Husqvarna Lawn Mower Z 42 User Guide

Operator and  
Parts Manual  
Grass Catcher  
Z 42" 539 110164  
Z 46" 968 999746  
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CONTENTS  
SAFETY RULES............................................................................................................................4  
CONTAINER CONTENTS.............................................................................................................7  
ASSEMBLY ...................................................................................................................................8  
OPERATION................................................................................................................................12  
CUSTOMER RESPONSIBILITIES..............................................................................................13  
PARTS.........................................................................................................................................14  
TORqUE SPECIFICATIONS ......................................................................................................16  
CONGRATULATIONS on your purchase of a new  
Grass Catcher. It has been designed, engineered  
and manufactured to give you the best possible  
dependability and performance.  
KNOW YOUR GRASS CATCHER  
READ THIS OPERATION MANUAL AND SAFETY  
RULES BEFORE ASSEMBLING OR OPERATING  
YOUR GRASS CATCHER. Compare the illustrations  
with the carton contents to familiarize yourself with the  
parts before starting the assembly. Study the operating  
instructions and safety precautions thoroughly to insure  
proper functioning of your Grass Catcher and to prevent  
injury to yourself and others. Save this manual for future  
reference.  
Should you experience any problem you cannot  
easily remedy, contact the nearest authorized service  
center/ department. They have competent, well-trained  
technicians and the proper tools for service and  
repairs.  
Read and retain this manual. The instructions will  
enable you to assemble and maintain your collection  
system properly. Always observe the SAFETY RULES.  
WARNING  
The operation of any mower can result in  
foreign objects thrown into the eyes, which  
can result in severe eye damage. ALWAYS  
wear safety glasses or eye shields before  
starting your mower and while mowing.  
We recommend a wide vision safety mask  
for over the spectacles or standard safety  
glasses.  
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SAFETY  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
DANGER !  
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING  
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN  
SERIOUS INJURY OR DEATH.  
Data indicates that operators, age 60 years and  
above, are involved in a large percentage of riding  
mower-related injuries. These operators should  
evaluate their ability to operate the riding mower  
safely enough to protect themselves and others  
from serious injury.  
I. GENERAL OPERATION  
Read, understand and follow all instructions in the  
manual and on the machine before starting.  
Only allow responsible adults, who are familiar  
with the instructions, to operate the machine.  
Clear the area of objects such as rocks, stones,  
toys, wire etc., which could be picked up and  
thrown by the blades.  
DO NOT operate mower with grass catcher, unless  
the front weights are installed.  
Keep machine free of grass, leaves or other debris  
buildup which can touch hot exhaust/engine parts  
and burn. Do not allow the mower deck to plow  
leaves or other debris which can cause buildup  
to occur. Clean any oil or fuel spillage before  
operating or storing the machine. Allow machine to  
cool before storage.  
Be sure the area is clear of all people and pets  
before mowing. Stop the machine if anyone enters  
the area.  
Never carry passengers or children even with  
blades off.  
Do not mow in reverse unless absolutely  
necessary. Always look down and behind before  
and while backing.  
II. SLOPE OPERATION  
Slopes are a major factor related to loss-of-control and  
tipover accidents, which can result in severe injury or  
death. All slopes require extra caution. If you cannot  
back up the slope or if you feel uneasy on it, do not  
mow it.  
Be aware of the mower discharge direction and do  
not direct it towards anyone. Do not operate the  
mower without either the entire grass catcher or  
the guard in place.  
Slow down before turning.  
Never leave the machine unattended when the  
engine is running. Always turn off the blades, set  
the parking brake, stop the engine and remove  
the key before leaving the machine.  
DO  
Mow up and down slopes (10° Max.), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watch for holes, ruts, or bumps. Uneven terrain  
could overturn the machine. Tall grass can hide  
obstacles.  
Turn off blades when not mowing.  
Stop engine before removing grass catcher or  
unclogging chute.  
Use slow speed. Choose a low speed so that you  
will not have to stop while on the slope.  
