Exmark Lawn Mower 4500 353 User Guide

METRO  
®
For Serial Nos.  
790,000 & Higher  
Part No. 4500-353 Rev. A  
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READ OPERATOR’S MANUAL BEFORE  
OPERATING OR SERVICING EXMARK EQUIPMENT.  
TABLE OF CONTENTS  
Description  
Page  
32" and 36" Mower Deck ............................................. 3-4  
48" Mower Deck .......................................................... 5-6  
Decals............................................................................15  
Engine Deck Group.................................................... 7-10  
Upper Handles & Controls, ECS.............................. 13-14  
Upper Handles & Controls, Pistol Grip..................... 11-12  
Wiring Diagram..............................................................16  
2
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32” and 36” MOWER DECK  
Item Part No.  
Description  
Deck (116-0616-01) W/Decals  
Dogleg & Discharge Deflector (36")........1  
Deck (116-0618-01) W/Decals &  
Dogleg & Discharge Deflector (32")........1  
Qty.  
Item Part No.  
38 3296-56  
39 1-323729  
40 323-4  
41 1-603843  
42103-8387  
43 109-8854  
44103-8280  
45 302-61  
46 103-2535  
47 1-403179  
48 1-303314  
491-323529  
50 321-4  
51 1-303514  
52 1-323339  
531-403183  
54 3219-6  
55 1-800861  
56 1-807267  
57 1-323539  
58 1-513208  
59 1-303434  
60 1-303348  
61 1-303236  
62 1-303238  
63 1-322235  
64 322-10  
Description  
Qty.  
1
103-2312  
Nut, Nyloc 1/4-20 Thin ........................... 1  
Bearing.................................................. 2  
Screw, HH 3/8-16 x 3/4.......................... 8  
Pulley, Idler............................................ 1  
Asm, Cutter Housing Complete.............. 2  
Pin, Chute.............................................. 1  
Asm, Cutter Housing.............................. 2  
Zerk, 45° 1/4-28..................................... 2  
Spacer................................................... 2  
Tube, Pivot ............................................ 1  
Spacer, 10" Caster................................. 8  
Tube, Spindle ........................................ 2  
Screw, HH 1/4-20 x 3/4.......................... 2  
Flange , Thrust Bearing ......................... 4  
Washer.................................................. 2  
Sheave, Blade Driven ............................ 2  
Nut, Hex 5/8-18 UNF ............................. 2  
Screw, HH 5/8-18 x 8............................ 2  
Key, 1/4 x 3/16 x 1 1/4 ........................... 2  
Spacer, Blade Drive............................... 8  
Washer, Spring Disc 5/8 ........................ 2  
Bushing, Engagement............................ 1  
Eye Bolt (Left Hand Thread) .................. 1  
Turnbuckle Body.................................... 1  
Eye Bolt (Right Hand Thread)................ 1  
Arm, Assist ............................................ 1  
Screw, HH 5/16-18 x 2........................... 1  
Linkage, Assist Arm ............................... 1  
Asm , Caster/Mount Complete............... 2  
Asm, Caster/Mnt Complete, Weighted ... 2  
Asm, Caster Whl Support W/Bearings ... 2  
Asm, Caster Wheel Support  
116-0799  
2
3
4
5
6
7
8
9
1-302189-01 Wld, Dogleg Baffle .................................1  
322-2  
32128-20  
103-3600  
302-52  
302-19  
1-323385  
1-809020  
Screw, HH 5/16-18 x 5/8........................7  
Nut, Whizlock 5/16-18............................22  
Asm, Engagement Arm W/Bushings ......1  
Zerk, 1/8 NPT Straight ...........................2  
Zerk, 1/4-28 Straight ..............................1  
Knob, Belt Cover....................................4  
Quick Pin, 10" Caster.............................2  
Nut, Nyloc 5/16-18 .................................1  
Screw, HH 3/8-16 x 1 1/2.......................8  
Nut, Whizlock 3/8-16..............................16  
Ring, Push-On 7/16................................1  
Washer, Spring Disc 3/8.........................9  
Pin, Clevis 5/16 x 1 ................................1  
Yoke ......................................................1  
Hairpin, Cotter #2...................................3  
E-Ring....................................................1  
Screw, HH 3/8-16 x 1 7/8.......................1  
