Sears Lawn Mower Accessory 45 0424 User Manual

owners  
manual  
model no.  
45-0424  
25 Gallon aTV  
Tow sPraYer  
CAUTION:  
Read Rules for  
Safe Operation  
and Instructions  
Carefully  
Assembly  
Operation  
Maintenance  
Repair Parts  
the fastest way to purchase parts www.speedepart.com  
FORM NO. 40165 (REV. 2/07)  
PRINTED IN USA  
sHown Full sIZe  
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KeY QTY. DesCrIPTIon  
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1
1
Hex Bolt, 5/16" x 3"  
Hex Bolt, 5/16" x 2-1/4"  
Hex Bolt, 5/16" x 2"  
SEMS Nut, 5/16"  
Nylock Nut, 5/16"  
Flat Washer, 5/16"  
Flat Washer, 3/4"  
Lock Washer, #10  
Washer, 5/16" Tooth Lock  
Hitch Pin  
L
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P
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R
S
T
2
2
2
2
1
1
1
1
2
2
Cotter Pin  
Carriage Bolt, 5/16" x 1-1/4"  
Screw, #10 x 3/8"  
Knob  
Spray Gun Clip, Small  
Spray Gun Clip, Large  
Pressure Gauge  
Coiled Hose Clamp  
Gasket, 3/4" Garden Hose  
Axle Clamp  
J
U
K
Hair Cotter Pin  
3
5. Fasten the front ends of the frame tubes together using  
two 5/16" x 3" hex bolts and 5/16" nylock nuts. Do not  
tighten yet. See figure 3.  
6. Assemble hitch brackets to frame tubes using two 5/16"  
x 2-1/4" hex bolts, four washers (one on each side) and  
5/16" nylock nuts.Position each bolt behind a cross bolt  
in the hitch arms. Do not tighten yet. See figure 3.  
7. Tighten bolts assembled in step 7 then tighten bolts  
assembled in step 8. See figure 3.  
assemBlY InsTruCTIons  
Tools reQuIreD For assemBlY  
(2) 1/2" Wrenches  
(1) Screwdriver  
(1) Pliers  
1. Remove all items from carton and lay out as shown on  
pages 2 and 3.  
2. Assemble the axle clamps, axle support tube and four  
5/16" SEMS nuts to the factory installed bolts in the  
frame tubes. See figure 1.  
5/16" x 2-1/4"  
HEX BOLT  
5/16" WASHER  
5/16" NYLOCK NUT  
FACTORY  
INSTALLED  
BOLT  
5/16" WASHER  
5/16" x 3"  
HEX BOLT  
5/16" NYLOCK NUT  
FIGure 3  
AXLE  
CLAMP  
AXLE  
SUPPORT  
TUBE  
5/16" SEMS NUT  
8. Assemble the boom mount bracket to the rear of the  
frame tubes using two 5/16" x 2" hex bolts and 5/16"  
nylock nuts. See figure 4.  
FIGure 1  
3. Slide the axle through the axle support tube. See  
figure 2.  
4. Assemble a 3/4" washer, a wheel (valve stem facing  
out) and another 3/4" washer onto the axle. Assemble  
a cotter pin through the end of the axle.Repeat on other  
end. See figure 2.  
1/8" x 1-1/2"  
COTTER PIN  
5/16" NYLOCK NUT  
5/16" x 2"  
HEX BOLT  
AXLE  
SUPPORT  
AXLE  
TUBE  
FIGure 4  
rear VIew  
3/4" WASHER  
FIGure 2  
4
9. Assemble the boom bars to the boom mount bracket  
usingtwo5/16"x1-1/4"carriagebolts,toothlockwashers  
(between the bar and bracket), 5/16" flat washers and  
knobs.Theboomconnectinghoseshouldextendupward.  
See figure 5.  
noTe: Make sure the nozzles are adjusted so that the  
openings face straight down when the boom bar is in the  
horizontal operating position.  
13. Slide coiled hose clamp onto spray gun hose. Push  
hose onto hose adapter on the side of the "T" fitting  
as shown in figure 7. Tighten clamp around hose and  
adapter. Snap spray gun into clips on side of tank.  
14. Carefully screw the pressure gauge into the top of the  
"T" fitting. See figure 7.  
