Owner’s Manual
Installation and Operation
Models:
CARODG36I
CARODG36IL
CARODG42I
CARODG42IL
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand
and follow these
instructions for safe
installation and
operation.
•
L e a v e
t h i s
Important operating
and maintenance
instructions included.
manual with party
responsible for use
and operation.
DANGER
WARNING
HOT SURFACES!
Screens and other surfaces are hot
during operation and cool down.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
Hot screens will cause burns.
• Do not touch fireplace until it is cooled
• NEVER allow children to touch
fireplace
3. If odor continues, keep away from the
appliance and immediately call your gas
supplier or fire department.
• Keep children away
• CAREFULLY SUPERVISE children in same area as
fireplace.
• Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
flammable materials.
WARNING: For Outdoor Use Only.
WARNING
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
• Keep clothing, furniture, draperies and other combustibles
away.
An LP-cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WARNING! Risk of Fire!
Do not install glass doors on this fireplace.
Glass doors could cause overheating of
adjacent structures.
WARNING: Improper installation,
adjustment, alteration, service or maintenance
can cause injury or property damage. Read
the installation, operating and maintenance
instructions thoroughly before installing or
servicing this equipment.
Installation and service of this appliance should
be performed by qualified personnel. Hearth &
Home Technologies suggests NFI certified or
factory-trained professionals, or
technicians supervised by an NFI
certified professional.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
Download from Www.Somanuals.com. All Manuals Search And Download.
1
Table of Contents
1
Listing and Code Approvals
A. Appliance Certification
B. BTU Specifications
C. High Altitude Installations
D. Noncombustible Materials Specification
E. Combustible Materials Specification
F. Electrical Codes
7
8
Finishing
A. Mantel Projections
B. Facing Material
4
4
4
4
4
4
4
17
17
Appliance Setup
A. Clean the Appliance
B. Optional Accessories
C. Pilot Shield
D. Install Lava Rock
E. Positioning the Logs
F. Place Remaining Lava Rock
G. Install Firescreen
18
18
18
18
18
21
22
G. Fuel
2
3
Getting Started
A. Design and Installation Considerations
B. Tools and Supplies Needed
C. Inspect Appliance and Components
5
5
5
9
Operating Instructions
A. Gas Fireplace Safety
B. Your Fireplace
Framing and Clearances
A. Select Appliance Location
B. Stand-Alone Installation
C. Built-in Installation
D. Moisture Resistance
E. Clearances and Framing Dimensions
23
23
23
23
24
25
6
6
6
6
7
C. Screens
D. Before Lighting Fireplace
E. Lighting the Appliance
F. After the Appliance is Lit
4
5
Appliance Preparation
A. Securing and Leveling Appliance
B. Flashing
10 Troubleshooting
10
10
A. IntelliFire Plus™ Ignition System
26
29
11 Maintaining and Servicing the Appliance
Gas Information
A. Fuel Conversion
B. Gas Pressure
C. Gas Connection
D. Electrical Codes
E. Valve Access
A. Maintenance and Service Tasks:
11
11
11
12
12
12
12 Reference Materials
A. Appliance Dimension Diagram
B. Service Parts List
30
32
37
39
C. Warranty
D. Contact Information
F. High Altitude Installations
6
Electrical Information
A. IntelliFire Plus™ Pilot Ignition System Wiring
B. Control Module Operation
C. Installing the Optional Electric Kit
13
14
15
Note: An arrow () found in the
text signifies change in content.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Listing and Code Approvals
1
A. Appliance Certification
D. Noncombustible Materials Specification
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, concrete,
slate, glass or plasters, or any combination thereof.
MODELS: CARODG36I, CARODG36IL,
CARODG42I, CARODG42IL
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Outdoor Open-Flame Decorative Gas Appliances
STANDARD: ANSI Z21.97-2008
Materials that are reported as passing ASTM E 136, Stan-
dard Test Method for Behavior of Materials in a Vertical
Tube Furnace at 750 ºC and UL763 shall be considered
noncombustible materials.
This product is listed to ANSI standards for “Outdoor Open-
Flame Decorative Gas Appliances” and “Gas Fired Appli-
ances for Use at High Altitudes”.
E. Combustible Materials Specification
Materials made of or surfaced with wood, compressed
paper, plant fibers, plastics, or other material that can ignite
and burn, whether flame proofed or not, or plastered or
unplastered shall be considered combustible materials.
Note: This installation must conform with local codes. In the
absence of local codes you must comply with the National
Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A.
and the CAN/CGA B149 Installation Codes in Canada.
F. Electrical Codes
Note: This appliance, when installed, must be electrically
grounded in accordance with local codes, or in the absence
of local codes with the National Electrical Code, ANSI/
NFPA 70, if applicable.
If this appliance will be wired, the following applies:
NOTICE: This appliance must be electrically wired and
grounded in accordance with local codes or, in the absence
of local codes, with National Electric Code ANSI/NFPA 70-
latest edition or the Canadian Electric Code CSA C22.1.
B. BTU Specifications
Min/Max Input
BTUH
Orifice Size
G. Fuel
Models
(DMS)
This appliance must not be used to burn solid fuel.
CARODG36I (NG)
36,000/55,000
29,000/50,000
33,000/65,000
37,000/62,000
#27 / .144
#46 / .081
#24 / .152
#43 / .089
CARODG36IL (LP)
CARODG42I
CARODG42IL
Note: See Section 6.A. for flame adjustment.
C. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility or
authorities having jurisdiction.
When installing above 2000 feet elevation:
•
In the USA: Reduce input rate 4% for each 1000 feet above
2000 feet.
•
In CANADA: Reduce input rate 10% for elevations
between 2000 feet and 4500 feet.Above 4500 feet, consult
local gas utility.
Check with your local gas utility to determine proper orifice
size.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
Download from Www.Somanuals.com. All Manuals Search And Download.
4
Getting Started
2
A. Design and Installation Considerations
B. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a qualified
service technician, service agency or your dealer.
Reciprocating saw
Pliers
Framing material
Non-corrosive leak check solution
Gloves
Hammer
Phillips screwdriver
Level
3/4 in. wrench
7/8 in. wrench
Crescent wrench
Plumb line
Framing square
Electric drill and bits (1/4 in.)
7/16 in. wrench
1/4 in. nut driver
Pipe sealant
The Carolina Series outdoor gas fireplace is designed for
outdoor use and may be installed as a standalone unit or
built into an outside wall.
It may be installed in screened porches and lanais that meet
these minimum requirements:
Safety glasses
Manometer
Tape measure
Flat blade screwdriver
Voltmeter
•
•
Minimum porch area - 96 square feet
Minimum ceiling height - 82 in.
Caulking material (300ºF minimum continuous exposure
•
Minimum distance from top of appliance opening to ceiling
- 49.5 in.
rating)
1/2 - 3/4 inch length, #6 or #8 Self-drilling screws
A minimum of one wall can be screened but must be open to
outside ventilation. Minimum requirements are:
C. Inspect Appliance and Components
•
•
Minimum screen area - 64 square feet
Minimum screen top height - 80 in.
WARNING! Risk of Fire or Explosion! Damaged parts
could impair safe operation. DO NOT install damaged, in-
complete or substitute components. Keep appliance dry.
If this fireplace is to be installed within a wall, you must:
•
Carefully remove the appliance and components from the
packaging.
Remove screen package from grate, set aside.
The gas logs are packaged separately and located on
top of the firebox along with the lava rock. The installation
manual will be found inside the firebox.
Report any parts damaged in shipment to your dealer.
Read all of the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety and
benefit.
•
•
•
Provide access to the gas controls.
Slope outdoor floor (and hearth) away from fireplace.
Flash the perimeter of the fireplace, corners and the
fireplace face in a manner consistent with regional
practices as required to prevent water penetration around
the fireplace or manage water that may penetrate the
fireplace. See Section 3.D. and Figure 3.1 for more
information regarding wall and enclosure construction.
•
•
•
•
The fireplace may be installed on a wood or noncombus-
tible deck.
