2 011
SPLIT TYPE ROOM AIR CONDITIONER
WALL MOUNTED TYPE
Models
MW09C1H
MR09C1H
MW12C1H
MR12C1H
Indoor Unit
Outdoor Unit
Model and product code
Model and product code
Voltage range
115V ~ 60HzM
115V ~ 60HzM
Complete unit model
M09CIH
Indoor unit model
MW09CIH
Outdoor unit model
MR09CIH
M12CH
MW12CIH
MR12CIH
3
Summary and features
Summary and features
OutdoorUnit
MR09CIH
MR012CIH
Remote control window
4
IMPORTANT SAFETY INFORMATION
The information contained in this manual is intended for use by a qualified service
technician who is familiar with the safety procedures required for installation and repair, and
who is equipped with the proper tools and test instruments required to service this product.
Installation or repairs made by unqualified persons can result in subjecting the unqualified person making
such repairs as well as the persons being served by the equipment to hazards resulting in injury or electrical
shock which can be serious or even fatal.
Safety warnings have been placed throughout this manual to alert you to potential hazards that may be
encountered. If you install or perform service on equipment, it is your responsibility to read and obey these
warnings to guard against any bodily injury or property damage which may result to you or others.
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read, understand and obey
all safety messages.
This is a safety Alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol with the word “WARNING” or “CAUTION”.
These words mean:
You can be killed or seriously injured if you do not follow instructions.
WARNING
You can receive minor or moderate injury if you do not follow instructions.
CAUTION
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what will
happen if the instructions are not followed.
A message to alert you of potential property damage will have the word “NOTICE”.
Potential property damage can occur if instructions are not followed.
NOTICE
PERSONAL INJURY OR DEATH HAZARDS
ELECTRICAL HAZARDS:
•
Unplug and/or disconnect all electrical power to the unit before performing inspections, maintenance,
or service.
•
•
•
Make sure to follow proper lockout/tag out procedures.
Always work in the company of a qualified assistant if possible.
Capacitors, even when disconnected from the electrical power source, retain an electrical charge
potential capable of causing electric shock or electrocution.
•
•
Handle, discharge, and test capacitors according to safe, established, standards, and approved
procedures.
Extreme care, proper judgment, and safety procedures must be exercised if it becomes necessary
to test or troubleshoot equipment with the power on to the unit.
5
•
•
Do not spray or pour water on the return air grille, discharge air grille, evaporator coil, control panel,
and sleeve on the room side of the air conditioning unit while cleaning.
Electrical component malfunction caused by water could result in electric shock or other electrically
unsafe conditions when the power is restored and the unit is turned on, even after the exterior is dry.
•
•
•
•
•
•
•
Never operate the A/C unit with wet hands.
Use air conditioner on a single dedicated circuit within the specified amperage rating.
Use on a properly grounded outlet only.
Do not remove ground prong of plug.
Do not cut or modify the power supply cord.
Do not use extension cords with the unit.
Follow all safety precautions and use proper and adequate protective safety aids such as: gloves,
goggles, clothing, adequately insulated tools, and testing equipment etc.
•
Failure to follow proper safety procedures and/or these warnings can result in serious injury or death.
REFRIGERATION SYSTEM REPAIR HAZARDS:
•
•
•
Use approved standard refrigerant recovering procedures and equipment to relieve pressure before
opening system for repair.
Do not allow liquid refrigerant to contact skin. Direct contact with liquid refrigerant can result in minor
to moderate injury.
Be extremely careful when using an oxy-acetylene torch. Direct contact with the torch’s flame or hot
surfaces can cause serious burns.
•
•
•
Make sure to protect personal and surrounding property with fire proof materials.
Have a fire extinguisher at hand while using a torch.
Provide adequate ventilation to vent off toxic fumes, and work with a qualified assistant whenever
possible.
•
•
•
Always use a pressure regulator when using dry nitrogen to test the sealed refrigeration system for
leaks, flushing etc.
Make sure to follow all safety precautions and to use proper protective safety aids such as: gloves,
safety glasses, clothing etc.
Failure to follow proper safety procedures and/or these warnings can result in serious injury or death.
MECHANICAL HAZARDS:
•
Extreme care, proper judgment and all safety procedures must be followed when testing,
troubleshooting, handling, or working around unit with moving and/or rotating parts.
•
Be careful when, handling and working around exposed edges and corners of the sleeve, chassis,
and other unit components especially the sharp fins of the indoor and outdoor coils.
•
•
Use proper and adequate protective aids such as: gloves, clothing, safety glasses etc.
Failure to follow proper safety procedures and/or these warnings can result in serious injury or death.
6
PROPERTY DAMAGE HAZARDS
FIRE DAMAGE HAZARDS:
•
•
•
•
•
•
•
•
Read the Installation/Operation Manual for the air conditioning unit prior to operating.
Use air conditioner on a single dedicated circuit within the specified amperage rating.
Connect to a properly grounded outlet only.
Do not remove ground prong of plug.
Do not cut or modify the power supply cord.
Do not use extension cords with the unit.
Be extremely careful when using acetylene torch and protect surrounding property.
Failure to follow these instructions can result in fire and minor to serious property damage.
WATER DAMAGE HAZARDS:
•
Improper installation, maintenance or servicing of the air conditioner unit can result in water damage
to personal items or property.
•
•
•
Insure that the unit has a sufficient pitch to the outside to allow water to drain from the unit.
Do not drill holes in the bottom of the drain pan or the underside of the unit.
Failure to follow these instructions can result in damage to the unit and/or minor to serious property
damage.
7
Specifications
Outdoor Unit MR09C1H
Model
Function
Rated Voltage
Frequency
(Inverter different Compressor
speed)
COOLING
115V~
70
High
Standard
Low
Hz
Hz
Hz
41
15
Total Capacity
(Inverter different Compressor
speed)
High
W / Btu/h
3100/10600
2650/9000
1300/4435
1050
Standard W / Btu/h
Low
High
Standard
Low
High
Standard
High
Standard
W / Btu/h
Power Input
(Inverter different Compressor
speed)
W
W
W
W
W
A
640
180
1050
640
16.8
7.0
Rated Input
Rated Current
A
Turbo
330
CFM
CFM
CFM
H
M
L
294
253
Air Flow Volume
218
CFM
pints/hour
W/W
Dehumidifying Volume
STD
1.69
14.0
22
Indoor unit
Fan Motor
MW09CIH
Turbo
r/min
r/min
r/min
r/min
W
1260
1050
920
730
20
4.0
0.38
H
M
L
Speed
Output
Capacitor
RLA
F
A
Fan
Type
Cross flow fan
3.62 X 25.4
Aluminum fin-copper tube
216
Diameter-Length
in.
Evaporator
Pipe Diameter
Row-Fin Gap
in.
in.
0.019 - 0.055
in.
25.4 X 1 X 10.5
width (L)
Model
Swing
MP24AA
Motor
Output
W
2.4
Fuse (A)
A
PCB 3.15A
Sound Pressure Level
H
M
L
H
M
L
dB (A)
dB (A)
dB (A)
dB (A)
dB (A)
dB (A)
34
30
26
44
40
36
Sound Power Level
33 1/4 X 10 7/8 X 7 1/8
in.
in.
36X10X14
Net Weight /Gross Weight
22
lbs
8
Specifications
12K of 115V Models
Outdoor Unit MR12CH - SYSTEM
Model
Function
COOLING
Rated Voltage
Frequency
(Inverter different Compressor
speed)
115
High
Standard
Low
Hz
Hz
Hz
70
41
15
Total Capacity
(Inverter different Compressor
speed)
W / Btu/h
High
4100/14000
3520/12000
1320/4500
1050
Standard W / Btu/h
Low
W / Btu/h
Power Input
(Inverter different Compressor
speed)
High
Standard
Low
High
Standard
High
W
W
W
W
W
A
640
180
1050
640
6.5
3.2
Rated Input
Rated Current
Standard
A
Turbo
300
277
253
CFM
CFM
CFM
Air Flow Volume
H
M
L
CFM
pints/hour
W/W
218
2.54
1.2.00
22
Dehumidifying Volume
EER / C.O.P
SEER/HSPF
Indoor unit
Fan Motor
Turbo
r/min
r/min
r/min
r/min
W
1260
1050
920
730
20
1.0
0.2
H
M
L
Speed
Output
Capacitor
RLA
F
A
Fan
Type
Diameter-Length
Cross flow fan
3.62X25.4
in.
Evaporator
Aluminum fin-copper tube
Pipe Diameter
Row-Fin Gap
in.
in.
.276
.077-.055
in.
25.4X1X10.5
width (L)
Model
Swing
Motor
MP24AA
Output
W
2.4
Fuse (A)
A
PCB 3.15A
Sound Pressure Level
Sound Power Level
H
M
L
H
M
L
dB (A)
dB (A)
dB (A)
dB (A)
dB (A)
dB (A)
34
30
26
44
40
36
in.
in.
lbs
33 1/4 X 10 7/8 X 7 1/8
36X10X14
Net Weight /Gross Weight
22
9
Specifications
Outdoor Unit
MR09C1H
SANYO
Manufacturer/trademark
Model
Type
C-6RZ110H1A
Twin rotory
33
Compressor L.R.A. (A)
RLA(A)
A
A
4.59
Power Input(W)
Overload Protector
Throttling Method
W
800
Int11l-3979
Electronic Expansion Valve
throttling
Transducer starting
Starting Method
Working Temp Range
F
41 - 115
Coil
Aluminum fin-copper tube
Heat
Exchanger
Coil
Pipe Diameter
Rows-Fin Gap
mm
in.
.275
2 - .005
Coil length (l) xheight (H) xcoil width (L)
Speed
23.94 X 20 X 1.73
rpm
W
900/650
Output of Fan Motor
40
0.17
Fan Motor
RLA
A
Capacitor
μF
/
Air Flow Volume of Outdoor Unit
1118
CFM
Type-Piece
Axial fan - 1
Fan
Diameter
in.
15.7
Defrosting Method
Climate Type
/
T1
I
Isolation
Moisture Protection
IP24
Permissible Excessive Operating
Pressure for the Discharge Side
Permissible Excessive Operating
Pressure for the Suction Side
Sound Pressure Level
PSI
PSI
552
175
dB (A)
dB (A)
in.
53
63
Sound Power Level
Dimension (W×H×D)
33 3/8 X 23 1/2 X 12 1/2
Dimension of Package (L×W×H)
Net Weight /Gross Weight
in.
34.6 X 14.2 X 22.3
79.4/90.4
R410A
lbs
Name of refrigerant
Refrigerant
Weight
2.65
lbs
ft
Factory Prescharge
25
.33
Gas additional charge
Liquid Pipe Diameter
Gas Pipe Diameter
02/H
mm
mm
Connection
Pipe
Φ6(1/4”)
Φ9(3/8”)
Max. Interunit Height Difference
Max. Interunit Piping Length
ft
ft
33
66
The above data is subject to change without notice. Please refer to the nameplate of the unit.
10
Specifications
Outdoor Unit
MR12C1H
SANYO
Manufacturer/trademark
Model
Type
C-6RZ110H1A
Twin rotory
33
Compressor L.R.A. (A)
RLA(A)
A
A
4.59
Power Input(W)
Overload Protector
Throttling Method
W
800
Int11l-3979
Electronic Expansion Valve
throttling
Transducer starting
Starting Method
Working Temp Range
F
41 - 115
Coil
Aluminum fin-copper tube
Heat
Exchanger
Coil
Pipe Diameter
Rows-Fin Gap
mm
in.
.275
2 - .005
747X508X44
900/680
40
Coil length (l) xheight (H) xcoil width (L)
Speed
mm
rpm
W
Output of Fan Motor
Fan Motor
RLA
A
0.17
Capacitor
μF
/
Air Flow Volume of Outdoor Unit
1118
CFM
Type-Piece
Axial fan
Fan
Diameter
in.
15.7
Defrosting Method
Climate Type
/
T1
I
Isolation
Moisture Protection
IP24
Permissible Excessive Operating
Pressure for the Discharge Side
Permissible Excessive Operating
Pressure for the Suction Side
Sound Pressure Level
PSI
PSI
552
175
dB (A)
dB (A)
in.
55
65
Sound Power Level
Dimension (W×H×D)
33 3/8 X 23 1/2 X 12 1/2
Dimension of Package (L×W×H)
Net Weight /Gross Weight
in.
34.6 X 14.2 X 22.3
79.4/90.4
R410A
lbs
Name of refrigerant
Refrigerant
Weight
2.65
lbs
ft
Factory Prescharge
25
Gas additional charge
Connection
H
1/4 oz per ft
Φ6(1/4”)
Φ9(3/8”)
Pipe
Liquid Pipe Diameter
Gas Pipe Diameter
mm
mm
Max. Interunit Height Difference
Max. Interunit Piping Length
ft
ft
33
66
The above data is subject to change without notice. Please refer to the nameplate of the unit.
11
Specifications
Appending date
Table showing operation frequency limits for cooling and heating
Outdoor Relative Humidity 40%
Outdoor Relative Humidity 72%
140
140
130
120
110
100
130
120
110
100
Indoor Wet Bulb
Temperature(
59°F
60.8°F
59°F
68°F
77°F
Indoor Wet Bulb
Temperature(
)
)
62.6°F
80
60
80
60
40
20
40
20
15
35
55
75
95
15
35
55
75
95
Compressor Frequency(Hz)
Compressor Frequency(Hz)
Performance date for both cooling and heating
COOLING:
Temperature Condition
(°F)
Heat exchanger pipe
temp.