Mow only in daylight or good artificial light.  
Do not operate the machine while under the  
influence of alcohol or drugs.  
Use extra care with grass catchers or other  
attachments. These can change the stability of the  
machine.  
Watch out for traffic when operating near or  
crossing roadways.  
Keep all movement on the slopes slow and  
gradual. Do not make sudden changes in speed or  
direction.  
Use extra care when loading and unloading the  
machine onto a trailer or truck.  
Avoid starting or stopping on a slope. If tires lose  
traction, disengage the blades and proceed slowly  
straight down the slope.  
4
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SAFETY  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
Use extra care in handling gasoline and other  
fuels. They are flammable and vapors are  
explosive.  
DO NOT  
Do not turn on slopes unless necessary, and then,  
turn slowly and gradually downhill, if possible.  
-
Use only an approved container.  
Do not mow near drop-off, ditches, or  
embankments. The mower could suddenly turn  
over if a wheel is over the edge of a cliff or ditch,  
or if an edge caves in.  
-
Never remove gas cap or add fuel with the  
engine running.  
-
-
-
-
Allow engine to cool before refueling.  
Do not smoke.  
Do not mow on wet grass. Reduced traction  
could cause sliding.  
Never refuel the machine indoors.  
Do not try to stabilize the machine by putting your  
foot on the ground.  
Never store the machine or fuel container  
inside where there is an open flame, such as a  
water heater.  
III. CHILDREN  
Never run a machine inside a closed area.  
Tragic accidents can occur if the operator is not alert to  
the presence of children. Children are often attracted  
to the machine and the mowing activity. Never assume  
that children will remain where you last saw them.  
Keep nuts and bolts, especially blade attachment  
bolts, tight and keep equipment in good condition.  
Never tamper with safety devices. Check for  
proper operation regularly.  
NEVER allow children to operate the machine.  
Keep machine free of grass, leaves, or other  
debris buildup. Clean oil or fuel spillage. Allow  
machine to cool before storing.  
Keep children out of the mowing area and under  
the watchful care of another responsible adult.  
Be alert and turn off the machine if children enter  
the area.  
Stop and inspect the equipment if you strike an  
object. Repair, if necessary, before restarting.  
Before and when backing, look behind and down  
for small children.  
Never make adjustments or repairs with the  
engine running.  
Never carry children. They may fall off and be  
seriously injured or interfere with safe machine  
operation.  
Grass catcher components are subject to wear,  
damage, and deterioration, which could expose  
moving parts or allow objects to be thrown.  
Frequently check components and replace  
with manufacturer’s recommended parts, when  
necessary.  
Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may obscure  
vision.  
IV. SERVICE  
Mower blades are sharp and can cut. Wrap the  
blade(s) or wear gloves, and use extra caution  
when servicing them.  
The operation of any mower can result in foreign  
objects thrown into the eyes, which can result  
in severe eye damage. Always wear safety  
glasses or eye shields while operating your  
mower or performing any adjustments or repairs.  
We recommend a wide vision safety mask over  
spectacles or standard safety glasses.  
Check brake operation frequently. Adjust and  
service as shown in the Operator’s Manual.  
5
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SAFETY  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
NEVER allow children to operate the machine.  
Be sure the area is clear of other people before  
mowing. Stop machine if anyone enters the area.  
WARNING  
In order to prevent accidental starting when  
setting up, transporting, adjusting or making  
repairs, always disconnect spark plug wire  
and place wire where it cannot contact spark  
plug.  
Never carry passengers or children even with the  
blades off.  
Do not drive in reverse unless absolutely  
necessary. Always look down and behind before  
and while backing.  
Never carry children. They may fall off and be  
seriously injured or interfere with safe machine  
operation.  
Keep children out of the mowing area and under  
the watchful care of another responsible adult.  
Be alert and turn machine off if children enter the  
area.  
Before and when backing, look behind and down  
for small children.  
