Napoleon Grills Gas Grill LD485RSIB User Manual

This gas grill must be used only outdoors in a well-venꢀlated space and must not be used inside a  
building, garage, screened-in porch, gazebo or any other enclosed area.  
APPLY SERIAL NUMBER LABEL FROM CARTON  
Serial No.  
XXXXXX000000  
MODEL NO.  
LD485RSIB  
DO NOT RETURN TO PLACE OF PURCHASE. PLEASE CONTACT 1-866-820-8686 FOR ASSISTANCE.  
WE CAN HELP WITH DAMAGED OR MISSING PARTS, ASSEMBLY AND OPERATION QUESTIONS.  
DANGER  
WARNING  
IF YOU SMELL GAS:  
Do not try to light this appliance without  
reading the “LIGHTING” instrucꢀons secꢀon of  
this manual.  
• Shut off gas to the appliance.  
• Exꢀnguish any open flame.  
• Open lid.  
Do not store or use gasoline or other flammable  
liquids or vapors in the vicinity of this or any  
other appliance. An L.P. cylinder not connected  
for use must not be stored in the vicinity of  
this or any other appliance. If the informaꢀon  
in these instrucꢀons is not followed exactly, a  
fire or explosion may result, causing property  
damage, personal injury or death.  
• If odor conꢀnues, keep away from the  
appliance and immediately call your gas  
supplier or fire department.  
Noꢀce to Installer: Leave these instrucꢀons with the grill owner for future reference.  
NapoleonApplianceCorp.,  
214BayviewDr.,Barrie,Ontario,Canada L4N4Y8 Phone:1-866-820-8686  
N415-0250 OCT 19/11  
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3
WARNING! Failure to follow these instrucꢀons could result in property damage, personal injury or  
death. Read and follow all warnings and instrucꢀons in this manual prior to operaꢀng grill.  
Safe Operaꢀng Pracꢀces  
This gas grill must be assembled exactly according to the instrucꢀons in the manual. If the grill was store  
assembled, you must review the assembly instrucꢀons to confirm correct assembly and perform the  
required leak tests before operaꢀng the grill.  
Read the enꢀre instrucꢀon manual before operaꢀng the gas grill.  
Under no circumstance should this gas grill be modified.  
Follow lighꢀng instrucꢀons carefully when operaꢀng grill.  
Gas must be turned off at the propane cylinder or at the natural gas supply valve when the gas grill is not in use.  
Keep children and pets away from hot grill, DO NOT allow children to climb inside cabinet.  
Do not leave the grill unaꢁended while in use.  
Do not move grill when hot or operaꢀng.  
This gas grill must not be installed in or on recreaꢀonal vehicles and/or boats.  
This gas grill must only be stored outdoors in a well-venꢀlated area and must not be used inside a building,  
garage, screened -in porch or any other enclosed area.  
Maintain proper clearance to combusꢀbles (16” (410mm) to rear of unit 7” (178mm) to sides). Addiꢀonal  
clearance 24” (610mm) is recommended near vinyl siding or panes of glass.  
At all ꢀmes keep the venꢀlaꢀon openings of the cylinder enclosure free and clear from debris.  
Do not operate unit under any combusꢀble construcꢀon.  
Do not locate in windy seꢂngs. High winds adversely affect the cooking performance of the gas grill.  
When the gas grill is stored indoors, the propane cylinder must be disconnected from the grill and stored  
outdoors in a well-venꢀlated area, disconnected cylinders must not be stored in a building, garage or other  
enclosed area. Natural gas units must be disconnected from the supply when being stored indoors.  
Inspect the gas line hose before each use. If there is evidence of excessive abrasion or wear, it must be  
replaced before using the gas grill, with a replacement hose assembly specified by the grill manufacturer.  
Never store a spare LP gas cylinder under or near this grill.  
Never fill the cylinder beyond 80 % full.  
Do not aꢁempt to use a cylinder, which is not equipped with a QCC1 type connecꢀon.  
Leak test all connecꢀons before iniꢀal use, even if the grill was purchased fully assembled, annually or  
whenever any gas component has been replaced.  
Never use natural gas in a unit designed for liquid propane gas.  
Never use lighter fluid in a gas grill.  
Use charcoal briqueꢁes only with a Napoleon charcoal tray designed for this unit.  
Burner controls must be off when turning supply cylinder on.  
Do not light burners with lid closed.  
Do not operate rear burner with main burners operaꢀng.  
The lid is to be closed during the preheat period.  
Do not route hose underneath drip pan-proper hose clearance to boꢁom of unit must be maintained.  
Clean grease tray and sear plates regularly to avoid build-up, which may lead to grease fires.  
Remove warming rack before lighꢀng rear burner. The extreme heat will damage the warming rack.  
Ensure sear plates are posiꢀoned properly according to sear plate installaꢀon instrucꢀons.  
Do not use side shelves to store lighters, matches or any other combusꢀbles.  
Keep gas line away from heated surfaces  
Keep any electrical supply cord away from water or heated surfaces.  
Inspect infrared burner venturi tube for spider webs and other obstrucꢀons periodically. Clean the tubes  
completely if you find any such obstrucꢀons.  
The outdoor cooking gas grill and its individual shutoff valve must be disconnected from the gas supply  
piping system during any pressure tesꢀng of that system at test pressures in excess of 0.5psi (3.5kPa).  
The outdoor cooking gas grill must be isolated from the gas supply piping system by closing its individual  
manual shutoff valve during any pressure tesꢀng of the gas supply piping system at test pressures equal to  
or less than 1/2 psi (3.5 kPa).  
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4
Cylinder Specificaꢀon/Gas Hook Up  
THIS GAS BARBECUE IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CAN/CSA-1.6-2005  
AND ANSI Z21.58 -2005 RESPECTIVELY FOR OUTDOOR GAS GRILLS AND SHOULD BE INSTALLED TO CONFORM  
WITH LOCAL CODES. In absence of local codes, install to the current CAN/CGA-B149.1 Propane Installaꢀon  
Code in Canada or to the Naꢀonal Fuel Gas Code, NFPA54/ANSI Z223.1 in the United States.  
If a roꢀsserie motor is used, it must be electrically grounded in accordance with local codes or, in absence of  
local codes, with the current CSA C22.1 Canadian electrical code in Canada or the Naꢀonal Electrical Code,  
ANSI/NFPA 70 in the United States.  
California Proposiꢀon 65: The burning of gas fuel creates by-products, some of which are on the list as  
substances known by the State of California to cause cancer or reproducꢀve harm. When cooking with gas,  
always ensure adequate venꢀlaꢀon to the unit, to minimize exposure to such substances.  
Propane Cylinder Specificaꢀons  
WARNING! If these instrucꢀons are not followed exactly, a fire causing death or serious injury may  
occur.  
A dented or rusty cylinder may be hazardous and should be checked by your propane supplier. Never use a  
cylinder with a damaged valve. Use only a propane supply cylinder constructed and marked in accordance with  
the specificaꢀons for LP-gas cylinders of the Naꢀonal Standard of Canada, CAN/CSA-b339, Cylinders, Spheres  
and Tubes for Transportaꢀon of Dangerous Goods; and Commission, as applicable or the Specificaꢀons for  
LP-Gas Cylinders of the U.S. Department of Transportaꢀon (D.O.T.). This appliance has been designed for use  
with a 20 lb. (9.1 kg) size propane cylinder only (not supplied).  
