Hayter Mowers Lawn Mower 43F User Guide

111-2300 (A) 4/6/08 11:27 am Page 1.1  
Motif  
CODES  
432F  
(Push)  
433F  
(Push)  
434F 435F  
(Auto Drive)(Auto Drive)  
OWNER'S HANDBOOK  
(English Version)  
CODE  
432F  
433F  
434F  
435F  
FROM SERIAL NO:  
PART NUMBER: 111-2300 (A)  
280000001  
280000001  
280000001  
280000001  
ISSUE 23.05.2008  
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111-2300 (A) 4/6/08 11:27 am Page 1.3  
1st Year (12 months)  
1st Year (12 months)  
Owner’s Name:  
We certify that this service has been  
carried out by an Authorised Hayter  
Service Dealer  
Serial Number:  
Date:  
Date:  
Note for dealer: Please retain this voucher for your records.  
2nd Year (24 months)  
2nd Year (24 months)  
Owner’s Name:  
Serial Number:  
We certify that this service has been  
carried out by an Authorised Hayter  
Service Dealer  
Date:  
Date:  
Note for dealer: Please retain this voucher for your records.  
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111-2300 (A) 4/6/08 11:27 am Page 1.5  
CONTENTS  
1.2 Main Features/Specifications  
1.5 Contents  
1.20  
Maintenance Schedule  
- Daily  
- 25 Hrs or Every Season  
- 50 Hrs or Every Season  
- 100 Hrs or Every Season  
1.20  
1.20  
1.20  
1.20  
1.6 Introduction  
1.7 Warranty  
1.21 - 1.27 Mower Maintenance  
1.21  
1.21  
1.22  
1.22  
1.23  
1.23  
1.23  
1.24  
1.24  
1.24  
1.25  
1.25  
1.26  
1.26  
1.27  
- Engine  
- Carburettor Adjustments  
- Oil Service  
- Air Cleaner Service  
- Spark Plug Service  
- Keeping Engine Clean  
- Grassbag  
1.8 - 1.10 Safety Precautions  
1.8  
1.8 - 1.9  
1.9 - 1.10  
1.10  
- Training  
- Preperation  
- Operation  
- Maintencae & Storage  
- Safety Symbols  
- Control Symbols  
1.11  
1.11  
- Deck Housing  
- Securing Nuts and Bolts  
- Clutch Cable Adjustment  
- Lubrication  
- Cutterblade Removal  
- Cutterblade Assembly  
- Cutterblade Sharpening  
- Storage  
1.12 Assembling the Mower  
1.12  
1.12  
1.12  
- Delivery Checklist  
- Handlebar  
- Grassbag Attachment  
1.13 Before Starting the Mower  
1.13  
1.13  
1.13  
1.13  
- Prevent Engine Damage  
- Oil Type  
- Check Oil Level  
- Fuel Type  
1.28 - 1.29 Trouble Shooting  
1.30  
Declaration of Conformity  
1.14 - 1.17 Operating The Mower  
1.32 - 1.37 Parts List  
1.38 - 1.39 Notes  
1.14  
1.14  
1.14  
1.14  
1.15  
1.15  
1.15  
1.15  
1.16  
1.16  
1.16  
1.16  
1.17  
- Controls  
- Starting Step 1  
-
Step 2  
- Forward Travel  
- Turning  
- Stopping  
1.40  
Customer Information  
- Slopes  
- Height of Cut  
- Before Mowing  
- Grassbag  
- Without Grass Collection  
- Heavy Growth  
- Non-Grassed Areas  
1.18 - 1.19 Lawn Care Calendar - Guide Only  
1.5  
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111-2300 (A) 4/6/08 11:27 am Page 1.6  
INTRODUCTION  
Thank you for purchasing a Hayter mower. The following pages are designed to help you gain  
safe and efficient service from your machine.  
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives  
essential information regarding mower safety, operation, maintenance and specifications. Read  
and understand this handbook prior to operating your mower for the first time. Make sure you  
are familiar with all the controls and points of regular maintenance. If you have any doubts,  
consult your local Hayter authorised dealer who will be pleased to give you assistance.  
IMPORTANT: This mower is designed solely for use in a domestic grass cutting  
environment. Use in any other way is considered as contrary to the intended use. Compliance  
with and strict adherence to the conditions of operation, service and repair as specified in this  
handbook also constitute essential elements of the intended use.  
This mower should be operated, serviced and repaired only by persons who are familiar with  
its particular characteristics and who are acquainted with the relevant safety procedures.  
The safety precautions listed in this handbook and all other generally recognised regulations on  
safety must be observed at all times.  
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of  
liability for any resulting damage or injury.  
Hayter mowers are robustly constructed and designed for efficient economical  
performance under normal mowing conditions. Correct operation and maintenance will ensure  
a long and satisfactory service life. Prior to despatch from our factory every effort is made to  
ensure that your mower is delivered in perfect condition.  
Throughout this handbook all references to left and right are as viewed from behind the han-  
dlebar, in the direction of forward travel.  
This handbook is based on information available at the time of publication.  
HAYTER LIMITED reserve the right to amend product specifications without prior notification.  
1.6  
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111-2300 (A) 4/6/08 11:27 am Page 1.7  
WARRANTY  
LIMITED WARRANTY  
Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects  
in material and workmanship under normal use and service for a period of three years from the  
date of purchase. The manufacturer of major proprietry components ie. engines, gearbox /  
transaxle (where applicable) furnish their own warranty and services are provided through their  
authorised network. To qualify for the full benefit of the warranty, the warranty registration card  
must be returned within 14 days of purchase. Subject to the conditions and exclusions noted in  
this limited warranty, we shall at our option, repair or replace any warranted part during the  
applicable period. If you are in doubt or experience any difficulty, please consult a Hayter  
Authorised Service Dealer for clarification.  
To qualify for the extended warranty (second and third year) of the three year limited warranty  
the machine must have annual services carried out by an Authorised Hayter Service Dealer.  
These chargeable services should be carried out within 12 and 24 months of the date of purchase.  
Excluded from the extended warranty period are those items which are subject to normal wear  
and tear e.g. tyres, wheels, cutterblades, belts, cables, grassbags, sweeper/brushes, batteries and  
other consumable wearing parts.  