Mow up and down slopes (10° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
WARNING  
Engine exhaust, some of its constituents, and  
certain vehicle components contain or emit  
chemicals known to the State of California  
to cause cancer and birth defects or other  
reproductive harm.  
Watch for holes, ruts, or bumps. Uneven terrain  
could overturn the machine. Tall grass can hide  
obstacles.  
Use a slow speed while on slope or hill.  
Avoid starting or stopping on a slope. If tires lose  
traction, disengage the blades and proceed slowly  
straight down the slope.  
If machine stops while going uphill, disengage  
blades, shift into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then,  
turn slowly and gradually downhill, if possible.  
WARNING  
Battery posts, terminals and related  
accessories contain lead and lead  
compounds, chemicals know to the State of  
California to cause cancer and birth defects  
or other reproductive harm. Wash hands after  
handling.  
CAUTION  
Look for this symbol to point out important  
safety precautions. It means CAUTION!  
BECOME ALERT! YOUR SAFETY IS  
INVOLVED.  
6
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UNPACKING INSTRUCTIONS  
CONTAINER CONTENTS  
Remove all parts and packing materials from  
carton.  
2 - Soft bag containers  
1 - Hose  
1 - Bag of Hardware  
1 - Inlet  
Check carton contents against list. Be sure all  
parts are there.  
1 - Lower chute  
2 - High Lift Blades  
1 - Cover Assembly  
TOOLS REQUIRED  
½" Wrench (2)  
7/16" Wrench (2)  
9/16" Socket and Ratchet  
9/16" Wrench (2)  
Ft/Lbs Torque Wrench  
Standard Screwdriver  
PARTS IDENTIFICATION  
COVER ASSEMBLY  
HOSE  
LOWER CHUTE  
BAG CONTAINERS  
NOTE: When right hand (RH) and left hand (LH.) are  
mentioned in this manual, it means when seated on the  
mower in the operator’s position.  
WARNING  
BEFORE ASSEMBLING GRASS CATCHER TO MOWER  
Place motion control levers in “NEUTRAL” position.  
Set parking brake.  
Turn ignition key “OFF” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug and place wire where it cannot come in contact with plug.  
7
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ASSEMBLY  
UTILITY BOX AND REAR GUARD  
INSTALL REAR GUARD, PLATE  
1REMOVAL  
2AND HANGER  
NOTE: Before mounting new bagger, the utility  
box and rear guard must be removed.  
1. Using bolts removed from rear bracket, install rear  
guard included in kit.  
1. Remove the hairpins and clevis pins that secure  
2. Place the hanger over the tab on the plate.  
the utility box to the unit (all four corners).  
3. Attach support plate to the front and rear brackets  
with four 3/8 x ¾ bolts and nuts provided with kit.  
2. Using a ½" wrench, remove the bolts that secure  
the rear bracket to the unit.  
Support Plate  
Front  
Bracket  
Hanger  
Remove Bolts  
Rear Bracket  
New Rear Bracket  
4. Secure the hanger to the rear bracket with 5/16 x ¾  
bolt from kit.  
Hanger Bolt  
8
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ASSEMBLY  
INSTALL HOOD INLET  
MOUNTING COVER ASSEMBLY  
3
4TO SUPPORT ASSEMBLY  
1. Place the cover assembly upside down on a flat  
For ease of assembly, you may wish assistance from  
another person for mounting the cover assembly to  
mower.  
surface.  
2. Place the inlet in the cover and direct it out of the  
large hole on the front side of the cover. Set the  
inlet so that the opening will be facing into the  
containers and the inlet hood is upwards.  
1. Position cover assembly on the ground behind the  
mower.  
2. Lift and rotate cover to align the frame bracket with  
3. To attach inlet, place one washer on each of the six  
bolts (¼ x ¾). Place the bolt and washer through  
the inlet hole.  
the hanger and slide the cover down until secure.  
4. Secure on outside of hood with another flat washer  
Cover Assembly  
and a nyloc nut.  
