Danby DKC445BL User Manual

Danby Products Limited, Guelph, Ontario Canada N1H 6Z9  
Danby Products Inc., Findlay, Ohio USA 45840  
Printed in China (P.R.C.)  
INTRODUCTION  
Thank you for buying a Danby Millennium appliance. This unique appliance is designed to offer you two  
separate functions. The primary function of this appliance is that of a "Chill'n Tap" Draft Beer Dispensing  
unit. When this unit is not being used as a Draft Beer Dispensing unit, it's secondary function allows for  
fast and easy conversion to a compact "All Refrigerator" application. This refrigerator is for domestic use  
only and is intended for storing fresh foods at temperatures higher than 32ºF / 0ºC  
Model Number: ___________________________  
Serial Number: ______________________________  
Date of Purchase: ________________________________________________________________________  
Dealer’s Name and Address: _______________________________________________________________  
This information will be required if your unit requires servicing and/or for general inquiries. To contact a  
Customer Service Representative, call Danby TOLL FREE. 1-800-26-Danby  
CAREFULLY READ AND SAVE THESE INSTRUCTIONS  
These instructions for use are intended for the user. They describe the appliance and correct installation and  
operating procedures for safe use.  
IMPORTANT NOTICE:  
Beer is easily available with Danby's new Keg Cooler Refrigerator, however, it is not intended to be available  
to people under the legal age to consume beer. One of the options Danby offers is a lock so that access to  
the ice cold beer can be limited. Danby does not assume liability for the unlawful use or consumption of the  
beer. DON'T DRINK AND DRIVE!  
NOTE:  
This appliance was carefully packed and thoroughly inspected before leaving our factory. Responsibility for its  
safe delivery was assumed by the carrier upon acceptance of the shipment. Claims for loss or damage sus-  
tained during transit must be made directly to the carrier.  
1
• Before connecting the appliance to any electrical power supply, leave it standing (upright) for about 2  
hours. This will reduce the possibility of malfunctions in the cooling system due to transport handling.  
• Clean the appliance thoroughly, both interior and exterior. (See Cleaning and Maintenance)  
WE CARE FOR THE ENVIRONMENT  
• Our products use environmentally friendly (recyclable) materials. To this end, individual packaging  
materials are clearly identified with a recycling symbol. Always use proper disposal methods.  
• When any appliance finally wears out, always use safe and proper disposal methods.  
(i.e. use authorized land fill sites only)  
TIPS FOR ENERGY SAVINGS  
• Try not to open the door too often, especially when the weather is hot and humid. Once you open the  
door, close it as soon a s possible.  
• Every now and then check the appliance to make sure it is receiving sufficient ventilation.  
(adequate air circulation) behind the appliance.  
• Set the thermostat from higher to lower settings as soon as possible  
(this will depend on loaded conditions and ambient temperatures etc.,)  
• Before loading the appliance with fresh foods, make sure they are cooled to ambient room temperature.  
(excluding soups)  
• If the door gasket is damaged or the door seal is poor, energy efficiency is lost and energy consumption  
is substantially higher. To restore energy efficiency, replace the door gasket and/or adjust the door.  
IMPORTANT  
• This appliance must be connected to a properly "grounded" electrical outlet (see Grounding Instructions)  
• If food or beverage has a strange smell or color, throw it away, because it is likely that it has spoiled  
and therefore dangerous to consume.  
• Always disconnect the appliance from the power supply before cleaning and/or attempting  
repairs/servicing.  
WARNING: Repairs should be performed by qualified service personnel only.  
• Do not defrost this appliance using other electric appliances (i.e. hair dryer) and never attempt to  
scrape/remove ice/frost from the evaporator (cold plate) with sharp objects.  
• The rating plate containing Model No/Serial No. and other technical data specific to this unit, is located  
on the exterior rear wall of the refrigerator cabinet.  
