Grizzly Dust Collector G0443 User Manual

MODEL G0443

1-1/2 HP CYCLONE

DUST COLLECTOR

OWNER'S MaNUaL

(For models manufactured since 11/09)

WaRNiNG: NO PORTiON Of THiS MaNUaL MaY bE REPRODUCED iN aNY SHaPE

OR fORM WiTHOUT THE WRiTTEN aPPROvaL Of GRizzLY iNDUSTRiaL, iNC.

#Kn14539 printed in taiwan

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Table of Contents

iNTRODUCTiON............................................... 2

SECTiON 4: DESiGNiNG THE SYSTEM....... 24

general ........................................................ 24

duct Material................................................ 24

Metal duct ................................................. 25

Flexible duct.............................................. 25

system design............................................. 26

step 1. decide who will design ............... 26

step 2. sketch your shop layout............. 26

step 3. sketch a Basic duct layout.......... 26

step 4. determine required CFM of each

Machine..................................................... 27

determining Main line duct size.............. 28

determining Branch line duct size .......... 28

drop downs............................................... 28

Multiple dust ports .................................... 29

two Machines on same Branch line ....... 29

Calculating duct resistance ..................... 29

example Materials list .............................. 31

system grounding ....................................... 32

Manual accuracy ........................................... 2

Contact info.................................................... 2

Machine description ...................................... 2

identification................................................... 3

Machine data sheet ...................................... 4

SECTiON 1: SafETY....................................... 6

safety instructions for Machinery .................. 6

additional safety for dust Collectors............. 8

SECTiON 2: POWER SUPPLY........................ 9

availability.................................................... 9

Full-load Current rating............................. 9

Circuit information ....................................... 9

Circuit requirements for 110V .................... 9

Circuit requirements for 220V .................... 9

grounding & plug requirements............... 10

extension Cords ........................................ 10

g0443 Conversion to 220V operation...... 11

SECTiON 5: OPERaTiONS ........................... 33

remote Control............................................ 33

general ........................................................ 33

SECTiON 3: SETUP ....................................... 12

unpacking.................................................... 12

needed for setup......................................... 12

inventory ...................................................... 13

site Considerations...................................... 14

wall Mounting .............................................. 15

Materials needed for standard wood

SECTiON 6: aCCESSORiES......................... 34

SECTiON 7: MaiNTENaNCE......................... 36

emptying drum............................................ 36

Cleaning Filter.............................................. 36

rinsing Filter................................................ 36

removing/replacing Filter........................... 37

Framed walls ............................................ 15

Materials needed for Concrete/Masonry

wall............................................................ 16

assembly ..................................................... 17

power Connection........................................ 22

power Connection .................................... 22

test run ...................................................... 23

SECTiON 8: SERviCE ................................... 39

troubleshooting ........................................... 39

Motor & electrical ...................................... 39

operation................................................... 39

operation (continued)................................ 40

SECTiON 9: WiRiNG...................................... 41

wiring safety instructions............................ 41

110V (prewired) wiring diagram................. 42

220V (rewired) wiring diagram.................. 43

SECTiON 10: PaRTS..................................... 44

Main parts list............................................. 45

labels .......................................................... 46

WaRRaNTY & RETURNS ............................. 49

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iNTRODUCTiON

Manual accuracy

Contact info

We are proud to offer this manual with your new

machine! We've made every effort to be exact

with the instructions, specifications, drawings,

and photographs of the machine we used when

writing this manual. However, sometimes we still

make an occasional mistake.

We stand behind our machines. If you have

any questions or need help, use the information

below to contact us. Before contacting, please get

the serial number and manufacture date of your

machine. This will help us help you faster.

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Also, owing to our policy of continuous improve-

ment, your machine may not exactly match the

manual. If you find this to be the case, and the dif-

ference between the manual and machine leaves

you in doubt, check our website for the latest

manual update or call technical support for help.

Phone: (570) 546-9663

Email: [email protected]

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Before calling, find the manufacture date of your

machine by looking at the date stamped into the

machine ID label (see below). This will help us

determine if the manual version you received

matches the manufacture date of your machine.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

Machine Description

Manufacture Date

of Your Machine

this cyclone dust collector is a two-stage dust

collector designed to capture dust and wood chips

from woodworking machines, such as table saws,

jointers, and planers. stage one uses the cyclone

feature to remove large debris into a separate can-

ister before it passes through the blower, extend-

ing the life of the impeller. stage two passes the

fine dust particles, which pose serious long term

health hazards, into the filter(s) and cleans the air

before it returns to the shop.

For your convenience, we post all available man-

uals and manual updates for free on our website

at www.grizzly.com. Any updates to your model

of machine will be reflected in these documents

as soon as they are complete.

a wide variety of accessories for setting up a

stationary or mobile dust collection system are

available through grizzly.

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identification

Blower

housing

Motor

inlet

port

optional

stand

Canister

Filter assembly

remote

Magnetic switch

Vacuum

hose

Collection

drum

figure 1. Model g0443 identification (shown with optional stand).

To reduce the risk of

serious injury when using

this machine, read and

understand this entire

manual before beginning

any operations.

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Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0443 1-1/2 HP CYCLONE DUST COLLECTOR

Product Dimensions:

Weight.............................................................................................................................................................. 251 lbs.

Width (side-to-side) x Depth (front-to-back) x Height........................................................ 55-1/2 x 36-1/4 x 87-1/2 in.

Footprint (Length x Width)............................................................................................................... 55-1/2 x 36-1/4 in.

Shipping Dimensions:

Carton #1

Type................................................................................................................................................... Cardboard

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 227 lbs.

Length x Width x Height............................................................................................................. 54 x 28 x 31 in.

Carton #2

Type................................................................................................................................................... Cardboard

Content.................................................................................................................................................. Canister

Weight...................................................................................................................................................... 46 lbs.

Length x Width x Height............................................................................................................. 50 x 20 x 20 in.

Electrical:

Minimum Circuit Size........................................................................................... 30 Amps at 110V, 15 Amps at 220V

Switch...................................................................................................... Magnetic with Thermal Overload Protection

Switch Voltage..................................................................................................................................................... 110V

Plug Included........................................................................................................................................................... No

Recommended Plug/Outlet Type........................................................... NEMA L5-30 for 110V, NEMA 6-15 for 220V

Motors:

Main

Type.......................................................................................................................................... TEFC Class "F"

Horsepower.......................................................................................................................................... 1-1/2 HP

Voltage................................................................................................................................................ 110/220V

Prewired..................................................................................................................................................... 110V

Phase....................................................................................................................................................... Single

Amps................................................................................................................................................... 18.8/9.4A

Speed................................................................................................................................................ 3450 RPM

Cycle......................................................................................................................................................... 60 Hz

Number of Speeds............................................................................................................................................ 1

Power Transfer ............................................................................................................................... Direct Drive

Bearings................................................................................................. Shielded and Permanently Lubricated

Main Specifications:

Operation

Dust Collector Type............................................................................................................................... Cyclone

Filter Type............................................................................................................................... Pleated Cartridge

Airflow Capacity........................................................................................................... 1025 CFM @2.6 in. S.P.

Max Static Pressure................................................................................................................................ 10.3 in.

Main Inlet Size............................................................................................................................................. 6 in.

Manifold Included........................................................................................................................................... No

Maximum Material Collection Capacity................................................................................................ 4.7 cu. ft.

Canister Filtration......................................................................................................................... 0.2 – 2 micron

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Bag Information

No of Lower Bags............................................................................................................................................. 1

Canister Information

No of Canister Filters........................................................................................................................................ 1

Canister Filter Diameter....................................................................................................................... 15-3/4 in.

Canister Filter Length.......................................................................................................................... 46-3/4 in.

Filter Surface Area.......................................................................................................................... 96 square ft.

Collection Drum Size.......................................................................................................................... 35 gallons

Impeller Information

Impeller Type...................................................................................................................................... Radial Fin

Impeller Size........................................................................................................................................ 12-1/2 in.

Construction

Lower Bag...................................................................................................................................... Clear Plastic

Canister............................................................................................................................ Spun Bond Polyester

Impeller........................................................................................................................................ Steel, Riveted

Blower Housing......................................................................................................................... 11 Gauge Steel

Body.......................................................................................................................................... 14 Gauge Steel

Collection Drum.....................................................................................................................................

Steel

Other

Optional Stand......................................................................................................................................... H7508

Other Specifications:

Country Of Origin ............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Serial Number Location .................................................................................................................................. ID Label

Customer Assembly & Setup Time ................................................................................................................. 3 Hours

Sound Rating ............................................................................................................................................. 80 – 83 dB

Features:

Reinforced Intake

Clear Disposable Plastic Collection Bags

Gentle Brush Cleaning Mechanism Inside Cartridge Filter

14 Gauge Steel Stand Available as an Option

220V Conversion Kit (Model H7498) Available as an Option

Remote Control with Programmable Timer

Casters Mounted on Collection Drum for Easy Moving

Blower and Barrel Rotate 360 degrees for Inlet and Outlet Positioning

BIA Certified Cartridge Filter

Reinforced Motor Mount

Wall Mountable Blower Design

The information contained herein is deemed accurate as of 3/27/2012 and represents our most recent product specifications.

Model G0443

PAGE 2 OF 2

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SECTiON 1: SafETY

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULd result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety instructions for Machinery

OWNER’S MANUAL. Read and understand WEARING PROPER APPAREL. Do not wear

clothing, apparel, or jewelry that can become

entangled in moving parts. Always tie back or

cover long hair. Wear non-slip footwear to avoid

accidental slips which could cause a loss of work-

piece control.

this owner’s manual BEFORE using machine.

Untrained users can be seriously hurt.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or

observing machinery to reduce the risk of eye

injury or blindness from flying particles. Everyday

eyeglasses are not approved safety glasses.

HEARING PROTECTION. Always wear hear-

ing protection when operating or observiing loud

machinery. Extended exposure to this noise

without hearing protection can cause permanent

hearing loss.

HAzARdOUS dUST. Dust created while using

machinery may cause cancer, birth defects, or

long-term respiratory damage. Be aware of dust

hazards associated with each workpiece material,

and always wear a NIOSH-approved respirator to

reduce your risk.

MENTAL ALERTNESS. Be mentally alert when

running machinery. Never operate under the

influence of drugs or alcohol, when tired, or when

distracted.

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DISCONNECTING POWER SUPPLY.-Always-dis- GUARDS & COVERS.- Guards- and- covers- can-

connect- machine- from- power- supply- before- ser-

vicing,- adjusting,- or- changing- cutting- tools- (bits,-

blades,-cutters,-etc.).-Make-sure-switch-is-in-OFF-

position-before-reconnecting-to-avoid-an-unexpect-

ed-or-unintentional-start.

protect-you-from-accidental-contact-with-moving-

parts-or-flying-debris.-Make-sure-they-are- prop-

erly-installed,-undamaged,-and-working-correctly-

before-using-machine.