Outdoor fan Compressor
Standard
pressure
P (MPa)
mode
revolution
Model
name
Indoor fan
mode
(rps)
Indoor
Outdoor
EVP (°F)C
OD(°F)
High
High
Turbo
Turbo
09K
12K
0.8 to 1.1
0.8 to 1.0
Rated
53 to 57 105 to 104
50 to 54 109 to 113
80/67
95/–
Rated
HEATING:
Standard
pressure
P (MPa)
Heat exchanger pipe
temp.
Temperature Condition
(°F)
Compressor
revolution
(rps)
Model
name
09K
12K
Indoor fan Outdoor fan
EVP (°F)
COD(°C)
mode
Turbo
Turbo
mode
High
High
Indoor
Outdoor
Rated
Rated
2.8 to 3.2
2.8 to 3.2
2 to 4
0 to 3
99 to 100
108 to 111
67/60
47/43
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path
U bent. (Thermistor themometer)
(2) Connecting piping condition : 7.6 m
12
Specifications
Expanded capacity data tables for both cooling and heating
Cooling
110
• Conditions
Indoor: D
D
B
B
8
8
0
0
.
°
06˚F/WB66.92˚F
F/WB67°F
Indoor air flow : TURBO
Pipe length : 7.6m
100
90
80
70
Outdoor temp. (˚F)
Capacity Variation Ratio According to Pipe Length
110
110
105
100
95
• Conditions
• Conditions
Indoor: DB80°F/WB67°F
Outdoor: DB95°F/WB75°F
Indoor air flow: TURBO
Indoor: DB80°F/WB67°F
105
100
95
Outdoor: DB95°F/WB75°F
Indoor air flow: TURBO
90
Standard pipe length 7.6m
90
85
85
Maximum pipe length 20m
Maximum Elevation 7.6m
.5 3.04 .5
Total Elevation (m)
80
80
01
6.07
.5
9.0
05
10
15
20
25
30
Total pipe length (m)
13
Specifications
Operation Characteristic Curve
Cooling
9 btu unit
• Conditions
25.0
22.5
20.0
17.5
15.0
12.5
10.0
7.5
Indoor: DB80°F/WB67°F
Outdoor: DB95°F/WB75°F
Indoor air flow : TURBO
Pipe lengt: 7.6m
115V
5.0
2.5
0
80
01
02
03
04
05
06
07
09
0
Compressor speed (rps)
12 btu unit
Cooling
• Conditions
Indoor: DB80°F/WB67°F
Outdoor: DB95°F/WB75°F
Indoor air flow : TURBO
Pipe length: 7.6m
25.0
22.5
20.0
17.5
15.0
12.5
10.0
7.5
115V
5.0
2.5
0
80
01
02
03
04
05
06
07
09
0
Compressor speed (rps)
14
Specifications
2.5 Noise criteria curve tables for both models
09 btu units
70
60
Indoor side noise when blowing
40
Outdoor side noise
35
50
40
30
25
30
20
Turbo
Low
MiddleH
igh
0
20
40
60
80
100
Indoor fan motor rotating speed
Compressor frequency/Hz
12 btu unit
70
60
Indoor side noise when blowing
Outdoor side noise
40
35
50
40
30
25
30
20
20
Turbo
Low
MiddleH
igh
0
20
40
60
80
100
Indoor fan motor rotating speed
Compressor frequency/Hz
15
Constrction views
3. Construction Views
3.1 Indoor Unit
W
D
51/4
21
63/4
3.2 Outdoor Unit
W2
D4
H2
W3
W4
D2
D3
Indoor Unit (mm)
System
Outdoor Unit (mm)
Cabinet
Cabinet
H2
Additional Dimensions
Model
Number
W
H
D
W2
30 3/4
D4
D2
W3
D3
11
W4
09K
12K
33 1/4
10 7/8
7 1/8
23 1/2
10 7/8
12 1/2
33 3/8
21 1/2
16
Refrigerant System Diagram
4. Refrigerant System Diagram
Cooling Models
INDOOR UNIT
OUTDOOR UNIT
GAS SIDE
3-WAY VALVE
Muffler
Discharge
HEAT
EXCHANGE
(EVAPORATOR)
Suction
Accumlator
COMPRESSOR
HEAT
EXCHANGE
(CONDENSER)
LIQUID SIDE
Electric Expansion
Valve
2-WAY VALVE
Strainer
Strainer
COOLING
17
Schematic Diagram
5. Schematic Diagram
5.1 Electrical Date
Indoor Unit
Symbol
Color symbol
Symbol
BN
Color symbol
BROWN
WHITE
WH
YE
YELLOW
BLUE
BU
BK
RED
BLACK
RD
YELLOW GREEN
PROTECTIVE EARTH
YEGN
Outdoor Unit
L1
Symbol
Parts name
REACROR
Symbol
Color symbol
WHITE
YELLOW
RED
WH
YE
PCB1~PCB2
PRINTED CIRCUIT BOARD
CONNECTOR
S10/S11S40/S70/S80/S90
RD
SAT
OVERLOAD
BN
SAT OVERLOAD BN BROWN
BLUE
COMP
COMPRESSOR
BU
PROTECTIVE EARTH
BK
BLACK
YEGN
YELLOW GREEN
5.2 Electrical wiring
These circuit diagrams are subject to change without notice, please refer to the one supplied with the unit.
Indoor Unit
DISPLAY
AP1
ROOM
TUBE
TEM.SENSOR
TEM.SENSOR
CN1
CN2
0
0
RT1
RT2
13
XT1
W4 BU
W5 BK
W3 BN
N
N(1)
2
L1
L1
DISP-1
DISP-2
ROOM
TUBE
COM-OUT
3
CAP
W2 YEGN
W1 YEGN
AC-L
L-OUT
AP2
K4
JUMP
ELECTRIC BOX
EVAPORATOR
G
G
SWING-UD
TR_OUT
TR_IN
PG
PGF
TC
M2
M1
I
II
SWING MOTOR(U.D)
TRANSFORMER
FAN MOTOR
18
Schematic Diagram
Outdoor Unit
Cooling Models of 115V
COMP
COMP
E
C
R
S
CT1,2
TUBE
OUTROOM EXHUAST
W8 YEGN
TEM.SENSOR
TEM.SENSOR
TEM.SENSOR
RT5
L2
RT3
RT4
L2
L2
W3YEGN
W10 RD
W5 BU
G
W6 YE W7 BK
U
W
V
G
OVERHEAT
OUTROOM EXHAUST
OUTTUBE
I
N
D
O
O
R
E
G
XT2
W15 BU
N(1)
2
W4 BK
COMU
W14 BN
AP1
3
L
N
FILTER
L4
L4
L1
L1
W1 BN
W2 BU
W17 RD
W16 WH
AC-L1
AC-N1
1
2
3
4
U
N
I
OFAN
CN1
E
W13 YEGN
AC-N3AC-N4AC-L3 AC-L2
AC-N5 AC-L2 AC-L4
T
POWER
N
W18 YEGN
W20 BU W23 OG
W21 BN
C4
G
C3
G
W19 BU
W24 RD
1
2
2
1
L
M
EKV
FAN MOTOR
W22 WH
G
19
Schematic Diagram
5.3 Printed Circuit Board
TOP VIEW
4
1
2
3
6
1
2
3
4
5
6
7
8
9
Interface of neutral wire
5
Transformer input
Interface of PG motor
Auto button
Feedback from PG motor
Up&Down swing
7
12
Jumper cap
8
Indoor temperature sensor
Pipe temperature sensor
11
9
10 DISP-1, DISP-2 display interface
11 Protective tube
12 Communication interface
10
BOTTOM VIEW
20
Schematic Diagram
TOP VIEW
Terminal of
jump wire,
live wire and
neutral wire,
AC-N4 joint
Neutral wire terminal
of 4-way valve
AC-N3,
AC-L2 joint
AC-L3
Terminal of jumper
wire, neutral wire
External connect high-
Live wire terminal of 4-way
valve
capacity positive terminal
External connect high-
capacity negative
terminal
Terminal of
ground wire
Protective
tube
Main relay
Terminal of DC fan
Stabilized voltage
block 7805
Terminal of
Terminal of
communication wire
Terminal of
compressor
overload
Discharge
terminal of
compressor
Terminal of
outdoor pipe
temperature
Protective
tube
High frequency
transformer
Slug of on-off
power
power lead-in
wire and
IPM module
protector
neutral wire
Terminal of power
lead-in wire and
live wire
Outdoor
ambient
temperature
sensor
BOTTOM VIEW
21
Function and Control
6. Function and Control
6.1 Remote Control Operations
1
START / STOP
P ress to start or stop operation.
2
3
: P ress to decrease temperature
setting.
: P ress to increase temperature
setting.
4
5
FAN AUTO
P ress to set fan speed.
MODE
P ress to select operation mode
(AUTO/COOL/DRY/FAN/HEAT).
6
SENSOR
7
8
CLOCK
Press it set clock.
1
3
9
2
TIMER ON
5
4
6
Press it to set auto-on timer.
9
AIR SWEEP
Press it set swing angle.
8
7
10
EXTEND
10
11
14
12
15
11
12
TEMP
TIMER OFF
13
Press it to set auto-o timer
13
14
TURBO
SLEEP
Note: Only name different between X-Fan
15
LIGHT
Press it to turn on/o the light.
and Blow, but th1e7function is the same.
*Remote control works with cool and Heat Pump Models
22
Function and Control
1
ON/OFF :
Press this button to start the unit operation .Press this button again to stop the unit operation.
2 MODE :
Each time you press this button,a mode is selected in a sequence that goes from AUTO,
, as the following:
COOL,DRY, FAN,and HEAT
*
FAN
HEAT
*
AUTO
COOL
DRY
function.
*Note:Only for modelswith heating
After energization, AUTO mode is defaulted. In AUTO mode, the set temperature will not
be displayed on the LCD, and the unit will automatically select the suitable operation
mode in accordance with the room temperature to make indoor room comfortable.
+ :
3
4
Press this button to increase set temperature.Holding down button above 2 seconds rapidly
increases set temperature. In AUTO mode, set temperature is not adjustable.
Press this button to decrease set temperature.Holding down button above 2 seconds rapidly
.
decreases set temperature. In AUTO mode, set temperature is not adjustable.
5 FAN:
Every press of FAN button changes the fan speed in the following order:
Auto
Medium speed
High speed
Low speed
6
:
Everypressof thebutton changes the swing anglein the follow order:
OFF
This remote controller is universal . If any command
the unit will carry out the command as
,
or
is sent out,
indicates the guide louver swings as:
23
Function and Control
TIMER ON:
7
Press TIMER ON button, "ON" blinks and
disappears. Within 5 seconds, every press of + or -
button increases or decreases the ON time setting by 1 minutes. Holding down either buton
above 2.5 seconds rapidly changes the time setting by 1 minute and then by 10 minutes.
Within 5 seconds after setting, press TIMER ON to confirm. To cancel the TIMER ON
operation, press TIMER ON button.
8
9
TIMER OFF :
Press TIMER OFF button to set TIMER OFF. The setting method is the same as TIMER
ON.
CLOCK :
Press CLOCK button, the icon blinks. During 5 seconds blinking, pressing + or - button adjusts
preset time. Holding down either button above 2 seconds increases or decreases the time by
1 minute every 0.5 second. If you are still pressing the button after 10 minutes increased or
decreased, the time will be changed by 10 minutes every 0.5 second. During blinking, press
the CLOCK button again, the icon
has been finished.
will be constantly displayed and it indicates that setting
10
X-FAN:
Pressing X-FAN button in COOL or DRY mode,the icon
is displayed and the indoor
fan will continue operation for 10 minutes in order to dry the indoor unit even though you
have turned off the unit.
After energization, X-FAN OFF is defaulted. X-FAN is not available in AUTO,FAN or
HEAT mode.
11 TEMP:
Press TEMP button,
(set temperature),
(indoor ambient temperature) and
(outdoor ambient temperatur) is displayed circularly. Not displaying icon is defaulted.
During operation of TEMP button, the set temperature is always displayed.
Note: Outdoor ambient temperature is only displayed for some models.
24
Function and Control
12 TURBO:
Press this button in COOL or HEAT mode turns on/off Turbo function. After TURBO
function is set, its icon is displayed. When switching operation mode or changing
fan speed, this function will be canceled automatically.
at super high fan speed. (This function is not applicable for some models).
13
SLEEP:
Press SLEEP button into SLEEP operation. Press SLEEP button again to cancel SLEEP.
This function only can be used in COOL, HEAT (applicable to heat pump unit) or DRY
mode, to maintain the most comfortable temperature for you.
14
LIGHT:
If the light is tunrned on ,
is
Press LIGHT button turns on/off the display's light.
displayed. If the light is tunrned off
disappears.
4
3
2
and
About lock
Press "+ " and "-" buttons simultaneously
to lock or unlock the keypad. If the remote
pressing any button, blinks
controller is locked,
three times.
is
displayed. In this case,
4
and
About switch between fahrenheit and cenrigrade
MODE
ć
and"- " buttons simultaneously to switch between and
̧
At unit OFF, press
"
"
.
25
Function and Control
Replacement of Batteries
1.Remove the battery cover plate from the rear of the remote controller.