DISPOSAL OF WORN OUT APPLIANCES  
• When your appliance finally wears out, dispose of it in a safe and harmless manner. If you have bought  
this appliance to replace an old one equipped with a door lock that cannot be opened from the inside,  
(lock bolt) make sure the lock is removed, disabled or destroyed before discarding. This will make it  
impossible for children to accidentally lock themselves inside the appliance and suffocate.  
• The refrigerator system of this appliance is filled with refrigerant and insulating substances which should  
be treated and processed separately. Call your nearest service agent or specialized servicing center. If  
you are unable to locate one, contact your local authorities for proper disposal instructions. Be careful not  
to damage the any of the refrigeration lines of the appliance.  
2
WARNING  
LOCATION  
INSTRUCTIONS FOR SETTING UP THE CHILL'N TAP KEG COOLER  
3
CHILL'N TAP ACCESSORIES (included with this unit)  
WARNING: CO2 Cylinders when charged contain high-pressure compressed gas which can be  
hazardous if not handled properly. Read and understand the following procedures for C02 cylinders  
before installation.  
1. Always connect CO2 gas cylinder to a regulator. Failure to do so could result in an explosion  
with possible death or injury when the cylinder valve is opened.  
2. Never connect C02 gas cylinder directly to beer keg.  
3. Always secure C02 gas cylinder in an "upright" position.  
4. Always keep CO2 gas cylinder away from heat.  
5. Never drop or throw CO2 gas cylinder.  
6. Always check the D.O.T. (Department of Transport) test date located on the neck of the cylinder  
before installation. If over five (5) years, do not use, return the gas cylinder to gas supplier.  
7. Never connect a product container unless there are two (2) safety mechanism's in the pressure  
system;  
(a) One at or on the CO2 regulator. (the regulator supplied with this unit is inclusive of such a  
safety mechanism)  
(b) One at or on the product container coupler or in the pressure gas line. (the keg coupler  
supplied with this unit is inclusive of such a safety mechanism)  
8. Always ventilate area after any leakage of CO2.  
If it becomes difficult to breathe and/or your head starts to ache, abnormal concentrations of  
carbon dioxide (CO2) may be present in the area. CLOSE THE MAIN VALVE ON THE CO2 CYLINDER,  
VENTILATE AND LEAVE THE ROOM IMMEDIATELY.  
CO2 gas cylinders should be stored in the coolest part of the establishment (preferably) at 70ºF (21ºC)  
and must always be securely fastened in an "upright" position.  
4
CHILL'N TAP ASSEMBLY INSTRUCTIONS:  
1. Remove Worktop: Using a Phillips Screwdriver, remove the  
three screws located on the front underside edge of the  
worktop and the three screws located at the rear (back)  
side of the worktop.  
See Fig's. 1 & 2  
Remove the worktop from the cabinet and position the  
worktop on top of the cabinet so that the front corners  
are staggered across the front corners of the cabinet.  
Fig. 1  
Fig. 2  
Fig. 3  
2. Installation of Top Rail: Attach the chrome rail to the work  
top using four self-tapping screws from the underside of the  
worktop through the pre-drilled holes. (attach the front ends  
of the rail first)  
3. Re-Install Worktop:Install the front of the worktop onto the  
cabinet, then lower the rear side of the worktop over the  
backside of the cabinet. Secure using the same screws  
removed earlier. (the smaller screws at the front the larger  
screws at the rear)  
4. Installation of CO2 Cylinder Support: Install the cylinder  
support onto the four studs located on the exterior back  
wall of the cabinet. (no tools required) Align the holes in  
the cylinder support with the studs and push down firmly.  
See Fig. 3  
5. Installation of CO2 Cylinder: Install your " fully charged"  
CO2 cylinder into the support stand.  
IMPORTANT NOTICE:  
ALWAYS EXERCISE EXTREME CAUTION WHEN  
HANDLING PRESSURIZED C02 CYLINDERS:  
6. Installation of C02 Regulator: Attach the CO2 Regulator to  
the C02 cylinder by screwing the regulator nut onto cylinder  
valve and tighten (snug) using an adjustable wrench.  