NEVER STAND ON MACHINE.-Serious-injury-or-

accidental-contact-with-cutting-tool-may-occur-if-

machine-is-tipped.-Machine-may-be-damaged.

APPROVED OPERATION.- Untrained- operators-

can- be- seriously- hurt- by- machinery.- Only- allow-

trained- or- properly- supervised- people- to- use-

machine.-When-machine-is-not-being-used,-dis-

connect- power,- remove- switch- keys,- or- lock-out-

machine-to-prevent-unauthorized-use—especially-

around-children.-Make-workshop-kid-proof!

STABLE MACHINE. Unexpected-movement-dur-

ing-operations-greatly-increases-risk-of-injury-or-

loss- of- control.- Before- starting,- verify- machines-

are-stable-and-mobile-base-(if-used)-is-locked.

DANGEROUS ENVIRONMENTS. Do- not- use-

machinery- in- wet- or- rainy- locations,- cluttered-

areas,-around-flammables,-or-in-dark-areas.-Keep-

work-area-clean,-dry,-and-well-lighted.

AWKWARD POSITIONS.- Keep- proper- footing-

and-balance-at-all-times-when-operating-machine.-

Do-not-overreach!-Avoid-awkward-hand-positions-

that-make-workpiece-control-difficult-or-increase-

the-risk-of-accidental-injury.

ONLY USE AS INTENDED.- Only- use- machine-

for-its-intended-purpose.-Never-modify-machine-

for-a-purpose-not-intended-by-the-manufacturer!

UNATTENDED OPERATION. Never- leave-

machine-running-while-unattended.-Turn-machine-

off-and-ensure-all-moving-parts-completely-stop-

before-walking-away.

USE RECOMMENDED ACCESSORIES.-Consult-

this-owner’s-manual-or-the-manufacturer-for-rec-

ommended- accessories.- Using- improper- acces-

sories-will-increase-the-risk-of-serious-injury.

MAINTAIN WITH CARE.-Follow-all-maintenance-

instructions- and- lubrication- schedules- to- keep-

machine-in-good-working-condition.-An-improperly-

maintained-machine-increases-risk-of-injury.-

CHILDREN & BYSTANDERS. Keep- children-

and-bystanders-a-safe-distance-away-from-work-

area.-Stop-using-machine-if-children-or-bystand-

ers-become-a-distraction.

CHECK DAMAGED PARTS.- Regularly- inspect-

machine- for- damaged- parts,- loose- bolts,- mis-

adjusted- or- mis-aligned- parts,- binding,- or- any-

REMOVE ADJUSTING TOOLS.- Never- leave- other- conditions- that- may- affect- safe- operation.-

adjustment-tools,-chuck-keys,-wrenches,-etc.-in-or- Always-repair-or-replace-damaged-or-mis-adjust-

on-machine—especially-near-moving-parts.-Verify- ed-parts-before-operating-machine.

removal-before-starting!

MAINTAIN POWER CORDS. When-disconnect-

SECURING WORKPIECE.- When- required,- use-

clamps-or-vises-to-secure-workpiece.-A-secured-

workpiece-protects-hands-and-frees-both-of-them-

to-operate-the-machine.

ing- cord-connected- machines- from- power,- grab-

and-pull-the-plug—NOT-the-cord.-Pulling-the-cord-

may- damage- the- wires- inside.- Do- not- handle-

cord/plug-with-wet-hands.-Avoid-cord-damage-by-

keeping-it-away-from-heated-surfaces,-high-traffic-

areas,-harsh-chemicals,-and-wet/damp-locations.

FEED DIRECTION.-Unless-otherwise-noted,-feed-

work- against- the- rotation- of- blades- or- cutters.-

Feeding-in-the-same-direction-of-rotation-may-pull-

your-hand-into-the-cut.

EXPERIENCING DIFFICULTIES. If- at- any- time-

you- are- experiencing- difficulties- performing- the-

intended- operation,- stop- using- the- machine!-

Contact- our- Technical- Support- Department- at-

(570)-546-9663.

FORCING MACHINERY.-Do-not-force-machine.-

It-will-do-the-job-safer-and-better-at-the-rate-for-

which-it-was-designed.

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additional Safety for Dust Collectors

INTENDED USE.- This- dust- collector- is- only- SUSPENDEDDUSTParTICLESaNDIGNITIoN

intended-for-collecting-wood-dust-and-chips-from- SoUrCES.-DO-NOT-operate-the-dust-collector-in-

woodworking- machines.- DO- NOT- use- this- dust- areas-were-explosion-risks-are-high.-Areas-of-high-

collector- to- collect- metal,- dirt,- pebbles,- drywall,- risk-include,-but-are-not-limited-to,-areas-near-pilot-

asbestos,- lead- paint,- silica,- liquids,- aerosols,- or- lights,-open-flames,-or-other-ignition-sources.

any-flammable,-combustible,-or-hazardous-materi-

als.

FIrE SUPPrESSIoN.-Only-operate-the-dust-col-

lector-in-locations-that-contain-a-fire-suppression-

hazarDoUS DUST. Dust- created- while- using- system-or-have-a-fire-extinguisher-nearby.

machinery- may- cause- cancer,- birth- defects,- or-

long-term-respiratory-damage.-Be-aware-of-dust- IMPELLEr hazarDS.- DO- NOT- place- your-

hazards-associated-with-each-workpiece-material,- hands-or-tools-near-the-open-inlet-during-operation-

and-always-wear-a-NIOSH-approved-respirator-to- for-any-reason.-The-powerful-suction-could-easily-

reduce-your-risk.

cause-accidental-contact-with-the-impeller-which-

will- cause- serious- personal- injury- or- damage- to-

DUST aLLErGIES.- Dust- from- certain- woods- the-machine.-Always-keep-small-animals-and-chil-

may-cause-an-allergic-reaction-in-people-and-ani- dren-away-from-open-dust-collection-inlets.

mals.-Make-sure-you-know-what-type-of-wood-dust-

you-will-be-exposed-to-in-case-there-is-a-possibility- aVoIDING SParKS.- DO- NOT- allow- steel- or-

of-an-allergic-reaction.

rocks- to- strike- the- impeller—this- may- produce-

sparks.- Sparks- can- smolder- in- wood- dust- for- a-

WEar rESPIraTor.- Fine- dust- that- is- too- long-time-before-a-fire-is-detected.-If-you-acciden-

small-to-be-caught-in-the-filter-will-be-blown-into- tally-cut-into-wood-containing-tramp-metal-(nails,-

the-ambient-air-during-operation.-Always-wear-a- staples,- spikes,- etc.),- immediately- turn- OFF- the-

NIOSH-approved-respirator-during-operation-and- dust-collector,-disconnect-it-from-power,-and-wait-

for-a-short-time-after-to-reduce-your-risk-of-perma- for- the- impeller- to- stop—then- empty- the- collec-

nent-respiratory-damage.

tion- container- into- an- approved- airtight- metal-

container.

EMPTYING DUST.-When-emptying-dust-from-the-

collection-container,-wear-a-respirator-and-safety- oPEraTING LoCaTIoN.- To- reduce- respira-

glasses.- Empty-dust- away- from- ignition-sources- tory- exposure- to- fine- dust,- locate- permanently-

and-into-an-approved-container.

installed- dust- collectors- away- from- the- working-

area,-or-in-another-room-that-is-equipped-with-a-

DISCoNNECTING PoWEr SUPPLY.- Turn- the- smoke-detector.-DO-NOT-operate-the-dust-collec-

switch- OFF,- disconnect- the- dust- collector- from- tor- in- rainy- or- wet- locations—exposure- to- water-

the-power-supply,-and-allow-the-impeller-to-come- may-create-an-shock-hazard-or-decrease-the-life-

to- a- complete- stop- before- leaving- the- machine- of-the-machine.

unattended-or-doing-any-service,-cleaning,-main-

tenance,-or-adjustments.

STaTIC ELECTrICITY.-Plastic-dust-lines-gener-

ate-high-amounts-of-static-electricity-as-dust-chips-

rEGULar CLEaNING.- Regularly- check/empty- pass-through-them.-Although-rare,-sparks-caused-

the-collection-bags-or-drum-to-avoid-the-buildup- by-static-electricity-can-cause-explosions-or-fire.-

of-fine-dust-that-can-increase-the-risk-of-fire.-Make- To-reduce-this-risk,-make-sure-all-dust-lines-are-

sure-to-regularly-clean-the-surrounding-area-where- thoroughly-grounded-by-using-a-grounding-wire.

the-machine-is-operated—excessive-dust-buildup-

on-overhead-lights,-heaters,-electrical-panels,-or-

other-heat-sources-will-increase-the-risk-of-fire.

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SECTiON 2: POWER SUPPLY

availability

Circuit information

Before installing the machine, consider the avail-

ability and proximity of the required power supply

circuit. If an existing circuit does not meet the

requirements for this machine, a new circuit must

be installed. To minimize the risk of electrocu-

tion, fire, or equipment damage, installation work

and electrical wiring must be done by a qualified

electrician in accordance with all applicable codes

and standards.

A power supply circuit includes all electrical

equipment between the breaker box or fuse panel

in the building and the machine. The power sup-

ply circuit used for this machine must be sized to

safely handle the full-load current drawn from the

machine for an extended period of time. (If this

machine is connected to a circuit protected by

fuses, use a time delay fuse marked D.)

For your own safety and protection of

property, consult an electrician if you are

unsure about wiring practices or electrical

codes in your area.

Electrocution, fire, or

equipment damage may

occur if machine is not

correctly grounded and

connected to the power

supply.

Note: The circuit requirements listed in this man-

ual apply to a dedicated circuit—where only one

machine will be running at a time. If this machine

will be connected to a shared circuit where mul-

tiple machines will be running at the same time,

consult a qualified electrician to ensure that the

circuit is properly sized for safe operation.

full-Load Current Rating

The full-load current rating is the amperage a

machine draws at 100% of the rated output power.

On machines with multiple motors, this is the

amperage drawn by the largest motor or sum of all

motors and electrical devices that might operate

at one time during normal operations.

