Echo Lawn Mower Accessory 99944200553 User Guide

ProSweep Attachment  
Model 99944200553  
Operator's Manual  
FOR MODELS:  
SRM-2400SB  
SRM-260SB/261SB  
PAS-2400  
PAS-230/231  
PAS-260/261  
PAS-2601  
PAS-265  
ENGLISH  
ESPAñOL  
FRANCAIS  
wArning  
Read rules for safe operation and instructions carefully. ECHO provides an Op-  
erator's Manual with this attachment and a separate Operator's Manual and Safety  
Manual (if available) with the Power Head. All manuals must be read and under-  
stood for proper and safe operation. Failure to do so could result in serious injury.  
X770001291  
03/09  
X7702093401  
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Pr o Sw e e P At t A c h m e n t  
oP e r A t o r 'S mA n u A l  
3
sa f e t y  
m a n u a l s a f e t y s y m b o l s a n d Im p o r t a n t In f o r m a t Io n  
Throughout this manual and on the product itself, you will find safety alerts and helpful, informational messages pre-  
ceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to  
you.  
CIRCLE AND SLASH SyMBOL  
DAngEr  
This symbol means the specific action  
shown is prohibited. Ignoring these prohi-  
bitions can result in serious or fatal injury.  
The safety alert symbol accompanied by the word  
“DANGER” calls attention to an act or condition  
which WILL lead to serious personal injury or  
death if not avoided.  
NOTE  
wArning  
This enclosed message provides tips for use, care and  
maintenance of the unit.  
The safety alert symbol accompanied by the word  
WARNING” calls attention to an act or condi-  
tion which CAN lead to serious personal injury or  
death if not avoided.  
IMPORTANT  
The enclosed message provides information neces-  
sary for the protection of the unit.  
CAUTiOn  
The safety alert symbol accompanied by the word  
“CAUTION” calls attention to an act or condition  
which may lead to minor or moderate personal  
injury if not avoided.  
In t e r n a t Io n a l s y m b o l s  
Symbol  
description/application  
Symbol  
description/application  
Symbol  
description/application  
Symbol  
description/application  
Symbol form/shape  
Symbol form/shape  
Symbol form/shape  
Symbol form/shape  
read and under-  
stand Operator's  
Manual.  
Keep feet away  
from rotaing at-  
tachment  
Fuel and oil  
mixture  
Thrown objects  
wear eyes, ears  
and head protec-  
tion  
Hot  
Surface  
Engine choke  
control.  
Primer bulb  
DO nOT smoke  
near fuel.  
Carburetoradjust-  
ment  
Emergency stop  
ignition  
On/OFF  
- Low speed  
mixture  
wear hand  
protection. Use  
two handed.  
DO nOT allow  
flames or sparks  
near fuel.  
Carburetor adjust-  
ment  
- High speed  
mixture  
Carburetor adjust-  
ment  
- idle speed  
wear slip resis-  
tant foot wear.  
Safety/Alert  
Keep bystanders and helpers  
away 15 m (50 ft.).  
p e r s o n a l c o n d It Io n a n d s a f e t y e q u Ip m e n t  
wArning  
ProSweep users risk injury to themselves and others if the ProSweep attachment is used improperly and or safety  
precautions are not followed. Proper clothing and safety gear must be worn when operating the ProSweep attach-  
ment. Failure to do so can result in serious injury.  
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4
Physical Condition  
Your judgment and physical dexterity may not be good:  
• if you are sick,  
• if you are taking medication,  
• if you have taken alcohol or drugs.  
Operate unit only if you are physically and mentally well.  
Eye Protection  
Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the ProSweep attachment.  
Hand Protection  
Wear no-slip, heavy duty work gloves to improve your grip on the Pro Attachment Series or Split Boom handles. Gloves  
also reduce the transmission of machine vibration to your hands.  
Hearing Protection  
ECHO recommends wearing hearing protection whenever unit is used.  
Proper Clothing  
Wear snug fitting, durable clothing;  
• Pants should have long legs, shirts with long sleeves.  
• Wear hair covering to contain long hair.  
• DO NOT WEAR SHORTS,  
• DO NOT WEAR TIES, SCARFS, JEWELRY.  
Wear sturdy work shoes with non-skid soles;  
• DO NOT WEAR OPEN TOED SHOES,  
• DO NOT OPERATE UNIT BAREFOOTED.  
Keep long hair away from engine and air intake. Retain hair with cap or net.  
