Buhler Inland 2500 User Manual

inland

Model 2500

For serial number 08BM2500001 and later

Operator’s and Parts Manual

Bale Carrier

P4186

04/08

bühler

2500 Bale Carrier

OPERATORS AND PARTS MANUAL

Table of Contents

Description

Page

TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATIONS……..………...

GENERAL SPECIFICATIONS…..…………………………………………………

INTRODUCTION…………………………………………………………………….

Serial Decal Location…………………………………………………………….

Warranty Registration…………………………………………………………….

SAFETY………………………………………………………………………………

General Safety Notes…………………………………………………………….

Safety Decals……………………………………………………………………..

Important Precautions……………………………………………………………

PRE OPERATION CHECKLIST...…………………………………………………

OPERATION.……………………………………………………………………….. 10

Attaching Bale Carrier to Tractor……………………………………………….. 10

Attaching Bale Carrier Controls to Tractor…………………………………….. 10

Carrier Controls Operation……………………………………………………… 12

Loading Bales……………………………………………………………………..

Bale Pusher Operation…………………………………………………………... 14

Transporting 2500 Bale Carrier………………………………………………… 14

Unloading……..………………………………………………………………….. 15

LUBRICATION.……………………………………………………………………… 16

Pivot Points……………………………………………………………………….. 16

Roller Chain………………………………………………………………………. 16

Carrier Beams……………………………………………………………………. 16

MAINTENANCE……………………………………………………………………. 17

Fasteners…………………………………………………………………………. 17

Hydraulic System………………………………………………………………… 18

Hydraulic Fitting Torques……………………………………………………….. 18

Chain………………………………………………………………………………. 19

Wheels/Tires……………………………………………………………………… 19

Storage……………………………………………………………………………. 20

APPENDIX LIST…………………………………………………………………….. 21

APPENDIX A ASSEMBLY INSTRUCTIONS……………………………………. 22

APPENDIX B HYDRAULIC ASSEMBLY………………………………………... 26

APPENDIX C ELECTRICAL ASSEMBLY………………………………………... 51

APPENDIX D GENERAL ASSEMBLY…………………………………………... 55

CHECKLIST………………………………………………….……………………… 79

Predelivery………………………………………………………………………... 79

Customer Delivery……………………………………………………………….. 79

bühler

2500 Bale Carrier

TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATION

bühler

2500 Bale Carrier

GENERAL SPECIFICATIONS:

Dimensions:

- Length: 45’ (13.7 m)

- Deck Length: 37’ (11.3 m)

- Width: 12’ 9” (3.9 m)

- Weight (empty): 9,587 LB (4349 kg)

- Drawbar Vertical Load (empty): 2395 LBF (10653 N)

- GVW: 37440 LB (16983 kg)

Capacity:

- Total bale payload: 28065 LB (12731 kg)

- Bales up to 6’ (1.8 m) diameter maximum to 4’ (1.2 m) diameter minimum

- Hay crop, small grains, and flax straw

- Sixteen 4’ (1.2 m) wide bales

- Fourteen 5’ (1.52 m) wide bales

Tires:

- 8-12.5L x 15 FI - 12 ply, Load Range F, Farm Hwy Service tire

- Six bolt heavy duty hubs with twine guards

- Walking beam axle design

Control Handle:

- Power: 12v

- Fuse: 15 amp (surge protection provided on machine)

Hydraulics:

- Two remote tractor hydraulics circuits required for operation

- Closed-center hydraulic standard.

- In-field configuration is required for open-center or load-sensing tractors

- Two lift cylinders with restrictor

- Two tilt cylinders with restrictor

- Four 22.2 cu. inch (363.79 cu cm) hydraulic motors

- See Appendix B for details on hydraulic components

Tractor:

- Size: 100 hp (75kW) recommended

- Weight: As per ASAE specification ASAE S365.4 the tractor must weight 25000 LB

(11340 kg) to adequately handle a GVW of 37440 LB (16983 kg)

- Maximum loaded towing speed 20 mph (32 km/h)

bühler

2500 Bale Carrier

INTRODUCTION

CAUTION: Your 2500 Bale Carrier requires a recommended minimum 100 hp

(75kw) tractor. The maximum loaded transportation speed of 20 mph (32 km/h) and

37440 LB (16983 kg) must not be exceeded.

This manual has been provided as information regarding the specifications, safe

operation and maintenance of your agricultural 2500 Bale Carrier. Read and understand

this manual and the tractor manual prior to operating to obtain the best use of operating

your 2500 Bale Carrier. Keep this manual for reference and to forward to new operators

and owners. Contact your local Buhler Inland dealer if you require any assistance,

information or additional manuals.

Your new bale carrier is designed to retrieve, transport, and unload a wide range of

round bales. Sizes that can be accommodated range from 4’ (1.2 m) diameter to 6’ (1.8

m) diameter in a variety of hay crops as well as small grain and flax straw.

Serial Decal Location

The serial decal is located on the left side of the front crossmember. Please record the

serial number in the space provided for future reference. The serial decal will provide

the model and date of manufacture of the Bale Carrier and will be required to obtain

correct replacement parts and complete warranty claims.

For your records, record

Serial Number here:_________________________

B.I.I.FARGOINC.

FARGONORTHDAKOTA

versatile

farmking

allied

inland

Warranty Registration

The warranty registration and delivery report MUST be completed within thirty (30) days

of delivery to validate the warranty.

bühler

2500 Bale Carrier

SAFETY

Read and understand all the safety messages listed in this manual. For your safety and

the safety of others near the machine, learn how to control and operate your 2500 Bale

Carrier properly. It is your responsibility to inform subsequent operators and owners of

these precautions.

General Safety Notes

ꢀ Keep young children away from machinery and bales at all times.

ꢀ Be aware that accidents often happen when the operator is tired or in a hurry to get

finished. Take the time to consider the safest way. Never ignore warning signs of

fatigue.

ꢀ Keep hands, feet, clothing and hair away from moving

parts. Never attempt to clear obstructions or objects

from a machine while the engine is running.

ꢀ Keep all shields in place. Never alter or remove safety

equipment.

ꢀ Do not attempt to clear any blockage or reach into the 2500 Bale Carrier with your

arm or leg unless the tractor engine is stopped.

ꢀ Do not load bales of sizes not out lined in the specifications section

ꢀ Use proper lighting and safety warnings when transporting equipment on public

roads and during darkness. The slow moving vehicle emblem must be visible. Check

with your local law enforcement agency for specific requirements.

ꢀ Provide a first-aid kit for use in case of

emergencies.

ꢀ The safety information in this manual does

not replace safety codes, insurance needs, or

laws governing your area. Be sure your machine

meets the standards set by these regulations.

ꢀ Keep a fire extinguisher with the machine.

be sure the extinguisher is properly maintained

and be familiar with its proper use.

ꢀ Wear close-fitting clothing and cover long hair. Never wear

dangling items such as scarves or bracelets.

ꢀ Remember that YOU are the key to safety. Good safety

practices protect you and the people around you.

ꢀ Follow all safety messages in the manual and on safety

signs located on the machine.

ꢀ It is your responsibility to read and understand this manual

completely before operating the bale carrier.

bühler

2500 Bale Carrier

ꢀ Never leave the tractor unattended while the 2500 Bale Carrier is hooked up, always

shut tractor off and remove key before leaving the tractor seat. A child or even a pet

could engage an idling machine.

ꢀ Keep the 2500 Bale Carrier on solid ground, rocks and holes can be dangerous for

operation and movement.

ꢀ Prior to use, check to ensure the attachment is properly hitched.

ꢀ Improper use of the 2500 Bale Carrier and tractor can cause serious injury or death.

ꢀ Never operate 2500 Bale Carrier with frayed or damaged hoses or leaking fittings. A

burst could cause one or more hydraulic components to behave erratically causing

serious injury or loss of life.

ꢀ Operate 2500 Bale Carrier only while seated in the tractor seat.

ꢀ Do not load bales improperly, always load according to the manual’s operation

procedures.

ꢀ If for some reason you feel the tractor tipping immediately lower lift arms.

ꢀ Do not raise lift arms to extreme heights while tractor is on an incline. Be alert for

terrain changes and adjust accordingly.

ꢀ Allow for 2500 Bale Carrier and tractor length when turning.

ꢀ Do not overload the GVW of 37 440 LB (16983 kg) and when loaded keep the speed

below 20 mph (32 km/h).

ꢀ Before allowing anyone to operate the machine, for however a short time or

distance, make sure they have been instructed in its safe and proper use.

ꢀ Review the manual and all safety related items with all operators annually.

correct other operators not using recommended procedures before an accident

occurs.

