| 48TF004-007   Single-Package Rooftop   Heating/Cooling Units   Installation, Start-Up, and   Service Instructions   CONTENTS   Page   Disconnect gas piping from unit when leak   SAFETY CONSIDERATIONS. . . . . . . . . . . . . . . . . . . . . . 1   1 testing at pressure greater than   / psig.   2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35   Step 1 — Provide Unit Support . . . . . . . . . . . . . . . . . . . 1   • ROOF CURB   1 Pressures greater than /2 psig will cause   gas valve damage resulting in hazardous   condition. If gas valve is subjected to pres-   • SLAB MOUNT   1 sure greater than   / 2 psig, it must be   Step 2 — Field Fabricate Ductwork. . . . . . . . . . . . . . . 2   Step 3 — Install External Trap for Condensate   Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2   Step 4 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . 2   replaced before use. When pressure testing   field-supplied gas piping at pressures of   1/2 psig or less, a unit connected to such   piping must be isolated by manually closing   the gas valve.   • POSITIONING   Step 5 — Install Flue Hood . . . . . . . . . . . . . . . . . . . . . . . 4   Step 6 — Install Gas Piping . . . . . . . . . . . . . . . . . . . . . . 4   Step 7 — Make Electrical Connections . . . . . . . . . . . 8   • FIELD POWER SUPPLY   • FIELD CONTROL WIRING   • HEAT ANTICIPATOR SETTINGS   Before performing service or maintenance operations on   unit, turn off main power switch to unit and install a lock-   out tag. Electrical shock could cause personal injury.   Step 8 — Make Outdoor-Air Adjustments   and Install Outdoor-Air Hood. . . . . . . . . . . . . . . . . . 11   • MANUAL OUTDOOR-AIR DAMPER   • OPTIONAL DURABLADE ECONOMIZER   • OPTIONAL ECONOMI$ER   Step 9 — Adjust Evaporator-Fan Speed . . . . . . . . . 19   • DIRECT-DRIVE MOTORS   INSTALLATION   Unit is shipped in the vertical duct configuration. To convert   to horizontal configuration, remove screws from side duct   opening covers and remove covers. Using the same screws, in-   stall covers on vertical duct openings with the insulation-side   down. Seals around duct openings must be tight. See Fig. 1.   Confirm before installation of unit that voltage, amperage   and circuit protection requirements listed on unit data plate   agree with power supply provided.   • BELT-DRIVE MOTORS   START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-38   SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-43   TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . 44-49   START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . CL-1   Step 1 — Provide Unit Support   SAFETY CONSIDERATIONS   ROOF CURB — Assemble and install accessory roof curb in   accordance with instructions shipped with curb. See Fig. 2. In-   stall insulation, cant strips, roofing felt, and counter flashing as   shown. Ductwork must be attached to curb, not to the unit. The   accessory thru-the-bottom power and gas connection package   must be installed before the unit is set on the roof curb. If field-   installed (thru-the-roof curb) gas connections are desired, use   factory-supplied 3/4-in. pipe coupling and gas plate assembly to   mount the thru-the-roof curb connection to the roof curb. Gas   connections and power connections to the unit must be field in-   stalled after the unit is installed on the roof curb.   Installation and servicing of air-conditioning equipment can   be hazardous due to system pressure and electrical compo-   nents. Only trained and qualified service personnel should   install, repair, or service air-conditioning equipment.   Untrained personnel can perform basic maintenance func-   tions of cleaning coils and filters and replacing filters. All other   operations should be performed by trained service personnel.   When working on air-conditioning equipment, observe precau-   tions in the literature, tags and labels attached to the unit, and   other safety precautions that apply.   If electric and control wiring is to be routed through the   basepan, attach the accessory thru-the-bottom service connec-   tions to the basepan in accordance with the accessory installa-   tion instructions.   Follow all safety codes. Wear safety glasses and work   gloves. Use quenching cloth for unbrazing operations. Have   fire extinguishers available for all brazing operations.   IMPORTANT: The gasketing of the unit to the roof curb   is critical for a watertight seal. Install gasket supplied   with the roof curb as shown in Fig. 2. Improperly   applied gasket can result in air leaks and poor unit   performance.   Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.   PC 111 Catalog No. 534-80000 Printed in U.S.A. Form 48TF-1SI Pg 1 8-00 Replaces: New   Book 1   4 Tab 1a 6a   NOTES:   7.   Direction of airflow.   ROOF CURB   ACCESSORY   1. Roof curb accessory is shipped disassembled.   2. Insulated panels.   A UNIT SIZE   8. Connector packages CRBTMPWR001A00 and 002A00 are for thru-the-   curb connections. Packages CRBTMPWR003A00 and 004A00 are for   thru-the-bottom connections.   1′-2″   3. Dimensions in [ ] are in millimeters.   4. Roof curb, galvanized steel.   CRRFCURB001A00   CRRFCURB002A00   [356]   48TF004-007   5. Attach ductwork to curb (flanges of duct rest on curb).   6. Service clearance: 4 ft on each side.   2′-0″   [610]   D ALT   DRAIN   HOLE   “E”   GAS   “F”   POWER   “G”   CONTROL   CONNECTOR   PKG. ACCY.   B C 3/4″ [19] NPT)   11/4″ [31.7]   3/4″ [19] NPT   CRBTMPWR001A00   CRBTMPWR002A00   3/4″   1/2″   [19] NPT   [12.7]   1′-911   / ″ 1′-4″   13/4″   1/2″   [5511]6   [406]   [44.5]   CRBTMPWR003A00   CRBTMPWR004A00   1/2″   [12.7] NPT   3/4″   [12.7]   11/4″ [31.7]   [19] NPT   Fig. 2 — Roof Curb Dimensions   Flue gas can deteriorate building materials. Orient unit such   that flue gas will not affect building materials.   Adequate combustion-air space must be provided for proper   operation of this equipment. Be sure that installation complies   with all local codes and Section 5.3, Air for Combustion and   Ventilation, NFGC (National Fuel Gas Code), and ANSI   (American National Standards Institute) Z223.1, and NFPA   (National Fire Protection Association) 54 TIA-54-84-1.   In Canada, installation must be in accordance with the   CAN1-B149 installation codes for gas burning appliances.   MAXIMUM ALLOWABLE   DIFFERENCE (in.)   A-B   B-C   A-C   0.5   1.0   1.0   Fig. 3 — Unit Leveling Tolerances   After unit is in position, remove rigging skids and shipping   materials.   Step 5 — Install Flue Hood — Flue hood is shipped   screwed to the basepan beside the burner compartment access   panel. Remove from shipping location and using screws pro-   vided, install flue hood and screen in location shown in Fig. 7.   Step 6 — Install Gas Piping — Unit is equipped for   use with type of gas shown on nameplate. Refer to local build-   ing codes, or in the absence of local codes, to ANSI Z223.1 en-   titled National Fuel Gas Code. In Canada, installation must be   in accordance with the CAN1.B149.1 and CAN1.B149.2 in-   stallation codes for gas burning appliances.   For natural gas applications, gas pressure at unit gas con-   nection must not be less than 4 in. wg or greater than   13.0 in. wg while unit is operating. On 48TF005,006,007 high   heat units, the gas pressure at unit gas connection must not be   less than 5 in. wg or greater than 13 in. wg while the unit is op-   erating. For propane applications, the gas pressure must not   be less than 5 in. wg or greater than 13 in. wg at the unit   connection.   NOTE: Drain plug is shown in factory-installed position.   Fig. 4 — Condensate Drain Connection   Unit may be installed directly on wood flooring or on   Class A, B, or C roof-covering material when roof curb is used.   Although unit is weatherproof, guard against water from   higher level runoff and overhangs.   Flue vent discharge must have a minimum horizontal clear-   ance of 4 ft from electric and gas meters, gas regulators, and   gas relief equipment.   Minimum distance between unit and other electrically live   parts is 48 inches.   Size gas supply piping for 0.5 in. wg maximum pressure   drop. Do not use supply pipe smaller than unit gas connection.   Support gas piping as shown in the table in Fig. 8. For exam-   3 ple, a /4-in. gas pipe must have one field-fabricated support   beam every 8 ft. Therefore, an 18-ft long gas pipe would have a   minimum of 2 support beams, a 48-ft long pipe would have a   minimum of 6 support beams.   See Fig. 8 for typical pipe guide and locations of external   manual main shutoff valve.   3. Unit weights do not include economizer. See Table 1 for economizer   weights.   NOTES:   1. Dimensions in ( ) are in millimeters.   2. Hook rigging shackles through holes in base rail, as shown in detail “A.’   Holes in base rails are centered around the unit center of gravity. Use   wooden top skid when rigging to prevent rigging straps from damaging unit.   All panels must be in place when rigging.   MAX WEIGHT   “A”   “B”   “C”   UNIT   Lb   Kg   231   236   245   279   in.   mm   in.   mm   in.   mm   48TFE,TFF,TFM,TFN004   48TFD,TFE,TFF,TFL,TFM,TFN005   48TFD,TFE,TFF,TFL,TFM,TFN006   48TFD,TFE,TFF007   510   520   540   615   73.69   1872   37.50   953   33.35   845   Fig. 5 — Rigging Details   4 Table 1 — Physical Data — 48TF004-007   UNIT SIZE 48TF   E/F/M/N004   D/E/F/L/M/N005   D/E/F/L/M/N006   D/E/F007   NOMINAL CAPACITY (tons)   3 4 5 6 OPERATING WEIGHT (lb)   Unit   Al/Al*   460   465   468   470   476   482   490   497   505   565   576   587   Al/Cu*   Cu/Cu*   Economizer   Durablade   EconoMi$er   Roof Curb†   34   47   115   34   47   115   34   47   115   34   47   115   COMPRESSOR   Quantity   No. Cylinders (per Circuit)   Oil (oz)   Reciprocating   Scroll   1 2 50   1 2 50   1 2 50   1 2 54   REFRIGERANT TYPE   Expansion Device   Operating Charge (lb-oz)   Circuit 1   R-22   Acutrol™ Metering Device   4-4   — 6-6   — 6-14   — 9-0   — Circuit 2   CONDENSER COIL   Rows...Fins/in.   Total Face Area (sq ft)   Enhanced Copper Tubes, Aluminum Lanced Fins   1...17   8.36   2...17   8.36   2...17   10.42   2...17   10.42   CONDENSER FAN   Nominal Cfm   Quantity...Diameter (in.)   Motor Hp...Rpm   Watts Input (Total)   Propeller Type   3500   1...22.0   1/4...1100   325   4000   1...22.0   1/4...1100   325   4000   1...22.0   1/4...1100   325   4000   1...22.0   1/4...1100   325   EVAPORATOR COIL   Rows...Fins/in.   Total Face Area (sq ft)   Enhanced Copper Tubes, Aluminum Double-Wavy Fins   2...15   4.17   2...15   5.5   3...15   5.5   4...15   5.5   EVAPORATOR FAN   Quantity...Size (in.)   Centrifugal Type   Std   1...10 x 10   1...10 x 10   1...10 x 10   Direct   Belt   1...10 x 10   1...10 x 10   1...10 x 10   Direct   Belt   1...11 x 10   1...10 x 10   1...11 x 10   Direct   Belt   1...10 x 10   — Alt   High-Static   Std   1...10 x 10   Belt   Type Drive   Alt   — Belt   High-Static   Belt   Belt   Belt   Nominal Cfm   Maximum Continuous Bhp   1200   1600   2000   2400   2.40   — Std   Alt   High-Static   Std   Alt   High-Static   Std   Alt   High-Static   Std   Alt   High-Static   .34   .75   1.20   1.00   1.00   1.30/2.40**   2.90   2.40   2.40   2.90   56   Motor Frame Size   Nominal Rpm High/Low   Fan Rpm Range   48   48   48   48   48   56   — 56   56   56   56   860/800   1620   1075/970   1620   1075/970   1725   — — 1725   — 1725   — 1725   — 1725   1070-1460   — 760-1000   1075-1455   Ball   835-1185   1075-1455   Ball   900-1300   1300-1685   Ball   1300-1685   Ball   Motor Bearing Type   Maximum Allowable Rpm   2100   2100   2100   2100   2.8/3.8   — Motor Pulley Pitch Diameter Min/Max (in.)   Std   Alt   High-Static   Std   Alt   High-Static   Std   Alt   High-Static   Std   Alt   High-Static   Std   Alt   High-Static   Std   Alt   High-Static   Std   Alt   High-Static   Std   Alt   — — — 1.9/2.9   1.9/2.9   2.4/3.4   2.8/3.8   2.8/3.8   3.4/4.4   3.4/4.4   1 1 5 1 1 5 1 5 5 5 Nominal Motor Shaft Diameter (in.)   Fan Pulley Pitch Diameter (in.)   Belt, Quantity...Type...Length (in.)   Pulley Center Line Distance (in.)   / / / / / / / / / / 2 2 8 2 2 8 2 8 8 8 — 5 / — — — 4.85   4.5   4.0   4.5   — 4.5   4.5   4.5   4.5   — — — 1...A...40   1...A...34   1...A...34   1...A...39   1...A...39   1...A...40   — 1...A...39   1...A...40   — — — 14.7-15.5   10.0-12.4   10.0-12.4   10.0-12.4   14.7-15.5   14.7-15.5   — 10.0-12.4   14.7-15.5   Speed Change per Full Turn of   Movable Pulley Flange (rpm)   — 48   65   — 5 — 70   65   — 5 — 80   60   — 80   — 60   5 Movable Pulley Maximum Full Turns   From Closed Position   5 — 6 6 5 5 Factory Setting   — 3 — 3 — 3 3 — High-Static   Std   31/2   — 856   31/2   — 975   31/2   — 31/2   1225   — Factory Speed Setting (rpm)   Alt   1060   High-Static   1233   1233   1396   1396   5 5 5 5 Fan Shaft Diameter at Pulley (in.)   / 8 / 8 / 8 / 8 LEGEND   ††Rollout switch lockout is manually reset by interrupting power to unit or   resetting thermostat.   Al   Bhp   Cu   — — — Aluminum   Brake Horsepower   Copper   || Single-phase units have a single-stage gas valve. The heating input values   are as follows:   48TFF004, 115,000 Btuh   48TFF005, 150,000 Btuh   48TFF006, 150,000 Btuh   *Evaporator coil fin material/condenser coil fin material. Contact your local   representative for details about coated fins.   †Weight of 14-in. roof curb.   NOTE: High-static motor not available on single-phase units.   **Single phase/three-phase.   5 Table 1 — Physical Data — 48TF004-007 (cont)   UNIT SIZE 48TF   E/F/M/N004   D/E/F/L/M/N005   D/E/F/L/M/N006   D/E/F007   FURNACE SECTION   Rollout Switch Cutout   Temp (F)††   195   195   195   195   Burner Orifice Diameter   (in. ...drill size)   Natural Gas   Std   Alt   TFD   TFE   TFF   TFL   TFM   TFN   — .113...33   .113...33   .129...30   .102...38   .102...38   .116...32   .113...33   .113...33   .129...30   .102...38   .102...38   .116...32   .113...33   .113...33   .129...30   — .113...33   .113...33   — .102...38   .102...38   — — Liquid Propane   TFD   TFE   TFF   TFL   TFM   TFN   — .089...43   .089...43   .102...38   .082...45   .082...45   .089...43   .089...43   .089...43   .102...38   .082...45   .082...45   .089...43   .089...43   .089...43   .102...38   — .089...43   .089...43   — .082...45   .082...45   — — Thermostat Heat Anticipator   Setting (amps)   208/230 v and 575   Stage 1   Stage 2   Stage 1   Stage 2   Stage 1   .14   .14   .14   .14   .14   .14   .14   .14   460 v   .14   .14   .14   .14   .14   .14   .14   .14   Gas Input (Btuh)||   TFD   TFE   TFF   TFL   TFM   TFN   — 72,000   115,000   120,000   60,000   90,000   120,000   72,000   115,000   120,000   60,000   90,000   120,000   72,000   115,000   120,000   — 72,000   82,000   — 60,000   90,000   — — Stage 2   (3-phase units)   TFF   115,000   150,000   150,000   150,000   Efficiency (Steady   State) (%)   80   — 25-55   55-85   — 20-50   30-60   80   80   80   25-55   35-65   50-80   — Temperature Rise Range   TFD   TFE   TFF   TFL   TFM   TFN   25-55   35-65   50-80   20-50   30-60   40-70   25-55   35-65   50-80   20-50   30-60   40-70   — — Manifold Pressure (in. wg)   Natural Gas   Std   Alt   3.5   3.5   1 3.5   3.5   1 3.5   3.5   1 3.5   3.5   1 Liquid Propane   Gas Valve Quantity   Gas Valve Pressure Range   Psig   0.180-0.487   5.0-13.5   0.180-0.487   5.0-13.5   0.180-0.487   5.0-13.5   0.180-0.487   5.0-13.5   in. wg   Field Gas Connection   Size (in.)   1 1 1 1 / 2 / 2 / 2 / 2 HIGH-PRESSURE SWITCH (psig)   Standard Compressor   Internal Relief (Differential)   Cutout   450 ± 50   500 ± 50   428   320   428   320   Reset (Auto.)   LOSS-OF-CHARGE (LOW-   PRESSURE SWITCH) (psig)   Cutout   7 ± 3   Reset (Auto.)   22 ± 7   FREEZE PROTECTION   THERMOSTAT (F)   Opens   30 ± 5   45 ± 5   Closes   OUTDOOR-AIR INLET SCREENS   Quantity...Size (in.)   Cleanable   1...20 x 24 x 1   RETURN-AIR FILTERS   Quantity...Size (in.)   Throwaway   2...16 x 25 x 2   LEGEND   ††Rollout switch lockout is manually reset by interrupting power to unit or   resetting thermostat.   Al   Bhp   Cu   — — — Aluminum   Brake Horsepower   Copper   || Single-phase units have a single-stage gas valve. The heating input values   are as follows:   48TFF004, 115,000 Btuh   48TFF005, 150,000 Btuh   48TFF006, 150,000 Btuh   *Evaporator coil fin material/condenser coil fin material. Contact your local   representative for details about coated fins.   †Weight of 14-in. roof curb.   NOTE: High-static motor not available on single-phase units.   **Single phase/three-phase.   6 BOTTOM POWER CHART,   THESE HOLES REQ’D FOR USE   WITH ACCESSORY PACKAGES —   CRBTMPWR001A00, 3A00 (1/2″, 3/4″)   STD UNIT   WEIGHT   DURABLADE   ECONOMI$ER   WEIGHT   (A)   (B)   (C)   (D)   “A”   ECONOMIZER WEIGHT   CORNER WEIGHT CORNER WEIGHT CORNER WEIGHT CORNER WEIGHT   UNIT   PANEL   LENGTH   Lbs   460   470   490   565   Kg   209   213   222   256   Lbs   Kg   Lbs   Kg   Lbs   140   142   150   165   Kg   Lbs   105   106   115   136   Kg   Lbs   159   162   160   200   Kg   Lbs   56   Kg   3 48TFN,TFM,TFF,TFE004   48TFN,TFM,TFL,TFF,TFE,TFD005   48TFN,TFM,TFL,TFF,TFE,TFD006   48TFF,TFE,TFD007   63.5   64.4   68.0   74.8   47.6   48.1   52.2   61.7   72.1   73.5   72.6   90.7   25.4   27.2   29.5   29.0   1′-10 / ″ [568.0]   8 3 THREADED   CONDUIT   SIZE   REQ’D HOLE   SIZES   60   1′-10 / ″ [568.0]   8 WIRE   USE   34   15.4   47   21.3   3 65   1′-0 / ″ [315.0]   8 (Max.)   3 64   1′-0 / ″ [315.0]   1 7 8 / ″   2 24 V   Power   Gas   / ″ [22.2]   8 3 / ″   1 1 / ″ [28.4]   4 8 CONNECTION SIZES   1 1 / ″ FPT   2 1 / ″ [31.8]   4 3 A B C D E F 1 / ″ Dia. [35] Field Power Supply Hole   2″ Dia. [51] Power Supply Knockout   2 / ″ Dia. [64] Power Supply Knockout   / ″ Dia. [22] Field Control Wiring Hole   8 1 2 7 8 3 / ″-14 NPT Condensate Drain   / ″-14 NPT Gas Connection   4 1 2 NOTES:   1. Dimensions in [ ] are in millimeters.   2.   Center of Gravity.   3.   Direction of Airflow.   4. On vertical discharge units, ductwork to be attached to accessory   roof curb only. For horizontal discharge units, field-supplied flanges   should be attached to horizontal discharge openings, and all duct-   work should be attached to the flanges.   5. Minimum clearance (local codes or jurisdiction may prevail):   a. Between unit, flue side and combustible surfaces, 36 inches.   b. Bottom of unit to combustible surfaces (when not using curb)   1 inch. Bottom of base rail to combustible surfaces (when not   using curb) 0 inches.   c. Condenser coil for proper airflow, 36 in. one side, 12 in. the other.   The side getting the greater clearance is optional.   d. Overhead, 60 in. to assure proper condenser fan operation.   e. Between units, control box side, 42 in. per NEC (National Electri-   cal Code).   f. Between unit and ungrounded surfaces, control box side, 36 in.   per NEC.   g. Between unit and block or concrete walls and other grounded sur-   faces, control box side, 42 in. per NEC.   h. Horizontal supply and return end, 0 inches.   6. With the exception of the clearance for the condenser coil and com-   bustion side as stated in Note 5a, b, and c, a removable fence or bar-   ricade requires no clearance.   7. Units may be installed on combustible floors made from wood or   Class A, B, or C roof covering material if set on base rail.   8. The vertical center of gravity is 1′-6″ [457] up from the bottom of the   base rail.   Fig. 6 — Base Unit Dimensions   Step 7 — Make Electrical Connections   Unit cabinet must have an uninterrupted, unbroken electri-   cal ground to minimize the possibility of personal injury if   an electrical fault should occur. This ground may consist of   electrical wire connected to unit ground lug in control com-   partment, or conduit approved for electrical ground when   installed in accordance with NEC (National Electrical   Code), ANSI/NFPA, latest edition, and local electrical   codes. Do not use gas piping as an electrical ground. Fail-   ure to follow this warning could result in the installer being   liable for personal injury of others.   