Circuit Requirements for 110v

This machine is prewired to operate on a 110V

power supply circuit that has a verified ground and

meets the following requirements:

full-Load Current Rating at 110v... 18.8 amps

full-Load Current Rating at 220v.... 9.4 amps

Nominal voltage ...............................110v/120v

Cycle..........................................................60 Hz

Phase........................................... Single-Phase

Power Supply Circuit .........................30 amps

Plug/Receptacle ...........................NEMa L5-30

The full-load current is not the maximum amount

of amps that the machine will draw. If the machine

is overloaded, it will draw additional amps beyond

the full-load rating.

Circuit Requirements for 220v

If the machine is overloaded for a sufficient length

of time, damage, overheating, or fire may result—

especially if connected to an undersized circuit.

To reduce the risk of these hazards, avoid over-

loading the machine during operation and make

sure it is connected to a power supply circuit that

meets the requirements in the following section.

This machine can be converted to operate on a

220V power supply (refer to Voltage Conversion

instructions). This power supply must have a veri-

fied ground and meet the following requirements:

Nominal voltage .............................. 220v/240v

Cycle..........................................................60 Hz

Phase........................................... Single-Phase

Power Supply Circuit ......................... 15 amps

Plug/Receptacle ............................. NEMa 6-15

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Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without yellow

stripes) is the equipment-grounding wire. If repair

or replacement of the power cord or plug is nec-

essary, do not connect the equipment-grounding

wire to a live (current carrying) terminal.

Grounding & Plug Requirements

This machine MUST be grounded. In the event

of certain malfunctions or breakdowns, grounding

reduces the risk of electric shock by providing a

path of least resistance for electric current.

For 110V operation: The plug specified under

“Circuit Requirements for 110V” on the previ-

ous page has a grounding prong that must be

attached to the equipment-grounding wire inside

the included power cord. The plug must only be

inserted into a matching receptacle (see below)

that is properly installed and grounded in accor-

dance with all local codes and ordinances.

Check with a qualified electrician or service per-

sonnel if you do not understand these grounding

requirements, or if you are in doubt about whether

the tool is properly grounded. If you ever notice

that a cord or plug is damaged or worn, discon-

nect it from power, and immediately replace it with

a new one.

L5-30 GROUNDED

LOCKING

Extension Cords

RECEPTACLE

We do not recommend using an extension cord

with this machine. If you must use an extension

cord, only use it if absolutely necessary and only

on a temporary basis.

Neutral

L5-30

LOCKING

PLUG

Extension cords cause voltage drop, which may

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

Hot

Grounding Prong

is Hooked

figure 2. typical l5-30 plug and receptacle.

For 220V operation: The plug specified under

“Circuit Requirements for 220V” on the previous

page has a grounding prong that must be attached

to the equipment-grounding wire on the included

power cord. The plug must only be inserted into

a matching receptacle (see following figure) that

is properly installed and grounded in accordance

with all local codes and ordinances.

Any extension cord used with this machine must

contain a ground wire, match the required plug

and receptacle, and meet the following require-

ments:

Minimum Gauge Size (110v)................12 aWG

Minimum Gauge Size (220v)...............14 aWG

Maximum Length (Shorter is better).......50 ft.

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Grounding Prong

figure 3. typical 6-15 plug and receptacle.

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3. disconnect the wires coming from the power

and motor cords, loosen the strain reliefs on

top of the switch, then remove the cords from

the switch.

G0443 Conversion to 220v

Operation

Converting the Model g0443 from 110V to 220V

operation consists of: 1) replacing the 110V

remote magnetic switch with the 220V switch, 2)

re-wiring the motor, and 3) installing a neMa 6-15

plug and receptacle.

4. remove the four phillips screws, flat washer,

and hex nuts that secure the switch to the

frame, remove the switch, then install the

220V switch in the same position.

purchase the Model g0443 220V remote

Magnetic switch (part no. p0443004C) by calling

grizzly Customer service at (800) 523-4777.

5. install the strain reliefs from the 110V switch

onto the 220V switch, pull the power and

motor cords through the reliefs, and re-con-

nect the wires as noted in Step 2.

all wiring changes must be inspected by an elec-

trician or qualified service personnel before the

dust collector is connected to the power source. if,

at any time during this procedure you need help,

call grizzly tech support at (570) 546-9663.

6. with adequate slack in the wires inside the

switch, tighten the strain reliefs around the

outside jackets of the cords so that there is

no movement of the wires inside the switch

when you tug on the cords, then secure the

switch cover.

items Needed

Qty

Model g0443 220V remote Mag switch.......... 1

phillips screwdriver #2 ...................................... 1

wrench 8mm..................................................... 1

wire nuts........................................................... 2

electrical tape................................... as needed

neMa 6-15 plug & receptacle ................1 each

7. open the motor junction box and, using wire

nuts and electrical tape, connect the wires as

directed by the diagram on the inside of the

cover. secure the junction box cover.

To convert the Model G0443 for 220v opera-

tion:

8. attach a neMa 6-15 plug (see figure 5)

to the end of the power cord. Make sure

the plug grounding prong is attached to the

equipment-grounding wire inside the power

cord.

1. disConneCt MaChine FroM power!

2. open the remote magnetic switch, then record

the wire locations on the top of the contactor

and the bottom of the overload relay (see

figure 4).

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Contactor

Grounding Prong

overload

relay

figure 5. neMa 6-15 plug and receptacle.

9. install the matching neMa 6-15 receptacle,

making sure that it is properly connected to

the 220V circuit and is grounded in accor-

dance with all local codes and ordinances.

figure 4. Model g0443 remote magnetic switch

wiring.

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SECTiON 3: SETUP

Needed for Setup

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

the following are needed to complete the setup

process, but are not included with your machine.

Description...................................................Qty

• safety glasses..............................................1

• additional people.......................... as needed

• power lifting ................................. as needed

• screwdriver phillips #2..................................1

• wrench or socket ⁄2".................................... 2

• wrench or socket ⁄16"................................... 2

This machine and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a forklift to move

heavy items.

Unpacking

Your machine was carefully packaged for safe

transportation. Remove the packaging materials

from around your machine and inspect it. If you

discover any damage, please call us immediately

at (570) 546-9663 for advice.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi-

tion of your shipment, inventory the contents.

SUFFOCATION HAZARD!

Keep children and pets away

from plastic bags or packing

materials shipped with this

machine. Discard immediately.

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Hardware (continued)

inventory

—lock washers ⁄8".................................... 4

—Flat washers ⁄8" ................................... 28

The following is a description of the main compo-

nents shipped with your machine. Lay the compo-

nents out to inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

inventory (figure 6)

Qty

a. intake Cylinder ........................................... 1

b. Cyclone Funnel .......................................... 1

C. intake Barrel ............................................... 1

D. Canister/drum Collection Bags .........1 each

E. gray Flexible hose 7" X 32" ...................... 1

f. Motor/Blower housing assembly ............... 1

G. Collection drum lid.................................... 1

H. Collection drum.......................................... 1

i. Collection drum seal ................................. 1

J. Clear Flexible hose 9" x 8" ........................ 1

K. hose Clamps 9" ......................................... 2

L. outlet port .................................................. 1

M. Filter l-Braces ............................................ 2

N. Foam tape roll 3 x 6mm .......................... 1

O. hose Clamps 7" ......................................... 2

P. hose Clamp 6" ........................................... 1

Q. wall Mount Bracket .................................... 1

R. Casters ....................................................... 4

S. wall Mount Brace....................................... 1

T. Barrel gaskets............................................ 2

U. Brace gaskets............................................ 2

v. outlet gasket ............................................. 1

W. Canister Filter assembly ............................ 1

X. hose Clamps 1¹⁄4" ...................................... 2

Y. Vacuum hose 1¹⁄4" x 98" ............................ 1

z. Collection drum Vacuum ring ................... 1

aa. Cyclone Vacuum tube ............................... 1

Hardware (Not Shown)

—phillips head screws #10-24 x ³⁄8".......... 6

—hex nuts #10-24..................................... 6

—drum latches ......................................... 3

—roll of Foam tape 3 x 15mm ................. 1

—hex Bolts ⁄16"-18 x 1" ............................ 24

—hex Bolts ⁄16"-18 x ³⁄4" ........................... 24

—Flat washers ⁄16" .................................. 68

—Fender washers ⁄16"............................... 4

—hex nuts ⁄16"-18 .................................... 24

—hex Bolts ⁄8"-16 x 1" ............................... 6

figure 6. Model g0443 inventory.

—hex nuts ⁄8"-16 ..................................... 14

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Site Considerations

Weight Load

Physical Environment

Refer to the Machine Data Sheet for the weight

of your machine. Make sure that the surface upon

which the machine is placed will bear the weight

of the machine, additional equipment that may be

installed on the machine, and the heaviest work-

piece that will be used. Additionally, consider the

weight of the operator and any dynamic loading

that may occur when operating the machine.

The physical environment where the machine is

operated is important for safe operation and lon-

gevity of machine components. For best results,

operate this machine in a dry environment that is

free from excessive moisture, hazardous chemi-

cals, airborne abrasives, or extreme conditions.

Extreme conditions for this type of machinery are

generally those where the ambient temperature

range exceeds 41°–104°F; the relative humidity

range exceeds 20–95% (non-condensing); or the

environment is subject to vibration, shocks, or

bumps.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation of

auxiliary equipment. With permanent installations,

leave enough space around the machine to open

or remove doors/covers as required by the main-

tenance and service described in this manual.

See below for required space allocation.

Electrical Installation

Place this machine near an existing power source.

Make sure all power cords are protected from

traffic, material handling, moisture, chemicals,

or other hazards. Make sure to leave access to

a means of disconnecting the power source or

engaging a lockout/tagout device, if required.

Lighting

Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

Lighting around the machine must be adequate

enough that operations can be performed safely.

Shadows, glare, or strobe effects that may distract

or impede the operator must be eliminated.

62¼"

87½"

28¾"

Figure 7. Minimum working clearances.

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Wood Framed Walls, G0443

Wall Mounting

= Lag Bolts

= Lag Bolts, Countersunk

Before mounting, make sure to situate the dust

collector away from any open flames or potential

ignition sources, as fine dust can easily ignite.

36"

3¹⁄2

if mounting the dust collector to a wood framed

wall, you must build and install the wall mount-

ing boards described below to support the heavy

weight of the dust collector.

2x12 Board

3¹⁄2

78¹⁄2

if mounting the dust collector to a concrete or

masonry wall, skip to Page 16.

