Carrier 50TC User Manual

50TC  
Single Package Rooftop, 50Hz  
Cooling Only  
Sizes 07, 08, 09, and 12  
with Puronr (R---410A) Refrigerant  
Installation Instructions  
NOTE: This manual discusses only the mechanical  
installation of this unit. Star-up procedures, operating  
sequences and service instructions are included in a  
separate Service/Maintenance manual which is not  
included with this unit. Other manuals may be required  
for specific factory-installed options.  
SAFETY CONSIDERATIONS  
Improper installation, adjustment, alteration, service,  
maintenance, or use can cause explosion, fire, electrical  
shock or other conditions which may cause personal  
injury or property damage. Consult a qualified installer,  
service agency, or your distributor or branch for  
information or assistance. The qualified installer or  
agency must use factory-authorized kits or accessories  
when modifying this product. Refer to the individual  
instructions packaged with the kits or accessories when  
installing.  
Read through the entire installation instruction manual  
before starting the installation, to familiarize yourself with  
all steps and to identify additional reference materials  
required.  
Contact your local Carrier representative for additional  
service reference materials.  
Follow all safety codes. Wear safety glasses and work  
gloves. Use quenching cloths for brazing operations and  
have a fire extinguisher available. Read these instructions  
thoroughly and follow all warnings or cautions attached to  
the unit. Consult local building codes for special  
requirements. In absence of local codes, it is  
recommended that the USA standard ANSI/NFPA 70,  
National Electrical Code (NEC), be followed.  
TABLE OF CONTENTS  
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . 1  
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Step 1 - Plan for Unit Location . . . . . . . . . . . . . . . . . . 6  
Step 2 - Plan for Sequence of Unit Installation . . . . . . 7  
Step 3 - Inspect Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Step 4 - Provide Unit Support . . . . . . . . . . . . . . . . . . . 7  
Step 5 - Field Fabricate Ductwork . . . . . . . . . . . . . . . 10  
Step 6 - Rig and Place Unit . . . . . . . . . . . . . . . . . . . . 11  
Step 7 - Convert to Horizontal & Connect Ductwork 11  
Step 8 - Install Outside Air Hood . . . . . . . . . . . . . . . 11  
Step 9 - Install External Condensate Trap and Line . 13  
Step 10 - Make Electrical Connections . . . . . . . . . . . 13  
Step 11 - Adjust Factory-Installed Options . . . . . . . . 35  
Step 12 - Install Accessories . . . . . . . . . . . . . . . . . . . 35  
It is important to recognize safety information. This is the  
safety-alert symbol  
. When you see this symbol on the  
unit and in instructions or manuals, be alert to the  
potential for personal injury.  
Understand the signal words DANGER, WARNING,  
CAUTION, and NOTE. These words are used with the  
safety-alert symbol. DANGER identifies the most serious  
hazards which will result in severe personal injury or  
death. WARNING signifies hazards which could result in  
personal injury or death. CAUTION is used to identify  
unsafe practices, which may result in minor personal  
injury or product and property damage. NOTE is used to  
highlight suggestions which will result in enhanced  
installation, reliability, or operation.  
Vertical Connections / Economizer  
Horizontal Connections / Economizer  
C09447  
Fig. 1 - Unit Dimensional Drawing – 07 Size Units  
3
C09448  
Fig. 1 - Unit Dimensional Drawing – 07 Size Unit (cont.)  
4
Vertical Connections / Economizer  
Horizontal Connections / Economizer  
C09450  
Fig. 2 - Unit Dimensional Drawing – 08, 09 and 12 Size Units  
5
C09451  
Fig. 2 - Unit Dimensional Drawing – 08, 09 and 12 Size Units (cont.)  
INSTALLATION  
Jobsite Survey  
457 [18"]1  
Complete the following checks before installation.  
1067 [42"]  
1. Consult local building codes or the U.S.A. National  
Electrical Code (Ref: ANSI/NFPA 70, [American  
National Standards Institute/National Fire Protection  
Association], latest revision) for special installation  
requirements.  
457 [18"]  
1067 [42"]  
2. Determine unit location (from project plans) or select  
unit location.  
1 Required bottom condensate drain connection.  
Otherwise, 914mm [36"] for condensate connection.  
3. Check for possible overhead obstructions which may  
interfere with unit lifting or rigging.  
Step 1 — Plan for Unit Location  
C09454  
Fig. 3 - Service Clearance Dimensional Drawing  
Select a location for the unit and its support system (curb  
or other) that provides for the minimum clearances  
required for safety. This includes the clearance to  
combustible surfaces, unit performance and service access  
below, around and above unit as specified in unit  
drawings. See Fig. 3.  
Although unit is weatherproof, avoid locations that permit  
water from higher level runoff and overhangs to fall onto  
the unit.  
Select a unit mounting system that provides adequate  
height to allow installation of condensate trap per  
requirements. Refer to Step 9 — Install External  
Condensate Trap and Line – for required trap dimensions.  
NOTE: Consider also the effect of adjacent units.  
Unit may be installed directly on wood flooring or on  
approved roof-covering material when roof curb is used.  
Roof mount —  
Do not install unit in an indoor location. Do not locate air  
Check building codes for weight distribution  
requirements. Unit operating weight is shown in Table 1.  
inlets near exhaust vents or other sources of contaminated  
air.  
6
Table 1 – Operating Weights  
50TC---  
Component  
Base Unit  
UNITS KG (LB)  
A07  
D08  
D09  
D12  
275 (607)  
340.5 (750)  
388.2 (855)  
392.7 (865)  
Economizer  
Vertical  
36 (80)  
36 (80)  
36 (80)  
36 (80)  
Horizontal  
Curb  
48 (105)  
48 (105)  
48 (105)  
48 (105)  
356 mm/14---in  
610 mm/24---in  
60 (133)  
79 (174)  
60 (133)  
79 (174)  
65 (143)  
69 (153)  
60 (133)  
79 (174)  
Step 2 — Plan for Sequence of Unit Installation  
Step 4 — Provide Unit Support  
Roof Curb Mount —  
The support method used for this unit will dictate different  
sequences for the steps of unit installation. For example,  
on curb-mounted units, some accessories must be  
installed on the unit before the unit is placed on the curb.  
Review the following for recommended sequences for  
installation steps.  
Accessory roof curb details and dimensions are shown in  
Fig. 4 (size 07 units) and Fig. 5 (size 08 – 12 units).  
Assemble and install accessory roof curb in accordance  
with instructions shipped with the curb.  
NOTE: The gasketing of the unit to the roof curb is  
critical for a watertight seal. Install gasket supplied with  
the roof curb as shown in Fig. 4 and Fig. 5. Improperly  
applied gasket can also result in air leaks and poor unit  
performance.  
Curb-mounted installation —  
Install curb  
Install field-fabricated ductwork inside curb  
Install accessory thru-base service connection package  
(affects curb and unit) (refer to accessory installation  
instructions for details)  
Prepare bottom condensate drain connection to suit  
planned condensate line routing (refer to Step 9 for  
details)  
Rig and place unit  
Install outdoor air hood  
Install condensate line trap and piping  
Make electrical connections  
Install other accessories  
Curb should be level. This is necessary for unit drain to  
function properly. Unit leveling tolerances are show in  
Fig. 6. Refer to Accessory Roof Curb Installation  
Instructions for additional information as required.  
Install insulation, cant strips, roofing felt, and counter  
flashing as shown. Ductwork must be attached to curb and  
not to the unit. The accessory thru-the-base power  
package must be installed before the unit is set on the roof  
curb.  
If electric and control wiring is to be routed through the  
basepan, attach the accessory thru-the-base service  
connections to the basepan in accordance with the  
accessory installation instructions.  
Pad-mounted installation —  
Prepare pad and unit supports  
Check and tighten the bottom condensate drain  
connection plug  
Slab Mount (Horizontal Units Only) —  
Rig and place unit  
Provide a level concrete slab that extends a minimum of  
150 mm (6 in.) beyond unit cabinet. Install a gravel apron  
in front of condenser coil air inlet to prevent grass and  
foliage from obstructing airflow.  
Convert unit to side duct connection arrangement  
Install field-fabricated ductwork at unit duct openings  
Install outdoor air hood  
NOTE: Horizontal units may be installed on a roof curb  
if required.  
Install condensate line trap and piping  
Make electrical connections  
Install other accessories  
Alternate Unit Support (In Lieu of Curb or Slab  
Mount) —  
Frame-mounted installation —  
A non-combustible sleeper rail can be used in the unit  
curb support area. If sleeper rails cannot be used, support  
the long sides of the unit with a minimum of 3 equally  
spaced 102 mm x 102 mm (4-in. x 4-in.) pads on each  
side.  
Frame-mounted applications generally follow the  
sequence for a curb installation. Adapt as required to  
suit specific installation plan.  
Step 3 — Inspect unit  
Inspect unit for transportation damage. File any claim  
with transportation agency.  
Confirm before installation of unit that voltage, amperage  
and circuit protection requirements listed on unit data  
plate agree with power supply provided.  
7
D ALT  
DRAIN  
HOLE  
CONNECTOR  
PKG. ACCY.  
ACCESSORY  
POWER  
ROOFCURB  
ACCESSORY  
B
C
POWER  
3/4” [19] NPT  
11/4” [31.7]  
CONTROL  
A
UNIT SIZE  
1’-2”  
[356]  
CRBTMPWR003A01  
CRBTMPWR004A01  
CRRFCURB001A01  
CRRFCURB002A01  
1’-911  
[551]  
/
16  
1’-4”  
13/4”  
[406] [44.5]  
1/2” [12.7]  
NPT  
1/2” [12.7]  
NPT  
50TC-A07  
2’-0”  
[610]  
NOTES:  
1. Roof curb accessory is shipped disassembled.  
2. Insulated panels.  
3. Dimensions in [ ] are in millimeters.  
4. Roof curb: galvanized steel.  
5. Attach ductwork to curb (flanges of duct rest on curb).  
6. Service clearance: 4 ft on each side.  
7.  
Direction of airflow.  
C09452  
Fig. 4 - Roof Curb Details – 07 Size Units  
8
ROOFCURB  
ACCESSORY  
UNIT SIZE  
1’ - 2”  
[356]  
2’ - 0”  
[610]  
CRRFCURB003A01  
CRRFCURB004A01  
50TC-**08 – 12  
C09453  
Fig. 5 - Roof Curb Details – 08 — 12 Size Units  
9
For vertical ducted applications, secure all ducts to roof curb  
and building structure. Do not connect ductwork to unit.  
Insulate and weatherproof all external ductwork, joints,  
and roof openings with counter flashing and mastic in  
accordance with applicable codes.  
Ducts passing through unconditioned spaces must be  
insulated and covered with a vapor barrier.  
MAXIMUM ALLOWABLE  
DIFFERENCE IN. (MM)  
If a plenum return is used on a vertical unit, the return  
should be ducted through the roof deck to comply with  
applicable fire codes.  
A-B  
B-C  
A-C  
0.5” (13)  
1.0” (25)  
1.0” (25)  
C06110  
For units with accessory electric heaters: Horizontal  
applications require a minimum clearance to combustible  
surfaces of 25 mm (1-in) from duct for first 305 mm (12-in)  
away from unit. Vertical applications do not require a  
minimum clearance.  
