Other  
Information  
This section describes other sources of information available for the  
DM500™ and DM550™ Digital Mailing System.  
Quick Reference Cards - Much of the information contained in the  
Operator guide, such as how to set postage, process mail, or clear jams  
is summarized in the Quick Reference Card Set. The cards are located  
in a slot in the Stacker module of your system.  
Our Help Desk - For a list of the Pitney Bowes web sites, refer to the  
Pitney Bowes Contact Information List located at the front of this guide.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
What You Need  
to Know  
Since your postage meter (Postal Security Device) is licensed by the  
United States Postal Service (USPS), you must follow a few basic require-  
ments.  
USPS  
Requirements  
Mail must have the correct date and postage amount in the meter  
stamp.  
Metered mail must bear the ZIP Code location of the post office where  
the postage meter (Postal Security Device) is registered.  
If you move to another ZIP Code location, you must update the ZIP  
Code. You can do this by calling Postage by Phone®.  
Each time you refill your postage meter (Postal Security Device)  
through the modem, the Postage By Phone® Meter Payment System  
computer automatically performs a postal inspection. If the postage  
meter in your mailing machine has not detected a modem refill transac-  
tion at certain intervals, the message “Inspection Required” appears on  
the main screen of the IntelliLink® Control Center. (The system will then  
prompt you to connect to Pitney Bowes and perform an inspection.)  
The postage tape you use must meet USPS specifications.  
Safety  
Requirements  
WARNING! Follow normal safety precautions for all  
office equipment whenever using your mailing system.  
Read all instructions before you attempt to operate the machine. Use  
the equipment only for its intended purpose.  
Use only Pitney Bowes approved supplies, in particular aerosol dust-  
ers. Improper storage and use of aerosol dusters or flammable aerosol  
dusters, can cause an explosive-like condition that could result in a per-  
sonal injury and/or property damage. Never use aerosol dusters  
labeled flammable and always read instructions and safety precautions  
on the duster container label.  
Use the power cord supplied with the machine and plug it into a prop-  
erly grounded wall outlet located near the machine and easily accessi-  
ble. Failure to properly ground the machine can result in severe  
personal injury and/or fire.  
The power cord wall plug is the primary means of disconnecting the  
machine from the AC supply.  
Do not remove the power cord's ground pin and do not use a ground  
adapter.  
Make sure the area in front of the power outlet is free of obstruction.  
DO NOT route the power cord over sharp edges or trap it between  
pieces of furniture. Make sure there is no strain on it.  
To reduce the risk offire or electrical shock, DO NOTattempt to remove  
covers or disassemble the equipment. The housing encloses hazard-  
ous parts. If any components are dropped or otherwise damaged,  
report such damage to your Pitney Bowes customer service represen-  
tative.  
Keep fingers, long hair, jewelry, neck ties, and loose clothing away from  
moving parts at all times.  
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1 • Read This First  
When removing jammed material, avoid using too much force to pre-  
vent personal injury and damaging equipment.  
To prevent overheating do not cover system vent openings.  
When lifting covers, wait for all parts to stop moving before placing  
hands near feeder path or printer.  
Do not remove covers as they enclose hazardous parts that should only  
be accessed by a Pitney Bowes Service Representative.  
Use only Pitney Bowes approved supplies, e.g., inks, tapes, and clean-  
ers. Call the Pitney Bowes Supply Line™ listed in the Pitney Bowes  
Contact Information List at the front of this guide.  
Always follow the specific occupational safety and health s prescribed  
for your workplace  
NOTE: Your mailing system requires annual cleaning by a Pitney Bowes  
service representative. For continued safe operation, contact your local Pit-  
ney Bowes office for a scheduled cleaning  
If you use an AC adapter to power the meter when it is off the mailing  
machine base:  
Use only the AC adapter designed specifically for the IntelliLink® Con-  
trol Center. Third-party AC adapters may damage the IntelliLink® Con-  
trol Center.  
To protect against electrical shock, plug the AC adapter into a properly  
grounded power outlet.  
Do not route the AC adapter cable over sharp edges or trap between  
furniture.  
CAUTION: In case of an ink spill, leaking ink or exces-  
sive ink accumulation, immediately power down and dis-  
connect the power cord from the wall plug and call your  
local Pitney Bowes office for a cleaning.  
The IntelliLink® Control Center and its built-in postage meter (Postal Secu-  
rity Device) connect directly to analog telephone lines. For your protection  
we urge you to follow basic safety precautions to reduce the risk of fire,  
electric shock and injury to persons, as well as the following:  
Never connect telephone wiring during a lightning storm.  
Disconnect the meter telephone line during a lightning storm.  
Avoid using a telephone or equipment that connects to a telephone line  
during an electrical storm; there may be a remote risk of electrical  
shock from lightning.  
Never install telephone jacks in wet locations.  
Do not use this product near water, for example, near a bath tub, wash  
bowl, kitchen sink or laundry tub, in a wet basement or near a swim-  
ming pool.  
Never touch non-insulated telephone wires or terminals unless the tele-  
phone line has been disconnected at the network interface.  
Use caution when installing or modifying telephone lines.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Do not use the telephone or equipment connected to the telephone line  
in the vicinity of a gas leak.  
Do not connect your postage meter (Postal Security Device) to a digital  
phone line. The device’s built-in modem is designed to work with an  
analog phone line only. (Your fax machine is usually connected to an  
analog phone line.) If you do not know if your line is digital, call your  
phone provider for verification.  
Disconnect the telephone cord from the wall before removing the  
IntelliLink® Control Center.  
CAUTION: To reduce the risk of fire, use only the 26  
AWG telecommunication line cord either supplied with  
the machine or supplied separately.  
Important Information About Powering Your   
DM Series™ Digital Mailing System Off  
Your DM Series™ Digital Mailing System is designed to remain powered on  
at all times. This is necessary so that the printer station can perform the  
required maintenance it needs to maintain peak performance.  
Your DM Series™ System has a power switch (for the location, refer to  
Chapter 2, page 2-6) so that you can properly remove power to the system.  
If you need to power off your system, you must use the power switch.  
When you power off the system, the system immediately moves the print-  
head back to the capping station to keep the printhead from drying out.  
Powering off your system by any other means, such as a wall switch, a  
power strip, or unplugging from a wall outlet, will result in higher than nor-  
mal ink consumption and could damage your mailing system.  
ON  
OFF  
NO  
NO  
YES  
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1 • Read This First  
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2 • Meet the DM500™ and DM550™ Digital Series Mailing System  
Introducing the  
DM Series™   
Mailing System  
The DM SeriesDigitial Mailing System is an easy-to-use digital mailing  
system you can tailor to satisfy the unique requirements of your organiza-  
tion. This system:  
Automatically feeds a stack of mail.  
Moistens and seals the envelope flaps.  
Imprints the correct postage amount.  
Stacks the finished mail.  
Features and  
Benefits  
The following section provides a summary of the main features and bene-  
fits of the DM500™ and DM550™ Series System.  
The Weigh-On-The-Way® capability for the DM500™ and DM550™ Series  
Systems is available in limited markets, and is represented in this guide  
only for those markets. Inclusion in this guide does not imply availability.  
Energy Star®  
Rating  
As an ENERGY STAR Partner, Pitney Bowes has deter-  
mined that the DM Series™ mailing systems meet ENERGY  
STAR guidelines for energy efficiency. They automatically  
enter a low power state called the "sleep mode" if not used  
for a preset interval of time. This keeps energy consumption  
low, while maintaining the high state of readiness you expect  
from Pitney Bowes mailing equipment.  
ENERGY STAR qualified office and imaging products use as much as60%  
less electricity than standard equipment. And using less energy keeps util-  
ity costs down. Over the next five years, these products will save Ameri-  
cans more than 5 billion dollars.  
The ENERGY STAR program is another example of how Pitney Bowes is  
good for the environment and smart for business.  
Postage Meter  
The postage meter on your mailing system is a Postal Security Device  
(PSD) that incorporates the latest technology approved by the United  
States Postal Service to secure funds. This technology eliminates the need  
to perform physical inspections thereby making the system easier and  
more convenient to use. The PSD contains the funds and performs all of  
the calculations necessary to print meter stamps that comply with the latest  
USPS standards.  
Easy-to-Use  
IntelliLink®   
Control Center  
The IntelliLink® Control Center is mounted on the top of your mailing sys-  
tem and features a large easy-to-read graphic display, function keys and  
alpha and numeric keypads. A series of messages and options appear in  
the display to prompt you through all of the setup and mailing operations.  
You use the function keys and keypads to respond to the system prompts  
and select your options.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Variety of Communications Options  
Your DM Series™ Digital Mailing System comes with communications ports  
for data communications with Pitney Bowes support services and for inter-  
facing to external devices such as a personal computer, an optional scale,  
or other peripherals.  
If you do not have access to your organization’s Local Area Network, an  
internal modem for connecting to an analog telephone line is also available  
to allow data communications with Pitney Bowes support services as well  
as external mail/parcel carriers.  
Communications with Pitney Bowes provides the following benefits:  
Postage By Phone® Meter Payment System refills  
Remote postage inspections  
USPS Confirmation Services (Delivery Confirmation, Signature Confir-  
mation, and electronic filing of Certified Mail)  
Ability to download graphic images (ads, inscriptions, and permits)  
Ability to download rate change and software updates  
Accounting and  
Reporting  
INVIEW™ Accounting  
The INVIEW™ accounting and reporting feature allows you to store post-  
age costs for 100 accounts, or you can purchase an option to store 300  
accounts. You can run reports on single or multiple accounts and limit  
access to the accounts by password protecting them. For more information  
on the INVIEW™ accounting package, refer to INVIEW™ Accounting  
Operator Guide, SV62233.  
Budget Manager  
You can also acquire the enhanced accounting package, Budget Manager.  
Budget Manager allows you to create more accounts with higher levels of  
detail.  
For more information on Budget Manager, refer to Budget Manager   
Operator Guide, SV60957.  
Business Manager  
You can connect your DM Series™ system directly to a Business Manager  
host PC and control all of your accounts, operators and postal transaction  
data through the Business Manager Administration module. For more infor-  
mation on Business Manager, refer to the help within the Business Man-  
ager application.  
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2 • Meet the DM500™ and DM550™ Digital Series Mailing System  
Advertisements  
and Inscriptions  
Ads and inscriptions are messages you can include in the meter stamp. A  
number of standard advertisements and inscriptions are included with your  
mailing system. You can order customized ads and inscriptions by calling  
the Pitney Bowes Supply Line™ (refer to the Pitney Bowes Contact Infor-  
mation List at the front of this guide for the phone number). For information  
on ordering ads and inscriptions, refer to Chapter 11, Supplies and Options  
in this guide.  
When you order additional advertisements or inscriptions you receive an  
art card which you insert into a slot on the side of the IntelliLink® Control  
Center. Once installed, you can select an advertisement or inscription when  
you run mail.  
Shape Based  
Rating  
Shape based rates are USPS® rates that are based on  
s
the weight and dimensions (thickness, length, width) of  
the mail piece. All DM Seriesmailing systems support this  
rating structure.  
COMPLIANT  
Optional Permits  
You can print a permit on a piece of mail instead of a meter sat mp. A permit  
is a postal mark containing a permit number that provides you with special  
processing or discount rates. You get the permit(s) from the US PostOffice  
and the permit artwork from Pitney Bowes. For information on ordering per-  
mits, refer to Chapter 11, Supplies and Options in this guide.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Parts of the  
Mailing System  
This section describes the parts of your DM500™ and DM550™ Series  
System and includes:  
The Mailing System Exterior, including the Weigh-On-The-Way®  
(WOW®) Module  
The Mailing System Interior  
The IntelliLink® Control Center  
The Main Screen  
Mailing System  
Exterior  
IntelliLink® Control Center - This contains the screen and keypad  
for communicating with the mailing machine and the built-in post-  
age meter (Postal Security Device).  
1
2
Feed Cover - Protect moving parts and prevent foreign objects  
from entering the machine. The feed cover protects the feeder.  
WOW (Weigh-On-The-Way®) Cover - Protects the WOW® trans-  
port area on the DM Series™ systems that have the optional  
3
4
5
Printer Cover - protects the print head and ink cartridge compo-  
nents.  
Thickness Adjustment Knob - You use this knob to adjust for the  
thicknesses of the envelopes you are feeding into your mailing sys-  
tem.  
Weighing Capability - You can acquire a 5 or 10 lb. integrated plat-  
form scale for your DM Series™ Digital Mailing System.  
6
7
On/Off switch - Turns the mailing system on and off. This is  
located on the lower left side of the feed deck  
Feed Deck - This is where you load the mail.  
8
9
Side Guide - Set this to reduce the skewing of pieces of mail as  
you feed them into the feeder.  
Transport Release Knob - You pull this knob out to drop the lower  
half of the transport deck if you need to clear a jam.  
10  
11  
Art Card Slot - The art card plugs  
into the art card slot on the right  
side of the IntelliLink® Control Cen-  
ter (as shown in the photo on the  
right). The art card contains adver-  
tisements and inscriptions.  
Quick Reference Card Set - These  
12  
13  
are easy reference cards containing instructions for performing  
operations like how to set postage, process mail, orclear jams. The  
cards are located in a slot in the stacker module of your mailing sys-  
tem.  
Stacker - This is where mail is deposited after the postage is  
applied to the piece of mail. It is located on the right side of the  
machine.  
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2 • Meet the DM500™ and DM550™ Digital Series Mailing System  
The DM500™ and DM550™ Series Digital Mailing System  
1
4
5
2
6
8
10  
9
7
Right Side View of the DM500™ and DM550™ Series System  
11  
12  
13  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
The DM500™ and DM550™ Series System with Optional WOW® Module  
Connectors on the Back of the Mailing System Base  
Dual External Device  
USB Ports  
Serial Port  
Connector  
USB Ports - Four USB ports are located on the back, lower right side ofthe  
machine. These provide communications with external devices like a  
printer, an external scale, optional power stacker or a PC. If you are con-  
necting to your organization’s Local Area Network (LAN), use one of these  
USB ports to make the connection. For details, refer to section Connecting  
Your Postage Meter to a LAN in Chapter 6 of this guide.  
Serial Port Connector - One Pitney Bowes serial port connector. This is  
for Pitney Bowes use only.  
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2 • Meet the DM500™ and DM550™ Digital Series Mailing System  
Mailing System  
Interior  
Interior of the DM Series™ System (Under the Front Cover)  
®
Top release jam lever  
E-Z Seal bottle  
Top release jam lever  
Thickness adjustment  
knob  
Lower release lever  
Feed deck  
Thickness Adjustment Knob - Use this to adjust for the thicknesses of  
the envelopes. You do not have to lift the cover to adjust the knob.  
For thicker pieces of mail (3/8” to 5/8”), or mail  
containing several inserts, use the thick mail  
setting. For mail containing only singleinserts,  
or for postcards, use the normal mail setting.  
Refer to the figure on the right.  
Thick mail setting  
Top Release Jam Lever/Lower Release  
Lever - Lift these to clear jams on the Feed  
deck.  
Pressure-Sensitive Postage Tape - The   
DM Series™ system uses this pressure sensi-  
tive tape to print reports and meter stamps for  
packages or pieces of mail that are outside  
the limits specified for mailing materials. See  
Specifications in Appendix C of this guide for  
details.  
Normal mail setting  
Feed Deck - This feeds the envelopes to the printer. If your system has the  
option WOW® module, this feed the envelopes to the WOW® transport  
deck.  
E-Z Seal® Sealing Solution Bottle - This contains the E-Z Seal® solution  
used for moistening and sealing envelopes.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Interior of the DM Series™ System with Optional WOW®  
(Under the WOW® Cover)  
Postage tape  
holder in WOW®  
Module  
WOW transport  
jam release lever  
WOW transport  
deck  
WOW® Transport Jam Release Lever - Pull this to clear jams on the  
transport deck.  
Pressure-Sensitive Postage Tape - In the DM Series™ system with  
optional WOW® module, the pressure sensitive postage tape is located as  
shown below in the WOW® module.  
WOW® Transport Deck - This transports the envelopes to the printer.  
Under the DM500™ and DM550™ Series Print Cover  
Printhead  
carriage  
Ink cartridge  
holder  
Ink Cartridge Holder - This contains the ink used to create the meter  
stamp.  
Printhead Carriage - This produces the meter stamp.  
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2 • Meet the DM500™ and DM550™ Digital Series Mailing System  
The IntelliLink®  
Control Center  
This section describes all of the function keys on the IntelliLink Control  
Center, the control center Main Screen, and the connectors on the back of  
the control center used to connect it to the AC adapter and to an analog  
phone line.  
Function Keys  
Five Screen Keys - The five keys directly to the left of the display  
screen allow you to select options displayed on the screen.  
1
Lock Button - Locks the IntelliLink® Control Center.  
2
Normal Preset Key - Returns you to the most commonly used set-  
ting.  
3
Mode Key - Press to choose from a variety of mail processing  
modes.  
4
Class Key - Enables you to select thecorrect class for your mailing  
(e.g., First Class, Priority, Media mail).  
5
Seal Key - Allows you to moisten and seal envelopes, with or with-  
out applying postage. You can also choose not to seal the enve-  
6
lopes at all.  
Accounts Key - Press to set up and edit accounts.  
7
Custom Preset Key - Use this to choose frequently-used system  
key settings for running different jobs  
8
Menu Key - Press to view the following settings and options:  
9
Meter Stamp Options  
Set pU  
Zero Scale  
Maintenance  
Turn Features On  
Confirmation Services  
Adjust Display Contrast  
Funds Key - Press to view the following settings and options:  
10  
Funds Available (in postage meter)  
Funds Used  
Total Pieces (of mail processed by your mail system)  
Reports Key - Offers a selection of different types of reports to run.  
11  
12  
Help Key - Gives detailed information about a screen you are view-  
ing.  
Numeric Keys - Press numbered keys to enter postage amounts  
and weight. You can also use these keys to select numbered  
options appearing in the display.  
13  
Enter Key - Press to enter the information you have selected for  
the mailing system.  
14  
15  
Arrow Keys - Moves you to new menus, or scrolls menus and  
selects options.  
2 - 10  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Start Key - Begins processing mail with the options you have  
selected.  
16  
Tape Key - Allows you to print postage tapes for packages or  
pieces of mail that are outside the limits specified for mailing materi-  
17  
als. See Specifications in Appendix C of this guide for details.  
Stop Key - Ends a mail or tape processing job in progress.  
18  
Clear Key - Clears an entry, or takes you back one screen.  
19  
Alpha Keyboard - Use to enter accounts and other setup informa-  
tion. This keyboard is under a cover that opens for access.  
20  
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2 • Meet the DM500™ and DM550™ Digital Series Mailing System  
The Main Screen  
The content of the main screen depends upon the current mode of the  
machine. Main screens are the only screens that contain a meter stamp  
replica area and a main status area.  
The main screen enters a sleep mode after a certain period of inactivity.  
Pressing any key wakes up the system and shows the last screen on the  
display, or the one corresponding to the Normal Preset settings (refer to  
Define Presets in Chapter 5 in this guide for more information).  
Advertisement Display - The optional message to be printed on  
the envelopes or tape (if selected).  
1
Account - The optional account number or name charged with  
postage.  
2
Class - The class you selected for the piece of mail.  
3
Main Status Area - Important information such as warnings or help  
or navigation tips. For example, if you select a class, a message  
4
appears in this area.  
Weight Display Area - The weight of the piece of mail.  
5
Mode - The mode in which the piece of mail will be processed, or  
what the next required action will be.  
6
Meter Stamp - The official USPS indicia printed on the envelope or  
tape.  
7
Batch Count - The number of pieces of mail run in a job.  
8
2 - 12  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Connectors on the Back of the IntelliLink Control Center  
Analog Phone Line Connector - The term analog phone line refers to  
a RJ11C or RJ11W compatible (single line) telephone wall plug typically  
used for a residential phone or facsimile hookup. If you do not have a  
LAN connection, you can use the analog phone line connector to add  
postage funds to your meter. If the analog phone line is not close to  
your DM Series™ system, you can remove the IntelliLink® Control  
Center from your system and move it to another location. For more  
information, refer to Connecting Your Control Center to a Remote Ana-  
log Line in Chapter 6 of this guide.  
External USB Connector - The IntelliLink® Control Center has a con-  
nector for a USB device. If the PCN number of your IntelliLink ® Control  
center is one of the ones listed under USB Connector label in the figure  
below, you must connect an external modem to this USB connector to  
dial into Pitney Bowes to perform feature updates or add postage. The  
PCN number is located on the bottom of your IntelliLink® Control Cen-  
ter.  
IntelliLink® Control Center AC Adapter Receptacle - The receptacle  
for the AC adapter is located on the back of the IntelliLink® Control  
Center. If you need to remove the control center from the mailing sys-  
tem base and move it to an analog telephone line, you plug the AC  
adapter into this receptacle.  
Analog Phone Line Connector  
Use this to connect directly to an  
analog phone line if the PCN on  
the bottom of the IntelliLink®   
USB Connector  
Use this to connect an  
external modem if the  
PCN on the bottom of  
the IntelliLink® Control  
Center has the number:  
1CXX  
Control Center has the number:  
1DXX  
AC Adapter Receptacle  
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2 • Meet the DM500™ and DM550™ Digital Series Mailing System  
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3 • Mail in a Minute  
Mail in a Minute  
This chapter explains how to use the “Key In Postage” mode. It’s the quick-  
est and easiest way to run a piece of mail or print a postage tape.  
Use this mode if:  
You know the postage amount.  
All envelopes are the same size.  
You are printing postage on postcards.  
For instructions on other available modes for running your mail, refer to  
Determining the Correct Postage Mode section in Chapter 4 in this guide.  
For tips on feeling light weight or bulky pieces of mail, flats and postcards,  
or any mail that is easily damaged, refer theTips on Feeding Mail section in  
Chapter 4 in this guide.  
Preparing Your  
Mail  
1. Remove any onion skin/airmail type envelopes, Tyvek® envelopes,  
envelopes that are thicker than 5/8” or any pieces of mail that are out-  
side the limits specified for mailing materials - see Specifications in  
Chapter 12 of this guide for details. Print the postage for this type of  
mail on tape.  
2. Sort the mail by envelope size and weight. If you are using the account-  
ing feature, sort by account as well.  
3. Shingle theenvelopes  
so they are slanted  
slightly to the left as  
shown in the picture  
shown below.   
Envelopes shingled to the left  
3-2  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
4. Place the stack of mail on the feed deck shown in the picture below.  
Feed  
Sensor  
Side Guide  
Place the envelopes with the flaps down and against the rear  
wall.  
Make sure the envelopes are pushed far enough so that they  
cover the feed sensor on the rear wall.  
5. Adjust the side guide so it is close to, butnot touching, the bottom edge  
of the envelope stack. Be sure and leave a slight clearance between  
the side guide and envelopes (about 1/16 inch clearance).  
6. Adjust the thickness adjustment knob to  
Thick Mail Setting  
adjust for envelope thickness. For  
thicker pieces of mail (3/8” to 5/8”), or  
mail containing several inserts, use the  
thick mail setting. For mail containing  
only single inserts, or for postcards, use  
the normal mail setting. Refer to the fig-  
ure on the right.  
To pick a setting, turn the knob to the  
arrow located on the feed cover.  
7. Make sure you have sufficient funds in  
your postage meter. If the message  
“Low Funds” appears on the screen,  
make sure you can complete the mail  
run with the funds you have. If you do  
not have enough funds, see Chapter 6,  
Adding Postage in this guide. uide and  
envelopes (about 1/16 inch clearance).  
Thin Mail Setting  
Running the  
Mail  
1. Press the Mode key on the IntelliLink® Control Center.  
2. Select Key In Postage.  
3. Key in the correct postage value using the numeric keys on the control  
center, then press the Enter key.  
4. Place the piece of mail on the feed deck and press the Start key.  
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3 • Mail in a Minute  
Printing  
Print postage tapes for:  
Postage Tapes  
Packages  
Onion skin/airmail type envelopes  
Tyvek® envelopes  
Envelopes that are thicker than 5/8”  
Any pieces of mail that are outside the limits specified for mailing mate-  
rials - see Specifications, Mailing Materials in Chapter 12 of this guide  
for details.  
You can request up to 99 tapes at a time. The tapes exit into the stacker.  
The DM500™ and DM550™ Digital Mailing System is designed to use a  
special pressure sensitive adhesive tape made exclusively for it.  
CAUTION: Use only fresh rolls of Pitney Bowes tape to avoid  
distortion or jams in the mechanism and possible loss of post-  
age.  
To print a postage tape:  
1. Locate the tape exit on the right side of the mailing system.  
2. With the correct postage set on the main screen, press the Tape key to  
print one tape.  
3. To print more than one tape, use the numeric keys to type in the num-  
ber of tapes you want, then press the Tape key. The system prints the  
tapes.  
NOTE: Do not lift any of the covers on the mailing system while the tape is print-  
ing or the system will stop printing, cut and eject the tape.  
3-4  
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4 • Running Mail  
Navigating  
Hints  
The maximum number of options displayed is 5. To view more options,  
press the down arrow key.  
You can select a numbered option either by pressing the screen key  
next to the option, or by pressing the corresponding number on the key-  
board and then pressing the Enter key.  
To go back one screen or more, clear an entry, or return to the “Ready”  
screen, press the Clear key. Pressing the left arrow key returns you to  
the main screen.  
Other selection or navigation or help information appears at the bottom  
of the screen. Also, check for messages next to the arrow keys on the  
bottom right side of the screen.  
Select Mode  
1. Key in Postage  
2. Differential Weighing  
Screen  
Options  
3. Manual Weight Entry  
4. Attached Scale  
5. Seal Only - No Printing  
ArrowKeys  
and Help  
Information  
Home  
4-2  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Applying  
Postage and  
Running Mail  
To apply postage and run mail on the DM500™ and DM550™ Series Sys-  
tem, follow the procedures listed here.  
You must follow procedures 1 and 2 before you run mail through the sys-  
tem and apply postage. If you are using Accounting, you must also follow  
procedure 4.  
Follow the other procedures listed here as needed.  
For details on each procedure, refer to the section number listed here.  
Determining the Correct Postage Mode. Deciding the appropriate  
mode for your specific mail run.  
1
Preparing Your Mail. Getting your mail ready for the DM500™ and  
DM550™ Series Digital Mailing System.  
2
Selecting the Postage Mode and Running Mail. Choosing themode  
for running your mail and tapes.  
3
Selecting or Deselecting an Account to Print Postage. Refer to  
this section if your system uses accounting.  
4
Selecting the Class. Refer to this section if you need to specify a  
class or select a special service.  
5
Selecting Meter Stamp Options. This section describes how to  
change the elements printed on your piece of mail.  
6
Using Electronic Confirmation Services. This section tells you how  
7
to use preprinted barcode labels provided by Pitney Bowes to elec-  
tronically process and submitrecords for USPS ConfirmationServices  
to the Pitney Bowes Data Center.  
Adding Postage or Changing the Date. This sections tells you how  
to add more postage or change the date of your postage.  
8
Clearing the Batch Count. Refer to this section if you want to clearor  
reset the number of pieces of mail processed by your system.  
9
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4 • Running Mail  
Determining  
the Correct  
Postage  
Feeding Mail or Printing Tape?  
1. If your mail requires no application of postage, see Chart C on the fol-  
lowing page to choose your mode.  
2. If your mail requires postage, you must determine if you can print  
directly on your mail. You can feed mail if your pieces of mail are:  
1
Mode  
under 5/8in. (15.9mm) thick.  
over 3.5 in. x 5 in. or under 13 in. x 10 in.  
underr 10 lbs.  
not too thin (such as fliers, or Tyvek® envelopes) or too fragile  
(such as air mail and onion skin envelopes) to pass through the  
feeder.  
Meet the other requirements for mail feeding listed in Chapter 12,  
Specifications in this guide.  
3. If your mail meets the above requirements, select the appropriate mode  
from Chart A below.  
4. If your mail does NOT meet the requirements for direct printing, you  
MUST print a postage tape. Select the applicable postage mode from  
Chart B on the following page.  
Chart A - Printing on Mail  
If:  
Then use this mode:  
You know the amount of postage needed for  
your piece of mail.  
Key In Postage  
You do not know the weight of your piece of  
mail.  
Attached Scale  
The pieces of mail are different weights but fall  
within the guidelines listed above and in the  
Specifications in Appendix C in this guide.  
WOW® - Weigh-On-The-  
Way®  
Weight First Piece (only avail-  
able with WOW®)  
All pieces of mail are identical.  
Differential Weighing (avail-  
able as an option on your DM  
Series™ Digital Mailing Sys-  
tem).  
Your pieces of mail vary in types, sizes, and/or  
weights.  
4-4  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Chart B - Postage Tape Mode  
If:  
Then use this mode:  
You know the amount of postage needed for  
your piece of mail.  
Key In Postage  
You do not know the weight of your piece of  
mail.  
Attached Scale  
Attached Scale - AutoTape  
(An option you can purchase,  
not available on all systems.)  
You have several pieces of mail and do not  
know their postage  
Manual Weight Entry  
You know the weight.  
(An option you can purchase,  
not available on all systems.)  
Your pieces of mail vary in types, sizes and/or  
weights.  
Differential Weighing  
Chart C - Mail Modes with NO Postage  
If:  
Then use this mode:  
Print Permit (An option you  
may be able to purchase. Not  
available on all systems.)  
