R
CASTILE PELLET STOVE
Portland
Oregon USA
Tested and
Listed by
O-T L
Owner’s Manual
C
US
Installation and Operation
OMNI-Test Laboratories, Inc.
Model:
CASTILE-MBK1
CASTILE-PMH1
CASTILE-CSB
CASTILE-CWL
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instruc-
tions for safe installa-
tion and operation.
•
Leave this manual with
party responsible for use
and operation.
• Important operating and
maintenance instruc-
tions included.
WARNING
WARNING
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot
during operation and cool down.
•
•
Keep children away.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
CAREFULLY SUPERVISE children in same room as
appliance.
•
•
•
Alert children and adults to hazards of high
temperatures.
• Do not overfire - If any external part starts to
glow, you are overfiring. Reduce feed rate.
Overfiring will void your warranty.
Do NOT operate with protective barriers open or
removed.
Keep clothing, furniture, draperies and other
combustibles away.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
CAUTION
Check building codes prior to installation.
CAUTION
Tested and approved for wood pellets and shelled
field corn fuel only. Burning of any other type of fuel
voids your warranty.
•
Installation MUST comply with local, regional, state
and national codes and regulations.
•
Consult local building, fire officials or authorities having
jurisdiction about restrictions, installation inspection,
and permits.
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Castile Pellet Stove
TABLE OF CONTENTS
Section 9: Troubleshooting ............................24-26
Section 1: Listing and Code Approvals
A. Appliance Certifications ......................4
B. Mobile Home Approved ......................4
C. Glass Specifications............................4
D. Electrical Rating..................................4
E. BTU & Efficiency Specifications..........4
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedures...............27
B. General Maintenance & Cleaning.......27-29
C. High Ash Fuel Content Maintenance ..30
D. Blower Replacement...........................31
E. Igniter Replacement............................32
F. Baffle Removal....................................32
G. Glass Replacement.............................33
Section 2: Getting Started
A. Design, Installation & Location
Considerations....................................5
B. Fire Safety ..........................................5
C. Tools & Supplies Needed...................6
D. Inspect Appliance & Components.......6
Section 12: Reference Material
A. Component Functions.........................34-35
B. Component Locations.........................36
C. Exploded Drawings.............................37-38
D. Service Parts & Accessories...............40-42
E. Service & Maintenance Log................43-44
F. Homeowner’s Notes............................45
G. Warranty Policy...................................46-47
H. Contact Information.............................48
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................7
B. Clearances to Combustibles...............8
C. Hearth Requirements..........................9
Section 4: Vent Information
A. Chimney & Exhaust Connection.........10
B. Venting Termination Requirements ....10
C. Equivalent Feet of Pipe.......................11
D. Pipe Selection Chart............................11
Section 5: Venting Systems
A. Alcove .................................................12
B. Through the Wall.................................13
C. Vertical................................................14
D. Through the Wall & Vertical ................14
E. Masonry ..............................................15
F. Alternate Masonry...............................15
Section 6: Mobile Home..................................16
Section 7: Appliance Set-Up
A. Outside Air Kit.....................................17
B. Leg Leveling System...........................18
C. Top Vent Adapter................................18
D. Rear Vent Adapter ..............................18
E. Log Set Placement..............................19
F. Thermostat Installation........................20
Section 8: Operating Instructions
A. Fuel Size & Material............................21
B. General Operation Information...........21
C. Before Your First Fire .........................22
D. Starting Your First Fire........................22
E. Fire Characteristics.............................22
F. Feed Rate Adjustment Instructions.....22
G. Ignition Cycles ....................................23
H. Frequently Asked Questions...............22
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Castile Pellet Stove
Listing and Code Approvals
1
E. BTU & Efficiency Specifications
A. Appliance Certification
Model:
Castile Pellet Stove
OMNI Test Laboratories, Inc.
061-S-33-2
Solid Fuel Room Heater/Pellet Fuel Burn-
ing Type
Particulate Emis-
sions Rating:
.7 grams/hr
Laboratory:
Report No.
Type:
*BTU Output:
8,000 - 30,000 / hr
Heating Capacity:
up to 1,500 sq. ft. depending
on climate zone
Standard:
ASTM E1509-95, ULC S627-00 and ULC/
ORD-C1482-M1990 Room Heater Pellet
Fuel Burning type and (UM) 84-HUD,
Mobile Home Approved.
Hopper Capacity:
Fuel:
Shipping Weight:
40 lbs
Wood Pellets or Shelled Corn
258 lbs
*BTU output will vary, depending on the brand of fuel you
use in your stove. Consult your Quadra-Fire dealer for
best results.
State Listing: State of Colorado
B. Mobile Home Approved
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is provided. The structural integrity of
the mobile home floor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of
the mobile home and use only listed pellet vent Class “L” or
“PL” connector pipe. A Quadra-Fire Outside Air Kit must be
installed in a mobile home installation.
C. Glass Specifications
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: This installation must conform with local codes.
In the absence of local codes you must comply with the
ASTM E1509-95, ULC S627-00 ULC/ORD-C-1482-
M1990 (UM) 84-HUD
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
Page 4
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Castile Pellet Stove
Getting Started
2
A
. Design, Installation & Location
Considerations
B. Fire Safety
Maintain the designated clearances to combustibles.
Insulation must not touch the chimney. You must maintain
the designated air space clearance around the chimney.
