Powerware 685 User Manual

350

Series 685 and 1085

Auxiliary Battery

Cabinets

Installation

Manual

164201408 Rev. P00

ATTENTION:

Une batterie peut prêsenter un risque de choc êlectrique, de brulure, ou d’incen-

die. Suivre les précautions qui s’imposent.

• Pour le remplacement, utiliser le même nombre et modéle des batteries.

• L’élimination des batteries est règlementée. Consulter les codes locaux à cet

effet.

General Notes About Installing Battery Cabinets

Each battery cabinet is packed and crated separately for shipping. You should

unpack and inspect each cabinet, roll it to its final position, and join it to the UPS

or other cabinets (refer to Chapter 3 or Chaper 4) before installing wiring.

These general installation notes apply to either the Series 685 Battery Cabinet

or the Series 1085 Battery Cabinet:

• Do not tilt battery cabinets more than 10˚ during installation.

• The recommended minimum clearance over each battery cabinet is

305 mm (12 in.).

• The conduit landing plates are removable to add conduit landing holes as

required. The conduit landing plates should be removed when holes are added

to keep metal particles from falling inside the battery cabinet. Plate material is

16 gauge steel (1.5 mm, 0.06 in. thick).

• Low voltage signal wiring must be installed in a separate conduit from the

power wiring.

• Each battery cabinet can be installed as a stand-alone unit or as part of a

redundant joined system.

• The instantaneous trip circuit breakers for the Series 685 and Series 1085

Battery Cabinets must remain set at minimum (full counterclockwise).

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

iii

UPS Systems Using Series 685 and Series 1085 Battery Cabinets

• Powerware 9350 (30 kVA---80 kVA)

• Powerware 9350 (100 kVA---160 kVA)

Conventions Used in This Manual

The text in this manual uses these conventions:

• Bold type highlights important concepts in discussions and key terms in

procedures.

• Italic type highlights notes and new terms where they are defined.

• Rectangular boxes containing bold type are warnings or cautions that pertain to

the battery system or its electrical connections.

In this manual, the term UPS refers only to the UPS cabinet and its internal

elements. The term UPS system refers to your entire power protection system—the

UPS cabinet plus battery cabinets that you have installed.

Read through each installation procedure before you begin it. Perform only those

procedures that apply to the battery system you are installing.

NOTE: The term “Separate” refers to battery cabinets that are not physically

attached to the UPS, are wired with external contractor supplied wiring, and

use a single overcurent protection and disconnect device located near the

batteries.

The term “Integral” refers to battery cabinets that are physically attached to

the UPS and the wiring between them is internal. The power wiring is

supplied with the system, and they use the UPS battery switch as the battery

isolation device.

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

Table of Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Typical Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Identification of Your Battery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

For More Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Unpacking Your Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing Your Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing for Wiring the Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . .

Inspecting and Unpacking Each Cabinet . . . . . . . . . . . . . . . . . . . . . . . . .

Unloading the Battery Cabinet from the Pallet . . . . . . . . . . . . . . . . . . . . .

Creating an Installation Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NOTES: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Connecting to Powerware 9350 30 thru 160 . . . . . . . . . . . . . . .

The Powerware 9350 UPS with Integral Battery Cabinets . . . . . . . . . . .

Powerware 9350 UPS with Separately Located Battery Cabinets . . . .

Separate Installation of Series 685 Battery Cabinets . . . . . . . . . . . . . . .

Separate Installation of Series 1085 Battery Cabinets . . . . . . . . . . . . . .

Completing the Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation Checklist for Powerware 9350 30 through 160 . . . . . . . . . .

4 Connecting to Powerware 9350---80 and 160 . . . . . . . . . . . . . .

The Powerware 9350---80 or 160 with Separate Battery Cabinets . . . .

Completing the Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation Checklist for Powerware 9350---80 or 160 . . . . . . . . . . . . . .

5 Installing a Remote Battery Disconnect . . . . . . . . . . . . . . . . . .

Appendix A — Customer Information . . . . . . . . . . . . . . . . . . . . . . .

