HydroSurge Water System 400A 60 User Manual

MODEL 400A-60  
Hydra-Lift, 60”, Manual Lift, Manual Tilt  
The Specialist In Drum Handling Equipment  
Contents  
Operator’s Manual  
Page  
for Morse Hydra-Lift Drum Karrier  
Model 400A-60  
Receiving Procedures. . . . . . . . . . . . . . . . .  
1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2  
Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4  
Assembly Instructions. . . . . . . . . . . . 5  
Serial Number 0604 to ____ (MMYY)  
Operating Instructions. . . . . . . . . . . . . . . . . . .  
6
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Parts Lists and Diagrams. . . . . . . . . . . . . . . . 8 - 11  
Receiving Procedures  
Every Morse drum handler is inspected prior to shipping.  
However, damage may be incurred during transit.  
Check for visible damage. If you choose to accept damaged  
freight, always sign noting the damage on the BILLOF LADING.  
Document the damage and have the truck driver sign. We  
recommend keeping a digital camera at your receiving dock  
for this purpose.  
Open packages expeditiously to check the condition of the  
goods. There is only a 24 hour window to notify the carrier of  
any concealed damage.  
IMMEDIATELY REPORT ALL DAMAGE TO THE SHIPPING  
COMPANY! Then you may contact Morse for assistance with  
your freight claim.  
Morse Manufacturing will not be held responsible for any  
damaged freight that is not signed for as damaged.  
In all instances, liability is limited to the purchase price paid or  
to repairing or replacing the product. Customer assumes liability  
for any modifications, unauthorized repairs or parts substitution.  
Delivery to non-business addresses without a loading dock result  
in additional freight charges. Residential delivery fees, inside  
delivery fees, re-delivery charges, and lift gate services will be  
added by the truck line, and are non-negotiable.  
Safety Information  
While Morse Manufacturing Co. drum handling equipment is  
Limited 2 Year Warranty  
Morse drum handling equipment is guaranteed against defects engineered for safety and efficiency, a high degree of  
in workmanship or materials for TWO YEARS when used responsibility must be placed upon the machine operator to follow  
properly within its rated capacity. Warranty does not cover wear safe practices, based primarily on common sense, upon which  
from normal use or damage from accident or abuse. Motors true safety depends.  
and other purchased parts carry the warranties of their  
manufacturers.  
Failure to follow the safety precautions in this manual can result  
in personal injury or property damage. Observe the same  
For warranty claims, contact your Morse Dealer to obtain a precautions as with similar machinery where carelessness in  
return authorization number, and for return freight advice. Return operating or maintenance is hazardous to personnel. Carefully  
freight must be prepaid.  
read the safety precautions below and throughout this manual.  
MORSE Mfg. Co., Inc.  
Phone: (315) 437-8475  
727 West Manlius Street  
Fax: (315) 437-1029 Email: [email protected]  
P.O. Box 518  
East Syracuse, NY 13057-0518  
Copyright 2007 - Morse Mfg. Co., Inc.  
Form PL400-60 (0604-____) (Updated 10/2007)  
Page 1  
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MODEL 400A-60  
Hydra-Lift, 60”, Manual Lift, Manual Tilt  
The Specialist In Drum Handling Equipment  
Operator’s Manual for Morse Hydra-Lift Drum Karrier Model 400A-60  
Serial Number 0604 to ____ (MMYY)  
Machine Description  
The Model 400A-60 Hydra-Lift Karrier will pour a drum up to 60” high, measured from the floor to the lowest point of a horizontal  
drum. It is designed to lift, transport, and dispense a ribbed 55-gallon steel drum 22.5” in diameter.  
A smaller diameter drum can be handled with the correct size 55/30 Series Diameter Adaptor installed  
(see DiameterAdaptor literature)  
A 55-gallon plastic drum can be handled if the unit is equipped with an Adjustable Bracket (Option APS) or Top Rim Clamp  
(OptionARC)  
(see plastic drum option manual).  
The maximum full-drum capacity is 800 Lb. The capacity is derated to 500 Lb. for a half-full drum. The half-full rating is based on  
the tilt mechanism’s capacity for handling an unbalanced bottom-heavy drum.  
Controls  
The Morse Hydra-Lift Karrier is manually propelled and steered.  
There are two functions for the operator to control (Figure 2.1):  
1. “LIFT” and lower function for vertical positioning of the drum  
2. “TILT” function to control the degree of rotation of the drum  
1.  
LIFT and Lower Function  
To raise the drum  
a. Insert pump lever handle into pump socket.  
b. With the release valve closed, begin to pump the lever handle.  
The drum will lift.  
To lower the drum  
a. Open the release valve slowly, a part of a turn. Allow the  
drum to descend at a controlled rate. The valve may be  
reclosed to hold the drum at any height.  
2.  
TILT Function  
To tilt the drum  
a. Turn the hand crank (item 90) to turn the drum.  
b. Before releasing your grip on the hand crank, pull out the  
crank stop pin (item 89) to block the hand crank from  
spinning freely.  
c. If the drum handler is equipped with the MORStop Tilt-Brake,  
there is no need to use the stop pin. Braking is immediate  
and self-actuating, without additional steps by the operator.  