Refer to Sections 3.D. and 3.E. for clearances.
WARNING! Risk of Fire, Explosion or Electric Shock! DO
NOT use this appliance if any part has been under water.
Call a qualified service technician to inspect the appliance
and to replace any part of the control system and/or gas
control which has been under water.
When planning an appliance installation, it is necessary to
determine the following information before installing:
•
Where the appliance is to be installed:
Hearth & Home Technologies disclaims any responsibility for, and
the warranty will be voided by, the following actions:
-
-
-
-
-
-
-
Clearance to side walls
Location of adjacent stairwells
Doors
Windows
Walkways
Wires
Possibility of flooding or running water
•
Installation and use of any damaged appliance or vent
system component.
•
•
Modification of the appliance or vent system.
Installation other than as instructed by Hearth & Home
Technologies.
•
•
Improper positioning of the gas logs or the glass door.
•
•
•
Location of gas supply piping
Electrical wiring requirements
Framing and finishing details
Installation and/or use of any component part not
approved by Hearth & Home Technologies.
Any such action may cause a fire hazard.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Framing and Clearances
3
NOTICE: Illustrations reflect typical installations and are for
DESIGN PURPOSES ONLY. Illustrations/diagrams are not
drawn to scale. Actual installation may vary due to individual
design preference.
C. Built-in Installation
When this fireplace is installed into a wall, we recommend
that the wall be an exterior wall system.
•
•
See framing measurements in Figure 3.1.
A. Select Appliance Location
You must maintain 1 1/2 in. (38 mm) airspace at the sides
and back of the fireplace.
Refer to Figures 3.1, 3.2 and 3.3.
•
•
Header must be placed a minimum of 6 in. (152 mm) above
the top of the fireplace.
When selecting a location for your appliance it is important
to consider where the appliance is to be installed:
-
-
-
-
-
-
-
Clearance to side walls
Location of adjacent stairwells
Doors
Windows
Walkways
Wires
Possibility of flooding or running water
Noncombustible wall sheathing material is required the
first 36 in. above the top of the firebox opening.
-
Remove the existing top front (cement board) and
replace with 36 x 45 1/2 in. (minimum) cement board.
Allow overlap on the framing studs. See Figure 3.1.
•
•
The control box MUST be relocated to be easily accessible.
See Section 5.D.
Flash the perimeter of the fireplace, corners and the
fireplace face in a manner consistent with regional
practices as required to prevent water penetration around
the fireplace or manage water that may penetrate the
fireplace. See Section 3.D. and Figure 3.1 (CARODG36)
and 3.2 (CARODG42) for more information regarding wall
and enclosure construction.
WARNING! Risk of Fire or Burns! The appliance is hot and
wind may cause flames to reach out in front.
•
•
•
•
Keep furniture, draperies and other combustibles away.
Locate the appliance away from traffic areas.
Do not block air openings.
DO NOT place rugs, carpeting or other combustible
NOTICE: Soot may accumulate on the area above the firebox
opening and may require periodic cleaning.
materials on the floor directly in front of the appliance.
•
•
Clean up fallen leaves, branches and other combustible
materials before using the appliance.
WARNING! Risk of Fire! Maintain specified air space
clearances to appliance:
See Figure 3.1 for required clearances.
•
Insulation and other materials must be secured to prevent
accidental contact.
CAUTION! The appliance is hot and wind may cause
flames to reach out in front. Install on wood or solid
noncombustible surfaces extending full width and depth to
prevent damage.
•
The chase/enclosure must be properly blocked to prevent
blown insulation or other combustibles from entering and
making contact with fireplace or chimney.
Failure to maintain airspace may cause overheating and
a fire.
•
•
DO NOT install directly on carpeting, vinyl, plastic com-
posite decking or combustible surfaces other than wood.
•
When installed on wood, a 16” noncombustible hearth
extension in front of the appliance is recommended.
See Figure 3.3.
D. Moisture Resistance
This outdoor fireplace will shed moderate amounts of wa-
ter, but is not waterproof. This appliance must be enclosed
or covered with noncombustible finish material and all joints
sealed to prevent water infiltration.
B. Stand-Alone Installation
This fireplace may be installed as a stand-alone unit.
The fireplace fire box will not perform as an exterior wall.
Moisture penetration must be considered for construction
that places the fireplace in structure walls or on moisture
sensitive surfaces.
•
•
Tape and seal all joints and corners.
Provide proper flashing and moisture management if
installed on surfaces that may rot or otherwise be damaged
by water. (See also sections 3.C. and 3.D.)
When installed on exterior walls: Hearth & Home Tech-
nologies recommends that the fireplace chase be con-
structed outside the structure’s weather envelope. Where
the platform meets the wall, use a flashing detail similar to
that required for attached decks. Chase platforms, includ-
ing hearths should slope away from the structure at 1/8 in.
to 1/4 in. per foot. The fireplace can be shimmed level.
When the stand-alone surround is constructed completely
of noncombustible materials, stand-offs may be removed to
permit a smaller structure.
•
Air space clearances are not required for stand-alone
construction with noncombustible materials.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
Download from Www.Somanuals.com. All Manuals Search And Download.
6
E. Clearances and Framing Dimensions
CARODG36I, CARODG36IL
Note: If this surface is
inside the building’s
warm air envelope...
...then this surface
must be an exterior
wall system.
1 1/2 in.
Note: For actual appliance
dimensions refer to Section 12.
1 1/2 in.
(38 mm)
(38 mm)
56 in.
(1422 mm)
Side clearances can be zero at framing,
up to 6 inches deep
17 in.
(432 mm)
1 1/2 in.
(38 mm)
6 in.
6 in.
Control
45-1/2 in.
(1156 mm)
Box
57 in.
(1448 mm)
minimum
36 in. minimum
(889 mm)
from appliance front
79 1/4 in.
(2013 mm)
45-1/2 in.
(1156 mm)
Cement Board
68 1/2 in.
(1740 mm)
minimum
to top of cement
board
36 in. minimum
(889 mm)
from appliance front
42 1/2 in.
(1080 mm)
minimum
Interior
header height
36 in. min.
noncombustible
finishing
36 in. min.
material
6 in. min.
42 1/2 in.
(1080 mm)
minimum
cement
board from
the top of the
firebox
Flashing
header height
44 in.
(1118 mm)
opening
Exterior
Front
Back
8-1/4 in.
82 in.
(2083 mm)
floor to ceiling
(210 mm)
11 1/2 in.
(292 mm)
minimum
17 in.
(432 mm)
10-5/8 in.
(270 mm)
NOTICE: Vinyl siding must
not be placed between the
fireplace opening and the
ceiling/overhang.
Control box
MUST be
relocated!
36 in.
(914 mm)
NOTICE: Flash the perimeter of the fireplace, corners and
the fireplace face in a manner consistent with regional
practices as required to prevent water penetration around
the fireplace or manage water that may penetrate the
fireplace. See Section 3.D. for more information regarding
wall and enclosure construction.
0 in.
Figure 3.1 Appliance Locations and Framing Dimensions - CARODG36I, CARODG36IL
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
7
Download from Www.Somanuals.com. All Manuals Search And Download.
E. Clearances and Framing Dimensions
CARODG42I, CARODG42IL
Note: If this surface is inside
the building’s warm air
envelope...
...then this surface must
be an exterior wall
system.
Note: For actual appliance
dimensions refer to Section 12.
1-1/2 in.
(38 mm)
1-1/2 in.
(38 mm)
59-5/8 in.
(1.5 m)
Side clearances can be zero at framing,
up to 6 inches deep
17 in.
1-1/2 in.
(38 mm)
(432 mm)
6 in.
6 in.
Control
Box
51-1/2 in.
(1.3 m)
63 in.
(1.6 m)
minimum
36 in. minimum
(889 mm)
82-1/4 in.
51-1/2 in.
(1.3 m)
(2.1 m)
from appliance front
Cement Board
71-3/4 in.
(1.82 m)
minimum
to top of cement
board
36 in. minimum
(889 mm)
from appliance front
50-1/2 in.
