Grizzly Drill G0619 User Manual

MODEL G0619

DELUXE SMALL MILL/DRILL

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CR8850 PRINTED IN CHINA

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Table of Contents

INTRODUCTION............................................... 2

SECTION 5: ACCESSORIES......................... 23

Foreword........................................................ 2

Contact Info ................................................... 2

Data Sheet..................................................... 3

Identification................................................... 5

SECTION 6: MAINTENANCE......................... 25

Schedule...................................................... 25

Lubrication ................................................... 25

SECTION 7: SERVICE ................................... 26

About Service .............................................. 26

Troubleshooting ........................................... 26

Gibs and Backlash....................................... 27

Service Lubrication ...................................... 28

Electrical Components................................. 29

Wiring Diagram............................................ 31

Parts Breakdown ......................................... 35

Label Placement.......................................... 37

SECTION 1: SAFETY....................................... 6

Safety Instructions for Machinery .................. 6

Additional Safety for Mill/Drills....................... 8

SECTION 2: CIRCUIT REQUIREMENTS ........ 9

110V Operation.............................................. 9

SECTION 3: SET UP...................................... 10

Setup Safety ................................................ 10

Items Needed for Setup............................... 10

Unpacking.................................................... 10

Inventory ...................................................... 11

Clean Up...................................................... 12

Site Considerations...................................... 12

Feet.............................................................. 13

Mounting to Workbench............................... 13

Test Run and Spindle Break-in.................... 14

WARRANTY AND RETURNS ........................ 38

SECTION 4: OPERATIONS ........................... 15

Operation Safety.......................................... 15

Spindle Height Control................................. 15

Drill Chuck ................................................... 16

R-8 Collets................................................... 17

Headstock Travel (Z-Axis and Rotation)...... 18

Table Travel (X-Axis and Y-Axis) ................ 19

Control Panel............................................... 20

Calculating Spindle RPM............................. 21

Milling/Drilling Mode..................................... 22

Tapping Mode.............................................. 22

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INTRODUCTION

Contact Info

Foreword

If you have any comments regarding this manual,

please write to us at the address below:

We are proud to offer the Model G0619 Deluxe

Small Mill/Drill. This machine is part of a growing

Grizzly family of fine metalworking machinery.

When used according to the guidelines set forth in

this manual, you can expect years of trouble-free,

enjoyable operation and proof of Grizzly’s com-

mitment to customer satisfaction.

Grizzly Industrial, Inc.

Technical Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G0619 when the manual was prepared. However,

owing to Grizzly’s policy of continuous improve-

ment, changes may be made at any time with no

obligation on the part of Grizzly.

We stand behind our machines. If you have any

service questions or parts requests, please call or

write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

For your convenience, we always keep current

Grizzly manuals available on our website at www.

grizzly.com. Any updates to your machine will be

reflected in these manuals as soon as they are

complete. Visit our site often to check for the lat-

est updates to this manual!

E-Mail: [email protected]

Web Site: http://www.grizzly.com

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Product Dimensions:

Weight......................................................................................................................................... 364 lbs.

Length/Width/Height...............................................................................................27"L x 30"W x 33³⁄4"H

Foot Print (Length/Width)...........................................................................................................16" x 13"

Shipping Dimensions:

Type...................................................................................................................................... Wood Crate

Content....................................................................................................................................... Machine

Weight......................................................................................................................................... 437 lbs.

Length/Width/Height.................................................................................................33"L x 32"W x 42"H

Electrical:

Switch........................................................................................................................... Forward/Reverse

Switch Voltage................................................................................................................................. 110V

Cord Length....................................................................................................................................... 7 ft.

Cord Gauge...............................................................................................................................14 gauge

Recommended Breaker Size...................................................................................................... 15 amp

Plug........................................................................................................................................NEMA 5-15

Power Supply............................................................................................................110V, Single-Phase

Motor:

Type.....................................................................................IP44, Class F, Brushless DC Motor (BLDC)

Horsepower.........................................................................................................................................1HP

Amps...................................................................................................................................................12A

Speed.......................................................................................................................................3500 RPM

Cycle................................................................................................................................................60 Hz

Power Transfer ..................................................................................................................................Belt

Bearings.................................................................................................Sealed, Permanently Lubricated

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Main Specifications:

Spindle Travel ........................................................................................................................ 2³⁄4

Drawbar.................................................................................................................... ⁷⁄16" x 20 TPI

Spindle Taper...........................................................................................................................R8

Swing....................................................................................................................................... 18"

Longitudinal Table Travel..................................................................................................... 15⁷⁄8

Cross Table Travel................................................................................................................. 5³⁄4

Head Travel.......................................................................................................................... 14⁷⁄8

Max. Distance Spindle To Column............................................................................................ 8"

Max. Distance Spindle To Table.......................................................................................... 14³⁄4

Max. Drilling Capacity ............................................................................................................... 1"

Max. Tapping Capacity ............................................................................................................ ¹⁄2

Max. End Mill Capacity ............................................................................................................. 1"

Max. Face Mill Capacity............................................................................................................ 2"

Spindle Speed Range ........................................................................... 100-1750 RPM, +/- 10%

Quill Diameter .................................................................................................................... 2.362"

Table Info

Table Length ........................................................................................................................ 21⁵⁄8

Table Width............................................................................................................................ 6¹⁄4

Table Thickness..................................................................................................................... 1¹⁄2

No. of T-Slots ............................................................................................................................. 3

T-Slot Width ....................................................................................................................... 0.470"

T-Slot Height ...................................................................................................................... 0.750"

T-Slot Centers.................................................................................................................1-11/16"

Stud Size.................................................................................................................................. ³⁄8

Lead Screw Diameter............................................................................................................... ⁵⁄8

Lead Screw TPI........................................................................................................................ 12

Lead Screw Length ................................................................................................................. 26"

Construction

Spindle Housing Construction........................................................................................Cast Iron

Table Construction..............................................................................Surface Ground Cast Iron

Head Construction .........................................................................................................Cast Iron

Column Construction........................................................................... Surface Ground Cast Iron

Base Construction..........................................................................................................Cast Iron

Paint ................................................................................................................................... Epoxy

Features

3-16mm Drill Chuck with Key R-8/JT-6 Arbor

Leveling Feet

Digital RPM Readout

Digital Milling Depth Readout

Digital Tapping Controls and RPM Adjustment

Tapping Direction Quick-Shift Buttons on Quill Levers

Manual Micro Depth Adjustment

Dovetailed Table Ways

Dovetailed Column Ways

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Identification

Figure 1. G0619 Identification.

M. Table Locks

N. Longitudinal Scale

O. Milling Table

P. Quill Handle Tapping Button

Q. Drill Chuck

R. Spindle Lock Lever

A. Safety Cover and Drawbar

B. Fine Feed Knob

C. Headstock Tilt Scale

D. Main Power Switch

E. Fine Feed Lock Knob w/Assist Lever

F. Quill Feed Lever

G. Precision Dovetailed Column

H. Longitudinal (X-Axis) Handwheel

I. Cast-Iron Base

S. Chip Guard

T. Digital Spindle Depth Unit and Readout

U. Chip Guard Safety Kill Switch

V. Emergency Stop Button

W. Control Panel

J. Vertical (Z-Axis) Handwheel

K. Cross (Y-Axis) Handwheel

L. Adjustable Foot

X. Digital Spindle RPM Readout

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

1. READ THROUGH THE ENTIRE MANUAL

BEFORE STARTING MACHINERY.

