OPERATION & PARTS MANUAL
SERIES
MODEL MVH-R60H
REVERSABLE PLATE COMPACTOR
(HONDA GASOLINE ENGINE)
Revision #1 (09/09/04)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALLTIMES.
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HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
800-421-1244
FAX:310-537-3927
Email: [email protected]
PARTS DEPARTMENT
800-427-1244
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
MAYCO PARTS
800-306-2926
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
SERVICE DEPARTMENT
800-478-1244
FAX:310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-421-1244
FAX:310-631-5032
FAX:310-537-1173
WARRANTYDEPARTMENT
800-421-1244,EXT.279
310-537-3700,EXT.279
© COPYRIGHT 2004, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without
written permission.All other trademarks are the property of thier respective owners and used with permission.
This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the equipment and
should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the Mikasa MVH-R60H Plate Compactor. Illustrations, descriptions, references and technical data contained in this
manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change
specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
To find the latest revision of this
publication, visit our website at:
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 3
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TABLE OF CONTENTS
MULTIQUIP MVH-R60H
PLATE COMPACTOR
HONDA GX120K1SM12
GASONLINE ENGINE
Here's How To Get Help .............................................3 Cylinder Head Assembly.................................... 46-47
Table Of Contents ......................................................4 Cylinder Barrel Assembly................................... 48-49
Parts Ordering Procedures ........................................5 Crankcase Cover Assembly............................... 50-51
Specifications .............................................................6 Crankshaft Assembly ......................................... 52-53
Dimensions ................................................................7 Piston/Connecting Rod Assembly ...................... 54-55
Safety Message Alert Symbols .............................. 8-9 Camshaft Assembly ........................................... 56-57
Rules For Safe Operation.....................................10-11 Recoil Starter Assembly..................................... 58-59
Operation and Safety Decals .................................. 12 Fan Cover Assembly .......................................... 60-61
General Information ................................................ 13 Carburetor Assembly ......................................... 62-63
Components (Plate Compactor) ............................. 14 Air Cleaner Assembly......................................... 64-65
Components (Honda Engine) ................................. 15 Muffler Assembly ............................................... 66-67
Inspection........................................................... 16-17 Fuel Tank Assembly ........................................... 68-69
Initial Start-Up .................................................... 18-19 Flywheel Assembly ............................................ 70-71
Operation ................................................................ 20 Ignition Coil Assembly ........................................ 72-73
Maintenance ...................................................... 21-22 Control Assembly ............................................... 74-75
Preparation For Long Term Storage ....................... 23 Label Assembly.................................................. 76-77
Troubleshooting (Engine)................................... 24-25
Troubleshooting (Plate Compactor) ........................ 26 Terms and Conditions Of Sale — Parts .................. 78
Explanation Of Codes In Remarks Column ............ 28
Suggested Spare Parts ........................................... 29
COMPONENT DRAWINGS
Decal Placement ................................................ 30-31
Control Assembly ............................................... 32-35
Vibrator Assembly .............................................. 36-37
Body Assembly .................................................. 38-41
Vibrating Plate Assembly ................................... 42-43
l
Water Tank/Sprinkler Assembly.......................... 44-45
Specification and part
number are subject to
change without notice.
PAGE 4 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒
Dealeraccountnumber
❒
❒
❒
❒
❒
❒
Dealernameandaddress
Shipping address (if different than billing address)
Returnfaxnumber
Applicable model number
Quantity,part number and description of each part
Specifypreferredmethodofshipment:
Note:Unlessotherwiseindicatedbycustomer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours.We will make every effort to
ship “Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.
✓
✓
✓
✓
✓
✓
FedEx or UPS Ground
FedEx or UPS Second Day or Third Day
FedEx or UPS Next Day
Federal Express Priority One
DHL
Truck
Place Your Parts Order Via Web or Fax
For Even More Savings!
Here’s how to get help...
Please have the model and serial number
on hand when calling.
(Domestic USA Dealers Only)
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
Email: [email protected]
800-421-1244
FAX: 310-537-3927
Extra Discounts!
All parts orders which include complete part numbers and
are received by our automated web parts order system, or
by fax qualify for the following extra discounts:
Ordered
via
Standard
orders
Stock orders
PARTS DEPARTMENT
800-427-1244
310-537-3700
MAYCO PARTS
800-306-2926
310-537-3700
SERVICE DEPARTMENT
800-421-1244
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, EXT. 279
310-537-3700, EXT. 279
($750 list and above)
FAX: 800-672-7877
FAX: 310-637-3284
Fax
3%
5%
10%
10%
Web
FAX: 800-672-7877
FAX: 310-637-3284
Special freight allowances
when you order 10 or more
line items via Web or Fax!**
FedEx Ground Service at no charge for freight
No other allowances on freight shipped by any other carrier.
FAX: 310-537-4259
FAX: 310-631-5032
FAX: 310-537-1173
**Common nuts, bolts and washers (all items under $1.00
list price) do not count towards the 10+ line items.
NOTE:DISCOUNTSARESUBJECTTOCHANGE
MULTIQUIP INC.
Direct TOLL-FREE access
to our Parts Department:
18910WILMINGTONAVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX:310-537-3927
Toll-free nationwide — 800-427-1244
INTERNET:www.multiquip.com
Toll-free FAX — 800-6-PARTS-7 (800/672-7877)
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 5
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MVH-R60H — SPECIFICATIONS
TABLE 1. MVH-R60H REVERSIBLE PLATE
COMPACTOR SPECIFICATIONS
Model
MVH-R60H
Centrifugal Force
3,100 lbs. (1,400 kg.)
Number of Vibrations
Traveling Speed
6,000 v/min.
82 ft./min (25 meters/min.)
Lubricating Oil in
Vibration Case
17.92 fl. oz. (530 cc.)
18.9 x 13.8 in.
(480 x 350 mm.)
Plate Size (LxW)
Operating Weight
141 lbs. (64 kg.)
TABLE 2. SPECIFICATIONS (ENGINE)
Honda GX120K1SM12
Model
Air-cooled 4 stroke, Single
Cylinder, OHV, Horizontal
Shaft Gasoline Engine
Type
2.4 in. x 1.7 in.
(60 mm x 42 mm)
Bore X Stroke
Displacement
Max Output
119 cc (7.2 cu-in)
4.0 H.P./3600 R.P.M.
0.66 US gal. (2.5 liters)
Engline
Fuel Tank Capacity
Unleaded Automobile
Gasoline
Fuel
Lube Oil Capacity
.60 liters (0.63 qts)
Centrifugal Fly-weight Type
Recoil Start
Speed Control
Method
Starting Method
11.7 x 13.4 x 12.5 in.
(297 x 341 x 318 mm)
Dimension - (L x W x H)
Dry Net Weight
28.7 lbs (13 Kg.)
PAGE 6 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — DIMENSIONS
Figure 1. MVH-R60H Dimensions
TABLE 3. DIMENSIONS
REF.
DIMENSIONS
45 in. (134.6 cm.)
22 in. (61 cm.)
13 in. (86 cm.)
41 in. (162 cm.)
35 in. (97 cm.)
25 in. (97 cm.)
A
B
C
D
E
F
Shipping
14.5 x 23 x 43 in.
Dimensions:
(36.8 x 58.4 x 109 cm.)
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 7
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MVH-R60H — SAFETY MESSAGE ALERT SYMBOLS
Potential hazards associated with the operation of an MVH-
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
R60H Plate Compactor will be referenced with Hazard
Symbols which appear throughout this manual, and will be
referenced in conjunction with Safety Message Alert
Symbols.
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
HAZARD SYMBOLS
WARNING - Lethan Exhaust Gasses
This Owner's Manual has been
developed to provide complete
instructions for the safe and
efficient operation of the
Multiquip MVC-R60H Plate
Compactor.Refer to the engine
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
manufacturer's instructions for data relative to its safe
operation.
Before using this plate compactor, ensure that the
operating individual has read and understands all
instructions in this manual.
WARNING - Explosive Fuel
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
SAFETY MESSAGE ALERT SYMBOLS
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DANGER
WARNING - Burn Hazards
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
You WILL be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
l
WARNING
You CAN be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
CAUTION - Respiratory Hazard
CAUTION
ALWAYS wear approved respiratory
protection when required.
You CAN be INJURED if you DO NOT follow directions.