Hot Humid Weather  
Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early  
morning or late afternoon hours when temperatures are cooler.  
Vibration and Cold --  
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals may be  
brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sen-  
sations followed by loss of color and numbness in the fingers. The following precautions are strongly recommended  
because the minimum exposure which might trigger the ailment is unknown.  
Keep your body warm, especially the head, neck, feet, ankles,  
hands and wrists.  
Maintain good blood circulation by performing vigorous arm exer-  
cises during frequent work breaks and also by not smoking.  
Limit the hours of operation. Try to fill each day with jobs where  
operating the unit or other hand-held power equipment is not re-  
quired.  
If you experience discomfort, redness, and swelling of the fingers  
followed by whitening and loss of feeling, consult your physician  
before further exposing yourself to cold and vibration.  
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5
Repetitive Stress Injuries --  
It is believed that overusing the muscles and tendons of the fingers, hands, arms, and shoulders may cause soreness,  
swelling, numbness, weakness, and extreme pain in those areas. Certain repetitive hand activities may put you at a high  
risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which  
could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged  
exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.  
To reduce the risk of RSI/CTS, do the following:  
• Avoid using your wrist in a bent, extended or twisted position. In-  
stead try to maintain a straight wrist position. Also, when grasping,  
use your whole hand, not just the thumb and index finger.  
• Take periodic breaks to minimize repetition and rest your hands.  
• Reduce the speed and force in which you do the repetitive move-  
ment.  
• Do exercises to strengthen the hand and arm muscles.  
• See a doctor if you feel tingling, numbness or pain in the fingers,  
hands, wrists or arms. The sooner RSI/CTS is diagnosed, the more  
likely permanent nerve and muscle damage can be prevented.  
DAngEr  
Do not operate this product indoors or in inadequately ventilated  
areas. Engine exhaust contains poisonous emissions and can cause  
serious injury or death.  
Read the Manuals  
• Provide all users of this equipment with the Operator's Manual and  
Safety Manual for instructions on Safe Operation.  
Clear the Work Area  
• Spectators and fellow workers must be warned, and children and  
animals prevented from coming nearer than 15 m (50 ft.) while the  
unit is in use.  
Keep a Firm Grip  
• Hold the front and rear handles with both hands, with thumbs and  
fingers tightly encircling the handles.  
Keep a Solid Stance  
• Maintain footing and balance at all times. Do not stand on slippery,  
uneven or unstable surfaces. Do not work in odd positions or on lad-  
ders. Do not over reach.  
Avoid Hot Surfaces  
• During operation, the drive shaft housing, attachment bearing hous-  
ing and muffler cover area may become very hot, too hot to touch.  
Avoid contact during and immediately after operation.  
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6
e q u Ip m e n t  
wArning  
Use this attachment with ECHO approved models only. Serious injury may result from the use of this attachment  
combined with a non approved ECHO product.  
Before operation a complete check of the unit must be performed;  
• ECHO, INC. will not be responsible for the failure of sweeping devices, accessories and parts which have not been  
tested and approved by ECHO for use with this ProSweep Attachment.  
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed.  
• Inspect ProSweep brushes for damage and that they are firmly secured in place. Replace brushes if damaged or miss-  
ing.  
• Check that the ProSweep attachment is firmly attached and in safe operating condition.  
Parts  
• Do not use ProSweep attachment if any part is missing or damaged.  
• Have repairs done only by an authorized ECHO Service Dealer.  
• Do not use any accessory or replacement part unless it is recommended in this Operator's Manual.  
wArning  
Moving parts can amputate fingers or cause severe injuries. Keep hands, clothing and loose objects away from all  
openings.  
ALWAyS stop engine, disconnect spark plug, and make sure all moving parts have come to a complete stop  
before removing obstructions, clearing debris, or servicing unit.  
DO NOT start or operate unit unless all guards and protective covers are properly assembled to unit.  
NEVER reach into any opening while the engine is running. Moving parts may not be visible through openings.  
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7
de s c r Ip t Io n  
Locate this safety decal on your attachment. Make sure the decal is legible and that you understand and follow the  
instructions on it. If it cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING  
instructions for specific information.  
3
2
1
4
P/n 89016025560  
1. BRUSHES - Permanently attached to drum holders and come standard with 0.5 mm (0.018 in.) diameter nylon  
bristles. Optional .7 mm (0.028 in.) diameter brushes are available for fine material sweeping application.  
