1
T
M
T h a n k Y o u f o r S e l e c t i n g
The Powerful Self-Propelled High Wheel Mower
Operator Owner's Manual
HW650SP
Patent Pending
2
Accessories
3
Specifications
Mulching Kit
HW650SP
P/N 510202
Engine: HP
Engine:Type
Engine: Fuel cap.
Engine: Oil Cap.
Weight: Unit
6.5 HP (4.85 kW)
B&S OHV
1.6 qt. (1.5 L)
0.63 qt. (0.6 L)
154 # (70.0 Kg)
167 # (77.7 Kq)
Reduces lawn clippings to fine
nutrient-rich particles that filter
down to the soil.
Grass Catcher Kit
P/N 510223
Easily convert your mower to bag
grass and leaves.
Weight: Shipping
UNIT SIZE: OVERALL LENGTH - 82.5"(2.09 m)
OVERALL WIDTH - 32.0" (0.81m)
OVERALL HEIGHT - 43" (1.09m)
Part No. 510153
Form No. F102802D
Page 1 of 12
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9
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
DO NOT:
Do not mow near drop-offs, ditches, or embankments. The opera-
tor could lose footing or balance.
Do not mow excessively steep slopes.
Use of Ear Protection is recommended while
operating this machine.
Use of Eye and Breathing protection is recom-
mended when using this machine.
Do not mow on wet grass. Reduced footing could cause slipping.
This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions
could result in serious injury or death.
III. Children
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the mower
and the mowing activity. Never assume that children will remain
where you last saw them.
I. General Operation
1. Read, understand, and follow all instructions on the machine and
in the manual(s). Be thoroughly familiar with the controls and the
proper use of the mower before starting.
1. Keep children out of the mowing area and under the watchful
care of a responsible adult.
2. Be alert and turn mower off if children enter the area.
3. Before and while moving backwards, look behind and down
for small children.
4. Never allow children to operate the mower.
5. Use extra care when approaching blind comers, shrubs, trees,
or other objects that may obscure vision.
2. Do not put hands or feet near or under rotating parts. Keep clear
of the discharge opening at all times.
3. Only allow responsible individuals, who are familiar with the
instructions, to operate the mower.
4. Clear the area of objects such as rocks, toys, wire, bones, sticks
etc., which could be picked up and thrown by the blade.
5. Be sure the area is clear of other people before mowing. Stop
mower if anyone enters the area.
6. Do not operate the mower when barefoot or wearing open
sandals. Always wear substantial foot wear.
IV. Service
1. Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
a)Use only an approved container.
7. Do not pull mower backwards unless absolutely necessary. Look
down and behind before and while moving backwards.
8. Do not operate the mower without proper guards, plates, grass
catcher or other safety protective devices in place.
9. See manufacturer’s instructions for proper operation and
installation of accessories. Only use accessories approved by
the manufacturer.
b)Never remove gas cap or add fuel with the engine running.
Allow engine to cool before refueling. Do not smoke.
c)Never refuel the machine indoors.
d)Never store the machine or fuel container inside where there
is an open flame, such as a water heater.
2. Never run an engine inside a closed area.
3.Never make adjustments or repairs with the engine (motor)
running. Disconnect the spark plug wire, and keep the wire away
from the plug to prevent accidental starting.
4. Keep all nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
10. Stop the blade(s) when crossing gravel drives, walks, or roads.
11. Stop the engine (motor) whenever you leave the equipment,
before cleaning the mower or unclogging the chute.
12. Shut the engine (motor) oft and wait until the blade comes to
complete stop before removing grass catcher.
5. Never tamper with safety devices. Check their proper operation
regularly.
6. Keep mower free of grass, leaves, or other debris build-up.
Clean up oil or fuel spillage. Allow mower to cool before storing.
7. Stop and inspect the equipment if you strike an Object. Repair,
if necessary, before restarting.
8. Never attempt to make wheel height adjustments while the
engine (motor) is running.