BLOWER   ACCESS   PANEL   Fig. 7 — Flue Hood Details   FIELD POWER SUPPLY — All units except 208/230-v   units are factory wired for the voltage shown on the nameplate.   If the 208/230-v unit is to be connected to a 208-v power sup-   ply, the transformer must be rewired by moving the black wire   with the 1/4-in. female space connector from the 230-volt con-   nection and moving to the 200-volt 1/4-in. male terminal on the   primary side of the transformer.   Refer to unit label diagram for additional information. Pig-   tails are provided for field wire connections. Use factory-   supplied splices or UL (Underwriters’ Laboratories) approved   copper/aluminum connector.   When installing units, provide a disconnect per the NEC.   All field wiring must comply with NEC and local   requirements.   Install field wiring as follows:   LEGEND   1. Install conduit through side panel openings. For units   without electric heat, install conduit between disconnect   and control box.   NFGC — National Fuel Gas Code   *Field supplied.   NOTE: Follow all local codes.   2. Install power lines to terminal connections as shown in   Fig. 9.   SPACING OF SUPPORTS   STEEL PIPE   NOMINAL DIAMETER   X DIMENSIONS   (feet)   Voltage to compressor terminals during operation must be   within voltage range indicated on unit nameplate (see Table 2).   On 3-phase units, voltages between phases must be balanced   within 2% and the current within 10%. Use the formula shown   in the legend for Table 2, Note 2 to determine the percent of   voltage imbalance. Operation on improper line voltage or ex-   cessive phase imbalance constitutes abuse and may cause dam-   age to electrical components. Such operation would invalidate   any applicable Carrier warranty.   (in.)   1 / 6 8 10   2 3 / 4 or 1   1 / or larger   1 4 Fig. 8 — Gas Piping Guide (With Accessory   Thru-the-Curb Service Connections)   FIELD CONTROL WIRING — Install a Carrier-approved   accessory thermostat assembly according to installation   instructions included with the accessory. Locate thermostat as-   sembly on a solid wall in the conditioned space to sense aver-   age temperature in accordance with thermostat installation in-   structions. Connect thermostat wires to terminal board.   Route thermostat cable or equivalent single leads of colored   wire from subbase terminals through connector on unit to low-   voltage connections (shown in Fig. 10).   NOTE: For wire runs up 50 ft, use no. 18 AWG (American   Wire Gage) insulated wire (35 C minimum). For 50 to 75 ft,   use no. 16 AWG insulated wire (35 C minimum). For over   75 ft, use no. 14 AWG insulated wire (35 C minimum). All   wire larger than no. 18 AWG cannot be directly connected to   the thermostat and will require a junction box and splice at the   thermostat.   Pass the control wires through the hole provided in the cor-   ner post; then feed wires through the raceway built into the   corner post to the 24-v barrier located on the left side of the   control box. See Fig. 11. The raceway provides the UL re-   quired clearance between high- and low-voltage wiring.   HEAT ANTICIPATOR SETTINGS — Set heat anticipator   settings at .14 amp for the first stage and .14 amp for second-   stage heating, when available.   8 208/230-3-60   460-3-60   (SIZE 007 ONLY)   208/230-1-60   575-3-60   (SIZE 007 ONLY)   208/230-3-60   575-3-60, 460-3-60   (SIZES 004-006)   LEGEND   C — Contactor   COMP — Compressor   NEC   TB   — National Electrical Code   — Terminal Block   Fig. 9 — Power Wiring Connections   RACEWAY   LOW VOLTAGE   CONNECTIONS   INTEGRATED GAS UNIT   CONTROLLER (IGC)   LEGEND   AHA   — Adjustable Heat Anticipator   Field Wiring   Factory Wiring   NOTES:   1. Connect Y2 when unit is equipped with an economizer.   2. Connect W2 when unit is equipped with two stages of heat.   HOLE IN END PANEL (HIDDEN)   Fig. 10 — Low-Voltage Connections   Fig. 11 — Field Control Wiring Raceway   9 Table 2 — Electrical Data   VOLTAGE COMPRESSOR   OFM   (ea)   POWER   SUPPLY   DISCONNECT   SIZE*   COMBUSTION   FAN MOTOR   FLA   UNIT   48TF   NOMINAL   V-Ph-Hz   IFM   IFM   RANGE   (ea)   TYPE   FLA   Min Max   RLA   LRA   Qty Hp FLA   MCA   MOCP†   30/30   35/35   25/25   25/25   25/25   15   FLA   23/23   26/26   17/17   19/19   19/19   7 LRA   106/106   111/111   85/85   90/90   109/109   48/48   48/48   57/57   35   Std   Alt   3.5   4.9   3.5   4.9   5.2   1.3   2.1   2.6   1.3   2.1   2.6   3.5   4.9   3.5   4.9   5.2   1.8   2.1   2.6   1.8   2.1   2.6   5.9   6.6   5.9   5.2   7.5   3.1   2.6   3.4   3.1   3.0   3.4   5.2   7.5   2.6   3.4   2.6   3.4   24.5/24.5   26.6/26.6   17.7/17.7   19.1/19.1   19.4/19.4   7.6   1 208/230-1-60   208/230-3-60   187 254   187 254   16.2   96.0   1 / 1.4   .6   4 4 Std   Alt   1 1 10.2   4.4   75.0   40.0   1 / 1.4   .6   High   Std   Alt   004   460-3-60   414 508   1 / 4 0.8   .3   8.4   15   8 High   Std   Alt   8.9   15   9 6.3   15   7 1 1 1 575-3-60   518 632   187 254   187 254   3.7   23.3   15.4   31.0   118.0   90.0   1 1 1 / 4 / 4 / 4 0.8   1.4   1.4   .3   .6   .6   6.9   15   8 37   High   Std   Alt   7.3   15   7 45   34.0/34.0   35.4/35.4   24.2/24.2   25.6/25.6   25.9/25.9   13.0   40/40   45/45   30/30   30/30   30/30   20   32/32   34/34   23/23   25/25   25/25   13   129/129   133/133   101/101   105/105   124/124   51   208/230-1-60   208/230-3-60   Std   Alt   High   Std   Alt   005   1 460-3-60   414 508   8.3   45.0   1 / 4 0.8   .3   13.3   20   13   53   High   Std   Alt   13.8   20   13   62   10.1   15   10   41   1 1 1 575-3-60   518 632   187 254   187 254   6.4   28.8   16.3   36.0   147   114   1 1 1 / 4 / 4 / 4 0.8   1.4   1.4   .3   .6   .6   10.3   15   11   42   High   Std   Alt   10.7   15   10   50   43.3/43.3   44.0/44.0   27.3/27.3   26.6/26.6   28.9/28.9   13.2   60/60   60/60   35/35   35/35   35/35   20   42/42   42/42   29/29   26/26   29/29   13   161/161   184/184   128/128   148/148   174/174   72   208/230-1-60   208/230-3-60   Std   Alt   High   Std   Alt   006   1 1 460-3-60   575-3-60   414 508   518 632   7.4   6.2   64   62   1 1 / / 0.8   0.8   .3   .3   12.7   15   12   81   4 High   Std   Alt   13.5   20   13   94   10.9   15   11   58   10.5   15   10   66   4 High   Std   High   Std   High   Std   High   12.6   15   11   76   30.2/30.2   32.5/32.5   15.4   35/35   40/40   20   29/29   32/32   15   180/180   205/205   90   1 1 1 208/230-3-60   460-3-60   187 254   414 508   518 632   23.6   10.6   8.5   146   73   1 1 1 / 4 / 4 / 4 1.4   0.6   0.6   .6   .3   .3   007   16.1   20   16   103   12.3   15   13   72   575-3-60   58.4   12.9   20   14   82   LEGEND   — Full Load Amps   HACR — Heating, Air Conditioning and Refrigeration   Example: Supply voltage is 460-3-60.   FLA   IFM   AB = 452 v   BC = 464 v   AC = 455 v   — Indoor (Evaporator) Fan Motor   LRA — Locked Rotor Amps   MCA — Minimum Circuit Amps   MOCP — Maximum Overcurrent Protection   NEC — National Electrical Code   OFM — Outdoor (Condenser) Fan Motor   RLA — Rated Load Amps   452 + 464 + 455   3 Average Voltage =   1371   3 = *Used to determine minimum disconnect per NEC.   †Fuse or HACR circuit breaker.   = 457   Determine maximum deviation from average voltage.   (AB) 457 – 452 = 5 v   (BC) 464 – 457 = 7 v   (AC) 457 – 455 = 2 v   NOTES:   1. In compliance with NEC requirements for multimotor and combination   load equipment (refer to NEC Articles 430 and 440), the overcurrent   protective device for the unit shall be fuse or HACR breaker. Canadian   units may be fuse or circuit breaker.   Maximum deviation is 7 v.   Determine percent of voltage imbalance.   7 % Voltage Imbalance = 100 x   457   2. Unbalanced 3-Phase Supply Voltage   Never operate a motor where a phase imbalance in supply voltage is   greater than 2%. Use the following formula to determine the percent   of voltage imbalance.   = 1.53%   This amount of phase imbalance is satisfactory as it is below the max-   imum allowable 2%.   % Voltage Imbalance   max voltage deviation from average voltage   = 100 x   average voltage   IMPORTANT: If the supply voltage phase imbalance is more   than 2%, contact your local electric utility company immediately.   10   5. Place hood on front of outdoor air opening panel. See   Fig. 13 for hood details. Secure top of hood with the   4 screws removed in Step 3. See Fig. 14.   6. Remove and save 6 screws (3 on each side) from sides of   the manual outdoor-air damper.   Step 8 — Make Outdoor-Air Adjustments and   Install Outdoor-Air Hood   MANUAL OUTDOOR-AIR DAMPER — The outdoor-air   hood and screen are attached to the basepan at the bottom of   the unit for shipping.   7. Align screw holes on hood with screw holes on side of   manual outdoor-air damper. See Fig. 13 and 14. Secure   hood with 6 screws from Step 6.   8. Adjust minimum position setting of the damper blade by   adjusting the manual outdoor-air adjustment screws on   the front of the damper blade. See Fig. 12. Slide blade   vertically until it is in the appropriate position determined   by Fig. 15. Tighten screws.   Assembly:   1. Determine quantity of ventilation required for building.   Record amount for use in Step 8.   2. Remove and save outdoor air opening panel and screws.   See Fig. 12.   3. Separate hood and screen from basepan by removing the   4 screws securing them. Save all screws.   4. Replace evaporator coil access panel.   9. Remove and save screws currently on sides of hood. In-   sert screen. Secure screen to hood using the screws. See   Fig. 14.   OUTDOOR   AIR OPENING   PANEL   3 SCREWS   (SIDE)   Fig. 14 — Outdoor-Air Damper with   Hood Attached   Fig. 12 — Damper Panel with Manual Outdoor-Air   Damper Installed   Fig. 15 — Position Setting   Fig. 13 — Outdoor-Air Hood Details   11   OPTIONAL DURABLADE ECONOMIZER — The   op-   tional economizer hood assembly is packaged and shipped in   the filter section. Damper blades and control boards are in-   stalled at the factory and the economizer is shipped in the verti-   cal discharge position.   NOTE: Horizontal discharge block-off plate is shipped with   the air hood package. If unit is to be used for vertical discharge   application, discard this plate.   Assembly:   1. Determine if ventilation air is required in building. If so,   determine minimum amount to be supplied by each unit   and record quantity of ventilation air needed for use in   Step 6.   2. Remove filter access panel by raising panel and swinging   panel outward. Panel is now disengaged from track and   can be removed. No tools are required to remove filter   access panel. Remove outdoor-air opening panel. Save   panels and screws. See Fig. 16. Remove optional   outdoor-air damper hood package from filter section.   Fig. 16 — Typical Access Panel Locations   3. Assemble outdoor-air hood top and side plates as shown   in Fig. 17. Install seal strips on hood top and sides. Put   aside screen retainer and screws for later assembly. Do   not attach hood to unit at this time.   4. To convert to horizontal discharge application:   a. Rotate economizer 90 degrees until the   economizer motor faces the condenser section   (see Fig. 18).   b. Rotate the barometric relief damper hinge   90 degrees. Barometric relief damper should open   vertically to operate properly.   c. Install horizontal discharge block-off plate over   the opening on the access panel. (Block-off plate   MUST be installed before installing hood assem-   bly.) See Fig. 19.   5. Insert economizer plug into economizer harness. Remove   tape from barometric relief damper. See Fig. 20.   6. If ventilation air is not required, proceed to Step 7. If ven-   tilation air is required, determine minimum position set-   ting for required airflow. See Fig. 21. Adjust minimum   position setting by adjusting the screws on the position   setting bracket. Slide bracket until the top screw is in the   position determined by Fig. 21. Tighten screws.   7. Remove tape from outdoor-air thermostat (OAT). Fasten   OAT to inside of hood using screws and speed clips pro-   vided. See Fig. 22. Make sure OAT terminals are posi-   tioned up.   Fig. 17 — Outdoor-Air Hood Details   8. Replace outdoor-air opening panel using screws from   Step 2. Replace filter access panel. Ensure the filter ac-   cess panel slides along the tracks and is securely engaged.   ECONOMIZER   CONTROL   BOARD   9. Fasten hood top and side plate assembly (Fig. 17) to   outdoor-air opening panel with screws provided.   10. Place knob supplied with economizer on OAT. See   Fig. 22. Set for 3° F below indoor room thermostat set-   ting. If accessory enthalpy control (EC) is used in place of   OAT, see instructions shipped with EC for installation   and adjustment. See Fig. 22.   BAROMETRIC   RELIEF   DAMPER   ECONOMIZER   PLUG   SHIPPING   SCREW   11. Connect OAT per Fig. 23.   12. Slide outdoor-air inlet screen into screen track on hood   side plate. While holding screen in place, fasten screen re-   tainer to hood using screws provided.   ECONOMIZER   MOTOR   NOTE: Refer to Fig. 24 for economizer barometric relief   damper characteristics.   Fig. 18 — Horizontal Durablade Economizer   Installation   12   BLOCK-OFF PLATE   Fig. 19 — Horizontal Discharge Block-Off Plate   ECONOMIZER   CONTROL   BOARD   U-SHAPED   HOLE   ECONOMIZER   PLUG   ECONOMIZER TOP   MOTOR SCREW   (NOT   SHOWN)   WIRING   HARNESS   BAROMETRIC   RELIEF DAMPER   SHIPPING   SCREW   POSITION SETTING   BRACKET   Fig. 20 — Durablade Economizer Installed in Unit   ENTHALPY   CONTROL   R E V B . B C D HOOD   97-3672   . REV   EXAMPLE:   Fig. 22 — Outdoor-Air Thermostat/   Enthalpy Control Installation   Given —Negative Pressure. . . . . . . . . . . . . . . . . . . . . . . 0.2 in. wg   Outdoor Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900 cfm   Determine — Setting = 5 in.   Fig. 21 — Durablade Economizer   Minimum Position Setting   13   ECONOMI$ER   PLUG   CONTROLLER   GEAR-DRIVEN   DAMPER   LEGEND   OAT — Outdoor-Air Thermostat   NOTE: See unit wiring diagram for details.   OUTDOOR AIR   TEMPERATURE   SENSOR   Fig. 23 — Wiring Connections for   Outdoor-Air Thermostat   ACTUATOR   0.90   BAROMETRIC RELIEF DAMPERS   Fig. 25 — EconoMi$er Component Locations   0.80   0.70   0.60   0.50   0.40   0.30   0.20   0.10   0.00   100   200   300   400   500   600   700   800   CFM   Fig. 24 — Durablade Economizer   Barometric Relief Damper Characteristics   OPTIONAL ECONOMI$ER — See Fig. 25 for EconoMi$er   component locations.   1. To remove the existing unit filter access panel, raise the   panel and swing the bottom outward. The panel is now   disengaged from the track and can be removed. Remove   the indoor coil access panel and discard. See Fig. 26.   FILTER ACCESS   PANEL   OUTDOOR-AIR   OPENING PANEL   Fig. 26 — Typical Access Panel Locations   If installing an optional Power Exhaust Assembly, refer to   the EconoMi$er Power Exhaust Installation Instructions.   Controller should be mounted in vertical position as   shown in Fig. 25.   2. Assemble the hood assembly as follows:   OUTDOOR AIR   OPENING PANEL   EXHAUST AIR   HOOD TOP   Remove the EconoMi$er hood from its packaging. Re-   move shipping brackets holding hood package to   EconoMi$er. Locate the outdoor-air opening panel. See   Fig. 27. Remove hood assembly shipping brackets locat-   ed on the back (sloped) side of the EconoMi$er assembly.   These brackets are used to retain the hood assembly dur-   ing shipping only.   SCREEN   RETAINER   EXHAUST AIR   HOOD SIDES   SEAL STRIP   3. Installs the 1/8 x 3/4-in. seal strip on the exhaust air hood   side panels and the bottom bracket. Assemble the exhaust   air hood to the outdoor-air opening panel as shown in   Fig. 27, using the screws provided. Do not attach hood   assembly to unit at this time.   4. Install the 1/8 x 3/4-in. seal strip on the outdoor-air hood   top and side panels. Assemble the outdoor-air hood to the   outdoor-air opening panel as shown in Fig. 28, using the   screws provided. Do not attach hood assembly to the unit   at this time.   EXHAUST AIR SCREEN   EXHAUST AIR   BOTTOM BRACKET   Fig. 27 — Exhaust Air Hood Assembly   14   5. Slide the outdoor-air inlet screens into the screen track on   the hood side panels. While holding the screens in place,   fasten the screen retainer to the hood using the screws   provided. Repeat the process for the barometric exhaust   air screen. Do not attach completed (Fig. 29) hood as-   sembly to unit at this time.   6. Slide the EconoMi$er assembly into the rooftop unit. See   Fig. 30 and 31.   NOTE: Be sure to engage rear EconoMi$er flange under   tabs in return-air opening of the unit base. See Fig. 30.   7. Install the outdoor-air block-off plate, then secure the   EconoMi$er with the screws provided. See Fig. 31.   8. Remove and discard the 12-pin jumper plug from the unit   wiring harness located in the upper left corner and insert   the EconoMi$er plug into the unit wiring harness. Refer   to wiring diagram Fig. 32 and 33. Also refer to Fig. 34 if   installing an accessory power exhaust.   9. Install the complete hood assembly on the unit and secure   using the screws provided.   Fig. 29 — Completed Hood Assembly   ECONOMI$ER CLIP   HVAC UNIT   UNIT FILTER   RACK   10. Remove the indoor fan motor access panel. See Fig. 35.   11. Mount the supply-air temperature sensor to the lower left   portion of the indoor blower housing with the two (2)   screws provided (see Fig. 36). Connect the violet and   pink wires to the corresponding connections on the   supply-air temperature sensor. Replace the indoor fan   motor access panel.   ECONOMI$ER   UNIT BASE   ECONOMI$ER REAR   FLANGE   Fig. 30 — Rear EconoMi$er Flange Installation   OUTDOOR AIR   SEAL STRIP   OPENING   PANEL   OUTDOOR AIR   HOOD TOP   WIRING   HARNESS   SCREEN   RETAINER   OUTDOOR AIR   INLET   SCREENS   SEAL STRIP   OUTDOOR   AIR   BLOCK-OFF   PLATE   ASSEMBLED   EXHAUST HOOD   OUTDOOR AIR   HOOD SIDES   Fig. 28 — Outdoor-Air Hood Assembly   Fig. 31 — EconoMi$er Installed   15   LEGEND   OAT — Outdoor-Air Temperature   RAT — Return-Air Temperature   Fig. 32 — EconoMi$er Wiring   ECONOMI$ER   CONTROLLER   BROWN   TEMP   VIOLET   TEMP   OUTDOOR   AIR   OAT   COM   OAH   -15 V   RAT   COM   OUT   PWR   SENSOR   WHITE   RED   BROWN   TEMP   VIOLET   WHITE   RETURN   AIR   SENSOR   TEMP   COM   OUT   COM   RAH   +15 V   RED   PWR   CO2   V+   SENSOR   24   (+)   CO2   CO2 COM   DAT   COM VAC   COM   SUPPLY AIR   TEMPERATURE SENSOR   REM POT   COM   PINK   TEMP   TEMP   LED   COM   VIOLET   Fig. 33 — EconoMi$er Sensor Wiring   16   TO FUSED   DISCONNECT   RED   H1   GRAY   RED YEL BLU   GRAY   H4   H2   H1   H3   H2   X4   X2   X1   X2   X3   X4   X1   X3   FIELD SUPPLIED   WIRING   SECONDARY   230VAC   SECONDARY   230VAC   BLACK   BLACK   COMPRESSOR 1   CONTACTOR   OR   LT. BLUE   B A 11   13   21   23   3 2 1 9 8 7 6 5 4 230VAC   BLACK   BROWN   FAN 1   R1   24 VAC   3-PIN   CONNECTOR   PLUG   C1   GREEN/   YELLOW   4-PIN   CONNECTOR   PLUG   2 x 4 IN.   HANDY BOX   BLUE   ORANGE   1 YELLOW   2 L1   L2   BLACK L1   1 2 3 4 1 2 BLUE   L2   BROWN   3 GREEN GND   GND   BLACK   BLUE   3 4 BLACK   LT. BLUE   230 VAC   1 PHASE   GREEN   B A 3 2 1 9 8 7 6 5 BLACK   R2   24 VAC   BROWN   C1   FAN 2   GREEN/   YELLOW   4 BLUE   Fig. 34 — Wiring Diagram for Power Exhaust System   CONTROL BOX/BURNER   ACCESS PANEL   INDOOR FAN MOTOR   ACCESS PANEL AND BLOWER   Fig. 35 — Typical Access Panel Locations (Standard Efficiency Unit Shown)   17   Ventilation Air (Minimum Position Set Up) — If ventilation   air is not required, proceed to Step 5. If ventilation air is re-   quired, perform the following:   1. The indoor fan must be on to set the ventilation air.   