2. LOWER DRIVE SHAFT ASSEMBLy - Included separately in the carton and must be assembled to the ProSweep  
/ gear housing assembly. Contains flexible drive cable, outer shaft housing and safety decal.  
3. FLEXIBLE DRIVE CABLE - Cable end fits into drive shaft coupler of Pro Attachment Series or Split Boom mod-  
els. Lubricate drive cable every 25 hours with high temperature automotive grease.  
4. BRUSH GEAR HOUSING ASSEMBLy - Brushes come pre-assembled to the gear housing in the carton. Brushes  
rotate towards the operator viewed from the operators position.  
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8
co n t e n t s  
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing  
parts. Use the contents list to check for missing parts.  
___ 1 - Brushes / Gear Housing Assembly  
___ 1 - Lower Drive Shaft Assembly  
___ 1 - Operators Manual  
___ 1 - Warranty Registration Card  
___ 1 - Storage Hook Assembly  
as s e m b l y  
wArning  
Do not perform maintenance or assembly procdures with engine running.  
Tools Required: 4 & 5 mm Hex Wrench  
Parts Required: ProSweep Gear Housing, Lower Drive Shaft Assembly,  
PAS or SRM-SB Power Head w/Shaft & Coupling.  
p r o s w e e p g e a r h o u s In g a s s e m b l y t o l o w e r  
d r Iv e s h a f t a s s e m b l y  
1. Remove vinyl caps from attachment drive shaft.  
A
2. Place brush gear housing assembly on a flat surface with gear  
housing shaft mount at 45° angle.  
3. Remove gear housing locator screw (A) with 4 mm hex wrench.  
4. Loosen gear housing mounting bolt (B) with 5 mm hex wrench.  
5. Position lower drive shaft (end without serial number decal) into  
B
gear housing shaft mount.  
6. Align hole in drive shaft housing with gear housing shaft hole  
(C) and seat lower drive shaft end into gear housing shaft mount.  
Install and tighten locator screw (A).  
7. Tighten gear housing mounting bolt (B).  
C
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9
p o w e r h e a d s h a f t /l o w e r s h a f t a s s e m b l y  
B
1. Turn gear housing assembly over so that gear housing mounting  
bolt (E) faces upward.  
D
2. Pull locator pin (A) out, and turn counter-clockwise 1/4 turn to  
lock-out position.  
A
CAUTION  
Thrown objects hazard. Install lower drive shaft so that gear hous-  
ing mounting bolt (E) faces upwards. Otherwise debris will be  
thrown toward user.  
3. Remove cardboard spacer from coupler, if necessary.  
4. Carefully fit attachment drive shaft assembly into coupler (B) to  
decal assembly line (C), making sure that the inner lower drive  
shaft engages upper drive shaft mount.  
E
NOTE  
Short couplings fit flush to decal point (F). Long couplings are  
4-3/4 in. long, and fit flush to line (C).  
F
5. Rotate locator pin (A) 1/4 turn clockwise to engage lower shaft  
hole. Insure locator pin is fully engaged by twisting lower drive  
shaft. Locator pin should snap flush in coupler. Full engagement  
will prevent further shaft rotation.  
D
C
6. Secure lower shaft assembly to coupler by tightening clamping  
knob (D).  
B
A
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10  
op e r a t Io n  
wArning  
Moving parts can amputate fingers or cause severe injuries. Keep hands, clothing and loose objects away from all  
openings. Always stop engine, disconnect spark plug, and make sure all moving parts have come to a complete  
stop before removing obstructions, clearing debris, or servicing unit.  
NOTE  
Refer to your Pro Attachment Series or Split Boom Operator's Manuals for correct engine fueling, starting and stop-  
ping instructions.  
1. Hold unit on your right side resting sweeper brushes on work sur-  
face.  
2. Firmly grasp throttle grip with right hand and front handle with left  
hand.  
3. Position ProSweep at an angle to the work surface well out in front  
of your body.  
wArning  
The sweeper brushes rotate towards the operator. Do not operate  
ProSweep at an angle with brushes close to your body which could  
result in loss of control and possible serious injury.  
4. Accelerate to full throttle and allow brushes to push debris ahead.  
Sweep to an area where debris can be piled and collected.  
IMPORTANT  
Extended use of unit at low throttle settings could cause damage to  
clutch because of clutch slipping.  
