John Deere Tiller RR2109 User Manual

O P E R A T O R ' S M A N U A L  
ROTARY RAKE  
RR2109  
5PQ990104 (08/28/2012)  
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TABLE OF CONTENTS  
1
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INTRODUCTION  
Thank-You for choosing the Frontier Rotary Rake. Your rake is the result of years of research  
and development work. This Operator’s Manual will familiarize the operator with the safety and  
operation of the machine. Included are complete instructions for assembly, operation, lubrication,  
and maintenance procedures. Understanding and following these procedures will result in years  
of maximum performance from your Frontier Rake.  
Read entire manual before operating. Failure to follow the instructions outlined in this  
manual may result in personal injury and/or damaged equipment, and could void the war-  
ranty.  
Rake Serial Number  
The rake’s serial number can be found near the front on the main frame of the rake. Please use  
this number when requesting service, seeking information, or ordering parts. For the operator’s  
convenience, space to record the serial number, model number, purchase date, and dealer has  
been provided inside the front cover of this manual.  
All pictures and instructions in this manual assume that the right and left side  
of the machine are that of someone standing behind the rake facing forward.  
Specifications  
Specifications  
Working Width  
Raking Width  
RR2211  
13' (4.3m)  
11' (3.3m)  
59" (1.5m)  
RR2109  
10' 8" (3.2m)  
9' (2.7m)  
Transport Width  
Gear Box  
9' 4" (2.8m)  
Enclosed Oil Bath  
Gear Reduction  
Tine Arms  
9.7 to 1  
11  
9
Double Tines per Arm  
PTO/HP Required  
Direction of Raking Action  
Hydraulic Requirement  
Weight  
4
3
40 HP - 540 RPM  
30 HP - 540 RPM  
Left  
1200 psi  
1550 lbs.  
1050 lbs.  
Tandem Axle Beam  
Tires  
Standard  
18.5 x 8 Flotation Tires on 4-Bolt Painted Wheels  
2
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SAFETY  
This symbol precedes specific safety instructions throughout this manual. When reading  
the manual pay close attention to the information that follows this symbol.  
FAILURE TO FOLLOW INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL  
INJURY OR DEATH. READ ENTIRE MANUAL BEFORE OPERATING ROTARY RAKE.  
Keep hands, feet and clothing away from the machine’s input power take-off (PTO) and any  
other moving parts until the machine has been shut down and the power source has been locked  
out. (Refer to Power Source Safety)  
Do not adjust, unclog, lubricate, or service the machine until it has been shut down and the  
power source has been locked out. (Refer to Power Source Safety)  
Do not lubricate or adjust the machine while it is in motion.  
Support the rake securely while working under it.  
Do not stand between the tractor and the rake while attaching or detaching the rake unless the  
tractor engine is shut off and the parking brake has been set.  
Be certain all bystanders and animals are a safe distance away from the rake before raising or  
lowering it. Never allow anyone to ride on the rake or the tractor.  
When transporting, never exceed a speed of 20 MPH (32kkm/hr) and avoid sudden turns which  
may compromise the operator’s control of the tractor.  
Be constantly aware of the location of the ends of the rake to avoid collision with other objects.  
When moving the rake on public roads use the proper reflectors, lights, and slow moving vehicle  
signs required by local government agencies.  
Power Source Safety  
Do not use a power take-off (PTO) shaft without a rotating shield in good working order. Make  
sure drive system safety shields are in place for both the power source and the rake.  
The rake input PTO must be securely attached to both the power source and the input shaft.  
Do not overextend the input PTO shaft.  
Make sure PTO is disengaged before starting power source.  
PTO shield chains must be attached to the tractor and the rake to keep the shield from rotating.  
3
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SAFETY CONT’D  
Safety Decals  
Decals and reflectors are for the protection of yourself and others. If they are missing,  
faded, or not readable, get replacements from your dealer immediately.  
4
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Stay Clear of Rotating Drivelines  
TS1644-UN-22AUG95  
H96219-UN-29APR10  
Entanglement in rotating driveline can cause serious injury or death.  
Keep tractor master shield and driveline shields in place at all times. Make  
sure rotating shields turn freely.  
