Royal Sovereign Laminator RSL 2701 User Guide
MODEL: RSL-2701  
RSL-2701U  
RSL-380  
ROLL LAMINATOR SERVICE MANUAL  
www.royalsovereign.com  
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1. Safety Precautions  
Failure to comply any of the following safety procedures could result in  
serious injury. Please read the instructions carefully and keep for future  
reference.  
1. Only a licensed electrician should install wiring and outlet for the laminator.  
2. Ensure the unit is plugged into a properly grounded outlet with the correct  
voltage.  
3. Keep hands and clothing (ie. Neckties) away from rollers. The rollers are  
pinch points that can trap body parts or clothing and cause serious injury .  
4. Keep flammable and wet objects away from the machine .  
5. Place machine on a level surface.  
6. Avoid excessive sunlight, humidity and extreme temperatures.  
7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to  
moving and/or repairing.  
8. Keep out of reach of children.  
9. Only Royal Sovereign authorized maintenance and service technicians should  
make repairs.  
10. Do not attempt to laminate items that exceed total recommended material  
thickness for the unit.  
11. When cleaning the machine, don't use flammable sprays or materials.  
12. Do not touch the rollers when they are hot or place foreign objects inside the  
machine.  
13. Do not cover the surface of the machine until the machine has completely  
colled.  
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2. Troubleshooting  
2.1 Rollers Not Heating  
CAUSES  
1. The wire connector from the heater is disconnected  
with MAIN PCB.(except RSL-380)  
2. The Wire-Temp Fuse is disconnected.  
3. The Main Fuse is defective.(except RSL-380)  
4. The Bi-metal is defective.  
5. The heater in the roller is defective.  
6. Main PCB is defective.  
MEASURES  
Before troubleshooting, be sure to  
disassemble the Right cover ,  
the Left cover and the Frame Rear.  
Refer to how to replace each component  
for the disassembly of them.  
1. The wire connector from the heater is  
disconnected with MAIN PCB.(except RSL-380)  
1) Test if the connector wire is  
disconnected with Multi-tester.  
2) If disconnected, replace it with  
new one.  
WIRE-  
HEATER  
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2 The Wire-Temp Fuse is disconnected  
1) Test if the Wire-Temp Fuse is disconnected with Multi-tester.  
2) If disconnected, replace it with new one.  
WIRE-TEMP FUSE  
3. MAIN FUSE is disconnected.(except RSL-380)  
1) Test if the Main Fuse is disconnected with Multi-tester.  
2) If disconnected, replace it with new one.  
MAIN  
FUSE  
4. The Bi-metal is defective.  
1) Disconnect the heater wire from the Bi-metal.  
BI-METAL  
2) Unfasten 2 screws holding the Bi-metal.  
3) Replace it with new one.  
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5. The heater in the roller is defective.  
1) Test if the heater is disconnected with Multi-tester.  
2) If disconnected, replace it with new one.  
6. Main PCB is defective.  
Replace Main PCB with new one according to How to replace Main PCB  
only when all of the above mentioned heater wire, wire thermal fuse,  
heater and Bi-metal are normal.  
2.2 Rollers Not Heating  
CAUSES  
1. The Temperature Sensor is not work.  
2. The wire thermal fuse is defective.  
3. The heater in the roller is defective.  
4. Main PCB is defective.  
MEASURES  
Before trouble shooting, be sure to disassemble  
the Right cover , the Left cover and the Frame  
Rear.  
Refer to how to replace each component for the  
disassembly of them.  
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RSL-380  
1. The Temperature Sensor is not work.  
1) Disassemble the Right cover. (Refer to how to replace Cover-R.)  
2) Disassemble the Bracket-Sensor with Sensor ass'y.  
Test if the Sensor ass'y is disconnected with Multi-tester.  
Again, Attach The Bracket-Sensor as the proper position.  
Bracket-Sensor  
<Sensor Ass'y position>  
<Sensor Ass'y>  
Sensor  
Roller  
Contact  
position  
Temp.  
Sensor  
Contact  
position  
<The Proper position>  
2. The wire thermal fuse is defective.  
<The wrong position>  
1) Test if the wire thermal fuse is disconnected with Multi-tester.  
2) If disconnected, replace it with new one.  
3. The heater in the roller is defective.  
1) Test if the heater is disconnected with Multi-tester.  
2) If disconnected, replace it with new one.  
4. Main PCB is defective.  
1) Replace Main PCB with new one according to How to replace Main PCB  
only when all of the above mentioned heater wire, wire thermal fuse,  
heater and Bi-metal are normal.  
7-1  
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RSL-2701，RSL-2701U  
1. The Temperature Sensor is not work.  
1) Disassemble the Right and the Left cover. (Refer to how to replace Cover.)  
2) Disassemble the Bracket-Sensor with Sensor ass'y.  
Test if the Sensor ass'y is disconnected with Multi-tester.  