Either put the thermostat in the continuous fan mode or   jumper the R and G terminals at the rooftop unit con-   nection board.   2. Locate the minimum position (MIN POS) potentiome-   ter. Turn the potentiometer full CCW to fully close the   outdoor air dampers. Turn the potentiometer gradually   clockwise (CW) to the desired position. See Fig. 37.   SUPPLY AIR   TEMPERATURE   SENSOR   MOUNTING   LOCATION   SUPPLY AIR   TEMPERATURE   SENSOR   3. Replace the filter access panel. See Fig. 26. Ensure the   filter access panel slides along the tracks and is   securely engaged.   Fig. 36 — Supply-Air Sensor Placement   4. Calculate the minimum airflow across the   EconoMi$er.   a. Calculate % of outside air using the following   formula.   CO2 Control Setup — If a CO2 sensor is not being used, pro-   ceed to the next section. If a CO2 sensor is being used, perform   the following:   % Outdoor air through EconoMi$er   Mixture Temp – Return Air Temp   % Outdoor air =   Outdoor Temp – Return Air Temp   1. Determine the value at which you want the minimum   position of the dampers to begin opening to allow a   greater amount of outdoor air to enter. The range is   800 to 1,400 ppm.   b. Divide total CFM by percentage outdoor air, this   gives outdoor air volume in CFM.   5. Turn on base unit power.   2. Locate the CO2 SP (PPM) potentiometer and adjust to   the desired set point. See Fig. 37.   NOTE: The EconoMi$er begins operation three min-   utes after power up.   Mechanical Cooling Lockout — Determine the outdoor-air   temperature at which you want the mechanical cooling (com-   pressors) to be disabled. Locate the mechanical cooling lockout   (MECH CLG LOCKOUT) potentiometer. To disable this fea-   ture, turn the potentiometer counterclockwise (CCW) to the   OFF position. Otherwise, set the value between 10 and 60 F.   Mechanical cooling will not operate when the outdoor air tem-   perature is below this value. See Fig. 37.   Personal Injury Hazard. Avoid possible injury by keep-   ing fingers away from damper blades.   6. See Fig. 38 for barometric relief damper   characteristics.   Dry Bulb Changeover Set Up — Determine the dry bulb   changeover set point from Table 3. The settings are A, B, C and   D. Locate the ECON SP potentiometer and set the dry bulb   changeover set point. See Fig. 37. When the OAT is above this   set point, the damper is limited to minimum position setting.   Table 3 — Changeover Set Points   SETTINGS   Dry Bulb (°F)   A B C D Fig. 37 — EconoMi$er Control Adjustment   Potentiometers (Factory Settings)   73   27   69   25   66   24   63   22   Single Enthalpy* (Btu/lb)   Differential Temperature*   (°F, Not Adjustable)   2 1 2 1 2 1 2 1 0.5   0.4   0.3   0.2   0.1   0 Differential Enthalpy*   (Btu/lb, Not Adjustable)   *Field-installed accessory.   If a potentiometer fails, its setting will default to the values   in Table 4.   Table 4 — Default Potentiometer Settings   POTENTIOMETER   DEFAULT SETTING   600 800 1000 1200 1400 1600   FLOW (CUBIC FEET/MINUTE)   0 200 400   CO SP (PPM)   MECH CLG LOCKOUT   ECON SP   1,000   47°   D 2 MIN POS (%)   20   Fig. 38 — Barometric Relief Capacity   18   To align fan and motor pulleys:   1. Loosen fan pulley setscrews.   2. Slide fan pulley along fan shaft.   Make angular alignment by loosening motor from   mounting.   To adjust belt tension:   1. Loosen fan motor mounting nuts.   2. Slide motor mounting plate away from fan scroll for   proper belt tension (1/2-in. deflection with one finger).   3. Tighten motor mounting nuts.   4. Adjust bolt and tighten nut to secure motor in fixed   position.   Step 9 — Adjust Evaporator-Fan Speed — Ad-   just evaporator-fan rpm to meet jobsite conditions. Table 5   shows fan rpm at motor pulley settings. Table 6 shows motor   performance. See Table 7 for Accessory/FIOP Static Pressure.   Refer to Tables 8-29 to determine fan speed settings.   DIRECT-DRIVE MOTORS — The evaporator-fan motor   factory speed setting is shown on label diagram affixed to base   unit. If other than factory setting is desired, refer to label   diagram for motor reconnection. See Fig. 39 for direct drive   motor location.   BELT-DRIVE MOTORS — Fan motor pulleys are factory   set for speed shown in table 1. See Fig. 40 for belt drive motor   location.   NOTE: Before adjusting fan speed, make sure the new fan   speed will provide an air temperature rise range as shown in   Table 1.   To change fan speed:   1. Shut off unit power supply.   2. Loosen belt by loosening fan motor mounting nuts. See   Fig. 40.   3. Loosen movable pulley flange setscrew (see Fig. 41).   4. Screw movable flange toward fixed flange to increase   speed and away from fixed flange to decrease speed. In-   creasing fan speed increases load on motor. Do not ex-   ceed maximum speed specified in Table 1.   5. Set movable flange at nearest keyway of pulley hub and   tighten setscrew. (See Table 1 for speed change for each   full turn of pulley flange.)   MOTOR MOUNTING   PLATE NUTS   Fig. 40 — Belt Drive Motor Mounting   Fig. 41 — Evaporator-Fan Pulley Adjustment   Fig. 39 — Direct Drive Motor Mounting   19   Table 5 — Fan Rpm at Motor Pulley Settings*   MOTOR PULLEY TURNS OPEN   UNIT   48TF   1 1 1 1 1 1 0 / 1 1 /   2 2 /   3 3 /   4 4 /   5 5 /   2 6 — 2 2 2 2 2 1000   1455   1185   1455   1300   1685   1460   1685   976   1423   1150   1423   1260   1589   1420   1589   952   928   1360   1080   1360   1180   1525   1345   1525   904   880   1297   1010   1297   1100   1460   1265   1460   856   832   1233   940   808   784   1170   870   760   — 1107   — 004†   004**   005†   005**   006†   006**   007††   007**   1392   1115   1392   1220   1557   1380   1557   1328   1045   1328   1140   1493   1305   1493   1265   975   1202   905   1138   835   1075   — 1265   1060   1428   1225   1428   1233   1020   1396   1185   1396   1202   980   1170   940   1138   900   1107   — 1075   — 1364   1150   1364   1332   1110   1332   1300   1070   1300   — — — — — — *Approximate fan rpm shown.   †Indicates alternate motor and drive package.   **Indicates high-static motor and drive package.   ††Indicates standard motor and drive package.   Table 6 — Motor Data   UNIT   48TF   EVAPORATOR-FAN   MOTOR   UNIT   MAXIMUM ACCEPTABLE   CONTINUOUS BHP*   MAXIMUM ACCEPTABLE   OPERATING WATTS   MAXIMUM   VOLTAGE   208/230   460   AMP DRAW   2.8   Standard   Alternate   High Static   Standard   Alternate   High Static   Standard   Alternate   High Static   Standard   High Static   0.34   1.00   440   1000   2120   850   1.3   575   1.3   208/230   460   4.9   004   2.1   575   2.1   208/230   460   6.0   2.40   3.0   575   3.0   208/230   460   3.5   0.75   1.8   575   1.8   208/230   460   4.9   005   1.00   1000   2120   1340   2120   2562   2120   2562   2.1   575   2.1   208/230   460   6.0   2.40   3.0   575   3.0   208/230   460   5.9   1.20   3.2   575   3.2   208/230   460   10.1/6.7†   3.0   006   1.30/2.40†   2.90   575   3.0   208/230   460   8.6   3.9   575   3.9   208/230   460   6.7   2.40   3.0   575   3.0   007   208/230   460   8.6   2.90   3.9   575   3.9   LEGEND   BHP — Brake Horsepower   NOTES:   1. All indoor-fan motors 5 hp and larger meet the minimum efficiency   requirements as established by the Energy Policy Act of 1992   (EPACT) effective October 24, 1997.   *Extensive motor and electrical testing on these units ensures that the   full horsepower range of the motors can be utilized with confidence.   Using your fan motors up to the horsepower ratings shown in this table   will not result in nuisance tripping or premature motor failure. Unit war-   ranty will not be affected.   2. High-static motor not available on single-phase units.   †Single phase/three-phase.   Table 7 — Accessory/FIOP Static Pressure* (in. wg) — 48TF004-007   CFM   COMPONENT   900   0.05   0.05   1200   0.05   0.09   1400   0.05   0.13   1600   0.05   0.17   1800   0.05   0.22   2000   0.05   0.27   2200   0.05   0.32   2400   0.05   0.39   2600   0.05   0.45   3000   0.05   0.53   Durablade Economizer   EconoMi$er   LEGEND   FIOP — Factory-Installed Option   *The static pressure must be added to external static pressure. The sum   and the evaporator entering-air cfm should then be used in conjunction   with the Fan Performance tables to determine blower rpm and watts.   20   Table 8 — Fan Performance 48TF004 — Vertical Discharge Units, Standard Motor   48TF004 (3 TONS) — STANDARD MOTOR (DIRECT DRIVE)   Low Speed   High Speed   Airflow   (Cfm)   208 V   Bhp   230, 460, 575 V   Bhp   208 V   Bhp   230, 460, 575 V   Bhp   Esp   Watts   Esp   Watts   Esp   Watts   Esp   Watts   900   1000   1100   1200   1300   1400   1500   0.49   0.42   0.37   0.33   0.27   0.20   0.16   0.21   0.23   0.24   0.26   0.27   0.29   0.30   253   270   287   304   321   338   355   0.50   0.43   0.38   0.33   0.28   0.23   0.18   0.23   0.25   0.26   0.27   0.29   0.30   0.31   277   292   307   323   338   354   369   0.51   0.43   0.39   0.34   0.28   0.25   0.20   0.26   0.27   0.28   0.29   0.31   0.32   0.33   307   321   335   349   364   378   392   0.55   0.51   0.46   0.40   0.34   — 0.31   0.32   0.33   0.34   0.34   — 363   374   385   397   408   — — — — LEGEND   2. Extensive motor and electrical testing on these units ensures that   the full range of the motor can be utilized with confidence. Using   your fan motors up to the wattage ratings shown will not result in   nuisance tripping or premature motor failure. Unit warranty will not   be affected. See Table 6 — Motor Data for additional information.   3. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   Bhp   Esp   — — Brake Horsepower Input to Fan   External Static Pressure (in. wg)   FIOP — Factory-Installed Option   NOTES:   1. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   Table 9 —Fan Performance 48TF004 — Vertical Discharge Units, Alternate Motor   48TF004 (3 TONS) — ALTERNATE MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   0.3 0.4   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   Airflow   (Cfm)   0.1   0.2   0.5   0.6   900   1000   1100   1200   1300   1400   1500   581   644   687   733   754   810   841   0.12   0.19   0.22   0.26   0.29   0.35   0.42   119   189   219   259   288   348   418   673   709   746   785   826   868   911   0.18   0.22   0.26   0.32   0.38   0.45   0.53   179   219   259   318   378   448   527   736   782   806   843   891   937   985   0.22   0.28   0.30   0.35   0.43   0.51   0.61   219   279   298   348   428   507   607   805 0.25   835 0.30   867 0.35   903 0.41   942 0.48   984 0.57   1029 0.66   249   298   348   408   477   567   656   865 0.29   900 0.35   929 0.40   960 0.47   991 0.53   1032 0.62   1073 0.72   288   348   398   467   527   617   716   911 0.34   937 0.38   964 0.40   994 0.50   1047 0.60   1067 0.67   1109 0.77   338   378   398   497   597   666   766   48TF004 (3 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   0.9 1.0   Airflow   (Cfm)   0.7   0.8   1.1   1.2   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   900   1000   1100   1200   1300   1400   1500   957 0.39   992 0.44   1013 0.49   1045 0.56   1075 0.64   1110 0.73   1150 0.78   388   438   487   557   637   726   816   988 0.43   1039 0.49   1068 0.55   1090 0.64   1122 0.70   1160 0.78   1190 0.84   428   487   547   637   696   766   855   1039 0.47   1061 0.55   1091 0.61   1109 0.68   1152 0.76   1181 0.83   1225 0.89   448   507   577   647   716   806   895   1061 0.51   1088 0.60   1109 0.66   1156 0.73   1190 0.82   1237 0.88   1271 0.95   487   547   607   676   756   845   945   1083 0.54   1111 0.66   1127 0.73   1203 0.81   1228 0.87   1293 0.94   1317 1.00   527   587   637   706   796   885   995   1105 0.58   1136 0.72   1145 0.80   1250 0.86   1266 0.94   1349 0.99   1383 1.05   567   627   666   736   836   925   1044   LEGEND   3. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   4. Maximum continuous bhp is 1.0 and the maximum continuous   watts are 1000. Extensive motor and electrical testing on these   units ensures that the full range of the motor can be utilized with   confidence. Using your fan motors up to the wattage ratings shown   will not result in nuisance tripping or premature motor failure. Unit   warranty will not be affected. See Table 6 — Motor Data for addi-   tional information.   Bhp   — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   — — Watts   *Motor drive range is 760 to 1000 rpm. All other rpms require a field-   supplied drive.   NOTES:   5. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   6. Interpolation is permissible. Do not extrapolate.   1. Boldface indicates field-supplied drive is required.   2.   indicates field-supplied motor and drive are required.   21   Table 10 — Fan Performance 48TF004 — Vertical Discharge Units, High-Static Motor   48TF004 (3 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   0.6   Airflow   (Cfm)   0.2   0.4   0.8   1.0   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   900   1000   1100   1200   1300   1400   1500   673   709   746   785   826   868   911   0.18   0.22   0.26   0.32   0.38   0.45   0.53   179   219   259   318   378   448   527   805   835   867   903   942   984   1029   0.25   0.30   0.35   0.41   0.48   0.57   0.66   249   298   348   408   477   567   656   911   937   0.34   0.38   0.40   0.50   0.60   0.67   0.77   338   378   398   497   597   666   766   988   1039   1068   1090   1122   1160   1190   0.43   0.49   0.55   0.64   0.70   0.84   1.00   428   487   547   637   696   766   855   1061   1086   1109   1156   1190   1237   1271   0.47   0.55   0.61   0.68   0.76   0.85   0.95   487   547   607   676   756   845   945   964   994   1047   1067   1109   48TF004 (3 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   1.6   Airflow   (Cfm)   1.2   1.4   1.8   2.0   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   900   1000   1100   1200   1300   1400   1500   1105   1136   1145   1210   1266   1349   1383   0.57   0.63   0.67   0.74   0.84   0.93   1.05   567   627   666   736   836   925   1044   1140   1172   1181   1248   1306   1391   1426   0.63   0.69   0.73   0.81   0.92   1.02   1.15   622   688   1170   1203   1213   1282   1341   1492   1465   0.68   0.75   0.80   0.88   1.00   1.11   1.25   674   745   1198   1232   1242   1312   1373   1463   1500   0.73   0.80   0.85   0.94   1.07   1.19   1.34   723   799   1224   1258   1268   1340   1402   1494   1532   0.77   0.86   0.91   1.01   1.14   1.26   1.43   771   852   731   792   850   906   808   917   1015   1146   875   993   1100   1242   939   1000   1136   1257   1419   1066   1180   1332   LEGEND   3. Maximum continuous bhp is 2.4 and the maximum continuous   watts are 2120. Extensive motor and electrical testing on these   units ensures that the full range of the motor can be utilized with   confidence. Using your fan motors up to the wattage ratings shown   will not result in nuisance tripping or premature motor failure. Unit   warranty will not be affected. See Table 6 — Motor Data for addi-   tional information.   4. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   5. Interpolation is permissible. Do not extrapolate.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 1075 to 1455 rpm. All other rpms require a field-   supplied drive.   NOTES:   1. Boldface indicates field-supplied drive is required.   2. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   Table 11 — Fan Performance 48TF005 — Vertical Discharge Units, Standard Motor   48TF005 (4 TONS) — STANDARD MOTOR (DIRECT DRIVE)   Low Speed   High Speed   Airflow   (Cfm)   208 V   Bhp   230, 460, 575 V   Bhp   208 V   Bhp   230, 460, 575 V   Bhp   Esp   Watts   Esp   Watts   Esp   Watts   Esp   Watts   1200   1300   1400   1500   1600   1700   1800   1900   2000   0.68   0.61   0.53   0.45   0.36   0.26   0.15   0.04   — 0.41   0.42   0.45   0.47   0.49   0.52   0.54   0.56   — 458   471   503   536   557   584   610   629   — 0.74   0.67   0.59   0.51   0.42   0.32   0.22   0.11   — 0.45   0.46   0.49   0.52   0.54   0.57   0.60   0.62   — 506   521   556   593   616   646   674   696   — 0.74   0.66   0.59   0.52   0.45   0.37   0.30   0.23   0.16   0.51   0.52   0.54   0.56   0.58   0.60   0.62   0.64   0.66   572   589   616   631   654   678   698   720   744   0.85   0.78   0.70   0.63   0.56   0.48   0.41   0.34   0.26   0.56   0.58   0.60   0.62   0.64   0.66   0.68   0.70   0.73   632   651   681   698   723   750   772   796   823   LEGEND   2. Extensive motor and electrical testing on these units ensures that   the full range of the motor can be utilized with confidence. Using   your fan motors up to the wattage ratings shown will not result in   nuisance tripping or premature motor failure. Unit warranty will not   be affected. See Table 6 — Motor Data for additional information.   3. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   Bhp — Brake Horsepower Input to Fan   Esp — External Static Pressure (in. wg)   FIOP — Factory-Installed Option   NOTES:   1. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   22   Table 12 — Fan Performance 48TF005 — Vertical Discharge Units, Alternate Motor   48TF005 (4 TONS) — ALTERNATE MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   0.4   Airflow   (Cfm)   0.1   0.2   0.3   0.6   0.7   0.8   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   1200   1300   1400   1500   1600   1700   1800   1900   2000   596 0.20 210   633 0.24 252   672 0.30 315   711 0.35 368   751 0.42 441   791 0.49 515   831 0.58 609   872 0.67 704   913 0.77 809   665 0.25 263   699 0.30 315   735 0.36 378   770 0.42 441   835 0.49 515   873 0.57 599   881 0.66 693   919 0.75 788   722 0.31 320   754 0.36 378   788 0.42 441   822 0.49 510   871 0.56 588   907 0.65 678   929 0.74 772   779 0.36   809 0.42   840 0.48   873 0.55   907 0.63   941 0.72   976 0.81   378   441   504   578   662   872 0.48   902 0.55   933 0.62   963 0.69   993 0.77   504   578   651   915 0.54   943 0.61   972 0.69   567   641   957 0.60   984 0.67   630   704   788   858   950   720 1011 0.75   804 1041 0.84   869 1072 0.93   725 1002 0.77   787 1033 0.85   889 1064 0.96   757 1024 0.87   851 1057 0.97   967 1091 1.08 1104 1127 1.17 1191 1162 1.25 1277   976 1103 1.04 1063   991 1095 1.06 1078 1132 1.14 1165   965 0.84 877 1011 0.92   958 0.86 904 1002 0.95 993 1046 1.03 1082 1125 1.21 1237 1160 1.30 1323 1195 1.38 1410   48TF005 (4 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)   Airflow   External Static Pressure (in. wg)   1.2   0.9   1.0   1.1   1.4   1.6   1.8   (Cfm)   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   1200   1300   1400   1500   1600   1700   1800   1900   2000   993 0.65   1021 0.74   1049 0.82   1077 0.92   1107 1.00   678 1028 0.69   772 1058 0.80   837 1086 0.89   922 1113 0.99   725 1056 0.72   841 1090 0.85   885 1120 0.96   751 1083 0.74   888 1121 0.89   950 1153 1.00   778 1134 0.80   935 1171 0.94   976 1210 1.12 1071 1257 1.17 1105 1307 1.25 1190   935 1185 0.88   988 1219 1.00   965 1331 0.99 1000   999 1268 1.10 1029   985 1147 1.06 1054 1180 1.13 1081 1241 1.27 1215 1295 1.37 1294 1339 1.43 1350   998 1141 1.09 1084 1174 1.17 1134 1207 1.25 1196 1269 1.40 1339 1326 1.54 1454 1376 1.65 1558   1137 1.12 1128 1171 1.20 1194 1203 1.29 1278 1235 1.37 1310 1296 1.53 1463 1354 1.70 1605 1407 1.84 1738   1167 1.23 1239 1202 1.32 1313 1233 1.41 1398 1263 1.49 1425 1323 1.67 1597 1381 1.85 1747 1436 2.02 1907   1197 1.35 1360 1232 1.45 1442 1263 1.54 1532 1294 1.63 1559 1351 1.81 1731 1408 2.00 1889 1463 2.19 2068   1229 1.48 1491 1262 1.58 1572 1294 1.68 1671 1325 1.78 1702 1362 1.97 1884 1436 2.16 2040 1489 2.36 2229   LEGEND   3. Values include losses for filters, unit casing, and wet coils. See Table 7   for accessory/FIOP static pressure information.