Wear close fitting clothing. Stop the engine and be sure that PTO driveline  
is stopped before making adjustments, connections, or cleaning out PTO  
driven equipment.  
Do not install any adapter device between the tractor and the primary  
implement PTO drive shaft that will allow a 1000 rpm tractor shaft to power  
a 540 rpm implement at speeds higher than 540 rpm.  
Do not install any adapter device that results in a portion of the rotating  
implement shaft, tractor shaft, or the adapter to be unguarded. The tractor  
master shield shall overlap the end of the splined shaft and the added adaptor  
device as outlined in the table.  
PTO Type  
Diameter  
Splines n ± 5 mm (0.20 in.)  
1
2
3
35 mm (1.378 in.)  
6
85 mm (3.35 in.)  
85 mm (3.35 in.)  
100 mm (4.00 in.)  
35 mm (1.378 in.) 21  
45 mm (1.772 in.) 20  
5
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DEALER SETUP  
Tine Arms  
Remove the rubber cap from the gearbox shaft. Slide  
the tine arm onto the shaft. Line up the hole and in-  
sert the M10 metric socket head bolt. Place one of  
the cupped washers on either side of the tine arm and  
tighten the locknut. Repeat for all 9 arms.  
Tines  
Attach three tines to each arm using the 1/2 x 3-1/4  
Grade 8 bolts. Insert bolt from the top and clamp the  
tine in place with the 1/2” heavy washer and locknut.  
Torque to 60-65 ft.-lbs.  
Guard Support Arms  
Attach the guard support arms to both sides of the rake  
using the 1/2” bolts. NOTE: The guard arm with the  
curtain mount tube is for the left side of the rake.  
Guards, Front  
Attach the front half of the guard to the main frame us-  
ing the 3/8 x 1 bolts, lockwashers & nuts. Repeat both  
sides.  
6
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DEALER SETUP CONT’D  
Guards, Rear  
Attach the rear half of the guard to the guard support  
arm using the 5/16 bolts, lockwashers & nuts. Also at-  
tach to the front guard using 3/8 hardware.  
Hay Curtain  
Slide the curtain mount tube into the tube on the guard  
arm and lock with the locking handle. Attach the cur-  
tain and select the desired height. Insert locking pin to  
secure.  
Note to customer: This setup for the RR2109 is usu-  
ally done by the dealer, however, the arms and guards  
can easily be removed for winter storage if you prefer.  
7
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HITCHING  
Tractor Requirements  
The Frontier Rotary Rake is designed to be used with a tractor having a 540 RPM PTO. The  
hitch pin hole on the tractor should be 14” (35cm) from the rear of the groove in the PTO output  
shaft. (See illustration below)  
NOTE: If the hitch pin hole is located well behind the tractor tires there is the potential of making  
a sharp enough turn to damage the rake PTO shaft.  
Tractor PTO  
Shaft  
Rake Driveline  
Tractor Drawbar  
Center Line of Hitch  
Pin Hole  
14”  
Hitching  
Align the hole in the tractor draw bar with the hole in the rake tongue and insert an approved  
hitch pin. Lock hitch pin with a safety clip to insure that it cannot work its way out. Attach the  
safety chain to the tractor.  
8
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HITCHING, CONT’D  
With PTO shaft connected to the rake, slide shaft safety collar back and slide the tractor side of  
the PTO shaft onto the tractor drive shaft. Release the shaft safety collar. Insure that the PTO  
shaft is securely locked onto the tractor drive shaft. Fold the PTO stand down onto the frame to  
avoid damaging the PTO shaft shielding. (See illustration below)  
Connect the rake hydraulic line to the tractor implement hydraulic output.  
Crank the rake jack off of the ground and remove the locking pin. Pull the jack off of the mount,  
place in storage position on the main frame, and reinsert locking pin. (See illustration below)  
The jack can also be stored on the hitch beam by simply giving it a quarter turn. This position  
is not recommended in the field though as it increases the risk of damaging the jack with the  
tractor wheel when turning.  
9
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TRANSPORTING  
Field Transport  
• Make sure that the rake is raised into the transport position.  
• Never allow anyone to ride on the rake or the tractor other than the operator.  
