Dixon Lawn Mower ZTR 44 968999538 User Guide

SPEEDZTRZTR®  
Safety Instructions  
and  
Operator’s Manual  
Models ZTR®44/968999538  
ZTR®36/968999539  
ZTR®42/968999546  
ZTR®44/968999547  
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TABLE OF CONTENTS  
SAFETY AND WARNINGS............................................................4-13  
General Operation ............................................................. 6-7  
Slope Operation ................................................................ 8-9  
Fire Hazards ..................................................................11-11  
Children, Bystanders And Pets .......................................... 12  
Service ............................................................................... 13  
WARRANTY ..................................................................................... 14  
SPECIFICATIONS .......................................................................15-18  
CONTROLS ................................................................................. 21-24  
Control Levers .................................................................... 19  
Park Brake.......................................................................... 20  
Transmission Drive System ............................................... 20  
Blade Drive ......................................................................... 21  
Throttle Control Lever ........................................................ 21  
Choke Control .................................................................... 21  
Circuit Breaker.................................................................... 21  
Cut Height Lift Lever .......................................................... 22  
OPERATION INSTRUCTIONS ....................................................23-33  
Starting ............................................................................... 24  
Towing ................................................................................ 25  
Testing Safety Systems ..................................................... 26  
Mowing with Attachments ............................................. 28-31  
Side discharge ................................................................... 32  
Grass height ....................................................................... 33  
CARE AND MAINTENANCE .......................................................34-45  
Cutter blades ...................................................................... 35  
Engine ................................................................................ 36  
Battery ................................................................................ 36  
Tires ................................................................................... 37  
Lubrication ..................................................................... 37-38  
Belts ................................................................................... 39  
Neutral adjustment ............................................................. 40  
Deck leveling ...................................................................... 41  
Deck removal .................................................................... 42  
Cleaning ............................................................................. 43  
TROUBLESHOOTING .................................................................44-45  
STANDARD SERVICE PARTS LIST............................................... 46  
SpeedZTR™ 36/42/44  
Part Number 539 121042R1  
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SAFETY  
Riding lawn movers, if improperly operated,  
can cause serious injury or death.  
WARNING  
!
Pictured below are the most common causes of injury to the  
operator or bystander. Please read and understand this  
manual to prevent injuries.  
Blade Contact  
Tip Over  
Run Over  
Back Over  
4
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SAFETY  
Safety Alert Symbol  
!
When you see this symbol, BE ALERT  
to the potential for injury.  
Follow the recommended safety precautions and  
safe operating practices.  
DANGER  
(highlighted in red)  
indicates an imminently hazardous  
situation which, if not avoided, will result  
in death or serious injury.  
WARNING  
(highlighted in orange)  
indicates a potentially  
hazardous situation which, if not  
avoided, could result in death or  
serious injury.  
CAUTION  
(highlighted in yellow)  
indicates a potentially  
hazardous situation which,  
if not avoided, may result in minor  
or moderate injury. It may also  
be used to alert against  
unsafe practices.  
5
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WARNINGS  
Failure to observe the following instructions  
could result in serious injury or death.  
WARNING  
!
GENERAL OPERATION  
Read, understand, and follow all instructions in this manual  
and on the mower before starting.  
In this operator’s manual, left and right, backward and  
forward are used in relation to the machine’s normal driving  
direction.  
Only allow responsible adults, who are familiar with the  
instructions, to operate the mower.  
Clear the area of objects such as rocks, toys, wire, etc.,  
which could be picked up and thrown by the blade.  
Be sure the area is clear of bystanders before mowing. Stop  
mower if anyone enters the area.  
Never direct discharged material toward anyone. Avoid  
discharging against a wall or obstruction. Material may  
ricochet back toward the operator. Stop the blade(s) when  
crossing gravel surfaces.  
Do not operate the mower without either the entire grass  
catcher or the deflector in place. This will decrease the  
possibility of injury from objects being thrown by the mower  
blades.  
Never carry passengers.  
Do not mow in reverse unless absolutely necessary. Always  
look down and behind before and while backing.  
Never leave a running mower unattended. Always turn off  
blades, set Park Brake, stop engine and remove key before  
dismounting.  
6
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WARNINGS  
Failure to observe the following instructions  
could result in serious injury or death.  
WARNING  
!
GENERAL OPERATION (continued)  
Do not put hands or feet near rotating parts or under the  
machine. Keep clear of the discharge opening at all times.  
Disengage blade(s) when not mowing. Shut off engine and  
wait for all parts to come to a complete stop before cleaning  
the machine, removing the grass catcher, or unclogging the  
discharge guard.  
Mow only in daylight or good artificial light.  
Do not operate the mower while under the influence of  
alcohol or drugs.  
Slow down before turning to reduce the risk of tip-over.  
Watch for traffic when operating near or crossing roadways.  
Use extra care when loading or unloading the mower into a  
trailer or truck.  
Always wear eye protection when operating machine.  
Data indicates that operators, age 60 years and above, are  
involved in a large percentage of riding mower-related  
injuries. These operators should evaluate their ability to  
operate the riding mower safely enough to protect  
themselves and others from serious injury.  
Follow the manufacturer’s recommendation for wheel weights  
and counterweights.  
7
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WARNINGS  
Failure to observe the following instructions  
could result in serious injury or death.  
WARNING  
!
SLOPE OPERATION  
Slopes are a major factor related to loss-of-  
control and tip-over accidents, which can result in  
severe injury or death.  
All slopes require extra caution. If you feel unsure  
on any slope, do not mow it!  
DO  
Mow across the slope with your Dixon ZTR -- never up or  
down. This will decrease the risk of tip-over.  
Remove obstacles such as rocks, tree limbs, wires and other  
foreign objects that can be thrown by mower blades.  
Watch for holes, ruts, roots and bumps and uneven terrain  
that could overturn the mower. Tall grass can hide such  
obstacles.  
Use slow speed. Tires may lose traction on slopes even  
though the brakes are functioning properly.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly down the slope.  
Keep all movement on the slopes slow and gradual. Do not  
make sudden changes in speed or direction.  
Use extreme caution when operating the mower with  
attachments to prevent tip-over or roll-over.  