PAGE 8 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
CAUTION - Equipment Damage Messages
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
Other important messages are provided throughout this
manual to help prevent damage to your light tower, other
property, or the surrounding environment.
CAUTION - Accidental Starting
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generator is not in use,
unless connected to transfer switch.
This reversible plate compactor,
other property, or the surrounding
environment could be damaged
if you do not follow instructions.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 9
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MVH-R60H — RULES FOR SAFE OPERATION
■
NEVER touch the hot exhaust manifold, muffler or
cylinder.Allow these parts to cool before
servicing engine or generator.
WARNING - ReadThis Manual
Failure to follow instructions in this manual may lead to
Serious Injury or even Death. This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
■
HighTemperatures – Allow the engine
to cool before adding fuel or performing
service and maintenance functions.
Contact with hot components can cause
serious burns.
The following safety guidelines should always be used
when operating the Mikasa MVH-R60H Reversible Plate
Compactor:
■
The engine of this reversible plate compactor requires an
adequate free flow of cooling air. NEVER operate the
reversible plate compactor in any enclosed or narrow area
where free flow of the air is restricted. If the air flow is restricted
it will cause serious damage to
the reversible plate compactor or
engine and may cause injury to
people and property.Remember
the vibration roller's engine gives
off DEADLY gases.
Safety:
■
■
■
DO NOT operate or service this equipment
before reading this entire manual.
This equipment should not be operated
by persons under 18 years of age.
NEVER operate this equipment without
proper protective clothing, shatterproof glasses, steel-toed
boots and other protective devices required by the job.
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool. DO NOT smoke around or near the
machine. Fire or explosion could result from
fuel vapors, or if fuel is spilled on a hot
engine.
■
■
NEVER operate this equipment when not feeling
well due to fatigue, llness or taking medicine.
NEVER operate this equipment under the
influence of drugs or alcohol.
■
NEVER operate the reversible plate compactor in an
explosive atmosphere or near combustible materials. An
explosion or fire could result causing severe bodily harm or
even death.
■
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
■
■
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
l
ALWAYS store the reversible plate compactor in a clean, dry
location out of the reach of children.
■
■
■
NEVER run engine without air cleaner. Severe engine
damage may occur.
Manufacturer does not assume responsibility for any accident
due to equipment modifications. Unauthorized equipment
modification will void all warranties.
NEVER leave the reversible plate compactor unattended,
turn off engine.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
CAUTION must always be observed while servicing this
reversible plate compactor.Rotating parts can cause injury if
contacted.
■
■
ALWAYS check all the bolts on the light tower for tightness.
NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or
even death! Disconnection of any of these devices will void
all warranties.
■
DO NOT leave reversible plate compactor with engine
running.
PAGE 10 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — RULES FOR SAFE OPERATION
Loading and Unloading (Crane):
Maintenance Safety:
■
Before lifting, make sure that machine parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.
■
NEVER lubricate components or attempt service on a
running machine.
■
ALWAYS allow the machine a proper amount of time to
■
Always make sure crane or lifting device has been properly
secured to the hook of guard frame on compactor.
cool before servicing.
■
■
Keep the machinery in proper running condition.
■
■
■
■
NEVER lift the machine while the engine is running.
Use adequate lifting cable (wire or rope) of sufficient strength.
Use one point suspension hook and lift straight upwards.
Fix damage to the machine immediately and always replace
broken parts.
■
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
NEVER allow any person or animal to stand underneath the
machine while lifting.
■
Try not to lift machine to unnecessary heights.
■
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
Transporting:
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
■
■
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
Emergencies:
■
■
Drain fuel when transporting compactor over long distances
or bad roads.
■
ALWAYS know the location of the
nearest fire extinguisher.
ALWAYS tie down the compactor during transportation by
securing the compactor's guard frame with rope.
■
ALWAYS know the location of the
nearest first aid kit.
■
In emergencies always know the location
of the nearest phone or keep a phone on
the job site. Also know the phone numbers of the nearest
ambulance, doctor and fire department. This information
will be invaluable in the case of an emergency.
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 11
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MVH-R60H — OPERATION AND SAFETY DECALS
Machine Safety Decals
The MVH-R60H Reversible Plate Compactor is equipped with a number of safety decals.These decals are provided for operator
safety and maintenance information.The illustration below shows these decals as they appear on the machine.Should any of these
decals become unreadable, replacements can be obtained from your dealer.
Figure 2. Operation and Safety Decals
PAGE 12 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — FEATURES
Definition of Plate Compactor
Frequency/Speed
The Mikasa MVH-R60H is a walk-behind, reversible plate
compactor design for the compaction of sand, clay and asphalt.
This plate compactor is a powerful compacting tool capable of
applying a tremendous force in consecutive high frequency
vibrations to a soil surface. Its applications include soil compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.
The compactor's vibrating plate has a frequency of 6000 vpm
(vibrations per minute).The forward and reverse travel speed of
the compactor is approximately 82 ft./minute (25 meters/minute).
Engine
The Mikasa MVH-R60H Reversible Plate Compactor is equipped
with an Honda GX120K1SM12 gasoline engine.
Controls
Vibratory Plates
Before starting the MVH-R60H Reversible Plate Compactor,
identify and understand the function of the controls and
components as indicated onFigure 3.
The vibratory plates of the MVH-R60H produce low amplitude
high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion.The engine and
handle are vibration isolated from the vibrating plate.The heavier
the plate, the more compaction force it generates.
ReversibleVibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 13
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MVH-R60H — COMPONENTS (PLATE COMPACTOR)
F
Figure 3 shows the location of the controls, indicators and general
maintenance parts. The function of each control is described
below:
7. Belt Cover – Remove this cover to gain access to the
1. Breather Cap – Remove this cap to bleed (remove air) the
hydraulic system.When replacing hydraulic oil, use "Shell
Tellus #46 or equivalent".
V-belts.
CAUTION - V-belt Safety
2. Hand Grip – When operating the compactor use this hand
NEVER attempt to check theV-belt with
the engine running or operate the ma-
chine with the cover removed. Severe
injurycan occurifyourhandgetscaught
betweentheV-beltandtheclutch.Always
usesafetygloves.
grip to manuever the compactor.
l
3. Handle Lock – Pull handle bar downward (working
position), then pull handle lock to lock handle bar in place.
4. Vibration Case Oil Level Check Plug – Remove this plug
to check the vibration case oil. Oil level should be all the
way up to the filler port.When replacing vibration case oil,
use 10W-30 engine oil.
8. Vibration Case – Encloses the eccentric, gears and counter
weights.
5. Handle Bar (working position) – When operating the
9. Forward & Reverse Lever – Push the lever forward, the
compactor will move in a forward direction, pull the lever
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
compactor, this handle is to be in the downward position.
6. Gasoline Engine – This plate compactor uses a Honda
GX120K1SM12 engine. Refer to the engine owners manual
for engine information and related topics.
11. WaterTank – Optional water tank used for dust control and
10. Throttle Control – Move the throttle lever to the rabbit
position for full throttle (max RPM's), for engine idle, move
the throttle lever to the turtle position.
as a compaction aid. Ataches to the front of the R60's frame.
PAGE 14 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — COMPONENTS (HONDA GX120K1SM12 ENGINE)
Figure 4. Honda GX160K1QA2 Engine Controls & Components
INITIAL SERVICING
6. Choke Lever – Used in the starting of a cold engine, or in
The engine (Figure 4) must be checked for proper lubrication
and filled with fuel prior to operation. Refer to the manufacturer's
Engine manual for instructions & details of operation and
servicing.
cold weather conditions.The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter cannister
to gain access to filter element.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline
to the fuel tank. Make sure cap is tightened securely. DO
NOT over fill.
Operating the engine without an
air filter, with a damaged air filter,
or a filter in need of replacement
will allow dirt to enter the engine,
causing rapid engine wear.
CAUTION - FuelingThe Engine
Adding fuel to the tank should be done only
WARNING
when the engine is stopped and has had an
8. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) for
Honda engine. Clean spark plugs once a week.
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine until
the fuel residue has been completely wiped
up, and the area surrounding the engine is dry.
9. Muffler – Used to reduce noise and emissions.
CAUTION - Burn Hazard
2. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward SLOW, lever back toward operator
FAST).
Enginecomponentscangenerateextremeheat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method.Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
10. Fuel Tank – Holds unleaded gasoline. For additional
information refer to engine owner's manual.