(As shown in the figure)
2.Take out the old batteries.
3.Insert two new AAA1.5V dry batteries, and pay attention to the polarity.
4. Replace the battery cover plate.
Notes:
ƾ
●
When changing the batteries, do not use old or different batteries,
otherwise, it may cause malfunction of the wireless remote control.
If the wireless remote controller will not be used for a long time, please
remove batteries to prevent damage from leaking batteries.
The operation should be performed in its receiving range.
It should be kept 1m away from the TV set or stereo sound sets.
If the wireless remote controller does not operate normally, please take
the batteries out and replace them after 30 s. If still not operating properly,
replace the batteries.
●
●
●
●
Sketch map for
replacing batteries
Emergency Operation
When the wireless remote controller is lost
or damaged, please use the manual switch
on the main unit. Operation will be in AUTO
mode and the temperature setting or fan
.
speed can not be changed
The manual switch can be operated as follow:
Manual switch
ƽ
To operate: Pressing the AUTO/STOP button,
the unit enters into AUTO mode.
Fig.3
The microcomputer will monitor the room
temperature to select the (COOL, HEAT, FAN)
mode automatically,to abtain the comfortable
effect.
ƽ
To turn off: Press the AUTO/STOP button to
switch the unit off.
26
Function and Control
6.2 Description of Each Control Operation
1. Temperature Parameters
)
)
Indoor preset temperature (T
Indoor ambient temperature (T
preset
amb.
2. Basic Functions
Once energized, in no case should the compressor be restarted within less than 3 minutes. In the situation that memory
function is available, for the first energization, if the compressor is at stop before de-energization, the compressor will be
started without a 3-minute lag; if the compressor is in operation before de-energization, the compressor will be started with
a 3-minute lag; and once started, the compressor will not be stopped within 6 minutes regardless of changes in room
temperature;
(1) Cooling Mode
Working conditions and process of cooling
When T .≥ Tprese,t the unit will enter cooling operation, in which case the indoor fan, the outdoor fan and the compressor
amb
will work and the indoor fan will run at preset speed.
F
When T .≤ Tpreset-28 , the compressor will stop, the outdoor fan will stop with a time lag of 30s, and the indoor fan will
amb
run at preset speed.
When Tpreset-28 F<Tamb.< Tpreset+34 F, the unit will remain at its previous state.
F
F
Under this mode, the four-way valve will be de-energized and temperature can be set within a range from 61 to 86
If the compressor is shut down for some reasons, the indoor fan and the swing device will operate at original state.
Tamb
Start cooling
Tpreset
Original working state
Stop cooling
Tpreset -28 F
3 minutes
6 minutes
6 minutes
Compressor
Outdoor fan
Indoor fan
Preset fan Speed
Run
Stop
Protection
Antifreeze protection
Under cooling and dry mode, 6 minutes after the compressor is started:
If T evap.≤ 36 F, the compressor will operate at reduced frequency.
If T evap.≤ -30 F is detected for durative 3 minutes, the compressor will stop, and after 30 seconds, the outdoor fan will stop;
and under cooling mode, the indoor fan and the swing motor will remain at the original state.
If T evap. ≥ 42 and the compressor has remained at OFF for at least 3 minutes, the compressor will resume its original
F
operation state.
Total current up and frequency down protection
If Itotal≤ A, frequency rise will be allowed; if Itotal
≥
total ≥ C, the compressor will
B, frequency rise will not be allowed; ifI
run at reduced frequency; and if Itotal ≥D, the compressor will stop and the outdoor fan will stop with a time lag of 30s.
(2) Dry Mode
Working conditions and process of dry
If Tamb
.
Tprese,t the unit will enter cooling and dry mode, in which case the compressor and the outdoor fan will
operate and the indoor fan will run at low speed.
If Tpreset-28 F Tamb.≤ Tprese,t the compressor remains at its original operation state.
If Tamb.< Tpreset -28 F , the compressor will stop, the outdoor fan will stop with a time lag of 30s, and the indoor fan will
operate at low speed.
27
Function and Control
Protection
Protection is the same as that under the cooling mode.
(3) Heating Mode
Working conditions and process of heating
If Tamb.≤Tpreset+36°F, the unit enters heating mode, in which case the fourꢀway valve, the compressor and the outdoor fan
cold air prevention.
will operate simultaneously, and the indoor
fan will run at preset speed in the condition of preset
If T amb≥. Tpreset+41°F, the compressor will stop, the outdoor fan will stop with a time lag of 30s, and the indoor fan will stop
after 60ꢀsecond blow at low speed
If Tpreset+36°F<T amb<. Tpreset +41°F, the unit will maintain its original operating status.
Under this mode, the fourꢀway valve is energized and temperature can be set within a range of 61 ꢀ 86°F
operating symbol, the heating symbol and preset temperature are revealed on the display.
Condition and process of defrost
. The
When duration of successive heating operation is more than 45 minutes, or accumulated heating time more than 90 minutes,
and one of the following conditions is reached, the unit will enter the defrost mode after 3 minutes.
a.
b.
c.
d.
T
≥A°F, Toutdoor tube≤W°F;
outdoor amb.
A°F≤Toutdoor amb.<B°F, Toutdoor tube ≤X°F;
B°F≤Toutdoor amb.<C°F, Toutdoor tube ≤Y°F;
Touter amb.<C°F, Touter tube ≤Z°F
At that time, the indoor fan stops and the compressor stops, and after 30 seconds the outdoor fan will stop, and then after 30
seconds, the fourꢀway valve will stop. After 30 seconds, the
frequency.
compressor is initiated for raising the frequency to defrost
, the compressor will be converted
≥E°F
When the compressor has operated under defrost mode for 7.5 minutes, or Touter tube
. And after another 30 seconds, the fourꢀway valve will be
to 53Hz operation. After 30 seconds, the compressor will stop
door fan will run under preset cold air
and the outdoor fan will be started, the in
opened, and after 60 seconds, the compressor
prevention conditions, and H1 will be displayed at temperat
ure display area on the display panel. Defrost frequency is
70Hz.
3.Protection
Cold air prevention
The unit is started under heating mode (the compressor is ON):
In the case of Tindoor amb.<75°F : if T tube ≤104°F and the indoor fan is at stop state, the indoor fan will begin to run at low
, the indoor fan also will run at low speed; and after
tube >40
speed with a time lag of 2 minutes. Within 2 minutes, if T
1ꢀminute operation at low speed, the indoor fan will be converted to operation at preset speed. Within 1ꢀminute low speed
operation or 2ꢀminute nonꢀoperation, if T , the fan will run at present speed.
tube >108°F
: if Ttube ≤108°F, the indoor fan will run at low speed,and after one minute, the indoor fan
In the case of T
≥75°F
indoor amb.
, the indoor fan will be converted
in oneꢀminute low speed operation, if Ttube >108°F
will be converted to preset speed. With
to preset speed.
1
2
Note: Tindoor amb.
refers to, under initially heating mode, the indoor ambient temperature before the
command to start the compressor is performed according to theprogram, or after the unit is withdrawn from defrost, the
indoor ambient temperature before the defrost symbol is cleared.
Total current up and frequency down protection
If the total current I
≥X, frequency rise will not be allowed; if Itotal ≥Y, the
total ≤W, frequency rise will be allowed; if Itotal
compressor will run at reduced frequency; and if I
total ≥Z, the compressor will stop and the outdoor fan will stop with a time
lag of 30s.
(4) Fan Mode
Under the mode, the indoor fan will run at preset speed and the compressor, the outdoor fan, the fourꢀway valve and the
electric heater will stop.
Under the mode, temperature can beset within a
range of 61°F ꢀ 86°F.
(5) AUTO Mode
Working conditions and process of AUTO mode
Under AUTO mode, standard cooling temperature T
and standard heating temperature T
preset is 77°F
preset
is 64.4°F.
< T
a.
Once energized, if T
amb.≤68°F
.< 77°F
, the unit will run
amb
, the unit will be started under heating mode; if 68°F
.≥77°F, the unit will be started under cooling mode.
under fan mode and the operation indicator lamp will be bright; and if T
amb
28
Function and Control
a. Under AUTO mode, if Tamb.≥Tpreset is detected, the unit will select to run under cooling mode, in which case implicit
preset temperature is 77°F; if Tamb.≤Tpreset 28°F, the compressor will stop, the outdoor fan will stop with a time lag of 1
minute, and the indoor fan will run at preset speed; and if Tpreset
state.
–(28°F)< Tamb.< Tpreset , the unit will remain at its original
b. Under AUTO mode, if Tam.b≤Tpreset +36°F is detected, the unit will select to run under heating mode, in which case
, the compressor will stop, the outdoor fan will stop with a time lag
preset 41°F
; if Tamb.≥T
implicit preset temperature is 64°F
of 1 minute, and the indoor fan will run under the mode of residue heat blowing; and if Tpreset +36°F
unit will remain at its original state. The cooling-only unit will run under fan mode.
c. Under AUTO mode, if 68°F< Tamb.< 77°F, the unit will remain at its original state.
2.Protection
.< Tpreset +41°F, the
< Tamb
a. In cooling operation, protection is the same as that under the cooling mode;
b. In heating operation, protection is the same as that under the heating mode;
c. When ambient temperature changes, operation mode will be converted preferentially. Once started, the compressor will
remain unchanged for at least 6 minutes.
(6) Common Protection Functions and Fault Display under COOL, HEAT, DRY and AUTO Modes
Overload protection
T
tube : measured temperature of outdoor heat exchanger undercooling mode; and measured temperature of indoor heat
exchanger under heating mode.
1) Cooling overload
a. If Ttube ≤106°F, the unit will return to its original operation state.
b. If Ttube ≥131°F, frequency rise is not allowed.
c. If Ttube ≥136°F, the compressor will r unat reduced frequency.
d. If Ttube ≥144°F, the compressor will stop and the indoor fan will run at preset speed.
2) Heating overload
a. If Ttube ≤106°F, the unit will return to its original operation state.
b. If Ttube ≥131°F, frequency rise is not allowed.
c. If Ttube ≥136°F, the compressor will run at reduced frequency.
d. If Ttube≥144°F, the compressor will stop and the indoor fan will blow residue heat and then stop.
Exhaust temperature protection of compressor
≥
If exhaust temperature 208°F, frequency is not allowed to rise.
≥
If exhaust temperature 217°F, the compressor will run at reduced frequency.
≥
If exhaust temperature 230°F, the compressor will stop.
≤
If exhaust temperature 194°F and the compressor has stayed at stop for at least 3 minutes, the compressor will resume its
operation.
Communication fault
If the unit fails to receive correct signals for durative 3 minutes, communication fault can be justified and the whole system
will stop.
Module protection
Under module protection mode, the compressor will stop. When the compressor remains at stop for at least 3 minutes, the
compressor will resume its operation. If module protection occurs six times in succession, the compressor will not be started
again.
Overload protection
, the compressor will stop and the outdoor fan will stop with a
If temperature sensed by the overload sensor is over 239°F
, the overload protection will be relieved.
time lag of 30 seconds. If temperature is below 203°F
If voltage on the DC bus is below 150V or over 420V, the compressor will stop and the outdoor fan will stop with a time
lag of 30 seconds. When voltage on the DC bus returns to its normal value and the compressor has stayed at stop for at least
3 minutes, the compressor will resume its operation.
Faults of temperature sensors
29
Function and Control
Designation of sensors
Faults
The sensor is detected to be open-circuited or short-circuited for successive 30
seconds
Indoor ambient temperature
The sensor is detected to be open-circuited or short-circuited for successive 30
seconds
The sensor is detected to be open-circuited or short-circuited for successive 30
seconds
The sensor is detected to be open-circuited or short-circuited for successive 30
seconds, and no detection is performed within 10 minutes after defrost begins.
After the compressor has operated for 3 minutes, the sensor is detected to be
open-circuited or short-circuited for successive 30 seconds.
After the compressor has operated for 3 minutes, the sensor is detected to be
open-circuited or short-circuited for successive 30 seconds.
Indoor tube temperature
Outdoor ambient temperature
Outdoor tube temperature
Exhaust
Overload
3. Other Controls
(1) ON/OFF
Press the remote button ON/OFF: the on-off state will be changed once each time you press the button.
(2) Mode Selection:
Press the remote button MODE, then select and show inthe following ways: AUTO, COOL, DRY, FAN, HEAT, AUTO.
(3) Temperature Setting Option Button
Each time you press the remote button TEMP+ or TEMP-,the setting temperature will be up or down by 34°F
Range: 61°F~86°F, the button is useless under the AUTO mode.
(4) Time Switch
. Regulating
You should start and stop the machine according to the setting time by remote controller.
(5) SLEEP State Control
a. When the air conditioner is under the mode of COOL, DRY, and the SLEEP mode has been set well, after the SLEEP
state keeps about 1 hour, the pre-setting T will raise 34°F, and it will raise 34°F again after 2 hours, so it raise 36°F in
2 hours, then it will run on at the setting temperature and fan speed.
b. When the air conditioner is under the mode of HEAT, and the Timer has been set well, after theSLEEP state keeps about
1 hour, the pre-setting T will reduce 34°F, and it will reduce 34°F again after 2 hours, so it reduce 36°F in 2 hours, then
it will run on at the setting temperature and wind speed.
c. The setting temperature keeps the same under the FAN mode and AUTO mode.
