Demco Lawn Mower Accessory Sprayer User Guide

11/05/01  
AB20020, Rev. 3  
Dethmers Manufacturing Company  
DOING OUR BEST TO PROVIDE YOU THE BEST  
HCM  
300 GALLON SPRAYER  
OWNER/OPERATORS MANUAL  
ASSEMBLY  
READ complete manual CAREFULLY  
CALIBRATION  
OPERATION  
BEFORE attempting operation.  
REPLACEMENT PARTS  
DEMCO • Dethmers Mfg. Co. • 4010 320th St. • P.O. Box 189 • Boyden, IA 51234  
PH: (712) 725-2311 or (712) 725-2302 • Toll Free: 1-800-543-3626 • FAX: 1-800-845-6420  
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TABLE OF CONTENTS  
Introduction .............................................................................................................4  
Gerneral information ...............................................................................................4  
Safety, Signal Words ..............................................................................................5  
Equipment Safety Guidlines ...................................................................................6  
Lighting and Marking ..............................................................................................6  
Safety Sign Identification and Location................................................................. 7-8  
Safety Sign Care.....................................................................................................9  
Tire Safety ..............................................................................................................9  
Remember ..............................................................................................................9  
Before Operation ...................................................................................................10  
During Operation ................................................................................................ 10-11  
Following Operation............................................................................................ 11-12  
Highway and Transport Operations .................................................................... 12-13  
Performing Maintenance........................................................................................13  
Bolt Torque.............................................................................................................14  
Axle Installation......................................................................................................15  
Wheel Carrier Installation ......................................................................................16  
Tongue and Hitch Installation.................................................................................17  
Tank Installation .....................................................................................................17  
Platform, Step, and Hand Rail Installation .............................................................18  
Truss-T Boom Installation (21’, 28’, 30’, & 40’) ......................................................19  
Truss Boom Installation (28’, 30’, 40’, & 45’) .........................................................20  
Boom Carrier Installation .......................................................................................20  
Safety Stand Installation ........................................................................................20  
Manual Control and Panel Mount Installation ........................................................21  
Hypro Belt Drive Centrifugal Pump Installation and Parts Breakdown ..................22  
Ace Centrifugal Hydraulic Pump Mounting ............................................................23  
Start-up Instructions for Centrifugal Pump.............................................................23  
Roller Pump Parts Breakdown...............................................................................24  
(CPTK-1) Quick Refill Plumbing and Parts Breakdown .........................................25  
Optional Equipment Mounting Locations ...............................................................26  
HCM Main Parts Breakdown and Parts List ....................................................... 27-28  
Calibration Chart and Instructions .........................................................................29  
Sprayer Checklist and Care...................................................................................30  
Notes .....................................................................................................................31  
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INTRODUCTION  
Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are  
completely satisfied with your new piece of equipment.  
If you have any questions regarding the applications of certain solutions or chemicals, contact your  
chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use  
restrictions or regulations.  
Please read and understand this manual before operation.  
WARNING: TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, OBSERVE  
THE FOLLOWING INSTRUCTIONS:  
!
Chemicals are dangerous. Know exactly what you're going to do and what  
is going to happen before attempting to work with these products. Improper  
selection or use can injure people, animals, plants and soil.  
Always wear protective clothing such as coveralls, goggles and gloves when  
working with chemicals or the sprayer.  
Be sure to dispose of all unused chemicals or solutions in a proper and  
ecologically sound manner.  
GENERAL INFORMATION  
1. Unless otherwise specified, high-strength (grade5)  
(3 radial-line head markings) hex head bolts are  
used throughout assembly of this piece of equip-  
ment.  
3. When placing a parts order, refer to this manual for  
proper part numbers and place order by PART NO.  
and DESCRIPTION.  
2. Whenever the terms "LEFT" and "RIGHT" are  
used in this manual it means from a position behind  
the sprayer and facing forward.  
4. All reference numbers used in the assembly instruc-  
tions of the sprayer main frame correspond with the  
reference numbers in the HCM Main Parts List.  
Page 4  
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SAFETY  
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS  
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING  
YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW  
THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.  
THIS SYMBOL MEANS  
ATTENTION  
BECOME ALERT  
YOUR SAFETY IS INVOLVED!  
SIGNAL WORDS  
Note: use of the following signal words DANGER,  
WARNING, and CAUTION with safety messages.  
Appropriate signal word for each has been selected  
using following guidelines:  
WARNING:  
Indicates a potentially hazardous situation that, if  
not avoided, could result in death or serious injury,  
and includes hazards that are exposed when  
guards are removed. It may also be used to alert  
against unsafe practices.  
DANGER:  
CAUTION:  
Indicates an imminently hazardous situation that,  
if not avoided, will result in death or serious injury.  
This signal word is to be limited to most extreme  
situations typically for machine components which,  
for functional purposes, cannot be guarded.  
Indicates a potentially hazardous situation that, if  
not avoided, may result in minor or moderate injury.  
It may also be used to alert against unsafe  
practices.  
If you have questions not answered in this manual , require additional copies, or if your manual is damaged,  
please contact your dealer or Dethmers Mfg. Co., P.O. Box 189, 4010 320th Street, Boyden, IA 51234  
ph: (712) 725-2311 or (712) 725-2302 Toll Free: 1-800-543-3626 Fax: (712) 725-2380  
Page 5  
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SAFETY...YOU CAN LIVE WITH IT  
EQUIPMENT SAFETY GUIDELINES  
Every year many accidents occur which could be avoided by a few seconds of thought and  
more careful approach to handling equipment. You, the operator, can avoid accidents by  
observing precautions in this section. To avoid personal injury, study precautions and insist  
those working with you, or you yourself, follow them.  
In order to provide a better view, certain illustrations in this manual may show an assembly  
with a safety shield removed. However, sprayer should never be operated in this condition.  
Keep all shields in place. If shield removal becomes necessary for repairs, replace shield  
prior to use.  
Replace any caution, warning, danger or instruction safety decal that is not readable or is  
missing. Location of such decals is indicated in this booklet.  
Do not attempt to operate this sprayer under the influence of alcohol or drugs.  
Review safety instructions with all users.  
Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR  
ASSEMBLE THIS SPRAYER UNTIL THEY HAVE DEVELOPED ATHOROUGH UNDERSTANDING  
OF SAFETY PRECAUTIONS AND HOW IT WORKS.  
To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS).  
Do not paint over, remove, or deface any safety signs or warning decals on your sprayer.  
Observe all safety signs and practice instructions on them.  
Never exceed limits of sprayer. If its ability to do a job, or to do so safely is in question  
DON'T TRY IT.  
LIGHTING AND MARKING  
It is the responsibility of operator to know lighting and marking requirements of local highway  
authorities and to install and maintain equipment to provide compliance with regulations.  
Add extra lights when transporting at night or during periods of limited visibility.  
Lighting kits are available from your dealer or manufacturer.  
Page 6  
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SAFETY SIGN LOCATIONS  
Types of safety sign and locations on a HCM Sprayer are shown in the illustration below.  
Good safety requires that you familiarize yourself with various safety signs, type of warning,  
and particular function related to that area, that requires your SAFETY AWARENESS.  
A
H
G
C
F
D
E
B
A
B
C
D
E
F
AB21014 - Warning Observe Following Instructions  
AB21001 - Warning Do Not Stand on Sprayer  
AG21001 - Tire Rating & Pressure chat  
AG21002 - Caution 20 M.P.H.  
ZA21002 - Qty.2 Made in America  
AA21014 - Fresh Water Only  
G
H
DD137 - Qty.2 Model HCM  
AA21026 - Qty. 2 Small Demco’s  
(See Next Page for decal picture)  
Page 7  
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B
AB21001  
A
AB21014  
C
AG21001  
D
AG21002  
CAUTION!  
Do not exceed 20 MPH  
when loaded.  
09/99  
AG21002  
E
ZA21002  
F
AA21014  
H
AA21026  
G
DD137  
Page 8  
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!