The propane cylinder must be provided with a cylinder connecꢀon device compaꢀble with the connecꢀon for  
outdoor cooking appliances. The propane cylinder must be provided with a shut-off valve terminaꢀng in a propane  
cylinder valve type QCC1, and a safety relief device having direct communicaꢀon with the vapor space of the  
cylinder. The cylinder supply system must be arranged for vapor withdrawal and the cylinder shall include a  
collar to protect the cylinder valve. The cylinder shall incorporate a listed OPD (overfill protecꢀon device). Do  
not store a spare LP-gas cylinder under or near this appliance. Never fill the cylinder beyond 80 percent full.  
Propane Cylinder Installaꢀon  
Cylinder Connecꢀon: Ensure that the gas regulator hose is kink free. Remove the cap or plug from the cylinder  
fuel valve. Insert the black QCC1 regulator nipple onto the QCC1 fuel valve. Hand ꢀghten clockwise. Do not use  
tools. Leak test all joints prior to using the barbecue. A leak test must be performed annually, and each ꢀme a  
cylinder is hooked up, or if a part of the gas system is replaced.  
Check that the cylinder valve is closed by turning the knob clockwise.  
Check that the grill’s burner knobs are in the off posiꢀon.  
Open cabinet doors.  
Place the cylinder into the tank holder in boꢁom of shelf.  
Posiꢀon the cylinder so that the valve faces toward the front of the unit.  
Aꢁach regulator hose.  
WARNING! Use only the pressure regulator and hose assembly provided with this barbecue. Replacement  
pressure regulators and hose assemblies must be specified by the manufacturer. Do not store a spare  
propane cylinder on the shelf beneath the barbecue. The regulator must be aꢁached so that no part of the  
hose touches the underside of the grill or drippan. A fire will result if these direcꢀons are ignored.  
The regulator supplies a pressure of 11 inches. water column to the gas grill and has a QCC1 type fiꢂng. Cylinders  
to be used with this unit must be supplied with a QCC1 cylinder valve. A QCC1 cylinder has a posiꢀve seaꢀng  
connecꢀon, which will not allow gas flow unꢀl a posiꢀve seal has been achieved. It is also equipped with an excess  
flow device. In order to aꢁain full flow to the grill, the valves must be in the off posiꢀon when the cylinder  
valve is turned on.  
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5
Natural Gas Hook-Up  
This natural gas grill is supplied with a 10ſt supply hose (complete with a quick disconnect) designed for natural gas and  
cerꢀfied for outdoor use. The gas grill is designed to operate at an inlet pressure of 7 inches water column. Piping and  
valves upstream of the quick disconnect are not supplied. The installaꢀon must comply with CAN B149.1 Natural Gas and  
Propane installaꢀon code in Canada, or to the Naꢀonal Fuel Gas Code, ANSI Z223.1 in the United States. The gas supply  
pipe must be sufficiently sized to supply the BTU/h specified on the raꢀng plate, based on the length of the  
piping run.  
The quick disconnect must not be installed in an upward direcꢀon and a readily accessible manual shut-off  
valve must be installed upstream of, and as close to, the quick disconnect as is feasible. The flared end of the  
hose must be connected to the fiꢂng on the end of the flex tube as illustrated in the Natural Gas Hose Aꢀachment  
diagram. Tighten using two wrenches. (Do not use thread sealer/pipe dope.) These connecꢀons must be  
made by a licensed gas installer. Leak test all joints prior to using the gas grill.  
WARNING!  
The installaꢀon must be performed by a licensed gas fiꢁer, and all connecꢀons must be leak tested before  
operaꢀng the grill.  
Do not route hose underneath drip pan.  
Do not route hose between space in boꢁom shelf and back panel.  
Do not route hose over top of back panel.  
Ensure all hose connecꢀons are ꢀghtened using two wrenches. Do not use teflon tape or pipe dope on  
any hose connecꢀon.  
Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fire.  
Do not use enclosure to store excess hose, as there is a greater chance of the hose contacꢀng a hot surface,  
it may melt and leak causing a fire.  
Leak test all the connecꢀons using a soap and water soluꢀon, as per the leak tesꢀng instrucꢀons found in  
the this manual.  
Leak Tesꢀng Instrucꢀons  
WARNING! A leak test must be performed annually and each ꢀme a cylinder is hooked up or if a part  
of the gas system is replaced.  
WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are  
in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to  
property, serious bodily injury, or death.  
Leak tesꢀng: This must be done before iniꢀal use, annually, and whenever any gas components are replaced  
or serviced. Do not smoke while performing this test, and remove all sources of igniꢀon. See Leak Tesꢀng  
Diagram for areas to check. Turn all burner controls to the off posiꢀon. Turn gas supply valve on.  
Brush a half-and-half soluꢀon of liquid soap and water onto all joints and connecꢀons of the regulator, hose,  
manifolds and valves.  
Bubbles will indicate a gas leak. Either ꢀghten the loose joint or have the part replaced with one recommended  
by the Napoleon Customer Care department and have the grill inspected by a cerꢀfied gas installer.  
If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected  
by a cerꢀfied gas installer or dealer. Do not use the grill unꢀl the leak has been corrected.  
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6
Lighꢀng Instrucꢀons  
Side Burner  
Side Burner Igniter  
Lights  
Leſt  
Rear  
Right Centre  
Burner  
Leſt Centre  
Burner  
Right  
Burner  
Burner Burner  
Off Posiꢀon  
WARNING! Open lid  
WARNING! Ensure all burner controls are in the off posiꢀon. Turn on the gas supply  
valve.  
Main Tube Burner  
Lighꢀng  
Rear Burner Lighꢀng  
(Roꢀsserie Burner)  
Side Burner Lighꢀng  
(If equipped)  
1. Open grill lid.  
1. Open grill lid.  
1. Open side burner cover.  
2. Push and turn any main burner knob  
slowly to the ’hi’ posiꢀon. This acꢀon will  
ignite the pilot flame which will in turn  
light the selected burner. If the pilot lights,  
conꢀnue to push down on the control knob  
unꢀl the burner lights and then release.  
2. Remove the warming rack  
2. Push and turn side burner control to  
high posiꢀon.  
3. If the pilot does not ignite, then  
3. Push and turn the roꢀsserie burner  
control knob slowly to the ‘hi’ posiꢀon.  
This acꢀon will ignite the pilot flame  
which will in turn light the burner. If the  
pilot lights, conꢀnue to push down on  
the burner control knob unꢀl the burner  
lights then release.  
3. Press and hold  
igniter buꢁon unꢀl burner lights, or light  
by match  
immediately turn the control knob back to  
the ‘off posiꢀon and repeat step 1 several  
ꢀmes.  
.
4. If the pilot and burner will not ignite  
within 5 seconds, turn the control knob to  
the ‘off’ posiꢀon and wait 5 minutes for any  
excess gas to dissipate. Either repeat steps  
1 and 2 or light with a match.  
4. If the burner does not ignite, then  
immediately turn the control knob back  
to the ‘off’ posiꢀon and repeat step 2  
several ꢀmes.  