9. Always disconnect electric mowers (live operated) before
cleaning, repairing, or adjusting.
13. Mow only in daylight or good artificial light.
14. Do not operate the mower while under the influence of alcohol
or drugs.
15. Never operate mower in wet grass. Always be sure of your footing;
keep a firm hold on the handle and walk; never run.
16. Disengage the self-propelled mechanism or drive clutch on
mowers so equipped before starting the engine (motor).
17. If the equipment should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause. Vibration is
generally a warning of trouble.
10. Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow objects
to be thrown. Frequently check components and replace with
manufacturer’s recommended parts, when necessary.”
11. Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
12. Do not change the engine governor setting or overspeed
the engine.
18. Always wear safety goggles or safety glasses with side shields
when operating mower.
II. Slope Operation
Slopes are a major factor related to slip and fall accidents which can
result in severe injury. All slopes require extra caution. If you feel
uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes; never up and down. Exercise extreme
caution when changing direction on slopes.
Remove objects such as rocks, tree limbs, etc. Watch
for holes, ruts, or bumps. Tall grass can hide obstacles.
Page 3 of 12
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Part No. 510153
Form No. F102802D
13
11
12
CONTROLS
ASSEMBLY
LITERATURE ASSY P/N 500263
Throttle Control
Literature Checklist
Read all safety and operating
instructions before assem-
bling or starting this unit.
FIXED THROTTLE
Engine speed is factory set.
Check
Owner's
Owner's
Speed Control
Manual
Manual
PUT OIL IN ENGINE BEFORE
STARTING.
510153
Push foward for faster
speed, Pull back for
slower speed
SPEED
3
2
DISCONNECT SPARK PLUG
WIRE BEFORE ASSEMBLING
UNIT.
Check
Warranty
Card
400972
1
Warranty
Card
Your Billy Goat High Wheel Mower is
shipped from the factory in one carton,
completely assembled.
14
INSTRUCTION LABELS
These labels should be included on your Contour mower. If any of these labels are damaged, replace them before putting this
equipment into operation. Item and part numbers are given to help in ordering replacement labels..
WARNING
WARNING
PATENT
EXPLOSIVE FUEL
DRIVE
BLADE
STOP ENGINE AND ALLOW TO
COOL BEFORE REFUELING.
OIL CHAIN
EVERY 10 HOURS
PENDING
PART NO. 500183
Label Patent Pending
Item 98 Part No.500183
Label Do Not Fill While Engine Is Hot
Item 48 Part No.400268
Label Warning Guards
Item 63 Part No.900327
Label Drive/Blade
Item 101 PartNo.510174
Label Oil Chain
Item 62 PartNo.830502
Make sure both
sides are set to
same height
2 in.
3 in.
4 in.
2.5 in.
3.5 in.
WARNING
TO PREVENT INJURY
Do not operate unless deflector is in place
Label Cutting Hgt.
Item No. 58 Part No. 510147
Label Warning Mower
Item No. 60 Part No. 510206
Label Read Owner's Manual
Item 109 PartNo.890301
Label Danger Keep Hands
and Feet Away
Item 61 PartNo.400424
WARNING
DANGER
AVOID SERIOUS INJURY OR DEATH.
OBJECT THROWN BY BLADE
CAN CAUSE SERIOUS INJURY.
Follow all instructions in Owner's Manual.
Go across slopes, not up and down.
Do not mow when children or others are around.
Look down and behind before and while moving
backwards.
Inspect area and remove debris before
mowing.
Keep children and others away.
Wear eye protection.
Do not operate unless guard is in place.
Keep safety guards, shields, switches, and etc.
in place and working.
Label Ear Eye Breathing
Item No. 110 Part No. 890254
Label Danger Flying Material
Item No. 111 Part No. 810736
Label Mower Instruction Item No. 59 Part No. 510207
15
ENGINE LABELS
Read Owner’s Manual Before Operating.
Lire le manuel d’utilisation avant la mise en route.
Vor Inbetriebnahme Bedienungs - und Wartungsanleitung lesen.