SAFETY SIGN CARE  
Keep safety signs clean and legible at all times.  
Replace safety signs that are missing or have become illegible.  
Replaced parts that displayed a safety sign should also display the current sign.  
Safety signs are available from your distributor, dealer parts department, or the factory.  
How to install safety signs:  
Be sure that the installation area is clean and dry.  
Decide on the exact position before you remove the backing paper.  
Remove the smallest portion of the split backing paper.  
Align the decal over the specified area and carefully press the small portion with the  
exposed sticky backing in place.  
Slowly peel back the remaining paper and carefully smooth the remaining portion of the  
decal into place.  
Small air pockets can be pierced with a pin and smoothed out using the piece of decal  
backing paper.  
TIRE SAFETY  
!
!
Failure to follow proper procedures when mounting a tire on a rim can produce an  
explosion which may result in a serious injury or death.  
Do not attempt to mount a tire unless you have the proper equipment and experience to  
do the job.  
Inflating or servicing tires can be dangerous. Whenever possible, trained personnel  
should be called to service and/or mount tires.  
Always order and install tires and wheels with appropriate capacity to meet or exceed the  
anticipated weight to be placed on the equipment.  
REMEMBER  
Your best assurance against accidents is a careful and responsible operator. If there is any  
portion of this manual or function you do not understand, contact your local authorized dealer  
or the manufacturer.  
Page 9  
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BEFORE OPERATION:  
!
Carefully study and understand this manual.  
Do not wear loose-fitting clothing which may catch in moving parts.  
Always wear protective clothing and substantial shoes.  
It is recommended that suitable protective hearing and eye protection be worn.  
The operator may come in contact with certain materials which may require specific safety  
equipment relative to the handling of such materials. (Examples: extremely dusty, molds,  
fungus, bulk fertilizers, etc.)  
Keep wheel and lug nuts tightened to specified torque.  
Assure that agricultural implement tires are inflated evenly.  
Give the unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make  
necessary repairs. Follow the maintenance safety instructions included in this manual.  
Be sure there are no tools lying on or in the equipment  
Do not use the unit until you are sure that the area is clear, especially around children and  
animals.  
Don't hurry the learning process or take the unit for granted. Ease into it and become familiar  
with your new equipment.  
Practice operation of your equipment and it's attachments. Completely familiarize yourself  
and other operators with it's operation before using.  
Make sure that the brakes are evenly adjusted (if equipped with brakes)  
Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt  
prior to starting the engine.  
The manufacturer does not recommend usage of a tractor with the ROPS removed.  
Move the tractor wheels to the widest recommended settings to increase stability.  
Securely attach to towing unit. Use a high strength, appropriately sized hitch pin with a  
mechanical retainer and attach a safety chain.  
Do not allow anyone to stand between the tongue or hitch and the towing vehicle when  
backing up to the equipment.  
DURING OPERATION:  
!
Install the safety chain by crossing the chains under the tongue and secure to the draw bar cage,  
hitch, or bumper frame.  
Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is  
safe to start the engine of the towing vehicle or move the unit. This is particularly important with  
higher noise levels and quiet cabs, as you may not hear people shouting.  
Page 10  
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NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in the tractor or  
equipment.  
Keep hands and clothing clear of moving parts.  
Do not clean, lubricate, or adjust your equipment while it is moving.  
When halting operation, even periodically, set the tractor or towing vehicle brakes, disengage the  
PTO, shut off the engine, and remove the ignition key.  
Be especially observant of the operating area and terrain- watch for holes, rocks, or other hidden  
hazards. Always inspect the area prior to operation.  
-
-
-
DO NOT operate near the edge of drop-offs or banks.  
DO NOT operate on steep slopes as overturn may result.  
Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.  
Pick the levelest possible route when transporting across fields. Avoid the edges of ditches, gullies,  
and steep hillsides.  
Be extra careful when working on inclines.  
Periodically clear the equipment of brush, twigs, or other materials to prevent buildup of dry  
combustible materials.  
Maneuver the tractor or towing vehicle at safe speeds.  
Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury  
or death.  
Avoid loose fill, rocks, and holes; they can be dangerous for equipment operation or movement.  
Allow for unit length when making turns.  
Do not walk or work under raised components or attachments unless securely positioned and  
blocked.  
Keep all bystanders, pets, and livestock clear of the work area.  
Operate the towing vehicle from the operators seat only.  
Never stand alongside of unit with engine running or attempt to start engine and/or operate machine  
while standing alongside of unit.  
Never leave running equipment attachments unattended.  
As a precaution, always recheck the hardware on equipment following every 100 hours of  
operation. Correct all problems. Follow the maintenance safety procedures.  
FOLLOWING OPERATION  
!
Following operation, or when unhitching, stop the tractor or towing vehicle, set the brakes,  
disengage the PTO and all power drives, shut off the engine and remove the ignition keys.  
Store the unit in an area away from human activity.  
Page 11  
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Do not park equipment where it will be exposed to livestock for long periods of time. Damage and  
livestock injury could result.  
Do not permit children to play on or around the stored unit.  
Make sure all parked machines are on a hard, level surface and engage all safety devices.  
Wheel chocks may be needed to prevent unit from rolling.  
HIGHWAY AND TRANSPORT OPERATIONS  
SAFETY CHAINS: If equipment is going to be transported on a public highway, Always  
follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to  
check with local law enforcement agencies for your own particular regulations. If required  
safety chains should be obtained and installed. Only safety chains (not elastic or nylon/  
plastic tow straps) should be used to retain connection between towing and towed machines  
in event of separation of primary attaching system. Use a high strength, appropriately sized  
hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under  
tongue and secure to draw bar cage, mounting loops, or bumper frame.  
• Adopt safe driving practices:  
-
Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING  
WITH SPRAYER IN TOW. LOSS OF CONTROL OR UPSET MAY RESULT.  
- Always drive at a safe speed relative to local conditions and ensure that your speed is low  
enough for an emergency stop. Keep speed to a minimum.  
- Reduce speed prior to turns to avoid risk of overturning.  
- Always keep tractor or towing unit in gear to provide engine braking when going downhill.  
Do not coast.  
- Do not drink and drive!  
• Comply with state and local laws governing highway safety and movement of farm machinery on  
public roads.  
• Use approved accessory lighting flags and necessary warning devices to protect operators of  
other vehicles on highway during transport. Various safety lights and devices are available  
from your dealer.  
• Use of flashing amber lights is acceptable in most localities. However, some localities prohibit  
their use. Local laws should be checked for all highway lighting and marking requirements.  
• When driving tractor and sprayer under 20 mph (40 kph) day or night, use flashing amber warning  
lights and a slow moving vehicle (SMV) identification emblem.  
• Plan your route to avoid heavy traffic.  
• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow  
bridges, intersections, etc.  
• Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight of unit  
you are operating.  
Page 12  
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• Watch for obstructions overhead and side to side while transporting.  
• Always operate equipment in a position to provide maximum visibility at all times. Make  
allowances for increased length and weight of sprayer when making turns, or stopping.  
PERFORMING MAINTENANCE  
• Good Maintenance is your responsibility. Poor maintenance is an invitation to trouble.  
• Make sure there is plenty of ventilation. Never operate engine of towing vehicle in  
a closed building. Exhaust fumes may cause asphyxiation.  
• Before working on this machine, stop towing vehicle, set brakes, disengage PTO  
and all power drives, shut off engine and remove ignition key.  
• Be certain all moving parts and attachments have come to a complete stop before  
attempting to perform maintenance.  
Always use a safety support and block wheels. Never use a jack to support machine.  
• Always use proper tools or equipment for job at hand.  
• Use extreme caution when making adjustments.  
• Follow torque chart in this manual when tightening bolts and nuts.  
• Never use your hands to locate a hydraulic leak on attachments. Use a small piece of  
cardboard or wood. Hydraulic fluid escaping under pressure can penetrate skin.  
• Openings in skin and minor cuts are susceptible to infection from hydraulic fluid.  