5. FuelValve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 15
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MVH-R60H — INSPECTION
3. Insert and remove the dipstick without screwing it into the
filler neck. Check the oil level shown on the dipstick.
CAUTION - General Safety Precautions
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
hole with the recommended oil type (Table 4).Maximum oil
capacity is 400 cc.
NEVER operate the compactor in a confined
area or enclosed area structure that does not
provide ample free flow of air.
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting:
1. Read safety instructions at the
beginning of manual.
Figure 6. Engine Oil Dipstick
2. Remove dirt and dust, particularly
in the engine cooling air inlet,
carburetor and air cleaner.
The Oil Alert system will
automatically stop the engine
3. Check the air filter for dirt and dust. If air filter is dirty, clean
the air filter using compressed air, or replace the air filter
with a new one as necessary.
before the engine falls below safe
limits. Always be sure to check the
engine oil level prior to starting the
engine.
NOTE
4. Check carburetor for external dirt and dust.Clean with dry
compressed air.
5. Check fastening nuts and bolts for tightness.
Table 4. Oil Type
Season
Summer
Temperature
(25°C or Higher)
(25°C~10°C)
Oil Type
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
Engine Oil Check
1. To check the engine oil level, place the plate compactor on
secure level ground with the engine stopped.
Spring/Fall
Explosive Fuel
Winter
Lower than10°C
2. Remove the filler cap/dipstick from the engine oil filler hole
(Figure 5) and wipe it clean.
Fuel Check
1. Remove the cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low,
replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel.Wipe up any spilled fuel.
WARNING - Explosive Fuel
Figure 5. Engine Oil Dipstick
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT smoke while
refueling.DO NOT attempt to refuel the pump
if the engine is hot! or running.
PAGE 16 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — START-UP PROCEDURE
This section is intended to assist the operator with the initial
4. PlacethethrottleleverhalfwaybetweenFASTandSLOW.
Thiscompactorisequippedwithathrottlelever(Figure10)
thatislocatedinthevicinityofthehydraulicpump.Thisthrottle
start-up of the compactor. It is extremely important that this
section be read carefully before attempting to use the compactor
D
in the field.
1. Place the fuel valve lever (Figure 7) in the ON position.
Figure 7. FuelValve Lever
Figure 10. EngineThrottle Lever
2. Place the Engine ON/OFF switch (Figure 8) in the ON
position.
5. Grasp the starter grip (Figure 11) and slowly pull it out.The
resistancebecomesthehardestatacertainposition,corre-
spondingthecompressionpoint.Rewindtheropealittlefrom
that point and pull out sharply.
CAUTION - Using the Recoil Starter Rope
DO NOT pull the starter rope all the way to the end.
DO NOT release the starter rope after pulling. Allow it to
rewind as soon as possible.
Figure 8. Engine ON/Off Switch
3. Place the Choke Lever (Figure 9) in the OPEN position.
Nnnn
Figure 9. Choke Lever
Figure 11. Starter Grip
6. If the engine has started, slowly return the choke lever
(Figure 11) to the CLOSED position. If the engine has not
started repeat steps 1 through 5.
The CLOSED position of the choke
lever enriches the fuel mixture for
starting a COLD engine.The OPEN
position provides the correct fuel
mixture for normal operation after
starting, and for restarting a warm
engine.
NOTE
7. Beforethecompactorisputintooperationruntheenginefor
3-5minutes.
8. Check for abnormal engine noises or fuel leaks.
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 17
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MVH-R60H — SHUT-DOWN PROCEDURES
Emergency Shutdown Proucedure:
Stopping the Engine
1. Move the throttle lever quickly to the SLOW position
CAUTION - Stopping the engine while working
(Figure 12).
2. Place the engine ON/OFF switch in the OFF position
NEVER stop the engine suddenly while working at high
speeds.This can damage your engine.
(Figure 13).
1. Place the throttle lever (Figure 12) in SLOW position, and
listen for the engine speed to decrease.
Figure 12.Throttle Lever (SLOW Position)
2. Place the Engine ON/OFF switch (Figure 13) in the OFF
position.
Figure 13. Engine ON/Off Switch (OFF Position)
3. Place the fuel valve lever (Figure 14) in the OFF position.
Figure 14. FuelValve Lever (OFF Position)
PAGE 18 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — OPERATION
Operation
CAUTION - General Operation Safety
CAUTION - DirectionalTravel Lever Lock
Moving the Directional Travel Lever back and forth a few
times after the engine has been turned off, will cause the lever
to be locked in the forward position.
Make sure to follow all safety rules referenced in the safety
sectionofthismanualbeforeoperatingcompactor. Keepwork
areaclearofdebrisandotherobjectsthatcouldcausedamage
to the compactor or bodily injury.
DO NOT try to operate lever forcibly.The direction travel lever
will operate normally when the engine is started and the
compactor is in action.
1. Graspthecompactor'shandgripandmovethethrottlelever
(Figure10)quicklytothefastposition.Thecompactorwillnot
operate correctly until the engine speed is high enough to
engage the centrifigal clutch (approximately 2300 RPMs)
Operating the Compactor on High Moisture Content Soil
Compactortravelingspeedmaydroponsoilswhichcontainclay,
or other types of soil. Soil with high moisture content can cause
thecompactionplateto"stick"totheground(notliftingupoffthe
ground very fast or high).
Always move the throttle lever
quickly without hesitation, because
increasing the engine speed slowly
causes the clutch to slip.
NOTE
To rectify this problem, consider the following:
z
Check the bottom plate to see if clay or equivalent material
has been lodge in the plate mechanism. If so, wash with
water and remove.
2. To make the compactor move in the forward direction push
the DirectionalTravel Lever ( Figure 15) forward.
z
z
Remember the compactor does not work as efficiently on
clay or soils that have a high moisture content level.
If the soil has a high moisture level, dry soil to appropriate
moisture content level or carry out compaction twice.
Figure 15. DirectionalTravel Lever
3. Tomakethecompactormoveinthereversedirectionpullthe
DirectionalTravel Lever (Figure 15) backwards.
4. Firmly gasp the compactor's hand grip, the compactor will
begin moving in the desired position when the Directional
Travel Lever has been placed in the desired position.
5. Slowlywalkbehindthecompactorandbeonthelookout for
anylargeobjectsorforeignmatterthatmightcausedamage
to the compactor or bodily injury.
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 19
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MVH-R60H — MAINTENANCE
Maintenance
CAUTION - General Maintenance Safety
TABLE 6. MACHINE INSPECTION
Item
Hours of Operation
Remarks
Every 8 hours
(every day)
(Starting check)
Inspection and other services should always be carried out
on hard and level ground with the engine shutdown.
Loosened or lost
screws
Every 8 hours
(every day)
Every 8 hours
(every day)
Inspection and Maintenance ServiceTables.
Damage of any part
To make sure your plate compactor is always in good working
condition before using, carry out the maintenance inspection in
accordance withTables 5 through 7.
Function of controlling
system part
Every 8 hours
(every day)
Leak of hydraulic
system
Every 100 hours
See page 21.
Daily Service
Vibrator oil check
Every 300 hours
Every 100 hours
See page 22.
See page 22.
z
z
Check for leakage of fuel or oil.
Vibrator oil replacement
Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
First 200 hours, then
every 1000 hrs.
Hydraulic oil check
V-belt (clutch) check
See page 23.
See page 22.
z
z
Remove soil and clean the bottom of compaction plate.
Every 200 hours
Check hydraulic pump, piping and hose for any leakage.A
loosened hydraulic hose can be a cause for leakage. Check
hydraulic hose connections with wrench applied for
tightness.
TABLE 7. ENGINE INSPECTION
(For details, see separate Engine Manual)
Item
Hours of Operation
z
Check engine oil, see Inspection section.
Every 8 hours
(Check Daily)
Leakage of oil or fuel
Tightness of fastening threads
Every 8 hours (Check Daily)
These inspection intervals are for
Engine oil check
and replenishment
Every 8 hours (Check Daily)
(Replenish to specified max. level)
operation under normal conditions.
Adjust your inspection intervals
Engine oil replenishment
Air cleaner cleaning
First 20 hours, then every 100 hours
Every 50 hours
based on the number hours plate
compactor is in use, and particular
working conditions.
TABLE 5. TIGHTENING TORQUE
Fuel piping and connections should
be replaced every 2 years.
