Majestic Appliances Electric Heater 3095 User Manual

INSTALLER / CONSUMER  
SAFETY INFORMATION  
PLEASE READ THIS MANUAL  
BEFORE INSTALLING AND USING  
APPLIANCE.  
J e ffe rs o n  
®
Ve n t Fre e Ga s He a t e r  
WARNING!  
IF THE INFORMATION IN THIS  
MANUAL IS NOT FOLLOWED  
EXACTLY, A FIRE OR EXPLOSION  
MAY RESULT CAUSING PROP-  
ERTY DAMAGE, PERSONAL IN-  
JURY OR LOSS OF LIFE.  
Mo d e ls : J UVSR & J UVSM  
3 0 9 5 , 3 0 9 6 , 3 0 9 7 , 3 1 0 0 ,  
3 1 0 1 , 3 1 0 2 , 3 1 0 5 , 3 1 0 6 ,  
3 1 0 7 , 3 1 1 0 , 3 1 1 1 , 3 1 1 2  
FOR YOUR SAFETY  
Improper installation, adjustment, alter-  
ation, service or maintenance can cause  
injury or property damage. Refer to this  
manual for correct installation and opera-  
tional procedures. Installation and service  
must be performed by a qualified installer,  
service agency or the gas suppler.  
WHAT TO DO IF YOU SMELL GAS:  
Do not try to light any appliance.  
Do not touch any electric switch; do  
not use any phone in your building.  
Immediately call your gas supplier  
form your neighbor’s phone. Follow  
the gas supplier’s instructions.  
If you cannot reach your gas supplier,  
call the fire department.  
Homeowner’s Installation  
and Operation Manual  
DO NOT STORE OR USE GASO-  
LINE OR OTHER FLAMMABLE  
VAPORS AND LIQUIDS IN THE  
VICINITY OF THIS OR ANY OTHER  
APPLIANCE.  
This is an unvented gas-fired  
heater. It uses air (Oxygen) from  
the room in which it is installed.  
Provisions for adequate combus-  
tion and ventilation air must be  
provided.  
Tested and listed to ANSI Z21.11.2.2000  
INSTALLER: DO NOT DISCARD THIS MANUAL -  
LEAVE FOR HOMEOWNER  
20003447b / 0701  
m  
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Verm ont Castings Jefferson Vent Free Gas Heater  
J UVS Sp e cifica t io n s  
Jefferson Vent Free Gas Heater Models JUVSRN, JUVSRP, JUVSMN, JUVSMP  
Fuel  
NG  
LP  
Manifold Pressure Min./Max.  
1.7”/3.5”  
5.4”/11.0” (RP)  
4.4”/10.0” (MP)  
11.0”w.c.  
Min. Inlet Supply Pressure for adjustment: 5.5”w.c.  
Max. Inlet Supply Pressure for adjustment: 14.0”w.c.  
Min. Output, BTU/hr:  
14.0”w.c.  
JUVSR  
JUVSM  
Max. Output, BTU/hr:  
Ignition:  
20,000  
18.500  
28,000  
21,000  
18.500  
28,000  
Piezo  
Firebox Weight/shipping:  
110 lbs.  
Accessories  
This appliance may be installed in an aftermarket*  
manufactured (mobile) home, where not prohibited  
by state or local codes.  
#2960 FK28 Fan Kit  
IMT Optional Wall Thermostat  
MRC1 ZC1100 Remote Control (ON/OFF w/batteries)  
MRC2 ZC1200 Remote Control (ON/OFF thermostat  
w/batteries)  
MRC3 ZC1300 Remote Control (LCD ON/OFF  
thermostat, timer w/batteries)  
This appliance is only for use with the type of gas  
indicated on the Rating Plate. This appliance is not  
convertible for use with other gases.  
*Aftermarket: Completion of sale, not for purpose of resale, from the  
manufacturer.  
28¹⁄₂"  
(724mm)  
Valve  
Inlet  
C
L
3" (76mm)  
24"  
14¹⁄₂"  
(610mm)  
(368mm)  
8"  
(203mm)  
3447  
Fig. 1 Jefferson Vent Free dimensions.  
3m  
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Verm ont Castings Jefferson Vent Free Gas Heater  
Sa fe t y In fo rm a t io n  
WARNINGS  
IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING TO AS-  
SEMBLE, OPERATE OR SERVICE THIS HEATER. IMPROPER USE OF THIS HEATER CAN CAUSE SERIOUS  
INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND CARBON MONOXIDE  
POISONING.  
DANGER  
CARBON MONOXIDE POISONING MAY LEAD TO DEATH!  
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches,  
dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have  
the heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant  
women, people with heart or lung disease or anemia, those under the influence of alcohol and those at high  
altitudes.  
Make certain you read and understand all Warnings. Keep this manual for reference.  
It is your guide to safe and proper operation of this heater.  
1. Use only Natural Gas with JUVSRN, JUVSMN. Use  
only Propane with JUVSRP, JUVSMP. Do not use  
any other fuels.  
2. Install only in accordance with the National Fuel  
Gas Code, ANSIZ223.1-latest edition.  
pages 16-17.  
11. DO NOT operate this heater  
where flammable liquids or vapors are used  
or stored  
under dusty conditions.  
3. Use only the installation instructions provided by  
the manufacturer for this appliance. Installation  
and repair should be done by a qualified service  
person. The appliance should be inspected before  
use and at least annually by a professional ser-  
vice person. More frequent cleaning may be  
required due to excessive lint from carpeting,  
bedding material, etc. It is imperative that control  
compartments, burners and circulating air pas-  
sageways of the appliance be kept clean.  