Inside Cover  
Frame  
Bracket  
Inlet with opening  
downwards  
Hanger  
Outside Cover  
9
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ASSEMBLY  
CONTAINER INSTALLATION  
LOWER CHUTE INSTALLATION  
5
6
1. Install containers on support frame, overlapping  
containers at center tube.  
1. Raise and hold deflector shield in upright position.  
2. Fit lower chute as shown and hook rear latch to  
mower deck.  
Note: One container should always overlap the  
other container at the center tube.  
3. Align the bracket slot on lower chute with the  
deflector bracket tab on the mower deck. Slide  
chute down over tab.  
2. Close cover and lock latch handle over support  
tubes.  
4. With the lower chute in proper position, hold the  
chute securely while hooking the front latch to the  
mower deck.  
Latch Handle  
NOTE: While hooking the latches, the deflector  
shield may try to push the chute away from the  
mower deck opening. It is important to hold the  
chute in position while hooking the latches to  
the mower deck.  
Deflector  
Shield  
Deflector  
Bracket  
Tab  
Support Frame  
Front Latch  
Rear Latch  
Attach Rear Latch  
here  
WARNING  
DO NOT operate mower unless container is  
properly installed. Container is subject to  
wear and deterioration, check containers  
frequently, replace when cracked or damaged.  
Use only a recommended replacement  
container.  
10  
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ASSEMBLY  
HOSE INSTALLATION  
7
1. Place both clamps over the hose.  
4. Remove any twists in the hose by rotating it at the  
top or bottom end.  
2. Slide hose over the hood inlet at the top end.  
3. Slide the hose over the lower chute inlet.  
5. Tighten clamps.  
Hood Inlet  
Hose  
Clamp  
Hose  
Clamp  
Hood Inlet  
WARNING  
Blades are sharp. Protect your  
hands with gloves and/or wrap  
blades with a heavy cloth when  
handling.  
BLADE REPLACEMENT (42" ONLY)  
LEVELING MOWER DECK  
8
9
Tools Needed  
Be sure deck is properly leveled for best mower  
performance. See your mower operator’s manual for  
instructions.  
9/16" Socket and Ratchet  
Ft/Lbs Torque Wrench  
The mower comes from the factory with a low lift blade.  
The blades need to be replaced with the high lift blades  
provided in kit. Failure to do this may result in poor  
performance of the collection system.  
1. Lift up the front of the mower and secure with jack  
stands.  
2. Using a 9/16" socket and ratchet, remove the blade  
bolts and blades.  
3. Reinstall the new high lift blades and bolts.  
4. Torque the blade bolts to 35 ft/lbs / 46 Nm.  
11  
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OPERATION  
TIPS FOR IMPROVED  
BAGGING OPERATION  
Follow the mower operation instructions in the mower  
operator’s manual.  
If the grass catcher fails to pick up cut grass  
or leaves, it is an indication that clogging has  
occurred in the system or that the grass catcher  
containers are full.  
When using the grass catcher on a lawn where grass  
and leaf bagging equipment has not been used, thatch  
and debris that has accumulated for long periods  
of time will be picked up. The amount collected  
and the total time of operation may be greater than  
experienced with regular use of the grass catcher.  
a. Disengage blades, place motion control levers  
in neutral position.  
-
-
Unlatch and raise cover.  
Slide out containers and dispose of  
clippings.  
Always run throttle at full speed when bagging.  
-
Replace containers, close cover, and  
latch.  
Select a speed low enough to give good mower  
cutting performance, good quality cut and good  
bagging performance.  
b. Unlatch chutes and check for clogging.  
NOTE: It may be necessary to overlap width of  
cut to suit your conditions.  
-
-
Remove all debris in chute.  
Reassemble and latch chutes.  
If grass is extremely tall, it should be mowed twice.  
The first time relatively high, the second time to  
desired height.  
Use left hand side of mower for trimming.  