If front wheels lift off the ground, pull levers back to stabilize  
the mower. Discontinue mowing the slope!  
8
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WARNINGS  
Failure to observe the following instructions  
could result in serious injury or death.  
WARNING  
!
SLOPE OPERATION (continued)  
DO NOT  
Do not turn on slopes unless necessary, and then, turn  
slowly and gradually downhill, if possible. Rapid uphill turns  
may cause tip-over.  
Do not mow near drop-offs, ditches, or embankments.  
Unstable ground may cause loss of control.  
Do not mow on wet grass. Reduced traction could cause  
sliding.  
Do not try to stabilize the mower by putting your foot on the  
ground.  
Do not use grass catcher or other attachments on steep  
slopes. The added weight may change the stability of the  
mower thus creating the potential for tip-over.  
9
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WARNINGS  
Failure to observe the following instructions  
could result in serious injury or death.  
WARNING  
!
FIRE HAZARDS  
Use extra care when handling gasoline and other fuels. They  
are flammable and vapors are explosive.  
Store all fuel in approved containers specifically designed for  
that purpose.  
Allow engine to cool before refueling. Never remove fuel cap  
or add fuel with engine running.  
Do not smoke while refueling or operating the mower.  
To reduce fire hazard, keep mower free of grass, leaves and  
other debris buildup.  
If gasoline is spilled, do not attempt to start the  
engine. Move mower away from the area of the spill. Do not  
create any source of ignition until gas vapors have  
dissipated. Wipe up spilled fuel and dispose of waste  
properly.  
If fuel is spilled on clothing, change clothing immediately.  
Before storing, allow mower to cool. Clean fuel and oil  
spillage.  
Never store the mower or fuel container inside a building  
where there is an open flame.  
10  
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WARNINGS  
Failure to observe the following instructions  
could result in serious injury or death.  
WARNING  
!
FIRE HAZARDS (continued)  
To prevent fire or explosion, keep sparks and open flames  
away from battery.  
Keep electrical connections clean and tight. Inspect them  
often. Loose connections and corrosion increase fire risk.  
Before disconnecting the negative ground cable, make sure  
all switches are off. This decreases the chance of sparking  
and fire.  
Use care when backing to avoid pushing the grass bags into  
the frame or “hot” exhaust muffler of the engine. Fire could  
result.  
To prevent fire and explosion caused by static electricity:  
Never fill containers inside a vehicle or on a truck or  
trailer bed with a plastic liner. Always place containers  
on the ground away from your vehicle before filling.  
When practical, remove fuel powered equipment from  
the truck or trailer and refuel it on the ground. If this is  
not possible, refuel such equipment on a trailer with a  
portable container, rather than from a fuel dispenser  
nozzle.  
If a fuel dispenser nozzle must be used, keep the  
nozzle in contact with the rim of the fuel tank or  
container opening at all times until fueling is complete.  
Do not use a nozzle lock-open device.  
11  
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WARNINGS  
Failure to observe the following instructions  
could result in serious injury or death.  
WARNING  
!
CHILDREN, BYSTANDERS AND PETS  
Tragic accidents can occur if the operator is not alert  
to the presence of children, bystanders and pets.  
Children are attracted to lawn mowers  
and the mowing activity.  
NEVER assume children, bystanders and pets  
will stay where they were last seen.  
Be alert to avoid accidents.  
Keep bystanders and pets out of the mowing area and keep  
children under the watchful care of another responsible adult.  
Be alert and turn mower off if bystanders, children or pets  
enter the area.  
Before and during backing look BEHIND and DOWN for  
small children.  
Never carry children as passengers. They may fall off and be  
seriously injured or interfere with safe mower operation.  
Never allow children to operate the mower.  
Use extra care when approaching blind corners, shrubs,  
trees, or other objects that may obscure vision.  
12  
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WARNINGS  
Failure to observe the following instructions  
could result in serious injury or death.  
WARNING  
!
SERVICE  
Never run a mower inside a closed area or without proper  
ventilation.  
Keep nuts and bolts tight, especially blade attachment bolts,  
and keep equipment in good condition.  
Never tamper with safety devices. Check their proper  
operation regularly.  
Stop and inspect the equipment if you strike an object.  
Repair, if necessary, before restarting.  
Never make adjustments or repairs with the engine running  
unless otherwise specified.  
Grass catcher components are subject to wear, damage and  
deterioration that could expose moving parts or allow objects  
to be thrown. Frequently check components. Replace with  
original equipment parts when necessary.  
When servicing blades, wrap blades or wear gloves, and use  
extra caution.  
Batteries contain sulfuric acid. To prevent burns, avoid  
contact with skin, eyes and clothing.  
13  
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®
DIXON ZTR® RESIDENTIAL WARRANTY POLICY  
SpeedZTR™ & RAM 42 - Residential Mowers  
DIXON® WARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MATERIALAND  
WORKMANSHIP FOR THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS  
WARRANTY IS REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS.  
THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:  
1. RESIDENTIALAPPLICATION - (used only at owner’s primary place of residence):  
a. Two Years - 100% parts and labor subject to the conditions and limitations described  
herein for a period of two years from date of purchase by the original owner.  
b. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and  
subject to the conditions and limitations as described herein.  
c. Attachments marketed through or approved by Dixon are warranted for two years parts and  
labor in residential use applications.  
2. NOTAPPROVED FOR COMMERCIAL USE.  
3. Lifetime warranty on all frames and leading edge of all fabricated (welded) decks  
(SPEEDZTR36 & 44 only).  
4. All Dixon® warranty must be accomplished by authorized Dixon® dealers and in accordance  
with Dixon® warranty policy and allowances. All warranty claims must be submitted to Dixon  
for approval.  
5. Warranty applies to new mowers.  
6. Warranty labor reimbursement to dealers based on published Dixon® flat rate schedule.  
7. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or  
alteration. The use of parts or components other than those supplied by Dixon VOIDS ALL  
WARRANTY.  
8. Battery warranty is limited to 1 year from mower manufacture date.  
9. The following items are not covered by this warranty policy:  
(a) Routine maintenance or adjustments to include any oils, filters or other fluids used.  
