Gravely Lawn Mower 990100 User Guide

Rapid XZ  
Parts Manual  
Models  
990100 - 27hp  
990101 - 25hp  
990102 - 30hp  
Shown with optional 60” deck.  
00615300D 9/09  
Printed in USA  
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MODELS  
TABLE OF CONTENTS  
Domestic  
DECALS  
Model 990100  
Rapid XZ, 27hp Kohler  
Horizontal  
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Serial No. 000100 and up  
MAIN FRAME  
Model 990101  
Rapid XZ, 25hp Kohler  
Hozizontal  
Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Serial No. 000100 and up  
POWER PLANT  
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Engine and Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
Fuel Tanks and Hoses . . . . . . . . . . . . . . . . . . . . . . . 12  
Model 990102  
Rapid XZ, 30hp Kohler  
Horizontal  
Serial No. 000100 and up  
DRIVE TRAIN  
Hydrostatic Pumps and Idlers . . . . . . . . . . . . . . . . . 14  
Rear Axle and Weights . . . . . . . . . . . . . . . . . . . . . . 16  
OPERATOR CONTROLS  
Brake Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
Steering Levers & Linkages . . . . . . . . . . . . . . . . . . . 20  
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
HYDRAULICS  
Weight Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
Hydraulic Routing Diagram . . . . . . . . . . . . . . . . . . . 28  
ELECTRICAL  
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 30  
Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 32  
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33  
© Copyright 2009 Ariens Company  
3
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DECALS  
Model 990100, 101, 102  
3
05363100  
A
UP  
UP  
ON  
OFF  
DOWN  
DOWN  
ATTACHMENT  
LIFT  
WEIGHT  
TRANSFER  
05363000A  
07757500B  
PD3283  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
05363100  
07757600  
05363300  
07757500  
05363000  
05231800  
05305100  
07735200  
07754100  
1
1
2
1
1
1
1
2
1
Decal, Service Instructions Rapid XZ  
Decal, Instructional Steering  
Decal, Gravely Rapid XZ Hood  
Decal, Parking Brake Lever  
Decal, Control Panel Rapid XZ  
Decal, Gravely Logo  
Decal, American Flag  
Decal, Danger  
Decal, Hot Surface  
4
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FRAME  
Model 990100, 101, 102  
12  
2
3
4
6
10  
12  
11  
8
10  
12  
7
9
10  
10  
1
5
10  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
00474551  
00601451  
06223600  
00668151  
00666451  
00664951  
00665051  
09079500  
00589153  
1
1
2
1
1
1
1
2
1
Weldment, Frame  
Plate, Kohler Engine Mounting  
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5  
Guard, Hose Fitting - Left Hand  
Guard, Hose Fitting - Right Hand  
Bracket, Left Hand Hood Mounting  
Bracket, Right Hand Hood Mounting  
Latch, Rubber  
Weldment, Foot Plate  
10 07415400  
11 00653551  
12 06545500  
13 06224100  
14 00390951  
15 03652200  
16 06116700  
17 07412900  
18 06543600  
19 05527200  
20 05961000  
21 08329100  
22 06223800  
23 00606051  
10 Screw, Tapping .38-16 x .75 Hex Washer Head  