Fig. 6 - Unit Leveling Tolerances  
Step 5 — Field Fabricate Ductwork  
Cabinet return-air static pressure (a negative condition)  
shall not exceed 87 Pa (0.35 in. wg) with economizer or  
112 Pa (0.45 in. wg) without economizer.  
Minimum clearance is not required around ductwork.  
PLACE ALL SEAL STRIP  
IN PLACE BEFORE PLACING  
UNIT ON ROOF CURB  
DETAIL A  
914-1371  
(36"-54")  
“B”  
DUCT END  
SEE DETAIL “A”  
“C”  
FA  
N
SIDE  
“A”  
C09458  
DIMENSIONS  
B
MAX WEIGHT  
KG LB  
A
C
UNIT  
MM  
IN  
MM  
965  
IN  
MM  
850  
IN  
50TC-A07  
50TC-D08  
50TC-D09  
50TC-D12  
336  
641  
693  
711  
740  
1890  
2235  
2235  
2235  
74.5  
88.0  
88.0  
88.0  
38.0  
41.0  
40.5  
40.0  
33.5  
41.5  
49.5  
49.5  
1410  
1525  
1565  
1040  
1030  
1015  
1055  
1255  
1255  
NOTES:  
1. Dimensions in ( ) are in inches.  
2. Hook rigging shackles through holes in base rail, as shown in detail A.” Holes in base rails are centered around the  
unit center of gravity. Use wooden top to prevent rigging straps from damaging unit.  
Fig. 7 - Rigging Details  
10  
Step 6 — Rig and Place Unit  
Keep unit upright and do not drop. Spreader bars are not  
required if top crating is left on unit. Rollers may be used  
to move unit across a roof. Level by using unit frame as a  
reference. See Table 1 and Fig. 7 for additional information.  
Lifting holes are provided in base rails as shown in Fig. 7.  
Refer to rigging instructions on unit.  
!
CAUTION  
UNIT DAMAGE HAZARD  
Failure to follow this caution may result in  
equipment damage.  
All panels must be in place when rigging. Unit is not  
designed for handling by fork truck.  
C06108  
Fig. 8 - Horizontal Conversion Panels  
Step 8 — Install Outside Air Hood  
Before setting the unit onto the curb, recheck gasketing on  
curb.  
Economizer Hood Removal and Setup - Factory  
Option  
Positioning on Curb —  
Position unit on roof curb so that the following clearances  
are maintained: 6.4 mm (1/4 in.) clearance between the  
roof curb and the base rail inside the front and back,  
0.0 mm (0.0 in.). clearance between the roof curb and the  
base rail inside on the duct end of the unit. This will result  
in the distance between the roof curb and the base rail  
inside on the condenser end of the unit being  
approximately equal to section C-C in Figs. 4 and 5.  
1. The hood is shipped in knock-down form and  
located in the return air compartment. It is attached  
to the economizer using two plastic tie-wraps.  
2. To gain access to the hood, remove the filter access  
panel. (See Fig. 9.)  
3. Locate and cut the (2) plastic tie-wraps, being  
careful to not damage any wiring. (See Fig. 10.)  
4. Carefully lift the hood assembly through the filter  
access opening and assemble per the steps outlined  
in Economizer Hood and Two–Position Hood on  
page 12.  
Although unit is weatherproof, guard against water from  
higher level runoff and overhangs.  
After unit is in position, remove rigging skids and  
shipping materials.  
Step 7 — Convert to Horizontal and Connect  
Ductwork (when required)  
FILTER ACCESS PANEL  
Unit is shipped in the vertical duct configuration. Unit  
without factory-installed economizer or return air smoke  
detector option may be field-converted to horizontal ducted  
configuration. To convert to horizontal configuration,  
remove screws from side duct opening covers and remove  
covers. Using the same screws, install covers on vertical  
duct openings with the insulation-side down. Seals around  
duct openings must be tight. See Fig. 8.  
Field-supplied flanges should be attached to horizontal  
duct openings and all ductwork should be secured to the  
flanges. Insulate and weatherproof all external ductwork,  
joints, and roof or building openings with counter flashing  
and mastic in accordance with applicable codes.  
INDOOR COIL ACCESS PANEL  
C06023  
Fig. 9 - Typical Access Panel Locations  
Do not cover or obscure visibility to the unit’s informative  
data plate when insulating horizontal ductwork.  
11  
Economizer Hood and Two-Position Hood—  
1. The indoor coil access panel will be used as the top of  
the hood. Remove the screws along the sides and bot-  
tom of the indoor coil access panel. See Fig. 12.  
Remove Hood Parts  
Cut Plastic Ties  
(2) Places  
Economizer  
TOP  
PANEL  
C08633  
TOP  
PANEL  
Fig. 10 - Economizer Parts, Shipping Location  
CAULK  
HERE  
INDOOR  
COIL  
ACCESS  
PANEL  
INDOOR  
COIL  
ACCESS  
PANEL  
Two Position Damper Hood Removal and Setup -  
Factory Option  
1. The hood is shipped in knock-down form and  
assembled to a metal support tray using plastic  
stretch wrap. Located in the return air compartment,  
the assembly’s metal tray is attached to the basepan  
and also attached to the damper using two plastic  
tie-wraps.  
2. To gain access to the hood, remove the filter access  
panel. (See Fig. 9.)  
3. Locate the (2) screws holding the metal tray to the  
basepan and remove. Locate and cut the (2) plastic  
tie-wraps securing the assembly to the damper. (See  
Fig. 11.) Be careful to not damage any wiring or cut  
tie-wraps securing any wiring.  
C06025  
Fig. 12 - Indoor Coil Access Panel Relocation  
2. Swing out indoor coil access panel and insert the  
hood sides under the panel (hood top). Use the screws  
provided to attach the hood sides to the hood top. Use  
screws provided to attach the hood sides to the unit.  
See Fig. 13.  
TOP  
PANEL  
4. Carefully lift the hood assembly (with metal tray)  
through the filter access opening and assemble per  
the steps outlined in the following procedure  
Economizer Hood and Two–Position Hood.  
INDOOR COIL  
ACCESS PANEL  
LEFT  
HOOD  
SIDE  
SCREW  
19 1/16”  
B
(483mm)  
Hood Parts  
33 3/8”  
(848mm)  
HOOD DIVIDER  
C06026  
Plastic Tie Wrap  
Qty (2)  
Fig. 13 - Economizer Hood Construction  
3. Remove the shipping tape holding the economizer ba-  
rometric relief damper in place.  
4. Insert the hood divider between the hood sides. See  
Fig. 13 and 14. Secure hood divider with 2 screws on  
each hood side. The hood divider is also used as the  
bottom filter rack for the aluminum filter.  
Screws for Metal Tray  
Qty (2)  
C08639  
Fig. 11 - Two-Position Damper, Shipping Location  
12  
5. Open the filter clips which are located underneath the  
hood top. Insert the aluminum filter into the bottom  
filter rack (hood divider). Push the filter into position  
past the open filter clips. Close the filter clips to lock  
the filter into place. See Fig. 14.  
The piping for the condensate drain and external trap can  
be completed after the unit is in place. See Fig. 16.  
MINIMUM PITCH  
25 mm (1 in.) PER  
3m (10 ft.) OF LINE  
BASE RAIL  
51 mm  
(2 in.)  
MIN  
OPEN  
VENT  
TO ROOF  
DRAIN  
SEE NOTE  
DIVIDER  
OUTSIDE  
AIR  
ROOF  
CURB  
HOOD  
DRAIN PLUG  
CLEANABLE  
ALUMINUM  
FILTER  
NOTE: Trap should be deep enough to offset maximum unit static  
difference. A 102 mm (4 in.) trap is recom. mended  
FILTER  
C09387  
Fig. 16 - Condensate Drain Piping Details  
BAROMETRIC  
RELIEF  
FILTER  
CLIP  
All units must have an external trap for condensate  
drainage. Install a trap at least 102 mm (4-in.) deep and  
protect against freeze-up. If drain line is installed  
downstream from the external trap, pitch the line away  
from the unit at 25 mm in 3 m (1-in. per 10 ft) of run. Do  
not use a pipe size smaller than the unit connection of  
19 mm (3/4-in.).  
C08634  
Fig. 14 - Economizer Filter Installation  
6. Caulk the ends of the joint between the unit top panel  
and the hood top.  
7. Replace the filter access panel.  
Step 9 — Install External Condensate Trap and  
Line  
Step 10 — Make Electrical Connections  
The unit has one 19 mm (3/4-in.) condensate drain  
connection on the end of the condensate pan and an  
alternate connection on the bottom. See Fig. 15. Unit  
airflow configuration does not determine which drain  
connection to use. Either drain connection can be used  
with vertical or horizontal applications.  
!
WARNING  
ELECTRICAL SHOCK HAZARD  
Failure to follow this warning could result in personal  
injury or death.  
Do not use gas piping as an electrical ground. Unit  
cabinet must have an uninterrupted, unbroken  
electrical ground to minimize the possibility of  
personal injury if an electrical fault should occur. This  
ground may consist of electrical wire connected to  
unit ground lug in control compartment, or conduit  
approved for electrical ground when installed in  
accordance with local electrical codes or in absence  
of local codes, it is recommended that the U.S.A.  
standard ANSI/NFPA 70, National Electrical Code  
(NEC), be followed.  
When using the standard side drain connection, ensure the  
red plug in the alternate bottom connection is tight. Do  
this before setting the unit in place. The red drain pan can  
be tightened with a 12.7 mm (1/2 -in.) square socket drive  
extension.  
To use the alternate bottom drain connection, remove the  
red drain plug from the bottom connection (use a 12 mm  
[1/2 -in.] square socket drive extension) and install it in the  
side drain connection.  
NOTE: Check all factory and field electrical connections  
for tightness. Field-supplied wiring shall conform with  
the limitations of 33_C (63_F) rise.  
Field power wires are connected to the unit at line-side  
pressure lugs on compressor contactor C and indoor fan  
contactor IFC (see wiring diagram label for control box  
component arrangement) or at factory-installed option  
non-fused disconnect switch. Use copper conductors only.  
CONDENSATE PAN (SIDE VIEW)  
ALTERNATE  
BOTTOM DRAIN  
STANDARD  
SIDE DRAIN  
DRAIN PLUG  
NOTE: Make field power connections directly to line  
(FACTORY-INSTALLED)  
connection pressure lugs only.  
C08021  
Fig. 15 - Condensate Drain Pan (Side View)  
13  
The unit is factory wired for the voltage shown on ;the  
nameplate. Refer to the unit label diagram for additional  
information.  
Units Without Disconnect Option  
C
IFC  
11  
13  
13  
!
WARNING  
Disconnect  
L2  
FIRE HAZARD  
Failure to follow this warning could result in  
intermittent operation or performance satisfaction.  
L1  
L3  
Do not connect aluminum wire between disconnect  
switch and air conditioning unit.. Use only copper  
wire. (See Fig. 17.)  