Machinery presents serious injury hazards

to untrained users.

4. ALWAYS USE HEARING PROTECTION

WHEN OPERATING MACHINERY.

Machinery noise can cause permanent

hearing damage.

5. WEAR PROPER APPAREL. DO NOT

wear loose clothing, gloves, neckties, rings,

or jewelry which may get caught in moving

parts. Wear protective hair covering to con-

tain long hair and wear non-slip footwear.

2. ALWAYS USE ANSI APPROVED

SAFETY GLASSES WHEN OPERATING

MACHINERY. Everyday eyeglasses only

have impact resistant lenses, they are

NOT safety glasses.

6. NEVER OPERATE MACHINERY WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Be mentally alert

at all times when running machinery.

3. ALWAYS WEAR AN ANSI APPROVED

RESPIRATOR WHEN OPERATING

MACHINERY THAT PRODUCES DUST.

Wood dust is a carcinogen and can cause

cancer and severe respiratory illnesses.

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Safety Instructions for Machinery

7. ONLY ALLOW TRAINED AND PROP-

17. REMOVE ADJUSTING KEYS AND

ERLY SUPERVISED PERSONNEL TO

OPERATE MACHINERY. Make sure

operation instructions are safe and clearly

understood.

WRENCHES. Make a habit of checking for

keys and adjusting wrenches before turn-

ing machinery ON.

18. CHECK FOR DAMAGED PARTS

BEFORE USING MACHINERY. Check

for binding and alignment of parts, broken

parts, part mounting, loose bolts, and any

other conditions that may affect machine

operation. Repair or replace damaged

parts.

8. KEEP CHILDREN AND VISITORS AWAY.

Keep all children and visitors a safe dis-

tance from the work area.

9. MAKE WORKSHOP CHILD PROOF. Use

padlocks, master switches, and remove

start switch keys.

19. USE RECOMMENDED ACCESSORIES.

Refer to the instruction manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

10. NEVER LEAVE WHEN MACHINE IS

RUNNING. Turn power OFF and allow all

moving parts to come to a complete stop

before leaving machine unattended.

20. DO NOT FORCE MACHINERY. Work at

the speed for which the machine or acces-

sory was designed.

11. DO NOT USE IN DANGEROUS

ENVIRONMENTS. DO NOT use machin-

ery in damp, wet locations, or where any

flammable or noxious fumes may exist.

21. SECURE WORKPIECE. Use clamps or

a vise to hold the workpiece when practi-

cal. A secured workpiece protects your

hands and frees both hands to operate the

machine.

12. KEEP WORK AREA CLEAN AND WELL

LIT. Clutter and dark shadows may cause

accidents.

22. DO NOT OVERREACH. Keep proper foot-

13. USE A GROUNDED EXTENSION CORD

RATEDFORTHEMACHINEAMPERAGE.

Undersized cords overheat and lose power.

Replace extension cords if they become

damaged. DO NOT use extension cords

for 220V machinery.

ing and balance at all times.

23. MANY MACHINES WILL EJECT THE

WORKPIECETOWARDTHEOPERATOR.

Know and avoid conditions that cause the

workpiece to "kickback."

14. ALWAYS DISCONNECT FROM POWER

24. ALWAYS LOCK MOBILE BASES

(IF USED) BEFORE OPERATING

MACHINERY.

SOURCE

BEFORE

SERVICING

MACHINERY. Make sure switch is in OFF

position before reconnecting.

25. BE AWARE THAT CERTAIN DUST MAY

BE HAZARDOUS to the respiratory sys-

tems of people and animals, especially

fine dust. Make sure you know the hazards

associated with the type of dust you will be

exposed to and always wear a respirator

approved for that type of dust.

15. MAINTAIN MACHINERY WITH CARE.

Keep blades sharp and clean for best and

safest performance. Follow instructions for

lubricating and changing accessories.

16. MAKE SURE GUARDS ARE IN PLACE

AND WORK CORRECTLY BEFORE

USING MACHINERY.

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Additional Safety for Mill/Drills

1. UNDERSTANDING CONTROLS. Make sure

10. MACHINE CARE AND MAINTENANCE.

Never operate the mill/drill with damaged or

worn parts. Maintain your mill/drill in proper

working condition. Perform routine inspec-

tions and maintenance promptly. Put away

adjustment tools after use.

you understand the use and operation of all

controls.

2. SAFETY ACCESSORIES. Always use a

chip guard in addition to your safety glasses

when milling to prevent bodily injury.

11. DISCONNECT POWER. Make sure the mill

is turned OFF, disconnected from its power

source and all moving parts have come to a

complete stop before starting any inspection,

adjustment, or maintenance procedure.

3. WORK HOLDING. Before starting the

machine, be certain the workpiece has been

properly clamped to the table. NEVER hold

the workpiece by hand when using the mill.

4. CHUCK KEY SAFETY. Always remove your

chuck key, drawbar wrench, and any service

tools immediately after use.

12. AVOIDING ENTANGLEMENT. Keep loose

clothing articles such as sleeves, belts or jew-

elry items away from the mill spindle. Never

wear gloves when operating the mill.

5. SPINDLE SPEEDS. Select the spindle speed

that is appropriate for the type of work and

material. Allow the mill/drill to gain full speed

before beginning a cut.

13. TOOL HOLDING. Always use the proper

tools for the material you are milling. Make

sure they are held firmly in the proper tool

holder for the job.

6. POWER DISRUPTION. In the event of a

local power outage during use of the mill,

turn OFF all switches to avoid possible sud-

den start up once power is restored.

14. CLEAN-UP. DO NOT clear chips by hand.

Use a brush, and never clear chips while the

mill is turning.

7. SPINDLE DIRECTION CHANGES. Never

reverse spindle direction when milling, bor-

ing, or facing a workpiece.

15. CUTTING TOOL INSPECTION. Inspect drills

and end mills for sharpness, chips, or cracks

before each use. Replace dull, chipped, or

cracked cutting tools immediately. Handle

new cutting tools with care. Leading edges

are very sharp and can cause lacerations.

8. STOPPING SPINDLE. DO NOT stop the

mill/drill using your hand against the chuck.

9. BE ATTENTIVE. DO NOT leave mill/drill run-

16. EXPERIENCING DIFFICULTIES. If at any

time you are experiencing difficulties per-

forming the intended operation, stop using

the machine! Contact our Technical Support

at (570) 546-9663.

ning unattended for any reason.

No list of safety guidelines can be complete. Every shop environment is different. Like all

machines there is danger associated with the Model G0619. Accidents are frequently caused by

lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen

the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious

personal injury may occur.

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SECTION 2: CIRCUIT REQUIREMENTS

110V Operation

Electrocution or fire could

result if this machine is

not grounded correctly or

if your electrical configu-

Serious personal injury could occur if you

ration does not comply

connect the machine to the power source

with local and state codes.

before you have completed the set up pro-

Ensure compliance by

cess. DO NOT connect the machine to the

checking with a qualified

power source until instructed to do so.

electrician!

Amperage Draw

The Model G0619 motor draws the following

amps under maximum load:

Motor Draw............................................ 12 Amps

Circuit Recommendations

We recommend connecting your machine to a

dedicated and grounded circuit that is rated for

the amperage given below. Never replace a circuit

breaker on an existing circuit with one of higher

amperage without consulting a qualiﬁed electri-

cian to ensure compliance with wiring codes. If

you are unsure about the wiring codes in your

area or you plan to connect your machine to a

shared circuit, consult a qualified electrician.