• Avoid tight turns to reduce the possibility of loss of control or PTO shaft damage.  
• Remain fully aware of the width of the rake in relation to the objects you are passing, either  
stationary or moving.  
• Never travel at speeds over 10 MPH (16km/hr.) in the field.  
Road Transport  
• Adhere to all suggestions for transport in the field listed above.  
• Follow all local regulations for moving agricultural equipment on public roads, especially those  
related to reflectors, SMV (slow moving vehicle) symbols and safety markers.  
• Never travel at speeds over 20 MPH (32km/hr.) on the road.  
10  
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HEIGHT AND LEVEL ADJUSTMENT  
Height Adjustment  
The RR2109 Rake has an adjustment screw for the rear height adjustment. (See illustration  
below) Turn clockwise to raise or counterclockwise to lower the rake. With the rake setting on  
level ground, set the height so that the tips of the tines are 1” (25mm) from the ground. This  
setting will offer the best performance in most field and crop conditions, however, in uneven  
or rocky areas we recommend setting the tines higher off the ground to reduce tine wear and  
stress. There is no advantage to having the tines actually hit the ground. Hitting the ground will  
cause unnecessary wear on the tines, and will cause the hay to become contaminated with  
dust, resulting in premature wear of other processing equipment. An occasional adjustment will  
also be necessary to account for normal tine wear.  
Leveling the Rake  
Your rake is also equipped with a leveling cylinder. This is on the front of the main frame and  
can be adjusted quickly at any time to accommodate different draw bar heights. Simply turn the  
handle clockwise to raise or counter-clockwise to lower the front of the rake. NOTE: You will  
get the best performance with the front of the rake slightly lower than the rear.  
11  
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HAY CURTAIN ADJUSTMENTS  
Whenever desired, the hay curtain on your hay rake can easily be adjusted to accommodate  
your requirements. The hay curtain adjustment determines the width of the windrow, and is  
used when turning a windrow or removed when combining windrows.  
The working width of your swath is adjusted by positioning the hay curtain. To change the cur-  
tain position, turn the L-shaped rod (1) on the curtain mounting tube. Loosen by turning coun-  
ter clockwise and tighten by turning clockwise until tight. (Do not overtighten)  
The height of the hay curtain is adjusted by removing the stop pins (2) on the curtain frame  
and raising or lowering the curtain to the desired height. We recommend setting it so the bot-  
tom of the curtain just touches the cut plant.  
When combining windrows the curtain may be turned upside down or eliminated completely.  
1
2
12  
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OPERATING  
Having made adjustments (where necessary) described in the previous sections, drive the  
tractor to where you will begin raking. With the tractor standing still, lower the rake to it’s  
operating position. Engage the tractor’s PTO at a low RPM, (this is especially important on a  
tractor with an electric clutch) and without getting off the tractor seat, visually determine that  
the rake is properly adjusted. If further adjustments are required, disengage the PTO and  
stop the tractor’s engine and adjust where needed.  
When ready, increase PTO speed to the desired RPM and engage the tractor’s forward  
gear. Remember, ground speed and PTO speed, along with the proper adjustment for  
height and level, will play a large role in making a clean sweep and a nice even windrow. 6  
MPH ground speed and 350 PTO RPMs is the ideal combination for fluffy windrows. Adhere  
to all safety requirements as listed previously for field operation.  
Always operate the rake at the lowest RPM possible that allows you to rake cleanly at your  
chosen ground speed. Higher speeds result in more leaf loss and lower quality hay, espe-  
cially if you are raking dry hay. Higher speeds will also cause more wear on the rake.  
When finished, reduce PTO speed before disengaging. Disengage PTO and raise rake into  
transport position before leaving field.  
Requirements will change according to field and crop conditions.  
Field Dangers  
While operating the rake you must constantly be aware of all your surroundings. The fold-  
down guards are designed for human safety and will not withstand a collision with a station-  
ary object such as a fence post or an electric pole. If such a collision does occur and you  
cannot stop before the tine arms hit the obstacle, the safety slip clutch on the PTO shaft will  
automatically engage and protect the gearbox from any serious damage. The slip clutch will  
not engage fast enough to protect the tine arms.  