ꢀ When assembling, operating and servicing machinery, wear all the protective

clothing and personal safety devices that could be necessary for the job at hand.

ꢀ Never work beneath a raised lift arm unless it is securely supported. The control

handle can be moved or a hydraulic leak could cause the arm to drop resulting in

serious injury or death.

ꢀ Use only service and repair parts made or approved by the equipment manufacturer.

substituted parts may not meet strength, design, or safety requirements.

ꢀ Do not modify the machine. Unauthorized modifications may impair the function

and/or safety and affect machine life.

ꢀ Keep the area used for servicing machinery clean and dry. Wet

or oily floors are slippery. Wet spots can be dangerous when

working with electrical equipment. Be sure all electrical outlets

and tools are properly grounded.

ꢀ Keep machinery clean. Straw and chaff on hot surfaces are a fire hazard. Do not

allow oil or grease to accumulate on service platforms, ladders or controls. Clean

machines before storage.

ꢀ Never use gasoline, naphtha or any volatile material for cleaning purposes. These

materials may be toxic and/or flammable.

ꢀ When storing machinery, cover sharp or extending components to prevent injury

from accidental contact.

bühler

2500 Bale Carrier

Safety Decals

The Terminology And Decal Location Illustration shows the approximate location and

detail of safety decals. To install safety decals ensure the installation area is clean and

dry. Decide on the exact position before you remove the backing paper. Remove the

smallest portion of the split backing paper and align over the specified area. Carefully

press in place. Slowly peel back the remaining paper and smooth the remaining portion

in place. Small air pockets can be pierced with a pin and smoothed out. Keep all decals

clean and replace any that are damaged or missing. Replacement decals are available

from you local dealer. The following pictorials indicate important precautions to be used

during the operation of the 2500 Bale Carrier.

1. Part # 813624

2. Part # 813625

3. Part # 21867 4. Part # 813626

6. Part # 813632

5. Part # 813627

7. Part # 813633

8. Part # 813635

WARNING

HIGH-PRESSURE FLUID HAZARD

To prevent serious injury or death:

Relieve pressure on system

before repairing or adjusting or disconnecting.

Wear proper hand and eye protection

when searching for leaks. Use wood or

cardboard instead of hands.

Keep all components in good repair.

SW700

10. Part # 813637

11. Part # 813636

12. Part # 814490

13. Part # 814458

19. Part # A7017-00

2500

14. Part # 813952

15. Part # 967053

17. Part #

813631

BUHLER BALE CARRIER 1500/2500 SNUBBER UNIT

RED REFLECTIVE

ORANGE FLUORESCENT

P/N: 813949

16. Part # 967055

18. Part # 813628

(NO SERVICEABLE PARTS INSIDE)

YELLOW REFLECTIVE

AMBER REFLECTIVE

DECAL PN: 813952

CONTINUITY LIGHT

bühler

2500 Bale Carrier

Important Precautions

The alert symbol is used throughout this manual. It indicates attention is required and

identifies hazards and alerts you that your safety is involved. Follow the recommended

precautions.

CAUTION

Indicates a potentially hazardous situation, which may result in

injury. It may also be used to alert against unsafe practices.

WARNING The warning symbol indicates a potentially hazardous

situation, which could result in death or serious injury and includes hazards that are

exposed when guards are removed. It may also be used to alert against unsafe

practices.

DANGER

The danger symbol indicates an imminently hazardous

situation, which will result in death or serious injury. This signal word is limited to the

most extreme situations, typically for machine components, which for functional

purposes, cannot be guarded

bühler

2500 Bale Carrier

PRE-OPERATION CHECKLIST

CAUTION

Make sure the tractor has a 100 hp (75 kw) or greater rating

and a mass of 25000 LB (11340 kg). Make sure the drawbar is capable of supporting

the 2500 Bale Carrier empty or loaded.

WARNING The tractor must be equipped with an approved Roll over

Protection Structure (ROPS) and safety belts to help prevent personal injury or death

caused by tractor roll over.

To ensure safe and proper operation of the 2500 Bale Carrier, inspect the following

items prior to operation and daily thereafter. Refer to operation, lubrication and

maintenance sections for detailed instructions.

ꢀ Prior to first use verify that the 2500 Bale Carrier has been properly assembled and

that the operator understands the safety, operating, and maintenance requirements.

ꢀ Check for missing fasteners and replace if necessary. Refer to maintenance section

for details.

ꢀ Check and maintain proper tire pressure of 90 psi (620 kpa).

ꢀ Check for loose wheel bolts. Bolts must be torqued to 125 ft LB (170 Nm).

ꢀ Clean 2500 Bale Carrier of any foreign material that may have accumulated from

previous run.

ꢀ Lubricate all points requiring daily lubrication.

ꢀ Check chain tension and adjust if necessary with front sprocket adjusting bolt

(approximately 6” (15 cm) of upward slack). This is verified by raising the chain by

hand.

ꢀ Ensure top surface of bale carrier beams are properly coated with a graphite coating

to reduce bale friction while pushing bales back.

ꢀ Ensure that the tractor used to pull the 2500 Bale Carrier is in working order

according to the tractor manual.

ꢀ Verify the 2500 Bale Carrier is properly coupled to the tractor with the safety chain.

ꢀ Inspect all safety reflective decals, slow moving vehicle decals and lights where

applicable.

ꢀ Inspect the hydraulic system on the 2500 Bale Carrier and your tractor for leaks or

any other damage.

ꢀ Ensure the control handle actions reflect the movements of the 2500 Bale Carrier.

ꢀ Inspect all electrical connections to ensure proper function of the machine

ꢀ Ensure transport safety chain is disengaged from bale lift arm and stored on chain

lug located on second cross member. Failure to do so may cause damage to lift arm.

bühler

2500 Bale Carrier

OPERATION

CAUTION

Prior to operation ensure the operator has read and

understands the safety requirements of the 2500 Bale Carrier. Ensure the pre-operation

checks have been completed prior to operation.

1. Attaching Bale Carrier To Tractor

CAUTION

Shut off tractor, engage parking brake and remove key before

working around 2500 Bale Carrier. Refer to tractor manual for tractor parking

procedures.

CAUTION

Use only the drawbar to couple the 2500 Bale Carrier to the

tractor. Ensure drawbar is capable of handling the 2500 Bale Carrier load. The tractor

must have a minimum mass of 25000 LB (11340 kg) and recommended 100 hp (75 kw).

ꢁ Using the tongue jack, raise tongue to align with hitch pin, adjust clevis position

as necessary to level the carrier beams.

ꢁ Position tractor and secure with locking type drawbar pin (not supplied). Use an

approved hitch pin with a mechanical retainer.

ꢁ Route safety chain around the hitch clevis, around drawbar support and back

hook. Refer to tractor manual for further drawbar instructions.

ꢁ Do not use intermediate support on drawbar as attaching point.

ꢁ Store safety chain off the ground when not in use. If safety chain is damaged in

any way, contact your dealer for a replacement.

ꢁ For serial number 08BM2500001 and later, open-center valve is a factory-

installed feature

ꢂ Note: The bale carrier is factory-configured to operate with tractors

having CLOSED-CENTER hydraulic systems (page 27).

ꢁ For tractors with OPEN-CENTER or LOAD-SENSING hydraulic systems,

refer to the configuration on pages (29, 46 and 47).

2. Attaching Bale Carrier Controls To Tractor

ꢁ Bale raise and push functions are controlled by the 2500 Bale Carrier valve.

Pressure and tank are supplied by two hoses complete with black hydraulic tip

covers. The retract hose is designated with a check valve and ensures proper

flow through the valve. Connect tank hose to retract circuit and extend hose to

opposite extend port see Appendix B for schematic.

ꢁ The tilt function is controlled by the tractor’s remote valve. Extension and

retraction are supplied by two hoses complete with red hydraulic tip covers.

ꢁ Connect control handle harness to the machine harness. Connection is made at

the snubber unit by matching the appropriate socket and plug.

bühler

2500 Hayliner

ꢁ The power required to operate the 2500 Bale Carrier is supplied by the tractors

12-volt electrical system. Connect the red wire to the tractor positive and green to

tractor ground. Connection may be made via tractor accessory plug or alternate

method. The 15 amp fuse must be used on the positive wire as supplied.

ꢁ Verify 2500 Bale Carrier operation matches 2500 Bale Carrier control handle

decal.

bühler

2500 Hayliner

3. Carrier Control Operation

ꢁ To begin 2500 Bale Carrier operation engage the remote hydraulic valve in the

extension position. Lock valve in detent. Valve to remain constantly on during

operation.

