Murray Lawn Mower 461000x8A User Manual
Read and keep this book  
for future reference. This book contains  
important information on SAFETY, PREPARATION,  
OPERATION, AND MAINTENANCE.  
MODEL  
461000x8A  
PRODUCT INFORMATION  
The owner must be certain that all  
the product information is included with the unit.  
This information includes  
the INSTRUCTION BOOKS,  
the REPLACEMENT PARTS and the WARRANTIES.  
This information must be included to make sure state laws and other laws  
are followed.  
RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT. THIS  
INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN CASE  
OF LOSS OR THEFT.  
BUILT IN THE  
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OWNER’S INFORMATION  
This instruction book is for several different models. The instructions  
are written for a person with some mechanical ability. Like most ser-  
vice books, not all the steps are described. Steps on how to loosen or  
tighten fasteners are steps anyone can follow with some mechanical  
ability. Read and follow these instructions before you use the unit.  
Know your product: If you understand the unit and how the unit oper-  
ates, you will get the best performance. As you read this manual, com-  
pare the illustrations to the unit. Learn the location and the function of  
the controls. To help prevent an accident, follow the operating instruc-  
tions and the safety rules. Keep this manual for future reference.  
IMPORTANT: Many units are not assembled and are sold in car-  
tons. It is the responsibility of the owner to make sure the assembly  
instructions in this manual are exactly followed. Other units are pur-  
chased in an assembled condition. On assembled units, it is the re-  
sponsibility of the owner to make sure the unit is correctly  
assembled. The owner must carefully check the unit according to  
the instructions in this manual before it is first used.  
Engine Exhaust, some of its constituents, and  
certain vehicle components contain or emit  
chemicals known to the State of California to  
cause cancer and birth defects or other repro-  
ductive harm.  
Battery posts, terminals and related accesso-  
ries contain lead and lead compounds, chemi-  
cals known to the State of California to cause  
cancer and birth defects or other reproductive  
harm. WASH HANDS AFTER HANDLING.  
RESPONSIBILITY OF THE OWNER  
The responsibility of the owner is to follow the instructions below.  
1. Carefully read and follow the rules for safe operation.  
2. Follow all the assembly instructions.  
3. Inspect the unit.  
4. Make sure that the operator of the unit knows how to correctly  
use all standard and accessory equipment.  
5. Operate the unit only with guards, shields, and other safety  
items in place and working correctly.  
6. Correctly adjust the unit.  
7. Service the unit only with authorized or approved replacement  
parts.  
8. Complete all maintenance on the unit.  
Environmental Awareness  
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Do not fill the engine’s fuel tank completely full.  
Drain fuel for off–season storage.  
Use only unleaded gasoline.  
Service the air cleaner regularly.  
Change oil regularly. Use 10W–30 oil in summer.  
Tune–up the engine regularly.  
Keep equipment in efficient operating condition.  
Dispose of used engine oil properly.  
SAFETY RULES  
Safe Operation Practices for Ride–on Mowers  
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the  
following safety instructions could result in serious injury or death.  
I. General operation  
1. Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments before  
starting.  
2. Only allow responsible adults, who are familiar with the instructions, to operate the machine.  
3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.  
4. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.  
5. Never carry passengers.  
6. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look  
down and behind before and while backing.  
7. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass bagger  
or the mower guard in place.  
8. Slow down before turning.  
9. Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and  
remove the key before dismounting.  
10. Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing.  
11. Stop the engine before removing the grass bagger or unclogging the chute.  
12. Mow only in daylight or good artificial light.  
13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.  
14. Watch for traffic when operating near or crossing roadways.  
15. Use extra caution when loading or unloading the machine into a trailer or truck.  
16. Disengage all attachment clutches and shift into Neutral before attempting to start the engine.  
17. Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be  
thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.  
18. Use care when pulling loads or using heavy equipment.  
a. Use only approved drawbar hitch points.  
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OWNER’S INFORMATION  
b. Limit loads to those you can safely control.  
c. Do not turn sharply. Use care when backing.  
d. Use counterweights or wheel weights when suggested in the Instruction Book.  
19. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate  
this machine.  
20. Do not use this machine if you are mentally or physically unable to operate this machine safely.  
21. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower related injuries. These opera-  
tors should evaluate their ability to operate a riding mower safely enough to protect themselves and others from serious injury.  
II. Slope operation  
Slopes and rough terrain are major factors related to loss–of–control and tip–over accidents, which can result in severe injury  
or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See  
the “Slope Guide” in the back of this book to check for safe operation.  
DO  
1. Mow up and down slopes, not across.  
2. Remove obstacles such as rocks, limbs, etc...  
3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.  
4. Use slow speed. Choose a low enough gear so that you will not have to stop or shift while on the slope.  
5. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.  
6. Use extra care with grass baggers or other attachments, they can change the stability of the machine.  
7. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.  
8. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope.  
DO NOT  
1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.  
2. Do not mow drop–offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an  
injury or death.  
3. Do not mow on wet grass. Reduced traction could cause sliding.  
4. Do not try to stabilize the machine by putting your foot on the ground.  
5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).  
III. Children  
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and  
the mowing activity. NEVER assume that children will remain where you last saw them.  
1. Keep children out of the mowing area and in the watchful care of another responsible adult.  
2. Be alert and turn the engine off if children enter the area.  
3. Before and when backing, look behind and down for small children.  
4. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe  
operation of the machine.  
5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine.  
6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.  
IV. Service  
1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.  
a. Use only an approved container.  
b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do  
not smoke.  
c. Never refuel the machine indoors.  
d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.  
2. Never start or run the engine inside a closed area.  
3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks  
and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service  
dealer. For safety, replace the blade every two years. Keep the equipment in good condition.  
4. Never tamper with the safety devices. Check their proper operation regularly.  
5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build–up. Clean up oil or fuel spills. Allow the machine  
to cool before storing.  
6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.  
7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change  
the engine governor settings or over–speed the engine.  
8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be  
thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer’s recom-  
mended parts when necessary.  
9. Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing  
area.  
10. Check the brake operation frequently. Adjust and service as required.  
11. Wait for all movement to stop before servicing any part of the unit.  
Look for this symbol to indicate important safety  
precautions. This symbol indicates: “Attention!  
Become Alert! Your Safety Is At Risk.”  
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SAFE MOWING GUIDE  
Each person that operates power  
controls and how they work. In an  
emergency, how fast you can stop the  
blade is important. Learn how to control  
the mower at all times.  
equipment must learn to use correct and  
safe mowing procedures. To help you  
learn, carefully read the following  
pages. Most of the time the operator was  
not correctly shown or did not read the  
instructions on the unit or in the Instruction  
Book before using the unit. Also, some  
operators do not have enough experience.  
The result is unsafe use, endangering the  
operator, bystanders and the equipment.  
Another result can be a poor appearance  
of the area mowed.  
Many engines are started by hand. When  
you use a pull start or rope start, place  
your feet apart and away from the blade(s).  
Hold the rope handle tight. Never wrap the  
rope around your arm or fingers for a  
“better grip”. To start the engine, follow the  
instructions on the mower, in this book and  
in the engine operating instructions.  
The blade of a power mower rotates very  
fast. It can discharge rocks and other  
objects over a long distance which can be  
dangerous. The force of the objects can  
break windows, cause injuries or even put  
an eye out. Most of the time the injury is to  
a person, like a child. Keep every person  
completely away from the area to be  
mowed. Make sure the grass is not  
discharged toward anyone. Planning your  
mowing pattern has a double advantage. It  
can decrease the possibility of an injury  
and make the clean up after mowing  
easier.  
For electric start engines, sit in the seat to  
start the engine. The battery can be  
dangerous. Follow the instructions on the  
battery, the acid container, and in this book  
when working with the battery. Even small  
batteries have enough voltage to cause an  
injury. Always be careful.  
Read this book. Read the instructions on  
the unit. Operate the mower according to  
the Safe Mowing Guide. Follow all safety  
rules, cautions or warnings in this book  
and on the unit. Make sure anyone that  
uses the unit reads the instructions and is  
told how to safely operate the mower.  
The mower is designed to be operated by  
one person. Never let another person ride  
with you on the unit or on any accessories.  
A passenger will make the unit harder to  
control, block the visibility or distract the  
operator and is dangerous to the operator,  
the passenger and the equipment. Without  
a passenger seat, the passenger can fall  
from the mower or contact dangerous  
parts. A mower is not a toy for showing off  
or for giving rides.  
The mower will give you good service and  
durability, if operated in normal conditions.  
If the mower is not correctly serviced or is  
used where the terrain is rough or  
unsuitable, product performance and  
safety will be decreased.  
Check the terrain of the area to be mowed.  
Mow in a pattern that will keep you away  
from dangerous areas. Check the distance  
you need to stop and the distance  
Correct clothing is an important part of safe  
mowing. Safety glasses will protect the  
eyes from objects discharged by the  
mower. Safety shoes with steel plates can  
protect a foot from injury by the blade. For  
protection from objects discharged from  
the mower, wear clothing that will cover the  
arms and legs.  
available to turn. Slopes and rough terrain  
must be mowed carefully and some areas  
must not be mowed at all. With riding  
mowers, mow up and down the hill. When  
you must mow rough terrain or on slopes,  
never change directions or change gears  
and stop in these areas only in an  
emergency. Before you ride up or down a  
slope, try to back straight up the slope. Do  
not ride up or down a slope that is too  
steep to back straight up. See the “Guide”  
in the back of this Instruction Book to  
check any slopes.  
Never cut a wet lawn. Wet grass can  
cause an accident, affect mower  
performance and can cause problems with  
future lawn growth and appearance. Wet  
grass is slippery and can cause the mower  
to slip. Someone can get injured by  
touching the blade(s). Wet grass tends to  
clog the mower, causing poor discharge.  
Cut wet grass will collect on the lawn,  
retarding the growth of the grass. Also,  
getting the mower wet will cause parts to  
rust and decrease the life of the unit.  
When you look over the lawn, remember  
obstacles that cannot be removed, like  
pipes, stumps or rocks. Keep away from  
these obstacles that can cause damage to  
the mower or injury to the operator or a  
person near the mower. Clear the area of  
rocks, toys, wire or other loose objects.  
These items can damage the mower or  
can be discharged by the mower blade.  
Before you start cutting the grass, practice  
using the mower in a large open and level  
area. Learn the location of the controls on  
the mower. Know the purpose of the  
Before you start cutting, make sure the  
mower was completely assembled  
according to the Instruction Book. If the  
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SAFE MOWING GUIDE  
mower was completely assembled at the  
store, you must still check the mower  
according to the assembly instructions.  
Make sure the mower is correctly  
assembled and that all fasteners are tight.  
Make sure the engine has the correct  
amount of oil. Check these items often  
during the life of the mower.  
of the mower. Stop the engine. Let the  
engine and transmission cool before  
servicing the mower. Remember, exhaust  
fumes are dangerous. Never operate the  
engine inside a building.  
When you mow, remember that children  
are attracted to the mower. Always use  
caution when mowing around obstacles  
like trees or shrubs or when moving  
backward. Only mow in a forward direction  
if possible. Your visibility is decreased  
when you mow backward. Also, the blades  
are made to cut while the unit is moving  
forward. If you mow backward, the cutting  
performance decreases.  
When you get a new mower, it can be a  
new experience for the family. Tell each  
person how a mower can be dangerous.  
Remember, a mower is not a toy. A mower  
is not to be used by children or anyone not  
old enough, strong enough or that does not  
have experience.  
Your mower has a gasoline engine.  
Gasoline is a dangerous fuel. Keep  
gasoline only in an approved safety  
gasoline container. Do not keep large  
amounts of gasoline. When you add  
gasoline to the fuel tank, do not smoke.  
Store the gasoline container and the  
mower in an area that has good ventilation.  
Also, keep the gasoline away from any  
flames like the pilot light of a furnace or  
any other source of ignition. If the mower is  
to be stored for more than a few weeks,  
remove the gasoline from the fuel tank.  
When inside an enclosure, do not add  
gasoline to the fuel tank. Before you add  
gasoline, move the mower outside and add  
gasoline carefully. Before you start the  
engine, remove any gasoline from the  
outside of the fuel tank or from the mower.  
Warm gasoline will expand. Leave some  
space in the fuel tank for the gasoline to  
expand. Also, the fuel cap has a vent hole  
for fuel vapors. Always use the correct fuel  
cap. Failure to follow safety rules about  
gasoline will cause fires and explosions,  
injury to you and damage to the equipment  
and other property.  
If the mower is not correctly assembled,  
not operated correctly, or not regularly  
serviced, the mower can be dangerous.  
The most important rule to follow is always  
use good judgement and common sense.  
Mow safely and carefully.  
Before you leave the mower, stop the  
engine. Remove the key. Disengage and  
lower any attachment. Set the parking  
brake. Never mount or dismount from the  
seat while the engine is running. An  
accident can occur if you touch the brake,  
shift lever, throttle, clutch or blade control  
while the engine is running. Mount and  
dismount from the seat on the side of the  
unit that is marked ENTER–EXIT.  
Your mower will easily cut thick grass.  
Fingers, feet and other parts can also be  
cut by the blade. Injuries occur when the  
operator does not think and reaches into  
the chute opening. Always operate the  
mower as if the blade is rotating. Do not  
service or make an adjustment, except to  
the carburetor, while the engine is running.  
Use only accessories that are factory  
approved for your mower. The wrong  
accessory can decrease the safety of the  
mower and can even damage the unit.  
Read and follow the instructions included  
with the accessory and the mower.  
Make sure you are in good condition when  
you mow. When you mow for several hours  
your reflexes will decrease and your mind  
will not be as alert. Take a short break or  
an accident can occur. If the temperature is  
hot, use caution to prevent dehydration. If  
you are tired, angry or not completely alert,  
do not operate the mower. If you use  
alcohol, medication or drugs, do not use  
the mower or any type of power  
Use only original equipment or  
replacement parts that are factory  
approved for service. If you need service,  
select an Authorized Service Center for  
your mower. If you do the work on the unit,  
follow the instructions in the Instruction  
Book.  