Your mail requires a permit.  
You only want to seal the envelope and do  
NOT want to apply postage.  
Seal Only (No Printing)  
Time and Date Stamp (An  
option you can purchase, not  
available on all systems.)  
You want to print the date or time on incoming  
mail for record keeping.  
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4 • Running Mail  
Preparing  
Your Mail  
If you intend to run pieces of mail through your system, read About Run-  
ning Mail below. If you are going to print postage tapes, read About Print-  
ing Postage Tapes in this section.  
2
Then, proceed to instructions for selecting the mode and running the job.  
Refer to Chapter 12, Specifications in this guide to make sure your mail is  
compatible with your mailing system. For tips on feeding light weight or  
bulky pieces of mail, flats and postcards, or any mail that is easily dam-  
aged, refer to “Tips on Feeding Mail” in this section.  
About Running  
Mail  
1. Sort the mail by envelope size and unless you are using the optional  
WOW module, sort by weight also. If you are using the accounting fea-  
ture, sort by account as well.  
2. Shingle theenvelopes  
so they are slanted  
slightly to the left as  
shown in the picture  
on the right.   
Envelopes shingled to the left  
3. Place the stack of mail on the feed deck shown in the picture below.  
Feed  
Sensor  
Side Guide  
Place the envelopes with the flaps down and against the rear wall.  
Make sure the envelopes are pushed far enough so that they cover  
the feed sensor on the rear wall.  
4. Adjust the side guide so it is close to, butnot touching, the bottom edge  
of the envelope stack.   
Be sure and leave a slight clearance between the side guide and enve-  
lopes (about 1/16 inch clearance).  
4-6  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
5. Adjust the thickness adjustment knob to  
Thick Mail Setting  
adjust for envelope thickness. For  
thicker pieces of mail (3/8” to 5/8”), or  
mail containing several inserts, use the  
thick mail setting. For mail containing  
only single inserts, or for postcards, use  
the normal mail setting. Refer to the fig-  
ure on the right.  
To pick a setting, turn the knob to the  
arrow located on the feed cover.  
6. Make sure you have sufficient funds in  
your postage meter. If the message  
“Low Funds” appears on the screen,  
make sure you can complete the mail  
run with the funds you have. If you do  
not have enough funds, see Chapter 6,  
Adding Postage in this guide.  
Thin Mail Setting  
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4 • Running Mail  
Tips on Feeding  
Mail  
Presealed Envelopes: If you are using presealed envelopes, make  
sure you press the Seal key on the IntelliLink® Control Center and  
select Sealer off or the envelopes will jam.  
Pieces of mail that are 5/8" thick: If you are running pieces of mail  
that are each 5/8” thick, you must run them one piece at a time. Do not  
stack them on the feed deck and attempt to feed them automatically -  
they will jam.  
Puffy mail: Be sure to compress all "puffy" mail before placing it on the  
feed deck.  
Portrait flats or light, easily damaged mail: You may want to reduce  
the speed at which the pieces of mail travel through the machine. To do  
this, press the Mode key, then press the right arrow key (speed) to  
change between normal and reduced speed.  
Any mail with the flap on the opposite side: For mail where the indi-  
cia is located on the side opposite of the flap (the flap is on the bottom  
of the mail piece), make sure the mail is completely sealed before pro-  
cessing the mail in the WOW® mode as shown below.  
Postcards: You may want to process postcards using the reduced  
speed mode. Remember to use the Key in Postage mode for post-  
cards.  
make sure the mail is completely  
if this is where you want the  
sealed when you feed it through the  
indicia ...  
machine  
Flap face-down  
and sealed  
4-8  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
About Printing  
Postage Tapes  
Print postage tapes for:  
Packages  
Onion skin/airmail type envelopes  
Tyvek® envelopes  
Envelopes that are thicker than 5/8”  
Any pieces of mail that are outside the limits specified for mailing mate-  
rials - see Appendix C, Specifications in this guide for details.  
You can request up to 99 tapes at a time. The tapes exit into the stacker.  
The DM500™ and DM550™ system is designed to use a special pressure  
sensitive adhesive tape made exclusively for it.  
CAUTION: Use only fresh rolls of Pitney Bowes® tape to avoid  
distortion or jams in the mechanism and possible loss of postage.  
To print one tape, you simply press the Tape key instead of placing mail  
on the feed deck.  
To print more than one tape, use the numeric keys to type in the num-  
ber of tapes you want, then press the Tape key. The tapes exit into the  
stacker on the right side of the mailing system.  
NOTE: Do not lift any of the covers on the mailing system while the tape is  
printing or the system will stop printing, cut and eject the tape.  
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4 • Running Mail  
Selecting  
Once you decide the appropriate mode for  
running your mail job, you select the mode  
on your mailing system. To access the  
modes, press the Mode key on the Intel-  
liLink® Control Center.  
3
Select Mode  
the Postage  
Mode and  
Running the  
Mail  
Key in Postage  
WOW - Weigh on the Way  
Weigh First Piece  
Differential Weighing  
Manual Weight Entry  
Attached Scale  
The names of the modes as they appear on  
the screen are shown in the menu on the  
right.  
Seal Only - No Printing  
Time and Date Stamping  
Depending on your model number, you  
may have all or only some of these options.  
For a detailed description of each mode,  
refer to the specific mode topic in this sec-  
tion. Follow the steps for your mode  
exactly.  
While your mailing system processes the mail, the screen:  
Displays the status of the current job.  
Instructs you, if necessary: to insert an envelope or to reboot your sys-  
tem (or displays an error message).  
Keeps a running count of processed mail.  
Displays errors, at which point the machine stops immediately.  
Mode Selection:  
Reduced Speed  
Mode  
Reduced Speed Mode provides "Normal" or "Reduced" speed mode for  
mail that requires extra careduring processing. This option can besaved in  
a custom preset.  
To use this mode:  
1. Press the Mode key.  
2. Press the right arrow key to toggle between "Normal" and "Reduced"  
speed. The current speed appears on the bottom left corner of the  
screen.  
Reduced Speed Mode will remain active unless it is changed by the opera-  
tor, or the system defaults to ‘Normal’ as part of the Normal Preset.  
4-10  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Mode Selection:  
Key in Postage  
Use this mode if you know what the correct amount of postage is for your  
mail and you intend to apply this postage to each piece.  
1. Press the Mode key.  
2. Select Key In Postage.  
3. Key in the correct postage value using the numeric keys on the   
IntelliLink® Control Center, then press the Enter key.  
4. If you are done, place the mail on the feed deck and press the Start  
key, otherwise go to step 4.  
5. If you want to change the date, add or change an advertisement or  
inscription, press the Menu key and select Meter Stamp Options. For  
more information, refer to “Selecting the Meter Stamp Options” in this  
chapter.  
6. When finished, place the stack of mail or piece of mail on the feed deck  
and press the Start key.  
Mode Selection:  
WOW® - Weigh-  
On-The-Way®  
This feature is available only on systems that have the optional   
Weigh-On-The-Way® (WOW®) module installed.  
WOW® feature increases your productivity by weighing the piece of mail  
and applying the correct postage as it travels through the mailing machine.  
WARNING! Do not lean on or disturb the system while it is process-  
ing mail in this mode. It will affect the amount of postage applied to  
the mail piece.  
To run mail in the WOW® mode:  
1. Press the Mode key.  
2. Select WOW - Weigh on the Way.  
3. Press the Class key and select the class. For more information, refer to  
ter.  
4. Press the Seal key and select your sealing option.  
5. Place the stack of mail on the feed deck.  
6. Press the Start key.  
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4 • Running Mail  
Mode Selection:  
Weigh First Piece  
This feature is available only on systems that have the optional   
Weigh-On-The-Way® (WOW®) module installed.  
In this mode, the machine weighs the first mail piece and processes the  
remaining mail at the same postage rate.  
WARNING! Do not lean on or disturb the system while it is process-  
ing mail in this mode. It will affect the amount of postage applied to  
the mail piece.  
To run mail in this mode:  
1. Press the Mode key.  
2. Select Weigh First Piece.  
3. Press the Class key and select the class. For more information, refer to  
chapter.  
4. Press the Seal key and select your sealing option.  
5. Place the stack of mail on the feed deck.  
6. Press the Start key.  
Mode Selection:  
Differential  
This option is available on your system if it has the optional integrated plat-  
form scale or an attached external scale.  
Weighing  
This option allows you to place all of the mail on the scale at once, then  
remove each piece, one at a time and run it through the system. The sys-  
tem calculates the postage for each piece of mail you remove from the  
scale and applies the postage to the piece as it goes through the mailing  
system.  
For larger pieces of mail (large envelopes or packages), you can use differ-  
ential weighing to have the system automatically print a tape every time  
you remove a piece of mail from the scale.  
Before using differential weighing:  
Make sure each piece of mail weighs at least as much as the amount  
specified as the differential trip weight during the installation of your  
mailing system. Refer to the Set Up the Scale/Select Rates: Diff Weigh  
Trip Weight section in Chapter 5 in this guide.  
Make sure the stack of mail is less than the capacity of the scale. If  
"overweight" appears on the display, remove pieces of mail until the  
message disappears.  
To use differential weighing:  
1. Remove all pieces of mail from the scale.  
2. Set the scale to zero by pressing the Menu key, then selecting Zero  
Scale.  
3. Press the Mode key.  
4. Select Differential Weighing.  
5. The system prompts you to place the mail on the scale.  
CAUTION: Make sure you center the mail on the scale and  
check to be sure it is not touching any other surface or object.  
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6. Place the mail on the scale.  
If you have previously selected a class, the system displays the fol-  
lowing prompt at the top of the screen: Print tapes automatically  
On or Off.  
-
If you select On, then when you remove each piece of mail, the  
system automatically prints a tape.  
-
If you select Off, you remove the first piece of mail and place it  
on the feed deck. The system automatically feeds the mail.  
If you have not previously selected a class, you are prompted to  
select one now. For more information, refer to “Selecting the Class,  
7. Begin removing mail from the scale. Please note the following:  
Remove each piece of mail in a single continuous motion.  
If you mistakenly remove more than one piece of mail, put all of the  
pieces of mail back on the scale. If you only put one piece back on,  
the system does not print the correct postage.  
8. When you remove the last pieceof mail from the scale, the system asks  
you if you want to print postage. This is in case the last piece you  
remove from the scale is the container for the mail.  
Mode Selection:  
Manual Weight  
Entry  
To perform manual weight entry:  
1. Press the Mode key.  
2. Select Manual Weight Entry.  
3. Type in the number of pounds and press Enter.  
4. If the weight of your mail is less than 1 lb, press the right arrow key to  
go to the ounces field.  
5. Type in the number of ounces and press Enter.  
Press the Class key if required and select the class. For more informa-  
in this chapter.  
NOTE: If the weight you enter is invalid for the class, you are prompted to  
select another class.  
6. If this is a package, press the Tape key, otherwise go to step 7.  
7. Place the piece of mail on the feed deck.  
8. Press the Start key.  
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4 • Running Mail  
Mode Selection:  
Attached Scale  
Use this option If the AutoScale feature is set to Off see Set Up Scales/  
Rates: AutoScale in Chapter 5 in this guide.  
1. Press the Mode key.  
2. Select Attached Scale. The “Attached Scale Mode” screen appears.  
3. Place the piece of mail on the scale.  
CAUTION: Make sure you center the mail on the scale and  
check to be sure it is not touching any other surface or object.  
4. If the class displayed in this screen is incorrect, press the Class key  
and select the class. For more information, refer to “Selecting the  
5. If this is a package, press the Tape key, otherwise go to step 6.  
6. Place the piece of mail on the feed deck.  
7. Press the Start key.  
Mode Selection:  
Seal Only  
Seal Only Mode allows you to seal envelopes without applying postage. If  
you are running accounting, and you select Seal Only Mode, you will be  
prompted to select an account to track the pieces against.  
When you view or print an accounting report, “Seal Only” will appear in the  
Class column if the pieces were processed in Seal Only mode.  
1. Press the Mode key.  
2. Select Seal Menu - No Printing and select the appropriate option.  
3. Select the Reset Counter option if you want to clear the number of  
pieces of mail fed into the machine in the seal only mode.  
4. Place the mail on the feed deck.  
5. Press the Start key.  
NOTE: For additional sealing options, press the Seal key on theIntelliLink®  
Control Center. This allows you to select the following options:  
Sealer on (seal envelopes)  
Sealer ff o  
Seal only, don’t print  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Mode Selection:  
Time and Date  
Stamping  
Time Date Stamping mode allows you to print the current time and date,  
along with the word “Received” on incoming mail.  
The time and date will remain the same during a single transaction  
(whether you process a single envelope or 100 envelopes.) The system will  
update the date and time during the mail run.  
NOTE: The mailing system may operate at a slightly slower speed dur-  
ing this process.  
1. Press the Mode key.  
2. Select Time and Date Stamping. The time/date stamp appears in  
place of the meter stamp on the Main screen.  
3. Turn the piece of mail over, so the meter stamp is facing down. Then,  
place the envelope on the feed deck with the flap facing up.  
4. Press the Start key. The Time/Date stamp prints on the envelope.  
Date prints here (MMM DD YYYY)  
Time prints here  
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4 • Running Mail  
Selecting or  
Deselecting  
an Account  
If you use Accounting, you must select an account. If you are using Budget  
Manager or Business Manager refer to the operator guide or help system  
provided with those applications.  
4
Selecting an  
Account  
You can select an account manually by scrolling through the entire list of  
accounts on your system.  
If you know part of the account name or the speed code, you can use the  
account name search or the speed code search to locate the account you  
want to use.  
If you know only part of the account name or the speed code, you can use  
the account name or speed code search to narrow down the list of  
accounts to those that most closely match the search criteria you entered.  
NOTES: You can use the left arrow key to toggle between the account name  
and speed code search methods on the Select Account screen. When you  
select an account by name or by speed code, the search setting remains in  
effect even after you leave the Select Account screen. The next time you select  
an account, the last search method you used will be active.  
Selecting an Account Manually  
Follow the steps below to select an account:  
1. Press the Account screen key. The Select Account screen appears  
listing all of your accounts.  
2. Select the Account you want to use to charge postage. Use the down  
arrow key to scroll through the Account list, then press the screen key  
that corresponds with the account name.  
3. If the Account password is enabled, the Enter Account Password  
screen appears. If the Account password is not enabled, go to step 4.  
a. Type in the password.  
b. Press Enter.  
4. The system returns to the Main screen. The name of the account you  
selected appears in the Account field.  
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Selecting an Account by Name  
The account name search allows you to type in the account name, or part  
of the account name, to narrow down your search. Follow the steps below  
to select an account by name:  
1. Press the Account screen key. The Select Account screen appears  
listing all of your accounts.  
2. If necessary, press the left arrow key to toggle the search by account  
name method.  
3. Type in the first few characters of the account name. The list on the  
screen will show all the account names that start with the characters  
you have entered.  
4. Select the account you want to use:  
Press Enter to select the account that most closely matches the  
characters you searched on; or  
If a list of account names appear on the screen, press the screen  
key that corresponds with the account you want to use.  
The system returns to the Main screen, and the name of the account  
appears in the Account field.  
5. If the account password is enabled, the Enter Account Password  
screen appears. If the account password is not enabled, go to step 4.  
a. Type in the password.  
b. Press Enter.  
Selecting an Account by Speed Code  
The speed code search allows you to type in the speed code, or part of the  
speed code, to narrow your search. Follow the steps below to select an  
account by speed code:  
1. Press the Account screen key. The Select Account screen appears  
listing all of your accounts.  
2. If necessary, press the left arrow key to toggle the search by account  
name method.  
3. Type in the speed code, or the first few numbers of the speed code.  
The screen will show the account names that correspond with the  
speed code you typed.  
4. Select the account you want to use:  
Press Enter to select the account that most closely matches the  
characters you searched on; or  
If a list of account names appear on the screen, press the screen  
key that corresponds with the account you want to use.  
The system returns to the Main screen, and the name of the account  
appears in the Account field.  
4. If the account password is enabled, the Enter Account Password  
screen appears. If the account password is not enabled, go to step 4.  
a. Type in the password.  
b. Press Enter.  
Deselecting an  
Account  
1. Press the Accounts key.  
2. Select 0. None from the top of the list.  
3. “Account: None” now appears in the main screen.  
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4 • Running Mail  
Selecting  
the Class,  
Carrier,  
Special  
Services or  
Options  
Each carrier has its own set of classes and each class has its own set of  
special services. When you select a class or carrier, only those options  
available for that selection display in the main screen.  
5
NOTE: When selecting a class/carrier:  
If your system has been set up to retain the class on each piece of mail  
weighed then the class that appears in the main screen will be the one you  
selected last.  
If you turn off and then turn on the power to your system, or if your system  
has been set upto clear the class on each piece of mail weighed, it will clear  
the class. In this case, you need to select a new class.  
If you place a piece of mail on the scale, or enter a weight manually, the sys-  
tem automatically prompts you to select a new class if the new weight  
requires a different class.  
1. Press the Class key. A list of available classes appears in the screen.  
2. Select the class and press Enter.  
3. If a ZIP Code or Zone is required, you are prompted to enter it. Press  
Enter to accept it. For more information, refer to “Selecting ZIP Codes  
and Zones” in this section.  
4. If a country is required, you are prompted to select it. Press Enter to  
accept. For more information, refer to Selecting a Country in this sec-  
tion.  
5. If special services are available with the class you select, they are dis-  
played.  
6. Even if you do not want any special services, press the Enter key to  
confirm the class.  
7. Press the Tape key to print a postage tape. To apply postage to a piece  
of mail, place it on the feed deck and press the Start key.  
Selecting ZIP  
Codes and Zones  
If your postal rate or special service requires a ZIP Code or Zone, you are  
prompted to enter it. The system prompts you for either the ZIP Code or  
Zone (for details, see Setting Up the Scale/Rates: ZIP/Zone prompt section  
in Chapter 5 of this guide).  
1. When you select a class, you may be prompted to enter the ZIP Code  
or Zone:  
To access the Intra-BMC Package Services Parcel Post rates, enter  
only the first 3 digits of the ZIP Code.  
To access the Inter-BMC Package Services Parcel Post rates, enter  
all 5 digits of the ZIP Code.  
2. Press Enter.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Selecting a  
Country  
If your class requires you to select another country:  
1. A list of countries appears in the display. You can scroll through the  
countries:  
Using the up/down arrows;  
By typing in the first few letters of the country until you get a match;  
or  
By typing in the numeric code for that country.  
2. Select the country you want.  
Selecting a  
Smart Class™  
1. Press the Class key.  
2. Press the right arrow key (ll Rates).  
3. You are prompted to "Select Rate". Select the name of the custom car-  
rier you created, for example, Carrier 1.  
4. You are prompted to "Select Class". Select the name of the Smart  
Class™ you created, for example, Smart Class 1.  
5. The name of the Smart Class™ appears in the main display along with  
the first weight break class:  
Class: Smart Class 1  
1st Class Auto Letter 5 Digit  
6. For more information on creating a Smart Class™, refer to Setting up  
the Optional Smart Class™ Feature in Chapter 5 in this guide.  
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4 • Running Mail  
Selecting  
the Meter  
Stamp  
The Meter Stamp Options selection allows  
you to change the elements printed on your  
piece of mail or tape.  
6
Meter Stamp Options  
Date  
Ad/Message  
Inscription  
Piece ID Number*  
Print Position  
Multiple Tapes  
Custom Messaging  
You access the Meter Stamp options by  
pressing the Menu key on the IntelliLink®  
Control Center and then selecting Meter  
Stamp Options.  
Options  
The list of options that display depends on  
the model number of your mailing system.  
All of the possible options, shown in the  
menu on the right, are described in this sec-  
tion.  
*International Use Only  
Meter Stamp  
Options: Date  
1. Press the Menu key.  
2. Select Meter Stamp Options.  
3. Select the Date option. Depending on your previous selections, a com-  
bination of the following selections appears.  
Don’t Print Date  
Print only Month and Year  
Advance Date (see NOTE)  
4. Make your selection and follow the prompts on the main screen. Press  
Enter when complete.  
NOTE: If you select Advance Date and choose to store it in a preset, refer to  
How to Store Advance Date in a Custom Preset in Chapter 5 in this guide.  
Meter Stamp  
Options:  
You can have a variety of advertisements appear on your mail.  
To add more advertisements, refer to Performing Updates or Adding Fea-  
Advertisement  
tures in Chapter 9 in this guide.  
1. Press the Menu key.  
2. Select Meter Stamp Options.  
3. Select the Ad/Message option.  
4. Use the down arrow key to scroll through the advertisements.  
5. Press the screen key that is next to the advertisement you want. The  
advertisement then appears next to the meter stamp.  
The advertisements provided with your system are shown here.  
Recycle  
Address Service Requested  
Return Service Requested  
Seasons Greetings  
Happy Thanksgiving  
Please Open Immediately  
Urgent  
United States Flag  
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Meter Stamp  
Options:  
Inscription  
You can have a variety of inscriptions appear on your piece of mail. For a  
list of the inscriptions provided with your mailing system, refer to Chapter  
11, Supplies and Options in this guide.  
To add more inscriptions, refer to Performing Updates or Adding Features  
in Chapter 9 in this guide.  
1. Press the Menu key.  
2. Select Meter Stamp Options.  
3. Select the Inscription option.  
4. Use the down arrow key to scroll through the inscriptions.  
5. Press the screen key that is next to the inscription you want. The  
inscription then appears next to the meter stamp.  
The inscriptions provided with your system are shown here.  
Presorted First Class  
Presorted Standard  
Non Profit Organization  
Standard  
Air Mail  
Printed Matter  
First Class  
Priority Mail  
Presorted  
Par Avion  
Meter Stamp  
Options: Print  
Position  
This selection allows you to move the print position of the meter stamp  
away from the right edge of the envelope.  
1. Press the Menu key.  
2. Select Meter Stamp Options.  
3. Select the Print Position option.  
4. Use the left and right arrow keys to switch between the possible posi-  
tions (1 - 5 where 1 is the position closest to the right edge).  
Meter Stamp  
Options:  
This provides an alternate method for printing multiple tapes.  
1. Press the Menu key.  
Multiple Tapes  
2. Select Meter Stamp Options.  
3. Select the Multiple Tapes option.  
4. Enter the number of tapes you want to print.  
5. Press Enter.  
Meter Stamp  
Options:  
Custom  
This selection allows you to add a custom message adjacent to the meter  
stamp. For more information about custom messaging, refer to Creating  
Custom Messages in Chapter 5.  
1. Press the Menu key.  
Messaging  
2. Select Meter Stamp Options, then select Text Entries.  
3. Select the custom message you want to print on the envelope.  
4. Press Enter when done.  
5. Press the left arrow key to return to the Main screen.  
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4 • Running Mail  
Using  
The United States Post Office (USPS) provides three types of confirmation  
services:  
7
Electronic  
Confirmation  
Services  
Delivery Confirmation - shows you when the postal carrier delivered  
the mail.  
Signature Confirmation - shows you who signed for the mail.  
Certified Mail - provides you with proof that you mailed the item.  
Each of these services has its own barcode labels. Using preprinted bar-  
code labels provided by Pitney Bowes, you can electronically process and  
submit records for the three types of USPS Confirmation Services to the  
Pitney Bowes Data Center.  
Overview  
Postage Calculation for Confirmation Services  
As soon as you weigh your piece of mail and select the class and service,  
your mailing system automatically calculates the postage.  
NOTE: When using these services, you cannot type in the postage manually.  
You can however use manual weight entry.  
Discounts for Confirmation Services  
When you use any of these services with your mailing system and send  
the barcodes electronically over the phone line, you get a discount on  
the cost of the service.  
In some cases, like addingElectronic Delivery Confirmation to a Priority  
letter, you only pay the postage required for Priority mail.  
NOTE: Your discounts are valid only if you use the barcode labels provided by  
Pitney Bowes and send the records electronically.  
Sending Your Records to Pitney Bowes  
Your system stores up to 100 of your barcode records and automatically  
connects to Pitney Bowes and uploads these records either at the sched-  
uled time you specified during set up, or whenever you have processed the  
maximum number of pieces of mail on the system.  
NOTE: In order to automatically upload your records, your system must have a  
full-time LAN or dedicated analog phone line connection.  
Tracking Information on the Internet  
After 24 hours you can track your mail on the internet using your Pitney  
Bowes Postage By Phone® Meter Payment System account number  
and the barcode number. Refer to the Contact Information List at the  
front of this guide for more information.  
You can also track your mail by going to thePostal Service’s web site at  
www.usps.com.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Adding Services or Making Changes  
If you already have postage on the mail and then decide you want to  
add a service, follow the instructions here for Adding Confirmation Ser-  
vices After Printing Postage.  
If you need to add more postage to cover the confirmation services,  
refer to the section, Add Postage and/or Change the Date in this chap-  
ter.  
If you realize you have put the wrong barcode on a piece of mail or  
package, you can change it as long as you have not sent the records to  
Pitney Bowes. Follow the instructions here for Editing, Deleting or  
Sending Confirmation Services Records.  
Using  
USPS Confirmation Services are available when you are in the Attached  
Scale mode, or Manual Weight Entry mode. Refer to “Selecting the Post-  
age Mode and Running the Mail” in this chapter for more information.  
Confirmation  
Services Before  
Printing Postage  
The following procedure is based on using a Priority class and the E-Del  
Con service. Your procedure may vary slightly depending on your class  
and service.  
1. Place the piece of mail or package on the scale.  
2. Press the Class key.  
3. Select the class, for example, Priority.  
4. Select the service, for example, E-Del Con. As soon as you select the  
service, a check mark appears in front of it.  
5. Press the Enter key.  
6. At this point, you are prompted to enter the 5-digit destination ZIP  
Code. Use the numeric keyboard to enter the code.  
7. Press the Enter key and the “Barcode” screen appears.  
8. If this is the first time you are entering a confirmation service, the  
screen is blank and you need to enter the entire barcode value. If you  
have a barcode scanner, you can scan in the number.  
a. If you have used the confirmation service before, the next barcode  
value (in the series of barcode labels) appears, minus the last digit.  
b. If you have used all of the labels in a series of barcode labels, make  
sure you start with the top label with the lowest last 4-digits and not  
the bottom label with the highest last 4-digits. If you have a barcode  
scanner, you can scan in the number.  
9. If you are using a barcode scanner and have set up your system to  
automatically enter the barcode value (see Setting Auto-Enter in Chap-  
ter 5 in this guide), go to step 10.  
If you type in the barcode value, enter the last digit of the number from  
the label you will use. Then press the Enter key to accept the barcode  
value and the system returns to the main screen (“Attached Scale  
Mode” appears).  
NOTE: Make sure the barcode on the label matches the barcode value you  
just entered in the system.  
10. Press the Tape key to print a tape. To print postage on a piece of mail,  
place it on the feeder and press the Start key.  
11. You are prompted to apply the barcode label to the package. Apply the  
barcode to the package.  
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4 • Running Mail  
12. Press the Enter key. The “Enter another package?” screen appears.  
Follow the screen prompts to process more pieces of mail for confirma-  
tion services.  
Adding  
If you have already applied postage to a piece of mail and you now want to  
add a confirmation service to it, follow the procedure here.  
Confirmation  
Services After  
Printing Postage  
This procedure is based on using a Priority class and the E-Del Con ser-  
vice. Your procedure may vary slightly depending on your class and ser-  
vice.  
1. Place the piece of mail or package on the scale.  
2. Press the Menu key.  
3. Press the down arrow key and then select Confirmation Services.  
4. Select Add Record. The “Select Class” screen appears.  
5. Select the class, for examplePriority Mail. The “Select Service” screen  
appears.  
6. Select the service, for example, E-Del Con. Press the Enter key.  
7. At this point, you are prompted to enter the 5-digit destination ZIP  
Code. Use the numeric keyboard to enter the code.  
8. Press the Enter key and the “Barcode” screen appears.  
If this is the first time you are entering a confirmation service, the  
screen is blank and you need to enter the entire barcode value. If  
you have a barcode scanner, you can scan in the number.  
If you have used the confirmation service before, the next barcode  
value (in the series of barcode labels) appears, minus the last digit.  
If you have used all of the labels in a series of barcode labels, make  
sure you start with the top label with the lowest last 4-digits and not  
the bottom label with the highest last 4-digits. If you have a barcode  
scanner, you can scan in the number.  
If you are using a barcode scanner and have set up your system to  
automatically enter the barcode value (see Setting Auto-Enter in  
Chapter 5 in this guide), go to step 9.  
If you type in the barcode value, enter the last digit of the number  
from the label you will use. Then press the Enter key. Once you  
have entered or accepted the displayed barcode value, you get a  
screen that summarizes the information you are sending.  
NOTE: If you have selected a confirmation service that is not free, the  
postage amount appearing in the summary will be greater than the  
amount of postage you have already applied. If this is the case, you  
must add more postage after you have applied the barcode. Refer to  
the Add Postage section in this chapter.  
9. Press the screen key for OK and the system stores the confirmation  
information. You are prompted to apply the barcode label to the pack-  
age.  
10. Press the Enter key. The “Enter another package?” screen appears.  
Follow the screen prompts to process more pieces of mail for confirma-  
tion services.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Editing, Deleting  
This procedure tells you how to edit, delete or send confirmation services  
records once you have entered them into your system.  
or Sending  
Confirmation  
Services  
Your system can store up to 100 of your barcode records before sending  
them to Pitney Bowes.  
