OPERATION AND PARTS MANUAL
MODEL MQ41TDH
DIESEL POWERED TRASH PUMP
(HATZ 1D81Z DIESEL ENGINE)
Revision #4 (08/15/08)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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REPORTING SAFETY DEFECTS
REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect that could cause a crash or could cause injury or
death, you should immediately inform the National Highway Traffic Safety Administration
(NHTSA) in addition to notifying Multiquip at 1-800-421-1244.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety
defect exists in a group of vehicles, it may order a recall and remedy campaign. However,
NHTSA cannot become involved in individual problems between you, your dealer, or
Multiquip.
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-327-4236
Administrator
NHTSA
1200 New Jersey Avenue S.E.
Washington, DC 20590
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 3
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TRAINING CHECKLIST
TRAINING CHECKLIST
This checklist will lists some of the minimum requirements for machine maintenance and operation. Please detach it and make
copies.Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced operator’s.
TRAINING CHECKLIST
NO.
DESCRIPTION
Read Operator’s Manual completely.
OK?
DATE
1
Machine layout, location of components, checking of engine and oil
levels.
2
3
4
Fuel system, refueling procedure.
Pump priming procedure.
Emergency stop procedures.
Engine start-up procedure.
Lifting of machine (lift loops)
Pump applications (lift, uses etc.)
Suction strainer placement.
Hose connections.
5
6
7
8
9
10
11
12
13
14
15
16
Pump placement.
Trailer safety guidelines.
Protective clothing guidelines.
Vacuumtest procedure.
Machine transport and storage.
Clean out pump cavity procedure.
Operator _________________________________________ Trainee __________________________________________
COMMENTS:
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DAILY PRE-OPERATION CHECKLIST
DAILY PRE-OPERATION CHECKLIST
DAILY PRE-OPERATION CHECKLIST
Check engine oil level.
1
2
Check fuel level (and for clean fuel).
Check cooling fins and cooling air flow.
Check engine air cleaner blockage indicator.
Check engine air cleaner.
3
4
5
6
Check engine battery and cable connections.
Check pump volute.
7
8
Check pump impeller.
9
Check pump seal.
10
11
12
13
14
15
16
Check pump casing for cracks.
Check trailer wheel lug nuts for tightness.
Check trailer wheel bearings.
Check trailer hitch and ball.
Check trailer springs and hardware (jack stand).
Check trailer tire pressure.
Check trailer lights.
COMMENTS:
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 5
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TABLE OF CONTENTS
Proposition 65 Warning ............................................. 2
Reporting Safety Defects.......................................... 3
Training Checklist ...................................................... 4
Daily Pre-Operation Checklist ................................... 5
Table Of Contents ..................................................... 6
Parts Ordering Procedures ....................................... 7
Rules For Safe Operation ...................................... 8-9
Operation and Safety Decals .................................. 10
Specifications .......................................................... 11
Components............................................................ 12
General Information ................................................ 13
Hatz 1D81Z Diesel
Engine
Crankcase Assembly .........................................46-47
Crankcase Assembly (External Parts) ...............48-49
Crankshaft Assembly .........................................50-51
Camshaft Assembly ...........................................52-53
Piston/Rings Assembly.......................................54-55
Cylinder Head Assembly ....................................56-59
Flywheel Assembly ............................................60-61
Oil Pump Assembly ............................................62-63
Timing Cover Assembly .....................................64-65
Fuel Device ........................................................66-67
Air Ducting Assembly .........................................68-69
Breather Assembly.............................................70-71
Fuel Tank Assembly ...........................................72-73
Fuel Pump Assembly .........................................74-75
Air Filter Assembly .............................................76-77
Exhaust Silencer ................................................78-79
Starter/Alternator Assembly...............................80-81
Instrument Box Assembly ..................................82-83
Lifting Magnet/Stop Device ................................84-85
Multiquip MQ41TDH — Diesel
PoweredTrashPump
Application............................................................... 14
Pre-Setup (Pump) ................................................... 15
Initial Start-Up (Engine) ..................................... 16-18
Maintenance ...................................................... 19-22
Preparation For Long Term Storage ....................... 23
Troubleshooting (Pump).......................................... 24
Troubleshooting (Engine)................................... 25-26
Explanation Of Codes In Remarks Column ............ 28
Suggested Spare Parts ........................................... 29
Name Plate And Decals ..................................... 30-31
Pump Assy. ........................................................ 32-35
Skid Assy. ........................................................... 36-37
Trailer-10 Assy. .................................................. 38-39
Trailer-1 Kit Assy. ............................................... 40-41
Whl-2 Kit Assy. ................................................... 42-43
TNKZZ Assy. (Optional Fuel Tank)..................... 44-45
Terms and Conditions Of Sale — Parts .................. 86
NOTE
Specification and part number
are subject to change without
notice.
PAGE 6 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
Specify Preferred Method of Shipment:
❒
❒
❒
❒
❒
❒
Dealer Account Number
✓
UPS/Fed Ex
✓ DHL
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
■ Next Day
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
All orders are treated asStandard Orders
andwillshipthesamedayifreceivedprior
to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 7
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RULES FOR SAFE OPERATION
CAUTION:
■
NEVERtouchthehotexhaustmanifold,
muffler or cylinder.Allow these parts to
cool before servicing engine or pump.
Failure to follow instructions in this manual may
lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only!This equipment is for
industrial use only.
The following safety guidelines should always be used when
operating the MQ41TDHTrash Pump:
■
■
HighTemperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
GENERAL SAFETY
■
DO NOT operate or service this equipment before
readingthisentiremanual.
The air-cooled diesel engine of this pump requires an
adequate free flow of cooling air. Never operate the pump in
any enclosed or narrow area where free flow of the air is
restricted. If the air flow is
■
■
This equipment should not be operated by persons under 18
years of age.
NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steel-toed
boots and other protective devices required by the
job.
restricted it will cause serious
damage to the pump or
engine and may cause injury
to people and property.
Remember the pump's diesel
engine gives off DEADLY
gases.
■
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
Always refuel in a well-ventilated area, away from sparks and
open flames.
NEVER operate this equipment under the
influence or drugs or alcohol.
■
Always use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool. DO NOT smoke around or near the
machine. Fire or explosion could result from
fuel vapors, or if fuel is spilled on a hot
engine.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
■
NEVER operate the pump/engine in an explosive atmosphere
or near combustible materials. An explosion or fire could result
causing severe bodily harm or even death.
■
■
■
Manufacture does not assume responsinility for any accident
due to equipment modifications.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Topping-off to filler port is dangerous, as it tends to spill fuel.
Always check the machine for loosened threads or bolts before
starting.
PAGE 8 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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RULES FOR SAFE OPERATION
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
■
Always make sure pump is correctly secured to the trailer.
Check all supports attaching the pump to the trailer and make
sure they are tight.
■
■
NEVER pump volatile, flammable or low flash point fluids.
These fluids could ignite or explode.
Always make sure that the pump's trailer is placed on solid
level ground so that it cannot slide or shift around, endangering
workers. Place blocks under the trailer's bumper to make it
level (prevents tipping), and use a chocked block underneath
the wheels to prevents rolling. Also keep the immediate area
free of bystanders.
NEVER pump corrosive chemicals or water containing toxic
substances. These fluids could create serious health and
environmental hazards. Contact local authorities for
assistance.
■
HighTemperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
■
NEVER open the priming plug when pump is hot. Hot water
inside could be pressurized much like the radiator of an
automobile. Allow pump to cool to the touch before loosening
plug.
Emergencies
■
■
NEVER open the pump housing during operation or start the
pump with the cover off.The rotating impeller inside the pump
can cut or sever objects caught in it.
■
Always know the location of the nearest fire extinguisher
and first aid kit. Know the location of the nearest telephone.
Also know the phone numbers of the nearest ambulance,
doctor and fire department. This information will be
invaluable in the case of an emergency.
NEVER block or restrict flow from discharge hose. Remove
kinks from discharge line before starting pump. Operation
with a blocked discharge line can cause water inside pump to
overheat.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running
machine.
■
■
NEVER Run engine without air cleaner. Severe engine
damage may occur.
■
Always allow the machine a proper amount of time to cool
before servicing.
Check the air cleaner blockage indicator daily. If the rubber
bellows is pulled inwards this indicates restricted air flow,
replace air cleaner.
■
■
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts.
■
Always read, understand, and follow procedures in Hatz
Engine Operator’s Manual before attempting to operate
equipment.
■
■
■
Dispose of hazardous waste properly.Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
■
■
Always be sure the operator is familiar with proper safety
precautions and operations techniques before using pump.
DO NOT use food or plastic containers to dispose of
hazardous waste.
Always store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
■
■
Refer to the Hatz Engine Owner's Manual for engine
technical questions or information.
Always fill the pump casing with water before starting the
engine. Failure to maintain water inside the pump housing
will cause severe damage to the pump.
■
In winter drain water from pump housing to prevent freezing.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 9
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OPERATION AND SAFETY DECALS
Machine Safety Decals
The MQ41TDH CentrifugalTrash pump is equipped with a number of safety decals.These decals are provided for operator safety
and maintenance information.The illustration below shows these decals as they appear on the machine. If any of these decals
become unreadable, replacements can be obtained from your dealer.
PAGE 10 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — SPECIFICATIONS
TABLE 1. Engine Specifications
Engine Make
Engine Model
Engine Type
HATZ
1D81Z
Air Cooled 4-Stroke Diesel
1
Number Of Cylinders
Bore/Stroke
88/85 mm
Combustion Method
Oil Grade
Direct Fuel Injection
See Table 3, pg 17
.5 gal/1.9 liters
Diesel
Oil Capacity
Fuel Type
Fuel Tank Capacity
Weight
1.85 gal/7.0 liters
91 kg/201 lbs
Electric Start
Starting Method
TABLE 2. Pump Specifications
MaximumPumping
Capacity
611 gpm(2, 313 lpm)
MaximumSuction Lift*
MaximumTotal Head
MaximumPressure
MaximumSolids
25 FT. (7.6 meters)
90 FT. (27 meters)
38.96 psi
2 in. (50 mm)
Suction and Discharge
Diameter
4 in. (101 mm)
48 x 36 x 46 in.
(122 x 91 x142 cm)
Dimensions (LxWxH)
Weight
200 lbs (90 kg.)
* Based on pump operating at sea level. Maximumsuction lift will be less at higher altitudes.
SOUND MEASUREMENTS
The required sound specifications, per Appendix 1, paragraph 1.7.4.f of the EC-Machine Regulations,
are defined as follows:
The sound pressure level at the operator's location (L) = 87 dB (A)
The sound power level (L) = 97 dB (A)
These sound values are determine according to ISO 3744 for the sound power level (L) and ISO
6081 for the sound pressure level (L) at the operator's location.