4. Warning: Any change to this heater or its con-  
trols can be dangerous. DO NOT make modifica-  
tions to any heater or associated parts.  
5. DO NOT install this heater in a bedroom or  
bathroom.  
12. The heater becomes very hot when operating.  
Alert children and adults to stay away from hot  
surfaces to avoid burns or clothing ignition. The  
heater will remain hot for a time after shutdown.  
Allow surface to cool before touching.  
13. Carefully supervise young children when they are  
in the room with the heater.  
14. Do not use the heater if any part has been ex-  
posed to or under water. Immediately call a  
qualified service technician to inspect the room  
heater and to replace any part of the control  
system and any gas control which has been  
under water.  
15. DO NOT operate the heater if any log is broken or  
damaged.  
16. Turn heater off and let cool before servicing. Only  
a qualified service person should service and  
repair heater.  
17. DO NOT operate this appliance with the safety  
screen removed. If the safety screen is removed  
from the appliance for service or cleaning, it must  
be replaced before operating the heater.  
6. Due to high surface temperatures, DO NOT install  
this heater  
in a recreational vehicle,  
where curtains, furniture, clothing or other  
flammable objects are less than 36 inches from  
the front, top or sides of the heater,  
in high traffic areas,  
in windy or drafty areas.  
7. DO NOT place clothing or other flammable mate-  
High Altitude Derating  
rial on or near the appliance.  
Input ratings are shown in BTU per hour and are for eleva-  
tions up to 4,500 feet (1370m). For elevations above 4,500  
feet (1370m) consult local building codes. Nuisance out-  
ages may occur at altitudes above 4,500 feet (1370m) if  
dirt, dust, lint and/or cobwebs are allowed to accumulate  
on burner and/or ODS pilot. Monthly inspection and clean-  
ing is recommended for altitudes above 4,500 feet (1370m).  
8. DO NOT obstruct the top grille at all. Doing so will  
cause high levels of carbon monoxide that will  
lead to death.  
9. This heater needs fresh, outside air ventilation to  
operate properly. See Fresh Air Requirements on  
pages 6 and 7.  
10. If heater shuts off, heater may not have enough  
fresh air ventilation. Provide more fresh air. If  
heater keeps shutting off, see Troubleshooting  
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Verm ont Castings Jefferson Vent Free Gas Heater  
Ge n e ra l In fo rm a t io n  
Vent Free Features  
Unpack the Stove  
The JUVS Gas Heater is an unvented gas appliance  
tested and listed to the ANSI standard Z21.11.2.2000.  
The Vent Free Gas Heater is configured to use Natural  
Gas, (JUVSRN, JUVSMN ) or Propane (JUVSRP,  
JUVSMP). Because these heaters are clean-burning  
and highly energy-efficient, no venting system is  
required.  
Remove the stove assembly from the shipping carton  
and inspect it for loose or damaged parts. Do not install  
this appliance if any parts are loose or if there is any  
visual or suspected damage resulting from shipping or  
handling. Report damage to your dealer/distributor  
immediately. The log set is packaged in the box  
shipped inside the firebox.  
To remove the packaged log set from the firebox:  
The JUVS is shipped fully assembled with the  
exception of the log set. The log set is assembled  
during installation.  
The JUVS is equipped with a Honeywell control valve  
that allows thermostatic control, on/off switch or a  
remote switch (not supplied).  
The JUVS model incorporates variable regulators that  
allow you to adjust burner heat output between HIGH,  
(28,000 BTU), and LOW, (20,000 BTU). See the  
Operation Section for details.  
Lift the stove front up and then swing the bottom out  
and away to disengage it from the stove body. (Fig. 3)  
Cut the wire tie securing the screen.  
Remove the screen frame. (Fig. 4)  
Remove box and set aside.  
Contact your dealer if the burner is loose or damaged in  
any way.  
The standing pilot incorporates an Oxygen Depletion  
System (ODS/pilot) which shuts off gas flow to the  
burner in the event that sufficient fresh air becomes  
unavailable for continued safe operation.  
Safety  
Screen  
Rear Log  
Bracket  
Pilot Hood &  
Pilot  
Rheostat  
Bracket  
ST229b  
OFF/ON/Pilot  
Control Knob  
Fig. 3 Remove stove front.  
Piezo Ignitor  
Variable  
Regulator  
Supply  
Line Inlet  
Screen Hooks  
Gas Valve  
ST100  
Fig. 2 JUVS gas heater. Valve may be different.  
ST208b  
Fig. 4 Lift screen from firebox.  
5m  
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Verm ont Castings Jefferson Vent Free Gas Heater  
In s t a lla t io n Re q u ire m e n t s  
Fresh Air Requirements for  
Combustion and Ventilation  
on Page 7.  
If your home does not meet the above criteria, follow  
the procedure below.  
WA R N I N G  
This heater must have fresh air for proper opera-  
tion. If it does not, poor fuel combustion could  
result. Read the following instructions to ensure  
proper fresh air supply for this and other fuel-  
burning appliances in your home.  
Determine If You Have a Confined or  
Unconfined Space  
Use the following formula to determine if you have a  
confined or unconfined space.  
Space is defined as the room in which you will  
install the heater, plus any adjoining rooms with  
doorless passageways or ventilation grilles between the  
rooms.  
The National Fuel Gas Code defines a confined  
space as a space whose volume is less than 50 cubic  
feet per 1,000 BTU per hour input rating (4.8m3 per Kw)  
of the aggregate (total) input rating of all appliances  
installed in that space and an unconfined space as a  
space whose volume is not less than 50 cubic feet per  
1,000 BTU per hour (4.8m3 per Kw) of the aggregate  
input rating of all appliances installed in that space.  