Note: To add the MORStop Tilt-Brake to an existing drum  
handler, order part # 3900-P for a field installation kit.  
Figure 2.1  
Copyright 2007 - Morse Mfg. Co., Inc.  
Form PL400-60 (0604-____) (Updated 10/2007)  
Page 3  
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MODEL 400A-60  
Hydra-Lift, 60”, Manual Lift, Manual Tilt  
The Specialist In Drum Handling Equipment  
Operator’s Manual for Morse Hydra-Lift Drum Karrier Model 400A-60  
Serial Number 0604 to ____ (MMYY)  
WARNING - Watch Out for Pinch Points  
Stay clear of moving parts. Operator should remain behind the push handle during the lift operation.  
Floor Lock  
The screw-down floor lock is located on the base of the tower  
(figure 3.1). Turning the floor lock clockwise until it locks in the  
down position activates the floor lock. When the floor lock is  
activated it prevents unwanted free wheeling of the unit. Floor  
conditions determine the effectiveness of the floor lock. The  
operator should verify its holding action before depending on it  
to hold.  
Drum Holder Assembly  
The drum holder assembly (or “saddle assembly”) is the  
component on the Hydra-Lift Karrier that is intended to hold the  
drum. The drum holder assembly is designed to secure a  
standard ribbed 55-gallon steel drum around it’s middle using a  
cinch chain and ratchet tightening system. The drum holder  
accepts accessories for handling smaller diameter drums.  
Figure 3.1  
Copyright 2007 - Morse Mfg. Co., Inc.  
Form PL400-60 (0604-____) (Updated 10/2007)  
Page 4  
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MODEL 400A-60  
Hydra-Lift, 60”, Manual Lift, Manual Tilt  
The Specialist In Drum Handling Equipment  
Assembly Instructions for Morse Hydra-Lift Drum Karrier Model 400A-60  
Serial Number 0604 to ____ (MMYY)  
Please unpack and identify the following parts:  
1 ea. Tower with hydraulic pump and cylinder, etc.  
2 ea. Legs with wheels  
Step #1: Place tower on floor, push-handle down. See figure 1.  
1 ea. Overhead assembly with drum holder, etc.  
1 ea. Package with hardware  
NOTE: The clevis pins and mating surfaces at their joints should  
Step #2:Attach each leg (item 4) using two 3/8-16x3” grade 5 bolts  
(item 2), flat washers (item 3), and lock nuts (item 13) as  
shown. Wheels should be parallel when assembled properly.  
See figures 1 & 2.  
be coated with grease during assembly.  
FIGURE 1  
FIGURE 2  
Step #3: Tip the tower up so it stands on the casters and wheels.  
Step #4: Lift overhead assembly into position. Adrift pin can help align the holes. Insert a greased clevis pin (item 12) through mast cap and  
boom. Install a 5/8” washer (item 9) and 3/16” roll pin (item 8) in the end of the clevis pin. See figure 3.  
Step #5: Next, connect the cylinder (item 16) to the overhead assembly:Align ram eye with holes in boom clevis plates and insert a greased  
clevis pin (item 12) with four 5/8” washers (item 9). Place another washer (item 9) on outer end of clevis pin and drive a 3/16” roll pin  
(item 8) into the hole at the end of clevis pin. See figure 4.  
FIGURE 3  
FIGURE 4  
Step #6: Remove sealing plug from the top of hydraulic reservoir and fill reservoir with included container of hydraulic fluid. Replace sealing plug  
with the included breather plug. Your Hydra-Lift Karrier is now ready for service. Please refer to the operating and maintenance  
instructions provided.  
Copyright 2007 - Morse Mfg. Co., Inc.  
Form PL400-60 (0604-____) (Updated 10/2007)  
Page 5  
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MODEL 400A-60  
Hydra-Lift, 60”, Manual Lift, Manual Tilt  
The Specialist In Drum Handling Equipment  
Operator’s Manual for Morse Hydra-Lift Drum Karrier Model 400A-60  
Serial Number 0604 to ____ (MMYY)  
Operating Instructions  
1.) Push the Hydra-Lift Karrier to the drum.  
2.) Using the “LIFT” control as described in “Machine Description  
- Controls” (page 3) , position the drum holder assembly with  
the back band at the middle of the drum. (Figure 3.1). With  
the ratchet plate swung open and the cinch chain hanging  
from the chain hook, push the unit until the back band rests  
firmly against the drum. Some adjustment to the tilt angle of  
the saddle may be necessary to ensure band fits flush on the  
drum.  
Figure 3.2  
3.) Attaching the drum:  
Drape the chain across the front of the drum and engage a link into the slot in the ratchet (Figure 3.2). Turn the ratchet  
clockwise to tighten chain. If ratchet turns until the pawl is beyond the last ratchet tooth, turn the ratchet back and slide the next  
link into the ratchet slot and try tightening again. The chain must be held tightly against the drum with the pawl engaged  
securely in the ratchet teeth.  