9¹⁄2

Materials Needed for Standard Wood

framed Walls

2x6 Board

•

2x12 Board 36" long for wall Mounting..... 1

2x6 Board 36" long for wall Mounting ...... 1

level 4' ....................................................... 1

pencil.......................................................... 1

Measuring tape.......................................... 1

Ground

Wall Stud

figure 8. g0443 wall mounting board layout.

lag Bolts ⁄8" x 5" (board/wall).................... 1

Flat washers ⁄8" (board/wall)................... 16

2. Copy the mounting hole layout pattern from

the motor housing (see figure 9) to the wall

mounting board, making sure the Top Row

Mounting Hole Height is at the height indi-

cated in figure 9.

lag Bolts ⁄2" x 2" (machine/board) ...........8*

Flat washers ⁄2" (machine/board) ............8*

drill ............................................................. 1

drill Bit ⁄4" (for ⁄8" predrill).......................... 1

drill Bit ⁄8" (for ⁄2" predrill) ......................... 1

stud Finder................................................. 1

*Two of these fastener sets will be used

in mounting the intake barrel brace dur-

ing assembly.

22¹⁄16"

To mount the motor/impeller housing to a

wood framed wall:

G0443

Wall Mount Bracket

4⁵⁄16"

76³⁄4

1. secure the wall mounting boards to the wall,

using the applicable layout diagrams for your

machine and wall type shown in figure 8.

Floor

Top Row Mounting Hole Height = 76³⁄4

figure 9. g0443 wall mounting layout.

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3. tighten the ⁄2" lag bolts into the mounting

Materials Needed for Concrete/

locations so they do not project more than

2" from the mounting board to the top of the

head, but leave them out enough to slide the

housing over. this will prepare the mounting

board for the mounting instructions described

in assembly on Page 17.

Masonry Wall

⁄

•

Concrete anchor studs ⁄2" x 2³⁄4".............. 6

hex nuts ⁄2"............................................... 6

Flat washers ⁄2"......................................... 6

hammer drill .............................................. 1

Masonry drill Bit ⁄2" ................................... 1

level 4' ....................................................... 1

pencil.......................................................... 1

Measuring tape.......................................... 1

Note: Predrill the mounting holes now, and

insert the lag screws when you mount the

motor/blower housing in the next section.

To mount the motor/impeller housing to a con-

crete or masonry wall:

top row Mounting hole height

1. Copy the mounting hole layout pattern from

the motor housing to your wall, making sure

the Top Row Mounting Hole Height (see

figure 9 on Page 17) is correct for your dust

collector.

2. Mount the anchor studs to the wall in the

mounting hole locations for the motor/impel-

ler housing. this will prepare the mounting

board for the mounting instructions described

in assembly on Page 17.

wall stud Centers

figure 10. Board fastened to wall and ready for

motor/blower housing assembly.

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4. attach the intake cylinder to the bottom of the

housing, as shown in figure 12, using (4)

assembly

⁵⁄16"-18 x ⁄4" hex bolts and (4) ⁄16" flat wash-

ers.

Note: Because this part of the dust collector

will not be accessible after assembly, con-

sider using medium strength thread locking

compound on the bolts that secure the intake

cylinder to the motor/blower housing assem-

bly. This added measure will ensure that the

fasteners will not come loose from vibration.

The Model G0443 Cyclone

dust collector is a heavy

machine. Serious personal

injury may occur if safe

moving methods are not

used. To be safe, get assis-

tance or use power equip-

ment during the machine

assembly process.

To assemble the dust collector:

Blower

housing

1. attach the wall mounting bracket to the motor/

blower housing with the provided (6) ³⁄8"-16 x

1" hex bolts, (12) ⁄8" flat washers, and (6)

⁄8"-16 hex nuts. refer to the parts breakdown

diagram on Page 44 for a graphical orienta-

tion of the parts.

intake

Cylinder

2. with the help of assistants or power lift-

ing equipment, lift the motor/blower housing

assembly onto the hardware you mounted in

the Wall Mounting section.

figure 12. attaching intake cylinder to the

bottom of motor housing.

5. temporarily attach the intake barrel to the

housing with a barrel gasket in between, as

3. attach the 3 x 6mm foam tape to the top of

the intake cylinder, as shown in figure 11.

shown in figure 13, using (4) ⁄16"-18 x ⁄4

hex bolts and (4) ⁵⁄16" flat washers—and only

snug the bolts, rather than fully tighten them.

Foam tape

gasket here

intake

Cylinder

figure 11. Foam tape stuck on intake cylinder.

intake Barrel

figure 13. example of securing blower on intake

barrel.

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6. place the intake barrel brace in position

and mark the location of the mounting holes

(shown in figure 14) with a small pencil, nail,

or push pin.

9. attach the cyclone funnel to the intake barrel

with a barrel gasket between them, as shown

in figure 16, using (12) ⁵⁄16"-18 x 1" hex bolts,

(24) ⁄16" flat washers, and (12) ⁄16"-18 hex

nuts; also secure the wall mounting brace to

the lip of the intake barrel/funnel assembly

with the same hardware.

Mounting

hole

locations

Note: At the places where you see 3 holes in

a row, only use the center hole for this step.

The two outside holes are only designed for

use with the optional stand.

figure 14. intake barrel brace positioned to

mark the mounting holes.

7. remove the intake barrel you temporar-

ily attached in Step 4, drill holes where you

marked in Step 5, and loosely install the wall

mount brace to the wall with the remaining

fasteners from the Wall Mounting procedure

on Page 17.

x 12

Barrel

gasket here

figure 16. Cyclone funnel attached to intake

barrel.

8. use the (12) ⁄16"-18 x ⁄4" hex bolts and (12)

⁵⁄16" flat washers to re-install the intake barrel

to the housing with a barrel gasket in between

(see figure 13 on Page 19).

10. tighten the wall mounting brace to the wall.

11. attach the cyclone vacuum tube to the cyclone

funnel with (4) ⁄16"-18 x ⁄4" hex bolts and (4)

⁵⁄16" flat washers, as shown in figure 17.

Note: When installing the two bolts above

the intake port, use duct tape on the bottom

of your wrench to hold the bolts in place, as

shown in Figure 15, to start the bolts easier.

figure 17. Cyclone vacuum tube and hose

attachment.

figure 15. using tape on wrench in tight spot.

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12. Attach the outlet port and filter L-braces to

the blower housing with the outlet gasket

between the outlet port and the housing, as

13. Mount the filter to the L-braces with the brace

gaskets between them, as shown in Figure

20, using (4) ⁄16"-18 x ⁄4" hex bolts and (4)

shown in Figures 18–19, using (8) ⁄16"-18 x

⁵⁄16" fender washers.

1" hex bolts, (16) ⁄16" flat washers, and (8)

⁵⁄16"-18 hex nuts.

Brace Gasket Here

Note: One of the braces attaches directly to

the housing with the following hardware: (2)

⁵⁄16"-18 x 1" hex bolts, (4) ⁄16" flat washers,

and (2) ⁵⁄16"-18 hex nuts.

x 4

Figure 20. Mounting filters to the braces.

14. Apply the 3 x 15mm foam tape to the edges

of the outlet port and the canister adapter, as

shown in Figure 21.

Figure 18. Outlet port and filter L-braces

installed.

Foam

Tape

Figure 21. Foam tape applied to the outlet port

and canister adapter.

Note: It may be necessary to reposition the can-

ister L-braces down one bolt hole or shorten the

length of the longer piece of flexible hose to acco-

modate the bend in the hose.

Outlet Gasket Here

Figure 19. Model G0443 outlet port and filter

L-braces installed.

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15. Connect the gray flexible hose from the out-

let port to the canister adapter and secure

it in place with the two 7" hose clamps, as

shown in figure 22.

17. install the drum latches, as shown in figure

24, with the (6) #10-24 x ⁄8" phillips head

screws and (6) #10-24 hex nuts included in

the box with the drum latches. Make sure the

hex nuts are on the outside of the drum so

that they will not snag the plastic collection

bag.

figure 24. installing drum latches on collector

drum.

18. place the collection drum vacuum ring

on the bottom of the collection drum (see

figure 25).

Note: During operation, this ring and the

vacuum connection to the cyclone funnel will

prevent the collection bag from collapsing.

figure 22. gray hose properly installed.

16. attach the casters to the bottom of the lower

collection drum, as shown in figure 23, using

the (4) ⁄8"-16 hex nuts, (8) ⁄8" flat washers,

and (4) ⁄8" lock washers included in the box

with the casters.

figure 25. inserting collection drum vacuum

ring.

figure 23. Cut-away illustration of casters

attached to the lower collection drum.

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19. insert the rubber seal over the top lip of the

collection drum rim. pay special attention

to the direction of the seal, as shown in the

figure 26.

21. Move the collector drum under the dust col-

lector and connect it to the cyclone funnel

with the clear flexible hose and the two 9"

hose clamps, as shown in figure 28.

Tip: To keep the seal in place, you can use

an adhesive applied to the rubber seal at

approximately 1" intervals.

seal

optional

adhesive

drum

rim

figure 28. drum attached to cyclone funnel with

clear 9" hose.

figure 26. installing canister seal.

22. Connect the vacuum hose to the cyclone fun-

nel and collection drum vacuum tubes with (2)

1¹⁄4" hose clamps, as shown in figure 29.

20. insert the larger of the plastic collection bags

into the collection drum, place the lid on the

collection drum and hook the latch over the

lid, as shown in figure 27, then clamp it in

place.

figure 29. Connecting the vacuum hose.

figure 27. latch hooked over lid for clamping.

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23. Fit the plastic canister collection bag over

the bottom of the canister filter and clamp in

place with the metal bag clamp, as shown in

figure 30.

Power Connection

Before the machine can be connected to the

power source, an electrical circuit and connec-

tion device must be prepared per the POWER

SUPPLY section in this manual, and all previ-

ous setup instructions in this manual must be

complete to ensure that the machine has been

assembled and installed properly.

always make sure the power switch on the

machine is turned oFF (or the oFF button is

pushed in) before connecting power.

Bag

Clamp

NOTICE

The Model G0443 is prewired for 110v. if

you plan to operate the machine at 220v,

the motor must be rewired (see Page 12)

and a 220v switch must be installed.

figure 30. plastic collection bag clamped in

place under filter.

24. Mount the switch on the funnel with the (2)

⁵⁄16"-18 x 1" hex bolts, (4) ⁄16" flat washers,

Power Connection

and (2) ⁵⁄16"-18 hex nuts (see figure 31).

insert the plug attached to the machine power

cord into a matching power supply receptacle.

the machine is now connected to the power

source.

if you need to disconnect the machine from power

later, pull the plug completely out of the recep-

tacle.

x 2

figure 31. Magnetic switch mounted to funnel.

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4. using the remote control, press the on/oFF

button to turn the machine ON.

Test Run

5. listen to and watch for abnormal noises or

actions. the machine should run smoothly

with little or no vibration or rubbing noises.

once the assembly is complete, test run your

machine to make sure it runs properly and is

ready for regular operation.