4. If the burner will not ignite within 5  
seconds, turn the control knob to the ‘off’  
posiꢀon and wait 5 minutes for any excess  
gas to dissipate. Either repeat steps 2 and  
3 or light with a match.  
5. If the burner will not ignite within 5  
seconds, turn the control knob to the  
‘off’ posiꢀon  
And wait 5 minutes for any excess gas to  
dissipate. Either repeat steps 2 and 3 or  
light with a match.  
WARNING! The propane cylinder is equipped with an excess flow device. Unless all burners are turned  
off prior to turning the cylinder on, only small flames and low heat will be achievable.  
WARNING! Do not use the rear burner (roꢀsserie burner) with the main burners operaꢀng.  
WARNING! If lighꢀng the unit with a match, clip the match into the supplied lighꢀng rod.  
Hold the lit match down through the grill and sear plate while turning the  
corresponding burner valve to high.  
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7
Operaꢀng The Grill  
Iniꢀal Lighꢀng: When lit for the first ꢀme, the gas grill emits a slight odor. This is a normal temporary condiꢀon  
caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur  
again. Simply run the main burners on high for approximately one-half hour.  
Main Burner Use: When searing foods, we recommend preheaꢀng the grill by operaꢀng all main burners  
in the high posiꢀon with the lid closed for approximately 10 minutes. Food cooked for short periods of ꢀme  
(fish, vegetables) can be grilled with the lid open. Cooking with the lid closed will ensure higher, more even  
temperatures that can reduce cooking ꢀme and cook meat more evenly. Food that has a cooking ꢀme longer  
than 30 minutes, such as roasts, can be cooked indirectly (with the burner lit opposite to the food placement).  
When cooking very lean meats, such as chicken breasts or lean pork, the grids can be oiled before pre-heaꢀng  
to reduce sꢀcking. Cooking meat with a high degree of fat content can create flare-ups. Either trim the fat or  
reduce temperatures to inhibit this. Should a flare-up occur, move food away from the flames and reduce the  
heat. Leave the lid open. See Your All Season Grill cookbook by Napoleon for more detailed instrucꢀons.  
Direct Cooking: Place food to be cooked on the grill directly over the heat. This method is generally used for  
searing or for foods that do not require prolonged cooking ꢀmes such as hamburgers, steaks, chicken pieces,  
or vegetables. The food is first seared to trap-in the juices and flavor, and then the temperature is lowered to  
finish cooking the food to your preference.  
Indirect Cooking: With one or more burners operaꢀng, place food to be cooked on the grill over a burner that  
is not operaꢀng. The heat circulates around the food, cooking slowly and evenly. Cooking with this method is  
much the same as cooking in your oven and is generally used for larger cuts of meats such as roasts, chickens  
or turkeys, but can also be used for cooking foods that are prone to flare-ups or for smoking foods. Lower  
temperatures and slower cooking ꢀmes result in tender foods.  
Rear Burner Use (If Equipped): Remove the warming rack prior to use. Cooking grids should also be removed  
if they interfere with the roꢀsserie. The rear burner is designed to be used in conjuncꢀon with the roꢀsserie kit  
(included with most rear burner units) available from your dealer. See the roꢀsserie kit assembly instrucꢀons.  
To use the counterbalance - remove the roꢀsserie motor from the gas grill. Place the spit with meat being  
cooked across the hangers inside the grill. The meat will naturally hang with the heavy side down. Tighten  
the counterbalance arm and weight so the arm is facing up. Slide the counterweight in or out to balance the  
load and ꢀghten in place. Re-install the motor and begin cooking. Place a metal dish underneath the meat to  
collect drippings for basꢀng and naturally delicious gravy. Basꢀng liquid may be added as required. To seal in  
juices, first operate rear burner on high unꢀl brown, then reduce the heat to thoroughly cook foods. Keep the  
lid closed for best results. Your roasts and fowl will brown perfectly on the outside and stay moist and tender  
on the inside. For example, a 3 pound chicken on the roꢀsserie will be done in approximately 1½ hours on  
medium to high. See ‘Your all Season Grill’ cookbook by Napoleon for more detailed instrucꢀons.  
WARNING! Barbecue sauce and salt can be corrosive and will cause rapid deterioraꢀon of the gas grill  
components unless cleaned regularly. When finished cooking disassemble roꢀsserie components, wash  
thoroughly with warm soapy water and store indoors.  
Infrared Side Burner Use(if equipped): The gas grill should be located so that the side burner is protected from  
the wind, because the wind will adversely affect its performance.  
The side burner is equipped with a cast iron cooking grid which can be posiꢀoned at two different heights. The  
lower posiꢀon can be used like any range top burner, for gravies, soups, etc. The higher posiꢀon is for searing  
meats. (see instrucꢀons located on side burner lid).  
WARNING! Do not close the side burner lid while it is operaꢀng or hot.  
WARNING! Do not adjust cooking grid while hot or operaꢀng.  
WARNING! Do not use side burner to deep fry foods as cooking with oil can create a dangerous  
situaꢀon.  
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8
1. Follow the infrared side burner lighꢀng instrucꢀons and operate on high for 5 minutes with the lid opened  
or unꢀl the ceramic burners glow red.  
2. Place food on grills and cook according to ꢀmes listed in the Infrared Grilling Chart.  
3. Depending upon your taste, conꢀnue cooking over infrared burners on high, medium or low, turning food  
frequently, or place food on the main burner area of the grill, close lid, and allow oven temperature to slowly  
finish cooking your food.  
CAUTION! Due to the intense heat the infrared burners provide, food leſt unaꢁended over burners will  
burn quickly. Keep the lid open when cooking with the infrared burners on high. The intense heat ensures  
adequate searing temperatures even with the lid open. This also allows observaꢀon of the food, so as to  
prevent burning.  
Protecꢀon Of Your Infra Red Burners: The infrared burners of your grill are designed to provide a long service  
life. However, there are steps you must take to prevent cracking of their ceramic surfaces, which will cause the  
burners to malfuncꢀon.  
Never let water come in direct contact with your ceramic burner.  
Do not allow hard objects to impact the infra red burner.  
Do not allow cold water (rain, sprinkler, hose, etc.) to come in contact with hot ceramic burners. A large  
temperature differenꢀal can cause cracking of the ceramic ꢀle.  
Damage caused by failure to follow these steps is not covered by your grill warranty.  
REPLACEMENT SCREEN N565-0002  
Infrared Heat  
Most people don’t realize that the heat source we are most familiar with, our sun, warms the earth using  
mainly infrared energy. This is a form of electro-magneꢀc energy with a wavelength just greater than the red  
end of the visible light spectrum but less than a radio wave. This energy was discovered in 1800 by Sir William  
Herschel who dispersed sunlight into its component colors using a prism. He showed that most of the heat in  
the beam fell into the spectral region just beyond the red end of the spectrum, where no visible light existed.  
Most materials readily absorb infrared energy in a wide range of wavelengths, causing an increase in its  
temperature. The same phenomenon causes us to feel warmth when we are exposed to sunlight. The infrared  
rays from the sun travel through the vacuum of space, through the atmosphere, and penetrate our skin. This  
causes increased molecular acꢀvity in the skin, which creates internal fricꢀon and generates heat, allowing us  
to feel warmth.  
