HP
DesignJet 1050C/1055CM
Large-Format Printers
Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
1
HP
DesignJet 1050C/1055CM
Large-Format Printers
Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Using this Manual
Purpose
This Service Manual contains information necessary to test,
calibrate and service:
HP DesignJet 1050C Printer (Model C6074A)
HP DesignJet 1055CM Printer (Model C6075A)
For information about using these printers, refer to the
corresponding User and Quick Reference Guides.
Readership
The procedures described in this Service Manual are to be
performed by HP Certified service personnel only.
Part Numbers
Part Numbers for Printer options, accessories and service parts are
located in Chapter 7.
Conventions
A small arrow ⇒ is used to indicate other parts of the Service
Manual where you can find information related to the topic you are
consulting.
HP DesignJets 1050C and 1055CM Printers Service Manual
2
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
Table of Contents
1
Troubleshooting 1-1
Introduction 1-2
Troubleshooting System Error Codes 1-2
Performing a Service Test on a Failed Assembly 1-3
Performing the Necessary Service Calibrations 1-3
Solving Image Quality Problems 1-3
Front-Panel LEDs Flash Briefly at Power ON & Nothing Else Happens 1-4
The Printer does not Power ON 1-5
ALL the Front-Panel LEDs are Lit but Nothing Else Happens 1-5
One of the Print Quality LEDs on the Front Panel is Lit (and nothing
else) and the "SELF TEST..." Message Remains on the Front Panel 1-5
The Printer Continuously Rejects Printheads 1-6
Cover Sensors are not Working 1-6
The Line Sensor has Problems Detecting Media 1-6
Troubleshooting Media Jams/Printhead Crashes 1-7
Troubleshooting Shutdowns 1-7
Problems with the Vacuum Fan 1-9
Vacuum suction much lower at high altitudes 1-9
Bin marks on prints done on HP High Gloss media 1-9
Printhead Crashes/Smears on High Density Prints Using Coated Media 1-10
Color changes when stacking prints done on HP High Gloss Media 1-10
HP-GL/2 color differences in different HP DesignJet Printers 1-11
Scratches on prints done on NTP, Vellum and HP High Gloss media 1-11
Banding at variable extreme environmental conditions 1-12
Banding due to Ink Cartridge replacement while printing 1-12
Long term bleed and hue shift on HP High Gloss media 1-12
Lower image gloss directly after printing on HP High Gloss Photo Paper 1-13
34" Rice Paper not supported 1-13
Cut Sheet rice paper loading failure 1-13
Worm marks on HP Coated media with light area fills 1-13
Solving Media-Handling Problems 1-14
How to Navigate through the Front-Panel Menu 1-15
Service Configuration Print 1-19
HP DesignJets 1050C and 1055CM Printers Service Manual
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
System Error Codes 2-1
Introduction 2-2
Continuable and Non-Continuable Error Codes 2-2
System Error Codes During Initialization 2-18
HP No.80 Ink Supplies Troubleshooting 3-1
What are HP No.80 Supplies? 3-2
Ink Cartridges 3-2
Printheads and Printhead Cleaners 3-2
Identifying the Components 3-3
General Information About HP No.80 Supplies 3-4
Some General Precautions When Handling HP No.80 Supplies 3-5
Priming the Ink System 3-6
When Should You Replace the HP No.80 Supplies? 3-6
The Front Panel Display 3-7
Obtaining Ink Cartridge Information 3-8
Obtaining Printhead Information 3-9
Ink Cartridge Status Messages 3-11
Ink Cartridge Status While Printing 3-11
Ink Cartridge Status While Replacing 3-12
Printhead Status Messages While Printing 3-13
Printhead Status Messages While Replacing 3-15
Summary of Solving HP No.80 Supplies Problems 3-17
Carriage Interconnect Wiper 3-18
HP DesignJets 1050C and 1055CM Printers Service Manual
4
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
Service Tests and Utilities 4-1
Service Tests (Diagnostics) 4-3
Entering the Service Tests Menu 4-4
1. Electronic Systems 4-5
2. EIO Card 4-10
3. Hard Disk Drive 4-12
4. Ink Pressure System 4-14
5. Scan Axis 4-17
6. Paper Axis 4-20
7. Drop Detector 4-22
Service Utilities 4-25
Entering the Service Utilities Menu 4-26
1. Tubes Purge 4-28
2. Release Info 4-32
3. Set Asian PS Fonts 4-33
4. Printer Model Type 4-35
5. Overdrive Cleaning 4-37
6. EEROM Utilities 4-38
7. Printhead Check 4-41
8. Mon. Mode Baud Sel. 4-42
Service Calibrations 5-1
Service Calibrations 5-2
Entering the Service Calibrations Menu 5-4
1. Accuracy Calibration 5-6
2. Line Sensor 5-9
3. Service Station 5-11
4. Roller Mark Position 5-13
5. Pen to Paper Spacing 5-15
6. Color to Color calibration 5-16
7. Calibrations Backup 5-19
8. Pen Alignment 5-22
Carriage Height Calibration 5-24
HP DesignJets 1050C and 1055CM Printers Service Manual
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
Print Quality 6-1
Print Quality Troubleshooting Checklist 6-2
Print Modes 6-3
How to Use the Print Quality Test 6-4
What is the Print Quality Test? 6-4
Considerations for Printing the Print Quality Test. 6-4
Printing the Print Quality Test 6-4
Nozzle Print Test 6-6
How to fix the Nozzle Defects 6-7
Color Alignment Print Test 6-7
Solving the Color Alignment Problem 6-8
Overall Print Quality Test in BEST mode 6-9
What is Banding? 6-9
Solving the Banding Problem 6-10
Aligning the Printheads 6-12
Service Accuracy Calibration 6-12
Troubleshooting Print Quality Problems 6-13
Problems with Stepped Lines 6-13
Problems with printing lines 6-14
Problems with Color-to-Color Alignment 6-15
Problems with Horizontal Lines (Banding) 6-17
No Printing Defects Found in the Print Quality Test 6-21
Solving Color Accuracy problems 6-22
Color Consistency problems 6-22
Long Term Color Bleeding (Glossy Papers) 6-22
Color Accuracy Configuration 6-23
Media 6-24
There are Smears or Scratching on the Printed Media 6-24
HP DesignJets 1050C and 1055CM Printers Service Manual
6
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
Parts and Diagrams 7-1
Printer Support 7-2
Rear Covers 7-4
Electronics Module 7-6
Right Hand Cover 7-8
Left Hand Cover and Window 7-10
Right Hand Assemblies 7-12
ISS and APS Assembly 7-14
Clutch Assembly 7-16
Carriage Assembly 7-18
Scan-Axis Assemblies 7-20
Drive Roller and ARSS Miscellaneous Parts 7-22
Paper Path Assemblies 7-24
Pinch Assembly 7-26
Drive Roller Assemblies 7-28
Center Guide and Media Sensor 7-30
Tubes Guide Assemblies 7-32
Ordering Accessories 7-34
Removal and Installation 8-1
Introduction 8-2
Safety Precautions 8-2
Electrostatic Discharge (ESD) Precautions 8-3
Required Tools 8-3
Right Hand Cover 8-4
Front Panel Assembly 8-6
Right Hand Trim and Window Switch 8-7
Service Station Assembly 8-8
Drop Detector Assembly 8-10
Vacuum Fan 8-11
Paper-axis Motor Assembly 8-12
Left Hand Cover 8-13
Left Hand Trim Assembly 8-18
Ink Supply Station Assembly (ISS) 8-19
Air Pressurization System (APS) 8-20
Clutch Assembly and left hand miscellaneous parts 8-21
Tail Deflectors and Rear Platen 8-23
Left and Right Rear Covers 8-24
HP DesignJets 1050C and 1055CM Printers Service Manual
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
Electronics Module 8-25
Media Sensor 8-29
Window 8-30
Top Cover 8-31
Back Cover 8-32
Scan-axis Motor Assembly 8-33
Encoder Strip 8-34
Tensioner 8-37
Trailing Cable 8-39
Cutter Assembly 8-42
Carriage Assembly and Belt 8-44
Tubes System Assembly 8-53
Ink Leak Detector Assembly 8-60
Front Platen Assembly 8-62
Platen Assembly 8-63
Paper Entry Assembly 8-64
Roller Guide 8-66
Media Holder Strip 8-69
Drive Roller 8-70
Center Guide 8-71
Pinch-Wheel Assembly and Cam 8-73
Preventive Maintenance 9-1
Moisture on the Printer 9-2
Noisy Carriage Bushing 9-2
Belt Swelling 9-2
Cleaning the Printer 9-2
General Cleaning 9-2
Cleaning the Overdrive 9-3
Scheduled Maintenance 9-3
Level of Printer Usage 9-3
Scan-axis Maintenance 9-4
HP DesignJets 1050C and 1055CM Printers Service Manual
8
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
Functional Overview 10-1
Introduction 10-2
HP DesignJet 1050C Printer 10-2
HP DesignJet 1055CM printer 10-2
Electrical System 10-2
Power Supply Unit (PSU) 10-3
Soft Power-Off Switch 10-4
Front Panel 10-4
Ink Delivery System (IDS) 10-5
Ink Supply Station (ISS) 10-5
Tubes System 10-6
Air Pressurization System (APS) 10-7
Ink Level Sense (ILS) 10-7
Leak Detect System (LDS) 10-8
Service Station 10-9
Print Head Cleaner (PHC) 10-9
Printer Specifications 10-12
Printable Area 10-16
Interface Specifications 10-17
Regulatory Notices 10-18
To Obtain a Material Safety Data Sheet (MSDS) 10-18
Sound 10-18
Electro-Magnetic Compatibility (EMC) 10-18
VCCI Class A and Class B (Japan) 10-21
Declaration of Conformity 10-22
www.designjet-online.hp.com 10-23
Glossary
Index
HP DesignJets 1050C and 1055CM Printers Service Manual
9
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
HP DesignJets 1050C and 1055CM Printers Service Manual
10
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
1
1
Introduction 1-2
Troubleshooting System Error Codes 1-2
Performing a Service Test on a Failed Assembly 1-3
Performing the Necessary Service Calibrations 1-3
Solving Image Quality Problems 1-3
Front-Panel LEDs Flash Briefly at Power ON & Nothing Else Happens 1-4
The Printer does not Power ON 1-5
ALL the Front-Panel LEDs are Lit but Nothing Else Happens 1-5
One of the Print Quality LEDs on the Front Panel is Lit (and nothing else) and
the "SELF TEST..." Message Remains on the Front Panel 1-5
The Printer Continuously Rejects Printheads 1-6
Cover Sensors are not Working 1-6
The Line Sensor has Problems Detecting Media 1-6
Troubleshooting Media Jams/Printhead Crashes 1-7
Troubleshooting Shutdowns 1-7
Problems with the Vacuum Fan 1-9
Vacuum suction much lower at high altitudes 1-9
Bin marks on prints done on HP High Gloss media 1-9
Printhead Crashes/Smears on High Density Prints Using Coated Media 1-10
Color changes when stacking prints done on HP High Gloss Media 1-10
HP-GL/2 color differences in different HP DesignJet Printers 1-11
Scratches on prints done on NTP, Vellum and HP High Gloss media 1-11
Banding at variable extreme environmental conditions 1-12
Banding due to Ink Cartridge replacement while printing 1-12
Long term bleed and hue shift on HP High Gloss media 1-12
Lower image gloss directly after printing on HP High Gloss Photo Paper 1-13
Cut Sheet rice paper loading failure 1-13
34" Rice Paper not supported 1-13
Worm marks on HP Coated media with light area fills 1-13
Solving Media-Handling Problems 1-14
How to Navigate through the Front-Panel Menu 1-15
Service Configuration Print 1-19
HP DesignJets 1050C and 1055CM Printers Service Manual
1-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Guide to Troubleshooting the Printer
Introduction
This chapter will guide you through the relevant steps to take when
troubleshooting the printer.
Troubleshooting System Error Codes
Chapter 2 - System Error Codes contains a list of system error
codes and their respective descriptions and recommended corrective
actions. Only try one recommended action at a time and check if the
error code has disappeared.
If you have an error code which is not documented in this Service
Manual or you have an error which you cannot resolve, then report
the error to the HP Response Center or the nearest HP Support
Office. When reporting the error, have the following information
ready:
Model and Serial Number of the printer.
Which firmware revision the printer is using (See Note below).
Check firmware in Utilities / Statistics / Code rev.
The complete error number (See Note below).
The Service Configuration Print ⇒ Page 1-19
The Current configuration sheet.
Which software application the customer is using (name, version,
etc.).
NOTE
When reporting the System Error Code, make sure that you
supply the full Error Code (including the last 8 numbers where
applicable) and the firmware version. Without this information,
HP Support Personnel cannot help you.
1-2
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Performing a Service Test on a Failed Assembly
If possible, always perform a Service Test on the component/
assembly that you are about to replace, just to make sure that is the
component/assembly that has failed.
NOTE
If the test on that component/assembly passes, you should NOT
replace it.
For information on the Service Tests and how to use them see
Chapter 4 - Service Tests and Utilities.
Performing the Necessary Service Calibrations
Is the printer calibrated correctly after replacing a component?
Refer to the table on Page 5-2 to determine when a calibration is
required.
NOTE
Remember that certain Calibrations are required even if an
Assembly has been disassembled to gain access to another
Assembly or Component.
For information on the Service Calibrations and how to use them
see Chapter 5 - Service Calibrations.
Solving Image Quality Problems
Whenever an Image Quality problem appears, it is advisable to print
the Image Quality Print to help diagnose the problem. The Image
Quality Print will help you differentiate between possible printhead
errors and other problems such as incorrect front-panel selection,
driver or RIP configuration or mechanical problems. For
information on solving Image Quality problems see Chapter 6 -
Print Quality.
HP DesignJets 1050C and 1055CM Printers Service Manual
1-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Front-Panel LEDs Flash Briefly at Power ON &
Nothing Else Happens
The Power Supply detects a Short and shuts down the Power.
1 The Hard Disk Drive or the Network Card could be faulty.
Troubleshoot the problem as follows:
a If the Printer has a Hard Disk Drive and/or a Network card
installed, switch the Printer OFF from the back of the Printer, and
remove them both.
b Switch the Printer ON again.
c If the Printer functions correctly now, switch the Printer OFF
again and reinstall the Network Card correctly, making sure that
the two installation screws are completely tightened.
NOTE
If the Printer DOES NOT function correctly with the Hard Disk
Drive and the Network Card removed, then you must replace the
Electronics Module.
d Switch the Printer ON again
e If the Printer functions correctly with the Network Card installed,
switch the Printer OFF again.
NOTE
If the Printer DOES NOT function correctly with the Network
Card installed, then you must replace it.
f Reinstall the Hard Disk Drive correctly, making sure that the two
installation screws are completely tightened.
g Switch the Printer ON again
h Check if the Printer functions correctly with the Hard Disk Drive
installed.
NOTE
If the Printer DOES NOT function correctly with the Hard Disk
Drive installed, then you must replace it.
2 Make sure that none of the cables connected to the Electronics
Module have been pinched between the cover and the sideplate.
1-4
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
The Printer does not Power ON
1 Check that the power cord is connected correctly to the Printer and
to the Power Socket.
2 Check that the Firmware DIMM is installed correctly in the correct
slot (the first slot from the right) at the back of the Printer.
3 Check that the Power Switch on the BACK of the Printer is in the
ON position.
4 Check that the Front-Panel Cable is correctly connected to the
Electronics Module. Also make sure that the Front-Panel cable is
not damaged.
ALL the Front-Panel LEDs are Lit but Nothing Else
Happens
The Firmware DIMM is NOT correctly installed.
1 Power OFF the Printer from the back and disconnect the power
cord. Reseat the Firmware DIMM (the first slot from the right)
making sure that it is installed correctly.
One of the Print Quality LEDs on the Front Panel is
Lit (and nothing else) and the "SELF TEST..."
Message Remains on the Front Panel
One of the DRAM DIMMs is NOT correctly installed or Faulty.
1 Power OFF the Printer from the back and disconnect the power
cord. Reseat both Firmware DIMMs (the first two slots from the
left) making sure that they are installed correctly. If reseating the
DRAM DIMMs does not solve the problem, replace them instead.
HP DesignJets 1050C and 1055CM Printers Service Manual
1-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
The Printer Continuously Rejects Printheads
1 Clean the flex contacts on the Printhead and in the Carriage
Assembly using the Carriage Interconnect Wiper (Refer to Chapter
3) and try again.
2 If ALL the Printheads are rejected (the status message on the Front
Panel does NOT show "OK" for all the Printheads) then perform the
Electronic Systems Test ⇒ Page 4-5.
Cover Sensors are not Working
1 Check if the faulty sensor is installed correctly.
2 Check if the cable for the faulty sensor is connected correctly.
3 Replace the faulty Sensor.
The Line Sensor has Problems Detecting Media
1 Check the type of media that is being used since the Line sensor
may have problems detecting transparent media or some types of
Non-HP media. Try loading white HP media in to the Printer and
check if the Line sensor detects it.
2 Excessive ink deposits on the Platen surface can fool the sensor by
reflecting the light. Clean the Platen.
3 The Line Sensor is not calibrated correctly. Perform the Line Sensor
calibration ⇒ Page 5-9.
4 The Line Sensor is damaged or faulty. Replace the Carriage
Assembly ⇒ Page 8-44.
1-6
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Troubleshooting Media Jams/Printhead Crashes
NOTE
If using HP Coated Media when problem occurred, please also
refer to Page 1-10, Printhead Crashes/Smears on High Density
Prints Using Coated Media.
The failure modes "media jam" and "head crash" are grouped
together because in many cases a media jam causes the media to lift
up into the carriage path and cause a head crash, thus causing many
media jam failures to be reported as head crashes.
1 Did the media jam occur when loading media?
If the client has had media jams, it is common for pieces of media
to get stuck in the media path. Clear the media path.
NOTE
When clearing a media jam, sometimes media is stuck in the
paper path. To clear this, you must lift the media load handles
and insert thicker media into the paper path to push out the
media that is still stuck there.
2 Is the customer using non-HP media?
The use of non-HP media can easily be the cause of media jams
and head crashes (especially head crashes because HP media is
specially formulated to avoid cockle, one of the primary causes
of head crashes). If the media is not HP approved, advise the
customer to use HP media and check to see if the problem is now
solved.
3 The Carriage is at the incorrect height in relation to the Center
Platen. Adjust the carriage to the correct height ⇒ Page 5-24 and try
to load the media again.
4 Check that the Vacuum Fan works correctly - Refer to Page 1-9,
Problems with the Vacuum Fan.
Troubleshooting Shutdowns
If a shutdown occurs, you will get the message "Switch Power Off"
followed by:
Check Printhead Cleaner Path.
Check Paper Path.
Check Printhead Path (followed by (1), (2) or (3)).
A shutdown in each path will require different steps to resolve the
HP DesignJets 1050C and 1055CM Printers Service Manual
1-7
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
problem as explained as follows.
WARNING
In each case, make sure that you power OFF the printer before
attempting any procedures to resolve the problem.
Printhead Cleaner Path
1 Open the right door of the printer and check for any visible
obstacles restricting the movement of the Service Station. Manually
move the Service Station, checking for smooth and free movement.
Paper Path
1 Open the Window and check for any visible obstacles restricting the
movement of the Drive Roller. If there is a wrinkled mass of media
inside the paper path, lift the Pinch wheels (using the Media Load
Handles) and clear the obstruction. If you cannot reach the media,
remove the Electronics Module (⇒ Page 8-25) and the Roller Guide
(⇒ Page 8-66) from the Rear of the Printer to gain better access.
2 If this shutdown happens at the end of a Roll of Media, it could be
because the media is stuck firmly to the Roll. Lift the Pinch wheels
(using the Media Load Handles) and pull the media clear.
3 Replace media spindle if broken.
4 Replace the Paper-Axis Motor ⇒ Page 8-12.
Printhead Path
When a shutdown occurs in the Printhead path, you will get the
message "Switch Power Off / Check Printhead Path (*). The (*)
will be a number, which will give an indication on where the failure
occurred:
PWM Shutdown (1) and Energy Shutdown (3)
1 Clean Slider Rods and Apply Oil along the complete axis of the
Slider Rods. After applying the Oil, perform the Scan-Axis Test ⇒
Page 4-17 and check that the values are within the given limits.
2 Replace the Scan-Axis Motor ⇒ Page 8-33.
Velocity Shutdown (2)
1 Open the Window and check for any visible obstacles restricting the
movement of the Carriage Assembly. Try and move the Carriage
Assembly manually, checking for smooth and free movement.
2 Check that the Encoder Strip is clean. If necessary, clean Encoder
Strip using a damp cloth.
1-8
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Problems with the Vacuum Fan
If you have problems loading either Roll or Sheet Media, then there
could be a problem with the Vacuum Fan. To verify if there really is
a problem with the Vacuum Fan, try the following:
1 With the Printer ON, open the Window of the Printer and place a
sheet of HP High Gloss Photo Paper (must be D-Size), aligned with
the blue lines on the Center Platen. If the Vacuum Fan holds the
sheet in place, and then loads it correctly, then the Vacuum Fan
functions correctly. If the Vacuum Fan does not hold the sheet in
place (no suction), then try the following:
Check that the holes in the Center Platen are NOT blocked.
Check that the Vacuum Fan is installed correctly.
Replace the Vacuum Fan ⇒ Page 8-11.
2 If the Vacuum Fan held the sheet in place, but couldn’t correctly
load it, then there could be a problem with the Overdrive. In this
case, replace the Platen Assembly ⇒ Page 8-63.
Vacuum suction much lower at high altitudes
At altitudes above 3,000 meters, the vacuum force holding down the
media will be lower, therefore the media will not be held in place
properly causing:
Ink Smearing on the Media.
Printhead crashes against the Media.
Cut Sheet loading problems (high probability).
Roll Media loading problems (low probability).
PRINTER LIMITATION - NO SOLUTION AVAILABLE.
Bin marks on prints done on HP High Gloss media
Prints done on HP High Gloss media are sensitive to scratches when
they fall into the media bin. To solve the problem, try the following:
Advise the customer to install the Media Bin cover, that was
included with the Printer, to avoid this problem.
If possible, advise the customer to hold the prints and prevent
them from falling in to the bin.
HP DesignJets 1050C and 1055CM Printers Service Manual
1-9
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Printhead Crashes/Smears on High Density Prints
Using Coated Media
High density prints can cause cockle mainly on HP Coated Media.
This causes two main problems:
1. Cockling in the borders - Because the printer places too much ink on
the Coated Media, the borders of the print become raised, causing
the Printhead to crash against the media. To solve the problem, try
the following:
Check in the Front Panel if Ink Limiting is ON or OFF. If Ink
Limiting is OFF, turn it ON.
Change the paper margins to 15mm, either in the Front Panel or
in the Driver. If the customer is printing PostScript images, send
them a PPD file containing the extended margins of 15mm.
2. Cockling within the print - If the Printer places too much ink within
the print, the media starts to ripple, causing the Printhead to smear
against the media. To solve the problem, try the following:
Check in the Front Panel if Ink Limiting is ON or OFF. If Ink
Limiting is OFF, turn it ON.
Never use HP Coated Media for High Density prints. As a
substitute use HP Heavy Coated Media.
Color changes when stacking prints done on HP High
Gloss Media
Color differences can be seen between the covered and uncovered
part of a print done on HP High Gloss Media. This is because the
part of the print exposed to the air is always lighter than the covered
one. The ink on the covered part of the print cannot evaporate
therefore the ink continues to diffuse creating larger ink dots. To
solve the problem, try the following:
Allow the print to absolute drying completion before stacking.
Depending on the ink percentage, this can take from 10 minutes
up to 3 hours.
Creating dryer environmental conditions helps reduce the
problem. To find the environmental conditions, print the Service
Configuration Print (Printer Setup Menu / Utilities / Test prints /
Service config)
1-10
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
HP-GL/2 color differences in different HP DesignJet
Printers
Color differences between one image printed on the HP DesignJet
1000 Series and the rest of the DesignJet platforms are due to the
different chemistry of the 1000 series inks compared with the rest of
the inks for other printers. This color variability among different HP
DesignJet Series Printers has been always present. To solve the
problem, try the following:
Perform the color calibration from the driver at the time of
printing. However, that calibration is not very accurate but it may
help in the most severe cases.
Some applications have color controls for the user to modify the
image in order to obtain the desired colors.
Printing with PostScript reduces the problem significantly.
Avoid very long exposures to extreme environmental conditions
after printing with glossy media (more than 12 hours at 80%
humidity may result in severe changes in color).
Scratches on prints done on NTP, Vellum and HP High
Gloss media
Normally at the end of a roll, the curl on the media is high and the
printed area can touch the media load handles or the media roll,
transferring ink to the "still-not-printed" media or damaging the
actual print. This problem mainly affects Natural Tracing Paper
(NTP), Vellum and HP High Gloss Media. To solve the problem, try
the following:
Increase the Dry Time using the Front Panel (Refer to the User’s
Guide - Chapter 3 Working with Paper).
Install a new roll of media.
HP DesignJets 1050C and 1055CM Printers Service Manual
1-11
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Banding at variable extreme environmental conditions
Since the Accuracy Calibration has been done at normal
environmental conditions, printing in extreme environmental
conditions will cause banding because the advance of the Drive
Roller does not correspond to the same conditions that the
calibration was done in. To solve the problem, try the following:
Perform the Accuracy Calibration in the new environmental
conditions (Refer to the User’s Guide - Chapter 8 Reconfiguring
your Printer).
Banding due to Ink Cartridge replacement while
printing
A user has removed the Ink Cartridge while the printer was printing,
which has caused the printer to stop. If the user does not replace the
Ink Cartridge immediately, when the printer starts to print again, a
band will appear in the position where the printing restarted. This is
because the wet ink interacts with the dried ink on the media
causing the band to appear. To solve the problem, try the following:
Do NOT remove the Ink Cartridge while the Printer is Printing.
Only replace/remove Ink Cartridges in between Prints.
If the Ink Cartridge was replaced due to the "Empty" status on the
Front Panel, then advise the customer to replace the Ink Cartridge
when the "Very Low" status is showing on the Front Panel.
Long term bleed and hue shift on HP High Gloss
media
Under high humidity conditions (approx. >65%) the water trapped
in the air can easily be absorbed by the highly hydrophilic media
coating polymers. That allows the dye to migrate through the
coating and causes bleeding. This problem is especially noticeable
with the colors that require Magenta. To solve the problem, try the
following:
Reduce the level of humidity (<65%) that the Printer is working
in. To find the humidity level, print the Service Configuration
Print (Printer Setup Menu / Utilities / Test prints / Service config).
1-12
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Lower image gloss directly after printing on HP High
Gloss Photo Paper
Lower gloss appearance of the print when the media is drying which
gradually disappears to get the final gloss level (between 10 and 60
minutes depending on the ink density). Try the following:
Wait at least 60 minutes to achieve the high gloss appearance.
34" Rice Paper not supported
Roll length is 34" (Non-standard) and the pinch wheels can’t control
edge of media causing ink smears and Printhead crashes in middle
of prints with or without area fills.
PRINTER LIMITATION - NO SOLUTION AVAILABLE.
Cut Sheet rice paper loading failure
Thin rice paper is sucked into the Center Platen grooves and Linear
Blade Ridge. This implies that the friction between the Center
Platen and the rice paper becomes higher than between the
Overdrive wheels and the paper. This effect make it almost
impossible to load the rice paper correctly because the Vacuum is
too high.
PRINTER LIMITATION - NO SOLUTION AVAILABLE.
Worm marks on HP Coated media with light area fills
Light bands (S-shaped) in Paper axis direction where light area fills
are printed, causing unacceptable Image Quality defect.
Print the Service Configuration Print (⇒ Page 1-19) and check if
the level of Humidity is very low (below 30%). Increasing
humidity may help in reducing the severity of the problem.
NOTE
The media is causing the problem and NOT the Printer. Do not
attempt to try and replace Printer parts to solve this problem.
HP DesignJets 1050C and 1055CM Printers Service Manual
1-13
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Solving Media-Handling Problems
The Front Panel Keeps Indicating that Media Is Misaligned or
Incorrectly Positioned
Roll media
The roll may be loaded the wrong way. The paper should load
over the roll toward you.
The paper may be loaded at an angle. The right-hand edge must
be parallel to the white line on the paper entry roller.
WARNING
Ensure that the paper is wrapped tightly on the roll. This is a
very important step to remember because if this is not done, the
media may be loaded at an angle, causing the media to be
rejected.
Perform the manual alignment procedure (Refer to the User’s
Guide).
Check that the paper is correctly loaded onto the spindle.
Sheet media
It must be loaded with the right-hand edge against the blue
perforated line on the printer.
The media may be crumpled or warped or may have irregular
edges.
If you are using hand-cut media, the edges may not form a right-
angle or they may be rough. Do not use hand-cut media. Use only
purchased sheet media.
If the media you are trying to load is very slippery, hold the
media with both hands, and gently push the media into the printer
until it buckles upwards in the middle, this will help the printer to
load it.
If the overdrive is covered in dust, it will have problems picking
up the sheet media during the load process. Clean the Overdrive
using the Overdrive Cleaning Service Utility ⇒ Page 4-37.
1-14
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
How to Navigate through the Front-Panel Menu
HP DesignJets 1050C and 1055CM Printers Service Manual
1-15
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
1-16
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
HP DesignJets 1050C and 1055CM Printers Service Manual
1-17
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
1-18
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Service Configuration Print
The Service Configuration Print is a useful tool for troubleshooting
the Printer. The Service Configuration Print contains the following
information about the Printer:
General Configuration
Printhead Info.
Cartridge Info.
Operating Conditions.
Calibrations.
Maintenance.
IIO Configuration.
How to Print the Service Configuration Print
1 Load media (Roll media or at least an A4 Sheet) into the Printer.
2 Once the message "Ready" is displayed on the front-panel, scroll to
the "Printer Setup Options" icon and press the Enter key.
Ready
Ink
CYAN
MAGENTA
YELLOW
BLACK
Printer Setup Options
3 Once inside the "Printer Setup Options" menu, use the Arrow keys
to scroll to the "Utilities" menu display and press the Enter key.
Top
Printer setup options
Pen settings ...
Back
Device setup ...
Utilities ...
Demos ...
Image quality ...
↑
↓
Press Enter
Enter
4 Once inside the "Utilities" menu, use the Arrow keys to scroll to the
"Test Prints" menu display and press the Enter key.
Top
Utilities
Display Contrast ...
Back
Contrast ...
Recover Printheads ...
Calibrations ...
Test Prints ...
↑
↓
Press Enter
Enter
HP DesignJets 1050C and 1055CM Printers Service Manual
1-19
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
5 Use the Arrow keys to scroll to "Service Config." and press the
Enter key to print the Service Configuration Print.
Top
Test Prints
Back
HP-GL/2 config
Service config
Usage report
Print Quality
↑
↓
Press Enter
Enter
How to Use the Service Configuration Print
The Service Configuration Print is divided into 7 different areas
where you can find information to troubleshoot the Printer.
General Configuration - In this area you can find information
regarding the general configuration of the Printer, for example,
the firmware version, amount of memory installed or the capacity
of the Hard Disk Drive.
Printhead Info - In this area you can find all the information
regarding the Printheads, for example, the part number, the
manufacturing date or the number of times a certain Printhead
has been inserted in the carriage. This information is useful for
troubleshooting Printhead problems and even knowing if the
Printheads have been used with Non-HP Cartridges.
Cartridge Info - In this area you can find all the information
regarding the Cartridges, for example, the part number, the
manufacturing date or the ink level. This area also shows you if
the customer is using Non-HP Cartridges.
Operating Conditions - In this area you can find the level of
humidity and the temperature that the Printer is working in.
Calibrations - In this area you can find information on certain
calibrations that have been performed on the Printer. It will also
tell you if a required calibration was performed or not.
Maintenance - In this area you can find information relating to
maintenance, for example, the number times the Printer has been
powered ON, the number of Carriage cycles or the last System
Error Code that was triggered.
IIO Configuration - In this area you can find information on the
configuration of the JetDirect Card.
1-20
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Sample of the Service Configuration Print
HP DesignJets 1050C and 1055CM Printers Service Manual
1-21
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
1-22
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
21
2
System Error Codes 2-2
0000D8 XXXXXXXX (Non-Continuable) 2-3
01002D (Non-Continuable) 2-3
010020 (Non-Continuable) 2-3
010021 (Non-Continuable) 2-4
010023 (Non-Continuable) 2-4
010040 2-5
010041 2-5
010042 2-6
010050 XXXXXXXX (Non-Continuable) 2-6
01009X (Continuable) 2-7
02xxxx (Non-Continuable) 2-7
04Cxxx 2-8
048xxx 2-8
060301 2-9
060305 0000000X 2-9
060309 2-10
06030A (Continuable) 2-10
06030B 2-11
070100 XXXXXXXX (Non-Continuable) 2-11
080001 (Non-Continuable) 2-12
09xxxx (Non-Continuable) 2-12
0A0000 2-13
0A0010 2-13
0A0020 2-14
0A0030 2-14
0A0040 2-14
0A0050 (Non-Continuable) 2-15
0A0060 (Non-Continuable) 2-15
0A0070 (Continuable) 2-16
0C0030 2-16
0C0032 (Continuable) 2-17
0C1000 2-17
0C1001 2-17
System Error Codes During Initialization 2-18
HP DesignJets 1050C and 1055CM Printers Service Manual
2-1
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error Codes
Introduction
System error codes are hexa-decimal based numbers generally
caused by internal system errors. The following pages contain a list
of system error codes and their respective descriptions and
recommended corrective actions. Only try one recommended action
at a time and check if the error code has disappeared.
If you have an error code which is not documented in this Service
Manual or you have an error which you cannot resolve, then report
the error to the HP Response Center or the nearest HP Support Office.
When reporting the error, have the following information ready:
Model and Serial Number of the printer.
Which firmware revision the printer is using (See Note below).
Check firmware in Utilities / Statistics / Code rev.
The complete error number (See Note below).
The Service Configuration Print ⇒ Page 1-19.
The Current configuration sheet.
Which software application the customer is using (name, version, etc.).
NOTE
When reporting the System Error Code, make sure that you
supply the full Error Code (including the last 8 numbers where
applicable) and the firmware version. Without this information,
HP Support Personnel cannot help you.
Continuable and Non-Continuable Error Codes
Some of the Error Codes are continuable, which means you can
press Enter on the front-panel and continue working with the
Printer. Non-Continuable Error Codes do not allow you to continue
working with the Printer, in this case power the Printer OFF and ON
again and see if the System Error disappears. If the Error Code
reappears, then the Printer requires an on-site visit in order to
resolve the problem.