Guard, Pump Belt  
11 Nut, .38-16 Nyloc Flange  
1
3
1
2
4
4
2
2
2
1
4
2
Bolt, Round Head Square Neck .38-16 x 1.25 Grade 5  
Weldment, Clutch Stop  
Stud, Ball  
Screw, Machine 10-24 x .50 Hex Washer Head  
Screw, Tapping .38-16 x .50 Hex Washer Head Thread Rolling  
Nut, Locking Top Flange .50-13  
Bushing, Flange .515 x .746 x 1.290 x 1.000  
Bolt, Hex .50-13 x 2.25 Grade 5  
Spring, Compression .085 x .80 x 1.00 WLD36  
Bolt, Round Head Square Neck .38-16 x 1.75 Grade 5  
Strap, Engine Mounting Support  
5
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SEAT  
Model 990100, 101, 102  
3
PD0780  
6
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SEAT  
Model 990100, 101, 102  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
03947200  
00474151  
00587700  
05521100  
05717100  
05947000  
06446300  
06545400  
06900010  
1
1
1
2
2
1
2
6
1
1
2
2
Seat, Suspension, Light Grey (Includes items 13 20)  
Plate, Seat Pivot  
Rod, Seat Pivot (Outfront)  
Bushing, Flange .515 x .750 x .745 x 1.00 Nylon  
Ring, Retaining External .500 x .050  
Bolt, Hex .31-18 x .75 Grade 5  
Washer, Flat Steel .344 x 1.125 x .135  
Nut, Nyloc Flange .31-18  
Cable, Seat Prop  
Bolt, Round Head Square Neck .31-18 x 1.00 Grade 5  
Bumper, Rubber  
10 06216100  
11 07533600  
12 06530400  
Nut, Spin Lock Flange .312-18  
13 59210400 AR Kit, Right Hand Armrest Assembly  
14 59210500 AR Kit, Left Hand Armrest Assembly  
15 59208800 AR Kit, Back Cushion, Light Grey  
16 59208900 AR Kit, Seat Cushion, Light Grey  
17 59208000 AR Kit, Seat Knobs  
18 59208100 AR Kit, Seat Back  
19 59207900 AR Kit, Seat Slides  
20 59207800 AR Kit, Seat Spring and Saddle  
7
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HOOD  
Model 990100, 101, 102  
Item Part No.  
Qty. Description  
Hood, Outfront Rapid XZ  
07412900 10 Screw, Tapping .38-16 x .50 Hex Washer Head Thread  
1
2
3
4
5
6
7
8
9
00497353  
1
07415400  
00667553  
06530400  
07533600  
05963700  
06446300  
00476300  
5
1
2
2
2
4
2
2
1
1
1
1
1
1
Screw, Tapping .38-16 x .75 Hex Washer Head Thread  
Support, Lateral Hood  
Nut, Spin Lock Flange .312-18  
Bumper, Rubber  
Bolt, Hex .31-18 x 2.25 Grade 5  
Washer, Flat Steel .344 x 1.125 x .135  
Spacer  
10 06529800  
11 00595653  
12 00595753  
13 00664151  
14 00664051  
15 00676851  
16 07517300  
Nut, Locking-Center .31-18  
Bracket, Hood Left Hand  
Bracket, Hood Right Hand  
Bracket, Hood Support #2  
Bracket, Hood Support #1  
Cover, Wire  
Wire Tie (Clutch wire to wire cover)  
8
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NOTES  
9
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ENGINE AND CLUTCH  
Model 990100, 101, 102  
22  
19  
18  
21  
14  
20  
17  
2
19  
7
3
16  
12  
4
13  
1
12  
8
8
11  
9
6
PD3790  
10  
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ENGINE/CLUTCH  
Model 990100, 101, 102  
Item Part No.  
Qty. Description  
Engine, 27hp Kohler (990100)  
Engine, 25hp Kohler (990101)  
1
08200132  
08200118  
08200145  
07200113  
00667451  
06225000  