A---1

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd

ddddddddddddddddddddddddddddddddddddddddddddddddddddddd

List of

Figures

Figure 1. Typical Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 2. UPS with Lineup and Match Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3. UPS with Separate Battery Cabinets (Attached to Each Other) . . . . . . . .

Figure 4. Cabinet as Shipped, with Outer Packaging and Pallet . . . . . . . . . . . . . . . .

Figure 5. Removing Front and Rear Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6. UPS with Integral Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 7. Placement of Attaching Brackets, UPS to Battery Cabinet . . . . . . . . . . . . 13

Figure 8. Attaching UPS Base to Series 1085 Base . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Figure 9. Attaching UPS Base to Series 685 Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 10. Series 685 Battery Cabinet Wiring Detail . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Figure 11. Series 685 and 1085 Battery Cabinet Hanger Brackets . . . . . . . . . . . . . . 18

Figure 12. Series 1085 Battery Cabinet Wiring Detail . . . . . . . . . . . . . . . . . . . . . . . . . 19

Figure 13. UPS with Separately Located Battery Cabinets . . . . . . . . . . . . . . . . . . . . . 20

Figure 14. Placement of Joining Brackets

(Two or More Series 685 Battery Cabinets) . . . . . . . . . . . . . . . . . . . . . . . . . 21

Figure 15. Connecting Two Series 685 Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Figure 16. Placement of Joining Brackets

(Two or More Series 1085 Battery Cabinets) . . . . . . . . . . . . . . . . . . . . . . . . 23

Figure 17. Connecting Two Series 1085 Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Figure 18. Battery Connections for a Powerware 9350---80 . . . . . . . . . . . . . . . . . . . . 29

Figure 19. Battery Connections for a Powerware 9350---160 . . . . . . . . . . . . . . . . . . . 30

Figure 20. Remote Battery Disconnect Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Figure 21. Knockout Pattern for Remote Battery Disconnect . . . . . . . . . . . . . . . . . . . 35

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

Introduction

This manual describes how to install the Powerware 9350 Series 685 or

Series 1085 Battery Cabinet (see Figure 1). It contains instructions for

unpacking and inspecting the battery cabinet, locating the battery cabinet with

respect to the UPS, and electrically connecting the battery cabinet to the UPS. The

information you will use depends on the type of UPS and series of battery cabinet

that you purchased.

Typical Battery Cabinets

Series 685 Battery Cabinet

Series 1085 Battery Cabinet

Figure 1. Typical Battery Cabinets

Two basic battery cabinet configurations are possible:

• The UPS and one or more battery cabinets in an integral configuration

(see Figure 2).

• The UPS and one or more battery cabinets separately installed (see Figure 3).

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

Identification of Your Battery System

Refer only to the parts of this manual that apply specifically to your system

configuration. See Figures 2 and 3 to determine where to find your system

installation instructions in this manual.

UPS

Battery Cabinet

Figure 2. UPS with Lineup and Match Battery Cabinet

For installation instructions, refer to “The Powerware 9350 UPS with Integral Battery

Cabinets” section of Chapter 3. Refer to Chapter 2, “Unpacking Your Battery Cabinet”

for unpacking instructions.

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

UPS

Battery Cabinets

Figure 3. UPS with Separate Battery Cabinets (Attached to Each Other)

For installation instructions, refer to “The Powerware 9350 UPS with Separate Battery

Cabinets” section of Chapter 3 or Chapter 4. Refer to Chapter 2, “Unpacking Your

Battery Cabinet” for unpacking instructions.

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

For More Information

This manual describes how to install your battery cabinet. For more information

about the operation and communications capabilities of your UPS system, refer to

the following:

164201407

Powerwarer 9350 (100 kVA---160 kVA) UPS Installation

Describes the UPS installation procedure; discusses optional

accessories, environmental considerations, weight and point

loading, connection diagrams, and information on other optional

cabinets.

Also describes the UPS Cabinet Control Panel and Monitor

Panel, and explains the functions of the UPS; discusses the

standard features of the UPS and optional accessories;

provides procedures for starting and stopping the UPS, and

information about maintenance and responding to system

events.