The sound measurements were obtained with the unit operation on pavement at nominal speed.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 11
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MQ41TDH — COMPONENTS
Figure 1. Pump Components
PAGE 12 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — GENERAL INFORMATION
Pump Clean-out
The MQ41TDH Trash Pump is a self-priming centrifugal trash
pump powered by a 15 horsepower air-cooled four stroke HATZ
diesel engine. Both the intake (suction) and discharge ports on
the MQ41TDH incorporate a 4-inch diameter opening, which
allows the pump to pump at a rate of approximately 611 gpm or
2,313 lpm.
The clean-out cover on the MQ41TDH has been design for easy
removal that allows for easy access to the volute and impeller
for cleaning and servicing.
Spark Arresters
State Health Safety Codes and Public Resources Codes specify
that in certain locations spark arresters be used on internal
combustion engines that use hydrocarbon fuels. A spark arrester
is a device designed to prevent accidental discharge of sparks
or flames from the engine exhaust. Spark arresters are qualified
and rated by the United States Forest Service for this purpose.
Trash Pump
Trash pumps derive their name from their ability to handle a
greater amount of debris and solids than standard centrifugal
pumps.These pumps generally handle solids up to 1/2 the size
of the discharge opening making them less likely to clog. Also
trash pumps are capable of handling water with 25% solids by
weight.
In order to comply with local laws regarding spark arresters,
consult the engine distributor or the local Health and Safety
Administrator.
The advantage of using a trash pump is that it can be quickly
and easily disassembled in the field to remove debris in the
event the pump becomes clogged.
Mechanical Seal Lubrication
Suction Lift
The pump uses a water-cooled mechanical seal to prevent water
from seeping into the engine. The passage of water through the
pump casing lubricates the seal and prevents it from overheating.
Never operate the pump without water in the casing as this will
cause the seal to fail.
This pump is intended to be used for dewatering applications
and is capable of suction lifts up to 25 feet at sea level. For
optimal suction lift performance keep the suction hose or line as
short as possible. In general always put the pump as close to the
water as possible.
Engine Safety
Internal combustion engines present special hazards during
operation and fueling! Failure to follow the safety guidelines
described in the Rules for Safe Operation section of this manual
and the Hatz Engine Operator's Manual could result in severe
injury or death.
Pump Support
The pump should always be placed on solid stationary ground
in a level position.To prevent the trailer from tipping, place blocks
under the trailer's bumper.In addition, place chock blocks behined
each wheel to prevent the trailer from rolling.
Accessories
NEVER place the pump on soft soil. The suction hose or pipe
connection should always be checked for tightness and leaks. A
small suction leak in the hose or fittings could prevent the pump
from priming.
.
Multiquip offers a complete line of fittings, hoses, and clamps to
properly connect the pump to match various job conditions. Refer
to the part list in section 2 of this manual for a complete list of
accessories
Elevation
Elevations over 3,000 feet will effect the performance of the
pump. Due to less atmospheric pressure at higher altitudes,
pumps DO NOT have the priming ability that they have at sea
level.
A general rule of thumb is that for every 1,000 feet of elevation
above sea level a pump will lose one foot of priming ability.
For example, in Flagstaff, Arizona where the elevation is
approximately 7,000 feet, the pump would have a suction lift of
only 18 feet rather than the 25 feet at sea level.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 13
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MQ41TDH — APPLICATION
Figure 2 below shows a typical application using the MQ41TH Centrifugal Trash pump. Please note that this
pump is intended for the removal of clean water and water containing some debris and solids. Maximum size
of solids should not exceed 2 inches (50 mm) in diameter. DO NOT set strainer on bottom of water bed.
Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand
and foreign debris.
Figure 2. Pump Application
PAGE 14 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — PRE-SETUP (PUMP)
Before Starting
NOTE
1. Read safety instructions at the beginning of manual.
Suction and discharge hoses are available
from Multiquip. Contact your nearest dealer
for more information.
2. Placepumpasneartowateraspossible,onafirmflat,level
surface.
3. Toprimepump,removefillcap(Figure1)andfillpumpcase
with water. If the pump case is not filled with water before
starting, it will not begin pumping.
5. The discharge hose is usually a collapsible (thin-walled)
hose, however if a thin-walled discharge hose is not avail-
able, a rigid suction hose can be substituted in its place.
NOTE
6. Make sure the suction strainer (Figure 1) is clean and
securely attached to the water end of the suction hose. The
strainer is designed to protect the pump by preventing large
objects from being pulled into the pump.
Pump case must be filled with water
before using pump. Otherwise pump will
not be able to begin pumping.
WARNING
CAUTION:
The strainer should be positioned so it will
remain completely under water.Running the
pump with the strainer above water for long
periods can damage the pump.
DO NOT open fill cap if pump
is hot! Water inside may be
under pressure.
CAUTION:
DO NOT pump flammable fluids, corrosive
chemicals or fluids containing toxic substances.
These fluids can create potentially dangerous
health and environmental hazards. Contact
local authorities for assistance.
4. Checkforleaksbetweenpumpandengine.Ifwaterisleaking
between the pump and engine housing, the seal inside the
pumpmaybewornordamaged.Continued operationofthe
pumpisnot recommended.Furtherusageofthe pumpunder
theseconditionsmaycauseseverewaterdamagetoengine.
Hoses and Clamps
1. Check that all hoses are securely attached to the pump.
Make certain suction hose (Figure 1) does not have any air
leakage.Tighten hose clamps and couplings as required.
2. Itisrecommendedthat 2 clampsbeusedwhensecuringthe
suction hose to the inlet side of the pump.
3. Remember suction hoses must be rigid enough not to
collapse when the pump is in operation.
4. Check that the discharge hose (Figure 1) is not restricted.
Place hose so that it lays as straight as it is possible on the
ground. Remove any twists or sharp bends from hose which
may block the flow of water.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 15
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MQ41TDH — INITIAL START-UP (ENGINE)
4. If engine oil is low, fill engine crankcase with lubricating
oil through filler hole (Figure 3), but do not overfill.
CAUTION :
DO NOT attempt to start the engine unless
5. The oil listed inTable 3 is recommended to ensure better
the pump has previously been primed with
water. Severe pump damage will occur if
pump has not been primed.
engine performance. Use class CD or higher grade motor
oil.
Engine Oil
1. Make sure pump/engine is on level ground.
2. Pull the engine oil dipstick (Figure 3) from its holder.
Table 3. Oil Selection Chart
OIL: SAE
F
C
122
104
86
50
40
30
20
10
0
ENGINE OIL
DIPSTICK
68
50
HOLDER
32
-14
-4
-10
-20
-30
-40
-22
-40
Figure 3. Dipstick Location
3. Verify that oil level (Figure 4) is maintained between the
two notches on the dipstick.
Figure 4. Engine Oil Dipstick
PAGE 16 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — INITIAL START-UP (ENGINE)
Fuel
Speed Control Lever
1. Set the Speed Control Lever (Figure 5) to a position
CAUTION :
half way between start and stop.
Never fill the fuel tank while the engine is
running or in the dark. Fuel spillage on a
hot engine can cause a fire or explosion.
If fuel spillage occurs, wipe up the spilled
fuel completely to prevent fire hazards.
NOTE
Selecting a lower engine speed will reduce
smoke when starting.
1. Determine if engine fuel is low by removing fuel cap
and looking inside tank. Fill with diesel fuel. DO NOT
fill the tank beyond capacity.
CAUTION :
DO NOT smoke while refueling, motor
fuels are highly flammable and can be
dangerous if mishandled.
2. Handle fuel in a safety container. If the container does
not have a spout use a funnel.
3. Pay attention to the fuel tank capacity when replenishing
fuel. Refer to the fuel tank capacity listed on page 11,
Specification Table1.
4. Tighten fuel tank cap securely after filling.
Figure 5. Speed Control Lever
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 17
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MQ41TDH — INITIAL START-UP (ENGINE)
Control Box
Operation
1. Insert ignition key into ignition switch located on control
box (Figure 6)
1. The MQ41TDH trash pump should begin pumping water
within a minute depending on the length of suction hose
and height the pump is above water.
NOTE
Longer suction hoses will require more time
for the pump to begin pumping water.
2. If pump does not begin to pump water after a few
minutes, check for loose connections or air leaks in
suction hose. Make sure there is water in the pump end
and strainer is not clogged with debris, reference pump
troubleshooting guide on page 25.
Figure 6. Control Box
2. Turn ignition key to position I, and verify that charge
indicator light comes ON.
Engine Shut-Down
3. Continue turning the ignition key through positions II
and III.
1. Slow down the engine and allow to cool for at least 2
minutes. Place speed control lever in the stop position
and listen for the engine to stop running.
4. Release ignition key as soon as engine starts, and
verify that ignition key automatically returns back to
position I.
CAUTION :
5. Verify charge indicator light goes OFF immediately when
NEVER attempt to stop the engine by
moving the decompression lever. Always
use the speed control lever to stop engine.
engine is started.
6. If charge indicator remains lit, increase engine speed
until light goes off. When the charge indicator light goes
off, it can then be assumed that the charging system is
working correctly .
2. Turn the ignition key to the 0 position and remove the
key from the ignition switch.
7. If the charge light remains on while the engine is running,
refer to engine troubleshooting guide (pages 25-26) or
the Hatz EngineInstructionManual.
CAUTION :
8. Move speed control lever to full start position for
maximum engine speed. (See Fig. 5)
When pump is not in use, keep ignition
starting key in a safe place, out of the
reach of unauthorized persons.
PAGE 18 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — MAINTENANCE
General Inspection
Changing Oil Filter
The following maintenance guidelines are intended to assist Change the engine oil filter (Figure 8) and gasket after 250
the operator in preventative maintenance. For a more detailed hours of operation. To gain access to the oil filter element,
maintenance schedule refer to the Hatz Engine Instruction unscrew the oil filter cap and replace the oil filter element.
Manual supplied with the pump.
Make sure to tighten oil filter cap securely.
At least daily or prior to each use, the MQ41TDH trash
pump cover should be removed, and the pump should be
cleaned and inspected for deficiencies. Check for loose,
missing or damaged nuts, bolts or other fasteners. Also check
for fuel or oil leaks, and remove any debris stuck in the
impeller or volute.
Check Oil Level
Check the engine crankcase oil level prior to each use, or
when the fuel tank is filled. Make sure the pump is level.The
oil level must be between the two notches on the dipstick
as shown in Figure 7.