The rake is also equipped with an anti rollover system for the axle tandem walking beams.  
This is a safety feature that will keep the axle tandems from going over center and flipping  
up into the tine arms when accidently driving over a washout, sink hole, or animal den. How-  
ever, this is no excuse for careless driving, as other damage can occur when the wheels hit  
a rut or a hole.  
13  
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LUBRICATION  
It is extremely important to keep your rake properly lubricated at all times. Failure to do so will  
greatly decrease the performance and the life of the machine.  
Never lubricate or perform any maintenance, adjustments or repairs with the machine running.  
The PTO must be disengaged and the tractor’s engine must be shut off.  
With a clean cloth wipe off both the grease fitting and the tip of the grease gun. This will elimi-  
nate any chance of dirt or dust particles getting inside and damaging the bearings.  
Do not overgrease the flange bearings. Overgreasing could rupture the seals exposing the  
bearing to a lot of dust particles. Roller bearings are sealed and are generally maintenance  
free. The friction bearing points cannot be overgreased.  
Gearbox Lubrication  
The oil level in the gearbox can be checked by removing the check plug on the side of the  
gearbox (1) and using a straw to insure that the oil level is near the bottom of the plug hole. If  
oil needs to be added, use SAE 85W140 Gear Lube and fill using the plug located on the top of  
the gear box (2).  
1
2
3
We recommend changing the oil after every 200 hours of use. To do this, remove the plug at  
the bottom of the gear box (3) and drain the oil into a container for proper disposal. Always fol-  
low local guidelines for disposal of waste oil in an environmentally appropriate manner. Never  
drain waste oil directly onto the ground.  
14  
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LUBRICATION  
PTO Lubrication  
There are grease fittings on both the tractor end and the rake end of the PTO shaft. Grease  
these after every 8 hours of operation. Use a high quality lithium grease.  
General Lubrication  
All other grease fittings should be lubricated after every 50 hours of operation. Use a high qual-  
ity gear grease for the grease fittings on top of the gearbox. For all other bearings, joints, and  
pivot points, use either a lithium or a gear grease. In dry, dusty conditions it may be necessary  
to grease more than every 50 hours.  
15  
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MAINTENANCE  
Check and replace any safety decals that are damaged or missing.  
After first use of the rake, we recommend a thorough inspection of all bolts and nuts. Retight-  
en any loose hardware and check periodically thereafter.  
Check the air pressure of the tires. They should be inflated to approx. 20 psi.  
Inspect the tines and replace any broken, missing, or bent tines.  
Visually inspect condition of the hay curtain. Replace if necessary.  
Periodically pressure wash your equipment and touch up any scratches with high quality rust  
resistant paint.  
Apply a light weight oil to all moving parts not specified in other lubrication instructions in this  
manual.  
STORING YOUR RAKE  
Before winter storage, perform all lubrication and other maintenance procedures as previ-  
ously described.  
Store in a dry, covered place with the rake lowered into the raking position. Storing in the  
raised (transport) position exposes the cylinder rod to dust and other elements that could  
cause it to rust.  
16  
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TORQUE SPECIFICATIONS  
The torque chart below lists the standard torque values for all attachment hardware on the  
rake unless otherwise specified in this manual.  
Standard Torque Chart  
GRADE 5 BOLTS  
GRADE 8 BOLTS  
TORQUE (DRY) LUBRICATED TORQUE (DRY) LUBRICATED  
BOLT SIZE  
FT.LBS.  
FT.LBS.  
FT.LBS.  
FT.LBS.  
1/4 20  
1/4 28  
5/16 20  
5/16 24  
3/8 16  
3/8 24  
7/16 14  
7/16 20  
1/2/2 13  
1/2/2 20  
9/16 12  
9/16 18  
5/8 11  
5/8 18  
3/4 10  
3/4 16  
7/8 9  
8
6
12  
14  
9
10  
7
10  
17  
13  
24  
18  
19  
14  
27  
20  
30  
23  
45  
35  
35  
25  
50  
35  
50  
35  
70  
50  
55  
40  
80  
60  
75  
55  
110  
120  
150  
170  
210  
240  
380  
420  
600  
670  
910  
1,020  
80  
85  
65  
90  
110  
120  
150  
170  
260  
300  
430  
470  
640  
720  
80  
110  
130  
160  
180  
280  
310  
450  
500  
680  
760  
90  
110  
130  
200  
220  
320  
350  
480  
540  
7/8 14  
1-8  
1-14  
17  
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TORQUE SPECIFICATIONS  
Metric Torque Chart  
NEWTON METERS (NM)  
FOOT POUNDS (FT. LBS.)  