If you add gasoline to an engine that is  
running or hot, the result can be an  
explosion. Before you add gasoline, stop  
the engine and let the engine cool for  
several minutes. Remove dry grass and  
other debris from the mower. Keep the  
mower clean to improve the performance,  
help the engine and transmission run  
cooler, extend the life of moving parts, and  
decrease the danger of a fire.  
equipment.  
Engine speed is a key to safe mowing and  
to a good looking lawn. The maximum  
speed of the engine was set at the factory.  
Do not change the setting of the engine  
governor.  
Select the maximum engine and ground  
speed that is right for the terrain and the  
height of the grass. The blade cuts best  
when the engine is operating at maximum  
speed. The engine and transmission will  
also run cooler at maximum engine speed.  
Fires and explosions are not the only  
dangers when working around a mower.  
The engine, transmission, and the muffler  
will get hot in several minutes when the  
engine is running. Do not touch these parts  
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SAFE MOWING GUIDE  
Also, the grass bagger will function better  
when the engine is operating at maximum  
speed. On slopes, decrease the ground  
speed and use care making sure the  
mower feels safe to operate.  
feel new or excessive vibration,  
immediately stop the engine and check for  
the problem. Vibration can be a warning of  
a problem. Keep all nuts, bolts and screws  
tight.  
a blade that is not sharp or at a slow  
engine speed you can damage the grass.  
Move the throttle control to the FAST  
position when mowing and using the grass  
bagger. Also, use a slower ground speed  
when using the grass bagger.  
If you change the direction or pattern of cut  
slightly every time you mow will make the  
grass grow stronger and thicker. Do not  
add oil or gasoline to the mower while on  
the lawn. Spilled oil or gasoline can kill the  
grass. In high or thick grass, do not try to  
cut all the grass the first time. Raise the  
height of cut on the first cutting and lower  
the height for the next cutting. Another way  
is to cut only part of the width of the mower  
and decrease your ground speed (not the  
engine) to move more slowly so that the  
mower can discharge the grass as it  
moves forward.  
The blade is the most dangerous part of  
the mower. Frequently check the blade and  
the blade mounting fasteners. Keep the  
fasteners tight. If the blade hits a solid  
object, stop the engine. Remove the wire  
from the spark plug. Check for a blade that  
is bent, cracked or for other damages.  
Before you start the engine, replace a  
damaged blade(s). For safety, replace the  
blade every two years.  
If the weather conditions are bad, do not  
mow. If weather conditions become bad,  
stop cutting and finish later. It is dangerous  
to cut grass in the rain. Always find  
protection in an electrical storm. If the  
weather conditions are extra dry, protect  
your eyes with safety glasses from the dust  
and from the objects discharged by the  
mower. Also, a dust or a pollen mask can  
help.  
Understand the controls and how they  
work. Learn the ground speed(s) of your  
mower. Check the stopping distance  
required at different travel speeds. Check  
the turning radius of the mower. The  
controls on your riding mower are different  
from an automobile. The throttle is  
operated by hand and holds the engine  
speed constant until it is changed. The  
location of the shift lever and the shift  
pattern is different from that of an  
automobile. Also, the brake and clutch  
systems are different. Remember the  
procedures to follow in an emergency.  
Remember, turning off the engine ignition  
switch will stop the blade and the drive  
mechanism. If the traction of the wheels is  
lost or does not feel safe, disengage all  
systems and stop the engine. Dismount  
from the mower. Push the unit to a safe  
place before you begin mowing again.  
Your unit has an electrical system that  
includes an operator presence switch in  
the seat. The operator presence switch  
detects if the operator is sitting on the seat.  
The engine will stop if the operator leaves  
the seat when the blade engagement  
control is engaged. This operator presence  
switch is a safety device only. It must not  
regularly be used to stop the engine or the  
blade. There are other control systems on  
the mower for this purpose. Always keep  
the operator presence switch and other  
safety devices and controls in place and  
operating for your protection.  
A sharp blade decreases the workload on  
the engine and more evenly cuts grass.  
Frequently sharpen the blade for a better  
looking cut. Use the left side of the mower  
housing to trim near an object.  
Your mower is equipped with a number of  
safety devices which are important to the  
safety of the operator and bystanders and  
must never be changed or removed from  
the mower. If a safety device is lost,  
damaged or no longer functions, repair or  
replace the device before you operate the  
mower.  
A grass bagger is a good accessory for  
your mower. For best performance and  
safety, make sure the grass bagger is  
approved for use with your mower. Follow  
the assembly and operation instructions  
included with the grass bagger.  
It is best to mow during the day. If you  
must mow at night, make sure there is  
enough light for safe operation.  
Some grass baggers require a special  
blade for best performance. Before you  
attach, check, or empty the grass bagger,  
always stop the engine. Before each use of  
the grass bagger, check for cracks, wear or  
deterioration. Before you use the grass  
bagger, replace a damaged part with a  
replacement part approved by the factory.  
Your mower will require regular  
maintenance and service. The  
maintenance schedule depends on the  
hours of use. Also, mowing conditions can  
change the schedule. Check the  
Instruction Book for more information.  
Correct maintenance will help the mower  
function safely.  
Do not service the  
mower (except for the  
carburetor adjustment)  
while the engine is  
running. Before you  
service the unit, even  
with the engine stopped,  
always disconnect the  
wire from the spark plug  
to prevent the engine  
from starting.  
For you to have a good green lawn, follow  
the mowing procedures below. Do not cut  
the grass too short. If you cut the grass too  
short you can cause the grass to become  
yellow or make the lawn look brown. Use a  
lower height of cut in cool months when  
the grass is thicker. Raise the height of cut  
in hot dry periods. If you cut the grass with  
Remember, your mower is a tool that can  
be dangerous if it is not correctly used.  
Follow the instructions in this Instruction  
Book. Safe and careful use of the mower  
will give you many safe hours of problem  
free use.  
If you hit a large object during operation,  
stop the engine. Remove the wire from the  
spark plug. Carefully inspect the mower for  
damage. Before you start the engine  
again, make the necessary repairs. If you  
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STEPS TO FOLLOW  
BEFORE MOWING  
F Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.  
F Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.  
F Fill the fuel tank outside. Clean off spilled fuel.  
F Read and follow the Owner’s Manual, the instructions with the engine, and the instructions with any attachments. Owner’s Manual  
instructions are for your safety and the safety of others.  
F Exhaust fumes are dangerous. Start the engine outside.  
F Make sure all safety devices are in place and working correctly.  
F Operation of the mower is only for a person that has experience.  
F Wet grass can be dangerous. Let the grass dry.  
F Instruct children and others to keep away from the work area.  
F Never cut the grass without good light.  
F Pick up loose objects. Remove them from the mowing area.  
WHILE MOWING  
F Watch for fixed objects and avoid them. They can damage the mower or cause injury.  
F A hot engine, muffler, and transmission will cause a burn. Do not touch.  
F Inclines and slopes must be carefully mowed. See the “Guide” in the back of this book to check a slope.  
F Lack of daylight or good artificial light is cause to stop mowing.  
F Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively.  
F Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire.  
F On or near roads, watch out for traffic. Direct discharge away from roads.  
F When mowing, avoid areas where traction is unsure. Look back before changing direction of travel.  
F In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.  
F Never remove any safety related parts.  
F Do not pour gasoline into a engine that is hot or running.  
AFTER MOWING  
F Always let the mower cool before storing in an enclosed area.  
F Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.  
F Tighten all loose nuts, bolts and screws before you use the unit.  
F Empty and clean any grass catcher or other accessory.  
F Remove the key or disconnect the spark plug wire to prevent unauthorized use.  
F Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.  
F Only original parts or factory approved substitutes can be used to service the mower.  
F When storing the mower for an extended period, remove the fuel from the fuel tank.  
F Instruct children to leave the mower alone. It is not a toy.  
F Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children.  
F Lubricate according to the Instruction Book. See “Lubrication”.  
IMPORTANT––Read the Instruction Book. Keep this book for future use and reference.  
WARNING: Look for this symbol to point out important  
safety precautions. It means: “Attention! Become Alert!  
Your Safety Is Involved.”  
F–030718L  
8
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INTERNATIONAL PICTORIALS  
INTERNATIONAL PICTORIALS  
IMPORTANT: Some of the following pic-  
torials are located on your unit or on  
literature supplied with the product. Be-  
fore you operate the unit, learn and un-  
derstand the purpose for each pictorial.  
5
6
7
Flush Eyes Immediately With Water.  
Get Medical Help Fast.  
10 DANGER: No Step.  
11 DANGER: Keep Feet And Hands  
Away From Rotating Blade.  
IMPORTANT: Read Owner’s Manual  
Before Operating This Machine.  
12 DANGER: Keep Hands Away From  
Rotating Blade.  
WARNING: Thrown Objects. Keep  
Bystanders Away. Read User  
Instructions Before Operating This  
Machine.  
Safety Warning Pictorials  
13 DANGER: Disconnect Spark Plug  
Wire Before Servicing Unit.  
1
2
Warning  
14 WARNING: Hot Surface.  
Shield Eyes. Explosive Gases Can  
Cause Blindness Or Injury.  
No Sparks, Flames or Smoking.  
Sulphuric Acid Can Cause Blindness  
Or Severe Burns  
8
9
WARNING: Do Not Use This Machine  
On Slopes Greater Than 15 Degrees.  
15 WARNING: Use Caution When  
Connecting Or Disconnecting  
Accessories.  
3
4
DANGER: Keep People, Especially  
Children, Away From Unit.  
16 WARNING: Crushed Fingers.  
1
1
2
3
4
5
6
11  
16  
10  
9
8
7
+
+
MAX 90N MAX 150N  
12  
14  
13  
15  
6
7
8
9
Brake  
11 Choke  
Control And Operating Pictorials  
1
2
3
4
5
Engine Start  
Lights  
Engine Stop  
Engine Stop  
Engine Run  
Parking Brake  
Clutch  
12 Oil  
13 Blade Rotation Control  
Slow  
14 Raise  
10 Fast  
15 Fuel  
2
8
2
4
6
7
9
1
5
3
10  
11  
12  
14  
13  
15  
9
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ASSEMBLY  
ASSEMBLY  
WARNING: Before doing any assembly or mainte-  
nance to the mower, remove the wire from the spark  
plug.  
Read and follow the assembly and adjustment instructions for your  
mower. All fasteners are in the parts bag. Do not discard any parts  
or material until the unit is assembled.  
NOTE: In this instruction book, left and right describe the loca-  
tion of a part with the operator on the seat.  
PARTS BAG – CONTENTS  
The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ( ).  
2x82  
(2) Carriage Bolt  
14x79  
(2) Wing Nut  
25x3  
(1) Bolt  
17x146  
(1) Washer  
17x47  
(2) Washer  
1001054  
(2) Knob  
10  
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ASSEMBLY  
3. Check the operating position of the seat. If the seat needs to  
HOW TO INSTALL THE SEAT  
be adjusted, loosen the two wing bolts. Slide the seat forward  
or backward along the seat adjusting holes as shown. Tighten  
the wing bolts (A).  
1. Carefully remove the plastic bag from the seat.  
Use the fasteners shown below to install the seat. The fasteners are  
shown at full size.  
Seat  
Seat Hinge  
Seat  
Adjusting Hole  
B
A
(B)  
17x47  
(A)  
1001054  
NOTE: Fasteners may be attached to seat for shipping  
purposes, if so remove fasteners before proceeding.  
2. Align the holes in the seat hinge to the holes in the seat  
(Figure 1). Fasten the seat to the seat hinge with the fasteners  
as shown.  
Figure 1  
HOW TO ASSEMBLE THE STEERING WHEEL  
Attach the steering wheel as follows:  
Hub Cover  
A
C
(A)  
25x3  
Steering Wheel  
(C)  
17x146  
1. Make sure the front wheels point forward.  
2. Slide the cover over the steering post (Figure 2).  
3. Slide the steering wheel onto the steering post.  
4. Use the fasteners shown above to secure the steering wheel.  
The fasteners are shown at full size. Tighten the screw. DO  
NOT over tighten.  
Cover  
Steering Post  
Figure 2  
5. Remove adhesive backing from hub cover (found in parts bag)  
and place hub cover over hub.  
11  
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ASSEMBLY  
3. Use a 12 volt battery charger to charge the battery. Charge at  
MAINTENANCE FREE BATTERY  
a rate of 6 amperes for one hour. If you do not have a battery  
charger, have an authorized service center charge the battery.  
IMPORTANT: Before you attach the battery cables to the  
battery, check the battery date. The battery date tells if the  
battery must be charged.  
4. Install the battery and battery tray. Make sure the positive (+)  
terminal is on the left side.  
1. Check the top of the battery for the location of the battery date  
(Figure 3).  
HOW TO INSTALL THE BATTERY CABLES  
2. If the battery is put into service before the battery date, the  
battery cables can be attached without charging the battery.  
See “How To Install The Battery Cables”.  
WARNING: To prevent sparks, fasten the red cable to  
the positive (+) terminal before you connect the black  
cable.  
Use the fasteners shown below to install the battery cables. The  
fasteners are shown at full size.  
3. If the battery is put into service after the battery date, the  
battery must be charged. See “How To Charge The  
Maintenance Free Battery”.  
HOW TO CHARGE  
THE MAINTENANCE FREE BATTERY  
(A)  
2x82  
(B)  
14x79  
WARNING: When you charge the battery, do not  
smoke. Keep the battery away from any sparks. The  
fumes from the battery acid can cause an explosion.  
1. Remove the protective caps from the battery terminals.  
2. Fasten the red cable to the positive (+) terminal with the  
fasteners as shown (Figure 3).  
1. Remove the battery and battery tray.  
3. Fasten the black cable to the negative (–) terminal with the  
2. Remove the protective caps from the battery terminals.  
fasteners as shown.  
Positive (+)  
Terminal  
B
Red Cable  
A
Battery  
Black Cable  
Battery Tray  
A
Figure 3  
12  
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ASSEMBLY  
IMPORTANT! BEFORE YOU START MOWING  
- Check the engine oil.  
WARNING: Before doing any assembly or mainte-  
nance to the mower, remove the wire from the spark  
plug.  
