Hunter Fan Outdoor Ceiling Fan 42637 01 User Manual

For Your Records and  
Warranty Assistance  
Type 2 Models  
For reference, also attach your receipt or a copy  
of your receipt to the manual.  
Owners Guide and Installation Manual  
__________________________________________  
Model Name  
__________________________________________  
Model No.  
__________________________________________  
Date Purchased  
__________________________________________  
Where Purchased  
Form# 42637-01  
20090210  
©2009 Hunter Fan Co.  
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Installer’s Choice and Optional Accessories  
Understanding Mounting and Installer’s Choice®  
Support Brace  
Hunter’s patented 3-position mounting system provides you maximum  
installation flexibility and ease. You can install your Hunter fan in one  
of three ways, depending on ceiling height and your preference: Low  
Profile, Standard, or Angled mounting. e steps in this manual include  
instructions for all three Installer’s Choice mounting methods.  
Ceiling  
Outlet Box  
Standard  
Mounting  
Style  
Considering Optional Accessories  
Consider using Hunter’s optional accessories, including a wall-mounted  
or remote speed control. To install and use the accessories, follow  
the instructions included with each product. For quiet and optimum  
performance of your Hunter fan, use only Hunter speed controls.  
Standard Mounting hangs from the  
ceiling by a downrod (included).  
For ceilings higher than 8 feet, you can purchase  
Hunter extension downrods. All Hunter fans use  
sturdy 3/4” diameter pipe to assure stability and  
wobble-free performance.  
Support Brace  
Ceiling  
Outlet Box  
Support Brace  
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CAUTION: To  
reduce the risk of  
personal injury, attach  
the fan directly to the  
12  
Angled  
Mounting  
Style  
support structure of  
the building according  
to these instructions,  
and use only the  
Low Profile  
Mounting  
Style  
Ceiling  
Outlet Box  
hardware supplied.  
Low Profile Mounting fits close to the  
ceiling, recommended for ceilings less  
than 8 feet high  
Angled Mounting recommended for a  
vaulted or angled ceiling  
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1 • Getting Ready  
To install a ceiling fan, be sure you can do the following:  
• Locate the ceiling joist or other suitable support in ceiling.  
• Drill holes for and install wood screws.  
• Identify and connect electrical wires.  
• Lift 40 pounds.  
If you need help installing the fan, your Hunter fan dealer can direct  
you to a licensed installer or electrician.  
Gathering the Tools  
You will need the following tools for installing the fan:  
• Electric drill with 9/64” bit  
• Standard screwdriver (magnetic tip recommended)  
• Phillips-head screwdriver (magnetic tip recommended)  
• Wrench or pliers  
• Ladder (height dependent upon installation site)  
Installing Multiple Fans?  
If you are installing more than  
one fan, keep the fan blades and  
blade irons (if applicable) in sets,  
as they were shipped.  
Checking Your Fan Parts  
Carefully unpack your fan to avoid damage to the fan parts. Refer to  
the included Parts Guide. Check for any shipping damage to the motor  
or fan blades. If any parts are missing or damaged, contact your Hunter  
dealer or call Hunter Technical Support Department at 888-830-1326.  
Preparing the Fan Site  
Before you begin installing the fan, follow all the instructions in  
the pullout sheet called “Preparing the Fan Site.” Proper ceiling fan  
location and attachment to the building structure are essential for  
safety, reliable operation, maximum efficiency, and energy savings.  
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2 • Installing the Ceiling Plate  
2-1. Drill two pilot holes into the wood support structure through the  
Ceiling  
Plate  
outermost holes in the outlet box. e pilot holes should be 9/64”  
in diameter.  
2-2. Your fan comes with two neoprene noise isolators (“Isolators”).  
Position the isolators between the ceiling plate and ceiling by  
inserting the raised areas on each isolator into the holes in the  
ceiling plate.  
Step 2-2  
2-3. read the lead wires from the outlet box down through the hole  
in the middle of the ceiling plate.  
2-4. Align the slotted holes in the ceiling plate with the pilot holes you  
drilled in the wood support structure. For proper alignment use  
slotted holes directly across from each other.  
Note: e isolators should be flush against the ceiling.  
2-5. Place a flat washer on each of the two 3” screws and pass the  
screws through the slotted holes in the ceiling plate into the pilot  
holes you drilled.  
Tighten the screws into the 9/64” pilot holes; do not use lubricants  
on the screws. Do not over tighten.  
Steps 2-3 – 2-5  
Flat Washer  
Toward  
Ceiling Peak  
3” Screw  
For Angled Ceilings: Be sure to orient  
the ceiling plate so that the two tabs  
are pointing toward the ceiling peak.  
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3 • Assembling and Hanging the Fan  
Steps 3-1 – 3-2  
You can assemble your fan for standard mounting (steps 3-1 – 3-2) or  
for low profile mounting (steps 3-3 – 3-4).  
Downrod  
Canopy  
3-1. To assemble fan to hang down from a flat or angled ceiling, insert  
the downrod through the canopy. Feed the wires from the fan  
through the downrod.  