4.) Operate the lift function to lift drum clear of floor. Roll to dispensing location. NOTE: Do not allow the drum to impact on floor,  
pouring station, etc. or a spill or damage could occur.  
CAUTION – Do Not Transport with Drum Raised  
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The unit  
can become unstable when transporting with a raised load.  
5.) Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page 3) to  
adjust the drum attitude. This is especially important when lifting an open drum. The floor lock should be engaged while  
dispensing / draining.  
6.) When dispensing is complete, tilt drum back to upright position. Disengage the floor lock and lower the drum to transporting  
height; about 6” off the floor.  
WARNING - Stay Clear of Raised Drum  
NEVER allow anyone to be below any part of a raised drum handler or drum. Remain behind the push handle  
while handling a drum.  
WARNING – Do NOT Disengage the Cinch Chain When Drum is off the Ground  
When the drum is in the upright position, lower the drum to the floor before releasing the cinch chain.  
7.) Push the unit to the drum storage area and lower to the floor in an upright position. Release the cinch chain from the ratchet  
by applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet  
with the other hand. Remove the cinch chain link from the ratchet.  
Copyright 2007 - Morse Mfg. Co., Inc.  
Form PL400-60 (0604-____) (Updated 10/2007)  
Page 6  
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MODEL 400A-60  
Hydra-Lift, 60”, Manual Lift, Manual Tilt  
The Specialist In Drum Handling Equipment  
Operator’s Manual for Morse Hydra-Lift Drum Karrier Model 400A-60  
Serial Number 0604 to ____ (MMYY)  
Maintenance  
Periodic inspection for the general condition of structural and mechanical components is imperative for safe and efficient operation.  
Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or  
replace parts as necessary to prevent failure and maintain proper function.  
Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic  
fluid. Replace any parts that show signs of wear.  
Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom  
which contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.  
Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.  
Hydraulic pump is shipped filled with Noco Premium plus automatic transmission fluid d/m. Material safety data sheet (msds) is  
available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil dte 24 or  
equivalent for indoor use (Mobil dte 13 for outdoor use).  
Copyright 2007 - Morse Mfg. Co., Inc.  
Form PL400-60 (0604-____) (Updated 10/2007)  
Page 7  
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MODEL 400A-60  
Hydra-Lift, 60”, Manual Lift, Manual Tilt  
The Specialist In Drum Handling Equipment  
Parts List for Morse Hydra-Lift Drum Karrier Model 400A-60  
Serial Number 0604 to ____ (MMYY)  
ITEM  
QTY.  
PART #  
DESCRIPTION  
OVERHEAD ASM, 400A-60  
791-60-P  
1521-P  
1166-P  
134-P  
1
2
1
4
4
2
2
2
2
3
7
2
12  
3
4
8
1
1
2
1
1
8
2
1
4
4
4
1
1
1
HHCS, 3/8-16 X 3 GR5  
3
WASHER, 3/8 USS 1" OD  
LEG WELD, 400A-72, 60  
4
704-P  
5
AXLE, 3/4", USE WITH PUSH-ON  
CAP, HUB, PUSH-ON, 3/4"  
WHEEL, MORTUF, 8", 3/4" BRG  
ROLL PIN, 3/16 X 1-1/4  
705-P  
6
87-P  
7 *  
8
64-P  
17-P  
9
WASHER, 5/8 SAE FL 1-5/16 OD  
CASTER, 4" SWIVEL, DBL RACE  
NUT, 5/16-18 REV HEX LOCK  
CLEVIS PIN 5/8 X 3"  
3308-P  
491-P  
10 *  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
138-P  
1169-P  
215-P  
NUT, 3/8-16 REV HEX LOCK  
HHCS, 5/16-18 X 5/8 GR2  
3610-P  
781-P  
HYD FIT, MALE ELBOW, SAE  
CYLINDER, 1.5 X 22.625", SAE  
GRIP, HANDLE 7/8" X 4-3/4"  
ASM, TOWER, 400A-60, 72  
KIT, PUMP MOUNT PLATE, ML MT  
WASHER, 5/16 USS 7/8 OD  
U-BOLT, 3/8-16, 400 PUMP MOUNT  
MOUNT PLATE WELD, MANUAL PUMP  
WASHER, 3/8 SPLIT LOCK  
NUT, 3/8-16 FIN HEX  
136-P  
135-P  
3679-P  
1570-P  
3641-P  
3642W-P  
1474-P  
149-P  
35-P  
HHCS, 5/16-18 X 1 GR2  
766-P  
HYD HOSE ASM, 12"  
96MK1939-P  
96CP13-23  
PUMP, HYD, HAND STAR  
HANDLE, LEVER W/ GRIP, STAR  
* Recommended spare parts  
Copyright 2007 - Morse Mfg. Co., Inc.  
Form PL400-60 (0604-____) (Updated 10/2007)  
Page 8  
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