5. Debris may be swept out and away from corners by turning unit  
over to reverse brush direction. Grip unit securely using both  
hands. Operate throttle trigger with thumb of right hand. For  
extended use, reposition front handle to allow comfortable grip.  
Return handle to normal position for regular operation.  
wArning  
Turning ProSweep over to reverse sweeper drum rotation will  
cause debris to be swept toward operator. Reduce engine speed,  
and be alert for unstable footing caused by loose debris.  
6. When sweeping wide areas, angle brushes to pile debris in rows;  
then collect material.  
7. Use an angle of 15-30º. This helps direct debris and reduces opera-  
tor fatigue.  
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11  
ma In t e n a n c e  
wArning  
Moving parts can amputate fingers or cause severe injuries. Keep hands, clothing and loose objects away from all  
openings. Always stop engine, disconnect spark plug, and make sure all moving parts have come to a complete  
stop before removing obstructions, clearing debris, or servicing unit. Allow unit to cool before performing service.  
Wear gloves to protect hands from sharp edges and hot surfaces.  
Your ECHO attachment is designed to provide many hours of trouble free service. Regular scheduled maintenance will  
help your attachment achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to  
take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOUR-  
SELF or have the ECHO Dealer do it, each maintenance task has been graded. If the task is not listed see your ECHO  
dealer for repairs.  
s k Il l l e v e l s  
Level 1 = Easy to do. Most required tools come with unit.  
Level 2 = Moderate difficulty. Some specialized tools may be required.  
m a In t e n a n c e In t e r v a l s  
Component/System  
Maintenance Procedure  
Skill Level  
Frequency  
Drive Shaft  
Gear Housing  
Brushes  
Grease  
Grease  
Inspect/Tighten/Replace  
Inspect/Tighten/Replace  
1
1
1
1
Every 25 hours of use  
Yearly  
Before each use  
Screws/Nuts/Bolts  
Before each use  
wArning  
Always stop engine and disconnect spark plug before performing maintenance procedures, otherwise serious injury  
may result.  
l u b r Ic a t Io n  
Level 1.  
Tools Required: 13 mm Open End Wrench, 4 & 5 mm Hex Wrench,  
Clean Rag  
Parts Required: Gear Housing EP "0" or "00" Grease, Drive Shaft  
POWER BLENDXTM  
Gear Housing  
1. Clean all loose debris from gear housing.  
2. Remove screw plug (A) and check level of grease.  
A
3. Add grease if necessary, DO NOT over fill.  
4. Install screw plug (A).  
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12  
Drive Shaft  
A
IMPORTANT  
Lower and upper drive shaft must be lubricated with POWER  
BLENDXTM grease every 25 hours of operation, otherwise drive  
shaft assembly overheating and failure can result.  
1. Remove gear housing locator screw (A).  
2. Loosen gear housing mounting bolt (B).  
3. Pull gear box from drive shaft housing.  
B
4. Pull flexible cable from the drive shaft housing, wipe clean and  
re-coat with a thin coating [15 ml (1/2 oz.)] of POWER BLEND-  
XTM.  
5. Slide the flexible cable back in the drive housing. DO NOT get  
dirt on the flex cable.  
6. Position lower drive shaft (end without safety decal) into gear  
housing shaft mount.  
7. Align hole in drive shaft housing with gear housing shaft hole  
(C), and seat lower drive shaft end into gear housing shaft mount.  
Install and tighten locator screw (A).  
8. Tighten gear housing mounting bolt (B).  
C
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oP e r A t o r 'S mA n u A l 13  
b r u s h r e p l a c e m e n t  
Level 1.  
Tools Required: 8 mm Open End Wrench, Cross Head Screwdriver  
Parts Required: Standard Brush Assy .018 in.  
P/N 99944200551 QTY (2)  
Optional Brush Assy .028 in.  
P/N 25020225661 QTY (2)  
Brushes that are broken off, deformed, or worn to within 25.4 mm  
(1 in.) of the brush holder drum should be replaced for best sweeping  
efficiency.  
1. Locate brush holder access hole (A) near outer drum end.  
A
2. Hold 8 mm nut (B) from turning with open end wrench inserted  
through drum holder cap. Loosen and remove bolt and lock nut  
with cross head screwdriver through holder access hole (A).  
C
3. Remove drum cap (C). Slide brush holder drum off square axle  
shaft.  
B
4. Install new brush holder drum, aligning hole (A) in drum axle with  
axle shaft hole.  