This space around a chimney is necessary to allow
natural heat removal from the area. Insulation in this
space will cause a heat buildup, which may ignite wood
framing. NOTE: Clearances may only be reduced by
means approved by the regulatory authority having
jurisdiction.
Installation and service of this appliance should be
performed by qualified personnel. Hearth & Home
Technologies recommends NFI certified profession-
als, or technicians supervised by an
NFI certified professional.
1. Appliance Location
Consideration must be given to safety, convenience, traffic
flow, and the fact that the appliance will need a chimney and
chimney connector. It is a good idea to plan your installation
on paper, using exact measurements for clearances and floor
protection, before actually beginning the installation.
To provide reasonable fire safety, the following should be
given serious consideration:
1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
If you are not using an existing chimney, place the appliance
in a location to maintain a clear passage for the installation
of any listed and approved pellet venting system. This appli-
ance may be vented vertically or horizontally.
2. A conveniently located Class A fire extinguisher
to contend with small fires resulting from burning
embers.
Maintain specified vent clearance to comubstible require-
ments listed by the pellet manufactures venting instructions
and all clearance to combustivles listed in this manual.
3. A practiced evacuation plan, consisting of at least
2 escape routes.
Check with your local building code agency before you begin
your installation. Be sure local building codes do not super-
sede UL specifications and always obtain a building permit
so that insurance protection benefits cannot be unexpectedly
cancelled. If any assistance is required during installation,
please contact your local dealer.
4. A plan to deal with a hopper fire as follows:
In the event of a hopper fire:
a. Evacuate the house immediately.
b. Notify fire department.
We recommend that a qualified building inspector and your
insurance company representative review your plans before
and after installation.
2. Thermostat Location
The thermostat’s location will have some effect on the
appliance’s operation. When the thermostat is located close
to the appliance, it may require a slightly higher temperature
setting to keep the rest of the house comfortable. If the
thermostat location is in an adjacent room or on a different
floor level, you will notice higher temperatures near the
appliance.
WARNING
Fire Hazard.
•
Do not operate appliance before reading
and understanding operating instructions.
Failure to operate appliance properly may
cause a house fire.
CAUTION
•
•
Do NOT connect this unit to a chimney flue servicing
another appliance.
Do NOT connect to any air distributon duct or system.
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Castile Pellet Stove
D. Inspect Appliance & Components and
Pre-Use Check List
C. Tools And Supplies Needed
Tools and building supplies normally required
for installation, unless installing into an existing
masonry fireplace:
1.
Place the appliance in a location near the
final installation area and follow the proce-
dures below:
Reciprocating Saw
Channel Locks
Hammer
Safety Glasses
Framing Square
2.
Open the appliance and remove all the parts
and articles packed inside the Component
Pack. Inspect all the parts and glass for ship-
ping damage. Contact your dealer if any irregu-
larities are noticed.
Electric Drill & Bits (1/4”)
1/4” Self-Tapping Screws
Phillips Screwdriver
Tape Meausre
Plumb Line
May also need:
Vent Support Straps
Venting Paint
Level
3.
All safety warnings have been read and fol-
lowed.
Framing Material
Hi-temp Caulking Material
Gloves
4.
5.
6.
7.
This Owner’s Manual has been read.
Floor protection requirements have been met.
Venting is properly installed.
The proper clearances from the appliance and
chimney to combustible materials have been
met.
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
8.
The masonry chimney is inspected by a profes-
sional and is clean, or the factory built metal
chimney is installed according to the manufac-
turer’s instructions and clearances.
•
•
•
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
9.
The chimney meets the required minimum
height.
Report damaged parts to dealer.
10.
11.
All labels have been removed from the glass
door.
Plated surfaces have been wiped clean, if
applicable.
12.
13.
Thermostat or remote has been installed.
A power outlet is available nearby.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
•
•
•
Installation and use of any damaged appliance.
Modification of the appliance.
Installation other than as instructed by Hearth & Home
Technologies.
•
•
•
•
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Operating appliance without fully assembling all
components.
Operating appliance without legs attached (if supplied with
unit).
Do NOT Overfire
Or any such action that may cause a fire hazard.
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Castile Pellet Stove
Dimensions and Clearances
3
A. Appliance Dimensions
23-5/8 in.
(651mm)
11-13/16 in.
(300mm)
28-7/16 in.
(722mm)
24-3/4 in.
(629mm)
23-1/4 in.
(591mm)
Figure 7.2- Front View
Figure 7.1 - Top View
30-5/16 in. (770mm)
27-15/16 in. (710mm)
4-1/4 in.
(107mm)
22-15/16 in.
(583mm)
3 in. (76mm)
C
L
28-5/16 in.
(718mm)
C
L
16-1/16 in.
(408mm)
15-13/16 in.
(402mm)
16-5/16 in.
(414mm)
Figure 7.3 -Side View
Figure 7.4 - Side View with Top Vent Adapter
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Castile Pellet Stove
B. Clearances to Combustibles (UL and ULC)
Inches Millimeters
Alcove Installation
Minimum Alcove Height
Minimum Alcove Side Wall
Minimum Alcove Width
Maximum Alcove Depth
A
C
43
6
1092
152
965
914
38
36
B
C
I
J
Inches Millimeters
Straight Back Against
Wall
C
L
Back Wall to Appliance
2
6
51
A
B
Side Wall to Appliance
152
Inches Millimeters
51
Corner Installation
Walls to Appliance
2
C
Inches Millimeters
Dimension to Corner
Flue Center Line
10-3/8
9-1/8
264
232
I
J
Back of Top Vent Adapter
Installations with:
3 to 3 inch Top Vent Adapter and
3 to 6 inch Offset Adapter Kit
WARNING
D
F
H
G
Fire Risk.