BOLT SIZE & PITCH CLASS  
PLATED  
UNPLATED  
PLATED  
UNPLATED  
M4 x .70  
8.8  
8.8  
3.10  
6.10  
2.20  
5.50  
2.30  
4.58  
1.65  
4.13  
M5 x .80  
M6 x 1.00  
M7 x 1.00  
M8 x 1.25  
M8 x 1.00  
M10 x 1.50  
M10 x 1.25  
M10 x 1.00  
M12 x 1.75  
M12 x 1.50  
M12 x 1.25  
M14 x 2.00  
M14 x 1.50  
M16 x 2.00  
M18 x 2.50  
M20 x 2.50  
M22 x 2.50  
M24 x 3.00  
M6 x 1.00  
M8 x 1.25  
M10 x 1.50  
M12 x 1.75  
M14 x 2.00  
M16 x 2.00  
8.8  
10.40  
17.00  
25.00  
27.00  
51.00  
54.00  
57.00  
87.00  
92.00  
96.00  
140.00  
150.00  
215.00  
300.00  
430.00  
580.00  
740.00  
15.50  
37.00  
75.00  
160.00  
205.00  
310.00  
9.50  
7.80  
7.13  
8.8  
15.50  
23.00  
24.50  
46.00  
49.00  
52.00  
79.00  
83.00  
87.00  
125.00  
135.00  
195.00  
280.00  
390.00  
530.00  
670.00  
14.00  
34.00  
68.00  
117.00  
185.00  
280.00  
12.75  
18.75  
20.25  
38.25  
40.50  
42.75  
65.25  
69.00  
72.00  
105.00  
112.50  
161.25  
225.00  
322.50  
435.00  
555.00  
11.63  
27.75  
56.25  
97.50  
153.75  
232.50  
11.63  
17.25  
18.38  
34.50  
36.75  
39.00  
59.25  
62.25  
65.25  
93.75  
101.25  
146.25  
210.00  
292.50  
397.50  
502.50  
10.50  
25.50  
51.00  
87.75  
138.75  
210.00  
8.8  
8.8  
8.8  
8.8  
8.8  
8.8  
8.8  
8.8  
8.8  
8.8  
8.8  
8.8  
8.8  
8.8  
8.8  
10.9  
10.9  
10.9  
10.9  
10.9  
10.9  
18  
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WARRANTY  
Warranty coverage is provided by John Deere according  
to the terms of the Agricultural/Commercial & Consumer  
Equipment Warranty Statement. Carefully read the warranty  
statement on the back of your original purchase order for  
details on coverage and limitations of this warranty.  