(6) Indoor Fan Control
The Indoor Fan can be set as HIGH, MED, LOW by remote controller, and the Indoor Fan will be respectively run at high,
medium, low speed. It will also be set as AUTO, and the Indoor Fan is as the following at the automatic fan speed.
Cooling mode: T ≥ T setting+ 2, high speed; Tsetting- 2 T ring T setting+ 2, medium speed; T ≤ Tsetting– 2, low speed.
ring
ring
Sending fan mode: : T
T setting+ 4, high speed; Tsetting+2≤T ring ≤ T setting+ 4, medium speed; Tring
T setting+2, low
ring
speed.
Moisture removal mode: force to be set as the low speed
Heating mode: Tring≤ Tsetting+ 1 high speed; Tsetting+1 Tring T setting+ 5, medium speed; Tring≥Tsetting+ 2, low speed.
(7) Buzzer Control
The buzzer will send a
sound when the air conditioner ispowered up or received the information sent by the remote
control or there is a button input, the single tube cooler doesn’t receive the remote control ON signal under the mode of
heating mode.
(8) Auto button
by
If the controller is on, it will stop by pressing the button, and if the controller is off, it will be automatic running state
pressing the button, swing on and light on, and the main unit will run based on the remote control if there is remote control
order.
(9) Up-and-Down Swinging Control
When power on, the up-and-down motor will firstly move the air deflector to o counter-clockwise, close the air outlet.
After starting the machine, if you don’t set the swinging function, heating mode and auto-heating mode, the up-and-down
air deflector will move to D clockwise; under other modes, the up-and-down air deflector will move to L1. If you set the
swing function when you start the machine, then the wind blade will swing between L and D. The air deflector has 7
swing states: Location L, Location A, Location B, Location C, Location D, Location L to Location D, stop at any
location between L-D (the included angle
between L~D is the same). The air deflector will be closed at 0 location, and the
swing is effectual only on condition that setting the swing order and the inner fan is running. The indoor fan and
compressor may get the power when air deflector ison the default location.
30
Function and Control
Heating angle
Cooling angle
(10) Display
Operation pattern and mode pattern display
All the display patterns will display for a time when the unit is powered on, the operation indication icon will display in red under
standby status. When the machine is start by remote controller, the indication icon will light and display the current
operation mode (the mode light includes: Cooling, heating and dry). If you close the light key, all the display icons
will close.
Double-8 display
According to the different setting of remote control, the nixie lamp may display the current temperature (the temperature
scope is from 61°F to 86°F) and indoor ambient temperature. The heating and air supply temperature will display 77°F
under auto-mode, the temperature will display 64 F under the heating mode, and the temperature will display H1 under the
defrosting mode.(If you set thefahrenheit temperature displa
temperature)
y, the nixie lamp will display according to fahrenheit
(11) Protection function and failure display
E2: Freeze-proofing protection
E6: Communication failure
E4: Exhausting protection
E8: Overload protection
E5: Overcurrent protection
F1: Indoor ambient sensor start and short circuit (continuously measured failure in 30S)
F2: Indoor evaporator sensor start and shortcircuit (continuously measured failure in 30S)
F3: Outdoor ambient sensor start and short circuit (continuously measured failure in 30S)
F2: Outdoor condenser sensor start and short circuit (continuously measured failure in 30S, and don’t measure within 10
minutes after defrosted)
F5: Outdoor exhausting sensor start and short circuit (continuously measured failure in 30S after the compressor operated 3
minutes)
H3: Overload protection of compressor
PH: High-voltage protection
P1: Nominal cooling and heating
P3: Medium cooling and heating
(12) Drying Function
H5: Module protection
PL: Low-voltage protection
P2: Maximum cooling and heating
P0: Minimum cooling and heating
You may start or stop the dry function under the modes of cooling and dry at the starting status (The modes of
automatism, heating and air supply do not have dry function). When you start the dry function, after stop the
machine by pressing the switch button, you should keep running the infoor fans for 10 minutes under low air damper (The
swing will operate as the former status within 10 minutes, and other load is stopped), then stop the entire machine; When
you stop the dry function, press the switch button will stop the machine directly.
When you start the drying function, operating the drying button will stop the inner fans and close the guide louver.
(13) Memory function wheninterrupting the power supply
Memory content: mode, swing function, light, set temperature and wind speed.
After interrupted the power supply, the machine will start when recovering the power according to the memory content
automatically. If the last remote control command has not set the timed function, the system will remember the last remote
control command and operate according it. If the last remote control command has set timed function and the power supply
is interrupted before the timed time, the system will remember the timed function of the last remote control command, the
timed time will recounted form power on. If the last remote control command has set timed function, the time is out and the
system is start or stop according to the set time when the power supply is interrupted, the system will remember the
operation status before the power supply was interrupted, and do not carry out timed action; The timed clock will not be
remembered.
31
Function and Control
6.3 Detection of temperature sensor malfunction
Detect malfunctions of temperature sensor any time.
In defrosting period, the temperature sensor malfunction will not be detected. 5 min after finishing defrosting, the system begins to
detect the temperature sensor malfunction. In other times, the temperature sensor malfunction will be detected.
1. When short-circuit occurs to the temperature sensor for 30s:
The temperature sensor overheats. In this case, the complete unit will stop for protection. At the same time, the temperature protection
and temperature sensor malfunction will be shown.
2. When break-circuit occurs to the temperature sensor for 30s:
The unit will stop and the temperature sensor malfunction will be displayed
6.4 Frequency Control
<Outline>
When starting the compressor, or when conditions are varied due to the change of the room, the frequency must be initialized according
to the D value of the indoor unit and the Q value of the indoor unit.
Q value: Indoor unit output determined from indoor unit volume, air flow rate and other factors.
1. Pcontrol
Calculate
D value in each sampling time (20 seconds), and adjust the frequency according to its difference from the frequency
previously calculated.
2. Icontrol
If the operating frequency is not change more than a certain fixed time, adjust the frequency up and down according to the
obtaining the fixed D value.
D value,
When the D value is small...lower the frequency.
When the D value is large...increase the frequency.
3. Frequency management when other controls are functioning
When frequency is drooping;
Frequency management is carried out only when the frequency droops.
For limiting lower limit
Frequency management is carried out only when the frequency rises.
4. Upper and lower limit of frequency by PI control
The frequency upper and lower limits are set depending on indoor unit.
When low noise commands come from the indoor unit or when outdoor unit low noise or quiet commands come from indoor unit, the
upper limit frequency must be lowered than the usual setting.
6.5 3-minutes Standby
Prohibit to turn ON the compressor for 3 minutes after turning it off.(except when defrosting)
6.6 Compressor Protection Function
When turning the compressor from OFF to ON, the upper limit of frequency must be set as follows. (The function must not be used when
defrosting.)
Frequency
FCG 3
FCG 2
FCG 1
TCG1
TCG2
TCG3
88
64
FCG3
FCG2
FCG1
48
240
360
180
Time
TCG 1sec
TCG 2sec TCG 3sec
32
Function and Control
6.7 Discharge Pipe Control
Outline
The discharge pipe temperature is used as the compressor’s internal temperature. If the discharge pipe temperature rises above a
certain level, the operating frequency upper limit is set to keep this temperature from going up further.
Detail
Divide the Zone
Stop zone
Drooping zone
Keep zone
Up zone
Heat exchanger
Reset zone
thermistor
temperature
Management within the Zones
Zone
Control contents
Stop zone
When the temperature reaches the stop zone, stop the compressor and
correct abnormality.
Drooping zone
Keep zone
Start the timer, and the frequency will be drooping.
Keep the upper limit of frequency.
Return / Reset zone
Cancel the upper limit of frequency.
6.8 Input Current Control
Outline
Detect an input current by the CT during the compressor is running, and set the frequency upper
limit from such input current.
In case of heat pump model, this control is the upper limit control function of the frequency which
takes priority of the lower limit of four way valve activating compensation.
Detail
The frequency control will be made within the following zones.
2 Hz drooping
1.0second after
rushing in the
drooping zone
After 2.5 seconds
Compressor stops
Stop zone
1
2
3
Drooping zone
Keep zone
Reset zone
When a “stop current” continues for 2.5 seconds after rushing on the stop zone, the compressor operation stops.
If a “drooping current” is continues for 1.0 second after rushing on the drooping zone, the frequency will be 2 Hz drooping.
Repeating the above drooping continues until the current rushes on the drooping zone without change.
In the keep zone, the frequency limit will remain.
In the return / reset zone, the frequency limit will be cancelled.
Limitation of current drooping and stop value according to the outdoor air temperature
1. In case the operation mode is cooling
* The current droops when outdoor air temperature becomes higher than a certain level (model by model).
2. In case the operation mode is heating
* The current droops when outdoor air temperature becomes higher than a certain level (model by model).
6.9 Freeze-up Protection Control
Outline
33
Function and Control
During cooling operation, the signals being sent from the indoor unit allow the operating frequency limitation and then prevent
freezing of the indoor heat exchanger. (The signal from the indoor unit must be divided into the zones as the followings.)
Detail
Conditions for Start Controlling
Judge the controlling start with the indoor heat exchanger temperature after 2 sec from operation start.
Control in Each Zone
Heat exchanger
thermistor temperature
A
Return/Reset zone
Up zone
B
C
Keep zone
Drooping zone
D
E
Stop zone
34
Function and Control
PI control
Frequency
0Hz
60sec.
50sec.
600sec.
50sec.
ON
Compressor
OFF
ON
Four way valve
OFF
5sec.
5sec.
ON
Fan
OFF
450pps
350pps
450pps
Electronic expansion
valve opening
Initial opening
6.12 Fan Control
Outline
Fan control is carried out according to the following priority.
1. Fan ON control for electric component cooling fan
2. Fan control when defrosting
3. Fan OFF delay when stopped
4. ON/OFF control in cooling operation
5. Tap control when drooping function is working
6. Fan control in forced operation
7. Fan control in indoor/outdoor unit silent operation
8. Fan control in powerful mode
9. Fan control in normal operation
Detail
Fan OFF Control when Stopped
* Fan OFF delay for 60 seconds must be made when the compressor is stopped.
Tap Control in indoor/outdoor unit silent operation
1. When Cooling Operation
When the outdoor air temperature is lower than 99°F, the fan tap must be set to L.
2. When Heating Operation
When the outdoor air temperature is higher than 39°F, the fan tap must be turned to L (only for heat pump model).
35
Installation Manual
7. Installation Manual
7.1 Notices for installation
Important Notices
The unit installation work must be done by qualified personnel according to the local
rules and this manual.
Before installating, please contact with local authorized maintenance center, if unit is
not installed by the authorized maintenance center, the malfunction may not solved,
due to discommodious contacts.
When removing the unit to the other place, please firstly contact with the authorized
Maintenance Center in the local area.
The appliance must be positioned so that the plug is accessible
After pull out the power plug then make the appliance operation again,to avoid the
icing of outdoor unit damage axial flow fan,should electrify the appliance but not
operation for 4 hours for warm-up purpose(only for Heat Pump models).
Basic Requirements For Installation Position
Install in the following place may cause malfunction. If it is unavoidable contact with
service center please:
Place where strong heat sources, vapors, flammable gas or volatile object are emitted.
Place where high-frequency waves are generated by radio equipment, welders and
medical equipment.
Place where a lot of salinities such as coast exists.
Place where the oil (machine oil) is contained in the air.
Place where a sulfured gas such as the hot spring zones is generated.
Other place with special circumstance.
Indoor Unit Installation Position Selection
The air inlet and outlet vent should be far from the obstruction, make sure that the air
can be blown through the whole room.
Select a position where the condensing water can be easily drained out, and the place
is easily connected for outdoor unit.
Select a location where the children can not reach.
Can select the place where is strong enough to withstand the full weight and vibration o
f
the unit. And will not increase the noise.
Be sure to leave enough space to allow access for routine maintenance. The height of the
installed location should be 8ft or more from the floor.
Select a place about 1m or more away from TVset or any other electric appliances.
Select a place where the filter can be easily taken out.
Make sure that the indoor unit installation should accord with installation dimension
diagram requirements.
Do not use the unit in the immediate surroundings of a laundry a bath a shower or a
swimming pool.
36
Installation Manual
Outdoor Unit Installation Position Selection
Select a location from which noise and outflow air emitted by unit will not inconvenience
neighbors, animals, plants.
Select a location where there should be sufficient ventilation.
Select a location where there should be no obstructions cover the inlet and outlet vent .
The location should be able to withstand the full weight and vibration of the outdoor unit
and permit safe installation.
Select a dry place, but do not expose under the direct sunlight or strong wind.
Make sure that the outdoor unit installation dimension should accord with installation
dimension diagram, convenient for maintenance, repair.
The height difference of connecting the tubing within 16ft, the length of connecting the
tubing within 32ft.
Select a place where it is out of reach for the children.
Select a place where will not block the passage and do not influence the city appearance.
Safety Requirements For Electric Appliances
1. The power supply should be used the rated voltage and AC exclusive circuit,
the power cable diameter should be satisfied.
2. Don't drag the power cable emphatically.
3. It should be reliably earthed, and it should be connected to the special earth device,
the installation work should be operated by the professional.
The air switch must have the functions of magnetic tripping and heat tripping, in order
to protect the short circuit and overloading.
4. The min. distance from the unit and combustive surface is 5ft.
5. The appliance shall be installed in accordance with national wiring regulations.
6. An all-pole disconnection switch having a contact separation of at least 3mm in all poles
should be connected in fixed wiring.