All consumer machines which are fitted with a genuine Hayter friction disc as original  
equipment before use, are covered by a Lifetime Warranty against the engine crankshaft  
bending. Note: friction washers, blade brake clutch (B.B.C) units and other such devices are not  
applicable. Only machines fitted with a genuine Hayter friction disc, which are used in  
accordance with the recommended operating and maintenance procedures, are covered.  
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or  
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does  
not cover minor mechanical adjustments unless they are due to defective material or  
workmanship. Consult the Owner’s Handbook or a Hayter Authorised Service Dealer for  
assistance when making these adjustments.  
A warranty period of 90 days applies to machines used for commercial purposes.  
To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of  
purchase stating the machine serial number and date of purchase. The service receipt(s) or this  
Owners Handbook with the 1st/2nd year service boxes fully completed, must be produced as  
proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in  
this limited warranty, the authorised dealer will, at our option, repair or replace any warranted  
part within the duration of the warranty period.  
This limited warranty gives you specific legal rights and is in addition to any statutory rights to  
which you may be entitled and your statutory rights are not affected by this warranty. If you need  
additional information concerning this written warranty, or assistance in obtaining services,  
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford,  
Hertfordshire CM23 4BU  
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and  
1.7  
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111-2300 (A) 4/6/08 11:27 am Page 1.8  
SAFETY PRECAUTIONS  
Safety Alert Symbol  
This safety alert symbol indicates important safety messages. When  
you see this symbol be alert to the possibility of injury. Carefully read  
the following and inform others.  
Your mower is perfectly safe if used correctly. Failure to observe the  
following precautions may result in serious injury.  
Training  
Before using the mower read the owners handbook carefully. Pay par-  
ticular attention to the safety precautions. Ensure that you are familiar  
with the controls and the proper use of the equipment. Learn how to  
stop the mower quickly in an emergency.  
Never allow children or people unfamiliar with these instructions to  
use the mower.  
Never mow while people, especially children, or pets are nearby.  
Keep in mind that the user is responsible for accidents or hazards  
occurring to other people or their property.  
Preparation  
While mowing, always wear substantial footwear and long trousers.  
Do not operate the equipment when barefoot or wearing sandals.  
Thoroughly inspect the area where the mower is to be used and remove  
all objects which may be thrown by the machine.  
WARNING: Petrol is highly flammable.  
- Store fuel in containers specifically designed for this purpose.  
- Refuel outdoors only and do not smoke while refuelling.  
- Add fuel before starting the engine. Never remove the cap from the fuel  
tank or add petrol while the engine is running or when the engine is hot.  
Allow the engine to cool for at least two minutes before refuelling.  
- Do not attempt to start the engine if petrol is spilled or a smell of petrol  
is present. Move the mower away from the area of spillage and avoid  
creating any source of ignition until petrol vapours have dissipated.  
1.8  
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111-2300 (A) 4/6/08 11:27 am Page 1.9  
SAFETY PRECAUTIONS  
Preparation  
- Always use fresh fuel. Stale fuel can block the carburettor and cause  
leakage.  
- Replace fuel tank and oil tank caps securely.  
- Replace faulty silencer  
A damaged cutterblade or loose fixing bolt are major hazards. Before  
use, always visually inspect the cutting mechanism to ensure that it is  
in good condition. A damaged cutterblade must be replaced immedi-  
ately with a genuine Hayter replacement part.  
Operation  
Do not operate the engine in a confined space where exhaust fumes  
(carbon monoxide) can collect.  
Always pull the starter cord slowly until resistance is felt. Then pull  
the cord rapidly to avoid kickback and prevent hand or arm injury.  
Mow only in daylight or good artificial light.  
Avoid using the mower on wet grass, where feasible.  
Always be sure of your footing on slopes.  
Walk, never run.  
Mow across the face of slopes, never up and down.  
Exercise extreme caution when changing direction on slopes.  
Do not mow excessively steep slopes of more than 20 degrees.  
Use extreme caution when reversing or pulling the mower towards you.  
Stop the engine before moving the mower across areas other than grass.  
Never operate the mower unless all guards are securely in position and  
in good condition.  
Do not change the engine governor settings or overspeed the engine.  
Disengage the ground drive clutch lever before starting the engine.  
(Autodrive only)  
Start the engine carefully, with feet well away from the cutterblade.  
This machine contains spring loaded assemblies which could cause a  
hazard when dis-assembled and re-assembled, this maintenance should  
only be carried out by a Hayter authorised dealer.  
1.9  
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111-2300 (A) 4/6/08 11:27 am Page 1.10  
SAFETY PRECAUTIONS  
Operation  
Do not tilt the mower when starting the engine.  
Do not put hands or feet near or under rotating parts.  
Never pick up or carry the mower while the engine is running.  
Never lift the rear deflector while the engine is running.  
Never touch the exhaust/exhaust guard or cooling fins when the engine is hot.  
Stop the engine and disconnect the spark plug lead:  
- Before clearing blockages or unclogging the discharge chute.  
- Before cleaning/checking or working on the mower.  
- After striking a foreign object. Inspect the mower for damage and  
ensure necessary repairs are made before re-starting.  
- If the mower starts to vibrate abnormally (check immediately).  
Stop the engine:  
- Whenever you leave the mower.  
- Before refuelling.  
- Reduce throttle control setting during engine shutdown and turn fuel  
valve off at the conclusion of mowing.  
Maintenance & Storage  
Keep all nuts, bolts and screws tight to ensure that the equipment is in safe  
operating condition.  
Frequently check fuel lines and fittings for cracks or leaks and replace if  
necessary.  
Never check for a spark when the spark plug is removed. (Use approved tester)  
Inspect the exhaust periodically and replace if worn or leaking.  
Never crank the engine with the spark plug removed.  
Never start the engine with the air-cleaner or air-cleaner cover removed.  
Never store the mower with petrol in the tank within an enclosed area  
where fumes may reach an open flame or spark.  
Allow the engine to cool before storing in any enclosure. To reduce the fire  
hazard, keep the engine and the surrounding deck area free of grass, leaves, or  
excessive grease.  