Contact your local Powerware Corporation Field Service office for information

about how to obtain copies of these manuals.

Getting Help

If you have a question about any of the information in this manual, or if you have

a question this manual does not answer, please call the Powerware Corporation

Field Service office:

United States

Canada

1-800-843-9433

1-800-461-9166

Outside the U.S.

Call your local representative

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

Unpacking Your Battery Cabinet

Each Powerware 9350 Series 685 or Series 1085 Battery Cabinet is shipped

on a separate pallet. Use a forklift or pallet jack to move the packaged cabinets

to the installation site, or as close as possible to the site, before you unload them

from the pallets.

Battery cabinets must be installed in accordance with all applicable codes and

regulations, including the National Electrical Code (NEC), Article 480.

NOTE: Startup and operational checks should be performed only by authorized

service personnel. This service is offered as part of the sales contract for

your battery system.

Preparing Your Site

The basic environmental requirements for the battery system are:

Ambient Temperature Range: 10 --- 40˚C (50 --- 104˚F)

Recommended Operating Range: 20 --- 25˚C (68 --- 77˚F)

Maximum Relative Humidity: 95% noncondensing

The Series 685 or Series 1085 Battery Cabinets use convection cooling to regulate

internal component temperature. Air inlets are in the bottom and top of the

cabinets. You must allow a minimum clearance of 305 mm (12 in.) above each

cabinet for proper air circulation. Additionally, a clearance of 915 mm (36 in.) must

be provided in front of the cabinet for component removal and maintenance .

Maintaining this clearance provides adequate airflow to the front of the cabinet.

Environmental Considerations

The life of the battery system is adversely affected if the installation does not meet

these guidelines:

• The battery cabinet must be installed on a sealed concrete pad

or a sealed concrete floor, or on a raised computer room floor.

• The battery cabinet must be installed in a dust-free, nonconductive

environment.

• The battery cabinet must be installed in a humidity-controlled environment.

Preparing for Wiring the Battery Cabinet

For external wiring requirements, including the minimum AWG size of external

wiring, refer to Appendix A, Table C.

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

Inspecting and Unpacking Each Cabinet

The first task in preparing for installation is inspecting and unpacking each cabinet.

Cabinets arrive covered with protective packaging material, as shown in Figure 4.

OUTER

PACKAGING

PLY --- FOAM CU SHI ONS

Figure 4. Cabinet as Shipped, with Outer Packaging and Pallet

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

1. Carefully inspect the outer packaging for evidence of damage during transit.

CAUTION:

DO NOT INSTALL A DAMAGED CABINET. REPORT ANY DAMAGE TO THE

CARRIER. CONTACT YOUR LOCAL SALES OR SERVICE OFFICE IMMEDIATELY.

2. Use appropriate material handling equipment to move the cabinet to a

convenient unpacking area. Space is provided between the pallets to insert

pallet jack blades on the bottom of the unit.

DANGER:

RISK OF INSTABILITY. DO NOT TILT CABINETS MORE THAN 10 DEGREES

FROM VERTICAL OR THE CABINET MAY TIP OVER.

3. Set each pallet on a firm, level surface, allowing a minimum clearance of 4.6m

(15 ft) on each side for removing the cabinets from the pallets.

4. Cut and remove the steel bands around each cabinet.

5. Remove the protective cardboard covering from the cabinets by vertically cutting

one corner, using a knife blade no longer than 25 mm (1 in.).

6. Remove the corrugated corner protectors, box, plastic bag, and discard or

recycle them in a responsible manner.

CAUTION:

IF YOU CAN SEE DAMAGE IN OR ON A CABINET, DO NOT INSTALL IT.

REPORT ANY DAMAGE TO THE CARRIER. CONTACT YOUR LOCAL SALES OR

SERVICE OFFICE IMMEDIATELY.

Unloading the Battery Cabinet from the Pallet

The battery cabinet is bolted to a pallet consisting of four angle metal supports

secured to laminated plywood/foam cushions. The foam cushions act as shock

absorbers for the cabinet during shipment.

1. Remove the doors. Remove the retaining screw located inside each door at the

bottom hinge pivot point, then lift the door off. Save the retaining screws for

reinstallation of the doors.