SPRAY  
GUN  
BYPASS/RETURN HOSE  
COILED  
HOSE  
HOSE  
CLAMP  
BOOM CONNECTING HOSE  
5/16" FLAT  
WASHER  
WASHER  
GARDEN  
HOSE  
GASKET  
KNOB  
(TOOTH LOCK)  
PRESSURE  
GAUGE  
BOOM CONNECTING HOSE  
BOOM BAR  
FIGure 7  
CARRIAGE BOLT  
5/16" x 1-1/4"  
15. Attach sprayer to tractor hitch and connect the wiring to  
tractor battery. Red wire must be connected to positive  
postonbatteryorto"HOT"connectiononatractorswitch  
or ammeter. Brown wire may be grounded or connected  
to negative battery post. See figures 8 and 9.  
ImPorTanT: This sprayer should be connected to 12  
volt batteries only!  
FIGure 5  
10. Assemble the large and small spray gun clips to the  
side of the tank using two #10 x 3/8" screws and #10  
lock washers. See figure 6.  
IN LINE SWITCH  
RED  
QUICK COUPLER  
RED  
+
BATTERY  
BROWN  
BROWN  
FIGure 8  
neVerallowneGaTIVePInonPluG  
To Come In ConTaCT wITH PosITIVe  
"HoT" PosT on BaTTerY. FIre or  
eXPlosIon maY resulT!  
SPRAY GUN  
CLIP (LARGE)  
SPRAY GUN  
CLIP (SMALL)  
#10 x 3/8"  
SCREW  
#10 LOCK  
WASHER  
POSITIVE  
PLUG  
"HOT"  
POST  
+
FIGure 6  
11. Insert a garden hose gasket into the swivel nut on the  
bypass/return hose. Screw nut onto upper outlet of the  
"Y" valve fitting. Place the other end of the hose down  
through the hole at the rear of the tank. See figure 7.  
12. Insert a garden hose gasket into the swivel nut on the  
boom connecting hose. Screw the nut onto the lower  
outlet of the "Y" valve fitting. See figure 7.  
NEGATIVE  
POST  
NEGATIVE PIN  
12 VOLT TRACTOR BATTERY  
FIGure 9  
5
usInG THe sPraYer  
oPeraTIon  
1. Determine the application rate (gallons per 1,000  
sq. feet or gallons per acre) based on the chemical  
manufacturers recommendations. Use this rate to help  
select the pressure setting and tractor speed in the  
following instructions.  
BeFore sTarTInG  
It is important to test the boom and spray gun with plain  
water before using chemicals.This will enable you to check  
the sprayer for leaks and to set the spray pattern and nozzle  
pressure. If a leak should occur, thread tape may be used  
to better seal the fitting.  
2. Determinetheapproximatesquarefootageoftheareato  
besprayedandestimatethenumberofgallonsrequired.  
This can help avoid unneeded solution left in the tank.  
on-oFF swITCH  
This switch is connected in line to the wiring assembly and  
is used by the operator to turn the pump motor on or off.  
3. Determinetheappropriatespeedatwhichtotravel,based  
on the chosen pressure setting and the recommended  
application rate. Use the tip chart on page 9.  
PumP Pressure swITCH  
4. To determine the throttle setting for attaining the  
appropriate speed, mark off 100, 200 and 300 feet  
intervals. The speed chart at the bottom of page 9  
indicates the number of seconds it takes to travel these  
distances.Setthethrottleand,witharunningstart,travel  
the distances in the number of seconds indicated by  
the speed chart.Once you have determined the throttle  
and gear settings needed, mark the throttle location  
so that you can easily resume the same speed after  
stopping.  
The pump is equipped with a pressure switch.The pressure  
switch senses outlet pressure of the pump and will turn off  
the electrical power to the pump at a predetermined high  
pressure point (60 PSI). If the flow demand is very low, the  
pump may reach this high pressure point and the switch will  
cause "cycling" (the pump cycles on and off rapidly).This is  
notaproblemunlessthepumpissubjecttocontinuouscycling  
within one second intervals for long periods of time.  
aDJusTInG oPeraTInG Pressure  
5. Set the operating pressure. Spray with plain water to  
help determine the best setting. For best results stay  
in the 20 to 30 PSI range. (At 10 PSI the spray pattern  
beginstobreakup,at40PSIsomedriftdevelops.)Refer  
to the tip chart on page 9.  
Thesprayerisequippedwitha"Y"ttingcontainingabypass  
valve and a boom valve.The bypass valve controls the flow  
to the return (bypass) hose.The amount of flow through the  
return hose determines the operating pressure when the  
boom or the spray gun is in use. Adjust the bypass valve  
while either the boom or the spray gun is in use to obtain  
the desired pressure, indicated by the pressure gauge.The  
tip chart on page 9 shows how different pressure settings  
affect boom application rates.  