Make sure that the Live wire or Zero line as well as the ground wire in the family power
socket can not be wrong connected, there should be reliable and no short circuit in the
diagram.
wrong connection may cause fire.
Ground requirements
1. Air conditioner is type I electric appliance, thus please do conduct reliable earthing
measure.
2. The yellow-green two-color wire in air conditioner is earthing wire and cannot be used
for other propose. It cannot be cut off and be fix it by screw, otherwise it would cause
electric shock.
3. The earth resistance should accord to the National Criterion.
4. The user power must offer the reliable grounding terminal. Please don't connect the
earthing wire with the following place:
Tap water pipe.
Gas pipe.
Contamination pipe.
Other places that professional personnel consider them unreliable.
5. The model and rating values for fuses according the silk print on fuse cover or related
PCB board.
37
Installation Manual
7.2 Installation dimension diagram
Space to the ceiling
6 in.
side
above
Space to the wall
6 in. to side
6 in. to side
Space to the wall
6 ft.
from
bottom
Air outlet side
Space to the floor
The dimensions of the space necessary for correct
installation of the appliance including the minimum
permissible distances to adjacent structures
Space to the obstruction
Air inlet side
12 in. side
Space to the wall
12 in. side
Space to the wall
Air outlet side
38
Installation Manual
Installing Mounting Plate
1.Make the mounting plate completely level . As the water tray's oulet of the indoor unit is two-way type, the
indoor unit during installation should slightly slant to watert tray's outlet for smooth drainage of condensing
water.
2.Fix the mounting plate on the wall with screws.(Where is pre-covered with plastic granula)
3.Be sure that the mounting plate has been fixed firmly enough to withstand the weight of an adult of 60kg;
further more, the weight should be evenly shared by each screw.
Wall
Wall
Mark on the middle of it
Gradienter
Space
to the
wall
Space
to the
wall
6 in
6 in
above
above
Right
Left
2.5 in
2.5 in
Fig.5
(Rear piping hole)
(Rear piping hole)
Boring Piping Hole
Indoor
Wall pipe
Outdoor
1.Make the piping hole (2.5 in) in the wall at a slight downward slant to the
outdoor side.
Seal pad
2.Insert the piping-hole sleeve into the hole to prevent the connection piping
and wiring from being damaged when passing through the hole.
55
Ø
Installing Drain Hose
1.For proper draining, the drain hose should be placed at a downward slant.
2.Do not wrench or bend the drain hose or flood its end by water.
Wrenched
Bent
3.The long drain hose passing through indoor areas should
be wrapped with insulation material.
Flooded
Connecting Indoor and Outdoor Electric Wires
1.Open the front panel.
2.Remove the wiring cover as shown in Fig 6.
(only for heat pump unit) through the hole in the
3.Make the power connection cord and signal control wire
the back of indoor unit.
4.Reinstall the clamp and wiring cover.
5.Recovert he front panel.
Fig.6
39
Installation Manual
NOTE:
All interconnecting wiring between indoor and outdoor unit must be performed by a
a licenced electrical contractor
The electric wiring must be correctly connected.Improper connection may cause spare parts
malfunction.
Tighten the terminal screws adequately to prevent loosening.
After tightening the screws, slightly pull the wire and confirm whether it is firm or not.
Ensure the electrical connections are properly earthed to prevent electrical shocks.
Ensure all wiring connections are secure and the cover plates are reinstalled properly.Poor
installations that allow dust or moisture incursion may cause fire or electrocution.
Installing Indoor Unit
External connection
electric wire
Gas side pipe
The piping can be output from right, right rear, left
or left rear.
Liquid side piping
When routing the piping and wiring from the left
or right side of indoor unit, cut off the tailings
from the chassis as necessary(As shown in Fig.7)
Cut off the tailings 1 when routing the wiring only;
Tailing 2
Tailing 1
Gas side piping
insulation
Liquid side
Piping insulation
Finally wrap it
with tape
Fig.7
Water drainage pipe
Cut off the tailings 1 and tailings 2 when routing
both the wiring and piping.
Take out the piping from body case, wrap the piping,
power cords, drain hose with the tape and make them
through the piping hole. (As shown in Fig.8)
Hang the mounting slots of the indoor unit on the
upper hooks of the mounting plate and check if it is
firm enough.(As shown in Fig.9)
Left
Left rear
Right
Fig.8
Right rear
Fixing hook
Mounting
plate
Mounting
plate
The height of the installed location should be
or more from the floor.
6ft
Fig.9
Installing Connection Pipe
Align the center of the piping flare with the relevant valve.
Screw in the flare nut by hand and then tighten the
nut with spanner and torque wrench referring to the
following:
Indoor unit piping
Taper nut
Piping
Hex nut diameter
Tightening torque (lb ft)
11 ~ 14.7
22.8 ~ 25.8
36.9 ~ 40.6
Spanner
Torque
wrench
44.3 ~ 47.9
51.6 ~ 55.3
NOTE: Firstly connect the connection pipe to indoor unit, then to outdoor unit; pay attention
pipe; ensure the joint nut is adequately
to the piping bending, do not damage the connection
tightened, otherwise it may cause leakage.
40
Installation Manual
7.4 Installing Outdoor Unit
Electric wiring
Disassemble the cable cross plate sub-assy on the outdoor unit
right side plate.
Take off wire clamp. Connect and fix power connect
cord (for cooling and heating unit,connect and fix power
connect cord and signal control wire)to terminal of line
bank. Wiring should fit that of indoor unit.
Cable Cross Plate sub-assy
For 115V Uints
Fix the power connection cable with wire clamp,
(for cooling and heating unit, use the wire clamp
to fix the power connection cable and the signal
control wire), then connect the corresponding
connector.
Power
For 208~230V Uints
Ensure wire has been fixed well.
Install the cable cross plate sub-assy.
Power
NOTE:
Wrong wiring may cause spare parts malfunction.
*Note: Terminal 2 is the communication connection
After the cable fixed, make sure there should be a free space between the connection
and connection and fixing place on the lead wire.
Air purging and leakage test
1. Connect charging hose of manifold valve to charge end of low pressure
valve (both high/low pressure valves must be tightly shut).
2. Connect joint of charging hose to vacuum pump.
Liquid pipe
3. Fully open handle handle of Lo manifold valve.
4. Open the vacuum pump to evacuate. At the beginning, slightly
Vacuum
gauge
Gas pipe
Valve
cap
loosen joint nut of low pressure valve to check if there
is air coming inside. (If noise of vacuum pump has
been changed, the reading of multimeter is 0) Then
tighten the nut.
Vacuum pump
5. Keep evacuating for more than 15mins and make
5
sure the reading of multi-meter is
Fig.
6. Fully open high/low pressure valves.
7. Remove charging hose from charging end of low pressure valve.
8. Tighten bonnet of low-pressure valve. (As shown in Fig.10)
Condensate drainage of outdoor unit (not for cooling only)
The condensate and defrosting water formd during heating
in the outdoor unit can be properly discharged by drainage
pipe .
Installation method:set the drain connection in 25 hole of the
Ø
chassis has been installed and then connect drainage pipe
with drain nozzle,so that condensate and defrosting water can
be properly discharged
Chassis
Drain
connection
41
Installation Manual
7.5 Check after Installation and Operation Test
Check after Installation
Items to be checked
Possible malfunction
Has it been fixed firmly?
The unit may drop, shake or emit noise.
It may cause insufficient cooling(heating)
capacity
Have you done the refrigerant leakage test?
Is heat insulation sufficient?
It may cause condensation and dripping.
It may cause condensation and dripping.
Is water drainage satisfactory?
Is the voltage in accordance with the rated
voltage marked on the nameplate?
It may cause electric malfunction
or damage the product.
Is the electric wiring and piping
connection installed correctly and securely?
Has the unit been connected to a secure
ground connection?
It may cause electric malfunction
or damage the part.
It may cause electrical leakage.
It may cause electric malfunction
or damage the part.
Is the power cord specified?
Are the inlet and outlet openings blocked?
It may cause insufficient cooling(heating)
capacity.
Is the length of connection pipes
The refrigerant capacity is not accurate.
and refrigerant capacity been recorded?
Operation Test
Before Operation Test
Do not switch on power before installation is finished completely.
Electric wiring must be connected correctly and securely.
Cut-off valves of the connection pipes should be opened.
All the impurities such as scraps and thrums must be cleared from the unit.
Operation Test Method
Switch on power and press "ON/OFF" button on the wireless remote controller to start
the operation.
Press MODE button to select the COOL, HEAT (Cooling only unit is not available),
FAN to check whether the operation is normal or not.
42
Installation Manual
7.6 Installation and Maintenance of Healthy Filter(Optional)
Installation of Healthy Filter
Lift up the front panel from the two ends
of it, as the arrow direction shown. Then
1.
(as shown Fig.a)
pull the air filter out.
Fig. a
Fig. b
2.
Attach the healthy filter onto the air filter,
(as shown in Fig.b).
Air filter
.
Healthy
filter
3. Mount the air filter properly along the arrow
direction in Fig.c, and then close the panel cover.
Fig. c
Cleaning and Maintenance
Remove the healthy filter before cleaning and re-install it after clean
according to the installation instruction, but can't with brush or hard
things. After washing, be sure to shake off remaining water and dry
in the shade.
Service Life
The healthy filter commonly has its usage life time for one year under
normal condition. As for silver ion filter, it is invalid when its surface
becomes black (green).
ƽ
This supplementary instruction is provided for reference to the unit with
healthy filter. If the graphics provided herein is different from the physical
goods, the latter one shall prevail. The quantity of healthy filters shall be
based on the actual delivery.
43
Troubleshooting
9. Troubleshooting
9.1 Precautions before Performing Inspection or Repair
Be cautious during installation and maintenance. Do operation following the regulations to avoid electric shock and casualty or even death
due to drop from high altitude.
* Static maintenance is the maintenance during de-energization of the air conditioner.
For static maintenance, make sure that the unit is de-energized and the plug is disconnected.
* Dynamic maintenance is the maintenance during energization of the unit.
Before dynamic maintenance, check the electricity and ensure that there is ground wire on the site. Check if there is electricity on the
housing and connection copper pipe of the air conditioner with voltage tester. After ensure insulation place and the safety, the mainte-
nance can be performed.
Take sufficient care to avoid directly touching any of the circuit parts without first turning off the power.
At times such as when the circuit board is to be replaced, place the circuit board assembly in a vertical position.
Normally,diagnose troubles according to the trouble diagnosis procedure as described below.(Refer to the check points in servicing
written on the wiring diagrams attached to the indoor/outdoor units.)
Precautions when inspecting the control section of the outdoor
unit:
No. Troubleshooting procedure
A large-capacity electrolytic capacitor is used in the outdoor unit controller
1
2
3
Confirmation
(inverter).Therefore,if the power supply is turned off,charge(charging volt-
age DC280V to 380V)remains and discharging takes a lot of time.. After
turning off the power source,if touching the charging section before
discharging, an electrical shock may be caused.
Judgement by Flashing LED of Indoor/Outdoor Unit
How to Check simplythe main part
Please open the outdoor unit after the unit is power off for 20min.
9.2 Confirmation
(1)Confirmation of Power Supply
Confirm that the power breaker operates(ON) normally;
(2)Confirmation of Power Voltage
Confirm that power voltage is AC 220-240± 10%.
115 ± 10%.
If power voltage is not in this range, the unit may not operate normally.
9.3 Judgement by Flashing LED of Indoor/Outdoor Unit
*Trouble shooting is for cooling and Heat Pump models.
44
Troubleshooting
The breaker trips at once when it is set to
"ON".
Measure insulation resistance to grou
if there is any leakage.
nd to see
Trip of breaker or blow
of fuse
The circuit or the part of the air conditioner has
malfunction. They heat and break the insulation
and lead to short circuit or creepage. Measure
the insulation resistance or eliminate the malfunc-
tion one by one. If the breaker itself has
The breaker trips in few
minutes
when it is set to "ON"
malfunction, then replace the breaker.
No power
Check power supply circuit.
Power plug is not well plugged in and poor
connection
Check if the plug is properly plugged in
and make the loose contact firm.
The air conditioner
does not react after
it is powered ( after
the plug is inserted,
the buzzer does
not sound and the
remote startup has
no response)
Fuse of controller burnt out
Change controller fuse
Fasten the wiring; measure the output
voltage of the transformer, if it is
incorrect, change the transformer
The transformer connection is loose or has
bad contact or the transformer has
malfunction
Controller is broken
Check remote controller
Change batteries
Remote controller is short of power
Remote controller malfunction
Receiver loose or poor connection
The remote contro-
ller signals (after it is
powered, the buzzer
will sound, unless it
has malfunction)
First, press the manual switch button
AUTO,if there is no response,check
based on the above methods. If it runs
normally after pressing the button,check
again whether the installation position
and the connection wire of the reception
head is correct. If it is correct,then repla-
ce the receiver or the remote controller.
Receiver is broken
Power voltage is too low
Check the voltage. If it is lower than 10% of the rated
voltage, check the cause, improve the power supply
condition and add the stabilized voltage power supply.