Foods cooked over infrared heat sources are heated by the same principle. Charcoal grilling is our most familiar  
choice for infrared cooking. The glowing briqueꢁes emit infrared energy to the food being cooked with very  
liꢁle drying effect. Any juices or oils that escape from the food drip onto the charcoal and vaporize into smoke  
giving the food its delicious grilled taste. The Napoleon infrared burner cooks in the same way. In each burner,  
10,000 ports – each with its own ꢀny flame – cause the surface of the ceramic ꢀle to glow red. This glow emits  
the same type of infrared heat to the food as charcoal, without its hassle or mess. Infrared burners also provide a  
more consistently heated area that is far easier to regulate than a charcoal fire. For instant searing, the burners  
can be set to high, yet they can also be turned down for slower cooking. We all know how difficult that is on a  
charcoal fire. Tradiꢀonal gas burners heat the food in a different way. The air surrounding the burner is heated  
by the combusꢀon process and then rises to the food being cooked. This generates lower grill temperatures  
that are ideal for more delicate cuisine such as seafood or vegetables, whereas Napoleon’s infrared burners  
produce searing heat for juicier, tasꢀer steaks, hamburgers and other meats. For cooking ꢀmes and ꢀps refer  
to the Infrared Grilling Chart.  
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9
Infrared Grilling Chart  
Food  
Steak  
Control Seꢂng  
Cooking Time  
Helpful Suggesꢀons  
High seꢂng 2 min. each side.  
4 min. – Rare  
When selecꢀng meat for grilling,  
ask for marbled fat distribuꢀon.  
The fat acts as a natural tenderizer  
while cooking and keeps it moist  
and juicy.  
1 in. thick  
High seꢂng 2 min. each side  
then medium seꢂng.  
6 min. – Medium  
High seꢂng 2 min. each side  
then medium seꢂng.  
8 min. – Well done  
Hamburger  
1/2 in. thick  
High seꢂng 2 min. each side.  
High seꢂng 2 1/2 min. each side.  
High seꢂng 3 min. each side.  
4 min. – Rare  
5 min. – Medium  
6 min. – Well done  
Preparing hamburgers to order  
is made easier by varying the  
thickness of your paꢂes. To add  
an exoꢀc taste to your meat, try  
adding hickory-flavored woodchips  
to Napoleon’s woodchip smoker.  
Chicken pieces  
High seꢂng 2 min. each side.  
20-25 min.  
The joint connecꢀng the thigh  
and the leg from the skinless side  
should be sliced 3/4 of the way  
though for the meat to lay flaꢁer  
on the grill. This helps it to cook  
faster and more evenly. To add a  
trademark taste to your cooking,  
try adding mesquite-flavoured  
woodchips to your Napoleon  
woodchip smoker.  
then medium-low to low seꢂng.  
Pork chops  
Spare ribs  
Lamb chops  
Hot dogs  
Medium  
6 min. per side  
Trim off the excess fat before  
grilling. Choose thicker chops for  
more tender results.  
High seꢂng for 5 minutes  
low to finish  
20 min. per side  
turn oſten  
Choose ribs that are lean and  
meaty. Grill unꢀl meat easily pulls  
away from the bone.  
High seꢂng for 5 minutes  
medium to finish  
15 min. per side  
4-6 min.  
Trim off the excess fat before  
grilling. Choose extra thick chops  
for more tender results.  
Medium - Low  
Select the larger size wieners. Slit  
the skin lengthwise before grilling.  
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10  
Maintenance / Cleaning Instrucꢀons  
We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person.  
WARNING! Always wear protecꢀve gloves and safety glasses when cleaning your grill.  
WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool.  
Avoid unprotected contact with hot surfaces. Ensure all burners are turned off. Clean grill in an area where  
cleaning soluꢀons will not harm decks, lawns, or paꢀos. Do not use oven cleaner to clean any part of this  
gas grill. Do not use a self-cleaning oven to clean cooking grids or any other parts of the gas grill. Barbe-  
cue sauce and salt can be corrosive and will cause rapid deterioraꢀon of the gas grill components unless  
cleaned regularly.  
Note: Stainless steel tends to oxidize or stain in the presence of chlorides and sulfides, parꢀcularly in coastal  
areas and other harsh environments, such as the warm, highly humid atmosphere around pools and hot tubs.  
These stains could be perceived as rust, but can be easily removed or prevented. To provide stain prevenꢀon  
and removal, wash all stainless steel surfaces every 3-4 weeks or as oſten as required with fresh water and/or  
stainless steel cleaner.  
WARNING! Turn off the gas at the source and disconnect the unit before servicing. To avoid the  
possibility of burns, maintenance should be done only when the grill is cool. A leak test must be performed  
annually and whenever any component of the gas train is replaced or gas smell is present.  
Combusꢀon Air Adjustment: (This must be done by a qualified gas installer.) The air shuꢁer is factory set and  
should not need adjusꢀng under normal condiꢀons. Under extreme field condiꢀons, adjustments might be  
required. When the air shuꢁer is adjusted correctly the flames will be dark blue, ꢀpped with light blue and  
occasionally yellow.  
With too liꢁle air flow to the burner, the flames are lazy yellow and can produce soot.  
With too much air flow, the flames liſt erraꢀcally and can cause difficulꢀes when lighꢀng.  
Adjusꢀng the air shuꢁer:  
1. Remove cooking grids and sear plates and leave lid open.  
2. Loosen air-shuꢁer lock screw located at the mouth of the burner and open or close air shuꢁer as required.  
The normal opening seꢂngs are:  
Main Tube Burner  
Propane 5/32” (4mm)  
Natural 5/32” (4mm)  
*Infra-Red burners have no air adjustment.  
3. Light the burners and set to high. Visually inspect burner flames. When the shuꢁers are set correctly, turn  
burners off, ꢀghten locking screws, and replace removed parts. Ensure that the insect screens are installed.  
Burner  
Burner Port  
Light Blue  
Yellow Tipping  
Dark Blue  
Approximately  
1/2” (13mm)  
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Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during the  
pre-heaꢀng period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if equipped)  
will discolor permanently from regular usage due to the high temperature of the cooking surface.  
Cast Iron Cooking Grids: The cast iron cooking grids supplied with your new grill offer superior heat retenꢀon  
and distribuꢀon. By regularly seasoning your grids you are adding a protecꢀve coaꢀng, which will aid in resisting  
corrosion and increase your grids non-sꢀck capabiliꢀes.  
First Time Use: Wash the cooking grids by hand with mild dish soap and water to remove any residue from  
the manufacturing process (never wash in a dish washer). Rinse thoroughly with hot water and dry completely  
with a soſt cloth. This is important to avoid moisture from entering the cast iron.  
Seasoning: Using a soſt cloth, spread VEGETABLE SHORTENING over the enꢀre grid surface ensuring all grooves  
and corners are covered. Do not use salted fats such as buꢁer or margarine. Pre-heat your grill for 15 minutes,  
then place the seasoned cooking grids in the grill. Turn the burner control knobs to medium with the lid  
closed. Allow the cooking grids to heat for approximately one-half hour. Turn all the burners to the “OFF”  
posiꢀon and turn the gas off at the source. Let the cooking grids stand unꢀl cool. This procedure should be  
repeated several ꢀmes throughout the season, although it is not required for daily use (follow daily usage  
procedure below).  