H
Comply with all minimum clearances to
combustibles as specified.
E
Failure to comply may cause house fire.
G
NOTE:
•
Inches Millimeters
Vertical Installation
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
Back Wall to Flue Pipe
Side Wall to Cast Top
Back Wall to Appliance
3
6
8
76
D
E
F
•
•
152
203
Inches Millimeters
Corner Installation
Walls to Appliance
2
3
51
76
G
H
Side Wall to Flue Pipe
Page 8
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Castile Pellet Stove
C. Hearth Pad Requirements (UL and ULC)
Use a non-combustible floor protector, extending beneath
appliance and to the front, sides and rear as indicated.
Measure front distance “M” from the surface of the glass
door.
L*
K
K
M
Inches Millimeters
Hearth Pad Requirements
Sides
Back
Front
2
2
6
51
51
K
L*
M
152
*L Exception for Horizontal Installations:
USA INSTALLATIONS: A non-combustible floor protection is
recommended extending beneath the flue pipe when installed
with horizontal venting or under the Top Vent Adapter with
vertical installation.
CANADA INSTALLATIONS: A non-combustible floor pro-
tection extending beneath the flue pipe is required with hori-
zontal venting or under the Top Vent Adapter with vertical
installation.
Must extend 2 inches (51mm) beyond each
side of pipe (shaded area)
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Castile Pellet Stove
Vent Information
4
B. Venting Termination Requirements
A. Chimney and Exhaust Connection
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be
vented vertically or horizontally.
CAUTION
Do not terminate vent in any enclosed or semi-enclosed
area such as a carport, garage, attic, crawl space, under a
sun deck or porch, narrow walkway or closely fenced area,
or any location that can build up a concentration of fumes
such as a stairwell, covered breezeway, etc.
2. Mobile Home: Approved for all listed pellet vent. If
using the 3 inch (76mm) vertical Top Vent Adapter Kit
or the 3 to 6 inch (76-152mm) Top Vent OffsetAdapter,
use listed double wall flue connector. A Quadra-Fire
OutsideAir Kit must be used with manufactured home
installations.
1. Termination must exhaust above air inlet elevation. It is
recommended that at least 60 inches (1524mm) of verti-
cal pipe be installed when appliance is vented directly
through a wall. This will create a natural draft, which will
help prevent the possibility of smoke or odor venting into
the home during a power outage. It will also keep exhaust
from causing a nuisance or hazard by exposing people or
shrubs to high temperatures. The safest and preferred
venting method is to extend the vent vertically through the
roof.
3. Residential: The 3 inch (76mm) vertical Top Vent
Adapter Kit and the 3 to 6 inch (76-152mm) Top Vent
Offset Adapter are tested to use 24 gauge single wall
flue connector or listed double wall flue connector to
Class A listed metal chimneys, or masonry chimneys
meeting ICBO standards for solid fuel appliances.
4. INSTALL VENTAT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
5. Secure exhaust venting system to the appliance with at
least 3 screws. Also secure all connector pipe joints with
at least 3 screws through each joint.
2. Distance from doors and opening windows, or gravity or
ventilation air inlets into building:
a. Not less than 48 inches (1219mm) below;
b. Not less than 48 inches (1219mm) horizontally from;
c. Not less than 12 inches (305mm) above.
NOTE: All pipe must be welded seam pipe whenever
possible. Seal pipe joints with high temperature silicone
(500°F [260°C] minimum rated only).
3. Distance from permanently closed windows:
a. Not less than 12 inches (305mm) below, horizontally
from or above.
NOTE: If burning shelled field corn, you must use
approved venting specifically designed for corn. Follow
the instructions from the venting manufacturer.
4. Distance between bottom of termination and grade should
be 12 inches (305mm) minimum. This is conditional upon
plants in the area, and nature of grade surface. The grade
surface must be a noncombustible material (i.e., rock, dirt).
The grade surface must not be lawn. Distance between
bottom of termination and public walkway should be 84
inches (2134mm) minimum.
5
Distance to combustible materials must be 24 inches
(610mm) minimum. This includes adjacent buildings,
fences, protruding parts of the structure, roof overhang,
plants and shrubs, etc.
WARNING
Fire Hazard.
•
Only LISTED venting components may be
used.
6. Termination Cap Location (Home Electrical Service)
•
NO OTHER vent components may be used.
Substitute or damaged vent components may
impair safe operation.
•
Side-to-side clearance is to be the same as minimum
clearance to vinyl inside corners.
•
Clearance of a termination cap below electrical service
shall be the same as minimum clearance to vinyl sof-
fits.
WARNING
Vent surfaces get HOT, can cause burns if
touched. Noncombustible shielding or guards
may be required
•
•
Clearance of a termination cap above electrical service
will be 12 inches minimum.
Location of the vent termination must not obstruct or
interfere with access to the electrical service.