Rooms communicating directly with the space in which  
the appliances are installed, through openings not  
furnished with doors, are considered a part of the  
unconfined space.  
Modern construction standards have resulted in homes  
that are highly energy-efficient and that allow little heat  
loss. Your home needs to breathe, however, and all  
fuel-burning appliances need fresh air to function  
properly and safely. Exhaust fans, clothes dryers,  
fireplaces and other fuel burning appliances use the air  
inside the building. If the available fresh air supply is  
insufficient to meet the demands of these appliances,  
problems can result.  
The JUVS heater has specific fresh air require-  
ments. You must determine that these requirements will  
be met within the space where the appliance will be  
installed. The following information will help you insure  
adequate fresh air is available for the heater to function  
properly.  
Provide for Adequate Ventilation  
1. Determine the volume of space (length x width x  
height). Include adjoining rooms connected by doorless  
passageways or ventilating grilles.  
Any space within a home can be classified in these  
categories:  
1) Unusually tight construction  
2) Confined space  
3) Unconfined space  
Example: A room that is 18’ x 12’ x 8’ has a volume of  
1728 cubic feet. An adjoining open kitchen that is 10’ x  
12’ x 8’ has a volume of 960 cubic feet. An adjoining  
open dining room is 12’ x 12’ x 8’ with a volume of 1152  
cubic feet. The total volume is 3840 feet. (1728 + 960 +  
1152)  
First, determine which classification defines the in-  
tended installation space.  
Unusually Tight Construction  
2. Divide the volume of space by 50 cubic feet. The  
result is the maximum BTU/hour the space can support.  
You must provide additional fresh air if the space falls  
into this classification. Unusually Tight Construction is  
defined as construction wherein:  
Example: 3840 cubic feet divided by 50 = 76.8 or  
76,800 BTU/hour.  
a. Walls and ceilings exposed to the outside atmo-  
sphere have a continuous water vapor barrier with a  
rating of one perm or less, with openings gasketed or  
sealed, and  
3. Add the BTU/hour ratings of all fuel-burning appli-  
ances installed in the same space, including the  
following:  
Gas Water Heater  
Gas Fireplace Logs  
Vented Gas Heater*  
Gas Furnace  
Vent-free Gas Heater  
Other Gas Appliances*  
b. weather stripping has been added on openable  
windows and doors and  
c. caulking or sealants are applied to areas such as  
joints around windows and door frames, between sole  
plates and floors, between wall and ceiling joints,  
between wall panels, at penetrations for plumbing,  
electrical and gas lines and at all other openings.  
*Do not include Direct-vent appliances as these use  
outdoor air for combustion and vent to the outdoors.  
Example:  
Gas Range  
Vent-free Logset  
55,000 BTU/hour  
+25,000 BTU/hour  
80,000 BTU/hour  
If your home meets all of the above criteria, you must  
provide additional fresh air for the appliance as detailed  
Total  
66  
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Verm ont Castings Jefferson Vent Free Gas Heater  
4. Compare the maximum BTU/hour rating the space  
can support with the total BTU/hour used by the appli-  
ances.  
For further information on ventilation guidelines and  
sizing specifications, follow the National Fuel Gas  
Code/NFPA 54/ANSI Z223.1, Section 5.3.  
Example: 76,800 BTU/hour the space can support  
80,000 BTU/hour used by appliances  
If the total BTU/hour used by the appliances is less  
than the maximum BTU/hr the space can support, the  
room meets the Unconfined Space criteria and no  
further ventilation is needed.  
In this example, the maximum BTU/hour that the space  
can support is less than the total used by the appli-  
ances. The space is considered to be Confined Space.  
Additional air must be provided to meet the require-  
ments of the vent-free heater.  
WA R N I N G  
This heater shall not be installed in a confined  
space unless provisions are made for adequate  
combustion and ventilation air.  
A confined space may be ventilated in two ways:  
A. Open or provide at least two ventilating grilles to an  
adjoining unconfined space. (Fig. 2)  
WA R N I N G  
Each of the two grilles must provide an opening of at  
least 50 square inches, with all opening dimensions  
being at least 3”. One grille must be within 12” of the  
ceiling; the other within 12” of the floor. (If the total  
exceeds 100,000 BTU/hour, additional grilles will be  
needed.)  
If the area in which the heater may be operated is  
smaller than that defined as an unconfined space,  
provide adequate combustion and ventilation air by  
one of the methods described in the National Fuel  
Gas Code, ANSI Z223.1, 1992 Section 5.3.  
B. Vent the room directly to the outdoors. (Provide one  
square inch of opening for each 4,000 BTU/hour)  
Option 1 -  
Vents to  
Adjoining  
Rooms  
Option 3 -  
Vents to  
Adjoining  
Room  
Option 2 -  
Remove Door to  
Adjoining Room  
VO370-2  
Fig. 5 Supplementing ventilation air.  
7m  
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Verm ont Castings Jefferson Vent Free Gas Heater  
Hearth Requirements  
Clearance Requirements  
The JUVS must be installed on rigid flooring. If the  
appliance is installed on any combustible surface other  
than wood flooring, such as carpet or tile, a metal or  
wood panel must be installed to extend the full length  
and width of the unit.  
Minimum Clearances to  
Combustible Materials  
Maintain clearance, (empty space), between combus-  
tible materials and the heater as specified.  
WA R N I N G  
Alcove Clearances  
D
Do not install this heater in a bathroom or  
B
B
bedroom.  