(1.28 m)
minimum
Interior
header height
36 in. min. (914 mm)
noncombustible
finishing material
36 in. min. (914 mm)
cement board from
the top of the firebox
opening
6 in. min.
50 in.
(1.27 m)
minimum
Flashing
header height
50 in.
(1.27 m)
Exterior
8-1/4 in.
(210 mm)
Front
Back
82 in.
(2.08 m)
floor to ceiling
11-1/2 in.
(292 mm)
minimum
17 in.
(432 mm)
NOTICE: Vinyl siding must
not be placed between the
fireplace opening and the
ceiling/overhang.
10-5/8 in.
(270 mm)
Control box
MUST be
relocated!
36 in.
(914 mm)
NOTICE: Flash the perimeter of the fireplace, corners and
the fireplace face in a manner consistent with regional
practices as required to prevent water penetration around
the fireplace or manage water that may penetrate the
fireplace. See Section 3.D. for more information regarding
wall and enclosure construction.
0 in.
Figure 3.2 Appliance Locations and Framing Dimensions - CARODG42I, CARODG42IL
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
8
Download from Www.Somanuals.com. All Manuals Search And Download.
WARNING! Risk of Fire!
Comply with all minimum
clearances to combustibles as
specified. Framing or finish-
ing material closer than the
minimums listed must be con-
structed entirely of non-com-
bustible materials (i.e., steel
studs, concrete board, etc).
Ceiling or
Overhang
Fireplace Structure
12 in. (305 mm)
max. combustible
mantel depth
82 in.
(2083 mm)
minimum
height
Noncombustible mat’l
49-1/2 in.
(1257 mm)
minimum
AdditoiornSaidl eSwtraulclture
25 in.
(635 mm)
minimum
6 in.
(151 mm)
minimum - one side only.
Alcove installations require
14 in. (356 mm) from each side
of the firebox opening.
16 in.
(406 mm)
deep non-combustible
hearth extension recommended
when floor in front is combustible.
Figure 3.3 Clearances
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
9
Download from Www.Somanuals.com. All Manuals Search And Download.
Appliance Preparation
4
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during installa-
tion. Sheet metal edges are sharp.
A. Securing and Leveling Appliance
Position, level, and secure the appliance.
•
Place the appliance into position on either a wood or
noncombustible continuous flat surface.
•
•
Level the appliance from side to side and front to back.
Shim the appliance with noncombustible material, such
as sheet metal, as necessary.
•
Nailing tabs must be moved from shipping position to
installation position and secured to framing. Remove
screws and reposition nailing tabs as shown in Figure 4.1.
B. Flashing
NAILING TABS
AS SHIPPED
•
Flash the fireplace in a manner consistent with regional
practices to prevent water penetration around the
fireplace. Due to elevated temperatures across the top of
the fireplace, metal flashing and high temperature sealant
must be used.Adhesive polymeric flashing materials may
melt.
SECURE TO
FRAMING
•
•
For brick, stone, stucco and similar construction, weep
screeds should be installed per regional codes.
See Section 3.D. and Figure 3.1 for more information
regarding wall and enclosure construction required to
prevent moisture penetration into the structure. The
fireplace will shed moderate amounts of water but is not
waterproof.
NAILING TAB
INSTALLATION POSITION
NAILING TAB
SHIPPING POSITION
Figure 4.1 Positioning and Securing Nailing Tab
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
Download from Www.Somanuals.com. All Manuals Search And Download.
10
Gas Information
5
A. Fuel Conversion
Note: A listed (and Commonwealth of Massachusetts
approved) 1/2 in. (13 mm) T-handle manual shutoff valve and
flexible gas connector are connected to the 1/2 in. (13 mm)
control valve inlet.
Before making gas connections ensure appliance being
installed is compatible with the available gas type.
Any natural or propane gas conversions necessary to meet
the appliance and locality needs must be made by a quali-
fied technician using Hearth & Home Technologies speci-
fied and approved parts.
•
If substituting for these components, please consult
local codes for compliance.
Note: Gas line MUST be run from right side of appliance.
B. Gas Pressure
Proper input pressures are required for optimum appliance
performance. Gas line sizing requirements need to be
made following NFPA51.
The access panel is located below the control box. It will
be easier to make gas connection after the control box is in
its final position. If necessary, relocate control box prior to
making gas connection. See Section 5.E.
WARNING
•
•
Remove the screws holding the access panel.
Set the panel and screws aside for reinstallation.
Fire Risk
Explosion Risk
High pressure will damage valve.
•
•
Disconnect gas supply piping BEFORE
pressure testing gas line at test pressures
above 1/2 psig.
Close the manual shutoff valve BEFORE
pressure testing gas line at test pressures
equal to or less than 1/2 psig.
Control Box
Low pressure may cause explosion.
Pressure requirements for appliance are shown in the table
below.
Pressure
Natural Gas
5.0 inches w.c.
10.0 inches w.c.
3.5 inches w.c.
Propane
Minimum Inlet Pressure
Maximum Inlet Pressure
Manifold Pressure
11.0 inches w.c.
13.0 inches w.c.
10.0 inches w.c.
Access Panel
These pressures can be verified through the access panel
as shown in Section E. Valve Access.
Figure 5.1 Control Box & Access Panel Locations
C. Gas Connection
•
•
The incoming gas line can be installed from the bottom
of the fireplace structure, from the side or from the rear
(drilling through the cement board may be necessary).
The incoming line should be connected to the 1/2 in.
connection on the manual shutoff valve provided with the
fireplace.
Note: Have the gas supply line installed in accordance
with local building codes, if any. If not, follow ANSI
223.1. Installation should be done by a qualified installer
approved and/or licensed as required by the locality. (In
the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fitter.)
If control box is to be relocated, move it at this time to avoid
making the gas connection more than once.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
11
Download from Www.Somanuals.com. All Manuals Search And Download.
E. Valve Access
The valve and controls are located in the control box (Refer
to Figure 5.1). Remove the screws and remove the lid.
Junction Box
Valve
Mounting Bracket
(used with optional
electric kit)
Control
Module
Figure 5.2 Connect Incoming Gas Line to Manual Shutoff Valve
•
•
Accessibility to the shutoff valve is required after
installation, or another accessible shutoff is required.
Battery Holder
The flex line and gas shutoff valve can be accessed
after installation by removing four screws from the valve
mounting bracket at the rear of the control box.
Figure 5.3 Control Box
The control box is designed to be moved out to allow for
the thickness of the finish material or moved from the unit
and repositioned.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Check all fittings and connections with a non-corrosive
commercially available leak-check solution. DO NOT use
open flame. Fittings and connections could have loosened
during shipping and handling.
•
Loosen the two bolts found inside the box in the bottom
of the control box.
•
•
•
Slide the box out as necessary.
Tighten the screws.
WARNING! Rick of Fire or Explosion! Gas build-up dur-
ing line purge could ignite.
The control box can be removed from the appliance and
repositioned (up to approximately 6 ft. from the appliance).
Make sure the lid will fit over the box without interfering
with the finish material.
The control box lid must be accessible and removable.
Caulk around the perimeter of the box to prevent water
infiltration.
•
Purge should be performed by qualified service
technician.
•
•
•
Ensure adequate ventilation.
Ensure there are no ignition sources such as sparks or
open flames.
•
•
Note: The control box lid can be painted as desired.
Use sandpaper or other abrasive material to scuff
the surface prior to painting.
D. Electrical Codes
If the optional electrical kit is going to be used, the wiring
should be done at this time. See Section 6.A.
F. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility or
authorities having jurisdiction.
NOTICE: This appliance must be electrically wired and
grounded in accordance with local codes or, in the absence
of local codes, with National Electric Code ANSI/NFPA 70-
latest edition or the Canadian Electric Code CSA C22.1.
When installing above 2000 feet elevation:
•
A110/120 VAC circuit for this product must be protected with
ground-fault circuit-interrupter protection, in compliance
with the applicable electrical codes.