Blade, Notched (36")..............................2  
Blade, Mulching (36").............................2  
Blade, Low Lift (36")...............................2  
Blade, Solid (36") ...................................2  
Blade, Extreme (36”)..............................2  
Blade, Notched (32")..............................2  
Blade, Mulching (32) ..............................2  
Blade, Low Lift (32")...............................2  
Blade, Solid (32") ...................................2  
Blade, Extreme (32”)..............................2  
Washer, Special.....................................2  
Washer, Lock 1/2...................................2  
Nut, Hex 1/2-13......................................2  
Screw, HH 1/2-13 x 6.............................2  
Washer, Spindle.....................................1  
E-Ring....................................................1  
Drive Belt (To Blades) 36" Model ...........1  
Drive Belt (To Blades) 32" Model ...........1  
Setscrew, 5/16-18 x 3/8..........................2  
Screw, HH 5/16-18 x 1 1/4 .....................9  
Washer, 5/16 SAE..................................1  
Stud, Belt Shield (Short).........................2  
Stud, Belt Shield (Long) .........................2  
Shield (1-302213-01) W/Decals, 36" ......1  
Shield (1-322149-01) W/Decals, 32" ......1  
Washer, Belt Cover Mount .....................4  
10 3296-29  
11 323-8  
12 3290-357  
13 1-323748  
14 98-5975  
15 1-808280  
16 1-303105  
17 1-806003  
18 32151-103  
19 702809  
20 103-6584  
103-6582  
103-6580  
103-1578  
103-6337  
103-6583  
103-6581  
103-6738  
103-1577  
103-6336  
65 1-323303  
66103-1238  
103-2281  
671-302203  
103-2296  
21 1-513338  
22 3253-7  
23 3217-9  
24 325-20  
25 1-303352  
26 32120-35  
27 1-323733  
1-323734  
W/Bearings, Weighted ........................... 2  
681-302194-01 Wld, Caster Wheel Support.................... 2  
103-2297-01 Wld, Caster Wheel Support, Weighted... 2  
69 1-303334  
70 1-324372  
71103-1330  
72 3256-3  
73 1-323715  
1-323718  
74 1-323071  
75 1-323747  
76 1-323746  
77 3296-42  
78 1-513547  
79 103-2171  
80 1-513809  
81 1-513810  
82 116-0962  
Washer, Spring Disc 5/16 ..................... 9  
Asm, Pad/Spring.................................... 1  
Guard, Bearing Top ............................... 2  
Washer, 5/16 Std................................... 1  
Rod, Brake 36" ...................................... 1  
Rod, Brake 32" ...................................... 1  
Spring.................................................... 1  
Spring, Compression ............................. 1  
Spacer, Flanged .................................... 1  
Nut, Nyloc 1/4-20................................... 2  
Spacer, Front Caster.............................. 2  
Kit, Tire & Wheel Asm W/ Spacer .......... 2  
Roller Bearing........................................ 1  
Bushing ................................................. 4  
Spring.................................................... 1  
281-803310  
29 322-6  
30 3256-23  
31 1-303537  
32 1-303536  
33 1-324208  
1-324194  
34 1-323417  
35 1-322145-01 Wld, Caster Fork....................................2  
36 103-1236  
37 109-5151  
Asm, Caster Wheel Assembly................2  
Deflector, Discharge...............................1  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
Use Pro-lock Nut Type (p/n 1-840022 .5 ml tube) on the setscrews.  
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK322(32”) or MK362(36”)  
Models with ECS handles only.  
Models with Standard pistol grip handles only.  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings  
and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-seize.  
Does not include items #4, #29, & #69  
3
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32” & 36” MOWER DECK  
4
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48” MOWER DECK  
Item Part No.  
Description  
Deck (116-0617-01)W/Decals  
Qty.  
Item Part No.  
46 103-3600  
47 322-6  
48 302-19  
49 3256-24  
50 323-20  
51 3296-56  
52 109-5151  
53 1-403179  
54 3256-3  
55 1-323714  
56 1-324372  
57 3256-23  
58 1-603843  
59 1-403174  
60 1-323746  
61 1-403184  
62 109-8854  
63 1-323071  
64103-1330  
65103-1238  
Description  
Qty.  