2. Locate the field kit (packed inside of the cabinet). Locate the four 1/2 in. jacking

bolts and install them in the threaded holes in the front and rear supports.

Place a floor protector underneath each jacking bolt, and screw the bolts down

against them. The floor protectors protect the floor from being marred by the

jacking bolts.

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

LEFT HAND

DOOR

(Step 1)

FOAM

SIDE

SUPPORT

CUSHION

FRONT

SUPPORT

FLOOR

PROTECTOR

(Step 2)

JACKING

BOLT

(Step 2)

(Step 3)

(Step 8)

Figure 5. Removing Front and Rear Supports

3. Loosen, but do not remove, the hardware holding the foam cushions to the front

and rear supports (labeled “1” in Figure 5).

WARNING: SERIOUS INJURY MAY OCCUR!

BATTERY CABINETS ARE EXTREMELY HEAVY. IF UNLOADING INSTRUCTIONS

ARE NOT CLOSELY FOLLOWED, CABINET MAY TIP.

4. Turn each jacking bolt consecutively, two full turns, until the foam cushions clear

the floor by approximately 3 mm (1/8 in.).

DANGER: RISK OF INSTABILITY!

TURNING THE JACKING BOLTS UNEVENLY MAY CAUSE THE CABINET TO

BECOME UNBALANCED. TO PREVENT TIPPING THE CABINET, RAISE AND

LOWER THE JACKING BOLTS EVENLY.

DANGER: CABINET MAY TIP!

THE BATTERY CABINET SHOULD ONLY BE RAISED APPROXIMATELY 3 mm

(1/8 in.) ABOVE THE FLOOR (JUST ENOUGH TO ALLOW REMOVAL OF THE

FOAM CUSHIONS).

5. After the foam cushions clear the floor, remove the hardware loosened in Step 3.

Pull the foam cushions out from under the battery cabinet. Please discard or

recycle them in a responsible manner.

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

DANGER: CABINET MAY FALL!

DO NOT LOOSEN THE HARDWARE ATTACHING THE SIDE OR FRONT

SUPPORTS TO THE CABINET BASE, OR THE FRONT AND SIDE SUPPORTS

TO EACH OTHER, AT THIS TIME.

THE CABINET MUST BE LOWERED BY THE JACKING BOLTS BEFORE THE

SUPPORTS CAN BE REMOVED.

6. Carefully and evenly lower the cabinet by turning each jacking bolt consecutively

two full turns (maximum) until the supports contact the floor, and the cabinet is

no longer supported by the jacking bolts.

7. After the battery cabinet is resting on the floor, remove the jacking bolts and

discard or recycle them in a responsible manner.

8. Remove the hardware, labeled “2” in Figure 5, holding the front, rear and side

supports to the cabinet base. Discard or recycle the hardware and support

brackets in a responsible manner.

9. Replace the doors that were removed in Step 1. The battery cabinet is now

ready to be rolled to its final location.

10. Repeat Steps 1 through 9 for each cabinet you are preparing to install.

Creating an Installation Plan

Before beginning to install your battery cabinet, you should be sure that you

understand the portions of this manual that apply to your system. Use the

procedures and illustrations in the following sections to create a logical plan for

installing the battery cabinet you purchased. Refer to Chapter 3, “Connecting to

Powerware 9350 30---160” to help plan your installation.

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

NOTES:

________________________________________________________________________________

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

Connecting to Powerware 9350 30---160

The method you use to install your battery cabinets depends on which

UPS you have. For the purpose of discussion, this chapter uses the term UPS

to refer to the UPS cabinet, and the term battery cabinet to refer to any battery

cabinet. There are two different sizes of battery cabinets, but the procedure for

connecting the cabinets to your UPS system is the same.

• Joining one or more battery cabinets to the UPS

• One or more battery cabinets separately located from the UPS.

The Powerware 9350 UPS with Integral Battery Cabinets

Use this procedure to attach a Powerware 9350 Series 685 or Series 1085 Battery

Cabinet to any Powerware 9350 UPS cabinet (see Figure 6).