- Fill the fuel tank with gasoline.  
- Check the level of the mower housing.  
- Check the air pressure of the tires.  
- Make sure the battery cables are attached.  
NOTE: In this instruction book, left and right describe the loca-  
tion of a part with the operator on the seat.  
IMPORTANT: This unit is equipped with an internal combustion  
engine and must not be used on or near any unimproved  
forest–covered, brush–covered or grass–covered land unless  
the engine’s exhaust system is equipped with a spark arrester  
meeting applicable local or state laws (if any). If a spark  
arrester is used, it must be maintained in effective working  
order by the operator.  
HOW TO PREPARE THE ENGINE  
NOTE: The engine was shipped from the factory filled with oil.  
Check the level of the oil. Add oil as needed.  
See the engine manufacturer’s instructions for the type of gasoline  
and oil to use. Before you use the unit, read the information on  
safety, operation, maintenance, and storage.  
WARNING: Follow the engine manufacturer’s  
instructions for the type of gasoline and oil to use.  
Always use a safety gasoline container. Do not  
smoke when adding gasoline to the engine. When  
inside an enclosure, do not fill with gasoline. Before  
you add gasoline, stop the engine. Let the engine  
cool for several minutes.  
In the State of California the above is required by law (Section  
4442 of the California Public Resources Code). Other states  
may have similar laws. Federal laws apply on federal lands.  
See an Authorized Service Center for a spark arrester for the  
muffler.  
NOTE: Engine horsepower ratings may vary by engine  
adjustments, manufacturing variances, altitude, atmospheric  
conditions, fuel and maintenance.  
In some areas, local law requires the use of a resistor spark  
plug to control the ignition signals. See an Authorized Service  
Center for a resistor spark plug for the engine.  
CHECK THE LEVEL OF THE MOWER HOUSING  
Make sure the level of cut is still correct. After you mow a short  
distance, look at the area that was cut. If the mower housing does  
not cut level, see the instructions on “How To Level The Mower  
Housing” in the Maintenance section of this instruction book.  
CHECK THE TIRES  
Check the air pressure in the tires. Tires with too much air pressure  
will cause the unit to ride rough. Also, the wrong air pressure will  
keep the mower housing from cutting level. The correct air pressure  
(PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment.  
13  
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OPERATION  
Throttle Control  
Lever  
Blade Rotation  
Control  
Clutch / Brake  
Pedal  
Shift Lever  
Lift  
Lever  
Figure 4  
LOCATION OF CONTROLS  
BLADE ROTATION CONTROL: Use the blade rotation  
SHIFT LEVER: Use the shift lever to change the speed of the  
control to start and stop the rotation of the blades.  
unit.  
CLUTCH / BRAKE PEDAL: The pedal has two functions.  
LIFT LEVER: Use the lift lever to change the height of cut.  
The first function is a clutch. The second function is a brake.  
HEADLIGHT SWITCH: The headlight switch is the first part  
of the ignition switch. To use the lights with the engine running, turn  
the key to the position for the lights.  
PARKING BRAKE LEVER: Use the parking brake lever  
to engage the brake when you leave the unit.  
IGNITION SWITCH: Use the ignition switch to start and stop  
THROTTLE CONTROL LEVER: Use the throttle control  
the engine.  
lever to increase or decrease the speed of the engine.  
14  
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OPERATION  
ATTACHMENTS  
Disengage  
Position  
This unit can use many different attachments. See the attachment  
page in this book. This unit can pull attachments like a lawn  
sweeper, a lawn aerator, a hopper spreader or a small trailer.  
For all pull–behind attachments or trailers, the maximum gross  
weight is 300 pounds. Gross weight is the weight of the attachment  
or trailer and any load that might be on or in it.  
Blade Rotation Control  
Engage Position  
Do not operate on a slope that is greater than 10 degrees when  
using a pull–behind attachment or trailer. We have included a slope  
guide in this book to help you determine the slope on which you will  
be operating your unit. Never allow someone to stand or ride on or  
in an attachment or trailer.  
HOW TO USE THE THROTTLE CONTROL  
Figure 5  
Use the throttle control to increase or decrease the speed of the  
engine.  
2. Move the blade rotation control to the ENGAGE position to  
rotate the blade(s).  
1. The FAST position is marked with a detent. For normal opera-  
tion and when using a grass bagger, move the throttle control  
to the FAST position. For maximum charging of the battery and  
for a cooler running engine, operate the engine in the FAST  
position.  
NOTE: If the engine stops when you engage the blade(s),  
the seat switch is not activated. Make sure you sit in the  
middle of the seat.  
3. Move the blade rotation control to the DISENGAGE position  
to stop the blade(s). Before you leave the operator’s position,  
make sure the blade(s) has stopped rotating.  
2. The engine governor is set at the factory for maximum perform-  
ance. Do not adjust the governor to increase the speed of the  
engine.  
4. Before you ride the unit across a sidewalk or a road, move the  
blade rotation control to the DISENGAGE position.  
HOW TO USE THE BLADE ROTATION CONTROL  
WARNING: Always keep your hands and feet away  
from the blade, deflector opening, and the mower  
housing when the engine runs.  
Use the blade rotation control to engage the blade(s) (Figure 5).  
1. Before you start the engine, make sure the blade rotation con-  
trol is in the DISENGAGE position.  
HOW TO USE THE SHIFT LEVER  
FUNCTION  
Trimming  
SHIFT LEVER THROTTLE  
5 Speeds  
To change the forward speed or the direction of the unit, follow the  
steps below.  
1
Snow Thrower  
CAUTION: Before you move the shift lever, completely push  
the clutch/brake pedal forward to stop the unit. If the unit is not  
stopped, the gearbox can be damaged.  
Bagging Grass  
1 or 2  
FAST  
CH
Mulching Grass  
Normal Mowing  
1 or 2  
1. Completely push the clutch/brake pedal forward to stop the  
unit. Keep your foot on the pedal.  
F
2 or 3  
2. Move the throttle control lever to the SLOW position.  
Easy Mowing  
Snow Blade  
3 or 4  
SL
3. To go forward, move the shift lever to a forward speed setting.  
To go backward, move the shift lever to reverse.  
THROTTLE  
Transport  
5
4. Slowly release the clutch/brake pedal. Do not keep your foot on  
the pedal.  
Attachments  
*
5. Move the throttle control to the FAST position.  
* See the Instruction Book for the Attachment.  
15  
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OPERATION  
HOW TO SET THE PARKING BRAKE  
1. Completely push the clutch/brake pedal forward.  
2. Lift the parking brake lever (Figure 6).  
3. Remove your foot from the clutch/brake pedal and then release  
the parking brake lever. Make sure the parking brake will hold  
the unit.  
4. To release the parking brake, completely push the clutch/brake  
pedal forward. The parking brake will automatically release.  
WARNING: Before you leave the operator’s position,  
move the shift lever to the neutral (N) position. Set the  
parking brake. Move the blade rotation control to the  
DISENGAGE position. Stop the engine and remove  
the ignition key.  
Parking  
Brake  
Figure 6  
HOW TO CHANGE THE CUTTING HEIGHT  
Lift Lever  
To change the cutting height, raise or lower the lift lever as follows.  
1. Move the lift lever forward to lower the mower housing and  
back to raise the mower housing (Figure 7).  
2. When you ride on a sidewalk or road, move the lift lever to the  
highest position and move the blade rotation control to the  
DISENGAGE position.  
Figure 7  
HOW TO STOP THE UNIT  
1. Completely push the clutch/brake pedal forward to stop the  
WARNING: Make sure the parking brake will hold the  
unit.  
unit. Keep your foot on the pedal.  
2. Move the blade rotation control to the DISENGAGE position.  
3. Move the shift lever to the NEUTRAL position.  
4. Set the parking brake.  
5. Move the throttle control to the SLOW position.  
6. To stop the engine, turn the ignition key to the OFF position. Re-  
move the key.  
HOW TO TRANSPORT THE UNIT  
To transport the unit, follow the steps below.  
1. Move the blade rotation control to the DISENGAGE position  
3. Move the throttle control to a position between SLOW and  
FAST.  
2. Raise the lift lever to the highest position.  
F–030718L  
4. To go faster, move the shift lever to a faster speed.  
16  
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OPERATION  
HOW TO OPERATE WITH THE MOWER HOUSING  
WARNING: The deflector is a safety device. Do not re-  
move the deflector. The deflector forces the dis-  
charged material toward the ground. Always keep the  
deflector in the down position. If the deflector is dam-  
aged, replace the deflector with an original equipment  
part from an authorized service center.  
6. Move the shift lever to one of the speed settings.  
NOTE: When you mow in heavy grass or mow with a  
bagger, put the shift lever in the slowest speed.  
7. Slowly release the clutch/brake pedal.  
8. Move the throttle control to the FAST position. If you need to go  
faster or slower, stop the unit and move the shift lever to another  
speed setting.  
1. Start the engine.  
2. Move the lift lever to a height of cut position.  
9. Make sure the level of cut is still correct. After you mow a short  
distance, look at the area that was cut. If the mower housing  
does not cut level, see the instructions on “How To Level The  
Mower Housing” in the Maintenance section.  
IMPORTANT: In high or thick grass, cut the grass in the  
highest position first and then lower the mower housing to  
a lower position.  
3. Move the throttle control to the SLOW position.  
4. Move the blade rotation control to the ENGAGE position.  
5. Push the clutch/brake pedal completely forward.  
WARNING: For better control of the unit, always  
select a safe speed.  
HOW TO OPERATE THE UNIT ON HILLS  
WARNING: Do not ride up or down slopes that are too  
steep to back straight up. Never ride the unit across  
a slope. See the “Slope Guide” in the back of this  
book for information on how to check slopes.  
3. To start again, make sure the shift lever is in the slowest speed.  
Move the throttle control to the SLOW position. Slowly release  
the pedal.  
4. If you must stop or start on a hill, always have enough space  
for the unit to roll when you release the brake and engage the  
clutch.  
1. Before you ride up or down a hill, move the shift lever to the  
slowest speed.  
2. Do not stop or change speed settings on a hill. If you must stop,  
quickly push the clutch/brake pedal forward and set the parking  
brake.  
5. Be very careful when you change directions on a hill. When on  
a slope or in a turn on a hill, move the throttle control to the  
SLOW position to help prevent an accident.  
17  
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OPERATION  
CAUTION: A mixture of alcohol (ethanol or methanol) and  
BEFORE STARTING THE ENGINE  
gasoline (called gasohol), will attract moisture and cause acid  
deposits during storage. While the unit is in storage, the acids  
in the fuel can damage the fuel system.  
CHECK THE OIL  
NOTE: The engine was shipped from the factory filled with oil.  
Check the level of the oil. Add oil as needed. See the engine  
manufacturer’s instructions for the type of gasoline and oil to  
use.  
To prevent engine problems with the fuel system, empty the fuel  
system before storage of 30 days or longer as follows.  
1. Drain the fuel tank.  
1. Make sure the unit is level.  
2. Start the engine. Let the engine run until the fuel lines and the  
carburetor are empty.  
NOTE: Do not check the level of the oil while the engine  
runs.  
2. Check the oil. Follow the procedure in the engine manufactur-  
er’s instructions.  
3. After storage, make sure you use fresh fuel. See the storage  
instructions for additional information.  
3. If necessary, add oil until the oil reaches the FULL mark on the  
dipstick. The quantity of oil needed from ADD to FULL is shown  
on the dipstick. Do not add too much oil.  
4. Never use engine cleaner or carburetor cleaner in the fuel tank  
or permanent damage can occur.  
CARBURETOR  
ADD GASOLINE  
The factory settings for the carburetor are for most conditions. If the  
engine is operated under the following conditions, you can adjust  
the carburetor mixture. To adjust the carburetor, see the engine  
manufacturer’s instructions.  
WARNING: Always use a safety gasoline container.  
Do not smoke when adding gasoline to the fuel tank.  
Do not add gasoline when you are inside an enclo-  
sure. Before you add gasoline, stop the engine and  
let the engine cool for several minutes.  
1. The engine has a loss of power or does not run smooth.  
2. A change from summer to winter operation.  
Fill the fuel tank with regular  
unleaded gasoline. Do not use  
premium unleaded gasoline.  
Make sure the gasoline is fresh  
and clean. Leaded gasoline will  
increase deposits and shorten  
the life of the valves.  
Fuel Tank  
Full  
3. A 40 degree change in the operation temperature. The carbure-  
tor was adjusted at 80 degrees at the factory.  
4. The engine is operated above 4,000 feet.  
2. Move the shift lever to the neutral (N) position.  
HOW TO START THE ENGINE  
3. Make sure the blade rotation control is in the DISENGAGE  
position.  
WARNING: The electrical system has an operator  
presence system that includes a sensor switch for the  
seat. These components tell the electrical system if  
the operator is sitting on the seat. This system will  
stop the engine when the operator leaves the seat if  
the blade rotation control is engaged or if the trans-  
mission is engaged. For your protection, always  
make sure this system operates correctly.  
4. Move the throttle control completely forward to the CHOKE or  
FAST position. Some models have a separate choke knob. Pull  
the choke knob to the full CHOKE position.  
5. Turn the ignition key to the START position. Release the key  
when the engine starts.  
NOTE: If the engine does not start after four or five tries,  
see the TROUBLE SHOOTING CHART.  
NOTE: The engine will not start unless you depress the  
clutch/brake pedal or engage the parking brake and move the  
blade rotation control to the DISENGAGE position.  
6. Slowly move the throttle control to the SLOW position.  
7. Let a cold engine run for several minutes. Begin work when the  
engine is warm. To start a hot engine, move the throttle control  
to a position between FAST and SLOW.  
1. Push the clutch/brake pedal completely forward. Keep your  
foot on the pedal.  
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OPERATION  
OPERATING TIPS  
1. Check the blade rotation control for correct adjustment. For the  
blade(s) to disengage correctly, the adjustment must be cor-  
rect.  
5. Before you make an inspection, adjustment (except for the car-  
buretor) or repair, make sure the wire from the spark plug is dis-  
connected.  
2. Before you use the unit, check the oil in the engine and add oil  
if necessary.  