1
109-2601  
Asm, Engagement Arm W/Bushings ...... 1  
Screw, HH 5/16-18 x 1 1/4..................... 1  
Zerk, 1/4-28 Str...................................... 1  
Washer, 3/8 SAE ................................... 2  
Screw, HH 3/8-16 x 3 1/4....................... 1  
Nut, Nyloc 1/4-20 Thin ........................... 1  
Deflector, Discharge .............................. 1  
Tube, Pivot ............................................ 1  
Washer, Flat 5/16 Std............................ 1  
Rod, Brake LH....................................... 1  
Asm, Pad/Spring.................................... 1  
Washer, 5/16 SAE ................................. 1  
Pulley, Idler............................................ 1  
Belt, Drive (Main Deck) 48".................... 1  
Spacer, Flanged .................................... 1  
Bushing ................................................. 2  
Pin, Chute.............................................. 1  
Spring.................................................... 1  
Guard, Bearing Top ............................... 3  
Asm, Caster/Mount Complete................ 2  
Asm, Caster/Mnt Complete, Weighted ... 2  
Asm, Caster Whl Support W/Bearings ... 2  
Caster Wheel Support  
Dogleg & Discharge Deflector................1  
1-402107-01 Wld, Dogleg Baffle .................................1  
322-2  
32128-20  
3296-29  
323-7  
3290-357  
98-5975  
1-808280  
2
3
4
5
6
7
8
9
Screw, HH 5/16-18 x 5/8........................3  
Nut, Whizlock 5/16-18............................11  
Nut, Nyloc 5/16-18 .................................1  
Screw, HH 3/8-16 x 1 1/4 HH.................18  
Nut, Whizlock 3/8-16..............................19  
Washer, Spring Disc 3/8.........................12  
Pin, Clevis 5/16 x 1 ................................1  
Yoke ......................................................1  
Pulley, Idler Pulley..................................2  
E-Ring....................................................1  
Blade, Notched (48")..............................3  
Blade, Mulching (48").............................3  
Blade, Low Lift (48”)..............................3  
Blade, Solid (48”) ..................................3  
Blade, Extreme (48”)..............................3  
Linkage, Assist Arm ...............................1  
Setscrew, 5/16-18 x 3/8..........................3  
Screw, HH 3/8-16 x 2 3/4.......................2  
Nut, Nyloc 1/4-20 ...................................2  
Bushing..................................................4  
Asm, Cutter Housing Complete..............3  
Asm, Cutter Housing..............................3  
Zerk, 45° 1/4-28 .....................................2  
Spacer ...................................................3  
Bearing, Roller.......................................2  
Screw, HH 3/8-16 x 1 7/8.......................1  
Tube, Spindle.........................................3  
E–Ring...................................................1  
Nut, Nyloc 3/8-16 ...................................18  
Key, 1/4 x 3/16 x 1 1/4 ...........................3  
Sheave, Blade Driven ............................3  
Washer Spring Disc 5/8..........................3  
Screw, HH 5/8-18 x 8.............................3  
Spacer, Blade Drive ...............................12  
Washer ..................................................3  
Arm, Assist.............................................1  
Nut, Hex 5/8-18 UNF..............................3  
Bushing, Engagement............................1  
Eye Bolt (Left Hand Thread)...................1  
Turnbuckle Body....................................1  
Eye Bolt (Right Hand Thread) ................1  
Spring, Compression..............................1  
Hairpin, Cotter #2...................................3  
Washer, Spindle.....................................1  
Screw, HH 5/16-18 x 2...........................1  
Bearing ..................................................2  
Washer, Spring Disc 5/16.......................1  
10 1-303105  
11 109-0977  
12 32151-103  
13 103-6583  
103-6581  
103-6738  
103-1577  
103-6336  
14 1-323303  
151-803310  
16 323-13  
17 3296-42  
18 1-513810  
19103-8387  
20103-8280  
21 302-61  
103-2281  
661-302203  
103-2296  
W/Bearings, Weighted ........................... 2  
671-302194-01 Wld, Caster Wheel Support.................... 2  
103-2297-01 Wld, Caster Wheel Support, Weighted... 2  
22 103-2535  
23 1-513809  
24 702809  
68 302-52  
Zerk, 1/8 NPT ........................................ 2  
Flange, Thrust Bearing .......................... 4  
Spacer, 10” Caster................................. 8  
Asm, Caster Wheel................................ 2  
69 1-303514  
70 1-303314  
71 103-1236  
251-323529  
26 32120-35  
27 3296-39  
28 1-807267  
291-403183  
30 1-513208  
31 1-800861  
32 1-323539  
33 1-323339  
34 1-322235  
35 3219-6  
36 1-303434  
37 1-303348  
38 1-303236  
39 1-303238  
40 1-323747  
41 1-806003  
42 1-303352  
43 322-10  
72 1-322145-01 Wld, Caster Fork.................................... 2  
73 321-4  
74 1-323748  
75 1-323417  
76 323-4  
77 325-20  
78 3217-9  
79 3253-7  
80 1-513338  
81 1-809020  
82 1-303537  
83 1-303536  
84 1-323385  
85 1-404238  
86 1-403188  
87 323-8  
Screw, HH 1/4-20 x 3/4.......................... 2  
Ring, Push-On 7/16 ............................... 1  
Washer, Belt Cover Mount..................... 5  
Screw, HH 3/8-16 x 3/4.......................... 8  
Screw, HH 1/2-13 x 6............................. 2  
Nut, Hex 1/2-13...................................... 2  
Washer, Lock 1/2................................... 2  
Washer, Special..................................... 2  
Quick Pin, 10” Caster............................. 2  
Stud, Belt Shield (Short) ........................ 2  
Stud, Belt Shield (Long)......................... 3  
Knob, Belt Cover.................................... 5  
Shield (1-402100-01)W/Decals 48........ 1  
Spacer, Belt Guide................................. 1  
Screw, HH 3/8-16 x 1 1/2....................... 8  
Spacer, Front Caster.............................. 2  
Kit, Tire & Wheel Asm W/ Spacer .......... 2  
Spring.................................................... 1  
88 1-513547  
89 103-2171  
90 116-0962  
44 1-323729  
45 1-303334  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
Use Pro-lock Nut Type (p/n 1-840022 .5 ml tube) on the setscrews.  