OIL DIPSTICK
Figure 8. Oil Filter Element
SAFE OPERATING
Fuel Filter
OIL LEVEL
MAX
Replace fuel filter (Figure 9) and drain fuel tank to remove
water and sediment every 500 hours. If the purity of the fuel
being used is of lesser quality replace fuel filter more often
as needed.
ADD ENGINE OIL
MIN
Figure 7. Engine Oil Dipstick
Changing Engine Oil
Change engine oil after first 25 hours of operation. Drain and
refill engine crankcase with the correct type and amount oil
(referenceTable 3) after 250 hours of operation hours or once
a week thereafter.
Figure 9. Fuel Filter
When draining engine crankcase oil, place oil into a suitable
container while engine is still warm. Replace the drain plug
tightly. Add oil through the filler hole.
NOTE
When re-installing fuel filter, please
note the arrows indicating the direction
of fuel flow.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 19
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MQ41TDH — MAINTENANCE
Air Filter Blockage Indicator
To clean or replace air filter loosen the wing nut on the air
filter housing (Figure 11), remove the cover and take out air
filter cartridge. If only cleaning of the air filter is desired blow
through the air filter cartridge from the inside, moving a jet
of dry compressed air up and down until all dust is removed.
To test the air cleaner blockage indicator (Figure 10) run the
engine at full speed for a short time. If the rubber bellows is
pulled inwards (down), and the green rubber band cannot be
seen, this implies that maintenance work is required on the
air cleaner. Clean or replace air cleaner.
AIR FILTER
CANNISTER
CLEAN USING
COMPRESSED
DRY AIR
AIR FILTER
CARTRIDGE
Figure 10. Air Filter Blockage Indicator
WING NUT
Figure 11. Air Filter
Air Filter Cartridge
If engine is operating in very dusty and dry grass conditions.
A clogged air filter will result in high fuel consumption, loss
of power and excessive carbon buildup in the combustion
chamber.Clean air filter daily.Remember if operating in dusty
conditions, check the rubber bellows on the air blockage
indicator several times a day.
CAUTION :
DO NOT blow high pressure, high velocity
compressed air thru the air filter cartridge.The
high velocity air will damage the filter, which
will then allow contaminates to pass into the
engine.
PAGE 20 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — MAINTENANCE
Pump Vacuum Test
5. Check and make sure that there are no air leaks between
the vacuum tester and the inlet port on the pump. If air
leaks are present reseat vacuum tester.
CAUTION :
6. Run the pump for a few minutes while monitoring the
vacuum guage. If the guage indicates a reading between
-25 and -20 in. Hg. (inches of mecury) then it can be
assumed that the pump is working correctly.
DO NOT attempt to start the engine unless the
pump has previously been primed.with water.
Severe pump damage will occur if pump has
not been primed.
7. If the vacuum tester guage indicates a reading
below -20 in. Hg, it can then be assumed that the pump
is not functioning correctly, and corrective action needs
to be taken.
To perform the pump vacuum test do the following:
1. Remove the pump fill cap, and fill the pump with water.
2. Start the engine as outlined in the initial strat-up section,
and wait for the pump to begin pumping.
6. To test the flapper valve, shut down the engine. The
vacuum tester should remain attached to the pump
suction inlet port by vacuum. This indicates the pump's
flapper valve is seating properly to hold water in the
suction hose when the engine is stopped.This prevents
backflow and allows for faster priming when the engine
is restarted.
3. As shown in Figure 12 (next page), place a water hose
inside the discharge opening of the pump, and turn on
the water.This flow of water into the discharge opening
will prevent the pump from running dry.
4. Place the Pump Vacuum Tester (P/N 7000030) over
the pump inlet opening (Figure 15) with the vacuum guage
facing upwards. It may be necessary to apply a small
amount of water around the rubber seal of the vacuum
tester to make a good suction fit.
NOTE
25 in. Hg (inches of mecury) translates
into 25 feet of lift at sea level.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 21
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MQ41TDH — MAINTENANCE
Figure 12. Pump Vacuum Tester
PAGE 22 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — PUMP STORAGE
MQ41TDH — PREPARATIO
Pump Storage
For storage of the pump for over 30 days, the following is
required:
z
z
Drain the fuel tank completely.
Run the engine until the fuel in the injection system is
completely consumed.
z
Completely drain used oil from the engine crankcase
and fill with fresh clean oil, then follow the procedures
described in the engine manual for engine storage.
z
z
Remove the drain plug from the pump and drain out any
water from left in the housing.
Remove the pump cover and clean inside of pump
housing. Coat inside of pump housing with a light film of
oil to reduce corrosion. A spray can of oil works well for
this application.
z
z
Cover suction and discharge ports with duct tape to
prevent any foreign matter from falling into pump.
Cover pump and engine with plastic covering or
equivalent and store in a clean, dry place.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 23
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MQ41TDH — TROUBLESHOOTING (PUMP)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, use the table shown for pump troubleshooting guide (Table 4)and the engine troubleshooting guide (Table 5).
If the problem cannot be remedied, consult our company's business office or service plant.
TABLE 4 PUMP TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
Not enough priming water in the housing?
Engine speed too low?
SOLUTION
Add water.
Increase throttle.
Clean strainer.
Strainner plugged?
Suction hose damaged?
Replace or repair hose, and clamps
Check that fittings are tight and properly sealed.
Move pump closer to water.
Air leak at suction port?
Pump does not take on water.
Pump is located too high above water line?
Debris collecting in pump housing?
Clean pump housing.
Adjust clearance by adding shims or replace impeller.
Min. .006" - Max. .020"
Too much distance between impeller and volute.
Water leaking out weep hole between pump and Check condition of mechanical seal and gaskets,
engine?
between pump end and engine housing.
Engine speed too low?
Increase throttle speed.
Pump takes in water, little or no Suction strainer partially plugged?
Clean strainer.
discharge.
Impeller/Volute worn?
Adjust clearance by adding shims or replace
impeller/volute
Tighten, replace or add clamp. (Keep extra seals on
pump)
Fittings/clamps are not sealed properly?
Suction hose leaks at inlet.
Hose diameter is too large?
Use smaller diameter hose or replace hose.
Check pressure, add additional clamp.
Check hose.
Pressure too high?
Discharge does not stay on
coupling.
Hose kinked or end blocked?
Impeller jammed or blocked?
Open pump cover and clean dirt and debris frominside
housing.
Impeller does not turn: pump is
hard to start.
Adjust clearance by removing shimfrombehind
impeller.
Impeller and volute binding?
Defective engine?
See Hatz Diesel Engine Owner's Manual.
PAGE 24 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — TROUBLESHOOTING (ENGINE)
TABLE 5 ENGINE TROUBLESHOOTING
SYMPTON
POSSIBLE PROBLEM
SOLUTION
Speed control lever is in "STOP" position?
STOP solenoid is in the "STOP" position?
Set speed control lever to "START" position.
Set stop solenoid to the "START" position.
Adjust and lubricate if necessary.
No Fuel reaching injection pump?
Defective fuel pump?
Add fuel. Check entire fuel system.
Replace fuel pump.
Fuel filter clogged?
Replace fuel filter and clean tank.
Replace or repair fuel line.
Engine will not start or start is
delayed, although engine can be
turned over.
Faulty fuel supply line?
Check piston, cylinder and valves. Adjust or
repair per engine repair manual.
Compression too low?
Repair or replace injector in accordance with
engine repair manual.
Fuel injector not working correctly?
Oil pressure too low?
Check engine oil pressure.
Comply with cold starting instructions and
proper oil viscosity.
Low starting temperature limit exceeded
Defective battery?
Charge or replace battery.
Check whether clear (not turbid) fuel emerges
fromthe fuel line (detach frominjection pump).
If the fuel is turbid or separated, warmup the
engine or drain the complete fuel supply
Fuel separates has inadequate resistance to
low temperatures?
At low temperatures engine will
not start.
system. Refuel with winter grade diesel fuel.
Refill engine crankcase with correct type of oil
for winter environment.
Engine oil too thick?
Defective battery?
Replace battery.
Throttle lever in STOP position?
Fuel filter blocked?
Reposition throttle lever to RUN position.
Replace fuel filter.
Engine fires but stops soon as
starter is switched off.
Fuel supply blocked?
Electrical problemat fuel solenoid?
Fuel tank empty?
Check the entire fuel system.
Repair using #7 wire.
Add fuel.
Fuel filter blocked?
Replace fuel filter.
Engine stops by itself during
normal operation.
Defective fuel pump?
Replace fuel pump.
Mechanical oil pressure shutdown sensor stops Add oil. Replace low oil shutdown sensor if
the engine due to low oil? necessary.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 25
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MQ41TDH — TROUBLESHOOTING (ENGINE)
TABLE 5 ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTON
POSSIBLE PROBLEM
Fuel tank empty?
SOLUTION
Replace fuel filter.
Fuel filter clogged?
Replace fuel filter.
Fuel tank venting is inadequate?
Leaks at pipe unions?
Ensure that tank is adequately vented.
Low engine power, output and
speed.
Check threaded pipe unions tape and tighten
unions a required.
Speed control lever does not remain in selected See engine manual for corrective action.
position?
Engine oil level too full?
Air filter blocked?
Correct engine oil level?
Clean or replace air filter.
Adjust valves per engine specification.
See engine manual.
Low engine power output and
low speed, black exhaust smoke.
Incorrect valve clearances?
Malfunction at injector?
Drain off engine oil down to uppermark on
dipstick.
Too much oil in engine crankcase?
Air-cooled diesel engine runs
very "HOT". Cylinder head
overheat, telltale lamp comes on
(option)
Clean cooling air system, remove shrouds and
cooling fin areas.
Entire cooling air systemcontaminated blocked?
Inadequate sealing at air guide plates or capsule Check that air guide plates and enclosure
elements? elements are all present and make a tight seal.
PAGE 26 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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NOTE PAGE
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 27
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MQ41TDH — EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
The contents and part numbers listed in the parts section are
subject to change without notice. Multiquip does not
guarantee the availibility of the parts listed.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Sample Parts List:
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
NO. PART NO. PART NAME
QTY. REMARKS
1
2
2
3
4
12345
BOLT ...................... 1 ......INCLUDES ITEMS W/
WASHER, 1/4 IN. .............NOT SOLD SEPARATELY
WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY
HOSE ................... A/R ....MAKE LOCALLY
BEARING ............... 1 ......S/N2345B AND ABOVE
*
*
*
12347
12348
12349
Assembly/Kit - All items on the parts list with the same
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
NO. Column
Unique Symbols - All items with same unique symbol
Serial Number Break - Used to list an effective serial
number range where a particular part is used.