Without immediate medical treatment, serious infection and reactions can occur.  
• When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic  
pressure.  
• Replace all shields and guards after servicing and before moving.  
• After servicing, be sure all tools, parts and service equipment are removed.  
• Do not allow grease or oil to build up on any steps or platform.  
• When replacing bolts refer to owners manual.  
• Refer to bolt torque chart for head identification marking.  
• Where replacement parts are necessary for periodic maintenance and servicing,  
genuine factory replacement parts must be used to restore your equipment to original  
specifications. Manufacturer will not claim responsibility for use of unapproved parts or  
accessories and other damages as a result of their use.  
• If equipment has been altered in any way from original design, manufacturer does  
not accept any liability for injury or warranty.  
• A fire extinguisher and first aid kit should be kept readily accessible while performing  
maintenance on this equipment  
Page 13  
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BOLT TORQUE  
TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.  
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of  
bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt.  
NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout  
assembly of equipment.  
Bolt Torque for Standard bolts *  
Torque Specifications  
GRADE 2  
GRADE 5  
GRADE 8  
Alb-ft  
1/4”  
5/16” 10  
3/8” 20  
7/16” 30  
1/2” 45  
9/16” 70  
5/8” 95  
(N.m)  
lb-ft  
(N.m)  
lb-ft  
(N.m)  
6
(8)  
(13)  
(27)  
(40)  
(60)  
(95)  
(130)  
(225)  
(230)  
(300)  
9
18  
(12)  
(25)  
12  
25  
(16)  
(35)  
30  
(40)  
45  
(60)  
50  
(70)  
80  
(110)  
(155)  
(220)  
(300)  
(540)  
(880)  
75  
(100)  
(155)  
(200)  
(390)  
(570)  
(850)  
115  
165  
225  
400  
650  
115  
150  
290  
420  
630  
3/4” 165  
7/8” 170  
1”  
225  
970 (1310)  
Bolt Torque for Metric bolts *  
CLASS 8.8 CLASS 9.8 CLASS 10.9  
Alb-ft  
(N.m)  
(13)  
(21)  
(31)  
(61)  
(106)  
(169)  
(263)  
(363)  
(513)  
(699)  
(886)  
lb-ft  
(N.m)  
(14)  
(24)  
(34)  
(68)  
(118)  
(189)  
(293)  
--  
lb-ft  
13  
21  
31  
61  
106  
170  
263  
364  
515  
702  
890  
(N.m)  
(17)  
(29)  
(42)  
(83)  
(144)  
(230)  
(357)  
(493)  
(689)  
(952)  
(1206)  
6
9
10  
18  
25  
50  
88  
140  
216  
--  
Torque figures indicated are valid for  
non-greased or non-oiled threads and  
heads unless otherwise specified.  
Therefore, do not grease or oil bolts or  
capscrews unless otherwise specified  
in this manual. When using locking  
elements, increase torque values  
by 5%.  
7
15  
8
23  
10  
12  
14  
16  
18  
20  
22  
24  
45  
78  
125  
194  
268  
378  
516  
654  
--  
--  
--  
--  
--  
--  
*
GRADE or CLASS value for bolts  
and capscrews are identified by their  
head markings.  
GRADE-2 GRADE-5  
GRADE-8  
CLASS 8.8 CLASS 9.8 CLASS 10.9  
10.9  
9.8  
8.8  
Page 14  
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AXLE INSTALLATION  
3
45  
45  
12  
48  
ASSEMBLY INSTRUCTIONS  
1. Begin by resting the Frame (#3) on saw horses, barrels  
or some other solid object, so that the frame is about 36"  
off the ground.  
* FOR REFERENCE NUMBER  
LIST AND DESCRIPTION SEE  
PAGE 28  
2. Slide the Axle Tube (#12) through the Frame (#3) as  
shown.  
3. Center the Axle Tube in the frame. Secure in place  
with one 1/2" square U-bolt (#48) and two nylon locknuts  
(#45) on each side.  
Page 15  
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WHEEL CARRIER INSTALLATION AND ROW SPACING  
48  
VIEW A  
12  
3-1/2"  
45  
45  
25  
17  
36  
* FOR REFERENCE NUMBER  
LIST AND DESCRIPTION SEE  
PAGE 28  
48  
VIEW B  
ASSEMBLY INSTRUCTIONS  
12  
13-1/2"  
4. Attach the Wheel Carriers (#25) to the Axle Tube with two  
1/2"squareu-bolts(#48)andfournylonlocknuts(#45)on  
each side. DO NOT TIGHTEN BOLTS AT THIS TIME.  
5. Slide the wheel carriers into position for your particular  
row spacing (30" or 40" rows).  
45  
NOTE: Check the position of the wheel carrier up -  
rights for 30" rows (VIEW A) or 40" rows (VIEW B) as  
shown.  
6. Tighten the U-bolts on the wheel carriers.  
7. Boltthetworims(#17,withtiresmounted)tothehubswith  
17  
the twelve 1/2" x 1" lug bolts (#36) provided.  
Page 16  
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TONGUE AND HITCH INSTALLATION  
22  
43  
46  
43  
45  
44  
45  
10  
45  
11  
43  
11  
43  
3
ASSEMBLY INSTRUCTIONS  
8. Fasten tongue (#10) to frame (#3) using ten 1/2" x 1-1/4" (# 43)  
and two 1/2" x 1-1/2" (#44) bolts, and nylon locknuts (#45) on  
bottom side of tongue. Also add a 1/2” Flat washer (#46) to  
each hole on bottom side of tongue.  
9. Fasten the Clevis Hitch (#22) to the tongue with six 1/2" x  
1-1/4" hex head bolts (#43) and nylon locknuts (#45).  
Final hitch adjustments should be made when sprayer is  
assembled and ready to be towed by the tractor. Tank and  
Frame should be level.  
10. Attach jack (#11) to tongue (#10) using jack pin. Turn jack to  
the down position.  
11. Remove the frame assembly from the sawhorses, allowing it  
to rest on the tires (not shown) and the jack.  
Block the tires to prevent sprayer from rolling during the  
rest of the assembly.  
* FOR REFERENCE NUMBER  
LIST AND DESCRIPTION SEE  
PAGE 28  
TANK INSTALLATION  
2
VIEW A  
2
40  
2
40  
1
2
41  
39  
18  
ASSEMBLY INSTRUCTIONS  
12. Bolt the Plumbing Support (#18) to the front frame as  
shown using two 3/8" x 1-1/4" hex head bolts (#39) and  
nylon locknuts (#41).  
41  
13. Place the Tank (#1) in the frame as shown, making sure  
tank is well centered.  
14. Secure the tank with the two heavy duty Tank Straps and  
Anchors (#2) using eight 3/8" x 5" full thread bolts (#40)  
and nylon locknuts (#41). NOTE: Weave the strap  
through the anchor as shown in VIEW A.  
Page 17  
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PLATFORM, STEP AND HANDRAIL INSTALLATION  
43  
14  
39  
7
39  
15  
43  
42  
42  
13  
8
50  
52  
51  
16  
52  
9
49  
4
43  
4
41  
43  
41  
ASSEMBLY INSTRUCTIONS  
15. Bolt the Platform Mounting Brackets (#4) to the frame  
* FOR REFERENCE NUMBER  
LIST AND DESCRIPTION SEE  
PAGE 28  
using four 1/2" x 1-1/4" hex head bolts (#43) and nylon  
locknuts.  
16. Bolt the Platform (#8) to the Mounting Brackets (#4) using  
four 3/8" x 1-1/4" hex head bolts (#39), flatwashers (#42)  
and nylon locknuts (#41).  
17. Bolt the Step (#7) to the platform as shown using two  
1/2" x 1-1/4" hex head bolts (#43) and nylon locknuts.  
18. Bolt the Safety Rail (#9) to the platform as shown using  
two 1/2" x 1-1/4" hex head bolts (#43) and nylon locknuts.  