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK483.  
Models with ECS handles only.  
Models with Standard pistol grip handles only.  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings  
and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-seize.  
Does not include items #6 and #27.  
5
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48” MOWER DECK  
6
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ENGINE DECK GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
281-803310  
29 1-633453  
30 1-603610  
31 9264964  
32 1-303186  
331-323278  
34 1-323379  
35 98-5975  
36 3296-6  
Description  
Qty.  
1
2
3
4
5
103-3499  
1-323500  
1-324340  
1-323502  
103-2587  
Rear Deck (103-9897-01) W/Decals.......1  
Transmission..........................................1  
Asm, Coupling, W/Guard And Zerk ........2  
Shaft, Transmission Output....................2  
Adapter, Oil Drain ..................................1  
Bearing, Transmission Shaft ..................2  
Flange, Bearing Transmission Shaft.......2  
Sheave, 3 1/4" (36”&48”)........................2  
Sheave, 3 1/4" (32”)...............................2  
Ring, Retaining ......................................2  
Washer, Lock 5/16 Heavy ......................4  
Washer, Flat ..........................................2  
Setscrew, 1/4-20 x 3/8 Cuppoint ............2  
Belt, Transmission..................................1  
Nut, Whizlock 3/8-16..............................3  
Nut, Nyloc 3/8-16 ...................................1  
Shifter Plate (1-323387-03) W/Decals....1  
Setscrew, 5/16-18 x 3/8 Cuppoint .......... 2  
Spacer, Tube......................................... 1  
Washer, Spring Disc 7/16 ...................... 2  
Screw, HH 5/16-18 x 3/4 Tapping .......... 4  
Crank, Bell............................................. 1  
Sheave, Transmission Drive .................. 1  
Washer, Shifter Lever ............................ 1  
Washer, Spring Disc, 3/8 ....................... 1  
Nut, Nyloc 3/8-24................................... 1  
Key, Woodruff 3/16 x 3/4 ....................... 3  
Switch, Neutral....................................... 1  
Bolt, Carriage 3/8-16 x 2 SSN................ 1  
Washer , 7/16 Std.................................. 2  
Pulley, Transmission Drive..................... 1  
Washer , 3/8 SAE .................................. 1  
Screw, HH 1/4-20 x 5/8.......................... 4  
Nut, Nyloc 1/4-20.................................. 4  
Bolt, Shoulder 1/2 x 1............................. 1  
Screw, HH ,7/16-20 x 1 1/2.................... 1  
Switch, Blade Engagement.................... 1  
Screw, HH 5/16-18 x 3/4........................ 8  
Screw, PPH #10-24 x 5/8....................... 2  
Plate, Tapped ........................................ 1  
Asm Shift Lever, W/Grip ........................ 1  
Grip ....................................................... 1  
Zerk, 1/4-28 Str...................................... 2  
61-323252  
1-323254  
8103-6511  
7
103-6512  
32151-62  
9
37 3257-5  
38 1-303282  
39 3231-6  
10 1-805005  
11 1-373034  
123245-41  
13 1-323280  
14 3290-357  
15 3296-39  
16 103-3498  
17 1-323389-03 Leg, Shifter Lever...................................2  
18 3230-1  
19 32128-20  
20 51-4220  
21103-1666  
22103-1668  
40 3256-5  
41 1-323285  
42 3256-24  
43 321-3  
44 3296-42  
45 1-603403  
463212-6  
47 1-513051  
48 322-3  
49 3290-500  
50 1-633181  
51 103-1606  
52 103-1733  
53 302-19  
Bolt, Carriage 5/16-18 x 3/4 ...................2  
Nut, Whizlock 5/16-18............................6  
Coupler, Guard ......................................2  
Sheave, Trans. Drive, 2 3/4" ..................1  
Sheave, Blade Drive (6.71")(36”)............1  
Sheave, Blade Drive(7.33")(32”&48”) .....1  
Key,1/4 Sq x 2........................................1  
Washer , Spring Disc 5/16......................4  
Nut, Whizlock 5/16-18............................4  
Screw, HH 5/16-18 x 1 1/2 ....................4  
Screw, HH 3/8-16x2 3/4.........................1  
103-1667  
23 103-4177  
24 1-303334  
25 32128-20  
26 322-7  
54 116-1180-03 Guard, Muffler........................................ 1  
55 115-4154-03 Bracket, Muffler...................................... 1  
27 323-13  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
Exmark black touch up spray paint – Gloss black  
Use Pro-lock (Nut type) Part No. 1-840022 (.5ml tube) on setscrew threads and on sheave retaining bolt in engine  
crankshaft.  