National electrical codes require a minimum of three
feet of space in front of the access panel for service
accessibility.
•
In the USA: Reduce input rate 4% for each 1000 feet above
2000 feet.
In CANADA: Reduce input rate 10% for elevations
between 2000 feet and 4500 feet.Above 4500 feet, consult
local gas utility.
•
•
Check with your local gas utility to determine proper orifice
size.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
Download from Www.Somanuals.com. All Manuals Search And Download.
12
Electrical Information
6
A. IntelliFire Plus™ Pilot Ignition System Wiring
•
The module should be in the REMOTE position when
using the switch preinstalled in the control box lid when
using the RC100 wireless wall switch. Putting the switch
in the OFF position will disable all fireplace controls. See
ON/OFF/REMOTE inset, Figure 6.1.
•
This appliance is equipped with an intermittent pilot ignition
(IPI) control which operates on a 6-volt system.
This appliance is supplied with a battery pack which is
located in the control box. A wiring diagram is shown in
Figure 6.1.
•
•
•
The battery pack requires four batteries (not included).
An optional electric kit is available. This allows the system
to be operated with 110/120 VAC instead of batteries. See
Section 6.B.
WARNING! Risk of Shock! Replace damaged wire with
type 105° C rated wire. Wire must have high temperature
insulation.
WARNING! Risk of Shock! Label all wires prior to discon-
nection when servicing controls. Wiring errors can cause
improper and dangerous operation. Verify proper operation
after servicing.
•
The appliance comes standard with an OFF/ON switch
on the control box lid
Optional RC100 wireless wall switch (OFF/ON)
Optional RC200 wireless remote allows flame adjustment
(AUX200 is not required since there is no fan used).
•
•
Hearth & Home Technologies recommends that IntelliFire
PlusTM wireless controls be used for their features and
functionality with the IntelliFire PlusTM ignition system.
NOTICE: RC100 & RC200 must be protected from the
elements.
Pilot
assembly
Module
WHT
ORG
Valve
Battery
holder
Wiring
harness
Jumper
wire
External
Control
Switch
Battery pack MUST be removed to install
the optional electric kit.
Optional Electric Kit
Outlet box/Cover
BLK
Power
supply
Outdoor
GFI Outlet
Wiring Assembly
RC200 (optional)
BLK
RC100 (optional)
RED
Figure 6.1 Intermittent Pilot Ignition (IPI) Wiring Diagram
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
13
Download from Www.Somanuals.com. All Manuals Search And Download.
B. Control Module Operation
1. The control module has an ON/OFF/REMOTE selector
switch that must be set. See Figure 6.1 and 6.2.
OFF Position:Appliance will ignore all power inputs and
will not respond to any commands from a wall switch or
remote. The unit should be in the OFF position during
installation, service, battery installation, fuel conversion,
and in the event that the control goes into LOCK-OUT
mode as a result of an error code. The external control
switch must be in the OFF position also.
MODULE
ON Position: Appliance will ignite and run continuously
in the HI flame setting, with no adjustment in flame
output. This mode of operation is primarily used for
initial installation or power outage operation with battery
backup. The external control switch must be in the ON
position also.
REMOTE Position:Appliance will initiate commands from
an optional wired wall switch and/or one of the optional
wireless remote options. The external control switch
must be in the ON position also.
NG/LP SETTING
WIRE LEAD FROM REGULATOR CONNECTS HERE
2. With the module in REMOTE mode, the flame output
can be adjusted with the HI/LO selector switch on the
module. See Figure 6.2. Note that the control module will
always ignite the fireplace on HI and remain so for the
initial 10 seconds of operation. If the HI/LO is switched to
the LO position, the flame output will automatically drop
to the lowest setting after the flame has been established
for 10 seconds. After this 10-second period, the flame
can be adjusted from HI to LO with the switch.
Figure 6.2 Control Module
3. The control module has a safety feature that automatically
shuts down the fireplace after nine hours of continuous
operation without receiving a command from the wall
switch or optional remote.
Nine Hour Safety Shutdown Feature
The appliance has a safety feature that automatically
shuts down the fireplace after nine hours of continuous
operation without receiving a command from the wall
switch or optional remote.
4. The module has the capability to recognize potential
malfunctions. If these occur, it will fail to ignite and/or
respond to a command to ignite. If it fails to ignite, turn
off the external control switch and wait five seconds
and turn back on. If it fails to light the second time,
see Trouble Shooting guide. In this case, the module
may have gone into LOCK-OUT mode. In this state, it
will emit a RED/GREEN LED error code. To reset the
error code, switch the selector to OFF, and then back to
REMOTE or ON. If the ignition command again fails, the
module will emit an LED error code prior to going back
into LOCK-OUT mode. Contact your dealer for service
if this occurs.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
Download from Www.Somanuals.com. All Manuals Search And Download.
14
•
Make hand bends to bracket as shown in Figure 6.6:
C. Installing the Optional Electric Kit
•
Remove four screws to remove cover from the control
box.
Figure 6.6 Hand-bend Bracket
Figure 6.3 Remove Control Cover
•
Fasten bracket to junction box with two screws (provided
with junction box).
•
Remove the junction box bracket by prying loose with a
screwdriver. Remove the two screws shown in Figure 6.4.
Cut out and remove insulation from behind junction box
bracket as shown in Figure 6.5.
Remove
2 screws
Junction
Box Bracket
Figure 6.7 Fasten Bracket to Junction Box
•
•
Thread wire into junction box.
Place junction box into the control box, matching holes
as shown, and fasten with the two screws removed in
Figure 6.4.
Figure 6.4 Remove Junction Box Bracket & Two Screws
Match holes
Figure 6.8 Place & Fasten Junction Box
Figure 6.5 Cut and Remove Insulation
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
15
Download from Www.Somanuals.com. All Manuals Search And Download.
•
Wire the GFI receptacle as shown below:
Grounding connection
to box (if box has a
grounding terminal)
Yellow sticker remains
in place to cover the
LOAD terminals
Wire
connector
LOAD
Junction
box
STRIP GUAGE
GABARIT DE DENUDAGE
LIGNE
LINE/
LINE cable brings
power to the GFCI
Figure 6.9 Wire the GFI Receptacle
•
Assemble the junction box.
Figure 6.11 Replace Control Cover
Figure 6.10 Assemble Junction Box
•
Disconnect the battery holder wires from the red and black
wires of the wiring harness from the switch and module.
Connect the red and black wires of the wiring assembly
included with the electric kit to the red and black wires to
the switch and module. Plug the power supply wire into
the wire assembly and then into the outlet. Refer to
Figure 6.1.
•
Replace the cover on the control box.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
16
Download from Www.Somanuals.com. All Manuals Search And Download.
Finishing
7
WARNING! Risk of Fire! Comply with all minimum clear-
ances to combustibles as specified. Framing or finishing
material closer than the minimums listed must be construct-
ed entirely of noncombustible materials (i.e., steel studs,
concrete board, etc.).
A. Mantel Projections
Figure 7.1 shows the dimensions for mantels or other com-
bustible projections above the fireplace opening.
Ceiling or
Overhang
Fireplace Structure
12 in. (305 mm)
max. combustible
mantel depth
Noncombustible mat’l
25 in.
(635 mm)
minimum
Figure 7.1 Clearances to Mantels or other Combustibles above Appliance.
B. Facing Material
The appliance can be covered with any noncombustible
material. Refer to Section 1.D.
It is possible for the face of the unit above the fireplace open-
ing to show signs of soot. Clean that area as frequently as
necessary to eliminate a build up of soot or permanent dis-
coloration. A noncombustible ledge (shelf) approximately 3
inches above the opening and a minimum of 3 inches out
from the face of the unit incorporated into the facing material
will help prevent the soot from going up the wall.
Note: The control box lid can be painted as desired.
Use sandpaper or other abrasive material to scuff
the surface prior to painting.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
17
Download from Www.Somanuals.com. All Manuals Search And Download.
Appliance Setup
8
A. Clean the Appliance
Clean/vacuum any material that may have accumulated
inside the firebox.