Units With Disconnect Option  
Factory  
Wiring  
3
5
1
Optional  
Disconnect  
Switch  
ELECTRIC  
DISCONNECT  
SWITCH  
2
4
6
COPPER  
WIRE ONLY  
L1  
L2  
L3  
Disconnect factory test leads; discard.  
ALUMINUM  
WIRE  
C09411  
Fig. 18 - Power Wiring Connections  
A93033  
Fig. 17 - Disconnect Switch and Unit  
Table 2 – American/European Wire Conversions  
AMERICAN  
American  
EUROPEAN  
European  
Units Without Factory-Installed Disconnect —  
Industry  
2
2
When installing units, provide a disconnect switch of  
adequate size per local or national wiring code.  
Disconnect sizing data is provided on the unit informative  
plate. Locate on unit cabinet or within sight of the unit per  
national or local codes. Do not cover unit informative  
plate if mounting the disconnect on the unit cabinet.  
Standard Size Conversion (mm ) Standard Size (mm )  
20 AWG  
18 AWG  
16 AWG  
14 AWG  
0.52  
0.82  
1.30  
2.08  
0.5  
1.0  
1.5  
2.5  
Units with Factory-Installed Disconnect —  
Thru-Base Connections —  
This service connection kit consists of a 12.7 mm (1/2 - i n )  
electrical bulkhead connector and a 31.75 mm (11/4 - i n )  
electrical bulkhead connector, all factory-installed in the  
embossed (raised) section of the unit basepan in the  
condenser section. The 12.7 mm (1/2 -in) bulkhead  
connector enables the low-voltage control wires to pass  
through the basepan. The 31.75 mm (11/4 -in) electrical  
bulkhead connector allows the high-voltage power wires  
to pass through the basepan. See Fig. 19.  
The factory-installed option disconnect switch is located  
in a weatherproof enclosure located under the main  
control box. The manual switch handle is accessible  
through an opening in the access panel.  
All units -  
All field wiring must comply with all local codes. Size wire  
based on MCA (Minimum Circuit Amps) on the unit  
informative plate. See Fig. 18 for power wiring connections  
to the unit power terminal block and equipment ground.  
Provide a ground-fault and short-circuit over-current  
protection device (fuse or breaker) per local code (or  
U.S.A. NEC Article 440). Refer to unit informative data  
plate for MOCP (Maximum Over-current Protection)  
device size.  
LOW VOLTAGE  
CONDUIT  
CONNECTOR  
All field wiring must comply with the appropriate national  
electrical codes and local requirements.  
HIGH VOLTAGE  
CONDUIT  
CONNECTOR  
C08637  
Fig. 19 - Thru-Base Connection Fittings  
14  
Check tightness of connector lock nuts before connecting  
electrical conduits.  
installation instructions for additional features which  
might require additional conductors in the cable.  
Field-supplied and field-installed liquidtight conduit  
connectors and conduit may be attached to the connectors  
on the basepan. Pull correctly rated high voltage and low  
voltage through appropriate conduits. Connect the power  
conduit to the internal disconnect (if unit is so equipped)  
or to the external disconnect (through unit side panel). A  
hole must be field cut in the main control box bottom on  
the left side so the 24-v control connections can be made.  
Connect the control power conduit to the unit control box  
at this hole.  
For wire runs up to 15 m (50 ft.), use no. 18 AWG  
(American Wire Gage) insulated wire (35_C minimum).  
For 15 to 23 m (50 to 75 ft.), use no. 16 AWG insulated  
wire (35_C minimum). For over 23 m (75 ft.), use no. 14  
AWG insulated wire (35_C minimum). All wire sizes  
larger than no. 18 AWG cannot be directly connected to  
the thermostat and will require a junction box and splice  
at the thermostat.  
Central  
Terminal  
Board  
Units without Thru-Base Connections —  
Typical  
Thermostat  
Connections  
1. Install power wiring conduit through side panel open-  
ings. Install conduit between disconnect and control  
box.  
2. Install power lines to terminal connections as shown  
in Fig. 18.  
X
C
X
C
G
C
G
All Units —  
G
Voltage to compressor terminals during operation must be  
within voltage range indicated on unit nameplate. On  
3-phase units, voltages between phases must be balanced  
within 2% and the current within 10%. Use the following  
formula to determine the percent of voltage imbalance.  
W2  
W2  
W2  
(Note 3)  
(Note 2)  
W1  
Y2  
Y1  
R
W1  
W1  
O/B/Y2  
(Note 1)  
Y2  
max voltage deviation from average voltage  
% Voltage Imbalance = 100 x  
average voltage  
Y1  
R
Y1  
R
C09103  
Operation on improper line voltage or excessive phase  
imbalance constitutes abuse and may cause damage to  
electrical components. Such operation would invalidate  
any applicable Carrier warranty.  
T–STAT  
Note 1: Typical multi-function marking. Follow manufacturer’s configuration  
instructions to select Y2.  
Note 2: Y2 to Y2 connection required on single-stage cooling units when  
integrated economizer function is desired  
Field Control Wiring —  
The 50TC unit requires an external temperature control  
device. This device can be a thermostat (field-supplied)  
or a PremierLink controller (available as factory-installed  
option or as field-installed accessory, for use on a Carrier  
Comfort Network or as a stand alone control) or the  
RTU-MP Controller for Building Management Systems  
using non-CCN protocols (RTU-MP is available as a  
factory-installed option only).  
Note 3: W2 connection not required on units with single-stage heating.  
Field Wiring  
C09459  
Fig. 20 - Typical Low-Voltage Control Connections  
Unit without thru-base connection kit —  
Pass the thermostat control wires through the hole  
provided in the end panel (see item “D” in the view  
labeled “LEFT” in Fig. 1 and Fig. 2); then feed the wires  
through the raceway built into the corner post to the  
control box. Pull the wires over to the terminal strip on the  
upper-left corner of the Central Terminal Board. (CTB)  
See Fig. 21.  
Thermostat —  
Install a Carrier-approved accessory thermostat according to  
installation instructions included with the accessory. For  
complete economizer function, select a two-stage cooling  
thermostat. Locate the thermostat accessory on a solid wall  
in the conditioned space to sense average temperature in  
accordance with the thermostat installation instructions.  
NOTE: If thru-the-bottom connections accessory is  
used, refer to the accessory installation instructions for  
information on routing power and control wiring.  
If the thermostat contains a logic circuit requiring 24-v  
power, use a thermostat cable or equivalent single leads of  
different colors with minimum of seven leads. If the  
thermostat does not require a 24-v source (no “C”  
connection required), use a thermostat cable or equivalent  
with minimum of six leads. Check the thermostat  
Heat Anticipator Settings —  
Set heat anticipator settings at 0.14 amp for the first stage  
and 0.14 amp for second-stage heating, when available.  
15  
Table 3 – Heater Model Number  
Bare Heater Model Number  
C
C
R
H
E
A
T
E
R
R
0
1
1
1
6
6
A
A
0
0
0
0
Heater Sales Package PNO  
Includes:  
Bare Heater  
R
H
E
A
T
E
Carton and packing materials  
Installation sheet  
DISCONNECT MOUNTING  
LOCATION  
Electric Heaters  
50TC units may be equipped with field-installed  
accessory electric heaters. Each heater is a pre-assembled  
module, with heater frames holding open coil resistance  
wires strung through ceramic insulators, line-break limit  
switches and two control contactors for two-stage heating  
control.  
The heater module is installed in the compartment below  
the indoor (supply) fan outlet. Access is through the  
indoor access panel. Heater modules slide into the  
compartment on tracks along the bottom of the heater  
opening. See Fig. 22, Fig. 23 and Fig. 24. Refer to the  
Electric Heater Kit Installation Instructions for complete  
details.  
INDOOR  
ACCESS  
PANEL  
UNIT BLOCK-OFF  
PANEL  
OUTDOOR  
ACCESS PANEL  
C08133  
Not all available heater modules may be used in every  
unit. Use only those heater modules that are Carrier  
approved for use in a specific size. Refer to the label on  
the unit cabinet for the list of approved heaters.  
Unit heaters are marked with Heater Model Numbers. But  
heaters are ordered as and shipped in cartons marked with  
a corresponding heater Sales Package part number. See  
Table 3 for correlation between heater Model Number and  
Sales Package part number.  
Fig. 22 - Typical Access Panel Location (3-6 Ton)  
DISCONNECT EMT OR RIGID CONDUIT SINGLE  
CENTER MANUAL RESET  
MOUNTING  
LOCATION  
(FIELD-SUPPLIED)  
POINT BOX POST  
LIMIT SWITCH  
HEATER  
COVERS  
NOTE: The value in position 9 of the part number differs  
between the sales package part number (value is 1) and a  
bare heater model number (value is 0).  
SINGLE POINT  
RACEWAY  
MAIN  
BRACKET AND BOX  
HEATER  
MODULE  
HEATER  
MODULE  
HEATER  
CONTROL CONDUIT  
MOUNTING  
SCREW  
MOUNTING  
BOX  
DRIP BOOT  
(LOCATION 1) (LOCATION 2) BRACKET  
CONTROL WIRE TERMINAL BLOCK  
C08134  
Fig. 23 - Typical Component Location  
HOLE IN END PANEL (HIDDEN)  
C08027  
Fig. 21 - Field Control Wiring Raceway  
16  
CONTROL  
BOX  
2
1
1
1
2
1
3
3
BUSHING  
SINGLE  
POINT BOX  
MOUNTING  
SCREWS  
DRIP BOOT  
BRACKET  
MOUNTING  
SCREWS  
TRACK  
POWER  
WIRES  
2 3  
2 1  
1 3  
1 1  
FOAM  
BUSHING  
LLIED  
PA  
CORP  
.
MDEL  
NO.  
OD  
EAL NO.  
FLANGE  
22.2  
IED AIR  
NTIONING  
UACCESS  
1
3
23  
2-  
46N  
.
P
/
N
5610-4  
REV  
HEATER  
RELAYS  
HEATER  
MOUNTING  
SCREWS  
C08136  
C08135  
Fig. 25 - Typical Single Point Installation  
Fig. 24 - Typical Module Installation  
Low-Voltage Control Connections Pull the  
Single Point Boxes and Supplementary Fuses — When  
the unit MOCP device value exceeds 60-A, unit-mounted  
supplementary fuses are required for each heater circuit.  
These fuses are included in accessory Single Point Boxes,  
with power distribution and fuse blocks. The single point  
box will be installed directly under the unit control box,  
just to the left of the partition separating the indoor  
section (with electric heaters) from the outdoor section.  
The Single Point Box has a hinged access cover. See  
Fig. 25. The Single Point Box also includes a set of  
power taps to complete the wiring between the Single  
Point Box and the unit’s main control box terminals. Refer  
to the accessory heater and Single Point Box installation  
instructions for details on tap connections.  
low-voltage control leads from the heater module(s) -  
VIO and BRN (two of each if two modules are installed;  
identify for Module #1) - to the 4-pole terminal board  
TB4 located on the heater bulkhead to the left of Heater  
#1. Connect the VIO lead from Heater #1 to terminal  
TB4-1. For 2 stage heating, connect the VIO lead from  
Heater #2 to terminal TB4-2. For 1 stage heating with 2  
heater modules connect the VIO lead from both Heater #1  
and #2 to terminal TB4-1. Connect both BRN leads to  
terminal TB4-3. See Fig. 26.  