ꢁ The control handle is fitted with one (1) rocker switch and four (4) momentary

contact rocker switches. They function as follows:

o PUSHER SPEED: Select

(HIGH) to operate

pusher motors in series at high speed or

(LOW) to operate in parallel at low speed. Torque

is increased at low speed and pushes bales with

more force.

PUSHER

SPEED

LH PUSHER FWD

RH PUSHER FWD

o RH PUSHER: Depress and hold RH PUSHER

FWD to move right forward. Depress and hold RH

PUSHER BACK to move right pusher back.

LH PUSHER BACK RH PUSHER BACK

LH LIFT ARM UP RH LIFT ARM UP

LH PUSHER: Depress and hold LH PUSHER

LH LIFT ARM DN

RH LIFT ARM DN

FWD to move left pusher forward. Depress and

hold LH PUSHER BACK to

back^.

move left pusher

o RH LIFT ARM: Depress and hold RH LIFT ARM

UP to raise right lift arm. Depress and hold RH

LIFT ARM DN to lower right lift arm.

o LH LIFT ARM: Depress and hold LH LIFT ARM

UP to raise left lift arm. Depress and hold LH LIFT

ARM DN to lower left lift arm.

CONTROL

HANDLE

ꢁ To operate raise / lower tilt function engage the remote hydraulic valve in the

extension position to raise the tilt deck and engage the retract position to lower

the deck.

4. Loading Bales

WARNING Make sure area is clear before lowering bale lift arms. Failure

to do so could result in injury or death.

ꢁ The right bale lift arm is used to load bales onto the right side of the carrier while

the left bale lift arm is used to load bales onto the left side of the carrier.

ꢁ Align the tractor and 2500 Bale Carrier as indicated in the pictoral for pick up

method used. Slowly approach the bale at 5 mph (8 km/h) while loading. When

bale is properly captured begin to raise the bale.

ꢁ To balance the 2500 Bale Carrier, alternate bale picking sides.

ꢁ The 2500 Bale Carrier is designed to load bales with one of three options. Refer

to the appropriate section on the next page for your option loading instructions.

Instructions for the fork positions are provided in appendix A.

NOTE: Before loading bale the pusher must be at the front of the carrier deck.

bühler

2500 Hayliner

ꢁ The Fixed Pick Up Arm requires the

operator to drive at 90°to the baling direction.

The bales are loaded “End On”. The bale is

loaded onto the carrier deck by depressing

and holding LH or RH LIFT ARM UP until the

bale rolls off the pickup arm and onto the

carrier beams.

FIXED PICK UP ARM

ꢁ The Bale Deflector attached to the fixed pick

up arm allows the bales to be picked up from

either “End On” or “Side On.” The deflector

rotates the bale 90°before it is lifted up onto

the carrier. Forward travel is used to rotate

the bale. Approach the bale so that the outer

end of the bale rides up on the bale deflector

as the loading arm moves under the bale.

BALE DEFLECTOR

To pickup bales that are placed “End On,”

drive so the inner arm of the loading fork is

against the inner edge the bale. The bale will

then be loaded onto the carrier in the same

direction as it was picked up. Continue to

load using fixed arm instrucitons.

NOTE: The bale should be contacted about 12” (30 cm) from its outer end when

using the bale deflector. Contacting the bale further to the inside may result in damage

to the deflector, bale lift arm or bale.

ꢁ The Rotating Pick Up Arm (RPU) loads

bales “side on”. The lift arm starts in the

lowered position. Drive forward until the forks

are positioned around the ends of the bale

with the inside stationary fork as close as

possible to the bale. Depress and hold LH or

RH LIFT ARM UP. The bale is then squeezed

on end until the pressure matches the

RPU LOADING BALE

sequence valve setting that rotates and

raises the bale.

When the bale is raised above the beam

release by depressing LH or RH arm down.

This releases the bale and returns the RPU

to the ready state for the next bale. Refer to

the assembly instructions for adjusting RPU’s

settings.

RPU RAISING BALE

bühler

2500 Bale Carrier

5. Bale Pusher Operation

CAUTION

To avoid misbalanced loads the operator is only required to

push back one bale length to prepare for the next bale.

NOTE: Lower loading arm before operating the pusher.

ꢁ Depress and hold LH or RH PUSHER BACK and move bales far enough to the

rear to provide room to load the next bale.

ꢁ Return pusher all the way to the front by depressing and holding LH or RH

PUSHER FWD.

ꢁ Hi speed / Low torque mode is recommended for normal use.

ꢁ Low speed / High torque mode is for heavier payloads or situations where bales

are wet or resist sliding.

6. Transporting 2500 Bale Carrier

WARNING Do not tow over 20 mph (32 km/h) when loaded. Turn on

flashing lights when transporting on public roadways. Obey local regulations regarding

road transport. Raise bale lift arm and use the safety chain when transporting. Ensure

the lift arm chain latch is used to prevent the safety chain from dislodging or loosening.

ꢁ Do not transport if end bale is overhanging

beams. Beam should extend beyond last bale

for a minimum of 2’ (61 cm).

LATCH

ꢁ Raise left and right lift arms prior to transport.

Always engage lift arm safety chains when

SAFETY CHAIN

transporting on public roadways or when not

in field. Lock chain in position with latch

LIFT ARM

provided.

ꢁ Monitor the condition and position of bales

that are being transported.

ꢁ Slow speed when transporting over bumps or

LIFT ARM SAFETY CHAIN

rough terrain.

ILLUSTRATION

bühler

2500 Bale Carrier

7. Unloading

DANGER

Make sure area is clear before unloading. Failure to do so

could result in serious injury or death.

NOTE: Left or right decks can be unloaded individually or together. However, the

pusher moves faster and has more torque when operated individually. Do not run

pushers all the way to the end, the resulting shock load may cause damage to chain

and drive.

ꢁ Extend tilt cylinder to raise carrier beams by engaging the tractor’s extension

hydraulics.

ꢁ Depress and hold LH and/or RH PUSHER BACK switch to push the bales off the

carrier beam.

ꢁ Once the rear bale has been pushed off the carrier, slowly drive forward while

pushing the bales back (unloading) to keep all bale ends in contact.

ꢁ When amber reflector on inside of the carrier

beam becomes visible stop the pusher. The

reflector is approximately 26” (66cm) from the

end of the beam.

ꢁ Slowly drive forward to unload the last bale.

Retract the tilt cylinder to lower the beam and

begin the next loading cycle.

AMBER REFLECTOR

ꢁ Return PUSHER to the front of the 2500

LOCATION

Bale Carrier to prepare for the next cycle.

bühler

2500 Bale Carrier

LUBRICATION

CAUTION

Place all controls in neutral, stop engine, set parking brake

and remove ignition key before inspecting, servicing, adjusting or repairing the 2500

Bale Carrier.

CAUTION

Ensure the 2500 Bale Carrier tires and hitch are securely

block. Otherwise, verify the 2500 Bale Carrier is properly coupled to the drawbar on a

tractor with a minimum mass of 25000 LB (11340 kg).

Pivot Points

ꢁ Lubricate 2500 Bale Carrier bushings and pivots every eight hours of average

operation with high-grade grease at all fitting locations. Select grease based on

the expected outside temperature range. Lithium, Molybdenum and synthetic

greases are preferred. Use the tractor hour meter as a guide. Increase lubrication

intervals for extreme use or adverse conditions. Each pivot should be lubricated

until grease is visible at pin. The fixed arm carrier has 16 lubrication points and

the RPU carrier has 18 points. Refer to the illustrations below for locations.

HYDRAULIC CYLINDER END

AXLE BEARING

BUSHING

RPUPIVOTLEFT

ANDRIGHTSIDES

HYDRAULIC CYLI

END

BUSHING

HYDRAULIC CYLINDER END

AXLE BEARING

RPU LUBRICATION

ILLUSTRATION

LUBRICATION ILLUSTRATION

Roller Chain

ꢁ Manually brush an SAE lubricant while chain is stationary.

ꢁ Lubricate the chains every time bolt torque maintenance is performed.

Carrier Beams

ꢁ Apply a graphite coating such as Slip Plate^TMto the carrier beams as required to

ensure a smooth push back operation.

ꢁ Follow application instructions as provided by the coating manufacturer.

ꢁ At the end of the season apply a coating to prevent rust on the carrier beams.

bühler

2500 Bale Carrier

MAINTENANCE

CAUTION

Place all controls in neutral, stop engine, set parking brake,

remove ignition key and wait for all moving parts to stop before servicing, adjusting or

repairing the 2500 Bale Carrier.

CAUTION

Ensure the 2500 Bale Carrier tires and hitch are securely

block. Otherwise, verify the 2500 Bale Carrier is properly coupled to the drawbar on a

tractor with a minimum mass of 25000 LB (11340 kg).