45
Troubleshooting
Improper set of temperature
Adjust set temperature
If cooling (heating) load is
proper
Check the forecasted load of cooling (heating)
heck and fill the leakage, then
The refrigerant has leakage or is
vacuumize it and supplement the re-
frigerant as required
insufficient
Leakage between the high pres-
sure and the low pressure in-
side the compressor
Replace the compressor
Malfunction of
refrigerant
flow
Malfunction of four-way valve
Replace the four-way valve
Replace the capillary
Local block of capillary
Judge whether the system is blocked by
observing the condensation of evapora-
tor and the pressure value of the high
pressure manometer and take measures
to deal with the system.
Blockage of cooling system
Heat insulation for the connection
pipes of the indoor unit and the out-
door unit is bad.
Make sure that heat insulation for the thick and thin pipes
is good. Heat insulation must also be provided for the
joint andthe exposed part of the copper pipe .
Block of outdoor heat ex-
Clean the dust accumulated on the surface of
the heat exchanger.
changer
Clean the filter
Air filter were blocked
To set the fan speed to high or
middle speed
Fan speed was set too slow
Air circulation
is insufficient
Replace the capaci-
tor
Capacitor
damage
Fan rotation speed becomes
low
Motor damage
Replace the motor
The installation position of the
outdoor unit is not appropriate.
Good ventilation must be provided for the
installation position of the outdoor unit.
Properly install the rainproof plate or the sunproof plate. If the
maximum cool air still can not meet the requirement, it is sug-
gested to replace the air conditioner.
The outdoor temperature is too high.
The air tightness is not enough. People
come in and out too frequently. There
are heating devices indoors.
Keep certain air tightness indoors, try not to use
electricalappliance with large quantity of heat
46
Troubleshooting
The indoor fan motor is burned or bre-
aks or has the heat protector malfun-
ction.
Replace the fan motor or the defective part.
Replace the fan motor
The built-in heat protector of the motor
breaks frequently because the motor is
abnormal.
The fan does not
run when it is set
to supply air.
Make the correction connection based on the circuit
drawing.
Wrong connection
The fan capacitor has open circuit or
is damaged
Replace the fan capacitor of the same type and same
specification.
The outdoor fan motor is damaged.
Wrong connection
Replace the fan motor
In the cooling and
heating mode, the
compressor runs,
but the outdoor
Make the correct connection based on the circuit
drawing.
fan does not run.
Replace the fan capacitor
Replace the compressor
The outdoor fan capacitor is damaged.
Malfunction of compressor
Breakage of running capacitor of
compressor
When cooling or
heating, outdoor
fanruns,compr-
essor
Replace the capacitor
The voltage is too low or too high.
Wrong wire connection
Manostat is recommended.
Connect the circuit diagram correctly
doesn't run.
Use the multimeter to check whether the contact of
the compressor is on when it is not overheated. If it
is not on, then replace the protector
The protector itself has malfunction.
The refrigerant is not enough or is too
much.
Adjust the volume of the refrigerant
Replace the capillary
The capillary is blocked and the temp-
erature rises.
The compressor is
too hot and leads to
the action of the
protector.
The compressor does not run smoothly
or is stuck. The air discharge valve is
damaged
Replace the compressor
Replace the protector
The protector itself has malfunction.
The torque of the swing motor is not
enough
The swing fan
does not run.
First, check whether the connection is wrong. If no,
replace the parts
wrong connection
e
The controller is damag d IC2003 is
, the swing relay can not close,
damaged
etc
47
Troubleshooting
Controller malfunction (IC20-
03 broken, creepage of parallel
capacitor of relay loop,relay is bro-
ken etc.)
Change controller
In cool, heat mode,
the outdoor unit and
compressor will not
run.
Correctly wire according to the drawing
Adjust setting temp.
Wire loose or wrong connection
Improper setting of temperature
Drainage pipe blocked or broken
Change drainage pipe
Water leakage
Wrap of refrigerant pipe joint is not close
enough.
Re-wrap and make it tight.
Fan of indoor unit contacts other parts.
Adjust fan location.
Take out the foreign object.
Foreign object in indoor unit
Adjust support washer of compressor, and
tighten loosen screws.
Compressor shakes too much.
Separate the touching pipeline.
Touch of pipeline of outdoor unit
Touch of inner plates
Abnormal sound
and shake
1. Tighten connect screw.
2. Stick absorbing clay between plates.
Louver of outdoor unit touched outer
case.
Adjust location of louver.
Change compressor
Abnormal sound inside compressor
48
Troubleshooting
If malfunction occurs,corresponding code will display and the unit will resume normal until protection or
malfunction disappears.
Yellow indicator blinks for once
Compressor stars (normal)
Defrosting (normal display of indoor unit)
Yellow indicator blinks for twice
Yellow indicator blinks for 3 times
Anti-freezing protection (normal
display of indoor unit)
IPM protection
Yellow indicator blinks for 4 times
Overcurrent protection
Overload protection
Yellow indicator blinks for 5 times
Yellow indicator blinks for 6 times
Exhaust protection
Yellow indicator blinks for 7 times
Yellow indicator blinks for 8 times
Red indicator blinks for once
Overlod protection of compresoor
Indicatordisplay
of outdoor unit
Cooling (dehumidify) or heating current
dropped frequency current.
r
Exhaust temp. dropped frequency temp.
Red indicator blinks for twice
Red indicator blinksfor 3 times
Tube
temp. dropped frequency temp.
Red indicator blinks for 4 times
Red indicator blinks for 5 times
T
tube-in dropped frequency temp.
Outdoor condenser temp. sensor mal.
Outdoor ambient temp. sensor mal.
Red indicator for 6 times
Outdoor exhaust temp. sensor mal.
Starting at temp. does not reach
Red indicator blinks for 7 times
Red indicator blinks for 8 times
Green indicator does not blink
Communication is abnormal
49
Troubleshooting
Name of running status
Yellow light
Red light
Green light
Indoor unit display
1
2
3
4
5
6
7
8
9
Compressor start
Blink once
Defrosting
Blink twice
H1
E2
H5
E5
H4
E4
H3
Anti-freezing protection
IPM protection
Blink three times
Blink four times
Blink five times
Blink six times
Blink seven times
Blink eight times
Overcurrent protection
Overload protection
Air exhaust protection
Overload protection
Limited frequency (current)
Blink once
10 Limited frequency (Air exhaust)
Blink twice
11 Limited frequency (overload)
Blink three times
Blink four times
Blink five times
Blink six times
Blink seven times
12 Limited frequency (anti-freezing)
13 Outdoor unit ambient sensor malfunction
14 Outdoor unit tube temp. sensor malfunction
15 Outdoor air exhaust sensor malfunction
F3
F4
F5
16 Achieve the temperature of unitstartsup
Blink eight times
17 Communication is normal
Blink continuously
OFF
18 Communication malfunction
19 Overload sensor malfunction
20 Low voltage protection
E6
H3
PL
PH
F1
F2
P1
P2
P3
P0
Blink nine times
Blink twelve times
Blink thirteen times
21 High voltage protection
22 Indoor ambient sensor malfunction
23 Indoor tube temperature sensormalfunction
24 Normal cooling or norminal heating
25 Max. cooling or max. heating
26 Interim cooling or interim heating
27 Min. cooling or Min. heating
YELLOW-LED4
GREEN-LED2
RED-LED3
50
Troubleshooting
Analysis or processing of some of the malfunction display:
1. Compressor discharge protection
Possible reasons: shortage of refrigerant; blockage of air filter; poor ventilation or air flow short pass for condenser;
the system has noncondensing gas (such as air, water etc.); blockage of capillary assy (including filter); leakage
inside four-way valve causes incorrect operation; malfunction of compressor; malfunction of protection relay;
malfunction of discharge sensor; outdoor temperature too high.
Processing method: refer to the malfunction analysis in the above section.
2. Low voltage over current protection
Possible reason: Sudden drop of supply voltage.
3. Communication malfunction
Processing method:Check if communication signal cable is connected reliably.
4. Sensor openo rs hort circuit
Processing method: Check whether sensor is normal, connected with the corresponding position on the
controller and if damage lf lead wire is found.
5. Compressor overload protection
Possible reasons: insufficient or too much refrigrant; blockage of capillary and increase of suction temp.;
improper running of compressor, burning in or stuck of bearing, damage of discharge valve;
malfunctioning of protector.
Processing method: adjust refrigerant amount; replace the capillary; replace the compressor; use
universal meter to check if the contactor of compressor is fine when it is not overheated, if not replace
the protector.
6. System malfunction
i.e.overload protection.When tube temperature (Check the temperature of outdoor heat exchanger
when cooling and check the temperature of indoor heat exchanger when heating) is too high,
protection will be activated.
Possible reasons: Outdoor temperature is too high when cooling; insufficient outdoor air circulation;
refrigerant flow malfunction.
please refer to the malfunction analysis in the previous section for handling method .
7. IPM module protection
Processing method:Once the module malfunction happens,if it persists for a long time and can not be self- canceled,
cut off the power and turn off the unit,and then re-energize the unit again after about 10 min. After repeating the
procedure for sever times, if the malfunction still exists, replace the module.
51
Troubleshooting
9.4 Howto Check simply the main part
Main Check Points:
Units of 115V: Use AC voltmeter to check wether the voltage between terminal L and N on the wiring board is 115V AC
Units of 115V: Whether the reactor (L) is correctly connected? Whether the connection is loose or fallen? Whether the reactor
(L) is damaged ?
Fault diagnosis process:
Switch on the unit
and wait 1 minute
Use DC voltmeter
to measure the
voltage on the two
ends of electrolytic
capacitor (test3)
Voltage higher than 103.5V?
For 115V Units
Voltage higher than 187V?
For 208~230V Units
Fault with the
voltage testing
circuit on contr-
ol panel AP1
Replace the
control panel
AP1
Y
N
Measure the AC voltage between
terminal L and N on wiring board
XT
Switch off the
power and repair
the supply power
to restore the volt-
age to 103.5~126.5
VVAC For 115V
Units
Re-energize
and switch
on the unit
Voltage within 103.5~126.5V?
For 115V Units
If the fault is
eliminated?
N
Y
Y
Switch off the power and wait 20 minutes;
or use DC voltmeter to measure the volt-
age on the use DC voltmeter to measure
the voltage on the two ends of capacitor
(test3), until the voltage is lower than 20V
N
Check the
connection of reactor
(L in the Electrical
Wiring Diagram)
Connect the rea-
Re-energize
and switch on
the unit
ctor L according to
Electrical Wiring
Diagram
If the fault
is eliminated?
If the wiring of
reactor L is normal?
N
Y
Y
Replace the control
panel AP1
N
End
52
Troubleshooting
Mainly detect:
Whether the connection between control panel AP1 and compressor COMP is secure? Whether loose? Whether the connection
is in correct order?
Whether the voltage input of the machine is within normal range? (Use AC voltmeter to measure the voltage
between terminal L and N on the wiring board XT)
Whether the compressor coil resistance is normal? Whether the insulation of compressor coil against the copper tube
is in good condition?
Whether the working loads of the machine are too high? Whether the radiation is good?
Whether the charge volume of refrigerant is correct?
53
Troubleshooting
Fault diagnosis process:
Energize and
switch on
Use AC voltmeter
to measure the
voltage between
terminal L and N
on the wiring
If the voltage
Check the supply
voltage and
restore it to
IPM protection
between terminal L
and N on wiring
board XT is within
210VAC~250VAC?
occurs after the
machine has run for
a period of time?
Y
N
210VAC~250VAC
board XT)
Y
Start and run the
unit. Before
Voltage between
the two ends of
electrolytic
capacitor (test3) is
higher than 250V
protection occurs,
use DC voltmeter to
measure the voltage
between the two
ends of electrolytic
capacitor on control
panel AP1 (test3)
If the unit can
work
Y
Y
N
Y
normally?
Please confirm:
1. If the indoor and
outdoor heat
N
Reconnect the
exchangers are
dirty? If they are
obstructed by other
objects which affect
the heat exchange
of indoor and
Stop the unit and
disconnect the power
supply. Then, check
the connection of
capacitor C2
according to Electrical
Wiring Diagram.
capacitor C2 according
to Electrical Wiring
Diagram. Then,
energize and start the
unit.
The connection
of capacitor C2
is loose.
outdoor unit.
2. If the indoor and
outdoor fans are
working normally?
3. If the environment
temperature is too
high, resulting in
that the system
pressure is too high
and exceeds the
permissible range?
4. If the charge
volume of
N
Remove the wires
on the two ends of
capacitor C2. Then,
Stop the unit and
disconnect the power
supply. Wait 20 minutes,
or use DC voltmeter to
measure the voltage
If the unit can
work
normally?
use
capacitance
N
Y
meter to measure
the capacitor C2.
Verify as per the
Parameters Sheet.
between the two ends of
capacitor C2, until the
voltage is lower than 20V
refrigerant is too
much, resulting in
that the system
pressure is too
If the unit can
work
Replace the capacitor
C2. Then, energize
and start the unit.
If capacitor
C2 is failed?
Y
Y
high?
normally?
5. Other conditions
resulting in that the
system pressure
becomes too high.
Replace the
control panel AP1
N
N
Refer to the
Electrical Wiring
Diagram and check
if the connection
between AP1 and
COMP is loose and if
the connection order
is correct.
Take corrective actions
according to Technical
Service Manual, and
then energize and start
the unit.
If there is any
abnormality
described above?
If the unit can
work
normally?