Records  
1. Press the Menu key.  
2. Press the down arrow key and then select Confirmation Services.  
3. Select the appropriate option:  
To edit an existing record, select Edit records. You can edit either  
the ZIP Code or barcode entry. To modify the class or service, you  
need to delete the record and add it as a new record.  
To delete a record, select Mark record for deletion (you cannot  
delete a record once you have sent it to Pitney Bowes).  
To send all of the confirmation service records now, select Send  
records.  
4. As soon as the system sends all of your records, you can select to print  
a receipt on a tape or an envelope, or you can skip printing a receipt  
altogether.  
Using Electronic  
Return Receipt  
(ERR)  
ERR is the electronic version of the Return Receipt, and is acomplimentary  
service to the E-Certified Mail service offered on the DM Series system.  
When the user selects E-Certified, and E-Return Receipt, they will be able  
to track their Certified Mail and Return Receipts over the Internet, including  
both www.pb.com and www.usps.com.  
NOTE: These electronic services for Certified Mail and Return Receipt are fully  
approved by the USPS.  
Processing Certified Mail electronically through the DM Seriesmailing  
system enables you to track delivery over the Internet. When this E-Certi-  
fied Mail is processed with E-Return Receipt, the mailer receives a signifi-  
cant benefit by processing through the mailing system.  
First, the E-Return Receipt is processed at a discount from the normal  
“Green Card” for Return Receipt.  
Secondly, the Green Card is substituted by an electronic PDF docu-  
ment that includes the delivery information and recipient signature. This  
eliminates the hard copy Green Cards that often get lost or misfiled.  
And most importantly, the electronic information is stored for 7 years,  
allowing electronic access to the records at no additional charge.  
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4 • Running Mail  
Installation/Setup  
IMPORTANT: Perform the following steps in the order given.  
1. Verify that services are enabled:  
a. Press Existing Features.  
b. Press Confirmation Services.  
c. Verify that the services are  
Confirmation Services  
enabled. The list of services  
that appears may look like  
the sample shown at the  
Delivery Confirmation:  
Signature Confirmation:  
E-Certified:  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
right.  
2. If you have not already done so,  
enter the Customer Data Univer-  
sal Numbering System Number.  
This number must be manually  
entered the first time on the  
Mailer ID/DUNS prompt screen  
after ERR is enabled.  
E-Return Receipt:  
E-Ret Receipt w/Ref #:  
NOTE: The Mailer ID/D-U-N-S® number is a unique nine-digit identification  
sequence that identifies businesses by geographical location. The intent is  
to identify both the mailer and unique location of the mailer.  
a. Press the Menu button.  
b. Select Set Up, then Basic Settings.  
c. Select My Mailer ID/DUNS Number.  
d. Type in the Mailer ID/DUNS number.  
e. Press Enter when done.  
f. Press the left arrow key to return to the Main screen.  
3. Verify the barcode scanner is set up and functional. With the auto-enter  
feature set to "ON" you can save some keystrokes as you step through  
a Confirmation Services transaction.  
4. Verify the printer is set up and functional.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Setup Options  
1. Press the Menu button.  
2. Select Confirmation Services.  
3. Select the right arrow to go to Set Up CFM Svcs. You are now in the  
Cfm Svcs Setup Screen. Each option is explained below.  
Apply Label Prompt - If this option is on, the system automatically  
prompts the operator to apply the barcode label to each Confirma-  
tion Services mail piece.  
Upload Records Prompt - When on, this option prompts the oper-  
ator to upload records after each Confirmation Services piece of  
mail is run.  
Receipt Prompt - When on, this option prompts the operator to  
print receipts after uploading records.  
Postal Manifest Prompt - When on, this option prompts the opera-  
tor to print the manifest report after uploading records.  
DelCon Customer Reference - If this option is on, and Delivery  
Confirmation is selected, the system will prompt the operator to  
enter a customer reference number.  
SigCon Customer Reference - If this option is on, and Signature  
Confirmation is selected, the system will prompt the operator to  
enter a customer reference number.  
E-Certified Customer Ref - If this option is on, and E-Certified is  
selected, the system will prompt the operator to enter a customer  
reference number.  
BPOD for SigCon - If this option is on, and Signature Confirmation  
is selected, the system will include your D-U-N-S® Number for bulk  
signature retrieval.  
Records Warning - This option allows the operator to enter the  
number at which the system will warn that only a few more Confir-  
mation Services mail pieces can be processed: 0 records remain-  
ing.  
Processing Electronic Return Receipt  
1. Weigh the envelope/package. Place the mail piece on the attached  
scale or process using the mailing machine in the WOW® mode.  
2. Select class: Select the class of mail, for example, First Class or Prior-  
ity Mail.  
3. Select services:  
a. Select E-Certified as the service for mail.  
b. Select E-Ret Receipt.  
c. Press Enter.  
4. Enter the destination ZIP Code:  
a. Scan or manually type the 5-digit destination ZIP Code.  
b. Press Enter. (This step is not required if the system is set to auto-  
enter.)  
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4 • Running Mail  
5. Enter the USPS tracking barcode number.  
NOTES:  
You will not be prompted to enter the Customer Reference Number if  
you scanned a combined barcode when entering the destination ZIP  
Code.  
If you use labels supplied by Pitney Bowes, be sure to use the correct  
label for the selected service, in this case E-Certified (dark green)  
labels. If the control panel display shows the next number in the bar-  
code sequence, enter the last digit to accept it as long as it matches the  
number on your next label; or scan or manually type in the 22-digit bar-  
code number from the label you’re using.  
If the control panel does not show the next number in the barcode  
sequence, it shows the next number in the barcode sequence MINUS  
the check digit (last digit). You must enter the check digit.  
6. Apply the barcode:  
a. Apply the 22-digit barcode label to your mail piece if it is not already  
pre-printed on the mail piece.  
NOTE: 22-digit barcode labels for tracking E-Certified Mail must begin  
with “9171” in order to be tracked correctly per USPS guidelines.  
b. Press Enter. (This step is not required if the system is set to auto-  
enter.)  
7. Print postage:  
Press Start to print the postage on the envelope, or  
Press Tape to print a tape.  
The control center returns to the Main screen.  
8. For multiple mail pieces:  
a. Press the ZIP key.  
b. Type in the ZIP Code.  
c. Press Enter.  
d. Start processing the next mail piece.  
9. Repeat steps 1-8 as necessary.  
10. Transfer Files:  
a. Connect the control center to the Pitney Bowes Data Center.  
b. Upload your records no later than the end of every day. To do this,  
press Menu and select Confirmation Services.  
11. The display automatically prompts you to print receipts or reports after  
you upload records, provided this feature is enabled in the customer  
setting menu (the default for this option is enabled).  
Use the Reports key to select and print receipts and, optionally, a  
report of all tracking information processed through the control panel.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Using ERR   
with a Customer  
Reference  
Number  
The Pitney Bowes solution for Electronic Return Receipt (ERR) may  
include the option to use a Reference Number that can tie the USPS Track-  
ing Number to an internal tracking number your organization assigns to a  
client or matter. By using this Reference Number, you’ll be able to look up  
tracking numbers on the Internet, and relate that piece of mail to a specific  
client.  
Pitney Bowes provides a Reference Label Application to support you with  
processing mail using the Reference Number. This includes the ability to  
print a barcode label (in the standard 3 of 9 format) that can be applied to  
the mail piece for customer reference tracking for Electronic Return  
Receipt. The label includes the 5-digit destination ZIP Code required by the  
USPS, which eliminates the steps required to enter this information manu-  
ally into the DM Series™ mailing system. The Reference Number can be  
up to 14 alphanumeric characters in length.  
This information can be easily scanned into the mailing machine during  
mail processing, saving valuable time in entering the data manually. Also,  
you can access delivery information from www.pb.com at “MyAccount.”  
Using this site, you can search records using your unique customer refer-  
ence number or the USPS tracking number from the Green Label.  
Processing ERR with a Customer Reference Number  
1. Weigh the envelope/package. Place the mail piece on the attached  
scale or process using the mailing machine in the WOW® mode.  
2. Select class: Select the class of mail, for example, First Class or Pri-  
ority Mail.  
3. Select services:  
a. Select E-Certified as the service for mail.  
b. Select E-Ret Receipt.  
c. Press Enter.  
4. Enter the destination ZIP Code:  
a. Scan or manually type the 5-digit destination ZIP Code.  
b. Press Enter. (This step is not required if the system is set to auto-  
enter.)  
5. Enter the USPS tracking barcode number.  
NOTES:  
You will not be prompted to enter the Customer Reference Number if  
your barcode includes the reference number.  
If you use labels supplied by Pitney Bowes, be sure to use the correct  
label for the selected service, in this case E-Certified (dark green)  
labels. If the control panel display shows the next number in the bar-  
code sequence, enter the last digit to accept it as long as it matches the  
number on your next label; or scan or manually type in the 22-digit bar-  
code number from the label you’re using.  
If the control panel does not show the next number in the barcode  
sequence, it shows the next number in the barcode sequence MINUS  
the check digit (last digit). You must enter the check digit.  
6. Apply the barcode:  
a. Apply the 22-digit barcode label to your mail piece if it is not already  
pre-printed on the mail piece.  
NOTE: 22-digit barcode labels for tracking E-Certified Mail must begin  
with “9171” in order to be tracked correctly per USPS guidelines.  
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4 • Running Mail  
b. Press Enter. (This step is not required if the system is set to auto-  
enter.  
7. Enter the customer reference number.  
a. Scan or manually type your own unique reference number for this  
mail piece. This can be a Client Number, Summons Number, Policy  
or Claim Number, or Invoice Number. You will not be prompted for  
this number if you scanned a combined barcode that includes the  
customer reference number and destination ZIP Code.  
b. Press Enter.  
8. Print postage:  
Press Start to print the postage on the envelope, or  
Press Tape to print a tape.  
The control center returns to the Main screen.  
9. For multiple mail pieces:  
a. Press the ZIP key.  
b. Type in the ZIP Code.  
c. Press Enter.  
d. Start processing the next mail piece.  
10. Repeat steps 1-9 as necessary.  
11. Transfer Files:  
a. Connect the control center to the Pitney Bowes Data Center.  
b. Upload your records no later than the end of every day. To do this,  
press Menu and select Confirmation Services.  
12. The display automatically prompts you to print receipts or reports after  
you upload records, provided this feature is enabled in the customer  
setting menu (the default for this option is enabled).  
Use the Reports key to select and print receipts and, optionally, a  
report of all tracking information processed through the control panel.  
Off-Line  
ElectronicReturn  
Receipt (ERR)  
Off-line ERR allows you to process Certified Mail™ with Electronic Return  
Receipt using applications other than Pitnew Bowes’ electronic Certified  
Mail solution.  
If you already have a Certified Mail solution, or acquire one outside of   
Pitney Bowes, you can use the Off-line ERR feature to process your Certi-  
fied Mail and Electronic Return Receipt without entering or scanning the  
tracking number into the meter. The appropriate fees for Certified Mail and  
ERR will be applied to the mailpiece automatically. You then refer to your  
service provider’s application to track the mail and obtain the electronic  
return receipt.  
Follow the steps below to select the Off-line ERR feature:  
1. On the main screen, select Class. The Select Class menu opens.  
2. Select 1stCl Letter.  
3. Select Letter.  
4. Select Certified.  
5. Select Offline eRR.  
6. Press Enter. The system returns to the main screen.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Adding  
If you do not have the correct postage or date on a piece of mail, you can  
add more postage or change the date directly on a piece of mail. If you pre-  
fer, you can print the corrections on at a tape instead and then apply it to  
the piece of mail.  
8
Postage or  
Changing  
the Date  
To add more postage:  
1. If you are printing more postage on an envelope and if the envelope is  
sealed, press the seal key and select Sealer Off. If you are printing on  
a tape, go to step 3.  
2. Turn the piece of mail around 180 degrees so that the meter stamp is in  
the lower left corner as shown here. Then, place the envelope on the  
feed deck with the flap facing down.  
00 30  
3 0 0 0  
3. To add more postage, press the Mode key and select Key In Postage.  
4. Enter the additional amount using the numeric keys and press Enter.  
Press the Start key.If you are printing a tape, press the Tape key.  
5. The additional postage prints on the envelope as shown here.  
00 07  
3 0 0 0  
6. If you print a tape, apply the tape to the envelope below the existing  
meter stamp.  
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4 • Running Mail  
To change the date:  
1. If you are printing the date correction on an envelope and if the enve-  
lope is sealed, press the Seal key and select Sealer Off. If you are print-  
ing on a tape, go to step 3.  
2. Turn the piece of mail around 180 degrees so that the meter stamp is in  
the lower left corner as shown here. Then, place the envelope on the  
feed deck with the flap facing down.  
00 37  
3 7 0 0  
3. Press the Mode key and select Key In Postage.  
4. Enter the 00.00 for the postage value using the numeric keys and press  
Enter.  
5. Press the Menu key and then select Meter Stamp Options.  
6. Select the Date option and make the appropriate selection.  
7. Follow the prompts on the main screen. Press Enter when complete.  
8. Press the Start key.   
If you are printing a tape, press the Tape key.  
9. The date correction prints on the envelope as shown here:  
00 00  
JULY 03,2002  
3 7 0 0  
10. If you print a tape, apply the tape to the envelope below the existing  
meter stamp.  
Clearing the  
Batch  
Count  
If you keep track of the number of pieces of mail you process for each job  
or mail run, you may want to clear the batch count at the end of a run or just  
before starting a new run. The batch count appears on the display in the  
lower right corner.  
9
To clear the batch count:  
1. Press the Funds key.  
2. The “View Funds” screen appears.  
3. Press the right arrow key to clear the batch count.  
4. If you have specified that a supervisor password must be entered to  
clear the batch count, you are prompted to enter the password now.  
5. Enter the password and press the Enter key.  
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5 • Mailing System Setup  
Contents  
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5 • Mailing System Setup  
Navigating  
Hints  
The maximum number of options displayed is 5. To view more options,  
press the down arrow key.  
You can select a numbered option either by pressing the screen key  
next to the option, or by pressing the corresponding number on the key-  
board and then pressing the Enter key.  
To go back one screen or more, clear an entry, or return to the “Ready”  
screen, press the Clear key. Pressing the left arrow key returns you to  
the main screen.  
Other selection or navigation or help information appears at the bottom  
of the screen. Also, check for messages next to the arrow keys on the  
bottom right side of the screen.  
Select Mode  
1. Meter Stamp Options  
2. Set Up  
Screen  
Options  
3. Zero Scale  
4. Maintenance  
5. Turn Features On  
ArrowKeys  
and Help  
Information  
Home  
More Options  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Overview of  
Mailing System  
Set Up  
Follow the other procedures listed here as needed.  
For details on each procedure, refer to the section number listed here.  
Set the Display Language.  
1
Adjusting the Display Contrast and Volume Control.  
2
Setting the Date and Time of Day.  
3
Setting up a Supervisor Password.  
4
Setting up a Lock Code.  
5
Setting up the Scale and Selecting Rates.  
6
Setting up Postage By Phone®.  
7
Configuring High and Low Funds Warnings.  
8
Configuring Low Ink Warnings.  
9
Configuring System Timeouts.  
10  
Defining Presets.  
11  
Creating Custom Messages.  
12  
Taking the Meter Out of Service.  
13  
Setting up the Optional Printer.  
14  
Configuring the Optional Barcode Scanner.  
15  
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5 • Mailing System Setup  
Setting the  
Display  
Language  
Depending on the model of yourmailing system, you may be able to set the  
display to any of the following languages:  
1
English  
Espanol  
Francais  
To change the language of the display:  
1. Press the Menu key.  
2. Select Set Up, or press 1 and the Enter key.  
3. Select Change Language, or press 4 and the Enter key.  
4. Select the language you want to appear in the display.  
Press 1 for English.  
Press 2 for Espanol.  
Press 3 for Francais.  
5. Press the Enter key.  
Adjusting  
Display  
Contrast  
You can adjust the contrast of your display and set the volume (1D00 only)  
of the speaker on your mailing system.  
2
To adjust the contrast level of your display:  
1. Press the Menu Key.  
2. Press the down arrow key and then select Adjust Display Contrast, or  
press ? and the Enter key  
3. Use the left or right arrow keys on the control center to select the con-  
trast (1 - 9) you want. The screen updates to the new setting.  
4. Press the Enter key to save this setting.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Setting the  
Date and  
If your mail is picked up at a certain time each day, you can set your system  
to advance the date at the mail pickup time.  
3
Time of Day  
NOTE: The date on the meter stamp should correspond to the date when your  
mail goes to the post office.  
If you enter an invalid time or date, the system beeps and the screen dis-  
plays the message: “Invalid Time”.  
To adjust the time and enter date advance:  
1. Press the Menu key.  
2. Select Set Up.  
3. Press the down arrow and select Time of Day.  
4. Select the option you want to set:  
Current Time - if you select this option, enter the actual time. Use  
the right arrow key to toggle between AM and PM. You do not need  
to enter the colon (:) between hours and minutes. Press Enter to  
accept the time. To return to the main screen, press the left arrow  
key.  
Date will Advance After - if you select this option, enter the time  
when you want the date to advance. As soon as your system  
reaches the time you set, it automatically advances the date 24  
hours and prints that date on your postage.   
EXAMPLE: If your mail goes to the Post Office at 3:00 PM each day,  
then set the date advance to "3:00 PM". Any mail processed after 3:00  
PM will have the date for the following day printed on it. This ensures  
that the date printed on the mail piece corresponds with the date it is  
brought to the Post Office.  
Press Enter to accept the time. To return to the main screen, press  
the left arrow key.  
Daylight Saving - if you select this option, you will be able to turn  
the Daylight Saving mode on or off. Select Turn off, or Turn on. To  
exit the Daylight Saving mode, press the left arrow key.  
NOTE: Turn Daylight Savings Time on in the Spring and off in the Fall.  
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5 • Mailing System Setup  
Setting Up a  
Supervisor  
Password  
You can limit access to the following operations by creating a supervisor  
password.  
4
Adding Postage (Refill)  
Clearing Batch Information (the number of pieces of mail your system  
processes)  
Setting up Scale/Rates  
Accounting Set Up  
Whenever you perform any of these operations, the system prompts you  
for the password.  
Creating a  
Supervisor  
Password  
1. Press the Menu key.  
2. Select Set Up, then select Basic Settings.  
3. Select Supervisor Set Up. Enter the current password if prompted.  
4. Select Edit (or Add) Supervisor Password to create or change an  
existing password. The system prompts you to enter the password and  
then confirm it.  
NOTE: Passwords are case-sensitive and must be at least 4 characters or  
digits long.  
Password  
Protecting an  
Operation  
1. Press the Menu key.  
2. Select Set Up, then select Basic Settings.  
3. Press the down arrow and select Supervisor Set Up.  
4. Select the option that corresponds to the operation you want to pass-  
word protect. The options are:  
a. Refill - select this to require a password for adding postage.  
b. Clear Batch - select this to require a password before you can clear  
the batch count information from the system. The batch count corre-  
sponds to the number of pieces of mail processed by the system.  
c. Scale/Rates Set Up - select this to require a password before you  
can modify any of the Scale/Rates features.  
d. Accounting Set Up - select this to password protect account edit-  
ing and setup.  
Setting Up a  
Lock Code  
Use the Lock Code option to enter a four- digit password to prevent unau-  
thorized use of your postage meter.  
5
1. Press the Menu key.  
2. Select Set Up, then select Basic Settings.  
3. Select Lock Code and two options are displayed:  
a. Lock Code - On/Off  
b. Change Lock Code  
If this is the first time you are setting up a lock code, “Off” appears next  
to the Lock Code selection.  
4. Select Lock Code and enter a four digit code. Press Enter and the sys-  
tem prompts you to confirm it. As soon as you confirm the code, “On”  
appears next to the Lock Code selection.  
5. Press the Clear key or the left arrow to exit and set the lock code.  
6. To activate the system lock, press the Lock button on the IntelliLink®  
Control Center.  
5-6  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Setting Up  
the Scale  
and  
Selecting  
Rates  
You can use this section to set uphow your  
scale works with your system.  
6
Scale/Rates Set Up  
For example, the Attached Scale option  
allows you to set your scale to accommo-  
date for environments subject to vibrations.  
WOW® Weight Limit  
The Class if new Piece, Dest. if new  
Piece andDest. if new Class options allow  
you to specify if you want to clear or retain  
the class or destination (ZIP Code or Zone)  
whenever you put a new piece of mail on  
the scale.  
Attached Scale  
WOW® Start Key  
Autoscale  
Diff Weigh Trip Wt  
Carrier/Class Disp  
Class if new Piece  
Dest. if new Piece  
Dest. if new Class  
Autoclear Dest Value  
ZIP/Zone Prompt  
BMC Intra ZIP  
The list of options that displays depends on  
the model number of your mailing system.  
All of the options are listed in the menu on  
the right.  
Add ZIPs to Zone 0  
Discount Code  
Cfm Svc  
Smart Classes  
Auto Rate Large Env  
1. To access the scale/rates options,  
press the Menu key on the   
IntelliLink® Control Center and select  
Set Up from the main screen. Press the  
down arrow key and select   
Scale/Rates.  
2. If you have set up a supervisor pass-  
word for Scale/Rates, you are prompted to enter the password.  
Scale/Rates:  
Attached Scale  
This option appears only if you have an integrated scale or an attached  
external scale connected to your mailing system.  
Use this option to select how much time your system allows the scale to  
settle (Normal or Adjust for Motion).  
Select Adjust for motion if your mailing system is in an environment subject  
to vibrations, such as near air-conditioning vents or closing doors. If you  
select this, the scale will require more time to settle.  
NOTE: If this is the first time you are using an attached scale, you may be  
prompted to enter a location code. Refer to the documentation that arrived with  
the scale, or contact the Pitney Bowes Help Desk. Refer to the Pitney Bowes  
Contact Information List at the front of this guide for the phone number.  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select Attached Scale. The “Vibration Setting” screen displays.  
3. Press the screen key for the Attached Scale selection in this screen to  
toggle between Normal and Adjust for Motion.  
4. Press the Enter key to accept.  
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5 • Mailing System Setup  
Scale/Rates:  
WOW® Weight  
Limit  
You can set the WOW® weight limit to prevent the system from printing  
postage on pieces of mail that exceed a set weight.  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select WOW Weight Limit.  
3. Enter the weight in lbs., and/or press the right arrow key and enter the  
weight in oz. The weight cannot be great than 1 lb. 0 oz (or 0 lb. 16 oz).  
NOTE: Select Return to Maximum If you want to reset to the default  
settings for the WOW weight limit.  
4. Press the Enter to set the weight limit.  
Scale/Rates:  
WOW® Start Key  
While in WOW® mode, placing mail on the scale and manually typing a  
postage amount will change the postage mode. Select what should happen  
when the Start key is pressed.  
Select Revert to WOW to process the piece of mail in WOW® mode.  
Select Use Current Mode to process the piece of mail in the current  
postage mode.  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select WOW Start Key.  
3. Select the appropriate option.  
4. Press Clear or press the left arrow key to exit.  
Scale/Rates:  
Autoscale  
You can set AutoScale to On or Off.  
Select On to enable the AutoScale feature. When a mail piece is placed on  
the scale it will automatically weigh and rate the mail piece.  
Select Off to disable this feature. If you disable this feature and your sys-  
tem has an attached scale, you need to select the Attached Scale mode  
when running mail if you want your system to weigh the mail and calculate  
Chapter 4 of this guide.  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Press the screen key for theAutoScale selection to toggle between On  
and Off.  
3. Press Clear or press the left arrow to exit.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Scale/Rates: Diff  
Weigh Trip  
Weight  
Use this option to set the minimum weight that a piece of mail must weigh  
in order to use the differential weighing mode to print postage on a tape or  
on a piece of mail. For more information on differential weighing, refer to  
guide.  
When your system is shipped, the trip weight is set to 0.5 ounces (10  
grams). It is best to set the trip weight as high as possible to match the low-  
est weight that you will use. For example, a #10 envelope with a single  
insert typically weighs 0.4 ounces. In this case, you would set the trip  
weight to 0.4 ounces. This will improve the efficiency of your system, espe-  
cially in the AutoTape mode.  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select the Diff Weigh Trip Wt option and use the numeric keypad to  
enter the trip weight.  
3. Press the Enter key to set the weight.  
Scale/Rates:  
Carrier/Class  
Display  
Use this option to control how the carrier and class are displayed on the  
Main screen.  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select Carrier/Class Disp.  
Select Class Only if you only want the class to display on the Main  
screen.  
Select Concatenate Carrier and Class if you want the carrier and  
class to display on the main screen. I  
NOTE: If you select this option the carrier and class name will be  
concatenated, or broken out onto multiple lines.  
Scale/Rates:  
Class if New  
Piece  
Use this option to set the system to clear the class for each piece of mail  
weighed or to keep the last class used.  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select Class if new Piece.  
To clear the class information select Clear; set class to none.  
To retain the class information select Retain; use previous class.  
3. The system returns to the Scale/Rates Set Up menu.  
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5 • Mailing System Setup  
Scale/Rates:  
Destination if  
New Piece  
Use this option to set the system to clear the destination ZIP or Zone code  
for each piece of mail weighed, or to keep the last class used.  
Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
1. Select Dest. if new Piece.  
To clear the destination select Clear; set class to none.  
To retain the destination select Retain; use class destination.  
2. The system returns to the Scale/Rates Set Up menu.  
Scale/Rates:  
Destination if New  
Class  
Use this option to set the system to clear the destination ZIP or Zone code  
each time you change the class of mail, or to keep the last destination ZIP  
or Zone code used.  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select Dest. if new Class.  
To clear the destination select Clear; set destination to none.  
To retain the destination select Retain; use previous destination.  
3. The system returns to the Scale/Rates Set Up menu.  
Scale/Rates:  
Autoclear  
Destination  
Value  
Use this option to set the system to automatically clear the destination  
value, so that the destination value is blank each time you are prompted to  
enter a destination or to automatically retain the destination value.  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select Autoclear Dest. Value.  
To clear the destination select Yes: Clear Destination Value.  
To retain the destination select No: Retain Last Destination.  
3. The system returns to the Scale/Rates Set Up menu.  
Scale/Rates:   
ZIP/Zone Prompt  
This feature may be offered as a standard or optional feature and is not  
available on all Pitney Bowes solutions. Please contact your local account  
representative to determine if this option is accessible on your system.  
If the class and weight of your mail requires you to provide a destination  
ZIP or Zone code, select this option to enter a ZIP or Zone code.  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select ZIP/Zone Prompt.  
3. If you prefer to enter ZIP codes all the time when you are running mail,  
select ZIP Code.  
If you prefer to enter Zones all the time when you are running mail,  
select Zone.  
4. If you use both ZIP and Zones when running mail, select Prompt.  
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Scale/Rates:  
BMC Intra ZIP  
Use this option to edit a group of predefined zip code ranges, or create a  
new group of ZIP Codes, within a Bulk Mailing Center (BMC).  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select BMC Intra ZIP.  
3. To create a new group, select Create new group and enter the new  
beginning and ending ZIP Code. You only need to enter the first three  
digits of the beginning and ending ZIP Code.  
4. To edit an existing group press the corresponding screen key for that  
group. You are prompted to enter a new beginning and ending ZIP  
Code. You only need to enter the first three digits of the beginning and  
ending ZIP Code.  
Scale/Rates:  
Add ZIPs to   
Zone 0  
This feature may be offered as a standard or optional feature and is not  
available on all Pitney Bowes solutions. Please contact your local account  
representative to determine if this option is accessible on your system.  
Use this option to take advantage of local zone rates for one or more ZIP  
codes. When you select this option, you can add a new ZIP Code to the  
zone 0 rate, delete all ZIP Codes from the zone 0 rate, or edit an existing  
ZIP Code in the zone 0 rate.  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select Add ZIPs to Zone 0.  
3. Select the option you want.  
4. To add a new ZIP or edit an existing one, use the numeric keys to enter  
all 5 digits of the new or edited ZIP Code.  
5. Press Enter when complete.  
Scale/Rates:  
Discount Code  
This feature may be offered as a standard or optional feature and is not  
available on all Pitney Bowes solutions. Please contact your local account  
representative to determine if this option is accessible on your system.  
This is for international use. Use this option to apply discounts and/or sur-  
charges to a different carriers and classes.  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select Discount Code.  
3. Select Create new to create a new discount code or select one of the  
displayed carrier names to edit an existing discount code.  
4. Define or edit the carrier, class, sub and subsubclass, and whether you  
are applying a discount or surcharge at a percentage or flat rate.  
5. Follow the system prompts.  
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5 • Mailing System Setup  
Scale/Rates:  
Confirm Svc  
Barcode Prompt  
This feature may be offered as a standard or optional feature and is not  
available on all Pitney Bowes solutions. Please contact your local account  
representative to determine if this option is accessible on your system.  
When using USPS Confirmation Services, you can turn this option on to  
have the system display the following prompt when it is time to apply a bar-  
code: “Apply barcode label to package”  
1. Press the Menu key on the control center and select Set Up. Press the  
down arrow key and select Scale/Rates.  