Figure 6. UPS with Integral Battery Cabinet

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

1. Make sure that the UPS is properly installed and secured with its leveling feet.

2. Roll the battery cabinet to a spot near the right-hand side of the UPS, as

shown in Figure 7.

3. The field kit is attached with cable ties to the frame inside the door. Remove

and retain the field kit for later use.

4. If necessary, remove the cosmetic covers and hanger brackets from the

right-hand side of the UPS. Save covers, screws, and brackets for later reuse.

5. Push the battery cabinet toward the UPS cabinet until the doors are flush with

each other.

6. Three cabinet attachment brackets are provided for securing each cabinet at

the top and bottom. Two flat brackets join the tops of the cabinets, one at the

front and one at the back. A larger flat bracket joins the cabinets at the

bottom. Attach the flat brackets to the cabinet tops first.

7. For Series 685 Battery Cabinets, remove the right-hand screw from the top

right door hinge of the UPS cabinet. Align the hole in one flat bracket over this

screw hole, and the other hole over the hole in the top of the battery cabinet.

Replace the screw in the hinge, and attach the other end of the bracket to the

top of the battery cabinet using an M4×10 hex screw from the field kit (see

Figure 7).

8. For Series 1085 Battery Cabinets, remove the right-hand screw from the top

right door hinge of the UPS cabinet, and the right-hand screw from the top left

door hinge of the battery cabinet. Align the holes in the flat bracket over these

screw holes and then replace the screws in the hinges (see Figure 7).

9. Align the holes in the other small flat bracket with the two holes in the top rear

of the UPS and the battery cabinet. Attach each end to its mating hole using

an M4×10 hex screw from the field kit (see Figure 7).

NOTE: Perform Steps 10 through 13 for the Series 1085 Battery Cabinet.

Perform Steps 14 through 18 for the Series 685 Battery Cabinet.

10. Locate the large flat bracket from the field kit. Place one end of the bracket

over the stud on the bottom side of the UPS cabinet lower right-hand hinge,

and the other end over the stud on the bottom side of the lower right-hand

hinge on the Series 1085 Battery Cabinet (see Figure 8).

11. Attach the bracket to the hinges with two M8 self-locking nuts from the field kit.

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

Screw from kit

Two small brackets go here

(see detail at left)

Back

of UPS

Back of 685 and 1085

Battery Cabinet

Bracket from kit

Existing Screw

Bracket from kit

Screw from kit

Front of 685

Front of

UPS

Battery Cabinet

UPS

Battery

Cabinet

Existing Screw

Cabinet

Large bracket goes here

(see Figure 8 for Series 1085)

Existing Screw

Bracket from kit

(see Figure 9 for Series 685)

NOTE: When cabinets are properly aligned,

all cabinet doors will be flush with each other.

Front of 1085

Front of

UPS

Battery Cabinet

Figure 7. Placement of Attaching Brackets, UPS to Battery Cabinet

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

TOP VIEW

Ground Wire

Ground Stud

Bracket from kit

Nut from kit

Existing hinge

FRONT VIEW

Nut from kit

Front of 1085

Battery Cabinet

Front of

UPS

Figure 8. Attaching UPS Base to Series 1085 Base

12. Route the ground wire (from the field kit) from the customer ground stud in the

battery cabinet, under the lower right-hand battery tray, through the access

hole in the side panel of the UPS, and attach to customer ground stud in the

UPS cabinet. Hardware is provided on each ground stud.

13. Repeat Steps 2 through 12 to attach additional Series 1085 Battery Cabinets to

the other side of the first battery cabinet. Level the cabinets with the leveling

screws.

14. Locate the cabinet connecting bracket from the field kit. Attach the bracket to

the lower right-hand side of the Series 685 base using 2 M4 screws.

15. Locate the large flat bracket from the field kit. Place one end of the bracket

over the stud on the bottom side of the UPS cabinet lower right-hand hinge,

and the other end over the stud on the bottom side of the lower right-hand

hinge on the Series 685 Battery Cabinet (see Figure 9).