Apply anti-seize compound to bore of blade drive and transmission drive sheaves on engine, drive sheave on  
transmission, and bearings and sheaves on transmission output shafts.  
7
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ENGINE DECK GROUP  
8
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ENGINE DECK GROUP (cont.)  
Item Part No.  
Description  
103-1611-03 Wld, Brake Arm......................................2  
302-19 Zerk, 1/4-28 Straight ..............................4  
Qty.  
Item Part No.  
24 1-513959  
25 323-39  
26 1-523157  
1-543436  
Description  
Wingnut, Nyloc 5/16-18.......................... 2  
Screw, HH 5/8-16 x 5............................. 4  
Spacer, Wheel (14 Ga.) .........................  
Spacer, Wheel (18 Ga.) .........................  
Qty.  
1
2
3
As  
Req'd.  
As  
1-322117-03 Wld, Axle (36” & 48” Models)..................1  
1-322141-03 Wld, Axle (32" Model).............................1  
Req'd.  
4
5
2412-104  
Clip, Loom..............................................2  
27 98-5975  
28 1-323307  
29 1-803051  
30103-1864  
Washer, Spring Disc 3/8 ........................ 4  
Pin, Clevis 3/8........................................ 2  
Pushnut, 3/8 ......................................... 2  
Swivel, Short Adjust............................... 2  
Swivel, Short Adjust............................... 2  
Screw, HH 3/8-16 x 1............................. 4  
Asm, Wheel Drive (36”&48” Models)...... 2  
Asm, Wheel Drive (32" Model)............... 2  
Sheave (32”Model) ................................ 2  
Asm, Drum & Sheave (36”& 48” Model). 2  
Drum, Brake (32" Model) ....................... 2  
Asm, Wheel & Tire (36”&48”Models)...... 2  
Asm, Wheel & Tire (32”Model)............... 2  
Tire, 13 x 6.50-6 (4-Ply) (36”&48”) ......... 1  
Tire, 13 x 5.00-6 (4-Ply) (32”)................. 1  
Asm, Wheel & Hub W/Brgs (36”&48”) .... 1  
Asm, Wheel & Hub W/Brgs (32”)............ 1  
Bearing, Flanged ................................... 4  
Screw, HH 5/16-18 x 1........................... 8  
Washer, Spring Disc 5/16 ...................... 8  
E-Ring (For 1/2" Shaft)........................... 2  
Spring, Compression ............................. 2  
E-Ring (For 1" Shaft) ............................. 2  
Washer, Swivel (32" Model Only)........... 8  
Washer, 5/16 SAE ................................. 4  
Shield, Trailing....................................... 1  
Screw, HH 5/16-18 x 3/4........................ 2  
103-1615-03 Wld, Idler Arm (LH) ................................1  
61-806003  
Hairpin, Cotter #2...................................4  
Hairpin, Cotter #2...................................2  
1-806003  
7
103-1616-03 Wld, Idler Arm (RH)................................1  
103-1618  
832151-47  
Klipring (For 3/8 Shaft)...........................6  
Klipring (For 3/8 Shaft)...........................4  
Belt, Wheel Drive (36”&48” Models) .......2  
Belt, Wheel Drive (32" Model) ................2  
Nut, Whizlock 5/16-18............................4  
Band, Brake...........................................2  
Brake Linkage Swivel.............................2  
Wld, Scraper (36”&48” Models)..............2  
Scraper (32" Model)...............................2  
Nut, Nyloc 5/16-18 .................................4  
Pulley, Idler (36”&48” Models)................2  
Pulley, Idler (32" Model).........................2  
Screw, HH 5/16-18 x 1 1/4 .....................2  
Screw, HH 3/8-16 x 3 Tapping ...............2  
Nut, Whizlock 3/8-16..............................14  
Nut, Nyloc 3/8-16 ...................................4  
31 323-6  
32 109-4721  
1-324193  
33 1-323349  
34 109-4359  
35 1-323261  
36 1-323719  
1-323346  
37 1-323720  
1-323361  
38 1-323328  
1-323360  
39 1-323329  
40 322-5  
41 1-805005  
42 32120-47  
431-323245  
44 1-808519  
45 1-373034  
463256-23  
47 98-3259  
48 322-3  
32151-47  
1-323288  
1-323344  
9
10 32128-20  
11 1-323262  
12 110-5866  
13 1-412358  
1-603430  
14 3296-29  
15 1-323277  
1-323352  
16 322-6  
17 99-8664  
18 3290-357  
19 3296-39  
20 1-323287-01 Shield, Wheel Drive................................2  
21 1-323283  
22 1-603402  
231-323548  
Spacer ...................................................4  
Spring, Drive..........................................2  
Linkage, Brake.......................................2  
Linkage, Brake (LH) ...............................1  
Linkage, Brake (RH)...............................1  
103-1619  
103-1620  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
Exmark black touch up spray paint – Gloss black  
For units with ECS handles only.  