( , #,
+
, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXXTO S/N XXX”
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
Specific Model Number Use - Indicates that the part is
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, orTBD.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 28 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — SUGGESTED SPARE PARTS
MQ41TDH 1 TO 5 UNITS WITH HATZ
1D81Z ENGINE
1 to 5 Units
Qty.
P/N
Description
1
2
1
3
3
3
1
2
1
1
1
4
3
4
1
5
5
5
5
1
1
0482200280
0806124035
0811303554
0852824230
0852854230
0480350300
4412000030
0489312820
0489312960
4412000130
1401350350
0631211100
0480350300
2601000220
0742064100
01493000
O RING (MECHNAICAL SEAL SLEEVE)
MECHANICAL SEAL
MECHANICAL SEAL SLEEVE
ADJUST LINER
ADJUST LINER
O-RING
IMPELLER
O RING(CASING,VOLUTE)
O RING (DRAIN COVER)
VOLUTE CASING
CHECKVALVE
DRAIN CAP
O RING, DRAIN CAP
DRAIN COVER KNOB
STEEL STRAINER
AIR FILTER
OIL FILTER
FUEL FILTER
KEY, IGNITION SWITCH
OIL PRESSURE SWITCH
TEMPERATURE SWITCH
01480000
50478800
50345300
40021300
50268600
NOTE
Part numbers on this Suggested
Spare Parts List may supercede/
replace the P/N shown in the text
pages of this book.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 29
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MQ41TDH — NAME PLATE AND DECALS
NAMEPLATE AND DECALS
1
2
PUMP
4
3
5
SKID
PAGE 30 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — NAME PLATE AND DECALS
NAMEPLATE AND DECALS
NO
PART NO
DCS02
7005000
5349
PART NAME
QTY.
REMARKS
1
DECAL: CAUTION
DECAL: DO NOT RUN DRY
DECAL: MULTIQUIP
PLATE, SERIAL NO .................. 1 .................CONTACT MQ SERVICE DEPT. W/MODEL & S/N
DECAL: CAUTION ..................... 1 .................REPLACES 920202510
KIT, DECAL................................ 1 .................INCLUDES ITEMS W/
1
1
1
*
*
2
*
3
4
5
920203290
DCLMQ41THD
*
6
*
SEE DECAL ILLUSTRATIONS ON PAGE 10
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 31
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MQ41TDH — PUMP ASSY.
PUMP ASSY.
PAGE 32 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — PUMP ASSY.
PUMP ASSY.
NO
2
PART NO
PART NAME
QTY. REMARKS
4419000020
4412000030
SHAFT 1D81Z
0489312820
0482200280
0521070740
0806124035
0811303554
4412201240
0852824230
0852834230
0852854230
0151151230
0451250120
0205450120
0131151060
0451250100
0105051225
014208025
CASING COVER ............................................. 1 ...... REPLACES 4412000020
IMPELLER ....................................................... 1 ...... REPLACES 4110030
7
10
13
15
19
20
21
22
23
23
23
26
27
28
29
30
31
34
35
"O-RING" (CASING VOLUTE) ........................ 1 ...... REPLACES 4110134
"O-RING" (MECHANICAL SEAL SLEEVE) ..... 1 ...... REPLACES 4115204
KEY .................................................................. 1 ...... REPLACES 6100103
MECHANICAL SEAL (CERAMIC-CARBON) 1 ...... REPLACES 0801124035 & 0801224035
MECHANICAL SEAL SLEEVE ........................ 1 ...... REPLACES 4115210
IMPELLER WASHER....................................... 1 ...... REPLACES 6000033
SHIM 42X30 MM X .02 MM.............................. 1 ...... REPLACES 4118110
SHIM 42X30 MM X .03 MM.............................. 1 ...... REPLACES 4118110
SHIM 42X30 MM X .05 MM.............................. 1 ...... REPLACES 4118110
STUD BOLT M12 X 45 X 15 X 20 ................... 18 .... REPLACES 4004512
LOCK WASHER .............................................. 15 .... REPLACES 4001202
NUT, M12 ........................................................ 14 .... REPLACES 1501201
SCREW CASING COVER
LOCK WASHER
BOLT (IMPELLER)
ALLENHEAD BOLT, 8 X 25 - 1.25MM
LOCK WASHER, 8MM
8
7
1
4
4
030208200
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 33
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MQ41TDH — PUMP ASSY. (CONTINUED)
PUMP ASSY. (CONTINUED)
PAGE 34 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — PUMP ASSY. (CONTINUED)
PUMP ASSY. (CONTINUED)
NO
1
PART NO
PART NAME
QTY.
REMARKS
4412000010
4412000170
1414000090
1247100250
4412000130
2601000220
1401350350
1401330360
0489312820
0489312960
0480350300
0631211100
0631211100
0141050825
0451250080
0151151230
0451250120
0205450120
0105051065
0451250100
0105091025
0105091020
CASING ........................................................... 1 ....... REPLACES 4110010
DRAIN COVER ................................................ 1 ....... REPLACES 4110170
SUCTION/DISCHARGE PORT ...................... 2 ....... REPLACES 4000090
DRAIN COVER HANDLE ................................ 2 ....... REPLACES 2010190
VOLUTE CASING ........................................... 1 ....... REPLACES 4110130
DRAIN COVER KNOB ..................................... 4 ....... REPLACES 4110171
3
4
6
8
9
11
12
13
14
16
17
18
24
25
26
27
28
29
30
32
33
CHECK VALVE
1
DISCHARGE PORT GASKET ........................ 1 ....... REPLACES 4000094
O-RING (CASING, VOLUTE) .......................... 1 ....... REPLACES 4110134
O-RING (DRAIN COVER) ............................... 1 ....... REPLACES 4110174
O-RING, DRAIN CAP ...................................... 3 ....... REPLACES 1506064
FILL/DRAIN CAP ............................................. 1 ....... REPLACES 1506060
DRAIN CAP...................................................... 2 ....... REPLACES 1506060
SCREW (DRAIN COVER HANDLE) ............... 4 ....... REPLACES 2018025
LOCK WASHER .............................................. 4 ....... REPLACES 150802
STUD BOLT, M12 X 45 X 15 X 20 ................... 18 ..... REPLACES 4004512
LOCK WASHER, M12 ..................................... 15 ..... REPLACES 4001202
NUT,M12 .......................................................... 14 ..... REPLACES 1501201
BOLT (CASING COVER)
6
LOCK WASHER .............................................. 12 ..... REPLACE S2001002
BOLT (VOLUTE CASING) .............................. 2 ....... REPLACES 4111025
BOLT (VOLUTE CASING)
1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 35
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MQ41TDH — SKID ASSY.
SKID ASSY.
PAGE 36 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH — SKID ASSY.
SKID ASSY.
NO
1
PART NO
PART NAME
QTY. REMARKS
0742064100
030210250
3019091
3019092
6109180
STRAINER STEEL
WASHER SPRING 10MM
NUT
1
7
2
6
8
4
8
4
4
2
4
1
2
3
4
WASHER 3/8
WASHER SPRING
BOLT 12x25T
5
6
012212025
020310080
6109160
7
NUT M10 HEX NUT Zn PLATED
NUT
8
9
6109210
BOLT
10
11
12
13
14
15
6109108
BOLT BATTERY HOLD DOWN
SPACER
4419200580
6109100
HOLD DOWN BATTERY
0723302546
6119102
SHOCK MOUNT ............................................. 6 ...... REPLACES 030216400
LIFTING BAIL
PUMP & ENGINE BASE
1
1
6119101A
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 37
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MQ41TDH —TRAILER -10 ASSY.
TRAILER-10 ASSY.
PAGE 38 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH —TRAILER -10 ASSY.
TRAILER-10 ASSY.
NO
1
PART NO
0205
PART NAME
QTY.
8
REMARKS
SCREW, HHC 3/8-16 x 1
2
10019
10133
19103
2548
NUT, NYLOC 10-32
2
3
NUT, NYLOC 3/8-16
8
4
REFLECTOR, AMBER STICK-ON
CLAMP, CABLE
2
5
1
6
4001
WASHER, FLAT, 3/8 PLTD STD.
SCREW, RHM 10-32 x 1/2
TIE, SELF-LOCKING
16
2
7
5065
8
60101
9315
6
9
DECAL, TRLR-10
1
10
11
12
13
14
15
16
17
18
19
20
21
22
9500
FRAME, TRLR W/A
1
19102
9502
HITCH W/A, BALL
1
SCREW, HHC 5/8-11 x 4-1/2 GR8
NUT, NYLOC 5/8-11
2
9503
2
9504
JACK, SWIVEL W/WHEEL (COMPLETE)
FENDER, 8x30x13, (TRLR-10, -50)
AXLE & SPRING ASSY.
TIRE/WHL P155 80D13 BLACK RIM
SCREW, TEK 12 x 3/4 SELF TAP
KIT, LIGHT - TRAILER
1
9505
2
9506
1
9508
2
9509
1
9510
1
9512
PLUG, WIRING
LIGHT ASSY., LICENSE PLATE
WHEEL LUG NUT
6
9514
1
1U1304
16
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 39
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MQ41TDH —TRAILER -1 KIT ASSY.
TRAILER -1 ASSY.
CAUTION :
NEVER use the Trailer-1 for "HIGHWAY"
towing purposes. This trailer is intended for
jobsite towing ONLY!
PAGE 40 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH —TRAILER -1 KIT ASSY.
TRAILER -1 ASSY.
NO
1
PART NO
6119102
6109210
6109160
6109180
6109117
6109104
6109146
0183
PART NAME
QTY.
1
REMARKS
LIFTING BAIL
2
CAP SCREW
12
12
12
1
3
NUT, HEX
4
WASHER, SPRING
AXLE AND HUB ASSY.
PIPE STAND
5
6
1
7
LOCATING PIN
COTTER PIN
WHEEL LUG NUTS
TOW BAR COUPLER
PUMP & ENGINE BASE
1
8
1
9
1U1304
6109105
6119101A
16
1
10
11
1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 41
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MQ41TDH —WHL-2 KIT ASSY.
WHL-2 KIT ASSY.
PAGE 42 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH —WHL-2 KIT ASSY.
WHL-2 KIT ASSY.
NO
2
PART NO
6109170
2010176
6109210
8151
4119149
4119208
6109160
6119102
6109180
4119102
4119103
PART NAME
WASHER, SPRING
SPLIT PIN
CAP SCREW
WASHER, FLAT, 3/4 IN.
TIRE/WHEEL
WASHER, FLAT
NUT
QTY.