6. Add the chemical solution to the tank, following the  
product instructions.  
7. Drive to the starting place for spraying. Set the boom  
in position for spraying. Set the throttle at the position  
determined in step 4. Flip the sprayer's in-line switch to  
the "ON" position to start spraying.  
on-oFF aDJusTmenT oF Boom noZZles  
The boom valve on the "Y" fitting controls flow to the boom  
nozzles. It should be either completely open or completely  
closed. The boom operating pressure can be controlled  
using the bypass valve on the "Y" fitting.  
8. Stay clear of flowers, shrubs and evergreen trees when  
spraying weed control solutions to prevent contact of  
the solution with these sensitive plants.  
aDJusTInG sPraY Gun noZZle  
Turn the nozzle on the spray gun to adjust the spray from  
a cone shaped fine mist to a straight stream. Control the  
spray gun operating pressure with the bypass valve on the  
"Y" fitting. Maximum spray gun pressure can be attained  
when the boom is shut off.  
CauTIon: WEAR EYE PROTECTION,  
GLOVES AND PROTECTIVE CLOTHING  
WHENHANDLINGANDWORKINGWITH  
LAWN CHEMICALS.  
seTTInG THe Boom For sPraYInG  
The correct positioning of the boom places the nozzles  
approximately 40" apart and 14" above the ground. This  
gives a spray width of approximately 80" with a slight center  
overlap. See figure 10.  
40"  
a. Slide the boom bars out to the ends of the  
slots.  
b. Swivel the boom bars until the nozzles are  
approximately 14" above the ground.  
c. Make sure the nozzles are adjusted so that the  
openings point straight down.  
14"  
80"  
FIGure 10  
6
maInTenanCe  
aTTenTIon!  
1. Do not store sprayer with any solution left in tank.  
Do notallowchemicalstositinpumpforextendedtimes  
of idleness. Some chemicals will damage the pump  
valve if allowed to soak untreated for a length of time.  
Always flush the pump with water after each use.Follow  
the procedures in the AFTER EACH USE instructions  
for flushing and disposal.  
2. Periodically clean the strainer in the end of the intake  
hose at the bottom of the tank.Remove the nylon swivel  
nut from the hose, pull out the screen and flush it with  
clear water.  
3. Periodically clean the strainers in the boom nozzles.  
Remove the nozzle, pull out the screen and flush it with  
clear water.  
wInTer sToraGe  
6. Drain all water out of the sprayer, paying special  
attention to the pump and handgun. These items are  
especiallypronetodamagefromchemicalsandfreezing  
weather.  
aFTer eaCH use  
4. After use, fill the sprayer part way with water, start the  
sprayer and allow clear water to be pumped through the  
plumbing system and out through the boom assembly  
and the handgun. Use the handgun to thoroughly wash  
all internal parts of the tank, the outside of the tank and  
the boom.  
7. The sprayer should be winterized before storage by  
pumping a 50-50 solution of water and R. V. antifreeze  
through the entire plumbing. Proper care and  
maintenance will prolong the life of the sprayer.  
5. Refill the tank about half full with plain water and a  
chemicalneutralizerandrepeatthecleaninginstructions  
above. Flush the entire sprayer with the neutralizing  
agent. Follow the chemical manufacturers instructions  
for disposal of all wash or rinsing water.  