Y
Y
Replace the
control panel AP1
N
N
Connect the control panel
AP1 and compressor
COMP correctly according
to the Electrical Wiring
Diagram. Then, energize
and start the unit.
If the connection
between AP1 and
COMP is unsecure
or the connection
order is wrong?
Y
If the unit can
work
normally?
Y
Use ohmmeter to
measure the resistance
between the three
terminals on compressor
COMP, and compare the
measurements with the
compressor resistance on
Service Manual.
If the
Replace the
compressor
COMP
resistance is
N
normal?
N
Use ohmmeter to
measure the resistance
between the two
Resistance higher
than 500MΩ?
terminals of compressor
COMP and copper tube.
N
Replace the
control panel
AP1
END
54
55
Troubleshooting
Mainly detect:
Is outdoor ambient temperature in normal range?
Are the outdoor and indoor fans operating normally?
Is the heat dissipation environment inside and outside the unit is good?
Overheat and high
temperature protection
Normal protection, please operate it after the
outdoor ambient temperature is normalized.
Is outdoor ambient temperature higher than 53?
Y
N
20 minutes after the complete
unit is powered off.
Improve the heat
dissipation environment
of the unit
Is heat dissipation of the indoor unit
and outdoor unit abnormal?
Y
N
1. Check if the fan terminal O FAN
is connected correctly
2. Resistance between any two
terminals is measure by an ohm
gauge and should be less than 1K
Ohm.
N
Does the outdoor fan work normally?
Y
Replace the fan
capacitor C1
Replace the control panel
AP1
Replace the
outdoor fan
End
56
Troubleshooting
Mainly detect:
Whether the compressor wiring is connected correct?
Is time for compressor stopping enough?
Is compressor broken?
Power on the unit
Is stop time of the compressor
longer than 3 minutes?
N
Restart it up after 3 minutes
Y
Does startup fail?
Y
Connect the wires as per the
connection diagram
Are the wires for the compressor connected
correctly? Is connection sequence right?
N
Y
Replace the control panel AP1
N
If the fault is eliminated?
N
Replace the
compressor
Y
End
57
Troubleshooting
Mainly detect:
Whether the unit voltage is too high?
Whether the work voltage is too low?
Out of step occurs in
operation
Out of step occurs once the
unit is powered on.
Check if the fan terminal
O FAN is connected correctly
Is stop time of the
compressor longer than
3 minutes?
Replace the fan
capacitor C1
Is the outdoor fan working
normally?
Replace the
outdoor fan
Is the outdoor unit blocked
by foreign objects?
Remove foreign objects
Are the wires for the compressor connected
correctly? Is connection sequence right?
Is the connection made in clockwise
direction?
Replace the
control panel AP1
Connect the
wires correctly
Replace the control
panel AP1
If the fault is eliminated?
If the fault is eliminated?
Replace the
compressor
Replace the
compressor
End
End
58
Troubleshooting
Mainly detect:
Whether the electronic expansion valve is connected well or not? Is electronic expansion valve damaged?
Is refrigerant leaked?
20 minutes after the
complete unit is
powered off
Is the terminal FA for the
electronic expansion valve
connected correctly?
Connect the
wires correctly
Resistances between the first four pins
close to the terminal hole and the fifth
pin are almost the same, less than 100
ohm.
Replace the electronic
expansion valve
If the fault is eliminated?
Replace the
control panel
AP1
If the fault is eliminated?
Coolant leakage, refilling
the coolant
End
59
Troubleshooting
Mainly detect:
Check if the reactor (L) of the outdoor unit and the PFC capacitor are broken
The failure diagnosis process is as follows:
Start
Check wiring of the
reactor (L) of the
outdoor unit and the
PFC capacitor
Replace it as per the
Whether there is any
wiring diagram and
Y
If the fault is eliminated?
damage or
reconnect the wires
short-circuit?
N
Remove the PFC capacitor
and measure resistance
between the two terminals.
N
The capacitor is
short circuited and
the capacitor
should be repla-
ced
Restart the unit
If the fault is eliminated?
Y
Y
Is the resistance around zero?
N
Disconnect the terminals for the
reactor and measure the resistance
between the two terminals of the
reactor by an ohm gauge
N
Replace the reactor
If the fault is eliminated?
Y
Whether there is any damage
or short-circuit?
Restart the unit
Y
N
Replace the control
panel AP1
N
Y
End
60
Troubleshooting
Mainly detect:
Detect the indoor and outdoor units connection wire and indoor and outdoor units inside wiring is connect
well or not, if is there any damage?
Is there any damage for the indoor unit mainboard communication circuit? Is communication circuit damaged?
The flow chart for malfunction detect:
Start
Did the equipment operate
N
normally before the failure
Y
occurs?
Check the wiring of the indoor and
outdoor units with reference to the
wiring diagram
Check wiring inside of
the indoor and outdoor
units
Y
Is the connection right?
N
N
Correctly connect the
corresponding wires for
the indoor and outdoor
units with reference to
the wiring diagram
The AP1 voltage
detection circuit
is at fault
Are wires broken?
Y
N
Check the communication
circuit of the outdoor unit
If the fault is eliminated?
N
If the fault is eliminated?
Replace the main board
˄AP1˅of the outdoor unit
The communication
circuit is abnormal
Y
N
If the fault is eliminated?
N
Replace the main board
of the indoor unit
Y
Y
Y
End
61
Troubleshooting
Start
Measure voltage at the
Test 10 position as
shown in the diagram
with a voltmeter
Value jumping
N
Y
Measure voltage at the
Test 15 position as
shown in the diagram
with a voltmeter
Y
Value jumping
N
Y
Fault with
outdoor unit
End
Measure voltage at the
Test 11 position as
shown in the diagram
with a voltmeter
Value jumping
N
Y
Measure voltage at the
Test 12 position as
shown in the diagram
with a voltmeter
N
Value jumping
Y
The communication
circuit of the outdoor
unit is normal
62
Troubleshooting
(9) Flow chart for outdoor communitcation circuit detecting:
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63
Troubleshooting
Troubleshooting Guide
Appendix 1: form for indoor/outdoor unit's ambient sensor numerical value of resistance
Temp.
Resistan
ce
Temp.
Resistance
Temp.
(°F)
Resistance
Temp.
(°F)
Resistance
(°F)
(°F)
-2
0
1
3
5
7
9
68
70
72
73
75
77
79
81
82
84
86
88
90
91
93
95
138
140
142
144
145
147
149
151
153
154
156
158
160
162
163
165
167
169
171
172
174
176
178
180
181
183
185
187
189
190
192
194
196
198
199
202
203
205
207
208
210
212
214
216
217
219
221
223
225
226
228
230
232
234
235
237
239
241
243
244
246
248
250
252
253
255
257
259
261
262
264
266
268
270
271
273
275
277
10
12
14
16
18
19
21
23
25
27
28
30
32
34
36
37
39
41
43
45
46
48
50
52
54
55
57
59
61
63
64
66
97
99
100
102
104
106
108
109
111
113
115
117
118
120
122
124
126
127
130
131
133
135
136
64
Troubleshooting
Troubleshooting Guide
Appendix 2: form for indoor/outdoor unit's tube temperature sensor numerical value of resistance
Temp.
Resistance
Temp.
(°F)
Resistance
Temp.
(°F)
Resistance
Temp.
(°F)
Resistance
(°F)
-2
0
1
3
5
7
9
68
70
72
73
75
77
79
81
82
84
86
88
90
91
93
95
138
140
142
144
145
147
149
151
153
154
156
158
160
162
163
165
167
169
171
172
174
176
178
180
181
183
185
187
189
190
192
194
196
198
199
202
203
205
207
208
210
212
214
216
217
219
221
223
225
226
228
230
232
234
235
237
239
241
243
244
246
248
250
252
253
255
257
259
261
262
264
266
268
270
271
273
275
277
10
12
14
16
18
19
21
23
25
27
28
30
32
34
36
37
39
41
43
45
46
48
50
52
54
55
57
59
61
63
64
66
97
99
100
102
104
106
108
109
111
113
115
117
118
120
122
124
126
127
130
131
133
135
136
65
Troubleshooting
Troubleshooting Guide
Appendix 3: form for indoor/outdoor unit's air exhaust temperature sensor numerical value of resistance
Temp.
Resistance
Temp.
Resistance
Temp.
Resistance
Temp.
Resistance
(°F)
(°F)
(°F)
(°F)
-2
0
1
3
5
7
9
68
70
72
73
75
77
79
81
82
84
86
88
90
91
93
95
138
140
142
144
145
147
149
151
153
154
156
158
160
162
163
165
167
169
171
172
174
176
178
180
181
183
185
187
189
190
192
194
196
198
199
202
203
205
207
208
210
212
214
216
217
219
221
223
225
226
228
230
232
234
235
237
239
241
243
244
246
248
250
252
253
255
257
259
261
262
264
266
268
270
271
273
275
277
10
12
14
16
18
19
21
23
25
27
28
30
32
34
36
37
39
41
43
45
46
48
50
52
54
55
57
59
61
63
64
66
97
99
100
102
104
106
108
109
111
113
115
117
118
120
122
124
126
127
130
131
133
135
136
66
Troubleshooting
9.5 2-way, 3-way Valve Appearance
2-way Valve (Liquid Side)
3-way Valve (Gas Side)
Valve cap
Hexagonal wrench (4mm)
Open position
Closed position
Flare nut
Flare nut
Open position
Pin
Closed position
To
piping
connection
To
piping
connection
Service
port cap
Service
port
To outdoor unit
To outdoor unit
Works
Shaft position
Shaft position
Service port
Closed
Closed
Closed
Shipping
(with valve cap)
(with valve cap)
(with cap)
Closed
Air purging
Closed
Open
(with vacumm pump)
1.
(clockwise)
(Installation)
(clockwise)
Open
Open
Closed
Operation
(with valve cap)
(with valve cap)
(with cap)
Closed
Open
Open
Pumping down
(Transfering)
(clockwise)
(counter-clockwise) (connected manifold
gauge)
2.
3.
4.
Open
Open
Open
Open
Evacuation
(Servicing)
(with charging
cylinder)
Open
Open
Gas charging
(Servicing)
(with charging
cylinder)
Open
Pressure check
(Servicing)
(with charging cylinder)
Open
Open
Open
Open
5.
6.
Open
Gas releasing
(Servicing)
(with charging cylinder)
67
Troubleshooting
Liquid side
Indoor unit
Outdoor unit
Clsed
2-way
valve
Gas side
Clsed
3-way
valve
Vacuum pump
Lo
OPEN
CLOSE
* Procedure
CAUTION:
(1)Connect the charge hose from the manifold valve to the ser-
vice port of the gas side packed valve.
If gas leakage are discovered in step 5 above, take the
following mesures :
(2)Connect the charge hose to the port of the vacuum pump.
If the gas leaks stop when the piping connections are
tightened further, continue working from step 6. If the
gas leaks do not stop when the connections are
retightened, repair the location of the leak, discharge
all of the gas through the service port, and then recharge
with the specified amount of gas from a gas cylinder.
(3) Open fully the low pressure side handle of the gauge mani-
fold valve.
(4)Operate the vacuum pump to begin evacuating. Perform
evacuating for about 15 minutes if the piping length is 20 meters
(15 minutes for 20 meters) (assuming a pump capacity of 27
liters per minute). Confirm that the compound pressure gauge
reading is –101 kPa (–76 cmHg).
(5)Close the low pressure valve handle of gauge manifold.
– Check the flare connections for gas leakage.
(6)Use torque wrench to tighten the service port nut to a torque
of 1.8kg.cm.
(7)Set the 3-way valve to the back seat.
(8)Mount the valve stem nuts to the 2-way and 3-way valves.
(9)Check for gas leakage.
– At this time, especially check for gas leakage from the 2-way
and 3-way valve’s stem nuts, and from the service port nut.
68
Troubleshooting
Liquid side
2-Way
valve
Indoor unit
Outdoor unit
Open
Gas side
Closed
3-Way
valve
Lo
CLOSE
CLOSE
Purge the air
• Procedure
(7) Immediately set the 3-way valve to the closed position.
– Do this quickly so that the gauge ends up indicating 3 to 5kg/
cm2g.
(1) Confirm that both the 2-way and 3-way valves are set to
the open position.
– Remove the valve stem caps and confirm that the valve stems
are in the raised position.
– Be sure to use a hexagonal wrench to operate the valve stems.
(8) Disconnect the charge set, and mount the 2-way and 3-
way valve’s stem nuts and the service port nut.
– Use torque wrench to tighten the service port nut to a torque of
1.8 kg.m.
(2) Operate the unit for 10 to 15 minutes.
– Be sure to check for gas leakage.
(3) Stop operation and wait for 3 minutes, then connect the
charge set to the service port of the 3-way valve.
– Connect the charge hose with the push pin to the service port.
(4) Air purging of the charge hose.
– Open the low-pressure valve on the charge set slightly to air
purge from the charge hose.
(5) Set the 2-way valve to the closed position.
(6) Operate the air conditioner at the cooling cycle and stop it
when the gauge indicates 1kg/cm2g.
69
Troubleshooting
Liquid side
3-Way
valve
Indoor unit
Closed
Outdoor unit
Gas side
Closed
3-Way
valve
Gas cylinder
Lo
R410A
OPEN
CLOSE
• Procedure
(6) Disconnect the charge set and the gas cylinder, and set
the Liquid side and Gas side valves to the open position.