NOTE: Service intervals should be increased when operating in extreme or difficult

conditions.

1. Fasteners

ꢁ Inspect all bolt torques after first use and 50 hours thereafter.

ꢁ Periodically inspect for broken or missing fasteners. Replace with fasteners of

similar size and equivalent grade.

ꢁ The table below lists the correct torque values for various bolts and cap screws

used on the bale carrier. Tighten all bolts to specified values unless otherwise

noted.

BOLT TORQUE

BOLT

SAE 2

SAE 5

SAE 8

DIAMETER

"A"

lb-ft

N.m

lb-ft

N.m

lb-ft

N.m

1/4"

5/16"

3/8"

7/16"

1/2"

9/16"

5/8"

3/4"

7/8"

100

155

220

298

540

880

1320

110

155

215

390

570

850

115

165

220

400

650

115

160

290

420

630

123

225

230

305

155

170

225

970

lb-ft

125

LOCATION

WHEEL HUB BOLTS

ALL CARRIAGE BOLTS

N.m

170

bühler

2500 Bale Carrier

2. Hydraulic System

WARNING

Escaping fluid under pressure can have sufficient force to

penetrate the skin, causing serious personal injury. Before repairing, adjusting, or

disconnecting lines, be sure to relieve all pressure.

WARNING Never operate the 2500 Bale Carrier with frayed or damaged

hoses or leaking fittings. A burst would cause the lift arm to drop suddenly and result in

serious injury or death and cause damage to the loader or tractor.

ꢁ Before applying pressure to the system, be sure all

connections are tight and the lines, pipes, and hoses are

not damaged.

ꢁ Wear proper hand and eye protection when searching for

leaks. Use a piece of wood or cardboard instead of hand

to check for leaks.

ꢁ Maintain all components in good working order.

ꢁ If injured by escaping fluid, see a doctor at once. Serious

infection or toxic reaction can develop if proper medical

treatment is not administered immediately.

ꢁ Regularly check the fluid level in the tractor reservoir and

follow the maintenance procedures in the tractor

Operator’s Manual.

ꢁ Regularly inspect cylinders, hoses and fittings for leaks,

crimps and abrasions or other signs of wear and tear or

impending failure.

ꢁ Ensure hoses do not bind or stretch during operation.

Always keep hoses tied or supported to prevent rubbing against sharp areas or

being pinched. We suggest using tie wraps to support hoses.

ꢁ Replacement hoses must have a working pressure of 3000 psi (20685 kpa) or

higher.

3. Hydraulic Fitting Torques

Jam Nut or Straight

ORB Fitting Torque

SAE 37°(JIC)

Swivel Nut Torque

Thread

Size

Dash Size

(ft-lbs)

14-16

18-20

24-26

50-60

72-80

(NM)

20-22

24-27

33-35

68-78

98-110

170-183

215-245

270-300

285-380

370-490

(ft-lbs)

10-11

(NM)

13-15

-04

-05

-06

-08

-10

-12

-14

-16

-20

-24

7/16-20

1/2-20

9/16-18

3/4-16

7/8-14

13-15

18-20

17-19

23-26

34-38

47-52

50-56

69-76

1-1/16-12 125-135

1-3/16-12 160-180

1-5/16-12 200-220

70-78

80-90

94-104

124-138

156-173

96-106

110-122

127-141

169-188

212-235

1-5/8-12

1-7/8-12

210-280

270-360

bühler

2500 Bale Carrier

4. Chains

ꢁ Check for proper chain tension and sprocket

alignment after first use and every 50 hours

thereafter.

ꢁ Turn the front sprocket adjusting bolt

clockwise until there is approximately 6” (15

cm) of upward slack in the chain at the center

of the track. Clockwise increases tension and

counter clockwise reduces tension.

ꢁ Proper chain tension may be verified by

raising the chain by hand.

FRONT ADJUSTING

BOLT

ꢁ See

lubrication

section

for

further

maintenance instructions.

5. Wheels / Tires

ꢁ Inspect hub bolts after first use and 50 hrs thereafter. Hub bolts must be torqued

to 125 ft-lb (170 Nm).

ꢁ Thread-locking compound such as Locktite 242 is recommended for the hub

bolts.

ꢁ Ensure that dust caps are firmly in place.

ꢁ Check tire pressure regularly: 90 psi (620 kpa).

ꢁ The wheel bearings should be inspected and re-packed annually with a SAE

multi purpose type grease. If hub is supplied with grease fitting, grease every

500hrs.

ꢁ Air valve should face away from the hub.

bühler

2500 Bale Carrier

6. Storage

CAUTION

Place all controls in neutral, stop engine, set parking brake

and remove ignition key before inspecting, servicing, adjusting or repairing the 2500

Bale Carrier.

CAUTION

Ensure the 2500 Bale Carrier tires and hitch are securely

block. Otherwise, verify the 2500 Bale Carrier is properly coupled to the drawbar on a

tractor with a minimum of 25000 LB (11340 kg).

Start of Season

ꢁ Clean and inspect the bale carrier when taking it out of storage. Ensuring that the

bale carrier is in optimum condition at the start of the season reduces the

chances of a costly breakdown during the season.

ꢁ Clean and inspect chains and chain rollers for excessive wear or stiffness. Check

for proper adjustment and alignment.

ꢁ Lubricate entire bale carrier. Ensure that all grease fittings are in place and taking

grease properly.

ꢁ Operate the bale carrier for a short time. Check that all moving parts are

operating freely. Check for hydraulic leaks.

ꢁ Inspect and repack wheel bearings with a SAE multi purpose type grease.

ꢁ Replace and secure safety shields. Review safety regulations.

ꢁ Check all bolts for tightness. Replace lost or worn bolts.

ꢁ Check that tires are properly inflated.

ꢁ Review the Operator’s Manual.

During The Season

ꢁ At the end of each day of operation park the bale carrier in a clean, dry, sheltered

area.

ꢁ Lubricate areas requiring daily lubrication.

ꢁ Remove any build up of hay or straw.

End Of Season

ꢁ Replace worn or damaged parts and replace if necessary. To avoid costly delays

contact your dealer for replacement parts before the start of the next season.

ꢁ Store the bale carrier in a clean, dry, sheltered area.

ꢁ Replace all missing or broken bolts with bolts of similar size and grade.

ꢁ Clean the baler carrier thoroughly. Dirt draws moisture that rusts metal.

ꢁ Repaint chipped or worn areas. Paint is available from your dealer.

ꢁ Clean chains and brush with SAE light machine oil (or equivalent) to prevent rust.

ꢁ Repaint the top of the carrier beams with a graphite paint such as Slip Plate^TMto

prevent rust.

bühler

2500 Bale Carrier

APPENDIX LIST

Description

Appendix

Assembly Instructions……………….…….………………………………….

Hydraulic Assembly……………...……………………………………………

Electrical Assembly……………...………………………………..…………..

General Assembly……………………………………….…………………...

bühler

2500 Bale Carrier

APPENDIX A

Assembly Instructions

Table of Contents

Description

Page

Taillight Assembly…………………………………………………………………… 23

Center Bale Stop……………………………………………………………………. 23

Fixed Lift Arm..………………………………………………………………………. 23

Bale Deflector Arm Assembly.…………………………………………………….. 24

RPU Assembly………………………………………………….…………………... 24

bühler

2500 Bale Carrier

CAUTION

Make sure area is clear of obstructions, well lit, and has

sufficient room for safe assembly. Do not work underneath raised assembly.

CAUTION

Ensure the carrier’s tires and hitch are securely blocked.

Otherwise, verify the 2500 Bale Carrier is properly coupled to the drawbar on a tractor

with a minimum of 25000 LB (11340 kg).

1. Tail Light Assembly

Refer to carrier final assembly drawing in Appendix D.

ꢁ Remove all required hardware from parts box.

ꢁ Ensure taillights are installed correctly, refer to

illustration.

ꢁ Connect the tail light wiring harnesses to their

appropriate connections.

YELLOW LENS OUTSIDE

CENTER

HAYLINER

ꢁ Connect main lighting plug to tractor.

ꢁ Test by verifying correct lamps illuminate

VIEWED FROM THE FRONT

RIGHT HAND SIDE

when signalling and braking.

2. Centre Bale Stop

ꢁ Remove the hardware that is attached to the center bale stop and place center

bale stop bar on bolt plates in the position shown at the beginning of the manual.

Torque the provided hardware to the specifications listed on the bolt chart. Tie

wrap the hydraulic hoses that run to the lift and tilt cylinders under the roll bar.

NOTE: Hydraulic Assembly methods and layouts are common to the right and left

sides. Only one side of each component is shown in this manual.