SENSOR ASS'Y  
BRACKET SENSOR  
<Sensor Ass'y position>  
<Sensor Ass'y>  
2. The wire thermal fuse is defective.  
1) Test if the wire thermal fuse is disconnected with Multi-tester.  
2) If disconnected, replace it with new one.  
3. The heater in the roller is defective.  
1) Test if the heater is disconnected with Multi-tester.  
2) If disconnected, replace it with new one.  
4. Main PCB is defective.  
1) Replace Main PCB with new one according to How to replace Main PCB  
only when all of the above mentioned heater wire, wire thermal fuse,  
heater and Bi-metal are normal.  
7-2  
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2.3 Rollers Not Running  
CAUSES  
1. Safety cover is not in proper position.  
2. Wire-Motor's connector is disconnected.  
3. Film is jammed on the rollers.  
4. Main PCB is defective.  
5. Main motor is defective.  
MEASURES  
Before troubleshooting, be sure to disassemble  
the Right cover ,the Left cover and the Rear cover.  
Refer to how to replace each component for the  
disassembly of them.  
1. Safety cover is not in proper position.  
1) Make the edge of Safety Cover to press  
the lever of Micro Switch completely.  
edge of safety cover  
MICRO  
SWITCH  
2. Motor wire connectors are disconnected.  
Check if the Motor wire connectors are  
connected correctly.  
WIRE-  
MOTOR  
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3. Film is jammed on the rollers.  
1) First press reverse button.  
2) Pull jammed film slowly to the back of the machine.  
3) If you feel film is jammed again, stop pressing reverse button.  
4) press run button, and then pull jammed film to the back of the machine.  
4. Main PCB is defective  
Replace Main PCB with new one according to How to replace Main PCB  
only when all of the above mentioned Emergency switch, Frame paper guide,  
Safety cover switch, motor wire connectors, main motor and film are normal.  
5. Replace Motor with new one according to How to replace the Motor.  
2.4 No Main Power  
CAUSES  
1. Main power wire is not connected with Main Switch  
2. Main fuse is disconnected.(except RSL-380)  
3. Wire-AC IN is not connected with Main PCB.(except RSL-380)  
4. Transformer is defective.  
MEASURES  
Before troubleshooting, be sure to disassemble the Right cover ,  
the Left cover and the FRAME Rear.  
Refer to how to replace each component for the  
disassembly of them.  
1. Main power wire is not connected with Main Switch.  
1) Check if the Main power wires are connected correctly.  
MAIN SWITCH  
connecting part  
MAIN SWITCH  
<RSL-2701/2701U>  
<RSL-380>  
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2. Main fuse is disconnected.(except RSL-380)  
1) Test if the main fuse is disconnected with Multi-tester.  
2) If disconnected, replace it wit new  
one.  
MAIN  
FUSE  
3. Wire-AC IN is not connected with Main PCB.(except RSL-380)  
1) Check if the Wire-AC IN are connected correctly.  
WIRE-AC IN  
4. Transformer is defective.  
1) Unfasten two screws.  
2) Separate 2 connectors.  
TRANS. IN  
TRANS. OUT  
3) Detach transformer.  
4) Replace it with new one.  
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2.5 Poor Lamination Quality  
Problem: Straight wave lines across the output.  
Cause: Excessive front roller pressure.  
Measure: Loosen the front roller pressure.  
Problem: Concave waves in the lamination.  
Cause: Excessive rear (pulling) roller pressure.  
Measure: Loosen the rear back roller pressure.  
Problem: Angled waves on both sides of the output.  
Cause: Insufficient rear roller pressure.  
Measure: Tighten the rear roller pressure.  
Problem: Angled waves on one side of the output.  
Cause: Insufficient rear left (or right) side roller pressure.  
Measure: Tighten the rear left (or right) side roller pressure.  
Problem: Straight waves in the output.  
Cause: Excessive heat at the nip rollers.  
Measure: Lower the roller temperature.  
Problem: Wake waves.  
Cause: Insufficient heat at the nip rollers.  
Measure: Raise the roller temperature.  
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3. Replacing Parts  
Turn off the switch of the machine and then  
Caution :  
pull out the power cord plug from the electrical outlet.  
3.1. Right Cover  
1) Unfasten 4 screws holding the Right  
cover and disassemble the Right cover.  
<RSL-2701/2701U>  
<RSL-380>  
2) Pull out the male connector from the Sub-PCB .  
3) Unfasten 4 screws holding the Sub-PCB  
and detach the Sub-PCB.  
4) How to assemble is the reverse order of how  
to disassemble , 3)→2)→1).  
12  
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3.2. Left Cover  
1) Unfasten 2 nuts holding the Knob Tension  
2) disassemble the Knob-Tension.  
3) Unfasten 4 screws holding the Left cover  
and disassemble the Left cover .  
4) How to assemble is the reverse order of how to disassemble , 3)→2)→1).  
3.3. Rear Cover  
1) Disassemble both the Right cover and the Left cover.  