Daily Usage: Before pre-heaꢀng, and cleaning with a brass wire grill brush, coat the enꢀre top surface of the  
cooking grids with VEGETABLE SHORTENING. Pre-heat the grill and then brush away any unwanted residue  
with a brass wire brush.  
Stainless Steel Cooking Grids: (upgrade kit available - see replacement parts list). Stainless steel cooking grids  
are durable and corrosion resistant. They require less seasoning and maintenance than cast iron cooking grids.  
It is recommended that you follow the daily usage procedure listed above although you may find pre-heaꢀng  
and cleaning your grids with a wire brush is sufficient for your grilling needs.  
Control Panel: The control panel text is printed directly on the stainless steel and with proper maintenance  
will remain dark and legible. To clean the panel, use only warm soapy water or stainless steel cleaner available  
from your Napoleon dealer. Never apply abrasive cleaners on any stainless surfaces, especially the printed  
porꢀon of the control panel or the prinꢀng will gradually rub off.  
Cleaning Inside The Gas Grill: Remove the cooking grids. Use a brass wire brush to clean loose debris from  
the casꢀng sides and underneath the lid. Scrape the sear plates with a puꢁy knife or scraper, and use a wire  
brush to remove the ash. Remove the sear plates and brush debris from the burners with the brass wire brush.  
Sweep all debris from inside the gas grill into the drip pan.  
Drip Pan: Accumulated grease is a fire hazard. Clean the drip pan frequently (every 4 – 5 uses or as oſten as  
required) to avoid grease buildup. Grease and excess drippings pass through to the drip pan, located beneath  
the gas grill and accumulate in the disposable grease tray below the drip pan. To access the disposable grease  
tray or to clean the drip pan, slide the drip pan free of the grill. Never line the drip pan with aluminum foil,  
sand or any other material as this could prevent the grease from flowing properly. The pan should be scraped  
out with a puꢁy knife or scraper. Replace the disposable grease tray every 2 – 4 weeks, depending on gas grill  
usage. For supplies, see your Napoleon Gas Grill dealer.  
Cleaning The Outer Grill Surface: Do not use abrasive cleaners or steel wool on any painted, porcelain or stainless  
steel parts of your Napoleon Grill. Doing so will scratch the finish. Exterior grill surfaces should be cleaned with  
warm soapy water while the metal is sꢀll warm to the touch. To clean stainless surfaces, use a stainless steel or  
a non-abrasive cleaner. Always wipe in the direcꢀon of the grain. Over ꢀme, stainless steel parts discolor when  
heated, usually to a golden or brown hue. This discoloraꢀon is normal and does not affect the performance of  
the grill. Porcelain enamel components must be handled with addiꢀonal care. The baked-on enamel finish is  
glass-like, and will chip if struck. Touch-up enamel is available from your Napoleon Grill dealer.  
WARNING! Hose: Check for abrasions, melꢀng, cuts, and cracks in the hose. If any of these condiꢀons  
exist, do not use the gas grill. Have the part replaced by your Napoleon Gas Grill dealer or qualified gas  
installer.  
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Tube Burner: The burners are made from heavy wall 304 stainless steel, but extreme heat and a corrosive environment  
can cause surface corrosion to occur. This can be removed with a brass wire brush.  
CAUTION! Beware of Spiders.  
Spiders and insects are aꢁracted to the smell of propane and natural gas. The burner is equipped with an insect  
screen on the air shuꢁer, which reduces the likelihood of insects building nests inside the burner but does not  
enꢀrely eliminate the problem. A nest or web can cause the burner to burn with a soſt yellow or orange flame  
or cause a fire (flashback) at the air shuꢁer beneath the control panel. To clean the inside of the burner, it  
must be removed from the gas grill: Remove the screw that aꢁaches the burner to the back wall. Slide the  
burner back and upwards to remove. Cleaning: Use a flexible venturi tube brush to clean the inside of the  
burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports and valve orifices  
for blockages. Burner ports can close over ꢀme due to cooking debris and corrosion, use an opened paperclip  
or the supplied port maintenance bit to clean them. Drill out blocked ports using this drill bit in a small cordless  
drill. The ports are easier to clean if the burner is removed from the grill, but it can also be done with the  
burner installed. Do not flex the drill bit when drilling the ports, as this will cause the drill bit to break. This drill  
is for burner ports only, not for the brass orifices (jets) which regulate the flow into the burner. Take care not to  
enlarge the holes. Ensure the insect screen is clean, ꢀght, and free of any lint or other debris.  
Reinstallaꢀon: Reverse the procedure to reinstall the burner. Check that the valve enters the burner when  
installing.  
WARNING! When reinstalling the burner aſter cleaning it is very  
important that the valve/orifice enters the burner tube before lighꢀng your  
gas grill. If the valve is not inside the burner tube a fire or explosion could  
occur.  
Troubleshooꢀng  
Problem  
Possible Causes  
Soluꢀon  
Low heat / Low flame  
when valve turned to  
high.  
For propane - improper lighꢀng procedure.  
Ensure lighꢀng procedure is followed  
carefully. All gas grill valves must be in the  
off posiꢀon when the tank valve is turned  
on. Turn tank on slowly to allow pressure  
to equalize. See lighꢀng instrucꢀons.  
For natural gas - undersized supply line.  
Pipe must be sized according to  
installaꢀon code.  
For both gases - improper preheaꢀng.  
Sear plates installed incorrectly.  
Preheat grill with both main burners on  
high for 10 to 15 minutes.  
Excessive flare-ups/  
uneven heat.  
Ensure sear plates are installed with the  
holes towards the front and the slots on  
the boꢁom. See assembly instrucꢀons.  
Improper preheaꢀng.  
Preheat grill with both main burners on  
high for 10 to 15 minutes.  
Excessive grease and ash build on sear plates  
and in drip pan.  
Clean sear plates and drip pan regularly.  
Do not line pan with aluminum foil. Refer  
to cleaning instrucꢀons.  
Burners burn with yellow Possible spider web or other debris, or  
Thoroughly clean burner by removing.  
See general maintenance instrucꢀons.  
Open air shuꢁer slightly according to  
combusꢀon air adjustment instrucꢀons.  
(This must be done by a qualified gas  
installer.)  
flame, accompanied by  
the smell of gas.  
improper air shuꢁer adjustment.  
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Problem  
Possible Causes  
Soluꢀon  
Flames liſt away from  
burner, accompanied  
by the smell of gas, and  
possibly difficulꢀes in  
lighꢀng.  
Improper air shuꢁer adjustment.  
Close air shuꢁer slightly according to  
combusꢀon air adjustment instrucꢀons.  
(This must be done by a qualified gas  
installer.)  
Humming regulator.  
Normal occurrence on hot days.  
This is not a defect. It is caused by internal  
vibraꢀons in the regulator and does not  
affect the performance or safety of the  
gas grill. Humming regulators will not be  
replaced.  
Burners will not cross  
light each other.  
Plugged ports at back of burner.  
Grease build-up on inside surfaces.  
Clean burner ports. See burner  
maintenance instrucꢀons.  