B. Optional Accessories
Install approved accessories per instructions included with
accessories. Contact your dealer for a list of approved ac-
cessories.
WARNING! Risk of Fire and Electric Shock! Use ONLY
Hearth & Home Technologies-approved optional accesso-
ries with this appliance. Using non-listed accessories could
result in a safety hazard and will void the warranty.
Figure 8.2 Install Lava Rock
C. Pilot Shield
Ensure the pilot shield is still in the position shown in the
photo below. Shipping could cause it to become displaced.
HEAT
SHIELD
PILOT
NO LAVA ROCK IN THIS AREA
SHIELD
PILOT
BRACKET
Figure 8.3 Install Lava Rock
E. Positioning the Logs
CAROLINA-36
•
Place the rear log on the shelf against the appliance rear
wall. Position log as far back on the shelf as possible.
Figure 8.1 Pilot Shield Position
D. Install Lava Rock
Pour lava rock into the burner pan and cover the burner tube.
DO NOT cover the burner tube from the right grate support
to the pilot assembly. See Figure 8.2 & 8.3. There is extra
rock provided to cover the front of the firebox if desired.
NOTICE! Do not cover area around pilot assembly with lava
rock. Too much rock will interfere with pilot flame ignition,
rectification, and wind stability.
PUSH LOG TO BACK OF SHELF
Figure 8.4 Place Rear Log - Carolina-36
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
18
Download from Www.Somanuals.com. All Manuals Search And Download.
•
Place the left front log on the grate against the front of the
grate. Fit notch in log to grate bar as shown below.
•
Place the top left log into the indentations on the rear and
left front logs.
Notch against grate
Figure 8.8
Place Top Left Log - 36
Figure 8.5 Place Left Front Log - 36
•
Place the fork of the center Y log above the middle front
grate bar and rest its back on the indentation in the middle
of the rear log.
•
Place right front log on the grate against the front of the
grate. Fit notches into the bottom of the log to position it
as shown in Figure 8.6
Figure 8.9
Place Center Y Log - 36
Figure 8.6 Place Right Front Log
•
Place the top center log as shown below.
•
Place the top right log. There are flat indentations on the
rear and right front logs to locate the top right log.
Figure 8.10 Place Top Center Log -36
•
Place the left and right center logs as shown in Figure
8.10
Figure 8.7
Place Top Right Log - 36
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
19
Download from Www.Somanuals.com. All Manuals Search And Download.
•
The use of the top rear log is optional. It could cause
sooting in high-wind areas.
•
Place right front log on the grate against the front of the
grate. Fit notches into the bottom of the log to position it
as shown in Figure 8.6
Figure 8.15 Place Top Rear Log (optional)
CAROLINA-42
Figure 8.6 Place Right Front Log
•
Place the rear log on the shelf against the appliance rear
wall. Position log as far back on the shelf as possible.
•
Place top left log on the indentations in the front left log
and back log as shown in Figure 8.7.
PUSH LOG TO BACK OF SHELF
Figure 8.4 Place Rear Log - Carolina-42
Figure 8.7 Place Top Left Log
•
Place the left front log on the grate against the front of the
grate. Fit notch in log to grate bar as shown below.
•
Place the top right log on indentations in the front right
log and back log as shown in Figure 8.8 .
Notch against grate
Figure 8.5 Place Left Front Log
Figure 8.8 Place Top Right Log
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
Download from Www.Somanuals.com. All Manuals Search And Download.
20
•
Place left center log in the indentations on the front left
log and the top left log as shown in Figure 8.9.
F. Place Remaining Lava Rock
•
After logs have been placed spread the remainder of the
lava rock to cover the floor of the firebox.
Figure 8.9 Place Left Center Log
•
Place the center log on the indentations of the right front
log and the back log as shown in Figure 8.10.
Figure 8.10 Place Center Log
•
Place the right center long on the indentations of the right
front log and the right rear log as shown in Figure 8.11.
Figure 8.11 Place Right Center Log
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
21
Download from Www.Somanuals.com. All Manuals Search And Download.
•
Fasten rod with one of the screws removed from the firebox
top, into the hole shown in Figure 8.12.
G. Install Firescreen
Firescreen must be installed if not installing optional screen
door.
•
•
Remove screen and screen rods from packaging.
Lay the two sides of screen side by side, rings on top,
handles meeting in the middle.
•
•
Insert one screen rod through the rings on top. See Figure
8.11.
Repeat for other screen.
Insert Rod
Figure 8.14 Fasten Screen Rod to Firebox Top
Figure 8.11
Insert Rod into Firescreen
•
Repeat with the right screen.
•
Remove two screws from the firebox top, set aside.
Screw
for
right screen
Screw
for
left screen
Figure 8.12 Remove Screws from Firebox Top
•
Insert left end of the rod in the left screen (handle is on
the right) into the hole in the upper left firebox side.
Insert Left
Screen Rod
Figure 8.13 Insert Screen Rod
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
22
Download from Www.Somanuals.com. All Manuals Search And Download.
Operating Instructions
9
A. Gas Fireplace Safety
B. Your Fireplace
WARNING! DO NOT operate fireplace before reading and
understanding operating instructions. Failure to operate fire-
place according to operating instructions could cause fire or
injury.
WARNING
HOT SURFACES!
Screens and other surfaces are hot
during operation and cool down.
Hot screens will cause burns.
• Do not touch fireplace until it is
cooled
• NEVER allow children to touch
fireplace
C. Screens
•
•
Screens are standard on the fireplace.
Keep screens closed when in operation.
• Keep children away
• CAREFULLY SUPERVISE children in same area as
fireplace.
• Alert children and adults to hazards of high
temperatures.
D. Before Lighting Fireplace
Before operating this fireplace for the first time:
•
Review proper placement of logs and lava rock.
High temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other combustibles
away.
If you expect that small children or vulnerable adults may
come into contact with this fireplace, the following precau-
tions are recommended:
•
Install a physical barrier such as:
-
-
A decorative firescreen.
Adjustable safety gate.
•
•
Keep remote controls out of reach of children.
Never leave children alone near a hot fireplace, whether
operating or cooling down.
•
•
Teach children to NEVER touch the fireplace.
Consider not using the fireplace when children will be
present.
Contact your dealer for more information, or visit: www.
hpba.org/safety-information.
To prevent unintended operation when not using your
fireplace for an extended period of time (summer months,
vacations, trips, etc):
•
Put module switch in the OFF position (Section 6.A.) to
disable all fireplace controls or;
•
•
•
•
Remove batteries from remote controls.
Turn off wall controls.
Unplug 6-volt adapter plug and remove batteries.
Turn off gas shutoff valve.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
23
Download from Www.Somanuals.com. All Manuals Search And Download.
E. Lighting the Appliance
Intermittent Pilot Ignition (IPI)
Lighting instructions may be found on the inside of the control box cover.
FOR YOUR SAFETY
LIGHTING
READ BEFORE LIGHTING
INSTRUCTIONS (IPI)
WARNING: If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
1. This appliance is equipped with an ignition
device which automatically lights the burner.
DO NOT try to light the burner by hand.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
A. This appliance is equipped with an
intermittent pilot ignition (IPI) device
which automatically lights the burn-
er. DO NOT try to light the burner by
hand.
GAS
VALVE
• If you cannot reach your gas sup-
plier, call the fire department.
B. BEFORE LIGHTING, smell all around
the appliance area for gas. Be sure to
smell next to the floor because some
gas is heavier than air and will settle
on the floor.
C. DO NOT use this appliance if any
part has been under water. Imme-
diately call a qualified service tech-
nician to inspect the appliance and
to replace any part of the control
system and any gas control which
has been under water.
2. Wait five (5) minutes to clear out any gas.
Then smell for gas, including near the floor. If
you smell gas, STOP! Follow “B” in the Safety
Information located on the left side of this la-
bel. If you do not smell gas, go to next step.
WHAT TO DO IF YOU SMELL GAS
• DO NOT try to light any appliance.