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   4. Maximum continuous bhp is 1.0 and the maximum continuous watts are   1000. Extensive motor and electrical testing on these units ensures that   the full range of the motor can be utilized with confidence. Using your   fan motors up to the wattage ratings shown will not result in nuisance   tripping or premature motor failure. Unit warranty will not be affected.   See Table 6 — Motor Data for additional information.   FIOP   Watts   *Motor drive range is 835 to 1185 rpm. All other rpms require a field-supplied   drive.   5. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   6. Interpolation is permissible. Do not extrapolate.   NOTES:   1. Boldface indicates field-supplied drive is required.   2.   indicates field-supplied motor and drive are required.   Table 13 — Fan Performance 48TF005 — Vertical Discharge Units, High-Static Motor   48TF005 (4 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*   Airflow   External Static Pressure (in. wg)   0.6   0.2   0.4   0.8   1.0   (Cfm)   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   1200   1300   1400   1500   1600   1700   1800   1900   2000   665   699   735   770   835   873   881   919   958   0.25   0.30   0.36   0.42   0.49   0.57   0.66   0.75   0.86   263   315   378   441   515   599   693   788   904   779   809   0.36   0.42   0.48   0.55   0.63   0.72   0.81   0.92   1.03   378   441   504   578   662   757   851   967   1082   872   902   0.48   0.55   0.62   0.69   0.77   0.87   0.97   1.08   1.21   504   578   957   984   0.60   0.67   0.75   0.84   0.93   1.04   1.14   1.25   1.38   630   704   1028   1058   1086   1113   1141   1171   1202   1232   1262   0.69   0.80   0.89   0.99   1.09   1.20   1.32   1.45   1.58   725   841   840   933   651   1011   1041   1072   1103   1132   1162   1195   788   885   873   963   993   1024   1057   1091   1125   725   858   950   1063   1165   1277   1410   985   907   787   1084   1194   1313   1442   1572   941   889   976   991   1011   1046   1104   1237   48TF005 (4 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)   Airflow   External Static Pressure (in. wg)   1.6   1.2   1.4   1.8   2.0   (Cfm)   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   1200   1300   1400   1500   1600   1700   1800   1900   2000   1083   1121   1153   1180   1207   1235   1263   1294   1325   0.74   0.89   1.00   1.13   1.25   1.37   1.49   1.63   1.78   778   935   1134   1171   1210   1241   1269   1296   1323   1351   1362   0.80   0.94   1.12   1.27   1.40   1.53   1.67   1.81   1.97   935   988   1185   1219   1257   1295   1326   1354   1381   1408   1436   0.88   1.00   1.17   1.37   1.54   1.70   1.85   2.00   2.16   965   999   1331   1268   1307   1339   1376   1407   1436   1463   1489   0.99   1.10   1.25   1.43   1.65   1.84   2.02   2.19   2.36   1000   1029   1190   1350   1558   1738   1907   2068   2229   1374   1309   1349   1382   1420   1452   1482   — 1.09   1.21   1.37   1.57   1.81   2.02   2.22   — 1083   1203   1367   1564   1805   2013   2210   — 967   1071   1215   1339   1463   1597   1731   1894   1105   1294   1454   1605   1747   1889   2040   1081   1196   1310   1425   1559   1702   — — — LEGEND   3. Maximum continuous bhp is 2.4 and the maximum continuous watts are   2120. Extensive motor and electrical testing on these units ensures that   the full range of the motor can be utilized with confidence. Using your   fan motors up to the wattage ratings shown will not result in nuisance   tripping or premature motor failure. Unit warranty will not be affected.   See Table 6 — Motor Data for additional information.   4. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   5. Interpolation is permissible. Do not extrapolate.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 1075 to 1455 rpm. All other rpms require a field-   supplied drive.   NOTES:   1. Boldface indicates field-supplied drive is required.   2. Values include losses for filters, unit casing, and wet coils. See Table 7   for accessory/FIOP static pressure information.   23   Table 14 — Fan Performance 48TF006 — Vertical Discharge Units, Standard Motor   48TF006 (5 TONS) — STANDARD MOTOR (DIRECT DRIVE)   Low Speed   230,460,575 V   Bhp Watts Esp Bhp Watts Esp   Medium Speed   230,460,575 V   Bhp Watts Esp Bhp Watts Esp   High Speed   230,460,575 V   Bhp Watts Esp Bhp Watts   Airflow   (Cfm)   208 V   208 V   208 V   Esp   1500   1600   1700   1800   1900   2000   2100   2200   2300   2400   2500   0.69   0.49   0.29   0.09   — 0.67   0.70   0.73   0.75   — 750   780   810   839   — 1.01   0.85   0.70   0.54   0.39   0.23   0.08   — 0.71   0.74   0.77   0.80   0.83   0.86   0.89   — 791   824   857   891   924   957   990   — 1.00   0.85   0.70   0.55   0.40   0.25   0.10   — 0.70   0.74   0.77   0.81   0.84   0.88   0.91   — 782   821   861   900   940   979   1018   — 1.20   1.06   0.93   0.80   0.67   0.54   0.41   0.28   0.15   0.02   — 0.76   0.79   0.83   0.86   0.90   0.93   0.96   1.00   1.03   1.07   — 845   883   1.22   1.09   0.97   0.84   0.72   0.59   0.46   0.34   0.21   0.09   — 0.79   0.82   0.85   0.89   0.92   0.95   0.99   1.02   1.06   1.09   — 875   913   1.28   1.17   1.06   0.95   0.84   0.73   0.62   0.51   0.40   0.29   0.18   0.85   0.89   0.92   0.96   0.99   1.03   1.06   1.10   1.13   1.17   1.20   949   988   921   950   1027   1066   1105   1144   1183   1222   1261   1300   1340   959   997   988   1025   1063   1101   1138   1176   1213   — — — — 1035   1073   1111   1149   1187   — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — LEGEND   2. Extensive motor and electrical testing on these units ensures that   the full range of the motor can be utilized with confidence. Using   your fan motors up to the wattage ratings shown will not result in   nuisance tripping or premature motor failure. Unit warranty will not   be affected. See Table 6 — Motor Data for Additional information.   3. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   Bhp   Esp   — — Brake Horsepower Input to Fan   External Static Pressure (in. wg)   FIOP — Factory-Installed Option   NOTES:   1. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   Table 15 — Fan Performance 48TF006 — Vertical Discharge Units, Alternate Motor   48TF006 (5 TONS) — ALTERNATE MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   0.4 0.6   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   Airflow   (Cfm)   0.1   0.2   0.8   1.0   1500   1600   1700   1800   1900   2000   2100   2200   2300   2400   2500   729 0.36   770 0.42   811 0.50   852 0.58   893 0.68   935 0.78   977 0.89   1019 1.02   1061 1.16   1103 1.30   1145 1.46   368   429   511   593   695   797   788 0.42   826 0.49   864 0.57   903 0.66   942 0.76   982 0.87   429   501   582   674   896 0.56   930 0.64   964 0.72   999 0.82   572   981 0.69   705 1070 0.85   797 1098 0.94   899 1124 1.03   1001 1155 1.13   1124 1191 1.26   1247 1227 1.40   1380 1260 1.54   1523 1294 1.70   1686 1328 1.80   1860 1362 2.03   2044 1397 2.22   869 1144 1.01   961 1173 1.11   1053 1203 1.21   1155 1231 1.32   1288 1288 1.43   1431 1287 1.57   1574 1323 1.72   1737 1359 1.89   1901 1393 2.07   2074 1426 2.26   2269 1460 2.45   1032   1134   1237   1349   1461   1604   1758   1931   2115   2310   2504   654 1015 0.78   736 1051 0.88   838 1085 0.98   940 1119 1.10   1063 1153 1.22   1196 1187 1.35   1328 1222 1.49   1502 1258 1.65   1645 1293 1.80   1819 1329 2.00   777 1035 0.92   889 1070 1.04   1012 1107 1.17   1145 1144 1.30   1288 1182 1.47   1441 1220 1.61   1604 1259 1.78   910 1022 0.99   1042 1063 1.12   1185 1104 1.26   1328 1145 1.41   1492 1186 1.57   48TF006 (5 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   Airflow   1.2   1.4   1.6   (Cfm)   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   1500   1600   1700   1800   1900   2000   2100   2200   2300   2400   2500   1226 1.19   1242 1.28   1270 1.39   1300 1.52   1329 1.64   1355 1.77   1381 1.91   1413 2.08   1449 2.26   1485 2.47   1216 1301 1.46   1308 1318 1.49   1420 1335 1.58   1553 1361 1.71   1676 1391 1.80   1809 1420 1.99   1952 1449 2.14   2126 1474 2.30   1492 1380 1.69   1523 1392 1.78   1615 1408 1.80   1747 1423 1.91   1891 1448 2.05   2034 1477 2.21   1757   1800   1850   1952   2095   2258   — — — — — 2167   2350   — — — — — — — — — — — 2310   2524   — — — — — — — — — — — LEGEND   3. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   4. Maximum continuous bhp is 1.30 for single-phase units and 2.40   for 3-phase units and the maximum continuous watts are 2120.   Extensive motor and electrical testing on these units ensures that   the full range of the motor can be utilized with confidence. Using   your fan motors up to the wattage ratings shown will not result in   nuisance tripping or premature motor failure. Unit warranty will not   be affected. See Table 6 — Motor Data for additional information.   5. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   FIOP   Watts   *Motor drive range is 900 to 1300 rpm. All other rpms require a field-   supplied drive.   NOTES:   1. Boldface indicates field-supplied drive is required.   2.   indicates field-supplied motor and drive are required.   6. Interpolation is permissible. Do not extrapolate.   24   Table 16 — Fan Performance 48TF006 — Vertical Discharge Units, High-Static Motor   48TF006 (5 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   0.6   Airflow   (Cfm)   0.2   0.4   0.8   1.0   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   1500   1600   1700   1800   1900   2000   2100   2200   2300   2400   2500   808   846   0.42   0.49   0.57   0.66   0.78   0.87   0.99   1.12   1.28   1.41   1.57   429   501   914   950   0.56   0.64   0.72   0.82   0.92   1.04   1.17   1.30   1.47   1.61   1.78   572   645   1001   1034   1068   1105   1143   1177   1210   1245   1284   1323   1363   0.69   0.78   0.88   0.98   1.10   1.22   1.35   1.49   1.65   1.80   2.00   705   797   1084   1111   1145   1179   1212   1247   1284   1322   1356   1389   1424   0.85   0.94   1.03   1.13   1.26   1.40   1.54   1.70   1.80   2.03   2.22   869   961   1168   1194   1218   1246   1280   1300   1347   1380   1418   1456   1500   1.01   1.11   1.21   1.32   1.43   1.57   1.72   1.89   2.07   2.26   2.45   1032   1134   1237   1349   1481   1604   1758   1931   2115   2310   2504   884   592   983   736   899   1053   1155   1288   1431   1574   1737   1901   2074   2269   942   965   674   1018   1057   1096   1136   1173   1210   1249   1289   838   940   1001   1124   1247   1380   1523   1686   1860   2044   777   1008   1051   1095   1140   1185   1231   889   1063   1196   1328   1502   1645   1819   1012   1145   1288   1441   1604   48TF006 (5 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   1.6   Airflow   (Cfm)   1.2   1.4   1.8   2.0   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   1500   1600   1700   1800   1900   2000   2100   2200   2300   2400   2500   1199   1263   1295   1319   1343   1374   1409   1442   1475   1565   1596   1.19   1.28   1.39   1.52   1.64   1.77   1.91   2.08   2.26   2.47   2.95   1216   1308   1420   1553   1676   1809   1952   2126   2310   2524   3010   1126   1275   1351   1389   1415   1438   1465   1498   1554   1649   1682   1.46   1.49   1.58   1.71   1.80   1.99   2.14   2.30   2.64   2.89   3.45   1492   1523   1615   1747   1891   2034   2167   2350   2698   2948   3522   1250   1299   1352   1453   1478   1505   1533   1568   1627   1726   1760   1.69   1.78   1.80   1.91   2.05   2.21   2.45   2.64   3.03   3.31   3.96   1757   1800   1850   1952   1095   2258   2501   2688   3091   3379   4036   1301   1352   1407   1494   1538   1566   1596   1632   1693   — 1.91   2.01   2.03   2.15   2.31   2.49   2.77   2.97   3.42   — 1944   2047   2070   2197   2358   2542   2821   3031   3486   — 1349   1401   1459   1548   1594   1624   1654   1691   1755   — 2.12   2.23   2.26   2.40   2.57   2.77   3.08   3.31   3.81   — 2164   2280   2305   2446   2625   2830   3141   3375   3881   — — — — — — — LEGEND   3. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   4. Maximum continuous bhp is 2.9 and the maximum continuous   watts are 2562. Extensive motor and electrical testing on these   units ensures that the full range of the motor can be utilized with   confidence. Using your fan motors up to the wattage ratings shown   will not result in nuisance tripping or premature motor failure. Unit   warranty will not be affected. See Table 6 — Motor Data for addi-   tional information.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 1300 to 1685 rpm. All other rpms require a field-   supplied drive.   NOTES:   5. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   6. Interpolation is permissible. Do not extrapolate.   1. Boldface indicates field-supplied drive is required.   2.   indicates field-supplied motor and drive are required.   25   Table 17 — Fan Performance 48TF007 — Vertical Discharge Units, Standard Motor   48TF007 (6 TONS) — STANDARD MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   0.4 0.6   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   Airflow   (Cfm)   0.1   0.2   0.8   1.0   1800   1900   2000   2100   2200   2300   2400   2500   2600   2700   2800   2900   3000   942 0.70   982 0.80   1022 0.91   1063 0.99   646   978 0.66   700 1063 0.82   779 1097 0.91   867 1132 1.01   771 1147 0.97   843 1175 1.11 1006 1266 1.29 1156 1356 1.47 1310   924 1218 1.23 1106 1303 1.41 1258 1397 1.52 1353   891 1248 1.20 1081 1322 1.33 1190   739 1023 0.78   835 1068 0.90   916 1115 1.00   998 1180 1.17 1056 1261 1.35 1207 1340 1.53 1361 1428 1.66 1473   1104 1.13 1039 1159 1.15 1081 1214 1.28 1148 1310 1.52 1353 1375 1.63 1447 1459 1.80 1595   1130 1.26 1156 1202 1.29 1140 1248 1.38 1233 1358 1.69 1499 1410 1.72 1526 1488 1.93 1709   1174 1.37 1258 1237 1.41 1224 1292 1.55 1378 1392 1.81 1604 1460 1.90 1683 1532 2.14 1892   1201 1.48 1361 1272 1.53 1335 1335 1.71 1517 1427 1.94 1718 1518 2.16 1910 1575 2.35 2076   1246 1.62 1491 1320 1.68 1482 1368 1.81 1604 1458 2.06 1823 1562 2.42 2136 1620 2.59 2283   1285 1.75 1613 1361 1.82 1595 1400 1.91 1691 1490 2.19 1936 1602 2.64 2326 1666 2.85 2504   1304 1.87 1726 1402 1.95 1639 1439 2.08 1840 1543 2.43 2145 1642 2.86 2512   1345 2.07 1910 1446 2.16 1814 1477 2.16 1989 1585 2.65 2335   1378 2.26 2084 1489 2.36 2032 1529 2.52 2223 1598 2.73 2444   — — — — — — —-   — — — — — — — — 48TF007 (6 TONS) — STANDARD MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in.wg)   Airflow   1.2   1.4   1.6   (Cfm)   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   1800   1900   2000   2100   2200   2300   2400   2500   2600   2700   2800   2900   3000   1395 1.46 1301 1475 1.56 1387 1542 1.71 1517   1430 1.58 1404 1504 1.69 1499 1556 1.82 1613   1459 1.67 1482 1532 1.82 1613 1588 1.97 1744   1489 1.80 1595 1567 1.99 1761 1626 2.16 1910   1528 1.95 1726 1603 2.17 1919 1666 2.37 2093   1561 2.13 1884 1637 2.35 2076 1710 2.54 2272   1584 2.28 2015 1671 2.55 2249 1756 2.70 2467   1633 2.53 2232 1698 2.72 2405   — — — — — — — — — — — — — — — — — — 1675 2.77 2436   — — — — — — — — — — — — — — — — — — — — — — — — — — — LEGEND   3. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   4. Maximum continuous bhp is 2.40 and the maximum continuous   watts are 2120. Extensive motor and electrical testing on these   units ensures that the full range of the motor can be utilized with   confidence. Using your fan motors up to the wattage ratings shown   will not result in nuisance tripping or premature motor failure. Unit   warranty will not be affected. See Table 6 — Motor Data for addi-   tional information.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 1070 to 1460 rpm. All other rpms require a field-   supplied drive.   NOTES:   5. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   6. Interpolation is permissible. Do not extrapolate.   1. Boldface indicates field-supplied drive is required.   2.   indicates field-supplied motor and drive are required.   26   Table 18 — Fan Performance 48TF007 — Vertical Discharge Units, High-Static Motor   48TF007 (6 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   0.6   Airflow   (Cfm)   0.2   0.4   0.8   1.0   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   1800   1900   2000   2100   2200   2300   2400   2500   2600   2700   2800   2900   3000   978   1023   1068   1115   1159   1202   1237   1272   1320   1361   1402   1446   1489   0.66   0.78   0.90   1.00   1.15   1.29   1.41   1.53   1.68   1.82   1.95   2.16   2.36   700   779   867   1063   1097   1132   1180   1214   1248   1292   1335   1368   1400   1439   1477   1529   0.82   0.91   1.01   1.17   1.28   1.38   1.55   1.71   1.81   1.91   2.08   2.16   2.52   771   843   924   1147   1175   1218   1261   1310   1358   1392   1427   1458   1490   1543   1585   1598   0.97   1.11   1.23   1.35   1.52   1.69   1.81   1.94   2.06   2.19   2.43   2.65   2.73   891   1006   1106   1207   1353   1499   1604   1718   1823   1936   2145   2335   2444   1248   1266   1303   1340   1375   1410   1460   1518   1562   1602   1642   1753   1767   1.20   1.29   1.41   1.53   1.63   1.72   1.90   2.16   2.42   2.64   2.86   3.58   3.69   1081   1156   1258   1361   1447   1526   1683   1910   2136   2326   2512   3262   3360   1322   1356   1397   1428   1459   1488   1532   1575   1620   1666   1775   — 1.33   1.47   1.52   1.66   1.80   1.93   2.14   2.35   2.59   2.85   3.62   — 1190   1310   1353   1473   1595   1709   1892   2076   2283   2504   3290   — 988   1056   1148   1233   1378   1517   1604   1691   1840   1989   2223   1081   1140   1224   1335   1482   1595   1639   1814   2032   — — — 48TF007 (6 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   1.6   Airflow   (Cfm)   1.2   1.4   1.8   2.0   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   1800   1900   2000   2100   2200   2300   2400   2500   2600   2700   2800   2900   3000   1395   1430   1459   1489   1528   1561   1584   1633   1675   1776   — 1.46   1.58   1.67   1.80   1.95   2.13   2.28   2.53   2.77   3.45   — 1301   1404   1482   1595   1726   1884   2015   2232   2436   3141   — 1475   1504   1532   1567   1603   1637   1671   1698   1768   — 1.56   1.69   1.82   1.99   2.17   2.35   2.55   2.72   3.26   — 1387   1499   1613   1761   1919   2076   2249   2405   2964   — 1542   1556   1588   1626   1666   1710   1756   1779   — — — — — 1.71   1.82   1.97   2.16   2.37   2.54   2.70   3.13   — — — — — 1517   1613   1744   1910   2093   2272   2467   2848   — — — — — 1607   1621   1655   1694   1736   1782   — — — — — 1.94   2.06   2.23   2.44   2.68   2.87   — — — — — 1761   1874   2029   2224   2441   2616   — — — — — 1667   1682   1717   1758   — — — — — — — — — 2.16   2.30   2.49   2.73   — — — — — — — — — 1967   2093   2266   2485   — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — LEGEND   3. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   4. Maximum continuous bhp is 2.9 and the maximum continuous   watts are 2562. Extensive motor and electrical testing on these   units ensures that the full range of the motor can be utilized with   confidence. Using your fan motors up to the wattage ratings shown   will not result in nuisance tripping or premature motor failure. Unit   warranty will not be affected. See Table 6 — Motor Data for addi-   tional information.