2) Unfasten 4 screws holding the Rear cover (right and left) .  
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3) Disassemble Wire connect to MAIN S/W,  
POWER CORD.  
4) Disassemble MAIN S/W and POWER CORD.  
5) How to assemble is the reverse order of how to disassemble , 4)→3)→2)→1).  
3.4. Main PCB  
1) Pull out all the connectors from the main PCB.  
2) Detach the main PCB from  
4 white plastic supporters.  
PCB SUPPORT  
3) How to assemble is the reverse  
order of how to disassemble ,2)→1).  
14  
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3.5. Sub PCB  
1) Refer to No 1.(Replacement of cover-R)  
3.6. Heaters  
1) Disassemble both the Right cover and the Left cover (Refer to No.1, No.2) .  
2) Unfasten 2 screws holding the heater and disassemble the wire.  
< Detachment 2 screws holding the heater>  
3) Unfasten 2 screws and disassemble the bracket holding the lower heater.  
< Detachment of Bracket-Heater>  
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4) Disassemble the Bush-Roller, Up holding the upper heater.  
< Take off Bush-Roller, Up from Laminating Roller >  
5) Disassemble the lower and upper heater from the roller cautiously  
6) How to assemble is the reverse order of how to disassemble , 5)→4)→3)→2)→1).  
When inserting the heater into the roller, rotate the heater slightly  
and the heater enter the roller smoothly.  
3.7. Cross Cutter  
1) Disassemble both the Right cover and the Left cover (Refer to No.1, No.2) .  
2)a. Unfasten 6 screws holding the Frame-Upper.(RSL-2701/2701U)  
b. Unfasten 1 screw on the Frame-cutter.(RSL-380)  
<RSL-2701/2701U>  
<RSL-380>  
16  
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3)a. Disassemble Frame upper with Cross Cutter.(RSL-2701/2701U)  
b. Disassemble Cross Cutter from the Frame-Cutter.(RSL-380)  
<RSL-380>  
4) Disassemble the Cross Cutter from the Frame-Upper.(RSL-2701/2701U)  
<RSL-2701/2701U>  
5)a. How to assemble is the reverse order of how to  
disassemble , 4)→3)→2)→1).(RSL-2701/2701U)  
b. How to assemble is the reverse order of how to  
disassemble , 3)→2)→1).(RSL-380)  
3.8. Replacement of MOTOR  
1) Disassemble the Right cover , the Left  
cover and the frame rear  
2) unfasten the screw (PULLEY-CHAIN)  
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3) unfasten the set screw (sprocket motor)  
4) take out the sprocket motor from the motor  
5) unfasten the three screws from the motor  
6) detach the connector and change the motor  
7) How to assemble is the reverse order of how  
to disassemble , 6)→5)→4)→3)→2)→1).  
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4. Adjustments  
Adjusting Front and Rear Roller  
Pressure  
• Use Screwdriver  
C.W  
to adjust the roller pressure:  
C.W – Increase pressure.  
C.C.W – Decrease pressure.  
1.Using Push-Pull Scale, measure  
5 spots as shown on Figure B &C:  
Front roller should be 2~3 and back  
rollers should be 5~7.  
Figure A  
2.Checking for over all tension –  
when the machine is running, check that  
the top and the bottom films are fed in  
without any wrinkles.  
C.C.W  
3.Pressure mark checking (Heat Line) –  
stop the machine for 30 seconds to  
create a heat line. Then check to see if  
you have two even parallel lines from  
one end to other. Note: A narrow parallel  
lines indicate that it has less pressure  
at that point.  
4.Laminating Test – Laminate samples  
with different thickness of substrates.  
Figure B  
5.Check above steps 2 through 4 with  
3mil & 5mil films.  
Figure C  
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SVC Parts List  
RSL-2701/2701U  
CHANGING REMARK  
No.  
Part No.  
Part Name  
Spec.  
P NO.  