CAUTION

Stay clear of the arms when testing a finished assembly.

Ensure during assembly to keep your entire body out from underneath parts that are

being attached to the main frame.

3. Fixed Lift Arm

ꢁ Remove lift arm pivot pins that are installed

on the 2500 Bale Carrier.

ꢁ Thoroughly lubricate all pins involved in the

assembly with a SAE multi purpose grease.

ꢁ Align arm to pivots with open end of arm

36.0"

facing forward and reinstall pins with

hardware provided and torque to

FIXED LIFT ARM

ATTACHMENT

specifications called for in the bolt chart.

ꢁ Remove the lift cylinder pin from the arm.

bühler

2500 Bale Carrier

ꢁ Align the lift cylinder rod and reinstall the pin.

ꢁ Adjust the outside bale fork to be positioned at the end of the lift arm and the

inner bale fork about 36” (91 cm) from the end.

ꢁ Recheck all hardware so that every bolted connection on the lift arm is torqued

according to the specifications of the bolt chart.

ꢁ Approach the bale and inspect to ensure the spacing of the forks is accurate.

ꢁ For first operation, cycle the lift arm slowly with a bale and inspect just before

lifting bale from ground.

ꢁ Finish the cycle and observe how the bale transits from the forks to the carrier

beam. If transition is smooth with minimum bale binding, assembly is completed.

If not, adjust the forks to a different location and try until loading is smooth.

4. Bale Deflector Arm Assembly

ꢁ Remove all hardware that is included with the

deflector assembly.

ꢁ Remove the two top bolts from outer fork on

lift arm.

ꢁ Maintain the spacing of the forks if already

preset. If not, set spacing as described in the

fixed pick up arm assembly section.

ꢁ Insert the coned end of the deflector onto the

end of the outer fork.

ꢁ Align the bolt holes from the removed bolts

on the outer fork and the end of the deflector

attachment.

ꢁ Insert hardware supplied with the deflector

the same way the hardware was installed

BALE DEFLECTOR ATTACHMENT

before the attachment was added.

Torque all hardware according to the bolt

chart and tighten the set screws on the cone

also according to the chart.

ASSEMBLY LAYOUT

ꢁ During first bale lift, cycle slowly and watch

for excessive flexing or movement of the

deflector. If movement is detected, stop cycle

and re-torque all hardware involved.

5. RPU Assembly

ꢁ Remove the lift cylinder pin from the RPU arm.

ꢁ Remove lift cylinder and install Pilot Check

assembly (see Appendix B)

ꢁ Remove lift cylinder and install Pilot Check a

assembly (see Appendix B)

RPU ATTACHMENT

ASSEMBLY LAYOUT

bühler

2500 Bale Carrier

ꢁ Reinstall cylinder at base end only.

ꢁ Lubricate all pins involved in RPU attachment with a SAE multi purpose grease

ꢁ Align arm to pivots with open end of arm facing away from the 2500 Bale Carrier and

reinstall pins with hardware provided and

torque to specifications called for in the bolt chart.

ꢁ Align the lift cylinder rod and reinstall the pin.

ADJUSTABLE FORK

ꢁ Adjust the outside bale fork to be positioned at

the end of the lift arm and the inner bale fork 6”

(15 cm) to 8” (20 cm) bigger than the size of

BALE WIDTH + 6” TO 8”

bale that is being loaded.

ꢁ Install the hydraulics according to the way the

hydraulic assembly Appendix B calls for.

ꢁ Recheck all hardware so that every bolted and

ROTATING PICK UP ARM

hydraulic connection on the lift arm is torqued according to the specifications of

the torque charts.

ꢁ Depress lift arm up. The RPU cycle should begin with a squeeze action, then lift

and rotate. After rotation is complete the lift continues until the bale is above the

carrier beams.

ꢁ Release LIFT ARM UP when bale is above the carrier beam. Depress LIFT ARM

DN to release the bale and return to ground level ready for the next bale.

ꢁ For the first operation, cycle the lift arm slowly with the bale and observe the

RPU operation.

ꢁ Approach the bale slowly; once the bale is captured in the forks press the lift

switch. The bale is squeezed until the pressure in the sequence valve which is

preset at 1800 PSI (12400 KPA) has been achieved.

ꢁ If bale is not held in between the forks increase the sequence valve pressure by

turning the setscrew clockwise. Refer to the RPU Rotate Cylinder drawing for

adjustment location of the setscrew. Verify that the fork spacing is accurate and

refer to the drawing on this page for fork adjustments.

ꢁ The lift and rotate sequence won’t begin until the clamp pressure is met within

the sequence valve.

ꢁ When the clamp pressure is met, the lifting action should start before the rotating

action to minimize bale damage from the moving ground.

ꢁ To increase lift prior to rotate turn the restrictor knob clockwise. Refer to the RPU

Rotate Cylinder drawing for more information.

ꢁ Continue to raise the bale until it is positioned above the carrier beam.

ꢁ To release the bale, press lift arm down.

ꢁ Finish the cycle and observe how the bale transits from the forks to the carrier

beam. If transition is smooth with minimum bale binding, assembly is completed.

If not, adjust the forks to a different location and try until loading is smooth.

bühler

2500 Bale Carrier

APPENDIX B

Hydraulic Assembly

NOTE: 1) Hydraulic Assembly methods and layouts are common to the right and

left sides. Only one side of each component is shown in this manual.

2) Seal Kits and Service Parts are only listed in the parts lists and are not indicated on

the illustrations.

Table of Contents

Description

Page

Carrier Hydraulic Assembly Schematic…………………………………………... 27

Valve Bank Assembly………….….……………………………………….….... 29

FPS Directional Valve Bank Assembly……………………………………... 31

Series Parallel Valve (Low and High Speed)………………………………. 32

Hydraulic Return Line Assembly……………………………………………….. 33

Hydraulic Pressure Line Assembly……………………………………………...

Carrier Tilt Assembly…………………………………………………………….. 35

Fixed Pick Up Cylinder Assembly……………………………………………… 36

Carrier Tilt Cylinders Hydraulic 3/8 line………………………………………... 37

Pusher Motor Assembly…………………………………………………………. 38

Carrier Hydraulic Assembly Hardware………………………………………… 39

Fixed Pick Up Arm Hydraulic Assembly Schematic…………………………….. 40

RPU Hydraulic Assembly…………………………………………………………... 41

RPU Squeeze Cylinder………………………………………………………….. 42

RPU Lift Cylinder…………………………………………………………………. 43

Pilot Check Valve Assembly…………………………………………………. 44

RPU Rotate Cylinder…………………………………………………………….. 45

Open-Center Configuration Schematic.………………………………………….. 46

Open-Center Valve Assembly………………………………………………….. 47

2500 Bale Carrier Hydraulic Schematic………………………………………….. 49

bühler

2500 Bale Carrier

Carrier Hydraulic Assembly Schematic (Part # A7000-04) - Standard Configuration

bühler

2500 Bale Carrier

Qty

Carrier Hydraulic Assembly (Part # A7000-04)

Standard Configuration

Item

Component

Part #

Description

115169

29108

29110

29176

A7005-00

A7010-00

A7011-00

A7012-00

A7013-00

A7014-00

A7007-00

29105

HOSE 3/8 X 132 9/16 SWFJIC X SWFJIC

HOSE 1/2 X 16 3/4 SWFJIC X SWFJIC

HOSE 1/2 X 32 3/4 SWFJIC X SWFJIC

HOSE 1/2 X 54 3/4 SWFJIC X SWFJIC

VALVE BANK ASSEMBLY

HYD ASSY 1/2 X 130 RETURN LINE

HYD ASSY 1/2 X 130 PRESSURE LINE

TILT ASSY 3.0 X 16.0 CYLINDER

TILT ASSY LIFT ARM CYLINDER

TILT ASSY CYLINDER 3/8 HYDRAULIC LINE

PUSHER MOTOR ASSEMBLY

HOSE 1/2 X 28 3/4 SWFJIC

ADAPTOR STR. 3/4 MJIC

886704

Note: All items marked with (*) are not supplied on the main assembly.

bühler

2500 Bale Carrier

Valve Bank Assembly (Part # A7005-00)

Open-Center Configuration

2450 PSI PLUGS TO FRONT

(**) To be used only with OPEN-CENTER configuration.

bühler

2500 Bale Carrier

Valve Bank Assembly (Part # A7005-00)

Open-Center Configuration

Item

Component

Part #

Description

Qty

C7041-00

C7042-00

B7009-00

E2781-00

A7016-00

E7050-00

81549

812362

813667

812081

811414

812107

810582

B7010-00

812080

C7043-00

VALVE BANK MOUNT WELDMENT LH

VALVE BANK MOUNT WELDMENT RH

FPS DIRECTIONAL VALVE ASSY (22214)