(b) Belts, blades, tires and cosmetic appearance (paint, seat fade, etc.)  
(c) Pick up and delivery charges for transportation of mower to and from an authorized Dixon®  
dealer’s place of business.  
(d) Engines. These are covered under a separate warranty by each individual engine  
manufacturer. Consult engine manual for warranty details.  
(e) Any costs or expense of providing substitute equipment while repair work is being  
performed on a warranted mower.  
10. THERE IS NO OTHER EXPRESS WARRANTY. TO THE EXTENT PERMITTED BY LAW, ALL  
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR  
APARTICULAR PURPOSE ARE EXCLUDED, OTHERWISE, ALL SUCH IMPLIED  
WARRANTIES ARE LIMITED TO THE SAME DURATION AND REMEDIES AS THE  
EXPRESS WARRANTY. ALL LIABILITIES FOR CONSEQUENTIAL DAMAGES UNDER ANY  
EXPRESS OR IMPLIED WARRANTYARE EXCLUDED.  
14  
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SPECIFICATIONS  
SpeedZTR™ 36 Model 968999539  
" x 2" rectangle tubular side frame  
Chassis:  
Body:  
Body parts are made of steel  
36" (91cm) 11 gauge fabricated construction with  
reinforced ribs.  
Mower Deck:  
Electric clutch  
Blade Drive:  
Each rear wheel is independently driven by a  
Transmission:  
Hydro Gear EZT hydrostatic drive with cooling fan.  
16.5 HP Briggs & Stratton Intek, 4-cycle, single  
cylinder, overhead valve, air-cooled, gasoline,  
vertical shaft, cast iron cylinder, full pressure lube  
with spin-on filter  
Engine:  
Electric-key switch operation with safety interlocks  
on park brake, steering levers and blade drive.  
Starting  
System:  
Front 11 x 4.00-5 smooth tread 16-21 PSI  
(110-145 kPa)  
Tires:  
Rear 18 x 7.50-8 4-ply turf tread 8-14 PSI  
(55-97 kPa)  
Fuel  
Engine Oil  
4.5 gallon (17 liters)  
1.3 quarts (1.3 liters)  
Capacities:  
Width  
43" (109 cm) maximum track width  
43" (109 cm) to top edge of seat  
69" (175 cm) hitch tab to front  
574 lbs. (260 kg)  
Dimensions:  
Height  
Length  
Weight  
Additional information may be provided elsewhere in this manual.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
15  
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SPECIFICATIONS  
SpeedZTR™ 42 Model 968999546  
Chassis:  
" x 2" rectangle tubular side frame  
Body:  
Body parts are made of steel  
42" (91cm) 13 gauge stamped 2 blade deck  
Electric clutch  
Mower Deck:  
Blade Drive:  
Transmission:  
Each rear wheel is independently driven by a  
Hydro Gear EZT hydrostatic drive with cooling  
fan.  
Engine:  
16.5 HP Briggs & Stratton Intek, 4-cycle, single  
cylinder, overhead valve, air-cooled, gasoline,  
vertical shaft, cast iron cylinder, full pressure lube  
with spin-on filter  
Starting  
System:  
Electric-key switch operation with safety interlocks  
on park brake, steering levers and blade drive.  
Tires:  
Front 11 x 4.00-5 smooth tread 16-21 PSI  
(110-145 kPa)  
Rear 18 x 8.50-8 4-ply turf tread 8-14 PSI  
(55-97 kPa)  
Capacities:  
Fuel  
Engine Oil  
4.5 gallon (17 liters)  
1.3 quarts (1.3 liters)  
Dimensions:  
Width  
43" (109 cm) maximum track width  
43" (109 cm) to top edge of seat  
69" (175 cm) hitch tab to front  
537 lbs. (244 kg)  
Height  
Length  
Weight  
Additional information may be provided elsewhere in this manual.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
16  
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SPECIFICATIONS  
SpeedZTR™ 44 Model 968999547  
Chassis:  
Body:  
" x 2" rectangle tubular side frame  
Body parts are made of steel  
Mower Deck:  
44" (112cm) 11 gauge fabricated construction with  
reinforced ribs.  
Blade Drive:  
Electric clutch  
Transmission:  
Each rear wheel is independently driven by a  
Hydro Gear EZT self contained hydrostatic drive  
Engine:  
20 HP Briggs & Stratton, twin cylinder, overhead  
valve, air-cooled, gasoline, vertical shaft, full  
pressure lube with air filter, aluminum head and  
block withcast iron cylinder liners  
Starting  
System:  
Electric-key switch operation with safety interlocks  
on park brake, steering levers and blade drive.  
Tires:  
Front 11 x 4.00-5 smooth tread16-21 PSI  
(110-145 kPa)  
Rear 18 x 9.50-8 4-ply turf tread 8-14 PSI  
(55-97 kPa)  
Capacities:  
Fuel  
Engine Oil  
4.5 gallon (17 liters)  
1.3 quarts (1.3 liters)  
Dimensions:  
Width  
43" (109 cm) maximum track width  
43" (109 cm) to top edge of seat  
69" (175 cm) hitch tab to front  
570 lbs. (259 kg)  
Height  
Length  
Weight  
Additional information may be provided elsewhere in this manual.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
17  
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SPECIFICATIONS  
SpeedZTR™ 44 Model 968999538  
Chassis:  
Body:  
" x 2" rectangle tubular side frame  
Body parts are made of steel  
Mower Deck:  
44" (112cm) 11 gauge fabricated construction with  
reinforced ribs.  
Blade Drive:  
Electric clutch  
Transmission:  
Each rear wheel is independently driven by a  
Hydro Gear EZT self contained hydrostatic drive  
Engine:  
20 HP Kohler, single cylinder, overhead valve, air-  
cooled, gasoline, vertical shaft, full pressure lube  
with air filter, aluminum head and block withcast  
iron cylinder liners  
Starting  
System:  
Electric-key switch operation with safety interlocks  
on park brake, steering levers and blade drive.  