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 1300 to 1685 rpm. All other rpms require a field-   supplied drive.   NOTES:   5. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   6. Interpolation is permissible. Do not extrapolate.   1. Boldface indicates field-supplied drive is required.   2.   indicates field-supplied motor and drive are required.   27   Table 19 — Fan Performance 48TF004 — Horizontal Discharge Units, Standard Motor   48TF004 (3 TONS) — STANDARD MOTOR (DIRECT DRIVE)   Low Speed   High Speed   Airflow   (Cfm)   208 V   Bhp   230, 460, 575 V   Bhp   208 V   Bhp   230, 460, 575 V   Bhp   Esp   Watts   Esp   Watts   Esp   Watts   Esp   Watts   900   1000   1100   1200   1300   1400   1500   0.54   0.49   0.43   0.39   0.33   0.26   0.21   0.21   0.23   0.24   0.26   0.27   0.29   0.30   253   270   287   304   321   338   355   0.57   0.51   0.45   0.40   0.35   0.28   0.23   0.23   0.25   0.26   0.27   0.29   0.30   0.31   277   292   307   323   338   354   369   0.55   0.52   0.46   0.38   0.35   0.29   0.24   0.26   0.27   0.28   0.29   0.31   0.32   0.33   307   321   335   349   364   378   392   0.60   0.53   0.49   0.43   0.36   — 0.31   0.32   0.33   0.34   0.34   — 363   374   385   397   408   — — — — LEGEND   2. Extensive motor and electrical testing on these units ensures that   the full range of the motor can be utilized with confidence. Using   your fan motors up to the wattage ratings shown will not result in   nuisance tripping or premature motor failure. Unit warranty will not   be affected. See Table 6 — Motor Data for Additional information.   3. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   Bhp   Esp   — — Brake Horsepower Input to Fan   External Static Pressure (in. wg)   FIOP — Factory-Installed Option   NOTES:   1. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   Table 20 — Fan Performance 48TF004 — Horizontal Discharge Units, Alternate Motor   48TF004 (3 TONS) — ALTERNATE MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   0.3 0.4   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   Airflow   (Cfm)   0.1   0.2   0.5   0.6   900   1000   1100   1200   1300   1400   1500   526   570   614   658   703   725   755   0.06   0.09   0.13   0.16   0.20   0.29   0.33   70   109   149   189   239   288   328   584   627   670   710   752   776   816   0.08   0.13   0.16   0.23   0.27   0.31   0.38   99   149   189   229   269   308   378   656   738   758   780   808   845   870   0.12   0.19   0.23   0.28   0.32   0.38   0.43   139   189   229   279   318   378   428   734   800   812   840   868   891   924   0.22   0.26   0.29   0.32   0.37   0.42   0.48   219   259   288   318   368   418   477   818   848   863   889   916   937   969   0.25   0.29   0.32   0.36   0.41   0.47   0.53   269   288   308   358   408   467   527   875   895   914   938   963   983   0.27   0.31   0.35   0.40   0.45   0.51   269   308   348   398   448   507   577   1014 0.58   48TF004 (3 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   0.9 1.0   Airflow   (Cfm)   0.7   0.8   1.1   1.2   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   900   1000   1100   1200   1300   1400   1500   924 0.32   936 0.35   960 0.39   988 0.45   1012 0.51   1027 0.56   1056 0.63   308   348   388   448   507   557   627   953 0.35   977 0.39   1005 0.43   1038 0.50   1061 0.56   1071 0.60   1097 0.68   348   388   428   497   557   597   676   989 0.38   1020 0.44   1052 0.49   1076 0.53   1094 0.61   1108 0.67   1117 0.70   388   438   487   527   607   666   696   1028 0.42   1064 0.48   1100 0.52   1136 0.59   1172 0.65   1208 0.70   1245 0.74   438   477   527   577   647   706   776   1074 0.45   1124 0.52   1163 0.56   1201 0.61   1239 0.69   1278 0.75   1315 0.80   487   537   587   647   716   786   865   1120 0.50   1185 0.55   1225 0.60   1266 0.64   1306 0.72   1347 0.79   1385 0.85   537   597   647   716   786   865   955   LEGEND   3. Maximum continuous bhp is 1.00 and maximum continuous watts   are 1000. Extensive motor and electrical testing on these units   ensures that the full range of the motor can be utilized with confi-   dence. Using your fan motors up to the wattage ratings shown will   not result in nuisance tripping or premature motor failure. Unit war-   ranty will not be affected. See Table 6 — Motor Data for additional   information.   4. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   5. Interpolation is permissible. Do not extrapolate.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 760 to 1000 rpm. All other rpms require a field-   supplied drive.   NOTES:   1. Boldface indicates field-supplied drive is required.   2. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   28   Table 21 — Fan Performance 48TF004 — Horizontal Discharge Units, High-Static Motor   48TF004 (3 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   Airflow   0.2   0.4   0.6   0.8   1.0   (Cfm)   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   900   1000   1100   1200   1300   1400   1500   584   627   670   710   752   776   816   0.08   0.13   0.16   0.23   0.27   0.31   0.38   99   149   189   229   269   308   378   734   800   812   840   868   891   924   0.22   0.26   0.29   0.32   0.37   0.42   0.48   219   259   288   318   368   418   477   875   895   914   938   963   983   1014   0.27   0.31   0.35   0.40   0.45   0.51   0.58   269   308   348   398   448   507   577   953   977   1005   1038   1061   1071   1097   0.36   0.39   0.43   0.50   0.56   0.60   0.68   348   388   428   497   557   597   676   1028   1064   1000   1136   1172   1208   1245   0.42   0.48   0.52   0.59   0.65   0.70   0.74   438   477   527   577   647   706   776   48TF004 (3 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   1.6   Airflow   (Cfm)   1.2   1.4   1.8   2.0   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   900   1000   1100   1200   1300   1400   1500   1120   1185   1225   1266   1306   1347   1385   0.54   0.60   0.65   0.72   0.79   0.87   0.96   537   597   647   716   786   865   955   1155   1222   1263   1306   1347   1389   1428   0.59   0.66   0.71   0.79   0.87   0.95   1.05   589   655   709   786   862   950   1048   1186   1255   1298   1341   1383   1427   1467   0.64   0.71   0.77   0.86   0.94   1.03   1.14   639   709   1215   1285   1328   1373   1416   1461   1502   0.69   0.77   0.83   0.92   1.01   1.11   1.22   685   761   1240   1312   1357   1402   1446   1492   1534   0.73   0.82   0.88   0.98   1.07   1.18   1.30   730   811   769   825   879   851   934   1029   1135   914   973   1003   1104   1218   1068   1176   1298   LEGEND   3. Maximum continuous bhp is 2.4 and maximum continuous watts   are 2120. Extensive motor and electrical testing on these units   ensures that the full range of the motor can be utilized with confi-   dence. Using your fan motors up to the wattage ratings shown will   not result in nuisance tripping or premature motor failure. Unit war-   ranty will not be affected. See Table 6 — Motor Data for additional   information.   4. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   5. Interpolation is permissible. Do not extrapolate.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 1075 to 1455 rpm. All other rpms require a field-   supplied drive.   NOTES:   1. Boldface indicates field-supplied drive is required.   2. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   29   Table 22 — Fan Performance 48TF005 — Horizontal Discharge Units, Standard Motor   48TF005 (4 TONS) — STANDARD MOTOR (DIRECT DRIVE)   Low Speed   High Speed   Airflow   (Cfm)   208 V   Bhp   230, 460, 575 V   Bhp   208 V   Bhp   230, 460, 575 V   Bhp   Esp   Watts   Esp   Watts   Esp   Watts   Esp   Watts   1200   1300   1400   1500   1600   1700   1800   1900   2000   0.75   0.68   0.60   0.51   0.42   0.32   0.21   0.09   — 0.41   0.42   0.45   0.47   0.49   0.52   0.54   0.56   — 458   471   503   536   557   584   610   629   — 0.81   0.74   0.66   0.58   0.49   0.39   0.29   0.18   0.06   0.45   0.46   0.49   0.52   0.54   0.57   0.60   0.62   0.65   506   521   556   593   616   646   674   696   731   0.87   0.79   0.71   0.64   0.56   0.48   0.41   0.33   0.26   0.51   0.52   0.54   0.56   0.58   0.60   0.62   0.64   0.66   572   589   616   631   654   678   698   720   744   0.92   0.85   0.77   0.70   0.63   0.55   0.48   0.41   0.33   0.56   0.58   0.60   0.62   0.64   0.66   0.68   0.70   0.73   632   651   681   698   723   750   772   796   823   LEGEND   2. Extensive motor and electrical testing on these units ensures that   the full range of the motor can be utilized with confidence. Using   your fan motors up to the wattage ratings shown will not result in   nuisance tripping or premature motor failure. Unit warranty will not   be affected. See Table 6 — Motor Data for Additional information.   3. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   Bhp   Esp   — — Brake Horsepower Input to Fan   External Static Pressure (in. wg)   FIOP — Factory-Installed Option   NOTES:   1. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   Table 23 — Fan Performance 48TF005 — Horizontal Discharge Units, Alternate Motor   48TF005 (4 TONS) — ALTERNATE MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   0.4   Airflow   (Cfm)   0.1   0.2   0.3   0.6   0.7   0.8   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   1200   1300   1400   1500   1600   1700   1800   1900   2000   569 0.18 189 641 0.23 242 701 0.29 299   604 0.22 231 673 0.28 294 731 0.34 352   640 0.27 284 705 0.33 347 761 0.39 410   676 0.32 336 738 0.38 399 793 0.45 468   713 0.38 399 772 0.44 462 825 0.51 536   750 0.45 473 806 0.51 536 857 0.59 615   788 0.52 546 841 0.59 620 890 0.67 704   826 0.60 630 876 0.68 714 924 0.76 799   761 0.34 357   788 0.39 410   817 0.45 473   847 0.51 536   877 0.58 609   908 0.66 693   859 0.46   887 0.52   914 0.59   940 0.65   967 0.73   997 0.81   483 901 0.52   546 928 0.59   620 955 0.66   683 982 0.73   767 1009 0.81   851 1037 0.90   546 943 0.58   615 968 0.65   688 996 0.72   767 1024 0.81   851 1051 0.89   609   683   757   851   935   940 1077 1.01 1030   939 0.75 788 1026 0.91   971 0.84 883 1056 1.01 1061 1094 1.10 1151 1132 1.18 1240   956 1065 1.01 1040 1104 1.07 1124   864 0.70 735 912 0.77 809 958 0.86 898 1004 0.94 988 1087 1.12 1177 1125 1.21 1271 1162 1.30 1366   48TF005 (4 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   1.2   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   Airflow   (Cfm)   0.9   1.0   1.1   1.4   1.6   1.8   1200   1300   1400   1500   1600   1700   1800   1900   2000   987 0.64   1006 0.71   1033 0.79   1060 0.88   652 1030 0.70   709 1044 0.77   797 1069 0.86   891 1095 0.95   695 1068 0.79   736 1086 0.84   838 1104 0.93   792 1106 0.87   833 1128 0.91   889 1134 0.98   930 1183 1.10 1052 1226 1.23 1215 1297 1.35 1406   998 1189 1.12 1138 1245 1.21 1358   925 1139 1.01 1012 1218 1.14 1090 1286 1.34 1282 1320 1.48 1463   930 1129 1.02 1022 1162 1.09 1114 1228 1.24 1186 1303 1.40 1339 1343 1.60 1530   1087 1.01 1001 1123 1.05 1073 1156 1.13 1150 1185 1.20 1226 1250 1.35 1291 1319 1.51 1444 1382 1.68 1607   1114 1.07 1108 1151 1.15 1185 1183 1.23 1262 1215 1.31 1339 1276 1.48 1415 1334 1.64 1569 1398 1.80 1722   1141 1.17 1221 1178 1.26 1318 1211 1.35 1390 1243 1.43 1461 1303 1.61 1540 1359 1.78 1702 1418 1.95 1865   1168 1.28 1371 1204 1.37 1502 1238 1.47 1548 1271 1.56 1594 1330 1.74 1664 1386 1.93 1846 1439 2.11 2018   1197 1.39 1485 1231 1.48 1604 1265 1.59 1666 1298 1.69 1727 1358 1.89 1808 1413 2.08 1989 1466 2.27 2171   LEGEND   3. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   4. Maximum continuous bhp is 1.00 and the maximum continuous   watts are 1000. Extensive motor and electrical testing on these   units ensures that the full range of the motor can be utilized with   confidence. Using your fan motors up to the wattage ratings shown   will not result in nuisance tripping or premature motor failure. Unit   warranty will not be affected. See Table 6 — Motor Data for addi-   tional information.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 835 to 1185 rpm. All other rpms require a field-   supplied drive.   NOTES:   5. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   1. Boldface indicates field-supplied drive is required.   2.   indicates field-supplied motor and drive are required.   6. Interpolation is permissible. Do not extrapolate.   30   Table 24 — Fan Performance 48TF005 — Horizontal Discharge Units, High-Static Motor   48TF005 (4 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   Airflow   0.2   0.4   0.6   0.8   1.0   (Cfm)   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   1200   1300   1400   1500   1600   1700   1800   1900   2000   641   673   705   738   772   806   841   876   912   0.23   0.28   0.33   0.38   0.44   0.51   0.59   0.68   0.77   242   294   347   399   462   536   620   714   809   761   788   817   847   877   908   939   971   1004   0.34   0.39   0.45   0.51   0.58   0.66   0.75   0.84   0.94   357   410   473   536   609   693   789   883   988   859   887   0.46   0.52   0.59   0.65   0.73   0.81   0.91   1.01   1.12   483   546   943   968   0.58   0.65   0.72   0.81   0.89   1.01   1.07   1.18   1.30   609   683   1030   1044   1069   1095   1123   1151   1178   1204   1231   0.70   0.77   0.86   0.95   1.05   1.15   1.26   1.37   1.48   695   736   914   620   996   757   838   940   683   1024   1051   1077   1104   1132   1162   851   935   1030   1124   1240   1366   930   967   767   1073   1185   1318   1502   1604   997   851   1026   1056   1087   956   1061   1177   48TF005 (4 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   1.6   Airflow   (Cfm)   1.2   1.4   1.8   2.0   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   Rpm   Bhp   Watts   1200   1300   1400   1500   1600   1700   1800   1900   2000   1106   1128   1139   1162   1185   1215   1243   1271   1298   0.87   0.91   1.01   1.09   1.20   1.31   1.43   1.56   1.69   889   930   1134   1183   1218   1228   1250   1276   1303   1330   1358   0.98   1.10   1.14   1.24   1.35   1.48   1.61   1.74   1.89   998   1052   1090   1186   1291   1415   1540   1664   1808   1189   1226   1286   1303   1319   1334   1359   1386   1413   1.12   1.23   1.34   1.40   1.51   1.64   1.78   1.93   2.08   1138   1215   1282   1339   1444   1569   1702   1846   1989   1245   1297   1320   1343   1382   1389   1418   1439   1468   1.21   1.35   1.48   1.60   1.68   1.80   1.95   2.11   2.27   1358   1406   1463   1530   1607   1722   1865   2018   2171   1292   1346   1370   1393   1434   1451   1471   1493   — 1.35   1.51   1.65   1.79   1.88   2.01   2.18   2.36   — 1345   1500   1645   1778   1867   2001   2167   2345   — 1012   1114   1226   1339   1461   1594   1727   LEGEND   3. Maximum continuous bhp is 2.4 and maximum continuous watts   are 2120. Extensive motor and electrical testing on these units   ensures that the full range of the motor can be utilized with confi-   dence. Using your fan motors up to the wattage ratings shown will   not result in nuisance tripping or premature motor failure. Unit war-   ranty will not be affected. See Table 6 — Motor Data for additional   information.   4. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   5. Interpolation is permissible. Do not extrapolate.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 1075 to 1455 rpm. All other rpms require a field-   supplied drive.   NOTES:   1. Boldface indicates field-supplied drive is required.   2. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   Table 25 — Fan Performance 48TF006 — Horizontal Discharge Units, Standard Motor   48TF006 (5 TONS) — STANDARD MOTOR (DIRECT DRIVE)   Low Speed   230, 460, 575 V   Bhp Watts Esp Bhp Watts Esp   Medium Speed   230, 460, 575 V   Bhp Watts Esp Bhp Watts Esp   High Speed   230, 460, 575 V   Bhp Watts Esp Bhp Watts   Airflow   (Cfm)   208V   208 V   208 V   Esp   1500   1600   1700   1800   1900   2000   2100   2200   2300   2400   2500   0.74   0.54   0.34   0.14   — 0.67   0.70   0.73   0.75   — 750   780   810   839   — 1.06   0.90   0.75   0.59   0.44   0.28   0.13   — 0.71   0.74   0.77   0.80   0.83   0.86   0.89   — 791   824   857   891   924   957   990   — 1.07   0.92   0.77   0.62   0.47   0.32   0.17   0.02   — 0.70   0.74   0.77   0.81   0.84   0.88   782 1.27   821 1.13   861 1.00   900 0.87   940 0.74   979 0.61   0.76   0.79   0.83   0.86   0.90   845 1.26   883 1.14   921 1.01   959 0.89   997 0.77   0.79   0.82   0.85   0.88   875 1.33   913 1.22   950 1.11   988 1.00   0.85   0.89   949   988   0.92 1027   0.96 1066   0.99 1105   1.03 1144   1.06 1183   1.10 1222   1.13 1261   1.17 1300   1.20 1340   0.92 1025 0.89   0.95 1063 0.78   0.99 1101 0.67   1.02 1138 0.56   1.06 1176 0.45   1.09 1213 0.34   — — — 0.93 1035 0.64   0.96 1073 0.51   1.00 1111 0.39   1.03 1149 0.26   1.07 1187 0.14   — — — 0.91 1018 0.48   0.95 1058 0.35   — — — — — — — — — — — — — — — 0.22   0.09   — — — — — — — — — — — — — — — — — — — — 0.23   LEGEND   2. Extensive motor and electrical testing on these units ensures that   the full range of the motor can be utilized with confidence. Using   your fan motors up to the wattage ratings shown will not result in   nuisance tripping or premature motor failure. Unit warranty will not   be affected. See Table 6 — Motor Data for Additional information.   3. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   Bhp   Esp   — — Brake Horsepower Input to Fan   External Static Pressure (in. wg)   FIOP — Factory-Installed Option   NOTES:   1. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   31   Table 26 — Fan Performance 48TF006 — Horizontal Discharge Units, Alternate Motor   48TF006 (5 TONS) — ALTERNATE MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   0.4 0.6   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   Airflow   (Cfm)   0.1   0.2   0.8   1.0   1500   1600   1700   1800   1900   2000   2100   2200   2300   2400   2500   730 0.34   770 0.40   811 0.47   852 0.55   894 0.54   936 0.74   978 0.85   357   420   494   578   567   778   789 0.40   826 0.46   865 0.54   905 0.62   945 0.72   984 0.82   420   483   567   896 0.53   931 0.61   966 0.69   557   990 0.67   704 1072 0.83   788 1101 0.91   883 1133 1.01 1061 1205 1.18 1240   977 1163 1.10 1156 1235 1.29 1355   872 1153 1.00 1051   956 1178 1.09 1145   641 1020 0.75   725 1051 0.84   820 1084 0.93   651 1002 0.78   757 1037 0.88   925 1119 1.04 1093 1194 1.21 1271 1266 1.40 1471   862 1072 0.98 1030 1154 1.16 1219 1226 1.33 1397 1297 1.53 1608   977 1108 1.10 1156 1192 1.29 1355 1259 1.47 1545 1327 1.66 1744   893 1024 0.93   1021 0.97 1019 1064 1.05 1103 1145 1.22 1282 1225 1.43 1503 1294 1.62 1702 1359 1.80 1902   1064 1.10 1156 1104 1.18 1240 1183 1.36 1429 1260 1.57 1650 1330 1.78 1870 1392 1.97 2070   1107 1.24 1303 1145 1.32 1387 1222 1.45 1524 1296 1.73 1818 1365 1.94 2038 1426 2.15 2259   1150 1.39 1460 1186 1.48 1555 1262 1.68 1765 1331 1.89 1986 1400 2.12 2227 1461 2.34 2459   48TF006 (5 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   1.4 1.6   Airflow   (Cfm)   1.2   1.8   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   1500   1600   1700   1800   1900   2000   2100   2200   2300   2400   2500   1221 1.17 1229 1256 1.30 1366 1283 1.32 1387 1303 1.22 1282   1252 1.27 1334 1311 1.45 1524 1340 1.58 1660 1330 1.61 1692   1278 1.37 1439 1345 1.57 1650 1397 1.76 1849 1424 1.89 1986   1303 1.48 1555 1371 1.69 1776 1433 1.90 1996 1480 2.09 2196   1330 1.59 1671 1396 1.80 1902 1460 2.03 2133 1517 2.25 2364   1362 1.73 1818 1422 1.94 2038 1485 2.16 2270 1544 2.40 2522   1393 1.87 1965 1452 2.08 2185 1510 2.31 2427 1570 2.55 2674   1423 2.02 2122 1483 2.24 2354 1538 2.46 2585 1594 2.71 2821   1454 2.18 2291 1515 2.41 2532 1571 2.64 2758 1623 2.88 2976   1485 2.36 2480 1544 2.59 2721 1604 2.84 2947 1657 3.07 3152   1518 2.55 2679 1574 2.78 2905 1633 3.03 3134 1692 3.28 3345   LEGEND   3. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   4. Maximum continuous bhp is 1.30 for single-phase units and 2.40   for 3-phase units and the maximum continuous watts are 2120.   Extensive motor and electrical testing on these units ensures that   the full range of the motor can be utilized with confidence. Using   your fan motors up to the wattage ratings shown will not result in   nuisance tripping or premature motor failure. Unit warranty will not   be affected. See Table 6 — Motor Data for additional information.   5. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 900 to 1300 rpm. All other rpms require a field-   supplied drive.   NOTES:   1. Boldface indicates field-supplied drive is required.   2.   indicates field-supplied motor and drive are required.   6. Interpolation is permissible. Do not extrapolate.   32   Table 27 — Fan Performance 48TF006 — Horizontal Discharge Units, High-Static Motor   48TF006 (5 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   Airflow   0.2   0.4   0.6   0.8   1.0   1.2   (Cfm)   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   1500   1600   1700   1800   1900   2000   2100   2200   2300   2400   2500   789 0.40   826 0.46   865 0.54   905 0.62   945 0.72   984 0.82   1024 0.93   420   483   567   896 0.53   931 0.61   966 0.69   557   990 0.67   704 1072 0.83   788 1101 0.91   872 1153 1.00 1051 1221 1.17 1229   956 1178 1.09 1145 1252 1.27 1334   641 1020 0.75   725 1051 0.84   820 1084 0.93   883 1133 1.01 1061 1205 1.18 1240 1278 1.37 1439   661 1002 0.78   757 1037 0.88   977 1163 1.10 1156 1235 1.29 1355 1303 1.48 1555   925 1119 1.04 1093 1194 1.21 1271 1266 1.40 1471 1330 1.59 1671   862 1072 0.98 1030 1154 1.16 1219 1226 1.33 1397 1297 1.53 1608 1362 1.73 1818   977 1108 1.10 1156 1192 1.29 1355 1259 1.47 1545 1327 1.66 1744 1393 1.87 1965   1064 1.05 1103 1145 1.22 1282 1225 1.43 1503 1294 1.62 1702 1359 1.80 1902 1423 2.02 2122   1104 1.18 1240 1183 1.36 1429 1260 1.57 1650 1330 1.78 1870 1392 1.97 2070 1454 2.18 2291   1145 1.32 1387 1222 1.45 1524 1296 1.73 1818 1365 1.94 2038 1426 2.15 2259 1485 2.36 2480   1186 1.48 1555 1262 1.68 1765 1331 1.89 1986 1400 2.12 2227 1461 2.34 2459 1518 2.55 2679   48TF006 (5 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   Airflow   1.4   1.6   1.8   2.0   (Cfm)   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   1500   1600   1700   1800   1900   2000   2100   2200   2300   2400   2500   1256 1.30 1366 1283 1.32 1387 1303 1.22 1282 1345 1.34 1390   1311 1.45 1524 1340 1.58 1660 1330 1.61 1692 1373 1.77 1834   1345 1.57 1650 1397 1.76 1849 1424 1.89 1986 1470 2.08 2153   1371 1.69 1776 1433 1.90 1996 1480 2.09 2196 1528 2.30 2381   1396 1.80 1902 1460 2.03 2133 1517 2.25 2364 1566 2.47 2563   1422 1.94 2038 1485 2.16 2270 1544 2.40 2522 1594 2.64 2734   1452 2.08 2185 1510 2.31 2427 1570 2.55 2674 1620 2.80 2905   1483 2.24 2354 1538 2.46 2585 1594 2.71 2821 1645 2.98 3087   1515 2.41 2532 1571 2.64 2758 1623 2.88 2976 1675 3.17 3280   1544 2.59 2721 1604 2.84 2947 1657 3.07 3152 1710 3.38 3497   1574 2.78 2905 1633 3.03 3134 1692 3.28 3345 1746 3.61 3736   LEGEND   3. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   4. Maximum continuous bhp is 2.9 and the maximum continuous   watts are 2562. Extensive motor and electrical testing on these   units ensures that the full range of the motor can be utilized with   confidence. Using your fan motors up to the wattage ratings shown   will not result in nuisance tripping or premature motor failure. Unit   warranty will not be affected. See Table 6 — Motor Data for addi-   tional information.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 1300 to 1685 rpm. All other rpms require a field-   supplied drive.   NOTES:   5. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   6. Interpolation is permissible. Do not extrapolate.   1. Boldface indicates field-supplied drive is required.   2.   indicates field-supplied motor and drive are required.   33   Table 28 — Fan Performance 48TF007 — Horizontal Discharge Units, Standard Motor   48TF007 (6 TONS) — STANDARD MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   0.4 0.6   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   Airflow   (Cfm)   0.1   0.2   0.8   1.0   1800   1900   2000   2100   2200   2300   2400   2500   2600   2700   2800   2900   3000   885 0.63   928 0.73   971 0.84   1015 0.97   1060 1.10   623   700   942 0.73   982 0.83   700 1047 0.90   779 1084 1.02   835 1139 1.05   932 1160 1.11 1006 1223 1.24 1114 1301 1.38 1233   956 1193 1.14 1031 1276 1.30 1165   787 1022 0.94   891 1063 1.10   867 1121 1.12 1014 1188 1.22 1097 1254 1.36 1216 1329 1.44 1284   998 1140 1.18 1064 1196 1.27 1140 1272 1.45 1292 1354 1.58 1404   998 1104 1.20 1081 1159 1.23 1106 1229 1.41 1258 1306 1.53 1361 1363 1.70 1508   1104 1.25 1123 1130 1.27 1140 1196 1.37 1224 1264 1.56 1387 1340 1.66 1473 1397 1.86 1648   1138 1.30 1165 1174 1.37 1224 1245 1.57 1396 1305 1.63 1447 1373 1.84 1630 1440 1.95 1726   1183 1.43 1275 1201 1.50 1335 1284 1.65 1465 1338 1.75 1552 1402 1.99 1761 1469 2.04 1805   1210 1.58 1404 1246 1.67 1482 1312 1.76 1560 1366 1.96 1735 1435 2.10 1858 1494 2.19 1936   1254 1.76 1560 1285 1.80 1595 1354 1.95 1726 1403 2.14 1892 1474 2.21 1954 1536 2.46 2171   1274 1.82 1613 1304 1.85 1639 1374 2.12 1875 1459 2.25 1989 1514 2.42 2136 1570 2.66 2343   1318 1.95 1726 1345 2.05 1814 1412 2.32 2050 1496 2.54 2240 1529 2.61 2300 1603 2.87 2521   1362 2.20 1945 1378 2.30 2032 1451 2.40 2119 1534 2.66 2343 1560 2.81 2470 1611 3.01 2648   48TF007 (6 TONS) — STANDARD MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   Airflow   1.2   1.4   1.6   (Cfm)   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   1800   1900   2000   2100   2200   2300   2400   2500   2600   2700   2800   2900   3000   1341 1.40 1250 1413 1.55 1378 1474 1.58 1404   1374 1.53 1361 1437 1.62 1439 1490 1.67 1482   1396 1.66 1473 1460 1.68 1491 1509 1.77 1569   1413 1.75 1552 1475 1.73 1534 1529 1.92 1700   1434 1.81 1604 1487 1.85 1639 1554 2.07 1831   1459 1.88 1665 1520 2.07 1831 1576 2.24 1980   1502 2.06 1823 1552 2.24 1980 1604 2.42 2136   1524 2.24 1980 1585 2.42 2136 1638 2.60 2292   1552 2.40 2119 1616 2.63 2317 1671 2.80 2462   1584 2.61 2300 1646 2.83 2487 1706 2.97 2653   1624 2.85 2504 1677 2.99 2661   — — — — — — — — — 1671 3.03 2725   — — — — — — — — — LEGEND   3. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   4. Maximum continuous bhp is 2.4 and maximum continuous watts   are 2120. Extensive motor and electrical testing on these units   ensures that the full range of the motor can be utilized with confi-   dence. Using your fan motors up to the wattage ratings shown will   not result in nuisance tripping or premature motor failure. Unit war-   ranty will not be affected. See Table 6 — Motor Data for additional   information.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 1070 to 1460 rpm. All other rpms require a field-   supplied drive.   NOTES:   5. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   6. Interpolation is permissible. Do not extrapolate.   1. Boldface indicates field-supplied drive is required.   2.   indicates field-supplied motor and drive are required.   34   Table 29 — Fan Performance 48TF007 — Horizontal Discharge Units, High-Static Motor   48TF007 (6 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*   External Static Pressure (in. wg)   Airflow   0.2   0.4   0.6   0.8   1.0   1.2   (Cfm)   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   1800   1900   2000   2100   2200   2300   2400   2500   2600   2700   2800   2900   3000   942 0.73   982 0.83   1022 0.94   1063 1.10   700 1047 0.90   779 1084 1.02   835 1139 1.05   956 1193 1.14 1031 1276 1.30 1165 1341 1.40 1250   932 1160 1.11 1006 1223 1.24 1114 1301 1.38 1233 1374 1.53 1361   867 1121 1.12 1014 1188 1.22 1097 1254 1.36 1216 1329 1.44 1284 1396 1.66 1473   998 1140 1.18 1064 1196 1.27 1140 1272 1.45 1292 1354 1.58 1404 1413 1.75 1552   1104 1.20 1081 1159 1.23 1106 1229 1.41 1258 1306 1.53 1361 1363 1.70 1508 1434 1.81 1604   1130 1.27 1140 1196 1.37 1224 1264 1.56 1387 1340 1.66 1473 1397 1.86 1648 1459 1.88 1665   1174 1.37 1224 1245 1.57 1396 1305 1.63 1447 1373 1.84 1630 1440 1.95 1726 1502 2.06 1823   1201 1.50 1335 1284 1.65 1465 1338 1.75 1552 1402 1.99 1761 1469 2.04 1805 1524 2.24 1980   1246 1.67 1482 1312 1.76 1560 1366 1.96 1735 1435 2.10 1858 1494 2.19 1936 1552 2.40 2119   1285 1.80 1595 1354 1.95 1726 1403 2.14 1892 1474 2.21 1954 1536 2.46 2171 1584 2.61 2300   1304 1.85 1639 1374 2.12 1875 1459 2.25 1989 1514 2.42 2136 1570 2.66 2343 1624 2.85 2504   1345 2.05 1814 1412 2.32 2050 1496 2.54 2240 1529 2.61 2300 1603 2.87 2521 1671 3.03 2725   1378 2.30 2032 1451 2.40 2119 1534 2.66 2343 1560 2.81 2470 1611 3.01 2648 1692 3.49 3140   48TF007 (6 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)* (cont)   External Static Pressure (in. wg)   Airflow   1.4   1.6   1.8   2.0   (Cfm)   Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts   1800   1900   2000   2100   2200   2300   2400   2500   2600   2700   2800   2900   3000   1413 1.55 1378 1474 1.58 1404 1522 1.74 1564 1566 1.89 1704   1437 1.62 1439 1490 1.67 1482 1538 1.84 1653 1583 2.00 1801   1460 1.68 1491 1509 1.77 1569 1558 1.95 1752 1603 2.12 1909   1475 1.73 1534 1529 1.92 1700 1578 2.11 1901 1624 2.30 2070   1478 1.85 1639 1554 2.07 1831 1604 2.28 2049 1651 2.48 2232   1520 2.07 1831 1576 2.24 1980 1627 2.46 2218 1674 2.68 2415   1552 2.24 1980 1604 2.42 2136 1656 2.66 2396 1704 2.90 2609   1585 2.42 2136 1638 2.60 2292 1691 2.86 2574 1740 3.12 2804   1616 2.63 2317 1671 2.80 2462 1725 3.08 2772 1775 3.35 3019   1646 2.83 2487 1706 2.97 2653 1761 3.27 2941   1677 2.99 2661 1739 3.33 2998 1795 3.67 3299   — — — — — — — — — — — — 1742 3.43 3090   1764 3.95 3558   — — — — — — — — — — — — LEGEND   3. Values include losses for filters, unit casing, and wet coils. See   Table 7 for accessory/FIOP static pressure information.   4. Maximum continuous bhp is 2.9 and the maximum continuous   watts are 2562. Extensive motor and electrical testing on these   units ensures that the full range of the motor can be utilized with   confidence. Using your fan motors up to the wattage ratings shown   will not result in nuisance tripping or premature motor failure. Unit   warranty will not be affected. See Table 6 — Motor Data for addi-   tional information.   Bhp   — — — Brake Horsepower Input to Fan   Factory-Installed Option   Input Watts to Motor   FIOP   Watts   *Motor drive range is 1300 to 1685 rpm. All other rpms require a field-   supplied drive.   NOTES:   5. Use of a field-supplied motor may affect wire sizing. Contact your   Carrier representative for details.   6. Interpolation is permissible. Do not extrapolate.   1. Boldface indicates field-supplied drive is required.   2.   indicates field-supplied motor and drive are required.   35   START-UP   Main Burners — Main burners are factory set and should   require no adjustment.   Unit Preparation — Make sure that unit has been in-   stalled in accordance with these installation instructions and   applicable codes.   TO CHECK ignition of main burners and heating controls,   move thermostat set point above room temperature and verify   that the burners light and evaporator fan is energized. After   ensuring that the unit continues to heat the building, lower the   thermostat setting below room temperature and verify that the   burners and evaporator fan turn off. (Fan will turn off only if   fan selector switch is in the AUTO. position.)   Return-Air Filters — Make sure correct filters are in-   stalled in filter tracks. See Table 1. Do not operate unit without   return-air filters.   Compressor Mounting — Compressors are internally   spring mounted. Do not loosen or remove compressor hold-   down bolts.   Refer to Table 30 for the correct orifice to use at high   altitudes.   Internal Wiring — Check all electrical connections in   Table 30 — Altitude Compensation*   unit control boxes. Tighten as required.   74,000 AND 115,000   150,000 BTUH   BTUH NOMINAL   NOMINAL INPUT   INPUT   Refrigerant Service Ports — To service refrigerant   service ports, remove compressor access panel. Each unit sys-   tem has 4 Schrader-type service gage ports: one on the suction   line, one on the liquid line, and two on the compressor dis-   charge line. Be sure that caps on the ports are tight. One   Schrader-type valve is located under both the high-pressure   switch and the low-pressure switch.   ELEVATION   Natural   Gas   Liquid   Propane   Orifice   Size†   Natural   Gas   Orifice   Size†   Liquid   Propane   Orifice   Size†   (ft)   Orifice   Size†   0-2,000   2,000   33   34   35   36   36   37   37   38   39   41   43   44   44   45   43   43   44   44   44   45   45   46   47   48   48   49   49   50   30   30   31   32   33   34   35   36   37   38   39   40   41   42   38   39   40   41   42   43   43   44   44   45   45   46   47   47   3,000   High Flow Valves — Located on the compressor hot gas   and suction tubes are High Flow Valves. Large black plastic   caps distinguish these valves with o-rings located inside the   caps. These valves cannot be accessed for service in the field.   Ensure the plastic caps are in place and tight or the possibility   of refrigerant leakage could occur.   4,000   5,000   6,000   7,000   8,000   9,000   Compressor Rotation — On 3-phase units with scroll   compressors, it is important to be certain compressor is rotating   in the proper direction. To determine whether or not compres-   sor is rotating in the proper direction:   1. Connect service gages to suction and discharge pressure   fittings.   10,000   11,000   12,000   13,000   14,000   2. Energize the compressor.   3. The suction pressure should drop and the discharge pres-   sure should rise, as is normal on any start-up.   *As the height above sea level increases, there is less oxygen per   cubic foot of air. Therefore, heat input rate should be reduced at   higher altitudes.   †Orifices available through your Carrier distributor.   If the suction pressure does not drop and the discharge pres-   sure does not rise to normal levels:   1. Note that the evaporator fan is probably also rotating in   the wrong direction.   2. Turn off power to the unit.   3. Reverse any two of the unit power leads.   4. Reapply power to the compressor.   Heating   1. Purge gas supply line of air by opening union ahead of   gas valve. If gas odor is detected, tighten union and wait   5 minutes before proceeding.   2. Turn on electrical supply and manual gas valve.   3. Set system switch selector at HEAT position and fan   switch at AUTO. or ON position. Set heating temperature   lever above room temperature.   The suction and discharge pressure levels should now move   to their normal start-up levels.   4. The induced-draft motor will start.   NOTE: When the compressor is rotating in the wrong direc-   tion, the unit makes an elevated level of noise and does not   provide cooling.   5. After a call for heating, the main burners should light   within 5 seconds. If the burner does not light, then there is   a 22-second delay before another 5-second try. If the   burner still does not light, the time delay is repeated. If the   burner does not light within 15 minutes, there is a lock-   out. To reset the control, break the 24-v power to W1.   Cooling — Set space thermostat to OFF position. To start   unit, turn on main power supply. Set system selector switch at   COOL position and fan switch at AUTO. position. Adjust ther-   mostat to a setting below room temperature. Compressor starts   on closure of contactor.   6. The evaporator-fan motor will turn on 45 seconds after   the burners are ignited.   7. The evaporator-fan motor will turn off 45 seconds after   thermostat temperature is satisfied.   Check unit charge. Refer to Service, Refrigerant Charge   section, page 39.   8. Adjust airflow to obtain a temperature rise within the   range specified on the unit nameplate.   Reset thermostat at a position above room temperature.   Compressor will shut off. Evaporator fan will shut off after   30-second delay.   TO SHUT OFF UNIT — Set system selector switch at OFF   position. Resetting thermostat at a position above room tem-   perature shuts unit off temporarily until space temperature ex-   ceeds thermostat setting.   NOTE: The default value for the evaporator-fan motor ON/   OFF delay is 45 seconds. The Integrated Gas Unit Controller   (IGC) modifies this value when abnormal limit switch cycles   occur. Based upon unit operating conditions, the ON delay can   be reduced to 0 seconds and the OFF delay can be extended to   180 seconds. When one flash of the LED is observed, the   evaporator-fan ON/OFF delay has been modified.   36   If the limit switch trips at the start of the heating cycle dur-   ing the evaporator ON delay, the time period of the ON delay   for the next cycle will be 5 seconds less than the time at which   the switch tripped. (Example: If the limit switch trips at 30 sec-   onds, the evaporator-fan ON delay for the next cycle will occur   at 25 seconds.) To prevent short-cycling, a 5-second reduction   will only occur if a minimum of 10 minutes has elapsed since   the last call for heating.   The evaporator-fan OFF delay can also be modified. Once   the call for heating has ended, there is a 10-minute period dur-   ing which the modification can occur. If the limit switch trips   during this period, the evaporator-fan OFF delay will increase   by 15 seconds. A maximum of 9 trips can occur, extending the   evaporator-fan OFF delay to 180 seconds.   To restore the original default value, reset the power to the   unit.   TO SHUT OFF UNIT — Set system selector switch at OFF   position. Resetting heating selector lever below room tempera-   ture will temporarily shut unit off until space temperature falls   below thermostat setting.   fully open position or until the supply-air temperature drops   below 52 F.   When the supply-air temperature falls between 57 F and   52 F, the damper will remain at an intermediate open position.   If the supply-air temperature falls below 52 F, the damper will   modulate closed until it reaches the minimum position or until   the supply air temperature is above 52 F. When the thermostat   is satisfied, the damper moves to the fully closed position when   using AUTO. fan or to the minimum position when using con-   tinuous fan.   If the outdoor air alone cannot satisfy the cooling require-   ments of the conditioned space, economizer cooling is integrat-   ed with mechanical cooling, providing two stages of cooling.   Compressor and the condenser fan will be energized and the   position of the economizer damper will be determined by the   supply-air temperature. When the second stage of cooling is   satisfied, the compressor and OFM will be deenergized. The   damper position will be determined by the supply-air tempera-   ture. When the first stage of cooling is satisfied, there is a   30-second delay before the evaporator fan shuts off. The damp-   er then moves to the fully closed position. When using a con-   tinuous fan, the damper moves to the minimum position.   