“Paint” appears to be  
peeling inside lid or hood.  
This is not a defect. The finish on the lid  
and hood is porcelain, and will not peel.  
The peeling is caused by hardened grease,  
which dries into paint-like shards, that  
flake off. Regular cleaning will prevent this.  
See cleaning instrucꢀons.  
Infrared burner (if  
Ceramic ꢀles overloaded with grease drippings Turn burner off and allow to cool for at  
equipped) flashes back  
(during operaꢀon the  
burner abruptly makes  
a loud “whoosh” sound,  
followed by a conꢀnuous  
blow-torch type sound  
and grows dim.)  
and build-up. Ports are clogged.  
least two minutes. Relight burner and  
burn on high for at least five minutes or  
unꢀl the ceramic ꢀles are evenly glowing  
red.  
Burner overheated due to inadequate  
venꢀlaꢀon (too much grill surface covered by  
griddle or pan.)  
Ensure that no more than 75% of the  
grill surface is covered by objects or  
accessories. Turn burner off and allow to  
cool for at least two minutes, then relight.  
Cracked ceramic ꢀle.  
Allow burner to cool and inspect very  
closely for cracks. If any cracks are found,  
contact your authorized Napoleon dealer  
to order a replacement burner assembly.  
Leaking gasket surrounding the ceramic ꢀle, or  
a weld failure in the burner housing.  
Contact your authorized Napoleon dealer  
for instrucꢀons on ordering a replacement  
burner assembly.  
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14  
KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY.  
Ordering Replacement Parts  
Warranty Informaꢀon  
MODEL:  
DATE OF PURCHASE:  
SERIAL NUMBER:  
(Record informaꢀon here for easy reference)  
Before contacꢀng the Customer Care Department, check the NAC Website for more extensive cleaning, maintenance,  
for replacement parts and warranty claims. Our Customer Care Department is available between 9 AM and  
5 PM (Eastern Standard Time) at 1-866-820-8686 or fax at 1-705-727-4282. To process a claim, we must be  
provided with the following informaꢀon:  
1. Model and serial number of the unit.  
2. Part number and descripꢀon.  
3. A concise descripꢀon of the problem (‘broken’ is not sufficient).  
4. Proof of purchase (photocopy of the invoice).  
In some cases the Customer Care Representaꢀve could request to have the parts returned to the factory for  
inspecꢀon before providing replacement parts. These parts must be shipped prepaid to the aꢁenꢀon of the  
Customer Care Department with the following informaꢀon enclosed:  
1. Model and serial number of the unit.  
2. A concise descripꢀon of the problem (‘broken’ is not sufficient).  
3. Proof of purchase (photocopy of the invoice).  
4. Return Authorizaꢀon Number - provided by the Customer Care Representaꢀve.  
Before contacꢀng customer care, please note that the following items are not covered by the warranty:  
Costs for transportaꢀon, brokerage or export duꢀes.  
Labor costs for removal and reinstallaꢀon.  
Costs for service calls to diagnose problems.  
Discoloraꢀon of stainless steel parts.  
Part failure due to lack of cleaning and maintenance, or use of improper cleaners (oven cleaner).  
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CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses  
for your protecꢀon. Although we make every effort to make the assembly process as problem free and  
safe as possible, it is characterisꢀc of fabricated steel parts that the edges and corners might be sharp and  
could cause cuts if handled incorrectly.  
Geꢁng Started  
1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any components  
packed inside. Use the parts list to ensure all necessary parts are included.  
2. Do not destroy packaging unꢀl the grill has been fully assembled and operates to your saꢀsfacꢀon.  
3. Assemble the grill where it is to be used, lay down cardboard or a towel to protect parts from being lost or  
damaged while assembling.  
4. Most stainless steel parts are supplied with a protecꢀve plasꢀc coaꢀng that must be removed prior to using  
grill.  
5. Follow all instrucꢀons in the order that they are laid out in this manual.  
6. Two people are required to liſt the grill head onto the assembled cart.  
If you have any quesꢀons about assembly or grill operaꢀon, or if there are damaged or missing parts please  
call our Customer Care Department at 1-866-820-8686 between 9 AM and 5 PM (Eastern Standard Time).  
TOOLS REQUIRED FOR ASSEMBLY (tools not included)  
3/8 (10mm)  
Wrench,  
Flat and Philips  
screwdrivers  
Pliers  
Hammer  
ratchet or driver  
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16  
1 X N430-0002  
1. Magnet Installaꢀon  
Snap magnet into slot in front of boꢁom shelf.  
16 X N570-0073 (1/4-20 X 3/8”)  
16 X N450-0027 (1/4-20)  
3/8”(10mm) 7/16”(11mm)  
2. Caster/Bracket Installaꢀon  
Aꢁach (4) casters, using (4) ¼ -20 x 3/8” screws and (4) ¼ -20 lock nuts for each caster. Aꢁach brackets under  
front casters as illustrated. Tighten securely.  
non relvolving caster- leſt side  
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17  
Propane Only  
3. Propane Tank Ring Installaꢀon  
Insert propane tank ring into slots in boꢁom of shelf as shown. Fold tabs over to secure in place.  
4 x N570-0080 (#14 x 1/2”)  
3/8”(10mm)  
4. Leſt and Right Cart Panel Installaꢀon  
Install end cart panels ensuring slots in panel are to the top, rest panel on boꢁom shelf and line up holes. Fasten using  
(4) #14 x 1/2” screws.  
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18  
6 x N570-0080 (#14 x 1/2”)  
3/8”(10mm)  
5. Rear Cart Panel Installaꢀon  
Fit rear cart panel between the two end panels; ensure large hole in panel is to the boꢁom right corner as illustrated.  
Fasten using (6) #14 x 1/2” screws, three on each side.  
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19  
1 x N570-0080 (#14 x 1/2”)  
3/8”(10mm)  
6. Tank Inhibitor Bracket / Propane Tank Mount Installaꢀon  
Insert tank inhibitor bracket into slot in rear panel as illustrated. Fasten to boꢁom panel using (1) #14 x 1/2” screw. Clip  
top propane tank mount into slots in back panel. Insert one end at a ꢀme, gently bending wire. (When not in use tank  
mount will lay flat against back panel).  
Propane Only  
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20  
4 x N570-0080 (#14 x 1/2”) 1 X N430-0002  
3/8”(10mm)  
7. Front Cabinet Support Installaꢀon  
Fasten top rail assembly to the front of side panels using (4) #14 x 1/2” screws. For ease of installaꢀon start all screws  
before ꢀghtening completely. Snap magnet into place as shown.  
4 x N570-0080 (#14 x 1/2”)  
3/8”(10mm)  
8. Heat Shield Installaꢀon  
Aꢁach heat shield using (4) #14 x 1/2” screws. Aꢁach one end under lip of back panel and other end to underside of front  
cabinet support.  
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21  
4 x N570-0091 (1/4-20 X 1/2”)  
3/8”(10mm)  
9. Grill Head Installaꢀon  
PROPANE ONLY – To avoid assembly difficulꢀes, prior to mounꢀng the grill head, remove zip ꢀe holding regulator up under  
control panel. This was installed at the factory to protect the regulator hose during shipping and is no longer required.  