CTB  
CONTL  
BOARD  
All fuses on 50TC units are 60-A. (Note that all heaters  
are qualified for use with a 60-A fuse, regardless of actual  
heater ampacity, so only 60-A fuses are necessary.)  
2
VIO  
ORN  
BRN  
Single Point Boxes without Fuses — Unit heater  
applications not requiring supplemental fuses require a  
special Single Point Box without any fuses. The accessory  
Single Point Boxes contain a set of power taps to  
complete the wiring between the Single Point Box and the  
unit’s main control box terminals. Refer to accessory  
heater and Single Point Box installation instructions for  
details on tap connections.  
3
12  
ORN  
1
VIO  
2
BRN  
3
Plug  
Assembly  
Field  
Connections  
VIO  
VIO  
BRN BRN  
Elec Htr  
VIO  
HR2  
HR1  
BRN  
BRN  
VIO  
HR1: Heater contactor, first-stage  
HR2: Heater contactor, second-stage  
C09390  
Fig. 26 - Accessory Electric Heater Control  
Connections  
17  
PremierLinkt (Factory--Option) —  
C08199  
Fig. 27 - PremierLink Controller  
The PremierLink controller (see Fig. 27) is compatible  
with Carrier Comfort Networkr (CCN) devices. This  
control is designed to allow users the access and ability to  
change factory-defined settings, thus expanding the  
function of the standard unit control board. CCN service  
access tools include System Pilot (TM), Touch Pilot (TM)  
and Service Tool. (Standard tier display tools Navigatort  
and Scrolling Marquee are not suitable for use with latest  
PremierLink controller (Version 2.x).)  
The SAT is factory-wired. The SAT probe is wire-tied to  
the supply-air opening (on the horizontal opening end) in  
its shipping position. Remove the sensor for installation.  
Re-position the sensor in the flange of the supply-air  
opening or in the supply air duct (as required by local  
codes). Drill or punch a 12.7 mm (1/2 -in.) hole in the  
flange or duct. Use two field-supplied, self-drilling  
screws to secure the sensor probe in a horizontal  
orientation. See Fig. 28.  
The PremierLink control is factory-mounted in the 50TC  
unit’s main control box to the left of the Central Terminal  
Board (CTB). Factory wiring is completed through  
harnesses connected to the CTB pin connectors. Field  
connections are made at a 16-pole terminal block (TB1)  
located on the bottom shelf of the unit control box in front  
of the PremierLink controller. The factory-installed  
PremierLink control includes the supply-air temperature  
(SAT) sensor. The outdoor air temperature (OAT) sensor is  
included in the FIOP/accessory EconoMi$ert2 package.  
ROOF  
CURB  
SUPPLY AIR  
TEMPERATURE  
SENSOR  
The PremierLink controller requires the use of a Carrier  
electronic thermostat or a CCN connection for time  
broadcast to initiate its internal timeclock. This is  
necessary for broadcast of time of day functions  
(occupied/unoccupied).  
SUPPLY AIR  
RETURN AIR  
C09059  
NOTE: PremierLink controller is shipped in Sensor  
mode. To be used with a thermostat, the PremierLink  
controller must be configured to Thermostat mode. Refer  
to PremierLink Configuration instructions for Operating  
Mode.  
Fig. 28 - Typical Mounting Location for Supply Air  
Temperature (SAT) Sensor on Small Rooftop Units  
NOTE:  
Refer to Form 33CS-58SI for complete  
PremierLink configuration, operating sequences and  
troubleshooting information. Have a copy of this manual  
available at unit start-up.  
NOTE: The sensor must be mounted in the discharge  
airstream downstream of the cooling coil and any heating  
devices. Be sure the probe tip does not come in contact  
with any of the unit’s heater surfaces.  
Supply Air Temperature (SAT) Sensor  
On  
FIOP-equipped 50TC unit, the unit is supplied with a  
supply-air temperature (SAT) sensor (33ZCSENSAT).  
This sensor is a tubular probe type, approx 152 mm  
(6-inches) in length. It is a nominal 10-k ohm thermistor.  
18  
C09460  
Fig. 29 - PremierLink Wiring Schematic  
19  
Outdoor Air Temperature (OAT) Sensor — The OAT is  
factory-mounted in the EconoMi$er2 (FIOP or  
accessory). It is a nominal 10k ohm thermistor attached to  
an eyelet mounting ring.  
block (TB1) located on the control box bottom shelf in  
front of the PremierLink control (See Fig. 29). Some input  
devices also require a 24-vac signal source; connect at  
CTB terminal R at “THERMOSTAT” connection strip for  
this signal source. See connections figures on following  
pages for field connection locations (and for continued  
connections at the PremierLink board inputs).  
EconoMi$er2 — The PremierLink control is used with  
EconoMi$er2 (option or accessory) for outdoor air  
management. The damper position is controlled directly  
by the PremierLink control; EconoMi$er2 has no internal  
logic device.  
Table 5 provides a summary of field connections for units  
equipped with Space Sensor. Table 6 provides a summary  
of field connections for units equipped with Space  
Thermostat.  
Outdoor air management functions can be enhanced with  
field-installation of these accessory control devices:  
Space Sensors  
-
The PremierLink controller is  
Enthalpy control (outdoor air or differential sensors)  
Space CO2 sensor  
Outdoor air CO2 sensor  
factory-shipped configured for Space Sensor Mode. A  
Carrier T-55 or T-56 space sensor must be used. T-55  
space temperature sensor provides a signal of space  
temperature to the PremierLink control. T-56 provides  
same space temperature signal plus it allows for  
adjustment of space temperature setpoints from the face of  
the sensor by the occupants.  
Refer to Table 4 for accessory part numbers.  
Field connections — Field connections for accessory  
sensor and input devices are made at the 16-pole terminal  
Table 4 – PremierLink Sensor Usage  
OUTDOOR AIR  
TEMPERATURE  
SENSOR  
RETURN AIR  
TEMPERATURE  
SENSOR  
OUTDOOR AIR  
ENTHALPY SENSOR  
RETURN AIR  
ENTHALPY SENSOR  
APPLICATION  
Differential Dry Bulb  
Temperature with  
PremierLink  
(PremierLink requires  
4 --- 20 mA Actuator)  
Required ---  
33ZCT55SPT  
or equivalent  
Included ---  
---  
---  
---  
CRTEMPSN001A00  
Single Enthalpy with  
PremierLink  
(PremierLink requires  
4 --- 20mA Actuator)  
Requires ---  
HH57AC077  
or equivalent  
Included ---  
Not Used  
---  
---  
Differential Enthalpy  
with PremierLink  
(PremierLink requires  
4 --- 20mA Actuator)  
Requires ---  
HH57AC077  
or equivalent  
Requires ---  
HH57AC078  
or equivalent  
Included ---  
Not Used  
NOTES:  
CO Sensors (Optional):  
2
33ZCSENCO2 --- Room sensor (adjustable). Aspirator box is required for duct mounting of the sensor.  
33ZCASPCO2 --- Aspirator box used for duct---mounted CO room sensor.  
2
33ZCT55CO2 --- Space temperature and CO room sensor with override.  
2
33ZCT56CO2 --- Space temperature and CO room sensor with override and setpoint.  
2
20  
Table 5 – Space Sensor Mode  
TB1 TERMINAL  
FIELD CONNECTION  
T55 --- SEN/T56 --- SEN  
RMTOCC  
INPUT SIGNAL  
Analog (10k thermistor)  
Discrete, 24VAC  
Analog (10k thermistor)  
Discrete, 24VAC  
Analog (10k thermistor)  
Discrete, 24VAC  
Analog, 24VDC  
1
2
3
T55 --- SEN/T56 --- SEN  
CMPSAFE  
4
5
T56---SET  
6
FSD  
7
LOOP---PWR  
8
SPS  
Discrete, 24VAC  
Analog, 4 --- 20mA  
Discrete, 24VAC  
Analog, 4 --- 20mA  
Digital, , 5VDC  
9
IAQ---SEN  
10  
11  
12  
13  
14  
15  
16  
FILTER  
IAQ --- COM/OAQ --- COM/RH --- COM  
CCN + (RED)  
OAQ---SEN/RH---SEN  
CCN Gnd (WHT)  
Analog, 4 --- 20mA  
Digital, 5VDC  
CCN --- (BLK)  
Digital, 5VDC  
LEGEND:  
T 55  
T 56  
CCN  
C MP SAFE  
FILT ER  
--- Sp ace Temp eratu re Sen sor  
FSD --- Fire Sh u td own  
IAQ --- In d oor Air Q u ality (C O )  
OAQ --- Outdoor Air Quality (CO )  
2
RH --- Relative Hu mid ity  
SFS --- Su p p ly Fan Statu s  
--- Sp ace Temp eratu re Sen sor  
--- Carrier Comfort Network (communication bus)  
--- C omp ressor Saf ety  
2
--- Dirty Filter Switch  
Table 6 – Thermostat Mode  
TB1 TERMINAL  
FIELD CONNECTION  
INPUT SIGNAL  
Analog (10k thermistor)  
Discrete, 24VAC  
1
2
RAT SEN  
G
3
RAT SEN  
Y1  
Analog (10k thermistor)  
Discrete, 24VAC  
4
5
6
Y2  
LOOP---PWR  
Discrete, 24VAC  
Analog, 24VDC  
Discrete, 24VAC  
Analog, 4---20mA  
Discrete, 24VAC  
Analog, 4---20mA  
Digital, 5VDC  
7
8
W1  
9
IAQ --- SEN  
10  
11  
12  
13  
14  
15  
16  
W2  
IAQ --- COM/OAQ --- COM/RH --- COM  
CCN + (RED)  
OAQ --- SEN/RH --- SEN  
CCN Gnd (WHT)  
Analog, 4---20mA  
Digital, 5VDC  
CCN --- (BLK)  
Digital, 5VDC  
LEGEND:  
CCN  
G
IAQ  
OAQ  
RAT  
---  
---  
---  
---  
---  
Carrier Comfort Network (communication bus)  
Thermostat Fan  
RH --- Relative Humidity  
W1 --- Thermostat Heat Stage 1  
W2 --- Thermostat Heat Stage 2  
Y1 --- Thermostat Cool Stage 1  
Y2 --- Thermostat Cool Stage 2  
Indoor Air Quality (CO )  
2
Outdoor Air Quality (CO )  
2
Return Air Temperature  
21  
TB1  
1
PL  
SEN  
SEN  
J6-7  
PL  
TB1  
3
J6-6  
1
2
4
5
6
3
RED(+)  
Jumper  
WHT(GND)  
CCN COM  
BLK(-)  
SET  
SET  
SEN  
SW1  
J6-5  
5
BRN (GND)  
BLU (SPT)  
SENSOR WIRING  
C08213  
Fig. 33 - PremierLink T-56 Sensor  
Connect Thermostat — A 7-wire thermostat connection  
requires a 24-v power source and a common connection.  