3. To light the burner:
• DO NOT touch any electric switch; do
not use any phone in your building.
Equipped with wall switch: Turn ON/OFF switch
to ON.
Equipped with remote or wall control: Press
ON or FLAME button.
WARNING: CAUTION:
Equipped with thermostat: Set temperature to
desired setting.
Hot while in operation. DO NOT touch.
Keep children, clothing, furniture, gaso-
line and other liquids having flammable
vapors away.
DO NOT CONNECT LINE VOLT-
AGE (110/120 VAC OR 220/240
VAC) TO THE CONTROL VALVE.
4. If the appliance does not light after three tries,
call your service technician or gas supplier.
Improper installation, adjustment, al-
teration, service or maintenance can
cause injury or property damage. Re-
fer to the owner’s information manual
provided with this appliance.
TO TURN OFF
GAS TO APPLIANCE
1. Equipped with wall switch: Turn ON/OFF switch
DO NOT operate the appliance with
fixed glass assembly removed, cracked
or broken. Replacement of the fixed
glass assembly should be done by a
licensed or qualified service person.
to OFF.
This appliance needs fresh air for
safe operation and must be installed
so there are provisions for adequate
combustion and ventilation air.
Equipped with remote or wall control: Press
OFF button.
NOT FOR USE
WITH SOLID FUEL
Equipped with thermostat: Set temperature to
lowest setting.
If not installed, operated, and main- For use with natural gas and propane.
tained in accordance with the manufac- A conversion kit, as supplied by the
turer’s instructions, this product could manufacturer, shall be used to convert
expose you to substances in fuel or this appliance to the alternate fuel.
2. Service technician should turn off electric
power to the control when performing service.
fuel combustion which are known to the
State of California to cause cancer, birth
Also Certified for Installation in a
Bedroom or a Bedsitting Room.
593-913G
defects, or other reproductive harm.
For assistance or additional informa-
Keep burner and control compartment
tion, consult a qualified installer, ser-
clean. See installation and operating
vice agency or the gas supplier.
instructions accompanying appliance.
For additional information on operating your
Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.
Final inspection by
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
Download from Www.Somanuals.com. All Manuals Search And Download.
24
F. After the Appliance is Lit
Initial Break-in Procedure
When you light the appliance, you may notice that it pro-
duces heat which does have an associated odor or smell.
This appliance should be run three to four hours on the
initial start-up. Turn it off and let it cool completely. Run the
appliance for an additional 12 hours. This will help cure the
products used in the paint and logs.
WARNING! Risk of Fire or Burns! Provide adequate clear-
ance for service access. Due to high temperatures, the ap-
pliance should be located out of traffic and away from fur-
niture and draperies.
WARNING! DO NOT place combustible objects in front of
the fireplace. High temperatures may start a fire.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
Download from Www.Somanuals.com. All Manuals Search And Download.
25
Troubleshooting
10
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and
the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact
your dealer to arrange a service call by a qualified service technician.
A. IntelliFire Plus™ Ignition System
Symptom
Possible Cause
Corrective Action
1. Pilot won’t light.
The ignitor/module
makes noise, but no
spark.
A. Incorrect wiring.
Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are
connected to correct terminals on module and pilot assembly.
B. Loose connections or electrical
shorts in the wiring.
Verify no loose connections or electrical shorts in wiring from mod-
ule to pilot assembly. Verify connections underneath pilot assembly
are tight; also verify igniter and flame sense wires are not grounding
out to metal chassis, pilot burner, pilot enclosure, mesh screen if
present, or any other metal object.
C. Ignitor gap is too large.
Verify gap of igniter to right side of pilot hood. The gap should be
approximately .17 in. or 1/8 in. (3 mm).
2. Pilot won’t light,
there is no noise or
spark.
A. No power or transformer installed
incorrectly or depleted batteries.
Verify that transformer is installed and plugged into module. Check
voltage of transformer at connection to module. Acceptable read-
ings of a good transformer are between 6.4 and 6.6 volts AC. Bat-
tery power supply voltage must be at least 4 volts. If less than 4
volts, replace batteries.
B. A shorted or loose connection in
wiring configuration or wiring har-
ness.
Remove and reinstall the wiring harness that plugs into module.
Verify there is a tight fit. Verify pilot assembly wiring to module. Re-
move and verify continuity of each wire in wiring harness. Replace
any damaged components.
C. Improper wall switch wiring.
D. Module not grounded.
Verify that 110/VAC power is “ON” to junction box.
Verify black ground wire from module wire harness is grounded to
metal chassis of appliance.
3. Pilot sparks, but
Pilot will not light.
A. Gas supply.
Verify that incoming gas line ball valve is “open”. Verify that inlet
pressure reading is within acceptable limits.
B. Ignitor gap is too large.
Verify gap of igniter to right side of pilot hood. The gap should be
approximately .17 in. or 1/8 in. (3 mm).
C. Module is not grounded.
D. Pilot valve solenoid.
Verify module is securely grounded to metal chassis of appliance.
Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module.
If below 1.5 volts, replace module. If 1.5 volts or greater, replace
valve.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
26
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting (continued)
Symptom
Possible Cause
Corrective Action
4. Pilot sparks, but Pilot will A. Gas supply.
not light.
Verify that incoming gas line shutoff valve is “open”. Verify that inlet
pressure reading is within acceptable limits.
B. Ignitor gap is incorrect.
Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3
mm).
C. Module is not grounded.
Verify black ground wire from module wire harness is grounded to
metal chassis of appliance.
D. Module voltage output is low.
Verify battery voltage is at least 4 volts. Replace batteries if
voltage is below 4.
5. Pilot lights but continues
to spark, and burner will
not ignite. (If the pilot
continues to spark after
the pilot flame has been lit,
flame rectification has not
occurred.)
A. A shorted or loose connection
Verify all connections to wiring diagram in manual. Verify
connections underneath pilot assembly are tight. Verify
connections are not grounding out to metal chassis, pilot burner,
pilot enclosure or screen if present, or any other metal object.
in flame sensing rod.
B. Poor flame rectification or
contaminated flame sensing
rod.
Verify correct pilot orifice is installed and gas inlet is set to
pressure specifications. Check pilot for soot. Clean if necessary.
C. Module is not grounded.
Verify module is securely grounded to metal chassis of appliance.
Verify that wire harness is firmly connected to the module.
D. Damaged pilot assembly or
contaminated flame sensing
rod.
Verify that ceramic insulator around the flame sensing rod is not
cracked, damaged, or loose. Verify connection from flame sensing
rod to white sensor wire. Clean flame sensing rod with emery cloth
to remove any contaminants that may have accumulated on flame
sensing rod. Verify continuity with a multimeter with ohms set at
lowest range. Replace pilot if any damage is detected.
E. Module.
Turn ON/OFF rocker switch or wall switch to OFF position.
Remove ignitor wire “I” from module. Place ON/OFF rocker switch
or wall switch in ON position. If there is no spark at “I” terminal
module must be replaced. If there is a spark at “I” terminal, module
is fine.
6. No pilot, no burner flame; A. False flame detected.
3 Flashes on the Module
Shut off gas and power immediately and call a technician.
Red LED.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
Download from Www.Somanuals.com. All Manuals Search And Download.
27
Maintaining and Servicing the Appliance
11
Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualified
service technician should perform an appliance check-up at the beginning of each heating season.
WARNING
Risk of injury or property damage
Before servicing:
WARNING
Annual inspection by qualified technician
recommended.
•
•
•
•
Turn off gas.
Check:
Turn off electricity to appliance.
Disable remote control, if one is present.
Ensure appliance is completely cooled.
•
•
Condition of screen doors.
Obstructions of combustion and ventilation
air.
•
•
•
Condition of logs.
Condition of firebox.
Burner ignition and operation.
After Servicing:
•
Replace any screen or barrier that was
removed.
Clean:
•
•
Air passageways, control compartment.
Burner, burner ports.