Fig. 4  
7. Installation of C02 Air Line Hose to Regulator: Attach one  
end of the (red) air line hose to the hose barb connection  
on the CO2 regulator. Secure hose by using one of the two  
(self locking) black plastic snap on clamps provided.  
(use pliers to snap the clamp tight to assure that there are  
no leaks)  
See Fig. 5  
Fig. 5  
5
CHILL'N TAP ASSEMBLY INSTRUCTIONS CON’T  
8. Installation of CO2 Air Line inside Cabinet:  
of the cabinet. (6:00 o'clock position) Using a  
Phillips Screwdriver, attach the beer tower to  
the bayonet using four machine screws  
provided and tighten firmly. To remove (unlock)  
the beer tower assembly from the cabinet,  
grasp the tower and 1/4 turn counter clock wise  
(until it stops) and lift. This allows quick and  
easy removal of the beer tower assembly when  
converting the unit from the keg cooler  
Remove rubber plug located at the exterior (top  
right hand corner) of the cabinet. (store this  
plug in a safe place, it will be required when  
converting your unit back to a basic refrigerator)  
Insert the open end of the air line into the  
cabinet through the opening vacated by plug.  
See Fig. 6  
9. Remove the Chill 'n Tap Cabinet Plug (located  
on top of worktop): Firmly grasp the cabinet  
Chill 'n Tap plug, twist and pull upward. (store  
this plug in a safe place, it will be required  
when converting your unit back to a basic  
refrigerator)  
application to the "all refrigerator" application.  
13. Installation of the Beer Tower Faucet Handle:  
Screw the black faucet handle (clockwise) onto  
the beer tower faucet. (hand tighten only)  
14. Installation of the Protective Plate: To prevent  
unnecessary damage (marring) to the floor of  
the refrigerator cabinet, the protective plate  
should always be installed when the keg stand  
is being used. The protective plate also makes  
installation and removal of the keg stand easier.  
10. Installation of the Beer Tower (Quick Connect)  
Locking Bayonet: Insert the locking bayonet  
into the opening on the worktop. Align the "F"  
indicated on top of the bayonet with the right  
front corner of the worktop. (push and 1/4 turn  
clockwise) The "F" represents the final  
"FRONT" installation position of the beer tower. 15. Installation of the Beer Keg: Position the keg  
(at the 6:00 o'clock position)  
stand directly in front of the open refrigerator  
cabinet. Using proper lifting technique, (using  
keg handles only) carefully lift the beer keg onto  
the keg stand. See Fig. 7  
11. Installation of the Beer Tower Gasket: Position  
the rubber (beer tower) gasket directly on top  
of the bayonet aligning all four holes in the  
gasket with the four holes on the bayonet.  
NOTE: The keg stand is required when  
using 30 Liter (1/4 barrel) kegs only. To install  
the beer keg and stand inside the refrigerator  
cabinet, brace your knees behind the keg stand  
and grasp the keg stand handles. Lift the  
front of the keg stand just enough so that the  
front edge of the stand is resting on the front  
edge of the refrigerator cabinet. See Fig. 8  
Grasp the keg stand (front) handles and "care  
fully" slide the keg stand all the way into the  
refrigerator cabinet.  
12. Installation of the Beer Tower:Unravel the beer  
line (hose) from the tower and insert the beer  
line and "wing nut" through both the gasket and  
bayonet. This will require a little maneuvering  
by positioning (folding) the wing nut (together  
with the beer line) in a "north/south" direction  
and pushing it through the hole. Align the four  
holes in the base of the beer tower, gasket and  
bayonet. The beer faucet should be aligned  
with the "F" on the bayonet and facing the front  
Fig. 7  
Fig. 8  
Fig. 6  
6
CHILL'N TAP ASSEMBLY INSTRUCTIONS CON’T  
16. Installation of the Keg Coupler: IMPORTANT  
When the secondary valve (handle) is positioned  
"Vertical" (north/south) the valve is open.  