FLOW RESTRICTOR 0.25 DIA

OPEN-CENTER VALVE ASSY

PAN / VALVE BANK

BOLT HEX 0.313NC X 0.75 GR5PL

NUT LOCK (STEEL) 0.313NC GRBPL

TEE RUN 1/2 MJIC X 3/4 MORB

PLUG 3/4 MORB STL 721-FS0-08

ELBOW 90 3/4 MORB X 3/4 MJIC

ADAPTOR STR 3/4 MORB X 9/16 MJIC

BOLT HEX 0.313NC X 3.00 GR5PL

SERIES/PARALLEL VALVE (2-SPEED)

ADAPTOR STR 3/4 MORB X 3/4 MJIC

OPEN CENTER MOUNT WELD’T

bühler

2500 Bale Carrier

FPS Directional Valve (Part # B7009-00)

B7009-00 FPS Valve Service Parts

Item

Component

Part #

Description

Qty

22208-02

22149

MV4-17 LOCK VALVE

CROSS OVER RELIEF VALVE BALE CARRIER SET

@ 800 / 2450 PSI

22208-01

22208-04

X2684

MVA-17 SPOOL SECTION

C07-12TA COIL

SEAL KIT VALVE BANK (ITEM NOT VISIBLE)

BOLT KIT VALVE (4) BANK

813842

bühler

2500 Bale Carrier

Series/Parallel Valve Low and High Speed (Part # B7010-00)

B7010-00 Parallel Valve Service Parts

Item

Component

Part #

Description

Qty

22083-03

22083-01

X2684

C07-12TD COIL

SERIES PARALLEL VALVE (LOW & HIGH SPEED)

SEAL KIT VALVE BANK (ITEM NOT VISIBLE)

bühler

2500 Bale Carrier

Hydraulic Return Line Assembly (Part # A7010-00)

Item

Component

Part #

Description

Qty

29170

HOSE 1/2 X 130 3/4 MORB X 3/4

MALE TIP 0.5 BODY 0.75 ORB

ADAPTOR STR 3/4 MORB X 3/4 MORB

DUST CAP 0.5 BLACK

812841

813119

813305

813666

VALVE CHECK 3/4 ORB LINE

bühler

2500 Bale Carrier

Hydraulic Pressure Line Assembly (Part # A7011-00)

Item

Component

Part #

Description

Qty

29170

812841

813303

HOSE 1/2 X 130 3/4 MORB X 3/4

MALE TIP 0.5 BODY 0.75 ORB

DUST CAP 0.5 RED

bühler

2500 Bale Carrier

Carrier Tilt Assembly (Part # A7012-00)

Item

Component

Part #

Description

Qty

29172

22510

813640

E2872-00

887572

HOSE 3/8 X 18 9/16 SWFJIC X SWFJIC

CYLINDER 3.0 DIA X 16 INLAND

ELBOW 90 9/16 MORB ADJ 9/16 MJIC

ELBOW RESTRICTOR MALE 90°

TEE 9/16 MJIC X 9/16 SWFJIC

22510 Cylinder 3.0 Diameter Service Parts

Component

Part #

Description

Qty

813407

LOCKNUT 1.00 NF

X2504

24957

115519

24958

SEAL KIT FOR ITEM 22510

TUBE WELDMENT 3.0 DIA

SHAFT WELDMENT 1.50 X 22.63

HEAD PLATE 3.0 X 1.50

bühler

2500 Bale Carrier

Fixed Pick Up Cylinder Assembly (Part # A7013-00)

TO LIFT PORT ON MAIN VALVE BANK (FRONT PORT)

USE 3/8 X 132" HOSE SUPPLIED WITH MAIN FRAME

TO LIFT PORT ON VALVE BANK (REAR PORT)

USE 3/8 X 132" HOSE SUPPLIED WITH MAIN FRAME

Item

Component

Part #

Description

Qty

813640

22510

E2872-00

ELBOW 90 9/16 MORB ADJ X 9/16 MJIC

CYLINDER 3.0 DIA X 16 INLAND

RESTRICTOR ELBOW MALE 90

22510 Cylinder 3.0 Diameter Service Parts

Component

Part #

Description

Qty

813407

LOCKNUT 1.00 NF

X2504

24957

115519

24958

SEAL KIT FOR ITEM 22510

TUBE WELDMENT 3.0 DIA

SHAFT WELDMENT 1.50 X 22.63

HEAD PLATE 3.0 X 1.50

bühler

2500 Bale Carrier

Carrier Tilt Cylinders Hydraulic 3/8 Line (Part # A7014-00)

Item

Component

Part #

Description

Qty

29173

812841

813303

HOSE 3/8 X 216 9/16 SWFJIC X 3/4 MORB

MALE TIP 0.5 BODY 0.75 ORB

DUST CAP 0.5 RED

bühler

2500 Bale Carrier

Pusher Motor Assembly (Part # A7007-00)

Item

Component

Part #

Description

Qty

C7031-00

SPROCKET DRIVE WELDMENT

MOTOR 22.2 CU MT WELD

SPROCKET ADJUSTING BOLT FRONT 1NC

BOLT HEX 0.500 NC X 2.00 GR8PL

NUT HEX JAM 1.00 NC GR2

WASHER 0.500 FLAT SAE BS PL

NUT LOCK (STEEL) 0.500 NC GRCPL

MOTOR 22.2 CU PAINT YELLOW

HOSE 1/2 X 48 3/4 SWFJIC X 3/4 SWFJIC

ELBOW 90 7/8 MORB X 3/4 MJIC

C7030-00

C2768-00

967275

84051

84048

813663

B2799-00

812270

811416

B2799-00 Motor Service Parts

Component

Part #

Description

Qty

X2725

SEAL KIT FOR B2799-00

bühler

2500 Bale Carrier

Carrier Hydraulic Assembly Hardware (Part # A7000-04)

Item

Component

Part #

Description

Qty

E7049-00

811795

812363

812364

E1932-00

E2345-00

VALVE MT / U BOLT BALE CARRIER 0.5 NC

BOLT HEX 0.375 NC X 2.00 GR5PL

NUT LOCK (STEEL) 0.375 NC GRBPL

NUT LOCK (STEEL) 0.500 NC GRBPL

CYL PIN 1 DIA X 5 9/16 C1045

CYL PIN 1 DIA X 4.5

Note: Open-Center Valve is not shown.

bühler

2500 Bale Carrier

Fixed Pick Up Arm Hydraulic Assembly Schematic (Part # A2300-86)

bühler

2500 Bale Carrier

Hydraulic RPU Assembly Schematic (Part # A2400-34) (Optional)

bühler

2500 Bale Carrier

RPU Squeeze Cylinder (Part # A2400-35)

TO ROTATE CYLINDER ROD END

9/16 TEE OPEN END THAT POINTS IN

THE DIRECTION OF CYLINDER EXTENSION

TO ROTATE CYLINDER BASE END

9/16 TEE OPEN END

Item

Component

Part #

Description

Qty

IN29074

HOSE 3/8 X 60 9/16 SWFJIC

813640

IN29067

24367

ELBOW 90°9/16 MORB ADJ X 3/8

HOSE 3/8 X 68 9/16 SWFJIC

CYLINDER 2.0 X 18.0 INLAND

24367 Cylinder 2.0 Diameter Service Parts

Component

Part #

Description

Qty

811843

X1348

83224

812655

144521

114520

24366

115042

24516

NOT GREASE NIPPLE 90 DEGREES

SEAL KIT FOR 24367 2.0 DIA CYLINDER

BACKUP WASHER 1.75 ID X 2.00 OD

0.875 UNF LOCKNUT

2.00 DIA PISTON HALF (NARROW)

2.00 DIA PISTON HALF (WIDE)

2.00 DIA TUBE WELDMENT

SHAFT WELDMENT 1.25 DIA X 24.125 LG

2.00 DIA HEAD PLATE

bühler

2500 Bale Carrier

RPU Lift Cylinder (Part # A2400-37 Assembled To Existing 22510 Cylinder)

CYLINDER PORT

(CHECKED FLOW IN)

SIDE PUMP

PORT (FREE

FLOW IN)

PILOT PORT

TO LIFT LOWER PORT ON MAIN VALVE

(FRONT PORT) USE EXISTING 3/8 X 132

HOSE SUPPLIED WITH MAIN FRAME

TO SEQUENCE VALVE (PORT #2)