A
Installation of this heater must conform with  
Local Codes or in the absence of Local  
Codes, with the National Fuel Gas Code,  
ANSI Z223.1.  
This heater creates warm air currents. These  
currents move heat to wall surfaces next to  
the heater. Installing the heater next to vinyl  
or cloth wall coverings or operating the  
heater where impurities in the air such as  
tobacco smoke exist, may discolor walls.  
ST103  
C
Do not use a blower insert, heat exchanger  
insert or other accessory not approved with  
this heater.  
A: Ceiling .................. 27¹⁄₂” C: Rear Wall ................... 4”  
B: Side Wall.............. 4” D: Max. Alcove Depth ..... 48”  
Fig. 6 Minimum wall clearances.  
Mantel Clearance  
12”  
10”  
8”  
12”  
10”  
6”  
4”  
2”  
Wall  
8”  
6”  
2”  
1”  
4”  
1”  
Stove  
FP599b  
Fig. 7 Mantel clearance at 45°.  
NOTE: Mantel clearances will apply to an alcove  
installation.  
88  
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As s e m b ly Pro ce d u re s  
Optional Fan Kit Installation (2960/FK28)  
1. Attach the fan to the rear shroud by engaging the  
upper flange of the fan skirt under the lower edge of the  
shroud and secure the skirt with the four screws and  
one star washer provided. (Fig. 8, 9 )  
6. Route the rheostat control switch and wire forward  
under the stove. (Fig. 12) Use the wire tie to secure the  
fan and rheostat wire harnesses together to the tubing  
under the heater.  
Pinch Grommet  
to Remove  
Upper  
Flange  
Snapstat  
Bracket  
To Control  
Valve  
Snapstat  
Module  
ST468  
Star Washer  
ST240  
Fig. 10 Remove snaptstat and grommet from bracket.  
Fig. 8 Place upper flange behind lower edge of shroud.  
Snapstat  
ST346a  
Fig. 11 Attach snapstat to inner shroud.  
ST241  
Fig. 9 Correct position of fan skirt installation.  
2. Disconnect the snapstat module from the leads  
inside the snapstat bracket. (Fig. 10)  
3. Bend open the snapstat bracket. use your fingers or  
needle nose pliers to remove the black plastic grommet  
from the bracket. Discard the grommet and bracket.  
Rheostat  
4. Secure the snapstat to the upper middle of the inner  
shroud. (Fig. 11) NOTE: The snapstat location may be  
reached through the front of the stove between the top  
and the firebox or you may loosen the four screws  
holding the rear shroud in place. Be sure to secure  
shroud back into place before operation.  
Retaining Nut  
ST347a  
Control Knob  
Fig. 12 Attach rheostat to control panel. Valve may look  
different.  
5. Connect the two wires to the two snapstat extension  
leads attached to the inner shroud. You may coil excess  
wire up inside the rear shroud.  
9m  
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Verm ont Castings Jefferson Vent Free Gas Heater  
Gas connection should be made in accordance with  
current National Fuel Gas Code, ANSI Z223.1. Since  
some municipalities have additional local codes, be  
sure to consult you local authority.  
MOTOR  
Connect the gas supply and test for leaks. Use a 50/50  
solution of liquid soap and water to test for leaks at gas  
fittings and joints. NEVER test with an open flame.  
Light the pilot according to the directions on page 14,  
before going to the next step.  
BLK  
SNAPSTAT  
WHT  
Install the Log Set  
BLK  
ON/OFF  
RHEOSTAT  
1. Remove the logs from their packaging, and inspect  
each piece for damage. DO NOT INSTALL DAM-  
AGED LOGS.  
1
2. Install the rear log  
by centering it side to side on  
the sheet metal shelf at the back of the firebox.  
(Fig. 14)  
ST236  
3
2
3. Install the left  
and right  
middle logs by  
Fig. 13 Fan wiring diagram.  
engaging holes on their bottoms with pins on the  
burner brackets. (Fig. 14)  
4. Loosely sprinkle the lava rocks directly on top of the  
burner between the decorative grate and the middle  
logs. Do not place any ember material behind the  
middle logs. (Fig. 15)  
Connect the Gas Supply Line  
Check the Rating Plate attached by a steel cable to the  
firebox, to confirm that you have the appropriate firebox  
for the type of fuel to be used.  
4
5. Engage the upper log  
with the right middle log as  
shown in Figure 15. Swing the top end toward the  
rear of the firebox and rest on notch on top of rear  
log. (Note: This log will touch the back of the  
This appliance should only be connected by a  
qualified gas technician. Test to confirm manifold  
pressures as specified below.  
5
firebox.) Engage the top log  
with the upper log  
The Jefferson Heater and its individual shutoff  
valve must be disconnected from the gas supply  
piping during any pressure testing of that system at  
test pressures in excess of 1/2 psig (3.5 kPa).  
and the left middle log. (Fig. 15)  
The Jefferson Heater must be isolated from the gas  
supply piping system by closing its individual  
manual shutoff valve during any pressure testing of  
the gas supply piping system at test pressure equal  
to or less than 1/2 psig.  
1
2
3
There must be a gas shutoff between the stove and  
the supply.  
In order to connect Natural Gas, use a fitting with  
3/8” NPT nipple on the valve side and 1/2” natural  
gas supply line with an input of 28,000 BTUs at a  
manifold pressure of 3.5” and minimum inlet supply  
for adjustment of 5.5” W.C.  
In order to connect Propane, use a fitting with 3/8”  
NPT nipple on the valve side and 1/2” propane gas  
supply line with an input of 28,000 BTUs at a mani-  
fold pressure of 11.0” and minimum inlet supply for  
adjustment of 11.0” W.C.  