CAUTION  
DO NOT operate mower with grass catcher  
Plastic trash bags (3.0 mil, 30 gallon) can be  
inserted inside grass catcher containers for ease of  
debris disposal. To remove the plastic trash bags  
when full:  
partially installed.  
Disengage blades and stop engine before  
leaving mower seat to empty containers,  
unclogging chutes, etc.  
a. Disengage blades, shift into neutral, engage  
the parking brake and stop the engine.  
b. Unlatch and raise cover.  
Close cover before starting.  
c. Remove one container at a time by grasping  
container handles and pulling toward the rear,  
off of the tube rails.  
Disengage mower blades when crossing  
driveways or gravel surfaces and other  
areas where thrown objects could be a  
hazard.  
d. With the container resting on the ground, close  
and secure the top of the plastic lawn bag.  
DO NOT attempt to vacuum up cans or  
e. Tip the container on its side and slide the filled  
other potentially hazardous projectiles.  
bag from the container.  
f. Install a new plastic lawn bag with the edges of  
the bag draped over upper lip of the container.  
g. Repeat for other container.  
h. Reinstall containers making sure right  
container overlaps left container at center  
supports.  
i. Close cover and secure latches over center  
support tubes.  
Avoid cutting wet grass or mowing in the morning  
while the dew is still heavy. Grass clippings  
collected under these conditions tend to be sticky  
and adhere to the walls of the flow path causing  
clogging.  
12  
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CUSTOMER RESPONSIBILITIES  
GENERAL RECOMMENDATIONS  
STORAGE  
Always observe safety rules when performing any  
maintenance.  
When grass catcher is to be stored for a period of time,  
clean it thoroughly, remove all dirt, grass, leaves, etc.  
Store in a clean, dry place.  
Before each use check for loose fasteners.  
Clean unit thoroughly after each use.  
BLADE CARE  
For best results mower blades must be kept sharp.  
Replace bent or damaged blades.  
See BLADE CARE instructions in your mower  
operator’s manual.  
CAUTION  
CAUTION  
BEFORE PERFORMING MAINTENANCE,  
SERVICE OR ADJUSTMENTS:  
Do not leave grass in bagger containers.  
Empty containers after each use and  
before storing. Failure to do so may result  
in spontaneous combustion which could  
develop into a fire.  
Set parking brake.  
Place motion control levers in “NEUTRAL”  
position.  
Place clutch control in “DISENGAGED”  
position.  
Turn ignition key to “OFF” position.  
Make sure blades and all moving parts  
CAUTION  
have completely stopped.  
Grass catcher components are subject to  
wear, damage and deterioration, which could  
expose moving parts or allow objects to be  
thrown. Frequently check components and  
replace with manufacturer’s recommended  
parts when necessary.  
Disconnect spark plug wire(s) from spark  
plug(s) and place wire where it cannot  
come in contact with plug.  