Mount wash tank bracket (#13) to front handrail (#9) with  
two1/4" x 1" round U-bolts (#50), flatwashers and nylon  
locknuts. Attach tarp strap (#16) to bracket with 1/4" x 1"  
carriage bolt (#49) flatwasher (#52) and nylon locknut  
(#51). Place tank (#14) in bracket and secure with strap  
onto peg of tank bracket.  
Page 18  
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TRUSS-T BOOM INSTALLATION  
6
2
1
6
1
4
5
2
10  
3
10  
4
5
9
3
8
7
7
7
TRUSS-T BOOM PARTS LIST  
ASSEMBLY INSTRUCTIONS  
REF.  
NO.  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
PART  
19. Begin by bolting on the Boom Mounting Plate (supplied  
with Truss-T Boom) using four 3/8" x 1-1/4" hex head  
bolts (#2) and nylon locknuts (#3). NOTE: Use the  
hole to the inside of the mounting plate as shown.  
NO.  
02678-95  
00523  
02592  
02802  
00004  
00909  
00967  
QTY.  
DESCRIPTION  
Boom Mounting Plate  
4
4
4
8
8
4
6
2
2
6
3/8"-16 UNC x 1-1/4" Hex Head Bolt  
3/8"-16 UNC Nylon Insert Locknut  
5/16"-18 UNC Nylon Insert Locknut  
5/16" Flatwasher  
5/16"-18 UNC x 1-1/4" Square U-Bolt  
1/2"-13 UNC x 1-1/4" Hex Head Bolt  
Boom Mtg. Brace  
20. Attach the Truss-T Boom Center Section to the Mounting  
Plates using four 5/16" x 1-1/2" square u-bolts (#6),nylon  
locknuts(#4)andflatwashers(#5). (U-boltsandLocknuts  
are supplied with Truss-T Boom.)  
NOTE: The boom mounting brackets and the boom center  
section may be mounted using any set of two holes  
depending on boom height desired.  
8.  
9.  
10.  
02693-30  
01792-30  
02178  
23" Boom Mtg. Bracket  
1/2"-13 UNC Nylon Insert Locknut  
Please order replacement parts by PART NO. and DESCRIPTION.  
Page 19  
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TRUSS BOOM, BOOM CARRIER AND SAFETY STAND INSTALLATION  
21  
20  
47  
47  
20  
5
41  
21  
45  
5
47  
47  
43  
41  
46  
43  
38  
23  
24  
19  
47  
6
* FOR REFERENCE NUMBER  
LIST AND DESCRIPTION SEE  
PAGE 28  
NOTE: AlwayslocktheSafetyStandinthedownposition  
when unhitching the sprayer and lock it in the  
up position before towing the sprayer.  
BOOM CARRIER ASSEMBLY INSTRUCTIONS  
21. Bolt the Boom Mounting Brackets (#20) to the rear of the  
frame as shown using four 1/2" x 1-1/4" hex head bolts  
(#43) and nylon locknuts (#45).  
38  
NOTE: The Boom Mounting Brackets and Boom  
Mounting Tubes may be mounted using any set of  
two holes depending on boom height desired.  
46  
24  
23  
22. Bolt the Boom Mount Brace Angles (#21) to the frame and  
the Boom Mounting Brackets (#20) using four 1/2" x 1-1/4"  
hex head bolts (#43) and nylon locknuts (#45).  
19  
23. Bolt the Boom Mounting Tubes (#5) to the back of the  
boom mounting brackets using four 3/8" x 2-1/2" square  
U-bolts (#47) and nylon locknuts (#41).  
24. Attach the DBFT to the Boom Mounting Tubes using four  
3/8" x 2-1/2" square u-bolts (#47) and 3/8" nylon locknuts  
(#41) then bolt the Truss Boom Center Section onto the  
DBFT using six 1/2" x 1-1/4" hex head bolts (#43) and  
1/2" nylon locknuts (#45).  
SAFETY STAND LOCK ASSEMBLY  
27. Install lock spring (#24) and 1/2" flatwasher (#46) into  
small tube on safety stand holder (#19) as shown.  
SAFETY STAND ASSEMBLY INSTRUCTIONS  
25. Insert safety stand (#6) through holder (#19) before  
mounting onto boom bracket.  
28. Insert Lockpin (#23) through tube into spring and lock  
washer.  
26. Attach safety stand holder (#19) to boom mounting tubes  
29. Place 5/32" x 1" cotter pin (#38) between flatwasher and  
using a 3/8" x 2-1/2" sq. u-bolt (#47) and nylon locknut.  
wall of tube into lock pin.  
Page 20  
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MANUAL BOOM CONTROL, PANEL MOUNT INSTALLATION  
17  
9
ASSEMBLY INSTRUCTIONS  
(For electric control panel mounting location see page 22)  
30. Bolt on manual panel mount (#7) using two 3/8" x 1-1/4" bolts  
(#1), flat washers (#3) and nylon locknuts (#2).  
10  
19  
16  
18  
31. Insert lower valve mounting bracket (#5) into panel mount on  
8
frame and tighten 3/8" x 3/4" square head set screws (#6).  
32. Slide PTO shaft holder (#11) and two panel mount collars  
4
(#12) over upper valve mounting bracket (#8) and insert into  
lower valve mounting bracket (#5). Bolt the two halves  
together with 5/16" x 1-3/4" bolt (#15) and nylon locknut (#16).  
6
6
6
13  
4
2
12  
6
14  
13  
33. Tighten PTO shaft holder (#11) with 3/8" x 3/4" set screw (#6)  
4
11  
16  
14  
when you know where it goes.  
15  
34. Bolt female stabilizer braces (#13) to panel mount collars  
(#12) with 3/8" x 1" bolts (#4) and nylon locknuts (#2). Insert  
male stabilizer braces (#14) and secure to frame with 3/8" x  
1" bolt (#4) and nylon locknut (#2), as shown. Tighten collars  
and braces with 3/8" x 3/4" set screws (#6).  
2
5
1
3
7
6
35. Bolt the horizontal valve mounting bracket (#9) to upper  
valve mounting bracket (#8) using two 5/16" square U-bolts  
(#17) and nylon locknut (#16). Bolt mounting plate (#10) to  
mounting bracket using four 1/4" x 3/4" bolts (#18) and nylon  
locknuts (#19).  
PANEL MOUNT PARTS LIST  
REF. PART  
NO.  
1.  
2.  
3.  
4.  
NO.  
QTY.  
4
7
2
3
DESCRIPTION  
00523  
02592  
00059  
00907  
3/8"-16 UNC x 1-1/4" Hex Hd. Bolt  
3/8"-16 UNC Nylon Insert Locknut  
3/8" Flatwasher  
3/8"-16 UNC x 1" Hex Hd. Bolt  
Lower Valve Mtg. Bracket  
3/8" x 3/4" Set Screw  
5. 04934-30  
6. 00095  
1
7
7. 02148-30  
8. 04933-30  
9. 04935-30  
10. 04936-30  
11. 05117-30  
12. 02145-30  
13. 02147-30  
14. 02146-30  
1
1
1
1
1
2
2
2
Manual Panel Mount  
Upper Valve Mtg. Bracket  
Horizontal Valve Mtg. Bracket  
Panel Mounting Plate  
PTO Shaft Holder  
Panel Mount Collar  
Female Stabilizer Brace  
Male Stabilizer Brace  
15.  
16.  
17.  
18.  
19.  
04759  
02802  
00909  
01076  
02772  
1
5
2
4
5/16"-18 UNC x 1-3/4" Hex Hd. Bolt  
5/16"-18 UNC Nylon Insert Locknut  
5/16" x 1-1/4" Sq. U-Bolt  
1/4"-20 UNC x 3/4" Hex Hd. Bolt  
1/4"-20 UNC Nylon Insert Locknut  
4
Please order replacement parts by PART NO. and DESCRIPTION.  