2. Select Confirm Svc Barcode Prompt to toggle between on and off.  
3. Press Clear or the left arrow to exit.  
Scale/Rates:  
Smart Classes  
The Smart Class™ capability of the DM Series™ mailing system software  
has been enhanced to provide fully automatic printing of postal inscriptions  
or postal endorsements. With the Smart Class™ feature, you are able to  
set the WOW® (Weigh-On-The-Way®) in an automatic mode to allow  
changes in Class based on the weight of the mail-piece. (Example: Auto-  
matically switch between Presort Classes depending on the weight of mail-  
pieces.) Now, the system can also automatically switch between Postal  
Inscriptions (i.e. PRESORT) or Postal Endorsement (i.e. MEDIA MAIL,  
ADDRESS SERVICE REQUESTED) that you choose for each weight  
break.  
Two steps are required to use this feature. First, you must select an adver-  
tisement and/or inscription while setting up the Smart Class™ template.  
Second, you must turn “on” the printing capability of printing Auto Inscrip-  
tions. See Setting Up a Smart Class™ with an Auto Inscription in this sec-  
tion for more information.  
Creating a Smart Class™ with an Auto Inscription  
The following example shows how to set 3 different weight breaks. The  
weight breaks will use the following three classes.  
For weight break:  
0.0 oz to 3.0 oz  
3.0 oz to 13.0 oz  
13.0 oz to 1.0 lb  
Use Class:  
1st Class Automation Letter 5 Digit  
1st Class Non-Automation Presort  
Priority  
1. Press the Menu key.  
2. Select Set Up, then press the down arrow and select Scales/Rates.  
3. Press the down arrow (depending on your system you may have to  
press it twice) and select Smart Classes.  
4. Select Create.  
5. Select the appropriate Carrier, in this example, USPS Domestic.  
a. You are prompted to enter the maximum weight for this weight  
break:  
Enter the max weight for this  
weight break  
0 lb  
0.0 oz  
to  
__lb  
__oz  
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b. To set the first weight break, use the numeric keys and enter 0 for  
lb. Press the Enter key. Enter 3 for oz and press the Enter key.  
c. Select the appropriate class, in this example, 1st Class Auto.  
d. Select the appropriate subclass. In this example, selectLetter, then  
select 5-Digit.  
e. The Fees screen appears. Press Enter.  
f. The Select Auto Ad/Inscriptions screen appears:  
To add an ad, select Ads/Messages. Scroll through the list and  
select the appropriate option.  
To add an inscription, select Inscriptions. Scroll through the list  
and select the appropriate option.  
Press Enter when done. The display shows the first weight  
break for this Smart Class™:  
Weight  
0 lb  
Class/+Fees  
0.0 oz  
0 lb  
3.0 oz  
1stAuto...r 5 Dig  
6. To set the next weight break point, select Add Another Class.  
a. You are prompted to enter the maximum weight for this weight  
break:  
Enter the max weight for this weight break  
0 lb  
3.0 oz  
to  
__lb  
__oz  
b. For the second weight break, enter 0 for lb. Press the Enter key.  
c. Enter 13 for oz and press the Enter key. Select the appropriate  
class, in this example, 1st Cls Presort.  
d. The Fees screen appears. Press Enter.  
e. The Select Auto Ad/Inscriptions screen appears:  
To add an ad, select Ads/Messages. Scroll through the list and  
select the appropriate option.  
To add an inscription, select Inscriptions. Scroll through the list  
and select the appropriate option.  
Press Enter when done. The display shows the first weight  
break for this Smart Class™.  
Weight  
Class/+Fees  
0 lb  
0 lb  
0.0 oz  
3.0 oz  
0 lb  
0 lb  
3.0 oz  
1stAuto...r 5 Dig  
1st Cls Presort  
13.0 oz  
7. To set the next weight break point, select Add Another Class.  
a. You are prompted to enter the maximum weight for this weight  
break:  
Enter the max weight for this weight break  
0 lb  
13.0 oz to  
__lb  
__oz  
b. For the third weight break, enter 1 for lb. Press the Enter key.  
c. Enter 0 for oz and press the Enter key.  
d. Select the appropriate class, in this example Priority Mail. The  
Fees screen appears. Press Enter.  
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5 • Mailing System Setup  
e. The Select Auto Ad/Inscriptions screen appears:  
To add an ad, select Ads/Messages. Scroll through the list and  
select the appropriate option.  
To add an inscription, select Inscriptions. Scroll through the list  
and select the appropriate option.  
Press Enter when done. The display shows the first weight  
break for this Smart Class™. Since we did not create a fourth  
weight break it is listed as None.  
Weight  
Class/+Fees  
0 lb  
0 lb  
0 lb  
0.0 oz  
3.0 oz  
13.0 oz  
0 lb  
0 lb  
1 lb  
3.0 oz  
13.0 oz  
0.0 oz  
1stAuto...r 5 Dig  
1st Cls Presort  
Priority Mail  
0 lb  
0.0 oz  
0 lb  
0.0 oz None  
8. Press the Enter key again and "Select Custom Carrier" appears in the  
display. You are presented with a list of available custom carriers for  
grouping your Smart Classes.  
9. Select one that is listed as "Available". You can have up to a maximum  
of 4 custom carriers.  
10. Next, you are prompted to enter a "Carrier Name". Enter a name (up to  
15 letters and/or numbers) for your Smart Class grouping, for example,  
Carrier 1. Press the Enter key.  
11. You are now prompted to enter the "Smart Class™ Name". This will be  
the class name for the Smart Class™ you have created. Enter the  
name (up to 15 letters and/or numbers), for example, Smart Class 1,  
and press the Enter key.  
12. To exit, press the left arrow key. The main display appears. You can  
now begin to use this Smart Class™.  
To use a Smart Class™, refer to “Selecting a Smart Class™” in Chapter 4  
of the operator guide for your mailing system.  
Setting Up a Smart Class™ with an Auto Inscription  
1. Press the Menu key.  
2. Select Set Up and press the down arrow key.  
3. Select Auto Ad/Inscription Setup to toggle printing:  
"On" means the ad and/or inscription will print when a Smart  
Class™ is used.  
"Off" means the ad and/or inscription will not print when a Smart  
Class™ is used.  
4. Follow the prompts to save your changes.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Modifying a Smart Class™ with an Auto Inscription  
1. Press the Menu key.  
2. Select Set Up, then press the down arrow and select Scales/Rates.  
3. Press the down arrow (depending on your system you may have to  
press it twice) and select Smart Classes.  
4. Select View.  
5. Select the Smart Class™ you wish to edit.  
6. Select View Detail.  
7. Select Modify Auto Ad/Inscription.  
8. The Select Auto Ad/Inscriptions screen appears:  
To add an ad, select Ads/Messages. Scroll through the menu  
screens and select the appropriate option.  
To add an inscription, select Inscriptions. Scroll through the menu  
screens and select the appropriate option.  
9. Press Enter when done.  
Scale/Rates:  
Auto Rate Large  
Envelope  
Use this option to automatically post large envelopes using the Flat cate-  
gory when using Shape Based Rating.  
1. Press the Menu key.  
2. Select Set Up, then press the down arrow and select Scales/Rates.  
3. Press the down arrow (depending on your system you may have to  
press it twice) and select Auto Rate Large Env.  
If you want to post large envelopes using the Flat category, select  
Yes, Post as Flat.  
If you do not want to post large envelopes using the Flat cateogry,  
select No, Display Error.  
4. The system returns to the Scale/Rates Set Up menu.  
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5 • Mailing System Setup  
Setting Up  
Postage By  
Phone®  
Meter  
Payment  
System  
This section describes how to set up Post-  
age By Phone® Meter Payment System on  
your mailing system. It also includes  
advanced phone setup instructions for  
modifying individual phone connection  
parameters (user ID and password and  
server IP address).  
7
Phone/Network Set Up  
PBP Account #  
Dialing Prefix  
PB Phone #  
Secondary PB #  
My Phone #  
Modem Type  
LAN Firewall Settings  
Network Settings  
Remote PC Refill  
To access the Postage By Phone® System  
setup options, press the Menu key on the  
IntelliLink® Control Center, select Set Up  
from the main screen, and then select  
Phone/Network Set Up.  
All of the possible options are listed on the  
menu at the right.  
Phone/Network  
Set Up: PBP  
Account #  
Your Pitney Bowes representative uses this to set up your Postage By  
Phone® Meter Payment System account when installing your mailing sys-  
tem. Your account number is supplied by Pitney Bowes when you order  
your system.  
Do not change this unless you are directed to do so by Pitney Bowes.  
Phone/Network  
Set Up: Dialing  
Prefix  
If you need to dial a number in order to reach an outside line, use this  
option to enter that prefix number.  
1. Press the Menu key on the control center. Select Set Up from the main  
screen, then select Phone/Network Set Up.  
2. Select Dialing Prefix.  
3. Use the numeric keypad to enter the number you need to dial to reach  
an outside line, for example, 9.  
To enter a symbol hold down the Symbol key and at the same time  
press the key for the symbol (for example, the # or * keys).  
4. Press the Enter key.  
Phone/Network  
Set Up: PB  
Phone #  
Use this option to enter the Pitney Bowes phone number that you use to  
add postage to your postage meter.  
1. Press the Menu key on the control center. Select Set Up from the main  
screen, then select Phone/Network Set Up.  
2. Select PB Phone #. This number is supplied by your Pitney Bowes rep-  
resentative.  
3. Use the numeric keypad to enter the phone number you need to dial to  
connect to Pitney Bowes to add postage, or select Reset to Factory  
Phone Number to change back to the number present when the sys-  
tem was delivered.  
4. Press the Enter key.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Phone/Network  
Set Up:  
Secondary PB #  
This feature may be offered as a standard or optional feature and is not  
available on all Pitney Bowes solutions. Please contact your local account  
representative to determine if this option is accessible on your system.  
Use this option to enter a secondary or alternative Pitney Bowes phone  
number to dial if the first or primary number is busy.  
1. Press the Menu key on the control center. Select Set Up from the main  
screen, then select Phone/Network Set Up.  
2. Select Secondary PB #. This number is supplied by your Pitney  
Bowes representative.  
3. Use the numeric keypad to enter the phone number you need to dial to  
perform add postage.  
4. Press the Enter key.  
Phone/Network  
Set Up: My  
Phone #  
Use this option to enter your local phone number (the number to which your  
mailing system is connected).  
1. Press the Menu key on the control center. Select Set Up from the main  
screen, then select Phone/Network Set Up.  
2. Select My Phone #.  
3. Use the numeric keypad to enter your local phone number. Be sure and  
include the area code with your number. Also, use only digits and do  
not include spaces or dashes.  
4. Press the Enter key.  
Phone/Network  
Set Up: Modem  
Type  
Use this option to select the modem type: USB, Serial, or Internal.  
1. Press the Menu key on the control center. Select Set Up from the main  
screen, then select Phone/Network Set Up.  
2. Select Modem Type and the "Select Modem Type" screen appears.  
3. Select the appropriate modem type (USB, Serial, or Internal). The  
Phone/Network Set Up screen reappears.  
4. In order for this change to take effect you must restart your system. Use  
the On/Off switch located on the base of your machine to restart your  
system (see Mailing System Exterior section in Chapter 2 of this guide  
for the location of the On/Off switch).  
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5 • Mailing System Setup  
Phone/Network  
Set Up: Use LAN  
Firewall Settings  
This option allows you to modify individual LAN firewall settings.  
1. Press the Menu key on the control center. Select Set Up from the main  
screen, then select Phone/Network Set Up.  
2. Select LAN Firewall Settings. The "LAN Firewall Settings" screen  
appears and displays the following options:  
Ping  
Trust  
Default Settings  
3. Select Ping to toggle between Enable/Disable.  
4. Select Trust. The “LANFirewall Trusted Host Settings” screen appears.  
and displays the following options:  
Trust ll A  
Trust None  
Trust Hosts Only  
Select the appropriate option.  
5. Select Default Settings to revert to the default LAN firewall settings for  
the system.  
Phone/Network  
Set Up: Network  
Settings  
This option allows you to modify individual phone connection parameters.  
CAUTION: Changing these parameters may result in errors  
when trying to contact Pitney Bowes. Contact your Pitney Bowes  
representative or call the Help Desk if you are not sure. Refer to  
the Pitney Bowes Contact Information List at the front of this  
guide for the phone number.  
1. Press the Menu key on the control center. Select Set Up from the main  
screen, then select Phone/Network Set Up.  
2. Select Network Settings. The "Network Set Up" screen appears and  
displays the following options:  
Distributor Parameters  
Mailing System Network Settings  
3. If you select Distributor Parameters, the system displays the following  
connection parameters:  
Global Account & User Id  
Global Password  
ANI/LCZ Server IP  
ANI/LCZ Server Port #  
Primary DNS Server  
Secondary DNS Server  
Distributor URL  
Backup Data Center URL  
4. If you select Mailing System Network Settings, the system displays  
the following options.  
Get IP Address  
IP Address  
Subnet Mask  
Default Gateway  
MAC Address (you cannot modify this)  
5. Select the parameter you want to edit and make the changes.  
6. Press Enter when complete.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Phone/Network  
Set Up: Remote  
PC Refill  
This option is available only on systems that have the optional Remote  
Refill feature installed.  
Use this option to turn the Remote PC Refill feature on or off.  
NOTE: Once you select this option, the system will restart.  
1. Press the Menu key on the control center. Select Set Up from the main  
screen, then select Phone/Network Set Up.  
2. If necessary, press the down arrow key and select Remote PC Refill to  
toggle this option on or off.  
The mailing system must restart in order for the change to take effect. The  
system will restart automatically; however, you can select OK, restart now  
to expedite the process.  
Configuring  
High/Low  
Funds  
Setting the Low Funds Warning Value  
Use this option to set a value at which the mailing system warns you that  
the funds remaining in the meter are getting low.  
8
1. Press the Menu key on the control center, select Set Up from the main  
screen, and then select Basic Settings.  
Warning  
2. Select Low Funds Warning.  
3. Enter the low value warning amount using the numeric keyboard.  
4. Press the Enter key.  
Setting the High  
Value Warning  
for Key In  
Use this option to set a value at which the mailing system warns you that  
you have entered a postage value that is more than the amount you are  
setting here. This feature prevents you from accidentally printing a postage  
amount that is more than you need.  
Postage  
1. Press the Menu key on the control center, select Set Up from the main  
screen, and then select Basic Settings.  
2. Select High Value Warning.  
3. Enter the high value warning amount ($0 - $99.99) using the numeric  
keypad.  
4. Press the Enter key.  
5. Confirm that the high value warning amount that appears in the dis-  
played is correct. Press the key corresponding to the option you want.  
Configuring  
Low Ink  
Warning  
Use this option to specify how you want the system to notify you when you  
are running low on ink.  
9
1st Low Ink Warning  
1. Press the Menu key on the control center, and select Set Up.  
2. Select Basic Settings.  
3. Press the down arrow key and select 1st Low Ink Warning.  
4. Press the screen key corresponding to the option you want. You can  
choose to have the system notify you when there is less than a 5-day  
supply of ink, or you can choose to ignore the warning.  
2nd Low Ink Warning  
Repeat the above for 1.5 day notification.  
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5 • Mailing System Setup  
Configuring  
System  
Timeouts  
This section describes how to set various  
system timeouts for your mailing system.  
10  
Timeouts  
1. To access the system timeouts, press  
the Menu key on the control center, and  
select Set Up.  
2. Select Basic Settings and then Time-  
outs to get all of the timeout options.  
Display Sleep  
System Sleep  
Normal Preset Timer  
Feeding Timeout  
Waiting for Env  
The timeout options are listed on the right.  
All of these options are described in the fol-  
lowing sections.  
Transaction Timeout  
Standby Mode: Least Power Usage  
In order to reach the lowestlevel of power consumption, the mailing system  
can be manually switched "Off" while still plugged into the wall. Toggle the  
"On/Off" switch to "Off" when not using the mailing system for an extended  
period of time. When switched back "On" expect some delay for a normal  
reboot to assure that the entire system is ready to go.  
Timeouts:  
Display Sleep  
This option allows you to specify how long the system can remain inactive  
before the display turns off. You can set the timeout for 1 - 30 minutes, in 1  
minute increments. The default timeout is 5 minutes.  
The display turns on again when you press any key on the control center or  
if you place mail in the feeder or on the scale (either integrated or attached  
external scale).  
1. Press the Menu key and select Set Up.  
2. Select Basic Settings and then Timeouts.  
3. Select Display Sleep.  
4. Enter the number of minutes (1-30) using the numeric keyboard.  
5. Press the Enter key.  
Timeouts:  
Energy Star®  
Sleep  
The Energy Star® "sleep" mode will save money, and help protect the envi-  
ronment. Use this option to specify how long the system remains inactive  
before it goes into "sleep".  
You can set this timeout for 40 - 240 minutes, in 1 minute increments. The  
default timeout is 10 minutes.  
The system goes into display sleep before it goes into system sleep. The  
system wakes up again when you press any key on the control center or if  
you place mail in the feeder or on the scale (either integrated or attached  
external scale).  
1. Press the Menu key and select Set Up.  
2. Select Basic Settings and then Timeouts.  
3. Select System Sleep.  
4. Enter the number of minutes (40 - 240 minutes) using the numeric key-  
pad.  
5. Press the Enter key.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Timeouts:  
Normal Preset  
Timer  
The normal preset timer option allows you to specify how much time you  
want to allow the system to remain idle before it returns to the Normal Pre-  
set settings (refer to Define Presets section in this chapter for more infor-  
mation on Normal Presets).  
You can set this timeout for 0 - 1440 minutes, in 1 minute increments. The  
default timeout is 30 minutes.  
1. Press the Menu key and select Set Up.  
2. Select Basic Settings and then Timeouts.  
3. Select Normal Preset Timer.  
4. To set the timer, enter the number of minutes (0-1440) using the  
numeric keyboard.  
5. If you want the system to stay at the last settings used, select Never  
reset to Normal Preset.  
6. Press the Enter key.  
Timeouts:  
Feeding Timeout  
Use this option to specify how much time to allow before the feeder stops  
after the last envelope is processed.  
You can set this timeout for 5 - 90 seconds, in 1 second increments. The  
default timeout is 5 seconds.  
This reduces the wear on your machine and acts as a safety measure if  
you leave the machine unattended.  
1. Press the Menu key and select Set Up.  
2. Select Basic Settings and then Timeouts.  
3. Select Feeding Timeout.  
4. Enter the number of seconds (0 - 90) using the numeric keyboard, or  
press the screen key corresponding to Turn Rollers off Immediately,  
or Run Until Stop key is Pressed.  
5. If you entered the number of seconds, press the Enter key.  
Timeouts:  
Waiting for Env  
This option allows you to specify how long the system will continue to feed  
mail placed on the feed deck without having to press the Start key.  
You can set this timeout for 0 - 90 seconds, in 1 second increments. The  
default timeout is 20 seconds.  
1. Press the Menu key and select Set Up.  
2. Select Basic Settings and then Timeouts.  
3. Select Waiting for Env.  
4. Enter the number of seconds (0 - 90) using the numeric keyboard.  
5. Press the Enter key.  
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5 • Mailing System Setup  
Timeouts:  
Transaction  
Timeout  
This option is available only if your mailing machine is connected to the  
AccuTrac™ Mail Accounting system.  
Use this option if you routinely batch your mail runs. This option allows you  
to specify how much time to allow the system to remain idle before it ends  
the current accounting transaction. You can set this timeout for 10 - 65520,  
in 1 second increments. The default timeout is 14,400 seconds.  
1. Press the Menu key and select Set Up.  
2. Select Basic Settings and then Timeouts.  
3. Select Transaction Timer.  
4. Enter the number of seconds (10 - 65520) using the numeric keyboard.  
5. Press the Enter key.  
Defining  
Presets  
You can define up to 50 sets (0- 49) of preset mailing system values, with  
each set having different values for such items as the account name, post-  
age value, class, carrier, a special service, a mode such as Attached  
Scale or Differential weighing, and the like. You can use these presets for  
different mailing jobs.  
11  
The 0 preset is the normal preset and the one you use to store your most  
commonly used system values. These are the values your system will use  
whenever you restart your machine.  
NOTE: If this is a newly purchased DM Series™ mailing system, the normal  
preset will be set to First Class, 1 oz mail.  
After you define all of your presets, you can invoke the normal preset val-  
ues simply by pressing the Normal Preset key. To select any of the other  
presets, press the Custom Preset key and select the preset you want for  
the particular mailing operation.  
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Defining Normal  
Preset Values  
When defining the normal preset values, the mailing system will prompt you  
to select a class of mail if you are using Key In Postage mode. Selecting a  
class will ensure your preset values are updated automatically when post-  
age rates change.  
NOTE: You can elect to save the normal preset without a selecting a class, but  
your preset values will not update automatically when postage rates change.  
1. Enter the values you use most often to run a mail job, for example, the  
weighing mode, the postage value, class and carrier etc.  
NOTE: Proceed as if you were actually running a job. Select the mode and  
class and service etc. By doing this, you are entering the values that you  
will use for the normalpreset. Refer to Chapter 4, Running Mail in this guide  
for more information on selecting mode and class.  
2. Press the Custom Presets key.  
3. A list of presets, starting with “0 Normal” appears. Do not press any of  
the screen keys corresponding to these presets.  
4. Press the right arrow key (Set up Presets appears next to the right  
arrow key).  
5. Press the screen key for Store Current Setting to Preset.  
If you selected the Key in Postage mode, the system prompts you to  
choose a class for the preset. Choosing a class ensures that your pre-  
set values are automatically updated when the postage rates change.  
To choose a class, press the Select Class screen key and follow  
the prompts to select weighing and class options. Once you make  
the selections, the system returns to the Main screen. Return to  
step 2 to set the normal preset.  
To continue without selecting a class, press the down arrow.  
6. Select the normal preset by pressing the key for 0. Normal. The "View  
Preset" screen appears and displays all of the values you defined in  
this session.  
After a certain period of inactivity, or when you power up, the system  
restores the normal preset settings.  
7. Press the Enter key to return to the main screen.  
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5 • Mailing System Setup  
Defining Custom  
Preset Values  
When creating a custom preset, the mailing system will prompt you to  
select a class of mail if you are using Key In Postage mode. Selecting a  
class will ensure your preset values are updated automatically when post-  
age rates change.  
NOTE: You can elect to save the custom preset without a selecting a class, but  
your preset values will not update automatically when postage rates change.  
1. Enter the values for the mail job (for example, the weighing mode, the  
postage value, class and carrier etc.) that correspond to the values you  
want to be able to call up inthe future by selecting a custom preset key.  
For example, you may want to define a set of conditions so that the  
envelopes are sealed only (no postage applied).  
NOTE: Proceed as if you were actually running a job. Select the mode and  
class and service etc. By doing this, you are entering the values that you  
will use for the normalpreset. Refer to Chapter 4, Running Mail in this guide  
for more information on selecting mode and class.  
2. Press the Custom Presets key.  
3. Press the right arrow key.  
4. Select Store Current Setting to Preset.  
5. A list of presets, starting with “0 Normal” appears. Select one of the pre-  
sets that has not been defined yet. These presets are named “Avail-  
able”. To change an existing preset, refer to “Editing Custom Preset  
Values” in this section.  
If you selected the Key in Postage mode, the system prompts you to  
choose a class for the preset. Choosing a class ensures that your pre-  
set values are automatically updated when the postage rates change.  
To choose a class, press the Select Class screen key and follow  
the prompts to select weighing and class options. Once you make  
the selections, the system returns to the Main screen. Return to  
step 2 to set the custom preset.  
To continue without selecting a class, press the down arrow.  
6. The system prompts you to “Enter New Preset Name”. Type in the  
name using the alphanumeric keys.  
7. Press the Enter key. The "View Preset" screen appears and displays  
all of the values you defined in this session.  
8. To use these values in the future, simply press the Custom Presets  
Key and select the screen key corresponding to this preset name.  
9. Press the Enter key to return to the main screen.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Store Advance  
Date in a Custom  
Preset  
This feature may be offered as a standard or optional feature and is not  
available on all Pitney Bowes solutions. Please contact your local account  
representative to determine if this option is accessible on your system.  
In order to store an Advance Date setting in a custom preset, you need to  
first turn on this feature. For information on setting an advance date, refer  
to Meter Stamp Options: Date section in Chapter 4 in this guide.  
To enable this feature:  
1. Press the Custom Presets key.  
2. Press the right arrow key and the "Set Up Preset" screen opens.  
3. Select Date Advance. The following message appears: "If set on, pre-  
sets stored when the date is not advanced will return the system to  
today's date."  
Select On to turn on this feature and store the date advance.  
Select Off if you want to turn off the feature.  
4. Refer to the examples on the next page for more information on how  
storing the Advance Date in custom presets works.  
NOTE: If you create a custom preset with the Advance Date feature turned  
off and you recall this preset, the current date setting is not affected.  
Example 1 - If today is Wednesday and you set the advance date for 2  
days* and store this advance in a custom preset, then:  
if you recall the preset on the same day (Wednesday) it will print Fri-  
day's date on your postage.  
if you recall the preset on the next day (Thursday) it will print Saturday's  
date on your postage.  
* To set advance date, press the Menu button, select Meter Stamp Options,  
then select Advance Date.  
Example 2 - If you have previously set up your system so that it automati-  
cally advances the date at 3 PM*, andyou created a custom preset with the  
Advance Date set to zero (that is, you did not advance the date), then:  
if you recall the preset before 3 PM it will print today's date on your  
postage.  
if you recall the preset after 3 PM it will print tomorrow's date on your  
postage.  
* To automatically advance the date (by 24 hours), press Menu button, select  
Set Up, press the down arrow key, then select Date will advance after.  
Example 3 - If you have previously set up your system so that it automati-  
cally advances the date at 3 PM, and you create a custom preset that  
advances the date by 2 days, then:  
if you recall the preset before 3 PM, the system will set the date two  
days ahead.  
if you recall the preset after 3 PM, the system will still set the date two  
days ahead.  
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5 • Mailing System Setup  
Editing Custom  
Preset Values  
To edit an existing custom preset, you define its new values and then over-  
write the old values.  
1. Enter the new values for the mail job that correspond to the custom pre-  
set you want to change or edit.  
2. Press the Custom Presets key.  
3. Press the right arrow key (Set up Presets appears next to the right  
arrow key).  
4. Press the screen key for Store Current Setting to Preset.  
5. The system prompts you to “Select Preset to Replace”. Press the  
screen key next to the name of the preset you want to edit.  
6. Press the Enter key to view the preset values. Press Enter again to  
return to the main screen.  
Viewing,  
Renaming, or  
Deleting Presets  
1. Press the Custom Presets key.  
2. A list of presets, starting with 0 Normal appears. Select the appropriate  
preset. 0 - 4 presets are displayed on the screen. To view the other pre-  
set names, press the down arrow key.  
3. Press the right arrow key (Set up Presets appears next to the right  
arrow key).  
4. The following options appear:  
Store Current Setting to Preset  
View Preset  
Rename Preset  
Delete Preset  
Select the screen key corresponding to the option you want. Follow the  
screen prompts.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Creating  
Custom  
Messages  
Custom Messaging enables you to enter text at the Control Center which  
can print directly on envelopes as they pass through the mailing system.  
Custom messages can be saved in the memory of the system, and recalled  
whenever appropriate to print. In the Control Center, this feature is shown  
as “Text Entries.”  
12  
IMPORTANT: You should be familiar with the USPS regulations and standards  
relating to custom message printing and envelope usage for guidance concern-  
ing appropriate content, format, and other usage considerations  
Sample:  
ACME Corporation  
Finance Department  
Bldg 3, Floor 4  
201 Aberdeen Parkway  
Charlotte NC 28255  
Specifications  
Print up to five lines of information.  
Print a maximum of 20 characters per line (including spaces).  
Fixed font (Lucida Console, 10 Point).  
UPPER CASE and lower case available.  
Special characters available (as outlined on the keypad).  
Save up to five custom messages in memory.  
Custom messages can be saved in the Normal or Custom Presets.  
Uses full QWERTY keypad standard on all DM Series™ mailing sys-  
tems.  
Custom messages always print to the left of the postage, and left of any  
advertisements and inscriptions.  
Operating speed is reduced slightly to accommodate printing operation.  
The Custom Messaging capability of your DM Series™ mailing system has  
several applications. Use it for all outgoing mail that does not have a pre-  
printed custom message such as Business Reply Mail. Even if you use a  
pre-printed custom message on outgoing mail, this capability can be used  
to define a department or section of your organization for “return mail.” By  
implementing this as a process, undeliverable mail can bypass the Mail  
Center, and be returned directly to the department that generated the mail-  
ing.  
IMPORTANT: Custom Messaging requires an envelope at least 6 3/4" long to  
print effectively. See Envelope Guidance in this section regarding testing of  
your envelopes before running.  
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5 • Mailing System Setup  
Postal Rules and Guidance  
IMPORTANT: Any custom message printed by the DM Series™ system must  
follow USPS guidelines as published in the Domestic Mail Manual (DMM).  
Creating a Custom Message for the First Time  
1. Press the Menu key.  
2. Select Set Up, then select Text Entry Set Up.  
3. Select Create.  
4. Select a line of text to enter. Type in the text and press Enter.  
5. Repeat step 4 until all lines of text have been entered. You can enter up  
to five lines of text.  