(Take care when removing the ꢀe not to damage the hose). Ensure the regulator drops into the small opening, between the  
tank heat shield and the right side of the cabinet.  
Liſt grill head and place on assembled cart, lining up holes in top of side cart panels with holes in boꢁom of base. Fasten  
from inside using (4) 1/4-20 x 1/2” screws, two per side.  
Two people are required for this step.  
Incorrect Assembly  
Correct Assembly  
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22  
2 x N570-0073 (1/4-20 X 3/8”)  
3/8”(10mm)  
10. Baꢁery Pack / Roꢀsserie Mount Installaꢀon  
Install baꢁery pack below vent slots on leſt hand panel using magnet supplied with baꢁery pack. Plug wire from LED (lights)  
located underneath control panel into wire from baꢁery pack. Install roꢀsserie mount bracket to leſt side of barbecue as  
shown using (2) 1/4 – 20 x 3/8” screws.  
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23  
4 x N570-0013 (#8 X 5/8”)  
8 x N570-0076 (#8 X 1/2”)  
11. Side Shelf Assembly  
Peel the protecꢀve coaꢀng from the side shelf. Insert the top of the side shelf into the end cap engaging the edge of the  
shelf under the ribs in the end cap as illustrated. Push the boꢁom tabs into the end cap and line up holes. Aꢁach the end  
cap to the side shelf using (4) #8 x 1/2” screws per shelf. On the underside of the side shelf fasten the end cap using (2) #8 x 5/8”  
screws one on either end.  
Engage edge of shelf under ribs in end cap  
N570-0013 (#8 X 5/8”)  
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24  
4 x N570-0082 (1/4-20 X 5/8”)  
4 x N735-0001 (insulated washer)  
3/8”(10mm)  
12. Side Shelf Installaꢀon  
Insert (4) 1/4 - 20 x 5/8” screws through the washers into the threaded holes in the side of the base; do not ꢀghten all the  
way. Slide the assembled side shelf over the screw heads and finish ꢀghtening.  
3/8”(10mm)  
4 x N570-0082 (1/4-20 X 5/8”)  
4 x N735-0001 (insulated washer)  
1 x N160-0016 (clip)  
13. Side Burner Installaꢀon  
Insert (4) 1/4-20 x 5/8” screws through the washers into the threaded holes in the side of the base; do not ꢀghten all the  
way. Slide the assembled side burner over the screw heads and finish ꢀghtening.  
WARNING! The Infrared side burner  
is supplied with a drip pan which holds  
only a minimal amount of grease. To  
prevent grease fires, the pan must be  
cleaned aſter each use.  
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Fit the orifice into the burner tube and secure with the hose retainer clip supplied. Aꢁach the wire from the  
manifold to the side burner electrode.  
Fit orifice into burner  
tube and secure with hose  
retainer clip supplied.  
Cooking Grid Placement: The cooking grid can be placed at two different heights. The lower height is for use with pots  
or pans. The higher posiꢀon is to be used when searing meats. Ensure the burner is off and the grid is cool to the touch  
before changing between the two heights. The grid must be at the lower height in order to close the lid.  
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26  
2 x N485-0016 (1 1/4” top pivot pin)  
2 x N485-0017 (7/8” boꢂom pivot pin)  
4 x N570-0099 (#14 x 3/4”) 4 x N340-0007 (tool hook)  
3/8”(10mm)  
14. Door Assembly  
Install the door handle onto the front of the door and the tool hooks onto the back of the door using (2) #14 x 3/4” screws  
per door. Press the door pivot pins into the holes in the top and boꢁom of each door as illustrated gently tapping with a  
hammer.  
1 1/4”  
TOP  
BOTTOM  
7/8”  
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27  
2 x N105-0011 (door bushing)  
2 x N160-0022 (pivot pin clip)  
15. Door Installaꢀon  
First direct the pivot pin into the hole in the underside of the front cabinet support and then lower the door into the  
bushing in the boꢁom shelf. Once secure, snap the top pivot pin clip over the top pivot pin as illustrated.  
1
Bushing  
2
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28  
16. Condiment Basket Installaꢀon  
Rotate basket slightly to allow wire to enter the holes in the side panel. Push through and upwards, rotaꢀng to allow the  
bend in the wire to pass through the holes. Lay basket flat against the side panel.  
17. Sear Plate Installaꢀon  
Insert sear plates into base, posiꢀon one over each tube burner with slots down to allow drippings to travel through.  
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29  
18. Grids and Warming Rack Installaꢀon  
Posiꢀon grids and warming rack into base as shown. Rest warming rack on brackets inside hood and grids on front and back  
lip of base.  
19. Grease Tray and Holder Installaꢀon  
Clip the wire grease tray holder into the two holes located in the center of the back panel. Place the aluminum grease tray  
into the grease tray holder.  
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20. Drip Pan Installaꢀon  
Slide drip pan into rear of base as shown. Ensure dip pan rides along rails on boꢁom of base.  
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31  
Roꢀsserie Kit Assembly Instrucꢀon  
(opꢀonal)  
Assemble roꢀsserie kit components as shown.  
Ensure stop bushing is  
ꢀghtened on the inside  
of hood casꢀng.  
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32  
Propane Only – Proper Hose Connecꢀon  
Ensure the regulator drops into the  
small opening, between the tank heat  
shield and the right side of the cabinet.  
Clip hose to  
side panel using  
hose retainer  
clip supplied.  
Propane Only – Improper Hose Connecꢀon  
WARNING – FIRE HAZARD  
The regulator must be aꢁached so that no  
part of the hose touches the underside of  
the grill or drip pan. A fire will result if these  
direcꢀons are ignored.  
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33  
Natural Gas Only – Proper Hose Connecꢀon  
3/4”(19mm)  
WARNING! The installaꢀon must be performed by a licensed gas fiꢁer, and all connecꢀons must be  
leak tested before operaꢀng the grill. Do not use pipe dope or teflon tape on this connecꢀon. Tighten the  
connecꢀon with two wrenches.  
Clip hose to side panel  
using hose retainer clip  
supplied.  
Bushing is pre-installed at factory.  
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34  
Natural Gas Only – Improper Hose Connecꢀon  
WARNING – FIRE HAZARD  
WARNING! Do not route hose underneath drip pan.  
WARNING! Do not route hose over top of rear panel.  
WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak  
causing a fire.  
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35  
Leak Tesꢀng Instrucꢀons  
WARNING! A leak test must be performed annually and each ꢀme a cylinder is hooked up or if a part  
of the gas system is replaced.  
WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in  
the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to property,  
serious bodily injury, or death.  
Leak tesꢀng: This must be done before iniꢀal use, annually, and whenever any gas components are replaced  
or serviced. Do not smoke while performing this test, and remove all sources of igniꢀon. See Leak Tesꢀng  
Diagram for areas to check. Turn all burner controls to the off posiꢀon. Turn gas supply valve on.  
Brush a half-and-half soluꢀon of liquid soap and water onto all joints and connecꢀons of the regulator, hose,  
manifolds and valves.  
Bubbles will indicate a gas leak. Either ꢀghten the loose joint or have the part replaced with one recommended  
by the Napoleon Customer Care department and have the grill inspected by a cerꢀfied gas installer.  