—strange or unusual noises should be inves-

tigated and corrected before operating the

machine further. always disconnect the

machine from power when investigating or

correcting potential problems.

if, during the test run, you cannot easily locate

the source of an unusual noise or vibration, stop

using the machine immediately, then review the

Troubleshooting on Page 39.

if you still cannot remedy a problem, contact our

tech support at (570) 546-9663 for assistance.

6. press the tiMer button and cycle through

each of the times to make sure the lights illu-

minate on the switch.

To test run the machine:

7. press the tiMer on the remote control and

cycle through each of the times in the same

manner as Step 6.

1. Make sure you have read the safety instruc-

tions at the beginning of the manual and that

the machine is setup properly.

8. press the on/oFF button on the remote con-

trol to make sure it is working properly.

2. Make sure all tools and objects used during

setup are cleared away from the machine.

3. Connect the machine to the power source.

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SECTiON 4: DESiGNiNG THE

SYSTEM

Duct Material

General

You have many choices regarding main line and

branch line duct material. For best results, use

metal duct for the main line and branch lines, then

use short lengths of flexible hose to connect each

machine to the branch lines.

always guard against stat-

ic electrical build up by

grounding all dust collec-

tion lines.

Plastic duct is also a popular material for home

shops. However, be aware that there is a fire or

explosion hazard if plastic duct material is used

for dust collection without being grounded against

static electrical charge build-up. This topic will be

discussed later in this section. Another problem

with using plastic is that it is less efficient per foot

than metal.

the Model g0443 works great as a central sys-

tem for a small shop or a dedicated dust collector

for large production machines.

when installing the dust collector be sure to put

it in an out of the way location such as a corner

or separate room. the dust collector is capable of

collecting dust from up to three machines running

simultaneously. grizzly offers a complete line of

dust collection accessories for setting up a sta-

tionary system. additionally, grizzly offers a com-

plete guide book entitled Dust Collection Basics.

Plastic duct generates static

electrical buildup that can

cause fire or shock. Properly

ground it to reduce this risk.

whatever system you choose, always make sure

there are no open flames or pilot lights in the

same room as the dust collector. there is a risk of

explosion if dust is dispersed into the air.

Plastic Duct

the popularity of plastic duct is due to the fact

that it is an economical and readily available

product. it is also simple to assemble and easily

sealed against air loss. the primary disadvantage

of plastic duct for dust collection is the inherent

danger of static electrical build-up.

figure 32. examples of plastic ducting

components.

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Metal Duct

flexible Duct

Advantages of metal duct is its conductivity and

that it does not contribute to static electrical

charge build-up. However, static charges are still

produced when dust particles strike other dust

particles as they move through the duct. Since

metal duct is a conductor, it can be grounded quite

easily to dissipate any static electrical charges.

Flexible hose is generally used for short runs,

small shops and at rigid duct-to-tool connections.

There are many different types of flex hose on

the market today. These are manufactured from

materials such as polyethylene, PVC, cloth hose

dipped in rubber and even metal, including steel

and aluminum.

The superior choice here is metal flex hose that is

designed to be flexible, yet be as smooth as pos-

sible to reduce static pressure loss.

figure 33. examples of metal pipe and

components.

figure 34. example of flexible metal duct.

There are a number of options when it comes to

metal duct, but metal duct that is specially manu-

factured for dust collection is the best choice.

When selecting your metal duct, choose high

quality metal duct with smooth welded internal

seams that will minimize airflow resistance. This

type of duct usually connects to other ducts

or elbows with a simple, self-sealing clamp, is

very quick and easy to assemble, and can be

readily dismantled and re-installed. This is espe-

cially important if you ever need to change things

around in your shop or add more tools.

There are also many kinds of pure plastic flexible

hose, such as non-perforated drainage type hose

and dryer vent hose. Drainage type hose, while

being economical, does not quite have the flex-

ibility required for dust collection. The inside of the

duct is also deeply corrugated and can increase

the static pressure loss by as much as 50% over

smooth wall duct. Dryer vent hose, while being

completely flexible, is non-resistant to abrasion

and has a tendency to collapse in a negative

pressure system. We DO NOT recommend using

dryer vent hose in your dust collection system.

Avoid inferior metal duct that requires you to cut it

to length and snap it together. This type of duct is

time consuming to install because it requires you

to seal all the seams with silicone and screw the

components on the ends with sheet metal screws.

Another disadvantage is the rough internal seams

and crimped ends that unavoidably increase static

pressure loss.

If using flex-hose, you should choose one of the

many types that are designed specifically for the

movement of solid particles, i.e. dust, grains,

and plastics. However, the cost of specifically

designed flexible duct can vary greatly. Grizzly

offers polyethylene hose, which is well suited for

the removal of particulate matter, especially saw-

dust, since it is durable and completely flexible.

Polyethylene is also very economical and avail-

able in a wide variety of diameters and lengths for

most applications.

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Step 3. Sketch a basic Duct Layout

For the next step, sketch how you will connect

your machines to the dust collector. Consider

these general guidelines for an efficient system:

System Design

Step 1. Decide Who Will Design

For most small-to-medium sized shops, you can

design and build the dust collection system your-

self without hiring engineers or consultants. We

have included some basic information here to get

you started on a basic design.

1. Machines that produce the most saw dust

should be placed nearest to the dust collector

(i.e. planers and sanders).

2. Ideally, you should design the duct system to

have the shortest possible main line and sec-

ondary branch ducts. See the figures below

for ideas of efficient versus inefficient duct

layouts.

If you have a large shop or plan to design a com-

plicated system, we recommend doing additional

research beyond this manual or seeking the help

of an expert.

Step 2. Sketch Your Shop Layout

Branch

Line

Ducts

when designing a successful dust collection sys-

tem, planning is the most important step. in this

step, sketch a basic layout of your shop, including

space requirements of different machines.

GOOD

Dust

Collector

Before you get out your pencil and paper, we rec-

ommend you visit our Free Workshop Planner

available on our website at www.grizzly.com.

Main

Line Duct

our Workshop Planner will allow you to quickly

and easily design and print a basic shop layout.

don't worry, non-grizzly brand machines can be

substituted with grizzly machines for layout pur-

poses. Note: After you're finished, make sure to

save your layout for later modification.

figure 36. efficient duct layout.

your sketch only needs the basic details of the

shop layout, similar to the figure below, includ-

ing all your current/planned machines and your

planned placement of the dust collector.

Dust

Collector

BAD

Dust

Collector

figure 37. inefficient duct layout.

figure 35. Basic sketch of shop layout.

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3. directional changes should be kept to a mini-

mum. the more directional change fittings

you use directly increases the overall resis-

tance to airflow.

if the machine does not have a built-in dust port,

use the following table to determine which size of

dust port to install.

Machine

Average Dust Port Size

4. gradual directional changes are more effi-

cient than sudden directional changes (i.e.

use the largest corner radius possible when

changing hose or pipe direction).

Table Saw......................................................4"

Miter/Radial-Arm Saw....................................2"

Jointer (6" and smaller) .................................4"

Jointer (8"-12") ...............................................5"

Thickness Planer (13" and smaller)...............4"

Thickness Planer (14"-20") ............................6"

Shaper...........................................................4"

Router (mounted to table)..............................2"

Bandsaw........................................................4"

Lathe..............................................................4"

Disc Sander (12" and smaller).......................2"

Disc Sander (13-18")......................................4"

Belt Sander (6" and smaller) .........................2"

Belt Sander (7"-9") ........................................3"

Edge Sander (6" x 80" and smaller)..............4"

Edge Sander (6" x 80" and larger) ................5"

Drum Sander (24" and smaller)...............2 x 4"

Drum Sander (24" and larger) .................4 x 4"

Widebelt Sander (18" and smaller)................5"

Widebelt Sander (24"-37" single head) ...2 x 6"

Widebelt Sander (24"-51" double head) ..5 x 4"

5. each individual branch line should have a

blast gate immediately after the branch to

control suction from one machine to another.

6. the simpler the system, the more efficient

and less costly it will be.

Step 4. Determine Required CfM of

Each Machine

since each machine produces a different amount

of sawdust, the requirements for the minimum

amount of CFM to move that sawdust is unique

to the machine (for example, a planer produces

more sawdust than a table saw). Knowing this

required CFM is important to gauging which size

of duct to use.

figure 39. dust port size and quantity per

average machine.

refer to the figure below for a close estimation of

the airflow each machine requires. Keep in mind

that machines that generate the most sawdust

should be placed closest to the dust collector.

if the machine has multiple dust ports, the total

CFM required is the sum of all ports.

Write the required CFM for each machine on your

sketch, as shown in the figure below.

Sander

790

Jointer

395

Planer/

Moulder

Machine

Dust Port Size

Approximate

Required CFM

395

2.5"

Miter

Saw

150

Dust

Collector

220

395

614

884

395

614

220

1203

1570

1990

2456

Shaper Table Saw Planer

figure 40. CFM requirements labeled for each

machine.

10"

figure 38. approximate required airflow for

machines, based on dust port size.

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Determining Main Line Duct Size

The general rule of thumb for a main line duct is

that the velocity of the airflow must not fall below

3500 FPM.

Jointer Sander

Planer/

Moulder

790

395

For small/medium sized shops, using the inlet size

of the dust collector as the main line duct size

will usually keep the air velocity above 3500 FPM

and, depending on your system, will allow you to

keep multiple branches open at one time.

Dust

Collector

Miter

Saw

395

614

Planer

Mark your drawing, as shown in the figure below,

but using the inlet size for your dust collector as

the main line.

220

Shaper

Table Saw

figure 42. Branch line duct sizes labeled.

Jointer Sander

Planer/

Drop Downs

plan all the drop downs for each machine with

blast gates, as shown in the figure below.

Moulder

395

790

Miter

Saw

Dust

Collector

Elbow

Rigid Pipe

(Main Line)

Y Branch

Rigid Pipe

395

614

220

Shaper Table Saw Planer

Clamp

Blast Gate

figure 41. Main line size labeled on sketch.

Flex Pipe

Determining branch Line Duct Size

the general rule of thumb for a branch line duct is

that the velocity of the airflow must not fall below

4000 FpM.

To Planer

figure 43. drop down setup.

For small/medium sized shops, using the dust

port size from the machine as the branch line duct

size will achieve the correct velocity in most appli-

cations. however, if the dust port on the machine

is smaller than 4", make the branch line 4" and

neck the line down right before the dust port.

Note: Systems with powerful dust collectors work

better if multiple blast gates are left open. This

also allows you to run two machines at once.

Experiment with different combinations of blast

gates open/closed to find the best results for your

system.

write your determined branch line sizes on your

drawing, as shown in the following figure.