1.10  
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111-2300 (A) 4/6/08 11:27 am Page 1.11  
SAFETY PRECAUTIONS  
Maintenance & Storage  
Check the rear deflector and grassbag frequently for wear or deterioration.  
Replace worn or damaged parts for safety.  
If the fuel tank has to be drained, this should be done outdoors and when the  
engine is cool. Refer to ‘Engine Manual’.  
Wear strong work gloves when removing and reassembling the cutterblade.  
Always replace worn or faulty parts with genuine Hayter parts.  
Safety Symbols  
Danger of being hit by thrown  
objects.  
Safety Alert - Be aware to the  
possibility of injury.  
Danger of severing toes or fin-  
gers in cutting mechanism.  
Carefully read the Owners  
Handbook before using the  
machine.  
Stop engine and remove spark  
plug lead before working on  
the mower.  
Keep bystanders at a safe dis-  
tance from the mower.  
Control Symbols  
Height of Cut Adjustment  
Engine Stop  
Throttle Control  
Slow  
Fast  
305113  
STOP  
CS198  
Choke  
1.11  
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111-2300 (A) 4/6/08 11:27 am Page 1.12  
ASSEMBLING THE MOWER  
Delivery Checklist  
Remove the mower from the packaging and check that the following  
items have been supplied correctly. If any items are missing contact,  
your local Hayter dealer.  
1. Engine Handbook.  
2. Grassbag  
1C432A01  
To prevent accidents cut off the long ribbon attached to the grass-  
bag and discard.  
Handlebar  
Unscrew the handlebar securing knobs sufficiently to allow the handle-  
bar to pivot. Unfold the handlebar to the operating position. Tighten both  
handlebar knobs to secure the handlebar in position.  
Take care to ensure that the control cables do not become snagged at  
the pivot point.  
Grassbag Attachment  
Raise the rear deflector, lower the grassbag through the handlebar and  
hook in position. Lower the deflector to rest on the grassbag.  
1.12  
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MOWER  
BEFORE STARTING THE  
Prevent Engine Damage  
To prevent engine damage the engine is shipped without oil or  
petrol. The engine must be filled with the correct grade of oil and  
petrol before starting the engine.  
Oil Type  
Always use high quality detergent oil classified SAE 10W-30 Oil.  
Never use additives with this oil.  
To prolong the life of your engine it is important that the oil is changed  
after the first 5 hours of use - refer to ‘Maintenance Schedule’.  
Check Oil Level  
0.15  
Litres  
Clean around the oil filler cap before removing. With the mower on a  
level surface, unscrew and remove the oil filler - dipstick. Wipe oil  
from it with a clean cloth. Insert the dipstick back into the oil filler  
neck but do not screw it in. Remove the dipstick and check the oil  
level.  
The oil level is correct when it is at the full mark on the dipstick.  
DO NOT OVERFILL.  
Fuel Type  
Always use clean, fresh unleaded petrol. Purchase fuel in quantities  
that can be used within 30 days. Never mix oil with petrol. For added  
engine protection Honda recommend the use of their fuel additive  
which is available from an authorised Honda service dealer.  
Fill to base of neck to allow for fuel expansion. Do not overfill the  
fuel tank.  
1.13  
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111-2300 (A) 4/6/08 11:27 am Page 1.14  
OPERATING THE MOWER  
Controls  
Operate all control levers several times and ensure that the cables  
move freely. Check that the engine stop and (ground drive clutch  
levers - Autodrive models) return freely to their rest position when  
released.  
Starting - Step 1  
Turn the fuel valve to the on position. Move the throttle control lever  
to the ‘choke’ position before starting a cold engine. Move the  
throttle control lever to the ‘fast’ position before starting a warm  
engine.  
Off  
On  
Step 2  
Stand behind the mower and hold the handlebar with your left hand  
together with the engine stop lever. With your right hand hold the  
engine start - grip and pull slowly until resistance is felt, then pull rap-  
idly to crank the engine. Carefully return the start grip to the storage  
position when the engine starts.  
When the engine warms up move the control lever to the fast position.  
If the engine does not start after 5 attempts - refer to “Trouble  
Shooting”.  
Forward Travel  
Push Models - Hold and push against the handlebar with both hands  
to move the mower forward.  
Autodrive models - Hold the handlebar and operate the ground drive  
clutch lever to power the mower in a forward direction.  
When the ground drive clutch lever is disengaged the mower may be  
pushed. This feature is useful when mowing in confined areas.  
If the engine stop lever is released the engine will stop.  
1.14  
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OPERATING THE MOWER  
Turning  
To make a wide turn steer the mower with the handlebar in the direc-  
tion required.  
To make a tight turn (release the ground drive clutch lever, Autodrive  
model), apply downward pressure on the handlebar to raise the front  
wheels just above ground level and steer in the required direction.  
To prevent accidents do not raise the front of the mower exces-  
sively when making a turn. Never raise the rear of the mower  
when the engine is running.  
Stopping  
Release the ground drive clutch lever on auto drive models and push the  
position. Then release the engine  
throttle control lever to the ‘slow’  
stop lever.  
Emergency stop - If the engine fails to stop, disconnect the spark  
plug lead.  
STOP  
Slopes  
To prevent engine damage do not use the mower on slopes greater  
than 20 degrees.  
Height of Cut  
Move the height of cut lever sideways to disengage it from the locking  
notch, then push forwards to raise or pull backwards to lower the height  
of cut. Release the lever in the required position and ensure that it locks  
firmly into one of the eight notch settings.  
Always select a height of cut to suit operating conditions. Prevent  
engine overloading and blockages by avoiding low cuts in long grass  
conditions. Be prepared to make two cuts when the grass is long.  
305113  
CS284  
1.15  
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OPERATING THE MOWER  
Before Mowing  
To prevent accidents thoroughly inspect the area and remove all  
objects which when contacted by the cutterblade could become  
dangerous projectiles. Inspect the area for hidden obstructions  
which when contacted by the cutterblade could risk health and  
safety or result in damage to the mower. Remember the location of  
these obstructions and ensure that you mow around them.  
Grassbag  
Lift the grassbag through the handlebar and close the rear deflector to  
rest against the rear of the mower.  