6. Press Enter when done. The Enter Text Entry Name screen appears.  
7. Type in a name for the custom message and press Enter.  
8. Press the left arrow key to return to the Main screen.  
Adding Additional Custom Messages  
The system can hold up to five custom messages at a time. To add addi-  
tional custom messages to the system:  
1. Press the Menu key.  
2. Select Meter Stamp Options, then select Text Entries.  
3. Follow steps 3 through 8 in Creating a Custom Message, above, to add  
and save the address information.  
TIP: Print a sample piece of mail to see ensure the custom message prints as  
desired on the envelope.  
Selecting/Deselecting a Custom Message  
1. Press the Menu key.  
2. Select Meter Stamp Options, then select Text Entries.  
3. Select the custom message you want to print on the envelope.  
If you do not wish to print a custom message at this time, select Don't  
Print Text Entry.  
4. Press Enter when done.  
5. Press the left arrow key to return to the Main screen.  
Viewing a Custom Message  
1. Press the Menu key.  
2. Select Meter Stamp Options, then select Text Entries.  
3. Press the right arrow key, then select View.  
4. Select the appropriate custom message. The custom message appears  
on the screen.  
5. Press Enter when done.  
6. Press the left arrow key to return to the Main screen.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Editing a Custom Message  
1. Press the Menu key.  
2. Select Meter Stamp Options, then select Text Entries.  
3. Press the right arrow key, the select Edit.  
4. Select the appropriate custom message.  
5. Select a line of text to edit.  
a. Press Clear to clear the existing entry, or press the left arrow key.  
b. Make any necessary changes to the text.  
c. Press Enter when done.  
6. Repeat step 5 until you have edited the appropriate lines of text.  
7. Press Enter. The Edit Text Entry Name screen appears.  
8. If necessary, edit the name of the custom message. Press Enter when  
done.  
9. Press the left arrow key to return to the Main screen.  
Deleting a Custom Message  
1. Press the Menu key.  
2. Select Meter Stamp Option, then select Text Entries.  
3. Press the right arrow key, then select Delete.  
4. Select a custom message to delete.  
5. Select Yes. The custom message is deleted from the list.  
6. Press the left arrow key to return to the Main screen.  
Envelope Guidance  
NOTE: Always run a test print (at $0.00 postage) before using Custom Messag-  
ing to ensure proper placement on an envelope. Custom Messaging prints a  
custom message or other information directly to the left of your postage meter  
imprint and any Postal Endorsements or Inscriptions on the envelope. This mes-  
sage does not print on the left margin of the envelope, nor does your mailing  
system allow for placement of the custom message on your envelope. There-  
fore, before printing a mailrun using this feature, you should always process a  
Test Print with ZERO POSTAGE to ensure that the full message is properly  
positioned on the envelope.  
Drop Shipment Endorsement  
NOTE: In most cases, the Drop Shipment Authorization is printed using an  
Endorsement purchased from the Pitney Bowes Online Store. The Custom Mes-  
saging feature of the DM Series™ may satisfy USPS requirements for Drop  
Shipment endorsements on your mailings. However, the application and  
endorsement format must be authorized locally by the USPS. Under current  
Postal guidelines, the local business mail entry management of the USPS must  
approve the application or endorsement format for mail deposited as “Drop  
Shipment Authorization.” Contact the USPS directly for further guidance.  
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5 • Mailing System Setup  
Taking the  
Meter Out of  
Service  
Call your Pitney Bowes representative if you need to return the postage  
meter (contained in the IntelliLink® Control Center) to Pitney Bowes. When  
instructed, follow the procedure here.  
13  
1. Press the Menu key and select Set Up.  
2. Select Take Meter Out of Service.  
3. Select Transfer Funds from Meter.  
This transfers the funds from your meter back to your account.  
4. The system transfers the funds and displays the amount transferred.   
To print this amount on an envelope, place an envelope on the feed  
deck and press the Start key. To print on a tape, simply press the Tape  
key.  
Adding an  
Optional  
Printer  
You can connect a Pitney Bowes USB printer to your mailing system. To  
add this optional external printer, all you need to do is plug the USB con-  
nector from the printer into one of the two upper-most USB connectors on  
the back of the mailing system base. Your mailing system recognizes the  
printer as soon as you plug it into the base.  
14  
The dual USB ports are located on the right back corner of the system base  
as shown here.  
USB Ports  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Configuring  
the Optional  
Barcode  
If you have a barcode scanner attached to your mailing system, you can  
configure it to scan:  
15  
account names,  
account codes (Business Manager only),  
speed codes (INVIEW™, Budget Manager only),  
Custom and Normal Presets,  
Job IDs, or  
Scanner  
ZIP Codes  
if you are in the INVIEW™, Budget Manager or Business Manager  
accounting systems.  
NOTE:  
You cannot scan in account information using a barcode scanner if you are  
using the Standard Accounting package provided with your system.  
You can use a barcode scanner to scan in barcodes for USPS Special Ser-  
vices regardless of the accounting system you are using. USPS Special  
Services do not require any set up operations here.  
Refer to the appropriate topic in this section:  
If you are using an accounting system on your mailing system you can  
set the default scan type so that your system recognizes your particular  
accounting application when it scans the barcode. Refer to Setting the  
Default Scan Type.  
If you are attempting to scan barcodes that were defined for other  
accounting systems and those accounts contain a prefix, you can set  
up your system to recognize that prefix when it scans in the barcode.  
Refer to Adding Barcode Prefixes.  
If you need to combine multiple barcode scans into a single barcode,  
refer to Combining Barcodes.  
If you want your system to require an operator to press the Enter key to  
accept each barcode value after it is scanned and displayed on the  
IntelliLink® Control Center screen, refer to Setting Auto-Enter.  
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5 • Mailing System Setup  
Setting the  
Default Scan  
Type  
If you are using an accounting system on your mailing system you can set  
up the scanner so that it knows what field is scanning without using a prefix  
code. Your selection of Account Name or Account Code depends on your  
accounting system. You can then scan the account code or name directly  
from the Main screen on IntelliLink® Control Center display.  
To set the default value:  
1. Press the Menu key on the control center, then select Set Up.  
2. Press the down arrow key and then select Barcode Scanner.  
3. At the "Barcode Scanner Setup" menu, select Default Scan Type.  
4. Select the appropriate option according to the table here:  
If your accounting   
system is:  
And the barcode   
contains:  
Select this default  
scan type:  
Account Name  
Account Code  
Preset  
Account Name  
Account Code  
Preset  
Business Manager  
Job ID 1  
Job ID 1  
Job ID 2  
Job ID 2  
Account Name  
Account Code  
Preset  
Account Name  
Account Code  
Preset  
INVIEW™ or Budget  
Manager  
Job ID 1  
Job ID 1  
Job ID 2  
Job ID 2  
5. If you do not want any default account system, or preset, or if you will  
be scanning multiple fields select None.  
6. As soon as you make your selection, the "Barcode Scanner Setup"  
menu reappears. You can make other selections or press the left arrow  
key to return to the "Set Up" menu.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Adding Barcode  
Prefixes  
If you are going to scan multiple fields, you will need to create barcodes  
that contain a 1 or 2 digit prefix. This prefix identifies the field you are scan-  
ning. You may use this if you are transferring accounts from a different  
accounting system like the Paragon®, or from a set of pre-printed barcode  
labels that have a prefix as part of the barcode. You can then scan these  
barcodes when the Main screen displays IntelliLink® Control Center.  
To set the prefix value:  
1. Press the Menu key on the control center, then select Set Up.  
2. Press the down arrow key and then select Barcode Scanner.  
3. At the "Barcode Scanner Setup" menu, select Barcode Prefixes.  
4. Select the Prefix Size and then select 1 or 2 whichever is appropriate.  
5. Select the appropriate barcode prefix option according to the table  
here:  
If your accounting   
system is:  
And the barcode   
contains:  
Select this barcode  
prefix option:  
a prefix and Account  
Name  
Account Name Prefix  
Account Code Prefix  
a prefix and Account  
Code  
Business Manager  
a prefix and Job ID 1  
a prefix and Job ID 2  
Job ID 1 Prefix  
Job ID 2 Prefix  
a prefix and Account  
Name  
Account Name Prefix  
Speed Code Prefix  
a prefix and Speed  
Code  
INVIEW™ or Budget  
Manager  
a prefix and Job ID 1  
a prefix and Job ID 2  
Job ID 1 Prefix  
Job ID 2 Prefix  
6. When you select the barcode prefix, the default value for that option  
appears on the screen. To enter a new value, press the Clear key to  
remove the default, then type in the prefix character(s).  
NOTE: Barcode prefixes are case-sensitive.  
7. Press the Enter key.  
8. As soon as you make your selection, the "Barcode Scanner Setup"  
menu reappears. You can make other selections or press the left arrow  
key to return to the Set Up menu.  
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5 • Mailing System Setup  
Combining  
Barcodes  
If you need to combine multiple barcode scans into a single barcode, use  
this setup option. For example, the typical barcode scanner can only  
accept a maximum of 30 characters. If you want to scan an account name  
that contains more than 30 characters, say 50 characters, you add a "join  
character" at the end of the first 30 characters. These first 30 characters  
with the join character at the end, would be on the first line and the second  
20 characters would be on the second line. When you scan these two bar-  
code lines, the system will combine them into a single barcode account  
value.  
To select the character to join multiple barcode scans:  
1. Press the Menu key on the control center, then select Set Up.  
2. Press the down arrow key and then select Barcode Scanner.  
3. At the "Barcode Scanner Setup" menu, select Concatenate Scans.  
4. A list of possible "join character" options is displayed. Select the char-  
acter you use to combine the barcode values.  
5. As soon as you make your selection, the "Barcode Scanner Setup"  
menu reappears. You can make other selections or press the left arrow  
key to return to the Set Up menu.  
The following is an example using a + symbol as a join character.  
When you scan in these three barcodes, the system will combine them into  
a single barcode value.  
NOTE: When creating your own barcodes, create them in uppercase. If you  
create them in lowercase, the length of the barcode will be twice that of the  
same barcode created using uppercase text.  
Setting   
Auto-Enter  
You can set up your system so that after it scans in a barcode value and  
displays it on the IntelliLink® Control Center screen, it requires you to press  
the Enter key to accept that value. You can do this if you want to be sure  
that an operator verifies that the correct barcode has been scanned. By  
default, the system will automatically enter the value as soon as it scans in  
the barcode.  
To require you to press Enter to accept each scan:  
1. Press the Menu key on the control center, then select Set Up.  
2. Press the down arrow key and then select Barcode Scanner.  
3. At the "Barcode Scanner Setup" menu, select Auto-enter.  
4. Select Off to disable the Auto-enter. This will now require you to manu-  
ally press the Enter key after each scan.  
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6 • Adding Postage  
Postage By  
Phone® Meter  
Payment  
Postage By Phone® Meter Payment System is a PitneyBowes service that  
you use to add postage to your meter. You can access the Postage By  
Phone® System 24 hours a day, 7 days a week through your IntelliLink®  
Control Center. For more information, refer to the Postage By Phone® Sys-  
tem materials furnished with your system.  
System  
If you need assistance with Postage By Phone® System: If you need  
assistance, have your account number ready and call the Postage By  
Phone® System number. Refer to the Pitney Bowes Contact Information  
List at the front of this guide for the phone number.  
Your Postage  
Meter  
The postage meter on your mailing system is a Postal Security Device  
(PSD) that incorporates the latest technology approved by the United  
States Postal Service to secure funds. This technology eliminates the need  
to perform physical inspections thereby making the system easier and  
more convenient to use. The PSD contains the funds and performs all of  
the calculations necessary to print meter stamps that comply with the latest  
USPS standards.  
The United States Postal Service (USPS) licenses your meter and requires  
a modem inspection of the meter. Periodically, your IntelliLink® Control  
Center will be required to connect to Postage By Phone® as a means of  
inspecting the PSD (Postal Security Device) and validating information in  
your Control Center.  
To ensure that your operations are not interrupted, the time periods for the  
Data Center Connection are pre-established in your system, and will give  
adequate warning to you when this connection may be required:  
The message “Data Center Contact Required” will first be shown  
approximately 21 days after your last connection. The Control Center  
will allow you to either “Connect Now” or “Later.” By selecting “Later”,  
you enter a grace period that lasts approximately 7 days.  
The “Data Center Contact Required” message will appear each day for  
7 days (when you power-up your system), and will only disappear after  
a successful connection. This may also appear on the main screen in  
reverse-type with the “Connect to Data Center” message.  
On the 28th day after your last successful connection, your Control  
Center will display a message, “You will not be able to print postage  
until this process is completed.” Please connect to the Postage By  
Phone® Data Center to continue your operations.  
Follow the prompts on your Control Center or perform a Balance Inquiry  
to make a successful connection. After a successful connection, your  
screen will indicate “Data Center Contact Complete.”  
To improve overall productivity, Pitney Bowes recommends that you estab-  
lish a “constant connection,” where a LAN connection or phone line is con-  
nected to your Control Center (direct or wireless), or you use an approved  
alternative connection. See the Connection Alternatives – Review section  
of this guide for more details.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Connection  
Alternatives -  
Review  
You can connect your mailing system to the Pitney Bowes network using  
one of four methods:  
Constant (High Speed) Connection - using your organization’s Local  
Area Network and approved connection device.  
Direct Analog Connection – requiring a direct, constant connection.  
(The phone line comes out of the wall, and plugs in directly to the back  
of the Control Center.)  
Shared Analog Connection - the phone line comes out of the wall, but  
may be used for a fax machine. The phone line is either detached from  
the fax machine and used for the Pitney Bowes connection, or a splitter  
is installed to facilitate a connection to this shared line.  
Wireless Analog Connection - using an approved wireless device. (A  
remote receiver is attached at the phone line coming out of the wall,  
and a transmitter is attached to the back of the Control Center. All data  
is transferred without a physical connection of the phone line.)  
IMPORTANT: Please contact your Pitney Bowes account representative to  
determine which connection options are available to you.  
USPS Rekey  
Requirements  
The United States Postal Service (USPS) also requires, for security rea-  
sons, that the meter keys expire after 3-6 years. Meter keys are crypto-  
graphic codes that your system uses to protect your funds during printing  
and when connecting to your account.  
When the meter keys expire, the system reports that a rekey operation is  
required.  
To rekey your meter, perform a refill. This upgrades the keys. If you do not  
perform a refill within three months (90 days) of the rekey message, the  
system locks the meter and does not allow you to print postage.  
You may still perform a refill to upgrade the keys and resume operation.  
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6 • Adding Postage  
Managing Your  
Postage Funds  
Refer to the appropriate section listed here for checking funds and account  
balances and adding postage when using the Postage By Phone® Meter  
Payment System.  
Connecting Your Postage Meter to a Local Area Network (LAN) -  
1
Refer to this section if you are using your organization’s Local Area  
Network and an approved connection device. This is the recom-  
mended method.  
Connecting Your Postage Meter to an Analog Phone Line. If you  
2
do not have a LAN connection, refer to this section to see how to con-  
nect your postage meter to an analog line. This shows the recom-  
mended connections for when the analog line is close to your mailing  
system, and when you have to remove the IntelliLink® Control Center  
and take it to a remote location.  
Checking Available Funds in Your Meter. Follow this procedure to  
see if you have sufficient funds in your meter.  
3
Checking Your Postage By Phone® System Account Balance.  
4
Follow this procedure to see how many funds are in your account.  
Adding the Postage. Follow this procedure to add postage from your  
Postage By Phone® System account to your postage meter.  
5
Postage Pass - Automated Postage Refill. Follow this procedure to  
set up automatic postage refills on your postage meter.  
6
Connecting  
Your  
Postage  
Meter to a  
LAN  
Adding postage funds to your system is fast, easy, and convenient. Con-  
nect to the internet (and to Pitney Bowes) using your organization’s Local  
Area Network (LAN).  
1
NOTE: If a LAN connection is not available, you can connect via analog phone  
line. Refer to 2, Connecting Your Postage Meter to an Analog Line Phone Line  
in this chapter for more information.  
Plug one end of the Ethernet cable (supplied) into the internet source and  
the other end into the USB adapter. Plug the USB adapter into one of the  
available USB ports on the back of your DM Series™ machine base as  
shown here.  
USB network adapter plugs into the   
DM Series™ base USB connector  
LAN Internet cable  
USB connectors on the   
DM Series™ base  
Visit www.pb.com/constantconnection for more information.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Connecting  
Your  
Postage  
Meter to an  
Analog  
If you do not have access to a Local Area Network (LAN) connection, you  
can connect to the analog phone line connector on the back of the   
IntelliLink® Control Center.  
2
NOTE: If you need to connect to an analog phone line that is not located near  
your IntelliLink Control Center, you can remove the control center and move it to  
a location near the analog line. Refer to Connecting Your IntelliLink Control  
Center to a Remote Analog Phone Line in this chapter for more information.  
Phone Line  
Analog Phone  
Line Connector  
USB   
Connector  
AC Adapter Receptacle  
Connecting Your  
Control Center to  
a Remote Analog  
Line  
In order to connect the control center to a remote analog line, you need an  
A/C Adapter (P/N 1C85005).  
To remove the control center and move it to another location:  
1. Turn off the power to the mailing system.  
2. Pull the blue lever at the right of  
the control center towards you.  
3. Slide the control center forward  
to remove it.  
4. Take the control center (and  
external modem) to where the  
analog phone line is.  
5. Connect the telephone cord  
(AWG 26) from the analog  
phone line connector to the  
analog telephone line.  
6. Connect the A/C Adapter (P/N  
1C85005) to the back of the  
control center and plug it into  
an AC outlet.  
7. Add or check your postage funds as described in Checking Your   
Postage By Phone® Meter Payment System Account Balance in this  
chapter.  
8. Reinstall the IntelliLink® Control Center by sliding it into the docking  
station on top of the mailing system until you hear it click into place.  
9. Turn the power back on.  
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6 • Adding Postage  
Checking  
Available  
Funds in  
Your  
Postage  
Meter  
If you are not sure if youhave enough money to run mail or print tapes, you  
should check the amount of money (funds) in your postage meter.  
3
To check available funds in your meter:  
1. Press the Funds key. The amount of funds available in your postage  
meter displays at the top of the screen.  
2. To print a funds report on an envelope, place an envelope on the feed  
deck and press the Start key. To print on a tape, simply press the Tape  
key.  
The system returns to the mailing screen.  
If you do not have enough postage funds in your meter, check your Post-  
age By Phone® Meter Payment System account balance (see Checking  
Your Postage By Phone® Meter Payment System Account Balance in this  
chapter). If there are enough funds in your account, move funds to your  
postage meter (see Adding Postage in this chapter).  
Checking  
Your  
Postage By  
Phone®  
Meter  
Payment  
System  
Account  
Balance  
Before adding postage to your meter, you should check the funds available  
through the Postage By Phone® System. Remember, with your new mail-  
ing system it is no longer necessary to prepay for postage. Your mailing  
system is designed to save you time and make adding postage to your  
meter even more convenient. Although you can still prepay, you can take  
advantage of the full meter capabilities and add postage now and be billed  
later. Please allow up to seven days for your check to post if you plan to  
add postage to your meter using pre-paid funds.  
4
To check your account balance:  
1. Press the Funds key.  
2. Select Get Postage by Phone® Balance. The system dials Pitney  
Bowes to connect to your account. When the connection is made, the  
system displays your Postage By Phone® System balance.  
3. Select Done to return to the main screen.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Adding  
Postage  
To add postage from your Postage By Phone® System account to your  
postage meter, follow these steps.  
5
1. Press the Funds key.  
2. Select Quick Refill, or Other Refill Amount.  
3. If you have set up a supervisor password, you are prompted to enter  
the password now.  
Enter the password and press the Enter key.  
4. If you select Quick Refill, the system adds the same amount it did the  
last time you added postage.  
5. If you select Other Refill Amount, use the number keys and enter in  
the amount you want to add (up to $1000). Use whole dollars only; do  
not key in cents. Your meter automatically adds two decimal places.  
6. Press the Enter key. The system dials Pitney Bowes to connect to your  
account and begins to add the postage to your meter.  
7. The system notifies you when it finishes adding your postage and dis-  
plays the message “Refill Complete”. The system prompts you to down-  
load an available update or:  
Press Tape to Print Tape  
Press Start to Print an Envelope  
Don’t Print Receipt  
8. Select the appropriate option.  
NOTE: To view or print a statement showing the details of the last five times  
you added postage to your meter, press the Reports key on the control center  
and select Last 5 Refills. Refer to Chapter 8, Reports in this guide for details  
of all system reports.  
Postage  
Pass -  
Automated  
Postage  
Refill  
With this feature, you determine the amount of postage you want trans-  
ferred to your meter during each refill and you choose the dollar amount at  
which you want a refill to occur. When the postage balance in the meter  
drops to the amount you’ve set as the low funds value, the meter automati-  
cally downloads the amount you preset. Your meter is always ready for use.  
6
IMPORTANT: This feature requires a constant connection via one of three  
methods:  
direct analog phone line,  
wireless connection using an analog device (see below), or  
LAN connection using an approved Ethernet device.  
When this feature is enabled, your system will automatically initiate contact  
with Pitney Bowes to refill your meter according to the values you establish  
in the system. Your mailing system will only initiate a refill when the system  
powers down (Sleep Mode), wakes up (if it was turned off), or if your post-  
age meter runs low on funds. Your system will not initiate a refill during a  
transaction, or in-between transactions. This ensures that your normal  
operations will not be interrupted.  
When your system automatically connects, it will also check to see if any  
other tasks are necessary during the same connection. This includes  
uploads of tracking records, electronic postal inspection, or other functions  
performed during the refill. If an update is required, you will be prompted to  
do so at that time.  
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6 • Adding Postage  
Recommended  
Funds Values  
When the Postage Pass - Automated Postage Refill capability is enabled,  
your mailing system will make recommendations for both Auto Refill  
Amounts and the Low Funds Warning.  
The Auto Refill Amount is the dollar value of the reset when you refill for  
postage.  
Recommended  
Minimum  
Default  
$2000 - $8000  
$1000  
$5000  
The Low Funds Value is the dollar amount that becomes the trigger for  
the Auto Refill. When your postage meter reaches this level, the Auto  
Refill capability will be initiated (the next time your system powers  
down.)  
Recommended  
Minimum  
Default  
$1000 - $4000  
$ 50  
$2500  
Setting the Auto  
Refill Amount  
1. Press the Menu key.  
2. Select Set Up then select Basic Settings. The Basic Settings screen  
appears.  
3. Scroll down and select Auto Refill Amount.  
4. Press the Clear key and then enter your desired refill amount.  
5. Press Enter when done.  
Setting the Low  
Funds Value  
1. Press the Menu key.  
2. Select Set Up then select Basic Settings. The Basic Settings screen  
appears.  
3. Scroll down and select Low Funds Value.  
4. Press the Clear key and then enter the amount you want to activate the  
automatic refill.  
5. Press Enter when done.  
Enabling/  
To disable or enable the automated postage refill feature:  
Disabling  
1. Press the Menu key.  
Automated  
Postage Refill  
2. Select Basic Settings.  
3. Press the down arrow key and select Automatic Refill.  
Select On, enable automatic refill to enable the automatic refill. A  
connectivity alert message will appear indicating that the meter  
must be physically connected through a phone line or LAN. Select  
OK to continue.  
Select Off to disable the automatic refill.  
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7 • Standard Accounting  
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7 • Standard Accounting  
Navigating  
Hints  
You can access all of the accounting features by pressing the  
Accounts key on the IntelliLink® Control Center. The system displays  
the account names in the format shown here (Standard Accounting):  
Select Account  
0. None  
1. Account Name>  
<subacct>-<sub-subacct>  
2. Account Name>  
<subacct>-<sub-subacct>  
3. <Account Name>  
<subacct>-<sub-subacct>  
Screen  
Options  
4. <Account Name>  
Enter Account Number:  
Set Up  
Accounts  
Arrow Keys  
and Help  
Information  
Name  
More Options  
To enter the account set up mode, press the right arrow key on the con-  
trol center as indicated by the help information on the bottom on the  
right side of the main screen. The “Set Up Accounts” screen shown  
below appears:  
Set Up Account  
1. View Account  
2. Edit Account  
3. Create Account/Sub  
4. Transfer Funds  
5. Accounting Period  
Screen  
Options  
Exit  
Setup  
Arrow Keys  
and Help  
Information  
More Options  
The maximum number of options displayed is 5. To view more options,  
press the down arrow key.  
You can select a numbered option either by pressing the screen key  
next to the option, or by pressing the corresponding number on the key-  
board and then pressing the Enter key.  
Pressing the left arrow key returns you to the main screen.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Overview of  
Accounting  
The information in this chapter describes how to set up the standard  
accounting package provided with your mailing system. For information on  
your system’s accounting features, or if this is the first time you are setting  
up accounts and would like some examples of accounting structures and  
hierarchy see sections: Your Accounting System Features and Account  
Structure and Hierarchy at the end of this chapter. To begin using the  
account setup procedures, go to Using the Account Setup Procedures  
starting on the next page.  
Using the  
Account Setup  
Procedures  
The following is a list of all the account setup procedures. For details on  
each procedure, refer to the section number listed here.  
Viewing Accounts.  
1
2
Creating Accounts.  
Editing Accounts.  
3
Setting an Accounting Period.  
Turning Accounting On or Off.  
Deleting Accounts.  
4  
5
6
Turning Account Password Protection On or Off.  
Resetting (Clearing) All Accounts.  
Turning Reset Individual Accounts On of Off.  
Transferring Funds.  
7
8
9
10  
11  
12  
Setting the Station ID.  
Selecting an Accounting Type.  
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7 • Standard Accounting  
Before Using  
the Setup  
1. If your system has a supervisor password set up, you must enter that  
password before you can enter the account setup mode.  
Procedures  
NOTE: Passwords are case-sensitive.  
2. If you have not set up any accounts yet, as soon as you press the  
Accounts key on the control center, the system prompts you for the  
supervisor password. As soon as you enter the password, the system  
displays the “Set Up Accounts” screen.  
3. If you have already set up accounts, pressing the Accounts key dis-  
plays a list of all the accounts. Press the right arrow key to enter the  
“Set Up Accounts” screen.  
Viewing  
Accounts  
1. Press the Accounts key.  
2. Press the right arrow key to enter the “Set Up Accounts” screen.  
3. Select View Accounts.  
1
4. The names of your top level accounts appear. Select the account you  
want.  
5. The system displays the total funds and total pieces for that account  
which includes the rolled up totals for all its subaccounts and subsubac-  
counts. If the account has subaccounts, you can also select View Sub-  
account and View Subsubaccount to get the information for each.  
Creating  
To create a new account:  
2
Accounts  
1. Press the Accounts key.  
2. Press the right arrow key to enter the “Set Up Account” screen.  
3. Select Create Account/Sub.  
4. Select Create a New Account. The system prompts you to enter an  
account name.  
5. Type in the name using the keyboard or numeric keypad and press  
Enter. The “Account Information” screen appears and displays the  
options:  
Edit amNe  
Edit umNber  
Add | Change Password  
Add Subaccount (to account) | Subsubaccount (to subaccount)  
Create Another Account | Subaccount | Subsubaccount  
6. Select the appropriate option and follow the prompts.  
NOTES:  
By default, the system assigns the next available account number to  
your new account. If you want to assign a different number, select the  
Edit Number option.  
If you want to password protect this account, select the Add Password  
option. You will be prompted to enter a password and then confirm it.  
Passwords are case sensitive, can be alphanumeric and must be at  
least four characters. (You need to enable password protection before  
you can protect an individual account. Refer to Turning Accounting  
Password Protection On or Off in this chapter.  
If you want to password protect this account, select the Add Password  
option. You will be prompted to enter a password and then confirm it.  
Passwords are case sensitive, can be alphanumeric and must be at  
7-4  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
least four characters. (You need to enable password protection before  
you can protect an individual account. Refer to Turning Accounting  
Password Protection On or Off in this chapter.  
7. When you are done, press the Enter key to save the account informa-  
tion.  
Creating a New  
Subaccount or  
Subsubaccount  
1. Press the Accounts key.  
2. Press the right arrow key to enter the “Set Up Accounts” screen.  
3. Select Create Account/Sub.  
4. Select Add to an Existing Account. The system displays alist of all of  
the accounts and prompts you to select the account to which you would  
like to add a subaccount or subsubaccount. If necessary, use the down  
arrow key to scroll down through the list.  
5. Select the account or subaccount.  
6. Type in the name of the subaccount or subsubaccount and press   
Enter. The “Account Information” screen appears and displays the  
options:  
Edit amNe  
Number:  
Add SubSubaccount to:  
Add | Change Password  
Create Another Subaccount for:  
7. Select the appropriate option and follow the prompts.  
NOTES:  
The account number and password, and total pieces and funds used (if  
they exist) are transferred to the first subaccount created (the next  
working, chargeable, account). They are further transferred down when  
a subsubaccount in this link is created (the new chargeable account).  
By default for addition subaccounts, the system assigns the next avail-  
able account number to your new subaccount.  
If you want to password protect this account, select the Add Password  
option. You will be prompted to enter a password and then confirm it  
8. When you are done, press the Enter key to save the account informa-  
tion.  
Accounting  
Messages  
When you attempt to create an account when all available accounts have  
been used, the message “Cannot create any more accounts” appears. You  
must delete an account before you can create another account. Alterna-  
tively, if you have fewer accounts than you system is capable of handling,  
you can upgrade to a higher number of accounts.  