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WARNING
C. Equivalent Feet of Pipe
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer
to the owner’s information manual provided with this appli-
ance. For assistance or additional information consult a
qualified installer, service agency or your dealer.
The table below can help you calculate the equivalent feet
of pipe which is a method used to determine pellet vent size.
See Figure 11.1
Example of 3 Elbow-Rear Vent Termination Calculaton
Pellet Venting
Component
# of
Feet of Multipled
Equivalent
Feet
Components
2 ft.
Equivalent Feet
Elbows
Pipe
By
X
o
90 Elbow or Tee
3
5
3
15
o
45 Elbow
X
Horizontal Pipe
Vertical Pipe
7
2
X
X
1
0.5
7
1
3 ft.
Total Equivalent Feet
23
2 ft.
Note: This is a generic example and is not
intended to represent any specific fuel type.
2 ft.
Figure 11.1
D. Pipe Selection Chart
The chart will help you in determing proper vent-
ing size according to the equivalent feet of pipe
calcuated above and the altitude above sea level
of this installation. See Figure 11.2.
30
4 in. (102
) Dia eter Pipe Only
Example 1
Locate the calculated equivalent feet of pipe on
the vertical left side of the chart. Move to the
right horizontally on the chart until you reach
your altitude above sea level.
20
E ui alent Pipe
Lengt In Feet
Example 2
10
0
If you fall below the diagonal line, 3 or 4 inch (76
to 102mm) pipe may be used. If it is anywhere
above the diagonal line, a 4 inch (102mm) diam-
eter pipe is required.
3 in. or 4 in. (76
or 102
) Dia eter Pipe
1
2
3
4
5
6
7
8
10
The chart reveals that a 90° elbow is 5 times as
restrictive to the flow of exhaust gases under
positive pressure as 1 foot of horizontal pipe, and
a foot of horizontal pipe is twice as restrictive as
a foot of vertical pipe.
ALTITUDE IN THOUSANDS OF FEET
Figure 11.2
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Venting Systems
5
A. Alcove
A
C
D
B
Figure 12.1
Minimum
Maximum
Inches Millimeters Inches Millimeters
Height
43
38
n/a
6
1092
965
n/a
n/a
n/a
36
n/a
n/a
914
n/a
A
B
C
D
Width
Depth
To Side Wall
152
n/a
All minimums listed are to a combustible surface.
NOTE:
•
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
•
•
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B. Through The Wall
Horizontal termination cap must be a minimum of 12 inches.
(305mm) from the wall. Approved for mobile home instal-
lations. Must use 3 or 4 inch (76-102mm) “L” or “PL” listed
pellet venting or listed double wall pipe and a Quadra-Fire
Outside Air Kit in mobile homes.
NOTE:
In Canada, where passage through a wall or partition of
combustible construction is desired, the installation shall
conform to CAN/CSA-B365
2 in.
Straight Out
(51mm)
Minimum
Horizontal
Termination
Cap
6 in.
Wall
Thimble
(152mm)
Minimum
From Glass
12 in.
(305mm)
Minimum
Noncombustible Hearth Pad
Figure 13.1
45 Degree
Illustration shows venting going in both directions.
Choose which one is best for your installation.
12 in. (305mm)
Minimum
Wall
Thimble
2 in. (51mm)
Minimum
12 in.
(305mm)
Minimum
2 in.
(51mm)
Minimum
Figure 13.2
September 1, 2008
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C. Vertical
Rain Cap
We recommend a minimum of 60 in.
(1524mm) vertical, however above the
eave is preferred.
Both installations are approved for
mobile home installations. Must use
3 or 4 inch (76 to 102mm) “L” or “PL”
listed pellet venting or listed double
wall pipe and Quadra-Fire Outside Air
Kit in mobile homes. Single wall pipe
is approved for residential installations
only.
Flashing
24 in. (610mm) Minimum
Firestop
6 in. (152mm) Class A
Chimney Connector
Adapter
Ceiling Support
3 in. (76mm) Min.
6 in.
(152mm)
Min.
6 in. (152mm) Flue
Connector
3 in. to 6 in.
(76-152mm)
Top Vent Kit
Clean-out Cover
Non-combustible Hearth Pad
Figure 14.1
Rain Cap
D. Through The Wall & Vertical
Flashing
24 in. (610mm) minimum
Support Bracket
every 60 in. (1524mm)
2 in. (51mm) minimum
Wall Thimble
6 in. (152mm)
minimum
Tee
Cleanout Cover
Non-combustible Hearth Pad
Figure 14.2
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WARNING
Fire Hazard
Inspection of Chimney:
•
•
•
Masonry chimney must be in good condition.
Meets minimum standard of NFPA 211
Factory-built chimney must be 6 in. (152mm) UL103 HT.
E. Masonry
Fireclay flue
liner with airspace
Concrete Cap
Flashing
1 in. (25mm) clearance
with firestop
1 in. (25mm)
clearance
3 in. (76mm)
minimum
6 in. (152mm)
minimum
Sheathing
Cleanout cover
Airtight
Cleanout Door
Non-combustible Hearth Pad
Figure 15.1
F. Alternate Masonry
Fireclay Flue Liner
Concrete Cap
with airspace
Flashing
1 in. (25mm) clearance
with firestop
1 in. (25mm) clearance
2 in. (51mm) minimum
6 in. (152mm)
minimum
Sheathing
Airtight cleanout door
Noncombustible Hearth Pad
Figure 15.2
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Mobile Home
6
A. Mobile Home Installation
You must use a Quadra-Fire Outside Air Kit
for installation in a mobile home.