To empty the grassbag, pour out the grass clippings and shake the  
grassbag vigorously to clean the airways. Good grass collection  
depends on good air flow through the grassbag. When collecting grass  
clippings it is important that the grassbag is emptied regularly to pre-  
vent blockages and engine overloading.  
Without Grass Collection  
Remove the grassbag and operate the mower with the rear deflector in  
the closed position.  
Heavy Growth  
To prevent engine overloading and blockages be prepared to make two  
cuts in areas of heavy growth. If collection is required, first mow the  
area at the maximum height of cut setting with the grassbag fitted.  
Reduce the height of cut and mow the area again as necessary until the  
required finish is obtained.  
To prevent damage to your lawn do not remove more than one third of  
grass height in one cut.  
1.16  
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OPERATING THE MOWER  
Non-Grassed Areas  
When moving the mower across non-grassed areas, stop the engine by  
releasing the engine stop lever and set the mower to the maximum  
height of cut to protect the cutting mechanism.  
1.17  
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LAWN CARE CALENDAR  
To be used as a guide only.  
January  
There is very little work to do this month apart from brushing away  
leaves. Keep off the grass if frozen or waterlogged.  
February  
Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil  
organisms and root growth and apply lawn sand if necessary.  
March  
The yearly lawn work programme really starts this month. As soon as  
the ground conditions are suitable, the first cut can be made. The first  
cut should merely “top” the grass as close cutting at this stage could  
result in severe yellowing or browning. Two cuts are generally suffi-  
cient this month.  
April  
Mow often enough to stop grass growing away. Dig out patches of  
coarse grass or resistant weed. Re-seed bare patches.  
May  
Keep mowing increasing the frequency as required. Treat with selec-  
tive weed killers or combined weed/feed preparations if you did not  
feed the lawn in April.  
June  
Summer mowing should now be under way. It should be necessary to  
mow the lawn twice a week. Raking before mowing is important this  
month as the combined action keeps runners of clover under control.  
Water the grass if necessary, and remember to soak thoroughly.  
July  
Treat the grass with the second application of fertiliser or weed  
killer/fertiliser. Water when necessary and rake occasionally. As a gen-  
eral rule the grass clippings should be removed each time you mow. If  
weather conditions are dry and hot and the grass is weed free, leave the  
clippings on the lawn to help maintain ground moisture.  
1.18  
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LAWN CARE CALENDAR  
August  
Keep mowing regularly and watering as necessary. Fill any cracks  
caused by drought with a mixture of sharp sand and soil. In dry weath-  
er conditions leave the grass longer to help retain ground moisture.  
September  
Raise the height of cut to allow the grass to thicken and protect the  
roots from the winter frost and snow.  
October  
Rake out the thatch from the turf and spike the lawn to assist in  
drainage. Brush in peat and sharp sand.  
November  
Use a stiff broom to disperse worm casts before mowing. Keep turf  
free from leaves.  
December  
Apart from brushing away leaves, December is a slack end of a busy  
year. Keep off the lawn if it is very wet or frozen.  
To prevent grass damage do not remove more than one third of the  
grass height in one cut.  
1.19  
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MAINTENANCE SCHEDULE  
To prevent accidents stop the engine disconnect the spark plug  
lead before attempting to carry out maintenance procedures on  
the mower.  
Follow the hourly or calendar intervals, whichever occurs first. More  
frequent service will be required if working for prolonged periods  
under dusty, dry conditions, or when airborne debris is present or after  
extensive operation cutting tall, dry grass.  
After the very first five hours change the engine oil  
Daily  
Check the oil level  
Remove grass debris from around the engine, exhaust/exhaust guard, air  
ways in the top cowl and underside of the deck housing.  
Remove grass debris from the grassbag and check for signs of damage.  
Check the condition of guards and safety devices.  
Check condition of cutterblade.  
25Hrs or Every Season  
Change the engine oil if continuously operating under heavy load or  
high ambient temperature.  
Service the air cleaner.  
Lubricate wheels, pivot points and linkages and grease the inner con-  
trol cables at point of entry and exit from their outer casing.  
Check the clutch cable adjustment. (Autodrive Model)  
Sharpen the cutterblade.  
50Hrs or Every Season  
Change the engine oil.  
100Hrs or Every Season  
Clean the engine cooling system. Clean more often under dusty condi-  
tions or when airborne debris is present or after prolonged operation  
whilst cutting tall, dry grass.  
Replace the spark plug.  
1.20  
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111-2300 (A) 4/6/08 11:27 am Page 1.21  
MOWER MAINTENANCE  
Engine  
7
1. Finger Guard  
2. Carburettor  
1
8
6
3. Spark Plug / Lead  
4. Exhaust Guard  
5. Exhaust  
6. Oil filler Cap/ Dipstick  
7. Start Grip  
8. Fuel Cap  
4
5
9. Air cleaner.  
3
2
9
1C423A  
Carburettor Adjustments  
Should only be made by an authorised Honda dealer. Under no cir-  
cumstances should the engine be adjusted to run at a speed in  
excess of that shown on the Declaration of Conformity.  
1.21  
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111-2300 (A) 4/6/08 11:27 am Page 1.22  
MAINTENANCE  
MOWER  
Oil Service  
Check the oil level daily before starting the engine and ensure that the  
correct oil level is maintained. Refer to-‘Before Starting the Mower’  
for oil checking and filling instructions.  
Change the engine oil after the first 5 hours of operation and thereafter  
according to the ‘Maintenance Schedule’:-  
1. Drain fuel by running the engine until the fuel tank is empty.  
2. Remove the spark plug lead.  
3. Allow the engine to cool.  
4. Drain the oil while the engine is warm.(Not hot)  
5. Tip the mower over on to its right hand side thus ensuring that  
the air cleaner is kept uppermost to prevent engine damage.  
6. Remove the oil filler dipstick and drain the oil into a suitable  
container.  
7. Refill with new oil of the recommended SAE viscosity grade.  
(Refer to-‘Before Starting the Mower’)  
Air Cleaner Service  
3
2
To service the air cleaner remove the air cleaner cover (1) by release-  
ing two top catches (2) and tilting away from body until lower tabs  
release. Remove cartridge (3) and clean by tapping gently on a flat sur-  
face. If very dirty or damaged replace.  