DATE  
1
013LR2026A BASE-FRONT  
AL6063  
013LR2033A  
013LR3075A  
20050317  
20060710  
2
3
026004005A FOOT  
NATURAL RUBBER  
AL6063  
013LR2027A BASE-REAR  
013LR2032A  
013LR3076A  
20050317  
20060710  
4
350LR3008A PCB-MAIN ASS'Y  
FR-4  
Chang the AC IN and Heater's connector  
220-240V 50/60Hz  
100-120V 50/60Hz  
NYLON 66  
20050423  
5
5-1  
6
34000S009B POWER TRANSFORMER-OTHERS  
34000S009C POWER TRANSFORMER-CUL JAP  
23200X001A SUPPORT PCB  
7
013LR2030A FRAME-UPPER  
AL6063  
013LR3002K  
20101013  
8
021CR3001A KNOB CUTTER C  
140LR3001A HOLDER-CUTTER,C  
213LR4001A CUTTER-CROSS  
013LR3019A FRAME-CENTER  
013LR3021A PLATE-MIDDLE  
013LR2024B FRAME-L  
ABS PA-765 431C  
ABS PA-765 431C  
STS420 J2 1T  
AL6063  
9
10  
11  
12  
13  
20050317  
20050427  
SPCC 1.6T  
SPCC 3.0T  
013LR2034A  
013LR2035A  
14  
15  
16  
17  
18  
141LR4017A BRACKET-PRESSURE  
141LR4035A PLATE-DU BUSH  
141LR4054A BRACKET-MICRO S/W  
36400X014A MICRO S/W  
SPCC 2.0T  
SPCC 2.0T  
SPCC 1.2T  
DECO VP-531A-2H  
SPCC 3.0T  
013LR2025B FRAME-R  
20050427  
20070305  
19  
20  
21  
22  
134LR4003A BUSH-PULLEY  
S45C Φ10  
S45C  
134LR4001A PULLEY-CHAIN  
141LR4021A BRACKET-SHAFT FILM  
141LR4018A BRACKET-SENSOR  
SPCC 1.6T  
SPCC 2.0T  
141LR4059A  
20061221  
20070420  
23  
31300S004A SENSOR-CAS AOM A/B 300V FT1  
ASM-SENSOR  
SENSOR  
ASMLR1640A  
20061221  
20070420  
20060205  
24  
25  
26  
033LR4016A MICA-WASHER  
PL  
133LR2021B ROLLER-LAMI,UP  
122LR4014A BUSH-ROLLER LAMI,UP  
STPG ORG  
S45C Cu+Ni+Cr  
122LR4044A  
20060607  
27  
28  
29  
12200X028A DU BUSH  
Φ25*20 FLANGE  
STPG SILICONE  
S45C Cu+Ni+Cr  
133LR2021A ROLLER-LAMI,LO  
122LR4015A BUSH-ROLLER LAMI,LO  
122LR4045A  
122LR4050A  
20060607  
20060828  
30  
31  
32  
33  
34  
35  
36  
37  
39  
12200X027A DU BUSH  
Φ25*10 FLANGE  
S45C GRY  
133LR2022B ROLLER-PULL,UP  
122LR4046A BUSH-ROLLER PULL,UP  
12200X030A DU BUSH  
FTG70Cu3-35 BLK  
Φ10*20 FLANGE  
S45C GRY  
133LR2022A ROLLER-PULL,LO  
122LR4047A BUSH-ROLLER PULL,LO  
12200X029A DU BUSH  
FTG70Cu3-35 BLK  
Φ10*10 FLANGE  
S45C  
120LR3012A SHAFT-FILM  
44  
SIXN2 403 BRAMA  
023LR4004A KNOB-TENSION  
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40  
41  
42  
120LR4006A SHAFT-TENSION  
S45C  
20091201  
20091201  
141LR4025A PLATE-HOLDER SHAFT  
140LR4008A HOLDER-SHAFT FILM  
SPCC 2.0T  
S45C  
140LR4039A  
43  
44  
45  
46  
47  
48  
12200X033A BEARING-RADIAL TRUST  
147LR4008A PAD-TENSION  
124LR4003A CORE-24  
NTB1730 17*30  
LEATHER 1.5T  
AL6063  
015LR2001B IDLE BAR  
S45C Φ20  
12200X032A DU BUSH  
Φ12*10 FLANGE  
DC24V  
210004002A MOTOR-MAIN  
21000S038A  
131LR4034A  
20100419  
20070317  
49  
131LR4021A SPROCKET-MOTOR  
S45C 12Z  
50  
223LR2007A HEATER ASS'Y-EU UNIB AU KR DE  
223LR2007B HEATER ASS'Y -CUL  
223LR2007C HEATER ASS'Y -JAP  
FCHW1 17.5Ω ( 230V )  
FCHW1 19.5Ω ( 120V )  
FCHW1 15Ω ( 100V )  
SPCC 1.6T  
50-1  
50-2  
51  
141LR4019A BRACKET-HEATER,UP  
141LR4027A STOPPER-HEATER,UP  
52  
PPS  
147LR4013A  
20070702  
20070702  
53  
54  
55  
56  
57  