(in. kg/cm) Diameter
Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
4T
70
150
300
500
500
750 1,100 1,400 2,000
6-8T
11T
100 250
150 400
800 1,300 2,000 2,700 3,800
800 1,200 2,000 2,900 4,200 5,600
100
(6mm)
300 ~ 350
(8mm)
650 ~ 700
(10mm)
*
* (In case counter-part is of aluminum)
Material and quality of material is marked on each bolt, and screw.
Note: Threads in use with this machine are all right handed
PAGE 20 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — MAINTENANCE
Spark Plug
Air Filter
1. Remove and clean the spark plug (Figure 16).
The air filter element should be regularly cleaned. A clogged air
cleaner can cause poor engine starting, lack of power and shorten
engine life substantially.
2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm).This
unit has electronic ignition, which requires no adjustments.
1. To clean or replace air filter loosen the wing nut on the air
filter housing (Figure 18), remove the cover and take out air
filter cartridge.If only cleaning of the air filter is desired blow
through the air filter cartridge from the inside, moving a jet of
dry compressed air up and down until all dust is removed.
Figure 16. Spark Plug Gap
Engine Oil Replacement:
1. Replace engine oil after the first 20 hours of operation and
every 100 hours thereafter.
2. Oil may be drained more easily when it is warm after
operation.
3. When changing the engine oil, the old oil can be drained by
removing the oil filler cap, and unscrewing the engine oil
drain plug located at the base of the engine (Figure 17).
4. Remember to refill engine crankcase with the recommended
type of oil as listed inTable 4 (For more details, see separate
Honda Owner's Manual).
Figure 18. Air Filter
Figure 17. Engine Oil Plug
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 21
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MVH-R60H — MAINTENANCE
Checking and Replacing theV-Belt and Clutch
CAUTION - Checking and Replacing theV-Belt
Replacing theV-belt
1. Remove the belt cover.
2. Engage an offset wrench (13 mm) or the like to vibrator
pulley (lower) fastening bolt.
NEVERattempttochecktheV-beltwith
the engine running. Severe injury can
occurifyourhandgetscaughtbetween
the V-belt and the clutch. Always use
safetygloves.
3. Engage waste cloth or the like at midway ofV-belt on the left
side and while pulling it back strongly, rotate the offset wrench
clockwise so that theV-belt will come off.
4. Check the clutch and replace as necessary, following the
procedures listed in Checking the Clutch.
1. Tocheck theV-belttension(Figure19), removeupper belt
5. EngageV-belt to lower vibrator pulley and push theV-belt to
the left side of the upper clutch and the rotate offset wrench
clockwise so that theV-belt moves onto the pulley.
cover.
Checking the Clutch
1. With belt cover removed, visually check outer drum of the
clutch for seizure and "V" groove for wear or damage.
2. Clean the "V" groove as necessary.
3. Check the clutch lining and shoe for signs of wear. If the
shoe is worn, replace the clutch to prevent deficient power
transmission and slippage.
Figure 19.V-Belt Location
Replacing the Clutch
2. TheV-belt tension is proper if theV-belt bends 10 to 15 mm
(Figure 20) when depressed with finger at midway between
the clutch and vibration pulley shafts.
1. RemoveV-belt.
2. Remove bolt at engine power output by giving a shock to an
engaged wrench (e.g. tapping with hammer) and rotate the
bolt counterclockwise.
3. Remove clutch with a pulley extractor.
4. To install a new clutch, reverse steps 1-3.
Figure 20.V-BeltTension
3. If theV-belt becomes worn or loose, replace the belt.A loose
V-belt will decrease the power transmission output, causing
reduced compaction and premature wear of the belt.
PAGE 22 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — INSPECTION
5. Replace breather plug of hand pump and fit the plug cap.
After making sure that oil in pump is at proper level, replace
the breather plug.
Hydraulic Oil Check
Check hydraulic oil in every 100 hours of operation.
1. With handle bar positioned vertically (storage position),
remove the breather cap (Figure 8) from the breather plug.
CAUTION - Over-filling the Hydraulic Oil
2. Usea24mmwrenchandremovebreatherplug(Figure21).
Visuallychecktoseeifhydraulicoilcomesuptotheoillevel
Make sure hydraulic oil in hand pump is at a normal operating
level. DO NOT over fill. Over filling (excessive oil) will cause
excess oil to blow out of breather plug.
line that is etched on the back side of the handle.
CAP
BREATHER
PLUG
Vibrator Oil Check
1. Place the compactor on a flat surface with the handle in the
upright(storage)position.
OIL LEVEL
2. Check the oil level by removing the vibrator oil gauge bolt
usinga14mmwrenchasshowninFigure23.Thevibratoroil
level should be maintained between the two markings as
shown in Figure 7. If oil is required, replenish using
SAE10W-30.
HAND PUMP
21.Vibrator Oil Gauge
2. If the hydraulic oil level is low, replace with "Shell Tellus"
oil #46 or equivalent.
Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
OIL GUAGE
Replacing Hydraulic Oil
MAINTAIN OIL
LEVEL BETWEEN
1. After removing plug cap of hand pump (Figure 22), remove
plug of breather (24 mm wrench) and disconnect vibrator
side of hydraulic hose (Figure 22) at vibrator cylinder. With
travel lever placed in the FORWARD position, drain
hydraulic oil in the pump.
LINES
OIL
Figure 23.Vibrator Oil Gauge
Always clean the area around the
vibratoroillevelcheckholebefore
removing oil check plug. This will
preventdirtanddebrisfromenter-
ingthesystem.
ReplacingVibrator Oil
The vibrator oil should be replaced every 300 hours of operation
using engine oil 10W-30.
Figure 22. Hydraulic Hose
2. After draining, reconnect the hydraulic hose to vibrator.
3. Fill oil through breather hole of hand pump.Use ShellTellus
Oil #46 or equivalent.
4. Removing the vibrator cylinder breather plug causes oil to
flow out of breather hole for a while. When aeration
disappears, replace the plug and tighten securely.
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 23
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MVH-R60H —TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown,
please take a remedial action following the diagnosis based on the EngineTroubleshooting (Tables 8) information shown below and
on the proceeding pages. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business
office or service plant.
TABLE 8. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
Spark plug bridging?
SOLUTION
Check gap, insulation or replace spark plug.
Clean or replace spark plug.
Carbon deposit on spark plug?
Difficult to start, "fuel is available, but no
SPARK at spark plug".
Short circuit due to deficient spark plug
insulation?
Check spark plug insulation, replace if worn.
Improper spark plug gap?
ON/OFF switch is shorted?
Ignition coil defective?
Set to proper gap.
Check switch wiring, replace switch.
Replace ignition coil.
Difficult to start, "fuel is available, and
SPARK is present at the spark plug".
Improper spark gap, points dirtry?
Set correct spark gap and clean points.
Condenser insulation worn or short
circuiting?
Replace condenser.
Spark plug wire broken or short circuiting?
Wrong fuel type?
Replace defective spark plug wiring.
Flush fuel system, and replace with correct type of fuel.
Flush fuel system.
Difficult to start, "fuel is available, spark
is present and compression is normal"
Water or dust in fuel system?
Air cleaner dirty?
Clean or replace air cleaner.
Suction/exhaust valve stuck or protruded?
Piston ring and/or cylinder worn?
Re-seat valves.
Replace piston rings and or piston.
Difficult to start, "fuel is available, spark
is present and compression is low"
Cylinder head and/or spark plug not
tightened properly?
Torque cylinder head bolts and spark plug.
Replace head and spark plug gaskets.
l
Head gasket and/or spark plug gasket
damaged?
Fuel not available in fuel tank?
Fuel cock does not open properly?
Fuel filter clogged?
Fill with correct type of fuel.
Apply lubricant to loosen fuel cock lever, replace if necessary.
Replace fuel filter.
No fuel present at carburetor.
Fuel tank cap breather hole clogged?
Air in fuel line?
Clean or replace fuel tank cap.
Bleed fuel line.
PAGE 24 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H —TROUBLESHOOTING (ENGINE)
TABLE 8. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
POSSIBLE CAUSE
SOLUTION
Clean or replace air cleaner
Air cleaner not clean?
"Weak in power" compression is proper and
does not misfire.
Improper level in carburetor?
Defective Spark plug?
Check float adjustment, re-build carbureator.
Clean or replace spark plug.
Water in fuel system?