REMARKS
4
2
4
5
12
2
6
7
2
4
8
9
12
1
10
11
12
13
LIFTING BAIL
WASHER, SPRING
HANDLE
4
1
AXLE
1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 43
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MQ41TDH —TNKZZ FUELTANK ASSY. (OPTIONAL)
TNKZZ FUEL TANK ASSY. (OPTIONAL)
3
TO ENGINE
RETURN
LINE
1
1
13
8
9
4
2
6
8
12
7
2
10
5
11
8
7
TO FUEL PUMP
10
NOTES:
1
2
CAP IS INCLUDED WITH TANK.
IF A GAP EXISTS BETWEEN THE
TANK BRACKET AND THE THE
TANK SHIM USING P/N 6109170.
PAGE 44 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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MQ41TDH —TNKZZ FUELTANK ASSY. (OPTIONAL)
TNKZZ FUEL TANK ASSY. (OPTIONAL)
NO
1
PART NO
34426
PART NAME
QTY.
REMARKS
ELBOW BRASS 3/16 X 1/8NPT
HOSE, FUEL 1/4 INCH DIAMETER
HOSE FUEL, 5/16 INCH
TANK
1
2
6635
60 IN.
3
6636
16 IN.
4
TNK9120
TNK9123
TNK9124
030210250
3019092
6109170
020310080
2101030
84454
1
1
5
TANK BRACKET (LEFT)
TANK BRACKET (RIGHT)
WASHER, SPRING
WASHER 3/8
6
1
7
8
8
12
12
8
9
WASHER
10
11
12
13
NUT, HEX M1O ZN PLATED
BOLT, HEX 10 X 30
ELBOW BRASS 1/4 MALE NPT X 5/16
BOLT
4
1
2001040
4
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 45
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HATZ 1D81Z ENGINE — CRANKCASE ASSY.
CRANKCASE ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 46 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — CRANKCASE ASSY.
CRANKCASE ASSY.
NO.
1
PART NO.
01249051
50249101
03793900
03793800
03794000
03793700
04033700
04000800
50144300
03794510
03794800
50098300
50325500
50037800
50328200
04011650
04069500
04062010
50357700
04087400
04084500
04084500
PART NAME
QTY.
REMARKS
CRANKCASE ...................................... 1 ........ INCLUDES ITEMS W/
*
3
CYL. PIN 6/20
NOZZLE
BEARING BUSH
PLUG
4
*
4
1
*
5
1
*
6
1..2
1
*
7
MAIN BEARING
MAIN BEARING -O.5
PLUG
*
8
1
9
1
*
10
STUD M 6X16
STUD
2
*
11
12
13
14
15
16
17
18
19
22
23
25
26
1
*
*
*
*
*
*
INTERMEDIATE PIECE
STUD 8 X 20
1
2
COVER 10
1
STUD M 8 X 22
STUD M 16 X 22
THRUST PLATE
SHIM 1.05
8
2
1
0..4
4
HEX SCREW M 9 X 28
GRUB SCREW M 8 X 10
STUD M 6 X 22
SEALING RING
SEALING RING
1
*
*
1
2
2
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 47
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HATZ 1D81Z ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS)
CRANKCASE ASSY.(EXTERNAL PARTS)
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 48 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS)
CRANKCASE ASSY.(EXTERNAL PARTS)
NO.
1
PART NO.
03794100
03794300
93794201
50051000
03795800
50329000
03795100
01248810
50417600
03794900
03795000
50327100
01241700
50170900
50329100
50001600
50373100
50140400
03794700
50328300
01321200
50286400
01321100
PART NAME
QTY.
2
REMARKS
WASHER
2
CAM FOLLOWER
CAM FOLLOW SPINDLE
ALLEN SCREW M 6 X 30
O-RING 12 X 18, 3 X 7.3
O-RING 9.5 X 2.5
O-RING 265 X 269, 4 X 3.6
PLATE
ALL. SCREW. M 8 X 25 Z4
HOUSING
SUCTION SIEVE
ALLEN SCREW M 6 X 50
OIL SUMP
LOCK WASHER 6
ALLEN SCREW M 6 X 10
JOINT A22X27
DRAIN PLUG M 22 X 1.5
DRAIN PLUG
COVER
2
3
2
4
2
5
2
6
3
7
1
8
1
10
11
12
13
14
15
16
17
18
18
20
21
22
23
24
25#
26#
27
28
29
30
22
1
1
2
1
12
12
2
0..2
0..2
1
HEXAGON NUT M6
CLOS. SCREW + SIEVE
JOINT A 24 X 29
3
1
1
OIL RELIEF VALVE ASSY. ................... 1 ........ INCLUDES ITEMS W/#
OIL RELIEF VALVE .............................. 1 ........ CANNOT BE PURCHASED SEPARATELY
50412900
50062400
50062300
01241500
O-RING 18 X 2
1
2
2
JOINT A10 X 13.5
CLOSING SCREW M10 X 1
DIPSTICK ASSY .................................. 1 ........ INCLUDES ITEMS W/
*
DIPSTICK ............................................ 1 ........ CANNOT BE PURCHASED SEPARATELY
*
*
31
32
50359700
50329200
05068800
50081200
50170600
01480000
01248900
04033401
04053210
04024220
04062110
04024301
50170800
04045800
04046300
50001400
50044200
50434300
50050700
50140400
04069500
04069600
04069800
04069900
04065400
04084000
50139200
05068900
O-RING 20.29 X 2.62
O-RING 50X55X3
LUB. OIL FILT. HOUS.
LOCK WASHER A6
ALLEN SCREW M 6 X 20
SUPRA OIL FILTER
COVER
2
2
33
34
35
36
37
38
39
41
42
43
44
45
46
47
48
49
50
52
53
53
54
54
55
56
58
59
1
4
4
1
1
COVER
1
SET SCREW M9
CAM FOLLOWER BRACK.
BOLT
1
1
1
CAM FOLLOWER T/U
ALLEN SCREW M 6 X 25
OIL SUMP
1
1
1
DRAIN EXTENSION
JOINT A 18 X 22
CLOS. SCREW M 18 X 1.5
STUD M 8 X 18
ALLEN SCREW M 6 X 16
DRAIN PLUG
1
1
1
2
8
1
SHIM 1.05
0..3
0..3
0..1
0..1
1
SHIM 1.2
SHIM 1.05
SHIM 1.20
CYLINDER HEAD BOLT
LIFTING SPRING
STUD M 6 X 16
GASKET
1
2
1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 49
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HATZ 1D81Z ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 50 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO.
1
PART NO.
01269810
PART NAME
QTY. REMARKS
CRANKSHAFT ASSY. ................................ 1 ...... INCLUDES ITEMS W/
*
2
CRANKSHAFT ............................................. 1 ...... CANNOT BE PURCHASED SEPARATELY
*
3
50087200
03796000
50055000
50362600
03796120
04000600
50224900
01292100
COVER 28
1
1
2
1
1
1
1
*
4
COUNTER WEIGHT
ALLEN SCREW M 10 X 50
FITTING KEY A 6 X 4 X 32
GEARWHEEL F. CRANKS
BUFFER RING
5
6
*
7
8
9
O-RING 123 X 2.5
10
11#
12#
13
14#
15
16
17
18
19
20
21
22
23
24
BEARING FLANGE ASSY. ........................... 1 ...... INCLUDES ITEMS W/#
BEARING FLANGE ...................................... 1 ...... CANNOT BE PURCHASED SEPARATELY
MAIN BEARING
04006800
04036100
50362700
50413600
50364300
04023110
01485500
04022910
05033200
03962700
50017800
50414400
01512001
MAIN BEARING -0.5
1
OIL SEAL 62 X 90 X 10
WASHER
1
8
HEXAGON NUT M8
8
STUBSHAFT SAE W/KEY
STUBSHAFT SAE TAPER
STUBSHAFT ITALIA
STUBSHAFT ITALIA 23
FITTING KEY A6.35 X 63
WOODRUFF KEY 4 X 6.5
WEAR SLEEVE 62 X 12.7
1
1
1
1
1
1
0..1
KIT, CRANKSHAFT REPLACEMENT60-81 1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 51
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HATZ 1D81Z ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
PAGE 52 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
1
PART NO.
03796400
03796500
01242000
04099900
03796800
03796900
01267300
01267200
PART NAME
SHAFT
QTY.
REMARKS
2
2
2
1
1
1
2
BUSH
3
GEARWHEEL
CAMSHAFT
GEARWHEEL
GEARWHEEL
4
5
6
7
SHAFT, PUMP SIDE............................ 1 ........ INCLUDES ITEMS W/
*
8
SHAFT STARTER SIDE...................... 1 ........ INCLUDES ITEMS W/#
9
COUNTER BALANCE......................... 1 ........ CANNOT BE PURCHASED SEPARATELY
*
*
10
50324900
WOODRUFF KEY 3 X 3.7
2
11 #
12#
PIN ....................................................... 2 ........ CANNOT BE PURCHASED SEPARATELY
COUNTERBALANCE ......................... 1 ........ CANNOT BE PURCHASED SEPARATELY
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 53
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HATZ 1D81Z ENGINE — PISTON/RINGS ASSY.
PISTON/RINGS ASSY.
PAGE 54 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — PISTON/RINGS ASSY.
PISTON/RINGS ASSY.
NO.
PART NO.
01243901
01313510
01265101
01265201
01314610
01314710
PART NAME
QTY.
REMARKS
1
PISTON ASSY. STD................................. 1 .............. INCLUDES ITEMS W/
PISTON ASSY. OVERSIZED ................... 1 .............. INCLUDES ITEMS W/
*
*
1
2
PISTON ASSY. 100+0.5 ........................... 1 .............. INCLUDES ITEMS W/#
PISTON ASSY. 100+1.0 ........................... 1 .............. INCLUDES ITEMS W/#
PISTON ASSY. 100+0.5 .......................... 1 .............. INCLUDES ITEMS W/#
PISTON ASSY. 100+1.0 ........................... 1 .............. INCLUDES ITEMS W/#
PISTON.................................................... 1 .............. CANNOT BE PURCHASED SEPARATELY
WRIST PIN
CIRCLIP 30 X 1.2
2
2
2
3 #+
*
4 #+
50353600
50020800
01247300
01264500
01265000
1
2
1
1
1
*
5 #+
*
6
+
PISTON RING SET 100
PISTON RING SET +0.5
PISTON RING SET +1.0
*
7#
7#
8
9
+
CYLINDER ............................................... 1 .............. CANNOT BE PURCHASED SEPARATELY
CYLINDER ASSY. W/ PISTON ............... 1 .............. INCLUDES ITEMS W/+
01508301
01244001
10
CONROD ASSY. ..................................... 1 .............. INCLUDES ITEMS W/%
11%
12%
13%
14
CONROD................................................. 1 .............. CANNOT BE PURCHASED SEPARATELY
04032200
04001800
04001900
04033100
BUSH FOR CONROD
CONROD SCREW
BIG END BEARING
ROD BEARING -0.5
1
2
1
1
15
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 55
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HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.