Tires:  
Front 11 x 4.00-5 smooth tread16-21 PSI  
(110-145 kPa)  
Rear 18 x 9.50-8 4-ply turf tread 8-14 PSI  
(55-97 kPa)  
Capacities:  
Fuel  
Engine Oil  
4.5 gallon (17 liters)  
1.3 quarts (1.3 liters)  
Dimensions:  
Width  
43" (109 cm) maximum track width  
43" (109 cm) to top edge of seat  
69" (175 cm) hitch tab to front  
570 lbs. (259 kg)  
Height  
Length  
Weight  
Additional information may be provided elsewhere in this manual.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
18  
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CONTROLS  
CONTROL LEVERS  
For access to the seat, move control levers to neutral  
position and swing them outward.  
LEFT TURN  
OPPOSITE  
Fig. 1—  
TO GO FORWARD  
• From neutral position, gently push control levers  
forward.  
• To increase speed, move levers further forward.  
TO GO BACKWARDS  
• From neutral position, gently pull control levers  
toward you.  
TURNING  
• Turning is controlled by moving one control lever slightly  
forward or rearward of the other.  
• To turn left, move left lever rearward of the right lever.  
• To turn right, move right lever rearward of the left lever.  
• To turn on mower’s own axis (zero turning radius), stop  
and move one lever to reverse position and the other to  
forward position.  
BRAKING  
• To brake mower, move both levers in direction opposite  
of travel.  
NOTE: The pressure required to operate the mower is very light.  
19  
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CONTROLS  
PARK BRAKE  
The park brake is designed to hold the mower  
from moving and is not intended for use in  
stopping the mower while it is in motion. The  
engine will stop if the park brake is engaged while  
the control levers are in the drive position.  
Engage park brake before  
starting engine.  
CAUTION  
!
TO SET PARK BRAKE  
The hand operated park brake is located on the  
operator’s left.  
Fig. 2—  
•To engage brake, pull lever up (to the rear).  
•To release brake, move lever forward (down).  
NOTE: Always set park brake before dismounting.  
Release park brake before moving mower.  
TRANSMISSION DRIVE SYSTEM  
Allows the mower to turn on its own axis “ZERO TURNING  
RADIUS”. Each lever controls one side of the mower.  
NOTE: The pressure required to operate the mower is very light.  
20  
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CONTROLS  
BLADE DRIVE  
Located on the operator’s right.  
To engage the mower blade, pull the knob to the ON  
position.  
To disengage mower blade, push the knob to OFF  
position.  
THROTTLE CONTROL LEVER  
Located on control panel to  
operator’s right.  
Choke  
Position  
Throttle control for engine  
speed.  
BLADE  
DRIVE  
Maximum  
Throttle  
Setting  
Throttle control should be set  
to MAXIMUM or wide open  
setting to insure adequate  
cooling of the engine and to  
maintain mower deck blade  
speed while mowing.  
STOP  
15  
CHOKE CONTROL  
Fig. 3—  
Choke for engine starting. On the 36"  
and 42" models, the choke is  
combined with the throttle. See Fig. 3.  
The 44" has a separate choke cable.  
See Fig 4.  
CHOKE  
BLADE  
DRIVE  
THROTTL  
CIRCUIT BREAKER  
Protection of the electrical system is  
by (1) 15 amp circuit breaker  
STOP  
If circuit breaker trips, push button  
(lower left side of control panel ) to  
reset.  
15  
If this condition repeats, consult dealer  
for inspection and repair  
Fig. 4—  
21  
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CONTROLS  
MOWER DECK CUT HEIGHT LIFT LEVER  
Use right foot to operate deck foot pedal at right front foot  
area.  
To raise mower deck, push forward with right foot on top  
portion of foot pedal. When desired deck height is  
reached, push with right foot on lower portion of foot pedal  
until bottom of the pedal engages in deck positioning  
notch.  
To lower deck, push forward with right foot on top portion of  
foot pedal until bottom edge of pedal disengages deck  
positioning notch. Lower deck to desired height and push  
bottom portion of foot pedal until bottom edge engages  
notch.  
Never attempt to operate deck lift mechanism in any  
manner other than foot method described above.  
Always use highest position for transport.  
22  
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OPERATION INSTRUCTIONS  
The safe and successful operation of the SpeedZTR will  
depend upon the operator having the correct knowledge of  
all controls used on the mower and making good judgements  
about the terrain to be mowed.  
NEVER allow anyone who does not have complete  
knowledge of all controls and their functions to operate the  
mower.  
NEVER dismount mower without applying park brake or  
stopping engine.  
During initial operation, “learning to drive”, set throttle at slow  
speed.  
Sound judgement by the operator will prevent accidents.  
BEFORE OPERATING MOWER  
1. Read engine manufacturer’s operating and maintenance  
instructions.  
2. Read and observe all safety instructions on your mower  
and in the manual.  
3. Check engine oil.  
4. Check fuel cap to be sure it is in place.  
5. Be sure park brake is on.  
6. Mower blade drive is off.  
7. Steering levers are in outward position.  
8. Know how to stop engine. (Turn key to OFF position).  
23  
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OPERATION INSTRUCTIONS  
Failure to observe the following instructions  
could result in serious injury or death.  
WARNING  
!
STARTING INSTRUCTIONS  
1. Park brake must be on, control levers in outward position  
and blade drive disengaged.  
2. Position throttle to choke position if engine is cold. Full  
throttle if warm.  
3. Insert ignition key and turn to START position. When  
engine starts, release ignition key. Key will return to RUN  
position.  
4. Move throttle to maximum speed position.  
5. Release park brake.  
6. Swing levers inward.  
7. Operate mower per “CONTROL” instructions on  
Page 19.  
Do not operate the engine in an enclosed  
area due to the harmful exhaust gas  
produced.  
CAUTION  
!
NOTE: When mowing with blades engaged, set throttle control  
to the MAXIMUM or wide open setting to insure adequate  
cooling of the engine and to maintain mower deck blade  
speed.  
24  
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OPERATION INSTRUCTIONS  
TOWING TRAILERS AND OTHER  
ATTACHMENTS  
Towing a trailer or other attachment that is too heavy could  
damage the drive or cause the mower to become unstable.  
Limit loads to 250 pounds (113 kg) or less with this mower.  