6. For longer life of the battery on electric start models, charge the  
battery every three months.  
3. If the engine will not start, first make sure the wire is attached  
to the spark plug.  
7. Use the shift lever to change the ground speed, not the throttle  
control.  
4. Make sure all the belts are inside all the belt guides. See the in-  
structions on how to remove and install the motion drive and  
mower drive belts.  
8. Belt noise can occur when the blade or clutch is engaged. This  
noise is normal and does not affect the operation of the unit.  
MOWING AND BAGGING TIPS  
1. For a lawn to look better, check the cutting level of the mower  
housing. See “How To Level The Mower Housing” in the Main-  
tenance section.  
10. For better engine performance and an even discharge of the  
cut grass, always operate the engine with the throttle in FAST  
position.  
11. When you use a bagger, operate the engine with the throttle in  
FAST position and the shift lever in first or second gear.  
2. For the mower housing to cut level, make sure the tires have  
the correct amount of air pressure.  
12. For better cutting performance and a quality cut, mow with the  
shift lever in one of the slower speeds.  
3. Every time you use the unit, check the blade. If the blade is bent  
or damaged, immediately replace the blade. Also, make sure  
the nut for the blade is tight.  
13. After each use, clean the bottom and top of the mower housing  
for better performance. Also, a clean mower housing will help  
prevent a fire.  
4. Keep the blade(s) sharpened. Worn blades will cause the ends  
of the grass to turn brown.  
5. Do not cut or bag grass that is wet. Wet grass will not discharge  
correctly. Let the grass dry before cutting.  
6. Use the left side of the mower housing to trim near an object.  
7. Discharge the cut grass onto the mowed area. The result is a  
more even discharge of cut grass.  
8. When you mow large areas, start by turning to the right so that  
the cut grass will discharge away from shrubs, fences, drive-  
ways, etc. After one or two rounds, mow in the opposite direc-  
tion making left turns until finished (Figure 8).  
9. If the grass is very high, cut two times to decrease the load on  
the engine. First cut with the mower housing in the highest posi-  
tion and then lower the mower housing for the second cut.  
Figure 8  
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OPERATION  
HOW TO CHANGE THE MULCHER PLATE  
Deflector Bracket  
Deflector  
WARNING: To prevent the engine from starting, dis-  
connect the wire from the spark plug. Make sure the  
blade rotation control is in the DISENGAGE position.  
The mulcher plate lets you mulch the grass for a clean, fine cut. To  
discharge the grass out the side or into a grass bagger, remove the  
mulcher plate as follows.  
B
How To Remove The Mulcher Plate  
1. Raise the deflector. Remove the two wingnuts B and two car-  
riage bolts A (Figure 9).  
Mulcher Plate  
B
2. Lift the mulcher plate away from the mower housing  
A
A
(Figure 10).  
Figure 9  
3. Attach wingnuts B and carriage bolts A to the mulcher plate  
Deflector  
for future use.  
IMPORTANT: There are several different types of grass. Some  
types of grass are more difficult to cut. If you remove the  
mulcher plate and the grass does not discharge correctly,  
replace the blade with a standard blade. The part number of the  
standard blade is 92117E701.  
How To Install The Mulcher Plate  
1. Raise the deflector. Mount the bottom flange of the mulcher  
plate to the mower housing (Figure 10).  
2. Slide the top of the mulcher plate under the deflector bracket  
(Figure 9).  
Bottom Flange  
3. Fasten the mulcher plate with two wingnuts B and two car-  
Figure 10  
riage bolts A.  
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MAINTENANCE  
MAINTENANCE CHART  
FREQUENCY  
MAINTENANCE REQUIRED  
COMMENTS  
Daily or before each  
use  
Maintenance engine.  
Refer to the Engine Owner’s Manual.  
Examine blade(s).  
Check for cracks, wear, and excessive  
damage.  
Remove debris from unit and mowing area.  
Examine all rotating and sliding parts.  
Check tire inflation.  
Refer to the Maintenance section.  
Verify that the mower housing is level.  
Examine V–belts.  
Refer to the Maintenance section.  
Check for cracks, wear, and excessive  
damage.  
Check brake operation.  
Change oil.  
Refer to the Operation and Maintenance  
sections.  
After completion of  
first 5 hours  
Refer to the Engine Owner’s Manual.  
After 25 hours  
Maintenance engine.  
Refer to the Engine Owner’s Manual.  
Remove, examine, sharpen, and balance  
blade(s).  
Refer to Maintenance section.  
Check adjustments:  
a. Blade Rotation Control  
b. Brake  
Refer to Maintenance section.  
c. Clutch  
d. Steering  
Lubricate chassis and mower housing.  
Refer to Where to Lubricate instructions.  
Check the muffler:  
a. Torque  
Refer to Maintenance section.  
b. For wear or burn out  
c. Condition of spark arrestor, (if applicable).  
Before storage of 30  
days or more  
Prepare engine for storage.  
Refer to the Engine Owner’s Manual.  
Drain fuel system.  
Add fuel stabilizer.  
Refer to warnings in the Owner’s Manual.  
Refer to the Engine Owner’s Manual.  
Prepare battery for storage:  
a. Remove from unit.  
b. Fully charge.  
c. Move to cool dry place.  
NOTE: Torque is measured in foot pounds (metric Nm). This  
measurement describes how tight a nut or bolt must be. The  
torque is measured with a torque wrench.  
GENERAL RECOMMENDATIONS  
1. The owner’s responsibility is to maintain this product. This will  
extend the life of the product and is also necessary to maintain  
warranty coverage.  
HOW TO  
CHECK THE MUFFLER  
2. Check the spark plug, drive brake, lubricate the unit, and clean  
the air filter once a year.  
3. Check the fasteners. Make sure all fasteners are tight.  
Check the muffler every 50 hours. Make sure the muffler is correctly  
mounted and is not loose. If the muffler is worn or burnt, replace with  
a new muffler. A worn muffler is a fire hazard and can also damage  
the engine.  
4. Follow the Maintenance section to keep the unit in good operat-  
ing condition.  
WARNING: Before you make an inspection, adjust-  
ment, or repair to the unit, disconnect the wire to the  
spark plug. Remove the wire from the spark plug to  
prevent the engine from starting by accident.  
If you mount a spark arrester to the muffler, also check the spark  
arrester when you check the muffler. If the spark arrester is worn or  
damaged, replace it with a new spark arrester. See your nearest  
authorized service center for a spark arrester.  
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MAINTENANCE  
9. Tighten the nut that holds the blade to a torque of 35 foot  
INSPECT BLADE  
pounds (47,5 N–m).  
WARNING: Before you inspect or remove the blade,  
10. Install the mower housing. See “How To Install The Mower  
Housing”.  
disconnect the wire to the spark plug. If the blade hits  
an object, stop the engine. Check the unit for dam-  
age. The blade has sharp edges. When you hold the  
blade, use gloves or cloth material to protect your  
hands.  
If you keep the blade sharp and inspect the blade for damage, the  
blade will cut better and be more safe to operate. Frequently check  
the blade for excessive wear, cracks, or other damage. Frequently  
check the nut that holds the blade. Keep the nut tight. If the blade  
hits an object, stop the engine. Disconnect the wire to the spark plug.  
See if the blade is bent or damaged. Check the blade adapter for  
damage. Before you operate the unit, replace damaged parts with  
original equipment parts. See the authorized service center in your  
area. Every three years, have an authorized service person inspect  
the blade or replace the old blade with an original equipment part.  
Blade Adapter  
Blade  
Washer  
Nut  
Belleville Washer  
(Outside rim must be  
Figure 12  
against the blade.)  
HOW TO REMOVE AND INSTALL THE BLADE  
1. Remove the mower housing. See the instructions on “How To  
Remove The Mower Housing”.  
2. Use a piece of wood to keep the blade from rotating.  
3. Remove the nut that holds the blade (Figure 11).  
HOW TO SHARPEN THE BLADE  
WARNING: Vibration can be caused if the blade is  
not correctly balanced or if the blade is damaged. A  
blade that is damaged with cracks can break and  
cause an accident.  
Keep a sharp edge on the blade. A blade that is not sharp will cause  
the tips of the grass to become brown.  
1. Sharpen the blade two times a year or every 25 hours.  
2. Remove the blade according to the instructions in “How To Re-  
move And Install The Blade”.  
3. Clean the blade with a brush, soap and water. Check the  
blade. Look for cracks, nicks, or other damage. Replace a  
badly worn or damaged blade with an original equipment blade.  
See an authorized service center in your area.  
Hi–Lift  
Edge Up  
Mandrel  
4. Sharpen the blade with a file (Figure 13). Make sure you keep  
the original bevel angle.  
Blade Adapter  
5. Make sure the blade is balanced. Use a screwdriver and hold  
the blade parallel to the ground (Figure 13). A blade that is  
balanced will stay parallel to the ground. If the blade is not bal-  
anced, the heavy end will rotate toward the ground. Sharpen  
the heavy end until the blade is balanced.  
Blade  
Belleville Washer  
6. A new blade will cut better than a badly worn blade. Every three  
years, have an authorized service person inspect the blade or  
replace the old blade with an original equipment blade.  
Washer  
Figure 11  
Nut  
7. Assemble the blade according to the instructions “How To Re-  
move And Install The Blade”.  
4. Check the blade and the blade adapter according to the in-  
structions for “Inspect Blade”. Replace a badly worn or dam-  
aged blade with an original equipment blade. See an  
authorized service center in your area.  
5. Clean the top and bottom of the mower housing. Remove all the  
grass and debris.  
Blade  
6. Mount the blade and blade adapter on the mandrel  
(Figure 11).  
7. Mount the blade so that the hi–lift edges are up. If the blade  
is upside down, the blade will not cut correctly and can cause  
an accident.  
8. Fasten the blade with the original washers and nut. Make sure  
the outside rim of the Belleville washer is against the blade  
(Figure 12).  
Screwdriver  
File  
Blade is balanced  
when parallel to the ground.  
WARNING: Always keep the nut tight that holds the  
blade. A loose nut or blade can cause an accident.  
Figure 13  
Ground  
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MAINTENANCE  
6. Attach the wire to the spark plug. Mow for a short distance and  
HOW TO ADJUST THE BLADE ROTATION CONTROL  
again check the quality of cut. If necessary, move the blade  
drive spring to the bottom hole.  
WARNING: To prevent an injury, the blade rotation  
control must operate correctly.  
7. Again check the quality of cut. If the quality of cut has not im-  
proved, replace the mower drive belt. See “How To Replace  
The Mower Drive Belt”. If replacing the belt does not correct the  
problem, take the unit to an authorized service center.  
In normal usage, the blade rotation control will not require an  
adjustment. However, if the cutting performance decreases or the  
quality of cut is poor, make the following changes.  
1. When you mow, make sure the throttle control in in the FAST  
position.  
8. Move the blade rotation control to the DISENGAGE posi-  
tion. Stop the engine. Disconnect the wire from the spark  
plug. Check the operation of the blade brake. Rotate the pul-  
leys with your hand. Make sure the brake pads are pressed  
tightly against the pulleys (Figure 16).  
2. Move the blade rotation control to the DISENGAGE position  
(Figure 14).  
3. Stop the engine. Disconnect the wire from the spark plug.  
WARNING: If the brake pads do not press tightly  
against the pulleys, take the unit to an authorized  
service center.  
Disengage  
Position  
Blade Brake  
(Pad Against Pulley)  
Blade Rotation Control  
Engage Position  
Figure 14  
4. Check the blade(s). Keep a sharp edge on the blade(s). A blade  
that is not sharp will cause the tips of the grass to become  
brown.  
Figure 16  
5. Disconnect the blade drive spring from the blade control  
rod. Move the blade drive spring to the middle hole  
(Figure 15). This will increase the tension on the mower drive  
belt.  
9. Move the blade rotation control to the ENGAGE position.  
Check the pads for the blade brake. If the pads are excessively  
worn or damaged, replace the brake pad assemblies. Correct  
replacement parts and assistance are available from an autho-  
rized service center.  
DISENGAGE POSITION  
10. Attach the wire to the spark plug. Mow for a short distance and  
again check the operation of the blade rotation control.  
11. When you move the blade rotation control to the  
DISENGAGE position, all movement will stop within five se-  
conds. If there is movement of the belt or the blades continue  
to rotate, engage and disengage the blade rotation control  
five times to remove any excess rubber from a new mower  
drive belt. If you need assistance, take the unit to an autho-  
rized service center.  
Top Hole (New Belt)  
Blade  
Control Rod  
Middle Hole  
Bottom Hole  
Blade Drive Spring  
12. If you replace the mower drive belt, move the blade drive  
Figure 15  
spring to the top hole (Figure 15).  
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MAINTENANCE  
HOW TO CHECK AND ADJUST THE DRIVE BRAKE  
Completely push the brake pedal forward. Set the parking brake.  
Move the automatic drive disconnect to the PUSH position. Push  
the unit. If the rear wheels rotate, adjust or replace the brake pads.  
Adjust the drive brake as follows.  
Drive Brake  
1. The location of the drive brake is on the right side of the  
gearbox (Figure 17).  
2. Make sure the parking brake is set and the automatic drive  
disconnect is in the PUSH position. Turn the hex nut in a  
clockwise direction until the rear wheels do not turn when the  
unit is pushed forward.  
3. Release the parking brake and push the unit. If the unit does not  
roll, turn the hex nut in a counterclockwise direction until the  
unit rolls.  
Hex Nut  
4. Set the parking brake. Push the unit. If the rear wheels do not  
turn, the drive brake is correctly adjusted. Release the parking  
brake.  
Gearbox  
Figure 17  
WARNING: If you cannot correctly adjust the drive  
brake, replace the brake pads. Correct replacement  
parts and assistance are available from an autho-  
rized service center.  
HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT  
If the motion drive belt is loose, the belt will slip when; (1) going up  
a hill, (2) pulling a heavy load, or (3) the unit will not move forward.  
Adjust the belt as follows.  
7. If the belt still slips after the belt has been adjusted, then the  
motion drive belt is worn or damaged and must be replaced.  
See “How To Replace The Motion Drive Belt”.  