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7 • Standard Accounting  
Editing  
Accounts  
You can change the name of an account, make the account inactive (or  
active), add a password or change an existing one, and clear (reset) all  
data from the account.  
3
1. Press the Accounts key.  
2. Press the right arrow key to enter the “Set Up Account” screen.  
3. Select Edit Account.  
4. The names of your top level accounts appear. Select the account you  
want to edit.  
5. Select the appropriate option:  
a. Edit Account Name - Select this to change the name of your  
account. (Only the chargeable account name can be changed. A  
new account with its own subaccounts/subsubaccounts is neces-  
sary for new high level account names.)  
b. Status - Select this to change the account’s status to Active or Inac-  
tive. Pressing the screen key for Status switches between active  
and inactive.  
c. Reset Account - Select this to clear all number of pieces and funds  
in this account. When you select this, the system prompts you to  
print a report of the account data. Once cleared, the data are unre-  
coverable. To keep a record of your data, select Print Report, then  
select Reset to clear the data.   
Before you can reset or clear individual accounts, you must enable  
this feature. Refer to Turning Individual Reset Accounts On or Off in  
this chapter.  
d. Change | Add Password - This option allows you to change an  
existing password or create one for this account. Passwords are  
case sensitive, can be alphanumeric and must be at least four char-  
acters. You are prompted to confirm the new or modified password.  
NOTE: Before you can create or change a password, you must enable  
this feature. Refer to Turning Account Password Protection On or Off in  
this chapter.  
Setting an  
Account  
Period  
By default, your mailing system does not have an account period set. If you  
set an account period, when your system reaches the end of that period,  
you need to reset (clear) all of the data in the accounts before you can pro-  
cess mail again.  
4
1. Press the Accounts key.  
2. Press the right arrow key to enter the “Set Up Accounts” screen.  
3. Select Accounting Period.  
4. Select the appropriate accounting period (none, weekly, monthly, quar-  
terly, twice a year, or yearly).  
5. The system calculates the cutoff date. If you want to type in another  
cutoff date press the clear button and enter a cutoff date using the for-  
mat: MM DD YYYY  
EXAMPLE: If you select a monthly accounting period and enter a cutoff  
date of 03 31 2007, as soon as your system reaches April 1, 2007 (12:01  
a.m.), you must reset (clear) your account data. Your machine prompts you  
to do so at startup. Once you reset the accounts, the system automatically  
resets the cutoff date to 04 30 2007.  
6. Press Enter.  
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Turning  
Standard  
Accounting  
On or Off  
To turn the standard accounting package provided with your system on or  
off:  
5
1. Press the Accounts key.  
2. Press the right arrow key to enter the “Set Up Accounts” screen.  
3. Scroll down and select Accounting.  
4. To turn on the system’s standard accounting, select Standard. To dis-  
able or turn off standard accounting, select Off.  
NOTE: If your system is connected to other accounting systems, those sys-  
tems also appear as options. Refer to Selecting an Accounting Type in this  
chapter for more information.  
Deleting  
Accounts  
When you delete an account, you remove its data completely. That data is  
then unrecoverable. Make sure you do not need the account’s data before  
you delete the account.  
6
1. Press the Accounts key.  
2. Press the right arrow key to enter the “Set Up Account” screen.  
3. Scroll down and select Delete Account.  
4. A list of your accounts appear. You can only select a chargeable  
account to delete. The selected account, subaccount and/or subsub-  
acount, along with its postage and pieces of mail is deleted.  
EXAMPLE:  
The subaccounts appear in the display as two separate accounts under the  
main account title:  
Engineering  
Software  
Engineering  
Industrial Design  
5. As soon as you select an account, the system prompts you to print a  
report. Once you delete an account, its data cannot be retrieved. To  
keep a record or your account data, select Print Report, then select  
Delete.  
Turning  
By turning passwords on, you can protect each account from unauthorized  
access.  
7
Account  
Password  
Protection  
On or Off  
NOTE: Before you can turn account password protection on or off, you need  
enable the supervisor password protection feature. Refer to Setting up a Super-  
visor Password in Chapter 4 of this guide for more information.  
To turn account passwords on or off:  
1. Press the Accounts key.  
2. Press the right arrow key to enter the “Set Up Account” screen.  
3. Scroll down and select Passwords.   
By selecting Passwords, you can switch between On and Off.  
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7 • Standard Accounting  
Resetting  
(Clearing)  
all Accounts  
When you reset or clear your accounts, you completely remove all of the  
data in all of your accounts. Once you clear the data, you cannot retrieve it.  
To keep a record of your data, be sure and print a Multi-Account Summary  
Report. Refer to Chapter 8, Reports for more information on reports.  
8
To reset or clear all of your accounts:  
1. Press the Accounts key.  
2. Press the right arrow key to enter the “Set Up Accounts” screen.  
3. Scroll down and select Reset All Accounts.  
4. As soon as you select Reset All Accounts, the system prompts you to:  
Print Report  
Reset  
5. To keep a record of your account data, select Print Report. The system  
prints a Multi-Account report.  
6. Once you print a Multi-Account report, clear all accounts by selecting  
Reset. The system prompts you to confirm that you want to clear the  
accounts.  
Turning  
Reset  
Individual  
Accounts  
On or Off  
If you want to be able to reset (clear) individual accounts, enable (turn on)  
the Reset Individual Accounts feature.  
9
1. Press the Accounts key.  
2. Press the right arrow key to enter the “Set Up Accounts” screen.  
3. Scroll down and select Reset Indiv. Accounts. By selecting Reset  
Indiv. Accounts, you can switch between On and Off.  
NOTE: To reset individual accounts, refer to Editing Accounts in this chap-  
ter.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Transferring  
To transfer funds:  
10  
Funds  
1. Press the Accounts key.  
2. Press the right arrow key to enter the “Set Up Accounts” screen.  
3. Select Transfer Funds. The system displays a list of your chargeable  
accounts. You can transfer funds used and piece count among  
accounts, subaccounts and subsubaccounts only if they are working  
accounts (the lowest, or sole link in the account chain).  
EXAMPLE:  
If you have a top level account with two subaccounts and one   
subsubaccount:  
Account - Engineering, Subaccount - Software  
Account - Engineering, Subaccount - Industrial Design  
Account - Engineering, Subaccount - Mechanical,  
Subsubaccount - Prototypes  
The subaccounts and subsubaccount appear in the display as separate  
accounts under the main account title: transfers can be made between  
Software, Industrial Design and Prototypes.  
Engineering  
Software  
Engineering  
Industrial Design  
Engineering  
Mechanical  
Prototypes  
4. Select an account to transfer funds from and press Enter.  
5. The system displays a list of all of your accounts again. Select an  
account to transfer funds to and press Enter.  
6. A screen displays showing your “transfer from” and “transfer to”  
accounts.  
Select Transfer Entire Amount, or:  
if you want to transfer less than the entire amount, enter the amount  
you wish to transfer and press Enter. The system displays a screen  
of the from/to accounts and the amount of the transfer.  
7. Select Transfer $_____. The system transfers theamount and displays  
a screen of the accounts and amount transferred.  
To transfer pieces:  
8. Select Transfer Piece Count. The system displays a screen of the  
same accounts and prompts you to “Enter Number of Pieces to Trans-  
fer.”  
9. Enter the number of pieces or select Transfer Entire Piece Count and  
press Enter. The system displays a screen of the from/to accounts and  
the piece count of the transfer.  
10. Select Transfer ___. The system transfers the pieces and displays a  
screen showing the transaction.  
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7 • Standard Accounting  
Selecting an  
Accounting  
Type  
To select and accounting type, or to disable the accounting feature on your  
mailing system, follow the procedure here.  
1. Press the Accounts key.  
2. Press the right arrow key to enter the “Set up Account” screen.  
3. Press the down arrow key to scroll down and select Accounting.  
NOTE: The type of accounting currently set for your system is displayed  
next to the Accounting selection.  
The “Select Accounting Type” screen appears and depending on the  
option(s) you purchased, displays the following:  
Off  
Standard  
Business Manager  
Budget Manager  
AccuTrac  
Meternet  
4. To disable the current accounting, select Off.  
NOTE: If accounting is enabled, whenever you run mail you MUST select  
an account. To avoid having to do this, select Off.  
5. Enable the appropriate accounting option:  
To enable standard accounting provided with your system, select  
Standard.  
If you have purchased Business Manager, select Business   
Manager.  
If you have purchased Budget Manager, select Budget Manager.  
If you have an AccuTrac SA connected to your system, select  
AccuTrac.  
CAUTION: If you switch from one accounting system to  
another, you will lose all of the data in the original accounting  
system..  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Your  
You can configure your mailing system to track and account for postage  
used by departments or individuals within your organization. Your system  
stores the following information for each account.  
Accounting  
System  
Features  
Account name (alphanumeric)  
— 32 characters for top level accounts  
— 16 characters for subaccounts  
— 16 characters for subsubaccounts  
Account ID number  
Item total. This is the total number pieces of mail charged to an account  
since it was last cleared.  
Value total. This is the total amount of postage charged to an account  
since it was last cleared.  
Account password.  
Your mailing machine has 25 standard accounts. You have the option to  
increase your accounts to 100 or 300 accounts. Only your chargeable level  
accounts are counted towards your account total. (Chargeable accounts  
are explained in the next section.)  
If you need information on how to structure your accounts, refer to the  
Account Structure and Hierarchy section in this chapter.  
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7 • Standard Accounting  
Account  
Structure and  
Hierarchy  
You can structure your accounts in single or multiple levels. For example,  
you can divide a top level department (account) into two or more major sec-  
tions or subaccounts. You can further divide these subaccounts into two or  
more sections or subsubaccounts. The following examples demonstrate  
some of the ways in which you can structure your accounts.  
When you create a top level account, you can charge funds and pieces  
to that account. This is the working (chargeable) account because at  
this point it does not have any subordinate accounts:  
EXAMPLE:  
Account - Engineering  
If you create subaccounts for the original account, theybecome the end  
links in the account chain and identify the departments where you dis-  
perse funds:  
EXAMPLE:  
Account - Engineering, Subaccount - Software  
Account - Engineering, Subaccount - Industrial Design  
The original Account now serves as an administrative account that  
owns and contains totals for the lower subaccounts.  
If you create subsubaccounts for subaccounts, the subsubaccounts  
become the end links and identify the departments that are charged for  
postage.  
EXAMPLES:  
Account - Engineering, Subaccount - Software,  
Subsubaccount - Software Testing  
Account - Engineering, Subaccount - Software,  
Subsubaccount - Software Design  
Account - Engineering, Subaccount - Industrial Design,  
Subsubaccount - Graphics and Layout  
Account - Engineering, Subaccount - Industrial Design,  
Subsubaccount - User Friendly Testing  
When accounts are linked (account/subaccount, or account/subaccount/  
subsubaccount) they become a set and are treated as one separate  
account, with one account number and one password. The existing  
account number and password are rolled down to the subaccount when the  
first subaccount is created. When you create another subaccount to this  
account, you create another linked set of accounts with a different account  
number and password.  
This type of account structure allows you to view accounts and create  
reports that show total charges for the top level account, or you can view or  
create reports that show the charges for each of the subaccounts or sub-  
subaccounts. This is graphically illustrated on the following page using the  
above examples.  
You can have all single top level accounts or you can mix both single and  
multi-layered accounts. The lowest level in the account structure is where  
charges are incurred. An account or subaccount, just like the subsubac-  
count is the chargeable account when it’s the last, or single, link in the  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
structure. Piece count totals and funds used are transferred among  
accounts, subaccounts and subsubaccounts when they are chargeable  
accounts.  
When you use an account to print postage, you are using the chargeable  
account in a link of accounts (e.g., Engineering/Industrial Design/Graphics  
and Layout) to draw from the meter’s postage funds obtained through Post-  
age By Phone®.  
When you view accounts or print reports you are being given information  
on funds used and pieces processed for each account in the hierarchal  
structure. For example, (Engineering) with totals for all its subaccounts and  
subsubaccounts. The subaccounts (e.g., Industrial Design) show totals for  
their subsubaccounts (e.g., Graphics and Layout and User Friendly Test-  
ing) and the subsubaccounts show their individual totals.  
Hierarchal Reporting Structure  
ACCOUNT  
Total funds used and  
pieces processed for all  
Engineering  
accounts below.  
SUBACCOUNTS  
Total funds used  
and pieces   
processed for all  
Industrial  
Design  
Software  
accounts below.  
User  
Friendly  
Testing  
Software  
Tes ting  
Software  
Design  
Graphics  
Layout  
SUBSUBACCOUNTS  
Individual account totals for funds used and pieces processed.  
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7 • Standard Accounting  
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8 • Reports  
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8 • Reports  
Introduction  
Creating a report is quick and easy on your mailing system. With the capa-  
bility to print out reports on roll tape or envelopes using the internal mailing  
system printer, you can easily keep an accurate record of all your mailing  
activities.  
NOTE: The accounting reports described in this chapter are for the standard  
accounting package provided with your DM Series™ Digital Mailing System. If  
you are using another optional accounting package (for example, Budget Man-  
ager), refer to the documentation provided with that application.  
For some reports, you need an external or attached printer. For instructions  
on how to set up an attached printer, refer to Chapter 5 - Mailing System  
Setup, Set Up Optional Printer, in this guide.  
Each report is described in the following sections. Each section shows you  
the display on the screen and the information that prints out.  
Viewing a  
Report  
1. Press the Reports key.  
2. Select the report you want to view. The report appears in the main dis-  
play.  
Printing a  
Report  
You may print reports using the internal mailing system printer, or an  
attached external printer if one is connected to your system.  
1. Press the Reports key.  
2. Select the report you want to print. The report appears in the main dis-  
play. Press Enter.  
3. Depending on your particular system, select one of the bulleted options  
below.  
If your system can only print using the internal mailing system  
printer: press the Start or Tape key to print on an envelope or tape.  
If you have an external printer and your report can only print to an  
external printer, the system asks you to press Enter.  
If you have an external printer and your report can print to an exter-  
nal printer or the internal printer, the system prompts you to “Select  
a Printer.” If you want to use the attached external printer, select  
Attached Printer and press Enter. If you want to use the system  
printer, select Mailing Machine. Press theStart or Tape key to print  
on an envelope or tape.  
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Report Print  
Queue  
The Report Print Queue will function with most reports, except for the Con-  
firmation Services reports. (A warning message will appear if you attempt  
to print a Confirmation Services report when there are reports in the  
queue.)  
If a series of reports are scheduled to print, the Reports Queue option will  
appear on the main report screen.  
1. Press the Reports key.  
2. If necessary, press the down arrow key and select Reports Queue.  
Once selected, this option will list information about the report that is  
currently printing, as well as a list of the reports that are remaining in  
the queue.  
NOTE: You can cancel reports out of the queue. If the printer runs out of  
paper, the “Check external printer” message will appear on the main screen.  
Single Account  
Report  
The Single Account Report gives the total pieces of mail and the postage  
for a selected account. After you select Single Account Report the last  
account used is displayed. To view another account, press the screen key  
for Select Another Account.  
If you have re-powered the system since the last time you processed mail,  
the "Select Account" screen displays. Use this screen to choose a specific  
account for the report.  
Accounts can be printed even if they are inactive.  
Screen Display  
Single Account Report  
<Account name>  
<Subacct> <Sub-Subacct>  
Account Number  
Pieces  
Postage  
<Account Number>  
<Account Piece Count>  
<Account Value Total>  
> Select Another Account  
Printed Report  
The Single Account Report prints on one envelope or a strip of tape. Infor-  
mation contained in the report:  
Date report is printed.  
Time report printed.  
Meter Stamp Serial Number: identifies the meter which printed the  
report.  
Account Number: Number of each account that has used postage.  
Pieces: Total of pieces processed for the account.  
Postage: Total postage amount charged to the account.  
Station ID: a user-defined number to identify the meter.  
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8 • Reports  
Multi-Account  
Summary  
Report  
Internal Printer Version  
The Multi-Account Summary supplies the total pieces and postage for all  
enabled accounts.  
You can view and print the Multi-Account Summary report sorted by  
account number, as well as by account name. When viewing this report,  
press the left arrow key to toggle between the account name and account  
number sorting options.  
This report can be printed on an envelope with the internal printer.  
Screen Display  
Multi-Account Summary  
Account  
Pieces  
Postage  
<Account Number>  
<Account Number>  
<Account Number>  
<Account Number>  
<Account Piece Count>  
<Account Piece Count>  
<Account Piece Count>  
<Account Piece Count>  
<Postage Value Total>  
<Postage Value Total>  
<Postage Value Total>  
<Postage Value Total>  
Printed Report  
Date report is printed.  
Time report is printed.  
Meter Stamp Serial Number: identifies the meter which printed the  
report.  
Account Number: Number of each account that has used postage.  
Pieces: Total of pieces run for account.  
Postage: Total postage value for account; no sub total is provided for  
subaccounts or sub-subaccounts.  
Station ID: a user-defined number to identify the meter.  
Page numbers.  
NOTE: The account name only appears on the report when you print the report  
on an external printer.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
External Printer  
Version  
This version of the Multi-Account Summary can only be printed on an  
attached external printer. Account numbers are only assigned to the lowest  
level of the account hierarchy or transaction level. Account numbers will  
only appear if the account does not have subaccounts. If the account has  
subaccounts or subsubaccounts, account numbers will only be displayed  
for the lowest level account. The piece and postage totals for accounts with  
subaccounts displays as “Subtotal.”  
Screen Display  
Account Summary  
Account  
Pieces  
Postage  
<Account name>  
<Account name>  
<Account Piece Count>  
<Account Piece Count>  
<Postage Value Total>  
<Postage Value Total>  
Printed Report  
The Multi-Account Summary prints out on an attached printer. This report  
provides the following information:  
Meter stamp number.  
Date report is printed.  
Time report is printed.  
Page number.  
Station ID: a user-defined number to identify the meter.  
Number assigned to an account, subaccount, or sub-subaccount.  
Name of the account, subaccount, or sub-subaccount.  
Total of Items of mail for account, subaccount, or sub-subaccount.  
Amount of funds used in account.  
Total of funds used for each level of accounts.  
The grand total of pieces of mail.  
The grand total of the funds used.  
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8 • Reports  
Last Five Refills  
Report  
The Last Five Refills Report lists the last five refills for any enabled account  
and prints the information on a single envelope or strip of tape. The refills  
are displayed in chronological order.  
Screen Display  
Last 5 Refills Report  
Date  
Time  
Amount  
<Date>  
<Time>  
<Time>  
<Time>  
<Time>  
<Refill Amount>  
<Refill Amount>  
<Refill Amount>  
<Refill Amount>  
<Date>  
<Date>  
<Date>  
PbP Account:  
<Account>  
Printed Report  
The Refill Statement provides the following information:  
Date of Refill.  
Time of Refill.  
Refill Amount: Amount of the last five refills for this particular account.  
Account No: Postage By Phone® Meter Payment System account  
number.  
Meter Stamp Serial Number: identifies the meter which printed the  
report.  
Date Printed.  
Page number of report.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
USPS  
Confirmation  
Services Report  
(System Printer  
Required)  
The Confirmation Services Report provides details for Confirmation Ser-  
vices pieces processed and uploaded via IntelliLink® Control Center. It  
prints the information on an envelope or strip of tape. When you select  
Confirmation Services from the "Select Report" screen, you can choose  
one of the following options:  
View or print a specific record - You can scroll through the uploaded  
records one at at time. You can print to a tape or envelope.  
Print receipts for last batch sent - If a tape is loaded, the system  
prints the receipts.  
Print summary to attached printer - You must have an external  
printer attached.  
Screen Display  
Confirmation Services Report  
Barcode:  
Service:  
Postage:  
Class:  
ZIP:  
Date Uploaded:  
> Print tapes for last group sent  
Printed Report: System Printer  
The report provides the following information about a piece of mail:  
Barcode or package identification code.  
Destination ZIP Code of the package.  
The Postage by Phone® Meter Payment System account number.  
Meter Serial number.  
Date and time record was uploaded via IntelliLink® Control Center.  
A fill-in space where the customercan write in the recipient and delivery  
address.  
Printed Report: Attached Printer  
The external printer version of the USPS Services Report provides the fol-  
lowing information for each package:  
Package identification barcode.  
Amount of postage used.  
Class of mail for the package.  
Type of Special Service used.  
Destination ZIP Code.  
Date package was uploaded via IntelliLink® Control Center.  
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8 • Reports  
Account List  
Report  
The Account List Report lists the names and numbers of all accounts that  
are set up in your mailing machine.  
(External  
Printer  
Required)  
Screen Display  
Account List  
Number  
Name  
<Account Number>  
<Account Number>  
<Account Number>  
<Account Number>  
<Account Name>  
<Account Name>  
<subaccount>  
<subsubaccount>  
Printed Report  
This report prints a list of all your accounts and the account numbers.  
Funds Report  
The Funds Report gives a summary of the funds used and available in the  
meter, total pieces run, batch pieces and value. It prints on one envelope or  
tape.  
Screen Display  
Funds Report  
Funds Used:  
Funds Available:  
Total Pieces:  
Control Sum:  
Batch Count:  
Batch Value:  
<Funds Used>  
<Funds Available>  
<Total Pieces>  
<Control Sum>  
<Batch Count>  
<Batch Value>  
Printed Report  
The Funds Report provides the following information:  
Date report is printed.  
Time report is printed.  
Meter Stamp Serial Number.  
Used: Postage funds currently spent.  
Available: Postage funds still available for processing.  
Control Sum: The total of used funds and available funds.  
Total Pieces: Total of pieces imprinted with postage.  
Batch Value: Postage spent for this batch.  
Batch Count: Number of pieces in the batch.  
Postage By Phone® Meter Payment System serial number.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
System Set Up  
Report  
The System Setup Report is an extensive report that gives you comprehen-  
sive information about your total mailing system. You can only print the  
entire system set up. However, the entire report must be printed on an  
attached printer. It provides information on:  
Serial Numbers:  
Meter, IntelliLink® Control Center, Meter Stamps, Base, and Postal  
Security Device.  
Software Versions:  
IntelliLink® Control Center, Postal Security Device, Scale Software,  
Rates Module.  
Downloaded Features:  
Features, Rates, Software, Scale Capacity, Number of Uploaded  
Records.  
Funds and Piece Information:  
Funds Used, Funds Available, Control Sum, Total Pieces, Batch Value,  
Batch Count.  
Warning Values:  
High Value, Low Funds, Maximum Settable Value.  
Time Settings:  
Time Zone Offset, Daylight Time Offset, Daylight Savings, Clock Drift  
Adjustment, Date Advance Time.  
Advertisements:  
Advertisement ID and Name.  
Inscriptions:  
Inscription ID and Name.  
Accounting Set Up:  
Accounting Feature on/off, System, Passwords, Number of Accounts.  
Modem Set Up:  
Dial Out Prefix, Dial Method, Local Number, Pitney Bowes Number,  
PBP Account, Initialization String.  
Scale Settings:  
Adjustment for Motion, AutoScale, Trip Weight, Units, Origin, Location  
Code, AutoClear, Clear Zone If New Class, ZIP/Zone Prompt, BMC  
Intra ZIP, Add ZIPs to Zone ), Discount Code, Min. Confirmation Ser-  
vice, Scale Capacity.  
Presets.  
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8 • Reports  
Error Report  
This feature may be offered as a standard or optional feature and is not  
available on all Pitney Bowes solutions. Please contact your local account  
representative to determine if this option is accessible on your system.  
The Error Report lists the last ten errors in chronological order with the  
most recent error at the top. It prints on an envelope or tape strip.  
Screen Display  
Error Report  
Date  
Time  
Location  
Error ID  
<Date>  
<Date>  
<Date>  
<Date>  
<Time>  
<Time>  
<Time>  
<Time>  
<Location>  
<Error Code>  
<Error Code>  
<Error Code>  
<Error Code>  
<Location>  
<Location>  
<Location>  
Printed Report  
The Error Report gives the following information:  
Date report printed.  
Time report printed.  
Meter Stamp Serial Number.  
The Error Report lists the following information for each error:  
Error Date.  
Error Time.  
Error Identification.  
Locaiton: Where in the system the error occurred.  
Page Numbers.  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Job Report  
This feature may be offered as a standard or optional feature and is not  
available on all Pitney Bowes solutions. Please contact your local account  
representative to determine if this option is accessible on your system.  
The Job Report summarizes a job that is processed in a mode that did not  
dispense funds. It can be printed on an envelope or tape.  
Screen Display  
Job Report  
<Account Name>  
<SubAccount>  
<Sub-SubAccount>  
Account Number  
Pieces  
<Account Number>  
<Account Piece Count>  
<Mode>  
Job:  
Printed Report  
The Job Report gives the following information:  
Time: date printed report printed.  
Meter Stamp Serial Number: identifies the meter which printed the  
report.  
Station ID: A user-defined number to identify the meter.  
Pieces: Total of pieces processed for the account.  
Postage: Total postage amount charged to the account.  
Job: mode of operation.  
Account Number: Number of each account that has used postage.  
Account Name: Name of each account that has used postage.  
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8 • Reports  
Data Capture  
Report (Non-US  
Use Only)  
The Data Capture Short Report provides information on the data that is  
transferred from the mailing system through Pitney Bowes Data Center to  
the Post Office.  
The Data Capture Report prints on an envelope or tape.  
Electronic  
Return Receipt  
Report  
This report can be used as a firm mailing book (Form 3877) for proof of  
mailing for Certified Mail. A USPS clerk can round date stamp this form  
which can be generated after processing a batch of Certified Mail with e-  
Return Receipt.  
Verify with your local postmaster this facsimile will be accepted in place of  
the actual USPS Form 3877  
USPS Form 3877 Facsimile  
Mixed Special Services  
Customer DUNS Number: 082133393  
Software Version: 15.01.01  
USPS Article Number  
Destination  
Zip Code  
Postage Special  
Service  
Special Other  
Total  
Customer Reference  
Service Fees  
Charge  
Type  
Fee  
9171082133393111643017 24560  
9171082133393111643024 14569  
9171082133393111643031 42569  
9171082133393111643048 76490  
9171082133393111643055 07654  
9171082133393111643062 56470  
9171082133393111643079 12564  
9171082133393111643086 76542  
9114082133393000155138 65746  
9134082133393000494330 12564  
0.37  
0.37  
0.37  
0.37  
0.37  
0.37  
0.37  
0.37  
0.37  
0.37  
C
2.30  
1.30  
DDDDDGGGGG1245  
00000CVG124565  
0000CV02462208  
0000CV02462209  
DDDDDGGGGG1246  
0000CV04491460  
00000CVG124566  
00000CVG124567  
RR  
C
3.97  
4.09  
3.97  
3.97  
4.09  
3.97  
3.97  
2.30  
1.30  
2.30  
1.30  
2.30  
1.30  
2.30  
1.30  
2.30  
1.30  
2.30  
1.30  
2.30  
1.30  
0.13  
0.12  
0.12  
RR  
C
RR  
C
RR  
C
RR  
C
RR  
C
RR  
C
RR  
DC  
3.97  
0.50  
SC  
1.30  
1.67  
Page Totals  
Cumulative Totals  
10  
10  
3.70  
3.70  
30.23  
30.23  
0.24  
0.24  
34.17  
34.17  
Postal Service Certification  
Total Number of Pieces Received:____________  
_________________________________  
Signature of Receiving Employee  
Round Stamp:_________________  
Page 1 of 1  
USPS Form 3877(Facsimile)  
Date: MM/DD/YYYY  
8-12  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Installed/  
Pending Rates  
Report  
This report displays only on the screen. Use the up and down arrow keys to  
scroll through all the rate files loaded on the system.  
Rate:  
Description (name)  
File Name  
Part Number  
Version  
Service level  
Effective date  
Active or Inactive  
Last Rates  
Downloaded  
Report  
This report displays only on the screen. Use this report to confirm whether  
you have downloaded the newest rate files prior to a Rate Change.  
Screen Display  
Last Rates Downloaded  
Description  
Effective  
E.01 2009/01/18  
S.01 2009/01/18  
USPS International Rates  
USPS Domestic Rates  
View Download  
Log Report  
This report displays only on the screen. Use the up and down arrow keys to  
scroll through the list of history of files that have been downloaded.  
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8 • Reports  
8-14  
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9 • Maintaining and Updating  
Items to Keep  
On Hand  
The following is a list of items you should keep on hand:  
Ink Cartridge  
Tape Roll  
E-Z Seal® Sealing Solution  
Refer to Chapter 11, Supplies and Options for details on how to order these  
items.  
Cleaning the  
Exterior  
To clean the outside of your mailing system, wipe it off with a soft dry cloth.  
Do not use harsh chemical cleaners. If necessary, use only Windex® or  
soapy water.  
You may clean the display screen on the IntelliLink® Control Center with a  
mild glass cleaner and soft cloth.  
CAUTION: Do not pour or spray cleaner directly on the  
display screen or machine. Spray on the cloth and wipe  
the screen with the dampened cloth.  
Tape   
Tape maintenance consists of installing a new tape roll.  
Maintenance  
The DM Series™ Digital Mailing System uses adhesive tape. A red stripe  
appears along its edge approximately 22 inches from the end to indicate a  
low tape condition. Replace the tape when the stripe appears. To order new  
tape, refer to Chapter 11, Supplies and Options in this guide.  