141LR4020A BRACKET-HEATER,LO  
141LR4028A STOPPER-HEATER,LO  
141LR4032A BRACKET-PRESSURE,LAMI  
141LR4033A BRACKET-PRESSURE,PULL  
363LR4001D BI-METAL  
SPCC 1.6T  
PPS  
SPCC 1.6T  
SPCC 1.6T  
110℃ 15A  
363LR4001E  
363LR4001F  
20031201  
20070420  
58  
59  
60  
131LR4017A SPROCKET-LAMI  
131LR4018A SPROCKET-PULL  
136LR4006A CHAIN  
FRG70Cu3-35 28Z  
FRG70Cu3-35 20Z  
RS #25 P=6.35  
136LR4001C  
20060801  
61  
62  
63  
64  
65  
014LR3001A TABLE-FRONT  
AL6063  
145LR3002A GUIDE-DOCUMENT  
023LR4002A KNOB-BOLT GUIDE M4  
111LR4006A BOLT-GUIDE  
ABS PA-765 431C  
S45C  
S45C  
013LR3016A FRAME-SAFETY COVER  
AL6063  
013LR4004A  
021LR3024B  
111LR4018A  
20060617  
20060617  
20060617  
66  
67  
021LR3007A COVER-SAFETY  
PC 3T  
S45C  
120LR4009A SHAFT-COVER SAFETY  
68  
69  
381LR4052A WIRE-MOTOR  
381LR4050B WIRE-HEATER, EU,AU,UK;  
381LR4062B WIRE-HEATER, USA;  
381LR4061B WIRE-AC IN  
UL1007 AWG#20, BLK, RED  
UL1015 AWG#16, WHT  
UL1015 AWG#18, WHT  
UL1015 AWG#18, WHT/BLK  
UL1015 AWG#14, BLK  
UL1015 AWG#14, RED 15A 133C  
UL1015 AWG#18, BLK  
UL2464 AWG#24, BLK  
65TS AC250V 20A  
69-1  
70  
71  
381LR4049B WIRE-BIMETAL  
381LR4063A WIRE-TEMP FUSE  
381LR4064A WIRE-FUSE  
72  
73  
74  
381LR4053A WIRE-MAIN  
75  
32500X0005 FUSE-OTHERS  
32500X0007 FUSE-EU UNIB AU KR UK DE  
36600X001A FUSE-HOLDER  
013LR3009A FRAME-REAR  
75-1  
76  
65TS AC250V 10A  
FB66 LITTLE FUSE TRIAD INC.  
AL6063  
77  
78  
36400X002A SWITCH-MAIN  
8216 B/R I/O SIGNAL-LUX SPA  
20080620  
36400X002B  
79  
380LR4001A POWER CORD  
380CR4004A POWER CORD  
380CR4003A POWER CORD  
380LR4003B POWER CORD  
380CR4007A POWER CORD  
380LR4001B POWER CORD  
23300X001A BUSHING-CORD  
EU UNIB DE AC250V,15A,1.8M  
CUL AC125V,15A,1.8M  
JAP AC125V,15A,1.8M  
AU AC250V,15A,1.8M  
UK AC250V,15A,1.8M  
KR AC250V,15A,1.8M  
79-1  
79-2  
79-3  
79-4  
79-5  
80  
7NR32 DONG-A  
45  
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45  
S45C Φ8  
81  
82  
83  
120LR4008A SHAFT-TABLE  
021LR0002A COVER-R  
ABS PA-765 431C  
FR-4  
350LR3009A PCB-CONTROL ASS'Y  
350LR3037A  
20061221  
20070420  
84  
85  
021LR2006A KNOB-CONTROL  
032LR3003A INLAY-CONTROL  
032LR3003B INLAY-CONTROL  
032LR3003C INLAY-CONTROL  
032LR3003D INLAY-CONTROL  
032LR3003E INLAY-CONTROL  
032LR3007A INLAY-CONTROL  
021LR0001A COVER-L  
ABS PA-765 431C  
EU,AU,UK PC T=0.25  
JAP,CUL PC T=0.25  
EU-N,JAP-N,AU-N PC T=0.25  
CUL-N PC T=0.25  
UNIB PC LEXAN T=0.25  
CUL2 PC LEXAN T=0.25  
ABS PA-765 431C  
SWRH Φ0.3  
85-1  
85-2  
85-3  
85-4  
85-5  
86  
90  
138LR4001A SPRING-CUTTER CROSS  
138LR4012A SPRING-TENSION  
138LR4015A SPRING-PRESSURE  
110LP4009B SCREW-CLAMP;M5  
111LR4004A BOLT-CORE  
91  
SWP Φ3.2  
92  
SWP Φ2.0  
93  
SWRH  
94  
S45C SNC3  
95  
138LR40123 SPRING-SHAFT FILM  
381LR4051A WIRE-HEATER LINK;  
141LR4043A FRONT TABLE SAFETY LEVER  
SUS304-WPB Φ0.9  
UL1015 AWG#18 BLK  
SPCC  
20070305  
20060617  
97  
98  
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SVC Parts List  
RSL-380  
CHANGING REMARK  
No. Part No.  
Part Name  
Spec.  
P NO.  