K= HOT TEMPERATURE FELT 100g
PAGE 56 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
1
PART NO.
01264810
01499610
PART NAME
QTY.
REMARKS
CYLINDER HEAD ASSY. .................. 1 ........... INCLUDES ITEMS W/
*
*
1
CYLINDER HEAD ASSY. .................. 1 ........... INCLUDES ITEMS W/
2
CYLINDER HEAD ............................ 1 ........... CANNOT BE PURCHASED SEPARATELY
*
*
3
04008710
50038400
04068910
04068920
04005001
04091001
04005101
04091100
04005201
04005300
04005401
03786300
04003710
VALVE GUIDE
STUD M 8 X 35
2
1
*
4
5
ROCKER SHAFT ASSY. “C”............. 1 ........... INCLUDES ITEMS W/+
5
ROCKER SHAFT ASSY.................... 1 ........... INCLUDES ITEMS W/+
6
VALVE INLET
VALVE INLET
VALVE EXHAUST
VALVE EXHAUST
WASHER
1
1
1
1
2
2
2
2
1
6
7
7
8
9
VALVE SPRING
CUP
VALVE COLLET
ROCKER INLET
10
11
12
13#
14%
15%
16+
17
18%
19
20
21
22#
23
24
25
26
27
28
29+
30
31
32
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
ROCKER INLET ............................... 1 ........... CANNOT BE PURCHASED SEPARATELY
RATCHET WHEEL ........................... 1 ........... CANNOT BE PURCHASED SEPARATELY
03778401
SPRING SHEET
1
ROCKER SHAFT ............................. 1 ........... CANNOT BE PURCHASED SEPARATELY
50117200
03365710
03366001
03783000
03173100
CIRCLIP
1
1
1
2
2
RATCHET F. DECOMPR.
SPRING
ADJUSTING SCREW
HEXAGON NUT
DOWEL PIN ..................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
50123800
04004700
04004800
01245200
50001100
04048900
40022401
50034700
04009810
04004100
04068800
04036800
04036500
04036600
04002700
04002800
04002900
04003000
04003100
04003200
04003300
04006111
01245410
50081200
50170800
04008100
BALL 7MM III
BUSH
PRESSURE SPRING
ADJUSTING SCREW
JOINT A 12 X 15.5
RUBBER RING
O-RING 8 X 2 GRAY
PIN 4 X 22
HANDLE
PIN
GASK. F. CYL. HEAD 0.5
GASK. F. CYL. HEAD 0.6
GASK. F. CYL. HEAD 0.7
GASK. F. CYL. HEAD 0.8
GASK. F. CYL. HEAD 0.9
GASK. F. CYL. HEAD 1.0
GASK. F. CYL. HEAD 1.1
GASK. F. CYL. HEAD 1.2
GASK. F. CYL. HEAD 1.3
CYL. HEAD SCREW 305 MM
CYL. HEAD SCREW 258 MM
VALVE COVER GASKET 16>
VALVE COVER
1
1
1
1
1
1
1..2
1
1
1
0..1
0..1
0..1
0..1
0..1
0..1
0..1
0..1
0..1
2
2
1
1
LOCK WASHER A6
ALLEN SCREW M 6 X 25
LIFTING BRACKET
4
4
1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 57
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HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
PAGE 58 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
51
52
53
PART NO.
50366300
50208500
01493200
PART NAME
ALLEN SCREW M 8X 20
LOCK WASHER 8
QTY.
2
2
REMARKS
■
DEVICE HOUSING .......................... 1 ........... INCLUDES ITEMS W/
■
54
55
56
57
60
61
66
67
68
69
70
71
72
74
75
76
77
78
79
80
81
82
83
85
86
88
89
90
90
91
HOUSING DEVICE BASE ................ 1 ........... CANNOT BE PURCHASED SEPARATELY
O-RING 12 X 16 X2
■✓✢
■✓
40081700
2
CAP ................................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
✓
5
01308300
01269700
03457500
04004200
50330100
01280600
01275610
CLOSING PLUG .............................. 1 ........... INCLUDES ITEMS W/
OIL PRESSURE PIPE
DISC F. STUD
PRESSURE SPRING
O-RING 4 X 1.2
1
4
1
2
INCLUDES ITEMS W/
5
5
✪
✢
OIL FILTER DEVICE ........................ 1 ........... INCLUDES ITEMS W/
CLOSING PLUG ASSY 46MM ......... 1 ........... INCLUDES ITEMS W/
✪
✢
✪
5
CLOSING PLUG .............................. 1 ........... CANNOT BE PURCHASED SEPARATELY
TUBE ................................................ 1 ........... CANNOT BE PURCHASED SEPARATELY
ROD .................................................. 1 ........... CANNOT BE PURCHASED SEPARATELY
04047920
50132000
04048220
50034500
04048110
03579800
04048000
03778200
50132000
50405200
01285010
50034600
03787300
04097200
04038500
04104300
01557600
INTERM. PIECE DECOMP.
ROLL PIN 4 X 16
1
1
1
1
1
1
1
1
1
2
DECOMPRESSION SHAFT “C”
ROLL PIN 4 X 14
INTERMEDIATE PIECE
RUBBER WASHER
WASHER 10.5 X 50 X 0.8
HANDLE 6 X 18
ROLL PIN 4 X 16
VALVE STEM SEAL CAP
ROCKER EXHAUST ........................ 1 ........... INCLUDES ITEMS W/#
ROLL PIN 4 X 18
SHIM 0.2
1
1
1
1
1
PRES. SPRING DECOMPR.
OIL RESTRICTOR VALVE ASSY.
OIL RESTRICTOR VAVE
*
*
GEARWHEEL F. DECOMPR........... 1 ........... INCLUDES ITEMS W/%
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 59
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HATZ 1D81Z ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
PAGE 60 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
1
PART NO.
01244310
50330200
04002500
50347000
04002000
04002000
50330300
04007410
50363100
04007131
PART NAME
QTY.
REMARKS
PUSHROD
2
2
2
2
2
2
2
1
6
1
2
O-RING 19 X 3N
3
PROTECTION TUBE
CIRCLIP AS 24 X 1.75
PRESSURE SPRING
PRESSURE RING
O-RING 23 X 3
4
5
6
7
15
16
18
PLATE
ALLEN SCREW M 10 X 40
FLYWHEEL , ELECTRIC START
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 61
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HATZ 1D81Z ENGINE — OIL PUMP ASSY.
OIL PUMP ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 62 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — OIL PUMP ASSY.
OIL PUMP ASSY.
NO.
1
PART NO.
50328000
03797412
01242401
03797310
04063400
03798600
50334700
03797600
03797510
03797701
03798002
03798102
03797900
03797801
50081200
50170800
50051000
50084901
03798720
50260501
04046000
PART NAME
QTY.
5
REMARKS
CTR. SUNK SCR.AM 6 X 16
COVER F. OIL PUMP
SPRING CAPSULE+BUSH
GEARWHEEL
GOVERNOR SPRING 2.9
CUP
CIRCLIP5
BEARING BUSH
HOUSING
2
1
3
1
4
1
6
1
7
1
8
1
9
1
10
11
12
13
14
15
16
17
18
19
20
21
22
1
PLATE CENTRIF. WEIGHT
CENTRIFUGAL WEIGHT
CENTRIFUGAL WEIGHT
WASHER
1
1
1
1
PIN
1
LOCK WASHER A6
ALLEN SCREW M 6 X 25
ALLEN SCREW M 6 X 30
PIN 8 X 12
5
3
2
2
GEARWHEEL
ROLL PIN 2 X 10
CIRCLIP
1
2
0.3
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 63
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HATZ 1D81Z ENGINE —TIMING COVER ASSY.
TIMING COVER ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 64 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE —TIMING COVER ASSY.
TIMING COVER ASSY.
NO.
3#
6#
7
PART NO.
05325600
03797600
50330400
04000400
50399000
50417400
50329500
04000310
04023210
50364700
01281001
PART NAME
COVER 50
BEARING BUSH
O-RING 27 X 2N
COVER
QTY.
1
REMARKS
1
1
8
1
9
CIRCLIP 32 X 1.2
ALLEN SCREW M 8 X 30 Z3
ALLEN SCREW M 12 X 40
BEARING BUSH
BEARING BUSH
OIL SEAL 32 X 52 X 7
1
11
12
15#
16#
17#
22
24#
25#
26
13
1
1
1
1
TIMING COVER ASSY. NO. 3 ............ 1 .......... INCLUDES ITEMS W/#
TIMING COVER ................................ 1 .......... CANNOT BE PURCHASED SEPARATELY
04052400
03797412
NOZZLE
COVER F. OIL PUMP
1
1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 65
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HATZ 1D81Z ENGINE — FUEL DEVICE ASSY.
FUEL DEVICE ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 66 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — FUEL DEVICE ASSY.
FUEL DEVICE ASSY.
NO.
1
PART NO.
50331500
04000901
50050700
50390200
50363400
04011700
03209700
04102400
04102500
04102600
04071300
04102200
04102300
50416200
50148000
01313600
04025800
40085001
50415101
50415200
PART NAME
ROLLER TAPPET CPL.
GUIDE
QTY.
REMARKS
1
1
1
0..1
0..1
1
2
3
ALLEN SCREW M 6 X 16
O-RING 17 X 1.1
O-RING 17 X 1.2
PLATE
4
4
5
6
SHIM 0.3
0..1
0..1
0..1
0..1
0.2
0..2
0..2
1
7
SHIM 0.60/42.2
8
SHIM 0.90/42.2
9
SHIM 1.20/42.2
10
10
10
11
13
15
16
16
17
18%
19%
20
21
22
24
25
26
27
28 #
GASKET
GASKET INJECTION PUMP 0.2
GASKET INJECTION PUMP 0.3
INJECTION PUMP
HEXAGON NUT M8
FUEL PRESSURE PIPE
JOINT WASHER
INJECTOR SEAL
3
1
1
1
INJECTOR........................................ 1 ........... INCLUDES ITEMS W/%
NOZZLE DLLA 154PV3
1
INJECTOR........................................ 1 ........... CANNOT BE PURCHASED SEPARATELY
03792400
04035700
50000800
50333400
50313000
50038400
50004600
05035200
FLANGE
WASHER
1
1
2
1
1
1
1
1
COPPER WASHER
BANJO UNION
BANJO BOLT M6
STUD M 8 X 35
SET SCREW AM 8 X 16
PRESSURE SPRING
*
29 #
PIN .................................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
PIST. + SPRG. EXT. FUEL ................ 1 ........... INCLUDES ITEMS W/
O-RING 22 X 1.6
CYL. F. EXTR. FUEL DEV.