CAUTION
Maintain structural integrity of mobile home:
Floor, wall, ceiling and/or roof.
Do NOT cut through:
•
1. An outside air inlet must be provided for the combustion
air and must remain clear of leaves, debris, ice and/or
snow. It must be unrestricted while the appliance is
in use to prevent room air starvation which causes
smoke spillage. Smoke spillage can also set off smoke
alarms.
•
•
Floor joist, wall, studs or ceiling trusses.
Any supporting material that would affect the structural
integrity.
2. The combustion air duct system must be made of
metal. It must permit zero clearance to combustible
construction and prevent material from dropping into
the inlet or into the area beneath the dwelling and
contain a rodent screen.
CAUTION
Never draw outside combustion air from:
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
3. The appliance must be secured to the mobile home
structure by bolting it to the floor (using lag bolts).
Use the same holes that secured the appliance to the
shipping pallet.
4. The appliance must be grounded with #8 solid copper
grounding wire or equivalent, terminated at each end
with an NEC approved grounding device.
Spark Arrestor Cap
5. Refer to clearances to combustibles and floor protection
requirements on pages 8 & 9 for listings to combus-
tibles and appropriate chimney systems.
Storm Collar
Roof Flashing
6. Use silicone to create an effective vapor barrier at
the location where the chimney or other component
penetrates to the the exterior of the structure.
7. Follow the chimney manufacturer’s instructions when
installing the vent system for use in a mobile home.
Approved Class “L”
or “PL” Pellet Pipe
Joist Shield/Firestop
8. Installation shall be in accordance with the Manufactur-
ers Home & Safety Standard (HUD) CFR 3280, Part
24.
WARNING
Installation must comply with Manufactured Home and
Safety Standard (HUD), CFR 3280, Part 24.
Figure 16.1
WARNING
Never install in a sleeping room.
Page 16
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Appliance Set-Up
7
A. Outside Air Kit Instructions
Parts Included in Kit: 1 piece of 2 inch x 3 foot flex hose,
2 hose clamps, 1 collar assembly,1 termination cap assem-
bly, 1 trim ring, 12 screws.
Tools Needed: Phillips headscrewdriver; wire cutters; hole
saw or jig saw.
CAUTION
Never draw outside combustion air from:
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
1. Measure distance from floor to air vent opening in
appliance and mark location on wall.
1. Figure 17.1 shows bottom of convection blower mount
and pre-cut air vent opening for reference only. Air chan-
nel should be mounted with stove in upright position.
Use saw to cut opening in wall. Cut a 2-1/2 to 3 inch
(64-76mm) opening on inside wall and a 3 to 3-1/2
inch (76-89mm) opening on outside of house.
2. Align hooks in air channel with slots in convection blower
mount and ash box, Figure 17.2. Push up and slide for-
ward.
3. Secure air channel to appliance with 2 screws and secure
the collar assembly to the air channel with 2 screws.
Figure 17.3.
2. Use hose clamp to secure flex pipe to collar assem-
bly.
3. Slide trim ring over flex pipe and run pipe through
wall.
4. Attach hose to outside termination cap with second
hose clamp.
5. Secure termination cap to outside surface.
6. Secure trim ring to interior wall.
Mounting Slots
Termination
Cap Assembly
Pre-cut Hole
Figure 17.1
Hose Clamp
Trim Ring
Align hooks with slots, push up
and slide forward
Flex Hose
Figure 17.2
Attach air channel to stove with 2 screws
Air Intake
Channel
Hose Clamp
Collar Assembly
Attach collar to air channel with 2 screws
Figure 17.4
Figure 17.3
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B. Leg Leveling System
Offset Collar
3 to 6 inch
Rear Exhaust Outlet
1. Thread Allen bolts through nuts until flush. Figure 18.1.
The Allen bolts and nuts are included in the component
pack inside the stove firebox.
2. Slide assembled nuts and bolts into slots on legs with
the nuts on the bottom. Figure 18.2. Use a 5/32 in.
(3.96mm) Allen wrench to adjust legs up and down to
desired level. Figure 18.3
Top Vent Adapter
3 to 3 inch
Use hole on each side
as drilling guide
Figure 18.4
Figure 18.1
Figure 18.2
Figure 18.3 - Bolt fully extended
Mount with
4 screws
C. Top Vent Adapter Installation
Clean-Out Cover
Figure 18.5
3 to 3 inch Top Vent Adapter
3 to 6 inch Top Vent Offset Adapter
D. Rear Vent and Rear Vent to Top Vent
Adapter Installation
Installing the Top Vent Adapter
Rear Vent
Rear to Top Vent
1. Put a layer of high temperature silicone on the 3 inch
(76mm) rearexhaust outlet. Figure 18.4
2. Slide the top vent adapter onto the rear exhaust outlet
and adjust the assembly to a vertical position. Figure
18.4
Clean-Out Cover
3. Drill 4 holes with #26 drill bit (provided) into the back
of the appliance using the outer shield as a pattern
(make sure the assembly is vertical). Figure 18.4
Clean-Out Cover
4. Install the 4 mounting screws.
Figure 18.7
Figure 18.6
5. Drill 2 holes with #26 drill bit through the rear exhaust
outlet using the 2 holes already in the short horizontal
pipe in the top vent adapter as a guide. Install the 4
screws. Figure 18.5.