WARNING: Before you make an inspection, adjust-  
ment, or repair to the unit, disconnect the wire to the  
spark plug. Remove the wire from the spark plug to  
prevent the engine from starting by accident.  
1/8 inch  
1. Check the routing of the motion drive belt. Make sure the belt  
is installed correctly and is inside all the belt guides.  
Cotter Pin  
2. Remove the cotter pin, washer, and brake spring from the  
adjustable nut (Figure 18).  
Clutch Rod  
3. Disconnect the adjustable nut from the brake lever assembly  
Parking Brake  
Latch  
and the parking brake latch.  
4. Use the cotter pin removed in step 2. Hold the cotter pin at the  
back of the slot and move the brake lever assembly rearward  
against the cotter pin. This will set a 1/8 inch (3 mm) gap be-  
tween the brake lever assembly and the back of the slot  
(Figure 18).  
Adjustable Nut  
Brake Spring  
5. Turn the adjustable nut until the nut will fit through the hole in  
Washer  
the brake lever.  
Brake Lever  
Assembly  
6. Assemble the adjustable nut to the parking brake latch,  
brake lever and brake spring. Fasten with the washer and  
Cotter Pin  
Figure 18  
cotter pin.  
F–030718L  
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MAINTENANCE  
HOW TO ADJUST THE SHIFT LEVER  
If the NEUTRAL position on the shift lever does not match neutral  
on the gearbox, adjust the shift lever as follows.  
Nut  
Adjuster  
Plate  
1. Stop the engine.  
2. Move the lift lever to the DECK LEVEL position (see Figure 28).  
WARNING: The lift lever is spring loaded. Make sure  
the lift lever is locked in the DECK LEVEL position.  
Left  
Rear  
3. Loosen the nut on the adjuster plate (see Figure 19). The ad-  
Wheel  
juster plate is located under the left rear fender.  
4. Make sure the shift lever is in the NEUTRAL position.  
5. Push the unit forward. Make sure the gearbox is in neutral.  
6. Tighten the nut on the adjuster plate.  
7. Make sure the NEUTRAL position on the shift lever matches  
neutral on the gearbox.  
Figure 19  
8. Raise the lift lever from the DECK LEVEL position to a CUT-  
TING HEIGHT position (see Figure 28).  
MAINTENANCE FREE BATTERY  
1. Before you charge the battery, remove the battery.  
HOW TO REMOVE THE BATTERY  
2. To charge the battery, use a 12 volt battery charger. Charge at  
To charge or clean the battery, remove the battery from the unit as  
follows.  
a rate of 6 amperes for 1 hour.  
3. Install the battery.  
WARNING: To prevent sparks, disconnect the black  
battery cable from the negative (–) terminal before you  
disconnect the red cable.  
WARNING: The battery contains sulfuric acid which is  
harmful to the skin, eyes and clothing. If the acid gets  
on the body or clothing, wash with water.  
WARNING: To prevent sparks, fasten the red cable to  
the positive (+) terminal before you connect the black  
cable.  
4. Fasten the red cable to the positive (+) terminal with the fas-  
teners as shown.  
1. Disconnect the black cable from the negative (–) terminal  
5. Fasten the black cable to the negative (–) terminal with the fas-  
(Figure 20).  
teners as shown.  
2. Disconnect the red cable from the positive (+) terminal.  
Positive (+)  
Terminal  
3. Lift the battery tray and the battery out of the unit.  
Wing Nut  
Red Cable  
HOW TO CLEAN THE BATTERY  
1. Remove the battery.  
Carriage Bolt  
2. Wash the battery with a solution of one gallon of water and four  
tablespoons of baking soda (sodium bicarbonate). Make sure  
the solution does not get into the battery cells.  
3. Clean the terminals and the ends of the cables with a wire  
brush.  
4. Install the battery.  
5. To prevent corrosion, apply grease to the battery terminals.  
Battery  
HOW TO CHARGE THE BATTERY  
Black Cable  
Battery Tray  
WARNING: When you charge the battery, do not  
smoke. Keep the battery away from any sparks. The  
fumes from the battery acid can cause an explosion.  
Carriage Bolt  
Figure 20  
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MAINTENANCE  
WHERE TO LUBRICATE  
Models with grease fittings: Lubricate with grease gun.  
Apply grease with a brush to the areas shown.  
Lubricate the areas shown with engine oil.  
NOTE: Apply grease to the steering gear assembly.  
CAUTION: If the unit is operated in dry areas that have sand,  
use a dry graphite spray to lubricate the unit.  
Figure 21  
HOW TO CHECK THE FUEL FILTER  
NOTE: Before you replace the fuel filter or the fuel line, the fuel  
tank must be empty.  
Clips  
If the fuel filter is dirty, the engine will run rough and have less  
performance. Remove the old filter (Figure 22). Replace the old  
filter with a new filter. Use an original equipment part. See an  
authorized service dealer in your area.  
Fuel Line  
Fuel Filter  
Figure 22  
CHECK THE TIRES  
Check the air pressure in the tires. Tires with too much air pressure  
will cause the unit to ride rough. Also, the wrong air pressure will  
keep the mower housing from cutting level. The correct air pressure  
is 14 PSI (1 BAR).  
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MAINTENANCE  
HOW TO REMOVE THE MOWER HOUSING  
HOW TO INSTALL THE MOWER HOUSING  
1. Move the blade rotation control to the DISENGAGE position.  
1. Push the mower housing under the right side of the unit.  
2. Move the lift lever to the level adjustment position (Figure 23).  
2. Put the mower drive belt around the stack pulley. Make sure  
the “V” side of the mower drive belt is against the stack pulley.  
Also, make sure the mower drive belt is not twisted.  
WARNING: The lift lever  
is spring loaded. Make  
sure the lift lever is locked  
in the LEVEL ADJUST-  
MENT position.  
3. Attach the front hanger to the axle support with the hanger  
rod. Fasten with the fasteners as shown. See illustration “F”.  
4. Make sure the mower drive belt is between the stack pulley  
3. Remove the hair pins and the  
washers from the suspension  
arms (Figure 24). See illustra-  
tions “C” and “D”.  
and the two belt guides. See illustration “G”.  
5. Attach the lift links to the lifter assembly. Fasten with the  
washers and hair pins. See illustrations “A” and “B”.  
6. Attach the right and the left suspension arms to the suspen-  
sion brackets. Fasten with the washers and hair pins. See il-  
lustrations “C” and “D”.  
4. Remove the hair pins and wash-  
Level Adjustment  
ers from the lift links. See il-  
Position  
Figure 23  
lustrations “A” and “B”.  
7. Attach the extension spring to the blade control rod. See  
5. Disconnect the extension spring from the blade control rod.  
illustration “E”.  
See illustration “E”.  
8. Move the blade rotation control to the ENGAGE position.  
6. Disconnect the front hanger from the axle support. See  
illustration “F”.  
Make sure the mower drive belt is inside all the belt guides.  
9. Make sure the mower housing is level. See the instructions on  
“How To Level The Mower Housing”.  
7. Remove the mower drive belt from the stack pulley.  
8. Pull the mower housing away from the right side of the unit.  
9. To operate without the mower housing, move the lift lever to the  
TOP position.  
10. Check the operation of the blade rotation control. See the in-  
structions on “How To Adjust The Blade Rotation Control”.  
Lift Lever  
A
Stack Pulley  
Lifter  
Assembly  
Lift Link  
B
Belt  
Guide  
Belt  
Guide  
Blade Rotation  
Control  
Mower Drive Belt  
Suspension  
Arm  
A
A
B
B
Extension  
Spring  
Lift Link  
Blade  
Control Rod  
Suspension Arm  
Hanger Rod  
A
B
Front Hanger  
Mower Drive Belt  
Figure 24  
27  
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MAINTENANCE  
HOW TO ADJUST THE GAUGE WHEELS  
The axle bolts for the gauge wheels were mounted in the LOW cut  
position. To change the position of the gauge wheels, move the axle  
bolts as follows.  
Gauge Wheel  
IMPORTANT: Before you adjust the gauge wheels, you must do  
the following. Make sure the mower housing is level. Make sure  
the height of cut is set at the height you want for your lawn.  
Mow a short distance on a flat level area and look at the area  
that was cut. If the mower housing does not cut level, see the  
instructions “How To Level The Mower Housing.”  
Axle Bolt  
Washer  
Locking  
Ring  
Figure 25  
Lift Lever  
WARNING: Before you make an inspection, adjust-  
ment, or repair to the unit, disconnect the wire to the  
spark plug. Remove the spark plug wire to prevent  
the engine from starting by accident.  
1. Remove the gauge wheels (Figure 25).  
2. Mow a short distance on a flat level area to check the level of  
cut and the height of cut. Look at the height of cut position  
number on the lift lever (Figure 26).  
Cutting Height Positions  
3. Look at each gauge wheel bracket. There are 3 holes in each  
bracket and a number next to each hole. The number for the  
height of cut position on the lift lever indicates the correct hole  
to use on each gauge wheel bracket (Figure 27).  
Figure 26  
4. Assemble the axle bolts to the gauge wheel brackets using  
Wheel Bracket  
Lift Lever  
Position No.  
the correct hole in the bracket as indicated (Figure 27).  
Hole No.  
1
2
3
1
2
Gauge  
Wheel Bracket  
NOTE: If the height of cut position is changed by the lift lever,  
you must move the gauge wheels to the correct hole  
(Figure 27) to keep a level height of cut.  
3,4,5,6  
Figure 27  
28  
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MAINTENANCE  
HOW TO LEVEL THE MOWER HOUSING  
If the mower housing is level, the blade will cut easier and the lawn  
will look better.  
WARNING: Before you make an inspection, adjust-  
ment, or repair to the unit, disconnect the wire to the  
spark plug. Remove the spark plug wire to prevent  
the engine from starting by accident.  
Lift Lever  
1. Make sure the unit is on a hard flat surface.  
2. Check the air pressure in the tires. If the air pressure is incor-  
rect, the mower housing will not cut level. Make sure the tires  
are inflated to 14 PSI. (1 BAR).  
Cover  
Cutting Height Positions  
Level Adjustment Position  
IMPORTANT: On models equipped with gauge wheels, the  
gauge wheels must be removed to correctly adjust the  
level of the mower housing.  
3. Some models have gauge wheels on the mower housing. If  
equipped, remove the gauge wheels.  
Figure 28  
4. Open the cover.  
Lift Link  
5. Move the lift lever to the LEVEL ADJUSTMENT position  
(Figure 28).  
WARNING: The lift lever is spring loaded. Make sure  
the lift lever is locked in the LEVEL ADJUSTMENT  
position.  
6. Loosen the left and right adjuster knobs (Figure 29). Push  
down on each side of the mower housing. Make sure both sides  
of the mower housing are setting on a flat surface. Also, make  
sure the lift links are loose and can easily move up or down.  
Adjuster Knobs  
Figure 29  
7. Push down on the lift links and tighten the left and right adjust-  
er knobs (Figure 29). Make sure the adjuster knobs are tight.  
If necessary, use a wrench to tighten the adjuster knobs. For  
plastic adjuster knobs, tighten to a torque of 7 foot pounds (9,5  
N–m). For metal adjuster knobs, tighten to a torque of 10 foot  
pounds (13,5 N–m).  
Lift Lever  
8. Raise the lift lever from the LEVEL ADJUSTMENT position to  
a CUTTING HEIGHT position (Figure 30).  
Cover  
9. Close the cover.  
10. If equipped, install the gauge wheels.  
Cutting Height Positions  
11. Mow for a short distance. If the height of cut is not level, repeat  
the above steps.  
CAUTION: Do not operate with the mower housing in the  
LEVEL ADJUSTMENT position. If you operate in the LEVEL  
ADJUSTMENT position, the mower housing and blades can be  
damaged.  
F–030718L  
Figure 30  
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MAINTENANCE  
HOW TO REPLACE  
THE MOTION DRIVE BELT  
REMOVAL  
Shifter  
Bracket  
1. Remove the mower housing. See the instructions on “How To  
Remove The Mower Housing”.  
2. Completely push the pedal forward and engage the parking  
brake.  
3. Remove the idler pulleys (Figure 31).  
Shift Link  
Hair  
Pin  
Idler Pulley  
Figure 33  
8. To remove the motion drive belt from the stack pulley, pull the  
front end of the belt under the stack pulley and then back  
between the stack pulley and the steering plate (Figure 34).  
Motion  
Drive Belt  
Drive Pulley  
FRONT  
Stack Pulley  
Steering  
Idler Pulley  
Plate  
Belt Guides  
Motion  
Drive  
Belt  
Figure 31  
Figure 34  
9. Remove the access panel (Figure 35).  
10. Remove the two screws that attach the steering shaft  
assembly (Figure 35). Raise the steering wheel and steering  
shaft assembly. Pull the motion drive belt under the steering  
shaft assembly.  
4. To access the belt guides, remove the battery and battery tray.  
See “How To Remove The Battery”.  
5. Loosen the belt guides at the drive pulley (Figure 32).  
Screw  
Steering Shaft  
Assembly  
Seat Spring  
Figure 32  
Belt Guide  
Belt Guide  
Motion Drive  
Belt  
Access Panel  
Figure 35  
6. Remove the motion drive belt from the drive pulley  
(Figure 31).  
11. Remove the motion drive belt. A correct replacement part or  
assistance is available from an Authorized Service Center in  
your area.  
7. Remove the hair pin from the shift link (Figure 33). Pull the  
motion drive belt over the shifter bracket.  
F–030718L  
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MAINTENANCE  
INSTALLATION  
1. Slide the motion drive belt between the stack pulley and the  
belt guides (Figure 34). Install the motion drive belt on the  
top pulley of the stack pulley. Make sure the “V” side of the belt  
is against the pulley.  
2. Push the motion drive belt through the opening between the  
steering plate and the engine plate.  
3. Install the end of the motion drive belt around the drive pulley  
(Figure 31).  
Stack Pulley  
4. Tighten the belt guides at the drive pulley (Figure 32).  
5. Put the belt around the idler pulleys (Figure 31, Figure 36).  
Assemble the idler pulleys with the hex nuts. Make sure the  
belt is not twisted.  