07300041  
00697900  
06224100  
06545500  
06529600  
1
1
1
1
1
1
1
1
1
2
1
3
3
2
1
1
1
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
4
2
4
1
2
4
4
2
2
1
1
1
1
Engine, 30hp Kohler (990102)  
Belt, B 41.313 Matched Set  
Bracket, PTO Idler Mounting  
Bolt, Round Head Square Neck .50-13 x 3.50 Grade 5  
Sheave, Poly-V  
Clutch, Warner Double Groove  
Bolt, Round Head Square Neck .38-16 x 1.25 Grade 5  
Nut, .38-16 Nyloc Flange  
Nut, Locking Center .38-16  
Washer, Locking .38 x .094 Regular  
Bolt, Hex .38-16 x 1.00 Grade 5  
V-Idler, 4.00 x .38  
Washer, .406 x 1.0 x .38THK  
Assembly, Idler Pivot Assembly (includes items 15 and 19)  
Weldment, PTO Idler Pivot Arm (OFM)  
Washer, Flat Steel .438 x 1.00 x .083  
Bolt, Hex .38-16 x 3.00 Grade 5  
Bearing, Pedestal  
Bearing, 1.00 x 1.12 x .75  
Washer, Flat Steel .531 x 1.250 x .100  
Nut, .50-13 Nyloc Flange  
Bolt, Eye .375-16 x 2.50  
Nut, Hex .38-16  
Washer, Flat Steel .344 x .688 x .065  
Nut, Locking Center .31-18  
Pin, Pivot  
Knob, Wing  
Shroud, Cooling  
Bracket, Tank Shroud Left Hand  
Bracket, Tank Shroud Right Hand  
Bolt, Hex .38-16 x 1.50 Grade 5  
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5  
Nut, .38-16 Nyloc Flange  
Mount, Hydraulic Tank  
Nut, .38-16 Nyloc Flange  
Bolt, Hex .38-16 x 2.25 Grade 5  
Nut, Locking Top Flange .38-16  
J-Clamp  
Washer, Flat Steel .281 x .62 x .065  
Bolt, Hex .44-20 x 2.25 Grade 5 EP80  
Washer, Locking .44 x .109 Regular  
Key  
2
3
4
5
6
7
8
9
10 06308800  
11 05948700  
12 07327600  
13 06400018  
14 00652700  
15 00652300  
16 06435900  
17 05957800  
18 07000031  
19 05435800  
20 06430200  
21 06500010  
22 07030000  
23 06529400  
24 06437200  
25 06529800  
26 09267300  
27 07531700  
28 00865151  
29 00866951  
30 00867051  
31 05957900  
32 06223600  
33 06545500  
34 00682451  
35 06545500  
36 05962900  
37 06542000  
38 06916000  
39 06437300  
40 05900040  
41 06309300  
42 06603400  
43 08321200  
Spring, Tension .135X.69X5.75  
11  
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FUEL TANKS AND HOSES  
Model 990100, 101, 102  
9
10  
4
4
4
2
1
5
6
4
4
4
PD3661  
12  
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FUEL TANKS AND HOSES  
Model 990100, 101, 102  
Item Part No. Qty. Description  
1
2
3
4
5
6
7
8
9
00497400  
00473951  
00616851  
1
1
1
Fender, Right Hand  
Weldment, Control Panel  
Stiffener, Fender  
07000018 12 Bolt, SEMS .31-18 x .62  
05959400  
07412900  
00588451  
05947100  
00592600  
1
1
1
2
1
1
1
4
2
1
1
4
Bolt, Hex .38-16 x .75 Grade 5  
Screw, Tapping .38-16 x .50 Hex Washer Head Thread Rolling  
Weldment, Fuel Tank Bracket (Outfront)  
Bolt, Hex .50-13 x 1.00 Grade 5  
Assembly, Fuel Line and Fitting  
Tank, Fuel Left Hand Outfront  
Cover, Tire Right Hand  
Nut, Hex Jam .375-16  
Bolt, Hex .38-16 x 1.25 Grade 5  
Cover, Tire Left Hand  
10 00497500  
11 00672751  
12 06535900  
13 05958000  
14 00672651  
15 00273700  
16 06500010  
Cap, Fuel  
Nut, .50-13 Nyloc Flange  
17 00924300 33” Gas Line, Bulk 1/4" I.D.  