Page 21  
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HYPRO BELT DRIVE MOUNTING AND CENTRIFUGAL PUMP PLUMBING  
19  
18  
19  
17  
20  
31  
20  
33  
31  
32  
33  
33  
34  
34  
40  
13  
13  
16  
14  
13  
13  
14  
13  
13  
13  
14  
32  
13  
14  
30  
NOTE: Thread sealant should be  
applied to all threaded  
fittings before assembly.  
34  
21  
16  
22  
39  
38  
28  
22  
42  
27  
24  
25  
23  
9
12  
2
36  
4
22  
6
10  
22  
23  
24  
3
24  
HYPRO BELT DRIVE PUMP PARTS LIST  
28  
26  
37  
1
REF.  
NO.  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
PART  
NO.  
07207-30  
C9402 540S  
00523  
00059  
02592  
00908  
00789  
00662  
00967  
BEL1010  
B20H  
1010RB  
B12H  
340RB  
T34  
BEL1234  
PO12D  
R1212  
5044 1  
CP114PAV  
EL114 112  
B32H  
35  
QTY.  
1
1
6
4
8
2
1
1
3
1
2
-
DESCRIPTION  
Pump Hanger  
Hypro Belt Drive Pump  
3/8"-16 UNC x 1-1/4" Hex Hd. Bolt(Gr.5)  
3/8" Flatwasher  
3/8"-16 UNC Nylon Insert Locknut  
3/8"-16 UNC x 1-3/4" Hex Head Bolt(Gr.5)  
5/16”- 18 UNC x 3/8” Socket Set Screw  
5/16” x 1-3/4” Roll Pin  
1/2"-13 UNC x 1-1/4" Hex Head Bolt(Gr.5)  
1" MPT x 1" HB Elbow (GFP)  
1" Gear Clamp  
11  
10  
7
4
3
5
5
4
8
29  
8.  
9.  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
27.  
28.  
29.  
30.  
1" Rubber Hose  
HYPRO BELT DRIVE PUMP MOUNTING  
36. Begin by bolting the pump hanger (#1) to the  
sprayer tongue with 3/8" x 1-1/4" bolts, flat wash-  
ers and nylon locknuts as shown.  
37. Bolt Hypro pump mounting bracket (#2) to hanger  
using two 1/2” x 1-1/4” bolts, flat washers and  
nylon locknuts.  
38. Next bolt pump (#3) to the bracket (#2) using two  
3/8” x 1-3/4” bolts, flat washers, and nylon lock  
nuts.  
39. For Electric Control Panels Only-  
Bolt the PTO holder mount (#37) to the tongue  
using two 3/8" x 1-1/4" bolts (#4), flatwashers (#5)  
and nylon locknuts (#6). Insert PTO shaft  
holder (#38) into mount and secure with two 3/8"  
x 3/4" set screws(#39). Place 3/8" removable pin  
(#41) in holder along with small hairpin (#40).  
The drawing and parts breakdown are for install  
ing the hoses and various components. Be sure to  
run 1-1/2" hose from the anti-vortex tank outlet  
fittingtotheinletsideofthepump,1"hosefromthe  
outlet side of the pump to the control panel, 3/4"  
hose from the panel to the agitators and 3/4" hose  
from the panel to the boom insert tees.  
12  
-
3/4" Gear Clamp  
3/4" Rubber Hose  
1
2
2
2
4
2
1
4
-
3/4" HB Insert Tee  
1/2" MPT x 3/4" HB Elbow (GFP)  
1/2" Double Thread Outlet  
1/2" MPT Tee  
Single Agitation  
1-1/4" Anti-Vortex Outlet Fitting  
1-1/4" MPT x 1-1/4" HB Elbow (GFP)  
1-1/2" Gear Clamp  
S112  
1-1/2"Suction Line  
A114 112  
UV125FP  
02757  
01811-30  
02178  
3
1
1
1
3
-
1-1/4" MPT x 1-1/2" HB (GFP)  
1-1/4" Poly Ball Valve  
7/16" U-bolt  
Valve Mounting Bracket  
1/2"-13 UNC Nylon Insert Locknut  
32" 540 RPM PTO Shaft  
Electric Control Panel  
Manual Control Panel  
Viton Grommet  
Nut for Tank Outlets  
Viton Grommet  
Tank Outlet Nut  
PTO Holder Mount  
00211  
CP414HVR  
CP3B3HV  
5077V  
N5P  
5078V  
N8P  
02148  
04932-30  
00095  
00182  
-
-
31.  
32.  
33.  
34.  
35.  
36.  
37.  
38.  
39.  
40.  
41.  
42.  
2
2
3
3
1
1
2
1
1
2
1
2
PTO Holder Shaft  
3/8"x 16 UNC x 3/4" Sq. Hd. Set Screw  
1/8" Small Hairpin  
1/4" x 5-3/4" PTO Pin  
1-1/4" Hex Plug  
00183-95  
F1014  
CP114P  
04168  
1-1/4" Outlet Fitting  
7/16” Nylon Insert Locknut  
Please order replacement parts by PART NO. and DESCRIPTION.  
Page 22  
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ACE CENTRIFUGAL HYDRAULIC PUMP MOUNTING  
40. Begin by bolting the pump hanger (#1) to the frame with  
four 3/8" x 1-1/4" bolts, two flatwashers and four nylon  
locknuts as shown.  
4
9
6
41. Bolt pump (#2) to hanger using two 7/16" x 1-1/2" bolts,  
1
flatwashers and nylon locknuts.  
4
NOTE: Be sure to match hydraulic motor driven  
pump capabilities to your tractors hydraulic system.  
3
ACE HYDRAULIC PUMP PARTS LIST  
7
8
2
REF.  
NO.  
1.  
PART  
NO.  
5
QTY.  
DESCRIPTION  
Pump Hanger  
Ace Hydraulic Pump  
3/8"-16 UNC x 1-1/4" Hex Head Bolt  
3/8" Flatwasher  
3/8"-16 UNC Nylon Insert Locknut  
3/8"-16 UNC x 1-3/4" Hex Head Bolt  
3/8" Lockwasher  
07207-30  
2. FMCHYD204  
1
1
4
4
4
2
2
2
2
3.  
4.  
5.  
6.  
7.  
8.  
9.  
00523  
00059  
02592  
00908  
00078  
00079  
00085  
3/8"-16 UNC Hex Nut  
1/2” Flatwasher  
Please order replacement parts by PART NO. and DESCRIPTION.  
START-UP INSTRUCTIONS FOR CENTRIFUGAL  
PUMPS WITH MANUAL CONTROL PANEL  
1. Run approximately 50 gallons of water in the tank.  
2. Open the poly ball valve in the pump intake line. Important: Remove top plug on pump to bleed all air from  
the suction line to the pump or damage will result to the seals. (Pump cannot be run dry).  
3. Close the wedge valve on the front of the control panel.  
4. Close the wedge agitation valve on the control panel back.  
5. Make sure the ratchet valve on the control panel back is in the open position.  
6. Open the three manual valves on the control panel.  
7. Start the pump and run at 540 RPM.  
8. Open the wedge valve on the front of control panel until the gauge reads approx. 3 PSI over your desired  
spraying pressure with all three booms spraying.  
9. Open the wedge agitation valve on the control panel until the gauge drops to your desired spraying pressure.  
Example: If desired spraying pressure is 30 PSI open the wedge valve on the back of the control panel until  
the gauge reads 33 PSI. After this, open the wedge agitation valve on the control panel until the gauge drops  
back down to 30 PSI. (This is to insure the recommended pressure to the tank jet agitators).  
10. Check for leaks.  
11. Make certain all bolts and clamps are tight.  
START-UP INSTRUCTIONS FOR CENTRIFUGAL  
PUMPS WITH ELECTRIC CONTROL PANEL  
1. Run approximately 50 gallons of water in the tank.  
2. Open the poly ball valve valve in the pump intake line. Important: Remove top plug on pump to bleed all  
air from the suction line to the pump or damage will result to the seals. (Pump cannot be run dry).  
3. Close the wedge valve on the front of the control panel.  
4. See "Panel Mounting and Operation" in Electric Control  
Panel Instruction Manual.  