Steering Shaft  
Assembly  
Motion Drive  
Belt  
6. Make sure the motion drive belt is inside all the belt guides  
(Figure 31, Figure 32).  
7. Attach the shift link to the shifter bracket with a hair pin  
(Figure 33). See “How To Adjust The Shift Lever”.  
8. Attach the steering shaft assembly to the steering plate with  
two screws (Figure 35).  
Idler Pulleys  
9. Attach the access panel (Figure 35).  
10. Check the routing of the motion drive belt. Make sure the  
motion drive belt is installed correctly on the idler pulleys.  
Make sure the steering shaft assembly in inside the motion  
drive belt (Figure 36).  
11. Install the battery.  
12. Before you use the unit, check the adjustment of the clutch. See  
the instructions “How To Check And Adjust The Clutch”.  
Figure 36  
13. Install the mower housing. See the instructions “How To Install  
The Mower Housing”.  
31  
F–030718L  
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MAINTENANCE  
HOW TO REPLACE THE PRIMARY  
MOWER DRIVE BELT  
HOW TO REPLACE THE SECONDARY  
MOWER DRIVE BELT  
1. Remove the mower housing. See the instructions on “How To  
Remove The Mower Housing”.  
1. Remove the mower housing. See the instructions on “How To  
Remove The Mower Housing”.  
2. Remove the primary mower drive belt from the stack pulley.  
2. Remove the three screws from the left pulley cover. Remove  
the pulley cover.  
3. Remove the two screws from the right pulley cover. Remove  
the right pulley cover.  
3. To remove the primary mower drive belt from the left man-  
drel pulley, slide the primary mower drive belt between the  
left mandrel pulley and the belt guides.  
4. Pull the idler pulley away from the secondary mower drive  
belt. Remove the belt from the idler pulley.  
5. Remove the secondary mower drive belt from the right man-  
4. Pull the belt retainer away from the idler pulley. Remove the  
drel pulley.  
primary mower drive belt from the idler pulley.  
6. Remove the secondary mower drive belt from the stack  
5. Move the brake pad assembly away from the stack pulley.  
pulley.  
Remove the primary mower drive belt from the stack pulley.  
NOTE: Replace the secondary mower drive belt with an  
original equipment belt. See an authorized service center  
in your area.  
NOTE: Replace the primary mower drive belt with an  
original equipment belt. See an authorized service center  
in your area.  
7. Install a new secondary mower drive belt. Put the belt around  
the bottom of the stack pulley. Make sure the secondary  
mower drive belt is inside the belt guide next to the stack  
pulley.  
6. Install a new primary mower drive belt. Pull thebrake pad as-  
sembly away from the stack pulley. Put the belt around the  
stack pulley. Make sure the primary mower drive belt is in-  
side of the belt guide.  
8. Put the secondary mower drive belt around the right drive  
7. Pull the belt retainer away from the idler pulley. Put the flat  
pulley.  
side of the primary mower drive belt around the idler pulley.  
9. Pull the idler pulley toward the front. Install the flat side of the  
8. Make sure the “V” side of the primary mower drive belt is  
secondary mower drive belt against the idler pulley.  
against the mandrel pulleys as shown.  
10. Make sure the “V” side of the secondary mower drive belt is  
around the right mandrel pulley.  
11. Assemble the right pulley cover.  
9. Make sure the primary mower drive belt is inside all the belt  
guides.  
10. Assemble the left pulley cover.  
12. Put the primary mower drive belt around the stack pulley.  
11. Install the mower housing. See the instructions on “How To In-  
stall The Mower Housing”.  
13. Install the mower housing. See the instructions on “How To In-  
stall The Mower Housing”.  
12. Before you mow, check the blade rotation control. See the in-  
structions on “How To Adjust The Blade Rotation Control”.  
14. Before you mow, check the blade rotation control. See the in-  
structions on “How To Adjust The Blade Rotation Control”.  
Left  
Pulley Cover  
Screw  
Screw  
Idler Pulley  
Stack Pulley  
Belt  
Retainer  
Right Pulley Cover  
Left  
Mandrel Pulley  
Brake Pad  
Assembly  
Belt Guide  
Belt Guide  
Secondary  
Mower Drive Belt  
Right  
Mandrel  
Pulley  
Brake Pad Assembly  
Primary Mower Drive Belt  
Idler Pulley  
Figure 37  
32  
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MAINTENANCE  
HOW TO INSTALL THE WHEELS  
Cotter Pin  
Hub Cap  
If the wheels must be removed for service, make sure they are  
installed as follows.  
Washer  
Washer  
Front Wheel  
1. Make sure the valve stem is to the outside of the tractor. Slide  
the front wheel on the spindle (See Figure 38).  
Spindle  
2. Fasten the front wheel with washer and cotter pin. Bend the  
ends of the cotter pin apart to keep the front wheel on the  
spindle.  
Valve Stem  
Front Wheel  
3. If your model has hub caps, install the hub caps. Make sure  
Figure 38  
the washer hold the hub caps in place.  
Square Key  
Key Slot  
Rear Wheel  
Rear Wheel  
1. Install the washers and spacer onto the axle as shown in  
Figure 39.  
Washer  
2. Mount the square key in the key slot (See Figure 39).  
Axle  
3. Make sure the valve stem is to the outside of the tractor. Align  
the slot in the rear wheel with the square key. Slide the rear  
wheel on the axle.  
Spacer  
Hub Cap  
4. Fasten the rear wheel with washer and e–ring.  
Washer  
E–Ring  
5. If your model has hub caps, install the hub caps. Make sure  
Valve Stem  
Figure 39  
the washer hold the hub caps in place.  
33  
F–030718L  
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MAINTENANCE  
3. Install a new light bulb. Align the light socket with the notches  
HOW TO REPLACE THE FUSE  
in the bezel and turn the light socket to lock in position.  
If the fuse is blown, the engine will not start. The location of the fuse  
is next to the battery. Remove the fuse and replace with a  
automotive fuse (Figure 40).  
Automotive Fuse  
Bezel  
Figure 40  
Light Bulb  
HOW TO REPLACE THE LIGHT BULB  
1. Raise the tractor hood.  
2. Turn the light socket until the tabs on the socket align with the  
notches in the bezel (Figure 41). Remove the light socket.  
Turn the light bulb and remove the bulb.  
Light Socket  
Figure 41  
1. Move the lever for the blade rotation control to the ENGAGE  
position.  
HOW TO CLEAN THE MOWER HOUSING  
WARNING: Before you clean the mower housing,  
stop the engine and disconnect the wire to the spark  
plug.  
2. Clean the top of the mower housing.  
3. Move the lever for the blade rotation control to the  
DISENGAGE position.  
Grass and other debris on top of the mower housing can keep the  
belt from working correctly. For safety and correct operation,  
frequently clean the top of the mower housing. Remove grass and  
debris from around the pulleys and other moving parts.  
4. Again clean the top of the mower housing.  
5. After you cut the grass, clean the bottom of the mower housing.  
1. Start the engine.  
2. Run the engine until the fuel tank and the carburetor are out of  
fuel and the engine stops.  
3. Do not leave fuel in the fuel tank or the carburetor. The fuel can  
damage the function of the fuel system. Some models have a  
fuel drain (Figure 42). Hold a cloth under the fuel drain. Push  
the fuel drain until the carburetor is empty.  
STORAGE (over 30 days)  
At the end of each year, prepare the unit for storage as follows.  
THE ENGINE  
For storage information, see the the engine manufacturer’s  
instructions.  
4. After storage, make sure you use fresh fuel.  
THE BATTERY  
1. Remove the battery.  
2. Clean the battery terminals of any deposits.  
3. Charge the battery. See the instructions on “How To Prepare  
And Charge The Battery”.  
4. Store the battery in a cool, dry place.  
NOTE: After a long time in storage, charge the battery.  
Fuel Drain  
Figure 42  
CLEAN THE UNIT  
THE FUEL SYSTEM  
1. Clean the dirt and grass from the engine.  
2. Clean the mower housing.  
WARNING: Do not drain the gasoline inside a build-  
ing or near a fire. Do not smoke because the fumes  
from the fuel can cause an explosion.  
LUBRICATE THE UNIT  
See the “Lubrication” instructions in this book.  
34  
F–030718L  
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TROUBLE SHOOTING CHART  
PROBLEM: The engine will not start.  
1. Follow the steps, “How To Start The Engine” in this book.  
PROBLEM: A hot engine causes a decrease in power.  
1. Clean the air screen.  
2. Check the oil.  
3. Adjust the carburetor.  
4. Replace the fuel filter.  
2. Electric–Start Models: Clean the battery terminals. Tighten the  
cables.  
3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.  
4. Remove the spark plug(s). Move the throttle to the SLOW posi-  
tion. Turn the ignition key to the ON position. Try to start the en-  
gine several times. Install the spark plug.  
PROBLEM: Excessive vibration.  
1. Replace the blade.  
2. Check for loose engine bolts.  
3. Decrease the air pressure in the tires.  
4. Adjust the carburetor.  
5. Check for a damaged belt or damaged pulley. Replace the  
damaged parts.  
5. Replace the spark plug.  
6. Adjust the carburetor.  
PROBLEM: The engine will not turn over.  
1. Follow the steps, “How To Start The Engine” in this book.  
2. Electric–Start Models: Check the level of the acid in the battery.  
If needed, add water. Charge the battery.  
3. Replace the fuse.  
4. Check the wiring harness for damage or a loose connection.  
Repair the damaged wire.  
PROBLEM: The grass does not discharge correctly.  
1. Stop the engine. Clean the mower housing.  
2. Raise the height of cut.  
3. Replace or sharpen the blade(s).  
4. Move the shift lever to a slower speed.  
5. Move the throttle control to the FAST position.  
6. Replace the spring for the blade idler.  
5. Electric–Start Models: replace the solenoid. Recoil–Start Mod-  
els: replace the module.  
PROBLEM: The engine is difficult to start.  
1. Adjust the carburetor.  
2. Replace the spark plug.  
PROBLEM: The mower housing does not cut level.  
1. Check the air pressure in the tires.  
2. Adjust the level of the mower housing.  
3. Replace the fuel filter.  
3. Check the front axle. If the front axle does not freely pivot, loos-  
en the axle bolt(s).  
PROBLEM: The engine does not run smooth or has a  
loss of power.  
PROBLEM: The mower blades will not rotate.  
1. Check the oil.  
1. Check the mower drive belt. Make sure the belt is installed cor-  
rectly.  
2. Replace the mower drive belt.  
2. Clean the air filter.  
3. Clean the air screen.  
4. Replace the spark plug.  
5. The engine is working too hard. Use a lower gear.  
6. Adjust the carburetor.  
PROBLEM: The unit will not move when the clutch is  
engaged.  
1. Check the motion drive belt. Make sure the belt is installed  
correctly.  
7. Replace the fuel filter.  
2. Adjust the clutch.  
3. Replace the motion drive belt.  
PROBLEM: The engine does not run smooth at fast  
speed.  
1. Replace the spark plug.  
2. Adjust the throttle control.  
3. Clean the air filter.  
PROBLEM: The unit moves slower or stops when the  
clutch is engaged.  
1. Adjust the clutch.  
4. Replace the fuel filter.  
2. Replace the motion drive belt.  
PROBLEM: The engine stops when the blades are  
engaged.  
1. To activate the seat sensor, always sit in the middle of the seat.  
2. Check the wiring harness for damage or a loose connection.  
Repair the damaged wire.  
PROBLEM: When the clutch/brake pedal is released, belt  
noise can be heard.  
1. Temporary belt noise does not change the operation of the unit.  
If belt noise is continuous, check the routing of the belt. Make  
sure the belt is inside all belt guides.  
2. If the noise is continuous, adjust the clutch.  
PROBLEM: On slopes, the engine stops.  
1. Mow up and down slopes. Never mow across a slope.  
PROBLEM: The rear wheels spin over uneven terrain.  
1. Check the front axle. If the front axle does not freely pivot, loos-  
en the axle bolt(s).  
2. To activate the seat sensor, always sit in the middle of the seat.  
PROBLEM: The engine will not idle.  
1. Replace the spark plug.  
2. Clean the air filter.  
3. Adjust the carburetor.  
4. Adjust the throttle control.  
PROBLEM: The transaxle is difficult to shift between  
gears with the engine running and the clutch depressed.  
1. Check the clutch adjustment to make sure the belt stops when  
the clutch pedal is depressed with the transaxle in (N) neutral.  
2. Check the belt guides around the transaxle drive pulley. Make  
sure the belt guides do not touch the pulley.  
5. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.  
F–030718L  
35  
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NOTES  
36  
F–030718L  
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Only use a factory repair part. Repair parts, except for the engine or the transmission, are available from the store where the unit was  
purchased, a service shop recommended by the store, or an authorized service shop found in the yellow pages of the telephone directory.  
If you cannot get a repair part or service as described above, call or write to the Central Parts Distributor shown below. When you order,  
include the following information: (1) Complete Model Number (see nameplate), (2) Date of Manufacture, (3) Complete Part Number, (4)  
Description, (5) Quantity. Repair parts for the engine or the transmission are available from the manufacturer's authorized service center  
found in the yellow pages of the telephone directory. See the individual engine or transmission warranties.  
MURRAY, INC. LAWN MOWER CENTRAL PARTS DISTRIBUTORS  
BILLIOU'S, INC.  
1343 South Main St.  
Porterville, CA. 93257  
(559) 784-4102  
FAX 1-800-226-7337  
Arizona, California, Hawaii, Nevada  
FRANK EDWARDS CO.  
3626 Parkway Blvd.  
West Valley, UT 84120  
1-800-318-0201  
FAX 1-801-736-8067  
GULF COAST ENGINE, INC.  