This machine must have a ground prong in

the plug to help ensure that it is grounded.

DO NOT remove ground prong from plug

to fit into a two-pronged outlet! If the plug

will not fit the outlet, have the proper outlet

installed by a qualified electrician.

Circuit Breaker.......................................15 Amps

Plug/Receptacle Type

Included Plug Type........................... NEMA 5-15

Extension Cords

We do not recommend the use of extension

cords, if you find it absolutely necessary:

•

Use at least a 14 gauge cord that does not

exceed 50 feet in length!

The extension cord must also contain a

ground wire and plug pin.

A qualified electrician MUST size cords over

50 feet long to prevent motor damage.

Figure 2. A 5-15 plug and receptacle.

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SECTION 3: SET UP

Setup Safety

Items Needed for

Setup

The following items are needed to complete the

setup process, but are not included with your

machine:

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Description

Qty

•

Precision Level........................................... 1

Safety Glasses (for each person) .............. 1

Solvent ....................................................... 1

Shop Rags.................................................. 1

Metal Shim Stock ....................................... 1

Brass Hammer ........................................... 1

Power Drill (optional).................................. 1

Drill Bit ⁹⁄16" (optional) ................................. 1

Hex Bolts M12-1.75 (length as needed) .... 4

Flat Washers 12mm................................... 8

Lock Washers 12mm ................................. 4

Hex Nuts M12-1.75 .................................... 4

An Assistant ............................................... 1

Wear safety glasses dur-

ing the entire set up pro-

cess!

The Model G0619 is a

heavy machine. DO NOT

over-exert yourself while

unpacking or moving

your machine—get assis-

tance.

Unpacking

The Model G0619 was carefully packed when it

left our warehouse. If you discover the machine

is damaged after you have signed for delivery,

please immediately call Customer Service at

(570) 546-9663 for advice.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the con-

dition of your shipment, you should inventory the

contents.

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Inventory

After all the parts have been removed from the

crate, you should have the following items shown

in Figures 3 & 4:

Contents

Qty

A. Assembled Mill/Drill.................................... 1

B. Drill Chuck and JT6 x R8 Arbor ................. 1

C. Oil Bottle..................................................... 1

D. T-Nuts......................................................... 2

E. Chuck Key.................................................. 1

F. End Wrenches 8/10, 14/17, 17/19mm .... 1 ea

G. Spindle Spanner Wrench ........................... 1

H. Hex Wrench Set 3, 4, 5, & 6mm ........... 1 ea

I. Drawbar Hex Wrench................................. 1

Figure 4. Inventory.

In the event that any nonproprietary parts are

missing (e.g. a nut or a washer), we would be

glad to replace them, or for the sake of expedi-

ency, replacements can be obtained at your local

hardware store.

Figure 3. G0619 out of the crate.

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Clean Up

Site Considerations

The unpainted surfaces are coated with a waxy

oil to prevent corrosion during shipment. Remove

this protective coating with a solvent cleaner or

citrus-based degreaser such as Grizzly’s G7895

Citrus Degreaser. To clean thoroughly, some parts

must be removed. For optimum performance

from your machine, clean all moving parts or

sliding contact surfaces. Avoid chlorine-based

solvents, such as acetone or brake parts cleaner

that may damage painted surfaces. Always follow

the manufacturer’s instructions when using any

type of cleaning product.

Floor Load

Refer to the Machine Data Sheet for the weight

and footprint specifications of your machine.

Some residential floors may require additional

reinforcement to support both the machine and

operator.

Placement Location

Consider existing and anticipated needs, size of

material to be processed through each machine,

and space for auxiliary stands, work tables or

other machinery when establishing a location for

your new machine. See Figure 6 for the minimum

working clearances.

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

301 mm

378 mm

762 mm

294 mm

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

1165 mm

Figure 6. Minimum working clearances and

mill/drill mounting bolt pattern.

G7895—Grizzly Citrus Degreaser

This natural, citrus-based degreaser is a great

solution for removing export grease, and it’s much

safer to work around than nasty solvents.

Children and visitors may be

seriously injured if unsuper-

vised. Lock all entrances to

the shop when you are away.

DO NOT allow unsupervised

children or visitors in your

shop at any time!

Figure 5. Grizzly citrus degreaser.

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Feet

Mounting to

Workbench

Four leveling feet have been included with your

mill/drill. However, for greater safety and bet-

ter performance, we recommend bolting your

machine to a sturdy workbench.

Your mill/drill should be bolted to a workbench to

provide maximum rigidity and safety.

Components and Hardware Needed:

Qty

Components and Hardware Needed:

Qty

Hex Bolts M12-1.75 x (length as needed)...........4

Flat Washers 12mm ...........................................8

Lock Washers 12mm..........................................4

Hex Nuts M12-1.75 .............................................4

Feet with Hex Nut M12-1.75............................... 4

To adjust the feet on the mill/drill:

1. Place your precision level on the mill/drill

To mount the mill/drill to the workbench:

table.

1. Determine the best position for the mill/drill

2. Adjust the hex nut(s), as shown in Figure

7, until the mill/drill is level side-to-side and

front-to-back.

on the workbench.

Note: For the best performance, make

sure the cross feed and the longitudinal

handwheels extend out beyond the edge of

the table surface. This will allow unrestricted

handwheel operation.

2. Mark your hole locations using the mounting

holes in the base as a guide.

3. Drill the holes needed in the workbench.

4. Place a precision level on the mill/drill table

and shim the mill/drill until it is level side-to-

side and front-to-back.

Hex Nut

5. Bolt the mill/drill to the top of the workbench

(Figure 8 ).

Figure 7. Leveling the mill/drill.

��

Figure 8. Example of a through mount setup.

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4. Make sure all switches are OFF and connect

the mill/drill to the power source.

Test Run and

Spindle Break-in

5. Turn the main power switch ON, and push

the START button on the control panel. The

spindle will begin to turn at a low RPM.

The Model G0619 spindle speed can be set

from 100–1750 RPM. You must follow the proper

break-in procedures to ensure the spindle bear-

ings break-in and seat before putting any milling

load on the machine.

6. Now push the + button until the mill/drill

reaches approximately 600 RPM, then let it

run for a minimum of 10 minutes.

—If you suspect the mill/drill is not working cor-

rectly, shut the mill/drill OFF , disconnect it

from power, and use the Troubleshooting

table on Page 26 to correct the problem

before proceeding further.

To test run and break-in the spindle bearings:

1. Do all lubrication procedures highlighted in

Lubrication in Section 6: MAINTENANCE

on Page 25.

—If the mill/drill is running smoothly, proceed

2. Make sure there are no obstructions around

to Step 7.

or underneath the spindle.

3. Remove the drawbar if there is no arbor or

NOTICE

collet in the spindle.

DO NOT leave the area while break-in pro-

cedure is under way. You must be ready to

stop the machine if any problem occurs.

7. Increase the speed to 1000 RPM and let it

run for another ten minutes.

8. Increase the speed to 1750 RPM and let it

run for another ten minutes.

High

Low

9. Turn the mill/drill OFF.

10. Set the spindle to rotate in the opposite direc-

tion, and let it run at 1750 RPM for another

ten minutes.

NOTICE

Failure to follow start up and spindle break-

in procedures will likely cause rapid deteri-

oration of spindle and other related parts.