16. Attach the bracket to the hinges with two M8 self-locking nuts from the field kit.

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

TOP VIEW

Ground Wire

Ground Stud

Bracket from kit

FRONT VIEW

Nut from kit

Screw from kit

Front of 685

Battery Cabinet

UPS

Front of

Figure 9. Attaching UPS Base to Series 685 Base

17. Locate the ground wire from the field kit. Route the ground wire from the

customer ground stud in the battery cabinet, under the lower right-hand battery

tray, through the access hole in the side panel of the UPS, and attach to

customer ground stud in the UPS cabinet. Hardware is provided on each

ground stud.

18. Repeat Steps 2 through 17 to attach additional Series 685 Battery Cabinets to

the other side of the first battery cabinet. Level the cabinets with the leveling

screws.

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

To Electrically Connect Integral Battery Cabinets Together and to the UPS:

1. All battery cabinets will arrive at your site with each battery connection string

electrically disconnected. If you are installing more than one battery cabinet,

perform Steps 2 through 6 for each cabinet. The battery cabinet adjacent to

the UPS will be the only cabinet directly connected to the UPS.

WARNING:

LETHAL VOLTAGE WILL BE PRESENT WHEN PERFORMING THE REMAINING

STEPS IN THIS SECTION AND SUBSEQUENT SECTIONS.

2. After making sure that all battery breakers are in the OFF position, connect the

string of battery trays together by mating the loose red connector from each

tray to the fixed black connector mounted on the front edge of the tray above it

(see Figure 10 for Series 685 and Figure 13 for Series 1085).

3. Find the red (positive) and black (negative) cables supplied coiled inside the

cabinet. These cables are provided half-stripped to facilitate attaching to the

lugs in the cabinet. Use double pole compression lugs to secure the wires to

the unit terminal blocks.

4. Wire the UPS to the Battery cabinet by attaching the provided cable from

E4(+) to “DC+” and E5( --- ) to “DC --- ” power interconnection cables provided.

The provided red(+) and black(---) cables are already cut to length.

5. Remove the cable tie securing the battery breaker sensing cable.

6. Locate the battery breaker sensing cable in the right-hand Battery cabinet.

Route this connector into the cabinet to the immediate left and mate with the

matching connector in the bottom of that cabinet. Connect all battery cabinets

together this way.

7. Locate control harness with semi-stripped ends in Battery cabinet. Connect

this to the CUSTTB terminal strip in the UPS. Route the battery cable to the

immediate right and mate with the matching connector in the bottom of the

UPS cabinet.

8. Repeat Steps 2 through 7 for each battery cabinet to be joined.

9. Mount the side panel to the side of the right-hand battery cabinet:

a. Mount the hanger brackets to the top side of the right-hand battery

cabinet using M4 screws (see Figure 11).

b. Hang the side panel on the hanger brackets and align with the front

and rear of the battery cabinet.

c. Secure the side panel at the bottom using M4 hex head screws.

10. Secure all battery cabinets by closing and latching the doors.

11. Secure the UPS by reinstalling safety shields and closing and latching the

doors.

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

BATTERY

BREAKER

FIXED RIGHT BATTERY

POWER CONNECTOR

(BLACK)

STRING

CONNECTORS

(RED)

CONNECTION FOR

REMOTE

MONITORING

CUSTOMER CONNECTION

CABINET GROUNDING

(REMOTE INSTALLATION)

CABINET TO CABINET

TERMINAL (+) (LEFT)

CABINET TO CABINET

TERMINAL (---) (RIGHT)

GROUNDING STUD

LOCATION (2X)

GROUNDING STUD

LOCATION (2X)

CABLE ACCESS LOCATION

LEVELING FEET

Figure 10. Series 685 Battery Cabinet Wiring Detail

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002

HANGER BRACKET LOCATION

(SECURED WITH SCREWS)

Series 685 Cabinet

Series 1085 Cabinet

CABINET TO CABINET

CABLE ACCESS AREA

(EACH SIDE)

Figure 11. Series 685 and 1085 Battery Cabinet Hanger Brackets

Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets

Installation Manual 164201408 Rev. P00 053002