To open the main CO2 cylinder valve, (slowly) turn  
the main valve counter clockwise until fully open.  
You will notice the needles on both gauges start to  
climb.  
NOTICE;Make sure the black pull handle of the  
keg coupler is in the "upward" (closed) position  
before installing on the beer keg. See Fig. 9 Insert  
the keg coupler into the locking neck of the beer  
keg and apply a 1/4 turn clockwise to lock into  
position.  
21. Adjusting the CO2 Regulator: There are two  
pressure gauges on the CO2 regulator.  
17. Installation of the CO2 Air Line Hose to the Keg  
Coupler:Attach the open end of the (red) air line  
hose to the hose barb connection on the keg  
See Fig. 12 The upper gauge #1 monitors "LOW"  
(internal keg) pressure and must be adjusted to  
the correct operating pressure of 10~12psi/lbs. The  
lower gauge #2 monitors "HIGH" (CO2 cylinder)  
pressure and is not adjustable. The high pressure  
gauge also acts as a fuel gauge to let you know  
when the C02 cylinder needs re-filling.  
coupler. Secure hose by using the remaining (self  
locking) plastic snap on clamp provided. (use pliers  
to tighten clamp and assure there are no leaks)  
18. Installation of the Beer Line Hose to the Keg  
Coupler: IMPORTANT NOTICE: The black rubber  
washer (provided) must be installed inside the  
IMPORTANT: The internal operating pressure of the  
wing nut before connecting the beer line to the keg beer keg should be adjusted and maintained between  
coupler. Remove the black rubber protective cap  
located on top of the keg coupler and screw the  
wing nut (with rubber washer) onto the keg  
coupler. (hand tighten firmly)  
10 ~ 12psi/lbs. To adjust the "low" pressure gauge;  
• Using an adjustable wrench, release the adjustment  
lock nut # 3. See Fig. 12  
• Using a flat screwdriver, turn the regulator  
adjustment screw # 4 See Fig. 12  
19. Making the connection between the Keg  
Coupler and Beer Keg: Before making (opening)  
connection between the keg coupler and beer keg,  
make sure the beer tower faucet is in the closed  
position. (faucet handle straight back) To engage  
the tank connection, pull the keg coupler handle  
out and push down until it locks into position.  
Listen for positive "click" of the pull handle in the  
final downward position. See Fig. 10  
Clockwise rotation of the adjustment screw will  
increase low pressure.  
Counter clockwise rotation of the adjustment screw  
will decrease low pressure  
• When the required operating pressure is attained  
retighten the adjustment lock nut # 3.  
• You are now ready to serve cold beer  
20. Opening the CO2 Cylinder Main Valve:Before  
opening the main valve located on top of the CO2  
cylinder. Make sure the "secondary" shut-off valve  
located on the lower stem pipe of the regulator is  
in the "closed" position. See Fig. 11  
NOTE:When the secondary valve (handle) is  
positioned "Horizontal" (east/west) the valve is  
closed.  
1
2
3
4
6
Secondary  
Shut-off  
Valve  
5
Fig. 9  
Fig. 12  
Fig. 11  
Fig. 10  
7
HOW TO REPLACE AN EMPTY CO2 CYLINDER  
1. Close the main cylinder valve (A) by turning in a 9. Readjust regulator pressure (D) (if necessary)  
clockwise direction. See Fig.13  
between 10 ~ 12 psi/lbs.  
2. Close the secondary shut-off valve (C) by  
turning to "horizontal" (east/west) position on  
lower stem pipe. See Fig.13  
10. Open the secondary shut-off valve (C)by turning  
to "vertical" (north/south) position on lower stem  
pipe.  
3. Remove the air line clamp and hose from the  
regulator.  
D
A
4. Remove the regulator assembly (E) from empty  
cylinder. See Fig.13  
E
F
B
5. Remove dust cap from new and/or replacement  
CO2 cylinder  
6. Re-attach regulator assembly (E) to  
new/replacement cylinder. See Fig.13  
C
7. Re-attach the air line hose to regulator (barb  
connection) and secure with clamp.  