1
- Do not brush  
- Do not use petroleum solvents.  
- Do not oil the cartridge.  
After servicing, install the cartridge in the cover. Insert the tabs on the  
bottom of the cover into the slots in the bottom of the base. Tilt the  
cover upwards until the two catches (2) hold it in place.  
1.22  
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111-2300 (A) 4/6/08 11:27 am Page 1.23  
MOWER MAINTENANCE  
Spark Plug Service  
Use only an approved spark tester (1) to check for a spark as shown in  
the diagram.  
Replace the spark plug every 100 hours or every season, whichever  
occurs first. A spark plug wrench is available from any authorised  
Honda service dealer.  
1
Check the spark plug gap with a feeler gauge and set at 0.7 - 0.8mm.  
Keeping Engine Clean  
Remove all grass and debris from the engine including the  
exhaust/exhaust guard, the air ways in the top cowl and the surround-  
ing deck areas on a daily basis after use. Never spray the engine with  
water during cleaning. Water can contaminate the fuel. Always clean  
with a brush or compressed air.  
Grass and debris may clog the engine’s air cooling system especially  
after prolonged operation while cutting tall, dry grass. The internal cool-  
ing fins and surfaces may require cleaning to prevent overheating and  
engine damage. We recommend that this service be carried out by an  
authorised Honda dealer.  
Grassbag  
Remove grass debris from the grassbag immediately after use and  
check it’s condition for signs of damage.  
To prevent accidents replace a damaged grassbag immediately.  
1.23  
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111-2300 (A) 4/6/08 11:27 am Page 1.24  
MAINTENANCE  
MOWER  
Deck Housing  
Remove grass debris from the top and underside of the deck housing  
immediately after use.  
Fertilisers and top dressings are particularly corrosive.  
Thoroughly clean the mower deck immediately after use on treat-  
ed grass and store well away from corrosive materials.  
Securing Nuts & Bolts  
Regularly check that all securing nuts and bolts are tight. Replace  
missing or damaged items immediately.  
1CG480V36B  
Clutch Cable Adjustment  
32-38mm  
Autodrive Models - Check the clutch cable operation every 25 oper-  
ating hours and adjust if necessary. The clutch cable is adjusted cor-  
rectly when the belt drive just engages with the clutch lever positioned  
32-38mm from the handlebar.  
Unscrew the locknuts and screw the adjuster in or out as necessary.  
Tighten the locknuts when correctly.  
1.24  
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111-2300 (A) 4/6/08 11:27 am Page 1.25  
MOWER MAINTENANCE  
Lubrication  
Lubricate the wheels, pivot points and linkages with engine oil every 25  
operating hours.  
Apply a good quality medium grease to the inner control cables at the  
point of entry and exit from their outer casing.  
Cutterblade Removal  
Drain the fuel by running the engine until the fuel tank is empty and the  
engine stops. Refer to ‘Engine Manual’. Remove the spark plug lead  
and allow the engine to cool. Turn the mower on its right hand side and  
ensure that the air cleaner side of the engine is uppermost.  
Firmly grip the end of the cutterblade with the gloved hand and remove  
the bolt securing the cutterblade.  
To prevent accidents never work on the cutterblade unless the  
spark plug lead has been removed. The cutterblade has sharp  
edges. ALWAYS wear strong gloves to protect your hands when  
working on the cutterblade. DO NOT rotate tools towards the cut-  
ting edges to avoid the risk of injury should the tool slip. ALWAYS  
use genuine Hayter replacement parts.  
The condition of the cutterblade and its mounting arrangement should  
be checked regularly for signs of wear or damage. Ensure that the cut-  
terblade is not bent or cracked.  
A damaged cutterblade that is out of balance will vibrate excessively  
and may break. DO NOT use an unbalanced cutterblade.  
Regularly check that the bolt securing the cutterblade is tightened to the  
specified torque of 54Nm.  
Replace the cutterblade every 2 years of sooner if excessively worn or  
damaged.  
To prevent injury it is wise to seek assistance when turning the mower  
on its side.  
1.25  
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111-2300 (A) 4/6/08 11:27 am Page 1.26  
MAINTENANCE  
MOWER  
Cutterblade Assembly  
Assemble the cutterblade (1) with the turned up edges facing towards  
the engine. Secure the cutterblade using the friction washer (2) and new  
fixing bolt (3) and tighten to a torque of 54Nm.  
1
To prevent accidents never reuse the original fixing bolt.  
2
3
Cutterblade Sharpening  
A slightly worn cutterblade may be re-sharpened. Both blade edges  
must be sharpened equally to ensure balance. Sharpen the cutterblade  
every 25 mowing hours or more frequently if conditions require.  
Remove the cutterblade from the mower and clean using a brush and  
water. Inspect the cutterblade for signs of damage.  
Sharpen both cutting edges with a flat file to restore performance.  
Ensure that the cutterblade is balanced. Use a screw driver with a  
round shaft to support the cutterblade through its centre hole. Hold the  
cutterblade horizontal and then release. A balanced cutterblade will  
remain horizontal.  
If the cutterblade is not balanced the heavy end will rotate downwards.  
Sharpen the heavy end until the cutterblade is correctly balanced.  
1.26  
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111-2300 (A) 4/6/08 11:27 am Page 1.27  
MOWER MAINTENANCE  
Storage  
To store the handlebar unscrew the 2 small securing knobs sufficient-  
ly to allow it to pivot forwards to rest against the mower. Take care to  
ensure that the control cables do not become snagged at the pivot point  
and depress the engine stop lever to prevent it being damaged through  
contact with the engine.  
Engines stored in excess of 30 days need to be protected with Honda fuel  
additive or drained of fuel to prevent gum from forming in the fuel sys-  
tem or on essential carburettor parts. To ensure your mower is main-  
tained in good working order it is important that the following procedure  
is adopted. Refer to the Maintenance section as necessary.  
Drain fuel from the engine by operating the engine until it stops and  
drain fuel from carburettor using drain plug (1) located on carburettor  
bowl.  