NOTE
Even though the customer can continue working with a
Continuable Error Code, an on-site visit should still be planned
to troubleshoot the problem.
2-2
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
0000D8 XXXXXXXX (Non-Continuable)
Problem
External Library Error.
Description:
Corrective Action: Refer to System Error Code 070100.
System Error:
01002D (Non-Continuable)
The Main PCA cannot communicate with the Carriage.
Problem
Description:
Corrective Action: Perform the Electronic Systems Test ⇒ Page 4-5.
System Error:
010020 (Non-Continuable)
Problem
Firmware DIMM Test failure.
Description:
Corrective Action: Try the following:
Switch the Power OFF from the back of the Printer and
disconnect the Power cord. Reseat the Firmware DIMM,
reconnect the power cord and power On the Printer.
If the Error Code appears again, switch the Power OFF from the
back of the Printer, disconnect the power cord and Replace the
Firmware DIMM. Reconnect the power cord and power On the
Printer and check if the Error Code has been resolved.
If the System Error continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
HP DesignJets 1050C and 1055CM Printers Service Manual
2-3
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
010021 (Non-Continuable)
Problem
Memory DRAM DIMM Test failure.
Description:
Corrective Action: Try the following:
Switch the Power OFF from the back of the Printer and
disconnect the Power cord. Reseat the DRAM DIMMs (Memory
Modules), reconnect the power cord and power On the Printer.
If the Error Code appears again, switch the Power OFF,
disconnect the power cord and Replace the Flash DIMMs
(Memory Modules). Reconnect the power cord and power On the
Printer and check if the Error Code has been resolved.
If the Error Code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
System Error:
010023 (Non-Continuable)
Problem
EEROM Test failure.
Description:
Corrective Action: Try the following:
Clear the EEROM ( ⇒ Page 4-38) and turn the Printer OFF and
ON again from the back of the Printer. If after clearing the
EEROM, the Error Code disappears, make sure you perform the
Calibrations Backup ⇒ Page 5-19.
NOTE
Make sure that you select "Electronics Module Replaced" when
performing the Calibrations Backup.
If the Error Code continues, replace the Electronics Module ⇒
Page 8-25.
2-4
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
010040
Problem
Error in Paper-axis Encoder quadrature.
Description:
Corrective Action: Try the following:
Check that the Paper-Axis Motor cable is NOT broken or
damaged.
Check that the Paper-Axis Motor cable is correctly connected.
Replace the Paper-Axis Motor ⇒ Page 8-12.
If the Error Code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
System Error:
010041
Problem
Error in Scan-axis Encoder quadrature.
Description:
Corrective Action: Try the following:
Check that the Encoder Strip is NOT broken or damaged.
Replace the Encoder Strip ⇒ Page 8-34.
Replace the Carriage Assembly ⇒ Page 8-44.
If the Error Code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
HP DesignJets 1050C and 1055CM Printers Service Manual
2-5
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
010042
Problem
Error in Service Station-axis Encoder quadrature.
Description:
Corrective Action: Try the following:
Check that the Service Station Encoder-Cable is NOT broken or
damaged.
Check that the Service Station Encoder-Cable is correctly
connected.
Replace the Service Station ⇒ Page 8-8.
If the Error Code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
System Error:
010050 XXXXXXXX (Non-Continuable)
Problem
PostScript Processing Error.
Description:
Corrective Action: Power the Printer OFF and ON again to see if the System Error
disappears. Try sending the print again.
If the Error Code reappears after sending the print again, then report
the error to the HP response Center or the nearest HP Support
Office, stating the following information.
Model and Serial Number of the printer.
Which firmware revision the printer is using (See Note below).
Check firmware in Utilities / Statistics / Code rev.
The complete error number (See Note below).
The Service Configuration Print ⇒ Page 1-19.
The Current configuration sheet.
Which software application the customer is using (name, version, etc.).
NOTE
When reporting the System Error Code, make sure that you
supply the full Error Code (including the last 8 numbers where
applicable) and the firmware version. Without this information,
HP Support Personnel cannot help you.
2-6
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
01009X (Continuable)
Problem
Error in Paper-axis Motor Encoder
Description:
Corrective Action: Try the following:
Check that the Paper-Axis Motor cable is NOT broken or
damaged.
Check that the Paper-Axis Motor cable is correctly connected.
Replace the Paper-Axis Motor ⇒ Page 8-12.
If the Error Code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
System Error:
02xxxx (Non-Continuable)
Problem
PostScript/Firmware Error.
Description:
Corrective Action: Power the Printer OFF and ON again to see if the System Error
disappears.
If the Error Code reappears, then report the error to the HP response
Center or the nearest HP Support Office, stating the following
information.
Model and Serial Number of the printer.
Which firmware revision the printer is using (See Note below).
Check firmware in Utilities / Statistics / Code rev.
The complete error number (See Note below).
The Service Configuration Print ⇒ Page 1-19.
The Current configuration sheet.
Which software application the customer is using (name, version, etc.).
NOTE
When reporting the System Error Code, make sure that you
supply the full Error Code (including the last 8 numbers where
applicable) and the firmware version. Without this information,
HP Support Personnel cannot help you.
HP DesignJets 1050C and 1055CM Printers Service Manual
2-7
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
04Cxxx
Problem
EIO Accessories (EIO Card/Hard Disk Drive) Error.
Description:
Corrective Action: Try the following:
Press ENTER and switch the printer OFF. Remove the Hard Disk
Drive (if installed) and make sure that the EIO card is installed
correctly by pushing it firmly inwards and checking that the two
installation screws are completely tightened. Switch the printer
ON again. If this error code continues to appear then replace the
EIO card.
If this Error Code disappeared after removing the Hard Disk
Drive, then switch the Printer OFF and reinstall the Hard Disk
Drive, making sure that the two installation screws are
completely tightened. Switch the Printer ON again. If this Error
Code reappears, then the Hard Disk Drive could be faulty.
Replace the Hard Disk Drive.
If this system error continues to appear after replacing the EIO
card or the Hard Disk Drive, then replace the Electronics Module
⇒ Page 8-25.
System Error:
048xxx
Problem
Description:
The EIO card is from a third party vendor and may not be fully
compliant with the IIO Protocol specification 2.0 OR the EIO Card
firmware is not updated.
Corrective Action: Try the following:
Check with the third party vendor. If the EIO card is not
compliant with the IIO Protocol specification 2.0 then you must
install a new EIO card which is compliant.
Update the EIO Card firmware.
2-8
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
060301
One of the Printheads has an Internal Electrical Problem.
Problem
Description:
Corrective Action: Try the following:
Remove all the Printheads and clean the flex contacts on the
Printheads and in the Carriage Assembly (Refer to Chapter 2).
Perform the Electronic Systems Test ⇒ Page 4-5.
Make sure that the Trailing Cable is connected correctly.
Replace the Trailing Cable ⇒ Page 8-39.
Replace the Carriage Assembly ⇒ Page 8-44.
If the error code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
System Error:
060305 0000000X
Problem
Description:
Thermal Shutdown error (one of the Printheads has gone above the
maximum Temperature).
Error Data:
00000000
00000001
00000002
00000003
Cyan Printhead Failed.
Magenta Printhead Failed.
Yellow Printhead Failed.
Black Printhead Failed.
Corrective Action: Try the following:
Replace the failing Printhead.
If the problem remains after replacing the failing Printhead then
check if the customer is using a 3rd Party RIP. If a 3rd Party RIP
is being used, check the Print Settings in the RIP or try printing
one of the Internal Demo Prints to see if the problem is solved
without the RIP.
HP DesignJets 1050C and 1055CM Printers Service Manual
2-9
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
060309
Problem
Problem with setting the Voltage of the Printheads.
Description:
Corrective Action: Try the following:
Remove ALL the Printheads and clean the flex contacts on the
Printheads and in the Carriage Assembly (Refer to Chapter 2).
Perform the Electronic Systems Test ⇒ Page 4-5.
Replace ALL the Printheads.
Replace the Trailing Cable ⇒ Page 8-39.
Replace the Carriage Assembly ⇒ Page 8-44.
If the Error Code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
System Error:
06030A (Continuable)
Problem
Error in finding the Mark Encoder.
Description:
Corrective Action: Try the following:
Clean the Mark Encoder if necessary (use the Overdrive Cleaning
Utility to position the Mark Encoder ⇒ Page 4-37).
Clean the Line Sensor (located on the Carriage Assembly).
Perform the Line Sensor Calibration ⇒ Page 5-9.
Perform the Mark Encoder Calibration ⇒ Page 5-13.
Replace the Trailing Cable ⇒ Page 8-39.
Replace the Carriage Assembly ⇒ Page 8-44.
If the Error Code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
2-10
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
06030B
The Ambient Temperature measured is out of the normal range.
Problem
Description:
Corrective Action: Try the following:
Make sure that the Ambient temperature is within the allowed
range (between 0 and 55 Degrees Centigrade).
Replace the Electronics Module ⇒ Page 8-25.
System Error:
070100 XXXXXXXX (Non-Continuable)
Problem
Firmware Error.
Description:
Corrective Action: Power the Printer OFF and ON again to see if the System Error
disappears.
If the Error Code reappears, then report the error to the HP response
Center or the nearest HP Support Office, stating the following
information.
Model and Serial Number of the printer.
Which firmware revision the printer is using (See Note below).
Check firmware in Utilities / Statistics / Code rev.
The complete error number (See Note below).
The Service Configuration Print ⇒ Page 1-19.
The Current configuration sheet.
Which software application the customer is using (name, version, etc.).
NOTE
When reporting the System Error Code, make sure that you
supply the full Error Code (including the last 8 numbers where
applicable) and the firmware version. Without this information,
HP Support Personnel cannot help you.
HP DesignJets 1050C and 1055CM Printers Service Manual
2-11
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
080001 (Non-Continuable)
Problem
PostScript Error.
Description:
Corrective Action: Refer to System Error Code 070100.
System Error:
09xxxx (Non-Continuable)
Problem
EIO Accessories (EIO Card/Hard Disk Drive) Error.
Description:
Corrective Action: Try the following:
Switch the Printer OFF and ON again and wait for the initialization.
If the Error code continues to appear, switch the Printer OFF.
Remove the EIO Card (if installed) and make sure that the Hard
Disk Drive is installed correctly by pushing it firmly inwards and
checking that the two installation screws are completely
tightened. Switch the Printer ON again. If the error codes 09Axxx
or 09Bxxx appear then replace the Hard Disk Drive.
If the Error Code disappeared after removing the EIO Card, then
switch the Printer OFF and reinstall the EIO Card, making sure
that the two installation screws are completely tightened. Switch
the Printer ON again. If the Error Code reappears, then the EIO
Card could be faulty. Replace the EIO Card.
If Error Code 09Cxxx appears after initialization, then replace the
Electronics Module ⇒ Page 8-25.
Once the Error Code has been solved, print an Internal Demo
Print to make sure that the Hard Disk Drive is functioning
correctly. If the Error Code reappears, then use the above
information to troubleshoot the problem.
2-12
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
0A0000
The Air Pressure is below the minimum requirement.
Problem
Description:
Corrective Action: Try the following:
Check all the cables of the APS and make sure they are correctly
connected and are NOT damaged.
Check all the tubes of the APS and Tubes System and make sure
they are correctly connected and are NOT pinched or damaged.
Check that the Air Tube from the APS is correctly connected to
the Tubes System.
Faulty APS Sensor, APS Valve or APS Pump. Replace the
complete APS ⇒ Page 8-20.
Replace ONE Ink Cartridge at a time, checking if the error code
disappears.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
System Error:
0A0010
Problem
Problem in Pressurizing the Air System.
Description:
Corrective Action: Try the following:
Replace ONE Ink Cartridge at a time, checking if the error code
disappears.
Check all the cables of the APS and make sure they are correctly
connected and are NOT damaged.
Check all the tubes of the APS and Tubes System and make sure
they are correctly connected and are NOT pinched or damaged.
Faulty APS Sensor, APS Valve or APS Pump. Replace the
complete APS ⇒ Page 8-20.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
HP DesignJets 1050C and 1055CM Printers Service Manual
2-13
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
0A0020
Problem
Error in Calibrating the APS Sensor.
Description:
Corrective Action: Try the following:
Check all the cables of the APS and make sure they are correctly
connected and are NOT damaged.
Check all the tubes of the APS and Tubes System and make sure
they are correctly connected and are NOT pinched or damaged.
Faulty APS Sensor or APS Valve. Replace the complete APS ⇒
Page 8-20.
System Error:
0A0030
Problem in Depressurizing Air System.
Problem
Description:
Corrective Action: Try the following:
Check the APS for any signs of Ink. Also inspect ALL Ink
Cartridges for any signs of leaking (the bottom valve of the Ink
Cartridge will contain ink).
If there is Ink Leakage, replace ALL Ink Cartridges, the APS ( ⇒
Page 8-20) and the Tubes System ( ⇒ Page 8-53).
System Error:
0A0040
Ink Tubes Initialization Failure Due to Low Air Pressure.
Problem
Description:
Corrective Action: Try the following:
Check all the cables of the APS and make sure they are correctly
connected and are NOT damaged.
Check all the tubes of the APS and Tubes System and make sure
they are correctly connected and are NOT pinched or damaged.
Replace ONE Ink Cartridge at a time, checking if the error code
disappears.
Faulty APS Sensor or APS Pump. Replace the complete APS ⇒
Page 8-20.
2-14
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
0A0050 (Non-Continuable)
Problem
Description:
The Printer has detected a leak in the Tubes System before the life
of the System.
Corrective Action: Try the following:
The leak detector could have been triggered due to condensation
in the Printer. Power OFF the Printer and allow the Printer to dry
for 15 minutes. Power ON the Printer and check if the error code
has disappeared.
If the Error Code reappears, replace the complete Tubes System
(SRK) ⇒ Page 8-53.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
System Error:
0A0060 (Non-Continuable)
Problem
Description:
The Printer has detected a leak in the Tubes System after the life of
the System.
Corrective Action: Try the following:
The leak detector could have been triggered due to condensation
in the Printer. Power OFF the Printer and allow the Printer to dry
for 15 minutes. Power ON the Printer and check if the error code
has disappeared.
If the error code reappears, replace the complete Tubes System
(SRK) ⇒ Page 8-53.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
HP DesignJets 1050C and 1055CM Printers Service Manual
2-15
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
0A0070 (Continuable)
Problem
Description:
The Backup EEROM contents stored in the Tubes System are not
consistent with the ones required by the firmware.
Corrective Action: Try the following:
Perform the Calibrations Backup ⇒ Page 5-19.
NOTE
Make sure that you select "Tubes Replaced" when performing
the Calibrations Backup.
System Error:
0C0030
Problem
Bad Drop Detector.
Description:
Corrective Action: Try the following:
Check that the Drop Detector Cable is NOT broken or damaged.
Check that the Drop Detector cable is correctly connected to the
Service Station Cable.
Remove the Drop Detector and make sure that there are no
obstacles inside which are blocking the sensor.
Replace the Drop Detector Assembly ⇒ Page 8-10.
If the Error Code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
2-16
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
0C0032 (Continuable)
Problem
Drop Detector not Calibrated for all Printheads.
Description:
Corrective Action: Try the following:
Perform the Service Station Calibration ⇒ Page 5-11.
Replace the Drop Detector Assembly ⇒ Page 8-10.
If the Error Code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
System Error:
0C1000
Problem
Primer not Calibrated.
Description:
Corrective Action: Try the following:
Perform the Service Station Calibration ⇒ Page 5-11.
Make sure that the Primer Arm is not damaged. If the Primer
Arm is damaged, replace the Service Station ⇒ Page 8-8.
Replace the Electronics Module ⇒ Page 8-25.
System Error:
0C1001
Primer Shutdown Error.
Problem
Description:
Corrective Action: Try the following:
Check that the Primer Stepper-Motor Cable is NOT broken or
damaged and that the Primer arm moves freely from side to side.
Replace the Service Station ⇒ Page 8-8.
If the Error Code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
HP DesignJets 1050C and 1055CM Printers Service Manual
2-17
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error Codes During Initialization
The following System Error Codes will only appear during the
Initialization process when you power ON the Printer.
System Error:
0B0000
Problem
Bad Ambient Temperature measured.
Description:
Corrective Action: Try the following:
Make sure that the Ambient temperature is within the allowed
range (between 0 and 55 Degrees Centigrade).
Replace the Electronics Module ⇒ Page 8-25.
System Error:
0B0001
Bad Humidity read.
Problem
Description:
Corrective Action: Replace the Electronics Module ⇒ Page 8-25.
System Error:
0B0002
Problem
Bad IDS pressure read.
Description:
Corrective Action: Try the following:
Check that the cable from the Ink Supply Station (ISS) PCA to
the Ink Supply Station is correctly connected.
Check that the Air Pressurization System Sensor Cable is
correctly connected and is NOT damaged.
Check all the tubes of the APS and make sure they are NOT
pinched or damaged.
Faulty APS Sensor. Replace the complete APS ⇒ Page 8-20.
If the error code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
2-18
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
0B0003
Problem
ADC0 Internal channels check Failure.
Description:
Corrective Action: Replace the Electronics Module ⇒ Page 8-25.
System Error:
0B0004
Problem
Unable to detect Pump.
Description:
Corrective Action: Try the following:
Check that the cable from the Ink Supply Station (ISS) PCA to
the Ink Supply Station is correctly connected.
Faulty APS Pump. Replace the complete APS ⇒ Page 8-20.
If the error code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
System Error:
0B0005
Problem
Unable to detect Valve.
Description:
Corrective Action: Try the following:
Check that the cable from the Ink Supply Station (ISS) PCA to
the Ink Supply Station is correctly connected.
Faulty APS Valve. Replace the complete APS ⇒ Page 8-20.
If the error code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
HP DesignJets 1050C and 1055CM Printers Service Manual
2-19
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
0B0006
Problem
Description:
The Trailing Cable has been incorrectly connected OR the fuse in
the Electronics Module has been burned.
Corrective Action: Turn the Printer OFF and disconnect the trailing cable. Check that
the ends of the Trailing Cable are flat and are not damaged or bent.
Reconnect the Trailing Cable correctly, making sure it is pushed in
firmly (Refer to the instructions on Page 8-39). Power ON the
Printer and check if the Error Code disappears. If the Error Code
continues, replace the Electronics Module (Refer to the instructions
on Page 8-25), making sure you take care when you reconnect the
Trailing Cable.
WARNING
PLEASE TAKE CARE WHEN CONNECTING THE
TRAILING CABLE TO THE ELECTRONICS MODULE.
INCORRECT INSTALLATION WILL BURN THE FUSE IN
THE ELECTRONICS MODULE, CAUSING THE COMPLETE
REPLACEMENT OF THE ELECTRONICS MODULE.
System Error:
0B0007
Problem
Unable to detect Vacuum Fan.
Description:
Corrective Action: Try the following:
Make sure that the Vacuum Fan is connected correctly to the
Electronics Module.
Turn the Printer OFF and disconnect the Vacuum Fan from the
Electronics Module. Connect a New Vacuum Fan to the
Electronics Module and power ON the Printer. If the New Vacuum
Fan functions correctly without any Error Codes then remove the
Old Vacuum Fan from the Printer and install the New one.
If the New Vacuum Fan does not function correctly either, then
replace the Electronics Module ⇒ Page 8-25.
System Error:
0B0008
Unable to detect Cooling Fan.
Problem
Description:
Corrective Action: Replace the Electronics Module ⇒ Page 8-25.
2-20
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
0B0009
Unable to detect Aerosol Fan (Included on the Right Cover).
Problem
Description:
Corrective Action: Try the following:
Make sure that the Aerosol Fan is connected correctly to the
Electronics Module.
Turn the Printer OFF and disconnect the Aerosol Fan from the
Electronics Module. Connect a New Aerosol Fan (comes with the
new Right Cover) to the Electronics Module and power ON the
Printer. If the New Aerosol Fan functions correctly without any
Error Codes then remove the Old Aerosol Fan from the Printer
and install the New one.
If the New Aerosol Fan does not function correctly either, then
replace the Electronics Module ⇒ Page 8-25.
System Error:
0B000A
Primer Shutdown Error.
Problem
Description:
Corrective Action: Try the following:
Check that the Primer Stepper-Motor Cable is NOT broken or
damaged and that the Primer arm moves freely from side to side.
Replace the Service Station ⇒ Page 8-8.
If the Error Code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
HP DesignJets 1050C and 1055CM Printers Service Manual
2-21
Download from Www.Somanuals.com. All Manuals Search And Download.
System Error Codes
System Error:
0B000B
Problem
Pump or Pressure Sensor not working.
Description:
Corrective Action: Try the following:
Check that the cable from the Ink Supply Station (ISS) PCA to
the Ink Supply Station is correctly connected.
Check that the Air Pressurization System Sensor Cable is
correctly connected and is NOT damaged.
Check all the tubes of the APS and make sure they are NOT
pinched or damaged.
Faulty APS Sensor, APS Valve or APS Motor. Replace the
complete APS ⇒ Page 8-20.
If the error code continues, replace the Electronics Module ⇒
Page 8-25.
WARNING
Only replace one component at a time and check if the error has
gone before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
System Error:
0B000C
Problem
Serial Device ADC test failure.
Description:
Corrective Action: Replace the Electronics Module ⇒ Page 8-25.
System Error:
0B000D
Problem
24 V source test failure.
Description:
Corrective Action: Replace the Electronics Module ⇒ Page 8-25.
2-22
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies
Troubleshooting
3
3
What are HP No.80 Supplies? 3-2
Ink Cartridges 3-2
Printheads and Printhead Cleaners 3-2
Identifying the Components 3-3
General Information About HP No.80 Supplies 3-4
Some General Precautions When Handling HP No.80 Supplies 3-5
Priming the Ink System 3-6
When Should You Replace the HP No.80 Supplies? 3-6
The Front Panel Display 3-7
Obtaining Ink Cartridge Information 3-8
Obtaining Printhead Information 3-9
Ink Cartridge Status Messages 3-11
Ink Cartridge Status While Printing 3-11
Ink Cartridge Status While Replacing 3-12
Printhead Status Messages While Printing 3-13
Printhead Status Messages While Replacing 3-15
Summary of Solving HP No.80 Supplies Problems 3-17
Carriage Interconnect Wiper 3-18
HP DesignJets 1050C and 1055CM Printers Service Manual
3-1
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
What are HP No.80 Supplies?
For each of the four ink colors used in the printer, there are three
separate components. The printhead and the printhead cleaner are
supplied together, and the ink cartridge is supplied separately. All of
these components are called the HP No.80 Supplies. They are coded
with an HP No.80 selection number to identify the correct
replacement supplies.
8
0
Pojfdjop ernk aure
Expanding Possibilities
8 0
8 0
Ironk
Pojfdjop ernk aure
Pojfdjop ernk Chorme
Expanding Possibilities
Printhead and
Printhead Cleaner
8 0
kheuhg sfrfefg
kheuhg sfrfefg
8 0
Ink erov
Ink carCtraipdsge
Ink Cartridge
Ink Cartridges
The HP No.80 ink cartridges for the HP DesignJet 1050C and
1055CM printers require no maintenance or cleaning. As long as
each ink cartridge is inserted correctly into its slot, the ink will flow
to the printheads.
The front panel displays the status of the Ink Cartridge. With the
front panel, detailed information can be checked on the Ink
Cartridges.
Printheads and Printhead Cleaners
The HP No.80 printheads are extremely durable and do not need to
be replaced every time an ink cartridge is replaced. They are
independent of the ink cartridges and will continue giving excellent
image quality results even if the ink cartridges are low on ink. See
page 3-6, When Should You Replace the HP No.80 Supplies?
If you notice a decline in print quality such as lines or dots missing
from text / graphics, go to page 6-13, Troubleshooting Print Quality
Problems.
3-2
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
The HP No.80 printhead cleaners keep the printheads in good
condition and they prevent them from being damaged when the
printer is not active. They service the printhead, making sure it’s
always ready to be used.
Identifying the Components
The following illustration will help you identify the components of
the HP No.80 supplies.
Printhead
Ink Cartridge
Printhead Cleaner
HP DESIGN
1050
Y
C6074074
HP DesignJets 1050C and 1055CM Printers Service Manual
3-3
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
General Information About HP No.80 Supplies
For optimum results from the printer and modular ink delivery
system always follow these guidelines when handling the HP No.80
supplies:
Always install the ink cartridges, printheads and printhead
cleaners before the expire date, which is on the packaging.
Install a new printhead cleaner every time you change a
printhead.
Allow the printer and printhead cleaners to automatically clean
the printheads.
Install ink cartridges, printheads and printhead cleaners in their
color-coded slots.
Follow the instructions on the front panel of the printer during
installation.
Avoid unnecessary removal of the ink cartridges and printheads.
When turning off the printer always use the power Off button on
the front panel. The printheads are then stored correctly which
prevents them from drying out.
The ink cartridges should never be removed while the printer is
printing. They should only be removed when the printer is ready
for you to replace them. The front panel will guide you through
the removal and installation procedure. See page 3-6, When
Should You Replace the HP No.80 Supplies?
3-4
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
Some General Precautions When Handling HP No.80
Supplies
CAUTION
Do not touch, wipe or attempt to clean the printhead nozzles. This can
damage the printhead.
Do not touch, wipe or attempt
to clean the printhead nozzles.
This can damage the printhead.
C6074297a
Handle the HP No.80 supplies with care. In particular the printhead,
which is a high precision device and must be handled carefully.
Do not touch the printhead nozzles.
Do not put the printhead down on the nozzles.
Do not be rough when handling the printheads. Always set them
down gently.
Do not drop the printheads.
Proper handling will assure optimum performance throughout the
printhead life.
The printhead cleaner should always be handled and stored
upright to avoid a potential spillage of ink.
Do not touch the end of the ink cartridge which is inserted into
the printer as there may be a small amount of ink on the
connection.
Avoid storing partially used ink cartridges on their ends.
HP DesignJets 1050C and 1055CM Printers Service Manual
3-5
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
Priming the Ink System
When the customer first receives the printer, it is supplied with a set
of four setup printheads pre-installed in the printhead carriage.
These setup printheads are used for the priming of the tubes in the
modular ink delivery system. The customer must not remove the
setup printheads from the carriage without following the procedures
in the Setup Guide.
When the Printer is powered ON for the first time, the printer will
automatically perform the priming process. Without the priming
process, the customer will NOT be able to use the printer.
Why does the Printer require priming:
The Tubes System is empty when the customer receives the
Printer.
The Tubes System has to be pressurized and filled with ink,
ejecting any air bubbles.
CAUTION
If the Printing Printheads are installed in the carriage during the
priming process, they will be rejected and the front panel will
show the "Wrong Model" message.
When Should You Replace the HP No.80 Supplies?
When to change the HP No.80 supplies is mostly determined by you
with guidance from the front panel. In conjunction with the
messages displayed in the front panel and the message explanations
in this chapter, you will be able to choose for yourself when is the
right time to change the HP No.80 supplies.
The printer will also display the ink level and will tell you when the
ink supply is low, very low or empty. This means you have
constantly updated information about the HP No.80 supplies.
Printhead life is anticipated to be 700ml or twelve months in the
printer, whichever occurs first, provided that the printhead is used
under normal operating conditions (using HP Ink Cartridges only)
and its “install before date” has not lapsed. However results vary
depending on the print quality setting being used.
3-6
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
The Front Panel Display
The front panel display has a dedicated area to report the status of
your HP No.80 supplies. There are two different screens:
One screen displays information on the ink cartridges:
Ready
Printer Status
Ink
CYAN
MAGENTA
YELLOW
BLACK
Ink Cartridge Status
Low
Very Low
The other screen displays information on the printheads and the
printhead cleaners.
Printing
Printer Status
Monitor Quality
Printhead
Monitor
OK
CYAN
MAGENTA
YELLOW
BLACK
Printhead Status
OK
OK
During normal operation the front panel displays the ink levels,
however if there is a printhead status message such as: monitor
for example see page 3-13, Printhead Status Messages While
Printing, the printhead message will take precedence. This is the
case until you replace the printhead. If you need to see the ink
levels when they are not being displayed you can use the ink
systems menu to check them.
HP DesignJets 1050C and 1055CM Printers Service Manual
3-7
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
Obtaining Ink Cartridge Information
1 To get information on the ink cartridges press the Top key on the
front panel to go to the main menu.
Ready
Ink
CYAN
Very Low
MAGENTA
YELLOW
BLACK
2 Press the ↑ or ↓ key until the front panel displays the ink system
menu. Press Enter.
Ready
Ink
CYAN
MAGENTA
YELLOW
BLACK
3 Press the ↑ or ↓ key until the front panel highlights “Ink Cartridge
info”. Press the Enter key.
Ink System options
Replace printhead
Replace Ink cartridge
Ink cartridge info...
Printhead info...
4 Press the ↑ or ↓ key until the front panel highlights the color that
you want to see information on. Press the Enter key.
Ink System options
Cyan cart. info...
Magenta cart. info...
Yellow cart. info...
Black cart. info...
3-8
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
5 The front panel displays information on the selected ink cartridge.
Cyan cart. info
HP No.80 ink cartridge
Ink level=87%
Capacity=350ml
Part number=C4871A
Mfg. month=5/1998
The information supplied is:
The make of the ink cartridge (HP No.80 are recommended).
The percentage of how much ink is remaining.
Original capacity of the ink cartridge in milliliters.
Re-order part number of the ink cartridge.
The month and year that the ink cartridge was manufactured.
Obtaining Printhead Information
1 To get information on your printheads, press the Top key on the
front panel to go to the main menu.
Ready
Ink
CYAN
Very Low
MAGENTA
YELLOW
BLACK
2 Press the ↑ or ↓ key until the front panel displays the ink system
menu. Press Enter.
Ready
Ink
CYAN
Ink System Menu
MAGENTA
YELLOW
BLACK
HP DesignJets 1050C and 1055CM Printers Service Manual
3-9
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
3 Press the ↑ or ↓ key until the front panel highlights “Printhead
info”. Press the Enter key.
Ink System options
Replace printhead
Replace Ink cartridge
Ink cartridge info...
Printhead info...
4 Press the ↑ or ↓ key until the front panel highlights the color that
you want to see information on. Press the Enter key.
Printhead info.
Cyan printhead info...
Magenta printhead info...
Yellow printhead info...
Black printhead info...
5 The front panel displays information on the selected printhead.
Cyan printhead info
HP No.80 printhead
Status=OK
Part Number=C4821AW
Usage time=50h
Ink consumed=3ml
Mfg. month=5/1998
The information supplied is:
The make of the printheads (HP No.80 are recommended).
The current status of the printhead.
Re-order part number of the printhead.
The time that the printhead has been operating in the printer.
How much ink has been consumed by the printhead. Note: It is
possible for a printhead to consume more than one ink cartridge.
The year and the month that the printhead was manufactured.
3-10
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
Ink Cartridge Status Messages
Status Bars
The front panel displays four horizontal bars. These bars represent
how much ink is remaining in the ink cartridges: as ink is used up
the bars get shorter in length. To see how much ink you have
remaining, go to the ‘Ink Cartridge Info’ menu. See page 3-8,
Obtaining Ink Cartridge Information
Ink Cartridge Status While Printing
Low
The Low message is an early warning sign and it is advisable that
new supplies should be obtained of that particular color. The
amount of ink remaining in the Ink Cartridge depends on it’s
capacity:
Approx. 43.8 ml remaining in a 175 ml Ink Cartridge.
Approx. 63.8 ml remaining in a 350 ml Ink Cartridge.
To check how much ink is remaining, refer to page 3-8, Obtaining
Ink Cartridge Information.
Very Low
When the Very Low message is displayed, overnight printing
should not be attempted. Changing the Ink Cartridge is strongly
recommended to prevent the printer from stopping halfway through
a print. The amount of ink remaining in the Ink Cartridge will be
approx. 25 ml.
To check how much ink is remaining, refer to page 3-8, Obtaining
Ink Cartridge Information.
Empty
The printer will stop and will not be able to continue printing until a
new ink cartridge has been installed. If this occurs halfway through
printing an image, you should check the quality of this image, as
stopping mid-plot can affect the print.
HP DesignJets 1050C and 1055CM Printers Service Manual
3-11
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
Ink Cartridge Status While Replacing
The printer can report the following status messages while the Ink
Cartridge is being replaced:
Faulty
The ink cartridge is faulty and must be replaced, before you can
continue printing.
Reseat
The ink cartridge is having continuity problems. Try reseating the
Ink Cartridge.
Wrong Model
Unknown
The ink cartridge is not recognized by the printer and needs to be
replaced before the printer can continue.
The ink cartridge installed is not approved and must be replaced by
a genuine HP No.80 Ink Cartridge.
NOTE
The main actions for all 4 status messages is as follows:
1 Reseat the Ink Cartridge.
2 If reseating does not resolve the status message, replace the Ink
Cartridge.
3 If the Status messages continue to appear, even after replacing the
Ink Cartridge, replace the complete Tubes System ⇒ Page 8-53.
3-12
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
Printhead Status Messages While Printing
Detailed below are the printhead status messages that may be
displayed while printing.
OK
The printhead is operating correctly and will provide an acceptable
level of print quality. To find more information on the printheads,
refer to page 3-9, Obtaining Printhead Information.
Ready/Replace
The front panel displays Ready and the printhead status is
REPLACE. The printer is giving an early warning that there may be
a degradation of print quality. The Printer has detected more than 4
black nozzles or 7 color nozzles out in 5 out of every 8 servicing
procedures.
A new printhead should be bought. Depending on the print mode
you are using (best, normal or draft) you may still be able to print
with an acceptable print quality, there may be however, a slight loss
in speed. Refer to the table below for more details.
Ready/Replace
Ready
Printhead
Replace
OK
CYAN
MAGENTA
YELLOW
BLACK
OK
OK
The printer can still operate with a printhead that needs replacing.
The front panel will display:
Printing. Printheads
Limiting performance.
Printhead
CYAN
Replace
OK
MAGENTA
YELLOW
BLACK
OK
OK
HP DesignJets 1050C and 1055CM Printers Service Manual
3-13
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
Front panel displays Ready/Replace
Draft
Normal
Best
Print Quality is
Affected
Print Quality is maintained but the printer changes the Printer will try to
printing process to compensate for an ageing
compensate for an
ageing printhead
printhead. Subsequently the printer will print slower.