Page 23  
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ROLLER PUMP PARTS BREAKDOWN  
39  
Please order replacement parts by PART NO. and DESCRIPTION.  
38  
39  
25  
NOTE: Mount the Tee Valve (#19) to the Horizontal Valve  
37  
MountingBracket(#9;onpage21)usingtwo3/8"x 1-  
1/4" hex head bolts (#29) and nylon locknuts (#30).  
40  
2
39  
41  
27  
38  
35  
39  
37  
40  
48  
47  
45  
Optional Handgun  
Plumbing  
49  
41  
24  
24  
45  
42  
36  
25  
27  
46  
43  
16  
25  
23  
43  
C
12  
23  
28  
17  
25  
22  
20  
17  
44  
25  
B
25  
25  
23  
21  
26  
24  
18  
17  
24  
19  
4
1
3
16  
4
A
Handgun Plumbing  
Installed Here  
ROLLER PUMP PLUMBING PARTS LIST  
5
5
REF.  
NO.  
PART  
NO.  
BEL114 1  
CP114 PAV  
1010RB  
B20H  
BA3410  
RVF34 40  
RVF34C  
RVF340  
RVF34GV  
RVF34B  
BM3400  
BTT34  
UV075FP  
BEL1010  
C1700D  
BEL1034  
340RB  
B12H  
12  
3
4
QTY.  
DESCRIPTION  
1-1/4" MPT x 1" Hose Barb Elbow  
1-1/4" Anti-Vortex Outlet Fitting  
1" I.D. Rubber Hose  
1" Hose Clamp  
3/4"MPT x 1" H. Barb Fitting (GFP)  
3/4" Line Strainer  
Strainer Cap  
40 mesh Screen  
Viton O-ring  
Strainer Bowl  
3/4" Close Nipple (GFP)  
3/4" FPT Tee (GFP)  
3/4" Ball Valve  
1" MPT x 1" H. Barb Elbow (GFP)  
Roller Pump w/coupler  
1" MPT x 3/4" H. Barb Elbow (GFP)  
3/4" I.D. Rubber Hose  
4
5
17  
10  
6
21  
16  
1.  
2.  
3.  
4.  
5.  
1
1
-
33  
4
5
7
11  
6
4
1
1
1
1
1
1
1
2
1
1
1
-
10  
1
1
1
2
3
3
-
8
1
2
1
2
8
1
1
1
5
1
1
2
2
4
1
1
2
2
1
1
30  
31  
8
9
3
4
34  
13  
17  
15  
6.  
7.  
8.  
9.  
32  
14  
52  
53  
54  
54  
50  
51  
Vertical Panel  
Mount  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
27.  
28.  
29.  
30.  
31.  
32.  
33.  
34.  
35.  
36.  
37.  
38.  
39.  
40.  
41.  
50.  
51.  
52.  
53.  
56  
55  
54.  
55.  
56.  
00214  
04055  
04299  
2
1
1
1/4” Flat Washer  
1/4” x 1” Grd. 5 Hex Bolt  
Roller Pump Chain w/ hook  
3/4" Hose Clamp  
OPTIONAL HANDGUN PARTS LIST  
PART  
BEL3434  
AA17I  
8460  
BA3434  
BA1234  
BA3412  
120RB  
B8H  
3/4" MPT X 3/4" H. B. Elbow (GFP)  
Three Section Tee Valve  
3/4" Pressure Relief Valve  
3/4" MPT x 3/4" H. B. Fitting (GFP)  
1/2" MPT x 3/4" H. B. Fitting (GFP)  
3/4" MPT x 1/2" H. B. Fitting (GFP)  
1/2" I.D. Rubber Hose  
REF.  
NO.  
NO.  
QTY.  
DESCRIPTION  
3/4" Poly Ball Valve  
3/4" MPT Nipple  
1" FPT Tee (GFP)  
1/2" Gear Clamp  
3/4" MPT x 1/2" Hose Barb Elbow  
3/4" MGHT x 1/2" Hose Barb  
15" Hand Spray Gun  
1/2" Rubber Hose  
42. UV075FP  
1
2
1
2
1
1
1
-
43.  
44.  
45.  
BM3400  
BTT100  
B8H  
1/2" Hose Clamp  
1/2" Hose Barb Tee  
46. BEL3412  
T12  
47.  
48.  
49.  
D3412  
2AAL60  
120RB  
BEL1212  
100 GB  
00523  
02592  
02800-10  
00263  
00851  
02802  
5078V  
N8P  
PO12D  
R1212  
5044 1  
5077V  
N5P  
00036  
01263  
04298-30  
02772  
1/2" MPT x 1/2" H. B. Fitting (GFP)  
100 # Brass Pressure Gauge  
3/8"-16 UNC x 1-1/4" Hex Hd. Bolt  
3/8"-16 UNC Nylon Insert Locknut  
Strainer Holder  
3/8"-16 UNC x 1-1/2" Rd. U-bolt  
5/16-18 UNC x 1-3/4" Rd. U-bolt  
5/16"-16 UNC Nylon Insert Locknut  
Viton Grommet  
Tank Outlet Nut  
1/2" Double Thread Outlet  
1/2" MPT Tee  
Single Agitation Wand  
Viton Grommet  
Nut for Tank Outlets  
OPERATING INSTRUCTIONS  
Begin operation by filling tank with liquid. Next, open the ball valve (A)  
and the ball valve (B) in the agitation line. Open the AA171 Tee valve  
(#19) and the by-pass valve (C). Start the pump. To regulate pressure,  
slowly close valve (C) until the desire pressure is attained. If adequate  
spraying pressure cannot be reached, slowly close the agitation valve (B)  
until the desire spraying pressure is reached.  
NOTE: Roller pumps will wear after normal use and a drop in pressure  
can be expected. Simply reset the by-pass valve (C) to get the pressure  
back to normal.  
5/16” Lock Washer  
NOTE: Each jet agitator in the tank requires a minimum of 3 GPM.  
Some roller pumps are limited in their capacity to spray and agitate at  
the same time.  
5/16” x 3/4” Grd. 5 Hex Bolt  
Roller Pump Mounting Plate  
1/4” Nylon Insert Lock Nut  
Page 24  
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(OPTIONAL CPTK1) QUICK REFILL PARTS BREAKDOWN AND INSTALLATION  
To Control  
Panel Valve  
1
2
3
4
5
14  
4
17  
16  
9
6
13  
7
15  
8
11  
12  
10  
QUICK REFILL (CPTK1) PARTS LIST  
REF.  
NO. PART NO. QTY.  
DESCRIPTION  
NOTE: Apply thread sealant to the fittings. Do not use seal-  
ant on external threads of tank outlet fitting.  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
BM1140  
BTT114  
A114-112  
B32H  
1120RB  
BA112  
BA200-112  
UV200FP  
633F2020  
2
2
1
2
-
1
1
1
1
1
1
1
1
2
2
2
2
1-1/4"MPT Nipple (GFP)  
1-1/4" FPT Tee (GFP)  
1-1/4" MPT x 1-1/2" HB (GFP)  
1-1/2" SS Gear Hose Clamp  
1-1/2" Rubber Hose  
1-1/2" MPT x 1-1/2" Hose Barb (GFP)  
2" MPT x 1-1/2" FPT Reducer (GFP)  
2" Poly Ball Valve  
2" Adapter - Male NPT  
2" Cap for Adapter  
2" Hose Shank Coupler  
7/16”-14 UNC x 3” U-Bolt  
Quick Refill Mounting Bracket  
1/2"-13 UNC x 1-1/4" Hex Head Bolt (Gr 5)  
1/2"-13 UNC Nylon Insert Locknut  
7/16" Flatwasher  
10. 634B2020  
11. 633C2020  
12.  
02757  
13. 01811-30  
14.  
15.  
16.  
17.  
00967  
02178  
00205  
02771  
7/16"-14 UNC Nylon Insert Locknut  
Please order replacement parts by PART NO. and DESCRIPTION.  