DATE  
1
2
013LR3069A BASE-FRONT  
SPCC 1.5T  
026004005A FOOT  
NATURAL RUBBER  
SPCC 1.5T  
3
013LR3070A BASE-REAR  
4
350LR3008C PCB-MAIN ASS'Y EU,AU,KR,CH,UK  
350LR3008D PCB-MAIN ASS'Y CUL,JAP  
34000S009B POWER TRANSFORMER(EU,AU,KR,CH,UK)  
34000S009C POWER TRANSFORMER(JAP,CUL)  
23200X001A SUPPORT-PCB  
FR-4  
4-1  
5
FR-4  
220～240V/50～60Hz  
100-120V/50～60Hz  
NYLON 66  
5-1  
6
7
021CR3001A KNOB-CUTTER,C  
140LR3001A HOLDER-CUTTER,C  
213LR4001A CUTTER-CROSS  
ABS PA-765 UL94 V-0 PANTON 431C  
ABS PA-765 UL94 V-0 PANTON 431C  
STS420 J2 1T  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
1)  
23  
013LR3035A PLATE-MIDDLE  
SPCC 1.0T  
013LR3067A FRAME-L  
SPCC 3.0T  
141LR4017A BRACKET-PRESSURE  
141LR4035A PLATE-DU BUSH  
SPCC 2.0T  
SPCC 2.0T  
141LR4054A BRACKET LIMIT SWITCH  
36400X014B MICRO S/W  
SPCC2.0  
DECO VP-531A-2H  
PP  
021LR4001A LIMIT SWITCH COVER  
013LR3068A FRAME-R  
SPCC 3.0T  
133LR3001A ROLLER-LAMI  
STPG ORANGE  
FTG70Cu3-35  
122LR4044A BUSH-ROLLER LAMI,UP  
12200X028A DU BUSH  
Φ25*20 FLANGE  
FTG70Cu3-35  
122LR4050A BUSH-ROLLER LAMI,LO ASS'Y  
12200X027A DU BUSH  
Φ25*10 FLANGE  
S45C ORANGE  
S45C ORANGE  
S45C Cu+Ni+Cr  
Φ10*20 FLANGE  
FTG70Cu3-35  
133LR3004A  
23-1 133LR3005A  
ROLLER-PULL，LOW  
ROLLER-PULL，UP  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
122LR4043A BUSH-ROLLER PULL,UP  
12200X030A DU BUSH  
122LR4047A BUSH-ROLLER PULL,LO  
12200X029A DU BUSH  
Φ10*10 FLANGE  
S45C Cu+Ni+Cr  
Φ10*10 FLANGE  
SIXN2 （PF+BRASS）403 BRAMA  
S45C Cu+Ni+Cr  
SPCC 2.0T  
120LR3020A SHAFT-FILM  
12200X002A DU BUSH  
023LR4004A KNOB-TENSION  
120LR4006A SHAFT-TENSION  
141LR4025A PLATE-HOLDER SHAFT  
140LR4008A HOLDER-SHAFT FILM  
20081013  
20081013  
S45C Cu+Ni+Cr  
140LR4039A  
015LR2010A  
34  
35  
36  
37  
12200X033A BEARING-RADIAL TRUST  
147LR4008A PAD-TENSION  
124LR4003A CORE-24  
NTB 17*30  
LEATHER 1.5T  
AL6063  
44  
S45C Cu+Ni+Cr  
015LR2002A IDLE BAR  
20080618  
38  
39  
12200X032A DU BUSH  
Φ12*10 FLANGE  
210004002A MOTOR-MAIN  
DC24V  
21000S038A  
131LR4034A  
20100419  
20080728  
40  
41  
131LR4021A SPROCKET-MOTOR  
223LR3001D HEATER ASS'Y  
FTG70Cu3-35 15Z  
FCHW1 20.2Ω EU,AU,CH,KR  
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SVC Parts List  
RSL-380  
CHANGING REMARK  
No. Part No.  
Part Name  
Spec.  
P NO.  
DATE  
41-1 223LR3001E HEATER ASS'Y  
41-2 223LR3001F HEATER ASS'Y  
FCHW1 24Ω CUL,UK  
FCHW1 16.7Ω JAP  
SPCC 1.6T  
42  
43  
141LR4019A BRACKET-HEATER,UP  
141LR4027A STOPPER-HEATER,UP  
PPS  
147LR4013A  
20070702  
20070702  
44  
141LR4020A BRACKET-HEATER,LO  
SPCC 1.6T  
22  
45  
46  
47  
48  
49  
141LR4028A STOPPER-HEATER,LO  
141LR4032A BRACKET-PRESSURE,LAMI  
141LR4033A BRACKET-PRESSURE,PULL  
363LR4001E BI-METAL  
PPS  
SPCC 1.6T  
SPCC 1.6T  
15A 110℃ KSD020-1  
FTG70Cu3-35 28Z  
131LR4017A SPROCKET-LAMI  
131LR4037A  
136LR4001F  
20060922  
20060509  
50  
51  
131LR4033A SPROCKET-PULL  
136LR4012A CHAIN  
S45C Z15  
RS#25 P=6.35  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
014LR3001B TABLE-FRONT  
145LR3002A GUIDE-DOCUMENT  
023LR4002A KNOB-BOLT GUIDE  
111LR4006A BOLT-GUIDE  
AL6063  
ABS PA-765 UL94 V-0 PANTON 431C  
M4  
S45C Cu+Ni+Cr  
013LR4004A FRAME-COVER SAFETY  
021LR3024A COVER-SAFETY  
141LR4043A FRONT TABLE SAFETY LEVER  
111LR4018A SCREW-H  
SPCC 2.5T  
PC 3T  
SPCC 1.5T  
SWRH MFZn-Y  
381LR4049A WIRE-BIMETAL  
31300S004A SENSOR  
UL1015 AWG#18, BLK  
CSA AOM A/B 300V FT1  