If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected  
by a cerꢀfied gas installer or dealer. Do not use the grill unꢀl the leak has been corrected.  
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36  
Parts List  
Item  
1
Part #  
Descripꢀon  
RSIB  
x
N135-0042-GY1HT  
N385-0129  
leſt side lid casꢀng  
2
NAPOLEON logo  
x
3
W450-0005  
N510-0010  
logo spring clips  
x
4
black silicone lid bumper  
temperature gauge  
lid casꢀng cover  
x
5
N685-0012  
x
6
N080-0287-GY1HT  
N335-0042L  
N570-0024  
x
7
stainless steel lid insert  
1/4-20 x 1/2” screw  
lid handle  
x
8
x
9
N010-0720  
x
10  
11  
12  
13  
14  
15  
16  
17  
N135-0043-GY1HT  
N570-0015  
right side lid casꢀng  
lid pivot screw  
x
x
N010-0565  
hood assembly  
x
N570-0008  
#8 x 1/2” screw  
x
N570-0073  
1/4-20 x 3/8” screw  
1/4” lockwasher  
x
N735-0003  
x
N520-0023  
warming rack  
x
N305-0063  
cooking grids - cast iron  
cooking grids - wave stainless rod  
sear plate  
x
N370-0597  
ac  
x
18  
19  
20  
21  
22  
23  
24  
25  
N305-0057-M05  
N010-0722  
stainless steel side burner shelf - right  
#8 x 1/2” screw  
x
N570-0076  
x
N570-0082  
1/4-20 x 5/8” screw  
stainless steel side shelf - leſt  
LUXIDIO side shelf end cap  
infra red rear burner cover  
infra red rear burner  
infra red rear burner  
rear burner orifice #59  
rear burner orifice #53  
rear burner supply tube  
clip rear burner tube  
rear burner electrode c/w pilot  
rear burner electrode c/w pilot  
rear burner electrode cover  
rear burner electrode cover screw  
rear burner electrode cover spacer  
main burner  
x
N010-0721-M06  
N120-0020-GY0TX  
N200-0090-M06  
N010-0526P  
N010-0526N  
N455-0054  
x
x
x
p
n
p
n
x
N455-0053  
N720-0053  
N160-0017  
x
26  
N240-0024P  
N240-0024N  
N080-0206  
p
n
x
27  
28  
N570-0079  
x
N615-0011  
x
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
N100-0036  
x
N080-0281  
main burner cross light bracket  
roꢀsserie mount  
x
N475-0199-M06  
N010-0724  
x
base  
x
N010-0501-M08  
N160-0014  
drip pan  
x
grease tray holder  
x
N185-0001  
replacement grease tray aluminium  
back cover  
x
N200-0089P  
N475-0291CT  
N380-0011  
x
control panel  
x
control knob  
x
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37  
Parts List  
Item  
39  
Part #  
Descripꢀon  
RSIB  
x
N051-0006  
N530-0003  
N345-0001  
N010-0716  
N010-0717  
N720-0044  
N255-0027  
N340-0007  
N380-0019  
N720-0053  
N051-0008  
N720-0055  
N475-0183-GY1SG  
N160-0022  
N475-0293-M06  
N325-0062  
N570-0073  
N590-0147-GY1SG  
N655-0124-GY1SG  
N475-0271-GY1SG  
N585-0064P  
N105-0013  
N105-0011  
N655-0094P  
N430-0002  
N370-0636  
N080-0210  
N750-0021B  
N190-0001  
W043-0002  
N080-0254S  
N735-0001  
N105-0001  
N640-0001  
N160-0015  
N130-0012  
N450-0027  
N080-0212P  
N590-0164  
N130-0013  
N585-0078  
N485-0009  
N335-0048-M06  
N010-0612  
N305-0072  
N010-0618  
control knob bezel  
1-outlet regulator  
10ſt n/g hose c/w quick disconnect  
manifold assembly c/w valves  
manifold assembly c/w valves  
manifold flex connector  
union fiꢂng 3/8” - 3/8”  
tool hook  
40  
p
n
p
n
x
41  
42  
43  
44  
45  
x
x
control knob  
x
rear burner supply tube  
control knob bezel  
side burner supply tube  
leſt/right side panel cabinet enclosure  
clip door pivot pin  
door panel  
x
46  
x
x
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
x
x
x
door handle  
x
1/4-20 x 3/8” screw  
boꢁom shelf  
x
x
front cabinet support  
rear cart panel  
x
x
heat shield  
x
bushing  
x
door bushings  
x
tank ring support  
magneꢀc catch  
p
x
main assembly blister pack  
magnet bracket  
x
60  
61  
62  
x
wiring harness led  
baꢁery pack  
x
x
baꢁery “AA’  
x
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
tank inhibitor bracket  
insulated washer  
bushing 7/8”  
p
x
x
hose retainer clip  
propane tank clip  
revolving caster  
x
p
x
locking nut 1/4-20  
stabilizer brackets  
condiment basket  
non revolving caster  
heat shield lid  
x
x
x
x
x
side burner lid clip  
side burner lid  
x
x
side burner infra red  
side burner grate  
side burner plate assembly  
x
x
x
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38  
Parts List  
Item  
79  
Part #  
Descripꢀon  
RSIB  
x
N570-0042  
N455-0062  
N455-0063  
N160-0016  
N240-0026  
N710-0063  
N185-0003  
N357-0013  
N750-0016  
N660-0002  
N120-0019-GY0TX  
N570-0099  
N485-0016  
N485-0017  
N385-0226  
N570-0013  
64485  
10-24 x 3/8” screw  
side burner orifice #60  
side burner orifice 1.45mm  
side burner hose/orifice retainer clip  
side burner electrode  
side burner drip pan  
ice bucket  
80  
p
n
81  
82  
83  
84  
85  
x
x
x
x
side burner igniter  
side burner igniter wire  
switch light  
x
x
86  
87  
88  
89  
90  
91  
92  
x
cap door top/boꢁom  
#14 x 3/4” screw  
x
x
door pivot pin top  
door pivot pin boꢁom  
LEGEND logo  
x
x
x
#8 x 5/8” screw  
x
roꢀsserie kit  
ac  
ac  
ac  
ac  
ac  
63488  
vinyl cover  
56018  
stainless steel griddle  
charcoal tray  
67730  
62007  
replacement grease trays foil (5 pieces)  
p - propane units only  
x - standard  
n - natural gas units only  
ac - accessory  
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39  
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40  
FAX TO: 705 727 4282  
ACCESSORIES & PARTS ORDER FORM  
PLEASE PRINT CLEARLY  
CONTACT NAME:______________________________________________________________________  
SHIP TO :_____________________________________________________________________________  
_________________________________________________________________________________________  
_________________________________________________________________________________________  
_________________________________________________________________________________________  
TEL :_________________________________  
FAX :______________________________  
EMAIL: __________________________________________________________________  
VISA OR MASTERCARD # :_______________________________________ EXPIRY DATE: _____________  
SIGNATURE:_____________________________________________________________________________  
QUANTITY  
PART NUMBER  
DESCRIPTION  
TAXES MAY APPLY  
SHIPPING EXTRA  
IF CONFIRMATION IS REQUIRED PLEASE INCLUDE A FAX NUMBER OR EMAIL ADDRESS  
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