Speed not affected Speed is affected
Speed not affected
Replace Printhead The front panel displays a warning, meaning that the printhead has
quite a few nozzles operating incorrectly. There is a risk that media
could be wasted. The printer will stop at the beginning of every print
job and the front panel will display:
Warning! Printhead
quality degrading select
YES to replace failing
printheads
YES (Replace)
NO (Continue)
Press the ↓ or ↑ down key to select YES or NO. Press the Enter
key. If you select YES the print job will be cancelled and a
replacement will be started. If you say NO, the printer will continue
printing. Next time you print, the same message will appear until
you select YES (Replace).
Failed
This message generally indicates that the printhead must be
replaced. This situation must be corrected before the printer will
operate. However, this problem may be corrected as follows:
1 Reseat the printhead.
2 Clean the Carriage and Printhead flex circuits using the Carriage
Interconnect Wiper ⇒ Page 3-18.
3 If after reseating and cleaning the printhead, the failed message
disappears but then reappears later, replace the printhead.
NOTE
If all 4 Printheads have the Status "Failed", it is possible that the
Carriage Assembly is faulty.
3-14
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
Monitor
When this message is displayed it means that the printhead has
reached its life expectancy.
To find out how to see the amount of ink consumed by the printhead and
the usage time, go to page 3-9, Obtaining Printhead Information.
Printhead life is anticipated to be 700ml or twelve months (9,000
hours) in the printer, whichever occurs first, provided that the
printhead is used under normal operating conditions (using HP ink
cartridges only) and its “install before date” has not lapsed.
However results vary depending on the print quality setting used.
The printer will attempt to warn the user when this stage is reached
with the monitor message.
Even with the monitor message being displayed good image quality
can still be obtained, but it could start degrading. The customer will
have to check the images being printed and decide if they are of an
acceptable print quality. If the customer wants to ensure optimum
print quality with maximum unattendedness, they should consider
buying a new printhead and replacing the old printhead with a new
one.
Printhead Status Messages While Replacing
The following are the printhead status messages that may be
displayed while replacing the Printheads.
Setup
Used
The Printer has detected that a Setup Printhead is installed.
The Printer has detected that a USED Setup Printhead is installed.
Insert
No Printhead has been detected in that Carriage stall. If a Printhead
is installed in the Carriage stall when this status message is shown:
1 Reseat the Printhead, making sure it is installed correctly.
2 Clean the Carriage and Printhead flex circuits using the Carriage
Interconnect Wiper ⇒ Page 3-18.
3 Replace the Printhead.
4 Perform the Electronic Systems Test ⇒ Page 4-5.
NOTE
If all 4 Printheads are installed but have the Status message
"Insert", it is possible that the Carriage Assembly is faulty.
HP DesignJets 1050C and 1055CM Printers Service Manual
3-15
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
Reseat
The printhead has moved slightly and is not making good electrical
contact with the carriage assembly. Reseat the printhead into the
correct position. This situation must be corrected before the printer
will operate.
1 Reseat the Printhead in the correct position.
2 Clean the Carriage and Printhead flex circuits using the Carriage
Interconnect Wiper ⇒ Page 3-18.
3 Replace the Printhead.
4 Perform the Electronic Systems Test ⇒ Page 4-5.
NOTE
Faulty
If all 4 Printheads have the Status "Reseat", it is possible that the
Carriage Assembly is faulty.
The smartchip on the printhead is not correct or the digital
communications between the Carriage and the Printhead is
incorrect. This situation must be corrected before the printer will
operate.
1 Reseat the Printhead.
2 Clean the Carriage and Printhead flex circuits using the Carriage
Interconnect Wiper ⇒ Page 3-18.
3 Replace the Printhead.
4 Perform the Electronic Systems Test ⇒ Page 4-5.
NOTE
If all 4 Printheads have the Status "Faulty", it is possible that the
Carriage Assembly is faulty.
Wrong Model
The printer does not recognize the printhead or printhead cleaner
that you have inserted into the printer. You will have to remove it
before the printer can continue.
CAUTION
If the Printing Printheads are installed in the carriage during the
priming process, they will be rejected and the front panel will
show the "Wrong Model" message.
Unknown
The Printhead installed is not approved and must be replaced by a
genuine HP No.80 Printhead.
3-16
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
Summary of Solving HP No.80 Supplies Problems
Most of the problems that you could encounter when working with
the HP No.80 supplies are solved with guidance from the front
panel. A full list of front messages are supplied in the Users Guide.
Problems reseating the printhead
If you have inserted the printhead into the printhead carriage
assembly and the printer does not “BEEP” try the following steps.
NOTE
Check that during the priming process, the Setup Printheads are
installed in the Carriage. If the printing Printheads are installed
in the carriage during the priming process, they will be rejected
and the front panel will show the "Wrong Model" message.
Check that you have removed the protective tape from the printhead.
Insert the printhead into the carriage assembly but this time close
the cover using the latch.
Clean the electrical contacts on both the printheads and the
printhead carriage assembly using the carriage interconnect wiper
⇒ Page 3-18
Replace the printhead with a new one.
You Cannot Insert the Ink Cartridge Into the Printer
1 Ensure that you have the correct HP No.80 ink cartridge.
2 Ensure that the Ink Cartridge is the correct color for that slot.
3 Ensure that the Ink Cartridge is the correct orientation, with the
color coded label at the top.
CAUTION
Never clean inside the ink cartridge slots.
You Cannot Insert the Printhead Into the Printer
1 Ensure that you have the correct HP No.80 printhead.
2 Ensure that the printhead is the correct color for that slot.
3 Ensure that the printhead is the correct orientation.
4 Ensure that the protective cap is removed from the Printhead.
You Cannot Insert the Printhead Cleaner Into the Printer
1 Ensure that you have the correct HP No.80 printhead cleaner.
2 Ensure that the printhead cleaner is the correct color for that slot.
3 Ensure that the printhead cleaner is the correct orientation.
HP DesignJets 1050C and 1055CM Printers Service Manual
3-17
Download from Www.Somanuals.com. All Manuals Search And Download.
HP No.80 Ink Supplies Troubleshooting
Carriage Interconnect Wiper
NOTE
When you order the Carriage Assembly, the Carriage
Interconnect Wiper will come with it. All the instructions needed
to use the Carriage Interconnect Wiper will be packaged with
the part.
Whenever you replace the printhead, check the empty slots to see if
they need cleaning. In extreme circumstances, when a printhead is
inserted, it is possible that the printer will not recognize it due to the
build-up of ink on the electrical connection between the printhead
and the printhead carriage.
Included with the HP DesignJet Printer, is a Carriage Interconnect
Wiper. This tool is provided in a separate package. It also contains
replacement sponges and an instruction sheet. This tool should be
used for cleaning the electrical interconnects of both the printhead
carriage and the printhead.
If the front panel displays the message “Reseat” or possibly
“Failed” next to the offending printhead, try cleaning the flex
circuits of the carriage and the Printheads.
NOTE
Do not touch, wipe or attempt to clean the printhead nozzles.
This can damage the printhead and reduce print quality.
3-18
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and
Utilities
4
4
Introduction 4-2
Diagnostics - Self Test 4-2
Service Tests (Diagnostics) 4-3
Entering the Service Tests Menu 4-4
1. Electronic Systems 4-5
2. EIO Card 4-10
3. Hard Disk Drive 4-12
4. Ink Pressure System 4-14
5. Scan Axis 4-17
6. Paper Axis 4-20
7. Drop Detector 4-22
Service Utilities 4-25
Entering the Service Utilities Menu 4-26
1. Tubes Purge 4-28
2. Release Info 4-32
3. Set Asian PS Fonts 4-33
4. Printer Model Type 4-35
5. Overdrive Cleaning 4-37
6. EEROM Utilities 4-38
7. Printhead Check 4-41
8. Mon. Mode Baud Sel. 4-42
HP DesignJets 1050C and 1055CM Printers Service Manual
4-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
Introduction
This chapter explains how to use the built-in Service Tests and
Service Utilities and what to do if any of the Service Tests fail. If
possible, always perform a Service Test on the component that you
are about to replace, just to make sure that is the component that has
failed. If the test on that component passes, there is no need to
replace it.
Diagnostics - Self Test
Initialization Sequences
Whenever the Printer is switched ON, it automatically performs a
series of internal self tests and mechanical initialization sequences.
If any of the parts fail, a system error will appear and you should
consult Chapter 2 - System Error Codes.
4-2
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
Service Tests (Diagnostics)
The following is a list of all internal Service Tests available in the
Printer. Instructions for entering the Service Tests menu are given
on Page 4-4.
WARNING
The Service Tests work in a special Mode which does NOT
require the full Initialization of the Printer. Therefore it is
important that once you have finished with the Service Tests, you
MUST power OFF the Printer and Power ON again before
trying to print.
1 Electronics System ⇒ Page 4-5
The purpose of this test is to verify the operation of the:
Electronics Module.
DRAM.
Trailing Cable.
Carriage Assembly.
2 EIO Card ⇒ Page 4-10
The purpose of this test is to verify the operation of the EIO Card.
3 Hard Disk Drive ⇒ Page 4-12
The purpose of this test is to verify the operation of the Hard Disk
Drive.
4 Ink Pressure System ⇒ Page 4-14
The purpose of this test is to verify the operation of the:
Service Replaceable Kit (SRK).
Air Pressurization System (APS).
5 Scan Axis ⇒ Page 4-17
The purpose of this test is to verify the operation of the Scan-Axis.
6 Paper Axis ⇒ Page 4-20
The purpose of this test is to verify the operation of the Paper-Axis.
7 Drop Detector ⇒ Page 4-22
The purpose of this test is to verify the operation of the Drop
Detector.
HP DesignJets 1050C and 1055CM Printers Service Manual
4-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
Entering the Service Tests Menu
NOTE
In order to enter the Service Utility Menu, please refer to the
instructions on Page 4-26.
1 Make sure the printer is switched OFF from the power switch on the
front of the printer and NOT from the power switch on the back of
the printer.
2 Hold the COLOR key down and switch the printer ON using the
front power switch. Wait until the message "Initializing" is
displayed on the front-panel before releasing the COLOR key.
3 Once inside the Service Tests Menu use the Arrow keys to scroll
through the "Service Tests" selections.
Service Tests
1. Electronic Systems
2. EIO Card
3. Hard Disk Drive
4. Ink Pressure System
5. Scan Axis
4 Press the Enter key to begin a specific test when the required
Service Test is highlighted.
NOTE
NOTE
If the printer is not used for 3 minutes, the printer hangs and you
must repeat the above steps to enter the Service Mode again.
In some cases a quick press of a button may not be recognized by
the Printer. When pressing a button, be sure to press it
deliberately and all the way to the bottom of its travel.
NOTE
If the Printer hangs up during a test, switch the Printer OFF and
restart from step 1.
4-4
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
1. Electronic Systems
The purpose of this test is to verify the operation of the:
Electronics Module.
DRAM.
Trailing Cable.
Carriage Assembly.
NOTE
NOTE
This test does not test the EIO Card or the Hard Disk Drive.
The Service Tests work in a special Mode which does NOT
require the full Initialization of the Printer. Therefore it is
important that once you have finished with the Service Test, you
MUST power OFF the Printer and Power ON again before
trying to print.
WARNING
IF POSSIBLE ALWAYS PERFORM THIS TEST BEFORE
REPLACING THE ELECTRONICS MODULE, TRAILING
CABLE OR THE CARRIAGE ASSEMBLY. IF THIS TEST
PASSES, DO NOT REPLACE THE ELECTRONICS
MODULE, TRAILING CABLE OR THE CARRIAGE
ASSEMBLY.
Tip for Repair
This test can be performed with just the Front Panel, Trailing
Cable, Carriage, Electronics Module and the Power Cord
connected together to isolate problems.
HP DesignJets 1050C and 1055CM Printers Service Manual
4-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
Perform the Electronic Systems test as follows:
1 In the Service Tests submenu, scroll to "1. Electronic Systems" and
press Enter.
Top
Service Tests
Back
1. Electronic Systems
2. EIO Card
↑
3. Hard Disk Drive
4. Ink Pressure System
Make Selection
↓
5. Scan Axis
Press Enter
Enter
2 The test will start and the following sequence of messages will
appear on the front panel:
ELECTRONIC SYSTEMS
ELECTRONIC SYSTEMS
Running Electronics
Module Test
XXXXXXXX
Running DRAM Test
XXXXXXXX
XXXXXXXX
XXXXXXXX
EEROM functionality
ACMEEP DMA functionality
Fans test
DRAM access functionality
Main PCA to ISS Communication
ISS shift register
ELECTRONIC SYSTEMS
Running Carriage Test
XXXXXXXX
XXXXXXXX
XXXXXXXX
Trailing Cable Test
Yuyu R/W
Carriage ADC
Pen Continuity Digital Cyan / Magenta / Yellow / Black
PEN ACUMEN
Pen Digital functionality
Pen Analog Continuity
VPP regulation Cyan / Magenta / Yellow / Black
Line Sensor zero test
4-6
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
3 If the test passes, then the following message will appear on the
front panel:
ELECTRONIC SYSTEMS
Tests passed
FW: A.00.13
PS: 6.0A77R
DIMM1: EDO 32MB 60ns
DIMM2: EDO 16 MB 60ns
WARNING
IF THIS TEST PASSES, DO NOT REPLACE THE
ELECTRONICS MODULE, TRAILING CABLE OR THE
CARRIAGE ASSEMBLY.
4 If the test fails.
Electronics Failure
If there is a problem with the components within the Electronics
module then the following message will appear on the front panel:
ELECTRONIC SYSTEMS
Possible Failure on:
1. Electronics Module
Code: 00XXXX:0000XX
In this case, Replace the Electronics Module ⇒ Page 8-25.
DRAM Test Failure
If there is a problem with the DRAM then the following message
will appear on the front panel:
ELECTRONIC SYSTEMS
Possible Failure on:
1. DRAM DIMMs
2. Electronics Module
Code: 00XXXX:0000XX
In this case, try one of the following:
1 Switch the Power OFF from the back of the Printer and disconnect
the Power cord. Reseat the DRAM DIMMs (Memory Modules),
reconnect the power cord and power On the Printer. Perform the
Electronic Systems Test again.
HP DesignJets 1050C and 1055CM Printers Service Manual
4-7
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
2 If the Test fails again, switch the Power OFF, disconnect the power
cord and Replace the DRAM DIMMs (Memory Modules).
Reconnect the power cord and power On the Printer and perform
the test again.
3 Replace the Electronics Module ⇒ Page 8-25.
WARNING
Only replace one component at a time and try the Service Test
again before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
Trailing Cable Failure
If there is a problem with the Trailing Cable then the following
message will appear on the front panel:
ELECTRONIC SYSTEMS
Possible Failure on:
1. Trailing Cable
2. Carriage
3. Electronics Module
Code: 00XXXX:0000XX
In this case, try one of the following:
1 Make sure that the Trailing Cable is connected correctly.
2 Power OFF the Printer and connect a new Trailing Cable to the
Carriage and the Electronics Module (without removing the old
Trailing Cable from the Printer). Perform this test again and if the
test FAILS, then DO NOT replace the trailing cable. If the test
PASSES, replace the Trailing Cable ⇒ Page 8-39.
3 Power OFF the Printer and connect a new Carriage Assembly to
the Trailing Cable (without removing the old Carriage Assembly
from the Printer). Perform this test again and if the test FAILS, then
DO NOT replace the Carriage Assembly. If the test PASSES, replace
the Carriage Assembly ⇒ Page 8-44.
4 Power OFF the Printer and connect a new Electronics Module to
the Trailing Cable (without removing the old Electronics Module
from the Printer). Perform this test again and if the test FAILS, then
DO NOT replace the Electronics Module. If the test PASSES,
replace the Electronics Module ⇒ Page 8-25.
WARNING
Only replace one component at a time and try the Service Test
again before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
4-8
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
Carriage Test Failure
If there is a problem with the Carriage and any related parts then the
following message will appear on the front panel:
ELECTRONIC SYSTEMS
Possible Failure on:
1. Printhead CYMK
2. Trailing/Carriage
3. Electronics Module
Code: 00XXXX:0000XX
In this case, try one of the following:
1 Remove the Printheads and clean the Carriage and Printhead flex
circuits using the Carriage Interconnect Wiper ⇒ Page 3-18.
Reinstall the Printheads and try the test again.
2 If the test fails again, replace the Printheads.
3 Make sure that the Trailing Cable is connected correctly to the
Carriage Assembly and to the Electronics Module.
4 Power OFF the Printer and connect a new Trailing Cable to the
Carriage and the Electronics Module (without removing the old
Trailing Cable from the Printer). Perform this test again and if the
test FAILS, then DO NOT replace the trailing cable. If the test
PASSES, replace the Trailing Cable ⇒ Page 8-39.
5 Power OFF the Printer and connect a new Carriage Assembly to
the Trailing Cable (without removing the old Carriage Assembly
from the Printer). Perform this test again and if the test FAILS, then
DO NOT replace the Carriage Assembly. If the test PASSES, replace
the Carriage Assembly ⇒ Page 8-44.
6 Power OFF the Printer and connect a new Electronics Module to
the Trailing Cable (without removing the old Electronics Module
from the Printer). Perform this test again and if the test FAILS, then
DO NOT replace the Electronics Module. If the test PASSES,
replace the Electronics Module ⇒ Page 8-25.
WARNING
Only replace one component at a time and try the Service Test
again before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
HP DesignJets 1050C and 1055CM Printers Service Manual
4-9
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
2. EIO Card
The purpose of this test is to verify the operation of the EIO Card.
WARNING
NOTE
IF POSSIBLE ALWAYS PERFORM THIS TEST BEFORE
REPLACING THE EIO CARD. IF THIS TEST PASSES, DO
NOT REPLACE THE EIO CARD.
The Service Tests work in a special Mode which does NOT
require the full Initialization of the Printer. Therefore it is
important that once you have finished with the Service Test, you
MUST power OFF the Printer and Power ON again before
trying to print.
Perform the EIO Card test as follows:
1 In the Service Tests submenu, scroll to "2. EIO Card" and press
Enter.
Top
Service Tests
Back
1. Electronic Systems
2. EIO Card
3. Hard Disk Drive
↑
Make Selection
4. Ink Pressure System
5. Scan Axis
↓
Press Enter
Enter
2 The test will start and the following message will appear on the
front panel:
EIO CARD
Running EIO
Card Test...
3 If the test passes, then the following message will appear on the
front panel:
EIO CARD
Tests passed
DNS Name: XXXXXX
Appletalk: XXXXXX
IP addr: XXXXXX
HW addrr: XXXXXX
4-10
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
WARNING
IF THIS TEST PASSES, DO NOT REPLACE THE EIO CARD.
If there is a problem with the EIO Card then the test will fail and the
following message will appear on the front panel:
EIO CARD
Possible Failure on:
1. EIO CARD
2. Electronics Module
Code: 00XXXX:0000XX
NOTE
Check that the EIO Card is actually installed before starting to
troubleshoot. If the EIO Card is NOT installed, the test will of
course always fail.
In this case, to resolve the problem, try the following:
1 Switch the printer OFF. Remove the Hard Disk Drive (if installed)
and reinstall the EIO Card making sure it installed correctly by
pushing it firmly inwards and checking that the two installation
screws are completely tightened. Switch the printer ON again and
repeat the EIO Card Test. If the EIO Card Test fails again then
replace the EIO card.
2 If the EIO Card Test passed after removing the Hard Disk Drive,
then switch the Printer OFF and reinstall the Hard Disk Drive,
making sure that the two installation screws are completely
tightened. Switch the Printer ON again and repeat the EIO Card
Test. If the EIO Card Test fails, then the Hard Disk Drive could be
faulty. Replace the Hard Disk Drive.
3 If the EIO Card Test continues to fail after replacing the EIO card or
the Hard Disk Drive, then replace the Electronics Module ⇒ Page
8-25.
WARNING
Only replace one component at a time and try the Service Test
again before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
HP DesignJets 1050C and 1055CM Printers Service Manual
4-11
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
3. Hard Disk Drive
The purpose of this test is to verify the operation of the Hard Disk
Drive.
WARNING
NOTE
IF POSSIBLE ALWAYS PERFORM THIS TEST BEFORE
REPLACING THE HARD DISK DRIVE. IF THIS TEST
PASSES, DO NOT REPLACE THE HARD DISK DRIVE.
The Service Tests work in a special Mode which does NOT
require the full Initialization of the Printer. Therefore it is
important that once you have finished with the Service Test, you
MUST power OFF the Printer and Power ON again before
trying to print.
Perform the Hard Disk Drive test as follows:
1 In the Service Tests submenu, scroll to "3. Hard Disk Drive" and
press Enter.
Top
Service Tests
Back
1. Electronic Systems
2. EIO Card
3. Hard Disk Drive
↑
Make Selection
4. Ink Pressure System
↓
5. Scan Axis
Press Enter
Enter
2 The test will start and the following message will appear on the
front panel:
HARD DISK DRIVE
Running Hard Disk
Drive Test...
3 If the test passes, then the following message will appear on the
front panel:
HARD DISK DRIVE
Tests passed
Capacity: 2067 KB
PS font rev: V_6.0A75
4-12
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
WARNING
IF THIS TEST PASSES, DO NOT REPLACE THE HARD
DISK DRIVE.
If there is a problem with the Hard Disk Drive then the test will fail
and the following message will appear on the front panel:
HARD DISK DRIVE
Possible Failure on:
1. HDD
2. Electronics Module
Code: 00XXXX:0000XX
NOTE
Check that the Hard Disk Drive is actually installed before
starting to troubleshoot. If the Hard Disk Drive is NOT installed,
the test will of course always fail.
In this case, to resolve the problem, try the following:
1 Switch the printer OFF. Remove the EIO Card (if installed) and
reinstall the Hard Disk Drive making sure it installed correctly by
pushing it firmly inwards and checking that the two installation
screws are completely tightened. Switch the printer ON again and
repeat the Hard Disk Drive Test. If the Hard Disk Drive Test fails
again then replace the Hard Disk Drive.
2 If the Hard Disk Drive Test passed after removing the EIO Card,
then switch the Printer OFF and reinstall the EIO Card, making
sure that the two installation screws are completely tightened.
Switch the Printer ON again and repeat the Hard Disk Drive Test. If
the Hard Disk Drive Test fails, then the EIO Card could be faulty.
Replace the EIO Card.
3 If the Hard Disk Drive Test continues to fail after replacing the EIO
card or the Hard Disk Drive, then replace the Electronics Module
⇒ Page 8-25.
WARNING
Only replace one component at a time and try the Service Test
again before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
HP DesignJets 1050C and 1055CM Printers Service Manual
4-13
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
4. Ink Pressure System
The purpose of this test is to verify the operation of the:
Tubes System.
Air Pressurization System (APS).
WARNING
NOTE
IF POSSIBLE ALWAYS PERFORM THIS TEST BEFORE
REPLACING THE TUBES SYSTEM OR THE APS. IF THIS
TEST PASSES, DO NOT REPLACE THE TUBES SYSTEM
OR THE APS.
The Service Tests work in a special Mode which does NOT
require the full Initialization of the Printer. Therefore it is
important that once you have finished with the Service Test, you
MUST power OFF the Printer and Power ON again before
trying to print.
Perform the Ink Pressure System test as follows:
1 In the Service Tests submenu, scroll to "4. Ink Pressure System" and
press Enter.
Top
Service Tests
Back
1. Electronic Systems
2. EIO Card
3. Hard Disk Drive
↑
Make Selection
4. Ink Pressure System
5. Scan Axis
↓
Press Enter
Enter
2 The test will start and the following sequence of messages will
appear on the front panel:
INK PRESSURE SYSTEM
Running SRK Test...
INK PRESSURE SYSTEM
Running APS Test...
4-14
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
3 If the test passes, then the following message will appear on the
front panel:
INK PRESSURE SYSTEM
Tests passed
WARNING
IF THIS TEST PASSES, DO NOT REPLACE THE TUBES
SYSTEM OR THE APS.
4 If the test fails.
Tubes System Failure
If there is a problem with the Tubes System then the following
message will appear on the front panel:
INK PRESSURE SYSTEM
Possible Failure on:
1. Ink Cartridge CMYK
2. Tubes
3. Electronics Module
Code: 00XXXX:0000XX
In this case, try one of the following:
1 Replace ALL the Ink Cartridges.
2 Replace the complete Tubes System ⇒ Page 8-53.
3 Replace the Electronics Module ⇒ Page 8-25.
WARNING
Only replace one component at a time and try the Service Test
again before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
APS Test Failure
If there is a problem with the APS then the following message will
HP DesignJets 1050C and 1055CM Printers Service Manual
4-15
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
appear on the front panel:
INKPRESSURESYSTEM
Possible Failure on:
1. APS
2. Electronics Module
Code: 00XXXX:0000XX
In this case, try one of the following:
1 Check all the cables of the APS and make sure they are correctly
connected and are NOT damaged.
2 Check all the tubes of the APS and make sure they are NOT pinched
or damaged.
3 Replace ALL the Ink Cartridges.
4 Replace the complete APS ⇒ Page 8-20.
5 Replace the Electronics Module ⇒ Page 8-25.
WARNING
Only replace one component at a time and try the Service Test
again before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
4-16
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
5. Scan Axis
The purpose of this test is to verify the operation of the Scan Axis
Motor.
You must perform the Scan-Axis Test after:
Scan-Axis Assemblies are disassembled or replaced.
Carriage is disassembled or replaced.
Electronics Module is replaced.
Tubes System is disassembled or replaced.
WARNING
ALL THE COVER SENSORS ARE DISABLED WHEN IN
THE SERVICE TESTS MENU. IF THE CARRIAGE IS
MOVING IT WILL NOT STOP IF THE WINDOW IS
OPENED, SO BE VERY CAREFUL NOT TO PUT YOUR
HANDS INSIDE.
WARNING
NOTE
IF POSSIBLE ALWAYS PERFORM THIS TEST BEFORE
REPLACING THE SCAN AXIS MOTOR. IF THIS TEST
PASSES, DO NOT REPLACE THE SCAN AXIS MOTOR.
The Service Tests work in a special Mode which does NOT
require the full Initialization of the Printer. Therefore it is
important that once you have finished with the Service Test, you
MUST power OFF the Printer and Power ON again before
trying to print.
Perform the Scan Axis test as follows:
NOTE
Perform this test with the Printheads and the Tubes System
installed in order to get values that can be compared correctly.
1 In the Service Tests submenu, scroll to "5. Scan Axis" and press
Enter.
Top
Service Tests
Back
1. Electronic Systems
2. EIO Card
3. Hard Disk Drive
↑
Make Selection
4. Ink Pressure System
5. Scan Axis
↓
Press Enter
Enter
HP DesignJets 1050C and 1055CM Printers Service Manual
4-17
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
2 The test will start and the following message will appear on the
front panel:
SCAN AXIS
Running Scan
Axis Test...
(takes 2mn...)
3 Once the test is completed, the following message will appear on the
front panel:
SCAN AXIS FORWARD
Avg PWM: XXX
Max PWM: XXX
Stabilizat Dist: XXXX
Avg speed offset: XXX
STD speed offset: XXX
4 Press Enter and the following message will appear on the front
panel:
SCAN AXIS BACKWARDS
Avg PWM: XXX
Max PWM: XXX
Stabilizat Dist: XXXX
Avg speed offset: XXX
STD speed offset: XXX
To check if the values displayed after the test are within the limits,
refer to the following table:
Scan-Axis Forward
Scan-Axis Backwards
Normal
165
Maximum
185
Normal
-165
220
Maximum
-185
240
Avg. PWM
Max. PWM
220
240
Stabilize Dist.
Avg. Speed offset
STD Speed offset
1800
2.4
2400
10
1800
2.4
2400
10
4.4
10
4.4
10
4-18
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
If the values obtained in the test are less than the Maximum values
in the previous table, then the test has passed.
If the values obtained in the test are greater than the Maximum
values in the previous table, then the test has failed. To resolve the
problem, try the following:
1 Clean the Slider Rods and Apply Oil along the complete axis of the
Slider Rods. After applying the Oil, perform the test again.
2 Check that the Encoder Strip is clean. If necessary, clean Encoder
Strip using a damp cloth.
3 Check that the Tubes System is installed correctly.
4 Check that the Carriage Belt and pulleys are installed correctly.
5 Replace the Scan-Axis Motor ⇒ Page 8-33.
HP DesignJets 1050C and 1055CM Printers Service Manual
4-19
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
6. Paper Axis
The purpose of this test is to verify the operation of the Paper Axis
Motor.
WARNING
NOTE
IF POSSIBLE ALWAYS PERFORM THIS TEST BEFORE
REPLACING THE PAPER AXIS MOTOR. IF THIS TEST
PASSES, DO NOT REPLACE THE PAPER AXIS MOTOR.
The Service Tests work in a special Mode which does NOT
require the full Initialization of the Printer. Therefore it is
important that once you have finished with the Service Test, you
MUST power OFF the Printer and Power ON again before
trying to print.
NOTE
Make sure you perform this test with NO media loaded.
Perform the Paper Axis test as follows:
1 In the Service Tests submenu, scroll to "6. Paper Axis" and press
Enter.
Top
Service Tests
Back
3.Hard Disk Drive
4. Ink Pressure System
5. Scan Axis
↑
Make Selection
6. Paper Axis
↓
7. Drop Detector
Press Enter
Enter
2 The test will start and the following messages will appear on the
front panel:
PAPER AXIS
PAPER AXIS
Running Paper
Axis Test...
Running Paper
Axis Test...
pressing clutch
4-20
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
3 Once the test is completed, the following message will appear on the
front panel:
PAPER AXIS
Max PWM: XXX
Avg PWM: XXX
Max PWM (C): XXX
Avg PWM (C): XXX
If the values of the Max. PWM is less than 95 and the Avg. PWM is
less than 85, then the test has passed.
If the values of the Max. PWM is more than 95 and the Avg. PWM is
more than 85, then the test has failed. To resolve the problem, try
the following:
1 Open the Window and check for any visible obstacles restricting the
movement of the Drive Roller or the Overdrive Assembly.
2 Replace the Paper-Axis Motor ⇒ Page 8-12.
If the values of the Max. PWM is less than 95 and the Avg. PWM is
less than 85, but the values of the Max. PWM(C) is more than 100
and the Avg. PWM(C) is more than 90 then the test has failed. To
resolve the problem, try the following:
1 Replace the Overdrive Assembly ⇒ Page 8-64.
HP DesignJets 1050C and 1055CM Printers Service Manual
4-21
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
7. Drop Detector
The purpose of this test is to verify the operation of the Drop
Detector.
WARNING
NOTE
IF POSSIBLE ALWAYS PERFORM THIS TEST BEFORE
REPLACING THE DROP DETECTOR. IF THIS TEST
PASSES, DO NOT REPLACE THE DROP DETECTOR.
The Service Tests work in a special Mode which does NOT
require the full Initialization of the Printer. Therefore it is
important that once you have finished with the Service Test, you
MUST power OFF the Printer and Power ON again before
trying to print.
Perform the Drop Detector test as follows:
1 In the Service Tests submenu, scroll to "7. Drop Detector" and press
Enter.
Top
Service Tests
Back
3. Hard Disk Drive
4. Ink Pressure System
5. Scan Axis
↑
Make Selection
6. Paper Axis
↓
7. Drop Detector
Press Enter
Enter
2 The test will start to initialize and the following message will appear
on the front panel:
DROP DETECTOR TEST
Initializing
in Tclware (90s)...
Close any open door
4-22
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
3 After initialization, the test will start and the following message will
appear on the front panel:
DROP DETECTOR TEST
Running Drop
Detector Test...
WARNING
In the following step, make sure you do not drop the piece of
paper inside the Drop Detector.
4 When the following message appears, open the Window and insert a
thin piece of paper inside the Drop Detector in order to block it.
Press any Front Panel key once the Drop Detector is blocked.
paper
Sensor
Block the Drop Detector
and press a FP key
when it is blocked
Drop Detector
5 When the following message appears, remove the piece of paper
from inside the Drop Detector and close the Window. Press any
Front Panel key once the Window is closed.
Unblock Drop Detector
close the window
and press a FP key
to continue
6 The Printer will test the Drop Detector and the following message
will appear on the front panel:
DROP DETECTOR TEST
Running Drop
Detector Test, ghost d
HP DesignJets 1050C and 1055CM Printers Service Manual
4-23
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
7 If the test passes, then the following message will appear on the
front panel:
DROP DETECTOR
BLOCKED DD: PASS
GHOST DROPS: PASS
WARNING
IF THIS TEST PASSES, DO NOT REPLACE THE DROP
DETECTOR.
If there is a problem with the Drop Detector then the following
message will appear on the front panel:
DROP DETECTOR
Blocked DD: Fail
Code: 00XXXX:0000XX
In this case, to resolve the problem, try the following:
1 Check that the Drop Detector Cable is NOT broken or damaged.
2 Check that the Drop Detector cable is correctly connected to the
Service Station Cable.
3 Check that the Service Station Cable is NOT broken or damaged.
4 Remove the Drop Detector and make sure that there are no
obstacles inside which are blocking the sensor.
5 Replace the Drop Detector Assembly ⇒ Page 8-10.
6 If the test continues to fail, replace the Electronics Module ⇒ Page
8-25.
WARNING
Only replace one component at a time and try the Service Test
again before replacing another component. Using this procedure
you will be able to determine exactly which component failed.
4-24
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
Service Utilities
The following is a list of all internal Service Utilities available in the
Printers. Instructions for entering the Service Utilities menu are
given on Page 4-26.
1 Tubes Purge ⇒ Page 4-28
The purpose of this Service Utility is to Prime the Tubes when a
new Tubes System has been installed.
2 Release Info ⇒ Page 4-32
This Service Utility provides information on the current Firmware
version.
3 Set Asian PS Font ⇒ Page 4-33
The purpose of this Service Utility is to set the Asian Fonts after
replacing the Hard Disk Drive.
4 Printer Model Type ⇒ Page 4-35
The purpose of this Service Utility is to set the correct Printer
Model.
5 Overdrive Cleaning ⇒ Page 4-37
The purpose of this Service Utility is to rotate the Overdrive in order
to clean it.
6 EEROM Utilities ⇒ Page 4-38
The purpose of this Service Utility is to either clear the EEROM or
to test it.
7 Printhead Check ⇒ Page 4-41
This Service Utility allows you to have the Printhead checking
facility ON or OFF.
8 Mon. Mode Baud Sel. ⇒ Page 4-42
This Service Utility allows you to change the Baudrate of the Serial
Port.