18 06939100  
19 06435700  
20 06534900  
2
1
1
Clamp, Hose Wire .490/.510 x .116  
Washer, Flat Steel .38 x .875 x .083  
Nut, Flange .375-16  
13  
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HYDROSTATIC PUMPS AND IDLERS  
Model 990100, 101, 102  
1
PD3671  
14  
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HYDROSTATIC PUMPS & IDLERS  
Model 990100, 101, 102  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
00587200  
06224100  
00677100  
05946900  
07300034  
06223100  
06500010  
00587300  
07300037  
1
4
1
2
1
4
6
1
2
2
2
1
1
2
1
1
1
Pump, Hydraulic BDP-21L Left Hand Rapid XZ  
Bolt, Round Head Square Neck .38-16 x 1.25 Grade 5  
Spacer, 1.0ID x 1.5OD x 1.81 Lining  
Bolt, Hex .31-18X1.00 Grade 5  
Sheave, Double 1"ID x 6.26"OD  
Bolt, Round Head Square Neck .50-13 x 1.50 Grade 5  
Nut, .50-13 Nyloc Flange  
Pump, Hydraulic BDP-21L Right Hand Rapid XZ  
Sheave, Poly V .671 x 4.125  
Washer, Locking .25 x .06  
Washer, Flat Steel .281 x 1.000 x .063  
Bearing, 1.00 x 1.125 x 1.936  
Valve, 2 Spool Mainifold Block  
10 06308400  
11 06426600  
12 05500123  
13 00608100  
14 06446300  
15 06444000  
16 07243700  
17 01581700  
Washer, Flat Steel .344 x 1.125 x .135  
Washer, Flat Steel .406 x 1.00 x .188  
Belt, Poly-V 69.39 (5 RIBS)  
Bushing, Spacer .5058.500 x .999/.906 x 2.05/2.03  
18 06545500 10 Nut, Nyloc Flange .38-16  
19 05962900  
20 07312500  
21 06439000  
22 06536900  
23 06601200  
24 05400015  
25 00887700  
26 05958000  
27 00349100  
28 06225000  
29 06611300  
30 05975900  
31 05980100  
32 08321200  
33 07030000  
34 06529400  
35 06000003  
36 06436400  
1
1
1
1
1
2
1
4
1
1
2
2
2
1
1
2
1
1
Bolt, Hex .38-16 x 2.25 Grade 5  
Idler, Flat 4.00 x .38  
Washer, Flat-Steel .812 x 1.50 x .135  
Nut, Jam Center Lock .75-16  
Key, Woodruff .25 x .750 x .313 SAE91  
Bearing, 1" ID 4 Bolt Trash Seal  
Shaft, PTO Jack Shaft Rapid XZ  
Bolt, Hex .38-16 x 1.25 Grade 5  
Assembly, Idler Pivot Arm  
Bolt, Round Head Square Neck .50-13 x 3.50 Grade 5  
Key, Square 5 x 5 x 30MM Plain  
Bolt, Hex M6-1 x 16  
Screw, Socket Head .25-20 x .50 PH and Oil  
Spring, Tension .135 x .69 x 5.75 Weldment 150  
Bolt, Eye .375-16 x 2.50  
Nut, Hex .38-16  
Screw, Set .25-28 x .38  
Washer, Flat Steel .511 x 1.44 x .125  
15  
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REAR AXLE AND WEIGHTS  
Model 990100, 101, 102  
18  
18  
2
18  
3
PD3680  
17  
16  
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REAR AXLE AND WEIGHTS  
Model 990100, 101, 102  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
00675300  
00456800  
00475051  
00531400  
00531500  
00607900  
00613300  
00613400  
05517600  
4
2
1
2
2
1
1
1
2
2
2
2
6
2
1
1
2
4
2
4
4
1
4
2
2
3
4
1
2
4
Spacer, Wheel  
Cap, Dust  
Weldment, Rear Axle  
Bearing Seal 1.5 x 2 x .18  
Spacer, 1.005 x 1.5075 x .375  
Spacer, 1 x 1.50 x 3.16"LG  
Weldment, Rear Axle Mounting Plate  
Cover, Dual Rear Axle  
Bushing, Flange 1.514 x 1.756 x 1.688 x 2.250 Nylon  
Bolt, Hex .50-13 x 7.50 Grade 5  
Washer, Flat Steel .812 x 1.50 x .135  
Washer, Flat Steel 1.062 x 2.0 x .134  
Nut, Nyloc Flange .50-13  
Nut, Jam Center Lock .75-16  