Decorative Grate  
ST223  
Fig. 14 Install back, left and right logs.  
1010  
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Install ON/OFF Switch  
(R Models only)  
5
The switch assembly parts are found in the parts bag.  
1. Attach switch assembly to left rear side of stove  
shroud using two screws and existing holes in  
shroud. (Fig. 17)  
2. Run wires down back of stove, under bottom of rear  
shroud to valve.  
4
3. Attach wires to valve terminals. (Fig. 18)  
Switch  
Existing  
Holes  
Assem-  
bly  
Screws  
ST315  
Fig. 17 Attach switch assembly to rear shroud.  
ST224  
Lava Rock  
Fig. 15 Install lava rock and upper logs.  
ST228  
Fig. 18 Attach switch wires to valve.  
Thermostat Connection (optional)  
(R Models only)  
Use only a thermostat rated for 500 millivolts. Do  
not use low voltage (24V) thermostats.  
Check the table below for the appropriate gauge  
thermostat wire to use for the length of lead required in  
your installation.  
Thermostat Wire / Gauge  
Maximum Run  
40 feet  
18  
20  
22  
25 feet  
ST225  
16 feet  
Fig. 16 Completed log installation.  
1. Install the wall thermostat in the desired location and  
run the wires to the stove location. Terminate these  
leads with 1/4” female connectors.  
2. Connect the thermostat wires to the valve. (Fig. 18)  
11m  
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Op e ra t io n  
Your First Fire  
Piezo Ignitor  
Read these instructions carefully and familiarize  
yourself with the burner controls of this heater.  
The JUVSR uses a Honeywell control valve that allows  
thermostatic, on/off switch regulation and has a sepa-  
rate Piezo ignition button. (Fig. 19 or 20)  
PILOT  
The JUVSM is equipped with an SIT control valve for  
manual use only.  
Locate the Pilot assembly to the right behind the  
burner. (Fig. 21) Follow the lighting instructions on page  
ST573  
14 exactly.  
Fig. 20 SIT control valve.  
For the first fire, allow the stove to operate continuously  
for six hours without using the fan. During the first fire, it  
is not unusual to smell some odor associated with new  
logs, paint and metal being heated. Odors should  
dissipate within a few hours or so, however, you can  
open a window to provide plenty of fresh air to alleviate  
this condition.  
Pilot and Burner Inspection  
Each time you light your heater, check that the pilot  
flame and burner flame pattern are as shown in Figures  
23 and 24. If flame patterns are incorrect, turn the  
heater off. See Troubleshooting, page 16.  
Do not operate the heater until the pilot flame is correct.  
Follow regular maintenance procedures as described  
on page 15.  
Natural Pilot  
Piezo Ignitor  
OFF  
LP Pilot  
PILOT  
L
ST232  
I
O
H
Fig. 21 Pilot assembly location.  
Regulator  
Control Knob  
Gas  
HV104  
Control Knob  
Fig. 19 Valve controls.  
1212  
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Verm ont Castings Jefferson Vent Free Gas Heater  
Thermopile*  
Pilot Orifice  
Pilot  
Assembly  
ST115a  
ST117a  
Fig. 22 Pilot Assembly Location  
Fig. 24 Correct Pilot Flame. (*JUVSM pilots do not have  
Thermopile)  
Lifting Flame  
ST116  
Fig. 23 Proper flame pattern with Regulator in HIGH  
Weak Flame  
position.  
ST118a  
Fig. 25 Examples of Incorrect Pilot Flame.  
13m  
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Verm ont Castings Jefferson Vent Free Gas Heater  
Lighting And Operating Instructions  
FOR YOUR SAFETY READ BEFORE LIGHTING  
WARNING:If you do not follow these instructions exactly, a fire or explosion  
may result causing property damage, personal injury or loss of life.  
A. This heater has a pilot which must be lit  
manually. When lighting the pilot follow these  
instructions exactly.  
B. BEFORE LIGHTING smell all around the heater  
area for gas. Be sure to smell next to the floor  
because some gas is heavier than air and will  
settle on the floor.  
If you cannot reach your gas supplier, call the  
Fire Department  
C. Use only your hand to push in or turn the gas  
control knob. Never use tools. If the knob will not  
push in or turn by hand, do not try to repair it, call a  
qualified service technician. Applying force or any  
attempted repair may result in a fire or explosion.  
WHAT TO DO IF YOU SMELL GAS  
D. Do not use this fireplace if any part has been under  
water. Immediately call a qualified service techni-  
cian to inspect the heater and to replace any part of  
the control system and any gas control which has  
been under water.  
Do not try to light any fireplace  
Do not touch any electric switch  
Do not use any phone in your building  
Immediately call your gas supplier from a  
neighbor's phone. Follow the gas supplier's  
instructions.  
Lighting Instructions  
1. STOP! Read the safety information above.  
2. Turn off all electrical power to the fireplace.  
3. For MN/MP/TN/TP appliances ONLY, go on to  
Step 4. For RN/RP appliances turn the On/Off  
switch to “OFF” position or set thermostat to  
lowest level.  
10. Push the control knob all the way in and hold.  
Immediately light the pilot by repeatedly  
depressing the piezo spark ignitor until a flame  
appears. Continue to hold the control knob in for  
about one (1) minute after the pilot is lit. Release  
knob and it will pop back up. Pilot should remain  
lit. If it goes out, repeat steps 5 through 8.  
4. Open control access panel.  
5. Push in gas control knob slightly and turn  
clockwise  
to "OFF".  