Fig. 13  
8. Slowly open main valve (A) all the way.  
See Fig. 13  
SETTING THE REFRIGERATOR TEMPERATURE:  
The temperature of the refrigerator compartment is  
controlled by adjusting/setting the thermostat con-  
trol knob, located on the ceiling of the refrigerator  
cabinet.  
To maintain temperatures ranging between  
34ºF ~ 38ºF.(1ºC ~ 3ºC) We recommend the  
thermostat knob be positioned at the "2:00  
o'clock" setting on the graduated blue control dial.  
See Fig. 15  
To start the refrigerator, and achieve maximum  
cooling quickly;  
• Turn the temperature control knob (using a coin  
or screwdriver) clockwise to the furthest  
(maximum) setting on the darker blue section of  
the graduated control dial. See Fig. 14  
To turn off the refrigerator, (no cooling) rotate the  
control knob to the "0" position. See Fig.14  
• Allow the refrigerator to run at this setting for 3~4  
hours.  
• When maximum cooling is achieved, turn back  
the temperature control knob setting to the 2:00  
o'clock position on the graduated blue control  
dial. See Fig. 15  
Fig. 14  
• Correct cooling temperature is a key factor to  
consider in storing and dispensing draught beer.  
• Optimum temperature for serving draught beer is  
between 34ºF ~ 38ºF.(1ºC ~ 3ºC)  
Fig. 15  
8
Keep a thermometer handy. (adjust temperature control knob accordingly)  
Periodically monitor temperatures inside your cooler. (adjust as necessary)  
Keep the refrigerator door closed as much as possible to avoid temperature fluctuations  
CLEANING AND MAINTENANCE  
9
STORAGE AND HANDLING:  
• Draught Beer should be treated as a food product. In most instances draught beer is not pasteurized.  
It is very important that you store and handle it properly.  
• Draught Beer should be immediately stored in a refrigerated cabinet.  
• Draught Beer products have a shelf life, which on "average" is 30 days after the keg is tapped.  
By keeping the beer keg pressurized, (with CO2) the shelf life can be extended (60 days)  
• Beer Kegs should be stored (refrigerated) separately from other food products. It is very important that  
food not be stored near or on the beer keg.  
BEER TEMPERATURE:  
• Correct temperature is a key factor to consider in storing and dispensing draught beer.  
• Beer can freeze, so it is important to select and maintian proper operating temperatures inside the  
refrigerator cabinet.  
• Optimum temperatures for serving cold beer are 34º ~38º F (1º ~3º C)  
Temperatures too cool or too warm may cause flavour loss, off taste and dispensing problems.  
CO2 PRESSURE:  
• Periodically monitor the pressure regulators to ensure applied operating pressures remain constant.  
(10~12psi/lbs)  
• Always keep equipment in good repair.  
TAPPING KEG:  
• Do not agitate kegs unnecessarily. If excessive agitation occurs (during transportation) allow keg to settle  
for 1 ~2 hours before tapping.  
• Prior to tapping the keg, ensure the beer faucet is in the off position.  
• Completely remove the dust cover (identification cap) from the beer keg.  
• Check that the keg coupler (handle) is in the up (off) position. See Fig. 9  
• Insert the keg coupler into the locking neck of the beer keg and apply a turn clockwise to lock  
into position.  
• Pull keg coupler handle out and downward until it locks into position. See Fig. 10  
This activates both the beer and (CO2) pressure line.  
The keg is now tapped and ready to draw beer.  
CLEAN BEER GLASSES:  
Keeping your glassware "beer clean" is the key to serving good draught beer. To achieve this:  
• Maintain strict sanitary conditions in the glass washing area.  
• Never wash glassware with utensils or dishes used to serve food. Food particles and/or residue can effect  
the quality/taste of draught beer.  