19  
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Illustrated  
Parts  
Breakdowns  
20  
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Tongue & Main Frame  
4
6
7
3
2
1
10  
5
8
12  
11  
40  
9
38  
13  
37  
14  
41  
20  
21  
15  
25  
24  
18  
17  
16  
22  
19  
23  
28  
30  
33  
29  
31  
27  
36  
26  
32  
32  
31  
39  
34  
35  
Ref# Description  
Locknut, 5/16  
Part#  
Ref# Description  
Part#  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
5PQ002999  
5PQ500185  
5PQ500017  
5PQ502279  
5PQ503037  
5PQ502237  
5PQ003000  
5PQ500015  
5PQ000275  
5PQ502218  
5PQ500017  
5PQ500185  
5PQ502225  
5PQ500012  
5PQ500009  
5PQ500010  
5PQ502257  
5PQ000435  
5PQ101200  
5PQ290105  
5PQ502149  
1
2
Complete PTO Shaft  
Ball Valve  
5PQ503039  
5PQ502322  
5PQ502294  
5PQ502288  
5PQ000210  
5PQ000221  
5PQ502308  
5PQ502234  
5PQ500067  
5PQ502281  
5PQ500005  
5PQ003000  
5PQ502204  
5PQ502300  
5PQ502264  
5PQ500269  
5PQ500272  
5PQ500270  
5PQ500268  
5PQ000940  
1.25-14 Machinery Bushing  
Roll Pin, 1/4 x 2  
Front Cylinder  
3
Hydraulic Hose  
Hose Support  
4
Front Cylinder Handle  
Tongue Assembly  
Locknut, 3/8  
5
Bolt, 5/16 x 3/4 Truss Head  
Bolt, 5/16 x 1  
6
7
Hose Support Washer  
PTO Guard  
PTO Stand  
8
Bolt, 3/8 x 1-1/4  
Cylinder Mount  
Roll Pin, 1/4 x 2  
1.25-14 Machinery Bushing  
Tongue Pin  
9
1-3/8 Flange Bearing  
Hydraulic Hose  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
Jack Mount Bracket  
Locknut, 3/8  
Tunnel Assembly  
Elbow Fitting, 1502-4-4  
Gearbox Complete  
Splined Yoke  
Pin & Chain  
Complete Jack  
Jack Handle  
Drive Shaft  
Cross & Bearing Kit  
Keyed Yoke  
Bolt, 1/2 x 1-1/2  
Safety Chain  
Complete U-Joint  
Nut, 1/2  
Male Hydraulic Coupler  
Handle  
21  
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Guards  
1
5
6
16  
2
15  
3a Left Side  
3b Right Side  
4
7
8
14  
13  
9
12  
10  
Ref# Description  
Part#  
11  
1
2
Tunnel Assembly  
Bolt, 1/2 x 1/1-4  
5PQ502204  
5PQ000420  
5PQ502246  
5PQ502239  
5PQ000915  
5PQ000940  
5PQ500148  
5PQ503096  
5PQ500149  
5PQ500158  
5PQ000187  
5PQ003001  
5PQ502251  
5PQ502252  
5PQ502247  
5PQ000270  
5PQ503095  
3a Guard Arm, Left  
3b Guard Arm, Right  
4
5
6
7
8
9
Nut, 3/8  
Nut, 1/2  
Curtain Set Bolt  
Tine Guard Assembly, Rear  
Telescoping Tube  
Snapper Pin  
10 Bolt, 1/4 x 1-3/4  
11 Locknut, 1/4  
12 Curtain Mount Assembly  
13 Hay Curtain  
14 Curtain Bar  
15 Bolt 3/8 x 1  
16 Tine Guard Assembly, Front  
22  
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Gearbox & Tine Arm  
7
1
2
4
6
3
5
5
8
11  
10  
9
12  
13  
15  
14  
18  
17  
Ref# Description  
Part#  
1
2
3
4
5
6
7
8
9
Hydraulic Hose  
5PQ502281  
5PQ502300  
5PQ502264  
5PQ001080  
5PQ701008  
5PQ903147  
5PQ000478  
5PQ500218  
5PQ000950  
5PQ000520  
5PQ002822  
5PQ500258  
5PQ502241  
5PQ502274  
5PQ502149  
5PQ000693  
5PQ001087  
5PQ502298  
16  
Elbow Fitting, 1502-4-4  
Complete Gearbox, 9 Arm  
M10 x 80 Socket Head Bolt  
Radius Washer  
Tine Arm  
Bolt, 1/2 x 3-1/4  
Curved Rake Tine  
Locknut, 1/2  
10 Heavy Duty Flat Washer  
11 M10 Nylon Locknut  
12 Hexagon Shaft  
13 Gearbox Stand Assembly  
14 Rear Height Adjustment Lever  
15 Stainless Steel Handle  
16 3/4 x 3/4 Socket Head Bolt  
17 External Tooth Lock Washer  