For units with pistol grip handles only.  
9
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ENGINE DECK GROUP (cont.)  
10  
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PISTOL GRIP UPPER HANDLES and CONTROLS  
Item Part No.  
Description  
Qty.  
Item Part No.  
35 1-303088  
36 1-303160  
37 3256-23  
38 1-323298  
39 1-322157  
40 1-303020  
41 3256-4  
Description  
Qty.  
1
2
109-4695  
1-303097  
Kit, Handle (109-4682-03) W/Decals......1  
Grip, Handle...........................................2  
Latch W/Grip (LH)..................................1  
Grip, Latch .............................................2  
Drive Lever W/Grip.................................2  
Grip, Drive Lever....................................2  
Latch W/Grip (RH)..................................1  
Clip, Loom 3/8........................................1  
Washer, Spring Disc 1/4.........................6  
Linkage, Wheel Drive.............................2  
Nut, Nyloc 1/4-20 ...................................3  
Washer, 1/4 SAE ...................................1  
Screw, HH 1/4-20 x 2 1/4.......................2  
Cable, Throttle ......................................1  
Clip, Cable............................................. 1  
Spring, Compression ............................. 1  
Washer, 5/16 SAE................................. 4  
Linkage, Blade Drive.............................. 1  
Engagmt. Lever, Blade W/Grip .............. 1  
Grip, Lever............................................. 1  
Washer, 3/8 Std..................................... 2  
Screw, HH 3/8-16 x 2............................. 1  
Tie, Plastic Large .................................. 1  
Tank, Fuel W/Fitting............................... 1  
Cap, Fuel Tank...................................... 1  
Pin, Clevis ............................................. 2  
Fitting, Fuel Bulkhead W/Screen............ 1  
Nut, Ignition Switch ............................... 1  
Clamp, Fuel Line .................................. 4  
Screw, HH 1/4-20 x 3/4.......................... 1  
Line, Fuel 6” ......................................... 1  
Interlock, OPC....................................... 1  
Clip, Loom 1/2” ..................................... 1  
Line, Fuel 8.5" ...................................... 1  
Grommet ............................................... 1  
Valve, Fuel ............................................ 1  
Screw, HH M6-16 x 1............................. 1  
PN 41019-1055 W/6” Fuel Line ............. 1  
Screw, HH1/4-20 x 5/8 .......................... 2  
Harness, Wiring .................................... 1  
Stud, Gas Tank...................................... 2  
Spring, Gas Tank................................... 2  
Switch.................................................... 1  
Plate, Tapped........................................ 1  
Screw, PPH #10-24 x 5/8....................... 2  
Washer, Lock 5/16................................. 2  
Nut, Nyloc 5/16-18................................. 2  
Screw, 5/16-18 x 3/4.............................. 2  
Nut, Whizlock 1/4-20 ............................. 2  
Cable, Choke ........................................ 1  
31-324279  
4
5
6
7
8
9
1-303019  
1-302006  
1-303021  
1-324280  
1-323229  
1-303435  
42 323-10  
43 1-303335  
44 103-2893  
45 109-0346  
46 1-808286  
47103-2605  
48 103-0498  
49 1-303077  
50 321-4  
51 109-0306  
52 1-323430  
53 1-413510  
54 109-0293  
55 1-543296  
56 1-603770  
57 33113-016  
58 Kawasaki  
59 321-3  
60 103-1610  
611-633023  
62 1-633349  
63 1-513051  
64 1-633181  
65 3290-500  
66 1-805005  
67 3296-47  
68 322-3  
10 1-323359  
11 3296-42  
12 3256-22  
13 321-18  
14 109-3958  
15 103-1797-01 Bracket, Choke Cable ..........................1  
16 1-303287  
17 3296-39  
18 3296-2  
19 1-807513  
20 1-806003  
21 1-808250  
22 1-803001  
23 1-806340  
24 1-323549  
Tie, Plastic 5 1/2" ...................................5  
Nut, Nyloc 3/8-16 ...................................5  
Nut, Nyloc 10-24 ....................................2  
Bolt, Carriage 10-24 x 1/2 ......................2  
Cotter, Hairpin........................................4  
Pin, Clevis 3/16 x 1 3/4 ..........................2  
Palnut, 3/16............................................2  
Rollpin, 5/16 x 1 .....................................2  
Spacer ...................................................2  
251-412185-03 Lever, OPC (RH)....................................1  
261-803322 Setscrew, 5/16-24 x 5/16........................2  
271-412183-03 Lever, OPC (LH) ....................................1  
28 323-6  
29 1-303365  
30 1-322192-03 Rod, Connecting ....................................1  
31 1-403121  
1-603511  
Screw, HH 3/8-16 x 1.............................4  
Bushing, Nylon.......................................2  
Switch, Key ...........................................1  
Key, Ignition ..........................................1  
Key, Exmark Logo .................................1  
Spring, Actuator .....................................1  
Washer, Lock 1/4 Heavy .......................1  
Screw, HH M8-16 x 1.25 .......................1  
103-2106  
32 1-303363  
33 1-805004  
34 33114-016  
69 32128-33  
70 103-1796  
NOTE: Use dielectric grease on all electrical connections.  