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Multiple Dust Ports

Duct

Dia.

approximate

Static Pressure Static Pressure

Loss Per foot of Loss Per foot

approximate

if your machine has multiple dust ports, add the

total CFM given for each dust port size from the

table under Step 4 (approximate required airflow)

on the previous page. refer to the Table below

and find the CFM that is closest to your total

to determine the correct branch size. split the

branch line just before the dust ports with match-

ing duct sizes.

Rigid Pipe

of flex Pipe

Main

lines

Branch

lines

Main

lines

Branch

lines

at 3500 at 4000 at 3500 at 4000

FpM

0.091

0.08

FpM

0.122

0.107

0.094

0.075

0.059

0.047

0.036

0.027

0.019

FpM

0.35

FpM

0.453

0.397

0.352

0.28

2.5"

0.306

0.271

0.215

0.172

0.136

0.106

0.08

Two Machines on Same branch Line

if both machines will run at the same time, add

the total CFM given for each size from the table

(approximate required airflow) under Step 4 and

match the branch line given below.

0.071

0.057

0.046

0.037

0.029

0.023

0.017

0.225

0.18

if both machines will never run at the same time,

reference the machine with the biggest dust port

in the Table below and add blast gates after the

y-branch to open/close the line to each machine.

0.141

0.108

0.079

0.057

fitting

Dia.

90˚

45˚

90˚

Elbow Elbow Wye(Y) Wye(Y)

Total CfM

400

branch Line Size

0.47

0.45

0.235

0.225

0.266

0.282

0.234

0.203

0.282

0.375

0.354

0.329

0.324

0.297

0.188

0.225

0.236

0.235

0.216

0.189

500

600

0.531

0.564

0.468

0.405

700

800

900

1000

figure 44. static pressure loss tables.

in most small/medium shops it is only necessary

to calculate the line with the longest duct length or

the most fittings (operating under the assumption

that if the line with the highest resistance works,

the others will be fine).

Calculating Duct Resistance

adding duct work, elbows, branches and any

other components to a duct line increases airflow

resistance (static pressure loss). this resistance

can be minimized by using rigid (smooth) pipe and

gradual curves, as opposed to flexible pipe and

90˚ elbows.

To calculate the static pressure of any given

line in the system, follow these steps:

to help you think about this resistance, imagine

riding a bicycle in a tunnel that is an exact replica

of your duct work. if the inside of the tunnel is very

bumpy (flexible pipe) and has a lot of sharp turns

(90˚ elbows), it will take a lot more effort to travel

from one end to the other.

1. Make a list of each size duct in the line,

including the length, and multiply those num-

bers by the static pressure value given in the

previous table.

2. list each type of elbow or branch and multiply

the quantity (if more than one) by the static

pressure loss given in the previous table.

the purpose of calculating the resistance is to

determine if it is low enough from the machine to

the dust collector to meet the given CFM require-

ment for the machine. use the following tables to

ulate the resistan

e o

t wor

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3. add the additional factors from the following-

table to your list.

5. Compare the total static pressure loss for that

line to the closest CFM given in figure 48 for

your dust collector on Page 31.

additional factors

seasoned (well used)

dust Collection Filter

entry loss at large

Machine hood

Static Pressure

Example: a typical Data Sheet Performance

Curve is illustrated in figure 47. Find 4.4 on

the static pressure axis (the amount of total

static pressure loss calculated in figure 46),

then refer to the closest value on the CFM

axis—approximately 1120 CFM.

figure 45. additional factors affecting static

pressure.

the 1120 CFM for the static pressure loss of

the line connected to the router is well above

the 220 CFM requirement of that machine.

4. total your list as shown in the example below

to come up with your overall static pressure

loss number for that line.

Performance Curve

2500

2250

Note: Always account for a seasoned filter,

so you don't end up with a system that only

works right when the filter is clean.

Closest

2000

CFM

1750

1354

(1120)

1500

1250

1000

750

500

250

Main Line

6" Rigid Pipe (0.037) at 20' ................ 0.740

4.4 sp

loss

Branch Line

4" Rigid Pipe (0.075) at 10' ................ 0.750

4" Flex Pipe (0.28) at 5' ........................ 1.400

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0 10.0 11.0

CFM

STATIC PRESSURE (Inch/H2O)

Elbows/Branches

6" 45˚ Y-Branch

................................ 0.329

figure 47. CFM for static pressure loss of line

connected to a dust collector & router.

4" 45˚ Elbow ........................................ 0.225

Additional Factors

Seasoned Filter

................................ 1.000

—if the CFM for your static pressure loss

is above the requirement of the machine

connected to the end of that branch line,

then dust collection will most likely be

successful. Congratulations! you've just

designed your own dust system. refer to

the accessories section on Page 34 to

start buying the components necessary to

make your system a reality.

Total Static Pressure Loss ................ 4.444

figure 46. totaling static pressure numbers.

Note: When calculating static pressure loss

to determine if multiple lines can be left open

at the same time, only include the main line

numbers once.

—if the CFM for your static pressure loss is

below the requirement of the machine, then

that line will not effectively collect the dust.

you must then modify some of the factors

in that line to reduce the static pressure

loss. some of the ways to do this include 1)

installing larger duct, 2) reducing amount of

flexible duct used, 3) increasing machine

dust port size, 4) moving machine closer to

dust collector to eliminate duct length, and

5) reducing 90˚ elbows or replacing them

with 45˚ elbows.

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Example Materials List

G0443 Performance Curve

2500

2250

2000

1750

1500

1250

1000

750

after the system is designed, create a materials

list of all the items you will need to build your dust

collection sytem. this will make it easy when it

comes time to purchase the materials.

1025

Below is an example of some items that might be

needed. refer to accessories for dust collection

components available through grizzly.com.

500

250

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0 10.0 11.0

CfM^0.0

Description

6" rigid pipe at 20'

4" rigid pipe at 10'

4" Flex hose at 5'

6" 45° y-Branch

4" 45° elbow

Model

g7364

g6162

h7215

g7353

g6167

Quantity

STaTiC PRESSURE (inch/H2O)

1.5 HP DUST COLLECTOR PERfORMaNCE RESULTS

Max CfM Max SP

1025 10.3

volts

inlet

impeller

12-1/2"

1-1/2 hp 220V

restrictor plate (inch) dia. 6" dia. 5" dia. 4" dia. 3" dia. 2"

static pressure (inch/ 2.6

3.5

6.5

9.2

10.1

h2o)

CFM

1025 963

825

497

249

the airﬂow test probe is located 1.5x duct diameter upstream from

the air inlet. test pipe length is a minimum of 10x duct diameter.

figure 48. g0443 performance curve chart and

data.

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Be sure that you extend the bare copper wire

down all branches of the system. do not forget

to connect the wires to each other with wire nuts

when two branches meet at a “y” or “t” connec-

tion.

System Grounding

since plastic hose is abundant, relatively inex-

pensive, easily assembled and air tight, it is a

very popular material for conveying dust from

woodworking machines to the dust collector. we

recommend using flexible hose (flex-hose) to

connect the woodworking machine to the dust

collector. however, plastic flex-hose and plastic

duct are an insulator, and dust particles moving

against the walls of the plastic duct create a static

electrical build up. this charge will build until it

discharges to a ground. if a grounding medium

is not available to prevent static electrical build

up, the electrical charge will arc to the nearest

grounded source. this electrical discharge may

cause an explosion and subsequent fire inside

the system.

ensure that the entire system is grounded. if using

plastic blast gates to direct air flow, the ground-

ing wire must be jumped (see the figure below)

around the blast gate without interruption to the

grounding system.

Plastic Blast

Gate

Metal Duct

to protect against static electrical build up inside

a non-conducting duct, a bare copper wire should

be placed inside the duct along its length and

grounded to the dust collector. you must also

confirm that the dust collector is continuously

grounded through the electrical circuit to the elec-

tric service panel.

Copper

Ground Wire

figure 49. ground jumper wire when using

plastic blast gates and metal duct.

we also recommend wrapping the outside of all

plastic ducts with bare copper wire to ground the

outside of the system against static electrical build

up. wire connections at y’s and t’s should be

made with wire nuts.

if you connect the dust collector to more than one

machine by way of a non-conducting branching

duct system and blast gates, the system must still

be grounded as mentioned above. we recom-

mend inserting a continuous bare copper ground

wire inside the entire duct system and attaching

the wire to each grounded woodworking machine

and dust

olle

tor

attach the bare ground wire to each stationary

woodworking machine and attach to the dust

collector frame with a ground screw as shown in

the figure below. ensure that each machine is

continuously grounded to the grounding terminal

in your electric service panel.

always guard against stat-

ic electrical build up by

grounding all dust collec-

tion lines.

External

Ground Wire

Internal

Ground Wire

Ground

Screw

Flex-Hose

figure 50. Flex-hose grounded to machine.

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SECTiON 5: OPERaTiONS

Remote Control

To reduce the risk of

serious injury when using

this machine, read and

understand this entire

manual before beginning

the remote control for the Model g0443 is ir

(infrared) rather than rF (radio frequency) to

prevent accidental startups by other common rF

items, such as garage door openers.

any operations.

Because this remote system is ir, you must point

the remote control directly at the switch to make

it operate.

Damage to your eyes, lungs, and ears could

if you plan on placing your dust collector in a dif-

ferent room or outside of your shop, you must

mount the switch in the shop and wire it through

the wall to the dust collector to make use of the

remote control.

result from using this machine without

proper protective gear. always wear safety

glasses, a respirator, and hearing protection

when operating this machine.

General

operating the Model g0443 is simple and straight-

forward. turn the dust collector ON, then turn the

machine ON. when you are finished with the

machine operation, turn OFF the machine, then

turn OFF the dust collector.

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away

from moving parts at all

times to reduce this risk.

Blast gates can be used at the start of each branch

line to control the air flow from the woodworking

machine to the dust collector. if a machine is not

being used, keep the blast gate closed to maintain

higher levels of efficiency throughout the system.

NOTICE

if you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly industrial will

not be held liable for accidents caused by

lack of training.

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aCCessories

SECTiON 6: aCCESSORiES

H5294—4" Metal Duct Machine addition Kit

H5296—5" Metal Duct Machine addition Kit

H5298—6" Metal Duct Machine addition Kit

save over 20% with this great machine addi-

tion kit. includes: (2) blast gates, (1) machine

adapter, (10) pipe clamps, (2) pipe hangers,

(2) 5' straight pipes, (2) adjustable nipples, (1)

branch, and (1) 60˚ elbow.