7
u.s. Gallon TIP CHarT  
Tip Spray  
No. Height  
Inches  
Pressure  
PSI  
Tip Capacity  
US Gallons  
Per Minute  
GALLONS PER ACRE (BASED ON WATER)  
1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 7.5 MPH 10 MPH  
10  
20  
30  
.30  
.42  
.52  
44.2  
63  
76.8  
22.1  
31.5  
38.4  
14.8  
20.9  
25.8  
11.1  
15.7  
19.3  
8.9  
12.6  
15.4  
5.9  
8.4  
10.3  
4.4  
6.3  
7.7  
#3  
13"  
Tip  
Spray  
Pressure  
PSI  
Tip Capacity  
US Gallons  
Per Minute  
GALLONS PER 1000 SQ. FT. (BASED ON WATER)  
No. Height  
Inches  
1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 7.5 MPH 10 MPH  
10  
20  
30  
.30  
.42  
.52  
1.0  
1.4  
1.8  
0.50  
0.72  
0.88  
0.34  
0.48  
0.59  
0.26  
0.35  
0.44  
0.20  
0.29  
0.35  
0.14  
0.19  
0.24  
0.10  
0.14  
0.18  
#3  
13"  
ImPerIal Gallon (lITer) TIP CHarT  
Tip  
Spray  
Pressure  
PSI  
(Bar)  
Tip Capacity  
Imperial Gallons  
per minute  
IMPERIAL GALLONS (Liters) PER ACRE (BASED ON WATER)  
No. Height  
Inches  
1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 7.5 MPH 10 MPH  
(mm)  
(liters per minute) 1.6 K/H 3.2 K/H 4.8 K/H 6.4 K/H 8 K/H  
12 K/H 16 K/H  
10  
(0.7)  
20  
.25  
(1.135)  
.35  
36.8  
(167.3)  
52.5  
18.4  
(83.6)  
26.2  
12.3  
(56.0)  
17.4  
9.2  
(42.0)  
13.1  
7.4  
(33.7)  
10.5  
4.9  
(22.3)  
7.0  
3.7  
(16.7)  
5.2  
#3  
13"  
(330 mm)  
(1.4)  
30  
(2.1)  
(1.59)  
.433  
(1.97)  
(238.5) (119.2)  
64.0 32.0  
(290.7) (145.3)  
(79.1)  
21.5  
(97.7)  
(59.4)  
16.1  
(73.1)  
(47.7)  
12.8  
(58.3)  
(31.8)  
8.6  
(39.0)  
(23.8)  
6.4  
(29.1)  
IMPERIAL GALLONS (Liters) PER 1000 SQ. FT. (BASED ON WATER)  
Tip  
Spray  
Pressure  
PSI  
(Bar)  
Tip Capacity  
Imperial Gallons  
per minute  
No. Height  
Inches  
1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 7.5 MPH 10 MPH  
(mm)  
(liters per minute) 1.6 K/H 3.2 K/H 4.8 K/H 6.4 K/H  
8 K/H  
0.17  
(0.77)  
0.24  
12 K/H 16 K/H  
10  
(0.7)  
20  
.25  
(1.135)  
.35  
0.85  
(3.85)  
1.21  
0.42  
(1.92)  
0.60  
0.28  
(1.29)  
0.40  
0.21  
(0.97)  
0.30  
0.11  
(0.51)  
0.16  
0.08  
(0.38)  
0.12  
#3  
13"  
(330 mm)  
(1.4)  
30  
(1.59)  
.433  
(5.48)  
1.47  
(2.74)  
0.74  
(1.82)  
0.49  
(1.37)  
0.37  
(1.10)  
0.29  
(0.73)  
0.20  
(0.55)  
0.15  
(2.1)  
(1.97)  
(6.68)  
(3.34)  
(2.24)  
(1.68)  
(1.34)  
(0.90)  
(0.67)  
GrounD sPeeD CHarT  
M.P.H. (K/H)  
Time Required in Seconds to  
Travel a Distance of:  
100 ft (30.5 M) 200 ft (61 M) 300 ft (91.5 M)  
1.0  
2.0  
3.0  
4.0  
5.0  
6.0  
7.0  
8.0  
9.0  
(1.6)  
(3.2)  
(4.8)  
(6.4)  
(8.0)  
(9.7)  
(11.3)  
(12.9)  
(14.5)  
68  
34  
23  
17  
14  
136  
68  
45  
34  
27  
23  
19  
17  
15  
14  
205  
102  
68  
51  
41  
34  
29  
26  
23  
20  
11  
9.7  
8.5  
7.6  
6.8  
10.0 (16.1)  
8
noTes  
9
rePaIr ParTs For 25 Gallon sPraYer moDel 45-0424  
35  
33  
34  
63  
21  
37  
7
36  
55  
30  
21  
22  
30  
21  
32  
63  
B
21  
63  
21  
37  
57  
51  
19  
35  
33  
34  
40  
31  
62  
2
A
C
54  
59  
53  
36  
21  
58  
6
18  
17  
55  
9
10  
55  
8
20  
B
7
61  
15  
16  
A
14  
62  
4
15  
3
29  
64  
1
60  
48  
38  
50  
13  
48  
50  
47  
5
7
28  
C
49  
65  
42  
56  
46  
51  
41  
24  
28  
52  
26  
44  
40  
25  
43  
27  
23  
44  
26  
11  
51  
40  
39  
45  
10  
rePaIr ParTs lIsT For 25 Gallon sPraYer moDel 45-0424  
reF  
no.  