Page 25  
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FOAM MARKER, ELECTRIC CONTROL PANEL, AND HAND GUN STORAGE  
BRACKET MOUNTING LOCATIONS  
1
3
6
5
2
4
8
7
10  
9
11  
PARTS LIST  
MOUNTING INSTRUCTIONS  
REF.  
NO.  
1.  
2.  
3.  
4.  
5.  
6.  
PART  
NO.  
-
05462-30  
05463-30  
00967  
00085  
02178  
QTY.  
1
DESCRIPTION  
Foam Marker  
45. Mount the mounting brackets (#2 & 3), using four 1/2" x  
1-1/4" bolts, flatwashers and nylon locknuts, provided  
with foam marker.  
1
1
4
12  
4
Left Foam Marker Mount  
Right Foam Marker Mount  
1/2"-13 UNC x 1-1/4" Hex Hd. Bolt  
1/2" Flatwasher  
1/2"-13 UNC Nylon Insert Locknut  
Electric Control Panel  
46. Mount the electric control panel (#7) using four 3/8" x 1"  
bolts, lockwashers and nuts provided with CP414 con-  
trol panel.  
7. CP414HVR  
1
47. Mount handgun bracket (#11) using existing bolts al-  
8.  
9.  
00907  
00060  
4
4
3/8"-16 UNC x 1" Hex Hd. Bolt  
3/8" Lockwasher  
ready in tongue.  
10.  
11.  
00061  
04931-10  
4
1
3/8"-16 UNC Hex Nut  
Handgun Bracket  
Please order replacement parts by PART NO. and DESCRIPTION.  
Page 26  
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HCM (300 GALLON) MAIN PARTS BREAKDOWN  
See Next Page for Parts List  
2
2
40  
22  
2
10  
43  
40  
1
44  
45  
43  
43  
45  
8
41  
2
11  
43  
14  
13  
11  
43  
41  
15  
43  
20  
21  
7
50  
53  
45  
18  
39  
48  
45  
52  
51  
16  
43  
9
3
39  
5
20  
52  
49  
41  
43  
4
45  
47  
21  
43  
48  
41  
4
43  
46  
43  
5
45  
12  
41  
38  
26  
47  
19  
24  
29  
28  
30  
23  
47  
27  
31  
33  
37  
17  
32  
34  
35  
6
36  
Page 27  
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HCM (300 GALLON) MAIN PARTS LIST  
REF. PART  
REF. PART  
NO. NO.  
1. PE300RA  
NO.  
NO.  
QTY.  
DESCRIPTION  
QTY.  
1
1
2
-
DESCRIPTION  
300 gallon Poly Tank w/agitation  
10" dia. Lid with external threads  
Tank Strap (4" x 82")  
4" Polyester Strap (Black)  
Large Strap Anchor  
HCM Main Frame  
Platform Mounting Bracket  
Boom Mount Tube (2-1/2" x 72")  
Square Safety Stand  
Step  
38.  
39.  
40.  
41.  
42.  
43.  
44.  
45.  
46.  
47.  
48.  
49.  
50.  
51.  
52.  
00185  
00523  
02157  
02592  
00059  
00967  
01254  
02178  
00085  
01887  
00109  
04177  
00955  
02772  
00214  
1
5/32" x 1" Cotter Pin  
5478R  
10 3/8"-16 UNC x 1-1/4" Hex Head Bolt  
3/8"-16 UNC x 5" Full Thread Bolt  
34 3/8"-16 UNC Nylon Insert Locknut  
3/8" Flatwasher  
32 1/2"-13 UNC 1-1/4" Hex Head Bolt  
1/2"-13 UNC x 1-1/2" Hex Head Bolt  
46 1/2"-13 UNC Nylon Insert Locknut  
2.  
-
-
8
09828  
-
05784-95  
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1
4
3. 02713-10  
4. 02714-10  
5. 04930-30  
6. 05559-30  
7. 00164-10  
8. 00162-10  
9. 00165-10  
10. 00103-10  
2
7
8
6
1
2
5
5
1
1/2" Flatwasher  
3/8" x 2-1/2" Square U-bolt  
1/2"-13 UNC Square U-bolt  
1/4"-20 UNC x 1" Carriage Bolt  
1/4"-20 UNC x 1" Round U-bolt  
1/4"-20 UNC Nylon Insert Locknut  
1/4" Flatwasher  
Step Platform  
Safety Rail  
Tongue  
11.  
07805  
2000#, sidewind "G" Style Jack w/ Pin  
3-1/2" x 72" Axle Tube  
Wash Tank Mtg. Bracket  
2-1/2 Gallon Wash Tank  
Cap & Spout  
Tarp Straps less Hooks  
15" x 8" Rim (See Note Below)  
Plumbing Support  
Safety Stand Holder  
18" Boom Mtg. Bracket  
Boom Mtg. Brace  
Clevis Hitch  
Lock Pin  
12. 00846-10  
13. 05615-30  
53. 07966-30  
Jack Storage Bracket  
14.  
15.  
16.  
05616  
PL2S  
04742  
Please order replacement parts by  
PART NO. and DESCRIPTON.  
All REF. NO.'s correspond with reference numbers  
used in the assembly instructions of the sprayer main  
frame.  
*17. 00118-??  
18. 02094-30  
19. 05558-30  
20. 01792-30  
21. 02693-30  
22. 00130-30  
23. 02187-95  
24.  
25. 5208-10  
5157  
02208  
Lock Spring  
2
2
Wheel Carrier Assembly  
6 Bolt Hub Assembly  
*
Contains Items (27-37 ONLY)  
26. 02700-10  
2
1
1
1
1
1
1
1
1
1
6
1
Wheel Carrier Upright  
Oil Seal (16289)  
Inner Cup(JL 69310)  
Inner Cone Bearing (JL 63949)  
6 Bolt Hub (888)  
Outer Cup (LM 67010)  
Outer Cone Bearing (LM 67048)  
Washer  
27.  
28.  
29.  
30.  
31.  
32.  
33.  
34.  
35.  
36.  
37.  
00110  
01464  
00111  
-
01465  
00113  
00114  
00115  
00116  
00120  
00117  
Castle Nut  
5/32" x 1-1/2" Cotter Pin  
1/2" - 20 UNF x 1" Lg. Lug Bolt  
Dust Cap  
Note: ??= 15 for Yellow Rim  
56 for Off White Rim  
Page 28  
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SPRAYER CALIBRATION PROCEDURES  
NOTE: To avoid wind drift, use lower pressure and higher spray volume.  
Guidelines For Sprayer Calibration  
Before calibrating your sprayer, first determine whether each nozzle is delivering at a uniform rate. Place quart jars under all  
nozzles and watch as they fill up. The level should rise uniformly and take the same time (within 10%) for all nozzles to fill the  
jars. Replace any nozzle showing a discharge rate different from the others.  
Calibrating the Sprayer  
1. Mark off 660 feet (1/8 mile).  
2. Fill the tank with water.  
3. Set the sprayer to your desired operating pressure.  
4. Turn the sprayer on and drive at the constant speed you will be spraying. Calibration on a road or unplowed field  
will give different results than on soft cultivated ground. Note tachometer reading so same speed can be  
maintained later.  
5. Measure the amount of water it takes to refill the tank completely.  
6. Calculate the amount applied:  
Number of gallons used x 66 (factor)  
Spray Swath in Feet  
Gallons applied  
per acre  
=
Example: If 10 gallons are used in 660 feet and the spray swath is 40 feet, spraying rate is 16.5 gallons per acre.  
10 x 66  
40  
660  
40  
=
or 16.5 gallons per acre  
FLAT SPRAY NOZZLE  
FOR BROADCAST SPRAYING  
Gallons Per Acre  
7. To calculate the amount of chemical to put in the tank:  
Liquid Nozzle  
Based on 20" Nozzle Spacing  
Nozzle Presure Capacity  
4
MPH  
5
MPH  
8.4  
9.4  
10.3  
11.8  
12.6  
14.1  
15.4  
17.8  
16.8  
18.7  
21.0  
24.0  
21.0  
23.0  
26.0  
30.0  
7.5  
MPH  
10  
MPH  
Sprayer Tank Size  
Desired GPA  
Acres  
covered  
=
then;  
No.  