Use the R and C terminals on the CTB’s THERMOSTAT  
connection strip for these. Connect the thermostat’s Y1,  
Y2, W1, W2 and G terminals to PremierLink TB1 as  
shown in Fig. 34.  
C08201  
Fig. 30 - T-55 Space Temperature Sensor Wiring  
If the 50TC unit is equipped with factory-installed smoke  
detector(s), disconnect the factory BLU lead at TB1-6  
(Y2) before connecting the thermostat. Identify the BLU  
lead originating at CTB-DDC-1; disconnect at TB1-6  
and tape off. Confirm that the second BLU lead at TB1-6  
remains connected to PremierLink J4-8.  
Connect T-55 - See Fig. 30 for typical T-55 internal  
connections. Connect the T-55 SEN terminals to TB1  
terminals 1 and 3 (see Fig. 31).  
TB1  
1
PL  
CTB  
SPACE  
SEN  
SEN  
J6-7  
THERMOSTAT  
THERMOSTAT  
J6-6  
3
R
TB1  
2
R
C08212  
Fig. 31 - PremierLink T-55 Sensor  
PL  
J4-12  
G
Y1  
Y2  
W1  
W2  
C
Connect T-56  
-
See Fig. 32 for T-56 internal  
J4-10  
J4-8  
J4-6  
J4-4  
4
6
connections. Install a jumper between SEN and SET  
terminals as illustrated. Connect T-56 terminals to TB1  
terminals 1, 3 and 5 (see Fig. 33).  
8
10  
C
CTB  
THERMOSTAT  
C08119  
1
2
4
5
6
3
RED(+)  
WHT(GND)  
Fig. 34 - Space Thermostat Connections  
CCN COM  
BLK(-)  
SET  
SEN  
If the 50TC unit has an economizer system and  
free-cooling operation is required, a sensor representing  
Return Air Temperature must also be connected  
(field-supplied and installed). This sensor may be a T-55  
Space Sensor (see Fig. 29) installed in the space or in the  
return duct, or it may be sensor PNO 33ZCSENSAT,  
installed in the return duct. Connect this sensor to TB1-1  
and TB1-3 per Fig. 31.  
SW1  
BLK  
(T56)  
BRN (GND)  
BLU (SPT)  
SENSOR WIRING  
JUMPER  
TERMINALS  
AS SHOWN  
Cool  
Warm  
Configure the unit for Thermostat Mode — Connect to the  
CCN bus using a CCN service tool and navigate to  
PremierLink Configuration screen for Operating Mode.  
Default setting is Sensor Mode (value 1). Change the  
value to 0 to reconfigure the controller for Thermostat  
Mode.  
C08202  
Fig. 32 - T-56 Internal Connections  
22  
ENTHALPY CONTROLLER  
When the PremierLink is configured for Thermostat  
Mode, these functions are not available: Fire Shutdown  
(FSD), Remote Occupied (RMTOCC), Compressor Safety  
(CMPSAFE), Supply Fan Status (SFS), and Filter Pressure  
Switch (FILTER).  
(OUTDOOR  
AIR  
S
+
RED  
BRN  
ENTHALPY  
SENSOR)  
B
TR  
SO  
TR1  
BLK  
RED  
C
D
A
+
S
+
(RETURN AIR  
ENTHALPY  
SENSOR)  
+
3
1
SR  
2
GRAY/ORN  
GRAY/RED  
WIRE HARNESS  
IN UNIT  
Economizer controls —  
LED  
Outdoor Air Enthalpy Control (PNO HH57AC077) -  
NOTES:  
1. Remove factory-installed jumper across SR and + before connecting  
The enthalpy control (HH57AC077) is available as a  
field-installed accessory to be used with the EconoMi$er2  
damper system. The outdoor air enthalpy sensor is part of  
the enthalpy control. (The separate field-installed  
accessory return air enthalpy sensor (HH57AC078) is  
required for differential enthalpy control. See Fig. 35.)  
wires from return air sensor.  
2. Switches shown in high outdoor air enthalpy state. Terminals 2 and 3  
close on low outdoor air enthalpy relative to indoor air enthalpy.  
3. Remove sensor mounted on back of control and locate in outside airstream.  
C06019  
Fig. 36 - Outside and Return Air Enthalpy Sensor  
Wiring  
Locate the enthalpy control in the economizer hood.  
Locate two GRA leads in the factory harness and connect  
these leads to enthalpy control sensors 2 and 3. See  
Fig. 35. Connect the enthalpy control power input  
terminals to economizer actuator power leads RED  
(connect to TR) and BLK (connect to TR1).  
To wire the return air enthalpy sensor, perform the  
following:  
1. Use a 2-conductor, 18 or 20 AWG, twisted pair cable  
to connect the return air enthalpy sensor to the enthal-  
py controller.  
2. At the enthalpy control remove the factory-installed  
resistor from the (SR) and (+) terminals.  
CTB  
ECON  
Enthalpy  
Switch  
3. Connect the field-supplied RED wire to (+) spade  
connector on the return air enthalpy sensor and the  
(SR+) terminal on the enthalpy controller. Connect  
the BLK wire to (S) spade connector on the return air  
enthalpy sensor and the (SR) terminal on the enthalpy  
controller.  
2
3
6
7
GRA  
GRA  
NOTE: The enthalpy control must be set to the “D”  
setting for differential enthalpy control to work properly.  
Indoor Air Quality (CO2 sensor) — The indoor air quality  
sensor accessory monitors space carbon dioxide (CO2)  
levels. This information is used to monitor IAQ levels.  
Several types of sensors are available, for wall mounting  
in the space or in return duct, with and without LCD  
display, and in combination with space temperature  
sensors. Sensors use infrared technology to measure the  
levels of CO2 present in the space air.  
Factory Wiring Harness  
C08218  
Fig. 35 - Enthalpy Switch (HH57AC077) Connections  
The outdoor enthalpy changeover setpoint is set at the  
enthalpy controller.  
Differential Enthalpy Control — Differential enthalpy  
control is provided by sensing and comparing the outside  
air and return air enthalpy conditions. Install the outdoor  
air enthalpy control as described above. Add and install a  
return air enthalpy sensor.  
The CO2 sensors are all factory set for a range of 0 to  
2000 ppm and a linear mA output of 4 to 20. Refer to the  
instructions supplied with the CO2 sensor for electrical  
requirements and terminal locations. See Fig. 37 for  
typical CO2 sensor wiring schematic.  
Return Air Enthalpy Sensor — Mount the return-air  
enthalpy sensor (HH57AC078) in the return-air duct. The  
return air sensor is wired to the enthalpy controller  
(HH57AC077). See Fig. 36.  
23  
Refer to Form 33CS-58SI, PremierLink Installation,  
Start-up, and Configuration Instructions, for detailed  
configuration information  
Outdoor Air Quality Sensor (PNO 33ZCSENCO2 plus  
weatherproof enclosure) — The outdoor air CO2 sensor is  
designed to monitor carbon dioxide (CO2) levels in the  
outside ventilation air and interface with the ventilation  
damper in an HVAC system. The OAQ sensor is packaged  
with an outdoor cover. See Fig. 39. The outdoor air CO2  
sensor must be located in the economizer outside air hood.  
+ 0-10VDC  
-
SIG COM  
4-20mA  
+
ALARM  
NC  
COM RELAY  
}
NO CONTACTS  
24 VAC  
OR  
24 VDC  
H G  
+
-
2 1  
J3  
5 4 3 2 1  
8 7 6  
J4  
C08635  
Fig. 37 - Indoor/Outdoor Air Quality (CO2) Sensor  
(33ZCSENCO2) - Typical Wiring Diagram  
To accurately monitor the quality of the air in the  
conditioned air space, locate the sensor near a return-air  
grille (if present) so it senses the concentration of CO2  
leaving the space. The sensor should be mounted in a  
location to avoid direct breath contact.  
COVER REMOVED  
SIDE VIEW  
C07135  
Fig. 39 - Outdoor Air Quality Sensor Cover  
Do not mount the IAQ sensor in drafty areas such as near  
supply ducts, open windows, fans, or over heat sources.  
Allow at least 0.9 m (3 ft) between the sensor and any  
corner. Avoid mounting the sensor where it is influenced  
by the supply air; the sensor gives inaccurate readings if  
the supply air is blown directly onto the sensor or if the  
supply air does not have a chance to mix with the room air  
before it is drawn into the return airstream.  
Wiring the Outdoor Air CO2 Sensor — A dedicated power  
supply is required for this sensor. A two-wire cable is  
required to wire the dedicated power supply for the sensor.  
The two wires should be connected to the power supply  
and terminals 1 and 2.  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
OAQ sensor. See Fig. 37. Connect the 4 to 20 mA  
terminal to the TB1-13 terminal of the 50TC. Connect the  
SIG COM terminal to the TB1-11 terminal of the 50TC.  
See Fig. 40.  
Wiring the Indoor Air Quality Sensor —  
For each sensor, use two 2-conductor 18 AWG (American  
Wire Gage) twisted-pair cables (unshielded) to connect  
the separate isolated 24 vac power source to the sensor  
and to connect the sensor to the control board terminals.  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
sensor. See Fig. 37. Connect the 4-20 mA terminal to  
terminal TB1-9 and connect the SIG COM terminal to  
terminal TB1-11. See Fig. 38.  
OAQ Sensor/RH Sensor  
TB1  
13  
PL  
J5-2  
SEN  
TB1  
11  
COM  
J5-3  
24 VAC  
C08275  
IAQ Sensor  
Fig. 40 - Outdoor CO2 Sensor Connections  
TB1  
9
PL  
J5-5  
SEN  
TB1  
11  
Fire Shutdown (FSD) — This function is available only  
when PremierLink is configured for (Space) Sensor Mode.  
The unit is factory-wired for PremierLink FSD operation  
when PremierLink is factory-installed.  
COM  
J5-3  
24 VAC  
C08636  
Fig. 38 - Indoor CO2 Sensor (33ZCSENCO2)  
Connections  
Filter Status Switch — This function is available only  
when PremierLink is configured for (Space) Sensor Mode.  
24  
PremierLink control can monitor return filter status in two  
ways: By monitoring a field-supplied/installed filter  
pressure switch or via supply fan runtime hours.  
Occupied mode. This function may also provide a “Door  
Switch” time delay function that will terminate cooling  
and heating functions after a 2-20 minute delay.  
Using switch input: Install the dirty filter pressure switch  
according to switch manufacturer’s instructions, to  
measure pressure drop across the unit’s return filters.  
Connect one side of the switch’s NO contact set to CTB’s  
THERMOSTAT-R terminal. Connect the other side of the  
NO contact set to TB1-10. Setpoint for Dirty Filter is set  
at the switch. See Fig. 41.  
Connect one side of the NO contact set on the timeclock  
to CTB’s THERMOSTAT-R terminal. Connect the other  
side of the timeclock contact to the unit’s TB1-2 terminal.  
CTB  
Remote Occupied  
Thermostat  
R
Time Clock  
TB1  
2
PL  
J4-12  
Filter Switch (NO, close on rising pressure (high drop))  
C08214  
CTB  
Thermostat  
Fig. 43 - PremierLink Wiring Remote Occupied  
R
Refer to Form 33CS-58SI for additional information on  
configuring the PremierLink control for Door Switch  
timer function.  