13  
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PARTS  
1
35  
3
4
12  
3
2
25  
5
7
13  
6
11  
15  
10  
14  
15  
16  
17  
8
18  
9
37  
33  
19  
27  
36  
23  
32  
20  
26  
22  
33  
31  
30  
25  
21  
34  
24  
29  
28  
14  
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PARTS  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
21.. 539 109930....1 ....REAR BRACKET W/DECALS  
22.. 539 111134 ....1 ....INLET  
1.. 539 111139 ....1 ....COVER ASSM, COMPLETE  
INCLUDES ITEMS 2-13  
2.. 532 063180..10 ....NUT, #10-24, CROWNLOCK  
3.. 539 976952..10 ....SCREW #10-24 X 5/8  
4.. 532 127533....1 ....SCREEN, COVER  
5.. 532 132796....1 ....SPRING, COVER, LH  
6.. 532 132983....1 ....SPRING, COVER RH  
7.. 532 133235....1 ....SPACER, COVER  
8.. 532 124670....1 ....SPRING, RETAINER  
9.. 532 174083....3 ....CAP, TUBING END  
10.. 532 179746....1 ....BAGGER, FRAME  
11.. 532 128600....1 ....PIN, HINGE  
23.. 539 097076....2 ....HOSE CLAMP  
24.. 539 976934....1 ....HCS 5/16-18 x ¾  
25.. 539 976978....6 ....NUT ¼-20 NYLOC  
26.. 539 976979....4 ....NUT 3/8-16 NYLOC  
27.. 539 990134....4 ....HCS 3/8-16 x ¾  
28.. 539 990580....6 ....HCS ¼-20 x ¾  
29.. 539 990598..12 ....WASHER ¼  
30.. 539 990717....1 ....NUT 5/16-18 NYLOC  
31.. 539 109929....1 ....DECAL, PAYLOAD  
32.. 539 111136 ....1 ....HOSE, 42"  
12.. 532 130895....1 ....LATCH HANDLE, COVER  
13.. 532 155042....1 ....STRIP, REINFORCEMENT  
14.. 539 108084....2 ....WASHER, 3/16 x ¾ 16 GA  
15.. 539 108552....2 ....LOCKWASHER  
16.. 539 108089....1 ....NUT, WELD  
539 132209 ...1 .... HOSE, 46"  
33.. 539 109927....2 ....DECAL, UTIL BOX WARNING  
34.. 539 109928....1 ....DECAL, UTIL BOX PAYLOAD  
35.. 539 111007 ....1 ....LOWER CHUTE, 42"  
532 405455 ...1 .... LOWER CHUTE, 46"  
36.. 539 110052....1 ....FRONT BRACKET  
37.. 532 192927....1 ....HI LIFT BLADE 42"  
17.. 539 108194....1 ....LATCH ASSM, CHUTE  
18.. 532 400226....2 ....CONTAINER, SOFT BAG  
19.. 539 111003 ....1 ....PLATE W/DECAL  
20.. 539 110997....1 ....HANGER  
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.  
15  
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TORqUE SPECIFICATIONS  
HEX HEAD CAP SCREWS  
The torque values shown should be used as a general guideline when specific torque values are not given.  
U.S. Standard Hardware  
Grade  
SAE Grade 5  
SAE Grade 8  
Flangelock Screw  
w/Flangelock Nut  
ft./lbs  
Nm  
ft./lbs  
12  
Nm  
13  
ft./lbs  
18  
Nm  
ft./lbs  
¼
5/16  
3/8  
9
18  
24  
28  
38  
24  
40  
33  
54  
31  
42  
46  
62  
7/16  
50  
68  
75  
108  
156  
224  
305  
502  
801  
1912  
½
75  
102  
150  
203  
339  
513  
1060  
115  
165  
225  
370  
591  
1410  
9/16  
5/8  
110  
150  
250  
378  
782  
¾
7/8  
11/8  
** Grade 5 - Minimum commercial quality (lower quality not recommended)  
Metric Standard Hardware  
Grade  
ft./lbs  
Grade 8.8  
Nm  
Grade 10.9  
Grade 12.9  
ft./lbs  
2
Nm  
2.2  
ft./lbs  
3
Nm  
2.7  
5.2  
8.2  
15  
ft./lbs  
3.6  
7
M4  
M5  
1.5  
3
4
4.5  
6
M6  
5.2  
7
7.5  
10  
11  
M7  
8.2  
11  
12  
16  
20  
M8  
13.5  
24  
18  
18.8  
35.2  
62.2  
100  
147  
202  
275  
390  
498  
474  
25  
21.8  
43.5  
75  
29  
M10  
M12  
M14  
M16  
M18  
M20  
M22  
M24  
M27  
32  
47  
58  
43.5  
70.5  
108  
142  
195  
276  
353  
530  
58  
83  
100  
159  
235  
323  
440  
628  
794  
1205  
94  
133  
196  
269  
366  
520  
664  
996  
119  
176  
242  
330  
471  
596  
904  
144  
190  
260  
368  
470  
707  
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P/N 539 111137 R04  
03/27/08  
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