– Be sure to use a hexagonal wrench to operate the valve stems.
(1) Confirm that both the liquid side valve and the gas side
valve are set to the closed position.
(2) Connect the charge set and a gas cylinder to the service
port of the Gas side valve.
(8) Mount the valve stem nuts and the service port nut.
– Use torque wrench to tighten the service port nut to a torque of
1.8 kg.m.
– Leave the valve on the gas cylinder closed.
– Be sure to check for gas leakage.
(3) Air purging.
– Open the valves on the gas cylinder and the charge set. Purge
the air by loosening the flare nut on the liquid side valve ap-
proximately 45o or 3 seconds then closing it for 1 minute;repeat
3 times.
CAUTION: Do not leak the gas in the air during Air Purging.
– After purging the air, use a torque wrench to tighten the flare
nut on liquid side valve.
(4) Check for gas leakage.
– Check the flare connections for gas leakage.
(5) Discharge the refrigerant.
– Close the valve on the gas cylinder and discharge the refriger-
ant until the gauge indicates 3 to 5 kg/cm2g.
70
Troubleshooting
Balance Refrigerant of the 3-way Valve
(Gas leakage)
Liquid side
Indoor unit
Outdoor unit
3-Way
valve
Open
Gas side
3-Way
valve
Open
Lo
OPEN
CLOSE
• Procedure
(1) Confirm that both the 2-way and 3-way valves
are set to the back seat.
(3) Open the valve (Lo side) on the charge set and
discharge the refrigerant until the gauge indi-
cates 0 kg/cm2G.
(2) Connect the charge set to the 3-way valve’s
port.
– If there is no air in the refrigerant cycle (the
pressure when the air conditioner is not running
is higher than 1 kg/cm2G), discharge the refrig-
erant until the gauge indicates 0.5 to 1
kg/cm2G. if this is the case, it will not be neces-
sary to apply a evacuatin.
– Leave the valve on the charge set closed.
– Connect the charge hose to the service port.
– Discharge the refrigerant gradually; if it is dis-
charged too suddenly, the refrigeration oil will
also be discharged.
71
Troubleshooting
Evacuation
(All amount of refrigerant leaked)
Liquid side
Indoor unit
Outdoor unit
3-Way
valve
Open
Gas side
3-Way
valve
Open
Vacuum pump
Lo
OPEN
CLOSE
• Procedure
(1) Connect the vacuum pump to the center hose
of charge set center hose
(3) Close the valve (Lo side) on the charge set,
turn off the vacuum pump, and confirm that
the gauge needle does not move (approxima-
tely 5 minutes after turning off the vacuum
pump).
(2) Evacuation for approximately one hour.
– Confirm that the gauge needle has moved
toward -76 cmHg (vacuum of 4 mmHg or less).
(4) Disconnect the charge hose from the vacuum
pump.
– Vacuum pump oil.
If the vacuum pump oil becomes dirty or
depleted, replenish as needed.
72
Troubleshooting
Gas Charging
(After Evacuation)
Liquid side
3-Way
valve
Indoor unit
Outdoor unit
Open
Gas side
Open
3-Way
valve
Check valve
Charging
cylinder
Lo
(1)
OPEN
CLOSE
• Procedure
\
This is different from previous procedures.
(1) Connect the charge hose to the charging
cylinder.
Because you are charging with liquid refrigerant
from the gas side, absolutely do not attempt to
charge with larger amounts of liquid refrigerant
while operating the air conditioner.
– Connect the charge hose which you dis-con-
nected from the vacuum pump to the valve at
the bottom of the cylinder.
– If you are using a gas cylinder, also use a
scale and reverse the cylinder so that the sys-
tem can be charged with liquid.
(4) Immediately disconnect the charge hose from
the 3-way valve’s service port.
(2) Purge the air from the charge hose.
– Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air. (Be careful of the liquid refriger-
ant). The procedure is the same if using a gas
cylinder.
– Stopping partway will allow the gas to be dis-
charged.
– If the system has been charged with liquid
refrigerant while operating the air conditioner
turn off the air conditioner before disconnecting
the hose.
(3) Open the valve (Lo side on the charge set and
charge the system with liquid refrigerant.
– If the system can not be charged with the spec-
ified amount of refrigerant, it can be charged
with a little at a time (approximately 150g each
time) while operating the air conditioner in the
cooling cycle; however, one time is not suffi-
cient, wait approximately 1 minute and then
repeat the procedure (pumping down-pin).
(5) Mount the valve stem nuts and the service
port nut.
– Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
– Be sure to check for gas leakage.
73
Removal Procedure
10. Removal Procedure
10.1 Removal Procedure of Indoor Unit
Warning
Be sure to wait 10 minutes or more after turning
off all power supplies before disassembling work.
Image shown here is indicative only. Actual product
you receive may differ.
front panel
1. Remove front panel
Open the front panel and slightly pull it to remove it.
filter
2. Remove guide louver
Push out the shaft sleeve and slightly bend the
guide louver to remove it.
guide louver
3. Remove electirc box cover
Unscrew the screw fixing the electric box cover to
remove it.
screw
74
Removal Procedure
temp. sensor
clasps
4. Remove front case
Unscrew the 6 tapping screws fixng the front panel
and turn the front case backward to remove it.
screws
clasps
5. Remove electric box
screw
Unscrew the 2 screws fixing the electric box
Pull out the wiring terminal of motor and then un-
screw the 3 screws fixing electric box.Lift the ele-
ctric box to remove it.
6. Remove evaporator
Unscrew the screws on the rear pipe cardplate
and then remove the cardplate.
screw
clasp
75
Removal Procedure
screws
7. Remove motor and cross flow fan
Unscrew the screws fixing the motor press plate
of motor and then the screws connecting the mo-
tor and cross flow fan to separate and remove
them.
screws
screw
76
Removal Procedure
10.2 Removal Procedure of Outdoor Unit
Cable Cross Plate sub-assy
1. Remove top cover and the Cable Cross Plate sub-
assy Unscrew the screw on the handle and pull the
Cable Cross Plate sub-assy forcibly downwards to re-
move it. Unscrew the 3 screws fixing the top cover to
remove it.
top cover
screws
screws
cabinet
2. Remove cabinet
Unscrew the 4 screws fixing the cabinet to remove it.
3. Remove front panel
front panel
screws
Unscrew the 5 screws fixing the front panel and
pull out the front panel to remove it.
(If it's 108-230V, there are 6 screws need to be unscrewed
because there are one more power transformer.)
77
Removal Procedure
4. Remove electric box cover
Unscrew the 2 screws fixing the electiric box. Pull
theelectric box upwards and unplug the plug-in
line to remove the electric box.
screws
5. Remove axial flow fan
Unscrew the nut and remove the washer fixing the
axial flow fan and then pull it out.
nut and washer
axial flow fan
6.Remove 4-way valve
Wrap the 4-way valve with wet cloth and unsolder
the 4 weld spots of the 4-way valve to remove it.
4-way valve
weld spots
78
Removal Procedure
7. Remove electronic expannsion valve
Unsolder the weld spots of eletronic expansion
valve connecting with other pipelines to remove it.
electronic expannsion valve
8. Remove gas valve and liquid valve
Unscrew the 2 screws fixing the gas valve and
unsolder the weld spots of gas valve and suction
pipe to remove the gas valve.
liquid valve
screws
Unscrew the 2 screws fixing the liquid valve and
unsolder the weld spots of liquid valve and suc-
tion pipe to remove the liquid valve.
gas valve
9 . Remove compressor
Unsolder the 2 weld spots of the compressor and
unscrew the 3 feet nuts and remove the was-
heres fixing the compressor to remove it.
compressor foot
79
SPLIT TYPE ROOM AIR CONDITIONER - WALL MOUNTED
SYSTEM COMPONENTS
MW09C1H / MW12C1H Exploded Diagram
80
MW09C1H Parts List
NO.
1
2
FPN
Part Description
69700100 Filter Sub-Assy
69700101 Front Case Sub-Assy
69700102 Front Case
3
4
5
6
69700103 Evaporator Assy
69700104 Evaporator Support
69700105 Guide Louver
7
8
69700106 Axile Bush (guide louver)
69700107 Rear Grill
9
69700108 Helicoid tongue
69700109 Air Louver 2
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
69700110 Air Louver 1
69700111 Left Axile Bush
69700112 Bearing cushion rubber base
69700113 O-Gasket sub-assy of Bearing
69700114 Cross Flow Fan
69700115 Water Tray Glue Plug
69700116 Wall Mounting Frame
69700117 MotorPressPlate
69700118 Pipe Clamp
69700119 Drainage Pipe
69700120 Cable Cross Plate
69700121 Rear Case assy
69700122 Fan Motor
69700123 Motor MP24AA
69700124 Crank
69700125 Display Board
69700126 Ambient Temperature Sensor
69700127 Transformer
69700128 Electric Box Assy
69700129 Electric Box
69700130 4-bit Terminal Board
69700131 Main Board
69700132 Jumping Connector
69700133 Tube Sensor (20K black)
69700134 Electric Box Cover1
69700135 Shield cover of Electric Box sub-assy
69700136 Remote Control
69700137 Electric Box Cover2
69700138 Screw Cover
69700139 Front panel D1
69700140 Front Panel Sub-Assy
81
MW12C1H Parts List
NO.
1
2
FPN
Part Description
69700100 Filter Sub-Assy
69700141 Front Case Sub-Assy
69700142 Front Case
3
4
5
6
69700103 Evaporator Assy
69700104 Evaporator Support
69700105 Guide Louver
7
69700106 Axile Bush (guide louver)
9
69700108 Helicoid tongue
69700109 Air Louver 2
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
69700110 Air Louver 1
69700111 Left Axile Bush
69700112 Bearing cushion rubber base
69700113 O-Gasket sub-assy of Bearing
69700114 Cross Flow Fan
69700115 Water Tray Glue Plug
69700116 Wall Mounting Frame
69700117 MotorPressPlate
69700118 Pipe Clamp
69700119 Drainage Pipe
69700120 Cable Cross Plate
69700121 Rear Case assy
69700122 Fan Motor
69700123 Motor MP24AA
69700124 Crank
69700125 Display Board
69700126 Ambient Temperature Sensor
69700127 Transformer
69700143 Electric Box Assy
69700129 Electric Box
69700130 4-bit Terminal Board
69700131 Main Board
69700144 Jumping Connector
69700133 Tube Sensor (20K black)
69700134 Electric Box Cover1
69700135 Shield cover of Electric Box sub-assy
69700145 Remote Controller
69700137 Electric Box Cover2
69700138 Screw Cover
69700139 Front panel D1
69700140 Front Panel Sub-Assy
82
SPLIT TYPE ROOM AIR CONDITIONER - WALL MOUNTED
SYSTEM COMPONENTS
MR09C1H Exploded Diagram
83
MR09C1H Parts List
NO.
1
2
FPN
Part Description
69700000 Mesh Enclosure
69700001 Cabinet
3
69700002 Axial-flow Fan
4
5
6
69700003 Motor FW30G-ZL
69700004 Reactor Support Assy
69700005 Choke Plug
7
8
9
69700006 Compressor Gasket
69700007 Compressor C-6RZ110H1A
69700008 Electric Expansion Valve Sub-Assy
69700009 Cut-off Valve (1/4)
69700010 Cut-off Valve (3/8)
69700011 Valve Support
69700012 Cable Cross Plate Assy
69700013 Right Side Plate Assy
69700014 Wire cover
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
69700015 Magnet Coil
69700016 Temperature Sensor for Discharge Gas
69700017 Tube Sensor (20K black)
69700018 Discharge Tube
69700019 Inhalation Tube
69700020 Overload Protector
69700021 Sensor
69700022 Rear Grill
69700023 Condenser Assy
69700024 Clapboard Sub-Assy
69700025 Top Cover Plate
69700026 Motor suport spot welding sub-assy
69700027 Electric box cover sub-assy
69700028 Main Board
69700029 Electric Box Assy
69700030 Terminal Board
84
SPLIT TYPE ROOM AIR CONDITIONER - WALL MOUNTED
SYSTEM COMPONENTS
MR12C1H Exploded View
85
MR12C1H Parts List
NO.
1
2
FPN
Part Description
69700000 Mesh Enclosure
69700031 Front Panel
3
69700002 Axial-flow Fan
4
5
6
7
69700003 Motor FW30G-ZL
69700017 Tube Sensor (20K black)
69700016 Temperature Sensor for Discharge Gas
69700021 Sensor
8
9
69700032 Motor suport spot welding sub-assy
69700033 Condenser Assy
69700019 Inhalation Tube
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
69700025 Top Cover Plate
69700034 Rear Grill
69700035 Discharge Tube
69700015 Magnet Coil
69700036 Right Side Plate
69700011 Valve Support
69700027 Electric box cover sub-assy
69700029 Electric Box Assy
69700020 Overload Protector
69700006 Compressor Gasket
69700037 Drainage Plug
69700010 Cut-off Valve (3/8)
69700009 Cut-off Valve (1/4)
69700007 Compressor C-6RZ110H1A
69700038 Clapboard Sub-Assy
69700039 Chassis Sub-assy
69700028 Main Board
86
FRIEDRICH AIR CONDITIONING CO.
10001 Reunion Place, Ste. 500, San Antonio, TX 78216
(210) 546-0500 877-599-5665 x 261 FAX (210) 546-0630
Email: [email protected]
Printed in the U.S.A.
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