TO FREE WHEEL MACHINE  
(Unlock Transmission)  
Always turn off engine before  
engaging or disengaging the hydro  
release (free wheel) lever. Never  
attempt to move the lever with  
the engine running.  
Lift the seat to access  
release levers. Push the  
hydro release levers  
toward the rear of the  
machine and inward until  
notches lock in place on  
frame. (See Fig. 4)  
Release park brake.  
To engage the  
transmissions, move the  
Fig. 4—  
release levers outward so  
they return to normal  
position.  
NOTE: Before pushing or towing tractor, transmission must be  
unlocked and park brake released. The tractor should  
never be pulled at more than 2 miles per hour (3.2 km/h)  
or for distances over ¼ mile (.402 km). Trailer the unit for  
distances over ¼ mile.  
25  
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OPERATION INSTRUCTIONS  
TESTING OF SAFETY INTERLOCK SYSTEMS  
Failure to observe the following instructions  
could result in serious injury or death.  
WARNING  
!
The following tests should be performed at the start of each  
mowing day.  
PARK BRAKE SWITCH TEST  
1. Swing control levers to outward position.  
2. Disengage blade drive.  
3. Put park brake in OFF position.  
4. Turn ignition switch to START.  
ENGINE SHOULD NOT TURN OVER OR  
ATTEMPT TO START.  
CONTROL LEVER SWITCH TEST  
1. Disengage blade drive.  
2. Put park brake in ON position.  
3. Swing control levers inward.  
4. Turn ignition switch to START.  
ENGINE SHOULD NOT TURN OVER OR  
ATTEMPT TO START.  
NOTE: If any safety check fails, do not operate the mower until  
the system has been checked and repaired by an  
authorized Dixon dealer.  
26  
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OPERATION INSTRUCTIONS  
TESTING OF SAFETY INTERLOCK SYSTEMS  
Failure to observe the following instructions  
could result in serious injury or death.  
WARNING  
!
The following tests should be performed at the start of each  
mowing day.  
BLADE DRIVE SWITCH TEST  
1. Put park brake in ON position.  
2. Swing control levers to outward position.  
3. Engage blade drive switch.  
4. Turn ignition switch to START.  
ENGINE SHOULD NOT TURN OVER OR  
ATTEMPT TO START.  
SEAT SWITCH TEST  
1. In a safe area away from bystanders, start engine.  
2. Leave control levers in outward position and put park  
brake in OFF position.  
3. Rise slightly off seat. Engine should stop!  
4. Restart engine.  
5. Leave control levers in outward position and put park  
brake in ON position.  
6. Make sure area is clear of bystanders. Engage blade  
drive and rise slightly off the seat. Engine should stop!  
NOTE: If any safety check fails, do not operate the mower until  
the system has been checked and repaired by an  
authorized Dixon dealer.  
27  
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OPERATION INSTRUCTIONS  
MOWING WITH A MULCHING ATTACHMENT  
Mulching or recycling the grass clippings requires a totally  
different mowing approach than would be normal when side  
discharging or bagging the grass. There may be instances or  
conditions where it is not possible to hide all the recycled or  
mulched clippings.  
In order to achieve the best results, please read and follow  
the mulching tips listed below:  
1. Read and follow the installation instructions that are  
included with your mulcher.  
2. Set the engine speed control to the wide open or full  
setting.  
3. Place the mower deck cut height selector in either the top  
or second notch. Never cut more than  
¾" (19 mm) to 1" (25mm) off the grass at any one time.  
Attempting to cut more grass will result in the deck  
plugging and cause the engine to stall.  
4. It may be necessary to cut the lawn twice to achieve  
acceptable mulching performance especially on first  
cuttings or if the lawn is heavily fertilized.  
5. Do not attempt to cut grass when it is wet. Mulching  
performance will be very poor in wet grass conditions.  
6. Maintain sharp blades throughout the cutting season. This  
is very important. Optimal mulching performance cannot  
be obtained with a dull or nicked blade.  
28  
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OPERATION INSTRUCTIONS  
MOWING WITH A MULCHING ATTACHMENT  
(continued)  
7. Keep the underside of the mower deck clean. Remove  
all grass and dirt buildup from the underside of the pan,  
the baffles and deflectors after each use. Never, under  
any circumstances, should you place hands or feet  
under the mower deck or in the chute while blades or  
impeller are still turning.  
8. Alternate mower direction. This will evenly disperse the  
mulched grass clippings over the lawn for even  
fertilization.  
If the mulching quality of the mower does not seem  
to be satisfactory, try one or more of the following  
tips:  
Raise the height-of-cut setting on your mower.  
It may be necessary to cut your grass more frequently.  
Operate the mower at a slower ground speed.  
Overlap cutting swaths instead of cutting a full swath with  
each pass.  
Mow across the marginal areas a second time.  
CUT HIGH - MOW OFTEN!  
29  
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OPERATION INSTRUCTIONS  
MOWING WITH A  
GRASS CATCHER ATTACHMENT  
In order to achieve optimum performance when mowing with  
a grass catching attachment, please read and follow the tips  
listed below.  
1. Read and follow the installation instructions that are  
included with your grass catcher.  
2. Set engine speed control to the wide open or full setting.  
3. Do not attempt to cut grass when it is wet. Wet grass will  
clog both the underside of the deck and the attachment  
chutes. Empty bags often to prevent plugging.  
4. If the grass is tall, place the mower deck cut height  
selector in the top or second notch. “Initially” overlap  
cutting swaths instead of a full swath with each pass.  
5. Keep the underside of the mower deck clean. Frequent  
removal of dried grass and dirt will greatly assist in  
bagging of the clippings. Never, under any  
circumstances, should you place hands or feet under  
the mower deck or in the chute while blades or  
impeller are still turning.  
6. Operate the mower at a slower ground speed than when  
mowing without a grass catching attachment.  
30  
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OPERATION INSTRUCTIONS  
MOWING WITH A  
GRASS CATCHER ATTACHMENT (continued)  
7. Maintain sharp blades throughout the cutting season.  
Some grass catching attachments require a “high-lift”  
blade. See your dealer for advice on the type of blade(s)  
needed for your mower.  