3/8" - 1/2"  
OFF  
PILOT  
Honeywell  
Euro SIT  
SIT NOVA  
If knob does not pop up when released, stop  
and immediately call your service technician or  
gas supplier.  
6. Wait five (5) minutes to clear out any gas. Then  
smell for gas, including near the floor. If you  
smell gas, STOP! Follow "B" in the safety  
information above. If you do not smell gas, go  
to the next step.  
7. Remove glass door before lighting pilot. (See  
Glass Frame Removal section).  
8. Visibly locate pilot by the main burner.  
9. Turn knob on gas control counterclockwise  
to "PILOT".  
If after several tries, the pilot will not stay lit,  
turn the gas control knob to "OFF" and call your  
service technician or gas supplier.  
11. Replace glass door.  
12. Turn gas control knob to “ON” position.  
13. For RN/RP appliances turn the On/Off switch to  
“ON” position or set thermostat to desired setting.  
14. Turn on all electrical power to the fireplace.  
To Turn Off Gas To Heater  
1. Turn the On/Off switch to Off position or set the  
thermostat to lowest setting.  
4. Push in gas control knob slightly and turn  
clockwise  
to "OFF". Do not force.  
2. Turn off all electric power to the fireplace if  
service is to be performed.  
5. Close control access panel.  
3. Open control access panel.  
4  
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Verm ont Castings Jefferson Vent Free Gas Heater  
Ma in t e n a n ce  
The following procedures will help ensure that your  
stove continues to perform safely and efficiently.  
Firebox Cleaning and Inspection  
Screen Hooks  
Cleanliness is critical to correct operation of the heater.  
The log set, burner, valve controls and air circulation  
areas must all be kept free of dust and unobstructed by  
debris. Inspect these areas before each use and clean  
whenever accumulation is evident. Follow the simple  
procedure outlined below.  
Frequent cleaning may be necessary in living  
environments subject to excessive carpet lint or pet  
hair. For example, if you live with a dog that sheds  
continuously, you will need to inspect the burner area  
frequently and clean it as often as the accumulation  
requires. In extreme conditions, it may be necessary to  
clean the burner and log set monthly or bi-weekly.  
This appliance should be inspected and thor-  
oughly cleaned annually by a qualified gas techni-  
cian.  
ST208b  
Fig. 26 Remove screen.  
Care of Cast Iron  
An occasional dusting with a dry rag will help keep the  
painted surfaces looking new.  
Cleaning Procedure  
1. Turn the burner OFF and let the heater cool com-  
pletely before cleaning.  
Porcelain enamel surfaces shoul be cleaned with a soft  
damp cloth. Do not use abrasive cleaning agents. If  
necessary, use only a cleaning agent formulated  
specifically for use on porcelain enamel surfaces.  
2. Remove the safety screen. (Fig. 26)  
3. Carefully inspect the log set for damage. Contact  
your local dealer if any damage is evident. DO NOT  
OPERATE THE HEATER WITH A DAMAGED LOG  
SET.  
WA R N I N G  
4. Use a soft-bristled brush vacuum attachment to  
sweep dust or debris from the log set, pilot and  
burner. Use care as the log set is fragile. Replace  
log set according to instructions on pages 10 - 11.  
Dust and debris accumulation can result in poor  
performance. Inspect the valve compartment,  
burner parts and log set frequently and clean  
these parts monthly or as often as accumulation  
warrants.  
5. Replace the screen and Front Plate. DO NOT  
OPERATE THE HEATER WITH THE SAFETY  
SCREEN REMOVED.  
15m  
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Verm ont Castings Jefferson Vent Free Gas Heater  
Tro u b le s h o o t in g  
Follow these procedures in the order presented.  
WA R N I N G  
TURN OFF HEATER AND ALLOW TO COOL  
COMPLETELY BEFORE SERVICING.  
CONDITION  
POSSIBLE CAUSE  
SOLUTION  
No spark at pilot when Ignitor is  
operated.  
1. Ignition Electrode is disconnected  
from ignition wire, broken or  
incorrectly positioned.  
1. Inspect and re-connect, replace or  
repair as necessary.  
2. Ignitor wire is broken.  
3. Bad Piezo Ignitor.  
2. Replace wire.  
3. Replace Piezo Ignitor.  
The Ignitor Electrode sparks,  
but Pilot does not light.  
1. Gas supply is turned off or supply  
line shut-off valve is closed.  
2. Control Knob is not in PILOT  
position.  
1. Turn on gas supply or open supply  
line shut-off valve.  
2. Turn Control Knob to PILOT.  
3. Control Knob not pressed in while  
in PILOT position.  
3. Press Control Knob in while in the  
PILOT position.  
4. Air present in gas lines.  
4. Continue holding in Control Knob  
and repeat ignition procedure until  
air is bled from the lines.  
5. Inlet supply pressure is not within  
correct settings.  
5. Call local gas supplier. Adjust inlet  
supply pressure to specification:  
NG; 5.5” w.c.-14.0”w.c. LP; 11.0”  
w.c.-14.0”w.c.  
6. Call qualified gas technician.  
6. Other conditions that should be  
identified only by a qualified gas  
technician.  
Piezo Ignitor  
Regulator  
Pilot/Main Con-  
trol  
Piezo Igni-  
tor  
Pilot/Main Control  
H
L
PILOT  
O F F  
ST120  
Fig. 27 JUVS Honeywell Control Valve Assembly.  
Fig. 28 JUVS SIT Control Valve Assembly.  
1616  
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Verm ont Castings Jefferson Vent Free Gas Heater  
Troubleshooting cont’d.  