1. Put a layer of high temperature silicone on the 3 inch
(76mm) exhaust outlet. Figure 18.4
2. Slide the adapter onto the rear exhaust outlet and adjust
the assembly to the appropriate position.
6. Install the vent pipe into the top vent adapter (be sure
to silicone all joints).
3. Install the vent pipe into the adapter (be sure to silicone
all joints)
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E. Optional Log Set Placement Instructions
CAUTION
Logs are FRAGILE. Use extreme care when handling or
cleaning logs.
4 PIECE LOG SET INSTALLATION
1. Open the hinged cast face and open the glass door
assembly.
Figure 19.3
2. To position the logs, place the right rear log as shown in
Figure 19.1. There is a notch in the bottom of the log for
clearance for the thermocouple and thermocouple cover
(ceramic protection tube).
3. Continue placing the last 3 logs around the firepot as
show in Figures 19.2, 19.3 and 19.4. Be careful not to
block the drop tube in the back of the firebox where pel-
lets feed into the firepot.
Notch
Figure 19.4
Thermocouple
Cover
OPTIONAL TOP LOG
Place the log over the firepot. The
charred area on the back of the log is
turned toward the back, not the front.
Figure 19.1
The log will be about 2-1/2 inches
above the firepot when in place. It
must rest on the 3 logs in a stable
position to prevent it from falling into
the firepot.
Drop Tube
Figure 19.2
NOTE:
Figure 19.5
Due to the abrasive nature of a pellet appliance fire, the
logs are not covered under warranty. Any placement varia-
tion other than shown here can cause excessive heat and
shall void the appliance warranty.
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F. Thermostat Installation
1. A 12 volt AC thermostat is required to operate this pellet
appliance. You may use the included wall mount thermo-
stat or purchase an optional programmable thermostat
or remote control. It is equipped with an adjustable
heat anticipator. The current rating is .05 amps. The
anticipator needs to be adjusted to the lowest setting
available.
CAUTION
hock hazard.
Do NOT remove grounding prong from plug.
Plug directly into properly grounded 3 prong
receptacle.
Route cord away from appliance.
Do NOT route cord under or in front of appliance.
•
•
2. When mounting a thermostat on a wall, be sure to follow
your thermostat installation instructions carefully.
NOTE: Thermostat must be mounted level for
accurate readings. The thermostat should be
mounted on an inside wall and not in direct line
with the appliance convection air.
NOTE: If the thermostat is located too close to the
appliance, you may need to set the temperature
setting slightly higher to maintain the desired
temperature in your home.
3. There is a 4 screw terminal block located on the back
lower right corner of the stove directly above the power
cord inlet. The center 2 screws are for the thermostat
wires.
FUSE
Fuse
TERMINAL BLOCK
CENTER 2 SCREWS FOR
THERMOSTAT WIRES
POWER OUTLET
Figure 20.1
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Operating Instructions
8
B. General Operating Information
A. Fuel Size And Material
1. Wood Pellets
1. Thermostat Calls For Heat
Fuel pellets are made from sawdust or wood by-products. If the
source material is hardwood, they can have a higher mineral
content, creating more ash. Fuels containing bark will also have
higher ash content. Minerals and other noncombustible materials
such as sand will turn into a hard, glass-like substance called
a clinker when heated to the extreme temperatures our firepot
reaches. This is what forms clinkers in the bottom of the firepot.
Trees from different areas will vary in mineral content. That is
why some fuels produce more clinkers than others. Pellets are
manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and
should be no more than 1-1/2 inches (38mm) in length. Pellet
lengths may even vary by lot from the same manufacturer which
is why the feed rate may need to be adjusted occasionally. If you
burn pellets longer than 1-1/2 inches (38mm) you may have
an inconsistent fuel feed rate and/or missed ignitions.
The appliance is like most modern furnaces; when the
thermostat calls for heat, your appliance will automatically
light and deliver heat. When the room is up to temperature
and the thermostat is satisfied, the red call light will go off
and the appliance will shut down.
2. Heat Output Controls
This appliance is equipped with a heat output control
switch that has three settings or burn rates; low, medium
and high. The appliance will turn on and off as the
thermostat demands. When the thermostat calls for heat,
the appliance will start up at the burn rate for which it is
set. If the appliance is set at one of the lower settings, it
will run quieter but take longer to heat up an area than if it
were set at a higher burn rate. Regardless of the burn rate,
when the area is warm enough to satisfy the thermostat,
the appliance will shut off.
Pellet fuel quality can greatly fluctuate. We recommend using
premium grade fuel with ash content less than 1%. Even in some
fuel labeled “premium” ash content can vary from bag to bag and
possibly exceed 1%. High ash fuel, or lack of maintenance, can
cause the firepot to fill up and thus create a potential for smoking,
sooting and possible hopper fires.
Heat Output Switch
Always burn dry fuel. Burning fuel with high moisture content takes
heat from the fuel and tends to cool the appliance, robbing heat
from your home. Damp pellet fuel can clog the feed system.