3-2. Loosen the setscrew on the adapter to install the pipe and ball  
assembly. Note: When the pipe and ball assembly is fully installed,  
2-3 threads on the pipe will still be visible; this is normal. Securely  
retighten the setscrew with a wrench or pliers. Skip to Step 3-5.  
Setscrew  
CAUTION: e adapter has a special coating on the threads. Do  
not remove this coating; the coating prevents the downrod from  
unscrewing. Once assembled, do not remove the downrod.  
3-3. Place the low profile washer into the canopy. Be sure the green  
ground wire is pointing up toward the ceiling.  
Steps 3-3 – 3-4  
Low Profile  
Washer  
Note: For low profile mounting, the downrod is replaced with the  
low profile washer. See Steps 3-3 – 3-4.  
3-4. Align the holes in the washer with the holes in the adapter.  
Assemble securely with three #8-32 x 1” screws.  
3-5. Raise the fan and align the slots in the canopy with the tabs on the  
ceiling plate. Go to 4 • Wiring the Fan  
WARNING: Fan may fall if not assembled as directed in these  
installation instructions.  
Step 3-5  
Ceiling  
Plate  
Tabs  
#8-32 x 1” Screw  
Canopy Slots  
6
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4 • Wiring the Fan  
All wiring must be in accordance with national and local electrical  
codes and ANSI/NFPA 70. If you are unfamiliar with wiring, use a  
qualified electrician.  
Wire  
Connector  
Wall switches are not included. Select an acceptable general-use switch  
in accordance with national and local electrical codes.  
4-1. Before attempting installation, make sure the power is still off.  
4-2. To connect the wires, hold the bare metal leads together and place  
a wire connector over them, then twist clockwise until tight. For  
all these connections use the wire connectors provided.  
Dual Switch Wiring  
4-3. Connect the bare or green ground wire (grounding) from the  
ceiling to the green ground wire (grounding) from the ceiling plate  
and the green ground wire (grounding) from the fan.  
4-4. Connect the white wire (grounded) from the ceiling to the white  
wire (grounded) from the fan.  
4-5. Connect the remaining wires as follows:  
Dual Switch Wiring:  
• e black wire (ungrounded) from the ceiling to the black wire  
(ungrounded) from the fan  
• e black/white wire (ungrounded) from the fan to the wire  
(ungrounded) for the wall switch  
Single Switch Wiring  
Single Switch Wiring:  
• e black wire (ungrounded) from the ceiling to the black  
(ungrounded) and the black/white wire (ungrounded) from  
the fan  
CAUTION: Be sure no bare wire or wire strands are visible after  
making connections.  
4-6. Turn the splices upward and push them carefully back through the  
ceiling plate into the outlet box.  
4-7. Spread the wires apart, with the grounded wires on one side of  
the outlet box and the ungrounded wires on the other side of the  
outlet box.  
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5 • Installing the Canopy  
Step 5-1  
Step 5-2  
Step 5-3  
5-1. Rotate the hanger ball so the tab in the canopy is secure in the  
groove in the hanger ball.  
WARNING: Failure to complete this step could cause fan to fall.  
Tab  
5-2. Lift the fan and align the canopy screw holes with the mounting  
holes on the ceiling plate.  
5-3. Partially install a canopy screw into the side opposite the ceiling  
plate tabs.  
5-4. Partially install another canopy screw into the hole between the  
two ceiling plate tabs. Securely tighten both screws.  
Groove  
5-5. Using both hands, push the canopy trim ring up to the top of the  
canopy. e canopy trim ring will snap and lock into place.  
Should you need to remove the canopy  
trim ring, follow these steps:  
1. Locate the tab indicators, small  
bumps on top of tabs.  
2. Press firmly on opposite sides of the  
ring toward the canopy. e tabs will  
flex out releasing the trim ring from  
the canopy.  
Step 5-4  
Step 5-5  
8
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6 • Assembling the Blades  
Hunter fans use several styles of fan blade irons (brackets that hold the  
blade to the fan).  
6-1. Your fan may include blade grommets. If your fan has grommets,  
insert them by hand into the holes on the blades.  
Step 6-1 (Detail)  
6-2. Attach each blade to a blade iron using three blade assembly  
screws. If you used grommets, the blades may appear slightly loose  
after screws are tightened. is is normal.  
6-3. Remove the blade mounting screws and rubber shipping bumpers  
from the motor. Note: Some blade mounting screws are installed  
in the motor to secure shipping blocks.  
6-4. For each blade, insert one blade mounting screw through the  
blade iron, and attach lightly to the fan. Insert the second blade  
mounting screw, then securely tighten both mounting screws.  
Grommet  
Steps 6-1 – 6-2  
Blade Assembly  
Screws  
Use with grommet  
Use without grommet  
Blade  
Mounting  
Screw  
Step 6-4  
9
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7 • Completing Your Installation With a Multi Staked Light Fixture  
WARNING: Use only the light fixture supplied with this fan model.  
7-1. To attach the upper switch housing, partially install two #6-32 x  
3/8” housing assembly screws into the switch housing mounting  
plate.  