Figure 9. Control panel.

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SECTION 4: OPERATIONS

Spindle Height

Control

Operation Safety

Spindle height is changed by unlocking the quill

lock and using the down feed handles or the fine

feed knob (Figure 10). The digital spindle height

readout indicates the spindle height.

Damage to your eyes, lungs, and ears could

result from using this machine without

proper protective gear. Always wear safety

glasses, a respirator, and hearing protection

when operating this machine.

To change the spindle position:

1. Unlock the quill lock lever and loosen the fine

feed lock knob.

Tip: Use the comfort lever (Figure 10) for

additional leverage to unlock the fine feed

lock knob if the knob is too tight. Do not use

the comfort lever to tighten the knob.

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

2. Pull down on the quill feed levers to lower

or raise the spindle. Lock the quill lock to

hold the spindle in a particular position if you

choose.

Tip: Milling with the quill fully extended,

can cause tool chatter. For maximum spindle

rigidity when milling, it is better to keep the

spindle retracted into the headstock as far as

possible with the quill lock lever locked, and

the fine feed lock knob tightened.

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

Quill Lock Lever

Spindle

Comfort Lever

Fine Feed Lock Knob

Quill Feed Lever

Figure 10. Spindle controls.

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5. Using the 17mm wrench, loosen the drawbar

Drill Chuck

one turn only. DO NOT remove it.

To install the drill chuck and arbor:

NOTICE

DO NOT completely unscrew the drawbar

before striking it with the hammer. You will

damage the threads on the drawbar and the

arbor.

1. DISCONNECT THE MILL/DRILL FROM

POWER!

2. Insert the chuck arbor into the spindle so

it engages the alignment pin inside of the

spindle and makes contact with the drawbar

threads.

6. Tap the top of the drawbar with the hammer.

This will unseat the taper of the arbor from

the spindle (see Figure 12).

3. Thread the drawbar into the arbor until the

arbor seated up into the spindle taper.

4. While supporting the chuck and arbor with

one hand, snug the drawbar with the drawbar

hex wrench.

Note: Do not overtighten the drawbar.

Overtightening makes arbor removal difficult

and will damage the arbor and threads.

To remove the chuck and arbor from the

spindle:

1. DISCONNECT THE MILL/DRILL FROM

POWER!

Figure 12. Tapping on the drawbar.

2. Remove the plastic cap that covers the

7. Hold one hand under the chuck and finish

loosening the drawbar by hand until it falls out

of the spindle.

drawbar.

3. Lock the quill in place with the quill lock.

Note: The chuck is attached to the arbor

using a JT6 taper. This attachment is consid-

ered to be semi-permanent. There should be

no need to remove the chuck from the arbor.

Inspect the chuck from time to time to make

sure it is still tight on the arbor. If it is loose,

use a dead-blow or other soft headed ham-

mer to re-seat the taper.

4. Insert the pin spanner into the two holes at

the bottom of the spindle (see Figure 11).

Holes Under Spindle

Figure 11. Spindle holes.

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To remove the collet:

R-8 Collets

1. DISCONNECT THE MILL/DRILL FROM

POWER!

If you do not use the drill chuck and arbor, you

need to use a collet to insert the cutting tool into

the spindle. Your Model G0619 features an R-8

spindle taper, which gives the freedom to use

standard R-8 collets. These optional collets come

2. Tighten the headstock lock.

in many sizes, typically ranging from ⁄16" to ⁄8

LACERATION

HAZARD!

and 3mm to 20mm, and should be matched to

your cutting tool shank size.

Leading edges of end mills

and other cutting tools can

be very sharp. Protect your

hands with gloves or a shop

towel when handling.

To install the R-8 collet:

1. DISCONNECT THE MILL/DRILL FROM

POWER!

3. Protect the table surface with a piece of card-

board or hold the cutter/tool with a shop towel

to prevent it from falling out of the collet.

2. Unscrew the drawbar cap.

3. Carefully clean the surface of the collet and

spindle taper. Ensure that it is free of debris

and is lightly oiled.

4. Using the drawbar hex wrench, loosen the

drawbar but DO NOT remove it.

4. Insert the cutting tool into the collet, then

insert the collet up into the spindle taper.

NOTICE

DO NOT completely unscrew the drawbar

before striking it with the hammer. You will

damage the threads on the drawbar and the

arbor.

5. Rotate the collet so it engages the align-

ment pin inside of the spindle, then slide the

collet upward until it makes contact with the

drawbar threads.

5. Using the brass hammer, tap the drawbar to

6. Thread the drawbar into the collet until the

unseat the taper.

collet draws up into the spindle taper.

6. Unscrew the rest of the drawbar by hand and

7. While supporting the tool in the collet with

one hand, snug the drawbar with the drawbar

hex wrench in your opposite hand.

remove the collet.

Note: When not in use, always remove

collets and cutting tools from the spindle

taper. Oxidation may cause the collet to seize

and make it hard to remove later.

Note: Do not overtighten the drawbar.

Overtightening makes collet removal difficult

and will damage the drawbar threads, collet,

and the spindle taper. Keep in mind that the

taper keeps the collet and tool in place. The

drawbar simply aids in seating the taper.

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To tilt the headstock to the left or right:

Headstock Travel

(Z-Axis and Rotation)

1. DISCONNECT THE MILL/DRILL FROM

POWER.

2. Using a 17mm wrench, loosen both head-

stock tilt acorn lock nuts (Figure 15).

Headstock height is adjustable in the vertical Z-

axis to accept large workpieces. For unique mill-

ing operations, the headstock can be tilted right

or left between 0° and 90°. Your mill/drill has a

dovetailed slide that allows you to reposition the

headstock and change tooling without losing your

alignment with a hole or milling path.

3. Insert a 6mm hex wrench into the index pin

release port (Figure 15), and turn the hex

wrench clockwise to disengage the spring-

loaded index pin from the headstock.

4. While watching the tilt scale, rotate the head-

stock to the required angle, and retighten the

tilt acorn lock nuts to hold the headstock in

place.

To raise or lower the headstock:

1. Unlock the headstock slide lock lever shown

in Figure 13.

Note: The index pin is spring loaded and

serves only as a quick way to return the

headstock close to zero. It is not intended to

be an absolute zero degree stop. No other

index holes exist at other angles in the head-

stock.

Headstock Slide

Lock Lever

Index Pin

Release Port

Tilt Scale

Headstock Tilt

Acorn Lock Nut

Figure 13. Headstock slide controls.

2. Turn the Z-axis handwheel shown in Figure

14 to raise or lower the headstock, then lock

the headstock slide lock lever.

Note: For maximum spindle rigidity when

milling, keep the spindle retracted into the

headstock as far as possible with the quill

lock lever locked and with the fine feed lock

knob tightened.

Figure 15. Headstock tilt controls.

Z-Axis Handwheel

Figure 14. Z-axis control.

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Y-Axis Handwheel

Table Travel

(X-Axis and Y-Axis)

X-Axis Handwheel

The mill/drill table can be moved in the X-axis and

Y-axis.

Longitudinal Feed

The longitudinal feed or (X-axis) is moved by the

handwheel shown in Figure 16 at the end of the

table. The handwheel will move the table in both

directions side-to-side. One complete revolution of

the handwheel moves the longitudinal feed 0.100".