Some aftermarket accessories can be

installed on this machine that could cause

it to function improperly, increasing the risk

of serious personal injury. To minimize this

risk, only install accessories recommended

for this machine by Grizzly.

NOTICE

Refer to the newest copy of the Grizzly

Catalog for other accessories available for

this machine.

H7508—Stand for G0443

Mounting your dust collector to a stand

expands your layout options, and helps pro-

tect the dust collector from getting banged

up. also greatly decreases overall noise

and vibration that is an inherent part of wall

mounting.

figure 52. Metal duct Machine addition Kit.

H7215—4" x 5' Rigid Metal flex Hose

H7216—5" x 5' Rigid Metal flex Hose

H7217—6" x 5' Rigid Metal flex Hose

this flex hose provides just enough flexibility

to make difficult connections while still keep-

ing the inside wall as smooth as possible to

minimize static pressure loss.

figure 51. Cyclone mounted on stand.

figure 53. rigid Metal Flex hose.

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G6163—4" Clamp

G7343—5" Clamp

G7361—6" Clamp

these clamps feature lever latches and foam

seals, and secure around the rolled ends of fit-

tings and pipe.

H2443—Universal adapter

this seven step adapter provides a multitude

of dust collection reducing options. simply

cut away unneeded steps with a hacksaw.

outside diameter step sizes include 1", 2",

2.5", 3", 4", 5", and 6". wall thickness is ⁄8".

figure 54. dust collection pipe clamps.

G2752—4" Rolling floor Sweep

figure 56. h2443 universal adapter.

G2753—4" bench Dust Collection attachment

G2754—4" floor Dust Collection attachment

these attachments are indispensable for collect-

ing dust at machines without a port. the rolling

floor sweep is also a convenient way to keep the

shop floor or workbench top clean! designed for

use with 4" flexible hose (not included).

G0572—Hanging air Cleaner w/Remote

unfortunately, not even the best dust collec-

tion systems get all the dust. this is why it is

extremely important to have one or two air

cleaners to claim the fine dust suspended

in the air. this model features a convenient

remote control, three speeds, an automatic

shutoff timer, and a 2-stage filter system (5

micron outer and 1 micron inner). easily the

best value in its class!

g2752

g2753

g2754

figure 57. g0572 hanging air Cleaner.

figure 55. dust collection attachments.

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SECTiON 7: MaiNTENaNCE

Cleaning filter

always disconnect power

to the machine before

performing maintenance.

failure to do this may

result in serious person-

your new cyclone dust collector has a gentle

brush system inside the filter for cleaning. this

brush system is controlled by the red and black

handles shown in figure 58.

al injury.

Emptying Drum

red

handle

empty the collection drum when it is no more

than ⁄4 full. if the drum is overfilled, dust will be

sucked into the inlet cylinder and pass through to

the filter.

hook

how quickly the drum will fill up is based on the

type of work being done at that time.

Black

handle

a machine that produces fine dust, such as a

sander or table saw, will slowly fill the drum.

a machine that produces curly shavings, such as

a planer or jointer, will quickly fill the drum.

figure 58. Brush handles for cleaning the filter.

to clean the filter, simply pull the red handle down

all the way, then pull the black handle down and

hook it in place.

in the beginning, check your drum regularly to get

an idea of how often it needs to be emptied.

always make sure to leave the red handle in the

up position to ensure that the brushes return to

their proper position and do not restrict the filter.

Rinsing filter

For a thorough cleaning, the filter can be removed

and rinsed off. however, make sure to clean the

filter with the brush system first. allow the filter to

air dry, but never leave the filter in the sun to dry

or it could become damaged. refer to Removing/

Replacing filter on Page 37 for detailed instruc-

tions on removing the canister filter.

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4. remove the canister assembly from the

dust collector and place it right-side up on a

stable, flat surface.

Removing/Replacing

filter

5. remove the six hex bolts, hex nuts, and flat

washers from the rim of the canister base, as

shown in figure 60.

the filter for canister filter assemblies manufac-

tured since november, 2009, can be removed

from the assembly so that it can be replaced or

rinsed off (see the instructions in the next subsec-

tion).

removing/installing the filter requires removing

the canister filter assembly from the dust collec-

tor and disassembling it. Follow the instructions

below to perform this procedure.

refer to the parts breakdown diagrams and list-

ings beginning on Page 45 to order the correct

filter from grizzly at 800-523-4777.

Canister

Base

Tools Needed

Qty

open-end wrench 10mm.................................. 1

wrench or socket 12mm................................... 2

figure 60. removing the hex nuts and flat

washers from the rim of the canister base.

To replace the canister filter:

6. with help from another person to steady the

canister assembly, turn it upside down and

remove the two hex bolts, hex nuts, and flat

washers from the cross support (see figure

61), then remove the canister base from the

assembly.

1. disConneCt MaChine FroM power!

2. remove the bag clamp and collection bag

from the canister assembly.

3. pull the black handle all the way down and

secure the cable into the handle hook at the

bottom of the canister assembly, as shown in

figure 59, to hold it in place during the fol-

lowing steps.

hook

remove these

Black

handle

figure 61. Cross support fasteners.

figure 59. Black handle cable secured in the

handle hook.

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7. Carefully lift the filter from the canister assem-

bly, as shown in figure 62.

9. re-insert a filter into the canister assembly.

Note: Make sure the bristles of the brush are

straight to ensure efficient cleaning of the

filter when needed.

10. re-attach the canister base in the reverse

order that you removed it.

11. re-attach the canister assembly to the dust

collector, then re-install a fresh collection bag

with the bag clamp.

figure 62. removing the filter from the canister

assembly.

8. Before re-inserting a filter into the assembly,

make sure that the filter brush base is aligned

with two of the fastener holes around the

base of the assembly (see figure 63). this

will allow the canister base to align with the

fastener holes around the brush base.

figure 63. Filter brush base aligned with

assembly fastener holes.

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SECTiON 8: SERviCE

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you

need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.

Note: Please gather the serial number and manufacture date of your machine before calling.

Troubleshooting

Motor & Electrical

symptom

possible Cause

possible solution

Motor will not

start, or it

growls on start up.

1. power supply fuse or circuit breaker

has tripped.

1. disconnect power, and inspect circuit for

electrical shorts and repair; replace circuit breaker

2. rewire motor.

2. Motor wired improperly.

3. Motor fan cover is dented.

4. toggle switch is broken inside.

5. start capacitor is at fault.

6. Motor is at fault.

3. replace motor fan cover (and fan, if damaged).

4. disconnect power, and check/replace switch.

5. replace start capacitor.

6. replace motor.

Motor runs

slower than

normal.

1. poor electrical connection.

2. low power source voltage.

3. Motor is at fault.

1. inspect the power supply for loose, corroded,

or overheated electrical connections and repair.

2. have the power source voltage checked;

reduce the length of extension cord.

3. replace the motor.

Operation

symptom

possible Cause

possible solution

loud

repetitious

noise, or

excessive

vibration

coming from

dust collector.

1. dust collector is not on a flat surface

and wobbles.

1. stabilize the dust collector.

2. impeller fan is damaged and unbalanced.

2. unplug dust collector, and inspect the impeller

for dents, bends, loose fins; replace.

3. the motor mounting is loose.

3. re-tighten all fasteners on the dust collector.

4. replace the motor and impeller as a set if the

motor shaft and the impeller hub is damaged.

5. replace motor fan cover.

4. impeller is loose on the motor shaft.

5. Motor fan cover is dented, causing the

motor fan to hit the cover while spinning.

-39-

Model g0443 (Mfg. since 11/09)

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Operation (continued)

symptom

possible Cause

possible solution

dust collector

does not

1. dust collection drum is full.

2. Filter is dirty.

1. empty collection drum.

2. Clean filter.

adequately

collect dust

or chips; poor

performance.

3. restriction in the duct line.

3. remove dust line from dust collector inlet and

unblock the restriction in the duct line. a plumbing

snake may be necessary.

4. relocate the dust collector closer to the point of

suction, and rework ducting without sharp bends.

refer to System Design, beginning on Page 26.

5. process lumber with less than 20% moisture

content.

6. rework the ducting to eliminate all leaks. Close

dust ports for lines not being used. refer to

System Design on Page 26 for more solutions.

7. open 1 or 2 more blast gates to different branch

lines to allow the velocity in the main line to

increase.

8. re-install correctly sized ducts and fittings. refer

to System Design on Page 26 for more solutions.

9. use a dust collection nozzle on a stand.

4. the dust collector is too far away from

the point of suction, or there are too

many sharp bends in the ducting.

5. the lumber is wet and not flowing

through the dust lines smoothly.

6. there is a leak in the ducting, or a

series of small leaks, or too many

open ports.

7. there are not enough open branch

lines at one time, thereby causing a

velocity drop in the main line.

8. the ducting and ports are incorrectly

sized.

9. the machine dust collection design is

inadequate.

10. the dust collector is too small for the

dust collection system.

10. install a larger dust collector to power your dust

collection system.

-40-

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machine

SECTiON 9: WiRiNG

These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-

es to the electrical systems of future machines. Compare the manufacture date of your machine to the one

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at

(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated

wiring diagram may be available. Note: Please gather the serial number and manufacture date of your

machine before calling. This information can be found on the main machine label.

Wiring Safety instructions

SHOCK HAZARD. Working on wiring that is con- WIRE/COMPONENT DAMAGE. Damaged wires

nected to a power source is extremely dangerous. or components increase the risk of serious per-

Touching electrified parts will result in personal sonal injury, fire, or machine damage. If you notice

injury including but not limited to severe burns, that any wires or components are damaged while

electrocution, or death. Disconnect the power performing a wiring task, replace those wires or

from the machine before servicing electrical com- components.

ponents!

MOTOR WIRING. The motor wiring shown in

MODIFICATIONS. Modifying the wiring beyond these diagrams is current at the time of printing

what is shown in the diagram may lead to unpre- but may not match your machine. If you find this

dictable results, including serious injury or fire. to be the case, use the wiring diagram inside the

This includes the installation of unapproved after- motor junction box.

market parts.

CAPACITORS/INVERTERS. Some capacitors

WIRE CONNECTIONS. All connections must and power inverters store an electrical charge for

be tight to prevent wires from loosening during up to 10 minutes after being disconnected from

machine operation. Double-check all wires dis- the power source. To reduce the risk of being

connected or connected during any wiring task to shocked, wait at least this long before working on

ensure tight connections.

capacitors.

CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-

the requirements at the beginning of this man- riencing difficulties understanding the information

ual when connecting your machine to a power included in this section, contact our Technical

source.

Support at (570) 546-9663.

The photos and diagrams

included in this section are

best viewed in color. You

can view these pages in

color at www.grizzly.com.