8. Some mowing applications/use of grass catchers may  
require that an additional weight kit be fitted to the mower  
to counter the weight of grass in the bags. Please consult  
with your dealer for more information regarding  
installation and adding weight to the box.  
Failure to observe the following instructions  
could result in personal injury.  
WARNING  
!
Watch for low hanging branches or other obstacles which  
might hit the catcher top while turning or backing the  
mower.  
Use care when backing to avoid pushing the grass bags  
into the frame or “hot” exhaust muffler of the engine. Fire  
could result.  
Disengage blade and stop engine prior to clearing grass  
from either the discharge chute or grass catcher  
components.  
Do not operate the mower with the grass catching  
attachment partially removed. Operator or bystanders  
could be injured by thrown objects.  
Keep all attachment bolts tight.  
Important: Do not leave clippings in the bags while the  
mower is stored. Damp grass clippings are a fire hazard if  
left in the bag.  
31  
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OPERATION INSTRUCTIONS  
SIDE DISCHARGE OF THE CLIPPINGS  
In order to achieve optimum performance when side  
discharging the grass clippings, please read and follow the  
tips listed below. Additional information can be found in the  
Troubleshooting guide on Page 44-45.  
To avoid personal injury, be sure that the  
deflector is properly installed on the  
discharge chute.  
CAUTION  
!
1. Set engine speed control to the wide open or full setting.  
2. Do not attempt to cut grass when it is wet. Wet grass will  
clog the underside of the deck and discharge area.  
3. If the grass is tall, place the mower deck cut height lever  
in the top or second notch. “Initially” overlap cutting  
swaths instead of a full swath with each pass. Some  
applications may require a second cutting.  
4. Keep the underside of the mower deck clean. Frequent  
removal of dried grass and dirt will allow the clippings to  
discharge correctly. Never, under any circumstances,  
should you place hands or feet under the mower deck  
or in the chute while blades or impeller are still  
turning.  
5. Maintain sharp blade(s) throughout the cutting season.  
32  
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OPERATION INSTRUCTIONS  
GRASS HEIGHT AND CUTTING SUGGESTIONS  
Do not attempt to cut grass when it is wet.  
If the grass is tall, place the mower deck cut height lever in  
the top or second notch. “Initially” overlap cutting swaths  
instead of a full swath with each pass. Some applications  
may require a second cutting.  
Keep the underside of the mower deck clean.  
Maintain sharp blades throughout the cutting season.  
As a rule of thumb, never cut off more than one third of the  
total grass blade length. Correct mowing height can reduce  
weeds and disease by 50% to 80%.  
The following grass cut heights are based on adequate  
moisture conditions and normal thatch buildup in a healthy  
lawn. Some locations and applications may require slightly  
different cut heights. If in doubt, consult your local lawn  
professional for assistance.  
Grass Types  
Bermudagrass  
Bluegrass  
Buffalograss  
Ryegrass  
Best Cut Heights  
1 - 2" (25-51 mm)  
2 - 3" (51-76 mm)  
1½ -3" (38-76 mm)  
2 - 3" (51-76 mm)  
3-3½" (76-89 mm)  
1 - 3" (25-76 mm)  
Tall Fescue  
Zoysiagrass  
33  
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CARE AND MAINTENANCE  
Failure to observe the following instructions  
could result in serious injury or death.  
WARNING  
!
Before performing any maintenance, turn off engine,  
allow to cool and remove key.  
Use extreme care when working on machinery.  
Do not wear watch or jewelry.  
Do not wear loose fitting clothes, and observe all  
common safety practices with tools.  
MAINTENANCE SCHEDULE  
Check deck drive belt..................................... after 20 hours break-in  
Check crankcase oil level.......................................... before each use  
Clean grass & debris from muffler & manifold area ....before each use  
Check air intake screen................................................ after each use  
Clean grass under deck ............................................... after each use  
Check tire pressure ......................................................every 10 hours  
Inspect blades for sharpness .......................................every 10 hours  
Clean air filter element .................................................every 25 hours  
Grease all zerks .......................................................... every 50 hours  
Check all belts..............................................................every 50 hours  
Change engine crankcase oil. .................... after 5 hours break-in and  
.....................................every 50 hours  
Change engine oil filter................................................every 50 hours  
Replace air filter element........................ annually or every 100 hours  
34  
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CARE AND MAINTENANCE  
Stop engine and remove ignition key for  
CAUTION  
!
safety. Wear heavy, thick gloves when  
holding onto cutter blade, avoid the sharp  
edge of the blade.  
CUTTER BLADE MAINTENANCE  
Check sharpness of mower blades after  
every 10 hours of operation. Observe  
proper blade position prior to removal.  
1. Safely raise front of mower.  
2. Hold or block blade from turning.  
3. Loosen blade bolt and remove  
blade.  
4. When replacing blade, tighten blade  
bolt securely. Be sure blade is  
centered on pilot before tightening.  
See chart.  
36" and 44"  
50-60 ft. lbs. (68-81 Nm)  
Fig.5—  
Deck Size:  
36",44"  
42"  
Tighten to:  
50-60 ft. lbs. (68-81 Nm)  
35 ft. lbs. (48 Nm)  
Blades should be discarded  
when worn e
42"  
35 ft. lbs. (48 Nm)  
Fig.6—  
New blade  
DANGEROUS!  
Do not use blade  
in this condition!  
When notch starts,  
discard blade  
Fig. 7—  
35  
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CARE AND MAINTENANCE  
ENGINE  
For complete maintenance and operating information of the  
engine, please refer to the maintenance instructions  
furnished by the engine manufacturer included in your Zero  
Turn Radius mower information packet.  
Battery contains sulfuric acid electrolyte  
that is poisonous and corrosive.  
CAUTION  
!
BATTERY  
This is a maintenance-free battery and the fluid level cannot  
be checked. Charge battery if required.  
OFF SEASON BATTERY STORAGE  
DO NOT remove battery from mower.  
Clean top of battery and terminals with baking soda  
and water.  
Identify each cable so they can be reconnected to the  
correct terminal.  
Disconnect cables from terminals. ALWAYS disconnect  
ground cable first and reconnect last.  
Charge battery.  