HP DesignJets 1050C and 1055CM Printers Service Manual
4-25
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
Entering the Service Utilities Menu
1 Once the message "Ready" is displayed on the front-panel, scroll to
the "Printer Setup Options" icon and press the Enter key.
Ready
Ink
CYAN
Printer Setup Options
MAGENTA
YELLOW
BLACK
2 Once inside the "Printer Setup Options" menu, use the Arrow keys
to scroll to the "Utilities" menu display and press the Enter key.
Top
Printer setup options
Pen settings ...
Back
Device setup ...
Utilities ...
Demos ...
Image quality ...
↑
↓
Press Enter
Enter
NOTE
Make sure that you are in the Full menu mode (Utilities / Menu
/ Full) because otherwise you will not be able to access the
"Service Tools" submenu.
3 Once inside the "Utilities" menu, press the UP and Enter keys
together. You are now in the Service Tools Menu.
Top
Utilities
Display Contrast ...
Back
Contrast ...
Recover Printheads ...
Calibrations ...
Test Prints ...
↑
Press
Together
↓
Enter
4 Use the Arrow keys to scroll to the "Service Utilities" menu and
press the Enter key.
Top
Service Tools
Back
↑
Service Calibrations...
Service Utilities...
Service Tests...
↓
Press Enter
Enter
4-26
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
5 Use the Arrow keys to scroll through the "Service Utilities"
selections.
Service Utilities
1. Tubes Purge
2. Release Info
3. Set Asian Font
4. Printer Model Type
5. Overdrive Cleaning
6 Press the Enter key to begin a specific operation when the required
Service Utility is highlighted.
NOTE
NOTE
NOTE
If the printer is not used for 3 minutes, the printer exits out of the
Service Utilities Menu and you must repeat the above steps to
enter Service Utilities again.
In some cases a quick press of a button may not be recognized by
the Printer. When pressing a button, be sure to press it
deliberately and all the way to the bottom of its travel.
If the Printer hangs up during an operation, switch the Printer
OFF and restart from step 1.
HP DesignJets 1050C and 1055CM Printers Service Manual
4-27
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
1. Tubes Purge
The purpose of this Service Utility is to Prime the Tubes when a
new Tubes System has been installed.
WARNING
NOTE
ALWAYS PERFORM THE TUBES PURGE AFTER
REPLACING THE TUBES SYSTEM.
Make sure that there is enough ink remaining in the Ink
Cartridges before starting to prime the tubes. If there is not
enough ink remaining, you will get a warning message.
Perform the Tubes Purge as follows:
1 In the Service Utilities submenu, scroll to "1. Tubes Purge" and
press Enter.
Top
Service Utilities
Back
1. Tubes Purge
2. Release Info
↑
3. Set Asian Fonts
4. Printer Model Type
Make Selection
↓
5. Overdrive Cleaning
Press Enter
Enter
2 The Printer will begin to startup and in order to continue, press
Enter.
Top
INK STARTUP
Back
Printer startup
↑
Press Enter to
Continue
↓
Enter
Press Enter
3 The following message will be displayed on the front panel while
the printer accesses the printheads.
INK STARTUP
Accessing Printheads
4-28
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
4 When the following message is displayed, lift the window and
remove ALL the Printheads from the carriage. Install the Setup
Printheads into the carriage.
INK STARTUP
Lift window to
install SETUP
printheads
5 Once all the Setup Printheads are installed, the following message
will appear on the front panel. Close the carriage cover and close the
window.
INK STARTUP
All SETUP printheads
are OK. Close cover
and window to
continue
6 The following messages will be displayed on the front panel while
the printer accesses and then stores the printheads.
INK STARTUP
INK STARTUP
Accessing Printheads
Storing Printheads
7 The printer will then begin to purge the tubes system.
INK STARTUP
Initializing printer
Please wait. xx sec
HP DesignJets 1050C and 1055CM Printers Service Manual
4-29
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
8 Once the tubes system is purged, the following message will be
displayed. Lift the window and remove ALL the Setup Printheads
from the carriage and install the previously removed printing
Printheads into the carriage.
INK STARTUP
Lift window to
replace SETUP
printheads
9 Once all the Printheads are installed, the following message will
appear on the front panel. Close the carriage cover and close the
window.
INK STARTUP
All printheads
are OK. Close cover
and window to
continue
10 Open the right cover and make sure the Printhead Cleaners are
installed in the Service Station.
INK STARTUP
Open right cover
and install printhead
cleaners
11 If media is not loaded, the following message appears on the front
panel and you must load media into the Printer.
INK STARTUP
Load paper for
calibration
4-30
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
12 The Printer will start to print the Printhead Alignment Pattern and
the following message will be displayed on the front panel:
INK STARTUP
Aligning printheads
Approximate
time remaining
x min xx sec
13 Once the Printhead Alignment is completed, the following message
will be displayed on the front panel:
Top
INK STARTUP
Back
Printer startup
has finished
↑
Press Enter to
Continue
↓
Enter
Press Enter
WARNING
Since you have replaced the Tubes System, make sure that you
perform the Calibrations Backup (⇒ Page 5-19) in order to
backup the EEROM Data from the Electronics Module. Make
sure you select "Tubes Replaced" when performing the
Calibrations Backup.
HP DesignJets 1050C and 1055CM Printers Service Manual
4-31
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
2. Release Info
This Service Utility provides information on the current Firmware
version.
Check the Release Info as follows:
1 In the Service Utilities submenu, scroll to "2. Release Info" and
press Enter.
Top
Service Utilities
Back
1. Tubes Purge
2. Release Info
↑
3. Set Asian PS Font
4. Printer Model Type
Make Selection
↓
5. Overdrive Cleaning
Press Enter
Enter
2 The Printer will display the Firmware information. An example is
shown below.
2. Release Info.
Rel: A.01.02
Date: Oct 27 1998
Time: 12:20:02
BChann: No
4-32
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
3. Set Asian PS Fonts
The purpose of this Service Utility is to select the Asian Fonts after
replacing the Electronics Module.
WARNING
NOTE
ALWAYS SET THE ASIAN FONTS AFTER REPLACING
THE ELECTRONICS MODULE.
If the customer is not using any internal Asian PS Fonts, then this
Service Utility is not necessary.
Set the Asian PS Font as follows:
1 In the Service Utilities submenu, scroll to "3. Set Asian PS Font"
and press Enter.
Top
Service Utilities
Back
1. Tubes Purge
2. Release Info
↑
3. Set Asian PS Font
4. Printer Model Type
Make Selection
↓
5. Overdrive Cleaning
Press Enter
Enter
WARNING
Make sure you select the correct Asian PS font. Once the first
PostScript file has been received by the Printer, the rest of the
Asian PS fonts will be deleted from the Electronics Module and
there will be no way to recover them.
2 A list of ALL the Asian PS Fonts will be displayed and you must
select the font that you require. Use the Up and Down arrow keys
and press Enter once the selection has been made.
Top
3. Set Asian PS font
Back
Chinese Simplified...
↑
Chinese Traditional...
Korean...
Make Selection
↓
Japanese ...
Press Enter
Enter
HP DesignJets 1050C and 1055CM Printers Service Manual
4-33
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
3 The following message will be displayed on the front panel asking
you to confirm the selection. Select ACCEPT if you want to
continue with your selection, or select CANCEL if you want to
cancel it. Press Enter once the selection has been made.
Top
SET ASIAN PS FONT
Back
Chinese simplified
Font selected
↑
Make Selection
ACCEPT
CANCEL
↓
Press Enter
Enter
4 Once the Font selection has been made, the following message will
be displayed on the front panel:
Top
Postscript asian font
selection done.
Back
↑
↓
Enter
Press ENTER to continue
Press Enter
4-34
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
4. Printer Model Type
The purpose of this Service Utility is to set the correct Printer
Model.
NOTE
The Printer Model Type only needs to be set when both the Tubes
System and the Electronics Module have been replaced at the
same time.
Set the Printer Model Type as follows:
1 In the Service Utilities submenu, scroll to "4. Printer Model Type"
and press Enter.
Top
Service Utilities
Back
1. Tubes Purge
2. Release Info
↑
3. Set Asian PS Font
4. Printer Model Type
Make Selection
↓
5. Overdrive Cleaning
Press Enter
Enter
2 When the following message appears on the front panel, you must
select which Printer Model you would like to set. Select either the
HP DJ 1050C or the HP DJ 1055CM and press Enter.
Top
PRINTER MODEL TYPE
Back
Select the Printer’s
Model
↑
Make Selection
Press Enter
HP DJ 1050C
HP DJ 1055CM
↓
Enter
3 The following message will appear asking you to confirm the
selection. Select ACCEPT if you want to set the Printer Model
(selected in the previous step), or select CANCEL if you want to
cancel the selection. Press Enter once the selection has been made.
Top
PRINTER MODEL TYPE
Back
HP DJ 1050C
Model Selected
↑
Make Selection
ACCEPT
CANCEL
↓
Press Enter
Enter
HP DesignJets 1050C and 1055CM Printers Service Manual
4-35
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
4 Once the Model Type selection has been made, the following
message will be displayed on the front panel:
Top
Printer model type
selection done.
Back
↑
↓
Enter
Press ENTER to continue
Press Enter
5 Print the Service Configuration Print (⇒ Page 1-19) and check if
the Printer Model Type has been set correctly.
4-36
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
5. Overdrive Cleaning
The purpose of this Service Utility is to rotate the Overdrive, Drive
Roller and Roller Mark in order to clean them.
NOTE
REMOVE THE MEDIA BEFORE PERFORMING THIS
OPERATION.
WARNING
OPEN THE WINDOW OF THE PRINTER AND ACTIVATE
THE WINDOW SENSOR (USING A PIECE OF PAPER)
BEFORE PERFORMING THIS SERVICE UTILITY.
Perform the Overdrive Cleaning utility as follows:
1 In the Service Utilities submenu, scroll to "5. Overdrive Cleaning"
and press Enter.
Top
Service Utilities
Back
1. Tubes Purge
2. Release Info
↑
3. Set Asian PS Font
Make Selection
4. Printer Model Type
5. Overdrive Cleaning
↓
Press Enter
Enter
2 When the following message appears on the front panel, use the Up
and Down arrow keys to select either to increase or decrease the
speed. Press ENTER when the selection has been made and the
speed will either increase or decrease depending on your selection.
Top
5. Overdrive Cleaning
Back
↑
Increase Speed
Decrease Speed
Make Selection
↓
Enter
STOP
Press Enter
3 Refer to the Cleaning Instructions on Page 9-3.
4 To stop the Overdrive, select "STOP" and press ENTER.
HP DesignJets 1050C and 1055CM Printers Service Manual
4-37
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
6. EEROM Utilities
The purpose of this Service Utility is to either clear the EEROM in
the Electronics Module or to test it.
Perform the Clear/Test EEROM utility as follows:
1 In the Service Utilities submenu, scroll to "6. EEROM Utilities" and
press Enter.
Top
Service Utilities
Back
4. Printer Model Type
5. Overdrive cleaning
↑
6. EEROM utilities
7. Printhead check=On
Make Selection
↓
8. Mon. mode baud sel
Press Enter
Enter
2 When the following message appears on the front panel, you must
select whether you would like to either test the EEROM or clear it.
Press ENTER once you have made your selection.
Top
6. EEROM utilities
Back
↑
Make Selection
Press Enter
1. Clear EEROM...
2. Test EEROM...
↓
Enter
If you want to Test the EEROM
a If you want to test the EEROM, then you should select "Test
EEROM" and press ENTER. The following message will appear
asking you to confirm the selection. Select ACCEPT if you want
to continue, or select CANCEL if you want to cancel the test.
Press Enter once the selection has been made.
Top
EEROM Utilities
Back
EEROM will be tested.
↑
Make Selection
ACCEPT
CANCEL
↓
Press Enter
Enter
4-38
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
b If you decided to continue with the test then the following
message will appear on the front panel and you should wait until
the test has been performed.
Testing EEROM.
Please wait.
WARNING
DO NOT POWER OFF THE PRINTER WHILE THE TEST IS
BEING PERFOMRED BECAUSE THIS COULD DAMAGE
THE ELECTRONICS MODULE.
c Once the test has been completed, the following message will be
displayed on the front panel.
Top
EEROM tested
Back
↑
↓
Press ENTER to continue
Press Enter
Enter
If you want to Clear the EEROM
a If you want to clear the EEROM, then you should select "Clear
EEROM" and press ENTER. The following message will appear
asking you to confirm the selection. Select ACCEPT if you want
to continue, or select CANCEL if you want to cancel the
operation. Press Enter once the selection has been made.
Top
EEROM Utilities
Back
You will lose all
printer settings!
↑
Make Selection
ACCEPT
CANCEL
↓
Press Enter
Enter
HP DesignJets 1050C and 1055CM Printers Service Manual
4-39
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
b If you decided to continue with clearing the EEROM, then the
following message will appear on the front panel and you should
wait until the EEROM has been cleared.
Clearing EEROM.
Please wait.
WARNING
DO NOT POWER OFF THE PRINTER WHILE THE EEROM
IS BEING CLEARED BECAUSE THIS COULD DAMAGE
THE ELECTRONICS MODULE.
c Once the EEROM has been cleared, the following message will
be displayed on the front panel.
Top
EEROM cleared
Back
↑
↓
Press ENTER to continue
Press Enter
Enter
d In order to recover the calibrations information, perform the
Calibrations Backup (⇒ Page 5-19).
e Also, if necessary, set the Asian PS Fonts (⇒ Page 4-33),
selecting the Asian PS font that was set before clearing the
EEROM.
4-40
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
7. Printhead Check
This Service Utility allows you to have the Printhead checking
facility ON or OFF.
WARNING
ALWAYS HAVE PRINTHEAD CHECK ON. IF PRINTHEAD
CHECK IS TURNED OFF, AUTOMATIC PRINTHEAD
CLEANING PROCEDURES WILL NOT WORK PROPERLY,
SHORTENING PRINTHEAD LIFE. ALSO BY TURNING
OFF PRINTHEAD CHECK, PRINT QUALITY MAY BE
LOWER BECAUSE THE PRINTER WILL NOT USE THE
ERROR HIDING CAPABILITIES.
Turn the Printhead Check ON or OFF as follows:
1 In the Service Utilities submenu, scroll to "7. Printhead Check" and
press Enter.
Top
Service Utilities
Back
4. Printer Model Type
5. Overdrive cleaning
↑
6. EEROM utilities
Make Selection
7. Printhead check=On
↓
8. Mon. mode baud sel
Press Enter
Enter
2 When the following message appears on the front panel, you must
select whether you would like to turn the Printhead Check ON or
OFF. Press ENTER once you have made your selection and a little
symbol will be displayed next to your selection.
Top
Printhead check
Press Back to Exit
Back
↑
Make Selection
On
Off
y
↓
Press Enter
Enter
to make selection
HP DesignJets 1050C and 1055CM Printers Service Manual
4-41
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Tests and Utilities
8. Mon. Mode Baud Sel.
This Service Utility allows you to change the Baudrate of the Serial
Port.
NOTE
The default Baudrate for serial communication is 14200.
Change the Baudrate as follows:
1 In the Service Utilities submenu, scroll to "8. Mon. Mode Baud
Sel." and press Enter.
Top
Service Utilities
Back
4. Printer Model Type
5. Overdrive cleaning
↑
6. EEROM utilities
Make Selection
7. Printhead check=On
↓
8. Mon. mode baud sel
Press Enter
Enter
2 When the following message appears on the front panel, you must
select the Baudrate setting using the Up and Down arrow keys.
Press ENTER once you have made your selection.
Top
Back
MON. BAUDRATE SEL
↑
19200
Change Baudrate
Off
y
↓
Press Enter
to make selection
Enter
4-42
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
5
5
Service Calibrations 5-2
Entering the Service Calibrations Menu 5-4
1. Accuracy Calibration 5-6
2. Line Sensor 5-9
3. Service Station 5-11
4. Roller Mark Position 5-13
5. Pen to Paper Spacing 5-15
6. Color to Color calibration 5-16
7. Calibrations Backup 5-19
8. Pen Alignment 5-22
Carriage Height Calibration 5-24
HP DesignJets 1050C and 1055CM Printers Service Manual
5-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
Service Calibrations
The Printer has several calibration procedures that must be
performed under certain conditions. Refer to the table below to
determine when calibrations are required.
WARNING
REMEMBER THAT CERTAIN CALIBRATIONS ARE
REQUIRED EVEN IF AN ASSEMBLY HAS BEEN
DISASSEMBLED TO GAIN ACCESS TO ANOTHER
ASSEMBLY OR COMPONENT.
Which Calibrations Need To Be
Done
When Required
1
2
3
4
5
6
7
8
♦
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Carriage is disassembled or
replaced
No
No
Yes
No
No
No
Electronics Module is
replaced
No
Yes
No
No
Yes
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
No
Yes
No
No
No
No
Yes
Yes
No
No
No
No
Yes
Paper-Axis is disassembled
or replaced
Platen Assembly is
disassembled or replaced
Yes
Yes
No
Service Station is
disassembled or replaced
Drive Roller is
disassembled or replaced
Tubes System (SRK) is
No
disassembled or replaced
No
No
No
No
Banding Problem
Yes
Yes
Yes
No
No
No
No
No
Yes
Yes
No
No
Misalignment between
Colors
No
Yes
No
No
No
No
Color Accuracy Problem
Edge Detect Problems
No
No
No
No
No
No
No
No
No
No
No
No
No
Yes
NOTE
Refer to the following page for the relevant Calibration.
5-2
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
Service Calibrations
The following is a list of all internal service calibrations available in
the Printers. Instructions for entering the service calibrations menu
are given on Page 5-4.
1 Accuracy Calibration ⇒ Page 5-6
The purpose of this Service Calibration is to calibrate the nominal
advance of the media. This calibration is necessary to control the
exact movement of the media in order to avoid print quality
problems like banding.
2 Line Sensor ⇒ Page 5-9
The purpose of this Service Calibration is to calibrate the intensity
of the line sensor in the Carriage PCA. An incorrect calibration can
result in edge-detection failures during media loading and incorrect
reading of prints that are used for alignment or calibration.
3 Service Station ⇒ Page 5-11
The purpose of this Service Calibration is to calibrate the Service
Station in relation to the Carriage Assembly.
4 Roller Mark Position ⇒ Page 5-13
The purpose of this Service Calibration is to calibrate the Mark
Encoder which is located on the Drive Roller.
5 Pen to Paper Spacing ⇒ Page 5-15
THIS CALIBRATION IS NO LONGER REQUIRED.
6 Color to Color Calibration ⇒ Page 5-16
The purpose of this Service Calibration is to correct the alignment
between the Printheads and the rest of the Printer. This calibration is
necessary in order to prevent color misalignment.
7 Calibrations Backup ⇒ Page 5-19
The purpose of this Service Calibration is to allow the EEROM
contents to be saved when the Electronics Module or the Tubes
System is replaced.
8 Pen Alignment ⇒ Page 5-22
The purpose of this Service Calibration is to correct the alignment
between the Printheads. This calibration is necessary in order to
prevent color misalignment and print quality defects like banding.
Carriage Height Calibration ⇒ Page 5-24
The purpose of this Service Calibration is to adjust the distance
between the Carriage and the Center Platen. This calibration is
necessary in order to prevent problems like Printhead crashes.
HP DesignJets 1050C and 1055CM Printers Service Manual
5-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
Entering the Service Calibrations Menu
1 Once the message "Ready" is displayed on the front-panel, scroll to
the "Printer Setup Options" icon and press the Enter key.
Ready
Ink
CYAN
Printer Setup Options
MAGENTA
YELLOW
BLACK
2 Once inside the "Printer Setup Options" menu, use the Arrow keys
to scroll to the "Utilities" menu display and press the Enter key.
Top
Printer setup options
Pen settings ...
Back
Device setup ...
Utilities ...
Demos ...
Image quality ...
↑
↓
Press Enter
Enter
NOTE
Make sure that you are in the Full menu mode because otherwise
you will not be able to access the "Service Tools" submenu.
3 Once inside the "Utilities" menu, press the UP and Enter keys
together. You are now in the Service Tools Menu.
Top
Utilities
Display Contrast ...
Back
Contrast ...
Recover Printheads ...
Calibrations ...
Test Prints ...
↑
Press
Together
↓
Enter
4 Use the Arrow keys to scroll to the "Service Calibrations" menu
and press the Enter key.
Top
Service Tools
Back
↑
Service Calibrations...
Service Utilities...
Service Tests...
↓
Press Enter
Enter
5-4
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
5 Use the Arrow keys to scroll through the "Service Calibrations"
selections.
Service Calibrations
1. Accuracy cal...
2. Line sensor cal...
3. Service station...
4. Roller mark position...
5. Pen to Paper Spacing...
6 Press the Enter key to begin a specific calibration when the
required Service Calibration is highlighted.
NOTE
NOTE
NOTE
If the printer is not used for 3 minutes, the printer exits out of the
Service Calibrations Menu and you must repeat the above steps
to enter Service Calibrations again.
In some cases a quick press of a button may not be recognized by
the Printer. When pressing a button, be sure to press it
deliberately and all the way to the bottom of its travel.
If the Printer hangs up during an operation, switch the Printer
OFF and restart from step 1.
HP DesignJets 1050C and 1055CM Printers Service Manual
5-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
1. Accuracy Calibration
The purpose of this Service Calibration is to calibrate the nominal
advance of the media. This calibration is necessary to control the
exact movement of the media in order to avoid print quality
problems like banding.
Perform the Service Accuracy Calibration whenever:
Banding is detected in prints.
Drive Roller is disassembled or replaced.
Paper-axis Assembly is disassembled or replaced.
Perform the Accuracy Calibration as follows:
NOTE
Make sure you load HP High Gloss Photo Paper in to the Printer
before performing this calibration. Do NOT use any other type
of media apart from HP High Gloss Photo Paper.
1 In the Service Calibrations submenu, scroll to "1. Accuracy cal" and
press Enter.
Top
Service Calibrations
Back
1. Accuracy cal...
2. Line sensor cal...
↑
3. Service station...
Make Selection
4. Roller mark position...
5. Pen to Paper Spacing...
↓
Press Enter
Enter
2 When the following message appears on the front panel, select
"Create Pattern" and press Enter.
Top
Recalibrate
Back
↑
Make Selection
Create Pattern
Measure Pattern
↓
Press Enter
Enter
5-6
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
3 If media is not loaded, the following message appears on the front
panel and you must load media into the Printer.
NOTE
Do NOT use any other type of media apart from HP High Gloss
Photo Paper.
ACCURACY
Load paper for
calibration
4 The Printer will start to print the Accuracy Calibration Pattern and
the following message will be displayed on the front panel:
ACCURACY
Calibrating
5 Once the Accuracy Calibration Pattern is completed, the following
message will be displayed. Remove the pattern from the media and
select "Measure Pattern" and press Enter.
Top
Recalibrate
Back
↑
Make Selection
Press Enter
Create Pattern
Measure Pattern
↓
Enter
6 Rotate the pattern so that the edge with the arrows points to the
leading edge, and then reload the pattern with the arrow edge print
facing down.
7 The Printer will load the pattern and then measure the alignment
marks using the line sensor on the Carriage Assembly. The
HP DesignJets 1050C and 1055CM Printers Service Manual
5-7
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
following message will be displayed while the Printer measures the
pattern:
ACCURACY
Measuring
8 Once the calibration is completed, the following message will be
displayed:
Top
Back
Calibration done
↑
↓
Press ENTER to continue
Press Enter
Enter
9 To check if the Calibration was completed correctly, print the
Service Configuration Print (see Page 1-19) and check that the
values given for the Accuracy Calibration are NOT ALL zero.
Check that these value are NOT ALL zero
10 If the calibration fails Perform the Electronic Systems Test ⇒ Page
4-5.
5-8
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
2. Line Sensor
The purpose of this Service Calibration is to calibrate the intensity
of the line sensor in the Carriage PCA. An incorrect calibration can
result in edge-detection failures during media loading and incorrect
reading of prints that are used for alignment or calibration.
Perform the Line Sensor Calibration whenever:
Edge detect procedure fails during media loading.
Carriage is disassembled or replaced.
Banding is detected in prints.
Misalignment between colors is detected.
Perform the Line Sensor Calibration as follows:
NOTE
Make sure you load HP Coated media in to the Printer before
performing this calibration.
1 In the Service Calibrations submenu, scroll to "2. Line Sensor cal"
and press Enter.
Top
Service Calibrations
Back
1. Accuracy cal...
2. Line sensor cal...
↑
3. Service station...
Make Selection
4. Roller mark position...
5. Pen to Paper Spacing...
↓
Press Enter
Enter
2 The following message will appear asking you to confirm the operation.
Select ACCEPT if you want to continue the Line Sensor Calibration, or
select CANCEL if you want to cancel the it. Press Enter once the selection
has been made.
Top
Line Sensor Calibration
Back
↑
Make Selection
Accept
Cancel
↓
Press Enter
Enter
HP DesignJets 1050C and 1055CM Printers Service Manual
5-9
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
3 If you selected to continue, then the following message appears on
the front panel if media is not loaded. You must load Media in to the
Printer to continue.
Top
Please, load paper to
perform this operation
Back
and try again
↑
↓
Enter
Press ENTER to continue
Press Enter
4 The Printer will start to print the Line Sensor Pattern and the
following message will be displayed on the front panel:
ACC
Calibrating line sensor.
Ca
Please wait.
5 Once the line sensor calibration is completed, the following
message will be displayed on the front panel:
Top
Line sensor calibrated.
Back
↑
↓
Enter
Press ENTER to continue
Press Enter
6 To check if the Calibration was completed correctly, print the
Service Configuration Print (see Page 1-19) and check that the
values given for the LED (Green/Blue) are NOT zero.
Check that these value are NOT zero
7 If the calibration fails Perform the Electronic Systems Test ⇒ Page
4-5.
5-10
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
3. Service Station
The purpose of this Service Calibration is to calibrate the Service
Station in relation to the Carriage Assembly.
Perform the Service Station Calibration whenever:
Carriage Assembly is disassembled or replaced.
Platen Assembly is disassembled or replaced.
Service Station is disassembled or replaced.
Perform the Service Station Calibration as follows:
NOTE
Make sure you load media bigger than A4 in to the Printer before
performing this calibration. Do NOT use any other type of media
apart from HP Coated or HP High Gloss Photo Paper.
1 In the Service Calibrations submenu, scroll to "3. Service Station"
and press Enter.
Top
Service Calibrations
Back
1. Accuracy cal...
2. Line sensor cal...
↑
3. Service station...
Make Selection
4. Roller mark position...
5. Pen to Paper Spacing...
↓
Press Enter
Enter
2 The following message will appear asking you to confirm the operation.
Select ACCEPT if you want to continue the Service Station Calibration, or
select CANCEL if you want to cancel the it. Press Enter once the selection
has been made.
Top
3. Service Station
Back
↑
Make Selection
Accept
Cancel
↓
Press Enter
Enter
HP DesignJets 1050C and 1055CM Printers Service Manual
5-11
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
3 If you selected to continue, then the following message appears on
the front panel if media is not loaded. You must load Media in to the
Printer to continue.
Top
Please, load paper to
perform this operation
Back
and try again
↑
↓
Enter
Press ENTER to continue
Press Enter
4 The Printer will start to print the calibration pattern and the
following messages will be displayed on the front panel:
Performing drop
detector calibration.
Performing service
position calibration.
Please wait.
Please wait.
Performing platen
Performing primer
calibration.
distance calibration.
Please wait.
Please wait.
5 Once the service station calibration is completed, the following
message will be displayed on the front panel:
Top
Service station
calibration
Back
finished.
↑
↓
Enter
Press ENTER to continue
Press Enter
6 To check if the Calibration was completed correctly, print the
Service Configuration Print (see Page 1-19) and check that the
calibrations are done and are within the stated limits.
Check that the Calibrations are done and within the limits
5-12
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
4. Roller Mark Position
The purpose of this Service Calibration is to calibrate the Mark
Encoder which is located on the Drive Roller.
Perform the Roller Mark Position Calibration whenever:
Carriage is disassembled or replaced.
Perform the Roller Mark Position Calibration as follows:
NOTE
Make sure that you unload the media from the Printer before
performing this calibration.
1 In the Service Calibrations submenu, scroll to "4. Roller mark
position" and press Enter.
Top
Service Calibrations
Back
1. Accuracy cal...
2. Line sensor cal...
↑
3. Service station...
Make Selection
4. Roller mark position...
5. Pen to Paper Spacing...
↓
Press Enter
Enter
2 The following message will appear asking you to confirm the operation.
Select ACCEPT if you want to continue the Roller Mark Position
Calibration, or select CANCEL if you want to cancel the it. Press Enter once
the selection has been made.
Top
4. Roller Mark Position
Back
↑
Make Selection
Accept
Cancel
↓
Press Enter
Enter
3 If you selected to continue, the calibration will start and the
following message will appear on the front panel:
Performing roller
mark calibration
Please wait
HP DesignJets 1050C and 1055CM Printers Service Manual
5-13
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
4 Once the roller mark position calibration is completed, the
following message will be displayed on the front panel:
Top
Roller mark position
calibrated.
Back
↑
↓
Enter
Press ENTER to continue
Press Enter
5-14
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
5. Pen to Paper Spacing
WARNING
THIS CALIBRATION IS NO LONGER REQUIRED AND
SHOULD NEVER BE PERFORMED.
HP DesignJets 1050C and 1055CM Printers Service Manual
5-15
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
6. Color to Color calibration
The purpose of this Service Calibration is to correct the alignment
between the Printheads and the rest of the Printer. This calibration is
necessary in order to prevent color misalignment.
Perform the Color to Color Calibration whenever:
Carriage is disassembled or replaced.
Drive Roller is disassembled or replaced.
Problems with color misalignment.
Paper-Axis is disassembled or replaced.
Platen Assembly is disassembled or replaced.
Service Station is disassembled or replaced.
Perform the Color to Color Calibration as follows:
NOTE
Make sure that you load E/A0 size HP High Gloss Photo Paper
or HP Coated media before performing this calibration. Do NOT
use any other type of media apart from HP Coated or HP High
Gloss Photo Paper.
1 In the Service Calibrations submenu, scroll to "6. Color to Color
cal" and press Enter.
Top
Service Calibrations
Back
4. Roller mark position...
5. Pen to Paper Spacing...
↑
6. Color to Color cal...
Make Selection
7. Calibrations Backup...
8. Pen alignment...
↓
Press Enter
Enter
2 The following message will appear asking you to confirm the operation.
Select ACCEPT if you want to continue the Calibration, or select CANCEL
if you want to cancel the it. Press Enter once the selection has been made.
Top
6. Color to Color cal.
Back
↑
Make Selection
Accept
Cancel
↓
Press Enter
Enter
5-16
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
3 If you selected to continue, then the following message appears on
the front panel if media is not loaded.
NOTE
Make sure that you load E/A0 size HP High Gloss Photo Paper
or HP Coated media. Do NOT use any other type of media apart
from HP Coated or HP High Gloss Photo Paper.
Top
Please, load paper to
perform this operation
and try again
Back
↑
↓
Enter
Press ENTER to continue
Press Enter
4 The Printer will start to print the calibration pattern and the
following message will be displayed on the front panel:
Calibrating pen to pen
through scan axis.
Please wait
5 Once the pen to paper spacing calibration is completed, the
following message will be displayed on the front panel:
Top
Color to Color
calibrated.
Back
↑
↓
Enter
Press ENTER to continue
Press Enter
NOTE
Make sure that you press Form Feed and Cut when you have
finished the calibration to trim the calibration pattern from the
media roll.
If the calibration fails, then the following message will appear on
HP DesignJets 1050C and 1055CM Printers Service Manual
5-17
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
the front panel:
Calibration error.
Press ENTER to continue
In this case, to resolve the problem, try the following:
1 If the calibration pattern is bad:
Try recovering the Printheads using the front-panel menu and try
the calibration again.
If the calibration pattern is bad again, then replace the Printhead
of the color that is bad.
2 Perform the Electronics System test ⇒ Page 4-5.
5-18
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
7. Calibrations Backup
The purpose of this Service Calibration is to allow the EEROM
contents to be saved when the Electronics Module or the Tubes
System has been replaced.
WARNING
ALWAYS PERFORM THE CALIBRATIONS BACKUP
AFTER REPLACING THE ELECTRONICS MODULE OR
THE TUBES SYSTEM.
Perform the Calibrations Backup as follows:
1 In the Service Utilities submenu, scroll to "7. Calibrations Backup"
and press Enter.
Top
Service Calibrations
Back
4. Roller mark position...
5. Pen to Paper Spacing...
↑
6. Color to Color cal...
Make Selection
7. Calibrations backup...
8. Pen Alignment...
↓
Press Enter
Enter
2 When the following message appears on the front panel, you must
select which component you have replaced. Select either the
Electronics Module or Tubes System and press Enter.
Top
CALIBRATIONS BACKUP
Back
What have you
replaced?
↑
Make Selection
Electronics Module repl
Tubes replaced...
↓
Press Enter
Enter
If the Electronics Module was replaced
a If the Electronics Module was replaced, then select Electronics Module
and press Enter.
Top
CALIBRATIONS BACKUP
Back
What have you
replaced?
↑
Make Selection
Electronics Module repl
Tubes replaced...
↓
Press Enter
Enter
b The following message will appear asking you to confirm the operation.
Select ACCEPT if you want to continue the Calibrations Backup, or select
HP DesignJets 1050C and 1055CM Printers Service Manual
5-19
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
CANCEL if you want to cancel the Calibrations Backup. Press Enter
once the selection has been made.
Top
CALIBRATIONS BACKUP
Back
Electronics Module
has been replaced?
↑
Make Selection
ACCEPT
CANCEL
↓
Press Enter
Enter
c If you selected to continue, the Calibrations Backup will start to update the
calibrations and the following message will be displayed on the front
panel:
Updating Backup.
Please wait
d Once the Calibrations Backup has been completed the following message
will appear on the front panel:
Top
Backup completed.
Back
↑
↓
Enter
Press ENTER to continue
Press Enter
If the Tubes System was replaced
a If the Tubes System was replaced, then select Tubes System and press
Enter.
Top
CALIBRATIONS BACKUP
Back
What have you
replaced?
↑
Make Selection
Electronics Module repl
Tubes replaced...
↓
Press Enter
Enter
b The following message will appear asking you to confirm the operation.
Select ACCEPT if you want to continue the Calibrations Backup, or select
5-20
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
CANCEL if you want to cancel the Calibrations Backup. Press Enter
once the selection has been made.
Top
CALIBRATIONS BACKUP
Back
Tubes System
has been replaced?