• Do not use regular liquid household dish washing detergents for glassware. They are fat-based and will  
leave a slight oily film on the glass. This causes beer to go flat quickly. Use a detergent designed  
specifically for beer glass cleaning. It must be low-suds, odor-free and non-fat.  
• Avoid drying glassware with towels as they tend to leave traces of lint on the surface of the glass.  
• We recommend that you use beer glassware only for beer. Dairy and other food products leave a residue  
which can effect the quality/taste of the draught.  
10  
KEG SIZES  
There are two(2) standard size beer kegs that can be used in your Chill 'N Tap Keg Cooler.  
30 Liter Keg (1/4 Barrel) yields 3-1/2 cases (1056ozs) of beer. (Keg Weight 91lbs Full)  
20 Liter Keg ( 1/6 Barrel) yields 2-1/2 cases (704ozs) of beer (Keg Weight 54lbs Full)  
Note: The keg stand is required only when using the 30 liter size beer keg.  
DISPENSING BEER  
IMPORTANT NOTICE:  
Beer is easily available with Danby's new Keg Cooler Refrigerator, however, it is not intended to be avail-  
able to people under the legal age to consume beer. One of the options Danby offers is a lock so that  
access to the ice cold beer can be limited. Danby does not assume liability for the unlawful use or con-  
sumption of the beer. PLEASE DON'T DRINK AND DRIVE!  
• Keep beer keg refrigerated at all times.  
• Never let beer lines empty or allow them to dry out.  
• Rinse the beer glass with fresh cold water before pouring.  
• Hold glass at a 45º angle, hold steady, when 2/3 full start to straighten glass and top it off.  
• When beer is dispensing through the faucet, condensation may form on the outer surface of the faucet.  
This is a normal condition and cannot be avoided. This is caused by temperature differentials between  
cold beer flowing across the warmer ambient surfaces of the inner faucet.  
• Always make sure the faucet handle is pushed fully back (closed) to prevent excess dripping.  
• A beer faucet lock kit for the purpose of limiting access, is readily available and can be purchased  
through our after sales service department at 1-800 26-DANBY (1-800-263-2629)  
11  
CONVERTING THE CHILL 'N TAP KEG COOLER TO A BASIC "ALL REFRIGERATOR":  
The Chill 'N Tap Keg Cooler is designed to offer you quick and easy conversion from a beer dispensing  
unit to a basic compact "All Refrigerator" application. Simply follow the below steps;  
1. Close the main valve on the CO2 cylinder.  
2. Close the secondary shut-off valve (horizontal position) on the regulator stem pipe.  
3. Close the connection between the beer keg and the keg coupler by pulling and lifting the handle into  
the upright position.  
4. Disconnect both the beer line and CO2 air line from the keg coupler.  
5. Remove the beer keg and keg stand from the cabinet.  
6. Disconnect the air line from the CO2 cylinder.  
7. Remove the CO2 air line from the cabinet.  
8. Install the air line rear cabinet plug.  
9. Remove the beer tower assembly from the cabinet by grasping the center of the tower making a ı  
turn counter clockwise and lift. (pull the beer line through the top of the cabinet)  
10. Install the "Chill 'N Tap" cabinet plug. (worktop)  
11. Install the (2) cantilever wire shelves onto the factory installed cantilever support brackets located on  
the rear wall of the refrigerator cabinet.  
12. Adjust the refrigerator temperature as required.  
The conversion process is now complete. Please make sure all Chill 'N Tap accessories removed are  
stored in a safe place for future use.  
OPTIONAL ACCESSORIES FOR ALL REFRIGERATOR:  
ADDITIONAL INFORMATION ON CO2  
12  
Danby Products Limited  
P.O. Box 1778, Guelph, Ontario, Canada N1H 6Z9  
Telephone: (519) 837-0920 FAX: (519) 837-0449  
Danby Products Inc.  
P.O. Box 669, Findlay, Ohio, U.S.A. 45839-0669  
Telephone: (419) 425-8627 FAX: (419) 425-8629  
11/00  
13  

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