USE EXISTING 3/8 X 108 HOSE SUPPLIED

WITH ROTATE CYLINDER ASSEMBLY

TO ROTATE CYLINDER BASE END

USE 3/8 X 96 HOSE SUPPLIED WITH

ROTATE CYLINDER ASSEMBLY

Item

Component

Part #

Description

Qty

22510

E2872-00

A2400-37

CYLINDER 3.0 DIA X 16 INLAND

RESTRICTOR ELBOW MALE 90°

PILOT CHECK VALVE ASSEMBLY

22510 Cylinder 3.0 Diameter Service Parts

Component

Part #

Description

Qty

813407

LOCKNUT 1.00 NF

X2504

24957

115519

24598

SEAL KIT FOR ITEM 22510

TUBE WELDMENT 3.0 DIA

SHAFT WELDMENT 1.50 X 22.63

HEAD PLATE 3.0 X 1.50

bühler

2500 Bale Carrier

Pilot Check Valve Assembly (Part # A2400-37)

Item

Component

Part #

Description

Qty

IN29098

HOSE 3/8 X 14 3/8 FNPT X 9/16 SWFJIC

ADAPTOR STR 9/16 MJIC X 3/8 MNPT

PILOT CHECK VALVE PC-37

CONNECTOR 9/16 MJIC X 1/4 MNPT

TEE 1/4 FNPT RUN X 1/4 MNPT

29043

22203

29020

29023

29039

29015

ADAPTOR STR 1/4 MNPT X 9/16 FJIC

TEE 9/16 MJIC RUN X 9/16 MORB

bühler

2500 Bale Carrier

RPU Rotate Cylinder (Part # A2400-36)

TO LIFT CYLINDER PILOT

CHECK VALVE "SIDE"

PUMP PORT

FLOW CONTROL

CLOCKWISE ADJUSTMENT

-INCREASES LIFT

-DECREASES ROTATE

COUNTER CLOCKWISE ADJUSTMENT

-INCREASES ROTATE

-DECREASES LIFT

TO SQUEEZE CYLINDER ROD END

USE 3/8 X 68 HOSE SUPPLIED WITH

SQUEEZE CYLINDER ASSEMBLY

TO LIFT RAISE PORT ON MAIN VALVE

(REAR PORT) USE BASE END LIFT CYLINDER

3/8 X 132 HOSE SUPPLIED WITH MAIN FRAME

ASSEMBLY

SEQUENCE VALVE ENSURES THE BALE IS ADEQUATELY

SQUEEZED WITHIN THE FORKS. PRESET TO 1800 PSI CLAMP

PRESSURE. CLOCKWISE ADJUSTMENT INCREASES CLAMP

PRESSURE, COUNTER CLOCKWISE DECREASES PRESSURE

TO LIFT CYLINDER ROD END USE

9/16 MJIC TEE FOR CONNECTION

TO SQUEEZE CYLINDER BASE END

USE 3/8 X 60 HOSE SUPPLIED WITH

SQUEEZE CYLINDER ASSEMBLY

"BOTTOM ISOMETRIC VIEW"

Item

Component

Part #

Description

Qty

29150

29149

22060

29016

20877

811631

29015

29022

22075

HOSE 3/8 X 108 9/16 SWFJIC X 3

RESTRICTOR ONE WAY ADJ PARKER

3 X 8 TIE ROD CYLINDER

ELBOW 90 1/4 MNPT X 9/16 MJIC

PRESSURE LINE / SEQUENCE TUBE

BOLT HEX JAM 0.500 NC GR2PL

TEE 9/16 MJIC RUN X 9/16 MJIC

ELBOW 90 1/4 MNPT X 9/16 MORB

SUN SEQUENCE VALVE SET 1800 psi

NUT HEX JAM 0.500 NC GR2PL

ELBOW 90 9/16 MORB X 3/8 MJIC LG

SEQUENCE VALVE VENT TUBE

TEE 9/16 MJIC X 9/16 SWFJIC

984077

29047

813691

887572

E2430-00

812176

E2478-00

SEQUENCE VALVE HOLDER

HOSE 3/8 X 96 9/16 SWFJIC X 3

HYDRAULIC CYLINDER TIE ROD

22060 Cylinder 3.0 Diameter Service Parts

Component

Part #

Description

Qty

22060-02

SEAL KIT FOR 22060 CYLINDER

bühler

2500 Bale Carrier

Open-Center Configuration Schematic

NOTE: ITEMS IN THE SCHEMATIC THAT ARE

MARKED WITH A "*" ARE SUPPLIED ON THE

MAIN FRAME ASSEMBLY.

*A7005-00

*A7010-00

29105

TO TRACTOR

COUPLER (RETURN)

A7016-00

TO TRACTOR

COUPLER (EXTEND)

*A7011-00

29105

bühler

2500 Bale Carrier

Open-Center Valve (Part # A7016-00)

Open-Center Configuration

bühler

2500 Bale Carrier

Open-Center Valve (Part # A7016-00)

Open-Center Configuration

Item

Component

Part #

B7010

812081

812080

811414

813667

29105

Description

SERIES/PARALLEL VALVE

PLUG 3/4 MORB STL 721-FS0-08

ADAPTOR STR 3/4 MORB X 3/4 MJIC

ELBOW 90 3/4 MORB X 3/4 MJIC

TEE RUN 3/4 MJIC X 3/4 MORB

HOSE 1/2 X 28 - 3/4 SWFJIC

Qty

B7010-00 Parallel Valve Service Parts

Component

Part #

Description

Qty

22083-03

22083-01

X2684

C07-12TD COIL

SERIES/PARALLEL VALVE (LOW & HIGH SPEED)

SEAL KIT VALVE BANK

bühler

2500 Bale Carrier

2500 Bale Carrier Hydraulic Schematic

bühler

2500 Bale Carrier

NOTES PAGE

bühler

2500 Bale Carrier

APPENDIX C

Electrical Assembly

WARNING Read and understand the safety messages listed in the 2500

Bale Carrier operator manual. Shut off all power to unit before inspecting, servicing,

adjusting or repairing the 2500 Bale Carrier.

WARNING For proper operation of the Snubber, power must be supplied

to the RED power wire from the control handle. Ensure that there is a 15 amp fuse in

place to protect this circuit. Verify prior to installing Snubber. Incorrect wiring will result

in electrical failure.

NOTE: The snubber unit is designed to protect the momentary control switches.

The snubber minimizes coil voltage discharge during the de-energizing of the valve

solenoid coils. There are no serviceable parts within the unit. Ensure that all electrical

connections are clean and dry. Test the 2500 Bale Carrier and view to see if the

hydraulic system is operating correctly. If any wires are damaged or cut, the schematic

on the next page will assist in repair and maintenance. All wire is 18 gage.

Table of Contents

Description

Page

Electrical Schematic………………………………………………………………... 52

Electrical Assembly ………………………………………………………………… 53

bühler

2500 Bale Carrier

Electrical Schematic

LH LOW SPEED 13-BLACK-WHITE

LH PUSHER BACK 9-GREY

LH ARM UP 10-WHITE

LH ARM DN 11-PURPLE

LH PUSHER FWD 8-YELLOW

RH PUSHER FWD. 6-BLUE

RH ARM DN. 4-PINK

NOTE: 1) VALVE HARNESS (1) TERMINATES

WITH THE FEMALE SPADE CONNECTORS

TO MATCH THE SOLENOID COIL.

2) ITEM 3 IS SUPPLIED WITH THE PARTS

BOX A7009-00.