Favor leer las instrucciones de operacion antes de operar el motor.
Consultare il Manuale Uso e Manutenzione prima dell utilizzo.
Las Skotselinstruktionen Innan Start.
Briggs & Stratton
Page 4 of 12
Part No. 510153
.. ..
Form No. F102802D
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16
OPERATION
INTENDED USE: This unit is mainly designed for cutting
grass. Some overgrown weeds, and taller grass may also
be cut. Be sure to inspect work area and machine before
operating. Make sure that all operators of this equipment
are trained in general machine use and safety.
16.2
CUTTING OPERATION
CAUTION: The mower blade will be rotating when-
ever engine is running.
Like all mechanical tools, reasonable care must be
used when operating machine. Do not operate unit
in areas where bystanders may be present.
CAUTION: Stop Blade when crossing gravel drives,
walks or roads and under all conditions where thrown
objects might be a hazard.
Do not operate if excessive vibration occurs.
If excessive vibration occurs, shut engine off
immediately and check for damaged or worn blade, loose
blade jam nut, loose engine or lodged foreign objects.
Note: See maintenance section for proper blade jam nut
torque specifications.
CLEARING A CLOGGED CUTTING DECK: Turn
engine off and wait for blade to stop completely.
Disconnect spark plug wire.
Wearing durable gloves, remove clog.
Danger, the clog may contain sharp materials.
Reconnect spark plug wire.
16.1
STARTING
CAUTION: Use extreme care when operating
the blade. Inspect the work area for foriegn
objects that could cause damage to the unit
or injure the operator if struck by the blade.
Never operate the blade with bystanders in
the work area.
PUT OIL IN ENGINE BEFORE
STARTING.
ENGINE: See engine manufacturer’s instructions
for type and amount of oil and gasoline used.
Engine must be level when checking and filling
oil and gasoline.
16.3
CUTTING HEIGHT ADJUSTMENT
ENGINE SPEED: Set at factory. The engine runs at a
constant speed.
CAUTION: DO NOT make cutting height
adjustment when engine is running.
FUEL VALVE: Move fuel valve to "ON" position (when
provided on engine).
Cutting height can be adjusted from 2" to 4" by 1/2" incre-
ments by lowering or rasing the deck. For easiest adjustment
change the height from one side at a time. To change
cutting height, remove lock pins, raise or lower deck to
desired height, then reinsert lock pins. Repeat this step
on other side
1. Select desired cutting height before starting engine.
2. Place mower on a sidewalk or driveway where the
mower blade is in an unloaded condition. If it must be
started on the lawn, move mower over previously cut
grass.
3. Be sure drive bail is not engaged.
NOTE: Be sure that the deck is level. Running the deck
out of level will result in poor cut quality and increased belt
wear.
4. Prime to choke.Prime is located in front of the engine.
5. Pull back on operator presence control, then pull back
on starter rope slowly until resistance is felt. Then pull
cord rapidly to start. Repeat if necessary.
Fig. 1
Page 5 of 12
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Part No. 510153
Form No. F102802D
16
OPERATION continued
16.5
16.4
FRONT CASTER LOCK
PROPULSION
Front caster can be locked with a remote located on the rear of
the machine for mowing on hillsides (fIg. 4 & 5).
WARNING! Never mow on any slope greater than 15 degrees.
ALWAYS mow across the face of slopes; never up and down
or diagonally.
This unit is self-propelled, and is controlled by an operator
presence control. To engage the wheel drive, push forward on
the bail (back of the handle) and squeeze it against operator's
handle. The drive is disengaged by releasing this bail.(See
Fig. 2)
To engage caster
lock lift up and
push forward on
control rod.
Fig. 2
DRIVE
BAIL
GROUND SPEED can be varied by selecting a higher or lower
gear using the gear shift lever on top of the handle (See Fig. 3).