CONDITION  
POSSIBLE CAUSE  
SOLUTION  
Pilot lights but flame goes out  
when Control Knob is released.  
1. Control Knob not fully depressed  
or held in long enough.  
1. Depress Control Knob fully and  
hold in for a full 30 seconds.  
2. Gas supply line shut-off valve is  
not fully open.  
3. Thermocouple connection is loose  
at the Control Valve.  
2. Fully open gas supply line shut-off  
valve.  
3. Inspect and tighten securely.  
4. Pilot flame does not touch the  
Thermocouple. (Figs. 29, 30)  
This can be caused by:  
4. A) Contact the local gas company.  
Inlet supply pressure should be 5”  
w.c.-8”w.c. for NG (5”w.c.-7”w.c.  
over 8000 ft. elevation) and  
11”w.c.-12”w.c. for LP. Adjust as  
necessary.  
Fig. 29 Pilot flame is lifting.  
A) Incorrect gas pressure, and/or  
B) other conditions that should be  
identified only by a qualified  
service technician.  
Thermopile  
Thermo-  
couple  
B)Call local gas service techni-  
cian.  
5. Thermocouple is damaged.  
6. Control Valve is damaged.  
5. Call local gas service technician.  
6. Call local gas service technician.  
Fig. 30 Pilot flame is weak - does not  
touch Thermocouple.  
Fig. 31 Correct LP Pilot Flame.  
Fig. 32 Correct NG Pilot Flame.  
Pilot lights but Main Burner does  
not.  
1. Gas supply line shut-off valve is  
not fully open.  
1. Fully open gas supply line shut-off  
valve.  
2. Foreign material is blocking  
Burner ports.  
2. Insptect and clear debris away  
from Burner ports.  
3. Main Burner orifice is clogged.  
4. Thermostat or remote switch not  
activated on JUVS.  
3. Call local gas service technician.  
4. Set thermostat to higher tempera-  
ture or check remote switch.  
5. Call local gas service technician.  
5. Bad Thermopile.  
Main Burner shuts off and Pilot  
flame goes out while in operation.  
1. Insufficient fresh air.  
1. Determine that adequate ventila-  
tion exists to provide sufficient  
fresh air. Open a window or  
provide additional ventilation. (See  
Fresh Air Requirements, Pages 6-  
7)  
2. Incorrect inlet supply pressure.  
2. Contact the local gas company.  
Adjust inlet supply pressure to  
specification: NG; 5”w.c.-8”w.c.  
(5”w.c.-7”w.c. at elevations over  
8000 ft.) LP; 11”w.c.-12”w.c.  
17m  
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Verm ont Castings Jefferson Vent Free Gas Heater  
WA R N I N G  
R Models Only  
If you smell gas:  
On/Off Switch Wiring  
ON  
OFF  
Shut off gas supply  
Do not try to light any appliance.  
Do not touch any electrical switch; do not  
use any phone in your building.  
Immediately call your gas supplier from a  
neighbor’s phone. Follow gas supplier’s  
instructions.  
TP/TH  
If you cannot reach your gas supplier, call  
the fire department.  
TP  
TH  
Black  
ST124b  
ODOR DURING OPERATION  
Optional Thermostat Wiring  
Neither natural gas nor propane gas give off an  
odor when burned. The nature of a vent free  
combustion system, however, is such that odors  
may occasionally be produced during heater  
operation when impurities exist in the immediate  
area. Cleaning solutions, paint, solvents, cigarette  
smoke, candles, adhesives, new carpet or textiles,  
etc., all can create fumes. These fumes may mix  
with combustion air and can create odor. Such  
odors will disappear over time, however, the  
condition can be alleviated by opening a window or  
otherwise providing additional ventilation to the  
area.  
Thermostat  
(Optional)  
TP/TH  
TP  
G
Black  
TH  
ST124c  
1818  
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Verm ont Castings Jefferson Vent Free Gas Heater  
1
2
5
6
a
3
4
8
7a,b  
b
c
d
e
14  
13  
9
17  
19a,b  
c,d  
15b  
10  
16a,b  
18  
11  
H
LO  
I
P I L O T  
12  
O F F  
15a  
15d  
20  
PILOT  
OFF  
3447  
21  
HI  
16c,d  
15c  
The Vermont Castings Majestic Products Company reserves the right to make changes in design, materials, specifications, prices and discontinue  
colors and products at any time, without notice.  
Jefferson Vent Free Gas Heater  
Item/Model Number  
Part Number  
1. Log Set Complete  
1a. Back Log  
1b. Upper Left Log  
1c. Upper Right Log  
1d. Left Log  
1e. Right Log  
2. Grille  
3. Screen  
4. Screen Frame Assembly  
5. Manifold Assembly  
6. Small Lava Rock Package  
7a. Burner Assembly - NG  
7b. Burner Assembly - LP  
8. Switch ON/OFF  
20003482  
20003483  
20003487  
20003486  
20003485  
20003484  
30000685  
30000665  
20003438  
20003739  
57897  
20003130  
20003334  
53606  
9. Burner Decorative Grate  
20003022  
19m  
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Verm ont Castings Jefferson Vent Free Gas Heater  
JUVS (continued)  
Item/Model Number  
Part Number  
57265  
10. Wire Harness  
11. Handle Damper - Maplewood  
12. Front Handle Assembly (Brass)  
13. Right Log Bracket  
1600664  
5004240  
20003019  
20003020  
0055464  
0055465  
20004435  
20001357  
10000235  
10000242  
20001354  
20001355  
30000683  
30000686  
30000513  
20000130  
20000130  
30000512  
20000062  
51851  
14. Left Log Bracket  
15a. OP Pilot (R Models) - Natural  
15b. OP Pilot (R Models) - LP  
15c. OP Pilot (M Models) - Natural  
15d. OP Pilot (M Models) - LP  
16a. Honeywell Valve - VS8421D2003 - Natural  
16b. Honeywell Valve - VS8421D2011 - LP  
16c. SIT Valve 630 - Natural  
16d. SIT Valve 630 - LP  
17. Stove Front  
18. Control Door  
19a. Front Orifice - LP  
19b. Front Orifice - Natural  
19c. Rear Orifice - LP  
19d. Rear Orifice - Natural  
20. Piezo Ignitor - Honeywell Valve System  
21. Piezo Ignitor/Cover - SIT Valve System  
2020  
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Warranty  
Limited Three Year Warranty  
The Vermont Castings, Majestic Products Company (Manufac-  
turer) warrants that this Vent Free Gas Heater, Model JUV, will be  
free of defects in material and workmanship for a period of three  
years from the date you receive it, except that the ceramic logs  
shall be warranted for one year as described below.  