Nut, Locking Nylon 1.0-8  
Fitting, Lube .25-28 x .256  
Tire/Wheel Assembly 13 x 5-6  
Bolt, Hex .38-16 x .75 Grade 5  
Fork, Front  
Bearing, Cup 1.980 x .420  
Bearing, Cone with Grease  
Bolt, Hex 1.0-8 x 5.50 Grade 5  
Bolt, Round Head Square Neck .50-13 x 1.50 Grade 5  
Bolt, Hex .50-13 x 7.50 Grade 5  
Washer, Flat Steel .531 x 1.250 x .100  
Weight, Cast Iron  
Screw, Tapping .38-16 x .75 Hex Washer Head Thread Rolling  
Bracket, Weight (Outfron)  
10 05978200  
11 06439000  
12 06443000  
13 06500010  
14 06536900  
15 06500022  
16 07012600  
17 07100206  
18 05959400  
19 00490251  
20 05407000  
69000300  
21 05900104  
22 06223100  
23 05978200  
24 06430200  
25 00172000  
26 07415400  
27 00595451  
28 06536300  
29 06435700  
Nut, Locking Center .50-13  
Washer, Flat Steel .38 x .875 x .083  
17  
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BRAKE LINKAGE  
Model 990100, 101, 102  
18  
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BRAKE LINKAGE  
Model 990100, 101, 102  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
00602500  
00668251  
05946900  
00619400  
06714800  
06436200  
00619500  
00962800  
06430300  
05717100  
2
2
4
1
Assembly, Brake  
Extension, Brake  
Bolt, Hex .31-18 x 1.00 Grade 5  
Rod, Parking Brake Set Right Hand  
10 Pin, Hair, ENDRIES #25  
10 Washer, Flat Steel .406 x .812 x .065  
1
1
4
2
4
2
2
2
8
8
2
1
1
8
2
4
4
2
2
2
1
2
1
2
2
2
2
1
2
8
1
1
1
1
2
2
2
1
1
Weldment, Pivot (SN 000101 - 000499)  
Weldment, Pivot RH (SN 000500 and up)  
Washer, Flat Steel .656 x 1.250 x .100  
Ring, Retaining External .500 x .050  
Screw, Tapping .31-18 x .75 Hex Washer Head Thread  
Bolt, Hex .31-18X1.75 Grade 5  
8
9
10 07414400  
11 05957400  
12 05534700  
13 00452600  
14 06500010  
15 07067200  
16 07412900  
17 00497851  
18 00604800  
19 06529400  
20 00698600  
21 06435700  
05500041  
Bushing, Flanged  
Motor, Wheel TG 0280  
Nut, Nyloc Flange .50-13  
Bolt, Wheel Motor .50-13 x 2.75  
Screw, Tapping .38-16 x .50 Hex Washer Head Thread Rolling  
Weldment, Parking Brake Hold Down  
Rod, O.C. Left Hand Brake  
Nut, Hex .38-16  
Trunnion, Pivot .38  
Washer, Flat Steel .38 x .875 x .083 (SN 000101 - 499)  
Bushing, Flange .39 x .53 x .38 x 1.00 (SN 000500 and up)  
Spring, Compression (SN 000101 - 499)  
Spring, Compression (SN 000500 and up)  
Bushing, Flange .500 x .750 x .750 x 1.000 Bracket  
Weldment, Parking Brake  
Rod, Brake Link .375-24 UNF  
Weldment, Brake Lever - Left Hand  
Trunnion, .375-24 UNF  
Spacer, Neutral Latch  
Nut, Jam Center Lock .75-16  
Latch, Brake Lock  
Switch, Double Pole N.O./N.O.  
Washer, Hardened Steel THR.515 x .97 x .062  
Nut, .31-18 Nyloc Flange  
Rod, O.C. Right Hand Brake  
Bushing, Flange .762 x 1.0 x .580 x 1.48 Nylon  
Push Nut, .745 Shaft  
Rod, Parking Brake Set Left Hand  
Screw, Machine 10-24 x .75 Hex Washer Head  
Nut, Locking Nylon 10-24 with Insert  
Tire/Wheel Assembly 24 x 12-12 (990100, 101)  
Right Hand Bar Tire, 24 x 12-12 (990102)  
Left Hand Bar Tire, 24 x 12-12 (990102)  
22 08300034  
08300105  
23 05503100  
24 00491900  
25 00679500  
26 00504900  
27 00679600  
28 00476300  