There is also a scale on the front of the table for

use when a tight tolerance is not required. The

longitudinal feed can be locked in position by a

table lock located on the front of the table (see

Figure 17).

Figure 16. Table X and Y-axis controls.

X-Axis Table Lock

X-Axis Scale

Cross Feed

The cross feed or (Y-axis) in Figure 16, is moved

with the handwheel on the front of the table base.

One complete revolution of the handwheel moves

the cross slide 0.100". The cross feed can be

locked into position by a table lock located on the

right side of the cross slide underneath the table

(see Figure 17).

Y-Axis Scale

Y-Axis Table Lock Lever

Figure 17. Table locks and scales.

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J. Emergency Stop Button: Stops the mill/

drill. Rotate the button clockwise until it pops

back out to reset it.

Control Panel

It is vital that you become familiar with the power

controls before operating the Model G0619 (see

Figure 18).

K. Green Main Power Lamp: Glows when the

main power switch is turned to the to the ON

position.

A. Spindle RPM Display: Shows spindle RPM

L. Digital Spindle Scale ON/OFF Button:

with an accuracy of +/- 10%.

Turns the digital spindle scale ON or OFF.

B. Spindle Rotation Mode: Shows the direc-

M. Spindle Height Digital Display: Shows

tion the spindle is turning.

height of spindle.

C. Spindle Mode: Shows STOP when the

spindle is stopped. When spindle is rotating,

the "STOP" indication disappears.

N. Zero Button: Zeros the digital spindle scale.

O. mm/in Button: Toggles units of measure

between metric and inch conventions.

D. Spindle START Button: Press START, and

the spindle will rotate at 200 RPM in the mill-

ing/drilling mode, and the spindle rotation

buttons on the control panel are enabled.

The Green LED tapping lamp will not glow,

and the spindle rotation buttons on the ends

of the rack handles are disabled.

P. Plus Minus Buttons: Allows you to adjust

digital display value without moving the spin-

dle or pressing the zero button.

E. SPEED Buttons: Press to select a milling/

drilling or tapping RPM. In the milling/drilling

mode the range is between 200 and 1750

RPM. In the tapping mode, the range is

between 100 and 500 RPM.

F. Spindle Rotation Buttons: Press these

buttons to change spindle rotation direction

for milling/drilling operations. Spindle direc-

tion can be changed at any RPM without

stopping the spindle first.

G. Spindle STOP Button: Stops spindle rota-

tion. If you press the START button, the

spindle speed will return to the last spindle

RPM setting.

H. Tapping Button: Switches the mill/drill into

tapping mode only when the motor is run-

ning. When in tapping mode, the LED tapping

lamp glows and the RPM automatically drops

to approximately 500 RPM. The spindle rota-

tion buttons on the ends of the rack handles

are also enabled and the spindle rotation

buttons on the control panel are disabled.

Figure 18. Control panel.

I. Green LED Lamp: Glows when the machine

is in the tapping mode, and does not glow in

the milling/drilling mode.

-20-

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Cutting Speeds for High Speed Steel (HSS)

Cutting Tools

Calculating Spindle

RPM

Closely follow the proper cutting speed and prop-

er feed to reduce undue strain on all moving parts

and increase operator safety.

Workpiece Material

Aluminum & alloys

Brass & Bronze

Copper

Cutting Speed (sfm)

300

150

100

Cast Iron, soft

Cast Iron, hard

Mild Steel

Prior to milling, determine the RPM needed to

cut your workpiece, then set the RPM on the

machine.

Cast Steel

Alloy Steel, hard

Tool Steel

To determine the needed RPM:

Stainless Steel

Titanium

1. Use the table in Figure 19 to determine the

cutting speed required for the material of your

workpiece.

Plastics

300-800

300-500

Wood

Note: For carbide cutting tools, double the cut-

ting speed. These values are a guideline only.

Refer to the MACHINERY'S HANDBOOK for

more detailed information.

2. Measure the diameter of your cutting tool in

inches.

3. Use the following formula to determine the

Figure 19. Cutting speed table for HSS cutting

needed RPM for your operation:

tools.

(Cutting Speed x 4) /Tool Diameter = RPM

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Milling/Drilling Mode

Tapping Mode

This mill/drill is designed to use most end mills,

drill bits, and face cutters that are 2" in diameter

or less. The milling table has a coolant trough with

drain for an optional cutting fluid system.

This mill/drill is designed to change spindle direc-

tion without stopping the spindle first. The wayed

column allows for drill and tap changes and head-

stock repositioning without loosing the tool reg-

istration. Using the mill/drill in the tapping mode

takes some level of skill, so make sure to practice

using this feature. Avoid cutting threads in blind

holes where the tap may bottom out and break

before you can push the REVERSE button.

Failure to follow RPM and Feed Rate

Guidelines may threaten operator safety

from ejected parts or broken tools.

To mill a workpiece:

Failure to follow RPM and Feed Rate

Guidelines may threaten operator safety

from ejected parts or broken tools.

1. Refer to Control Panel on Page 20, and

learn the how to use the machine controls.

2. Zero the spindle height scale and select units

To drill and thread a hole:

of measure.

1. Refer to Control Panel on Page 20, and

3. Clamp the workpiece to the milling table, and

adjust the headstock to the needed height,

depth of cut, and milling path.

learn the how to use the machine controls.

2. Zero the spindle height scale and select units

of measure, and calculate your maximum

tapping depth without bottoming-out the tap.

Remember: Milling with the quill fully extend-

ed, can cause tool chatter. For maximum

spindle rigidity, keep the spindle retracted

into the headstock as far as possible with the

quill lock lever locked and the fine feed lock

knob tightened.

3. Clamp the workpiece to the milling table, and

adjust the headstock to the needed height for

drilling and tapping.

4. Put on your safety glasses, turn the power

switch ON, and press the START button.

4. Refer to Calculating Spindle RPM on Page

22 to find the best spindle RPM.

5. Drill your hole with the appropriate speed and

drill bit size for the tap. For large holes you

may have to drill a pilot hole.

5. Put on your safety glasses, turn the power

switch ON, and press the START button.

6. Push the FORWARD or REVERSE button to

select the appropriate cutting direction for the

type of cutter that you are using.

6. Install the tap, and apply tapping fluid or oil

when needed.

7. Push START, then the TAPPING button, and

then the SPEED button. The safest tapping

speed is 100 RPM.

7. Press the SPEED button to select the appro-

priate milling speed for the diameter of cutter

and type of material to be cut.

8. Begin threading, but without disengaging the

threads, frequently push the FORWARD and

REVERSE buttons on the downfeed handles

to cut and back-out the tap to eject the chips

from the hole and prevent thread galling.

8. Use the X-axis or Y-axis handwheels to feed

the workpiece into the cutter slowly. If you are

only milling in one direction, lock the unused

table slide in place. Refer to Table Travel on

Page 19 for lock lever location.

-22-

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ACCESSORIES

SECTION 5: ACCESSORIES

H8178—Variable Speed Power Feed Kit

For those repetitive power-fed milling operations,

this fantastic 110V power feed retrofit kit offers

consistent speed control in both left and right

directions for your Model G0619 Deluxe Small

Mill/Drill machine. Let it do your work!

H8177—Worktable with Angle

Enjoy having an economical way to support your

workpiece at an array of angles. This high-quality

tilting worktable is quick and easy to setup and

use.

Figure 20. Variable speed power feed kit.

Figure 22. Worktable with angle.