5. Install drum cap, aligning cap holes with axle shaft and brush  
holder drum holes.  
6. Install bolt and locknut. Tighten securely.  
A
C
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14  
st o r a g e  
1. Clean ProSweep attachment bristles with water.  
IMPORTANT  
Do not immerse this attachment in water. Water will enter gear  
housing and damage gears, bearings and seals.  
2. Apply thin coating of oil to metal parts to prevent rust.  
3. Lubricate lower shaft assembly with grease. (Refer to Lubrication  
instructions.)  
4. Store ProSweep attachment in a dry place out of reach of children.  
Do not store attachment with the weight resting on brushes which  
could bend over a long period of time. Store attachment with  
lower shaft housing in a horizontal or vertical position to prevent  
grease loss from open shaft end.  
Storage Hook Installation  
5. Insert small end of hook into locating hole on attachment shaft.  
6. Slide plastic cap onto end of attachment shaft.  
sp e c If Ic a t Io n s  
ProSweep Attachment : Approved for use on PAS and Split Boom Models  
Attachment Length ---------------------------------------- 925 mm (36.4 in.)  
Attachment Width ----------------------------------------- 598 mm (23.5 in.)  
Attachment Height----------------------------------------- 280 mm 11 in.)  
Weight------------------------------------------------------- 5.1 kg. (11.25 lb.)  
Drive Shaft-------------------------------------------------- 6.35 mm (0.25 in.)  
Rotating Direction ----------------------------------------- Towards the operators viewed from the rear  
Brushes------------------------------------------------------ Nylon Bristles 0.7 mm (0.028 in.) Nylon Bristles  
Max Sweeping Width ------------------------------------- 590 mm (23.2 in.)  
Gear Case Lubrication ------------------------------------ EP "0" or "00" Grease  
Gear Reduction Ratio ------------------------------------- 42.75 : 1  
Drive Shaft Lubrcation------------------------------------ POWER BLENDXTM  
Sweeper Operating (RPM) ------------------------------- 210  
Engine Wide Open Throttle (RPM) w/attachment ---- 7700-8500  
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Pr o Sw e e P At t A c h m e n t  
oP e r A t o r 'S mA n u A l 15  
n o t e  
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se r v Ic In g In f o r m a t Io n  
p a r t s /s e r Ia l n u m b e r  
Genuine ECHO Parts and ECHO REPOWER™ Parts and Assem-  
blies for your ECHO products are available only from an Authorized  
ECHO Dealer. When you do need to buy parts always have the Model  
Number and Serial Number of the attachment with you. You can find  
these numbers on the driveshaft model/serial number label. For future  
reference, write them in the space provided below.  
Model No. _____________ SN. ____________  
s e r v Ic e  
Service of this product during the warranty period must be performed  
by an Authorized ECHO Service Dealer. For the name and address of  
the Authorized ECHO Service Dealer nearest you, ask your retailer or  
call: 1-800-432-ECHO (3246). Dealer information is also available on  
our Web Site. When presenting your unit for Warranty service/repairs,  
proof of purchase is required.  
DEALEr?  
Call  
1-800-432-ECHO  
or  
e c h o c o n s u m e r p r o d u c t s u p p o r t  
If you require assistance or have questions concerning the applica-  
tion, operation or maintenance of this product you may call the ECHO  
Consumer Product Support Department at 1-800-673-1558 from 8:30  
am to 4:30 pm (Central Standard Time) Monday through Friday. Before  
calling, please know the model and serial number of your unit to help  
your Consumer Product Support Representative.  
COnSUMEr PrODUCT  
SUPPOrT  
1-800-673-1558  
8:30 - 4:30 Mon - Fri C.S.T.  
w a r r a n t y r e g Is t r a t Io n  
You may register your Echo equipment using the warranty registration  
direct link between you and ECHO if we find it necessary to contact  
you.  
a d d It Io n a l o r r e p l a c e m e n t m a n u a l s  
Replacement Operator, Safety Manuals, and Parts Manuals are available from your ECHO dealer or at www.echo-  
usa.com or by contacting ECHO Inc., 400 Oakwood Road, Lake Zurich, IL 60047 (800-673-1558).  
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.  
ECHO, INCORPORATED  
400 oa k w o o d ro a d  
la k e Zu r Ic h , Il 60047-1564  
w w w .e c h o -u s a .c o m  
S069001001/S069999999  
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