1
Disconnect the spark plug lead.  
Change the engine oil.  
Pull the starter rope gently until resistance is felt. This will close the  
valves and prevent corrosion and ingress of dirt.  
Clean grass and debris from the engine cylinder, cylinder head cooling  
fins, under top cowl, and around and behind exhaust/exhaust guard.  
Clean all other areas of the mower and ensure that the grassbag is clean.  
Lubricate the mower.  
Treat metal parts with a water repellent anti-corrosion product.  
Cover the mower with a protective sheet and store it in a dry, ventilat-  
ed area.  
1.27  
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111-2300 (A) 4/6/08 11:27 am Page 1.28  
TROUBLE SHOOTING  
PROBLEM  
POSSIBLE FAULT  
REMEDY  
Engine will not turn over  
Incorrect oil level.  
Obstruction under deck.  
Excess oil level.  
Check oil level.  
Remove obstruction.  
Check oil level.  
Engine smokes  
Air cleaner cartridge oil  
soaked or blocked.  
Service air cleaner.  
Engine runs then stops  
Fuel starvation.  
Fill fuel tank.  
Fuel valve off.  
Turn to on Position.  
Clean fuel cap vent.  
Fuel cap vent blocked.  
Engine will not start  
Engine brake on  
Engine under load.  
Fuel starvation.  
Release engine brake.  
Raise height of cut.  
Fill fuel tank.  
Fuel valve off.  
Turn to on Position.  
Put throttle to choke position.  
Engine cold.  
Incorrect/contaminated fuel.  
Drain fuel tank and fill with  
correct fuel.  
Spark plug lead disconnected.  
Faulty spark plug.  
Connect spark plug lead.  
Clean and adjust gap or replace.  
Check wiring.  
Wiring fault.  
Engine runs rough  
Spark plug lead becoming  
disconnected in use.  
Connect spark plug lead.  
Faulty spark plug.  
Clean and adjust gap or replace.  
Service air cleaner.  
Air cleaner blocked.  
Incorrect/contaminated fuel.  
Drain tank and fill with correct fuel.  
1.28  
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111-2300 (A) 4/6/08 11:27 am Page 1.29  
TROUBLE SHOOTING  
PROBLEM  
POSSIBLE FAULT  
Mounting bolts loose.  
Cutterblade bolt loose.  
Cutterblade out of balance.  
Bent crankshaft.  
REMEDY  
Engine vibrates excessively  
Tighten bolts  
Tighten bolt  
Balance cutterblade  
Consult your dealer  
Uneven cut  
Undulating ground conditions  
Cutterblade worn  
Change direction of travel  
Sharpen the cutterblade  
Cutterblade out of balance  
Wheels  
Balance the cutterblade  
Inspect and replace as necessary  
Discharge chute blocks  
Grass is wet  
Mow dry grass  
Cut height too low  
Grassbag full  
Increase cut height  
Empty grassbag  
Clean the grassbag  
Airflow through the  
grassbag is restricted  
Mower is hard to push  
Cut height too low  
Wheels damaged  
Increase cut height  
Inspect and replace as necessary  
Mower will not self propel  
(Autodrive Model)  
Clutch out of adjustment  
Drive belt damaged  
Adjust clutch cable  
Replace drive belt  
Clean the grassbag  
Poor grass collection  
Airflow through the  
grassbag is restricted  
Discharge chute blocked  
Wet grass  
Remove blockage  
Mow dry grass  
Empty grassbag  
Grassbag full  
1.29  
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111-2300 (A) 4/6/08 11:27 am Page 1.30  
DECLARATION OF CONFORMITY  
EC DECLARATION OF CONFORMITY  
Manufacturer: HAYTER LIMITED,  
Address:  
Spellbrook, Bishop’s Stortford, Herts. CM23 4BU. ENGLAND  
declare that the lawnmower:  
Model name:  
Motif 41  
Motif 48  
Motif 48  
Motif 53  
Push  
Push  
Autodrive  
Pedestrian rotary  
CODE 434F  
48 cm  
Autodrive  
Pedestrian rotary  
CODE 435F  
53 cm  
Type:  
Model No:  
Cutting width:  
Pedestrian rotary  
CODE 432F  
41 cm  
Pedestrian rotary  
CODE 433F  
48 cm  
Speed of rotation of the  
cutting device:  
Engine manufacturer:  
Speed of rotation of engine:  
2900 rpm  
Honda  
2900 rpm  
2700 rpm  
Honda  
2700 rpm  
2700 rpm  
Honda  
2700 rpm  
2900 rpm  
Honda  
2900 rpm  
Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the Design &  
Construction of Machinery and Safety Components, as amended and the regulations transposed into national law.  
Also Directive 89/336/EEC Electromagnetic Compatibility, as amended and the regulations transposed into national law.  
Also Directive 2000/14/EC Noise emission in the environment by equipment for use outdoors and the regulations transposed into  
national law.  
Procedure applied for the conformity assessment: ANNEX VI, procedure 1.  
Notified Body: Sound Research Laboratories Ltd. Holbrook House, Little Waldingfield,  
Sudbury, Suffolk. CO10 0TH. ENGLAND  
Notified body identification No: 1088  
Measured sound power level:  
Guaranteed sound power level:  
95 dB(A)  
96 dB(A)  
95 dB(A)  
96 dB(A)  
95 dB(A)  
96 dB(A)  
97 dB(A)  
98 dB(A)  
Complies with harmonized standards: EN 292, EN 836 and EN ISO 14982  
Signed  
Date: 26/11/04  
Declaration done and technical documentation kept at:  
HAYTER LIMITED  
Spellbrook, Bishop’s Stortford,  
Herts. CM23 4BU ENGLAND  
S.A Maryniak  
(Technical Director)  
VIBRATION INFORMATION  
The vibration level at the operator contact positions, measured in accordance with European Standard EN 836  
CODE432F 7.1 ms  
CODE433F 5.6ms  
CODE434F 5.6ms  
CODE435F 6.9ms  
1.30  
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111-2300 (A) 4/6/08 11:27 am Page 1.32  
PARTS LIST  
Item No. Description  
Part No.  