Flush fuel system, and replace with correct type of fuel.
Clean or replace spark plug.
"Weak in power" compression is proper but
misfires.
Dirty spark plug?
Ignition coil defective?
Replace ignition coil.
Spark plug heat value improper?
Correct type of fuel?
Replace with correct type of spark plug.
Replace with correct type of fuel
Clean cooling fins.
Engine overheats.
Cooling fins dirty?
Governor adjusted correctly?
Governor spring defective?
Fuel flow restricted?
Adjust governor.
Rotational speed fluctuates.
Recoil starter malfunction.
Replace governor spring.
Check entire fuel system for leaks or clogs.
Clean recoil assembly with soap and water.
Replace sprial spring.
Recoil mechanism clogged with dust and dirt?
Sprial spring loose?
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 25
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MVH-R60H —TROUBLESHOOTING (PLATE COMPACTOR)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown,
please take a remedial action following the diagnosis based on the CompactorTroubleshooting (Tables 9) information shown below
and on the proceeding pages. If the problem cannot be remedied, please leave the unit just as it is and consult our company's
business office or service plant.
TABLE 9. PLATE COMPACTOR TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
Engine speed too low?
SOLUTION
Set engine speed to correct RPM.
Check or replace clutch.
Clutch slips?
Travel speed too low, and vibration is
weak.
V-belt slips?
Adjust or replace V-belt.
Excessive oil in vibrator?
Drain excess oil and fill to proper level.
Check eccentric, gears and counter
weights.
Malfunction in vibrator housing?
Directional components defective?
Reversing lever adjustment?
Check all directional components
Adjust or repair reversing lever.
Repair or replace hydraulic oil hose.
Bleed hydraulic oil system.
Hydraulic oil hose broken?
Travels forward or reverse, but
impossible to switch direction.
Aeration in hydraulic oil for reversing system?
Clean or replace hand pump check
valve.
Check valve in hand pump clogged with dust?
Piston or bearing in cylinder (vibrator assy.) is
defective?
If worn, replace cylinder piston or
bearing.
V-belt slips?
Clutch slips?
Replace V-belt.
Check clutch springs and shoes.
Does not travel either forward or
reverse.
Check vibrator housing (eccentric,
gears and counterweights)
Vibrator locked?
If worn, replace cylinder piston or
bearing.
Piston or bearing in cylinder defective?
Air in hydraulic line?
l
Bleed hrdraulic oil system.
Travel lever operating resistance great.
If worn, replace cylinder piston or
bearing.
Piston or bearing in cylinder defective?
PAGE 26 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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NOTE PAGE
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 27
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MVH-R60H — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Items Found In the“Remarks”Column
Serial Numbers-Where indicated, this indicates a serial number
range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model number
or model number variant.
Items Found In the“Items Number”Column
All parts with same symbol in the number column, , #,
+, %, or
*
>
, belong to the same assembly or kit.
If more than one of the same
reference number is listed, the last
one listed indicates newest (or
latest) part available.
NOTE
l
NOTE
The contents of this catalog are
subject to change without notice.
PAGE 28 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — SUGGESTED SPARE PARTS
MVH-R60H with
HONDA GX120K1SM12 ENGINE
1 to 5 Units
Qty.
P/N
Description
3 .........070100312 ....... V-BELT
4 .........939010250 ....... SHOCK ABSORBER
3 .........9807956846 ..... SPARK PLUG
1 .........28462ZH8003... ROPE, RECOIL STARTER
3 .........17210ZE0822 ... ELEMENT, AIR CLEANER
1 .........17620ZH7023... FUEL CAP
1 .........17672ZE2W01 . FUEL FILTER, FUELTANK
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 29
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MVH-R60H — NAME PLATES AND DECALS
NAME PLATES ASSY.
PAGE 30 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — NAME PLATES AND DECALS
NAMEPLATE AND DECALS
NO
1
2
PART NO
920201580
920207480
PART NAME
DECAL, MQ MARK 71X55
DECAL, SHELL TELLUS OIL 46
QTY.
1
1
REMARKS
3
4
5
6
DECAL, SERIAL NO. ...................................... 1 ................ CONTACT PARTS DEPT.
920110000
920207420
920209520
920201650
DECAL, MVH-R60
1
1
1
1
DECAL, V-BELT RPF-3320
DECAL, OPERATIONAL CAUTION
DECAL, OIL SAE 10W30
7
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 31
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MVH-R60H — CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
PAGE 32 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — CONTROL HANDLE ASSY.
CONTROL HANDLE ASSY.
NO
1
2
3
4
5
6
6
8
PART NO
PART NAME
HANDLE
QTY.
1
1
5
5
5
5
5
1
2
2
2
2
1
1
1
1
2
1
4
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
REMARKS
463342840
463342860
009120408
030208200
031108160
020308060
022610808
001221464
031114260
463456190
032114250
020314110
939010220
022910220
463342190
463342130
001520820
458451420
033910030
001220854
022130806
030208200
031108160
463342150
954002620
954002621
954404230
001220620
020306050
030206150
031106100
463455940
463455960
001520510
BRACKET, HANDLE
SUNK HEAD BOLT 8X20 T
WASHER, LOCK M8
WASHER, FLAT M8
NUT M8
FLANGE NUT M8 H
BOLT 14X120T
WASHER, FLAT M14
WASHER 14.4X32X0.6
CONICAL SPRING WASHER M14
NUT M14
SHOCK ABSORBER, STOPPER
WING NUT M12
HAND PUMP ASSY.
TRAVEL LEVER
SOCKET HEAD BOLT 8X20 T
COLLAR/MVH-120
WAVE WASHER 15.5X20X0.3
BOLT 8X70 T
9
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25
26
26
27
28
29
30
31
32
34
35
CAP NUT M8
WASHER, LOCK M8
WASHER, FLAT M8
HANDLE GRIP
OIL HOSE 730L
OIL HOSE 780L
CLAMP SA120-18
BOLT 6X20 T
NUT M6
WASHER, LOCK M6
WASHER, FLAT M6
BREATHER CAP
THROTTLE NUT
SOCKET HEAD BOLT 5X10 T
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 33
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MVH-R60H — CONTROL HANDLE ASSY. (CONTINUED)
CONTROL HANDLE ASSY. (CONTINUED)
PAGE 34 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — CONTROL HANDLE ASSY. (CONTINUED)
CONTROL HANDLE ASSY. (CONTINUED)
NO
36
37
38
39
40
41
42
43
44
44
45
46
47
48
49
50
51
52
53
54
PART NO
PART NAME
QTY.
1
1
1
1
1
1
1
3
2
2
1
1
1
1
1
1
REMARKS
463455950
362341550
362455610
362455630
362455620
050100450
050200100
031110160
033910070
032110180
096206006
020410060
022131008
096208020
020408050
956100047
001220625
030206150
031106100
511010040
SPACER, THROTTLE
THROTTLE BODY
THROTTLE GEAR
THROTTLE LEVER
SLIDER
O-RING G-45
O-RING P-10
WASHER, FLAT M10
CONICAL SPRINGWASHER
CONICAL SPRING WASHER M10
SOCKET HEAD SCREW 6X6
NUT M10, H+6
CAP NUT M10
SOCKET HEAD SCREW 8X20
NUT M8, H+5
THROTTLEWIRE 845-925
BOLT 6X25 T
WASHER, LOCK M6
WASHER, FLAT M6
CLAMPTC-300
2
2
2
1
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 35
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MVH-R60H —VIBRATOR ASSY.
VIBRATOR ASSY.
PAGE 36 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H —VIBRATOR ASSY.
VIBRATOR ASSY.
NO
1
2
3
4
5
6
7
8
PART NO
PART NAME
VIBRATING CASE
BEARING 6206C4
ROTARY SHAFT, DRIVE
ROTARY SHAFT, DRIVEN
STOP RING S-35
KEY 10X8X19 RR
GEAR (DRIVE)
GEAR (DRIVEN)
BEARING 6807C3
PISTON ROD
PIN 8X45
BEARING 6000ZZSG
STOP RING S-10
PISTON, 22.4D
PACKING USH-22.4X30X5
STOP RING R-26
ECCENT. ROTATOR, DRIVE
ECCENT.ROTATOR, DRIVEN
SOCKET HEAD BOLT 10X25 T
OIL SEAL SC-28458
BEARING COVER
QTY.