H8179—Horizontal Milling Table

G9002—2¹⁄2" Swivel Base Milling Vise

G5971— 3¹⁄2" Swivel Base Milling Vise

G5972—4" Swivel Base Milling Vise

G5973—5" Swivel Base Milling Vise

G5974—6" Swivel Base Milling Vise

G5975—8" Swivel Base Milling Vise

Vises feature 360° rotation with fine graduations,

drop forged handle, precision ground jaw faces,

enclosed acme screw and detachable swivel

base.

Take advantage of the G0619 mill/drill 90° tilting

headstock feature. Install this lifted cast-iron hori-

zontal milling table for the correct clearance when

making those side-milling operations.

H8179

Figure 23. Swivel base milling vise.

Figure 21. Horizontal milling worktable.

-23-

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G9322—Boring Head Combo Set

H2689—R-8 Quick Change Collet Set

Hardened and ground adjusting screws along

with a wide base design guarantee a long life and

trouble-free use. Includes a 2" boring head, R-8

An affordable quick change collet system with

ultra precision. These spring collets are hard-

ened and ground to exacting tolerances and offer

incredible holding power. This set includes an R-8

arbor and nut, spanner wrench, plastic carrying

case and collets sized ¹⁄8", ¹⁄4", ³⁄8", ¹⁄2", ⁵⁄8", ³⁄4", ⁷⁄8",

and 1". What's more, the nut features a self-eject-

ing rim! A set like this will truly speed up any tool

changing process. Drawbar size is ⁷⁄16" x 20.

arbor with /16"-20 TPI, and a 12 piece /4" boring

bar set.

Figure 24. G9324 Boring Head Combo Set.

G9760—20-PC. 2 & 4 Flute TiN End Mill Set.

Includes these sizes and styles in two and four

flute styles: /16", /4", /16", /8", /16", /2", /16", /8",

Figure 27. H2689 R-8 Quick Change Collet Set.

8", ¹¹/16", and ³/4".

H5685—4" Rotary Table

The perfect rotary table for all you model makers

and those doing smaller precision work. Comes

with clamping kit.

Figure 25. G9760 20-PC End Mill Set.

G1075—52-Pc Clamping Kit.

This superior case-hardened clamping kit is

among the best in the world! The T-nut size is ¹/2

with accompanying ³/8"-16 threaded studs.

Figure 28. H5685 4" Rotary Table.

Figure 26. G1075 52-Pc Clamping Kit.

-24-

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SECTION 6: MAINTENANCE

One on Each Side

Always disconnect power

to the machine before

performing maintenance.

Failure to do this may

result in serious person-

al injury.

Schedule

For optimum performance from your machine,

follow this maintenance schedule and refer to any

specific instructions given in this section.

Figure 29. Headstock ball oiler locations.

Figure 30. Table and base ball oiler locations.

Figure 31. Table ball oiler location.

Daily Check:

•

Mill/drill is disconnected from power when not

in use.

•

Loose mounting bolts.

Mill/drill is clean and lubricated.

Worn or damaged wires.

Any other unsafe condition.

Monthly Check:

•

Gibs are adjusted properly.

Annual or Biannual Check:

•

Lubricate headstock lead screw and gears.

Lubrication

Regular lubrication will ensure your mill/drill per-

forms at its highest potential. Place two to three

drops of a general machine oil directly on the

ways of the cross slide and saddle. An oil bottle

has been provided for this purpose. Nine ball oil-

ers (Figures 29–31) should be lubricated daily

with several drops of oil.

Protect the unpainted cast iron surfaces with

regular applications of products like G96^®Gun

Treatment, SLIPIT^®, or Boeshield^®T-9.

-25-

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SECTION 7: SERVICE

About Service

Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you

need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support

at (570) 546-9663.

Troubleshooting

Symptom

Possible Cause

Possible Solution

1. Emergency stop button is pressed.

1. Reset switch or replace bad switch.

2. Fully close chip guard, or replace bad

switch.

Motor will not start.

2. Chip guard switch at fault (Figure 40).

3. Main power switch at fault (Figure 37). 3. Turn dial on, or replace bad switch.

4. Blown power supply fuse (Figure 37).

5. Blown inverter fuse (Figure 36).

6. Shorted capacitor (Figure 36).

7. Shorted transformer (Figure 36).

8. Open circuit in motor or loose connec-

tions.

4. Repair short and replace 20A fuse.

5. Repair short and replace 15A fuse.

6. Replace both capacitors.

7. Replace transformer.

8. Inspect circuit boards, wiring connec-

tions, plugs, and repair/replace as

required (Page 31).

Feed handle tapping button does not 1. Machine is not in "Tapping Mode."

work.

1. Press the START and then the

TAPPING buttons (Page 20).

2. Replace tapping button slip ring

switch.

2. Tapping button slip ring switch is at

fault (Figure 40).

3. General electrical problem.

3. Inspect circuit boards, wiring connec-

tions, plugs, and repair/replace as

required (Page 31).

Control panel FORWARD and

REVERSE buttons do not work.

1. Machine is not in "Mill/Drill Mode."

2. General electrical problem.

1. Press the STOP and then the START

buttons (Page 20).

2. Inspect circuit boards, wiring connec-

tions, plugs, and repair/replace as

required (Page 31).

Poor surface finishes.

1. Feed rate too fast.

2. Dull cutter.

1. Slow feed rate.

2. Always use newly sharpened cutters.

3. Tighten column and table locks when

possible to maintain rigidity.

3. Lock not tightened down.

4. Gibs loose.

4. Adjust gib (Page 27).

Vibration when running or cutting.

Headstock hard to raise.

1. Feed rate too high.

2. Loose table.

1. Slow feed rate or adjust RPM.

2. Tighten table locks.

3. Loose gibs.

3. Adjust gib (Page 27).

1. Headstock lock or gib is at fault.

1. Loosen/replace lock lever and adjust

gib (Page 27).

2. Headstock lead screw is binding.

2. Clean and relubricate headstock

leadscrew and gears (Page 28).

-26-

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Milling Table

Gibs and Backlash

Half-Nut Cap Screw

During the life of your mill drill, you may have to

adjust the gibs and the handwheels to remove

any lash or looseness that is a result of normal

wear. Do not overtighten the gibs or half-nuts, or

premature wear will occur.

Lead

Screw

Tools Needed:

Qty

Lead Screw Half-Nut

Wrench 10mm................................................... 1

Hex Wrench 3mm.............................................. 1

#3 Flat Tip Screwdriver ..................................... 1

Figure 33. Handwheel backlash adjustment.

To adjust the headstock gibs:

To adjust the table gibs and the handwheel

backlash:

1. DISCONNECT MACHINE FROM POWER!

2. Loosen the lock nuts (see Figure 32).

2. Loosen the headstock lock lever (see Figure

34).

3. Loosen or tighten the upper and lower gib

screws (Figure 34) in an alternating manner

to adjust the headstock gib.

The headstock should slide smoothly with no

play or looseness. Do not overtighten the gibs

or premature slide and gib wear will occur.

4. Lubricate the headstock way and gib.

Upper Gib Screw

Figure 32. Gib adjustment.

3. When properly adjusted, the table should

move with slight resistance as felt in the

handwheel. Each gib has multiple lock nuts

and set screws that must also be adjusted.

Make your adjustments equally and in small

increments.

4. Tighten the lock nuts.

5. Locate the X-axis lead screw half-nut (see

Figure 33), and adjust both cap screws until

the handwheel has approximately 0.003"

backlash as shown by the dial.