CAUTION: If youdo not use Pitney Bowes supplied tape,  
you will not be able to determine when the tape is run-  
ning out and this may cause a jam.  
The red stripe on the tape notifies you that you are run-  
ning low on tape. There is also a black stripe that tells the  
machine when it is out of tape. When the system detects  
the black stripe on the tape it stops the machine. At this  
point there is still a small amount of tape on the roll.  
If you install a new roll before the system actually runs out of tape, go to  
Tape is still on roll in this section.  
If the system runs out of tape and the message “Out of Tape” appears  
on the display, go to Tape has run out in this section.  
9 - 2  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Tape is still on  
roll  
1. When you see the red stripe on the tape, go to the Tape Maintenance  
screen:  
a. Press the Menu key.  
b. Select Maintenance.  
c. Select Load Tape.  
d. Select Unload Tape.  
2. If your DM Series™ Digital Mailing System does not have the optional  
WOW® module, open the feed cover and remove the tape roll.   
If your DM Series™ Digital Mailing System has the optional   
Weigh-On-The-Way® (WOW®) module, open the WOW® cover.  
Refer to the appropriate figure below.  
Location of the tape roll  
under the feed cover on a  
DM500™ or DM550™   
system without the optional  
WOW® module.  
DM500™ or DM550™ Series Digital Mailing System  
Location of the tape roll  
under the WOW® cover on  
a DM500™ or DM550™  
system with the optional  
WOW® module.  
DM500™ and DM550™ Series Digital Mailing System   
with the optional WOW® module  
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9 • Maintaining and Updating  
3. Drop the new tape in so that  
it feeds from the bottom of  
the roll to the right.  
The protective backing on  
the tape should be facing  
down. Pull about 10 inches  
of tape from the end of the  
roll up toward the cover and  
then loop it down into the  
slot.  
CAUTION: Do not load a tape strip that has any pink or  
black stripes showing. This will cause the last piece of  
tape to jam in the machine which and you will need to  
place a service call.  
4. From the “Out of Tape” or “Load Tape” screen, select Load Tape. Feed  
the tape into the slot while the tape motor is running. The machine  
automactically cuts off the excess tape.  
5. Close the feed cover.  
Tape has run out  
1. If the system actually runs out of tape, the “Out of Tape” screen  
appears.  
2. Open the cover and select Unload Tape from the “Out of Tape” screen.  
3. Remove any remaining tape on the tape roll. Follow steps 2 - 4 in the  
Tape still on roll procedure above.  
E-Z Seal®   
Sealing   
Solution  
Your mailing system displays a message telling you when your E-Z Seal®  
Solution is running low. When you receive this message, your system can  
still seal approximately 50 envelopes.  
CAUTION: Pitney Bowes recommends using E-Z Seal®   
Solution because it helps keep your moistener tank clean and  
improves sealing efficiency. To order E-Z Seal® Solution,  
refer to Chapter 11, Supplies and Options in this guide.  
Maintenance  
1. Open the feed cover and lift  
out the E-Z Seal® bottle.The  
bottle is located to the left of  
the tape roll.  
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2. Remove the cap from the   
bottle.  
3. Add enough E-Z Seal® to bring  
the level up to the bottom of the  
fill cap.  
CAUTION: Do not overfill the E-Z Seal® bottle.  
CAUTION: Make sure you do not spill any solution in the  
tape well. If the tape gets wet, it can warp and cause a  
jam.  
4. Replace and tighten the cap and replace the bottle. The nozzle should  
be facing down and the flat side of the bottle facing the front of the sys-  
tem.  
5. Close the feed cover.  
Moistener   
Maintenance  
This section describes how to clean and/or replace the part of your mailing  
system that moistens the flap on the envelope. This part of the mailing sys-  
tem is the moistener brush assembly and consists of the moistener brush,  
moistener wick and moistener tank.  
If the seal quality does not improve after cleaning, you can replace the wick  
or moistener brush as needed. To order replacements, refer to Chapter 11,  
Supplies and Options in this guide. Only a Pitney Bowes representative can  
install a new moistener tank.  
CAUTION: Never remove the E-Z Seal® bottle and the  
moistener tank at the same time. This can result in E-Z Seal®  
leaking into the mailing machine.  
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9 • Maintaining and Updating  
Cleaning or  
Replacing the  
Moistener Brush  
1. Lift the feed cover.  
2. Push down on the moistener brush button.  
3. Grasp the moistener brush assembly and pull it straight out towards  
you.  
Moistener brush button  
Moistener brush assembly  
4. Clean the moistening brush by running the brush under warm water.  
5. If you need to clean or replace the wick, go to Cleaning or Replacing  
the Wick procedure below. Otherwise go to step 6.  
6. Replace the existing clean moistener brush assembly, or install a new  
one by pushing the assembly back on its track until it snaps into posi-  
tion.  
7. Check to make sure that the flap blade of the moistener brush assem-  
bly is under (and not over) the stripper finger as shown here.  
Stripper Finger  
Moistener Brush Assembly  
Flap Blade  
Feed Deck  
8. Verify that the moistener brush assembly is perfectly level with the feed  
deck.  
9 - 6  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Cleaning or  
Replacing the  
Wick  
1. Open the feed cover and lift the E-Z Seal® bottle out of its holder.  
2. Remove the Moistener Brush Assembly as described above in Clean-  
ing or Replacing the Moistener Brush procedure.  
3. Place your finger in the  
moistener tank round guide  
and pull straight out  
towards you.  
Moistener tank round guide  
4. Gently lift the moistener  
tank up and out.  
Moistener tank  
CAUTION: The tank may be full of E-Z Seal® liquid  
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9 • Maintaining and Updating  
5. Remove the wick, using  
the metal shield to gently  
pry it out of the moistener  
tank.  
Metal shield  
6. Drain the moistener tank  
over the front of the  
machine into a receptacle  
as shown here.  
7. To clean the moistener tank, remove the E-Z Seal® Sealing Solution  
supply tube and wipe out the tank with E-Z Seal® solution.  
Clean the wick by holding it under running water.  
8. Push the supply tube back onto the moistener tank nozzle. Push the  
tube back on as far as it will go to prevent leaking.  
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9. After cleaning the wick  
and tank, place the  
shield on the wick, mak-  
ing sure that there is no  
gap between the shield  
and the surface of the  
wick.  
10. Place the shield and  
wick assembly in the  
moistener tank and push  
down on the shield to  
push the assembly into  
the tank.  
11. Replace the moistener  
tank and gently slide it  
back into the machine,  
taking care not to crimp  
the supply tubing. To  
measure the solution,  
position a ruler as  
shown in the picture on  
the right.  
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9 • Maintaining and Updating  
12. Replace the E-Z Seal®  
Sealing Solution bottle.  
Gently tap the top of the  
solution bottle.Wait for  
about 5 minutes and  
then check to make sure  
the moistener tank is  
filled with the correct  
amount of E-Z Seal®  
solution. Measure the  
amount of solution as  
shown in the diagram on  
the right.   
The solution level  
should be:  
14-18mm(0.55-0.71 in.)  
If after another 5 min-  
utes the level is still not  
correct, go to step 13.  
Otherwise go tostep 14.  
Solution level  
13. Remove the moistener  
tank and hold it as high as  
you can above themachine  
as shown in the picture on  
the right.  
Hold it in this position for  
approximately 20 seconds.  
a. Replace the moistener  
tank again and gently  
slide it back into the  
machine, taking care  
not to crimp the supply  
tubing. Do not push the  
tank all the way back  
into the machine yet.  
b. Wait about 5 minutes and then check the level of E-Z Seal® Sealing  
solution again as described in step 12.  
9 - 10  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
c. If the tank is still not  
filled to the correct  
level, remove the moist-  
ener tank and drain it  
over the front of the  
machine, then replace  
the tank and check the  
level again after 5 min-  
utes.  
14. Once you verify that the  
moistener tank is filled to  
the correct level with E-Z  
Seal® Solution, gently push  
the tank all the way back to  
its original position.  
Replace the moist-  
ener brush assembly  
by pushing it back on  
its track until it snaps  
into position.  
Check to make sure  
that the flap blade of  
the moistener brush  
assembly is under  
(and not over) the  
stripper finger as  
shown here.  
15. Verify that the moist-  
ener brush assembly  
is perfectly level with  
the feed deck.  
Stripper  
finger  
Flap  
Blade  
Feed  
deck  
Moistener Brush  
Assembly  
16. Close the feed cover.  
17.  
Printer  
Maintenance  
The printer components, consisting of the printer nozzle, ink cartridge and  
printhead, require minimum maintenance to ensure clean, clear meter  
imprints on your mail.  
If the print quality deteriorates and you cannot improve it with the proce-  
dures in this chapter, contact the Pitney Bowes Help Desk. Refer to the   
Pitney Bowes Contact Information List at the front of this guide for the  
phone number.  
SV61436 Rev. D  
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9 • Maintaining and Updating  
Printing a Test  
Pattern  
You can print a test pattern to check the quality of the meter imprint without  
spending any of your postage funds.  
To print a test pattern:  
1. From the IntelliLink® Control Center, press the Menu key.  
2. Select Maintenance.  
3. Select Print Test Pattern.  
4. The “Print Test Pattern” screen appears and prompts you to “Press  
Tape or print an envelope”.  
5. Load an envelope on the feed deck and press Start, or press Tape to  
print on a tape.  
6. Once the test pattern prints, the system asks you if the test pattern  
printed correctly.  
If the test pattern looks like the sample shown here, press the Yes,  
Lines are unbroken screen key. Go to step 10.  
If the test pattern has missing or incomplete lines as shown here, press  
No, clean the print nozzle screen key. Go to step 7.  
7. The “Cleaning Print Nozzle” screendisplays until the cleaning operation  
completes.  
8. Once the cleaning operation completes, the “Print Test Pattern” screen  
appears again.  
9. Repeat steps 5 and 6 again. If the print pattern still has broken or miss-  
ing lines, you may need to replace the ink cartridge (see Replacing the  
Ink Cartridge) or printhead (see Changing the Printhead).  
If the test pattern is ok, go to step 10.  
10. Press the left arrow key to return to the postage screen.  
Cleaning the  
You can clean the printer nozzle at any time by following these steps:  
Printer Nozzle  
1. From the IntelliLink® Control Center, press the Menu key.  
2. Select Maintenance.  
3. Select Clean Printer Nozzle. The “Cleaning Print Nozzle” screen dis-  
plays until the cleaning operation completes.  
4. Once the cleaning operation completes, the “Print Test Pattern” screen  
appears.  
5. Print a test pattern as described above in Printing a Test Pattern to ver-  
ify that you can print a clean and clear meter stamp.  
6. Repeat this operation at least one more time.  
9 - 12  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Replacing the  
Ink Cartridge  
“Low Ink - Order Ink” appears on the IntelliLink® Control Center main  
screen when there is only enough ink for approximately 10 days of mailing.  
You can choose to ignore this warning - refer to the Configuring Low Ink  
Warning section in Chapter 5 in this guide.  
Your actual ink usage will vary depending on whether you routinely print  
advertisements or inscriptions and how may pieces of mail you print per  
day.  
“Low Ink” displays approximately two days before the ink runs out. You can  
print about another 300 meter stamps or leave the mailing system running  
for six days without printing. If you do not have a replacement cartridge,  
order one now. Refer to Supplies and Options, Chapter 11 in this guide.  
“Out of Ink” displays whenthere is no more ink left in the cartridge and your  
mailing system stops printing. In order to resume printing you must change  
the ink cartridge.  
WARNING! Use Pitney Bowes ink cartridges to ensure bet  
printer performance. Other ink cartridges may cause: poor  
print quality, rejected/returned mail and uncovered service  
expense.  
WARNING! The ink in the cartridge may be harmful if swal-  
lowed. Keep new and used cartridges out of reach of chil-  
dren. Discard empty cartridges immediately.  
WARNING! Do not remove the ink cartridge if the printhead  
is not installed. If the ink cartridge and printhead are removed  
at the same time, ink from the print supply line will flow down  
the tube and squirt from the needle in the ink cartridge holder  
out into the printer and system interior.  
WARNING! Make sure there is enough room to fully lift the  
main cover without bumping the IntelliLink® Control Center.  
To replace the ink cartridge:  
1. Lift up the maincover and  
locate the ink cartridge  
lid.  
Ink cartridge lid  
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9 • Maintaining and Updating  
2. Push the tab on thefront  
of the cartridge lid. Lift  
the lid up and push  
toward the back of the  
machine.  
3. Remove the old ink car-  
tridge by lifting it straight  
up.  
4. Insert the new cartridge  
with the grooved side  
facing you.  
5. Close the ink cartridge lid  
and push down until it  
locks into place.  
6. Close the main cover.  
7. Print a test pattern to ver-  
ify that you have installed  
the ink cartridge cor-  
rectly (see Printing a Test  
Pattern in this chapter).  
9 - 14  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Changing the  
Printhead  
If you have cleaned the printer nozzle and changed the print cartridge and  
the meter stamp is still not satisfactory, replace the printhead.  
CAUTION: Do NOT attempt to clean the printhead.  
Instructions for replacing the printhead are included with each replacement  
and are repeated here for your convenience.  
1. Press the Menu key.  
2. Select Maintenance.  
3. Select Replace Printhead. The “Printhead Warning - Continue?”  
screen appears. Read this screen carefully since once you agree to  
continue, you cannot cancel the process.  
4. Once you verify that you have a replacement printhead, select Yes,  
continue from the screen. The “Replace Printhead” screen appears.  
5. Open the main cover and  
locate the printhead tab.  
Printhead tab  
6. Push the printhead tab to  
the left as shown here.  
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9 • Maintaining and Updating  
7. While continuing to press  
the printhead tab to the  
left, pull the assembly for-  
ward as shown here. This  
exposes the printhead  
cover.  
Printhead cover  
8. Grasp the printhead  
cover and pullas shown  
here.  
9. Locate the stand-off on  
top of the printhead  
shown here.  
Printhead stand-off  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
10. Grasp the printhead  
stand-off and lift the print-  
head up and out.  
11. Discard the old printhead.  
12. Locate the new print-  
head. Remove the  
orange packing tab from  
the new printhead as  
shown here.  
13. Install the new printhead  
in the printhead slot.  
14. Close the printhead cover and push the prinhead tab back into place.  
15. Close the main cover; the “Initializing Printhead” screen appears  
16. Once the initializing is complete, the “Print Test Pattern” screen opens  
and prompts you to “Press Tape or print an envelope”.  
You must perform the print test at this time. Follow the prompts, or refer  
to Printing a Test Pattern in this chapter for more information.  
17. Proceed to Changing the Wiper Blade Assembly section.  
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9 • Maintaining and Updating  
Changing the  
Wiper Blade  
Assembly  
When you change the printhead, you must also replace the wiper blade  
assembly.  
Instructions for replacing the wiper blade assembly are included with each  
replacement and are repeated here for your convenience.  
1. From the IntelliLink® Control Center, press the Menu key.  
2. Select Maintenance.  
3. Select Replace Wiper Blade Assembly.  
The “Preparing Wiper Blade” screen appears. During this time, the sys-  
tem moves the printhead assembly back so that you can access the  
wiper blade assembly.  
4. The “Replace Wiper Blade Assembly” screen appears instructing you to  
remove the wiper blade assembly from the package.  
5. Lift the main cover and  
locate the wiper blade  
assembly.  
6. Push the wiper blade tab  
toward the back of the  
machine. This causes the  
wiper blade to slide to the  
left.  
7. Lift the wiper blade up  
and out of the assembly  
and discard.  
8. Place the new wiperblade  
in the assembly with the  
two white prongs facing to  
the right. Slide it to the  
right until it snaps into  
place.  
Wiper blade assembly  
Wiper blade assembly  
9. Close the main cover; the  
“Initializing Wiper Blade” screen appears.  
9. Once the initializing is complete, the “Print Test Pattern” screen appears  
and prompts you to “Press Tape or print an envelope”.  
10. You must perform the print test at this time. Follow the prompts, or refer  
to Printing a Test Pattern in this chapter for more information.  
9 - 18  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Performing  
Updates or   
Adding   
Your IntelliLink® Control Center can remotely turn on features or download  
graphic files to print on envelopes. To activate a new feature, feature  
upgrade, or to download an envelope advertisement or inscription, you will  
be instructed by a Pitney Bowes representative to connect to the Intel-  
liLink® infrastructure.  
Features  
NOTE: You must first purchase a new feature and graphic before downloading  
it remotely.  
Ensure your system is connected to a LAN or phone line as you do when  
refilling postage.  
To initiate this process, simply follow the steps to “Get Update Now.”  
1. Press the Menu key.  
2. Select Set Up, then scroll down and select Updates and Add-Ons.  
3. Select Check for Updates. The Requesting Update... screen appears.  
4. Once the system has connected with Pitney Bowes, the Software  
Update Available screen appears. Select Get Update Now.  
NOTE: You have 15 seconds to select this option. If you do not select the  
option within 15 seconds, the system will proceed with download process.  
When the download process is complete, the system will return to the  
Main screen. Advertisements and incriptions are added to the memory  
of your system, and will be listed on the display under Meter Stamp  
Options. New features and feature upgrades will be resident in the soft-  
ware capabilities of your system, and can be selected from appropriate  
menus.  
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9 • Maintaining and Updating  
9 - 20  
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10 • Troubleshooting  
How to  
This chapter contains a list of problems you may encounter while using  
your DM Series™ System.  
Troubleshoot  
your Mailing  
System  
Review the problems and if you are unable to find a solution, call the Help  
Desk or youcan schedule a request for service at our web site. Refer to the  
Pitney Bowes Contact Information List at the front of this guide for the  
phone number of the Help Desk and the web site addresses.  
Ink Waste Full  
Tray Warning  
The Ink Waste Tray Full Warning appears when you power up or exit sleep  
mode on the mailing system. It indicates that the ink waste tray is  
approaching maximum capacity. Contact your customer service represen-  
tative to schedule replacement of the ink waste tray.  
WARNING! Failure to replace full inkwaste tray will result in ink  
leakage, causing system damage.  
INK WASTE TRAY FULL WARNING  
Ink Waste Tray is near full. Ink leakage may occur.  
Please contact service.  
OK  
Error: Waste Tray Full-Call Srvc  
Select OK to return to the main screen. While you can continue to process  
mail, the “Waste Tray Wrng-Call Servc” message will appear in the main  
status area of the main screen until the ink waste tray is replaced. The ink  
waste tray must replaced to prevent system damage.  
The Ink Waste Tray Full Alert indicates that the ink waste tray has reached  
maximum capacity and must be replaced. If the Ink Wast Tray Full Alert  
appears, and you have not already done so, contact your customer service  
representative to schedule replacement of the ink waste tray.  
INK WASTE TRAY FULL ALERT  
CONTACT SERVICE IMMEDIATELY.  
Failure to replace full ink  
waste tray will result in ink leakage,  
causing system damage.  
OK  
Error: Waste Tray Full-Call Srvc  
10-2  
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DM500™ and DM550™Series Digital Mailing System Operating Guide  
Envelope Sealing Problems  
Description  
Possible Causes  
Solution  
Envelope(s) not seal- No E-Z Seal® Sealing Solution in  
Remove the E-Z Seal® solution bottle andrefill  
ing or not sealing  
properly  
the bottle, or bottle is placed incor- or reposition the bottle.  
rectly.  
Refer to the E-Z Seal® Maintenance section in  
Chapter 9 of this guide.  
Moistener brush is dirty or worn.  
Replace or clean the moistener brush. Refer to  
the Cleaning or Replacing the Moistener Brush  
section in Chapter 9 of this guide.  
Envelopes are not positioned on  
the feed deck correctly, or side  
guide is out too far.  
Place envelopes with the flap down on the feed  
deck against the rear wall.  
Make sure the envelopes are pushed far  
enough so that they cover the feed sensor on  
the rear wall. Push the side guide close to the  
envelope or stack of envelopes but not to the  
point where it is touching the envelopes. Leave  
about 1/16" clearance (the thickness of a  
dime).  
Feed Sensor  
Side Guide  
Envelope(s) not seal- Envelope flap dimensions are not  
Use envelopes with flap depths between 1"  
and 3" (25.4 mm and 76.2 mm).  
ing or not sealing  
properly  
within the acceptable range.  
Flap Depth  
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10 • Troubleshooting  
Envelope Feeding Problems  
Description  
Possible Causes  
Solution  
More than one enve- Too many envelopes are on the  
lope is feeding feed deck; envelopes are not  
Remove some of the envelope and test with a  
smaller stack.  
stacked properly on the feed deck. Slant the envelopes slightly to the left (shin-  
gled).  
Envelopes shingled to the left  
Feeder adjustment setting is  
incorrect.  
OR  
Envelopes are too thick or thin for  
the feeder adjustment setting.  
Adjust the thickness adjustment knob to corre-  
spond to the envelope thickness. For thicker  
pieces of mail (3/8” to 5/8”), or mail containing  
several inserts, use the thick mail setting. For  
mail containing only single inserts, or for post-  
cards, use the normal mail setting.  
Thick mail setting  
Normal mail setting  
10-4  
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DM500™ and DM550™Series Digital Mailing System Operating Guide  
Envelope Feeding Problems  
Description  
Possible Causes  
Solution  
Envelope(s) getting  
jammed  
Trying to feed presealed enve-  
lopes with the seal mode set to  
Sealer On.  
Press the Seal key from the control center and  
select Sealer off.  
You are using envelopes that  
have dimensions that are outside  
the acceptable range.  
Refer to the Specifications section in this guide  
for the acceptable envelope dimensions.  
To clear a jam in the feed deck:  
1. Lift the feeder cover.  
2. Pull up on the top release jam lever.  
3. Lift up the lower release lever.  
4. Release the envelope as shown in the fig-  
ure below.  
Top Release  
Jam Lever  
Lower  
Release Lever  
5. Depending on how badly the envelope is  
damaged, you may need to replace it.  
6. Make sure the feed deck is clear and the  
jam release levers are down.  
7. To continue processing mail, close the  
cover and select Start to continue from  
the display.  
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10 • Troubleshooting  
Envelope Feeding Problems  
Description  
Possible Causes  
Solution  
Envelope(s) getting  
jammed (continued)  
You are using envelopes that  
have dimensions that are outside  
To clear a jam in the WOW® deck:  
1. Lift the WOW® cover.  
the acceptable range. (continued) 2. Pull the WOW® transport jam release lever  
to the left.  
3. Remove the envelope.  
4. Depending on how badly the envelope is  
damaged, you may need to replace it.  
5. Make sure the WOW® deck is clear and  
the jam release lever is down.  
6. To continue processing mail, close the  
cover and select Start to continue from  
the display.  
WOW® transport jam release lever  
10-6  
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DM500™ and DM550™Series Digital Mailing System Operating Guide  
Envelope Feeding Problems  
Description  
Possible Causes  
Solution  
Envelope(s) getting  
jammed (continued)  
You are using envelopes that  
have dimensions that are outside  
To clear a jam from the transport deck:  
1. Pull out on the transport release knob.  
the acceptable range. (continued) 2. Remove the envelope.  
3. If the jam occurred before the system  
applied postage to the envelope, the sys-  
tem will now print the postage on a tape.  
4. Apply the postage tape to the envelope.  
5. Push the transport deck back up until it  
snaps into position.  
6. Make sure the transport deck is level with  
the feed deck.  
7. Run a test pattern to make sure the print-  
head isn’t damaged. Refer to the Printing a  
Test Pattern section in Chapter 9 in this  
guide.  
Transport Deck  
Transport Release Knob  
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10 • Troubleshooting  
Tape Feeding Problems  
Description  
Possible Causes  
Solution  
Tape jamming in the  
feeder  
Adhesive is left on the leading  
edge of the new tap roll, or the  
leading edge of the tape is rolled  
or folded under the tape roller.  
1. Lift the feed cover.  
2. Select Unload Tape from the screen. The  
system backs the tape out of the tape slot.  
NOTE: If the system fails to back the tape  
out of the slot, gently pull the tape out ofthe  
slot.  
3. Cut off the portion of the tape that is rolled  
over or crimped. Make sure the leading  
edge of the tape is completely covered with  
the protective backing and that you have a  
clean straight cut.  
4. Put the tape back in so that it feeds from  
the bottom of the roll to the right.   
NOTE: The protective backing on the tape  
should be facing down.  
5. Pull about 12 inches of tape from the end of  
the roll up toward the cover and then loop it  
down into the slot. Feed the tape back into  
the tape slot.  
6. From the "Out of Tape" screen, select  
Press Tape to feed tape to feed the tape  
through the machine. The machine auto-  
matically cuts off the excess tape.  
7. Close the feed cover.  
8. If this problem persists, call the Help Desk.  
Refer to the Pitney Bowes Contact Informa-  
tion List in this guide.  
Printing Problems  
Description  
Possible Causes  
Solution  
No postage is print-  
ing  
The Postage Mode is set to Seal  
Only.  
From the IntelliLink® Control Center, press the  
Mode key and select the appropriate postage  
mode option displayed on the screen.  
Refer to the Selecting the Postage Mode sec-  
tion in Chapter 4 in this guide.  
Postal Inspection isrequired. Your Add postage. If you do not need to add postage  
mailing system performs an auto- at this time, simply log onto the Pitney Bowes  
matic postal inspection every time Data Center and check for updates. The sys-  
you do a refill. If you have not  
done a refill in the last 120 days,  
you will not be able to print post-  
age.  
tem will automatically perform a meter inspec-  
tion.  
Your postal rate or special service Enter the ZIP Code or Zone. Refer to the Enter-  
requires a ZIP Code or Zone.  
ing ZIP Codes and Zones section in Chapter 4  
in this guide.  
10-8  
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DM500™ and DM550™Series Digital Mailing System Operating Guide  
Printing Problems  
Description  
Possible Causes  
Solution  
Meter imprint is out  
of alignment  
Envelope is skewing on the feed  
deck.  
Adjust the thickness adjustment knob to corre-  
spond to the envelope thickness. For thicker  
pieces of mail (3/8” to 5/8”), or mail containing  
several inserts, use the thick mail setting. For  
mail containing only single inserts, or for post-  
cards, use the normal mail setting.  
Thick mail setting  
Normal mail setting  
Position the side guide close to but not touching  
the envelope.  
Meter imprint is  
streaked or  
incomplete; poor  
print quality:  
The printer nozzle requires main-  
tenance.  
Clean the printer nozzle and run a test print as  
described in the Cleaning the Printer Nozzle  
ection in Chapter 9 in this guide.  
You need to change the printhead If you have already cleaned the printer nozzle  
and wiper blade assembly.  
and this fails to correct the problem, you need  
to change the printhead and wiper blade  
assembly.  
Refer to the Changing the Printhead and  
Changing the Wiper Blade Assembly sections  
in Chapter 9 in this guide.  
If this fails to correct the problem, call the Help  
desk. Refer to the Pitney Bowes Contact Infor-  
mation List in this guide.  
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10 • Troubleshooting  
Postage Refill Problems  
Description  
Possible Causes  
Solution  
Refill operation fails  
when IntelliLink®  
Control Center is on  
or off the mailing  
system  
Phone line is not connected to an Reconnect the phone line to the back of the  
analog line or is loose.  
IntelliLink® Control Center.  
Phone cord is damaged.  
Check phone cord for damage (cuts or crimps)  
and replace if necessary.  
Problem with the phone line.  
Test the main phone outlet and repair if neces-  
sary.  
You are using the wrong Postage  
By Phone® Meter Payment Sys-  
tem telephone number.  
Contact the Help Desk for correct number.  
Refer to the Pitney Bowes Contact Information  
List in this guide for the phone number of the  
Help Desk.  
The Help Desk may also provide you with a  
local number to use for Postage By Phone®  
System.  
To change the Postage By Phone® System  
number, refer to Phone/Network Set Up: PB  
Phone # section in Chapter 5 of this guide.  
Refill amount exceeds the funds  
in your account.  
Check your account balance. Refer to the sec-  
tion Checking Your Postage By Phone® Meter  
Payment System Account in Chapter 6 of this  
guide.  
Display Problems  
Description  
Possible Causes  
Solution  
Display is blank after There is no power to the   
1. Make sure the AC adapter is plugged into  
the back of the control center.  
2. Test the outlet to make sure it has power.  
3. If the problem persists, call the Help Desk.  
Refer to the Pitney Bowes Contact Informa-  
tion List in this guide.  
moving the   
IntelliLink® Control  
Center.  
IntelliLink® Control Center.  
Unable to access  
display, or keyboard  
does not respond.  
This may be a system error.  
Call the Help Desk. Refer to the Pitney Bowes  
Contact Information List in this guide for the  
phone number.  
Difficult to read the  
display  
You need to adjust the display  
contrast.  
Adjust the display contrast; refer to Adjusting  
the Display Contrast and Volume Control sec-  
tion in Chapter 5 in this guide.  
If the problem persists, call the Help Desk.  
Refer to the Pitney Bowes Contact Information  
List in this guide.  
10-10  
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DM500™ and DM550™Series Digital Mailing System Operating Guide  
Weighing Problems  
Description  
Possible Causes  
Solution  
Weight on internal  
scale is erratic  
Possible interference.  
Remove everything from the scale and turn off  
the power. Rezero the scale. To rezero the  
scale, press the Menu key, then select Zero  
Scale.  
Make sure when you place mail on the scale  
you center it and check to make sure that it is  
not touching another surface.  