Under most conditions cutting should be done in first or second
gear. Third gear should be reserved for conditions where weeds
and brush are thinned out or not as tall. The quality of the cut
produced is directly related to the unit's ground speed during
cutting. If the quality of the cut is not satisfactory (i.e. material
left standing) you should shift into a lower gear during cutting.
For improved control in confined areas, this machine can be
pushed forward or backward by releasing the drive bail located
at the back of the handle.
Fig. 4
To disengage caster
lock lift up and pull
back on control
rod.
Fig. 3
Fig. 5
Page 6 of 12
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Part No. 510153
Form No. F102802D
16
OPERATION continued
16.5
16.7
STORAGE
HILLSIDE MOWING
Never store engine indoors or in enclosed poorly
ventilated areas with fuel in tank, where fuel fumes
may reach an open flame, spark or pilot light, as on a
furnace, water heater, clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare
as follows:
HILL
Be sure engine is cool. Do not smoke. Remove all gasoline
from carburetor and fuel tank to prevent gum deposits from
forming on these parts and causing possible malfunction of
engine. Drain fuel outdoors, into an approved container, away
from open flame. Run engine until fuel tank is empty and engine
runs out of gasoline.
Fig. 5.1
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable
alternative in minimizing the formation of fuel gum deposits
during storage. Add stabilizer to gasoline in fuel tank or
storage container. Always follow mix ratio found on stabilizer
container. Run engine at least 10 min. after adding stabilizer
to allow it to reach the carburetor.
WARNING! Never mow on any slope greater than 15 degrees.
Always mow across the face of slopes; never up and down or
diagonally see fig 5.1). DO NOT attempt sudden starts or stop when
mowing on a slope. Avoid Sudden turns and use extreme cauton when
changing direction on a slope.
16.6
HANDLING & TRANSPORTING:
CAUTION:Wheels must be chocked or blocked when
unit is parked on a slope.
Using two people to lift machine is recommended. Lift holding the
handle and front of deck. Secure in place during transport.
17
MAINTENANCE
Follow these hourly maintenance
intervals.
Maintenance Schedule
Use only a qualified mechanic for
any adjustments, disassembly or any
kind of repair .
Every 5 hrs
or (Daily)
Every
100-150 hrs
Every
Use
Every 25 Every 50
hrs hrs
Maintenance Operation
Engine (See Engine Manual)
WARNING:
TO AVOID PERSONAL
Check for excessive vibration
Inspect for loose parts
INJURY, ALWAYS TURN MACHINE OFF,
MAKE SURE ALL MOVING PARTS COME
TO A COMPLETE STOP.
Inspect for worn/damaged parts
Sharpen Blade
DISCONNECT SPARK PLUG WIRE
BEFORE SERVICING UNIT.
Inspect belts for wear
Replace blade and traction belts
RECONNECT SPARK PLUG WIRE,
AND ALL GUARDS BEFORE STARTING
ENGINE.
Lubricate height adjustment
pins
Lubricate front wheels
Note: Blade, and drive belts are normal wear items.
These should be inspected on a regular basis and
replaced if worn.
ENGINE
When servicing engine refer to specific manufacturers engine owner's
manual. All engine warranty is covered by the specific engine manufacturer.
If your engine requires warranty or other repair work contact your local
servicing engine dealer. When contacting a dealer for service it is a good
idea to have your engine model number available for reference(See table
page 11). If you can not locate a servicing dealer in your area you can
contact the manufacturers national service organization.
MAINTENANCE HISTORY
Date of Service
Service Performed
To reach:
Briggs & Stratton: 800-233-3723
Page 7 of 12
Part No. 510153
Form No. F102802D
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17
MAINTENANCE continued
17.1
17.2
BELT REPLACEMENT
BLADE REMOVAL / SHARPENING
NOTE:When sharpening the blade it is a good idea to check the
balance of the blade. A properly balanced blade will increase
life of the bearings and other components.