Lower Gib Screw

Figure 34. Headstock gib adjustment.

6. Repeat Step 5 on the Y-axis leadscrew half-

nut and lubricate the lead screws and gibs.

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2. Use the hex wrench to remove the two lower

cap screws from the cabinet assembly (see

Figure 35).

Service Lubrication

On an annual basis, or every six months under

heavy use, we recommend that you clean and

lubricate the headstock leadscrew and gears with

white lithium grease and a light machine oil.

3. Hold the cabinet assembly, and remove the

two upper cap screws (see Figure 35).

4. Carefully lift and swing the cabinet assembly

out of the way from the column, and rest it

aside.

Tools Needed:

Qty

Hex Wrench 4mm.............................................. 1

Tube of White Lithium Grease .......................... 1

Paint Brush for Grease Application................... 1

Oil Bottle of General Machine Oil...................... 1

Mineral Spirits............................................. 1 cup

5. Using mineral spirits, a toothbrush, and rags,

thoroughly clean the leadscrew and gears.

6. Paint the headstock leadscrew and gear

teeth with lithium grease, and oil the bearings

as outlined in Figure 35.

To lubricate the leadscrew and gears:

1. DISCONNECT THE MILL/DRILL FROM

7. Reinstall the cabinet assembly on the col-

POWER!

umn.

Upper Cap Screws

Lithium

Grease

Light

Cabinet

Machine Oil

Assembly

Lithium

Grease

Lower Cap Screws

Figure 35. Headstock leadscrew access and lubrication.

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Electrical Components

Note: Available in color online at grizzly.com

Amp

Fuse

Main Power

Switch

20 Amp Fuse

Figure 37. Main power switch

and fuse.

Figure 36. Motor power supply circuit

board.

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Figure 41. Tachometer electrical.

Figure 38. Control panel electrical.

Figure 39. Chip guard

safety switch.

Figure 40. Tapping button

slip ring contact.

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Wiring Diagram

(G0619)

��

See

Figure 36

��

See

Figure 37

��

�

��

�

��

See Figure 38

See Figure 39

��

See

��

See Figure 38

Figure 38

� � ��

�

See

��

Figures

38 & 41

See Figure 37

��

�

��

See Figure 39

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�

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�

-31-

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Parts Breakdown

-32-

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0619001

P0619002

P0619003

P0619004

P0619005

P0619006

PS79M

ARBOR (R-8/JT-6)