↑
Make Selection
ACCEPT
CANCEL
↓
Press Enter
Enter
c If you selected to continue, the Calibrations Backup will start to update the
calibrations and the following message will be displayed on the front
panel:
Updating Backup.
Please wait
d Once the Calibrations Backup has been completed the following message
will appear on the front panel:
Top
Backup completed.
Back
↑
↓
Enter
Press ENTER to continue
Press Enter
HP DesignJets 1050C and 1055CM Printers Service Manual
5-21
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
8. Pen Alignment
The purpose of this Service Calibration is to correct the alignment
between the Printheads. This calibration is necessary in order to
prevent color misalignment and print quality defects like banding.
Perform the Printhead Alignment Calibration whenever:
Carriage is disassembled or replaced.
Tubes System is disassembled or replaced.
Banding is detected in prints.
Misalignment between colors is detected
Electronics Module is replaced.
Perform the Pen Alignment Calibration as follows:
NOTE
Make sure you load media before performing this calibration.
WARNING
Do NOT use Clear Film, Vellum or Natural Tracing Paper.
1 In the Service Calibrations submenu, scroll to "8. Pen Alignment"
and press Enter.
Top
Service Calibrations
Back
4. Roller mark position...
5. Pen to Paper Spacing...
↑
6. Color to Color cal...
Make Selection
7. Calibrations backup...
8. Pen Alignment...
↓
Press Enter
Enter
2 The following message will appear asking you to confirm the operation.
Select ACCEPT if you want to continue the Calibration, or select CANCEL
if you want to cancel the it. Press Enter once the selection has been made.
Top
8. Pen Alignment
Back
↑
Make Selection
Accept
Cancel
↓
Press Enter
Enter
5-22
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
3 If you selected to continue, then the following message appears on
the front panel if media is not loaded. You must load Media in to the
Printer to continue.
WARNING
Do NOT use Clear Film, Vellum or Natural Tracing Paper.
Top
Please, load paper to
perform this operation
Back
and try again
↑
↓
Enter
Press ENTER to continue
Press Enter
4 The Printer will start to print the Alignment Pattern and the
following message will be displayed on the front panel:
PRINTHEAD ACCESS
Aligning printheads
Approximate
time remaining
6 min 30 sec
5 Once the Pen Alignment calibration is completed, the following
message will be displayed on the front panel:
Top
Pen Alignment
calibrated.
Back
↑
↓
Enter
Press ENTER to continue
Press Enter
6 If the calibration fails Perform the Electronic Systems Test ⇒ Page
4-5.
HP DesignJets 1050C and 1055CM Printers Service Manual
5-23
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
Carriage Height Calibration
The purpose of this Service Calibration is to adjust the distance
between the Carriage Assembly and the Center Platen. This
calibration is necessary in order to prevent problems like Printhead
crashes.
Perform the Carriage Height Calibration whenever:
Carriage is disassembled or replaced.
Center Platen is disassembled or replaced.
Continuous Printhead Crashes.
Perform the Carriage Height Calibration as follows:
NOTE
The procedure should be carried out using the Carriage Height
Tool (See Figure 1 below) that came with the new Carriage
Assembly or Center Platen Assembly.
Carriage
Height
Tool
Figure 1
5-24
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
NOTE
During the Carriage Height Calibration procedure the Carriage
Assembly has to be moved along the length of the printer for
correct calibration. Make sure that the Carriage Assembly is
only ever moved by pulling the belt and never by direct contact
with the carriage itself (See Figure 2 below).
Incorrect: never move using Carriage Assembly.
Correct: move using the belt.
Figure 2
1 Disconnect the Ink Leak Detector Cable Connector from the back of the
printer.
HP DesignJets 1050C and 1055CM Printers Service Manual
5-25
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
2 Remove the EMC Cover on the left hand side of the printing area.
3 Open the Carriage Cover on the left hand side of the printing area.
5-26
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
4 Insert the Carriage Height Tool into the black cartridge slot.
5 Close the Carriage Cover
.
HP DesignJets 1050C and 1055CM Printers Service Manual
5-27
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
6 Loosen the two T10 screws at the back of the Carriage Assembly.
NOTE
NOTE: The screws should not be removed.
7 Using the belt, and beginning to the left hand side of the starting position
(where the left hand edge of the paper is positioned when printing), move the
Carriage Assembly back and forth along the length of the printer, you are
listening for a scraping sound: if you hear a sound already you may proceed
directly with step 9, if not you must lower the Carriage Assembly (step 8), and
try again until a scraping sound is heard.
5-28
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
8 Lower the Carriage Assembly slightly, by turning the T9 screw shown below
anti-clockwise and then check for a scraping sound again as shown previously
in step 7.
9 On moving the Carriage Assembly along the length of the printer you should
now hear a scraping sound: this sound indicates that you need to raise the
Carriage Assembly (if there is no sound repeat step 8).
HP DesignJets 1050C and 1055CM Printers Service Manual
5-29
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
10 Raise the Carriage Assembly slightly, by turning the T9 screw (shown below)
clockwise
.
11 Check that there is no longer a scraping sound.
5-30
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
12 When the scraping has been eliminated it is important to leave the Carriage
Assembly as close as possible to the Center Platen: move the Carriage
Assembly back and forth across the area where the scraping sound was,
gently lowering and raising the Carriage Assembly until you are sure that it is
as close as it possibly can be to the Center Platen without touching.
13 Continue checking the full length of the printer until you arrive at the blue line
used to load the cut sheet paper, repeating steps 10, 11 and 12 whenever a
scraping sound is heard.
HP DesignJets 1050C and 1055CM Printers Service Manual
5-31
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Calibrations
14 When the complete length of the printer is calibrated (clear of any scraping
sound), tighten the two T10 screws at the back of the Carriage Assembly to
secure the current position.
15 Remove the Carriage Height Tool.
5-32
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
6
6
Print Quality 6-2
Print Quality Troubleshooting Checklist 6-2
Print Modes 6-3
How to Use the Print Quality Test 6-4
What is the Print Quality Test? 6-4
Printing the Print Quality Test 6-4
Nozzle Print Test 6-6
Color Alignment Print Test 6-7
What is Banding? 6-9
Aligning the Printheads 6-12
Troubleshooting Print Quality Problems 6-13
Problems with Stepped Lines 6-13
Long Term Color Bleeding (Glossy Papers) 6-22
Color Consistency problems 6-22
Color Accuracy Configuration 6-23
There are Smears or Scratching on the Printed Media 6-24
HP DesignJets 1050C and 1055CM Printers Service Manual
6-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Print Quality
Print Quality Troubleshooting Checklist
When faced with an Print Quality problem, use the following
checklist as a guide in troubleshooting the problem:
1 Problem reproduction
Reproduce the problem that the customer is seeing using their
original settings.
2 Printer configuration:
Print Mode: Set to "Best" (in the printer and in the drivers).
Dry time: Set to "Automatic".
Select the correct media setting when loading the media.
3 Hardware check list
Firmware Revision
Check if the latest version of the firmware is installed. If not
Install the latest firmware revision. Refer to Chapter 7 for the part
number of the Flash SIMM.
4 Printheads
Printhead Troubleshooting Process:
If you don’t have any samples yet, reproduce the original problem
with the correct printer settings.
Print the Print Quality Test using the exact settings and Media
that the Customer used when faced with the Print Quality
problem
Printhead Alignment and Check:
Perform the Printhead Alignment using HP High-Gloss Photo
Paper. If not available, use Coated media if required.
5 Media
Make sure that you use HP or HP-approved media.
Select the correct media type through the front-panel when
loading it.
6 Driver print quality configuration:
To clarify if the reason of the problem is related with the print mode
defined with the Non-HP Driver try the following:
Print the same sample using the Non-HP driver and their normal
media.
6-2
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Print one of the internal demos or print the Print Quality Test
using HP Media and configuring the printer as indicated
previously.
If the output obtained using the HP Solution is good and the one
obtained through the 3rd party solution is bad, HP support
organization should:
Communicate to the customer that the problem is not in the
printer and that he should address it through the 3rd party vendor
support structure.
7 Service Accuracy Calibration
Perform "Service Accuracy calibration" using HP High-Gloss
Photo Paper.
WARNING
Do NOT use any other type of media apart from HP High Gloss
Photo Paper when performing the Accuracy Calibration.
Print Modes
The Printers have a large number of print modes. A print mode
specifies how to interpret and put on media a set of bitmap planes,
each of which consists of a sequence of rows. Each mode
corresponds to a unique combination of the following parameters:
Print resolution (300 dpi, 600 dpi, 1200 x 600 addressable).
Number of passes per advance.
Number of advances per swath.
Print direction (bidirectional).
Carriage speed.
Smart Area Fill (SAF).
Print masks.
Servicing states.
Multiple dotting (K).
User input to print mode selection consists of the following:
Choice of media type.
Choice of print-quality setting (fast, normal, best).
The language in which the file is received.
The model of printer used.
The type of driver (HP or Non-HP).
HP DesignJets 1050C and 1055CM Printers Service Manual
6-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
How to Use the Print Quality Test
What is the Print Quality Test?
The Printer contains an internal Print Quality Test which helps you
to diagnose the possible source of any print quality defects. The
Print Quality Test is divided into three parts:
a Nozzle print test, designed to check if the printhead nozzles print correctly.
b Color alignment test, designed to check any color-to-color misalignment
the printer may have.
c Overall print quality in BEST mode, specifically designed to diagnose
banding problems in high density areas.
Considerations for Printing the Print Quality Test.
1 The Print Quality Test prints in A3 and B sizes so you must have
media loaded (roll or sheet) that is this size or larger.
2 Use the same type of media that the customer was using when they
found the print quality problem.
3 If the customer is using non-HP media and after the Print Quality
Test you still have the same print quality problems, change to
genuine HP media and repeat the Print Quality Test.
4 If you do not see any problems with the Print Quality Test, then the
problem may not be with the printer itself. The problem may be
with the RIP or the driver for example.
However if you do see problems with the Print Quality Test then
continue with the following procedures which will help you to
diagnose the problem.
Printing the Print Quality Test
1 Go to the printer submenu and press Enter.
Ready
Ink
CYAN
MAGENTA
YELLOW
BLACK
Printer submenu
6-4
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
2 Select Print Quality from the Utilities/Test Prints menu, then press Enter
Utilities
to print the test.
Test Prints
The printer will print out a series of patterns (shown below):
Print Quality
HP DesignJets 1050C and 1055CM Printers Service Manual
6-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Nozzle Print Test
The nozzle print test is located on the Print Quality Test in the top
section. In this test the 512 nozzles that each printhead uses to print
with are tested.
This is what you would see if there are nozzles not printing
correctly:
Missing Lines
Misdirected Lines
Partial Printing
Unequal Spacing
C6074282
Missing Lines
1 In the top pattern of the Print Quality Test, there is a series of
stepped diagonal lines. If one or more of the nozzles are
malfunctioning or mis-positioned, you will see that the stepped lines
are broken or misdirected in one or more places.
2 Below the top pattern on the Print Quality Test, there is a series of
horizontal straight lines. If one or more nozzles are misdirected
there will be unequal spaces between the corresponding lines.
6-6
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
How to fix the Nozzle Defects
NOTE
If your printer has nozzle defects, it does not mean that you will
not get perfect print quality results. The printer has automatic
procedures to hide many nozzle defects. This type of problem
affects mostly Normal and Draft modes.
1 Go to the Printer submenu and press Enter.
Utilities
Ready
Ink
Recover
Printheads
All, cyan,magenta
yellow, black
CYAN
MAGENTA
YELLOW
BLACK
Printer submenu
2 Go to the Utilities/Recover Printheads.
3 Select the printhead color that is responsible for the problem. The
printer will try to ‘Recover’ the defective printhead. If you are not
sure which printhead color is giving you the problem select all of
the printheads. Please wait as the process of recovery takes a few
minutes.
4 Reprint the Print Quality Test to check that the defective nozzles
have been corrected.
5 If the error is still present, replace the worst printheads.
Color Alignment Print Test
This part of the Print Quality Test is designed to check the color
alignment. It produces twelve patterns each with two different
primary colors. In each pattern you will see a cross surrounded by
another color. If there is misalignment between the colors there will
be inconsistent spacing between the cross and the other color.
There are two types of misalignment:
Horizontal - when the misalignment is in the horizontal axis.
Vertical - when the misalignment is in the vertical axis.
HP DesignJets 1050C and 1055CM Printers Service Manual
6-7
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Below are shown two examples of alignment and misalignment:
C6074276
correct
Incorrect
Solving the Color Alignment Problem
1 Make sure you have media loaded (not clear film, vellum or tracing
paper).
2 Go to the printer submenu and press Enter.
Ready
Ink
CYAN
MAGENTA
YELLOW
BLACK
Printer submenu
3 Perform the Printhead Alignment Calibration by going to Utilities/
Calibration/Printhead Alignment. Please wait as the process of
aligning the printheads takes a few minutes.
Utilities
Calibrations
4 Reprint the image you were attempting to print before (in the same
Printhead Alignment
mode) to see if the problem still exists.
5 Perform the Color to Color Calibration ⇒ Page 5-16.
6-8
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Overall Print Quality Test in BEST mode
Blue, Green, Red, Black, Yellow, Magenta, Cyan Test
This test pattern checks performance for banding in Best mode only
for the media you are using.
3
C6074279
What is Banding?
Banding is when you see repetitive horizontal bands within your
printed image (these may appear as light or dark bands).
The test pattern is printed with four primary colors; black, cyan,
magenta and yellow. The three secondary colors printed are red,
blue and green and they are formed by mixing the primary colors as
shown in the table below:
Secondary Color
Primary Color Components
Red (R)
Magenta (M) and Yellow (Y)
Magenta (M) and Cyan (C)
Cyan (C) and Yellow (Y)
Blue (B)
Green (G)
HP DesignJets 1050C and 1055CM Printers Service Manual
6-9
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Solving the Banding Problem
There main causes of banding:
Printhead problems (see below).
Use of Non-HP media
Incorrect media type selected in the front panel.
Media advance problems.
Banding Caused by Printhead Problems
In this case you will see banding in only a few colors.
If the test pattern has clear or dark horizontal bands in one or more
of the primary color columns, then several of the secondary color
columns will also have the same type of bands in the same position
(but perhaps with less intensity).
In the following example, several nozzles in the magenta printhead
are not printing. There will be clear repetitive bands (perhaps white)
in the magenta column. Consequently, you will see lower intensity
bands in the same print position in the red (which is Magenta +
Yellow) and blue (which is Magenta + Cyan) of the secondary color
columns.
3
C60742
1 The bands could be caused by the nozzles not printing correctly.
You can check the health of the nozzles by performing the Nozzle
Print Test.
6-10
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
2 The light or dark horizontal lines could also be caused by
permanently damaged printheads. The possible combinations with
this problem are:
Banding in cyan, blue and green columns only, but more evident
in cyan. This means that the cyan printhead could be permanently
damaged.
Banding in magenta, red and blue columns only, but more
evident in magenta. This means that the magenta printhead could
be permanently damaged.
Banding in yellow, red and green columns only, but more
evident in yellow. This means that the yellow printhead could be
permanently damaged.
Banding in black column only. This means that the black
printhead could be permanently damaged.
If you want the best high quality image from your printer, replace
the damaged printhead with a new one.
NOTE
However, your printer can still produce good quality line prints.
Banding Caused by Media Advance Problems
Another type of banding is caused by an inaccurate media advance
in this case there will be banding (horizontal repetitive bands along
the test pattern) in all the primary and secondary color columns.
The bands can appear as dark bands, due to a shorter advance of the
roller which causes an overlap, or lighter bands due to a longer
advance causing spaces.
3
C6074281
HP DesignJets 1050C and 1055CM Printers Service Manual
6-11
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Banding in all of the colors
1 Make sure that the media selection made in the front panel is the
same as the media that you have loaded.
2 It is possible that the banding was caused because the customer was
using non-HP media. If the customer still wants to use non-HP
media, recalibrate the paper accuracy by performing the accuracy
calibration. Performing this will overwrite the default setting for
only the paper that you have selected.
Utilities
Calibrations
Accuracy
Recalibrate
NOTE:If the customer wants to use HP certified paper at a later stage, they can
restore the optimal setting to what it was by going to Utilities/Calibration/
Accuracy/Restore Factory.
3 Perform the printheads alignment procedure.
Aligning the Printheads
The printhead alignment selection causes the printer to align the
printheads immediately, or if an image is being printed, as soon as
the current print job is finished. The alignment procedure requires a
minimum paper size of A2 or C-size.
Utilities
Calibrations
Printhead
Alignment
The printer will automatically perform an alignment when
printheads are replaced. You can use this feature if the Print Quality
Print indicates an alignment error.
Full menu mode only
NOTE
You should not attempt to align the printheads with tracing
paper, vellum or clear film.
Service Accuracy Calibration
If the banding problem remains after using HP Media and trying the
above steps to resolve the problem, perform the Service Accuracy
Calibration ⇒ Page 5-6.
6-12
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Troubleshooting Print Quality Problems
Problems with Stepped Lines
Description of problem
When you look at the image you have printed there are ‘stepped
lines’ in the borders of arrows and diagonal lines. The lines should
be straight with no stepping.
Shown below is an example of what you might see if you have
problems with Stepped Lines.
C6074283
How to solve the problem
1 Increase the dpi setting by changing the print quality to best in the
front panel and driver software.
2 The problems may be inherent in the image you are trying to print.
Try to improve the image with the application that generated the
file.
HP DesignJets 1050C and 1055CM Printers Service Manual
6-13
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Problems with printing lines
Description of problem
When you look at the image you have printed there are:
Missing or faint lines
Printed text having missing parts to them.
Shown below are examples of what you might see if you have
problems with printing lines.
Straight lines have missing sections
Missing parts of text; this should
say TEST
C6074285
C6074284
How to solve the problem
1 Go to the printer submenu and press Enter.
Ready
Ink
CYAN
MAGENTA
YELLOW
BLACK
Printer submenu
2 Go to Utilities/Recover Printheads.
Utilities
3 Select the printhead color which has the problem. The printer will
try to ‘Recover’ the defective printhead. If you are not sure which
printhead color is giving you the problem, select all of the
Recover
Printheads
All, cyan,magenta
yellow, black
printheads. Please wait while printer tries to recover the printheads.
4 Reprint the image you were attempting to print before (in the same
mode) to see if the problem still exists.
5 If the problem continue, reprint the image using Best mode.
6 If printing in Best mode is not acceptable, replace the offending
printheads. If you’re not sure which printhead is giving you the
problem, print out the Print Quality Test. This will help you find the
faulty printhead.
6-14
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Problems with Color-to-Color Alignment
Description of problem
When you look at the image you have printed:
The colored lines are printing double and they are the wrong
colors,
C6074286
The borders of colored blocks are overlapped and the overlapping
areas have different colors in them.
C6074287
Vertical lines are mis-aligned or fuzzy (not smooth)
C6074304
How to solve the problem
1 Make sure you have paper loaded (not clear film, tracing paper or
vellum).
HP DesignJets 1050C and 1055CM Printers Service Manual
6-15
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
2 Go to the Printer submenu and press Enter.
Ready
Ink
CYAN
MAGENTA
YELLOW
BLACK
Printer submenu
3 Perform the Printhead Alignment Calibration by going to Utilities/
Calibration/Printhead Alignment. Please wait as the process of
aligning the printheads takes a few minutes.
Utilities
Calibrations
4 Reprint the image you were attempting to print before (in the same
Printhead Alignment
mode) to see if the problem still exists.
6-16
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Problems with Horizontal Lines (Banding)
Description of problem
When you look at the image you have printed there are light or dark
lines on the image, these are particularly highlighted in high density
ink areas. This problem is known as banding.
IMPORTANT
Banding can occur to a certain degree in draft and normal mode
when printing high density prints. To obtain the best image
always print in Best Mode.
Shown below is an example of what you might see if you have
problems with banding.
8
0
Pojfdjop ernk aure
Expanding Possibilities
8 0
8 0
Ironk
Pojfdjop ernk aure
Pojfdjop ernk Chorme
Expanding Possibilities
8 0
kheuhg sfrfefg
kheuhg sfrfefg
8 0
Ink erov
Ink carCtraipdsge
C6074306
How to solve the problem
NOTE
While performing the next procedure, duplicate the condition
the printer was in when you discovered the problem: use the
same media and the same print mode.
1 Ensure that the paper you have selected in the front panel is the
same paper that you have loaded.
2 Perform the Printhead Alignment Calibration.
3 Reprint your image.
4 If you have printed your image in Normal or Draft mode and it is
not acceptable to you, re-print it in Best mode. Check the front panel
and driver selection to make sure that Best mode is selected.
HP DesignJets 1050C and 1055CM Printers Service Manual
6-17
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
5 Go to the printer submenu and press Enter.
Ready
Ink
CYAN
MAGENTA
YELLOW
BLACK
Printer submenu
6 Go to Utilities/Test Prints/Print Quality and press Enter.
UTILITIES
Test Prints
7 The printer will print a diagnostic test print. This will help you find
the source of the banding problem. Please wait as the process of
printing the Print Quality Test print takes a few minutes.
Print Quality
8 Look in the top section of your Print Quality Test. Check to see if
Full menu mode only
there are any of the following examples of defects in the print.
Missing lines
Misdirected lines
Very obvious
unequal spacing
C607482
Missing lines
9 If there are any of the above defects visible in the test print, continue
with step 9a. If there are no defects in the top part of the print test,
go to directly to step 10.
a Go to the printer submenu and press Enter.
Ready
Ink
CYAN
MAGENTA
YELLOW
BLACK
Printer submenu
b Go to the Utilities/Recover Printheads and press Enter
UTILITIES
c Select the printhead color that displayed the defects in the Print Quality
Test. If you are not sure which printhead color is giving you the problem
select all of the printheads.
Recover
Printheads
Full menu only
6-18
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
d Perform the printhead alignment procedure.
e Reprint the image you were attempting to print before (in the same mode)
to see if the problem still exists.
f
If there is no improvement in the quality of your image, print the Print
Quality Test again and continue to the next step.
10 Check the bottom section of the Print Quality Test. If there is
banding in all colors, continue with step 10a. If there is banding in
only a few colors go directly to step 11.
3
C6074281
a It is possible that the banding was caused because the customer was using
non-HP media. If the customer still wants to use non-HP media, recalibrate
the paper accuracy by performing the accuracy calibration. Performing this
will overwrite the default setting for only the paper that you have selected.
UTILITIES
Calibrations
Accuracy
Recalibrate
NOTE: If the customer wants to use HP certified paper at a later stage, they
can restore the optimal setting to what it was by going to Utilities/Calibration/
Accuracy/Restore Factory.
HP DesignJets 1050C and 1055CM Printers Service Manual
6-19
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
11 When you look at the image you have printed there is banding on
the image, but only in a few colors, similar to the example shown
below.
3
C6074280
a The possible combinations with this problem are:
Banding in cyan, blue and green columns only, but more evident
in cyan. This means that the cyan printhead could be permanently
damaged.
Banding in magenta, red and blue columns only, but more
evident in magenta. This means that the magenta printhead could
be permanently damaged.
Banding in yellow, red and green columns only, but more
evident in yellow. This means that the yellow printhead could be
permanently damaged.
Banding in black column only. This means that the black
printhead could be permanently damaged.
b If you want optimal print quality from your printer, replace the damaged
printhead with a new one.
NOTE
However, the printer can still produce good quality line prints.
6-20
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
No Printing Defects Found in the Print Quality Test
If all the test patterns from the Print Quality Test are correct and you
still experience print quality problems, here are some of the more
likely causes to check:
The print mode used in your printer is not right for the image you
are printing (this is defined by the printer’s front-panel menu
selections)
Non-HP driver
The RIP (If you are using one)
The software applications you are using.
Use the following table to configure your system correctly.
What to Configure
Configuration Setting
Optimal Setting
Printer Front-Panel Menu Media
Unload the current media
and load it again after
changing the media type in
the front panel.
Dry time
Set to Automatic.
Set to Best.
HP driver (Windows,
AutoCAD or Mac)
(HP DesignJet 2500CP)
Print mode setting
Non-HP drivers
(Software RIPs)
The settings available
depend on the driver. The
most typical settings are:
In the software application:
Set Print Quality to Best
Use no Half Tone (or
printer default.)
Print Quality Settings
Half Tone
Make sure that the
media setting matches
the media loaded in the
printer.
Media selection
See the user’s guide for
your application for more
information about its print
quality settings.
HP DesignJets 1050C and 1055CM Printers Service Manual
6-21
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Solving Color Accuracy problems
These are two areas you should review when troubleshooting a
color accuracy problem:
Configuration (PostScript option only)
Check that you are using the correct driver setting and CRD
information for the software. Check which ink emulation mode has
been selected in the front panel.
Media
Make sure that the media loaded is genuine HP media and that the
correct media type has been selected on the front panel and in the
driver.
Color Consistency problems
If color consistency is important for the customer, it is
recommended that they do not use HP-GL/2 to print with.
Some media may discolor or change with age. Check that the
media is fresh and has been stored correctly.
If the environmental conditions that the customer is printing in
change rapidly, you may see changes in the color consistency. By
reducing the time the print stays in extreme environmental
conditions after being printed (especially very high humidity)
you can reduce the color consistency problems.
If you notice that there are color changes between different
printers i.e. between the 750C and this printer. It is normal. There
will be color differences between HP DesignJet printers because
the other printers use a different type of ink.
Long Term Color Bleeding (Glossy Papers)
If you see the colors are bleeding into the paper i.e. the color is
soaking into the paper making the lines fuzzy and bleary. This will
be because of the humidity conditions that the printer is working
under:
Ask the customer to change the paper that they are printing with.
or
Remove the printer from the high humidity conditions.
6-22
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Color Accuracy Configuration
The configurations of the printer, the driver, and the software RIPs
define how ink is applied to each type of media. Use the information
in the following table to configure the printer and software for best
color accuracy.
Location of Setting
Setting Description
Selection
Set to match the media
Printer Front-Panel Menu
Media
type loaded in the
printer.
Ink Emulation (PS only)
Set the type of CMYK
inks that your software
generates. If you use HP
drivers use “Native”.
Ink Limiting (PS only)
Color Calibration (PS only)
Media
Set to ON.
Set to ON.
HP Drivers
Set to match the media
type loaded in the
printer.
Non-HP drivers
(Software RIPS)
Media or equivalent setting
Set to match the media
type loaded in the
printer. See the
documentation that
came with your software
for information.
Color correction option or
equivalent
Do the color correction
calibration if one is
available.
HP DesignJets 1050C and 1055CM Printers Service Manual
6-23
Download from Www.Somanuals.com. All Manuals Search And Download.
Print Quality
Media
Always make sure that the customer is using the appropriate media
for the required image and that it is consistent with the software
application being used. To ensure color accuracy and print-quality
performance of the printer, only media types that have been certified
for the printer should be used. Use of non-HP media or HP media
not certified for the printer may significantly reduce the color and
print quality of the required images. For details of HP media, refer
to the User’s Guide or the Media Guide for the HP Designjet
Printers.
NOTE
To have accurate colors, the media settings must match the type of media
loaded in the printer.
If the customer is using non-HP media with HP drivers, the colors in the
required print may not be accurate. Advise the customer to use HP media
if they want to improve the accuracy of the colors.
There are Smears or Scratching on the Printed Media
This problem can appear on paper-based coated media if a lot of ink
printed quickly. The media cannot absorb the ink quickly enough
and becomes distorted. As the printheads move over the media, the
printheads and the media come into contact with each other and the
printed image is smeared.
1 Press the Cancel key on the front panel; if you continue to print, the
paper may damage the printheads.
2 Cancel the print job from your computer application.
In order to obtain better results perform the following:
Use HP recommended media. If the image you are printing has
intense color, use HP Heavy Coated Paper
Use extended margins, or try to increase the print margins by
relocating the image on the page from the software application.
If the customer is using ‘Media Saving Options’ from the
advanced section of the HP- GL/2 Driver, try disabling one or
both of the options ‘auto rotate’ and ‘inked area’.
If the above fails to solve the problem of smears and scratching,
change the media that the customer is using to a non-paper based
media such as HP High Gloss Photo Paper.
6-24
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
7
7
Printer Support 7-2
Rear Covers 7-4
Electronics Module 7-6
Right Hand Cover 7-8
Left Hand Cover and Window 7-10
Right Hand Assemblies 7-12
ISS and APS Assembly 7-14
Clutch Assembly 7-16
Carriage Assembly 7-18
Scan-Axis Assemblies 7-20
Drive Roller and ARSS Miscellaneous Parts 7-22
Paper Path Assemblies 7-24
Pinch Assembly 7-26
Drive Roller Assemblies 7-28
Center Guide and Media Sensor 7-30
Tubes Guide Assemblies 7-32
Ordering Accessories 7-34
HP DesignJets 1050C and 1055CM Printers Service Manual
7-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Printer Support
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
3
4
5
-
C6072-60183
C6071-60182
C6072-60184
C6071-60181
C6072-60185
C6071-60180
C6072-60017
1
2
2
1
1
1
1
Tray Assembly
Foot Assembly
Legs Assembly
Bin Assembly
X-Brace Assembly
Hardware Kit (Includes Screw Drivers)
Bin Cover Assembly
-
7-2
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
5
3
3
2
4
1
2
Figure 3: Printer Support
HP DesignJets 1050C and 1055CM Printers Service Manual
7-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Rear Covers
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
3
4
C6072-60168
0515-0382
1
5
1
1
Top Cover
Screw
Screw
0515-4228
C6072-60169
Back Cover (Includes Blank Serial
Number Label)
5
6
C2847-20017
2190-0760
3
3
1
2
3
1
5
2
1
Screw
Washer
7
C6072-60186
0624-0771
Rear Platen
Screw
8
9
C6071-60148
C6072-60170
0535-0043
Tail Deflectors
Back EMC Cover
Nut
10
11
12
13
0515-2278
Screw
C6072-60188
Mount Bracket (Includes Left and Right
Mount Bracket)
14
0624-0771
4
Screw
7-4
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 4: Rear Covers
HP DesignJets 1050C and 1055CM Printers Service Manual
7-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Electronics Module
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
3
4
5
J3113-61001
C6075-60005
C6072-60176
0515-2246
1
1
1
4
1
1
1
1
1
1
EIO Card
Hard Disk Drive
DIMM Cover
Screw
C6074-60003
C6074-60004
C6074-60005
C6074-60009
C6075-60009
C6072-60171
DRAM DIMM 16MB
DRAM DIMM 32MB
DRAM DIMM 64MB
Firmware DIMM (HP DesignJet 1050C)
Firmware DIMM (HP DesignJet 1055CM)
6
7
Left Rear Cover (Includes Ferrite and
Clip)
8
9
0515-2282
C6072-60172
0515-2282
1
1
1
1
4
1
Screw
Right Rear Cover
Screw
10
11
12
-
C6072-60146
0515-0382
Electronics Module
Screw (for Electronics Module)
EIO Card Cover
C6072-60177
7-6
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 5: Electronics Module
HP DesignJets 1050C and 1055CM Printers Service Manual
7-7
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Right Hand Cover
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
C6072-60165
1
Right Hand Cover (Includes Front
Panel Cable)
2
3
0624-0771
4
1
Screw
C6072-60174
Right Hand Trim (Includes Window
Sensor)
4
5
6
0515-2248
0624-0771
1
1
1
Screw
Screw
C6072-60175
Front Panel Assembly (Includes Front
Panel Cable)
-
C6071-60154
1
Quick Reference Guide Holder
7-8
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 6: Right Hand Cover
HP DesignJets 1050C and 1055CM Printers Service Manual
7-9
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Left Hand Cover and Window
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
3
4
5
6
-
C6072-60167
0624-0771
1
4
1
1
1
1
2
Left Hand Cover
Screw
C6072-60173
0515-2248
Left Hand Trim
Screw
0624-0771
Screw
C6072-60164
0624-0704
Window
Screw (for rear door to access the Ink
Tubes System)
7
8
C6072-60145
1
Ink Tubes System (Includes Setup
Printheads, Ink Collector, Carrier Clip,
Nye Oil and ISS Housing Foam)
C6072-00002
C6075-00001
C4704-00119
1
1
1
Nameplate (HP DesignJet 1050C)
Nameplate (HP DesignJet 1055CM)
9
-
Adobe Logo Label (Only for HP
DesignJet 1055CM)
C6071-60167
1
Setup Printheads
7-10
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 7: Left Hand Cover and Window
HP DesignJets 1050C and 1055CM Printers Service Manual
7-11
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Right Hand Assemblies
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
C6072-60178
1
Service Station Assembly (Includes
Drop Detector and Primer Assembly)
2
3
4
5
6
7
0624-0771
0515-2248
2
1
1
4
2
1
Screw
Screw (for Service Station)
C6072-60159
0515-2248
Vacuum Fan
Screw
0515-1349
Screw
C6072-60160
Paper-Axis Motor Assembly (includes
Helical Gear and Grease)
8
9
0515-2248
4
1
Screw
C6072-60179
Drop Detector Assembly (Includes
Spittoon Foam)
7-12
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 8: Right Hand Assembly
HP DesignJets 1050C and 1055CM Printers Service Manual
7-13
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
ISS and APS Assembly
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
-
C6072-60015
C6072-60016
C6071-60168
1
1
1
Ink Supply Station (ISS)
Air Pressurization System (APS)
Ink Leak Detector (Includes Ink
Collector, Leak Sense Cable and Leak
Sense Cable Cip)
7-14
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 9: Ink Supply Station
HP DesignJets 1050C and 1055CM Printers Service Manual
7-15
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Clutch Assembly
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
C6072-60151
0515-2278
1
2
Clutch Assembly
Screw
7-16
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 10: Clutch Assembly
HP DesignJets 1050C and 1055CM Printers Service Manual
7-17
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Carriage Assembly
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
C6072-60147
C6072-60200
1
1
Carriage Assembly (Includes Carriage
Height Tool, Cutter Assembly and Line
Sensor)
2
Cutter Assembly (Includes Screw and
Washer)
3
4
5
0624-0737
3050-1982
1
1
1
Screw
Washer
C6072-60196
Trailing Cable (Includes Nye Oil,
Trailing Cable Clip, Cover Cap,
Trailing Ferrite and Ferrite Pincer)
-
C6071-60166
1
Carriage Height Tool (Also Included
with the Carriage Assembly)
7-18
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
5
1
3
4
2
Figure 11: Carriage Assembly
HP DesignJets 1050C and 1055CM Printers Service Manual
7-19
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Scan-Axis Assemblies
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
3
C6072-60148
0515-0382
1
2
1
Scan-Axis Motor
Screw
C6072-60149
Tensioner Assembly (Includes Pulley
Assembly, Pulley Spring, Wedge and
Actuator Arm)
4
5
0515-0382
2
1
Screw
C6072-60199
Cutter Actuator Arm ( (also included
with item 3)
6
C6072-60198
C6072-60197
0535-0031
1
1
2
2
1
1
1
1
1
1
1
1
2
Belt (Includes Oil)
Encoder Strip
7
8
Nut
9
3050-0026
Washer
10
11
12
13
14
15
16
17
18
C6072-60158
C6072-60155
C6072-60156
0624-0704
Left Rollfeed Module
Right Rollfeed Module
Right Rollfeed Brake
Screw (for item 12)
Washer (for item 12)
Left Rollfeed Brake
Screw (for item 15)
Washer (for item 15)
Screw (for item 15)
C6072-60157
0624-0704
7-20
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 12: Scan-Axis Assemblies
HP DesignJets 1050C and 1055CM Printers Service Manual
7-21
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Drive Roller and ARSS Miscellaneous Parts
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
3
4
5
6
7
C6071-40017
0515-2200
1
2
1
2
1
1
1
Drive Roller Gear (See Note Below)
Screw
C6071-40016
0515-2282
Drive Roller Bracket (See Note Below)
Screw
C6071-60155
0515-1743
ARSS Miscellaneous Parts
Screw
Screw
C2847-20018
NOTE
Items 1 and 3 are not orderable separately. These parts are
included when you order the Drive Roller Assembly on Page 7-28.