ParT  
no.  
QTY. DesCrIPTIon  
reF  
no.  
ParT  
no.  
QTY. DesCrIPTIon  
1
2
46283  
45015  
46278  
45021  
45024  
45031  
45032  
45033  
45069  
43910  
46980  
45085  
46276  
46277  
45025  
45026  
49754  
45049  
45050  
47406  
49761  
45026  
47405  
45034  
40166  
40167  
24192  
25896  
25898  
48511  
46700  
24122  
24585  
47394  
1
1
1
1
1
1
3
1
4
4
4
2
1
1
2
2
1
1
1
1
1
6
6
1
1
1
2
2
1
2
1
2
1
1
Tank (25 Gal.)  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
45028  
45029  
45037  
47396  
726-0178  
44180  
46782  
47810  
44947  
43086  
43343  
43009  
43093  
47623  
45180  
736-0722  
44695  
46677  
43081  
25897  
45017  
45071  
45072  
43085  
712-0421  
43682  
44732  
47397  
47390  
49779  
47392  
48719  
43224  
40165  
2
2
2
2
2
2
2
6
4
4
1
4
2
1
1
2
4
2
6
1
1
1
3
4
2
2
2
1
1
2
3
1
2
1
Nozzle, SS Floodjet  
Strainer, Screen Type  
Nut, Screen Body  
Pump and Motor  
3
Hose, 1/2" ID (24" Lg.)  
Hose, 1/2" ID (20" Lg.)  
Strainer, Cap Type 1"  
Adapter, 1/2" NPT x Hose  
Nut, Swivel 3/4" Garden Hose  
Hose Barb, 1/2"  
4
Elbow, Plastic 11/16" Thd.  
Nylon Tie  
5
6
Bolt, Hex 5/16-18 x 2"  
Bolt, Hex 5/16-18 x 3"  
Nut, Nylock 5/16-18  
Bolt, Curved Head 5/16-18 x 1-5/8"  
Lock Washer, 5/16"  
Pin, Hair Cotter #4 (1/8")  
Washer, 3/4"  
7
8
9
Screw, Ph. Pan Hd. 10-24 x 1"  
Flat Washer, #10 SAE  
Nut, Hex 5/16-18 (SEMS)  
Terminal, .25 Male Tab (not shown)  
Adapter, 3/4" GH x 1/2" Barb  
Elbow, 3/8 NPT x 1/2" Barb  
Clamp, 1/2" Hose (For Black Hose)  
Clamp, 3/8" Hose (For Clear Hose)  
Switch and Wire Assembly  
Nipple, (Nylon) 1/2" x 3/8" Red.  
Tee, 1/2" x 1/2" x 1/2" (1/4" Port)  
Spray Gun  
10  
11  
12  
13  
14  
15  
Cotter Pin, 1/8" x 1-1/2"  
Hitch Pin  
Hose Clip, Small  
Lock Washer, #10  
16  
17  
18  
19  
20  
21  
Washer, Bowed  
Screw, Phillips Hd. #10-24 x 3/8"  
Washer, 5/16" Std. Wrt.  
Axle Support Tube  
Hose, 1/4" ID (15' Lg)  
Clamp, 3/8" Hose (For Black Hose)  
Clamp, 1/4" Hose (For Clear Hose)  
Hose Barb, 3/8"  
Hose "Y" W / Valves 3/4"  
Gauge, Pressure 2" 100 PSI  
Gasket, 3/4" Garden Hose  
Bolt, Hex 5/16-18 x 1-1/2"  
Knob  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
Frame Tube (RH)  
Frame Tube (LH)  
Bolt, Carriage 5/16-18 x 1-1/4"  
Washer, Tooth Lock 5/16"  
Hose Clip (Large)  
Hitch Bracket  
Axle Clamp  
Axle  
Adapter, 1/2" NPT x 1/4" Barb  
Clamp, Coiled Hose  
Hose, 3/8" ID (20" Lg.)  
Drain Cap  
Wheel  
Lid  
Boom Bar  
Bracket, Boom Mount  
Tee, Plastic 3/8" Hose  
Bolt, Hex 5/16-18 x 2-1/4"  
Owners Manual  
the fastest way to purchase parts www.speedepart.com  
11  
the fastest way to purchase parts www.speedepart.com  
rePaIr ParTs  
agri-Fab, Inc.  
809 South Hamilton  
Sullivan, IL. 61951  
217-728-8388  
© 2006 Agri-Fab, Inc.  

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