1
4
1
1
4
1
1
1
2
1
1
2
1
1
1
1
2
2
4
1
1
4
4
4
1
1
4
4
4
1
1
1
1
1
1
1
1
5
2
6
1
1
1
REMARKS
463117150
040406206
463342040
463342050
080200350
951405460
463342060
463342070
040306807
463342080
025508045
042506000
080200100
455435051
455010070
080100260
463455910
463455920
009120304
060202040
463455930
001220820
030208200
031108160
953405580
463342090
001220820
030208200
031108160
001200812
953404600
954001160
463342100
951405240
952406920
001520815
463216110
001520640
001521030
001521060
463456200
080100190
031108160
9
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
27
29
30
31
32
33
34
35
37
38
39
40
43
44
46
47
51
52
53
BOLT 8X20 T
WASHER, LOCK M8
WASHER FLAT M8
SEAL CAP SC-458
CYLINDER
BOLT 8X20 T
WASHER, LOCK M8
WASHER, FLAT M8
BOLT 8X12
COPPER PACKING 8X16X2
ELBOW 90 DEG. PT1/4-PF1/4
PULLEY 80D-A1
KEY 7X7X19 R
WASHER 9X(24-35)X10.5
SOCKET HEAD BOLT 8X15 T
BELT COVER (LOWER)
SOCKET HEAD BOLT 6X40 T
SOCKET HEAD BOLT 10X30 T
SOCKET HEAD BOLT 10X100 T
SPRING 1.2X15.6X130
STOP RING R-19
WASHER, FLAT M8
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 37
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MVH-R60H — BODY ASSY.
BODY
PAGE 38 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — BODY ASSY.
BODY ASSY.
NO
1
1
PART NO
463117120
463117121
PART NAME
BASE
QTY.
1
REMARKS
BASE (FRAME W/WATER TANK) .............. 1............. USE W/ ITEM 23
................................................................................... (GUARD FRAME W/ WATER TANK)
2
3
4
5
6
7
8
11
12
13
14
15
16
17
18
19
20
21
23
23
24
24
912212004
001220840
030208200
031108160
463342160
001220820
030208200
463455900
460446780
951400100
460446640
001520825
070100322
463216120
092006010
463342030
463117140
001520854
463117131
463117500
001221030
001221230
ENGINE AY GX120K1SM12
BOLT 8X40 T
WASHER, LOCK M8
WASHER,FLAT M8
BELT COVER PLATE
BOLT 8X20 T
WASHER, FLAT M8
SPACER 18X25.4X13
CLUTCH ASSY.
1
4
4
4
1
4
4
1
1
1
1
1
1
1
4
1
1
4
1
1
4
KEY 5X5X35
WASHER, CLUTCH
SOCKET HEAD BOLT 8X25 T
V-BELT RPF-3320
DUST COVER
FLAT HEAD SCREW 6X10
SPONGE, DUST COVER
BELT COVER
SOCKET HEAD BOLT 8X70 T
GUARD FRAME
GUARD FRAME W/WATER TANK
BOLT 10X30 T
BOLT 12X30 T ............................................ 4............. USE W/ ITEM 23
................................................................................... (GUARD FRAME W/ WATER TANK)
25
25
030210250
030212300
WASHER, LOCK M10
4
WASHER, LOCK M12 ................................ 4............. USE W/ ITEM 23
................................................................................... (GUARD FRAME W/ WATER TANK)
26
27
27
463342010
463342020
463342021
STAY (L), HANDLE
STAY (R), HANDLE
1
1
STAY (R), HANDLE .................................... 1............. USE W/ ITEM 23
................................................................................... (GUARD FRAME W/ WATER TANK)
28
29
30
30
001221030
030210250
458450860
458450861
BOLT 10X30 T
WASHER, LOCK M10
STOPPER
4
4
1
STOPPER .................................................. 1............. USE W/ ITEM 23
................................................................................... (GUARD FRAME W/ WATER TANK)
31
32
33
35
458450880
458450850
025402516
458450830
SPRING 1.2-10-29
GRIP
1
1
1
1
SPRING PIN 2.5X16
RUBBER COVER
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 39
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MVH-R60H — BODY ASSY.
BODY A
PAGE 40 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — BODY ASSY.
BODY ASSY.
NO
36
37
38
39
41
42
43
44
45
46
47
48
PART NO
PART NAME
PLATE, RUBBER COVER
BOLT 8X25 T
WASHER, FLAT M8
NYLON NUT M8
DRAIN JOINT
QTY.
1
2
2
2
2
1
2
3
1
1
1
1
REMARKS
458450810
001220825
031108160
022710809
15550ZK8P90
15552ZB9000
954010070
90601ZE1000
90131ZE1000
458450840
001220820
030208200
DRAIN HOSE
HOSE BAND 11.5D
WASHER, DRAIN PLUG
BOLT, DRAIN PLUG
JOINT
BOLT 8X20 T
WASHER, LOCK M8
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 41
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MVH-R60H —VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
PAGE 42 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H —VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
NO
1
2
3
4
5
6
7
9
PART NO
PART NAME
QTY.
REMARKS
463117110
939010160
020310080
030210250
001221030
030210250
952401660
460449160
953405260
VIBRATING PLATE
SHOCK ABSORBER TAK-50
NUT M10
WASHER, LOCK M10
BOLT 10X30 T
WASHER, LOCK M10
WASHER 103045
OIL GAUGE
1
4
4
4
4
4
4
1
1
10
PACKING 1/4 (CU)
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 43
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MVH-R60H —WATERTANK/SPRINKLER ASSY.
WATER TANK/SPRINKLER ASSY.
PAGE 44 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H —WATERTANK/SPRINKLER ASSY.
WATER TANK/SPRINKLER ASSY.
NO
PART NO
PART NAME
BOLT 10 X30
WASHER 10 MM 5 X 21 X 2
CAP, WATER TANK
WATER HOSE
NYLON NUT M10
FLANGE NUT M8
WATER TANK ASSY. ...........................................1............. INCLUDES ITEMS W/
NUT M6
L-TYPE STAY
WASHER, LOCK M6
HOOK ANGLE TYPE M8
CONNECTOR 1/4 X 10
BOLT 8X15
CLAMP SA120--18
BOLT 6 X15
QTY.
REMARKS
1
*
2
*
3
*
4
5
*
6
7
001241030
033910010
954300342
463456580
022910180
022610808
463910010
020306050
463456570
030206150
954407090
954405680
001220615
954404230
001220615
031106100
515910050
031106100
001220620
463342970
458450830
001220825
031108160
458450810
022710809
001221230
030212300
1
2
1
1
1
1
*
10
11
12
13
15
16
17
18
19
20$
21$#
22$#
23
24
25
26
27
28
29
30
2
2
2
1
1
2
2
2
2
WASHER, FLAT
CAP ASSY. W/BOLT AND WASHER ...................2............. INCLUDES ITEMS W/#
WASHER, M6
BOLT, 6X20
SPRINKLING PIPE .............................................1............. INCLUDES ITEMS W/$
RUBBER COVER
BOLT 8X25
WASHER, FLAT
PLATE, RUBBER COVER
NYLON NUT M8
BOLT 12 X30
2
2
1
2
2
1
2
4
4
WASHER, LOCK M12
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 45
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HONDA GX120K1SM12 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
l
PAGE 46 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
12210ZH7000
12204ZE1306
12205ZE1315
12216ZE5300
12251ZH7800
12310ZE1020
12391ZE1000
15721ZH8000
90013883000
90043ZE1020
90047ZE1000
9430110160
CYLINDER HEAD ..................................................1.............. INCLUDES ITEMS W/
*
2
3
GUIDE, VALVE (OS) OPTIONAL
GUIDE, EX. VALVE (OS) OPTIONAL ................... 1.............. INCLUDES ITEMS W/+
CLIP, VALVE GUIDE
GASKET, CYLINDER HEAD
COVER, HEAD
GASKET, CYLINDER HEAD COVER
TUBE, BREATHER
BOLT, FLANGE 6X12 (CT200)
BOLT, STUD 6X109
BOLT, STUD 8X32
1
*
*
4 +
1
1
1
1
1
4
2
2
2
4
1
*
5
6
7
8
9
10
11
12
14
15
PIN, A, DOWEL 10X16
BOLT, FLANGE 8X55
SPARK PLUG BPR6ES (NGK)
957230805500
9807956846
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 47
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HONDA GX120K1SM12 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 48 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO.