TB1  
10  
PL  
J4-4  
C08216  
Space Relative Humidity Sensor — The RH sensor is not  
used with these 50Hz 50TC models at this time.  
Fig. 41 - PremierLink Filter Switch Connection  
CCN Communication Bus — The PremierLink controller  
connects to the bus in a daisy chain arrangement.  
Negative pins on each component must be connected to  
respective negative pins, and likewise, positive pins on  
each component must be connected to respective positive  
pins. The controller signal pins must be wired to the signal  
ground pins. Wiring connections for CCN must be made  
at the 3-pin plug.  
When the filter switch’s NO contact set closes as filter  
pressure drop increases (indicating dirt-laden filters), the  
input signal to PremierLink causes the filter status point to  
read “DIRTY”.  
Using Filter Timer Hours: Refer to Form 33CS-58SI for  
instructions on using the PremierLink Configuration  
screens and on unit alarm sequence.  
At any baud (9600, 19200, 38400 baud), the number of  
controllers is limited to 239 devices maximum. Bus length  
may not exceed 1219 m (4000 ft), with no more than 60  
total devices on any 305 m (1000-ft) section. Optically  
isolated RS-485 repeaters are required every 305 m  
(1000 ft).  
Supply Fan Status Switch — The PremierLink control can  
monitor  
supply  
fan  
operation  
through  
a
field-supplied/installed differential pressure switch. This  
sequence will prevent (or interrupt) operation of unit  
cooling, heating and economizer functions until the  
pressure switch contacts are closed indicating proper  
supply fan operation.  
NOTE: Carrier device default is 9600 band.  
Install the differential pressure switch in the supply fan  
section according to switch manufacturer’s instructions.  
Arrange the switch contact to be open on no flow and to  
close as pressure rises indicating fan operation.  
COMMUNICATION BUS WIRE SPECIFICATIONS —  
The CCN Communication Bus wiring is field-supplied  
and field-installed. It consists of shielded 3-conductor  
cable with drain (ground) wire. The cable selected must  
be identical to the CCN Communication Bus wire used for  
the entire network.  
Connect one side of the switch’s NO contact set to CTB’s  
THERMOSTAT-R terminal. Connect the other side of the  
NO contact set to TB1-8. Setpoint for Supply Fan Status  
is set at the switch. See Fig. 42.  
See Table 7 for recommended cable.  
Table 7 – Recommended Cables  
Fan (Pressure) Switch (NO, close on rise in pressure)  
CTB  
MANUFACTURER  
Alpha  
CABLE PART NO.  
2413 or 5463  
A22503  
Thermostat  
R
American  
Belden  
PL  
J4-6  
TB1  
8
8772  
Columbia  
02525  
C08118  
Fig. 42 - PremierLink Wiring Fan Pressure Switch  
Connection  
Remote Occupied Switch — The PremierLink control  
permits a remote timeclock to override the control’s  
on-board occupancy schedule and place the unit into  
25  
NOTE: Conductors and drain wire must be at least 20  
AWG, stranded, and tinned copper. Individual conductors  
must be insulated with PVC, PVC/nylon, vinyl, Teflon, or  
polyethylene. An aluminum/polyester 100% foil shield  
and an outer jacket of PVC, PVC/nylon, chrome vinyl, or  
Teflon with a minimum operating temperature range of  
- 2 0 _C to 60_C (-4_F to 140_F) is required. Do not run  
communication wire in the same conduit as or next to any  
AC voltage wiring.  
Table 8 – Color Code Recommendations  
CCN BUS WIRE  
COLOR  
CCN PLUG PIN  
SIGNAL TYPE  
NUMBER  
+
Ground  
---  
Red  
White  
Black  
1
2
3
Connect the CCN (+) lead (typically RED) to the unit’s  
TB1-12 terminal. Connect the CCN (ground) lead  
(typically WHT) to the unit’s TB1-14 terminal. Connect  
the CCN (-) lead (typically BLK) to the unit’s TB1-16  
terminal. See Fig. 44.  
The communication bus shields must be tied together at  
each system element. If the communication bus is entirely  
within one building, the resulting continuous shield must  
be connected to ground at only one single point. If the  
communication bus cable exits from one building and  
enters another building, the shields must be connected to  
the grounds at a lightning suppressor in each building (one  
point only).  
CCN Bus  
TB1  
12  
PL  
J2-1  
+ (RED)  
Connecting CCN bus:  
TB1  
14  
NOTE: When connecting the communication bus cable,  
GND (WHT)  
J2-2  
a
color code system for the entire network is  
recommended to simplify installation and checkout. See  
Table 8 for the recommended color code.  
TB1  
16  
– (BLK)  
J2-3  
C08276  
Fig. 44 - PremierLink CCN Bus Connections  
26  
The RTU-MP control is factory-mounted in the 50TC  
unit’s main control box, to the left of the CTB. See  
Fig. 46. Factory wiring is completed through harnesses  
connected to the CTB. Field connections for RTU-MP  
sensors will be made at the Phoenix connectors on the  
RTU-MP board. The factory-installed RTU-MP control  
includes the supply-air temperature (SAT) sensor. The  
outdoor air temperature (OAT) sensor is included in the  
FIOP/accessory EconoMi$er2 package.  
RTU--MP control system  
The RTU-MP controller, see Fig. 45, provides expanded  
stand-alone operation of the HVAC system plus  
connection and control through communication with  
several Building Automation Systems (BAS) through  
popular third-party network systems. The available  
network systems are BACnet MP/TP, Modbus and  
Johnson J2. Communication with LonWorks is also  
possible by adding an accessory interface card to the  
RTU-MP. Selection of the communication protocol and  
baud rate are made at on-board DIP switches.  
Refer to Table 9, RTU-MP Controller Inputs and Outputs  
for locations of all connections to the RTU-MP board.  
C07129  
Fig. 45 - RTU-MP Multi-Protocol Control Board  
CTB  
RTU-MP Board  
C08585  
Fig. 46 - 50TC Control Box Component Locations  
27  
C09461  
Fig. 47 - RTU-MP System Control Wiring Diagram  
28  
Table 9 – RTU-MP Controller Inputs and Outputs  
BACnet OBJECT  
TYPE OF I/O  
NAME  
CONNECTION PIN  
NUMBERS  
POINT NAME  
INPUTS  
Space Temperature Sensor  
Supply Air Temperature  
Local Outside Air Temperature Sensor  
Space Temperature Offset Pot  
Indoor Air Quality  
Outdoor Air Quality  
Safety Chain Feedback  
Compressor Safety  
sptsens  
sat  
oatsens  
sptopot  
iaq  
oaq  
safety  
compstat  
firedown  
enthalpy  
humstat  
AI (10K Thermistor)  
AI (10K Thermistor)  
AI (10K Thermistor)  
AI (100K Potentiometer)  
AI (4 --- 20 ma)  
J20 --- 1, 2  
J2---1, 2  
J2---3, 4  
J20 --- 3  
J4---2, 3  
J4---5, 6  
J1---9  
AI (4 --- 20 ma)  
DI (24 VAC)  
DI (24 VAC)  
DI (24 VAC)  
DI (24 VAC)  
DI (24 VAC)  
J1---2  
Fire Shutdown  
Enthalpy Switch  
Humidistat Input Status  
J1 --- 10  
J2---6, 7  
J5---7, 8  
CONFIGURABLE INPUTS*  
Space Relative Humidity  
Outside Air Relative Humidity  
Supply Fan Status  
sprh  
oarh  
AI (4 --- 20 ma)  
AI (4 --- 20 ma)  
DI (24 VAC)  
DI (24 VAC)  
DI (24 VAC)  
J4 --- 2,3 or J4 --- 5,6  
fanstat  
J5---1,2 or J5---3,4 or  
J5 5,6 or J5---7,8  
Filter Status  
filtstat  
Remote Occupancy Input  
remocc  
OUTPUTS  
econocmd  
Economizer Commanded Position  
Supply Fan Relay State  
4---20ma  
J2---5  
J1---4  
J1---8  
J1---7  
J1---6  
J1---5  
J11 --- 3  
J11 --- 7, 8  
sf  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC , 1A)  
DO Relay (24VAC, 1A)  
Compressor 1 Relay State  
Compressor 2 Relay State  
Heat Stage 1 Relay State  
Heat Stage 2 Relay State  
Power Exhaust Relay State  
Dehumidification Relay State  
comp_1  
comp_2  
heat_1  
heat_2  
aux_2  
humizer  
LEGEND  
AI --- An alog In p u t  
AO --- An alog O u tp u t  
DI --- Discrete In p u t  
DO --- Discrete Output  
*
These inputs (if installed) take the place of the default input on the specific channel according to schematic.  
Parallel p in s J 5 --- 1 = J 2 --- 6, J 5 --- 3 = J 1 --- 10, J 5 --- 5 = J 1 --- 2 are u sed f or f ield --- in stallation .  
The RTU-MP controller requires the use of a Carrier  
space sensor. A standard thermostat cannot be used with  
the RTU-MP system.  
Outdoor Air Temperature (OAT) Sensor - The OAT is  
factory-mounted in the EconoMi$er2 (FIOP or  
accessory). It is a nominal 10k ohm thermistor attached to  
an eyelet mounting ring.  
Supply Air Temperature (SAT) Sensor  
-
On  
FIOP-equipped 50TC unit, the unit is supplied with a  
supply-air temperature (SAT) sensor (33ZCSENSAT).  
This sensor is a tubular probe type, approx 152 mm  
(6-inches) in length. It is a nominal 10-k ohm thermistor.  
EconoMi$er2 - The RTU-MP control is used with  
EconoMi$er2 (option or accessory) for outdoor air  
management. The damper position is controlled directly  
by the RTU-MP control; EconoMi$er2 has no internal  
logic device.  
The SAT is factory-wired. The SAT probe is wire-tied to  
the supply-air opening (on the horizontal opening end) in  
its shipping position. Remove the sensor for installation.  
Re-position the sensor in the flange of the supply-air  
opening or in the supply air duct (as required by local  
codes). Drill or punch a 12.7 m (1/2 -in.) hole in the flange  
or duct. Use two field-supplied, self-drilling screws to  
secure the sensor probe in a horizontal orientation. See  
Fig. 28.  
Outdoor air management functions can be enhanced with  
field-installation of these accessory control devices:  
Enthalpy control (outdoor air or differential sensors)  
Space CO2 sensor  
Outdoor air CO2 sensor  
29  
Field Connections - Field connections for accessory  
sensors and input devices are made the RTU-MP, at plugs  
J1, J2, J4, J5, J11 and J20. All field control wiring that  
connects to the RTU-MP must be routed through the  
raceway built into the corner post as shown in Fig. 22.  
The raceway provides the UL required clearance between  
high- and low-voltage wiring. Pass the control wires  
through the hole provided in the corner post, then feed the  
wires thorough the raceway to the RTU-MP. Connect to  
the wires to the removable Phoenix connectors and then  
reconnect the connectors to the board.  