7-22
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 13: Drive Roller and ARSS Miscellaneous Parts
HP DesignJets 1050C and 1055CM Printers Service Manual
7-23
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Paper Path Assemblies
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
3
4
5
6
7
C6072-60153
C6072-60154
0515-2986
1
1
2
1
1
8
1
Spindle
Entry Roller
Screw
C6072-60150
C6072-60152
0515-2250
ARSS Assembly
ARSS Assembly Handles
Screw
C6072-60162
Front Platen Assembly (including
screws)
8
C6072-60161
1
Centre Platen Assembly (including
screws)
7-24
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 14: Paper Path Assemblies
HP DesignJets 1050C and 1055CM Printers Service Manual
7-25
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Pinch Assembly
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
C6072-60009
0515-2981
1
1
Pinch Assembly
Cam Lever Screw
7-26
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 15: Pinch Assembly
HP DesignJets 1050C and 1055CM Printers Service Manual
7-27
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Drive Roller Assemblies
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
3
C6072-60191
C6072-60163
0515-2982
1
1
3
Drive Roller Assembly
Drive Roller Guide (Includes Item 4)
Screw (for Right Hand attachment of
Drive Roller Guide)
0515-2986
3
Screw (for Left Hand Attachment of
Drive Roller Guide)
4
5
C6072-60011
0624-0704
1
3
Media Guide Strip
Screw
7-28
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 16: Drive Roller Assemblies
HP DesignJets 1050C and 1055CM Printers Service Manual
7-29
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Center Guide and Media Sensor
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
3
C6072-60189
0515-2986
1
4
1
Center Guide (Includes Item 3)
Screw
C6072-60190
Media Sensor
7-30
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Figure 17: Center Guide and Media Sensor
HP DesignJets 1050C and 1055CM Printers Service Manual
7-31
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Tubes Guide Assemblies
Printer Support
Reference HP Part Number Quantity
Description/Comments
on
Drawing
1
2
3
4
5
C6072-60195
C6072-60194
C6072-60193
0624-0771
1
1
1
8
1
Tube Guide Assembly
Front Guide Assembly
Right Arc Assembly
Screw
C6072-60192
Left Arc Assembly
7-32
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
4
4
4
1
2
Right Hand Side
3
5
4
4
Left Hand Side
Figure 18: SRK Tubes Guide Assemblies
HP DesignJets 1050C and 1055CM Printers Service Manual
7-33
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Ordering Accessories
Item
HP Part Number
English
Korean
Taiwanese
German
French
Spanish
Italian
Japanese
Portuguese
Chinese
C6071-90241
C6071-90242
C6071-90243
C6071-90244
C6071-90245
C6071-90246
C6071-90247
C6071-90248
C6071-90249
C6071-90250
HP DesignJet 1050C and 1055CM
Quick Reference Guide
English
Korean
Taiwanese
German
French
Spanish
Italian
Japanese
Portuguese
Chinese
Czech
Greek
Hungarian
Polish
Russian
Thai
Turkish
C6071-90101
C6071-90102
C6071-90103
C6071-90104
C6071-90105
C6071-90106
C6071-90107
C6071-90108
C6071-90109
C6071-90110
C6071-90111
C6071-90112
C6071-90113
C6071-90114
C6071-90115
C6071-90116
C6071-90117
HP DesignJet 1050C and 1055CM User’s
Guide
English
English
English
C6074-90021
5961-3526
Software Application Notes
The HP-GL/2 and HP RTL Reference Guide
The Product Comparison Guide for HP-GL/2
and HP RTL Peripherals
5959-9734
5021-0328
English
PJL Technical Reference Manual
C6076A
C2985B
PostScript Upgrade Kit
Hard Disk
Memory
Modules
All memory expansion modules 16 MB
are: 32 MB
16, 32 or 64-MB DIMM 168pin x 64 MB
64 EDO 50 nanoseconds, 3.3V
C6251A
C6252A
C6258A
JetDirect EIO Network Cards 10Base-T
10 Base2, 10-T, LocalTalk
J3110A
J3111A
J3112A
J3113A
Token Ring
10/100Base-TX
7-34
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
Item
HP Part Number
Drivers
Latest versions of the following were shipped with the 1055CM:
HP DesignJet PostScript Driver for Power Macintosh and Macintosh
HP DesignJet PostScript Driver for Microsoft Windows
HP-GL/2 Windows Driver
HP DesignJet HP-GL/2 and HP RTL AutoCAD driver.
NOTE: For details of the latest version available, please visit the Hewlett Packard web site at:
http://www.hp.com/go/designjet or consult your HP dealer or sales representative.
Paper Supplies
This item is updated regularly. Please visit the Hewlett Packard web site at:
http://www.hp.com/go/designjet or consult your HP dealer or sales representative.
Color
175ml
350ml
Black
Cyan
Yellow
Magenta
N/A
C4871A
C4846A
C4848A
C4847A
Ink Cartridges
C4872A
C4873A
C4874A
Value Pack (Printhead,
Printhead Cleaner, 350ml Ink
Cartridge
Black
Cyan
Yellow
Magenta
N/A
N/A
N/A
N/A
C4890A
C4891A
C4893A
C4892A
Item
Color
Black
Cyan
Yellow
Magenta
C4820A
C4821A
C4822A
C4823A
Printheads and Printhead Cleaners
Spindle E Assembly
C6078A
HP DesignJets 1050C and 1055CM Printers Service Manual
7-35
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts and Diagrams
7-36
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
8
8
Right Hand Cover 8-4
Front Panel Assembly 8-6
Right Hand Trim and Window Switch 8-7
Service Station Assembly 8-8
Drop Detector Assembly 8-10
Vacuum Fan 8-11
Paper-axis Motor Assembly 8-12
Left Hand Cover 8-13
Left Hand Trim Assembly 8-18
Ink Supply Station Assembly (ISS) 8-19
Air Pressurization System (APS) 8-20
Clutch Assembly and left hand miscellaneous parts 8-21
Tail Deflectors and Rear Platen 8-23
Left and Right Rear Covers 8-24
Electronics Module 8-25
Media Sensor 8-29
Window 8-30
Top Cover 8-31
Back Cover 8-32
Scan-axis Motor Assembly 8-33
Encoder Strip 8-34
Tensioner 8-37
Trailing Cable 8-39
Cutter Assembly 8-42
Carriage Assembly and Belt 8-44
Tubes System Assembly 8-53
Ink Leak Detector Assembly 8-60
Front Platen Assembly 8-62
Platen Assembly 8-63
Paper Entry Assembly 8-64
Roller Guide 8-66
Media Holder Strip 8-69
Drive Roller 8-70
Center Guide 8-71
Pinch-Wheel Assembly and Cam 8-73
HP DesignJets 1050C and 1055CM Printers Service Manual
8-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Introduction
This chapter is a step by step guide to the removal and installation
of the key components in the printer. You may find it useful to tick off
the steps as they are performed. Use the illustration at each
procedure to identify the parts referred to in the text.
The procedures appear in order of removal. So the whole machine
can be stripped down by starting at the beginning of this chapter
and working through the subsequent procedures.
NOTE
Before using this chapter to remove and install a new component,
always make sure that you have performed the relevant service
test from Chapter 4. If the test passes you will not need to replace
the component.
Safety Precautions
(Safety symbols - Immediately after the table of contents.)
Review WARNING and CAUTION symbols and instructions before
you service the printer. Follow these warnings and cautions for your
protection and to avoid damaging the printer.
WARNING
Serious shock hazard leading to death or injury may result if you
do not take the following precautions:
Ensure that the ac power outlet (mains) has a protective earth
(ground) terminal.
Switch the plotter off, and disconnect it from the power source
prior to performing any maintenance.
Prevent water or other liquids from running onto electrical
components or circuits, or through openings in the module.
8-2
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Electrostatic Discharge (ESD) Precautions
To prevent damage to the Printer circuits from high-voltage
electrostatic discharge (ESD):
1. Do not wear clothing that is subject to static build-up.
2. Do not handle integrated circuits (ICs) in carpeted areas.
3. Do not remove an IC or a printed circuit assembly (PCA) from its
conductive foam pad or conductive packaging until you are ready to
install it.
4. Ground (earth) your body while disassembling and working on the
Printer.
5. After removing a cover from the Printer, attach an earthing (ground)
lead between the PCA common and earth ground. Touch all tools to
earth ground to remove static charges before using them on the
Printer.
6. After removing any PCA from the Printer, place it on a conductive
foam pad or into its conductive packaging to prevent ESD damage
to any ICs on the PCA.
Required Tools
The following tools are required to disassemble and repair the
Printer.
Long Torx Screwdriver with
the indicated attachments
Nut driver with the
indicated attachments
Small flat-blade screwdriver
HP DesignJets 1050C and 1055CM Printers Service Manual
8-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Right Hand Cover
Refer to Figure 1
Removal
1. Remove the Printhead Cleaners (Refer to the User Guide).
NOTE
Make sure that the Service Station Carriage is pushed to the
back before trying to remove the Right Cover.
WARNING
Switch off the printer and remove the power cable.
1. Remove the following:
1. "Electronics Module Left Rear Cover" see page 8-24.
NOTE
Make sure you take care when removing the ferrite which is
attached to the sideplate with a cable tie.
2. Disconnect the front panel cable from position P16 FRONT
PANEL on the electronics module.
3. Disconnect the aerosol fan cable from position P7 AEROSOL FAN
on the electronics module.
4. Remove two T-15 screws (item 1) from the right hand trim (item 2).
NOTE
Be careful not to drop the cover (item 3) once the securing
fasteners have been removed. Support the cover throughout the
next step.
5. Remove two T-15 screws (item 4) from the rear of the right hand
cover which are securing the cover to the right hand side chassis.
6. Remove the right hand cover (item 3) by making sure you:
a carefully pull the front panel cable and the aerosol fan cable from
a hole in the right hand side chassis.
b disconnect the service station door sensor cable, which hangs
down from the service station cable.
8-4
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
C607407
Figure 1: Right Cover
HP DesignJets 1050C and 1055CM Printers Service Manual
8-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Installation of the Right Hand Cover
NOTE
NOTE
Ensure the front panel cable and the aerosol fan cables are
secured inside the right hand cover with cable clamps and
retaining clips.
At the rear of the right hand side chassis is a hole for the cables
to go through. If the cables are not through this hole when the
cover is in place on the printer the cover cannot be properly
installed.
Front Panel Assembly
Removal
1. Remove the Printhead Cleaners (Refer to the User Guide).
WARNING
Switch off the printer and remove the power cable.
1. Remove the following:
1. "Right Hand Cover" see page 8-4.
2. The Front Panel Assembly and the Front-Panel Assembly Cable can
be removed by releasing them from the retaining clips (item 1) and
cable clamps (item 2) inside the Right Hand Cover (item 3) (Refer
to Figure 2).
3
1
2
C607436
Figure 2: Front Panel
8-6
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Right Hand Trim and Window Switch
Refer to Figure 3.
Removal
WARNING
Switch off the printer and remove the power cable.
1. Remove the following:
1. "Right Hand Cover" see page 8-4.
2. Disconnect the Window Switch cable from the Service Station
cable.
3. Remove 2 screws (Item 1) that attach the Right Hand Trim (Item 2)
to the Printer.
4. Remove the Right Hand Trim (Item 2) from the Printer.
Figure 3: Right Hand Trim
HP DesignJets 1050C and 1055CM Printers Service Manual
8-7
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Service Station Assembly
Refer to Figure 4.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the Printhead Cleaners (Refer to the User Guide).
2. Remove the following
1. "Right Hand Cover" see page 8-4.
3. Disconnect the service station cable from the electronics module out
of position SERVICE STATION.
4. Disconnect the window switch and right door switch cables from
the service station cable.
5. Unclip the Scan-Axis Motor cable from the Service Station.
6. Manually slide the carriage assembly to the middle of the printer.
NOTE
Be careful not to drop the service station (item 2) once the
securing fasteners have been removed. Support the service
station throughout the following steps.
7. Between the carriage assembly slider rods there are two holes.
These holes give you access to two T-15 screws (item 3). Remove
the two T-15 screws.
8. Loosen the T-15 screw (item 1) securing the service station to the
side of the printer. This screw is long and does NOT need to be fully
loosened.
NOTE
When removing the Service Station, make sure that you release
the Paper-axis Motor cable from the clip that is located on the
Service Station.
9. Lift the service station (item 2) off the loosened screw (item 1) and
standing in front of the printer, slide the assembly towards you.
8-8
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
3
1
2
Figure 4: Service Station Assembly
NOTE
You must perform the following Service Calibrations after the
installation of the Service Station Assembly.
Service Station ⇒ Page 5-11.
Color to Color Calibration ⇒ Page 5-16.
HP DesignJets 1050C and 1055CM Printers Service Manual
8-9
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Drop Detector Assembly
Refer to Figure 5.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the Printhead Cleaners (Refer to the User Guide).
2. Remove the following
1. "Right Hand Cover" see page 8-4.
2. "Service Station Assembly" see page 8-8.
3. Disconnect the Drop Detector cable from the Service Station Cable.
4. Remove the screw (item 1) that attaches the Drop Detector
Assembly (item 2) to the Service Station (item 3).
5. Remove the Drop Detector from the Service Station.
1
2
3
C607436
Figure 5: Drop Detector Assembly
8-10
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Vacuum Fan
Refer to Figure 6.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Right Hand Cover" see page 8-4.
2. "Service Station Assembly" see page 8-8.
2. Disconnect the vacuum fan cable from position P7 VACUUM FAN
on the electronics module.
3. Remove the four T-15 screws (item 1) securing the vacuum fan
assembly (item 2) to the right hand side chassis and remove the
assembly.
1
1
2
C607421
Figure 6: Vacuum Fan
HP DesignJets 1050C and 1055CM Printers Service Manual
8-11
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Paper-axis Motor Assembly
Refer to Figure 7.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Right Hand Cover" see page 8-4.
2. "Service Station Assembly" see page 8-8.
2. Disconnect the Paper-axis Motor cable from position P3 PAPER
MOTOR on the electronics module.
3. Disconnect the Paper-axis encoder cable from position P1 PAPER
ENCODER on the electronics module.
4. Remove the two T-10 screws (item 1) securing the gear (item 2) to
the right side of the roller and remove the gear.
5. Remove the four T-20 screws (item 3) securing the Paper-axis
Motor Assembly (item 4) to the right hand chassis. Remove the
Paper-axis Motor Assembly.
3
4
1
3
2
C607421
Figure 7: Paper-axis Motor Assembly
NOTE
You must perform the Accuracy Calibration (⇒ Page 5-6) after
the installation of the Paper-Axis Motor Assembly.
8-12
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Left Hand Cover
Refer to Figure 8 to Figure 15.
Removal
1. Remove the Ink Cartridges (Refer to the User Guide).
WARNING
Switch off the printer and remove the power cord.
NOTE
Working from the rear of the printer.
1. Open the door at the back of the left hand cover by removing the
two T-15 screws (item 1) (refer to Figure 8).
1
Figure 8: Left Hand Cover
HP DesignJets 1050C and 1055CM Printers Service Manual
8-13
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
2. Release the tube holder (item 1) from the rear of the left hand cover
by pushing it up and out (refer to Figure 9).
1
2082a
Figure 9: Tube Grip
3. Twist the two latches at the rear of the ink cartridge tube connector
outwards (refer to Figure 10). This will release the complete
assembly.
1
2
Figure 10: Latches
8-14
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
4. Slide the ink cartridge tube connector assembly towards you (refer
to Figure 11).
1
2082c
Figure 11: Ink Cartridge Tube Connector (pulled back)
5. Disconnect the ink cartridge tube connector cable (refer to Figure
12).
1
Figure 12: Ink Cartridge Tube Connector Cable
HP DesignJets 1050C and 1055CM Printers Service Manual
8-15
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
6. Disconnect the air tube (refer to Figure 13).
1. Press down here
2. Release the
tube here
Figure 13: Air Tube
7. Remove the ink cartridge tube connector (item 1) from the rear of
the left hand cover (item 2) and store it safely on top of the Printer
(refer to Figure 14).
2
1
C607431
Figure 14: Ink Cartridge Tube Connector (pulled out)
8-16
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
NOTE
In the following steps, refer to Figure 15.
8. Remove two T-15 screws (item 1) from the left hand trim.
9. Remove two T-15 screws (item 2) from the rear of the left hand
cover which are securing the cover to the left hand side chassis.
Be careful not to drop the cover once the securing fasteners have
been removed.
10. Remove the left hand cover (item 3) from the printer.
2
3
1
4
C607406
Figure 15: Left Hand Cover
HP DesignJets 1050C and 1055CM Printers Service Manual
8-17
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Left Hand Trim Assembly
Refer to Figure 16.
Removal
1. Remove 4 screws (Item 1) that attach the Left Hand Trim (Item 2) to
the Printer.
2. Remove the Left Hand Trim (Item 2) from the Printer.
1
2
C607406
Figure 16: Left Hand Trim
8-18
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Ink Supply Station Assembly (ISS)
Refer to Figure 17.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the Ink Cartridges (Refer to the User Guide).
2. Remove the following:
1. "Left Hand Cover" see page 8-13.
2. "Left Rear Cover" see page 8-24.
NOTE
NOTE
Working from the rear of the printer.
3. Disconnect all the cables from the right hand side of the electronics
module.
Working from the front of the printer.
4. Unclip the latch and lift up the front of the assembly to release the
front support of the ISS from a hole in the side chassis.
5. Push the ISS away from you to release the back support of the ISS
from a second hole in the side chassis.
6. Move the ISS to the left to remove completely.
Figure 17: Ink Supply System
HP DesignJets 1050C and 1055CM Printers Service Manual
8-19
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Air Pressurization System (APS)
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the Ink Cartridges (Refer to the User Guide).
2. Remove the following:
1. "Left Hand Cover" see page 8-13.
2. "Ink Supply System" see page 8-19.
NOTE
NOTE
When removing the APS from the ISS, take care with the tube
and cables attached to the ISS.
3. Release the APS from the retaining clips underneath the ISS as
shown in Figure 18.
If ink in the air system is suspected (Ink Cartridge leakage or
depressurization System Error), be very careful when removing
the APS because there could be ink in the APS.
Release from
these clips
C607443
Figure 18: Air Pressurization System
Installation of the Air Pressurization System (APS)
When assembling the APS, make sure that the air tube is correctly
routed and not pinched.
NOTE
Perform the Ink Pressure System Test (⇒ Page 4-14) after
reinstalling the APS to make sure that it functions correctly.
8-20
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Clutch Assembly and left hand miscellaneous parts
Refer to Figure 19 and Figure 20.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Left Hand Cover" see page 8-13.
2. "Ink Supply System Assembly" see page 8-19.
NOTE
From steps 2 to 5, refer to Figure 19.
2. Pull apart the two tabs on the Paper Entry gear (item 1) and remove
the gear.
3. Using a long screwdriver remove two T-15 screws (item 5) securing
the clutch bracket (item 6) to the side chassis.
4. Remove the special T-20 screw (item 2).
NOTE
In the next step the assembly is spring loaded and when the
retaining screw is removed it may help to hold the assembly with
one hand to avoid loosing parts.
5. Remove the gears (item 3) and the spring (item 4) in the clutch
assembly. Refer to the note above.
.
5
6
4
1
C607420a
5
3
2
Figure 19: Clutch Assembly
HP DesignJets 1050C and 1055CM Printers Service Manual
8-21
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
For the following steps, refer to Figure 20.
6. Remove the two T-10 screws (item 1) from the left roller gear (item
2) attached to the left side of the roller.
7. Remove the two T-20 screws (item 3) from the roller support (item
4) and remove the support.
8. Release the tension from the torsion spring (item 5) by removing the
arm of the spring off the spring hook (item 6).
9. Remove the two T-15 screws (item 7) from the pinch sensor bracket
(item 8) and remove the bracket with the sensor attached. Release
the sensor cable from retaining clips to remove completely.
10. Remove the spring hook (T-15) (item 6).
1*
1*
3*
4*
6
3*
5
2*
7
7
8
* These items do not need to be removed when
removing the Paper Entry Assembly or
the Center Guide
7
C607420b
Figure 20: Miscellaneous Parts
8-22
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Tail Deflectors and Rear Platen
Refer to Figure 21.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the three Deflectors (item 1) by unclipping them from the
Rear Platen (Item 3).
2. Remove two T-10 screws (item 2) on the left and right of the Rear
Platen (item 3) and remove the platen.
2
3
1
2
C607401
Figure 21: Tail Deflectors and Rear Platen
HP DesignJets 1050C and 1055CM Printers Service Manual
8-23
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Left and Right Rear Covers
Refer to Figure 22.
Removal
WARNING
Switch off the printer and remove the power cord.
NOTE
Working from the rear of the Printer.
1. Remove the T-10 Screw (Item 1) that attaches the left hand rear
cover (Item 2) to the Printer.
2. Release the left hand rear cover (Item 2) from the retaining clip
(item 3) that attaches the ferrite (item 4) to the rear cover.
3. Remove the T-10 Screw (Item 5) that attaches the right hand rear
cover (Item 6) to the Printer.
4. Release the right hand rear cover (Item 6) from the retaining clip.
6
5
3
2
1
4
Figure 22: Left and Right Rear Covers
8-24
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Electronics Module
Refer to Figure 23 and Figure 24.
Removal
WARNING
Switch off the printer and remove the power cord.
Working from the rear of the Printer.
NOTE
1. Remove the following:
1. "Left and Right Hand Rear Covers" see page 8-24.
2. "Tail Deflectors and Rear Platen" see page 8-23.
NOTE
For steps 2 to 7, refer to Figure 23.
2. Locate the four T-10 screws (item 1) that secure the DIMM cover
(item 2) to the Electronics Module. Remove the four screws and the
DIMM cover.
Note the position of the DIMMs. From left to right:
The DRAM DIMM(s) are held in the 1st and 2nd slot (item 3).
The Firmware/Postscript Code DIMM (Flash DIMM) are held in
the 3rd slot (Item 4).
3. Remove the DIMMs by releasing the retaining clips at the top and
bottom of each one, holding the outer non-metallic edge and gently
pulling towards you. Store these parts in a safe place.
4. With a flat end screwdriver, unscrew the two screws that attach the
EIO card (item 5) to the Electronics Module. Remove the EIO card
and store in a safe place.
5. With a flat end screwdriver, unscrew the two screws that attach the
Hard Disk Drive (item 6) to the Electronics Module. Remove the
Hard Disk Drive and store in a safe place.
WARNING
Be very careful when disconnecting the Trailing Cable from the
Electronics Module. Incorrect handling will damage the Trailing
Cable and then it will need replacing.
6. Disconnect the Trailing Cable by releasing it from retaining clips in
the socket and carefully pulling it towards you.
7. Carefully disconnect all the cables from the left and right side of the
electronics module.
HP DesignJets 1050C and 1055CM Printers Service Manual
8-25
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
5
4
3
6
1
2
C607402
Figure 23: Electronics Module
For the following steps, refer to Figure 24.
NOTE
8. Remove two T-20 screws (item 1) which can be found at both ends
of the electronics module at the bottom.
9. Loosen (do not remove) the two remaining T-20 screws (item 2) and
carefully remove the whole electronics module (item 3) by sliding it
up and pulling towards you.
2
1
2
3
C607403
1
Figure 24: Electronics Module
8-26
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Installation of the Electronics Module
WARNING
When reconnecting the Trailing Cable to the Electronics
Module, make sure you connect it correctly as follows:
1. Start reconnecting the Trailing Cable from left to right (the longest
strip will be connected to the 1st clip from the right).
2. Make sure you push the Trailing Cable in straight and not bent. Once
the Trailing Cable is inserted, you should hear an audible click.
3. When the Trailing Cable is inserted correctly, the shaded part (as
shown below) will not be visible.
4. Before powering ON the Printer, check the continuity (using a
tester) between the two points (as shown below).
If there is continuity between the two points, then the Trailing
Cable is installed incorrectly. Do NOT power ON the Printer
because you will burn an internal Electronics Module fuse.
Disconnect the Trailing Cable and reconnect again using the
above steps.
If there is no continuity between the two points, then it is
possible to power ON the Printer without burning the internal
Electronics Module fuse, but there is a possibility that you may
still get the System Error Code 0B0006, in which case you have
to reconnect the Trailing Cable using the above steps.
Check Continuity
between these 2 points
This part will NOT
be visible when installed
correctly
Do Not install a
damaged Trailing Cable
C607440
HP DesignJets 1050C and 1055CM Printers Service Manual
8-27
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
You must perform the following Service Calibration and Utility
after the installation of the Electronics Module.
Set Asian PS Fonts (only in Asia) ⇒ Page 4-33.
Calibrations Backup
⇒
Page 5-19 & Pen Alignment
⇒
Page 5-22.
8-28
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Media Sensor
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Center Guide" see page 8-71.
2. Carefully remove the media sensor (item 2) from underneath the
center guide (item 1) (refer to Figure 25).
2
1
Figure 25: Media Sensor
NOTE
You may also be able to remove the Media Sensor as follows:
1. Remove the following:
1. "Electronics Module" see page 8-25.
2. Reach underneath the Center Guide and carefully remove the media
sensor by pulling it gently down.
HP DesignJets 1050C and 1055CM Printers Service Manual
8-29
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Window
Refer to Figure 26.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Open the window and holding both sides pull up to remove.
The Window hinges must be vertical when pulling up.
NOTE
C607404
Figure 26: Window
8-30
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Top Cover
Refer to Figure 27.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove one T-15 screw Item 1) from the front of the top cover
(item 2).
2. Remove five T-15 screws (item 3) from the rear of the top cover.
3. The top cover (Item 2) can now be released from retaining clips and
then removed.
1
3
2
C607405
Figure 27: Top Cover
HP DesignJets 1050C and 1055CM Printers Service Manual
8-31
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Back Cover
Refer to Figure 28.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Top Cover" see page 8-31.
2. Remove three T-15 screws (item 1) from the bottom of the back
cover (item 2). Lift the back cover up and remove.
C607405
1
2
Figure 28: Back Cover
8-32
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Scan-axis Motor Assembly
Refer to Figure 29.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Right Hand Cover" see page 8-4.
2. "Left Rear Cover" see page 8-24.
2. Disconnect the scan motor cable from position P3 SCAN MOTOR
in the electronics module.
3. Remove the two T-15 screws (item 1) that attach the Scan-axis
motor (item 2) to the Chassis.
4. Hold the Scan-axis motor at an angle, just enough so that the belt
(item 3) can be taken off.
5. Remove the Scan-axis Motor from the printer.
1
1
3
2
C60718
Figure 29: Scan-axis Motor Assembly
HP DesignJets 1050C and 1055CM Printers Service Manual
8-33
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Encoder Strip
Refer to Figure 30 to Figure 32.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following
1. "Left Hand Cover" see page 8-13.
2. "Right Hand Cover" see page 8-4.
3. "Back Cover" see page 8-32.
CAUTION
To prevent damage to the encoder strip, hold it at the ends only.
Working from the rear of the printer.
NOTE
NOTE
For steps 2 and 3, refer to Figure 30.
2. Remove five 7mm nuts (item 1) from the EMC Cover (item 2).
3. Remove two T-15 screws (item 3) from the EMC Cover and remove
the plate.
2
1
3
3
C607409
Figure 30: Encoder Strip
8-34
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
NOTE
For steps 4 and 5, refer to Figure 31.
4. Remove the 5.5mm nut (item 1) from the left side of the Printer that
attaches the Encoder Strip (item 3) to Spring Clip (item 2).
To perform the next step use a screw driver to press the spring
clip (item 2) in towards the middle of the printer.
5. Release the Encoder Strip (item 3) from the retaining pin (item 4) on
the Spring Clip (item 2).
3
4
1
2
C60710
Figure 31: Encoder Strip
HP DesignJets 1050C and 1055CM Printers Service Manual
8-35
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
For the following steps, refer to Figure 32.
6. Remove the 5.5mm nut (item 1) from the right side of the printer
securing the encoder strip (item 2).
7. Remove the encoder strip from retaining pins (item 3) on the right
side of the Printer Chassis.
8. Remove the encoder strip spacer (item 4).
9. Release the encoder strip from the carriage assembly.
10. Release the encoder strip from all the retaining pins (item 5) along
the back of the printer.
11. The encoder strip can now be removed from the printer.
4
3
1
2
5
C607411
Figure 32: Encoder Strip
8-36
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Tensioner
Refer to Figure 33 to Figure 35.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following
1. "Left Hand Cover" see page 8-13.
2. To release the tension on the belt (item 1) from the left hand side of
the Printer, squeeze the spring (item 2) using the tensioner wedge
clip (item 3) until you hear it click into place (refer to Figure 33).
2
3
1
C607415
Figure 33: Tensioner Assembly
HP DesignJets 1050C and 1055CM Printers Service Manual
8-37
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
3. Remove the belt (item 1) from the belt motor pulley (item 2) on the
right hand side of the Printer (refer to Figure 34)
2
1
Figure 34: Tensioner Assembly
NOTE
For steps 4 to 6, refer to Figure 35.
4. Remove the tensioner pulley (item 1) from the belt (item 2) which is
located in the tensioner assembly (item 3).
5. Remove the two T-15 screws (item 4) securing the tensioner
assembly to the slider rods (item 5).
6. Remove the tensioner assembly (item 3).
5
4
3
4
2
1
Figure 35: Tensioner Assembly
8-38
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Trailing Cable
Refer to Figure 36 and Figure 37.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Right Hand Cover" see page 8-4.
2. "Left Hand Cover" see page 8-13.
3. "Left Rear Cover" see page 8-24.
NOTE
For steps 2 to 5, refer to Figure 36.
2. Manually slide the carriage (item 1) to the left side of the printer.
3. Unclip and remove the trailing cable restraining clip (item 2).
4. Carefully disconnect the trailing cable (item 3) from connectors in
the Carriage PCA (item 4).
5. Remove the trailing cable from the trailing cable holder (item 5).
2
3
5
4
1
C607412
Figure 36: Trailing Cable
HP DesignJets 1050C and 1055CM Printers Service Manual
8-39
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
For the following steps, refer to Figure 37.
6. Remove the T-15 screw (item 1) from the trailing cable holder (item
2) and remove.
7. Remove two T-10 screws (item 3) from the trailing cable clamp
(item 4). Remove the trailing cable clamp (item 4).
WARNING
Be very careful when disconnecting the Trailing Cable from the
Electronics Module. Incorrect handling will damage the Trailing
Cable and then it will need replacing.
8. Carefully disconnect the trailing cable from the electronics module
and pull the trailing cable away from the printer.
3
4
2
1
C607413
Figure 37: Trailing Cable
Installation of the Trailing Cable
WARNING
When reconnecting the Trailing Cable to the Electronics
Module, make sure you connect it correctly as follows:
1. Start reconnecting the Trailing Cable from left to right (the longest
strip will be connected to the 1st clip from the right).
2. Make sure you push the Trailing Cable in straight and not bent. Once
the Trailing Cable is inserted, you should hear an audible click.
8-40
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
3. When the Trailing Cable is inserted correctly, the shaded part (as
shown below) will not be visible.
4. Before powering ON the Printer, check the continuity (using a
tester) between the two points (as shown below).
If there is continuity between the two points, then the Trailing Cable
is installed incorrectly. Do NOT power ON the Printer because you
will burn an internal Electronics Module fuse. Disconnect the
Trailing Cable and reconnect again using the above steps.
If there is no continuity between the two points, then it is
possible to power ON the Printer without burning the internal
Electronics Module fuse, but there is a possibility that you may
still get the System Error Code 0B0006, in which case you have
to reconnect the Trailing Cable using the above steps.
Check Continuity
between these 2 points
This part will NOT
be visible when installed
correctly
Do Not install a
damaged Trailing Cable
C607440
Make sure you install
the trailing cable straight
without any bubbles
HP DesignJets 1050C and 1055CM Printers Service Manual
8-41
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Cutter Assembly
Refer to Figure 38 to Figure 40.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Top Cover" see page 8-31.
2. Move the carriage to a position where you can access the printhead
tube connector (refer to Figure 38).
Printhead tube connector
Figure 38: Cutter Assembly
8-42
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
For steps 3 and 4, refer to Figure 39
3. Loosen the retaining screw T-9 at the back of the printhead tube
connector.
4. Remove the printhead tube connector (refer to Figure 39).
View from the rear
a.
Push in here
a.
Push in here
b.
Pull here
c.
Loosen this screw
Printhead tube connector
Figure 39: Cutter Assembly
5. Move the Printhead tube connector to a safe position.
NOTE
For the following steps, refer to Figure 40.
6. Remove one screw (item 1) and washer (item 2) that attaches the
Cutter Assembly (item 3) to the Carriage Assembly (item 4).
7. Slide the Cutter Assembly (item 3) towards you and remove from
the Printer.
4
1
2
3
C607417a
Figure 40: Cutter Assembly
HP DesignJets 1050C and 1055CM Printers Service Manual
8-43
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Carriage Assembly and Belt
Refer to Figure 41 to Figure 51.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Top Cover" see page 8-31.