NOTE: Your Dixon mower comes equipped with a quick  
disconnect harness for the optional Dixon Battery  
Manager. The Dixon Battery Manager maintains the  
proper charge levels during periods of inactivity and may  
prevent premature battery failures. Contact your dealer  
for more information.  
36  
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CARE AND MAINTENANCE  
TIRES  
Correct tire pressure is essential for efficient operation of the  
mower. Check tire pressure periodically. Inflate tires to the  
pressure listed below.  
Front tires  
11 x 4.00 - 5  
18 x 7.50 - 8  
18 x 8.50 - 8  
18 x 9.50 - 8  
16-21 PSI (110-145 kPa)  
Rear tires 36"  
Rear tires 42"  
Rear tires 44"  
8-14 PSI  
8-14 PSI  
8-14 PSI  
(55-97 kPa)  
(55-97 kPa)  
(55-97 kPa)  
Lug nuts or lug bolts should be checked regularly for tightness.  
LUBRICATION  
CHASSIS:  
(9) grease zerks  
LOCATIONS:  
(2) front wheel axles  
(2) front wheel casters  
(2) deck lift shaft  
(2) control levers  
(1) mower deck hub  
SERVICE INTERVALS:  
Every 50 hours of operation or  
once per season.  
RECOMMENDED  
GREASE:  
Name brand wheel bearing  
or multipurpose grease  
(3 pumps each)  
Caster/Axle  
Lift Shaft  
Control Levers  
Fig. 8—  
37  
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CARE AND MAINTENANCE  
HOT oil may cause burns. Allow engine to  
cool before draining oil.  
CAUTION  
!
CHANGING THE ENGINE OIL  
1. The “Dapco” oil drain valve is located on the left side of  
the engine crankcase.  
2. Place a suitable container under the drain valve hose.  
3. To drain, turn hex head valve stem counter-clockwise with  
a 10mm wrench or socket. (See  
Fig. 9) Open to full open (approximately 7 turns).  
Hex Head Valve Stem  
Fig. 9—  
4. After engine is drained, tighten hex stem.  
5. Change oil filter.  
6. Fill with oil (see steps below).  
NOTE: Refer to engine manufacturer’s recommendations for  
frequency of oil changes.  
OIL FILL  
1. Clean any spilled oil from engine and chassis.  
2. Make sure the hex stem on drain valve has been  
tightened.  
3. Refill engine with type and quantity of oil recommended  
by the engine manufacturer in engine literature.  
NOTE: Engine oil changes on the SpeedZTR™ will require  
replacement of the oil filter. These filters may be available  
from your authorized Dixon dealer.  
38  
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CARE AND MAINTENANCE  
BELTS  
Check belts every 50 hours. Replace any belts showing  
signs of wear or cracking.  
BELT TENSION  
Transmission Drive Belt - P/N 539 120772  
No adjustment necessary.  
Engine to Mower Deck Belt  
36" P/N 539 117811  
42" P/N 539 122734  
44" P/N 539 118156  
To adjust the tension of  
the mower deck drive  
belt, turn adjuster nut on  
threaded eyebolt.  
Turning nut to the left  
will loosen the belt, see  
Fig 10. Idler arm, spring  
and eyebolt location/  
appearance will vary on  
some models.  
Fig. 10—  
NOTE: Engaging the  
blade clutch may produce a sharp, high pitched chirp or  
squeal as the belt tension loading is absorbed by the  
idler system. This is normal and not a sign of failure.  
Belt deflection or movement should be approximately ¼"  
when measured at mid-point between pulleys.  
Periodically inspect both belt and idler systems.  
39  
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CARE AND MAINTENANCE  
NEUTRAL ADJUSTMENT  
Drive machine until Hydrostatic Transmissions have warmed  
up. With engine running and the park brake off, swing the  
control levers outward. If machine starts to creep, follow the  
instructions below.  
1. Stop the engine, engage park brake and raise rear of  
frame with jack or blocks so that rear tires do not contact  
the ground.  
2. Swing control levers outward, start the engine and release  
the park brake.  
3. Raise the seat to access hydro control linkage. If right  
wheel creeps, adjust right side linkage and vice-versa.  
Use procedure below, see Fig. 11.  
a. Loosen jam nut on end of the coupler  
P/N 539 116689.  
b. If right wheel is creeping forward, turn coupler  
counter-clockwise until neutral is achieved (clock-  
wise for left side). If right wheel is creeping back-  
ward, turn coupler clockwise until neutral is achieved  
(counter-clockwise for left  
side).  
c. Tighten jam nut against  
coupler.  
4. Stop engine and remove  
rear of machine from jack  
or blocks.  
Fig. 11—  
40  
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CARE AND MAINTENANCE  
MOWER DECK LEVELING PROCEDURE  
1. Place mower on a smooth, level surface and rotate  
casters in the direction of forward travel. Tires should be  
inflated as follows.  
Front 16 - 21 PSI (110-145 kPa)  
Rear  
8 - 14 PSI (55-97 kPa)  
2. Put the mower deck in the mid-range cut height position.  
3. Turn blade so the two outer blade tips each point  
outward.  
4. Turn front adjuster nut(s) to level deck side to side.  
5. Turn all bladed so tips point to the front and rear.  
6. Turn rear adjuster nut(s) until blade is level to  
¼" (6mm) higher in the rear, see Fig. 12.  
NOTE: This will place the mower deck in a base measurement  
position. Additional adjustment may be required to  
achieve desired cut for the type of grass or conditions  
involved.  
Fig. 12—  
41  
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CARE AND MAINTENANCE  
DECK REMOVAL  
1. Place cut height pedal in lowest cut position.  
2. Remove deck drive belt from engine pulley.  
3. Release spring from trailing rod (2 places). Remove  
hairpin cotter from the other end of trailing rods  
(2 places) and detach rods from deck.  
4. Remove hairpin cotter from top of front L-Rods  
(2 places) and detach L-Rods from lift arms.  
5. Remove hairpin cotter from top of rear L-Rods  
(2 places) and detach L-Rods from lift arms.  
6. Carefully raise and support front of chassis. Slide mower  
deck to either side for removal. (Reverse procedure to  
reinstall deck assembly.)  