29 06536900  
30 00596500  
31 03606600  
32 06418100  
33 06545400  
34 00594200  
35 05518400  
36 07000036  
37 00616900  
38 06116900  
39 06536000  
40 07157500  
07100329  
07100328  
41 07067700  
42 07523000  
43 05500112  
44 06413400  
45 06608700  
46 05709200  
47 00619500  
00962700  
10 Bolt, Lug Grade 8; .50-20 UNF x 1.38 LG; 60 Degree  
1
1
1
1
2
1
1
8
8
Grip, Handle  
Bushing, Split .75 x .81 x .20 THK  
Washer, Hardened Thrust .758 x 1.23 x .031  
Key, Woodruff .19 x .75 HRD#9  
Ring, Retaining External .625 x .050  
Weldment, Pivot (SN 000101 - 000499)  
Weldment, Pivot LH (SN 000500 and up)  
Bolt, Hex .31-18 x 1.50 Grade 8 EP30  
Washer, Lock .31 x .078 Regular  
48 05981600  
49 06308600  
19  
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STEERING LEVERS & LINKAGES  
Model 990100, 101, 102  
14  
7
11  
7
13  
10  
9
5
2
4
14  
11  
13  
16  
10  
3
5
6
8
3
8
10  
6
4
4
4
4
9
4
3
1
PD3630  
3
20  
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STEERING LEVERS & LINKAGES  
Model 990100, 101, 102  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
00585051  
00472951  
05436800  
06436100  
05957400  
06435900  
00492400  
09294600  
09235700  
1
1
4
6
6
2
2
2
4
Weldment, Bent Steering Arm - Right Hand  
Weldment, Bent Steering Arm - Left Hand  
Bushing .625 x .75 x .50  
Washer, Flat Steel .630 x 1.005 x .062  
Bolt, Hex .31-18 x 1.75 Grade 5  
Washer, Flat Steel .438 x 1.00 x .083  
Weldment, Damper, Steering  
Housing, Bushing  
Eccentric  
10 06545400 12 Nut, Nyloc Flange .31-18  
11 09235500  
09235600  
1
1
4
2
2
2
6
2
2
2
4
2
2
2
4
2
2
Handle, Left Hand  
Handle, Right Hand  
Bushing, Flange Nylon .762 x 1.48 x .44  
Spacer  
Grip, Handlebar  
Nut, Nyloc Flange .38-16  
Bolt, Round Head Square Neck .31-18 x 1.00 Grade 5  
Assembly, Steering Rod .38ROD x 30.43LG  
Stud, Ball  
Washer, Locking .31 x .078 Regular  
Nut, .31-18 Nyloc Flange  
Damper, Control  
Bolt, Hex .38-16 x 1.00 EP30  
Washer, Flat Steel .406 x .812 x .065  
Wave Washer .640 x .875 x .125  
Bolt, Hex .31-18 x 1.25 Grade 5  
Spacer .318 x .430 x .375  
12 05525200  
13 09235400  
14 00675200  
15 06545500  
16 06216100  
17 00587500  
18 03652200  
19 06308600  
20 06545400  
21 09273400  
22 05900013  
23 06436200  
24 03704900  
25 05947500  
26 03101900  
21  
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CONTROL PANEL  
Model 990100, 101, 102  
1
2
3
4
5
PD3650  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
07000018  
06116700  
06900040  
06900041  
06536000  
07517300  
7
4
1
1
4
1
Bolt, SEMS .31-18 x .62  
Screw, Machine 10-24 x .50 Hex Washer Head  
Cable, Kohler Throttle  
Cable, Kohler Choke  
Nut, Locking Nylon 10-24 With Insert  
Cable Tie  
22  
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NOTES  
23  
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WEIGHT TRANSFER  
Model 990100, 101, 102  
14  
18  
15  
16  
4
12  
11  
4
1
17  
2
5
3
13  
19  
20  
17  
9
6
7
9
9
5
17  
8
10  
9
18  
11  
12  
17  
16  
15  
14  
13  
22  
21  
24  
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WEIGHT TRANSFER  
Model 990100, 101, 102  
Item Part No.  