COOLING, UNITS WITH ECONOMI$ER — When the   outdoor-air temperature (OAT) is above the ECON SP set point   and the room thermostat calls for Stage 1 cooling (R to G +   Y1), the indoor (evaporator) fan motor (IFM) is energized and   the EconoMi$er damper modulates to minimum position. The   compressor contactor is energized to start the compressor and   outdoor (condenser) fan motor (OFM). After the thermostat is   satisfied, the damper modulates to the fully closed position   when the IFM is deenergized.   When the OAT is below the ECON SP setting and the room   thermostat calls for Stage 1 cooling (R to G + Y1), the   EconoMi$er modulates to the minimum position when the   IFM is energized. The EconoMi$er provides Stage 1 of cooling   by modulating the return and outdoor air dampers to maintain a   55 F supply air set point. If the supply-air temperature (SAT) is   greater than 57 F, the EconoMi$er modulates open, allowing a   greater amount of outdoor air to enter the unit. If the SAT drops   below 53 F, the outdoor air damper modulates closed to reduce   the amount of outdoor air. When the SAT is between 53 and   57 F, the EconoMi$er maintains its position.   Safety Relief — A soft solder joint at the suction service   Schrader port provides pressure relief under abnormal tempera-   ture and pressure conditions (i.e., fire in building).   Ventilation (Continuous Fan) — Set fan and system   selector switches at ON and OFF positions, respectively. Evap-   orator fan operates continuously to provide constant air circula-   tion. When the evaporator-fan selector switch is turned to   the OFF position, there is a 30-second delay before the fan   turns off.   Operating Sequence   COOLING, UNITS WITHOUT ECONOMIZER — When   thermostat calls for cooling, terminals G and Y1 are energized,   and the indoor (evaporator) fan motor (IFM), compressor, and   outdoor (condenser) fan motor (OFM) start. The OFM runs   continuously while the unit is in cooling. When the thermostat   is satisfied, compressor contactor (C) is deenergized and the   compressor and OFM shut off. After a 30-second delay, the   IFM shuts off. If the thermostat fan selector switch is in the ON   position, the evaporator motor will run continuously.   HEATING, UNITS WITHOUT ECONOMIZER — When   the thermostat calls for heating, terminal W1 is energized. To   prevent thermostat short-cycling, the unit is locked into the   Heating mode for at least 1 minute when W1 is energized. The   induced-draft motor is energized and the burner ignition se-   quence begins. The indoor (evaporator) fan motor (IFM) is en-   ergized 45 seconds after a flame is ignited. On units equipped   for two stages of heat, when additional heat is needed, W2 is   energized and the high-fire solenoid on the main gas valve   (MGV) is energized. When the thermostat is satisfied and W1   is deenergized, the IFM stops after a 45-second time-off delay.   COOLING, UNITS WITH DURABLADE ECONO-   MIZER — When the outdoor-air temperature is above the   outdoor-air thermostat (OAT) setting and the room thermostat   calls for cooling, compressor contactor is energized to start   compressor and the outdoor (condenser) fan motor (OFM).   The indoor (evaporator) fan motor (IFM) is energized and the   economizer damper moves to the minimum position. After the   thermostat is satisfied, there is a 30-second delay before the   evaporator fan turns off. The damper then moves to the fully   closed position. When using continuous fan, the damper moves   to the minimum position.   If outdoor air alone cannot satisfy the cooling requirements   of the conditioned space, and the OAT is above the MECH   CLG LOCKOUT set point, the EconoMi$er integrates free   cooling with mechanical cooling. This is accomplished by the   strategies below.   NOTE: Compressor has a 2-minute Minimum On, Minimum   Off, and Interstage delay timer.   1. If Y1 is energized, and the room thermostat calls for Y2   (2-stage thermostat), the compressor and OFM are ener-   gized. The EconoMi$er damper is maintained at its cur-   rent position.   2. If Y1 is energized for more than 20 minutes, and Y2 is   not energized (whether or not a 2-stage thermostat is   used), the compressor and OFM are energized. The   EconoMi$er damper is maintained at its current position.   3. If Y1 is energized, and the compressor is already ener-   gized (see Step 2) and the room thermostat calls for Y2,   the compressor contains to operate.   4. If the compressor is energized and the thermostat is satis-   fied, the compressor, the OFM, and IFM are deenergized   and the EconoMi$er modulates closed.   When the outdoor-air temperature is below the OAT setting   and the thermostat calls for cooling, the economizer damper   moves to the minimum position. If the supply-air temperature   is above 57 F, the damper continues to open until it reaches the   When the OAT is below the MECH CLG LOCKOUT set   point, the compressors remain off.   37   HEATING, UNITS WITH ECONOMIZER — When the   thermostat calls for heating, terminal W1 is energized. To pre-   vent thermostat short-cycling, the unit is locked into the Heat-   ing mode for at least 1 minute when W1 is energized. The   induced-draft motor is energized and the burner ignition se-   quence begins. The indoor (evaporator) fan motor (IFM) is en-   ergized 45 seconds after a flame is ignited and the damper   moves to the minimum position. On units equipped for two   stages of heat, when additional heat is needed, W2 energized   and the high-fire solenoid on the main gas valve (MGV) is en-   ergized. When the thermostat is satisfied and W1 is deener-   gized, the IFM stops after a 45-second time-off delay. The   economizer damper then moves to the fully closed position.   When using continuous fan, the damper will remain in the min-   imum position.   6. Use a water hose or other suitable equipment to flush   down between the 2 coil sections to remove dirt and   debris. Clean the outer surfaces with a stiff brush in the   normal manner.   7. Secure inner and outer coil rows together with a field-   supplied fastener.   8. Reposition the outer coil section and remove the coil cor-   ner post from between the top panel and center post. Re-   install the coil corner post and replace all screws.   CONDENSATE DRAIN — Check and clean each year at   start of cooling season. In winter, keep drain dry or protect   against freeze-up.   FILTERS — Clean or replace at start of each heating and cool-   ing season, or more often if operating conditions require it. Re-   placement filters must be same dimensions as original filters.   SERVICE   OUTDOOR-AIR INLET SCREEN — Clean screen with   steam or hot water and a mild detergent. Do not use disposable   filters in place of screen.   BELTS — Check belt tension at least once each heating or   cooling season or as conditions require.   When servicing unit, shut off all electrical power to unit   and install lockout tag to avoid shock hazard or injury from   rotating parts.   Cleaning — Inspect unit interior at the beginning of   heating and cooling season and as operating conditions   require.   EVAPORATOR COIL   1. Turn unit power off and install lockout tag. Remove   evaporator coil access panel.   2. If economizer or two-position damper is installed, re-   move economizer by disconnecting Molex plug and re-   moving mounting screws. Refer to accessory economizer   installation instructions or Optional Economizer sections   on pages 12 and 14 for more details.   3. Slide filters out of unit.   4. Clean coil using a commercial coil cleaner or dishwasher   detergent in a pressurized spray canister. Wash both sides   of coil and flush with clean water. For best results, back-   flush toward return-air section to remove foreign materi-   al. Flush condensate pan after completion.   5. Reinstall economizer and filters.   6. Reconnect wiring.   Fig. 42 — Cleaning Condenser Coil   7. Replace access panels.   CONDENSER COIL — Inspect coil monthly. Clean con-   denser coil annually, and as required by location and outdoor   air conditions.   One-Row Coils (Size 004) — Wash coil with commercial   coil cleaner. It is not necessary to remove top panel.   2-Row Coils (Sizes 005-007)   Clean coil as follows:   1. Turn off unit power and install lockout tag.   2. Remove top panel screws on condenser end of unit.   3. Remove condenser coil corner post. See Fig. 42. To hold   top panel open, place coil corner post between top panel   and center post. See Fig. 43.   4. Remove screws securing coil to compressor plate and   compressor access panel.   5. Remove fastener holding coil sections together at return   end of condenser coil. Carefully separate the outer coil   section 3 to 4 in. from the inner coil section. See Fig. 44.   Fig. 43 — Propping Up Top Panel   38   NO CHARGE — Use standard evacuating techniques. After   evacuating system, weigh in the specified amount of refriger-   ant. (Refer to Table 1.)   LOW-CHARGE COOLING — Using Cooling Charging   Charts, Fig. 46-49, vary refrigerant until the conditions of the   appropriate chart are met. Note the charging charts are different   from type normally used. Charts are based on charging the   units to the correct superheat for the various operating condi-   tions. Accurate pressure gage and temperature sensing device   are required. Connect the pressure gage to the service port on   the suction line. Mount the temperature sensing device on the   suction line and insulate it so that outdoor ambient temperature   does not affect the reading. Indoor-air cfm must be within the   normal operating range of the unit.   TO USE COOLING CHARGING CHART — Take the out-   door ambient temperature and read the suction pressure gage.   Refer to chart to determine what suction temperature should   be. If suction temperature is high, add refrigerant. If suction   temperature is low, carefully recover some of the charge.   Recheck the suction pressure as charge is adjusted.   EXAMPLE: (Fig. 48)   Outdoor Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 F   Suction Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 psig   Suction Temperature should be . . . . . . . . . . . . . . . . . . . . . 76 F   (Suction Temperature may vary 5 F.)   Fig. 44 — Separating Coil Sections   Lubrication   Flue Gas Passageways — To inspect the flue collec-   tor box and upper areas of the heat exchanger:   COMPRESSORS — Each compressor is charged with the   correct amount of oil at the factory.   FAN MOTOR BEARINGS — Fan motor bearings are of the   permanently lubricated type. No further lubrication is required.   No lubrication of condenser or evaporator fan motors is   required.   1. Remove the combustion blower wheel and motor assem-   bly according to directions in Combustion-Air Blower   section on page 42.   2. Remove the flue cover to inspect the heat exchanger.   3. Clean all surfaces as required using a wire brush.   Manual Outdoor-Air Damper — If outdoor-air damper   blade adjustment is required, see Manual Outdoor-Air Damper   section on page 11.   Economizer Adjustment — Refer to Optional Econo-   mizer sections on page 12 and 14.   Condenser-Fan Adjustment (Fig. 45) — Shut off   unit power supply. Remove condenser-fan assembly (grille,   motor, and fan) and loosen fan hub setscrews. Adjust fan   height as shown in Fig. 45. Tighten setscrews and replace   condenser-fan assembly.   Refrigerant Charge — Amount of refrigerant charge is   listed on unit nameplate (also refer to Table 1). Refer to Carrier   GTAC2-5 Charging, Recovery, Recycling, and Reclamation   training manual and the following procedures.   Unit panels must be in place when unit is operating during   charging procedure.   Fig. 45 — Condenser-Fan Adjustment   39   3 TON UNIT CHARGING CHART   SUCTION LINE TEMPERATURE (DEG. C)   -7   -1   4 10   16   21   27   OUTDOOR   TEMP   F C 52   100   90   80   70   60   50   40   30   689   621   552   483   414   345   276   207   125   115   105   95   46   41   35   29   24   18   13   7 85   75   65   55   45   20   30   40   50   60   70   80   SUCTION LINE TEMPERATURE (DEG. F)   Fig. 46 — Cooling Charging Chart, 48TF004   4 TON UNIT CHARGING CHART   SUCTION LINE TEMPERATURE (DEG. C)   OUTDOOR   TEMP   -7   -1   4 10   16   21   27   F C 125   115   52   100   90   80   70   60   50   40   30   689   621   552   483   414   345   276   207   46   105   95   41   35   29   85   24   18   13   75   65   55   45   7 20   30   40   50   60   70   80   SUCTION LINE TEMPERATURE (DEG. F)   Fig. 47 — Cooling Charging Chart, 48TF005   40   5 TON UNIT CHARGING CHART   SUCTION LINE TEMPERATURE (DEG. C)   OUTDOOR   TEMP   -7   -1   4 10   16   21   27   F C 52   125   115   105   95   100   90   80   70   60   50   40   30   689   621   552   483   414   345   276   207   46   41   35   29   85   75   65   24   18   55   45   13   7 20   30   40   50   60   70   80   SUCTION LINE TEMPERATURE (DEG. F)   Fig. 48 — Cooling Charging Chart, 48TF006   6 TON UNIT (60 Hz) CHARGING CHART   SUCTION LINE TEMPERATURE (DEG. C)   -7   -1   4 10   16   21   27   100   90   80   70   60   50   40   30   689   621   552   483   414   345   276   207   OUTDOOR   TEMP   F 125   115   105   95   C 52   46   41   35   29   24   18   13   7 85   75   65   55   45   20   30   40   50   60   70   80   SUCTION LINE TEMPERATURE (DEG. F)   Fig. 49 — Cooling Charging Chart, 48TF007   41   Combustion-Air Blower — Clean periodically to   assure proper airflow and heating efficiency. Inspect blower   wheel every fall and periodically during heating season. For the   first heating season, inspect blower wheel bimonthly to deter-   mine proper cleaning frequency.   Main Burners — To access burners, remove burner ac-   cess panel and slide out burner partition. At the beginning of   each heating season, inspect for deterioration or blockage due   to corrosion or other causes. Observe the main burner flames   and adjust, if necessary.   To access burner section, slide the sliding burner partition   out of the unit.   To inspect blower wheel, shine a flashlight into draft hood   opening. If cleaning is required, remove motor and wheel as   follows:   When working on gas train, do not hit or plug orifice   spuds.   1. Slide burner access panel out.   2. Remove the 7 screws that attach induced-draft motor   housing to vestibule plate (Fig. 50).   REMOVAL AND REPLACEMENT OF GAS TRAIN   (Fig. 50-52)   1. Shut off manual gas valve.   3. The blower wheel can be cleaned at this point. If addi-   tional cleaning is required, continue with Steps 4 and 5.   4. To remove blower from the motor shaft, remove 2   setscrews.   5. To remove motor, remove the 4 screws that hold the mo-   tor to mounting plate. Remove the motor cooling fan by   removing one setscrew. Then remove nuts that hold mo-   tor to mounting plate.   2. Shut off power to unit.   3. Slide out burner partition.   4. Disconnect gas piping at unit gas valve.   5. Remove wires connected to gas valve. Mark each wire.   6. Remove ignitor wires and sensor wires at the Integrated   Gas Unit Controller (IGC) (see Fig. 11).   7. Remove the 2 screws that attach the burner rack to the   vestibule plate (Fig. 50).   6. To reinstall, reverse the procedure outlined above.   8. Slide the burner tray out of the unit (Fig. 51).   9. To reinstall, reverse the procedure outlined above.   CLEANING AND ADJUSTMENT   1. Remove burner rack from unit as described in Removal   and Replacement of Gas Train section, above.   2. Inspect burners; if dirty, remove burners from rack.   3. Using a soft brush clean burners and cross-over port as   required.   4. Adjust spark gap. See Fig. 52.   5. Reinstall burners on rack.   6. Reinstall burner rack as described in Removal and Re-   placement of Gas Train section, above.   Limit Switch — Remove blower access panel (Fig. 7).   Limit switch is located on the fan deck.   Burner Ignition — Unit is equipped with a direct spark   ignition 100% lockout system. Integrated Gas Unit Controller   (IGC) is located in the control box (Fig. 11). The IGC contains   a self-diagnostic LED (light-emitting diode). A single LED on   the IGC provides a visual display of operational or sequential   problems when the power supply is uninterrupted. When a   break in power occurs, the IGC will be reset (resulting in a loss   of fault history) and the indoor (evaporator) fan ON/OFF times   will be reset. The LED error code can be observed through the   viewport. During servicing refer to the label on the control   box cover or Table 31 for an explanation of LED error code   descriptions.   Replacement Parts — A complete list of replacement   parts may be obtained from any Carrier distributor upon   request.   If lockout occurs, unit may be reset by interrupting power   supply to unit for at least 5 seconds.   Table 31 — LED Error Code Description   LED INDICATION   ON   ERROR CODE DESCRIPTION   Normal Operation   INDUCED-   DRAFT   ROLLOUT   SWITCH   OFF   Hardware Failure   MOTOR   MOUNTING   PLATE   1 Flash†   2 Flashes   3 Flashes   4 Flashes   5 Flashes   6 Flashes   7 Flashes   8 Flashes   Evaporator Fan On/Off Delay Modified   Limit Switch Fault   Flame Sense Fault   4 Consecutive Limit Switch Faults   Ignition Lockout Fault   BURNER   SECTION   Induced-Draft Motor Fault   Rollout Switch Fault   FLUE   EXHAUST   Internal Control Fault   VESTIBULE   PLATE   INDUCED-   DRAFT   MOTOR   LEGEND   BLOWER   HOUSING   LED — Light-Emitting Diode   *A 3-second pause exists between LED error code flashes. If more   than one error code exists, all applicable codes will be displayed in   numerical sequence.   MANIFOLD   PRESSURE   TAP   GAS   VALVE   †Indicates a code that is not an error. The unit will continue to oper-   ate when this code is displayed.   Fig. 50 — Burner Section Details   IMPORTANT: Refer to Troubleshooting Tables 32-36 for addi-   tional information.   42   Fig. 51 — Burner Tray Details   LOW HEAT   48TFE004, 48TFD005-007 — 74,000 BTUH INPUT   48TFM004, 48TFL005-006 — 60,000 BTUH INPUT   MEDIUM AND HIGH HEAT   48TFE005-007, 48TFF004 — 115,000 BTUH INPUT   48TFF005-007 — 150,000 BTUH INPUT   48TFN004, 48TFM005-006 — 90,000 BTUH INPUT   48TFN005-006 — 120,000 BTUH INPUT   Fig. 52 — Spark Adjustment   43   TROUBLESHOOTING   Table 32 — LED Error Code Service Analysis   CAUSE   PROBLEM   REMEDY   Hardware failure.   (LED OFF)   Loss of power to control module (IGC).   Check 5 amp fuse on IGC, power to unit, 24-v circuit breaker,   and transformer. Units without a 24-v circuit breaker have an   internal overload in the 24-v transformer. If the overload trips,   allow 10 minutes for automatic reset.   Limit switch fault.   (LED 2 flashes)   High temperature limit switch is open.   Check the operation of the indoor (evaporator) fan motor.   Ensure that the supply-air temperature rise is in accordance   with the range on the unit nameplate.   Flame sense fault.   (LED 3 flashes)   The IGC sensed flame that should not be   present.   Reset unit. If problem persists, replace control board.   4 consecutive limit   switch trips.   (LED 4 flashes)   Inadequate airflow to unit.   Check operation of indoor (evaporator) fan motor and that   supply-air temperature rise agrees with range on unit name-   plate information.   Ignition lockout.   (LED 5 flashes)   Unit unsuccessfully attempted ignition for   15 minutes.   Check ignitor and flame sensor electrode spacing, gaps, etc.   Ensure that flame sense and ignition wires are properly termi-   nated. Verify that unit is obtaining proper amount of gas.   Induced-draft motor fault. IGC does not sense that induced-draft motor is   Check for proper voltage. If motor is operating, check the   speed sensor plug/IGC Terminal J2 connection. Proper con-   nection: PIN 1 — White, PIN 2 — Red, PIN 3 — Black.   (LED 6 flashes)   operating.   Rollout switch fault.   (LED 7 flashes)   Rollout switch has opened.   