DISC.
CLOS. SCREW M 16 X 1.5
JOINT A12 X 15.5
RING PIECE NW6
PIPE NIPPLE
FUEL HOSE 4.5 X 100
VENT VALVE
FUEL HOSE 4.5/150
FUEL HOSE 4.5 X 55
T-CONNECTION NW3
FUEL PIPE 390
*
30
01519500
50328900
04001410
04001600
50330800
50001100
50015800
03662300
04060400
00805500
03807100
04060200
50157800
03902000
05029600
50279600
50357200
50399801
50399900
01459700
01498902
*
36#
37#
38#
39#
40
41
42
43
44
45
45
46
47
48
49
50
51
52
53
60
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
4
1
1
FUEL HOSE 4.5/850
CONNECTING NIPPLE
HOSE CLIP 5SKZ
CLAMP 11.3
CLAMP 9.5
CLIP
PIST. + CYL. EXTR. FUEL ................ 1 ........... INCLUDES ITEMS W/#
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 67
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HATZ 1D81Z ENGINE — AIR DUCTING ASSY.
AIR DUCTING ASSY.
PAGE 68 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — AIR DUCTING ASSY.
AIR DUCTING ASSY.
NO.
1
PART NO.
01246220
PART NAME
QTY.
REMARKS
COOLING AIR DUCT ASSY .......1................. INCLUDES ITEMS W/
*
2
COOLING AIR DUCT .................1................. CANNOT BE PURCHASED SEPARATELY
*
3 %
04007601
04007720
01246411
SEALING STRIP 32.2MM
SEALING STRIP 76MM
2
2
*
4 %
*
5
COOLING AIR DUCT .................1................. INCLUDES ITEMS W/%
6%
7
SIDE SHROUD ............................1................. CANNOT BE PURCHASED SEPARATELY
COOLING AIR DUCT ASSY. .......1................. INCLUDES ITEMS W/#
01246600
8#
9#
10
11
12
13
14
15
16
17
18
19
20
21
COOLING AIR DUCT .................1................. CANNOT BE PURCHASED SEPARATELY
04007901
50081200
50144400
50149100
50206300
04008500
50093700
50093600
50364900
50331400
04008211
50333500
50334800
50226000
03225504
40002500
04080400
50170900
50177100
SEALING STRIP 413MM
LOCK WASHER A6
HEXAGON NUT M6
ALLEN SCREW M6 X 12
ALLEN SCREW M8 X 18
PARTING SHEET
1
15
4
12
4
1
FLAT WASHER A13
HEXAGON NUT M12
STUD M12 X 40
6
6
2
STUD M12 X 35
4
INTERMED. HOUSING
HEXSCREW M 6 X 8
RUBBER SLEEVE
1
2
1
*
23
GRUB SCREW M 8 X 6
NAME PLATE
4
24
25
28
29
30
1
POP RIVET 2.4 MM
COVER F. BLOW DUCTING
LOCK WASHER 6
4
1
4
HEXSCREW M 6 X 16
2
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 69
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HATZ 1D81Z ENGINE — BREATHER ASSY.
BREATHER ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 70 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — BREATHER ASSY.
BREATHER ASSY.
NO.
1#
2#
3
PART NO.
PART NAME
QTY.
REMARKS
THROTTLE ARM ............................. 1 ........... CANNOT BE PURCHASED SEPARATELY
THROTTLE LINKAGE ..................... 1 ........... CANNOT BE PURCHASED SEPARATELY
04000100
50266100
04037500
50328701
04000200
01242810
03799010
04052700
50386100
50129900
01279210
01302910
03799210
50328300
03799400
50144400
40021500
40021400
03888300
03927300
50144500
50144400
01246801
50403500
01317000
04080300
03568700
SHIM
1
2
1
4
1
1
1
1
1
1
1
1
1
3
2
2
2
2
1
1
1
1
4
CIRCLIP 6
5
LEVER
6#
7
ALLEN SCREW M 5 X 8
TENSION SPRING
GUIDE
8
9
THIGH SPRING
SPACER RING
O-RING 21 X 2
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
26
37
38%
39%
40%
41%
42%
43
44
45
46%
47
48
O-RING 32 X 37 X 2.5
STOP RING SPD. CONT. S
STOP RING SPD. CONT. C
FRICTION PLATE
HEXAGON NUT M6
GRUB SCREW
HEXAGON NUT M6
SEAL WIRE 0.5-0.3
LEAD SEAL 8MM
THROTTLE LEVER
SCREW M 6 X 32
FLAT WASHER 6.4
HEXAGON NUT M6
GOVERNOR LEVER ASSY. ............. 1 ........... INCLUDES ITEMS W/#
GRUB SCREW M 8 X 20
1
BREATHER VALVE ASSY. ................ 1 ........... INCLUDES ITEMS W/%
BREATHER CUP
RUBBER DIAPHRAM
1
1
BREATHER ...................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
04074700
04074800
04080500
50081200
50170700
04090500
50411500
50405301
05038000
50388300
01475600
BREATHER HOSE
BREATHER HOSE
BUSH
1
1
2
2
2
1
1
1
1
1
LOCK WASHER A6
ALLEN SCREW M 6 X 16
CLIP
SET PIN
GRUB SCREW M 6 X 45
HOSE 7 X 12 X 120
HOSE CLAMP
*
49
*
50
*
51
ADJUST. SCREW ID 1D81 .............. 1 ........... INCLUDES ITEMS W/
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 71
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HATZ 1D81Z ENGINE — FUELTANK ASSY.
FUEL TANK ASSY.
PAGE 72 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — FUELTANK ASSY.
FUEL TANK ASSY.
NO.
2
PART NO.
01494200
05097600
03981802
03981701
03981900
PART NAME
QTY.
REMARKS
FUEL TANK ASSY ( 7 LTRS.) ................. 1 ............ INCLUDES ITEMS W/#
3
WASHER
12
12
6
4#
5#
6#
7#
8
RUBBER WASHER
BUSH 8.4 X 13 X 7.5
RUBBER SHELL
6
FUEL TANK ............................................. 1 ............ CANNOT BE PURCHASED SEPARATELY
03989800
50377001
50177500
50385800
03801200
50478800
50144400
50144500
03165500
03493600
50165500
05031900
50387300
50001000
50359800
05029200
03663700
01490300
BUSH 8.5 X 20 X 49
STUD M 8 X 75
2
2
4
1
1
9
10#
11#
12
13
14
15
16
17
18
19
20
21#
22#
23#
24
25
26%
27%
28
29
30#
31
32
33
34
ALLEN SCREW M 8 X 40
CAP, FUEL TANK
FUEL HOSE 7/220
FUEL FILTER ......................................... 1 ............ REPLACES 40089401
HEXAGON NUT M6
FLAT WASHER 6.4
PIPE CLIP
1
1
1
1
1
1
1
1
1
4
1
FUEL HOSE 7/330
HEXSCREW M 6 X 12
GUARD
SIEVE
JOINT A 10 X 16
HEXSCREW M 10 X 12
BUSH 9 X 18 X 8
FUEL PIPE L W 4.5 X 50
PROTEC. GUARD TOP.......................... 1 ............ INCLUDES ITEMS W/%
FINGER GUARD .................................... 1 ............ CANNOT BE PURCHASED SEPARATELY
04030901
03150900
01402200
50183000
50148000
50208500
05045300
05044001
05036900
05043900
50414800
01519401
SEALING STRIP 29 MM
CLAMP
GUARD
ALLEN SCREW M 8 X 35
HEXAGON NUT M8
LOCK WASHER 8
CLAMP 21 MM
HOSE 10/12 MM
HOSE CLIP
WATER SEPARATOR
CLOS. SCREW M 10
1
1
1
4
2
4
1
1
1
1
1
*
35
*
36
*
37
*
38
WATER SEPARATOR............................. 1 ............ INCLUDES ITEMS W/
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 73
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HATZ 1D81Z ENGINE — FUEL PUMP ASSY.
FUEL PUMP ASSY.
PAGE 74 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — FUEL PUMP ASSY.
FUEL PUMP ASSY.
NO.
1
PART NO.
04011900
03796400
04011801
04000800
50331800
50332301
50328300
50001200
50006400
50015900
01468801
49062501
PART NAME
BUSH
SHAFT
LEVER F. FEED PUMP
PLUG
O-RING
QTY.
1
REMARKS
2
1
3
1
4
1
5
1
6
FUEL FEED PUMP
HEXAGON NUT M6
JOINT A 14 X 18
BANJO BOLT A8
RING PIECE N W 8
FUEL PIPE
1
7
3
8
4
9
2
10
11
12
1
1
DIAPHRAM
1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 75
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HATZ 1D81Z ENGINE — AIR FILTER ASSY.
AIR FILTER ASSY.
L= SILICON SEALER
PAGE 76 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — AIR FILTER ASSY.
AIR FILTER ASSY.
NO.
1
PART NO.
50038900
04006300
04006200
04004312
50095100
50398400
01493000
01483400
50148100
50129500
50412000
05036400
05039300
03579400
50062400
50062300
01496800
04047701
05039401
PART NAME
STUD M 8 X 60
GASKET
INSULATING FLANGE
AIRFILTER HOUSING
LOCK WASHER A8
CYLINDER HEAD BOLT
AIR FILTER
RETAINING STRAP
FLAT WASHER 8.4
HEXAGON NUT M8
CIRCLIP 10 X 1
QTY. REMARKS
2
2
2
3
1
1
1
1
1
1
2
2
1
1
1
1
1
1
4
5
6
7
8
9
10
11
12
13
14
15
16
34
35
CENTERING COVER
BUSH 33 X 35 X 23.5
SEALING RING
JOINT A 10 X 13.5
CLOSING SCREW M 10 X 1
COVER AIRFILTER ............................. 1 ........ INCLUDES ITEMS W/
*
SEALING STRIP LG 704
CLOSING CAP
1
1
*
37
*
36
CLOSING COVER............................... 1 ........ CANNOT BE PURCHASED SEPARATELY
*
38
03814100
05038700
01490800
01287900
04047300
50395700
50411900
50120000
40028300
05033500
05044501
05043601
05045600
05043700
50173500
50170900
50170600
03961400
05043800
50159500
50006200
50062400
50358400
01499800
INSULATING DISC
WASHER 11 X 36 X 3
WING SCREW
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
1
4
1
2
1
39
40
41
42
43
46
GASKET AIRFILTER
INTERMEDIATE FLANGE
COVER 15
CLOSING PLUG 7
DISC A 6.4
*
47
48
HEXAGON NUT M 6
VALVE PLATE
52
53#
54#
55#
56#
57
INDIC. PLATE
RUBBER CAP
SIGNAL RING
ADAPTER
PIPE CLIP
58
LOCK WASHER 6
ALLEN SCREW M 6 X 20
FUEL HOSE 3.51-50
HOSE 2 X 4 X 170
RING PIECE N W 4
BANJO BOLT A 4
JOINT A 10 X 13.5
STRAP
59
60
61
62
63
64
65
66
MAINT. INDICATOR ............................ 1 ........ INCLUDES ITEMS W/#
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 77
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HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY.