51A

68A

P0619050

P0619051A

P0619052

PSB29M

P0619054

PSB17M

P0619056

P0619057

P0619058

PRP44M

P0619060

P0619061

PSB02M

PW03M

LENS

SPINDLE

DIGITAL SPD. DISPLAY UNIT N/S

BELT COVER

OIL SEAL

TAPER ROLLER BEARING 32907

OIL SEAL

CAP SCREW M6-1 X 40

SPINDLE COVER BASE

CAP SCREW M4-.7 X 10

SPINDLE COVER

COGGED BELT 5M400

SPECIAL SCREW M6-1 X 16

ROLL PIN 3 X 10

HEX NUT M5-.8

PHLP HD SCR M3-.5 X 8

DISPLAY BRACKET

BLOCK AND STUD

P0619008

P0619009

P0619010

P0619011

P8106

28A

SPINDLE SLEEVE

SLEEVE LIMIT PAD

PINNED WASHER

COGGED DRIVE PULLY

CAP SCREW M6-1 X 20

FLAT WASHER 6MM

HEX NUT M5-.8

BALL BEARING 8106

THRUST WASHER

P0619013

P80106

BALL BEARING 80106

THRUST WASHER

P0619015

P0619016

P0619017

P0619018

P0619019

P0619020

PRP15M

PS79M

PN06M

SPANNER NUT M2-.4 X 1.5

SHORT LOCK SLEEVE

LONG LOCK SLEEVE

LOCK SPACER

PB94M

HEX BOLT M5-.8 X 25

MOTOR SUPPORT PLATE

KEY 5 X 5 X 25

P0619066

PK23M

P0619068A

PSB15M

PSB22M

P0619071

P0619072

P0619073

P0619074

P0619075

P0619076

P0619077

P0619078

PK69M

MOTOR 230V N/S

CAP SCREW M5-.8 X 20

CAP SCREW M4-.7 X 35

GUIDE

HUB AND LOCK BOLT

ROLL PIN 3 X 8

PHLP HD SCR M3-.5 X 8

CONTROL PANEL

P0619023

PFH41M

SLEEVE

FLAT HD SCR M4-.7 X 16

INDICATOR LIGHT

FRICTION DISC

P0619025

P0619026

P0619027

P0619028A

COMPRESSION SPRING

VERTICAL SLIDE

GIB

EMERGENCY STOP SWITCH

TOUCH PANEL

CNTRL PANEL PC BOARD N/S

HARNESS WITH PLUGS N/S

DIGITAL SPINDLE DEPTH UNIT

LEVER

ADJUSTING SCREW

SHORT GEAR SHAFT

KEY 4 X 4 X 12

28-1A P0619028-1A

P0619029

P0619030

PFH13M

P0619032

P0619033

P0619034

PR06M

P0619080

P0619081

PFH19M

P0619083

PSS03M

P0619085

P0619086

P0619087

P0619088

P0619089

P0619090

P0619091

P0619092

PRP03M

P0619094

PW04M

COMPRESSION SPRING

PLATE

FLAT HD SCR M3-.5 X 10

SPINDLE ORIENTATION SHAFT

HEADSTOCK

FLAT HD SCR M4-.7 X 10

PIVIOT HUB

SUPPORT FLANGE

EXT RETAINING RING 16MM

TORSION SPRING COVER

TORSION SPRING

SET SCREW M6-1 X 8

INLAY SHAFT

P0619036

P0619037

PSB23M

PR12M

END SHAFT

LEVER ASSEMBLY

TAPER PIN 3 X 10MM

RIVET

CAP SCREW M4-.7 X 12

EXT RETAINING RING 35MM

INT RETAINING RING 65MM

BALL BEARING 80107

BEARING HOUSING

CAP SCREW M5-.8 X 16

COGGED PULLEY

PR63M

POINTER PLATE

ADJUST SCREW

ANGLE GAUGE

P80107

P0619042

PSB24M

P0619044

P0619045

P0619046

PSB130M

PFH32M

P0619049

ROLL PIN 5 X 20

T-BOLT

DRAWBAR 7/16-20 TPI

TAPER PIN 3 X 18

FLAT WASHER 10MM

ACORN NUT M10-1.5

EXT RETAINING RING 20MM

PINION GEAR

PN41M

CAP SCREW M10-1.5 X 16

FLAT HD SCR M4-.7 X 6

DISPLAY HOUSING

PR09M

P0619098

P0619099

PINION FLANGE

-33-

G0619 DELUXE SMALL MILL/DRILL

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

PSB16M

P0619101

P0619102

P0619103

P8101

CAP SCREW M4-.7 X 16

THRUST WASHER

SLIP-RING ASSEMBLY

WORM HOUSING

129

130

131

132

133

134

135

136

137

138

139

140

141

160

165

166

167

168

169

170

171

172

173

174

175

176

177

178

P0619129

P0619130

P0619131

PW01M

SPACER

SUPPORT FLANGE

WORM HANDWHEEL

FLAT WASHER 8MM

HEX NUT M8-1.25

ACORN NUT M8-1.25

KEY 4 X 4 X 10

BALL BEARING 8101

SUPPORT FLANGE

CAP SCREW M4-.7 X 10

BALL OILER

PN03M

P0619105

PSB17M

P0619107

P0619108

PSB24M

PSB15M

P0619111

P0619112

P0619113

P0619114

PR80M

PN18M

PK05M

PSB33M

P0619137

PK46M

CAP SCREW M5-.8 X 12

SUPPORT FLANGE

KEY 6 X 6 X 8

SCREW LOCK SLEEVE 6 X 20

CAP SCREW M5-.8 X 16

CAP SCREW M5-.8 X 20

FLANGE

P0619139

P0619140

PSB17M

PN01M

GEAR SHAFT

VENT COVER

BUTTON CONTROL ROD

COMPRESSION SPRING

HANDLE ASSEMBLY

EXT RETAINING RING 4MM

RACK HUB

CAP SCREW M4-.7 X 10

HEX NUT M6-1

P0619165

PFH56M

P0619167

P0619168

P0619169

PSB18M

P0619171

P0619172

PS38M

COMPRESSION SPRING

PHLP HD SCR M2-.4 X 10

LIMIT SWITCH

P0619116

PRP37M

P0619118

P0619119

P0619120

P0619121

P0619122

P0619123

PS12M

ROLL PIN 3 X 14

INSULATION WASHER

SUPPORT PLATE

CAP SCREW M4-.7 X 8

MAGNET

SMALL MAGNETIC BLOCK

UNIVERSAL HANDLE

SPINDLE LOCK HANDKNOB

LOCK SHAFT

BLOCK

STEEL BALL 8MM

PHLP HD SCR M4-.7 X 10

SAFETY LENSE

SHAFT

RING

P0619174

P0619175

PRP15M

P0619177

P0619178

PHLP HD SCR M3-.5 X 6

LIMIT SWITCH

P0619125

P0619126

PS12M

ROLL PIN 3 X 8

COVER

CONTACT ARM

PHLP HD SCR M3-.5 X 6

WORM SHAFT

SPACER

P0619128

-34-

G0619 DELUXE SMALL MILL/DRILL

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Parts Breakdown

-35-

G0619 DELUXE SMALL MILL/DRILL

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

200

201

202

203

204

205

208

212

213

217

218

219

220A

P0619200

PN01M

FLAT SPRING

250

251

252

253

255

256

257

258

259

260

261

262

263

264

265

266

267

268

269

270

271

272

273

274

275

276

277

278

279

280

281

282

283

284

285

286

287

288

289

292

293

PRP39M

PRP56M

PRP73M

P0619253

P0619255

P6001

ROLL PIN 4 X 20

ROLL PIN 4 X 25

ROLL PIN 4 X 30

RULER

HEX NUT M6-1

P0619202

PK37M

BALL OILER

KEY 4 X 4 X 16

PSB15M

P0619205

PR01M

CAP SCREW M5-.8 X 20

UNIVERSAL LEVER

BEARING 8101

BEARING 6001

EXT RETAINING RING 10MM

EXT RETAINING RING 16MM

ROLL PIN 3 X 10

P0619257

P0619258

P0619259

P0619260

P0619261

P0619262

P0619263

P0619264

P0619265

P0619266

P0619267

P0619268

P0619269

P0619270

P0619271

P0619272

P0619273

PN09M

ADJUSTABLE FOOT

BASE

PR06M

PRP44M

PSB01M

PSB24M

P0619219

P0619220A

SADDLE

CAP SCREW M6-1 X 16

CAP SCREW M5-.8 X 16

FUSE HOUSING ASSEMBLY

MOTOR PC BOARD/INVERTER N/S

WORKTABLE

SPACER

Y-AXIS FEED SCREW

X-AXIS FEED SCREW NUT

Y-AXIS FEED SCREW NUT

X-AXIS GIB

220-1A P0619220-1A

220-2A P0619220-2A

220-4A P0619220-4A

CAPACITOR 1200MFD 250VAC N/S

HARNESS WITH PLUGS N/S

FUSE 20A 250VAC

Y-AXIS BEARING SEAT

GEAR

223

225

227

228

229

230

231

232

233

234

235

236

237

238

239

240

241

242

243

244

245

246

247

248

249

P0619223

PRP35M

PW01M

POWER CORD

ROLL PIN 5 X 10

SLEEVE

FLAT WASHER 8MM

MAIN POWER SWITCH

COLUMN

Z-AXIS SHAFT

P0619228

P0619229

P0619230

P0619231

PSB33M

P0619233

P0619234

P0619235

P0619236

P0619237

P0619238

P0619239

P0619240

P0619241

PSB04M

PSB03M

PW04M

SUPPORT FLANGE

X-AXIS FEED SCREW

Y-AXIS GIB

LEFT SIDE PLATE

RIGHT SIDE PLATE

CAP SCREW M5-.8 X 12

LIMIT SLEEVE

X-AXIS BEARING SEAT

HEX NUT M12-1.75

HANDWHEEL

P0619275

PN03M

LOWER BEARING SEAT

VERTICAL LEAD SCREW

VERTICAL LEAD NUT

SUPPORT

HEX NUT M8-1.25

HANDWHEEL

P0619277

P0619278

P0619279

P0619280

P0619281

P0619282

PSB23M

PSS12M

PW01M

POINTER

HANDLE SLEEVE

INLAY RING

UPPER BEARING SEAT

REAR CABINET

GRADUATED DIAL

SHOULDER SCR M8-1.25 X 55

CAP SCREW M4-.7 X 12

SET SCREW M6-1 X 25

FLAT WASHER 8MM

ROLL PIN 3 X 20

PHLP HD SCR M6-1 X 6

RIVET

VENTED COVER

LARGE COVER

CAP SCREW M6-1 X 10

CAP SCREW M5-.8 X 8

FLAT WASHER 10MM

CAP SCREW M8-1.25 X 20

ROLL PIN 8 X 45

PRP42M

PS37M

PSB14M

PRP86M

PSS31M

PS17M

P0619288

PN18M

SET SCREW M5-.8 X 8

PHLP HD SCR M4-.7 X 6

HEX BOLT M10-1.5 X 50

ACORN NUT M8-1.25

SEALED FLEX CONDUIT (LONG)

SEALED FLEX CONDUIT (SHORT)

P0619292

P0619293

PB73M

-36-

G0619 DELUXE SMALL MILL/DRILL

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Label Placement

301

302

303

308

307

304

309

304

305

306

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P06193027

PLABEL-12

P06193302

P06193303

P06193304

TOUCHPANEL LABEL

305

306

307

308

309

P06193305

P06193306

P06193307

P06193308

P06193309

EMERGENCY STOP LABEL

DATA LABEL

301

302

303

304

READ MANUUAL LABEL

ENTANGLEMENT HAZARD LABEL

EYE AND LUNG HAZARD LABEL

ELECTRICAL HAZARD LABEL

GENERAL WARNING LABEL

UNPLUG LABEL

GRIZZLY GREEN PAINT

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label is

removed or becomes unreadable, REPLACE that label before using the machine again. Contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-37-

G0619 DELUXE SMALL MILL/DRILL

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WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the

carton. We will not accept any item back without this number. Proof of purchase must accompany the

merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

-38-

G0619 DELUXE SMALL MILL/DRILL

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