When replacing one belt the other should be inspected for
wear and replaced if worn. It is good practice to change
both belts when either is worn beyond use. Use only
original equipment belts for replacement. Billy Goat uses
only premium quality, kevlar corded and coated belts in
your unit. Substitute belts do not meet the design and
performance requirements for your unit , and will
greatly reduce machine performance and belt life.
Tools required: 3/8 inch socket, 5/8 inch socket, torque wrench,
blade block.
1. Disconnect spark plug wire.
2. Remove 5 screws (item 76) then remove belt guard (19).
3. Set the unit on its side to allow access to both pulley and the
blade.
Note: When tipping the unit on its side, keep the air cleaner side of
engine up.Be sure the gas is drained out to prevent from spilling before
tipping the unit on its side. Never tip the mower more than 90 degrees
and do not leave the mower tipped for any length of time.
4. While protecting your hands with pair of gloves or heavy rag
to hold the blade, loosen but do not remove the bolt (88) on the
pulley side (fig. 6).
5. Remove jam nut (68), blade washer (43), blade (44), blade washer
(43), and blade spacer (39).
6. Replace or sharpen the blade then install in the exact order they
were removed (fig. 7).
7.Tighten the jam nut until it is flushed with the end of the shaft (fig 7).
Then tighten the bolt on the pulley side - Torque it to 80 ft-lbs.
Note: When replacing the blade use B.G.I. Part no. 510107.
8. Reinstall belt guard then connect spark plug.
Note: Before installing the fasteners inspect them for wear and
replace as necessary.
Blade Drive Belt
Tools required: 3/8 inch socket, 1/2 inch socket, 3/8"
torque wrench.
1. Disconnect spark plug wire.
2. Set the deck height to middle position (3 inches
cutting height).
3. Remove 5 screws (item 76) then remove belt guard
(19).
4. Loosen but do not remove the nut (71) at the top of
the engine base located just front of the engine. This will
release the tension on the blade drive belt (37). NOTE:
It may be necessary to loosen bolt (85) in order to allow
idler pulley bracket to pivot .
5. Replace the old belt with the new belt.
Note: Use only O.E.M. approved belt for this machine -
B.G.I. Part no. 510139.
6. To adjust tension on the new belt, insert 3/8" torque
wrench in the idler bracket, apply 10 lbs. of torque then
tighten the nut (71) on top of the engine base (fig. 8).
Note: Belt requires very little tension to drive the blade.
Over tensioning the belt will greatly reduce the life of
the belt.
7. Install belt guard using 5 screws (76)
8. Reconnect spark plug wire.
Note: Start the unit up and cut grass to make sure the
blade belt is not slipping.
bolt (85)
nut (71)
Fig. 6
Jam nut needs to be flush
with end of the shaft
SPACER SPINDLE
WASHER SPINDLE
39
43
44
BLADE
43
68
WASHER SPINDLE
JAM NUT
Fig. 8
Fig. 7
Page 8 of 12
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Part No. 510153
Form No. F102802D
17
MAINTENANCE continued
BELT REPLACEMENT continued
17.3
17.2
SELF PROPELLED DRIVE ADJUSTMENT
Tools required: two 1/2 wrenches.
Drive Belt
As the clutch wears, adjustments may be required to maintain
proper control cable tension, and clutch engagement (fig.
11). If the clutch begins slipping or squealing during normal
operation it may require an adjustment to increase the
clutch cable tension. A properly adjusted drive clutch should
require a minimum of 3/8" of spring stretch when drive bail is
engaged.(fig. 12) Adjust by tightening or by loosening
clutch cable adjusting nut as required, located at the
underneath the engine base (fig. 13). Replacement of
cable may be necessary if adjustment will not allow for
proper drive clutch.
Tools required: 3/8 inch socket, 1/2 inch socket, 3/8" torque
wrench.
1. Follow steps 1 through 5 above to remove the blade drive belt.
2. Set the unit on its side to allow access to both pulley and
the blade.
Note: When tipping the unit on its side, keep the air cleaner
side of engine up. Be sure the gas is drained out to prevent from
spilling before tipping the unit on its side. Never tip the mower
more than 90 degrees and do not leave the mower tipped for
any length of time.