Connect T  
                                                                                                                            
-59  
                                                                                                                                   
- The T-59 space sensor requires a  
                                                                                                                                                 
separate, isolated power supply of 24 VAC. See Fig. 49  
for internal connections at the T-59. Connect the SEN  
terminal (BLU) to RTU-MP J20-1. Connect the COM  
terminal (BRN) to J20-2. Connect the SET terminal (STO  
or BLK) to J20-3.  
BRN (COM)  
BLK (STO)  
BLU (SPT)  
SENSOR  
WIRING  
Space Temperature (SPT) Sensors  
OR  
SET SEN  
A field-supplied Carrier space temperature sensor is  
required with the RTU-MP to monitor space temperature.  
There are 3 sensors available for this application:  
OPB COM- PWR+  
S 33ZCT55SPT, space temperature sensor with override  
button  
S 33ZCT56SPT, space temperature sensor with override  
button and setpoint adjustment  
POWER  
WIRING  
24 VAC  
NOTE: Must use a separate isolated transformer.  
S 33ZCT59SPT, space temperature sensor with LCD  
(liquid crystal display) screen, override button, and  
setpoint adjustment  
C07132  
Fig. 50 - Space Temperature Sensor Typical Wiring  
(33ZCT59SPT)  
Use 20 gauge wire to connect the sensor to the controller.  
The wire is suitable for distances of up to 500 ft. Use a  
three-conductor shielded cable for the sensor and setpoint  
adjustment connections. If the setpoint adjustment  
(slidebar) is not required, then an unshielded, 18 or 20  
gauge, two-conductor, twisted pair cable may be used.  
Economizer controls —  
Outdoor Air Enthalpy Control (PNO HH57AC077) -  
The enthalpy control (HH57AC077) is available as a  
field-installed accessory to be used with the EconoMi$er2  
damper system. The outdoor air enthalpy sensor is part of  
the enthalpy control. (The separate field-installed  
accessory return air enthalpy sensor (HH57AC078) is  
required for differential enthalpy control. See “Return Air  
Enthalpy Sensor” below.)  
Connect T-55 - See Fig. 30 for typical T-55 internal  
connections. Connect the T-55 SEN terminals to  
RTU-MP J20-1 and J20-2. See Fig. 48.  
J20-1  
J20-2  
SEN  
SEN  
Locate the enthalpy control in the economizer hood.  
Locate two GRA leads in the factory harness and connect  
these leads to enthalpy control sensors 2 and 3. See  
Fig. 35. Connect the enthalpy control power input  
terminals to economizer actuator power leads RED  
(connect to TR) and BLK (connect to TR1).  
C08460  
Fig. 48 - RTU-MP T-55 Sensor Connections  
Connect T-56 See Fig. 32 for T-56 internal  
-
The outdoor enthalpy changeover setpoint is set at the  
enthalpy controller.  
connections. Install a jumper between SEN and SET  
terminals as illustrated. Connect T-56 terminals to  
RTU-MP J20-1, J20-2 and J20-3 per Fig. 49.  
Differential Enthalpy Control — Differential enthalpy  
control is provided by sensing and comparing the outside  
air and return air enthalpy conditions. Install the outdoor  
air enthalpy control as described above. Add and install a  
return air enthalpy sensor.  
SEN  
SEN  
J20-1  
J20-2  
Return Air Enthalpy Sensor — Mount the return-air  
enthalpy sensor (HH57AC078) in the return-air duct. The  
return air sensor is wired to the enthalpy controller  
(HH57AC077). See Fig. 36.  
Jumper  
SET  
SET  
J20-3  
C08461  
Fig. 49 - RTU-MP T-56 Sensor Connections  
30  
To wire the return air enthalpy sensor, perform the  
following:  
IAQ Sensor  
24 VAC  
J4-2  
SEN  
1. Use a 2-conductor, 18 or 20 AWG, twisted pair cable  
to connect the return air enthalpy sensor to the enthal-  
py controller.  
2. At the enthalpy control remove the factory-installed  
resistor from the (SR) and (+) terminals.  
COM  
J4-3  
C08462  
3. Connect the field-supplied RED wire to (+) spade  
connector on the return air enthalpy sensor and the  
(SR+) terminal on the enthalpy controller. Connect  
the BLK wire to (S) spade connector on the return air  
enthalpy sensor and the (SR) terminal on the enthalpy  
controller.  
Fig. 51 - RTU-MP / Indoor CO2 Sensor  
(33ZCSENCO2) Connections  
Outdoor Air Quality Sensor (PNO 33ZCSENCO2 plus  
weatherproof enclosure) — The outdoor air CO2 sensor is  
designed to monitor carbon dioxide (CO2) levels in the  
outside ventilation air and interface with the ventilation  
damper in an HVAC system. The OAQ sensor is packaged  
with an outdoor cover. See Fig. 39. The outdoor air CO2  
sensor must be located in the economizer outside air hood.  
NOTE: The enthalpy control must be set to the “D”  
setting for differential enthalpy control to work properly.  
Indoor Air Quality (CO2 sensor) — The indoor air quality  
sensor accessory monitors space carbon dioxide (CO2)  
levels. This information is used to monitor IAQ levels.  
Several types of sensors are available, for wall mounting  
in the space or in return duct, with and without LCD  
display, and in combination with space temperature  
sensors. Sensors use infrared technology to measure the  
levels of CO2 present in the space air.  
Wiring the Outdoor Air CO2 Sensor — A dedicated power  
supply is required for this sensor. A two-wire cable is  
required to wire the dedicated power supply for the sensor.  
The two wires should be connected to the power supply  
and terminals 1 and 2.  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
OAQ sensor. See Fig. 37. Connect the 4 to 20 mA  
terminal to RTU-MP J4-5. Connect the SIG COM  
terminal to RTU-MP J4-6.  
The CO2 sensors are all factory set for a range of 0 to  
2000 ppm and a linear mA output of 4 to 20. Refer to the  
instructions supplied with the CO2 sensor for electrical  
requirements and terminal locations. See Fig. 37 for  
typical CO2 sensor wiring schematic.  
To accurately monitor the quality of the air in the  
conditioned air space, locate the sensor near a return-air  
grille (if present) so it senses the concentration of CO2  
leaving the space. The sensor should be mounted in a  
location to avoid direct breath contact.  
OAQ Sensor/RH Sensor  
J4-5  
J4-6  
SEN  
COM  
Do not mount the IAQ sensor in drafty areas such as near  
supply ducts, open windows, fans, or over heat sources.  
Allow at least 3 ft (0.9 m) between the sensor and any  
corner. Avoid mounting the sensor where it is influenced  
by the supply air; the sensor gives inaccurate readings if  
the supply air is blown directly onto the sensor or if the  
supply air does not have a chance to mix with the room air  
before it is drawn into the return airstream.  
24 VAC  
C08463  
Fig. 52 - RTU-MP / Outdoor CO2 Sensor  
(33ZCSENCO2) Connections  
Connecting Discrete Inputs  
Filter Status  
Wiring the Indoor Air Quality Sensor —  
For each sensor, use two 2-conductor 18 AWG (American  
Wire Gage) twisted-pair cables (unshielded) to connect  
the separate isolated 24 vac power source to the sensor  
and to connect the sensor to the RTU-MP control board  
terminals.  
The filter status accessory is a field-installed accessory.  
This accessory detects plugged filters. When installing  
this accessory, the unit must be configured for filter status  
by setting MENUConfigInputsinput 3, 5, 8, or 9  
to Filter Status and normally open (N/O) or normally  
closed (N/C). Input 8 or 9 is recommended for easy of  
installation. Refer to Fig. 45 and Fig. 47 for wire  
terminations at J5.  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
sensor. See Fig. 36. Connect the 4-20 mA terminal to  
RTU-MP J4-2 and connect the SIG COM terminal to  
RTU-MP J4-3. See Fig. 51.  
31  
Fan Status  
Communication Wiring -- Protocols  
General  
The fan status accessory is a field-installed accessory.  
This accessory detects when the indoor fan is blowing air.  
When installing this accessory, the unit must be  
Protocols are the communication languages spoken by  
control devices. The main purpose of a protocol is to  
communicate information in the most efficient method  
possible. Different protocols exist to provide different  
kinds of information for different applications. In the BAS  
application, many different protocols are used, depending  
on manufacturer. Protocols do not change the function of  
a controller; just make the front end user different.  
configured  
for  
fan  
status  
by  
setting  
MENUConfigInputsinput 3, 5, 8, or 9 to Fan  
Status and normally open (N/O) or normally closed (N/C).  
Input 8 or 9 is recommended for easy of installation. Refer  
to Fig. 45 and Fig. 47 for wire terminations at J5.  
Remote Occupancy  
The RTU-MP can be set to communicate on four different  
protocols: BACnet, Modbus, N2, and LonWorks. Switch 3  
(SW3) on the board is used to set protocol and baud rate.  
Switches 1 and 2 (SW1 and SW2) are used to set the  
board’s network address. See Fig. 53 for the switch setting  
per protocol. The 3rd party connection to the RTU-MP is  
through plug J19.  
NOTE: Power must be cycled after changing the SW1-3  
switch settings.  
Refer to the RTU-MP 3rd Party Integration Guide for  
more detailed information on protocols, 3rd party wiring,  
and networking.  
The remote occupancy accessory is a field-installed  
accessory. This accessory overrides the unoccupied mode  
and puts the unit in occupied mode. When installing this  
accessory, the unit must be configured for remote  
occupancy by setting MENUConfigInputsinput 3,  
5, 8, or 9 to Remote Occupancy and normally open (N/O)  
or normally closed (N/C).  
Also set MENUSchedulesoccupancy source to DI  
on/off. Input 8 or 9 is recommended for easy of  
installation. Refer to Fig. 45 and Table 9 for wire  
terminations at J5.  
Space Relative Humidity Sensor - The RH sensor is not  
used with these 50Hz 50TC models at this time.  
SW3 Protocol Selection  
DS6 DS5  
OFF OFF  
PROTOCOL  
DS8  
DS7  
DS4  
DS3  
DS2  
DS1  
BACnet MS/TP  
(Master)  
Unused  
OFF  
ON  
OFF  
Select Baud Select Baud  
Select Baud Select Baud  
Modbus  
(Slave)  
Unused  
OFF  
OFF  
ON  
ON  
OFF  
N2  
Unused  
Unused  
OFF  
ON  
OFF  
ON  
OFF  
OFF  
ON  
ON  
ON  
OFF  
OFF  
OFF  
OFF  
(Slave)  
LonWorks  
OFF  
NOTE:  
DS = Dip Switch  
BACnet MS/TP SW3 example shown  
Baud Rate Selections  
BAUD RATE  
9600  
DS2  
OFF  
ON  
DS1  
OFF  
OFF  
ON  
19,200  
38,400  
OFF  
ON  
76,800  
ON  
C07166  
Fig. 53 - RTU-MP SW3 Dip Switch Settings  
32  
interface (USB-L) is required to connect a computer to  
the RTU-MP board. The link cable connects a USB port  
to the J12 local access port. This program functions and  
operates identical to the handheld.  