432 433 434 435 Item Note  
Qty Qty Qty Qty  
1
2
Washer - 12mm Thin  
Engine -  
Engine  
Decal - Engine  
Decal - Engine  
HY09485  
111-2238  
111-2236  
HY432009  
433009  
1
1
0
1
0
0
1
1
2
2
2
1
1
1
1
3
2
1
2
0
4
6
3
1
2
1
1
2
4
4
4
1
1
1
1
0
1
0
1
0
2
1
2
1
0
4
1
0
1
0
4
1
0
1
0
0
1
0
1
1
2
2
2
1
1
1
1
3
2
1
2
0
4
6
3
1
2
1
1
2
4
4
4
1
1
1
0
1
0
1
0
1
2
1
2
0
1
4
0
0
0
0
4
1
0
1
0
0
1
0
1
1
2
2
2
1
1
1
1
3
2
1
2
1
4
2
3
1
2
1
1
2
4
4
4
1
1
1
0
1
0
1
0
1
2
1
2
0
1
4
0
0
0
0
4
1
0
0
1
0
0
1
1
1
2
2
2
1
1
1
1
3
2
1
2
1
4
2
3
1
2
1
1
2
8
4
4
1
1
1
0
1
0
1
0
1
2
1
2
0
1
4
0
1
0
1
4
1
3
Decal - Engine  
435009  
4
5
6
7
8
9
Cable Engine Brake  
Control Throttle  
Knob - Handlebar  
Plug - Handlebar  
Bolt - Saddle  
Nut - Nyloc M6 ‘P’ Type  
Washer - Plain M6.  
Guide - Rope.  
Handlebar - Upper  
Plug - Drive Large  
Pin - Pivot.  
Lever - Engine Stop.  
Screw - 6 x 20  
HY412007  
HY432006  
480088  
300160  
HY226024  
09544  
09472  
305093  
305145W  
341033  
340182  
340179  
09687  
306094W  
300144  
09688  
09438  
09780  
410037  
HY3966  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
Lever - Clutch  
Fastener - Drive.  
Washer - Nylon.  
Nut - M6 Nyloc ‘T’ Type  
Screw - M6 x 55  
Guide - Cable  
Cable Tie.  
Decal - Rear Deflector  
Handlebar - Lower  
Screw - M8 x 20  
Nut - M8 Nyloc ‘T’ Type  
Washer - M8  
111-0083  
432001W  
09368  
09441  
09475  
Decal - Height of Cut.  
Spring - Rear Deflector RH  
Spring - Rear Deflector LH  
Deflector - Rear.  
Deflector - Rear.  
Frame - Grassbag  
Frame - Grassbag  
Fabric - Grassbag  
Fabric - Grassbag  
Screw - M5 x 12 Taptite  
Plate - Discharge  
End Cap - M8 Starlux  
Pin - Deflector  
320006  
100.000.826  
100.000.825  
100.000.075  
100.000.077  
432010W  
433010W  
HY432003  
433003  
10-11-029  
432021W  
100.000.967  
432007  
33  
34  
35  
36  
37  
38  
Pin - Deflector  
Washer - 5/16  
433007  
09270  
39  
40  
Bracket - Handlebar LH  
Bracket - Handlebar LH  
Bracket - Handlebar RH  
Bracket - Handlebar RH  
Nut - Rivet  
433017W  
435017W  
433018W  
435018W  
100.004.493  
72-07-060  
41  
42  
43  
Key  
1.32  
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111-2300 (A) 4/6/08 11:27 am Page 1.33  
PARTS LIST  
17  
16  
16  
15  
14  
13  
13  
19  
19  
5
14  
18  
12  
18  
21  
3
11  
20  
10  
33  
9
2
22  
7
6
23  
87  
7
8
4
85  
8
22  
26  
5
6
24  
39  
25  
41  
37  
26  
27  
43  
25  
32  
27  
26  
44  
28  
67  
80  
30  
31  
27  
80  
60  
39  
28  
68  
29  
35  
34  
42  
88  
36  
66  
38  
40  
67  
28  
67  
26  
37  
66  
86  
70  
42  
65  
71  
69  
49  
45  
50  
67  
50  
72  
85  
53  
69  
44  
46  
83  
64  
Only for Code 432/3/4  
66  
49  
1
51  
73  
48  
52  
50  
49  
48A  
48B  
81  
82  
75  
77  
53  
20  
59  
74  
63  
47  
79  
48C  
55  
50  
74  
62  
75  
53  
69  
78  
49  
47  
58  
57  
84  
20  
54  
76  
55  
50  
59  
61  
56  
69  
52  
50  
54  
54  
53  
51  
54  
1.33  
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111-2300 (A) 4/6/08 11:27 am Page 1.34  
PARTS LIST  
Item No. Description  
Part No.  