Fig. 13—  
42  
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CARE AND MAINTENANCE  
ELECTRICAL SYSTEMS  
Keep all connections clean and tight.  
CLEANING THE MOWER  
Wash mower periodically. Clean above and below deck.  
High pressure washing and alkaline based soaps can cause  
damage to bearings and other parts of the mower. After  
washing your mower, start the engine and engage the mower  
deck for a few minutes to disperse any water that may have  
accumulated in bearings, pulleys or fans.  
NOTE: Allow mower to cool before washing. If bearings are hot,  
they will draw moisture inside as they dry and cause  
corrosion.  
SERIAL NUMBERS  
The serial number is located on frame at rear of engine.  
WARRANTY  
Refer to warranty information (page 15).  
PARTS/SERVICE  
See your authorized Dixon dealer for replacement parts,  
warranty or service.  
43  
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STANDARD SERVICE PARTS LIST  
BLADES AND BELTS  
36" Deck  
Blade  
* Hi-Lift Fusion  
Standard Lift Fusion P/N 539 115536  
Standard Lift P/N 539 115242  
Hi-Lift Gator Fusion P/N 539 118673  
P/N 539 118672  
Gator  
P/N 539 125846  
Transmission Belt  
P/N 539 120772 Deck Belt P/N 539 117811  
42" Deck  
Blade  
* Hi Lift Fusion  
Hi-Lift -  
P/N 539 119843  
P/N 539 119851  
Transmission Belt  
P/N 539 120772 Deck Belt P/N 539 122734  
44" Deck  
Blade  
* Hi Lift Fusion -  
P/N 539 119836  
Super Hi-Lift Fusion - P/N 539 119798  
Standard Lift Fusion - P/N 539 119860  
Gator Fusion -  
Hi-Lift -  
Standard Lift -  
P/N 539 119862  
P/N 539 119858  
P/N 539 119859  
Transmission Belt  
P/N 539 120772 Deck Belt P/N 539 118156  
*Factory installed  
ENGINE AIR AND OIL FILTERS  
Refer to Engine Operator’s Manual for correct service  
intervals for engine oil changes and air filter maintenance.  
Protect your engine investment, use only original equipment  
filters. Refer to the Engine Operator’s Manual or ask your  
dealer for correct replacement parts.  
44  
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TROUBLESHOOTING  
1. ENGINE WON’T TURN OVER  
Mower blades engaged- - - - - - - - - - - - - - - - - - - - disengage blades  
Park brake not on- - - - - - - - - - - - - - - - - - - - - - - - engage park brake  
Dead battery - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace  
Solenoid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Ignition switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Starter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
2. ENGINE WILL TURN OVER BUT WON’T START  
No fuel - - - - - - - - - - - - - - - - refuel and/or clean or replace fuel filters  
3. HARD TO START ENGINE  
Fuel line clogged - - - - - - - - - - - - - clean fuel line and check fuel filter  
4. ENGINE STARTS BUT CUTS OUT  
Water in fuel - - - - - - - - - - - - - - - drain old fuel-replace with new fuel  
Clogged fuel line - - - - - - - - - - - - - - - - - - - - - - - - - - check fuel filter  
Fuel tank vent plugged - - - - - - - - - - - - - - - - - - - - - - - clean fuel vent  
Faulty fuel pump - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
5. ENGINE OVERHEATED  
Air intake screen or fins clogged - - - - - - clean intake screen and fins  
Oil level too low or too high - - - - - - - - - - - - - - - - - - - - adjust oil level  
Running engine too slow - - - - - - - - - - - - - - - - - - - - run engine faster  
6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD  
Drive belt broken or slipping - - - - - - - - - - - - - - - - replace drive belt  
Transmission oil low - - - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil  
Damaged transmission - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Transmission bypass may be engaged - - - disengage (see page 23)  
7. MOWER LOSES POWER OR TRANSMISSION OVERHEATS  
Engine air filter - - - - - - - - - - - - - - - - - - - - - - - - - - - clean or replace  
Transmission damage - - - - - - - - - - - - - - - - - - - - - - consult dealer  
45  
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TROUBLESHOOTING  
8. ENGINE STALLS WHEN BLADES ARE ENGAGED  
Operator not on seat- - - - - - - - - - - - - - - - - - - - - - - - - - - sit on seat  
Faulty interlock system - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Faulty blade spindle bearing - - - - - - - - - - - - - - - - - - consult dealer  
Deck drive belt not properly routed - - - - - - - - - - - - - - - - - - - reroute  
Blades blocked by foreign material - - - - - - - - - - - - clean under deck  
9. DRIVE SYSTEM  
Mower pulls to side- - - - - - - - - - - - check tire inflation/consult dealer  
Mower creeps in neutral - - - - - - - - - - - - - - - - - - - - - consult dealer  
Low on power - - - - - - - - - - - - - - - - - - - - - - - - - check belt tension  
10. CUT QUALITY  
Cut uneven left to right - - - - - - - - - - - - check tire inflation/level deck  
Ends of grass blades are ragged - - - - - - - - - - - - - - sharpen blades  
Poor dispersal of grass - - - - - - - - - - clean deck/check for loose belt  
Skips in spots - - - - - - - - - - check for loose belt/slow ground speed  
46  
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OWNER’S INFORMATION  
Date of Purchase ________________________________  
Mower Model Number_____________________________  
Mower Serial Number _____________________________  
Purchased From ________________________________  
Name  
________________________________  
Address  
________________________________  
DATE OIL CHANGED  
DATE ENGINE TUNED  
____________________  
_____________________  
____________________  
____________________  
____________________  
____________________  
____________________  
____________________  
_____________________  
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Dixon ~401 North Commerce Street~Beatrice, NE~68310 ~402-223-1000~Fax 402-223-1053  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Dixon and ZTR®  
are registered trademarks  
of Dixon  
The engine exhaust from this product  
WARNING  
!
contains chemicals known to the State of  
California to cause cancer, birth defects or  
other reproductive harm.  
DIXON  
401 Commerce Street  
Beatrice, NE 68310  
SpeedZTR 36/42/44  
Part No. 539 121042R1  
10/04/06  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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