4202 Russell Dr.  
Corpus Christi, TX. 78408  
1-800-825-6999  
FAX 1-888-888-7036  
1-877-245-5468  
Colorado, Idaho (counties Bannock Bearlake, Arkansas (counties Hempstead, Howard,  
Bingham, Blaine, Booneville, Butte, Camas,  
Caribou, Cassia, Custer, Franklin, Fremont,  
Gooding, Jefferson, Jerome, Lemhi, Lincoln,  
Madison, Minidoka, Oneida, Power, Teton,  
Twin Falls) Montana (all counties except  
Flathead, Lake, Lincoln, Mineral, Missoulo,  
Ravalli, and Sanders), Utah, Wyoming  
Lafayette, Little River, Miller, Nevada, Pike,  
Sevier) New Mexico, Oklahoma, Texas,  
Mexico  
BROWN & WISER, INC.  
9991 S.W. Avery Street  
Tualatin, OR. 97062  
FAX 1-503-691-2041  
(503) 692-0330  
WISCONSIN MAGNETO, INC.  
4727 N. Teutonia Ave.  
Milwaukee, WI. 53209  
1-800-733-7388  
FAX 1-800-733-0127  
Illinois (N. of Hwy. 80), Michigan (upper  
Peninsula), Minnesota, North & South  
Dakota, Wisconsin  
1-800-882-4782  
Alaska, Idaho (counties Ada, Adams,  
Benewah, Boise, Bonner, Boundry, Canyon,  
Clearwater, Elmore, Gem, Idaho, Kooten,  
Latah, Lewis, Nez Perce, Owyee, Payette,  
Ravalli, Shoshone, Valley, Washington),  
Montana (counties Flathead, Lake, Lincoln,  
GARDNER, INC.  
1150 Chesapeake Ave.  
Columbus, OH. 43212  
1-800-848-8946  
Mineral, Missoulo, Ravalli, Sanders), Oregon, FAX 1-614-486-7122  
Washington  
Arkansas, Connecticut, Delaware, District  
of Columbia, Florida, Georgia, Illinois  
(South of Hwy. 80),  
CPT CANADA POWER  
TECHNOLOGY LIMITED  
Mississauga  
161 Watline Avenue  
Mississauga, Ontario  
L4Z-1P2  
Indiana, Iowa, Kansas, Kentucky, Main,  
Maryland, Massachusetts, Michigan (except  
upper Peninsula), Mississippi, Missouri,  
Nebraska, New Hampshire, New Jersey,  
New York, North Carolina, Ohio,  
Pennsylvania, Rhode Island, South  
Carolina, Tennessee, Vermont, Virgina,  
West Virginia  
(905) 890-6900  
1-800-861-9559  
Edmonton  
101-10411-178th Street  
Edmonton, Alberta  
T5S 1R5  
Puerto Rico  
(780) 453-5791  
1-800-861-9559  
Ville St-Laurent  
234 Migneron Street  
Ville St-Laurent, Quebec  
H4T 1Y7  
(514) 731-3559  
Canada  
1-800-861-9559  
F–030718L  
37  
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MODEL 461000x8A  
REPAIR PARTS  
SEAT DECK  
3
33  
4
35  
32  
51  
5
2
13  
34  
15  
48  
36  
12  
11  
4
6
5
37  
50  
38  
39  
10  
14  
9
3
44  
6
7
25  
20  
18  
21  
24  
27  
8
19  
26  
22  
19  
23  
17  
18  
28  
19  
17  
16  
29  
30  
46  
40  
31  
41  
42  
43  
47  
47  
1
38  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
SEAT DECK  
Key  
No.  
Key  
No.  
Description  
Part No.  
Description  
Part No.  
1
Seat  
1001028  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
46  
47  
48  
50  
51  
––  
Link, PTO  
Shoulder, Bolt  
Washer  
094004Z  
2
Support, Seat  
Push–On Cap  
Washer  
094154E701  
028x23  
009x39  
017x57  
030x20  
166x39  
094018E701  
166x40  
17x103  
690533  
092697  
095185  
091079  
092059  
1001271 Z  
26x267  
094124  
690183  
011x25  
3
4
017x47  
Pin, Cotter  
Spring  
5
Bolt, Wing  
Bolt  
1001054  
001x45  
6
Bracket, PTO  
Spring  
7
Bracket, Pivot  
Nut  
094153E700  
15X123  
8
Washer  
9
Screw  
26x229  
Handle, Lift  
Grip  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
Spring, Leaf  
Spring  
094057  
164x31  
Wheel, Steering  
Grip  
Washer, Cup  
Bolt  
094155 Z  
009x55  
Bellows  
Rod, Pivot  
Bolt, Shoulder  
Deck, Seat  
Screw  
094156 Z  
009x56  
Rod, Parking Brake  
Screw  
1001608E700  
26x263  
Bearing, Lower  
Gear, Pinion  
Ring, Retainer  
Shaft, Steering  
Pin, Cotter  
Nut  
Spring  
164x30  
Screw  
26x249  
690338  
0031x4  
15x123  
0025x3  
17x146  
711326  
F–030718L  
Grip  
092698  
Handle, PTO  
Screw  
094217 Z  
0025x3  
Bolt  
Paddle, Switch  
Lever, PTO  
Nut  
094022 Z  
094017 Z  
015x84  
Washer  
Insert, Steering Wheel  
Manual and Parts List  
25  
39  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
HOOD AND DASH  
4
3
12  
13  
2
2
1
2
10  
2
5
2
4
6
9
13  
7
8
7
14  
8
15  
17  
21  
13  
20  
18  
31  
22  
24  
19  
30  
30  
23  
32  
33  
30  
26  
25  
29  
28  
27  
26  
40  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
HOOD AND DASH  
Key  
No.  
Key  
No.  
Description  
Part No.  
Description  
Part No.  
1
Dash  
776190  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
Pin, Hair  
0031x4  
2
3
Screw  
26x270  
Container, Battery  
Plate, Lift Detent  
Cover  
690424  
Bearing, Upper Steering  
Screw  
094219  
094194E701  
094680  
4
26x239  
5
Panel, Side Access  
Channel, Support  
Screw  
093007E701  
095081E701  
26x263  
Nut  
015x81  
6
Mat, Left  
095408  
7
Support, Left Grille  
Screw  
690544E700  
26x277  
8
Screw  
26x249  
9
Support, Dash  
Plate, Dash  
095082E701  
094221E700  
093215E700  
009x47  
Support, Right Grille  
Mat, Right  
690543E700  
095409  
10  
12  
13  
14  
15  
17  
18  
Hood  
Deck, Seat  
Fastener, Panel  
Cover, Shift  
Washer  
1001608E700  
0193x1  
Bolt, Shoulder  
Grille (Includes Lens)  
Lens, Right  
093149  
690623  
093139  
017x38  
Brace, Grille  
Rod, Pivot  
093190  
Screw  
26x284  
093137 Z  
41  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
MOTION DRIVE  
11  
12  
30  
10  
9
13  
14  
31  
2
8
16  
15  
17  
18  
6
5
10  
19  
3
1
28  
27  
26  
25  
29  
55  
21  
20  
24  
33  
9
10  
23  
32  
19  
22  
24  
24  
47  
50  
48  
46  
49  
56  
45  
43  
42  
44  
22  
57  
41  
24  
51  
52  
34  
53  
24  
40  
39  
53  
38  
37  
42  
4
35  
36  
54  
4
42  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
MOTION DRIVE  
Key  
Key  
No.  
No.  
Description  
Lever, Shift  
Part No.  
Description  
Part No.  
1
690366 Z  
31  
––  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
Tire *  
091923  
2
Grip  
092697  
Tube  
407049  
094045 Z  
021544  
037x68  
3
Plate, Adjusting  
Nut  
690131 Z  
015x88  
Latch, Parking Brake  
Pedal  
4
5
Washer  
17x103  
Belt, Drive  
6
Link, Shift  
Spring, Extension  
Stud, Spring  
Nut  
690130 Z  
165x116  
094042 Z  
015x79  
Yoke, Shift  
690129 Z  
17x148  
8
Washer, Square  
Pilot, Support  
Washer  
9
091889  
017x38  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
Bolt, Shoulder  
Nut  
009x39  
Capscrew  
06x105  
015x89  
Pin, Hair  
0031x6  
Rod, Clutch  
Arm Assembly, Idler  
Bolt, Shoulder  
Nut, Adjusting  
Screw  
094041 Z  
690364 Z  
009x54  
Spacer, Left  
Washer  
690213 Z  
17x118 Z  
030x20  
Pin, Cotter  
094815  
Pulley, V Idler  
Pulley, Backside Idler  
Washer  
690410  
023339  
17x169  
26x249  
Bracket, Spring Mount  
Bolt  
690070E700  
01x155  
Spring, Brake  
Ring, Snap  
Pulley, Drive  
Bracket, Right Torque  
Spring, Extension  
Transmission †  
Key, Square  
Spacer, Right  
Spring, Extension  
Spacer  
165x115  
0011x7  
Bolt, Carriage  
Bolt, Carriage  
Bolt  
002x78  
002x53  
690181  
690080E700  
165x92  
26x216  
Bracket, Left Torque  
Nut  
690081E700  
015x84  
–––––  
Pin, Hair  
0031x4  
024039  
690214 Z  
165x133  
690369  
Cap, Hub  
094618  
E–Ring  
011x23  
Washer  
17x193  
Stem, Valve  
Wheel and Tire  
024373  
Washer  
093263–601  
*
When you order a tire, make sure to give the brand name of the tire so that the tread pattern on the tire will match.  
43  
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MODEL 461000x8A  
REPAIR PARTS  
†
For information on Replacement Parts see the Central Parts Distributor in your area.  
44  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
SECTOR GEAR  
1
2
3
13  
4
12  
5
6
6
7
11  
10  
7
9
8
Key  
No.  
Part  
No.  
Description  
1
2
Bolt, Shoulder  
Nut, Lock  
009x62  
15x111  
3
Nut, Flange  
Guide, Screw  
Link, Left Drag  
Washer  
015x79  
4
094384  
5
690146E700  
17x168  
6
7
Nut, Flange  
Link, Right Drag  
Bolt  
015x84  
8
690145E700  
001x84  
9
10  
11  
12  
Bearing, Sector Gear  
Fitting, Lub  
690180  
092530  
Gear, Sector  
Plate, Steering  
690147  
13  
1001121E701  
45  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
FRONT AXLE  
4
5
6
2
8
3
7
9
1
6
5
5
4
6
12  
13  
6
7
10  
9
5
10  
9
11  
14  
9
Key  
Key  
No.  
No.  
Description  
Part No.  
Description  
Hanger, Left Deck  
Part No.  
1
Bracket, Rear Hanger  
690067E700  
8
690198E700  
2
3
4
5
6
7
Nut, Flange  
Axle Assembly  
Pin, Hair  
15x118  
9
Screw  
26x249  
1001460E701  
030x49  
10  
11  
12  
13  
14  
Bolt  
01x146  
Spindle Assembly, Left  
Hanger, Axle  
690179E701  
094007E701  
690199E701  
690178E701  
Washer  
017x75  
Bearing, Spindle  
093058  
Hanger, Right Deck  
Spindle Assembly, Right  
Fitting, Lub (Included with Key 092530  
number 3)  
46  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
ENGINE MOUNT ASSEMBLY  
9
1
3
8
4
2
6
7
6
5
6
10  
3
11  
14  
12  
11  
15  
16  
6
13  
16  
18  
19  
20  
21  
26  
27  
27  
28  
20  
34  
27  
35  
36  
28  
28  
22  
30  
6
29  
23  
24  
37  
31  
25  
33  
6
32  
47  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
ENGINE MOUNT ASSEMBLY  
Key  
No.  
Key  
No.  
Description  
Part No.  
Description  
Part No.  
1
Cap, Fuel (with gauge)  
1001279  
20  
Bolt  
0025x7  
2
3
Tank, Fuel  
690333  
26x270  
094357  
094356 Z  
26x263  
690546E700  
690545  
690547E700  
095090  
26x290  
690540  
094958  
*
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
Spacer  
093077  
690225  
17x170  
019x35  
01x140  
711851  
018x15  
001x91  
690541  
690542  
690537E701  
093259  
690538E700  
690401  
015x68  
26x201  
093165  
Screw  
Pulley, Stack  
Washer  
4
Baffle  
5
Clip, Baffle Mounting  
Screw  
Lockwasher  
Bolt  
6
7
Assembly, Right Grille Support  
Shield, Heat  
Gasket  
8
Washer  
9
Assembly, Left Grille Support  
Shield, Heat  
Bolt  
10  
11  
12  
13  
14  
15  
16  
18  
19  
Tube, Right Exhaust  
Tube, Left Exhaust  
Bracket, Muffler Mounting  
Muffler  
Screw  
Guard  
Shield, Lower  
Engine *  
Bracket, Muffler  
Choke  
Line, Fuel (cut to length) * *  
Clamp * *  
7601033  
095197  
092279  
021651  
Nut  
Pipe, Oil Drain  
Cap, Oil Drain  
Screw  
Control, Throttle  
*
Parts are available from an Engine Authorized Service Center. See “Engines, Gasoline” or “Gasoline Engines” in the yellow  
pages of the telephone directory.  
* * These parts are included with Key number 2.  
48  
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MODEL 461000x8A  
REPAIR PARTS  
ELECTRICAL SYSTEM  
AFTERFIRE  
SOLENOID  
1
ARMATURE  
SPARK  
PLUG  
RED  
RED  
2
GREEN  
GREEN  
STATOR  
HEADLIGHT HARNESS  
BLACK  
ORANGE  
4
3
GRAY  
YELLOW  
DIODE  
NO  
CLUTCH  
BRAKE  
SWITCH  
BLACK AC  
OUTPUT  
NC  
( PEDAL UP )  
RED DC  
OUTPUT  
AC  
WHITE  
DC  
YELLOW  
YELLOW  
ORANGE  
RED  
START  
YELLOW  
SWITCH  
ORANGE  
SOLENOID  
12  
15 AMP  
FUSE  
STARTER  
PTO SWITCH  
DISENGAGED  
5
4
RED  
6
RED  
NO  
9
AMMETER  
NC  
11  
SEAT SWITCH HARNESS  
RED  
7
BLACK  
YELLOW  
10  
NC  
8
SEAT SWITCH  
UNOCCUPIED  
YELLOW  
ORANGE  
YELLOW  
YELLOW  
YELLOW  
49  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
ELECTRICAL SYSTEM  
Key  
No.  