3. Swing over the drive belt idler to release tension on drive belt
then remove it (fig. 9).
4. Install the new belt (fig. 10).
Note: Use only O.E.M. approved belt for this machine - B.G.I. Part
no. 510138.
5. Set the unit back down.
WARNING: If the drive clutch begins to squeal or slip,
do not continue to operate your unit until adequate
adjustment or repair has been performed. Improper adjust-
ment can cause drive clutch to slip and overheat, greatly
reducing machine performance and transmission life.
6. Follow steps 6 through 8 on previous section to reinstall the
blade belt.
Fig. 11
Fig. 9
Fig. 12
3/8" stretch
when engaged
Fig. 10
Fig. 13
Page 9 of 12
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Part No. 510153
Form No. F102802D
101
1
79
2
3
4
93
112
5
6
7
87
48
71
8
96
62
5
100
9
63
76
71
96
78
13
98
11
96
12
14
71
110
15
109
65
92
64
17
19
76
65
10
85
108
65
16
18
54
107
105
106
95
97
59
97
82
86
72
71
83
95
70
35
81
21
20
47
53
89
71
97
70
71
95
24
26
28
86
27
22
74
29
71
25
23
97
97
67
57
55
30
84
89
23
75
77
31
33
73
32
68
88
99
34
72
36
71
103
37
65
38
40
102
46
104
111
45
71
41
56
96
50
94
90
61
69
85
60
42
40
58
94
51
49
52
includes
102 103
63
96
39
43
85
18
PARTS DRAWING
44
43
68
HW650SP
Page 10 of 12
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Part No. 510153
Form No. F102802D
PARTS
LIST
19
Item
No.
1
2
3
4
5
6
7
Description
HW650SP
Part No. Qty
Item
No.
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
Description
HW650SP
Part No. Qty
ROD BAIL DRIVE WA
510178
510179
510134
510135
890108
510127
510106
830533
510152
510112
510111
510120
510125
510125
510108
350146
510140
510204
510110
510185
510186
510187
510148
510133
510149
510144
510141
510137
510237
510199
510138
510122
510191
510136
510123
510118
510139
510114
500232
500101
510105
510116
510117
510107
510132
510104
510194
400268
510145
510197
510160
510130
510195
510161
510142
510205
500152
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
2
1
1
1
4
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
1
1
4
2
1
1
1
2
LABEL CUTTING HGT.
LABEL INSTRUCTION
LABEL WARNING MOWER
LABEL OPEI
LABEL OIL CHAIN
LABEL DANGER GUARDS
GRIP RED 5/16”
CARRIAGE BOLT 5/16”-18 X 1
KEY SQ. 3/16 x 5/8”
KEY SQ. 3/16 x 1 1/4”
NUT JAM 7/8” - 14
NUT LOCK 1/4-20 HEX ZP
NUT LOCK 3/8-16
NUT LOCK 5/16
510147
510207
510206
400424
830502
900327
900937
8024040
9201072
9201071
350155
8160001
8160003
1
1
1
1
1
2
1
8
1
1
1
1
9
ROD BAIL ENGINE WA
CABLE ENGINE BRAKE
CABLE CLUTCH DRIVE HW
KNOB WING 5/16” NC BLACK
CONTROL SHIFT 3 SPEED
HANDLE UPPER HW
GUIDE ROPE
ENGINE 6.5 HP B&S INTEK
HANDLE LOWER HW