Rollout switch will automatically reset, but IGC will continue to   lock out unit. Check gas valve operation. Ensure that induced   draft blower wheel is properly secured to motor shaft. Reset   unit at unit disconnect.   Internal control fault.   (LED 8 flashes)   Microprocessor has sensed an error in the soft-   ware or hardware.   If error code is not cleared by resetting unit power, replace the   IGC.   IMPORTANT: Refer to Table 19 — Heating Service Analysis   for additional troubleshooting analysis.   If the IGC must be replaced, be sure to ground yourself to dissi-   pate any electrical charge that may be present before handling   new control board. The IGC is sensitive to static electricity and   may be damaged if the necessary precautions are not taken.   LEGEND   IGC — Integrated Gas Unit Controller   LED — Light-Emitting Diode   Table 33 — Heating Service Analysis   PROBLEM   CAUSE   Misaligned spark electrodes.   No gas at main burners.   REMEDY   Burners will not ignite.   Check flame ignition and sensor electrode positioning. Adjust as needed.   Check gas line for air, purge as necessary. After purging gas line of air,   allow gas to dissipate for at least 5 minutes before attempting to relight   unit.   Check gas valve.   Water in gas line.   Drain water and install drip leg to trap water.   Check power supply, fuses, wiring, and circuit breaker.   No power to furnace.   No 24 v power supply to control circuit.   Check transformer. Transformers with internal overcurrent protection   require a cool down period before resetting.   Miswired or loose connections.   Check all wiring and wire nut connections.   Burned-out heat anticipator in thermostat. Replace thermostat.   Broken thermostat wires.   Dirty air filter.   Run continuity check. Replace wires, if necessary.   Inadequate heating.   Clean or replace filter as necessary.   Gas input to unit too low.   Check gas pressure at manifold. Clock gas meter for input. If too low,   increase manifold pressure, or replace with correct orifices.   Unit undersized for application.   Restricted airflow.   Replace with proper unit or add additional unit.   Clean filter, replace filter, or remove any restrictions.   Blower speed too low.   Use high speed tap, increase fan speed, or install optional blower, as   suitable for individual units.   Limit switch cycles main burners.   Too much outdoor air.   Check rotation of blower, thermostat heat anticipator settings, and tem-   perature rise of unit. Adjust as needed.   Adjust minimum position.   Check economizer operation.   Poor flame characteristics. Incomplete combustion (lack of combus- Check all screws around flue outlets and burner compartment. Tighten   tion air) results in:   as necessary.   Aldehyde odors, CO, sooting flame, or   floating flame.   Cracked heat exchanger.   Overfired unit — reduce input, change orifices, or adjust gas line or man-   ifold pressure.   Check vent for restriction. Clean as necessary.   Check orifice to burner alignment.   Burners will not turn off.   Unit is locked into Heating mode for a one Wait until mandatory one minute time period has elapsed or re-   minute minimum. set power to unit.   44   Table 34 — Cooling Service Analysis   PROBLEM   CAUSE   REMEDY   Compressor and condenser fan Power failure.   Call power company.   will not start.   Fuse blown or circuit breaker tripped.   Replace fuse or reset circuit breaker.   Replace component.   Defective thermostat, contactor, transformer, or   control relay.   Insufficient line voltage.   Incorrect or faulty wiring.   Thermostat setting too high.   Determine cause and correct.   Check wiring diagram and rewire correctly.   Lower thermostat setting below room temperature.   Compressor will not start but   condenser fan runs.   Faulty wiring or loose connections in compressor Check wiring and repair or replace.   circuit.   Compressor motor burned out, seized, or internal Determine cause. Replace compressor.   overload open.   Defective run/start capacitor, overload, start relay. Determine cause and replace.   One leg of three-phase power dead.   Replace fuse or reset circuit breaker. Determine cause.   Compressor cycles (other than   normally satisfying thermostat).   Refrigerant overcharge or undercharge.   Recover refrigerant, evacuate system, and recharge to   nameplate.   Defective compressor.   Insufficient line voltage.   Blocked condenser.   Replace and determine cause.   Determine cause and correct.   Determine cause and correct.   Determine cause and replace.   Defective run/start capacitor, overload, or start   relay.   Defective thermostat.   Replace thermostat.   Faulty condenser-fan motor or capacitor.   Restriction in refrigerant system.   Dirty air filter.   Replace.   Locate restriction and remove.   Replace filter.   Compressor operates   continuously.   Unit undersized for load.   Thermostat set too low.   Low refrigerant charge.   Leaking valves in compressor.   Air in system.   Decrease load or increase unit size.   Reset thermostat.   Locate leak; repair and recharge.   Replace compressor.   Recover refrigerant, evacuate system, and recharge.   Clean coil or remove restriction.   Replace filter.   Condenser coil dirty or restricted.   Dirty air filter.   Excessive head pressure.   Dirty condenser coil.   Clean coil.   Refrigerant overcharged.   Air in system.   Recover excess refrigerant.   Recover refrigerant, evacuate system, and recharge.   Determine cause and correct.   Check for leaks; repair and recharge.   Replace compressor.   Condenser air restricted or air short-cycling.   Low refrigerant charge.   Compressor valves leaking.   Restriction in liquid tube.   High head load.   Head pressure too low.   Remove restriction.   Excessive suction pressure.   Suction pressure too low.   Check for source and eliminate.   Replace compressor.   Compressor valves leaking.   Refrigerant overcharged.   Dirty air filter.   Recover excess refrigerant.   Replace filter.   Low refrigerant charge.   Metering device or low side restricted.   Insufficient evaporator airflow.   Check for leaks; repair and recharge.   Remove source of restriction.   Increase air quantity. Check filter and replace if   necessary.   Temperature too low in conditioned area.   Outdoor ambient below 25 F.   Reset thermostat.   Install low-ambient kit.   Wait for 30-second off delay.   Evaporator fan will not shut off.   Time off delay not finished.   Compressor makes excessive   noise (48TF007 scroll only).   Compressor rotating in wrong direction.   Reverse the 3-phase power leads as described in the   Start-Up section on page 36.   45   Table 35 — Durablade Economizer Troubleshooting   PROBLEM   CAUSE   REMEDY   Damper does not open.   Indoor (evaporator) fan is off.   1. Check to ensure that 24 vac is present at terminal C1 on the IFC or that   24 vac is present at the IFO terminal. Check whether 24 vac is present at   PL6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is not present, check wir-   ing (see unit label diagram).   2. Check proper thermostat connection to G on the connection board.   No power to economizer motor.   1. Check that SW3 is properly making contact with the damper blade. Check   that SW1 is in the NC (normally closed) position.   2. Check diode D18. If diode is not functioning properly, replace D18.   3. Confirm that the economizer control board is grounded properly at PL6-4   (brown wire) and at brown terminal of the economizer control board (brown   wire). The economizer motor must also be grounded properly at the negative   motor terminal (brown wire).   4. Verify SW1 and SW3 are working and wired properly (see unit label diagram).   5. Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black wire). If   24 vac not present, check unit wiring (see unit label diagram). If 24 vac is   found in both places, check for 24 vac at the yellow terminal of the econo-   mizer control board (yellow wire). If 24 vac power is not present, replace the   economizer control board.   Economizer motor failure.   OAT or EC set too high.   If the indoor (evaporator) fan and economizer motor are energized, verify that   there is a minimum of 18 vdc at the positive motor terminal. If the motor is not   operating, replace the motor.   Economizer operation   limited to minimum   position.   1. Set at correct temperature (3 F below indoor space temperature).   2. Check OAT or EC by setting above outdoor temperature or humidity level. If   the OAT or EC switches do not close, replace OAT or EC.   Verify economizer control board 1. Perform the following tests when OAT or EC is closed, Y1 is called for and   is correctly wired and works   properly.   damper is at minimum position. Confirm 24 vac on gray terminal of the econ-   omizer control board (gray wire). If 24 vac is not present, check wiring (see   unit label diagram).   2. Verify that SW1 and SW3 are wired correctly and working properly (see unit   label diagram).   3. Check to ensure that 24 vac exists at PL6-2 (blue wire). If 24 vac is not   present, check wiring (see unit wiring label diagram).   4. Check 24 vac output at PL6-10 (white wire). If 24 vac is not present, replace   economizer control board.   Check SAT.   1. After verifying that the OAT and EC settings and the economizer control   board wiring are correct, check to ensure that the 24 vac terminal of the SAT   has 24 vac (white wire). If OAT, EC, and control board are functioning and   wired properly and no 24 vac exists, check wiring (see unit label diagram).   2. If supply-air temperature is greater than 57 F, 24 vac should be found at   terminal T2 on the SAT (pink wire). If 24 vac is not present, replace SAT.   Damper does not close.   Incorrect wiring of economizer.   1. Verify that SW2 and SW4 are wired and working properly (see unit label   diagram.).   2. Check diode D19. If diode is not functioning properly, replace D19.   Verify economizer control board 1. After verifying that the wiring is correct, modulate the damper to the minimum   is functioning properly.   position. Remove the calls for G.   2. If the damper does not move, check for 24 vac at PL6-1 (red wire). If 24 vac is   not present, check wiring (see unit label diagram).   3. If damper still does not move, check for 24 vac at blue terminal of economizer   control board (blue wire). If 24 vac is not present, replace the economizer cir-   cuit board.   Check SAT.   1. After verifying that the wiring is correct and the economizer control board is   functioning properly, place the OAT or EC switch in the closed position. Place   a call for Y1 and open the damper to the fully open position. Confirm that the   24 vac terminal of the SAT has 24 vac (white wire). If 24 vac is not present,   check wiring (see unit label diagram).   2. If supply-air temperature is less than 52 F, 24 vac should be found at terminal   T1 on the SAT (violet wire). If 24 vac not found, replace SAT.   Economizer motor failure.   If economizer control board and SAT are functioning properly, verify that there is   a minimum of 18 vdc at the positive motor terminal. If a minimum of 18 vdc is   present and the motor is still not operating, replace the motor.   Economizer damper does Verify that close-on-power-loss   not close on power loss. and economizer control board   are functioning properly.   1. Check voltage potential across batteries. If lower than 14 vdc, replace close-   on-power-loss power supply (9-v alkaline batteries). It is recommended that   you check this emergency power supply on a regular basis or whenever the   filters are changed.   2. If the close-on-power-loss and economizer control board are functioning   properly, check for 14 vdc or higher at the blue terminal of the economizer   control board (blue wire) when power is disconnected from unit. If 14 vdc is   not present, replace the control board.   LEGEND   C1   EC   — Common Power   — Enthalpy Control   IFC — Indoor (Evaporator) Fan Contactor   IFO — Indoor (Evaporator) Fan On   OAT — Outdoor-Air Thermostat   PL   — Plug   SAT — Supply-Air Thermostat   SW — Economizer Position Switch   46   Table 36 — EconoMi$er Troubleshooting   PROBLEM   CAUSE   REMEDY   Damper does not open.   Indoor (evaporator) fan is Off.   Check to ensure that 24 vac is present at terminal C1 (Common Power) on the   IFC (Indoor Evaporator Fan Contactor) or that 24 vac is present at the IFO   (Indoor Evaporator Fan On) terminal. Check whether 24 vac is present at PL   (Plug) 6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is not present, check   wiring (see unit label diagram).   Check proper thermostat connection to G on the connection board.   No power to EconoMi$er   controller.   Check to ensure that 24 vac is present across Terminals 24 VAC and 24V COM   on the EconoMi$er control. If 24 vac is not present, check wiring (see unit label   diagram). If 24 vac is present, STATUS light should be on constantly.   No power to G terminal.   Controller fault.   If IFM is on, check to ensure 24 vac is present on G terminal of the EconoMi$er   controller. If 24 vac is not present, check wiring (see unit label diagram).   If STATUS light is flashing one flash, the EconoMi$er controller is experiencing a   fault condition. Cycle power to the controller. If condition continues, replace the   EconoMi$er controller.   Thermostat fault.   Actuator fault.   If STATUS light is flashing two flashes, the EconoMi$er controller senses the   thermostat is wired incorrectly. Check wiring between the thermostat and the   connection board in the electrical panel. The fault condition is caused by Y2   being energized before Y1.   Check the wiring between the EconoMi$er controller and the actuator.   Hold CONFIG button between three and ten seconds to verify the actuator’s   operation. (This process takes three minutes to complete.)   EconoMi$er operation   limited to minimum   position.   Minimum position set incorrectly. Verify that the MIN POS (%) is set greater than zero. Adjust MIN POS (%) to   100% to verify operation, and then set to correct setting.   EconoMi$er changeover set-   point set too high or too low.   Set at correct value. See Table 3.   Supply-Air Temperature Sensor If STATUS light is flashing four flashes, the Supply-Air Temperature Sensor is   faulty.   faulty. Check wiring or replace sensor.   OAT Sensor faulty   If STATUS light is flashing five flashes, the OAT sensor is faulty. Check wiring or   replace sensor.   Damper position less   than minimum position   set point.   Supply-Air Low Limit Strategy   controlling.   The supply-air temperature is less than 45 F, causing the minimum position to   decrease. Refer to the Start-Up instructions. Verify correct setting of MIN POS   (%). If correct, EconoMi$er is operating correctly.   CO Ventilation Strategy   If CO sensor is being used, and the damper position is greater than minimum   position, the ventilation control strategy is controlling. Refer to the Start-Up   instructions. EconoMi$er is operating correctly.   2 2 Damper does not return   to minimum position.   controlling   Damper does not close   on power loss.   Damper travel is restricted.   Check to ensure the damper is not blocked.   LEGEND   OAT — Outdoor-Air Temperature   47   Fig. 53 — Typical Wiring Diagram and Component Arrangement   48   LEGEND FOR FIG. 53 — TYPICAL WIRING SCHEMATIC AND COMPONENT ARRANGEMENT   IMPORTANT: Refer to unit wiring label for actual unit wiring   information.   RS   — — — — — — — — — — Rollout Switch   Supply Air Thermostat   Sensor   Switch Fully Open   Switch Fully Closed   Switch Min. Vent Position   Switch Max. Vent Position   Thermostat-Cooling   Time-Delay Relay   Thermostat-Heating   AHA   C CAP   CC   — Adjustable Heat Anticipator   — Contactor, Compressor   — Capacitor   SAT   SEN   SW1   SW2   SW3   SW4   TC   — Cooling Compensator   COMP — Compressor Motor   D EC   — Diode   — Enthalpy Control   ECON — Economizer   TDR   TH   EPS   — Emergency Power Supply   (Nine Volt Battery)   TRAN — Transformer   EQUIP — Equipment   ER   FPT   FU   — Economizer Relay   Field Splice   — Freeze Up Protection Thermostat   — Fuse   Marked Wire   GND   HPS   HS   — Ground   Terminal (Marked)   — High-Pressure Switch   — Hall-Effect Sensor   — Ignitor   Terminal (Unmarked)   Terminal Block   Splice   I IDM   IFC   IFM   IGC   LPS   LS   — Induced-Draft Motor   — Indoor Fan Contactor   — Indoor (Evaporator) Fan Motor   — Integrated Gas Unit Controller   — Low-Pressure/Loss-of-Charge Switch   — Limit Switch   — Main Gas Valve   — Motor   — Outdoor-Air Thermostat   — Outdoor (Condenser) Fan Motor   — Overload Relay   Splice (Marked)   Factory Wiring   MGV   MTR   OAT   OFM   OLR   PL   Field Control Wiring   Field Power Wiring   Accessory or Optional Wiring   To indicate common potential only;   not to represent wiring.   — Plug Assembly   — Quadruple Terminal   — Relay   QT   R NOTES:   1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or   its equivalent.   2. Three-phase motors are protected under primary single-phasing conditions.   3. Thermostat: HH07AT170, 172, 174 and P272-2783 Subbase: HH93AZ176, 178 and   P272-1882, 1883.   4. Set heat anticipator at .14 amp. For units with 2 stages of heating, set stage two anticipator at   .14 amp.   5. Use copper conductors only.   6. TRAN is wired for 230-v unit. If unit is to be run with 208-v power supply, disconnect BLK wire   from 230-v tap (ORN) and connect to 208-v tap (RED). Insulate end of 230-v tap.   49   Copyright 2000 Carrier Corporation   Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.   PC 111 Catalog No. 534-80000 Printed in U.S.A. Form 48TF-1SI Pg 50 8-00 Replaces: New   Book 1   4 Tab 1a 6a   START-UP CHECKLIST   (Remove and Use in Job File)   I. PRELIMINARY INFORMATION:   MODEL NO.: _________________________________   DATE: _______________________________________   SERIAL NO.: ______________________________________   TECHNICIAN: ____________________________________   BUILDING LOCATION: _____________________________   II. PRE-START-UP (insert checkmark in box as each item is completed)   VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED FROM UNIT   REMOVE ALL SHIPPING HOLDDOWN BOLTS AND BRACKETS PER INSTALLATION INSTRUCTIONS   VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS   VERIFY THAT FLUE HOOD IS INSTALLED   CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS   CHECK TO ENSURE NO WIRES ARE TOUCHING REFRIGERANT TUBING OR SHARP EDGES   CHECK GAS PIPING FOR LEAKS   CHECK THAT INDOOR-AIR FILTER IS CLEAN AND IN PLACE   VERIFY THAT UNIT INSTALLATION IS LEVEL   CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW TIGHTNESS   VERIFY PULLEY ALIGNMENT AND BELT TENSION ARE CORRECT   III. START-UP:   ELECTRICAL   SUPPLY VOLTAGE   COMPRESSOR AMPS   INDOOR-FAN AMP   L1-L2 _________   L2-L3   L2   __________   __________   __________   L3-L1 __________   L1   L1   _________   _________   L3   L3   __________   __________   L2   TEMPERATURES   OUTDOOR-AIR TEMPERATURE   RETURN-AIR TEMPERATURE   COOLING SUPPLY AIR   __________ DB _________ WB   __________ DB _________ WB   __________ DB _________ WB   __________ DB   GAS HEAT SUPPLY AIR   PRESSURES   GAS INLET PRESSURE   GAS MANIFOLD PRESSURE   REFRIGERANT SUCTION   __________ IN. WG   __________ IN. WG (LOW FIRE)   __________ PSIG   ________   IN. WG (HI FIRE)   TEMP ° F   ________   ________   REFRIGERANT DISCHARGE __________ PSIG   TEMP ° F   VERIFY REFRIGERANT CHARGE USING CHARGING TABLES   VERIFY THAT 3-PHASE SCROLL COMPRESSOR IS ROTATING IN CORRECT DIRECTION (48TF007 ONLY)   Copyright 2000 Carrier Corporation   Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.   Book   1 4 PC 111   Catalog No. 534-80000   Printed in U.S.A.   Form 48TF-1SI   Pg CL-1   8-00   Replaces: New   Tab   1a 6a   |