-41-

Model g0443 (Mfg. since 11/09)

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110v (Prewired) Wiring Diagram

Neutral

Ground

Hot

L5-30 Plug

(As Recommended)

Motor 110V

(Prewired)

OL_NO

OUT

110V

Circuit Board

1L1

3L2

5L3

13NO

NHD C-09D

14NO

2T1

4T2

6T3

98 97 96

NHD NTH-21

ON/OFF

Switch

2T1

4T2

6T3

110V Magnetic Contactor

Switch and Overload Relay

READ ELECTRICAL SAFETY

ON _DP_oA_wG_nloE_ad4_fr1_om! _{Www.Somanuals.com. All Manuals Search And Download.}

-42-

Model g0443 (Mfg. since 11/09)

220v (Rewired) Wiring Diagram

Ground

Hot

220

VAC

Hot

6-15 Plug

(As Recommended)

220V Motor

(Rewired)

OL_NO

OUT

220V

Circuit Board

1L1

3L2

5L3

13NO

NHD C-09D

14NO

2T1

4T2

6T3

98 97 96

NHD NTH-11

ON/OFF

Switch

2T1

4T2

6T3

220V Magnetic Contactor

Switch and Overload Relay

READ ELECTRICAL SAFETY

ON PAGE 41!

-43-

Model g0443 (Mfg. since 11/09)

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SECTiON 10: PaRTS

1-5

1-1

1-3

1-4

1-2

3V2

4C-1

4C-2

4C-4

4C-3

28-1

4B-1

4B-2

4B-4

4B-3

31V2-1

31V2-2

31V2

31V2-3

31V2-4

31V2-3

43V2

31V2-5

33V2

50V2

51A

51V2

-44-

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Main Parts List

Ref

Part #

Description

Ref

43V2

50V2

51A

51V2

Part #

Description

P0443001

P0443001-1

P0443001-2

PC300B

MOTOR 1.5HP 110/220V 1PH

MOTOR FAN COVER

P0443016

P0443035

PW07

FOAM TAPE 3 X 6 X 1800MM

INTAKE CYCLINDER 9"

FLAT WASHER 5/16

1-1

1-2

1-3

1-4

1-5

MOTOR FAN

S CAPACITOR 300MFD 125V 1-3/4 X 3-3/8

R CAPACITOR 40MFD 250V 1-3/8 X 2-3/4

JUNCTION BOX

PB07

HEX BOLT 5/16-18 X 3/4

BARREL GASKET 534MM DIA.

INTAKE BARREL 18"

PC040A

P0443038

P0443039

PB07

P0443001-5

P0440002

P0440075

P0443004B

MOTOR CORD 12G 3C

HEX BOLT 5/16-18 X 3/4

FLAT WASHER 5/16

3V2

4B-1

4B-2

4B-3

4B-4

4C-1

4C-2

4C-3

4C-4

POWER CORD 12AWG 3C V2.08.10

REMOTE MAG SWITCH 110V V2.02.06

PW07

P0443038

BARREL GASKET 534MM DIA.

P0443004B-1 CONTACTOR NHD C-09D 110V

P0443004B-2 OL RELAY NHD NTH-21 17–21A

P0443004B-3 CIRCUIT BOARD 110V

P0443043V2 CYCLONE FUNNEL 18" V2.08.10

PB03

HEX BOLT 5/16-18 X 1

FLAT WASHER 5/16

PW07

P0443004B-4 ON/OFF SWITCH 110/220V

PN02

HEX NUT 5/16"-18

P0443004C

REMOTE MAG SWITCH 220V V2.02.06

P0440048

P0443048

P0440050

HOSE CLAMP 9"

P0443004C-1 CONTACTOR NHD C-09D 220V

P0443004C-2 OL RELAY NHD NTH-11 8–11A

P0443004C-3 CIRCUIT BOARD 220V

CLEAR FLEX PIPE 9" X 260MM

COLLECTION DRUM LID V2.08.06

P0440051V2 DRUM SEAL TYPE-T 2.1M V2.11.09

P0440052A COLLECTION DRUM ASSEMBLY

P0440052V2 COLLECTION DRUM 35GAL V2.08.10

P0443004B-4 ON/OFF SWITCH 110/220V

P0443005

PB24

REMOTE CONTROLLER

HEX BOLT 3/8-16 X 1-1/4

FLAT WASHER 3/8

P0443052

PS06

DRUM LID LATCH

PW02

PHLP HD SCR 10-24 X 3/8

HEX NUT 10-24

PLW04

LOCK WASHER 3/8

PN07

PN08

HEX NUT 3/8"-16

P0440056

PN08

CASTER 2"

P0443010

PWF01

BLOWER COVER

HEX NUT 3/8"-16

FENDER WASHER 5/16

HEX BOLT 5/16-18 X 1

IMPELLER 12-1/2"

PLW04

LOCK WASHER 3/8

PB03

PW02

FLAT WASHER 3/8

P0443013

P0443014

PB07

PB03

HEX BOLT 5/16-18 X 1

FLAT WASHER 5/16

IMPELLER FENDER WASHER 5/16

HEX BOLT 5/16-18 X 3/4

FOAM TAPE 3 X 6 X 1800MM

BLOWER HOUSING

PW07

P0443061

P0443062

P0443063

PB18

SWITCH MOUNTING BRACKET

WALL MOUNTING BRACKET

WALL MOUNTING BRACE

HEX BOLT 3/8-16 X 1

P0443016

P0443017

PW07

FLAT WASHER 5/16

PB07

HEX BOLT 5/16-18 X 3/4

OUTLET GASKET 206 X 206MM

INTAKE

PW02

FLAT WASHER 3/8

P0443020

P0443021

PB03

PN08

HEX NUT 3/8-16

PTLW02

P0440079

P0443080

P0440080

PW07

EXT TOOTH WASHER 5/16

FOAM TAPE 3 X 15 X 600MM

MOTOR MOUNT GASKET

CYCLONE VACUUM TUBE

FLAT WASHER 5/16

HEX BOLT 5/16-18 X 1

FLAT WASHER 5/16

PW07

PN02

HEX NUT 5/16"-18

P0443025

P0440027

P0440029

P0440028

P0440028-1

PB07

HOSE CLAMP 7"

GRAY FLEX PIPE 7" x 800MM

RIGHT FILTER L-BRACE

LEFT FILTER L-BRACE

BRACE GASKET 155 X 37MM

HEX BOLT 5/16-18 X 3/4

FLAT WASHER 5/16

PB07

HEX BOLT 5/16-18 X 3/4

TUBE PLUG 1-1/4"

P0440083

P0440084

P0440085

P0440086

PW07

FOAM TAPE 3 X 6 X 300MM

VACUUM HOSE 1-1/4" X 98"

COLLECTION DRUM VACUUM TUBE

FLAT WASHER 5/16

28-1

PW07

31V2

P0440032V2

CANISTER FILTER ASSEMBLY V2.11.09

PB07

HEX BOLT 5/16-18 X 3/4

HOSE CLAMP 1-1/4"

31V2-1 P0440032V2-1 CANISTER FILTER CAGE ASSY V2.11.09

31V2-2 P0440032V2-2 FOAM TAPE 3 X 25 X 1400MM V2.11.09

31V2-3 P0440032V2-3 FOAM TAPE 38 X 35 X 1255MM V2.11.09

31V2-4 P0440032V2-4 CANISTER FILTER 386MM V2.11.09

31V2-5 P0440032V2-5 BAG CLAMP 445MM V2.11.09

P0440089

P0440083

P0440084

P0440092

P0440093

TUBE PLUG 1-1/4"

FOAM TAPE 3 X 6 X 300MM

COLLECTION DRUM VACUUM RING

DRUM COLLECTION BAG 640 X 1000MM

33V2

P0440034V2

PLASTIC BAG 470 X 600MM V2.11.09

-45-

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Labels

Ref

Part #

Description

MOTOR SPEC LABEL

MOTOR WARNING LABEL

Ref

Part #

Description

RETURN RED HANDLE LABEL

ELECTRICITY 1.4W X 1.2H

P0443064

P0442093

PLABEL-82

PLABEL-59

PLABEL-12

P0442097

PLABEL-14

P0443071

PPAINT-1

PPAINT-11

GLASSES/RESPIRATOR DC LABEL

HANDS/INLET LABEL

MACHINE ID LABEL

GRIZZLY GREEN TOUCH UP PAINT

GRIZZLY PUTTY TOUCH UP PAINT

READ MANUAL 2W X 3.3H

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes

off or becomes unreadable, the owner of this machine MUST replace it in the original location

before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

-46-

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WARRANTY CARD

Name_____________________________________________________________________________

Street_____________________________________________________________________________

City _______________________ State_________________________ Zip _____________________

Phone #____________________ Email ________________________ Invoice #_________________

Model # ____________________ Order #_______________________ Serial #__________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop

better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?

____ Advertisement

____ Card Deck

____ Friend

____ Website

____ Catalog

____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM

____ Family Handyman

____ Hand Loader

____ Popular Science

____ Popular Woodworking

____ Precision Shooter

____ Projects in Metal

____ RC Modeler

____ Riﬂe

____ Shop Notes

____ Wooden Boat

____ Woodshop News

____ Woodsmith

____ Handy

____ Woodwork

____ Home Shop Machinist

____ Journal of Light Cont.

____ Live Steam

____ Woodworker West

____ Woodworker’s Journal

____ Other:

____ Model Airplane News

____ Old House Journal

____ Popular Mechanics

____ Shotgun News

____ Today’s Homeowner

____ Wood

3. What is your annual household income?

____ $20,000-$29,000

____ $30,000-$39,000

____ $40,000-$49,000

____ $70,000+

____ $50,000-$59,000

____ $60,000-$69,000

4. What is your age group?

____ 20-29

____ 30-39

____ 60-69

____ 40-49

____ 70+

____ 50-59

5. How long have you been a woodworker/metalworker?

____ 0-2 Years ____ 2-8 Years

____ 8-20 Years

____20+ Years

____10+

6. How many of your machines or tools are Grizzly?

____ 0-2 ____ 3-5

____ 6-9

7. Do you think your machine represents a good value?

8. Would you recommend Grizzly Industrial to a friend?

_____Yes

_____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area?

Note: We never use names more than 3 times. _____Yes _____No

10. Comments:_____________________________________________________________________

_________________________________________________________________________________

-47-

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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WaRRaNTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue

you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We

will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

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Buy Direct and Save with Grizzly^®– Trusted, Proven and a Great Value!

~Since 1983~

Visit Our Website Today For

Current Specials!

ORDER

24 HOURS A DAY!

1-800-523-4777

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