High
Med
Low
We recommend that you buy fuel in multi-ton lots whenever
possible. Buying large quantities of fuel at once will greatly
reduce the number of times the feed adjustments will need to be
made. However, we do recommend trying various brands before
purchasing multi-ton lots to ensure your satisfaction.
Reset
Button
WARNING
Reset Button
Fire and Smoke Risk.
Figure 21.1
• High ash fuels or lack of maintenance
can cause firepot to overfill. Follow
proper shutdown procedure if ash buildup
exceeds haf way point in firepot.
WARNING
Fire Hazard.
• Failure to do so could result in smoking,
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
sooting and possible hopper fires.
2. Shelled Field Corn
•
•
Do NOT store flammable materials in the appliance’s
vicinity.
Do NOT use gasoline, lantern fuel, kerosene, charcoal
lighter fluid or similar liquids to start or “freshen up” a
fire in this heater.
Keep all such liquids well away from the heater while
it is in use.
Combustible materials may ignite.
Extensive factory and field testing has demonstrated shelled
field corn to be an efficient and very economical fuel. We
recommend the use of a 50-50 blend of corn and wood pellets.
The only change in operation is that the feed rate may require
a slight adjustment. The BTU output of the appliance varies
slightly compared to pellets, depending on the quality of the
corn used. In cases where it is acceptable for the appliance to
run full time, 100% corn will work after the fire has been started
using wood pellets.
•
•
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E. Fire Characteristics
C. Before Your First Fire
A properly adjusted fire with the heat output control switch
set on “high” has a short active flame pattern that extends
out of the firepot approximately 4 inches (102mm). If the fire
has tall flames with black tails and seems somewhat lazy,
the feed rate will need to be reduced. This is done by sliding
the fuel adjustment control rod down, which will reduce the
feed. If the fire is not 4 inches (102mm) tall, slide the fuel
adjustment control rod up to increase the feed. A medium
and low setting will give a shorter flame. The flame will rise
and fall somewhat. This is normal.
1. First, make sure your appliance has been properly
installed and that all safety requirements have been met.
Pay particular attention to the fire protection, venting and
thermostat installation instructions.
2. Double check that the ash pan and firebox are empty!
3. Check the position of the thermocouple, located above
the firepot, and make sure that it protrudes approximately
3/4 inch (19mm) into the firepot. IMPORTANT DETAIL:
The tip of the thermocouple must be in contact with
the inside end of the thermocouple cover.
4. Close the front door.
F. Feed Rate Adjustment Instructions
The feed adjustment control rod is factory set, and should
be adequate for most fuels. However, if the flame height is
too high or too low, you will need to adjust the feed rate. Wait
until the appliance has been burning for 15 minutes before
making your adjustments and allow 15 minutes for feed
adjustment to take effect.
D. Starting Your First Fire
1. A thermostat is required for proper operation of this
appliance, except for corn. At this time, fill the hopper
with pellets, set the thermostat to its lowest setting. Plug
the power cord into nearby outlet.
2. The exhaust blower will stay on for approximately 18
minutes even though the thermostat is not calling for
heat. This is normal.
1. Loosen the set screw 1/4 to 1/2 turn during set-up
of appliance. This will allow movement of the feed
adjustment control rod. Do not re-tighten set screw.
Figure 22.2.
3. Locate the heat output control switch mounted on the back
of the appliance in the upper right corner. See Figure 21.1
on page 21. Turn it to the “high” setting by pushing the top
of the control switch in and then adjust the thermostat to
its highest setting. Open the right side panel and the red
call light located behind the control box will be on. See
Figure 22.1. This indicates the thermostat is calling for
heat.
2. Loosen the wing nut. Figure 22.3.
3. Adjust the feed adjustment control rod upward towards the
"+" symbol to increase the feed rate and flame height or
down towards the "-" symbol, to decrease the feed rate
and flame height. Figure 22.3.
4. Re-tighten the wing nut.
4. The fuel feed system and the igniter should now be on.
5. For your first fire it will be necessary to press the reset
button once approximately 2 minutes after start up and
again in 5 minutes. This will fill the feed system and allow
the appliance to begin dropping pellets. The appliance
will continue to run as long as the thermostat is calling
for heat.
Set Screw
6. Once the appliance has ignited, let it burn for approximately
15 minutes, then set the thermostat to the desired room
temperature. Adjust the heat output control switch to the
desired setting.
Figure 22.2
Red Call Light is
located on top of
Junction Box behind
the Control Box.
Fuel Adjustment
Control Rod
Wing Nut
Control
Box
Figure 22.1
Page 22
Figure 22.3
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G Iginition Cycles
WARNING
1. During each ignition cycle, it is normal to see some
smoke in the firebox. The smoke will stop once the
fire starts.
Fire Risk
Do NOT operate appliance:
•
•
•
With appliance door open.
Firepot floor open.
2. The convection blower will automatically turn on after
your appliance has reached the set temperature on
the “high” setting. This blower transfers heat from your
appliance into the room, and will continue to run after
the thermostat has stopped calling for heat until the
appliance has cooled down.
Cleaning slide plates open.
Do NOT store fuel:
•
•
Closer than required clearances to com-
bustibles to appliance
Within space required for loading or ash
removal.
3. Occasionally the appliance may run out of fuel and shut
itself down. When this happens, the red call light will
be on. (See Figure 22.1, page 22). To restart it, fill
the hopper and press the reset button. (See Figure
21.1, page 21). When you press the reset button the
red call light will go out. Release the button and the
light will come back on. You should see a fire shortly.