Part  
Description  
Harness, Light Wire  
Socket, Light  
No.  
1
250x92  
092372  
090084  
Bulb, Light  
2
3
Harness, Chassis Wire  
250x117  
Switch, Ignition  
Key, Ignition  
Nut, Hex  
092556  
020729  
091489  
091488  
Cap, Ignition  
4
5
Switch, Limit  
094136  
Fuse  
302031  
407078  
Holder, Fuse  
6
Solenoid  
094613  
26x229  
15x116  
Screw, Mounting  
Locknut  
7
8
Cable, Battery Ground  
Screw, Ground Cable  
024x32  
26x213  
Battery  
021075  
002x82  
014x79  
Bolt, Carriage  
Wingnut  
9
Harness, Seat Switch Wire  
Switch, Seat Sensor  
Cable  
250x67  
094159  
024x31  
093156  
10  
11  
12  
Ammeter  
50  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
MOWER HOUSING SUSPENSION  
3
12  
11  
6
1
6
5
2
7
8
9
10  
13  
3
2
7
1
7
5
7
9
8
20  
14  
17  
17  
11  
13  
7
18  
16  
10  
15  
21  
25  
12  
28  
14  
20  
22  
26  
14  
27  
23  
22  
21  
24  
51  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
MOWER HOUSING SUSPENSION  
Key  
No.  
Description  
Part No.  
1
Knob  
094068  
2
Washer  
017x45  
3
Pad, Friction  
Pin, Hanger  
Link, Lift  
094137  
5
095194  
6
690550E700  
015x84  
7
Nut, Flange  
Bolt, Shoulder  
Bracket, Rear Suspension  
Bolt, Gauge Wheel  
Wheel  
8
009x52  
9
690578E701  
094025  
10  
11  
12  
13  
14  
15  
16  
17  
18  
20  
21  
22  
23  
24  
25  
26  
27  
28  
092683  
Pin, Hair  
031x11  
Washer  
017x91  
Washer  
17x103  
Pin, Cotter  
030x49  
Rod, Deflector  
Push–On Cap  
Roller  
092159 Z  
028x23  
1001252  
094996  
Rod, Deck Suspension  
Pin, Hair  
0031x4  
Screw  
26x249  
Bracket, Front Suspension  
Rod, Hanger  
Stiffener  
094765E700  
094158 Z  
094604E700  
166x34  
Spring  
Deflector, Inside  
Deflector, Chute  
092103E701  
092100  
52  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
BLADE DRIVE  
3
2
5
43  
2
1
1
4
3
43  
19  
2
6
1
1
18  
15  
9
10  
11  
8
12  
11  
8
8
13  
20  
15  
15  
16  
21  
14  
15  
22  
23  
28  
22  
24  
29  
26  
25  
27  
22  
30  
15  
22  
3
34  
29  
22  
33  
22  
31  
32  
22  
22  
3
22  
35  
36  
36  
3
42  
40  
36  
41  
41  
40  
41  
40  
37  
37  
38  
39  
38  
39  
37  
38  
39  
53  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
BLADE DRIVE  
Key  
No.  
Key  
No.  
Description  
Part No.  
Description  
Part No.  
1
Pulley  
Nut  
094592  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
Bracket, Brake Plate  
094602E701  
2
15x140  
Screw  
26x249  
3
Nut  
015x98  
Brake Assembly, Left  
Plate, Brake Arm  
Brake Assembly, Center  
Nut, Flange  
094640E700  
094596E700  
094641E701  
015x79  
4
Belt, Secondary  
Belt, Primary  
Pulley, Idler  
Spacer, Pulley * *  
Pulley, Idler  
Link, Bell Crank  
Spring  
037x66  
5
037x96  
6
690387  
8
1001197  
690549  
Spring  
165x79  
9
Bracket, Cover  
Bell Crank  
092140E701  
094603E701  
092116 Z  
690221E701  
091754  
10  
11  
12  
13  
14  
15  
16  
18  
19  
20  
21  
22  
23  
094606 Z  
166x41  
Guide, Belt  
Spring  
165x138  
26x270  
Bracket, Pulley Cover  
Guide, Belt  
Screw  
Cover, Right Pulley  
Bolt, Shoulder  
Arm Assembly, Idler  
Washer  
094607E701  
009x39  
Assembly, Jackshaft Housing  
Washer  
1001200  
17x166  
094639E701  
017x47  
Washer  
17x165  
Nut, Blade  
15x100  
Screw  
26x277  
Blade  
056631E701  
690411  
Cover, Left Pulley  
Arm Assembly, Idler  
Bolt  
094645E701  
690579E700  
0025x7  
Adapter, Blade  
Bolt, Carriage  
Spacer  
002x53  
690369  
Pin, Cotter  
030x20  
* * This part is Included with Key 36  
54  
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MODEL 461000x8A  
REPAIR PARTS  
MOWER HOUSING  
2
1
20  
5
10  
6
11  
19  
6
21  
7
9
8
18  
6
9
12  
3
4
2
1
6
16  
12  
12  
12  
13  
14  
17  
6
12  
12  
12  
12  
9
9
15  
Key  
No.  
1
2
3
4
5
6
7
8
Key  
Description  
Part No.  
009x51  
690128E700  
094598E700  
092104E701  
166x43  
015x79  
015x84  
094601E701  
015x88  
094600E700  
No.  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
– –  
Description  
Bolt, Carriage  
Part No.  
002x53  
Bolt, Shoulder  
Plate, Suspension  
Bracket, Right Rear  
Bracket, Hinge  
Spring, Left  
Housing, Blade  
Bracket, Front Deck  
Bracket, Right Gauge Wheel  
Retainer  
690204E701  
094997SE  
094918E700  
028x64  
Nut, Flange  
Nut, Flange  
Bolt, Carriage  
002x74  
Spring, Right  
166x42  
Bracket, Bell Crank  
Nut, Flange  
Bracket, Left Lifter  
Bracket, Left Gauge Wheel  
Cover, Mulcher  
Bolt, Carriage  
095086  
002x64  
9
10  
11  
Wingnut  
014x86  
094919E700  
Complete Blade Housing Assembly  
7601031  
55  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
FRONT FRAME ASSEMBLY  
7
8
2
7
5
6
4
7
3
1
7
10  
9
5
11  
7
7
13  
12  
7
11  
7
19  
21  
14  
20  
25  
15  
16  
18  
18  
15  
16  
7
17  
17  
23  
22  
26  
7
24  
Key  
No.  
1
2
3
4
5
6
7
Key  
No.  
Description  
Frame, Right  
Frame, Left  
Nut, Flange  
Stud, Swivel  
Bracket Assembly, Suspension 690406E700  
Pin, Cotter  
Screw  
Plate, Engine  
Nut  
Bracket, PTO Crank  
Bolt, Carriage  
Washer  
Crank, PTO  
Lever, Brake/Clutch  
Part No.  
Description  
Part No.  
17x152  
015x41  
025x15  
690192E701  
†
092644–601  
024393  
407049  
093064  
024373  
17x194  
17x114  
030x49  
094618  
1001268E701  
1001269E701  
015x84  
15  
16  
17  
18  
19  
20  
21  
––  
––  
22  
23  
24  
25  
26  
Washer  
Nut  
Screw  
690182  
Guide, Belt  
Assembly, Steering *  
Wheel & Tire Assembly  
Tire *  
030x20  
26x249  
094006E700  
015x88  
094005E700  
002x87  
017x57  
690394E701  
094038E700  
8
9
Tube  
Bearing, Wheel  
Stem, Valve  
Washer  
10  
11  
12  
13  
14  
Washer  
Pin, Cotter  
Cap, Hub  
*
†
When you order a tire, make sure to give the brand name of the tire so that the tread pattern on the tire will match.  
See the Sector Gear Repair Parts page.  
56  
F–030718L  
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MODEL 461000x8A  
REPAIR PARTS  
REAR FRAME ASSEMBLY  
6
4
5
3
5
7
2
3
1
8
3
4
2
3
10  
9
3
3
11  
3
3
17  
3
16  
13  
22  
4
18  
3
15  
14  
23  
21  
13  
19  
3
14  
20  
Key  
No.  
1
2
3
4
5
6
7
8
9
10  
11  
Key  
No.  
Description  
Part No.  
Description  
Spacer, Lifter  
Bolt, Carriage  
Nut, Flange  
Bracket, Right Shift  
Screw, Guide  
Support, Battery  
Bracket, Right Transaxle  
Frame, Right  
Frame, Left  
Bracket, Idler  
Part No.  
690151  
002x85  
015x79  
1001302E701  
094384  
690482E701  
690064E700  
1001268E701  
1001269E701  
690365 Z  
1001098E701  
Frame, Rear Hitch  
Bracket, Seat Deck  
Screw  
690094E701  
690077E700  
26x249  
015x84  
17x168  
690122E700  
0031x4  
1001111E701  
690065E700  
094015E700  
009x53  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
Nut, Flange  
Washer  
Link, Lift Handle  
Pin, Hair  
Assembly, Lifter  
Bracket, Left Transaxle  
Bracket, Lift Pivot  
Bolt, Shoulder  
Plate, Stiffening  
57  
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NOTES  
58  
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59  
F–030718L  
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INDEX  
Mulcher  
A
F
Install, 20  
Filter, Fuel, 26  
Fuel, Type, 18  
Fuse, 34  
Adjustments  
Remove, 20  
Blade Rotation Control, 23  
Clutch, 24  
Drive Brake, 24  
Mower Housing, Level, 29  
Shift Lever, 25  
Attachments, 60  
O
Oil  
H
Check, 18  
Type, 18  
Operation  
Headlight, Replace Light Bulb, 34  
Headlight Switch, Location, 14  
Blade Control Lever, 15  
Blade Rotation Control, 14  
Clutch / Brake Pedal, 14  
Headlight Switch, 14  
Ignition Switch, 14  
B
I
Battery  
Ignition Switch, Location, 14  
Charge, 25  
Check, 12  
Clean, 25  
Install, 12  
Removal, 25  
Storage, 34  
L
Lift Lever, 14, 16  
Location Of Controls, 14  
Mower Housing, 17  
Mowing And Bagging, 19  
Operate On Hills, 17  
Parking Brake, 14, 16  
Shift Lever, 14, 15  
Start The Engine, 18  
Stop The Unit, 16  
Throttle Control, 14, 15  
Transport, 16  
Lift Lever  
Location, 14  
Operation, 16  
Lubrication, Mower, 26  
Belt  
Motion Drive  
Adjust, 24  
M
Replace, 30  
Maintenance  
Adjust, Guage Wheels, 28  
Battery  
Mower Drive, Adjust, 23  
Mower Drive Belts, Replace, 32  
Blade  
Charge, 25  
Clean, 25  
Inspect, 22  
Remove And Install, 22  
Sharpen, 22  
Blade Control Lever, Operation, 15  
Blade Rotation Control  
P
Belt  
Parking Brake  
Motion Drive, 30  
Mower Drive Belts, 32  
Blade, 22  
Blade Rotation Control, 23  
Clutch, 24  
Drive Brake, 24  
Filter, Fuel, 26  
Fuse, 34  
Location, 14  
Operation, 16  
Parts Bag, 10  
Adjust, 23  
Location, 14  
S
American National Standard Institute, 3ć4  
C
Safety Rules  
Headlight, 34  
Install, Wheels, 33  
Lubrication, 26  
Mower Housing  
Clean, 34  
Clutch  
Safe Mowing Guide, 5–7  
Seat, Install, 11  
Seat Switch, Operation, 18  
Shift Lever  
Adjust, 25  
Location, 14  
Operation, 15  
Slope Guide, 58  
Spark Arrester, 13, 21  
Steering Wheel, 11  
Storage, 34  
Adjust, 24  
Check, 24  
Clutch / Brake Pedal, Location, 14  
Controls, Location, 14  
Cutting Height  
Install, 27  
Level, 29  
Remove, 27  
Adjust, 29  
Change, 16  
Muffler, 21  
Storage, 34  
Maintenance Chart, 21  
D
Motion Drive Belt  
Adjust, 24  
Replace, 30  
Mower Drive Belt, Adjust, 23  
Mower Drive Belts, Replace, 32  
Mower Housing  
Clean, 34  
Cutting Height, 16  
Install, 27  
Level Adjustment, 29  
Operation, 17  
Remove, 27  
Drive Brake  
Adjust, 24  
Check, 24  
T
E
Throttle Control  
Location, 14  
Operation, 15  
Tire Pressure, 13, 26  
Trouble Shooting Chart, 35  
Engine  
Fuel, 13, 18  
Oil, 13, 18  
Preparation, 13  
Spark Arrester, 13, 21  
Starting, 18  
Storage, 34  
Throttle Control, 15  
W
Muffler, 21  
Spark Arrester, 21  
Warranty, 2  
60  
F–030718L  
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GARDEN TRACTOR ACCESSORIES  
Make your Garden Tractor do more than you ever imagined.  
The accessories shown on this page can be used on your Garden Tractor. See the Store or Dealer where  
you purchased your Garden Tractor. If you are unable to obtain the necessary information, contact the  
Central Parts Distribution Center for your area as listed in your Repair Parts Book.  
LAWN SWEEPER  
Model No. 24720  
PLOW  
SNOW BLADE  
Model No. 24478  
Model No. 24620  
(Hydro Transmissions  
limited to 50’ X 150’)  
FRONT WEIGHTS  
Model No. 24785  
SNOW THROWER  
Model No. 24582  
DISK HARROW  
Model No. 24670  
SLEEVE HITCH  
Model No. 24801  
CULTIVATOR  
Model No. 24650  
GARDEN TILLER  
Model No. 13460  
MULCHER KIT  
Model No. 24759  
(For 46”)  
REAR WHEEL WEIGHTS  
Model No. 24630  
(For 23 inch tires)  
Model No. 24766  
(For 52”)  
TIRE CHAINS  
GRASS BAGGER  
Model No. 24767  
9 Bushel Capacity  
(For 46”)  
Model No. 24820  
(For 23 inch tires)  
Model No. 24769  
(For 52”)  
Made in U.S.A.  
61  
F–030718L  
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