EXHAUST SILENCER ASSY.
J= HOT TEMPERATURE PASTE
PAGE 78 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY.
EXHAUST SILENCER ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
01498800
EXHAUST SILENCER S ASSY. ......... 1 .......... INCLUDES ITEMS W/
*
2
EXHAUST SILENCER ....................... 1 .......... CANNOT BE PURCHASED SEPARATELY
*
3
6
50404000
01471110
03877300
03877700
50249500
50145900
40028600
03997100
01191901
05034200
50255700
ALLEN SCREW M 8 X 30
GASKET SET EXHAUST SIL.
ELBOW
3
1
*
10
11
12
13
14
16
18
19
20
1
PIPE CLIP 52.5
1
HEX SCREW M 10 X 50
FLAT WASHER 10.5
HEX NUT M 10
1
1
1
EXHAUST TUBE
1
MUFFLER GUARD ID
LOCK WASHER
1
10
5
ALLEN SCREW M 6 X 12
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 79
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HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY.
STARTER/ALTERNATOR ASSY.
PAGE 80 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY.
STARTER/ALTERNATOR ASSY.
NO.
1
PART NO.
50201200
50353420
50093700
50380600
01459700
50149100
50208500
50148000
04021000
50170700
01439000
50401200
50165600
50236600
01462800
04021100
04009920
50144500
50165500
50170900
04021210
04020421
50397100
01440300
50165400
01248121
01425021
01440100
50380800
50373700
50373600
50216300
50335700
50402100
50402000
50358400
01440200
01470200
50379700
01439400
40026600
50400300
50179900
01430800
50023000
50426900
03814100
50426800
03814200
50016800
50275300
01430900
01193401
PART NAME
QTY.
2
REMARKS
STUD M 12 X 50
2
STARTER 12 V 10 TOOTH
FLAT WASHER A 13
HEXAGON NUT M 12
CLIP
ALLEN SCREW M 6 X 12
LOCK WASHER 8
HEXAGON NUT M 8
BUSH 6.3 X 12.15 X 5
ALLEN SCREW M 6 X 16
COIL WITH WIRE 12 V
ALLEN SCREW M 6 X 35
LOCK WASHER
ALLEN SCREW M 6 X 25
ELECTRIC WIRE
PROTECT. ALTERNATOR
PARTING SHEET
FLAT WASHER 6.4
HEXSCREW M 6 X 12
LOCK WASHER 6
GEAR RING 123 TEETH
MAGNET SEGMENT
ALLEN SCREW M 4 X 10
SUPPORT
ALLEN SCREW M 8 X 16
REGULATOR 12 V
REGULATOR 24 V
FASTENING PLATE
CTR. SUNK SCREW M 6 X 10
PLUG SLEEVE HOUSING
PIN TERM. HOUSING 6 WAY
WASHER 5.3
HEXSCREW M 5 X 25
PLUG SLEEVE HOUSING
PLUG SLEEVE HOUSING
STRAP
SUPPORT
CLIP
PLUG SLEEVE HOUSING
WIRING HARNESS
PROTECTION CAP. RUBBER
HEXSCREW M 8 X 40
STAR WASHER
BATTERY CABLE PLUS
HEXAGON NUT M 8
SERRATED WASH. A 8.4
INSULATING DISC
TOOTH LOCK J 10.5
INSULATING TUBE
DISC 8.4
HEXSCREW M 8 X 35
BATTERY CABLE MINUS
ELECTRIC WIRE
1
3
2
4
2
5
2
6
2
7
4
8
2
9
2
10
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27
28
28
29
30
31
32
33
34
35
36
37
38
42
43
44
46
47
48
49
50
51
52
53
54
55
56
57
58
2
1
1
2
1
1
1
1
1
5
6
1
7
14
1
2
1
1
1
2
1
1
2
2
1
1
4
1
2
1
1
1
1
1..2
1
3
1
2
1
1
2
1
1
1
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 81
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HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY.
INSTRUMENT BOX ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 82 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY.
INSTRUMENT BOX ASSY.
NO.
1
PART NO.
01407000
01457700
40028200
00716311
50289200
50160800
50159010
50049300
50159100
50160700
50158800
03666700
50147100
05004300
50276502
50345300
PART NAME
QTY.
REMARKS
INSTRUMENT BOX 12 V ................. 1 ........... INCLUDES ITEMS W/
INSTRUMENT BOX 24 V ................. 1 ........... INCLUDES ITEMS W/
*
*
1
2
HEX. NUT M5
1
1
4
1
1
3
1
1
2
2
2
1
*
3
INSRTUMENT BOX, ENCL.
HEXSCREW M 6 X 12
CLOSING PLUG, PLASTIC
MALE CABLE COUPLING
ALLEN SCREW M 5 X 10
HEXAGON NUT, PLASTIC
CONNECTING BLOCK
ALLEN SCREW M 4 X 20
BRACKET
*
4
*
5
*
6
*
7
*
8
*
9
*
10
*
11
*
12
HEXAGON NUT M 4
DECAL F. INST. BOX
*
13
*
14
GLOW START. SWITCH.................. 1 ........... INCLUDES ITEMS W/%
*
15 %
IGN. KEY DS 14603
1
*
18%
KEY SWITCH ................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
*
20
50176501
50176600
50176400
40096000
03509211
40009700
40009800
40091400
01150101
49050900
50276600
50276700
01090201
01089801
01089901
50358400
50276000
50275802
50275902
40021300
50268600
01433601
05027800
50001000
01475200
INDICATOR LAMP, BATTERY
INDICATOR LAMP, OIL
INDICATOR LAMP, TEMP.
CLOSING PLUG
1
*
21
1
22
24
1
0..3
1
*
25
INSTRU. BOX FRONT
BULB 12 V - 2 W
*
26
0..4
0..4
0..2
1
*
26
BULB 24 V - 2 W
*
27
CLOSING PLUG, PLASTIC
DIODE ASSY.
*
28
*
29 %
FLAP FOR SWITCHBOX
PLUG SLEEVE HOUSING
PLUG SLEEVE HOUSING
DIODE ASSY.
1
*
30
1
*
31
1
*
32
2
*
33
DIODE ASSY.
1
*
34
DIODE ASSY.
1
*
35
STRAP
1
*
36
RELAY SOCKET
1
*
37
MOTOR START RELAY
RELAY ENG. PROT. 24 V
OIL PRESSURE SWITCH
TEMP. SWITCH
1
*
37
1
*
41
1
42#
47
1
WIRING HARNESS
INTERMED. PIECE. TEMP
JOINT A 10 X 16
1
48#
49#
50
1
1
TEMP. SWITCH 12 V “C” .................. 1 ........... INCLUDES ITEMS W/#
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 83
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HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY.
LIFTING MAGNET/S TOP DEVICE ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
D= LOCTITE 221 H= SILICON E= LOCTITE 648
PAGE 84 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY.
LIFTING MAGNET/STOP DEVICE ASSY.
NO.
1
PART NO.
01254602
50343300
04021400
04021800
04021700
50144500
50328300
05015100
PART NAME
LEVER CPL.
QTY.
REMARKS
1
1
1
1
1
1
1
1
2
O-RING 4.6 X 1.85
BUSH
3
4
SPRING
LEVER
FLAT WASHER 6.4
HEXAGON NUT M 6
SUPPORT SOLENOID
5
6
7
8
9#
10#
11
13
14
BUSHING ......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
LINKAGE .......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY
SHAFT + LEVER STOPMAG .......... 1 ........... INCLUDES ITEMS W/#
01515300
01515500
05058400
LIFTING MAGNET 12 V ................... 1 ........... INCLUDES ITEMS W/
*
CABLE HOLDER
1
*
15
STOP MAGNET ............................... 1 ........... CANNOT BE PURCHASED SEPARATELY
*
16
05023501
50170900
50144400
50216300
50112600
50366800
50114300
40037300
03999001
03996600
03565400
05069200
04021700
50144500
50328300
50248900
CONSOLE
1
2
2
3
4
2
2
2
1
1
1
1
1
1
1
1
17
18
19
20
22
23
24
25
26
27
28
29
30
31
LOCK WASHER 6
HEXAGON NUT M 6
WASHER 5.3
ALLEN SCREW M 5 X 10
STUD M 6 X 12
DISC 6.4
CLAMP 8-12
FUEL HOSE 7/70
SHAFT
RUBBER SLEEVE
BUSH F. BELT TENSION
LEVER
WASHER
HEXAGON NUT M6
BELLOWS
32
*
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 85
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EXPLANATION OF CODE IN REMARKS COLUMN
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
Terms of payment for parts are net 30 days.
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
Effective: February 22, 2006
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 86 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07)
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NOTES
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 87
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
MQ Parts Department
800-427-1244
Tel. (800) 421-1244
Fax (800) 537-3927
Fax:800-672-7877
Fax:310-637-3284
310-537-3700
Contact: [email protected]
Mayco Parts
800-306-2926
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax:310-537-1173
310-537-3700, Ext. 279
Fax:800-672-7877
Fax:310-637-3284
Service Department
800-421-1244
Technical Assistance
800-478-1244
Fax:310-537-4259
Fax:310-631-5032
310-537-3700
MEXICO
MQ Cipsa
UNITED KINGDOM
Multiquip (UK) Limited Head Office
Hanover Mill, Fitzroy Street,
Ashton-under-Lyne,
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla72760Mexico
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
Tel: 0161 339 2223
Fax: 0161 339 3226
Lancashire OL7 0TL
CANADA
Multiquip
BRAZIL
Multiquip
4110IndustrielBoul.
Laval, Quebec, Canada H7L 6V3
Tel: (450) 625-2244
Fax: (450) 625-8664
Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are
the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or
the information published in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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