Risk of:
•
•
•
•
Fire
Delayed ignition or explosion
Exposure to combustion fumes
Odors
The logs, pilot assembly and front of appliance should be
checked periodically for accumulation of soot. Clean pilot
and front thoroughly with an emery cloth. Logs may be vacu-
umed gently.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
Download from Www.Somanuals.com. All Manuals Search And Download.
28
A. Maintenance and Service Tasks:
Inspect
Maintenance Tasks
Doors and surrounds
1
2
1
Inspect for scratches and nicks that can lead to rust when exposed to weather
Wipe face and finish material. Use a degreaser to remove soot buildup, if necessary.
Valve compartment
Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that
have penetrated the sheet metal are sharp and should be avoided.
2
3
1
2
1
2
3
Remove any foreign objects.
Verify unobstructed air circulation.
Logs
Inspect for broken, damaged or missing logs. Replace as necessary.
Logs will accumulate soot. Periodically brush soot from the logs with a paint brush or vacuum.
Inspect for paint condition, warping, corrosion or perforation. Sand and repaint as necessary.
Replace appliance if firebox has been perforated.
Firebox
Check caulking around gas line and pilot assembly and replace as necessary to prevent water infiltrating the
appliance.
Burner ignition and
operation
1
2
3
4
5
6
7
Verify burner is properly secured to firebox bottom.
Clean off burner top, inspect for plugged ports, corrosion or deterioration.
Verify air shutter is clear of dust and debris.
Inspect orifice for soot, dirt or corrosion.
Verify manifold and inlet pressures. Adjust regulator as required.
Inspect pilot flame strength. Clean or replace orifice as necessary.
Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery cloth or
replace as required.
Remote controls
1
2
3
Verify operation of remote.
Replace batteries in remote transmitters.
If appliance will not be used for a long period of time, verify batteries have been removed from battery back-up in
IPI systems to prevent premature battery failure or leaking.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
29
Download from Www.Somanuals.com. All Manuals Search And Download.
Reference Materials
12
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to
Section 3.
CARODG36I, CARODG36IL
44 in.
(1118 mm)
15 in.
(381 mm)
15-1/2 in.
(394 mm)
TOP VIEW
STANDOFFS CAN BE REMOVED
IF NOT INSTALLED IN A WALL
NON-COMBUSTIBLE BOARD
42-1/2 in.
(1080 mm)
11-1/2 in.
(292 mm)
36-1/2 in.
(927 mm)
28-7/8 in.
(734 mm)
9-1/2 in.
(241 mm)
10 in.
(254 mm)
33-3/8 in.
(848 mm)
2-1/4 in.
(57 mm)
FRONT
6 in.
(152 mm)
5-1/8 in.
(130 mm)
6 in.
(152 mm)
BOTTOM VIEW
3/4 in.
(19 mm)
GAS ACCESS LOCATION ON APPLIANCE
IF CONTROL BOX IS LOCATED ON SIDE OF APPLIANCE
Figure 12.1 Appliance Dimensions - CARODG36I, CARODG36IL
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
30
Download from Www.Somanuals.com. All Manuals Search And Download.
CARODG42I, CARODG42IL
50 in.
(1270 mm)
15 in.
(381 mm)
15-1/2 in.
(394 mm)
STANDOFFS CAN BE REMOVED
IF NOT INSTALLED IN A WALL
NON-COMBUSTIBLE BOARD
50-1/2 in.
(1283 mm)
11-1/2 in.
(292 mm)
44-1/2 in.
(1130 mm)
34-3/4 in.
(883 mm)
9-1/2 in.
(241 mm)
10 in.
(254 mm)
39-1/8 in.
(994 mm)
2-1/4 in.
(57mm)
6 in.
FRONT
(152 mm)
5-1/8 in.
(130 mm)
6 in.
(152 mm)
BOTTOM VIEW
3/4 in.
(19 mm)
GAS ACCESS LOCATION ON APPLIANCE
IF CONTROL BOX IS LOCATED ON SIDE OF APPLIANCE
Figure 12.2 Appliance Dimensions - CARODG42I, CARODG42IL
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
31
Download from Www.Somanuals.com. All Manuals Search And Download.
CARODG36I, CARODG36IL
B. Service Parts List
Carolina 36” Outdoor Gas Appliance
Beginning Manufacturing Date: Sep 2009
Ending Manufacturing Date: ______
8
9
10
10.1
10.1
10.2
10.2
13
14
12
11
16
#15 Non Combustible Board
Log Set Assembly
14.1
7
14.2
14.3
5
6
6
1
4
14.3
14.4
14.5
3
2
14.6
14.7
Part number list on following page.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
32
Download from Www.Somanuals.com. All Manuals Search And Download.
CARODG36I, CARODG36IL
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for
your appliance please provide model number and serial number. All parts listed in this manual may
be ordered from an authorized dealer.
Stocked
at Depot
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
4066-017
4066-320
4066-319
4066-318
4066-317
4066-316
4066-315
4066-313
4066-119
Log Set Assembly
Log 1, Back
Y
1
2
3
4
5
6
7
8
Log 2, Front Right
Log 3, Front Left
Log 4, Top Inside Right
Log 5, Top Inside Left
Log 6, Top Outside Left
Log 8, Top Back
Standoff
Qty 2 req
Qty 2 req
Pre SN 0022401504 SRV4066-019
Post SN 002401504 4066-019
Pre SN 0022401504 SRV4066-018
Post SN 002401504 4066-018
4066-154
Y
Y
Y
Y
Burner/Grate Assembly NG
Burner/Grate Assembly LP
9
Orifice, NG
Orifice, LP
9.1
4066-155
9.2
10
4066-156
Connector
Qty 2 req
Qty 2 req
Qty 2 req
4066-022
4066-305
4066-023
4067-112
4066-127
4067-113
4066-325
Screen Rod Assembly
Screen Rod
Y
Y
Y
10.1
10.2
11
Screen Assembly
Pilot Bracket
12
Pilot Shield
13
Heat Shield
14
Control Box Assembly
Non-combustible Board Assembly
Top
Y
15
15.1
15.2
15.3
15.4
15.5
15.6
15.7
4066-120
Left Side
4066-121
Back
Qty 2 req
Qty 2 req
4066-123
Right Side
4066-122
4066-126
Lower Right
4066-124
Upper Front
4066-125
Front Sides
Touch up Paint Fiber
Patch Kit, Fiber
Electric Conversion Kit to AC Power
Conversion Kit NG
Conversion Kit LP
Pilot Orifice NG
Pilot Orifice LP
Regulator NG
Regulator LP
STRATFORD-KIT
SRV-PACK
ELEC-CARODG
NGK-CARODG36
LPK-CARODG36
593-528
Y
Y
Y
Y
Y
Y
593-527
NGK-DXV-50
LPK-DXV-50
Additional service part numbers appear on following page.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
33
Download from Www.Somanuals.com. All Manuals Search And Download.
CARODG42I, CARODG42IL
B. Service Parts List
Carolina 42” Outdoor Gas Appliance
Beginning Manufacturing Date: Feb 2010
Ending Manufacturing Date: ______
7
8
9
9.1
8.1
8.2
9.2
13
11
10
12
15
Log Set Assembly
#14 Non Combustible Board
14.1
14.2
14.3
4
3
5
6
14.3
6
6
1
14.4
14.5
14.6
14.7
2
Part number list on following page.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
34
Download from Www.Somanuals.com. All Manuals Search And Download.