Exmark black touch up spray paint – Gloss black  
Not illustrated.  
Use Pro-lock (Nut type) Part No. 1-840022 (.5 ml tube) on setscrew threads, and on fuel tank fitting.  
Use Pro-lock (Retaining) Part No. 1-840023 (.5 ml tube) on inside of bore of OPC hub and on fuel tank studs going into  
tank.  
11  
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PISTOL GRIP UPPER HANDLES and CONTROLS  
12  
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ECS UPPER HANDLES and CONTROLS  
Item Part No.  
Description  
Qty.  
Item Part No.  
41 103-1610  
42 3256-22  
43 321-4  
44 1-403121  
1-603511  
Description  
Qty.  
1103-1566-03 Wld, Lever, OPC (LH) ............................1  
Harness, Wiring..................................... 1  
Washer, 1/4 SAE................................... 1  
Screw, HH 1/4-20 x 3/4.......................... 1  
Switch, On/Off ....................................... 1  
Key, Ignition........................................... 1  
Key, Exmark Logo ................................. 1  
Plate, Tapped........................................ 1  
Nut, Nyloc 3/8-16................................... 5  
Screw, PPH #10-24 x 5/8....................... 2  
Switch, Neutral Lockout......................... 1  
Clip, Loom 3/8 ....................................... 1  
Tie, Plastic 5 1/2”................................... 6  
Module, Wiring Harness......................... 1  
Screw, HH 3/8-16 x 3............................. 1  
Screw, HH 5/16-18 x 1 3/4..................... 2  
Bearing.................................................. 4  
2
1-303365  
Bushing, Nylon.......................................2  
Setscrew, 5/16-24 x 5/16........................2  
31-803322  
4
5
6
7
8
9
103-0769-03 Wld, OPC Rod .......................................1  
1-303363  
1-303335  
1-807513  
3296-2  
Spring, Actuator .....................................1  
Tie, Plastic 7 5/16” ................................1  
Bolt, Carriage 10-24 x 1/2 ......................2  
Nut, Nyloc #10-24 ..................................2  
Cable, Throttle Control ..........................1  
103-2106  
45 1-633181  
46 3296-39  
47 3290-500  
48 1-513051  
49 1-323229  
50 1-303287  
51 1-323430  
52 323-14  
53 322-9  
109-3958  
10103-1567-03 Wld, OPC Lever (RH).............................1  
11 1-303020  
12 103-1629  
13 3296-29  
14 3256-4  
15 103-0027  
16 1-806003  
17 103-1627  
18 103-1604  
19 1-543296  
20 103-0815  
21 1-303435  
22 103-1631  
103-1630  
Grip, Lever.............................................1  
Lever, Clutch W/Grip..............................1  
Nut, Nyloc 5/16-18 .................................2  
Washer, 3/8 Std .....................................1  
Spacer ...................................................2  
Cotter, Hairpin........................................2  
Linkage, Upper.......................................1  
Linkage, Wheel Drive.............................2  
Grommet................................................1  
Grip, Handle...........................................2  
Washer, Spring Disc 1/4.........................6  
Latch, Thumb (LH) (Not Shown).............1  
Latch, Thumb (RH).................................1  
Nut, Nyloc 1/4-20 ...................................1  
54 1-413152  
55 103-2466-03 Lever, Drive (LH) ................................... 1  
56 3219-3  
57 321-14  
58 32128-33  
59 103-0464  
60 3256-22  
61103-0235  
Nut, Hex 3/8-24 ..................................... 2  
Screw, HH 1/4-20 x 2 3/4....................... 2  
Nut, Whizlock 1/4-20.............................. 12  
Pin, Spring 1/8 x 1/2 .............................. 2  
Washer, 1/4 SAE................................... 10  
Screw, 1/4-20 x 1 1/8 W/Nylon............... 2  
23 3296-42  
62 103-2465-03 Lever, Drive (RH)................................... 1  
24 103-0770-03 Wld, Handle ...........................................1  
63 3220-3  
Nut, Jam 3/8-24..................................... 4  
25 1-303088  
26 323-6  
Clip, Cable .............................................1  
Screw, HH 3/8-16 x 1.............................4  
Cap, Fuel Tank ......................................1  
Tank, Fuel W/Fitting...............................1  
Stud.......................................................2  
Spring, Fuel Tank...................................2  
Washer, Lock 5/16 Heavy ......................2  
Nut, Nyloc 5/16-18 .................................2  
Screw, HH 5/16-18 x 3/4........................2  
Fitting, Fuel Bulkhead W/Screen............1  
Nut, Ignition Switch ...............................1  
Clamp, Fuel Line ...................................4  
Screw, HH M8-16 x1.25 ........................1  
Valve, Fuel.............................................1  
Washer, Lock 1/4 Heavy ........................1  
PN 41019-1055 W/6” Fuel Line..............1  
64 109-4934  
Asm, Console (109-4649-03)  
W/Decals...............................................  