Qty. Description  
Cylinder, Hydraulic Deck Lift  
Nut, Jam .625-18  
1
2
3
4
5
6
7
8
9
00585100  
06539600  
09221600  
07000045  
09215200  
07536800  
07000044  
05961000  
06500010  
1
1
1
2
2
1
1
1
4
1
2
2
2
2
2
2
4
2
2
4
4
4
4
2
1
1
1
2
2
1
1
1
1
1
1
2
8
4
2
2
2
1
2
2
2
2
2
1
Rod End, 5/8 Right Hand - Female  
Adapter, Hydraulic Fitting 90 M4F-M6O  
Bushing, .516 x 1.000 x 1.050  
Grommet, 1.25  
Fitting, Hydraulic Bulkhead M4F-M4F  
Bolt, Hex .50-13 x 2.25 Grade 5  
Nut, .50-13 Nyloc Flange  
10 00606500  
11 05500034  
12 05707300  
13 06601800  
14 05964100  
15 06307300  
16 06445000  
17 05520100  
18 00606600  
19 00678851  
20 07415400  
21 07000105  
22 06444000  
23 06300002  
24 00601151  
25 03657100  
26 00679451  
27 07411600  
28 06116900  
29 06576000  
30 00867100  
31 06814700  
32 00616700  
33 08797200  
34 06714900  
35 07000107  
36 00608253  
37 05503600  
38 06545400  
39 00662751  
40 00676200  
41 08300032  
42 05966600  
43 00676400  
44 08300028  
45 06437300  
46 06435700  
47 06701900  
48 07500017  
Shaft, Main Arm Pivot  
Bushing, 1.00 ID x 1.125 OD x 1.50  
Ring, Retaining External 1.00 x .078  
Key, Straight .25 x 1.75 x .25  
Bolt, Hex .50-13 x 5.50 Grade 5  
Washer, Locking .50 x .125 Regular  
Washer, Flat Steel .515 x 1.625 x .250  
Bushing, Flange 1.020 x 1.385 x .75 x 1.75 Nylon  
Spacer, 1.00 x .562 x 2.720  
Weldment, Stop, Deck Block  
Screw, Tapping .38-16 x .75 Hex Washer Head Thread Rolling  
Bolt, Socket Head Shield .31 x 18 x 2-.38  
Washer, Flat Steel .406 x .812 x .065  
Washer, Lock Internal .375  
Weldment, Lift Arm  
Switch, Single Pole N.O.  
Guard, PTO Safety Switch Mount  
Screw, Tapping .250-20 x .37 Hex Washer Head  
Screw, Machine 10-24 x .75 Hex Washer Head  
Nut, Locking Nylon 10-24 with Insert  
Weldment, Weight Transfer Bar  
Pin, Clevis .50 x 1.33  
Cylinder, Hydraulic 2.5 x 4.0  
Yoke, .50-20 x 3.00  
Pin, Hair, External- #16  
Stud .5-20 x 2.0 Grade 8  
Latch Lever  
Bushing, Flange .372 x .500 x .312 x .625 NY  
Nut, .31-18 Nyloc Flange  
Latch Support Plate  
Latch, TILT  
Spring, Lever Retention  
Bolt, Hex .50-13 x 2.50 Grade 5  
Rod, Latch Tension  
Spring, Compression  
Washer, Flat Steel .281 x .62 x .065  
Washer, Flat Steel .38 x .875 x .083  
Pin, Hair Internal .06 x .18 x .77  
Grommet, 2.00"  
25  
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HYDRAULIC TANK, FILTER, PUMPS, & HOSES  
Model 990100, 101, 102  
2
5
4
1
(Located in  
Reservoir,  
reference only)  
11  
2
3
10  
2
9
3
6
8
7
6
8
7
8
7
6
8
7
PD3690  
26  
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HYDRAULIC TANK, FILTER, PUMPS, & HOSES  
Model 990100, 101, 102  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
00585500  
07069600  
00601700  
07064100  
01967900  
07000043  
07000042  
00669000  
00608900  
1
3
2
2
2
4
4
4
1
1
1
1
2
1
1
1
1
Tank, Hydraulic Reservoir/Filter  
Fitting, Hydraulic 90 Elbow M8F-M8O 8 C5OLO-Steel  
Hose, Hydraulic .50-15-0K F08F0-F08F9  
Fitting, Hydraulic  
Hose, Hydraulic  
Fitting, Hydraulic 90 M10F-M8O  
Fitting, Hydraulic Straight M10O-M10F  
Hose, Hydraulic .50-25-2K F10F0-F10F0  
Hose, Hydraulic .25-39-2K F04F0-F04F0  
Hose, Hydraulic .25-16-2K F04F0-F04F9  
Hose, Hydraulic .25-20-2K F04F9-F04F9  
Hose, Hydraulic .25-21-2K F04F0-F04F9  
Adapter, Hydraulic Fitting 90 M4F-M6O 4-6 C5OLO  