CARODG42I, CARODG42IL
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
Stocked
at Depot
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
4067-017
4067-313
4067-314
4067-315
4067-316
4067-317
4067-319
4067-119
4067-019
4067-018
4067-154
4067-155
4066-156
4067-022
4067-305
4067-023
4067-112
4067-113
4066-127
4066-325
Log Set Assembly
Log 1, Rear Log
Log 2, Left Front
Log 3, Right Front
Log 4, Top Right
Log 5, Top Left
Log 6
Y
1
2
3
4
5
6
7
Qty 3 req
Qty 2 req
Standoff
Burner/Grate Assembly NG
Burner/Grate Assembly LP
Orifice, NG
Y
Y
Y
Y
8
8.1
Orifice, LP
8.2
9
Connector
Qty 2 req
Qty 2 req
Qty 2 req
Screen Rod Assembly
Screen Rod
Y
Y
9.1
9.2
10
Screen Assembly
Pilot Bracket
Heat Shield
11
12
Pilot Shield
13
Control Box Assembly
Non-combustible Board
Top
Y
14
4067-120
14.1
14.2
14.3
14.4
14.5
14.6
14.7
Left Side
4067-121
Back
Qty 2 req
Qty 2 req
4067-123
Right Side
4067-122
4066-126
Lower Right
4067-124
Upper Front
4067-125
Front Sides
4066-116
Bracket, Junction Box
Electric Conversion Kit to AC Power
Patch Kit, Fiber
Touch up Paint, Fiber
Conversion Kit NG
Conversion Kit LP
Pilot Orifice NG
Pilot Orifice LP
Regulator NG
ELEC-CARODG
SRV-PACK
STRATFORD-KIT
NGK-CARODG42
LPK-CARODG42
593-528
Y
Y
Y
Y
Y
Y
593-527
NGK-DXV-50
LPK-DXV-50
Regulator LP
Additional service part numbers appear on following page.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
35
Download from Www.Somanuals.com. All Manuals Search And Download.
B. Service Parts List (continued)
CARODG36I, CARODG36IL, CARODG42I, CARODG42IL
Beginning Manufacturing Date: Feb 2010
Ending Manufacturing Date: ______
15.13
15.12
#15 Valve Assembly
15.1
15.11
15.10
15.2
15.9
15.8
15.3
15.5
15.7
15.6
15.4
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
4066-026
4066-027
4066-328
4042-314
4021-696
4021-628
4021-629
4021-705
4067-223
4021-710
060-511
Valve Assembly NG
Valve Assembly LP
15
15.1
15.2
15.3
Gasket , Pilot Bracket
90 Degree Elbow
Flex Line, 1/2 inch SS, 84 inches long
Pilot Assembly NG
Pilot Assembly LP
Pilot Tube
Y
Y
Y
Y
Y
Y
Y
Y
Y
15.4
15.5
15.6
15.7
15.8
15.9
Battery Pack**
Wire Assembly
On/ Off Switch
4021-697
2166-307
4066-115
2078-022
4021-045
2166-302
2166-303
2166-304
Wire Assembly
Module
15.10 Valve Bracket
15.11
Flex Ball Valve Assembly
Y
15.12 Male Elbow
Valve NG
15.13
Y
Y
Y
Valve LP
Wire Harness
**Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA~10A 3/4" long
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
36
Download from Www.Somanuals.com. All Manuals Search And Download.
C. Warranty
Outdoor Lifestyles by Hearth & Home Technologies, Inc.™
Limited Warranty
Hearth & Home Technologies, Inc. (“HHT”) extends the following warranty for all Outdoor Lifestyles by
HHT™ brand products (“Products”) that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrants to the original owner of the Product at the site of installation, and to any transferee taking
ownership of the Product at the site of installation within one year following the date of original purchase,
that the Product will be free from defects in materials and workmanship at the time of manufacture. After
installation, if covered components manufactured by HHT are found to be defective in materials or
workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered
components. This warranty is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
The warranty period runs for one year, beginning on the earlier of: (i) the date of invoice for the Product;
(ii) in the case of new home construction, the date of first occupancy of the residence or six months after
the date of sale of the Product by an HHT authorized dealer, whichever occurs first; or (iii) the date 24
months following the date of Product shipment from HHT, regardless of the invoice or occupancy date.
WARRANTY CONDITIONS:
•
This warranty only covers Products that are purchased through an HHT authorized dealer or
distributor. A list of HHT authorized dealers is available on the HHT branded websites.
This warranty is only valid while the Product remains at the site of original installation.
Contact your installing dealer for warranty service. If the installing dealer is unable to provide
necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees
may apply if you are seeking warranty service from a dealer other than the dealer from whom
you originally purchased the Product.
•
•
•
Check with your dealer in advance for any costs to you when arranging a warranty call. Travel
and shipping charges for parts are not covered by this warranty.
WARRANTY EXCLUSIONS:
This warranty does not cover the following:
•
Changes in surface finishes as a result of normal use. As a heating appliance, some changes in
color of interior and exterior surface finishes may occur; this is not a flaw and not covered under
warranty.
•
Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse,
scratches, melted items, or other external sources and residues left on surfaces from the use of
abrasive cleaners or polishes.
•
•
Repair or replacement of parts that are subject to normal wear and tear during the warranty
period. These parts include: paint, firebricks, grates, flame guides and the discoloration of glass.
Minor expansion, contraction, or movement of certain parts causing noise. These conditions are
normal and complaints related to this noise are not covered by this warranty.
Outdoor Lifestyles Warranty - 2108-975A - 10/05/09 - page 1
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
37
Download from Www.Somanuals.com. All Manuals Search And Download.
C. Warranty (continued)
•
Damages resulting from: (1) failure to install, operate, or maintain the Product in accordance with
the installation instructions, operating instructions, and listing agent identification label furnished
with the Product; (2) failure to install the Product in accordance with local building codes; (3)
shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with
damaged, corroded or failed components, accident, or incorrectly performed repairs; (5) inad-
equate ventilation, negative pressure or environmental conditions, including, without limitation:
hail, snow, ice, fallen branches, flooding, water damage and fading of color; (6) use of fuels other
than those specified in the operating instructions; (7) installation or use of components not
supplied with the Product or any other components not expressly authorized and approved by
HHT; (8) modification of the Product not expressly authorized and approved by HHT in writing;
and/or (9) interruptions or fluctuations of electrical power supply to the Product.
Non-HHT venting components, hearth components or other accessories used in conjunction with
the Product.
Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is
installed.
The Product’s capability to heat the desired space. Information is provided to assist the consumer
and the dealer in selecting the proper appliance for the application. Consideration must be given
to the Product’s location and configuration and environmental conditions.
•
•
•
This warranty is void if:
•
The Product has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other
damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored
cast iron, bubbling, cracking and discoloration of steel or enamel finishes and cracking or spalling of
refractory or cementitious materials.
•
•
The Product is subjected to prolonged periods of dampness, condensation, ice or snow.
There is any damage to the Product or other components due to water or weather damage which is the
result of, but not limited to, improper chimney or venting installation.
LIMITATIONS OF LIABILITY:
Repair or replacement in accordance with the provisions of this warranty will be the owner’s exclusive remedy for and
will constitute HHT’s sole obligation under this warranty, under any other warranty (express or implied), or in contract,
tort or otherwise; provided, however, that if HHT is unable to provide repair or replacement in an expedient and cost
effective manner, HHT may discharge all such obligations by refunding the purchase price of the Product. No
employee, agent, dealer, or other person is authorized to give any warranty on behalf of HHT. TO THE EXTENT
ALLOWED BY LAW, HHT MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING ANY WAR-
RANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. HHT WILL NOT BE LIABLE FOR
ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING OUT OF DEFECTS IN OR USE OF THE PROD-
UCTS. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations
may not apply to you. This warranty gives you specific rights; you also may have other rights, which vary from state
to state. The duration of any implied warranty is limited to the duration of the warranty period specified herein.
Outdoor Lifestyles Warranty - 2108-975A - 10/05/09 - page 2
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
38
Download from Www.Somanuals.com. All Manuals Search And Download.
D. Contact Information
Please contact your Outdoor Lifestyles dealer with any questions or concerns.
- NOTES -
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand
and follow these
instructions for safe
installation and
operation.
•
L e a v e
t h i s
Important operating
and maintenance
instructions included.
manual with party
responsible for use
and operation.
This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487,
5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712,
6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.
2000-945
Printed in U.S.A. - Copyright 2011
Outdoor Lifestyles by Hearth & Home Technologies Inc. • Carolina • 4066-300 • Rev. Q • 7/11
39
Download from Www.Somanuals.com. All Manuals Search And Download.
|