2
3
PART NO.
PART NAME
QTY.
REMARKS
120A0ZH7810
15510ZE1033
16510ZE1000
16511ZE1000
16512ZE1000
16513ZE1000
16531ZE1000
16541ZE1000
90131ZE1000
90451ZE1000
90601ZE1000
90602ZE1000
91001878003
91202ZE6003
91353671004
9405010000
BARREL ASSY., CYLINDER ......................1 ............ INCLUDES ITEMS W/
*
#
SWITCH ASSY., OIL LEVEL
GOVERNOR ASSY. ....................................1 ............ INCLUDES ITEMS W/
1
4
5#
6#
7#
8
9
WEIGHT, GOVERNOR
HOLDER, GOVERNORWEIGHT
PIN, GOVERNOR WEIGHT
SLIDER, GOVERNOR
SHAFT, GOVERNOR ARM
BOLT, DRAIN PLUG
WASHER, THRUST 6mm
WASHER, DRAIN PLUG 10.2mm
CLIP, GOVERNOR HOLDER
BEARING, RADIAL BALL 62/22
OIL SEAL 22X35X6
O- RING 14mm
NUT, FLANGE 10mm
WASHER, PLAIN 6mm
PIN, LOCK 8mm
BOLT, FLANGE 6X12
2
1
2
1
1
2
1
2
1
1
1
1
1
2
1
2
10
11
12
13
14
15
16
17
18
19
20
*
*
9410106800
9425108000
957010601200
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 49
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HONDA GX120K1SM12 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
PAGE 50 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO.
1
3
PART NO.
PART NAME
QTY.
REMARKS
11300ZE0640
11381ZH7800
15600ZE1003
15600ZG4003
15625ZE1003
90015883000
91001878003
91203ZE0003
9430108140
COVER ASSY., CRANKCASE ................................ 1 ..............INCLUDES ITEMS W/
*
GASKET, CRANKCASE
CAP ASSY., OIL FILLER......................................... 1 ..............INCLUDES ITEMS W/
CAP ASSY., OIL FILLER......................................... 1 ..............INCLUDES ITEMS W/+
PACKING, OIL FILLER CAP
BOLT, FLANGE 6X28
BEARING, RADIAL 62/22
OIL SEAL 22X41X6
1
5
#
6
11
15
17
18
21
#
+
2
7
1
1
2
*
*
DOWEL PIN 8X14
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 51
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HONDA GX120K1SM12 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
l
PAGE 52 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO.
1
PART NO.
13310ZE0601
PART NAME
CRANKSHAFT
QTY.
1
REMARKS
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 53
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HONDA GX120K1SM12 ENGINE — PISTON/CONNECTING ROD ASSY.
PISTON/CONNECTING RODASSY.
l
PAGE 54 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — PISTON/CONNECTING ROD ASSY.
PISTON/CONNECTING RODASSY.
NO.
1
1
1
1
2
2
2
2
3
4
4
5
*
6
PART NO.
PART NAME
QTY. REMARKS
13010ZK7V01
13011ZK7V01
13012ZK7V01
13013ZK7V01
13101ZH7000
13102ZH7000
13103ZH7000
13104ZH7000
13111ZE0000
132A0ZE0000
13200ZE0000
90001ZE1000
90551ZE0000
RING SET, PISTON (STANDARD)
RING SET, PISTON (OS 0.25), OPTIONAL
RING SET, PISTON (OS 0.50) , OPTIONAL
RING SET, PISTON (OS 0.75), OPTIONAL
PISTON, STANDARD
1
1
1
1
1
1
1
1
1
PISTON, OS 0.25
PISTON, OS 0.50
PISTON, 0.75
PIN, PISTON
ROD ASSY, CONNECTING (UNDER SIZE) .... 1 ...... INCLUDES ITEMS W/
ROD ASSY., CONNECTING ............................ 1 ...... INCLUDES ITEMS W/
BOLT, CONNECTING ROD
CLIP, PISTON PIN 13MM
*
*
2
2
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 55
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HONDA GX120K1SM12 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
l
PAGE 56 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
1
2
3
4
PART NO.
PART NAME
QTY.
REMARKS
14100ZE0812
14410ZE0010
14431ZE1000
14441ZE1010
14451ZE1013
14568ZE1000
14711ZF0000
14721ZF0000
14751ZF1000
14771ZE1000
14773ZE1000
14781ZE1000
14791ZE0010
90012ZE0010
90206ZE1000
CAMSHAFT ASSY. .......................................... 1.............INCLUDES ITEMS W/
*
ROD, PUSH
ARM, VALVE ROCKER
LIFTER, VALVE
PIVOT, ROCKER ARM
SPRING, WEIGHT RETURN
VALVE, IN.
VALVE, EX.
SPRING, VALVE
RETAINER, IN. VALVE SPRING
RETAINER, EX. VALVE SPRING
ROTATOR, VALVE
PLATE, PUSH ROD GUIDE
BOLT, PIVOT 8MM
2
2
2
2
1
1
1
2
1
1
1
1
2
2
5
6
*
7
8
9
10
11
12
13
14
15
NUT, PIVOT ADJ.
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 57
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HONDA GX120K1SM12 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
PAGE 58 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
28400ZH8013ZA
28410ZH8003ZA
28420ZH8013
28422ZH8013
28433ZH8003
28441ZH8003
28442ZH8003
28443ZH8003
28461ZH8003
28462ZH8003
90003ZH8003
9008ZE2003
STARTER ASSY., RECOIL *NH1* (BLACK) .......... 1.............. INCLUDES ITEMS W/
*
2
CASE, RECOIL STARTER *NH1* (BLACK)
REEL, RECOIL STARTER
RATCHET, STARTER
GUIDE, RATCHET
SPRING, FRICTION
SPRING, RECOIL STARTER
SPRING, RETURN
KNOB, RECOIL STARTER
ROPE, RECOIL STARTER
SCREW, SETTING
1
1
2
1
1
1
2
1
1
1
3
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10
*
11
*
12
BOLT, FLANGE 6X10
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 59
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HONDA GX120K1SM12 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
PAGE 60 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
GROMMET, ADJUSTING COVER
COVER, FAN RED
PLATE, SIDE (OIL ALERT)
CLIP, HARNESS
SHROUD
QTY.
1
1
1
1
1
1
1
1
6
1
1
1
REMARKS
11347371300
19610ZE0000ZA
19611ZH7810
90601ZH7013
19630ZH7000
32197ZH8003
36100ZH7003
36101ZE1010
90013883000
90022888010
34150ZH7003
95 7010600800
SUB- HARNESS
SWITCH ASSEMBLY, ENGINE STOP
WIRE, STOP SWITCH 370MM
BOLT, FLANGE 6X12 (CT200)
BOLT, FLANGE 6X12 (CT200)
ALERT UNIT, OIL
9
10
11
13
BOLT, FLANGE 6X8
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 61
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HONDA GX120K1SM12 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 62 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
2
3
4
#
16010ZE1812
16011ZE0005
16013ZE0005
16015ZE0831
16024ZE1811
16028ZE0005
16044ZE0005
16100ZH7W51
16124ZE0005
16166ZH7W50
16173001004
16211ZE0000
16212ZH7800
16220ZE1020
16221ZH8801
16610ZE1000
16953ZE1812
16954ZE1812
16956ZE1811
16957ZE1812
16967ZE0811
93500030061H
9430520122
GASKET SET
VALVE SET, FLOAT
FLOAT SET
1
1
1
*
*
*
5
FLOAT CHAMBER SET.................................... 1.............INCLUDES ITEMS W/
#
*
7
8
9
#
DRAIN SCREW SET
SCREW SET B
CHOKE SET
CARBURETOR ASSY., BE60B B ..................... 1.............INCLUDES ITEMS W/
SCREW, THROTTLE STOP
NOZZLE, MAIN
1
1
1
*
*
*
10
*
11
1
1
1
1
1
1
1
*
*
*
12
13
14
15
16
17
20
24
25
26
27
28
30
PACKING, CUP
INSULATOR, CARBURETOR
PACKING, INSULATOR
SPACER, CARBURETOR
GASKET, CARBURETOR
LEVER, CHOKE (STANDARD) ......................... 1.............INCLUDES ITEMS W/+
LEVER,VALVE
PLATE, LEVER SETTING
SPRING, VALVE LEVER
GASKET, VALVE
CUP, FUEL STRAINER
SCREW, PAN (3 X 6)
PIN, SPRING (2 X 12)
JET, MAIN (#60)
1
1
1
1
1
2
1
1
1
1
*
*
*
*
*
*
33+
34
99101ZH80600
99204ZE00350
16016ZH7W01
*
35
*
JET, SET, PILOT (#35)
SCREW SET
36
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 63
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HONDA GX120K1SM12 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 64 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
16271ZE1000
17210ZE0822
17218ZE0821
17230ZE0820
17232891000
17235ZE1831
17238ZE0010
17239ZE1000
17410ZE0030
90325044000
957010602000
9405006000
GASKET, ELBOW
1
2
CLEANER ELEMENT ......................................... 1...........INCLUDES ITEMS W/
ELEMENT OUTER
COVER, AIR CLEANER
GROMMET, AIR CLEANER
NOSE, SILENCER
COLLAR, AIR CLEANER
COLLAR B, AIR CLEANER
ELBOW, AIR CLEANER ................................... 1.............INCLUDES ITEMS W/
WINGNUT, TOOL BOX SETTING
BOLT, FLANGE 6X20
NUT, FLANGE 6MM
PLAIN WASHER 6MM
#
3
4
5
6
7
#
1
1
1
1
2
1
#
*
8
*
9
*
12
13
14
15
2
1
2
2
9410106800
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 65
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HONDA GX120K1SM12 ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 66 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
NO.