UL 1015AWG#14 ,133℃ 15A  
UL2464 AWG#24, BLK  
AL6063  
381LR4063A WIRE-TEMP FUSE  
381LR4053A WIRE-MAIN  
013LR3036A FRAME-REAR  
36400X002B SWITCH-MAIN  
380CR4004A POWER CORD  
8216 B/R 1/0 SIGNAL-LUX SPA  
CUL AC125V 15A 1.8M  
EU AC250V 15A 1.8M  
JAP AC125V 15A 1.8M  
AU AC250V 10A 1.8M  
AU AC250V 15A 1.8M  
UK AC250V 13A 1.8M  
EU 7NR32 DONG-A  
AL6063  
66-1 380LR4001A POWER CORD  
66-2 380CR4003A POWER CORD  
66-3 380LR4003B POWER CORD  
20070928  
380LR4003A  
66-4 380CR4007A POWER CORD  
67  
68  
69  
70  
71  
72  
23300X001A BUSHING-CORD  
013LR3002H FRAME-CUTTER  
021LR0002A COVER-R  
ABS PA-765 UL94 V-0 PANTON 431C  
FR-4  
350LR3009A PCB-CONTROL ASS'Y  
021LR2006A KNOB-CONTROL  
032LR3003F INLAY-CONTROL  
ABS PA-765 UL94 V-0 PANTON 431C  
PC LEXAN T=0.25  
PC LEXAN T=0.25  
ABS PA-765 UL94 V-0 PANTON 431C  
SWRH Φ0.3  
72-1 032LR3003G INLAY-CONTROL(CUL)  
73  
74  
75  
76  
77  
021LR0001A COVER-L  
138LR4001A SPRING-CUTTER CROSS  
138LR4012A SPRING-TENSION  
138LR4015A SPRING-PRESSURE  
111LR4004A BOLT-CORE  
SWP Φ3.2  
SWP Φ2.0  
S45C SNC3  
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SVC Parts List  
RSL-380  
CHANGING REMARK  
P NO.  
DATE  
No. Part No.  
Part Name  
Spec.  
78  
79  
80  
381LR4051A  
WIRE-HEATER，LINK  
UL1015 AWG#18，BLK  
SPCC 1.6T  
141LR4018A BRACKET-SENSOR  
141LR4037A PLATE-SENSOR  
SUS  
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6. Explode View  
6.1 RSL-2701 Explode View  
Frame L  
Frame R  
Frame, Roller and Other View  
Wire, Front Table ,Film Shaft and Control PCB  
6.2 RSL-380 Explode View  
Frame L  
Frame R  
Frame, Roller and Other View  
Wire, Front Table and Safety Cover  
24  
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6.1 RSL-2701/2701U Expolde View  
25  
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Frame - L  
26  
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Frame - R  
27  
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Frame, Roller and Other View  
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29  
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6.2 RSL-380 Expolde View  
30  
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Frame - L  
11  
12  
13  
14  
15  
16  
19  
20  
30  
31  
34  
42  
43  
44  
46  
47  
73  
75  
76  
013LR3067A  
141LR4017A  
141LR4035A  
141LR4054A  
36400X014B  
021LR4001A  
122LR4044A  
12200X028A  
023LR4004A  
120LR4006A  
12200X033A  
141LR4019A  
147LR4013A  
141LR4020A  
141LR4032A  
141LR4033A  
021LR0001A  
138LR4012A  
138LR4015A  
FRAME-L  
BRACKET-PRESSURE  
PLATE-DU BUSH  
BRACKET LIMIT SWITCH  
MICRO S/W  
LIMIT SWITCH COVER  
BUSH-ROLLER LAMI,UP  
DU BUSH  
KNOB-TENSION  
SHAFT-TENSION  
BEARING-RADIAL TRUST  
BRACKET-HEATER,UP  
STOPPER-HEATER  
BRACKET-HEATER,LO  
BRACKET-PRESSURE,LAMI  
BRACKET-PRESSURE,PULL  
COVER-L  
SPRING-TENSION  
SP RING-P RESSURE  
31  
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Frame - R  
12  
17  
19  
20  
39  
40  
42  
44  
45  
46  
47  
48  
49  
50  
51  
69  
70  
71  
72  
76  
141LR4017A BRACKET-PRESSURE  
013LR3068A FRAME-R  
122LR4044A BUSH-ROLLER LAMI,UP  
12200X028A DU BUSH  
210004002A MOTOR-MAIN  
131LR4021A SPROCKET-MOTOR  
141LR4019A BRACKET-HEATER,UP  
141LR4020A BRACKET-HEATER,LO  
141LR4028A STOPPER-HEATER,LO  
141LR4032A BRACKET-PRESSURE,LAMI  
141LR4033A BRACKET-PRESSURE,PULL  
363LR4001E BI-METAL  
131LR4017A SPROCKET-LAMI  
131LR4033A SPROCKET-PULL  