7-2. Align the keyhole slots in the housing with the housing assembly  
screws.  
7-3. Turn the housing counterclockwise until the housing assembly  
screws are firmly situated in the narrow end of the keyhole slots.  
Install the remaining #6-32 x 3/8” screw into the housing. Tighten  
all three screws firmly.  
CAUTION: Make sure the upper switch housing is securely attached  
to the switch housing mounting plate. Failure to properly attach and  
tighten all three assembly screws could result in the switch housing  
fixture falling.  
Steps 7-1 – 7-3  
Housing  
Assembly  
Screw  
Upper  
Switch  
Housing  
7-4. To attach the lower switch housing, connect the upper plug  
connector from the motor to the lower plug connector in the  
lower switch housing assembly.  
Note: Both plug connectors are polarized and will only fit together  
one way. Make sure the connectors are properly aligned before  
connecting them. Incorrect connection could cause improper  
operation and damage to the product.  
Plug  
7-5. Place the lower switch housing assembly over the upper switch  
housing. Align the side screw holes in the upper and lower switch  
housings. Attach the lower switch housing to the upper switch  
housing with three #6-32 x 3/8” housing assembly screws.  
Connector  
Lower  
Switch  
Housing  
Housing  
Assembly Screw  
Step 7-4  
Plug  
Connector  
Detail  
10  
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7 • Completing Your Installation With a Multi Staked Light Fixture (Continued)  
Note: Glass shade style and number of lights may vary.  
7-6. To install each shade, first loosen the three thumbscrews.  
7-7. Raise the shade to the light fixture. Tighten the thumbscrews  
securely.  
7-8. Install B10 candelabra-based light bulbs (60 Watt maximum each).  
Shade  
Bulb  
Note: In compliance with US federal energy regulations, this  
umbscrews  
ceiling fan contains a device that restricts the light kit to a  
maximum of 190 Watts. Exceeding that limit or the marked  
limit on this product may result in fire hazard or improper  
operation.  
Steps 7-7 – 7-8  
11  
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8 • Operating and Cleaning Your Ceiling Fan  
8-1. Turn on electrical power to the fan.  
8-2. e fan pull chain controls power to the fan. e pull chain has  
four settings in sequence: High, Medium, Low, and Off.  
• Pull the chain slowly to change settings.  
• Release slowly to prevent the chain from recoiling into the  
blades.  
• e chain uses a breakaway connector that separates if the  
chain is jerked. If this happens, simply reinsert the chain into  
the connector.  
8-3. e light pull chain controls the power to the light fixture. e  
chain has two settings: ON and OFF.  
In warm weather, use  
downward air flow pattern  
8-4 . Ceiling fans work best by blowing air downward (counterclockwise  
blade rotation) in warm weather to cool the room with a direct  
breeze. In winter, having the fan draw air upward (clockwise blade  
rotation) will distribute the warmer air trapped at the ceiling  
around the room without causing a draft.  
8-5. For cleaning finishes, use a soft brush or lint-free cloth to prevent  
scratching. A vacuum cleaner brush nozzle can remove heavier  
dust. Remove surface smudges or accumulated dirt and dust using  
a mild detergent and a slightly dampened cloth. You may use  
an artistic agent, but never abrasive cleaning agents as they will  
damage the finish.  
8-6. Clean wood finish blades with a furniture polishing cloth.  
Occasionally, apply a light coat of furniture polish for added  
protection and beauty. Clean painted and high-gloss blades in the  
same manner as the fan finish.  
In cold weather, use upward .  
air flow pattern  
To Change Airflow Direction  
Turn the fan off and let it come to a complete  
stop. Slide the reversing switch on the fan to the  
opposite position. Restart fan.  
Reversing  
Switch  
12  
42637-01 • 02/10/09 • Hunter Fan Company  
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9 • Troubleshooting  
Problem: Nothing happens; fan does not move.  
1. Turn power on, replace fuse, or reset breaker.  
2. Loosen canopy, check all connections according to the wiring the  
fan section.  
3. Check the plug connection in the switch housing.  
4. Push motor reversing switch firmly left or right to ensure that the  
switch is engaged.  
5. Pull the pull chain to ensure it is on.  
6. Remove the shipping bumpers.  
Problem: Noisy operation.  
1. Tighten the blade assembly screws and blade iron armature screws  
until snug.  
2. Check to see if the blade is cracked. If so, replace all the blades.  
Problem: Excessive wobbling.  
1. If your fan wobbles when operating, use the enclosed balancing kit  
and instructions to balance the fan.  
2. Tighten all blade iron screws.  
3. Turn power off, support fan very carefully, and check that the  
hanger ball is properly seated.  
Problem: Lights dim when turned on or do not turn on  
1. Check to make sure the wattage and type of light bulbs installed  
match the specifications on the light socket.  
If you need parts or service assistance, please call  
888-830-1326 or visit us at our Web site at .  
Hunter Fan Company  
7130 Goodlett Farms Pkwy. Suite 400  
Memphis, Tennessee 38016  
13  
42637-01 • 02/10/09 • Hunter Fan Company  
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