GUARD CHAIN HW
PLATE BEARING RIGHT
BEARING 1/2 CLIP
8 TOOTH SPROCKET
TRANSMISSION 3 SP
C-CLIP 1/2”
ROD CASTER LOCK HW
PLATE CASTER LOCK
GUARD BELT HW
BUSHING PLASTIC 0.625 ID
TUBE CASTER WA
BRACKET CASTER WA
AXLE BOLT W/ZERK AND NUT
WHEEL FRONT 6”
SPANNER BUSHING W/ HOLE
PLATE DEFLECTOR MOUNT
RUBBER DEFLECTOR
PULLEY V IDLER 2.5
PULLEY DOUBLE 2”/4” W/ INERTIA
ARM IDLER TRANS WA HW
BELT 3L320
PULLEY 3” OD 10MM BORE
PLATE ENGINE IDLER WA HW
PULLEY IDLER
BRACKET TRANS LEVER
PULLEY 5.5” OD x 7/8” BORE
BELT BLADE 5L560
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
8160002 21
NUT LOCK 5/8 - 11
8160007
8195166
8197031
500114
510208
400946
900547
8041010
8041023
510188
8041057
900564
350179
8041028
8041031
8041032
800554
400502
430298
900407
510193
8171002
8172015
3
1
1
1
8
1
2
1
1
3
4
4
1
7
5
2
1
5
2
4
8
3
4
ROLL PIN 3/16 X 1.25
PIN COTTER 1/8” x 1”
BOLT SHOULDER 1/2” x 1”
SCREW SELF TAP 1/4 x 3/4”
SCREW CAP 3/8-24 x 1 1/4"
SCREW CURVE HEAD 5/16
SCREW CAP 1/4-20 x 2”
SCREW CAP 1/4-20 x 7” ZP
SCREW SELF TAP 6 x 16
SCREW CAP 3/8”-16X2 3/4”
SCREW CAP 3/8”-16 X 1 3/4”
BOLT SHOULDER 5/16 X 1 3/4”
SCREW CAP 5/16-18 x 1”
SCREW CAP 5/16-18 x 1 3/4”
SCREW CAP 5/16-18 x 2”
SCREW CAP 7/16-20 X 1 1/4”
TWISTED WASHER 3/8”
TWISTED WASHER 5/16”
TY WRAP
89
90
91
92
93
94
95
96
WASHER 1/4 SAE BLACK
WASHER 1/4 FC
WASHER 3/4 SAE
WASHER 3/8 FC
WASHER 5/16 FC
SHAFT DRIVE BLADE
SPACER SPINDLE BC2401
BEARING 7/8” ID SEALED
SPINDLE BLADE WA HW
TUBE SPACER SPINDLE
WASHER SPINDLE 2,5 OD
BLADE 23 1/2 W 7/8 HOLE
CHAIN #41 75 PITCH
8171004 12
8171003 14
97
98
99
WASHER 5/16 SAE
8172008
500180
850132
510169
510174
510239
510240
9201087
8142002
8177011
890408
500183
890301
890254
810736
360203
5
1
1
2
1
2
2
2
1
1
3
1
1
1
1
2
KEY WOODRUFF 1/8” X 1/2
WASHER LOCK 7/16 TWIST
RUBBER GROMMET
LABEL DRIVE/BLADE
TIRE16" HEAVY DUTY HW
INNER TUBE 16" HW
KEY SQ. 3/16 x 2 1/8”
NUT JAM 5/16-18
100
101
102
103
104
105
106
107
108
109
110
111
112
REAR AXLE ASSY
BRACKET CASTER LOCK
LABEL DO NOT FILL
WHEEL & TIRE 16” (incl. 102 & 104)
GUARD EXHAUST CHUTE
DECK ASSY W/LABELS
PIN 3/8 X 1 1/2
BEARING 3/4 CAST FLANGE
BASE ASSY W/LABELS
SPRING TRANS IDLER
SPRING EXHAUST CHUTE
BUSHING LEVER CONTROL
WASHER LOCK 5/16
SCREW 3/8 X 1 1/8” TAPTITE
LABEL PATENT PENDING
LABEL READ MANUAL
LABEL EAR EYE BREATHING
LABEL FLYING DEBRIS
NUT PAL 5/16”
Page 11 of 12
Part No. 510153
Form No. F102802D
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20
TROUBLESHOOTING
Before Requesting Service Review These Suggestions
NOTE: For repairs beond the minor adjustments listed below, contact your nearest authorized service dealer.