432 433 434 435 Item Note  
Qty Qty Qty Qty  
44  
45  
Clip - Belt Cover  
Cover - Belt  
Cover - Belt  
100.000.801  
100.000.800  
100.024.883  
100.000.828  
432005W  
433011W  
434003W  
435014W  
432027W  
433016W  
434014W  
435011W  
434015W  
100.000.401  
100.000.403  
100.000.604  
100.033.691  
100.022.836  
100.000.792  
100.000.897  
100.000.576  
09122  
09273  
HY4014  
100.000.630  
432020W  
432019W  
433014W  
435013W  
HY201026  
480149  
435005  
111-2294-03  
321034  
434005  
111-0704-08  
433006V  
435007V  
09349  
100.000.895  
410087  
100.033.711  
434002  
0
0
0
1
1
0
0
0
1
0
0
0
0
2
0
4
2
2
4
4
2
1
1
1
2
1
1
0
0
1
0
0
1
1
0
1
0
0
3
4
1
2
0
0
0
0
0
0
2
1
0
1
0
1
0
0
0
1
0
0
0
2
0
4
2
2
4
4
2
1
1
1
2
1
0
1
0
0
1
0
1
0
1
0
1
0
3
4
1
2
0
0
0
0
0
0
2
1
0
1
0
0
1
0
0
0
1
0
1
0
2
4
2
2
2
4
2
1
1
1
2
1
0
1
0
0
1
0
1
0
1
0
1
0
3
4
1
2
1
1
0
1
1
0
2
0
1
1
0
0
0
1
0
0
0
1
1
0
2
4
2
2
2
4
2
1
1
1
2
1
0
0
1
0
0
1
1
0
1
0
0
1
4
4
1
2
1
0
1
1
0
1
46  
47  
Knob - HOC  
Connecting Rod 41  
Connecting Rod 48  
Connecting Rod 48  
Connecting Rod 53  
Axle - Rear 41  
48  
Axle - Rear 48  
48A  
48B  
48C  
49  
Axle - Rear 48 RH  
Axle - Rear 53 RH  
Axle - Rear 48/53 LH  
Wheel - Rear 200mm  
Wheel - Rear 200mm  
Nut - M12 Nyloc  
Trim - Front Wheel 180mm  
Wheel - Front 180mm  
Spacer - Axle  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
Retainer - Axle  
Screw - Shoulder M6 x 6  
Bolt - UNF 3/8 x 2.25  
Washer - Spring 3/8  
Distance Piece Cutterbar  
Washer - M6  
Ratchet Plate - HOC  
Axle - Front  
Axle - Front  
Axle - Front  
Cutterbar 16”  
Cutterbar 19”  
Cutterbar 21”  
62  
63  
64  
Friction Disc  
Spacer  
Spacer ø12 x ø20 x 17  
Deck - Mainframe 41  
Deck - Mainframe 48  
Deck - Mainframe 53  
Screw - Taptite 3/8 x 1/4 UNC  
Axle Support  
65  
66  
67  
68  
69  
70  
71  
Decal - Hayter  
Trim - Rear Wheel 200mm  
Cable - Clutch A/D  
Belt Drive  
Belt Drive  
Spring - Tension Gearbox  
Gearbox 48  
100.004.594  
100.014.919  
100.000.819  
100.004.615  
100.004.816  
72  
73  
Gearbox 53  
1.34  
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111-2300 (A) 4/6/08 11:27 am Page 1.35  
PARTS LIST  
17  
16  
16  
15  
14  
13  
13  
19  
19  
5
14  
18  
12  
18  
21  
3
11  
20  
10  
33  
9
2
22  
7
6
23  
87  
7
8
4
85  
8
22  
26  
5
6
24  
39  
25  
41  
37  
26  
27  
43  
25  
32  
27  
26  
44  
28  
67  
80  
30  
31  
27  
80  
60  
39  
28  
68  
29  
35  
34  
42  
88  
36  
66  
38  
40  
67  
28  
67  
26  
37  
66  
86  
70  
42  
65  
71  
69  
49  
45  
50  
67  
50  
72  
85  
53  
69  
44  
46  
83  
64  
Only for Code 432/3/4  
66  
49  
1
51  
73  
48  
52  
50  
49  
48A  
48B  
81  
82  
75  
77  
53  
20  
59  
74  
63  
47  
79  
48C  
55  
50  
74  
62  
75  
53  
69  
78  
49  
47  
58  
57  
84  
20  
54  
76  
55  
50  
59  
61  
56  
69  
52  
50  
54  
54  
53  
51  
54  
1.35  
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111-2300 (A) 4/6/08 11:27 am Page 1.36  
PARTS LIST  
Item No. Description  
Part No.  
432 433 434 435 Item Note  
Qty Qty Qty Qty  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
Bush - Flanged  
Washer  
100.000.886  
100.000.634  
110.002.454  
110.002.455  
100.000.621  
09546  
MU710259  
111-2292  
09619  
100.000.632  
111-1171  
09787  
111-0964-03  
111-0965-03  
435003  
0
0
0
0
0
0
4
0
0
0
0
4
0
0
0
0
0
0
0
0
0
4
0
0
1
0
4
1
1
0
2
2
1
1
1
2
4
1
1
1
1
4
1
1
0
2
2
1
1
1
2
4
1
1
1
1
0
0
0
1
Gear Drive Assembly LH  
Gear Drive Assembly RH  
Washer 13mm Dia.  
Screw Taptite - M6 x 12  
Rivet - Pop 0.187 Dia  
Pulley Drive  
Grubscrew - M6 x 10  
Washer 10.5mm Dis  
Olite Bush Flanged  
Screw Taptite - M8 x 25 Hex W.HD  
Bracket Handlebar LH  
Bracket Handlebar RH  
Plate Engine  
1.36  
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111-2300 (A) 4/6/08 11:27 am Page 1.37  
PARTS LIST  
17  
16  
16  
15  
14  
13  
13  
14  
19  
19  
5
18  
12  
18  
21  
3
11  
20  
10  
33  
9
2
22  
7
6
23  
87  
7
8
4
85  
8
22  
26  
5
6
24  
39  
25  
41  
37  
26  
27  
43  
25  
32  
27  
26  
44  
28  
67  
80  
30  
31  
27  
80  
60  
39  
28  
68  
29  
35  
34  
42  
88  
36  
66  
38  
40  
67  
28  
67  
26  
37  
66  
86  
70  
42  
65  
71  
69  
49  
45  
50  
67  
50  
72  
85  
53  
69  
44  
46  
83  
64  
Only for Code 432/3/4  
66  
49  
1
51  
73  
48  
52  
50  
49  
48A  
48B  
81  
82  
75  
77  
53  
20  
59  
74  
63  
47  
79  
48C  
55  
50  
74  
62  
75  
53  
69  
78  
49  
47  
58  
57  
84  
20  
54  
76  
55  
50  
59  
61  
56  
69  
52  
50  
54  
54  
53  
51  
54  
1.37  
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111-2300 (A) 4/6/08 11:27 am Page 1.38  
NOTES  
Notes:-  
1.38  
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111-2300 (A) 4/6/08 11:27 am Page 1.39  
NOTES  
Notes:-  
1.39  
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111-2300 (A) 4/6/08 11:27 am Page 1.40  
CUSTOMER INFORMATION  
Serial No:  
Engine Type:- GCV135EA4G7SD (432/433/434) GCV160EA4G7SD (435)  
Engine:- Honda GCV 135 (432/433/434) GCV 160 (435)  
Date of Sale:-  
Your Local Dealer:-  
1.40  
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