2. "Right Hand Cover" see page 8-4.
3. "Left Hand Cover" see page 8-13.
2. Move the carriage to a position where you can access the printhead
tube connector (refer to Figure 41).
Printhead tube connector
Figure 41: Carriage Assembly and Belt
8-44
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
For steps 3 and 4, refer to Figure 42.
3. Loosen the retaining screw T-9 at the back of the printhead tube
connector.
4. Remove the printhead tube connector (refer to Figure 42).
View from the rear
a.
Push in here
a.
Push in here
b.
Pull here
c.
Loosen this screw
Printhead tube connector
Figure 42: Carriage Assembly and Belt
5. Move the Printhead tube connector to a safe position.
HP DesignJets 1050C and 1055CM Printers Service Manual
8-45
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
For steps 6 to 8, refer to Figure 43.
6. Unclip and remove the trailing cable restraining clip (item 2) from
the Carriage Assembly (item 1).
7. Carefully disconnect the trailing cable (item 3) from connectors in
the Carriage PCA (item 4).
8. Remove the trailing cable (item 3) from the trailing cable holder
(item 5).
2
3
5
4
1
C607412
Figure 43: Carriage Assembly and Belt
8-46
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
9. To release the tension on the belt (item 1) from the left hand side of
the Printer, squeeze the spring (item 2) using the tensioner wedge
clip (item 3) until you hear it click into place (refer to Figure 44).
2
3
1
C607415
Figure 44: Carriage Assembly and Belt
10. Remove the belt (item 1) from the belt motor pulley (item 2) on the
right hand side of the Printer (refer to Figure 45)
2
1
Figure 45: Carriage Assembly and Belt
HP DesignJets 1050C and 1055CM Printers Service Manual
8-47
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
For steps 11 and 12, refer to Figure 46.
11. Remove the 5.5mm nut (item 1) from the left side of the Printer that
attaches the Encoder Strip (item 3) to Spring Clip (item 2).
NOTE
To perform the next step use a screw driver to press the spring
clip (item 2) in towards the middle of the printer.
12. Release the Encoder Strip (item 3) from the retaining pin (item 4) on
the Spring Clip (item 2).
3
4
1
2
C60710
Figure 46: Encoder Strip
8-48
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
For steps 13 to 15, refer to Figure 47.
13. Remove the tensioner pulley (item 1) from the belt (item 2) which is
located in the tensioner assembly (item 3).
14. Remove the two T-15 screws (item 4) securing the tensioner
assembly to the slider rods (item 5).
15. Remove the tensioner assembly (item 3).
5
4
3
4
2
1
Figure 47: Carriage Assembly and Belt
HP DesignJets 1050C and 1055CM Printers Service Manual
8-49
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
For the following steps, refer to Figure 48.
CAUTION
The rear bushing (item 1) on the carriage assembly is tensioned
with a spring (item 2). When removing the carriage assembly
(item 3) hold the rear bushing on the carriage assembly.
16. Remove the carriage assembly (item 3) by sliding it off the slider
rods.
17. Remove the belt (item 4) from the carriage assembly by releasing it
from retaining clips (item 5) underneath the carriage assembly.
3
2
1
4
5
Figure 48: Carriage Assembly and Belt
8-50
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Installation of the Carriage Assembly
NOTE
Please take note of the following steps when installing the
Carriage Assembly.
1. Make sure that the trailing cable is seated correctly and that the trailing
cable support is straight and has NO bubbles as shown in Figure 49.
C607441
Figure 49: Trailing Cable Installation
2. When installing the Carriage, engage the Clutch Arm as shown in
Figure 50.
C607420d
Figure 50: Clutch Assembly
HP DesignJets 1050C and 1055CM Printers Service Manual
8-51
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
3. When installing the belt, make sure it is not twisted and is installed
in the correct orientation as shown in Figure 51.
Installed in the direction
of the Scan-Axis Motor
Installed in the direction
of the Tensioner Assembly
C607442
Figure 51: Belt Installation
NOTE
You must perform the following Service Calibrations after the
installation of the Carriage Assembly.
Carriage Height Calibration ⇒ Page 5-24.
Line Sensor ⇒ Page 5-9.
Service Station ⇒ Page 5-11.
Roller Mark Position ⇒ Page 5-13.
Color to Color Calibration ⇒ Page 5-16.
Pen Alignment ⇒ Page 5-22.
8-52
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Tubes System Assembly
Refer to Figure 52 to Figure 63.
Removal
1. Remove the Printheads, Ink Cartridges and the Printhead cleaners.
(Refer to the User’s Guide for details)
.
Printhead
Cleaners
(inside cover)
Ink cartridges
Printer carriage
Figure 52: Printer Carriage Location
WARNING
Now turn off the printer with the main power switch at the rear
of the printer.
2. Move the carriage to a position where you can access the printhead
tube connector (Refer to Figure 53).
1
Figure 53: Printhead Tube Connector
HP DesignJets 1050C and 1055CM Printers Service Manual
8-53
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
3. Remove the following:
1. "Window" see page 8-30.
2. "Top Cover" see page 8-31.
NOTE
For the following steps, refer to Figure 54.
4. Loosen the retaining screw T-9 at the back of the printhead tube
connector.
5. Remove the printhead tube connector.
View from the rear
a.
Push in here
a.
Push in here
b.
Pull here
c.
Loosen this screw
Printhead tube connector
Figure 54: Printhead Tube Connector Removal
6. Remove the tube retaining clip (item 1) from the back of the printer
(refer to Figure 55).
1
Figure 55: Tube Retaining Clip
8-54
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
Working from the rear of the printer.
7. Open the door at the back of the left hand cover by removing two
T15 screws (item 1) (refer to Figure 56).
1
Figure 56: Rear Left Hand Cover
8. Release the tube holder (item 1) from the rear of the left hand cover
by pushing it up and out (refer to Figure 57).
1
2082a
Figure 57: Rear Tube Grip
HP DesignJets 1050C and 1055CM Printers Service Manual
8-55
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
9. Twist the two latches (item 1) at the rear of the ink cartridge tube
connector (item 2) to the outwards. This will release the complete
assembly (refer to Figure 58).
1
2
2082a
Figure 58: Latches
10. Slide the ink cartridge tube connector assembly (item 1) towards
you (refer to Figure 59).
1
2082c
Figure 59: Ink Cartridge Tube Connector (pulled back)
8-56
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
11. Disconnect the ink cartridge tube connector cable (item 1) (refer to
Figure 60).
1
Figure 60: Ink Cartridge Tube Connector Cable
12. Disconnect the air tube (refer to Figure 61).
1. Press down here
2. Release the
tube here
Figure 61: Air Tube
HP DesignJets 1050C and 1055CM Printers Service Manual
8-57
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
13. Remove the ink cartridge tube connector (item 1) from the rear of
the left hand cover (item 2), rest the assembly on the left hand cover
(refer to Figure 62).
2
1
C607431
Figure 62: Ink Cartridge Tube Connector (pulled out)
14. Push the tab (item 1) towards you and then push the complete tube
retaining clip (item 2) to the right and then pull towards you (refer to
Figure 63)
2
1
Figure 63: Tube Retaining Clip
8-58
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
CAUTION
The complete ink tube system is full of ink.
15. Now you can remove the complete Tubes System from the printer
by sliding the tubes from between the tube guides.
Restarting the printer
1 Turn the printer ON from the main power switch at the rear of the
printer and from the power switch on the front panel.
2. The front panel displays:
System Startup
Press Enter to Continue
C4704034
3. Press the Enter button.
4. Lift up the window and install four setup printheads into the
Printhead carriage. (Refer to the User’s Guide for details).
5. Install the Ink Cartridges. (Refer to the User’s Guide for details).
6. The front panel displays:
Initializingprinter
Wait
C4704034
7. Wait for about 30 seconds.
8. Remove the setup printheads from the printer carriage.
9. Install the Printheads and the Printhead Cleaners (Refer to the
User’s Guide for details).
NOTE
You must perform the following Service Calibrations after the
installation of the Tubes System.
Calibrations Backup ⇒ Page 5-19.
Pen Alignment ⇒ Page 5-22.
HP DesignJets 1050C and 1055CM Printers Service Manual
8-59
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Ink Leak Detector Assembly
Refer to Figure 64 to Figure 66.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Window" see page 8-30.
2. "Top Cover" see page 8-31.
3. "Back Cover" See Page 8-32.
4. "Right Rear Cover" See Page 8-24.
NOTE
Working from the rear of the printer.
2. Open the door at the back of the left hand cover by removing two
T15 screws (item 1) (refer to Figure 64).
1
Figure 64: Rear Left Hand Cover
3. Disconnect the Leak Detector Cable from position P4 INK LEAK
DETECTOR on the Electronics Module.
4. Locate the clip that attaches the Leak Detector Cable to the side
plate. Remove the screw that attaches the clip to the side plate.
8-60
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
5. Remove the screw and clip (item 2) from the back of the Printer and
disconnect the Ink Leak Detector Cable Connector (item 1) as shown in
Figure 65. The Ink Leak Detector Cable can now be removed completely
1
2
Figure 65: Leak Detector Cable
6. Unclip the Leak Detector from the Printer and remove as shown in
Figure 66.
Figure 66: Leak Detector
HP DesignJets 1050C and 1055CM Printers Service Manual
8-61
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Front Platen Assembly
Refer to Figure 67.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Open the window.
NOTE
In the following steps, please treat the screws with great care as
they can easily be damaged.
2. Remove the nine T-10 screws (item 1) from the front platen
assembly (item 2) and remove the front platen.
2
1
C607421
Figure 67: Front Platen Assembly
8-62
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Platen Assembly
Removal
WARNING
Switch off the printer and remove the power cord.
1. Open the window.
NOTE
In the following steps, please treat the screws with great care as
they can easily be damaged.
2. Remove twenty-nine screws T-10 screws (item 1) from the platen
assembly (item 2) and remove the platen assembly (see Figure 68).
2
1
C607421
Figure 68: Platen Assembly
Installation of the Platen Assembly
CAUTION
When installing the Platen Assembly, make sure the screws are
installed properly so that the heads of the screws do not interfere
with the media path when the printer is in use. Do not exceed a
torque of 10 psi on the screws.
NOTE
You must perform the following Service Calibrations after the
installation of the Platen Assembly.
Carriage Height Calibration ⇒ Page 5-24.
Service Station ⇒ Page 5-11.
Color to Color Calibration ⇒ Page 5-16.
HP DesignJets 1050C and 1055CM Printers Service Manual
8-63
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Paper Entry Assembly
Refer to Figure 69 to Figure 71.
Removal
WARNING
Switch off the printer and remove the power cord.
1. 1.Remove the following:
1. "Left Hand Cover" see page 8-13.
2. "Left Hand Trim" see page 8-18.
3. "Ink Supply System Assembly" see page 8-19.
4. "Clutch Assembly and Miscellaneous Parts" see page 8-21.
2. Remove the T-15 screws (item 2) securing the entry roller (item 1)
to the left hand chassis (refer to Figure 69). Pull out the left side of
the entry roller first and then remove completely.
1
C607423
2
Figure 69: Entry Roller
8-64
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
3. Remove the T-10 screw (item 1) from the linkage rod (item 2) and
the pinch-wheel cam (item 3) (refer to Figure 70).
1
3
2
C607420c
Figure 70: Linkage Rod
NOTE
For steps 4 and 5, refer to Figure 71.
4. Release the right side of the paper entry assembly (item 1) from a
retaining hole in the right hand side chassis.
5. Remove the right side of the paper entry assembly (item 1) first and
then the left side.
1
C607424
Figure 71: Paper Entry Assembly
HP DesignJets 1050C and 1055CM Printers Service Manual
8-65
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Roller Guide
Refer to Figure 72 to Figure 75.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Left Hand Cover" see page 8-13.
2. "Right Hand Cover" see page 8-4.
3. "Electronics Module" see page 8-25.
4. "Ink Supply System Assembly" see page 8-19.
5. "Service Station Assembly" see page 8-8.
6. "Paper-axis Motor Assembly" see page 8-12.
NOTE
Working from the rear of the printer.
2. Remove the two T-15 screws (item 1) securing the left hand rear
platen mount (item 2) (refer to Figure 72)
3. Remove the two T-15 screws (item 3) securing the right hand rear
platen mount (item 4) (refer to Figure 72).
3
4
2
1
Figure 72: Platen Mounts
8-66
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
4. Remove the four T-15 screws (item 1) securing the left hand
electronic module mount (item 2) to the left hand side chassis (refer
to Figure 73).
1
2
1
1
Figure 73: Left Electronic Module Mount
5. Remove the four T-15 screws (item 1) securing the right hand
electronic module mount (item 2) to the right hand side chassis
(refer to Figure 74).
1
2
1
Figure 74: Right Electronic Module Mount
HP DesignJets 1050C and 1055CM Printers Service Manual
8-67
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
For the following steps refer to Figure 75.
6. Remove the three T-15 screws from the right side of the roller guide
assembly (item 2).
NOTE
Be careful not to drop the roller guide once the securing fasteners
have been removed.
7. Remove the three T-15 screws (item 1) from the left side of the
roller guide assembly and remove.
1
2
C607431
Figure 75: Roller Guide
8-68
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Media Holder Strip
Refer to Figure 76.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Electronics Module" see page 8-25.
NOTE
Working from the rear of the printer.
2. Remove the three T-15 screws (item 1) securing the Media Holder
Strip (item 2) to the Roller Guide (refer to Figure 76)
1
2
C607445
Figure 76: Media Holder Strip
HP DesignJets 1050C and 1055CM Printers Service Manual
8-69
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Drive Roller
Refer to the Figure 77.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Clutch Assembly" see page 8-21.
2. "Roller Guide" see page 8-66.
NOTE
Working from the rear of the printer.
2. Remove the roller (item 1) as follows:
a Pull the left side of the roller towards you and then pull the right
side of the roller towards you
b Move the complete roller to the left.
c Remove the right side of the roller first and then the left side.
3
C607431a
Figure 77: Drive Roller
NOTE
You must perform the following Service Calibrations after the
installation of the Drive Roller.
Accuracy Calibration ⇒ Page 5-6.
Color to Color Calibration ⇒ Page 5-16.
8-70
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Center Guide
Refer to Figure 78 to Figure 80.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Left Hand Cover" see page 8-13.
2. "Right Hand Cover" see page 8-4.
3. "Electronics module" see page 8-25.
4. "Ink Supply System Assembly" see page 8-19.
5. "Clutch assembly" see page 8-21.
6. "Service Station" see page 8-8.
7. "Vacuum Fan" see page 8-11.
2. Lift up the paper entry assembly.
3. Remove the two T-15 screws from the left hand side plate securing
the left side of the center guide (refer to Figure 78).
1
607433
Figure 78: Left Hand Center Guide Screws
HP DesignJets 1050C and 1055CM Printers Service Manual
8-71
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
4. Remove the two T-15 screws from the right hand side plate securing
the right side of the center guide (refer to Figure 79).
1
C607432
Figure 79: Right Hand Center Guide Screws
NOTE
NOTE
For re-installation purposes, note the position of the pins
supporting the center guide in place.
Working from the front of the printer
5. Remove the center guide (item 1) (refer to Figure 80):
a Lift up the front of the center guide
b Pull the complete assembly towards you and remove.
1
Figure 80: Center Guide
8-72
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
Pinch-Wheel Assembly and Cam
Refer to Figure 81 and Figure 82.
Removal
WARNING
Switch off the printer and remove the power cord.
1. Remove the following:
1. "Left Hand Cover" see page 8-13.
2. "Right Hand Cover" see page 8-4.
3. "Electronics Module" see page 8-25.
4. "Ink Supply System Assembly" see page 8-19.
5. "Clutch assembly" see page 8-21.
6. "Roller Guide" see page 8-66.
2. Remove the T-10 screw (item 1) which secures the linkage rod (item
2) to the pinch-wheel cam (item 3)(refer to Figure 81).
1
3
2
C607420c
Figure 81: Pinch Wheel Cam
HP DesignJets 1050C and 1055CM Printers Service Manual
8-73
Download from Www.Somanuals.com. All Manuals Search And Download.
Removal and Installation
NOTE
NOTE
Working from the rear of the printer
For steps 3 and 4 refer to Figure 82.
3. Remove the twelve T-15 screws (item 1) securing the pinch-arm
assemblies (item 2) to the underneath of the scan axis.
NOTE
The screws also secure the pinch-wheel cam to the printer.
Support the cam as the last of these screws are removed.
4. Remove the cam (item 3) from underneath the scan axis.
3
1
2
White Pinch Roller
White Pinch Roller
Figure 82: Pinch-arm Assemblies and Cam
NOTE
During installation, make sure you install the Pinch Assembly
with the White Pinch Rollers at each end.
8-74
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Preventive Maintenance
9
9
Moisture on the Printer 9-2
Noisy Carriage Bushing 9-2
Belt Swelling 9-2
Cleaning the Printer 9-2
General Cleaning 9-2
Cleaning the Overdrive 9-3
Scheduled Maintenance 9-3
Level of Printer Usage 9-3
Scan-axis Maintenance 9-4
HP DesignJets 1050C and 1055CM Printers Service Manual
9-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Preventive Maintenance
Preventive Maintenance
Moisture on the Printer
Users should use the Printer in an environment between 20% and
80% relative humidity. To recover from moisture condensation, turn
the Printer Off, and, using the main roller as a reference, wait until
the Printer is completely dry before using it again.
Noisy Carriage Bushing
To prevent noisy movement of the carriage, remove aluminum or
dust particles from the bushing at the back of the carriage, and from
the slider path along which the bushing moves.
Belt Swelling
To prevent new belts from swelling incorrectly, keep them in their
bags with dissicant until you need to install them.
Cleaning the Printer
To maintain the Printer in good operating condition, keep it free of
dust accumulation, ink, and other contamination. Cleaning intervals
are determined by the Printer environment and by the types of
Printer supplies used.
General Cleaning
Proper general cleaning should include the following:
1 Blow away dust accumulation with compressed air if available.
2 Clean the outer surface of the Printer with a damp sponge or cloth.
Use a mild soap and water solution if necessary. Do not use abrasive
cleaners.
3 Wipe the Printer dry with a soft lint-free cloth.
9-2
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Preventive Maintenance
Cleaning the Overdrive
NOTE
If ink is spilled on the Overdrive, remove the ink. Due to the ink’s
reflectance, ink on the Overdrive can disrupt the Printer’s edge-
sensing function. To remove any ink from the Overdrive,
perform the following procedure:
WARNING
Prevent water or other liquids from running onto electrical
components or circuits, or through openings in the module.
1 Perform the Overdrive Cleaning Utility ⇒ Page 4-37.
2 Open the window and apply any common household cleaning
solution (water based only) to a soft, lint-free rag and apply it to the
Overdrive surface while it is rotating. Thoroughly clean the
Overdrive surface. Also make sure that you clean the mark encoder
on the left side of the driver roller.
3 Press Enter when you have completed the cleaning procedure.
4 Allow the Overdrive to dry before loading media in the Printer.
Scheduled Maintenance
In some segments of the printer market, the customer tends to print
more than the maximum number of prints that the throughput
allows, exceeding by far the limit of the design. When this happens
the customer runs into print quality problems and continuous Printer
failures.
The purpose of scheduled preventive maintenance is to avoid these
failures - ensuring a good performance during all the product life.
Level of Printer Usage
Normal printer use means 7,000,000 Carriage Cycles. Under normal
usage conditions, it will be approximately 5 years before the printer
needs maintenance. If the printer is used more than the normal usage
conditions, then it will need maintenance service much more
frequently.
One of the EEROM counters is assigned to counting the number of
carriage cycles. When the printer exceeds this amount, the front
HP DesignJets 1050C and 1055CM Printers Service Manual
9-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Preventive Maintenance
panel displays the following message:
"Maintenance Advised"
The Service Configuration Print also conveys the usage
information, and it is accessible by the user.
Once the maintenance advised message is displayed, the preventive
maintenance kit must be used to replace the most worn parts of the
printer. Use the Removal and Installation Chapter of this Service
Manual as a guide to replace the necessary parts.
Preventive Maintenance Kit - Part Number C6072-60143
Scan-axis Maintenance
In addition to the wearing of the Scan-axis motor, the friction in this
area can increase due to the accumulation of ink particles and dust
from the media or the atmosphere in the vicinity of the slider rods.
Scan-axis maintenance requires the cleaning of the slider rods
properly, and a lubricant to apply onto the rods.
NOTE
The most important parts to keep clean are the upper and
internal sides of the rods.
9-4
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
10
10
Introduction 10-2
HP DesignJet 1050C Printer 10-2
HP DesignJet 1055CM printer 10-2
Electrical System 10-2
Power Supply Unit (PSU) 10-3
Soft Power-Off Switch 10-4
Front Panel 10-4
Ink Delivery System (IDS) 10-5
Ink Supply Station (ISS) 10-5
Tubes System 10-6
Air Pressurization System (APS) 10-7
Ink Level Sense (ILS) 10-7
Leak Detect System (LDS) 10-8
Service Station 10-9
Print Head Cleaner (PHC) 10-9
Cap 10-10
Wiper 10-10
Spittoon 10-10
Snout Wiper 10-11
Handle and Printable Label 10-11
Printer Specifications 10-12
Printable Area 10-16
Interface Specifications 10-17
Regulatory Notices 10-18
Declaration of Conformity 10-22
HP DesignJets 1050C and 1055CM Printers Service Manual
10-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Introduction
This Chapter contains a simplified description of the HP DesignJet
1050C/1055CM Printer circuits and mechanical functions.
Mechanical and printed Circuit Assembly (PCA) overviews present
a functional description of how the Printer operates.
HP DesignJet 1050C Printer
The HP DesignJet 1050C will have a network interface, 16 MB of
memory but will NOT include the Hard Disk Drive.
HP DesignJet 1055CM printer
The HP DesignJet 1055CM will have a network interface, 32 MB of
memory and a 2.1 Gbytes Hard Disk Drive. It will also be Postscript
ready.
Electrical System
The electrical system of the Printer consists of six major blocks and
their associated cabling:
Power Supply Unit: Connected to the mains supply of whichever
country this block provides 24V, 5V, 3.3V and -15V to the rest of
the electrical system. It has a soft power switching feature
allowing the firmware to control when power is removed from
the system, and eliminates the need for high tension cables to the
front panel.
Main Electronics: This block contains the I/O, central processing
units and controls most of the motors and sensors in the printer.
The motors and sensors themselves are located throughout the
printer and are connected to the main electronics via cables.
Carriage: Connected to the printheads, this block supplies power
to them, as well as monitoring and protecting them from damage.
It also has the ability to control warming and to perform
continuity checking, as well as controlling the line sensor. The
carriage encoder is also located in this block.
Ink supply station: The Ink Supply Station is connected to the Ink
Cartridge supplies, and controls air pressure (pump, sensor and
valve), as well as monitoring ink levels and the supply latch
10-2
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
sensor.
Service station: Contains the electronics needed to perform drop
detection, a DC motor/encoder for capping, wiping and spitting
and a stepper motor for priming.
Front Panel: is the user interface. It consists of an LCD display, a
key panel and six LEDs.
Power Supply Unit (PSU)
The PSU is used to supply the power required by the product in any
condition.The PSU provides +5 V, +3.3 V, -15 V and +24 V to the
main board with the following maximum output currents:
Voltage Maximum Output
Current (A)
Systems
Microprocessor, Memory and digital
Logic
+3.3
+5.0
12.0
3.0
Digital and Analog Logic
Analog power systems and Carriage
Voltage Supply
+24.0
-15.0
13.5
0.1
Front Panel Auxiliary Voltage
The PSU is housed in the electronics enclosure and there are two
connections with the main board: voltage supply connection and
auxiliary output connection. The voltage supply connection is
implemented via a 15 pin connector with 14 wires, this connector
supply the +3.3V, +5 V and +24 V voltages and the ground lines to
the electronics. The auxiliary output connector provides the -15V
voltage, the PSU preset signal and the soft power off signal. PSU
preset signal is a logic signal generated by the PSU, when the PSU
is in on state this line is in open condition, when the unit is to switch
off the signal is grounded at least 3 ms before the +3.3V and +5V
outputs are out of regulation. The power off signal is a signal
generated by the main electronics and is used to turn off the power
supply. When the signal is not actuated the PSU is in on state, when
it is grounded by the main electronics then the PSU is switched off.
There is an input connector to the supply implemented with a hard
switch to provide the input voltage which is in the range 80-264 V.
HP DesignJets 1050C and 1055CM Printers Service Manual
10-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Soft Power-Off Switch
There is a power-off switch on the front panel to switch OFF the
product in a controlled way.
When the switch is actuated the firmware turns off several
subsystems and stores information about the product in the
EEROM, then it grounds the soft power off signal to the PSU to
switch off the product. The main goal of the soft power off switch is
to improve the reliability of the product powering off the systems
and putting the product in a known state before the power off
condition.
Front Panel
The user can interact with the printer in two ways: from the host via
the I/O channels or directly via the front panel. The front panel is
used to display messages (like the status of the machine or
warnings), to configure the printer (like setting the print quality or
defining the palette) and to send commands to it (cancel the job or
print a demo for example). It is important to recognize that the
configuration settings that can be sent with the header of one plot
will apply just to that plot and won’t override the front panel
settings for subsequent plots.
The front panel module has an LCD display, 10 keys, 6 leds and one
beeper.
The front panel display is a 128 x 64 pixel graphic LCD. Every
pixel can be activated individually and the controller present on the
front panel board allows us to have both text and graphics at the
same time on the display. The display has an LED backlight to
improve its viewing characteristics. The backlight can be turned ON
and OFF by the software. The contrast of the LCD can also be
adjusted.
The keys are distributed in four groups:
2 keys at the bottom left corner are used to select the Print
Quality (Best, Normal or Fast) and Color/Grayscale printing.
The LEDs on top of the keys show the selected option.
2 keys at the top left part are used to send commands directly to
the printer: Cancel and Form Feed and Cut.
5 keys to the right of the display are used to navigate through the
10-4
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
menus: Back, Enter, Up, Down and Menu. (You can print a
demo plot called Menu to get the complete menu tree).
1 key on the upper right corner is used to switch the power ON
and OFF. This key is called soft power ON/OFF in contrast to the
hard power ON/OFF switch located at the back of the printer. The
beeper is used to provide audible feedback to the user.
Ink Delivery System (IDS)
The Ink Delivery System (IDS) delivers ink under pressure from the
large capacity off-axis ink cartridges via permanently connected
tubes to the high throughput printheads for the HP DesignJet 1050C
and 1055CM Printers
The IDS consists of five major subsystems:
The Ink Supply Station (ISS).
The Tubes System.
The Air Pressurization System (APS).
The Ink Level Sensing (ILS).
The Leak Detect System (LDS).
Ink Supply Station (ISS)
In the Printer, the ink cartridges reside inside the ink supply station
(ISS). This module is situated on the left side of the machine. The
ISS includes the plastic housing that surrounds the supplies, the
latch mechanism, and the fluid and electrical connections to the Ink
Cartridges. It also supports the Air Pressure System (APS), with an
air pump and associated tubing, an air relief valve, and a pressure
sensor. The APS forms a replaceable module clipped under the ISS.
These are the key functions of the ISS:
Ink Cartridges support and location.
Limit creep of cartridge side walls.
Avoid incorrect insertion of colors and inks.
Contain ink from leaks.
Support the Air Pressurization System (APS).
HP DesignJets 1050C and 1055CM Printers Service Manual
10-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Tubes System
The Tubes System is the assembly that performs these functions:
Conduct the ink pumped from the Ink Cartridge to the Printhead.
Conduct the air from the pump into the Ink Cartridge.
Keep the ink in good condition until it is delivered to the
printhead.
Avoid leaks and minimize ink on customer.
The main functional groups of the Tubes System assembly are the
tube routing, the tubes and the printhead fluid interconnect.
The tubes move back and forth inside the volume defined by the
tube guides. The Tube guides are a pair of sheet metal parts with
opposing U-shaped profiles. The tubes are constrained inside them,
which helps avoid kinks. The main functions of the tube guides are:
Support the tubes in both directions: horizontal and vertical.
Provide an adequate sliding surface for the tube carrier.
Allow easy access to the tubes in the event of replacement.
Due to fatigue stress limitations, the space between the tubes and the
guides is a compromise between stress on the tubes and space
available.
The tubes are routed in a horizontal loop and go over the carriage.
The tubes are threaded inside a protective extrusion called the Tube
Carrier. The tube carrier is a co-extruded part with two different
materials that have two different functions:
Base material. This material provides the structure of the part. It
is rubber-like to avoid contributing too much in forces over the
carriage. The material is cheap and fatigue resistant, but its high
coefficient of friction and low wear resistance makes it
inappropriate for use in the Tube Guides.
Protection ribs. The Tube carrier profile outer parts that are
susceptible to rubbing need to be protected. These ribs are made
from a hard plastic with exceptional wear properties and a very
low coefficient of friction.
The main functions of the tube carrier is to:
Protect the tubes from wear and to keep them in order.
Keep a low friction coefficient.
Avoid push-pull forces being transmitted to the tubes.
10-6
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Air Pressurization System (APS)
The APS is the system that provides and controls the pressurization
of the ink in the Ink Cartridges. The key “mission” of this system is
to ensure the minimum required ink pressure at the inlet to each
Printhead respectively at the required print rates. Note that only a
minimum pressure needs to be controlled since the purpose of this
pressure is simply to refill the Printhead fast enough to maintain the
Printhead’s internal pressure within its limits needed for drop-
weight control. The APS is also used to provide pressure for tube
purge and as part of the blow prime system operation.
The mechanism used is a low-pressure pneumatic system with
feedback control of the air pressure.
The air circuit includes the Ink Cartridges, flexible air tubing,
manifold connectors for the tubing, a DC motor driven air pump, a
2-way solenoid valve, and an analogue pressure sensor. Connection
is made to each Ink Cartridge respectively by the same needle /
septum system used for the ink; there is also a “quick connect”
between the tubing and manifold that remains attached to the Tubes
System and the APS Module.
The APS module is a service replaceable module that houses the
pump, valve and sensor in one chassis which also doubles as an ink
catcher: this assembly clips under the ISS Housing.
The APS pressurizes the ink in the cartridge bags by pressurizing
the air around them. The printer controls the pressure of this air
using the pump with feedback from the sensor; when required the
valve is opened to de-pressurize the air circuit. This air pressure
thereby controls the ink pressure at the inlet to the printheads. The
system pressure for printing is set to ensure the defined Printhead
inlet pressure for the highest possible flow rate.
Ink Level Sense (ILS)
The Printer includes a subsystem to monitor the amount of ink left
in an off-axis ink supply, called Ink Level Sensing (ILS). The ink
supplies used in the Printer consist of a collapsible ink bag inside a
pressure shell. Two coils are attached to the external side of the bag
and aligned with each other so that they form a variable transformer.
The coupling coefficient of the transformer is a function of the
distance between both coils, that is, it depends on the amount of
HP DesignJets 1050C and 1055CM Printers Service Manual
10-7
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
remaining ink. These two coils are part of a flex PCB that also
includes the connection pads and the ink leak detection pads.
The ISS board includes the electronics required to measure the level
of ink using this variable transformer. The circuit generates the
excitation signal applied to the primary coil and reads both the
current flowing through the primary coil and the voltage induced at
the secondary coil. The secondary voltage vs. primary current ratio
gives a measure of the coupling coefficient.
The measured ratio increases with decrease in ink remaining, but the
relationship is not linear. Due to the complexity of the bag collapse
process an empirical relationship has been developed using
characterization data obtained in an experimental way. The ratio vs.
remaining ink curves are different for each one of the available
supply sizes (175 cc and 350 cc).
The ISS board also includes the circuitry needed to monitor the
status of the reservoirs. It is possible to check the electrical
continuity of both the primary and the secondary coils and also to
detect if the bag has an ink leak. This last function is performed by
measuring the current flow between the two ink leak detection pads
located in the flex PCB.
Leak Detect System (LDS)
The purpose of the Leak Detect System (LDS) is to detect the
breakage of any of the tubes that deliver ink from the Ink Cartridges
to the Printheads.
With the tube routing, the tubes are continuously stressed in
flexture. When the Carriage moves back and forth, the section of the
tube that is stressed also moves causing fatigue cycling.
When a tube breaks, a small crack appears. As the system is
pressurized, the ink flows through the crack and gets between the
tube and the tube carrier, filling it.
The Carriage end of the tube carrier is sealed with an O-ring that has
been overmolded to the tube carrier. This joint prevents the ink from
going to the carriage. As one end of the tube carriage is plugged, the
ink is forced to go to the other end, which is fixed to the Printer. At
that point, below the end of the tube carrier there is an ink collector
that retains the ink that drops from the tube carrier by gravity.
10-8
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
At the ink collector there are two metallic pins between which the
resistance is checked. When there is no leakage, there will be air
present and the resistance measured will be high. In case of leakage,
the collector will contain ink and there will be a potential short circuit
between both electrodes through the ink, and the ink leak will detected.
The LDS measures the resistance in the collector: if this resistance
is below the threshold value, then the system will assume there is
ink in the collector and the Printer will be stopped.
Service Station
The Service Station consists of a linear motion mechanism with a
chassis containing one PrintHead Cleaner (PHC) for each printhead.
Each PHC consists of one spittoon and reservoir, sled-type cap
nozzle wiper and pen snout wiper. Attached to the Service Station
chassis, one optical drop detector provides nozzle check
functionality.
Wipers are located symmetrically on the PHC. This, together with
the Scan-axis Printhead to Printhead distance (32 mm) enables
separate color / black wipe.
A positive pressure priming system is implemented that injects air
into the printhead regulator bagafram to induce a controlled
drooling. Airflow channels are integrated into the latching system
springbeam, which deliver air to the bagafram ports. The priming
pump is integrated into an articulating lever mounted on the right
side of the service station. The priming process occurs with each
printhead over its respective spittoon to handle waste ink and
facilitate post-priming servicing routines.
Print Head Cleaner (PHC)
The PHC case is the main structural part of the replacement module.
It is the part that the customer handles and contains the other sub-
components:
Wiper.
Spittoon.
Cleaning fluid.
Cap sled assembly.
HP DesignJets 1050C and 1055CM Printers Service Manual
10-9
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Cap
The purpose of the caps is to prevent the nozzles from drying out
while the printer is idle. The caps seal off the printhead, forming a
closed, high humidity chamber with small volume that is vented to
ambient through a long and narrow passage. The caps self-align to
the printheads by referencing features on each printhead.