1
3
5
6
PART NO.
PART NAME
QTY.
REMARKS
18310ZH8810
18320ZF1H01
18340ZE1010
18355ZE1000
18381ZH8800
90050ZE1000
94001080000S
18522ZE1000
90055ZE1000
90002ZG0003
MUFFLER, ARRESTER
PROTECTOR, MUFFLER
DEFLECTOR
1
1
1
ARRESTER, SPARK
GASKET, MUFFLER
SCREW, TAPPING 5X8
NUT, HEX. 8MM
GUIDE, MUFFLER
SCREW, TAPPING 4X6
SCREW, TAPPING 4X8
7
1
4
2
1
1
2
10
13
14
18
19
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 67
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HONDA GX120K1SM12 ENGINE — FUELTANK ASSY.
FUEL TANK ASSY.
PAGE 68 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — FUELTANK ASSY.
FUEL TANK ASSY.
NO.
1
2
3
5
6
*
7
11
12
13
14
15
PART NO.
PART NAME
RUBBER, SUPPORTER 107MM
JOINT, FUEL TANK
TANK, FUEL *NH1* (BLACK)
CAP, FUEL FILLER...................................... 1 .......... INCLUDES ITEMS W/
GASKET, FUEL FILLER CAP
FUEL FILTER
O- RING 14MM
NUT, FLANGE 6MM
BULK HOSE, FUEL 4.5X140
CLIP, TUBE (B8)
QTY.
REMARKS
16854ZH8000
16955ZE1000
17510ZE0020ZD
17620ZH7023
17631ZH7003
17672ZE2W01
91353671004
9405006000
1
1
1
*
1
1
1
2
1
2
1
950014514040
9500202080
957010602500
BOLT, FLANGE 6X25
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 69
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HONDA GX120K1SM12 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
l
PAGE 70 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
1
2
4
5
PART NO.
PART NAME
KEY, SPECIAL WOODRUFF 25X18
FAN, COOLING
PULLEY, STARTER
FLYWHEEL
NUT, SPECIAL 14MM
QTY.
REMARKS
13331357000
19511ZE0000
28451ZH8003
31100ZE0010
90201878003
1
1
1
1
1
7
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 71
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HONDA GX120K1SM12 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
PAGE 72 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO.
1
2
PART NO.
PART NAME
QTY.
REMARKS
30500ZE1033
30700ZE1013
90121952000
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
BOLT, FLANGE 6X25
1
1
2
8
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 73
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HONDA GX120K1SM12 ENGINE — CONTROL ASSY.
CONTROL ASSY.
PAGE 74 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — CONTROL ASSY.
CONTROL ASSY.
NO.
2
5
6
7
PART NO.
PART NAME
QTY.
REMARKS
16500ZH7810
16551ZE0010
16555ZE0000
16561ZE0020
16562ZE0020
16571ZH7000
16574ZE1000
16575ZH8000
16576891000
16578ZE1000
16580ZH7810
16584883300
16592ZE1810
16594883010
90013883000
90015ZE5010
90022888010
90114SA0000
93500040060H
93500050250H
93500050160A
9405006000
CONTROL ASSY. ...................................... 1 ............ INCLUDES ITEMS W/
#
ARM, GOVERNOR
ROD, GOVERNOR
SPRING, GOVERNOR
SPRING,THROTTLE RETURN
LEVER, CONTROL
SPRING, LEVER
WASHER, CONTROL LEVER
HOLDER, CABLE
SPACER, CONTROL LEVER
BASE CONTROL
SPRING, CONTROL ADJUSTING
SPRING, CABLE RETURN
HOLDER,WIRE
BOLT, FLANGE 6X12 (CT200)
BOLT, GOVERNOR ARM
BOLT, FLANGE 6X20 (CT200)
NUT, SELF- LOCK 6MM
SCREW 4X6
SCREW, PAN 5X25
SCREW, PAN 5X16
1
1
1
1
1
1
1
8
9#
10
11
12
13
15
16
17
18
22
23
25
26
28
30
32
33
#
#
#
#
#
#
#
#
1
1
1
1
1
1
1
1
1
1
1
1
1
#
#
#
#
NUT, FLANGE 6MM
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 75
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HONDA GX120K1SM12 ENGINE — LABELS ASSY.
LABELS ASSY.
l
PAGE 76 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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HONDA GX120K1SM12 ENGINE — LABELS ASSY.
LABELS ASSY.
NO.
1
3
4
6
PART NO.
PART NAME
QTY.
REMARKS
87521ZH7020
87522ZH9000
87528ZE1810
87532ZH8810
EMBLEM
1
1
1
1
LABEL, CAUTION
MARK, CHOKE
MARK, OIL ALERT (E)
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 77
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Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
5. Parts must be in new and resalable
condition,intheoriginalMultiquippack-
age (if any), and with Multiquip part
numbersclearlymarked.
Multiquipreservestherighttoquoteandsell
directtoGovernmentagencies,andtoOrigi-
nal Equipment Manufacturer accounts who
useourproductsasintegralpartsoftheirown
products.
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHTPOLICY
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifest has been obtained from the carrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts.(If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
A$35.00surchargewillbeaddedtotheinvoice
forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
priortothereturndate.
LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
Multiquip shall not be liable here under for
damagesinexcessofthepurchasepriceofthe
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
c. Anylineitemwithanextendeddealer
netpriceoflessthan$5.00.
RETURNEDGOODSPOLICY
d. Special order items.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
turedbyMultiquip.Suchwarrantiesmadein
connectionwiththesaleofnew,completeunits
aremadeexclusivelybyastatementofwar-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnotauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. The sender will be notified of any
materialreceivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Such material will be held for five
workingdaysfromnotification,pending
instructions. If a reply is not received
within five days, the material will be
returnedtothesenderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. Incaseswhereanitemisaccepted,for
which the original purchase document
cannotbedetermined,thepricewillbe
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
l
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cific date and all orders received on or after
that date will be billed at the revised price.
Rebatesforpricedeclinesandaddedcharges
forpriceincreaseswillnotbemadeforstock
onhandatthetimeofanypricechange.
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All
partsmustbereturnedfreightprepaidto
Multiquip’sdesignatedreceivingpoint.
PAGE 78 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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NOTE PAGE
MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 79
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OPERATION & PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
800-421-1244
FAX:310-537-3927
Email: [email protected]
PARTS DEPARTMENT
800-427-1244
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
MAYCO PARTS
800-306-2926
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
SERVICE DEPARTMENT
800-478-1244
FAX:310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-421-1244
FAX:310-631-5032
FAX:310-537-1173
WARRANTYDEPARTMENT
800-421-1244,EXT.279
310-537-3700,EXT.279
Your Local Dealer is:
MULTIQUIP INC.
18910WILMINGTONAVE.
CARSON, CALIFORNIA 90746
800-421-1244 • 310-537-3700
FAX:310-537-3927
E-mail:[email protected]
Internet:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
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