In PSI. In GPM.  
8002  
20  
25  
30  
40  
.14  
.16  
.17  
.20  
10.5  
11.8  
12.9  
14.8  
15.7  
17.6  
19.0  
22.0  
21.0  
24.0  
26.0  
30.0  
26.0  
29.0  
32.0  
37.0  
5.6  
6.3  
6.9  
7.9  
8.4  
9.4  
10.3  
11.8  
11.2  
12.5  
13.7  
15.8  
4.2  
4.7  
5.2  
5.9  
6.3  
7.1  
7.7  
8.9  
8.4  
9.4  
10.3  
11.9  
Recom. amount of chemical  
per acre  
Acres  
Amt. of chemical  
per tankful  
x
=
covered  
8003  
8004  
8005  
20  
25  
30  
40  
20  
25  
30  
40  
20  
25  
30  
40  
.21  
.24  
.26  
.30  
.28  
.32  
.35  
.40  
.35  
.40  
.43  
.50  
Example: If a 500 gallon tank is used and 16.5 gallons per acre are applied, one  
tankwillcover30.3acres. Ifthreepoundsofchemicalarerequiredperacre, then  
90.0 pounds of chemical are required per tankful.  
500  
14.0  
15.7  
17.2  
19.8  
10.5  
11.7  
12.9  
14.9  
=
30.3 acres covered  
then;  
16.5  
3 lbs. (gal.) x 30.3 = 90.0 lbs. (gal.) per tankful  
FLOODJET TIPS  
Floodjet tips are positioned as shown in the diagram by  
the chart below. When positioning the tip as shown in Figure  
A the tip can be operated closer to the ground, thereby  
reducing the chance of wind drift.  
The chart below shows capacities in gallons per acre at  
various speeds and liquid pressures. Capacities are based  
on water at 70 degrees F. with nozzles spaced at 40 inches.  
The rate chart is based on 40 inch row spacings. For  
other spacings of nozzles on the boom, multiply the  
tabulatedGPAcoveragebytheconversionfactorsshown  
below.  
FOR BROADCAST SPRAYING  
Orifice  
Liquid  
Pressure  
In PSI.  
Capacity  
In  
GPM.  
Gallons Per Acre  
6
MPH  
Nozzle  
No.  
4
MPH  
5
8
10  
MPH  
Dia.  
MPH  
MPH  
TKSS2  
TKSS2.5  
TKSS3  
.046"  
.052"  
.057"  
.065"  
.073"  
.091  
10  
20  
30  
40  
.20  
.28  
.35  
.40  
7.4  
6.0  
8.4  
10.3  
11.8  
4.9  
6.9  
8.7  
9.9  
6.1  
8.7  
3.7  
5.2  
6.5  
7.5  
4.6  
6.5  
8.0  
9.3  
3.0  
4.2  
5.2  
5.9  
3.7  
5.2  
6.4  
7.4  
10.5  
12.9  
14.8  
10  
20  
30  
40  
.25  
.35  
.43  
.50  
9.3  
7.4  
12.9  
15.9  
18.6  
10.3  
12.8  
14.9  
10.6  
12.4  
10  
20  
30  
40  
.30  
.42  
.52  
.60  
11.1  
15.7  
19.3  
22.0  
8.9  
7.5  
5.6  
7.8  
9.7  
4.5  
6.3  
7.7  
8.9  
12.6  
15.4  
17.8  
10.4  
12.8  
14.8  
11.2  
TKSS4  
10  
20  
30  
40  
.40  
.57  
.69  
.80  
14.9  
21.0  
26.0  
30.0  
11.9  
16.8  
21.0  
24.0  
9.9  
7.5  
5.9  
8.4  
10.3  
11.9  
13.9  
17.1  
19.8  
12.4  
17.6  
21.7  
25.2  
10.5  
12.8  
14.8  
Other Spacing  
Conversion Factor  
20  
2
24  
28  
30  
32  
34  
36  
38  
40  
42  
44  
.91  
1.67 1.43 1.33 1.25 1.18 1.11 1.05 1.00 .95  
TKSS5  
10  
20  
30  
40  
.50  
.71  
.87  
18.6  
27.0  
33.0  
38.0  
14.9  
21.0  
26.0  
30.0  
9.3  
7.4  
13.1  
16.1  
18.6  
10.7  
13.1  
15.1  
1.00  
TKSS7.5  
10  
20  
30  
40  
.75  
28.0  
39.0  
49.0  
56.0  
22.0  
32.0  
39.0  
45.0  
18.7  
26.4  
31.9  
37.4  
14.0  
19.8  
24.1  
27.5  
11.1  
15.8  
19.3  
22.0  
1.10  
1.30  
1.50  
40"  
Nozzle Spacing  
Figure A  
6" to 7"  
Flat Uniform Sprayer Pattern  
Page 29  
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SPRAYER CHECKLIST:  
Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can be  
eliminated by periodic equipment maintenance. By spending time reviewing this checklist before  
seasonal spraying application time and following proper after-season care, you can save time and  
money later.  
! WARNING: To Prevent Serious Injury Or Death  
Keep hands, feet, and loose clothing away from rotating parts.  
Wear protective clothing recommended by your chemical and  
fertilizer manufacturer when working with chemicals.  
Check Before Going To The Field :  
After Season Care:  
1. NOZZLES  
NOTE: It is important to wear proper safety equipment  
when cleaning the sprayer. See your chemical or  
fertilizer package for this information.  
Check tip for excessive wear by checking for grooves in  
or near tip opening. Check nozzle spacing by starting at  
center and working outwards. Check boom for proper  
height.  
1. Aftersprayingchemicals, runwatermixedwithcleaners  
through tank, pump and all hose hookups. If wettable  
powder dries out in the system, it is very difficult to put  
back into suspension and can cause malfunction, dam-  
age or injury.  
2. HOSES  
Check all hoses for worn or soft spots. Be sure all hose  
clampsaretightenedandhosesarenotkinkedorpinched.  
Check for leakage in any lines.  
2. When cleaned, tank should have all openings closed or  
3. TANK  
covered to keep dirt from entering.  
Remove and clean agitator orifices. Check orifices for  
excessive wear by checking for grooves in or near orifice  
opening. Inspect fitting and grommets to insure they are  
in good condition.  
3. Pump should be flushed with soluble oil and pump ports  
plugged to keep out moisture and air.  
4. Disassemble tips and rinse with water or cleaning  
4. CONTROLS  
solution. (Appropriate for chemical sprayed).  
Check for leakage, plugging, or wear on all valves,  
fittings, etc. Clean off any build up of foreign material.  
5. Clean tip opening with a wooden toothpick. Never use  
wire or hard object that could distort opening.  
5. PUMP  
Check to be sure pump turns freely.  
6. Dispose of all unused chemicals or solutions in a proper  
and ecologically sound manner.  
6. FRAME  
Be sure all bolts are tightened.  
6. Water rinse and dry tips before storing.  
7. REPLACEMENT PARTS  
NOTE: DETHMERS MANUFACTURING COMPANY  
does not and will not make any recommendations  
concerning application of various chemicals or  
solutions. These recommendations relate to either  
amount or procedure of materials applied. If you  
haveanyquestionsregarding applicationofcertain  
chemicals or solutions, contact your chemical  
supplier and follow chemical manufacturer  
recommendations.  
Replace all worn or damaged parts.  
Page 30  
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NOTES  
Page 31  
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DETHMERS MFG. COMPANY  
P.O. BOX 189  
4010 320th St., BOYDEN, IA. 51234  
PH: (712) 725-2311 or (712) 725-2302  
FAX: (712) 725-2380  
TOLL FREE: 1-800-54DEMCO (1-800-543-3626)  
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