Hose, Hydraulic .5-17.25-0K F8F9-F8F9  
Hose, Hydraulic .5-17.25-0K F8F9-F8F9  
Adapter, Face Seal 8 x 8 .50 O-Ring  
Hose, Hydraulic .25-16-2K F04F9-F04F0  
10 00609000  
11 00608700  
12 00608600  
13 07000045  
14 00959700  
15 00960100  
16 07059900  
17 00698400  
27  
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HYDRAULIC ROUTING DIAGRAM  
Model 990100, 101, 102  
Weight  
Transfer  
Cylinder  
Deck Lift  
Cylinder  
B2 Port  
A1 Port  
A2 Port  
B1 Port  
B1 Port  
P Port  
A2 Port  
Valve  
Block  
T Port  
Aux Pump  
Bottom T Port  
Aux Output Top  
P Port  
A Port  
B Port  
A Port  
B Port  
A Port  
B Port  
B Port  
A Port  
PD0740  
28  
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NOTES  
29  
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ELECTRICAL SYSTEM  
Model 990100, 101, 102  
20  
19  
PD3620  
30  
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ELECTRICAL SYSTEM  
Model 990100, 101, 102  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
00464000  
00492000  
09287000  
01545600  
08841200  
09293500  
01554800  
00428151  
06226400  
1
1
1
1
1
2
1
1
2
2
2
2
1
1
5
Key Switch  
Harness, Rapid XD  
Key with Shield  
Switch, Clutch With Retainer Ring  
Light, Indicator  
Diode, Connector Shell  
Battery  
Hold Down, Battery  
Bolt, Round Head Square Neck .25-20 x 7.50  
Bracket, Battery Position  
Nut, .25-20 Nyloc Flange  
Bolt, Hex .25-20 x .75 Grade 5  
Cable, Positive  
10 00616451  
11 06500012  
12 05946800  
13 00605900  
14 09222700  
15 06800004  
Cable, Negative Battery 35.0" LG  
Rivet, Nylon  
16 00432100 AR Relay, Sealed with diode (Included with Harness)  
17 06537500 Nut, Locking Wing .25-20  
18 00524600 AR Fuse, 30 Amp (Included with Harness)  
2
19 00457400  
20 00456600  
21 05956300  
22 06308600  
23 07027600  
24 00678300  
25 07411900  
26 00652100  
27 08973300  
1
1
1
1
2
1
2
2
1
Key Chain  
Hour Meter  
Bolt, Hex M8 x 1.25 x 16  
Washer, Locking .31 x .078 Regular  
Nut, Push .25 x .50 O.D.  
Assembly, Weight Transfer Angle Sensor  
Screw, Tapping 12-24 x .50 Hex Washer Head Thread Rolling  
Switch, Double Pole Double Throw  
Switch, 2 Pole/Rocker  
31  
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CONTINUITY DIAGRAM  
Model 990100, 101, 102  
Seat Switch  
(03654200)  
Relay  
(00432100)  
Weight Transfer Switch  
(00652100)  
Normal  
Position 1  
Position 2  
PD3840  
32  
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WIRING DIAGRAM  
Model 990100, 101, 102  
To Hydraulic Controls  
DECK  
SAFETY  
SWITCH  
PD2413  
33  
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WIRING DIAGRAMS  
Model 990100, 101, 102  
ATTACHMENT LIFT  
SWITCH  
ATTACHMENT LIFT  
SOLENOIDS  
3
GRAY/WHITE  
GRAY/BLACK  
2
Hydraulic Controls  
1
6
PURPLE  
PURPLE  
5
4
GRAY  
WEIGHT TRANSFER  
ON/OFF SWITCH  
GRAY/BLUE  
1
2
HYDRAULICS  
RELAY  
BLACK  
WEIGHT TRANSFER  
UP/DOWN SWITCH  
WEIGHT TRANSFER  
UP/DOWN SOLENOIDS  
3
GRAY/YELLOW  
PURPLE  
GRAY  
2
1
6
GRAY/BLUE  
5
4
PURPLE  
WEIGHT TRANSFER  
SENSOR RELAY  
WEIGHT  
BLUE TRANSFER  
SENSOR  
BLACK  
PURPLE  
34  
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GRAVELY  
655 West Ryan Street  
Brillion, WI 54110-1072  
920-756-2141  
Fax 920-756-2407  
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