18 Pipe Plug  
23  
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15  
Axle Assembly  
16  
17  
18  
19  
20  
14  
13  
12  
11  
21  
10  
8
9
7
5
6
22  
23  
24  
4
26  
27  
23  
28  
22  
2
29  
1
30  
3
25  
31  
32  
32  
31  
33  
34  
35  
36  
37  
Ref# Description  
Part#  
Ref# Description  
Stainless Steel Handle  
Part#  
1
2
3
4
5
6
7
8
9
215/60-8 Tire, “C” Ply  
5PQ500221  
5PQ500222  
5PQ500208  
5PQ500199  
5PQ502240  
5PQ500197  
5PQ500017  
5PQ502278  
5PQ500017  
5PQ001008  
5PQ502213  
5PQ001008  
5PQ500017  
5PQ500116  
5PQ500258  
5PQ001087  
5PQ000693  
5PQ502241  
5PQ502274  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
5PQ502149  
5PQ502301  
5PQ500017  
5PQ500185  
5PQ502243  
5PQ502244  
5PQ502212  
5PQ001008  
5PQ500017  
5PQ502276  
5PQ500201  
5PQ500202  
5PQ500204  
5PQ500206  
5PQ500207  
5PQ500209  
5PQ500210  
5PQ500220  
4-Hole Rim  
Cotter Pin  
Elbow Fitting, 1501L-4-4  
Roll Pin, 1/4 x 2  
Complete Hub  
1.25-14 Machinery Bushing  
Axle Assembly  
Walking Beam Assembly  
1.50-14 Machinery Bushing  
Roll Pin, 1/4 x 2  
Gear Box Stand/Axle Pin  
Axle/Cylinder Pin  
1.00-14 Machinery Bushing  
Roll Pin, 1/4 x 2  
Rear Cylinder  
Roll Pin, 1/4 x 2  
10 1.00-14 Machinery Bushing  
11 Head/Cylinder Pin  
Plastic End Cap  
Grease Seal  
12 1.00-14 Machinery Bushing  
13 Roll Pin, 1/4 x 2  
Bearing, LM44643  
Race, LM44610  
14 Hydraulic Hose  
Spindle Washer  
15 Hexagon Shaft  
Spindle Nut  
16 External Tooth Lock Washer  
17 3/4 x 3/4 Socket Head Bolt  
18 Gearbox Stand Assembly  
Dust Cap  
Lug Bolt, 1/2 x 20  
Rim & Tire Assembly  
19 Rear Height Adjustment Handle  
24  
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Rotary Gearbox  
Ref# Description  
Part#  
1
Retaining Ring, Internal  
5PQ500227  
5PQ500228  
5PQ500229  
5PQ500230  
5PQ500231  
5PQ500232  
5PQ500233  
5PQ500234  
5PQ500235  
5PQ500258  
5PQ500236  
5PQ500237  
5PQ500238  
5PQ502300  
5PQ502299  
5PQ500240  
5PQ502333  
5PQ500242  
5PQ500243  
5PQ502334  
5PQ500245  
5PQ500246  
5PQ500247  
5PQ502335  
5PQ500249  
5PQ500250  
5PQ500251  
5PQ502336  
5PQ500253  
5PQ502337  
5PQ500255  
5PQ500256  
5PQ500257  
5PQ500279  
5PQ002426  
5PQ002826  
5PQ002658  
5PQ000770  
5PQ502332  
5PQ502264  
2
Washer  
1 0  
3
Retaining Ring, External  
Bearing  
1 1  
1 2  
9
4
5
Spacer  
1 3  
8
7
6
Pinion Gear  
7
Grease Fitting  
Lock Washer, 9/16  
Nut, 9/16  
1 6  
8
1 5  
1 4  
9
4
6
4
3
5
1 7  
2
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
Hexagon Shaft  
Bolt, M14 x 110  
Lock Washer, M14  
Bolt, 9/16 x 3-1/2  
Elbow Fitting /w Swivel  
Nipple  
1 8  
36  
37  
38  
35  
1 9  
Hexagon Shaft Cover  
Gear Box Cover  
Ring Gear  
2 0  
Upper Bearing  
Cam Center  
2 7  
Oil Seal  
2 1  
2 2  
Lower Bearing  
Oil Plug  
2 3  
2 5  
Gear Box Housing  
Retaining Ring  
Washer  
2 8  
2 6  
2 4  
Cam Roller  
Crank Arm Shaft  
Gasket  
39  
Spacer  
3 3  
Cast Arm Support  
Bolt, M12 x 30  
Oil Seal  
23  
2 9  
3 0  
3 1  
3 4  
Bushing  
3 2  
Socket Head Bolt, M10 x 25  
Locknut, M14  
Bolt, M14 x 55  
NordLock Washer  
Oil Plug  
Complete Gear Box  
25  
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PTO Shaft  
1
15  
16  
14  
13  
12  
11  
10  
9
CLUTCH  
8
6
77  
55  
44  
3
2
FRONT 39  
41  
28  
27  
!