CHAIN  
136LR4001F  
021LR0002A COVER-R  
350LR3009A PCB-CONTROL ASS'Y  
021LR2006A KNOB-CONTROL  
032LR3003F INLAY-CONTROL  
138LR4015A SPRING-PRESSURE  
32  
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Frame, Roller and Other View  
33  
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Wire, Front Table and Safety Cover  
NO  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
Part N/O  
Part Name  
014LR3001B TABLE-FRONT  
145LR3002A GUIDE-DOCUMENT  
023LR4002A KNOB-BOLT GUIDE  
111LR4006A BOLT-GUIDE  
013LR4004A FRAME-COVER SAFETY  
021LR3024A COVER-SAFETY  
141LR4043A FRONT TABLE SAFETY LEVER  
111LR4018A SCREW-H  
381LR4049A WIRE-BIMETAL  
31300S004A SENSOR  
62 381LR4063A  
WIRE-TEMP FUSE  
381LR4053A WIRE-MAIN  
381LR4051A WIRE-HEATER，LINK  
63  
78  
34  
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7. RSL-2701/2701U/380 Wire Diagram  
AC 100 ~ 120V WIRE DIAGRAM  
35  
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AC 220 ~ 240V WIRE DIAGRAM  
36  
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< MAIN PCB Layout>  
⑥
⑤
③
②
④
①
<Connect part>  
1. WIRE-MAIN : above photo① →connect SUB PCB.  
2. WIRE-MOTOR: above photo ② →connect the motor main.  
3. WIRE-HEATER : above photo③ → connect HEATER ASS'Y.  
4. WIRE-AC IN : above photo④ → connect MAIN SWITCH.  
5. POWER TRANSFORMER. WIRE : above photo⑤, ⑥ → connect POWER TRANSFORMER.  
<SUB PCB Layout>  
<connect part>  
A
1. WIRE MAIN : above photo "<MAIN  
PCB Layout>" ① → connect above  
photo "<SUB-PCB Layout>" A.  
B
2. WIRE SENSOR: above photo " B "  
with sensor Ass'y.  
<POWER CORD Layout>  
A
B
<connect part>  
1. Connect above photo "A" with Main  
S/W, connect above photo "C" with  
Main Fuse, connect above photo "B"  
with Frame-R (Earth).  
C
37  
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<FRAME-R Layout> ; 100 ~ 120V  
1. WIRE-MAIN : above photo ① →  
connect above photo "<SUB-PCB Layout>" ①  
2. SENSOR WIRE : above photo ② →  
connect above photo"<SUB PCB Layout>" ②  
3. WIRE-HEATER : above photo ③ →  
connect above photo BI-METAL.  
②
⑥
①
4. WIRE-BI METAL : above photo ④ →  
connect BI-METAL with HEATER.  
5. WIRE-HEATER LINK : above photo ⑤ →  
connect upper HEATER with lower HEATER  
6. POWER CORD : above photo ⑥ →  
connect MAIN FUSE  
③
④
⑤
7. WIRE-FUSE : above photo ⑦ →  
connect MAIN FUSE with MAIN S/W  
⑦
<FRAME-R Layout> ; 220 ~ 240V  
1. WIRE-MAIN : above photo ① →  
connect above photo "<SUB-PCB Layout>" ①  
2. SENSOR WIRE : above photo ② →  
connect above photo "<SUB PCB Layout>"②  
3. WIRE-BI METAL : above photo ③ →  
connect BI-METAL with Heater.  
②
①
⑤
4. WIRE-BI METAL : above photo ④ →  
connect BI-METAL with Heater.  
③
5. POWER CORD : above photo ⑤ →  
connect Main Fuse  
④
6. WIRE-FUSE : above photo ⑥ →  
connect Main Fuse with Main S/W  
⑥
<FRAME-L Layout>;100~120V  
<connect part>  
③
1. WIRE-MOTOR : above photo ① →  
connect Micro S/W  
2. WIRE-HEATER : above photo ② →  
connect above photo ③ with  
Wire-Temp Fuse  
④
3. WIRE-TEMP FUSE : above photo ③ →  
connect lower Heater  
②
4. WIRE-HEATER LINK : above photo ④ →  
connect lower Heater with  
upper Heater  
①
<FRAME-L Layout>;220~240V  
<connect part>  
③
1. WIRE-MOTOR : above photo ① →  
connect Micro S/W  
2. WIRE-HEATER : above photo ② →  
connect Wire-Temp Fuse and  
lower Heater  
3. WIRE-TEMP FUSE : above photo ③ →  
connect upper Heater  
①
②
②
38  
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