OPEN CENTER 5-ORANGE

GROUND 12- GREEN

RH ARM UP 2 - TAN

RH PUSHER BACK. 7-BROWN

RH LOW SPEED 1-BLACK

END VIEW CONNECTOR

POWER 3-RED

FRONT OF HAYLINER

15 AMP FUSE

GROUND 12- GREEN

POWER 3-RED

GROUND 12- GREEN

LOW SPEED RH 1-BLACK

RH PUSHER FWD. 6-BLUE

LOW SPEED RH 1-BLACK

RH PUSHER BACK 7-BROWN

RH ARM DN. 4-PINK

RH ARM UP 2-TAN

POWER 3-RED

OPEN CENTER 5-ORANGE

LH ARM DN. 11-PURPLE

LH ARM UP 10-WHITE

LH PUSHER BACK 9-GREY

LOW SPEED LH 13

LH PUSHER FWD 8-YELLOW

LOW SPEED LH 13-BLACK-WHITE

Item

Component

Part #

A7022-02

Description

Qty

MACHINE HARNESS 2500 BALE CARRIER

SNUBBER UNIT

CONTROL HANDLE HARNESS ASSEMBLY

VALVE BANK ASSEMBLY

813949

A7022-00

A7005-00

A7016-00

OPTIONAL OPEN CENTER KIT

bühler

2500 Bale Carrier

Control Handle Assembly (Part # I20055)

Item

Component

Part #

Description

Qty

A7022-01

22105

813539

INE22106

813779

814445

813540

INE22105-01

CONTROL HANDLE WIRES 2500 BALE CARRIER

CONTROL HANDLE

8-32 X 3/8 TRUSS HEAD MACHINE SCREW

SWITCH COVER PLATE

ROCKER SWITCH ON / OFF

ROCKER SWITCH ON / OFF MOMENTARY

8-32 X 1/2 ROUND HEAD MACHINE SCREW

WIRE CLAMP PLATE

bühler

2500 Bale Carrier

NOTES PAGE

bühler

2500 Bale Carrier

APPENDIX D

General Assembly

Table of Contents

Description

Page

Carrier Final Assembly…………………..…………………………………………. 56

Carrier Initial Assembly……………………………………………………….……. 58

Tandem Axle Assembly…………………………………………………………. 60

Tire Assembly…………………………………………………………………. 61

Tandem Axle Assembly……………………………………………………… 62

Hub Assembly………………………………………………………………. 63

Pusher Assembly………………………………………………………………… 64

Roller / Chain Guide Assembly…………………………………………………. 65

Fixed Pick Up Arm Assembly………….………………………………………….. 66

RPU Assembly…………………………………..…………………………………. 70

Bale Deflector Assembly…………………………………………………………… 74

Slow Moving Vehicle Sign Assembly………………………………….…………. 78

bühler

2500 Bale Carrier

Carrier Final Assembly (Part # A7000-04)

bühler

2500 Bale Carrier

Carrier Final Assembly (Part # A7000-04)

Item

Part #

Description

PUSHER ASSEMBLY

MOTOR MOUNT ASSEMBLY

Qty

152’

A7006-00

A7007-00

A7008-00

A7017-00

B2363-00

C7007-01

C7012-00

C7034-00

C7035-00

C7036-00

C7048-00

C7054-01

C7057-01

C8010-00

E2345-00

E2413-00

E2937-00

E7040-00

INE7003-01

INE7038-00

INE7039-00

INE7045-00

52955-456

813643

814195

814196

814193

814197

813646

814198

813602

813641

813958

99053

813949

81527

812217

81549

811795

81620

ROLLER / CHAIN GUIDE ASSEMBLY

SLOW MOVING VEHICLE ASSEMBLY

HOSE HOLDER

SECOND CROSSMEMBER WELDMENT

REAR CROSSMEMBER WELDMENT

FRONT BRACE WELDMENT

REAR BRACE WELDMENT

CENTER BRACE WELDMENT

ROLL BAR

FRONT CROSSMEMBER WELDT

CHAIN GUIDE WELDT

SAFETY CHAIN WELDMENT

CYL PIN / 1.0" X 4 1/4"

ARM CUSHION

PLATE 1500/2500 LIGHTING KIT

CUSHION / PUSHER STOP

REAR CHAIN PLATE CROSSMEMBER

MOUNTING BRACKET / SHIELD

SHIELD / CHAIN DRIVE

LIGHT BRACKET PLATE

C2080H ROLLER CHAIN ( 76' PER PUSHER )

C2080H CONNECTOR LINK HD

DUAL LAMP w/BRAKE LH/H RH/V

DUAL LAMP w/BRAKE RH/H LH/V

ENHANCED AG LIGHTING MODULE

EXTENSION HARNESS 114” LG

GREASE FITTING 1/4 NF DRIVEN

MAIN HARNESS 48FT LONG 7 PIN PLUG

RIVET 1/4" X 3/4" FLHD

SAFETY CHAIN 30M GVW

SCREW MACH #8-32 X 0.75

SLIP PLATE BEAM COATING ( NOT VISIBLE)

SNUBBER UNIT 1500/2500 BALE CARRIER

BOLT HEX 0.25NC X 1.00 GR 5 PL

BOLT CARRIAGE 0.500NC X1.25GR5 PL

BOLT HEX 0.313NC X 0.75GR5 PL

BOLT HEX 0.375NC X 2.00GR5 PL

BOLT HEX 0.500NC X 1.25GR5 PL

BOLT HEX 0.500NC X 1.50GR8 PL

BOLT HEX 0.500NC X 2.00GR8 PL

BOLT HEX 0.500NC X 3.50GR5 PL

BOLT HEX 0.313 NC X 1.25 GR5PL

NUT LOCK (NYLOCK) #8-32 STEEL

NUT LOCK (NYLOCK) 0.25NC GRB PL

NUT LOCK (NYLON) 0.313NC GRB PL

NUT LOCK (STEEL) 0.313NC GRB PL

NUT LOCK (STEEL) 0.375 GRB PL

NUT LOCK (STEEL) 0.500NC GRB PL

NUT LOCK (STEEL) 0.500NC GRC PL

WASHER FLAT STD 0.313 HS PL

WASHER FLAT SAE 0.500 BS PL

WASHER FLAT STD 0.375 HS PL

WASHER FLAT 1.5 X 0.531 X 0.25 PL

MANUAL HOLDER

1 QT.

122

967274

967275

81629

81552

812537

81922

84541

812362

812363

812364

813663

81546

84048

81570

813581

909277

P4186

814433

814449

814450

OPERATOR’S & PARTS MANUAL

WARRANTY REGISTRATION SHEET

GOODYEAR TIRE WORKMANSHIP WARRANTY (700-862-905-128)

GOODYEAR TIRE STUBBLE WARRANTY (700-862-905-129)

bühler

2500 Bale Carrier

Carrier Initial Assembly (Part # A7000-04)

bühler

2500 Bale Carrier

Carrier Initial Assembly (Part # A7000-04)

Item

Component

Part #

Description

Qty

A7004-00

TANDEM AXLE ASSEMBLY

HITCH CLEVIS WELDMENT

LEFT SUBFRAME

100

C2369-00

C7000-01

C7001-01

C7006-00

C7008-00

C7016-00

C7055-00

C7056-00

E2348-00

813685

81207

967274

813053

813515

813663

813731

813648

813590

RIGHT SUBFRAME

LEFT HITCH BEAM WELDMENT

HITCH CROSSMEMBER WELDMENT

RIGHT HITCH BEAM WELDMENT

OUTER CARRIER BEAM

INNER CARRIER BEAM

HITCH BEAM PIN

5 TON SCREW JACK

COTTER PIN 0.188 X 2.00 POL

BOLT HEX 0.500NC X 1.50GR8 PL

BOLT HEX 0.625NC X 1.50GR8 PL

BOLT HEX 0.750NC X 2.50GR8 PL

NUT LOCK (STEEL) 0.500NC GRC PL

NUT LOCK (STEEL) 0.625NC L9 PL

NUT LOCK (STEEL) 0.750NC GRC PL

WASHER FLAT 1.25X0.781X0.25 PL

WASHER FLAT SAE 0.500 BS PL

100

84048

bühler

2500 Bale Carrier

Tandem Axle Assembly (Part # A7004-00)

Item

Component

Part #

C2322-00

813646

B2700-03

B2722-00

Description

AXLE BEARING WELDMENT

GREASE ZERK 1/4" SELF TAPPING

TIRE ASSEMBLY

Qty

TANDEM AXLE 2500/4000 BALE CARRIER

bühler

2500 Bale Carrier

Tire Assembly (Part # B2700-03)

Item

Component

Part #

Description

Qty

813655

813656

813657

15 X 10lb X 6 BOLT P65 RIM

TR-416-MS VALVE STEM WITH CAP

TIRE 12.5 X 15FI 12 PLY RANGE F FARM HWY TIRE

bühler

2500 Bale Carrier

Tandem Axle Assembly (Part # B2722-00)

Item

Component

Part #

Description

Qty

C2722-00

81206

TANDEM AXLE WELDMENT

3/16" X 1-1/2 " COTTER PIN BLACK

DUST SHIELD

WASHER FLAT 1-1/32" X 2" X .188" BLK.

NUT CASTLE 1.00 NF

DUST CAP

813649

813651

813673

813650

C2339-00

HUB ASSEMBLY

bühler

2500 Bale Carrier

Hub Assembly (Part # C2339-00)

Item

Component

Part #

813652

967205

967208

967204

813653

Description

6 BOLT WHEEL HUB

BEARING CONE OUTER

BEARING CONE INNER

OIL SEAL SAE-30

Qty

9/16" HUB BOLT

bühler

2500 Bale Carrier

Pusher Assembly (Part # A7006-00) **

NOTE: USE LOCKTITE ON ALL

BRASS SCREWS

Item

Component

Part #

Description

Qty

C7027-00

PUSHER