DANGER  
26  
24  
25(6x)  
25  
29  
SHAFT  
23  
22  
21  
19  
20  
16  
19  
17  
18  
1
38  
22  
37  
35  
!
DANGER  
34  
33  
36  
27  
25  
31  
!
DANGER  
30  
32  
Ref# Description  
Part #  
Ref# Description  
22 Spring Pin  
Part #  
1
2
3
4
5
6
7
8
9
Radial Pin Clutch Assembly  
Retainer Ring  
Flanged Collar  
Lock Collar  
5PQ500028  
5PQ500048  
5PQ500047  
5PQ500046  
5PQ500044  
5PQ500045  
5PQ500050  
5PQ500043  
5PQ500042  
5PQ500041  
5PQ500037  
5PQ500038  
5PQ500039  
5PQ500040  
5PQ500036  
5PQ500049  
5PQ500026  
5PQ500064  
5PQ500030  
5PQ500027  
5PQ500034  
5PQ500031  
5PQ500032  
5PQ500055  
5PQ500058  
5PQ500056  
5PQ500052  
5PQ500053  
5PQ500059  
5PQ500063  
5PQ500054  
5PQ500060  
5PQ500057  
5PQ500062  
5PQ500033  
5PQ500061  
5PQ500029  
5PQ500051  
5PQ500024  
5PQ500907  
5PQ503039  
23 Inner Profile  
24 CV Cone & Bearing Assembly  
25 Screw  
Ball  
26 Shield Cone, 3 Rib  
27 Bearing Ring  
Compression Spring  
Flange Kit  
28 Outer Shield Tube  
29 Decal  
Retainer Ring  
Thrust Ring  
30 Support Bearing  
31 Inner Shield Tube  
32 Safety Chain  
10 Seal Ring  
11 Hub  
12 Cam  
33 Shield Cone, 4 Rib  
34 Grease Fitting  
13 Outer Spring  
14 Inner Spring  
15 Clutch Housing  
16 Grease Fitting  
17 Yoke  
35 Outer Profile & Sleeve  
36 Decal  
37 Inboard Yoke  
38 Cross & Bearing Kit  
39 Front Shaft Assembly  
40 Rear Shaft Assembly  
41 Complete PTO Shaft  
18 Collar Kit  
19 Cross & Bearing Kit  
20 Double Yoke  
21 Inboard Yoke  
26  
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Decals & Reflectors  
1
2
8
9
3
10  
4
5
11  
IMPORTANT  
12  
13  
Optimum raking speed is 400-450 PTO RPM.  
6
7
14  
Ref# Description  
Part#  
Ref# Description  
Warning, Thrown Objects  
10 Warning, Prevent Entanglement  
11 Warning, Lock-up Valve  
Part#  
1
2
3
4
5
6
7
8
Frontier Logo  
5PQ903110  
5PQ903120  
5PQ903103  
5PQ903107  
5PQ903122  
5PQ903126  
5PQ903124  
5PQ903114  
9
5PQ903106  
5PQ903123  
5PQ903125  
5PQ903116  
5PQ903121  
5PQ903112  
5PQ903128  
5PQ903180  
Model Number Decal, RR2109  
Caution, General Information  
Caution, 540 RPM  
12 Important, Rake Speed  
13 Decal, Amber Retroreflective  
14 Decal, Red Retroreflective  
Complete Decal Kit  
Danger, PTO Entanglement  
Important, Avoid Damage  
Warning, Do Not Exceed  
Warning, Hydraulic Pressure  
French Decal/OM Conversion Kit  
27  
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28  
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