Weights on external  
scale are erratic or  
the scale does not  
return to zero  
For MP Series External Weighing  
Platform scales: The scale top  
cover my not be seated properly  
on the scale  
1. Remove the top cover and make sure the 4  
plastic grommets in the scale are seated  
properly. The 4 plastic posts on the top  
cover fit into these grommets.  
2. If a grommet, or any part of a grommet, is  
pushed below the surface of the metal on  
the scale, reseat it until it appears as shown  
here:  
Grommet pushed  
below surface  
Grommet seated  
properly  
3. Check to make sure the bubble is centered  
in the circle as shown on the next page. If  
not, and you have a flatblade screwdriver,  
center the bubble by adjusting the legs,  
otherwise go to step 4.  
Center the bubble  
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10 • Troubleshooting  
Weighing Problems  
Description  
Possible Causes  
Solution  
Weights on external  
scale are erratic or  
the scale does not  
return to zero (con-  
tinued)  
For MP Series External Weighing  
Platform scales: The scale top  
cover my not be seated properly  
on the scale (continued)  
4. If you do not have a flathead screw driver,  
lift the corner and adjust the leg(s) until the  
bubble is centered in the circle.  
5. Replace the top cover and test the scale.  
To test the scale:  
1. Place a piece of mail of known weight and  
correct postage on the scale.  
2. Press the Mode key.  
3. Select Attached Scale. "Attached Scale  
Mode" appears in the display  
4. Press the Class key and enter a class.  
5. Press the Enter key.  
6. Check to see that the correct postage  
amount appears on the screen.  
Mail may be touching another  
surface or object.  
Make sure you center the mail on the scale and  
check to be sure it is not touching any other  
surface or object.  
10-12  
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11 • Supplies and Options  
Ordering   
Supplies  
You can order supplies through the Pitney Bowes Supply Line™, or you  
can order from the Pitney Bowes web site. Refer to the Pitney Bowes   
Contact Information List at the front of this guide for the Pitney Bowes   
Supply Line™ phone number and the web site addresses. The Pitney  
Bowes web site features a wide assortment of genuine Pitney Bowes sup-  
plies at attractive prices. You can take advantage of special quantity pricing  
and online discounts.  
Ordering a   
Pitney Bowes  
Supply Catalog  
You can order a Pitney Bowes Supply Line™ Catalog. Refer to the Pitney  
Bowes Contact Information List at the front of this guide for the Pitney  
Bowes Supply Line™ phone number.  
Comsumables You Can Order  
Ink Cartridges  
Shelf life/installed life is 1.5 years.  
Red Ink Cartridges  
621-1  
WARNING! Use Pitney Bowes ink cartridges to ensure bet  
printer performance. Other ink cartridges may cause: poor  
print quality, rejected/returned mail and uncovered service  
expense.  
Tape  
4” Pressure - Box of 3 rolls  
5” Pressure - Box of 3 rolls  
610-7  
627-8  
E-Z Seal® Sealing Solution  
16 ounce bottles - 4  
601-0  
Moistener Kits  
Moistener Kit: 771-0  
Moistener kit includes complete stripper blade assembly with brush in  
holder, wick and protective grate.  
Printhead and  
Wiper Blade   
Replacments  
Printhead & Wiper Blade Replacement Kit: 771-1  
(includes 1 printhead and 2 wiper blades)  
Wiper Blade Replacement, 1 per box: 771-2  
USPS®   
Confirmation  
Services Labels  
Delivery Confirmation Labels:  
Signature Confirmation Labels:  
E-Certified Labels  
639-6  
639-9  
639-5  
USPS Confirmation Services Request Book: 640-7  
11 - 2  
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12 • Specifications  
Specifications  
Dimensions and Weight  
Dimensions and Weigh:  
Size (in) w/o Stacker  
DM500™  
DM550™  
35L x 15H x 19W  
Size (mm) w/o Stacker  
Weight (lbs)  
889L x 381H x 483W  
64  
29  
66  
30  
Weight (kgs)  
Size (in) with Optional WOW®  
Weight (lbs) with Optional WOW®  
Weight (kgs) with Optional WOW®  
20L x 9.75H x 19.5W  
33.5  
15.2  
Electrical and Operating Conditions  
Electrical:  
DM500™  
DM550™  
Electrical Power Requirements  
VAC +/- 1 Hz  
120-240  
145W  
Power Consumption:  
Operating Conditions:  
Temperature Range F (C)  
Relative Humidity  
Min 40 (04), Max 100 (43)  
Min 8%, Max 95%  
12 - 2  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Capacities and Features  
DM500™  
DM550™  
Feeder Type  
Automatic with deskew  
Feeder Deck Capacity  
Side Guide  
4 inches (102 mm) for a stack of mail  
Yes  
Storage Fluid in Storage Tank  
Throughput Speed   
Enough to seal approximately 3000 pieces of mail  
Up to 135  
Up to 160  
(1)  
#10 Envelopes/min  
Throughput Speed #10 Envelopes/  
min in WOW® mode (with Optional  
(1)  
Up to 40  
Up to 50  
WOW® module  
)
Throughput Speed Tape/min for  
longest meter stamp  
14  
Sealing Method  
EZ Seal® Fluid Sensing  
Stacker Type  
Sealing with flap closed.  
Warning method for low fluid level of E-Z Seal®.  
Drop Stacker  
Ink Capacity  
Up to 9,300 impressions without an advertisement.  
Up to 4500 impressions with an advertisement.  
NOTE: These quantities require a minimum of 80 impressions   
per day.  
Internal Modem  
56 Kbytes/sec  
26 AWG or smaller  
Telephone Cord for Analog Line  
Optional Integrated Scale  
Advertisements  
Platform (5 or 10 lbs. capacity)  
Up to 10 custom advertisements plus preloaded advertisements (see  
Chapter 4, Meter Stamp Options section in this guide for a list of the  
preloaded advertisements).  
Inscriptions  
Up to 20 custom inscriptions plus preloaded inscriptions (see Chapter  
4, Meter Stamp Options section in this guide for a list of the preloaded  
inscriptions).  
Permit Mail Image  
Maximum number of images is 3. Maximum identifying image name  
ength is 15 characters. (An option you may be able to purchase. Not  
available on all systems.)  
(1) The actual throughput of your mailing system will vary depending on the material processed, the skill of  
the operator, and whether you are running in reduced speed mode. Refer to Chapter 4, Running Mail for  
information on running in reduced speed mode.  
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12 • Specifications  
Accounting Features  
Standard Accounting  
100 standard, or optional  
Optional Budget Manager  
Up to 3000 accounts  
Up to 50 operators  
1-32 custom carriers  
1-50 custom class/fee  
1-15 custom reports  
10,000 to 15,000 tranactions  
Mailing Materials  
Envelope Dimensions (refer to the envelope measurement figure on next page)  
Minimum  
Maximum  
3 in. x 5 in. (76.2 mm x 127 mm) postcard size.  
10 in. x 13 in. (254 mm x 330 mm) in landscape orientation.  
C5 envelopes can be processed when in portrait orientation.  
Envelope Flap Depth (refer to the envelope measurement figure)  
Minimum  
1 in. (25.4 mm)  
3 in. (76.2 mm)  
Maximum  
Envelope Thickness  
Minimum  
0.007 in. (0.2 mm)  
5/8 in. (15.9 mm)  
Maximum  
Acceptable Envelope Materials Include:  
Standard envelope paper  
Self-mailers  
Tri-fold mail  
Pre-sealed envelopes  
Envelope Flap Profiles:  
Commercial (square and baronial)  
Executive  
Monarch  
Weight of the Mail Piece  
Tape Roll Width  
5 or 10 lbs. maximum for each piece (depending on capacity  
of optional scale).  
1 lb. (16 oz). for systems with optional WOW® module.  
Either 4 in. (102 mm) or 5 inches (127 mm)  
12 - 4  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
13 in. (330 mm)  
3 in. (76.2mm)  
Maximum  
10 in.   
(254 mm)  
1 in. (25.4 mm)  
3.0 in.   
(76 mm)  
Minimum  
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12 • Specifications  
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A • Glossary  
Glossary  
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A • Glossary  
Accounting  
A feature of the mailing system that allows you to charge postage to individ-  
ual accounts.  
AccuTrac™ Mail  
Accounting System  
A Pitney Bowes mail accounting system software application that allows  
you to record postage transactions to track costs so you can charge these  
costs to accounts or customers.  
Advertisement  
Alpha Keyboard  
Alphanumeric Text  
Arrow keys  
Advertisements contain messages and graphics you can print next to the  
meter stamp.  
The part of the keyboard used to enter accounts and other set up informa-  
tion.  
Text consisting of alphabetic and numerical symbols that can include punc-  
tuation marks and other conventional symbols.  
The keys you can use to move to new menus, scroll through menus, and  
select options.  
Art Card Slot  
This slot is on the right side of theIntelliLink® Control Center on the mailing  
machine and accepts the plug-in art card . The art card contains ads,  
inscriptions, and permits.  
Barcode  
A series of vertical bars and spaces that represent a correct ZIP code for  
the delivery address on a piece of mail.  
Budget Manager  
This is an optional enhanced accounting package you can acquire for your  
DM Series™ Digital Mailing System. It allows you to create and more  
accounts with higher levels of detail.  
Business Manager  
Calibrate  
Business Manager is an enterprise accounting system that allows you to  
capture and manage postal transactions from the several different Pitney  
Bowes meters, mailing machines, and mailing systems. You can manage  
all systems from a single host PC that is running the Business Manager  
application.  
The action performed which sets the scale at zero in order to assure accu-  
racy.  
Carrier  
The service that delivers your mail such as the USPS or Federal Express.  
Certified Mail  
Certified Mail is aservice offered by the United States Postal Service® for a  
fee in addition to postage. Sending Certified Mail provides a delivery record  
that the Postal Service maintains for a period of two years. For additional  
Certified Mail options, see Return Receipts or Restricted Delivery in this  
glossary.  
Certified Mail Rates  
Class Key  
Please refer to the USPS web site at www.usps.com for rates.  
Enables you to select the correct class for your mailing (e.g. First Class,  
Priority, Express Flat Rate).  
Clear Key  
Press to clear an entry or if no data has been entered press to take you to  
the previous screen.  
Communications Port  
Control Center  
Place to connect an optional Pitney Bowes scale, printer, or a PC.  
The IntelliLink® Control Center is the module mounted on top of the mailing  
machine that contains the graphic display, function keys, alpha, and  
numeric keys and the Postal Security Device (PSD).  
Data Exchange  
Importing account information to a program on your PC.  
A - 2  
SV61436 Rev. D  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Delivery Confirmation  
Delivery Confirmation is a service offered by the United States Postal Ser-  
vice® that allows you to verify the date and time of delivery of your mail or,  
if the delivery was unsuccessful, the date and time of the delivery attempt.  
The service is currently available for Priority Mail and Package Services,  
which includes Parcel Select, Parcel Post, Bound Printed Matter, Special  
Standard Mail and Library Mail.  
You may combine Delivery Confirmation with other services such as COD,  
insured mail, registered mail, parcel airlift (PAL) or special handling.  
There is no charge for Delivery Confirmation when you ship by Priority Mail  
and provide an electronic file to the Postal Service. There is a per piece  
charge when you ship Package Services using the electronic option. To get  
the latest fees, go to www.usps.com and search for "Delivery Confirmation".  
Differential Weighing  
The weighing mode that allows you to put all of the mail on the scale, then  
remove each piece one at time. As you remove each piece, the system cal-  
culates the weight and prints postage (either on envelopes or tapes). This  
saves time by eliminating the need to place each piece individually on the  
scale.  
Error Message  
An indication that notifies the operator of a disabling event (i.e, out of ink).  
External Device Port  
A plug on the machine that allows you to connect an optional external  
device, such as a scale or a PC.  
E-Z Seal® Sealing  
Solution  
The envelope moistening solution you can order from the Pitney Bowes  
Supply Line™.  
Feed Deck  
The area of the mailing machine where you feed the envelopes.  
FIM (Facing Identifi-  
cation Mark)  
A series of five or six vertical bars used by automated postal equipment to  
identify, orient, and separate reply mail.  
Funds  
The amount of money in your Postage meter (Postal Security Device -  
PSD).  
Funds Key  
Press to get information about funds used in a job, add funds to yourmeter,  
enter new refill amounts or get Postage By Phone® Meter Payment System  
balance.  
High Value Warning  
A warning that you have entered a postage value above the value that you  
have entered into the system as your maximum allowable amount. This  
feature prevents you from accidentally printing more postage than you  
need.  
Indicia  
See Meter Imprint.  
Ink Cartridge  
Inscription  
Cartridge containing the ink used to produce the meter stamp.  
An optional message, such as “First Class” or “Non-Profit,” that prints verti-  
cally to the immediate left of the postage imprint.  
Inspection  
A meter check required by the USPS.  
Insufficient Funds  
A warning message that alerts you when you attempt to use more postage  
than is currently in your Postage Meter (Postal Security Device - PSD).  
IntelliLink® Control  
Center  
See Control Center.  
Jam Release Lever  
Relieves the tension along the feeder path.  
SV61436 Rev. D  
A - 3  
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A • Glossary  
Lock Code  
A code that locks the mailing system with a four digit password preventing  
unauthorized use of your meter.  
Low Funds Warning  
You may set your machine to warn you when your funds go below a speci-  
fied amount.  
Menu Key  
Meter  
Press to view the main settings and options available.  
See Postal Security Device.  
Meter Imprint (or  
Meter Stamp)  
Postage stamp printed directly on a piece of mail or tape using a meter  
device in place of traditional glue or adhesive affixed stamps. This type of  
postage requires a special form of indicia called an “information based indi-  
cia” (IBI). The US Postal Service’s IBI Program (IBIP) is the program that  
makes printing of postage by a meter device possible.  
Mixed Mail  
Mode Key  
Modem  
Mail consisting of varying lengths and widths.  
Press to choose from a variety of mail processing modes.  
That part of the mailing system that dials the Pitney Bowes Postage By  
Phone® Meter Payment System center and transfers information over the  
phone.  
Numeric Keys  
The part of the IntelliLink® Control Center that you use to enter amounts  
and numbers.  
Password  
Permit  
See Supervisor Password.  
A permit is a special postal mark used instead of the usual meter stamp  
imprint. You open a permit account at the Post Office. These permits pro-  
vide you with special processing or discount rates.  
Postage by Phone®  
System  
The Pitney Bowes system that allows you to purchase postage over the  
phone line.  
Postage Meter  
See Postal Security Device.  
Postal Security  
Device (PSD)  
The PSD contains the funds and performs all of the calculations necessary  
to print meter stamps that comply with the latest USPS standards. The PSD  
is contained in the DM Series™ Digital Mailing System IntelliLink® Control  
Center.  
Postage Tape  
Presets  
Tape on which reports or meter stamps are printed when a piece of mail is  
too large or small, or too fragile to run through the mailing system.  
A combination of mailing system settings you create and name so that you  
can call them up as a named preset thereby eliminating the need to enter  
each setting whenever you use this combination of settings.  
Printer Nozzle  
Prompt  
The mechanism in the print engine that sprays the ink onto the envelope or  
tape.  
A displayed message requesting you to respond to a choice, condition, or  
action.  
Quick Refill  
Rate update  
Reports Key  
This refill repeats the same amounts of the previous refill.  
Changing of the postal rates by the USPS.  
This key allows you to view a or select a report to print.  
A - 4  
SV61436 Rev. D  
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DM500™ and DM550™ Series Digital Mailing System Operating Guide  
Return Receipts  
A return receipt for Certified Mail serves as a legal document proving the  
date and time when the recipient took possession of the piece of mail. You  
fill out a return receipt postcard and the Postal Service sends the green  
return receipt postcard back to you, the sender.  
Restricted Delivery  
Screen Keys  
Seal Key  
Restricted Delivery for Certified Mail requires your USPS carrier to deliver  
only to the person you specified. This person must sign for the mail.  
The five keys directly to the left of the display screen that allow you to  
select options from the menus displayed on the screen.  
Press if you want to seal your envelopes without applying postage.  
Shape Based Rating  
Shape based rates are USPS® rates that are based on the weight and  
dimensions (thickness, length, width) of the mail piece. All new DM  
Series™ mailing systems have been updated to support this rating struc-  
ture.  
Shingle  
A way to arrange pieces of mail in stepped positions for feeding, so that the  
mail is accepted one at a time.  
Side Guide  
The moveable guide at the front of the feed deck used to stabilize the enve-  
lope position when feeding it.  
Signature  
Confirmation  
A signature proof of delivery service which provides mailers with the signa-  
ture and text name of the recipient, along with the date, time, and ZIP Code  
that is provided with Delivery Confirmation. Actual signatures can be easily  
obtained from the USPS via fax or mail. This service meets the needs of  
mailers who require a signature for high-value shipments, legal require-  
ments, or who are specifically concerned with avoiding fraud. For security  
purposes, digital signatures are not publicly displayed on the web site.  
Signature Confirmation may be combined with special services. To get the  
latest fees, go to www.usps.com and search for "Signature Confirmation".  
Sleep Timer  
Stacker  
The mode that the mailing system automatically enters after a certain  
period of inactivity.  
The holder at the end of the feeder path where mail is deposited. Two types  
of stackers are available: tabletop drop-stacker and power-stacker.  
Supervisor Password  
Tape Exit  
Code that restricts access to certain mailing system operations.  
Location where the tape comes out of the right side of the mailing system.  
The pattern printed during a test to show the clarity of the meter imprint.  
Test Pattern  
Thickness   
Adjustment Knob  
Adjusts the tensionto accommodate the thickness of the pieces of mail you  
are feeding.  
Tyvek®  
USPS  
A plastic material used for envelopes.  
The Unites States Postal Service.  
Weigh-On-The-Way®  
(WOW®)  
A mail weighing mode that weighs mixed mail as it passes along the feed  
deck and applies the appropriate postage.  
Wiper Blade  
ZIP Code  
Part of the printing assembly that wipes excess ink off the printhead.  
A ZIP Code is a numeric code used by the USPS to identify general and  
specific geographic areas in the United States.  
SV61436 Rev. D  
A - 5  
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A • Glossary  
ZIP+4 Code  
A 9-digit numeric code incorporating the original 5-digit ZIP Code, a  
hyphen, and 4 additional digits. The first 5 digits identify the delivery office.  
The 4-digit add-on identifies specific delivery segments.  
A - 6  
SV61436 Rev. D  
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Index  
A
description 2-3  
AC adapter  
selecting 7-10  
connector location 2-13, 6-5  
Accessories  
description 2-3  
ordering 2-3, 11-2  
Accounting  
C
Catalog  
ordering a Pitney Bowes Supply catalog 11-2  
Class  
selecting a Smart Class 4-19  
set up mode 7-2  
selecting class, carrier, special services 4-18  
turning off accounting 7-10  
Accounts  
Class key  
description and location 2-10  
Cleaning  
accessing features 7-2  
adding subaccounts to 7-4  
changing name 7-4, 7-6  
changing number 7-4  
exterior of the mailing machine 9-2  
moistener brush 9-6  
moistener wick 9-7  
changing password 7-4  
printer nozzle 9-12  
changing status 7-6  
Clear key  
checking Postage By Phone balance 6-6  
clearing account information 7-8  
deselecting 4-16  
description and location 2-11  
Communications  
location of ports 2-7  
options 2-3  
enabling/disabling 7-7  
selecting a period 7-6  
Connectors  
selecting an account to print postage 4-16  
by name 4-17  
by speed code 4-17  
selecting the accounting type 7-10  
understanding the account structure 7-12  
mailing machine base 2-7  
on IntelliLink Control Center 2-13  
Correcting postage 4-31  
Correcting the postage date 4-32  
Cover  
Accounts key  
feeder 2-6  
location 2-10  
printer 2-5, 2-6  
Adding funds to your postage meter 6-7  
Advance Date  
storing in a custom preset 4-20, 5-25  
Advertisements  
selecting 4-20  
Alpha keyboard  
WOW cover 2-5  
Custom preset key  
description and location 2-10  
Custom presets key  
how to define preset values 5-24, 5-26  
D
description and location 2-11  
Arrow keys  
description and location 2-10  
on the main screen 4-2, 5-2  
Art card  
Date  
advancing the date 5-5  
changing postage date 4-32  
selecting date options 4-20  
setting date options 5-5  
Daylight saving  
description and location 2-5  
Attached scale  
setting up 5-5  
when to use 4-5  
Dialing prefix 5-16  
Differential weighing  
how to use 4-12  
when to use 4-5  
Discount codes 5-11  
Display  
Attached scale mode  
when to use 4-4, 4-14  
Auto Refill Amount 6-8  
B
Barcode scanner  
configuring 5-31  
Barcodes  
adjust the contrast 5-4  
E
using for USPS Confirmation Services 4-23  
Batch count  
Electronic Return Receipt (ERR) 4-25  
Off-line 4-30  
clearing or resetting 4-32  
location on main screen 2-12  
Budget Manager  
using ERR with a Customer Reference Num-  
Enter key  
SV62201 Rev. B  
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Index  
description and location 2-10  
Envelopes  
acceptable dimensions 12-4  
Error report 8-10  
E-Z Seal  
J
Jam release levers  
description and location 2-8, 2-9  
Jams  
clearing envelope in feed deck 10-5  
clearing enve lope jams in the feed module  
ordering 11-2  
E-Z Seal bottle  
description 2-8  
location 2-8  
E-Z Seal®  
clearing jams in the WOW™ module 10-6  
clearing tape jams 10-8  
K
adding more solution 9-4  
checking the level in the moistener tank 9-10  
F
Keep track marker 2-12  
Key in postage mode  
how to use 3-3, 4-11  
when to use 4-4  
Features  
adding new features 9-19  
Feed cover 2-5  
L
LAN Firewall Settings 5-18  
Language  
WOW 2-5  
Feed deck  
options 5-4  
optional WOW™ location 2-9  
Funds  
setting the high value warning 5-19  
setting the low value warning 5-19  
tranferring account funds 7-9  
Funds key  
select 5-4  
Loading a tape roll 9-2  
Lock button  
description and location 2-10  
Low Funds Value 6-7, 6-8  
Low funds warning  
adding postage 6-7  
check Postage By Phone 6-6  
checking available funds 6-6  
clear batch number 4-32  
description and location 2-10  
Funds report 8-8  
H
description 5-19  
setting up 5-19  
M
Mail  
acceptable mailing materials 12-4  
preparation 3-2  
quick setup and start 3-2  
selecting the postage mode 4-10  
tips for feeding mail 4-8  
Mailing materials 12-4  
Mailing system  
Help  
Postage By Phone 6-2  
Help key  
description 2-10  
High funds warning  
description 5-19  
setting up 5-19  
description of components 2-5  
Maintenance  
cleaning the exterior 9-2  
cleaning the printer nozzle 9-12  
moistener 9-5  
I
Ink cartridge  
location 2-9  
ordering 11-2  
replacing 9-13  
cleaning or replacing the wick 9-7  
cleaning/replacing the brush 9-6  
moistener brush assembly 9-5  
printing a test pattern 9-11  
replacing the E-Z Seal 9-4  
replacing the ink cartridge 9-13  
replacing the printhead 9-15  
replacing the tape 9-2  
replacing the wiper blade assembly 9-18  
Menu key  
Inscriptions  
included with the system 4-21  
selecting 4-21  
Inspections  
required by USPS 6-2  
IntelliLink Control Center (ICC)  
definition 2-2  
keys 2-10  
IntelliLink Control Panel (ICC)  
location 2-5  
description and location 2-10  
using to change elements on mail 4-20  
Meter stamp  
change the elements of 4-20  
SV62201 Rev. B  
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Index  
on the main screen 2-12  
Meter, see Postage meter  
Mode key  
description and location 2-10  
using to select postage mode 4-10  
when running mail 3-3  
Modem  
checking account 6-6  
Postage meter  
adding funds 6-7  
automatically adding funds 6-7  
description 2-2  
USPS inspections 6-2  
Postage modes  
setting up 5-16  
attached scale 4-5  
Moistener brush assembly  
cleaning/replacing the brush 9-6  
cleaning/replacing the wick 9-7  
Moistener kit  
attached scale - autotape 4-5  
differential weighing 4-4, 4-5, 4-11, 4-12  
key in postage 4-5, 4-11  
manual weight entry 4-5  
seal only 4-5, 4-14  
ordering 11-2  
N
time and date stamp 4-5  
Navigating hints  
weigh first piece 4-12  
running mail 4-2  
Postage tape  
setting up accounts 7-2  
setting up the mailing system 5-2  
Normal preset key  
description 2-8, 2-9  
location 2-8, 2-9  
location in option WOW™ module 2-9  
description and location 2-10  
how to set up 5-22  
Normal preset timeout 5-21  
O
Off-line Electronic Return Receipt (ERR) 4-30  
On/off switch  
description and location 2-5  
Ordering  
printing 3-4  
specifications 12-4  
when to use 3-4, 4-9  
Postal Security Device 2-2, 6-2  
Presets  
custom presets 5-24, 5-26  
normal preset 5-23  
Printer  
E-Z Seal 11-2  
Ordering supplies 11-2  
ink cartridges 11-2  
adding optional attached 5-30  
attached (external) 8-2  
cleaning the printer nozzle 9-12  
location of USB connector 5-30  
maintenance 9-11  
tape 11-2  
P
Password  
printing a test pattern 9-12  
Printhead  
protecting mail operations 5-6  
setting up supervisor 5-6  
turning on/off for accounts 7-7  
Passwords  
location 2-9  
ordering a replacement 11-2  
replacing 9-15  
changing account password 7-6  
setting up for each account 7-4  
Permit  
Printhead carriage  
location 2-9  
Printing postage  
defined 2-4  
on envelopes 3-3  
Pitney Bowes Supply Line™ 2-3  
Platform scale (optional) 2-5  
Postage By Phone  
on tapes 3-4  
R
Rates  
automated postage refill 6-7  
checking funds in account 6-6  
checking funds in postage meter 6-6  
entering the number to dial 5-17  
setting up your account 5-16  
Postage date  
adding ZIPs to zero zone 5-11  
how to select for your scale 5-7  
setting up discount codes 5-11  
Reduced speed mode  
how/when to use 4-8  
Report Print Queue 8-3  
Reports  
changing 4-32  
Postage funds  
account list 8-7, 8-8  
data capture 8-12  
data capture (non US only) 8-12  
adding to postage meter 6-7  
automatically adding funds 6-7  
SV62201 Rev. B  
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Index  
error 8-10  
Troubleshooting  
funds 8-8  
installed or pending rates 8-13  
display problems 10-10, 10-11  
weighing problems 10-11  
U
last 5 refills 8-6  
Updates  
last rates downloaded 8-13  
multi-account summary 8-4  
single account 8-3  
performing 9-19  
Using ERR with a Customer Reference Number  
system setup 8-9  
USPS confirmation services 8-7  
Reports key  
description and location 2-10  
USPS Confirmation Services  
ordering labels 11-2  
USPS confirmation services  
using barcodes 4-23  
W
S
Safety requirements 1-3  
Scales  
Warnings  
configuring high and low fund warning 5-19  
configuring low ink warning 5-19  
high value warning A-3  
ink waste full tray 10-2  
insufficient funds A-3  
low funds warning A-4  
main screen display area 2-12  
replacing ink cartridges 9-13  
report showing warning values 8-9  
safety 1-3  
optional integrated platform 2-5  
password protecting setup 5-6  
procedures for setting up 5-7  
setting up ZIP code prompt 5-10  
setting up Zone prompt 5-10  
weighing problems 10-11  
Screen keys  
description 2-10  
Seal key  
when running mail 4-8  
Shape Based Rating 2-4, A-5  
Side guide  
adjusting for mail 3-3, 4-6  
Smart Class  
using postage tape 3-4, 4-9  
USPS inspection due 6-2  
when changing the printhead 9-15  
when using WOW 4-11, 4-12  
Weigh First Piece  
selecting 4-19  
using 4-12  
setting up 5-12  
Weighing mail  
Specifications  
using Weigh First Piece 4-12  
using WEIGH-ON-THE-WAY™ 4-11, 4-12  
Weighing problems 10-11  
WEIGH-ON-THE-WAY™  
using 4-11, 4-12  
accounting features and options 12-4  
electrical 12-2  
mailing materials 12-4  
mailing system features and capabilities 12-4  
operating conditions 12-2  
Stacker  
WEIGH-ON-THE-WAY™ Module 2-5  
Weight  
definition 2-5  
Standby mode 5-20  
Subaccount  
on the main screen 2-12  
Wick  
cleaning and replacing 9-7  
Wiper blade  
add 7-4, 7-5  
Subsubaccount  
ordering a replacement 11-2  
Z
add 7-4  
Supplies  
ZIP Code  
ordering 11-2  
setting system to prompt for 5-10  
Zone  
T
Tape  
entering 4-18  
installing 9-2  
setting system to prompt for 5-10  
ordering 11-2  
Tape key  
when printing tapes 3-4  
Timeouts  
display sleep 5-20  
SV62201 Rev. B  
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1 Elmcroft Road  
Stamford, Connecticut 06926-0700  
www.pb.com  
For Service or Supplies  
PB Form SV61436 Rev. D 3/09  
©2009 Pitney Bowes Inc.  
All Rights Reserved  
Printed in the USA or Canada  
*SV61436revd*  
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