Local Access  
6
BACview Handheld  
The BACview6 is a keypad/display interface used to  
connect to the RTU-MP to access the control information,  
read sensor values, and test the RTU, see Fig. 54. This is  
an accessory interface that does not come with the MP  
controller and can only be used at the unit. Connect the  
BACview6 to the RTU-MP’s J12 local access port. There  
are 2 password protected levels in the display (User and  
Admin). The user password is defaulted to 0000 but can  
be changed. The Admin password is 1111 and cannot be  
changed. There is a 10 minute auto logout if a screen is  
idle. See Form 48-50H-T-2T, Appendix A for navigation  
and screen content.  
RTU--MP Troubleshooting  
Communication LEDs  
The LEDs indicate if the controller is speaking to the  
devices on the network. The LEDs should reflect  
communication traffic based on the baud rate set. The  
higher the baud rate the more solid the LEDs will  
appear. See Table 10 for further details.  
Virtual BACview  
Virtual BACview is a freeware computer program that  
functions as the BACview6 Handheld. The USB Link  
C07170  
Fig. 54 - BACview6 Handheld Connections  
33  
Table 10 – LEDs  
The LEDs on the RTU-MP show the status of certain functions  
If this LED is on...  
Status is...  
Power  
Rx  
Tx  
The RTU MP has power  
The RTU MP is receiving data from the network segment  
The RTU MP is transmitting data over the network segment  
The digital output is active  
DO#  
The Run and Error LEDs indicate control module and network status  
If Run LED shows...  
And Error LED shows...  
Status is...  
2 flashes per second  
Off  
Normal  
2 flashes,  
2 flashes per second  
2 flashes per second  
2 flashes per second  
2 flashes per second  
Five minute auto---restart delay after system error  
Control module has just been formatted  
alternating with Run LED  
3 flashes,  
then off  
4 flashes,  
then pause  
Two or more devices on this network have the  
same ARC156 network address  
Exec halted after frequent system errors or  
control programs halted  
On  
5 flashes per second  
5 flashes per second  
On  
Off  
Exec start---up aborted, Boot is running  
Firmware transfer in progress, Boot is running  
7 flashes per second, alternating with  
7 flashes per second  
14 flashes per second  
Ten second recovery period after brownout  
Run LED  
14 flashes per second,  
alternating with Run LED  
Brownout  
Failure. Try the following solutions:  
S
S
S
S
Turn the RTU---MP off, then on.  
Format the RTU --- MP.  
Download memory to the RTU---MP.  
Replace the RTU---MP.  
On  
On  
NOTE: Refer to Form 48-50H-T-2T for complete  
configuration of RTU-MP, operating sequences and  
troubleshooting information. Refer to RTU-MP 3rd Party  
Integration Guide for details on configuration and  
troubleshooting of connected networks. Have a copy of  
these manuals available at unit start-up.  
34  
Economizer  
Power  
Exhaust  
2 Position  
Damper  
Unit Without Economizer  
or 2 Position Damper  
C09382  
Fig. 55 - EconoMi$ert IV Wiring  
Differential dry-bulb sensor (EconoMi$er IV)  
Outdoor enthalpy sensor  
Differential enthalpy sensor  
Electric Heaters  
Step 11 — Adjust Factory--Installed Options  
EconoMi$er IV Occupancy Switch —  
Refer to Fig. 55 for general EconoMi$er IV wiring.  
External occupancy control is managed through a  
connection on the Central Terminal Board.  
Single Point kits  
Low Ambient Controls  
Thermostat / Sensors  
CO2 sensor  
DDC interface (PremierLink)  
Louvered hail guard  
If external occupancy control is desired, connect a time  
clock or remotely controlled switch (closed for Occupied,  
open for Unoccupied sequence) at terminals marked  
OCCUPANCY on CTB. Remove or cut jumper JMP 2 to  
complete the installation.  
Phase monitor control  
Winter Start kit  
Step 12 — Install Accessories  
Available accessories include:  
Roof Curb  
Thru-base connection kit (must be installed before unit  
is set on curb)  
Refer to separate installation instructions for information  
on installing these accessories.  
Pre--Start and Start--Up  
Manual outside air damper  
Two-Position motorized outside air damper  
EconoMi$er IV (with control and integrated barometric  
relief)  
This completes the mechanical installation of the unit.  
Refer to the unit’s Service Manual for detailed Pre-Start  
and Start-up instructions.  
EconoMi$er2 (without control/for external signal and  
integrated barometric relief)  
35  
Table 11 – Unit Wire/MOCP Sizing Data  
ELECTRIC HEATER  
IFM  
TYPE  
DISC. SIZE  
Nom  
(kW)  
FLA  
MCA  
MOCP  
CRHEATER***A00  
FLA  
LRA  
---  
---  
15.4  
15.4  
17.6  
20.8  
32.1  
35.3  
16.2  
16.2  
18.6  
21.8  
33.1  
36.3  
17.5  
20.6  
23.9  
38.1  
44.6  
55.5  
18.3  
21.6  
24.9  
39.1  
45.6  
56.5  
22.7  
26.6  
29.9  
44.1  
50.6  
61.5  
25  
25  
25  
25  
35  
40  
25  
25  
25  
25  
35  
40  
20  
25  
25  
40  
45  
60  
20  
25  
25  
40  
50  
60  
30  
30  
30  
45  
60  
70  
15  
15  
16  
19  
30  
32  
16  
16  
17  
20  
30  
33  
18  
19  
22  
35  
41  
51  
19  
20  
23  
36  
42  
52  
24  
24  
27  
41  
47  
57  
75  
75  
6.0  
6.0  
CRHEATER106A00  
CRHEATER108A00  
11.5  
14.0  
23.1  
25.6  
---  
11.5  
14.0  
23.1  
25.6  
---  
75  
STD  
HIGH  
STD  
75  
CRHEATER109A00  
75  
CRHEATER108A00,108A00  
CRHEATER108A00,109A00  
75  
94  
6.0  
6.0  
94  
CRHEATER106A00  
CRHEATER108A00  
11.5  
14.0  
23.1  
25.6  
---  
11.5  
14.0  
23.1  
25.6  
---  
94  
94  
CRHEATER109A00  
94  
CRHEATER108A00,108A00  
CRHEATER108A00,109A00  
94  
99  
13.9  
16.5  
27.9  
33.1  
41.8  
---  
13.9  
16.5  
27.9  
33.1  
41.8  
---  
99  
CRHEATER116A00  
CRHEATER113A00  
99  
99  
CRHEATER114A00  
99  
CRHEATER115A00  
99  
CRHEATER114A00,116A00  
118  
118  
118  
118  
118  
118  
171  
171  
171  
171  
171  
171  
13.9  
16.5  
27.9  
33.1  
41.8  
---  
13.9  
16.5  
27.9  
33.1  
41.8  
---  
CRHEATER116A00  
CRHEATER113A00  
MED  
CRHEATER114A00  
CRHEATER115A00  
CRHEATER114A00,116A00  
13.9  
16.5  
27.9  
33.1  
41.8  
13.9  
16.5  
27.9  
33.1  
41.8  
CRHEATER116A00  
CRHEATER113A00  
HIGH  
CRHEATER114A00  
CRHEATER115A00  
CRHEATER114A00,116A00  
NOTE: See page 38 for table legend and notes.  
36  
Table 11 – Unit Wire/MOCP Sizing Data (cont)  
ELECTRIC HEATER  
IFM  
TYPE  
DISC. SIZE  
Nom  
(kW)  
FLA  
MCA  
MOCP  
CRHEATER***A00  
FLA  
LRA  
---  
---  
17.5  
20.6  
23.9  
38.1  
44.6  
55.5  
17.5  
20.6  
23.9  
38.1  
44.6  
55.5  
19.3  
22.9  
26.1  
40.4  
46.9  
57.8  
21.6  
21.6  
23.9  
44.6  
55.5  
53.4  
23.4  
23.4  
26.1  
46.9  
57.8  
55.6  
26.4  
26.6  
29.9  
50.6  
61.5  
59.4  
20  
25  
25  
40  
45  
60  
20  
25  
25  
40  
45  
60  
25  
25  
30  
45  
50  
60  
25  
25  
25  
45  
60  
60  
30  
30  
30  
50  
60  
60  
30  
30  
30  
60  
70  
70  
18  
19  
22  
35  
41  
51  
18  
19  
22  
35  
41  
51  
20  
21  
24  
37  
43  
53  
23  
23  
23  
41  
51  
61  
25  
25  
25  
43  
53  
63  
28  
28  
28  
47  
57  
66  
108  
108  
108  
108  
108  
108  
114  
114  
114  
114  
114  
114  
172  
172  
172  
172  
172  
172  
123  
123  
123  
123  
123  
123  
181  
181  
181  
181  
181  
181  
189  
189  
189  
189  
189  
189  
13.9  
16.5  
27.9  
33.1  
41.8  
---  
13.9  
16.5  
27.9  
33.1  
41.8  
---  
CRHEATER116A00  
CRHEATER113A00  
STD  
MED  
HIGH  
STD  
CRHEATER114A00  
CRHEATER115A00  
CRHEATER114A00,116A00  
13.9  
16.5  
27.9  
33.1  
41.8  
---  
13.9  
16.5  
27.9  
33.1  
41.8  
---  
CRHEATER116A00  
CRHEATER113A00  
CRHEATER114A00  
CRHEATER115A00  
CRHEATER114A00,116A00  
13.9  
16.5  
27.9  
33.1  
41.8  
---  
13.9  
16.5  
27.9  
33.1  
41.8  
---  
CRHEATER116A00  
CRHEATER113A00  
CRHEATER114A00  
CRHEATER115A00  
CRHEATER114A00,116A00  
13.9  
16.5  
33.1  
41.8  
50.1  
---  
13.9  
16.5  
33.1  
41.8  
50.1  
---  
CRHEATER116A00  
CRHEATER113A00  
CRHEATER115A00  
CRHEATER114A00,116A00  
CRHEATER115A00,113A00  
13.9  
16.5  
33.1  
41.8  
50.1  
---  
13.9  
16.5  
33.1  
41.8  
50.1  
---  
CRHEATER116A00  
CRHEATER113A00  
MED  
CRHEATER115A00  
CRHEATER114A00,116A00  
CRHEATER115A00,113A00  
13.9  
16.5  
33.1  
41.8  
50.1  
13.9  
16.5  
33.1  
41.8  
50.1  
CRHEATER116A00  
CRHEATER113A00  
HIGH  
CRHEATER115A00  
CRHEATER114A00,116A00  
CRHEATER115A00,113A00  
NOTE: See page 38 for table legend and notes.  
37  
Legend for Table 11  
LEGEND:  
DISC  
FLA  
IFM  
LRA  
MCA  
MOCP  
--- Disconnect  
--- Full load amps  
--- Indoor fan motor  
--- Locked rotor amps  
--- Minimum circuit amps  
--- Maximum over current protection  
38  
39  
Catalog No: 50TC---C02SI  
Copyright 2009 Carrier Corp. D 7310 W. Morris St. D Indianapolis, IN 46231  
Printed in U.S.A.  
Edition Date: 11/09  
Replaces: NEW  
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.  
40  

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