Wiper
The function of wiping is to remove ink residue and external debris
from the printhead so that good drop ejection and nozzle
performance is maintained throughout the life of the printhead.
Linear wiper motion will occur in the direction of the nozzle rows
(orthogonal to direction of carriage motion) at 0.2 to 6.0 ips
programmable speed. The maximum wiping force is 2N.
Spittoon
Spitting is the act of firing all the print head nozzles into a container
(spittoon). Spitting into the spittoon is done routinely to clear the
nozzles of viscous plugs and to clear any loose debris from the
nozzles. PHC Spittoon is designed to hold 50 cc of spat ink (which
has almost no water content due to evaporation).
In order to avoid ink spills when replacing PHC, color spittoons
have foam that will keep the ink escaping due to capillary effect.
Black ink does not have foam. The Black ink is pigmented, and it
has been proven that pigmented inks build up over any surface when
spat, including foams, creating stalagmites that may hit the
Printhead and cause some nozzles out.
Fortunately, black ink dries very fast, creating a solid block of ink
that will not fall out off the spittoon when tilted. For most users, the
probability of seeing enough liquid ink in the spittoon to create a
spills problem is very low.
To prevent the growth of tall and narrow stalagmites that may
reduce spittoon life, the Printhead spits in four different locations
(Scan-axis), randomly.
10-10
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Snout Wiper
Snout wiper is used to clean the ink accumulation that happens on
the snout of the pen (vertical corner on the interconnect side)
because of wiping operation. This is done to avoid spreading this
ink over the interconnect when replacing the pen and generating ink
shorts between interconnect pads.
Handle and Printable Label
The handle is used to remove and install the PHC. Also, the printer
uses the handle top surface to print and scan some patterns in order
to recognize if:
PHC is present or not.
PHC is new or has been used previously.
In addition, there is a built-in mark on the handle (a vertical hole) to
calibrate the service station (Scan-axis) if there is a problem and the
EEROM is erased.
HP DesignJets 1050C and 1055CM Printers Service Manual
10-11
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Printer Specifications
Functional Specifications
HP No.80 Supplies Four colors: cyan, magenta, yellow and black.
Printheads:
600 dpi,
12.0 kHz (Cyan, Magenta, Yellow).
12.0 kHz (Black).
Printhead Cleaners: Cyan, magenta, yellow and black.
Ink Cartridges:
Cyan, magenta, yellow, each containing 175cc or 350cc of ink
Black contains 350cc of ink.
Length (paper axis)
Paper sizes
Roll
Width (carriage axis)
Minimum
Maximum
Minimum
600 mm
Maximum
610mm
917 mm
The maximum
length depends on
the amount of
memory the printer
has.
Sheet
210 mm
A/A4
E/A0
210 mm
A/A4
1.6m
Paper types
Plain Paper
HP Translucent bond
HP Bright White Inkjet paper
HP Vellum
HP Coated paper
HP Heavy coated paper
HP High-gloss photo paper
HP Matte film
HP Clear film
HP Natural tracing paper
2
Thin natural tracing paper (greater than 70 g/m )
From time to time, new paper types may become available. For up-to-date information, please contact
your HP dealer or our web site www.designjet-online.hp.com.
Also see the Supplies Source catalog and (in Europe and USA) HP Paper Guide. For alternative names,
HP commercial names and physical characteristics of these paper types, see chapter 3.
Print resolution
by mode setting
Draft
Normal
Best
300 x 300 dpi.
600 x 600 dpi.
600 x 600 dpi. (Color prints)
Addressable 1200 x 600 dpi. (Grayscale prints in Best)
10-12
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Functional Specifications
Roll (normal)
Sheet (normal)
Roll (extended) Sheet (extended)
Margins
Side Margins 5mm Side Margins 5mm Side Margins
Side Margins
15mm
Leading edge
Margin 10mm
Trailing Edge
Margin 15mm
Leading edge
Margin 10mm
Trailing Edge
Margin 5mm
Leading edge
Margin 10mm
Trailing Edge
Margin 15mm
15mm
Leading edge
Margin 10mm
Trailing Edge
Margin 5mm
Programming
languages
CALS G4 (Type I)
HP-GL
supported
HP-GL/2 (with Kanji Level 1 and 2 character sets)
HP-RTL (with color extensions)
PJL, PML
Adobe PostScript 3 (supports Asian languages)
VareWare
o
o
Accuracy
0.2% of the specified vector length at 23 C (73 F), 50-60% Relative Humidity, on
HP special polyester film.
Physical Specifications
Type
Weight
Length
Depth
Height
E size printer
59 kg without stand 1566mm
81 kg with stand
675mm
1290mm
Memory Specifications
Memory Up to 128 Mbyte DRAM (2 x 64 Mb
DIMMs)
2.0 Gb Hard Disk (As standard in the
1055CM)
Printer Power Specifications
Source
100-240 V ac ±10% autoranging
Frequency
Current
50-60 Hz
3 amp maximum.
Consumption
200 watts maximum.
Maximum power in idle state: 45 watts.
Energy Star
rating (USA)
HP DesignJets 1050C and 1055CM Printers Service Manual
10-13
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Ecological Specifications
Energy efficiency
Compliant with Energy Star Program EPA (US).
Manufacturing
process
Free of ozone-depleting chemicals (Montreal Protocol).
Plastics
Free of brominated flame retardants (PBB and PBDE).
All housing parts made of the same material: ABS.
Parts marked according to ISO 11469 standard.
Metals
Enclosures made of electro-galvanized steel sheet.
Packaging
Cardboard (non-chlorine-bleached) and foam are 100% recyclable.
Inks used for printing do not contain heavy metals.
User Documentation Majority can be recycled, not bleached with chlorine and printed with inks that
do not contain heavy metals. For specification of this User’s Guide see the back
cover.
Batteries
Not used.
Recyclablility
Modular construction, connecting elements snap-type can be re-used, screws
easy to find and disassembly done using universal tools.
Environmental Specifications
Operating Range
Printing:
15°C to 35°C (59° F to 95° F) RH 20% to
80%.
Optimal print quality:
Acceptable print quality:
Printer:
22°C to 26°C (72° F to 79° F) RH 30% to
60%.
15°C to 30°C (59° F to 86° F) RH 20% to
80%.
Non Operating
Ranges
-40°C to 70°C (-40° F to 158° F)
-40°C to 60°C (-40° F to 140° F)
Packed consumables and
system:
NOTE
NOTE
If the printer temperature falls below its minimum operating
temperature it may stop to protect its ink systems.
At 3000m altitude the printer may have operational problems.
Acoustic Specifications
Operating sound pressure
Idle sound pressure
54 dB (From a one-meter bystander position)
<30dB (A) (From a one-meter bystander position)
6.5 Bels (A)
Operating sound power
Idle sound power
<4.3 Bels (A)
10-14
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
EMC (ElectroMagnetic Compatibility) Specifications
Canada Canadian Department of Communications, Radio Interference Regulations
1
Class B compliant.
European Union 89/336/EEC EMC Directive compliant.
1
Meets EN 55022 Class B emission limits, prEN 55024-2
ESD, prEN55024-3 Radiated Immunity, prEN 55024-4
Fast Transients.
1
Japan
Registered VCCI Class B .
Korea
RRL certified.
South Africa
USA
SABS licensed.
Federal Communications Commission.
1
Class B computing device.
CFR 47 Part 15
Australia
Meets AS/NZS 3548
New Zealand
Taiwan
BCIQ certified
1
Product exhibits Class A operation when connected to LAN cables using Print Server accessories
Printer Safety Specifications
Information Technology Equipment (ITE),
Movable,
Class I,
Plugable Type A,
Installation Category II,
Pollution Degree 2,
For indoor controlled office environments use.
Canada
Canadian Standards Association “Certified” ITE, CSA C22.2 No.950
European Union 73/23/EEC Low Voltage Directive compliant. Meets EN 60950
Mexico
Norway
DGN, NOM019-SCFI-1994 certified
NEMKO approved,
EN 60950, EMKO TSE(74)DK207/94
USA
Underwriters' Laboratories
“Listed” ITE, UL 1950
China
CCIB certified GB 4943-90 1st Ed.
EZU, IEC950 certified.
PSB, SS337 certified.
PCBC certified.
Czech Republic
Singapore
Poland
Russia
GOST certified.
HP DesignJets 1050C and 1055CM Printers Service Manual
10-15
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Printable Area
Printing Area (= Paper Size Minus Margins)
Paper Size (and
Orientation of
Paper)
Printing Area (Width x Height) by Orientation of
Image
inches
landscape
millimeters
portrait
7.2 x 9.5
landscape
portrait
A
A
B
B
C
C
D
D
E
(portrait)
(landscape)
(portrait)
(landscape)
(portrait)
(landscape)
(portrait)
9.5 x 7.2
9.8 x 7.0
243 x 185
249 x 180
395 x 249
401 x 243
522 x 401
529 x 396
827 x 528
834 x 523
1082 x 834
185 x 243
180 x 249
249 x 395
243 x 401
401 x 522
396 x 529
528 x 827
523 x 834
834 x 1082
ANSI paper
7.0 x 9.8
9.8 x 15.5
9.5 x 15.7
15.7 x 20.5
15.5 x 20.8
20.7 x 32.5
20.5 x 32.8
32.8 x 42.6
15.5 x 9.8
15.7 x 9.5
20.5 x 15.7
20.8 x 15.5
32.5 x 20.7
32.8 x 20.5
42.6 x 32.8
(landscape)
(portrait)
A
A
B
B
C
C
D
D
(portrait)
(landscape)
(portrait)
(landscape)
(portrait)
(landscape)
(portrait)
10.5 x 7.8
10.8 x 7.6
7.8 x 10.5
7.6 x 10.8
268 x 119
275 x 193
421 x 275
427 x 269
574 x 427
580 x 421
878 x 580
884 x 574
1031 x 732
1183 x 884
199 x 268
193 x 275
275 x 421
269 x 427
427 x 574
421 x 580
580 x 878
574 x 884
732 x 1031
884 x 1183
Architectural
paper
16.5 x 10.8
16.8 x 10.5
22.6 x 16.8
22.8 x 16.5
34.5 x 22.8
34.8 x 22.6
40.5 x 28.8
46.5 x 34.8
10.8 x 16.5
10.5 x 16.8
16.8 x 22.6
16.5 x 22.8
22.8 x 34.5
22.6 x 34.8
28.8 x 40.5
34.8 x 46.5
(landscape)
E1 (portrait)
(portrait)
E
A4 (portrait)
A4 (landscape)
A3 (portrait)
A3 (landscape)
A2 (portrait)
A2 (landscape)
A1 (portrait)
A1 (landscape)
A0 (portrait)
10.2 x 7.0
10.1 x 6.8
7.0 x 10.2
6.8 x 10.1
261 x 180
257 x 174
384 x 267
380 x 261
558 x 380
564 x 384
805 x 554
801 x 524
1153 x 801
180 x 261
174 x 257
267 x 384
261 x 380
580 x 558
384 x 564
554 x 805
524 x 801
801 x 1153
ISO paper
15.1 x 10.5
14.9 x 10.2
21.9 x 14.9
22.2 x 15.1
31.6 x 21.8
31.5 x 20.6
45.3 x 31.5
10.5 x 15.1
10.2 x 14.9
14.9 x 21.9
15.1 x 22.2
21.8 x 31.6
20.6 x 31.5
31.5 x 45.3
For margins, see page 5-9. This table is calculated using normal margins.
10-16
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Interface Specifications
Below are the parallel interface specifications.
For specifications of the HP JetDirect Print Server (Network
Interface), see the JetDirect Print Server documentation supplied
with the Print Server Interface or consult your dealer.
Parallel (IEEE-1284 compatible/Centronics) Interface
The connector on the printer is 36-pin Pin
Wire/Signal Name Source
female.
1
Strobe
computer
Most existing parallel cables support
IEEE-1284 compatible
communication, but for use with this
printer, the cable must meet the
specification in this table.
2 … 9
D0 … D7 (data
lines)
both
10
Ack
printer
printer
printer
11
Busy
PError
12
13
Select (SelectOut) printer
14
AutoFd
GND
GND
Init
computer
16
19 … 30
31
computer
printer
32
Fault
36
SelectIn
computer
The following cable is recommended for optimum performance and
electromagnetic compatibility:
Recommended Cable for PCs and Unix Systems
Interface type (Computer)
HP part number
Cable length
Connector type at
computer end of
cable
IEEE compatible/Centronics
Interface (All)
C2951A
3.0 m
25-pin male
NOTE
There is a small serial port at the rear of the printer, this is there
for manufacturing purposes only and cannot be used to print.
HP DesignJets 1050C and 1055CM Printers Service Manual
10-17
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Regulatory Notices
To Obtain a Material Safety Data Sheet (MSDS)
You can obtain current Material Safety Data Sheets for the ink
systems used in the printer by mailing a request to this address:
Hewlett-Packard Customer Information Center, 19310
Pruneridge Avenue, Dept. MSDS, Cupertino, CA 95014, U.S.A.
There is also a web page: http://www.hp.com/abouthp/envrnmnt/
contents/envfacts/hpmsds.htm
Sound
Geräuschemission
(Germany)
LpA < 70 dB, am Arbeitsplatz, im Normalbetrieb, nach DIN 45635
T. 19.
Electro-Magnetic Compatibility (EMC)
FCC Statements
(U.S.A.)
The U.S. Federal Communications Commission (in 47 cfr 15.105)
has specified that the following notices be brought to the attention
of users of this product.
Product Identification Numbers:
Printer
Model
DesignJet 1050C
C6074A
DesignJet 1055CM
C6075A
This device complies with part 15 of the FCC rules. Operation is
subject to the following two conditions: (1) This device may not
cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause
undesired operation.
Shielded cables
Use of a shielded data cables is required to comply with the Class B
limits of Part 15 of the FCC Rules.
10-18
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
CAUTION
Pursuant to Part 15.21 of the FCC Rules, any changes or modifications to
this equipment not expressly approved by the Hewlett-Packard Company,
may cause harmful interference and void the FCC authorization to
operate this equipment.
NOTE:This equipment has been tested and found to comply with the
limits for a Class B digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions,
may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try and correct the
interferences by one or more of the following measures:
a Reorient the receiving antenna
b Increase the separation between the equipment and the receiver
c Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected
d Consult the dealer or an experienced radio/TV technician for help
The user may find useful the following booklet prepared by the
FCC: “How to Identify and Resolve Radio-TV Interference
Problems”. This booklet is available from the US Government
Printing Office, Washington, DC 20402,
Stock No. 004-000-00345-4.
HP DesignJets 1050C and 1055CM Printers Service Manual
10-19
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
When connected to This equipment has been tested and found to comply with the limits
LAN cables using
print server
accessories…
for a Class A digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference in a commercial environment. This equipment
generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause
harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the
interference at their own expense.
Normes de sécurité Le présent appareil numérique n'émet pas de bruits radioélectriques
(Canada)
dépassant les limites applicables aux appareils numériques de
Classe B prescrites dans le réglement sur le brouillage
radioélectrique édicté par le Ministére des Communications du
Canada.
Connecté à un réseau par des accessoires de serveur, l’appareil
n'émet pas de bruits radioélectriques dépassant les limites
applicables aux appareils numériques de Classe A prescrites dans le
réglement sur le brouillage radioélectrique édicté par le Ministère
des Communications du Canada.
DOC statement
(Canada)
This digital apparatus does not exceed the Class B limits for radio
noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of
Communications.
When connected to LAN cables using print server accessories, this
digital apparatus does not exceed the Class A limits for radio noise
emissions from digital apparatus set out in the Radio Interference
Regulations of the Canadian Department of Communications.
10-20
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
VCCI Class A and
Class B (Japan)
Korean EMI
statement
Taiwanese EMI
statement
Tele-
Telecommunications Statement
communications
General Approval
(UK)
The HP DesignJet 1050C and 1055CM printers, models C6074 and C6075,
are approved under Approval Number NS/G/1234/5/100003 for indirect
connection to public telecommunication systems within the United Kingdom.
Address
Hewlett-Packard Company
Manager of Corporate Product regulations
3000 Hanover Street
Palo Alto, CA 94304
415/857-1501
HP DesignJets 1050C and 1055CM Printers Service Manual
10-21
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
Declaration of Conformity
DECLARATION OF CONFORMITY
according to ISO/IEC Guide 22 and EN 45014
Hewlett-Packard Singapore (PTE) Ltd.
Hewlett-Packard Española S.A.
Barcelona Division
Avenida Graells, 501
Manufacturer’s Name:
Manufacturer’s Address:
Asia Hardcopy Manufacturing Operation
20 Gul Way
Singapore 629196
08190 Sant Cugat del Valles
Barcelona, Spain
Declares that the product
Product Name:
HP DesignJet 1050C and 1055CM Inkjet Printers
Model Number(s):
HP C6074X, HP C6075X
All
Product Accessory:
Conforms to the following Product Specification:
Safety: IEC 950 (1991)+A1,A2, A3, A4/ EN 60950 (1992)+A1,A2,A3,A4
CSA C22.2 No 950 (1995)
UL 1950 (1995)
NOM-019-SCFI-1994
EMKO-TSE (74) DK 207/94
GB 4943 (1995)
IEC 825-1 (1993)/EN 60825-1 (1994) Class 1 for LED
(1)(2)
EMC:
CISPR 22:1993 / EN 55022 (1994): Class B
EN 50082-1 (1992)
IEC 801-2:1991/prEN 55024-2 (1992): 4KV CD, 8KV AD
IEC 801-3:1984/prEN 55024-3 (1991): 3V/m
IEC 801-4:1988/prEN 55024-4 (1993): 1KV Power Lines,
0.5KV Signal Lines
IEC 1000-3-2:1995/EN 61000-3-2 (1995)
IEC 1000-3-3:1994/EN 61000-3-3 (1995)
FCC Part 15 - Class B/DOC-B/VCCI-B/RRL-A/BCIQ-A
(1)
AS/NZS 3548 /GB9254:1988
Supplementary Information:
The product herewith complies with the requirements of the Low-Voltage Directive 73/23/EEC and the EMC
Directive 89/336/EEC and carries the CE marking accordingly.
(1) Product exhibits class A operation when connected to LAN cables using print server accessories.
(2) The product was tested in a typical system with a Hewlett Packard Personal Computer and second
peripheral. An Apple Macintosh was used for Local Talk.
Sant Cugat del Valles (Barcelona),
September 30th 1998
Jordi Balderas,
Singapore,
September 30th 1998
Kum Yew Chan,
Quality Manager
Quality Engineering Manager
European Contact: Your local Hewlett-Packard Sales and Service Office or Hewlett-Packard GmbH, Department HQ - TRE,
Herrenberger Strasse 130, D-71034 Boeblingen, Germany (FAX: +49 7031 143143)
10-22
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
www.designjet-online.hp.com
Direct access to HP and the information you
want, when you need it. Register now!
HP DesignJet Online is a free, web-based “user club” exclusive to HP
DesignJet users. Having registered, the user has unrestricted access to a range
of useful services, the emphasis being on “useful”, as this is definitely not a
sales-oriented site.
Communication from HP to users includes:
a quarterly newsletter focussing on usage tips, technical briefings and
examples of HP DesignJet applications around the world;
full information on worldwide HP Customer Care contacts;
an on-line HP DesignJet Diagnosis troubleshooting tool;
a calendar of HP DesignJet-related events and programs;
on-line access to training videos and selected user documents;
and immediate information on new products.
Communication from the users to HP includes:
feedback on HP DesignJet features;
automatic contact with HP Customer Care from the troubleshooting tool,
for HP to follow up;
and the chance to ask technical questions on large-format printing to
industry experts.
And finally, communication from user to user includes the chance to win
prizes by submitting HP DesignJet success stories, as well as a user-to-user
discussion forum where users can share best practices and ask for advice from
their fellow professionals.
HP DesignJet Online is available in English, German, French, Italian,
Spanish and Portuguese.
HP DesignJets 1050C and 1055CM Printers Service Manual
10-23
Download from Www.Somanuals.com. All Manuals Search And Download.
Functional Overview
10-24
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Glossary
Glossary
11
ac
device
Alternating current.
An external item connected to the computer:
printer, plotter, tape drive, etc. Your HP
DesignJet is a device.
ANSI size
An American standard media size; e.g. D, E
dpi
application
Dots per inch, a measure of print resolution.
The software you use to create your drawings.
driver
APS
The software that controls the communication
between a computer and a device.
Air Pressurization System
Centronics
front panel
A standard for the parallel interface between
computer and device.
The control panel on the right of the printer.
front-panel menus
clipping
The structure of options in the front-panel
display.
Losing part of a drawing at the edges.
CMYK
graphics language
Cyan, magenta, yellow and black. The colors
of the printer’s four inks, and also a standard
color model.
A programming language telling a print
device how to output graphic data.
grayscale
coated paper
Shades of gray to represent colors.
Paper coated on one side for inkjet printing.
high-gloss film
default
A glossy, opaque, polyester media type.
A value or condition that is assumed if no
other value or condition is specified.
high-gloss photo
A glossy, opaque photographic paper.
G-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Glossary
HP-GL/2
margin
One of Hewlett-Packard’s standard graphics The space around the page added by the
languages for plotters and printers. Produces printer to separate one page from another and
vector data. Newer than HP-GL.
to avoid printing right to the edge of the
media.
IDS
matte
Ink Delivery System.
Not glossy.
I/O Input/output
media
The transmission of data between a computer
and a device.
The material, usually paper, onto which the
printer prints.
inked area
nesting
The smallest rectangle that contains all the
content of the drawing, while maintaining its Placing two or more pages side-by-side on roll
relative dimensions.
media to avoid waste.
ISO size
palette
An international standard media size; e.g. A1, A set of logical pens defined by color and
A2, etc.
width.
ISS
Paper-axis
Ink Supply Station
The vertical axis, as you look at the printer
from the front.
JIS size
PJL
A Japanese standard media size.
Printer Job Language. A programming
language that controls jobs going to a printer.
LAN
Local area network.
PML
LDS
Printer Management Language.
Leak Detect System
parallel interface
long-axis printing
A type of interface between computer and
Printing a page whose X-axis (the axis vertical
to the printer as you look at it from the front)
is longer than a standard page size.
device. Generally faster than a serial interface.
G-2
Download from Www.Somanuals.com. All Manuals Search And Download.
Glossary
PANTONE
raster
The PANTONE MATCHING SYSTEM® is A method for defining an image, in terms of
an international standard for color
communication in the graphics art industry.
dots rather than lines. Raster data typically
needs more memory than vector data.
pen
RGB
Even though the plotter has no physical pens, Red, green and blue. A standard color model.
the lines it draws match the attributes of a pen.
RIP
platen
Raster Image Processor.
The exterior part of the printer on which the
media rests before going into the media-entry
slot.
RTL (Raster Transfer Language)
One of Hewlett-Packard's standard graphics
languages for plotters and printers. Produces
raster data.
printing area
Page size minus margins.
ROM DIMM
PostScript
A physical module containing read-only data,
A standard page-markup language, commonly that can be installed in the back of the printer
used by graphics and desktop publishing
software applications.
to provide upgrades.
Scan-axis
PSU
The horizontal axis, as you look at the printer
from the front.
Power Supply Unit.
queueing
semi-gloss photo
Placing each print received by the device into A semi glossy, opaque photographic paper.
memory for processing with other prints.
spindle
The rod which holds the roll of media.
G-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Glossary
G-4
Download from Www.Somanuals.com. All Manuals Search And Download.
Index
Index
12
Color differences 1-11
Color to Color calibration 5-16
Cut Sheet 1-13
A
Accessories 7-34
Accuracy Calibration 5-6
Acoustic Specifications 10-14
Air Pressurization System 8-20, 10-7
APS Assembly 7-14
Cutter Assembly 8-42
D
Declaration of Conformity 10-22
Drive Roller 7-28, 8-70
Drop Detector 8-10
B
Back Cover 8-32
Banding 1-12, 6-9
Baudrate Selection 4-42
Belt 8-44
Drop Detector Service Test 4-22
E
Belt Swelling 9-2
Ecological Specifications 10-14
EEROM Utilities 4-38
EIO Card Service Test 4-10
Electrical System 10-2
Electro-Magnetic Compatibility 10-18
Electronic Systems Service Test 4-5
Electronics Module 7-6, 8-25
EMC Specifications 10-15
C
Calibrations Backup 5-19
Cam 8-73
Cap 10-10
Carriage Assembly 7-18, 8-44
Carriage Height Calibration 5-24
Carriage Interconnect Wiper 3-18
Center Guide 7-30, 8-71
Cleaning
Encoder Strip 8-34
Environmental Specifications 10-14
General 9-2
Overdrive 9-3
Printer 9-2
F
Front Panel 8-6, 10-4
Clutch Assembly 7-16, 8-21
Color Accuracy Configuration 6-23
Color changes when stacking 1-10
Front Panel Display 3-7
Front Platen Assembly 8-62
Front-Panel Menu 1-15
HP DesignJets 1050C and 1055CM Printers Service Manual
Index-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Index
Functional Overview
Installing
Air Pressurization System 8-20
Air Pressurization System 10-7
Electrical System 10-2
Ink Level Sense 10-7
Ink Supply Station 10-5
Leak Detect System 10-8
Power Supply Unit 10-3
Print Head Cleaner 10-9
Service Station 10-9
Carriage Assembly 8-51
Electronics Module 8-27
Platen Assembly 8-63
Right Hand Cover 8-6
Trailing Cable 8-40
Interface Specifications 10-17
ISS Assembly 7-14
Soft Power-Off Switch 10-4
Tubes System 10-6
Functional Specifications 10-12
L
Leak Detect System 10-8
Left Hand Cover 7-10, 8-13
Left Hand Trim 8-18
H
Hard Disk Drive Service Test 4-12
HP DesignJet Online 10-23
HP No.80 Supplies 3-2
General Information 3-4
HP No.80 Supplies 3-5
replacing 3-6
Left Rear Cover 8-24
Level of Printer Usage 9-3
Line Sensor Calibration 5-9
Long term bleed 1-12
Lower image gloss 1-13
solving problems 3-17
Hue shift 1-12
M
Media 6-24
Media Holder Strip 8-69
Media Jams 1-7
I
Ink Cartridge Status Messages
Empty 3-11
Media Sensor 7-30, 8-29
Memory Specifications 10-13
Moisture on the Printer 9-2
Faulty 3-12
Low 3-11
Reseat 3-12
Status bars 3-11
Unknown 3-12
N
No Printing Defects 6-21
Noisy Carriage Bushing 9-2
Nozzle Defects 6-7
Very Low 3-11
Wrong Model 3-12
Ink Cartridges 3-2
Nozzle Print Test 6-6
obtaining information 3-8
Ink Delivery System 10-5
Ink Leak Detector 8-60
Ink Level Sense 10-7
Ink Pressure System Service Test 4-14
Ink Supply Station 8-19, 10-5
O
Overdrive Cleaning 4-37
Index-2
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Index
Printer Specifications 10-12
Printer Support 7-2
Printhead Check 4-41
Printhead Cleaners 3-2
Printhead Crashes 1-7, 1-10
Printhead rejection 1-6
Printhead Smears 1-10
Printhead Status Messages
Failed 3-14
P
Paper Axis Service Test 4-20
Paper Entry Assembly 8-64
Paper Path 7-24
Paper-axis Motor 8-12
Parts List
APS Assembly 7-14
ARSS Miscellaneous Parts 7-22
Carriage Assembly 7-18
Center Guide 7-30
Faulty 3-16
Insert 3-15
Clutch Assembly 7-16
Drive Roller Assemblies 7-28
Electronics Module 7-6
Ink Supply Station 7-14
Left Hand Cover 7-10
Media Sensor 7-30
Paper Path Assemblies 7-24
Pinch Assembly 7-26
Printer Support 7-2
Monitor 3-15
OK 3-13
Replace 3-13
Reseat 3-16
Setup 3-15
Unknown 3-16
Used 3-15
Wrong Model 3-16
Printheads 3-2
obtaining information 3-9
Problems
Rear Covers 7-4
Right Hand Assemblies 7-12
Right Hand Cover 7-8
Scan-Axis Assemblies 7-20
Tubes Guide Assemblies 7-32
Window 7-10
Color Accuracy 6-22
Color Alignment 6-8
Color Consistency 6-22
Color-to-Color Alignment 6-15
Cover Sensors 1-6
Horizontal Lines 6-17
Line Sensor 1-6
Pen Alignment 5-22
Physical Specifications 10-13
Pinch Assembly 7-26
Pinch-Wheel Assembly 8-73
Platen Assembly 8-63
Power Supply Unit 10-3
Preventive Maintenance Kit 9-4
Priming the Ink System 3-6
Print Head Cleaner 10-9
Print Modes 6-3
Long Term Color Bleeding 6-22
Media-handling 1-14
Printing lines 6-14
Stepped lines 6-13
Vacuum Fan 1-9
Vacuum suction 1-9
Print Quality
Troubleshooting 6-13
R
Troubleshooting Checklist 6-2
Print Quality Test 6-4
Printable Area 10-16
Rear Covers 7-4
Rear Platen 8-23
Printer doesn’t power ON 1-5
Printer Model Type 4-35
Printer Power Specifications 10-13
Printer Safety Specifications 10-15
Regulatory Notices 10-18
Release Info 4-32
HP DesignJets 1050C and 1055CM Printers Service Manual
Index-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Index
Removing
Right Rear Cover 8-24
Air Pressurization System 8-20
Roller Guide 8-66
Back Cover 8-32
Roller Mark Position Calibration 5-13
Belt 8-44
Carriage Assembly 8-44
Center Guide 8-71
Clutch Assembly 8-21
Cutter Assembly 8-42
Drive Roller 8-70
S
Scan Axis Service Test 4-17
Scan-Axis Assemblies 7-20
Scan-axis Maintenance 9-4
Scan-axis Motor 8-33
Scheduled Maintenance 9-3
Scratches on prints 1-11
Scratching 6-24
Service Calibrations 1-3
Accuracy Calibration 5-6
Calibrations Backup 5-19
Carriage Height Calibration 5-24
Color to Color calibration 5-16
Entering 5-4
Drop Detector Assembly 8-10
Electronics Module 8-25
Encoder Strip 8-34
Front Panel Assembly 8-6
Front Platen Assembly 8-62
Ink Leak Detector Assembly 8-60
Ink Supply Station Assembly 8-19
Left Hand Cover 8-13
Left Hand Trim Assembly 8-18
Left Rear Cover 8-24
Media Holder Strip 8-69
Media Sensor 8-29
Line Sensor 5-9
Pen Alignment 5-22
Paper Entry Assembly 8-64
Paper-axis Motor Assembly 8-12
Pinch-Wheel Assembly and Cam 8-73
Platen Assembly 8-63
Rear Platen 8-23
Right Hand Cover 8-4
Right Hand Trim 8-7
Right Rear Cover 8-24
Roller Guide 8-66
Pen to Paper Spacing 5-15
Roller Mark Position 5-13
Service Station 5-11
Service Configuration Print 1-19
Service Station 8-8, 10-9
Service Station Calibration 5-11
Service Tests 1-3
Drop Detector 4-22
EIO Card 4-10
Electronic Systems 4-5
Entering 4-4
Scan-axis Motor Assembly 8-33
Service Station Assembly 8-8
Tail Deflectors 8-23
Hard Disk Drive 4-12
Ink Pressure System 4-14
Paper Axis 4-20
Tensioner 8-37
Top Cover 8-31
Trailing Cable 8-39
Scan Axis 4-17
Service Utilities
Tubes System Assembly 8-53
Vacuum Fan 8-11
EEROM Utilities 4-38
Entering 4-26
Window 8-30
Window Switch 8-7
Mon. Mode Baud Sel. 4-42
Overdrive Cleaning 4-37
Printer Model Type 4-35
Printhead Check 4-41
Release Info 4-32
Required Tools 8-3
Rice Paper 1-13
Right Hand Assemblies 7-12
Right Hand Cover 7-8, 8-4
Right Hand Trim 8-7
Index-4
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Index
Set Asian PS Fonts 4-33
Tubes Purge 4-28
Set Asian PS Fonts 4-33
Shielded cables 10-18
Smears 6-24
Snout Wiper 10-11
Soft Power-Off Switch 10-4
Solving
Image Quality Problems 1-3
Sound 10-18
Spittoon 10-10
System Error Codes 2-2
0000D8 2-3
0B0004 2-19
0B0005 2-19
0B0006 2-20
0B0007 2-20
0B0008 2-20
0B0009 2-21
0B000A 2-21
0B000B 2-22
0B000C 2-22
0B000D 2-22
0C0030 2-16
0C0032 2-17
0C1000 2-17
0C1001 2-17
Continuable 2-2
Non-Continuable 2-2
010020 2-3
010021 2-4
010023 2-4
01002D 2-3
010040 2-5
010041 2-5
010042 2-6
T
Tail Deflectors 8-23
Tensioner 8-37
010050 2-6
01009X 2-7
Top Cover 8-31
02xxxx 2-7
Trailing Cable 8-39
Troubleshooting
048xxx 2-8
04Cxxx 2-8
Shutdowns 1-7
060301 2-9
System Error Codes 1-2
Tubes Guide Assemblies 7-32
Tubes Purge 4-28
060305 2-9
060309 2-10
06030A 2-10
06030B 2-11
Tubes System 8-53, 10-6
070100 2-11
080001 2-12
09xxxx 2-12
V
0A0000 2-13
0A0010 2-13
0A0020 2-14
0A0030 2-14
0A0040 2-14
0A0050 2-15
0A0060 2-15
0A0070 2-16
0B0000 2-18
Vacuum Fan 8-11
W
Window 7-10, 8-30
Window Switch 8-7
Wiper 10-10
Worm marks 1-13
0B0001 2-18
0B0002 2-18
0B0003 2-19
HP DesignJets 1050C and 1055CM Printers Service Manual
Index-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Index
Index-6
HP DesignJets 1050C and 1055CM Printers Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
About this Edition
This is the 1st edition of this Service Manual
1st edition, titled
HP C6074A/C6075A DesignJet 1050C and 1055CM Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
What’s in this Service Manual
This manual contains information necessary to test,
calibrate and service:
- HP DesignJet 1050C (model C6074A)
- HP DesignJet 1055CM (model C6075A)
For information about using these printers, refer to the
corresponding User and Quick Reference Guides.
The procedures described in this manual are to be
performed by HP-qualified Service Personnel only.
HP
DesignJet 1050C/1055CM
Large-Format Printers
Download from Www.Somanuals.com. All Manuals Search And Download.
|