Problem
Possible Cause
Solution
The engine will not start
1. Operator presence control bail is not engaged.
2. Engine not properly primed.
1. Engaged operator presence control bail.
2. Prime to choke.
3. Out of gasoline or bad or old gasoline.
4. Spark plug wire disconnected.
5. Dirty air cleaner.
3. Check gasoline.
4. Check for spark with an approved tester.
5. Clean or replace air cleaner.
6. Blade is trying to cut grass while starting.
6. Start the mower on the pavement or previously cut area.
The engine will not stop
Engine runs poorly
1. Damaged operator presence control bail.
2. Damaged control cable.
1. Replace operator presence control bail.
2. Replace control cable.
1. Spark plug wire loose.
1. Sharpen or replace blade (see page 8).
2. Engine RPM set too low.
2. Check engine RPM.(refer to engine manual).
3. Adjust carburetor (refer to engine manual).
4. Drain or siphon then replace with fresh gasoline.
5. Reset gap or replace spark plug (refer to engine manual).
3. Carburetor out of adjustment.
4. Water or dirt in fuel system.
5. Spark plug fouled, faulty or wrong gap.
Will not cut or has poor cut-
ting performance.
1. Dull or bent Blade.
2. Clogged deck.
1. Sharpen blade or replace blade (see page 8).
2. Unclog deck (see page 5).
3. Engine running at too low RPM.
4. Wet grass.
5. Excessively high grass.
3. Check engine RPM (refer to engine manual).
4. Do not mow when grass is wet; wait until later to cut.
5. Mow once at a high cuting height then mow again at desired
height or make a narrower cutting path.
1. Height adjust is not set correctly.
2. Dull or bent blade.
1. Be sure height adjust is set the same on both sides (see page 5).
2. Sharpen blade or replace blade (see page 8).
Uneven cut
1. Loose or out of balance blade.
2. Bent blade.
3. Loose engine.
1. Check blade mount and balance or replace if required.
2. Replace with the new blade (see page 8).
3. Check Engine mount.
Abnormal vibration.
Belt slips or smokes.
No self propelling.
1. Belt tension too low.
2. Belt worn or stretched.
3. Pulleys worn or damaged.
1. Increase tension at idler(see page 8).
2. Replace belt.
3. Replace pulleys
1. Not set to gear.
1. Shift lever in desired gear
2. Adjust clutch cable (see page 9).
3. Replace with new cable.
2. Out of adjustment clutch cable.
3. Broken clutch cable.
4. Worn or broken belt.
4. Replace belt (see page 9).
Self propelled drive will not
release .
1. Clutch cable out of adjustment.
2. Damaged operator presence control bail.
1. Adjust clutch cable (see page 9).
2. Replace operator presence control bail.
Engine is locked, will not pull
over.
1. Debris locked against blade.
2. Operator presence control bail is not engaged.
3. Broken control cable
1. Remove debris (see page 5 ).
2. Engaged operator presence control bail. page 10)
3. Replace control cable.
Engine Service and Warranty
WARRANTY PROCEDURE
22.1
22
Contact your nearest engine manufacturer's authorized
servicing dealer.
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
Record your machine model, serial number and
date-of-purchase and where purchased
21
Serial Plate
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
1803 S.W. Jefferson
Lee's Summit,
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
MO 64082 / USA
Tel (816) 524-9666
R
Fax (816) 524-6983
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
Model
Serial No.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
101
Engine Power
kW
Unit(Weight)
lbs.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
kg
rpm
Note: To process a Warranty Claim, it is necessary to quote the Model & Serial
MEETS ALL CPSC REQUIREMENTS
number who are printed on the Billy Goat Serial Plate.
BILLY GOAT INDUSTRIES INC.
PO BOX 308 LEE'S SUMMIT, MO 64063-0308 / USA
Purchase
Date
Purchased
from
Page 12 of 12
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Part No. 510153
Form No. F102802D
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