1
27 109-0346  
28 103-2893  
291-633023  
30 1-633349  
31 1-805005  
32 3296-47  
33 322-3  
34103-2605  
35 103-0498  
36 1-303077  
37 33114-016  
38 1-603770  
39 1-805004  
40 Kawasaki  
65 3256-23  
66 321-3  
67 103-2513  
103-2514  
Washer, 5/16 SAE................................. 4  
Screw, HH 1/4-20 x 5/8.......................... 10  
Asm, Drive Lever (RH)........................... 1  
Asm, Drive Lever (LH) ........................... 1  
Joint, .375 Ball End................................ 2  
68 103-2463  
69 103-0489-03 Bracket, OPC Axle................................. 1  
70 103-1796 Cable, Choke Push/Pull......................... 1  
71 103-1797-01 Bracket, Choke Cable............................ 1  
72 1-633080  
73 3256-14  
74 109-0293  
75 1-413510  
76 109-0306  
77 33113-016  
Bushing ................................................. 1  
Washer, #10 Std.................................... 1  
Hose, Fuel Line 8.5” .............................. 1  
Clip, Loom 1/2...................................... 1  
Hose, Fuel Line 6” ................................ 1  
Screw, HH M6-16 x 1............................. 1  
NOTE: Use dielectric grease on all electrical connections.  
Exmark black touch up spray paint – Gloss black  
Use Pro-lock (Nut type) Part No. 1-840022 (.5 ml tube) on setscrew threads, thumb latch screws and on fuel tank fitting.  
Use Pro-lock (Retaining) Part No. 1-840023 (.5 ml tube) on inside of bore of OPC hub and on fuel tank studs going into  
tank.  
13  
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ECS UPPER HANDLES and CONTROLS  
14  
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DECALS  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1103-1623  
Decal, Console ......................................1  
Decal, Throttle .......................................1  
Decal, Exmark Logo...............................1  
Decal, Caution Hot Surface....................1  
Decal, Belt Routing (32” & 36”)...............1  
Decal, Belt Routing (48”)........................1  
Decal, Commercial (32") ........................1  
Decal, Commercial (36”) ........................1  
Decal, Commercial (48") ........................1  
Decal, Missing Cover .............................1  
Decal, Console ......................................1  
Decal, Shifter .........................................1  
131-323550  
14 1-303520  
15 103-2920  
16 1-303508  
17 1-403005  
1-403005  
18 1-303517  
19 1-403143  
20103-2245  
21103-2244  
103-2640  
Decal, Neutral/Brake.............................. 2  
Decal, TriVantage.................................. 1  
Decal, Metro Model................................ 1  
Decal, Discharge Warning ..................... 1  
Decal, Danger (32” & 36”)...................... 1  
Decal, Danger (48”) ............................... 2  
Decal, Belt Drive.................................... 1  
Decal, Sulky Warning............................. 1  
Decal, ECS Instruction (RH) .................. 1  
Decal, ECS Instruction (LH)................... 1  
Decal, Kit  
2
3
4
5
6
7
8
9
103-1798  
103-2882  
103-2076  
1-323427  
103-5626  
1-323410  
1-323411  
1-403131  
10 98-5954  
11103-1967  
12 1-303518  
Pistol Grip units only.  
ECS units only.  
15  
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WIRING DIAGRAMS  
16  
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NOTES  
17  
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SERVICE RECORD  
Date  
Description of Work Done  
Service Done By  
18  
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© 2009 Exmark Mfg. Co., Inc.  
Industrial Park Box 808  
Beatrice, NE 68310  
Part No. 4500-353 Rev. A  
(402) 223-6300  
Fax (402) 223-5489  
Printed In USA.  
All Rights Reserved  
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