SUPERSEDES ALL OTHER ORAL OR WRITTEN WARRAN-  
TIES.  
Some states do not allow the exclusion or limitations of incidental  
or consequential damages or limitations on how long an implied  
warranty lasts, so the above limitations may not apply to you.  
This warranty gives you specific rights and you may have other  
rights which vary form state to state.  
The Manufacturer will repair or replace, at its option, any part  
found to be defective upon inspection by an Authorized Dealer.  
The customer must return the defective part or the stove, with  
shipping prepaid, to the Authorized Dealer or pay for any Autho-  
rized Dealer in-home travel fees or service charges for in-home  
repair work. It is the dealer’s option whether the repair work will  
be done in the customer’s home or in the dealer’s shop. If, upon  
inspection, the damage is found to be the fault of the Manufac-  
turer, repairs will be authorized at no charge to the customer for  
parts and/or labor.  
8. The salt air environment of coastal areas, or any high-humidity  
environment, can be corrosive to the porcelain enamel finish.  
These conditions can promote rusting of the cast iron beneath  
the porcelain enamel finish, which will cause the enamel to flake  
off. This warranty does not cover damage to the finish caused by  
a salt air or high-humidity environment.  
How to Obtain Service  
Any Vent Free Gas Heater or part thereof that is repaired or re-  
placed during the limited warranty period will be warranted for a  
period not to exceed the remaining terms of the original limited  
warranty or six (6) months, whichever is longer.  
If a defect is noted within the warranty period, the customer should  
contact an Authorized Dealer with the following information:  
1. Name, address and telephone number of purchaser.  
2. Date of purchase.  
3. Serial number from the label on the back of the stove.  
4. Nature of the defect or damage.  
5. Any relevant information or circumstances, i.e., installation,  
mode of operation when defect was noted.  
Limited One Year Warranty  
The following parts of the Vent Free Gas Heater are warranted  
to be free of defects in material and workmanship for a pe-  
riod of one year from the date you receive it. These parts are  
the ceramic logs. Any of the logs found to be defective will  
be repaired or replaced at no charge, upon the return of said  
part to an Authorized Dealer with postage prepaid.  
A warranty claim process will then begin. The Manufacturer re-  
serves the right to withhold final approval of a warranty claim pend-  
ing a visual inspection of the defect by authorized representa-  
tives.  
Exclusion and Limitations  
1. This warranty is transferable; however, proof of original pur-  
chase is required.  
INSTALLER:  
Please record the following information  
for future reference.  
2. The Manufacturer offers no warranty on chipping of enamel  
surfaces. Inspect your Vent Free Gas Heater prior to accepting it  
for any damage to the enamel.  
Appliance Serial No. ___________________________  
3. This warranty does not cover misuse of the Vent Free Gas  
Heater as described in the Owner’s Guide, nor does it cover a  
Vent Free Gas Heater that has been modified unless authorized  
by a Manufacturer’s representative in writing.  
Appliance Type: NG ______  
LP _____  
Inlet Supply Pressure: _________________________  
Manifold Pressure: ____________________________  
4. This warranty does not cover a stove repaired by someone  
other than either an Authorized Dealer or an authorized, qualified  
gas agency.  
Dealer: _____________________________________  
______________________________________________
______________________________________________
5. Damage to the unit while in transit is not covered by this war-  
ranty but is subject to claim against the common carrier. Contact  
the Authorized Dealer from whom you purchased your Vent Free  
Gas Heater. (Do not operate the Vent Free Gas Heater as this  
may negate the ability to process the claim with the carrier.)  
Phone: ______________________________________  
6. Claims are not valid where the installation does not conform to  
local building and fire codes or, in their absence, to the recom-  
mendations in the Owner’s Guide.  
Installer: ____________________________________
_______________________________________________
______________________________________________
7. The Manufacturer shall have no obligation to enhance or up-  
date any unit once manufactured.  
IN NO EVENT SHALL THE MANUFACTURER BE LIABLE FOR  
INCIDENTALAND CONSEQUENTIAL DAMAGES.ALL IMPLIED  
WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF  
MERCHANTABILITY AND FITNESS, ARE LIMITED TO THE  
DURATION OF THIS WRITTEN WARRANTY. THIS WARRANTY  
Phone: ______________________________________  
Date Installed: ________________________________
m  
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Th e Ver m on t Ca st in gs  
Ma jest ic P r od u ct s Com p a n y  
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7885  
© The Vermont Castings Majestic Products Company  
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