If not, follow the instructions on page 22, of “Starting
Your First Fire”.
Back side of Firepot
CAUTION
Odors and vapors released during initial operation.
•
•
Curing of high temperature paint.
Open windows for air circulation.
Firepot floor left open
Odors may be irritating to sensitive individuals.
Figure 23.1 - DO NOT LEAVE FIREPOT FLOOR OPEN
H. Frequently Asked Questions
ISSUES
SOLUTIONS
1. Metallic noise.
1. Noise is caused by metal expanding and contracting as
it heats up and cools down, similar to the sound pro-
duced by a furnace or heating duct. This noise does not
affect the operation or longevity of your appliance.
2. Ash buildup on glass.
3. Glass has turned dirty.
2. This is normal. Clean the glass.
3. Excessive build up of ash. The lower burn settings will
produce more ash, the higher burn settings produce
less. The more it burns on low the more frequent clean-
ing of the glass is required.
4. Fire has tall flames with black tails and is lazy.
4. The feed rate needs to be reduced or the firepot needs
cleaning. Heat exchanger or exhaust blower needs
cleaning.
5. Smokey start-up or puffs of smoke from the airwash. 5. Either the firepot is dirty or there is too much fuel at
start-up and not enough air. Close down feed rate 1/4
inch at a time until this no longer happens.
6. Large flame at start-up.
September 1, 2008
6. This is normal. Flame will settle down once the fire is
established.
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With proper installation, operation, and maintenance your appliance will provide years
of trouble-free service. If you do experience a problem, this troubleshooting guide
will assist a qualified service person in the diagnosis of a problem and the corrective
action to be taken. This troubleshooting guide can only be used by a qualified service
technician.
Troubleshooting
9
Possible Cause
No current to outlet.
Corrective Action
Check circuit breaker at service panel.
Replace fuse.
Symption
Plug in appliance - No
response.
.7 amp fuse defective.
#3 snap disc tripped or defective.
Control box defective.
Reset or replace snap disc.
Replace control box.
Call light on. No fire.
No fuel in firepot.
Out of fuel.
Check hopper. Fill with fuel.
Replace snap disc.
#2 snap disc may be defective.
Vacuum switch not closing, no vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
Make sure front door is closed.
Replace control box.
Control box defective.
Call light on. No fire.
Partially burned fuel in
firepot.
Firepot clean-out plate not closed.
Check that firepot clean-out plate is fully
closed.
Firepot is dirty (missed ignition).
Clean firepot. Make sure there is no clinker
in the firepot.
Clinkers may have to be broken up with
firepot scraper tool or other means.
Call light on. No fire.
Unburned pellets in
firepot.
Firepot clean-out plate not closed.
Firepot is dirty.
Check that firepot clean-out plate is fully
closed.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
be pushed out of firepot with firepot scraper
tool or other means.
Scrape with solid piece of wire.
Ignition hole blocked.
Igniter not working.
Remove ash pan to see if igniter is glowing
red on start-up.
Check igniter wires for good connection.
Replace igniter using 1/4 inch male /female
spade connectors.
Replace control box.
Control box defective.
Slow or smoky start-up. Firepot clean-out plate not closed.
Firepot is dirty.
Check that firepot clean-out is fully closed.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
pushed out of firepot with firepot scraper
tool or other means.
Reduce feed rate using feed rate adjust-
ment control rod located inside hopper.
Excessive amount of fuel at start-up.
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Symptom
Possible Cause
Corrective Action
Check for ash build up in unit, includ-
ing behind rear panels, firebox, heat
exchanger, exhaust blower and venting.
Slow or smoky start-up Dirty exhaust and/or venting system.
(Cont’d)
Feed system fails to
start.
Out of fuel.
Check hopper, fill with fuel.
#2 snap disc may be defective.
Replace snap disc. Firebox door must be
closed securely.
Vacuum switch not closing. No vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
NOTE: High winds blowing into the vent-
ing system can pressurize the firebox
causing loss of vacuum.
Feed system jammed or blocked.
Empty hopper of fuel. Use a wet/dry
vacuum cleaner to remove remaining fuel,
from hopper, including feed tube.
Check feed chute for obstructions.
Loosen 2 feed assembly mounting screws
and lightly shake feed assembly.
Feed spring not turning with feed motor.
Feed motor defective or not plugged in.
Check that set screw is tight on feed
spring shaft at end of feed motor.
Check connections on feed motor, replace
if defective.
No call light. Unit
does not begin start
sequence.
Thermostat not set to a high enough tempera-
ture.
Adjust thermostat above room tempera-
ture.
Snap Disc #3 tripped.
No power.
Reset snap disc.
Connect to power.
Replace fuse.
Fuse blown.
Connections at thermostat and/or appliance not Check connections at thermostat and
making proper contact.
appliance.
Defective thermostat or thermostat wiring.
Replace thermostat or wiring.
NOTE: To test thermostat and wiring, use
a jumper wire at the thermostat block on
the unit to by-pass thermostat and wiring.
Control box defective.
Call light on.
Replace control box.
Turn thermostat off.
If call light does not go out, disconnect
thermostat wires from unit. If call light
does go out, thermostat or wires are
defective.
Unit fails to shut off.
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Corrective Action
Symptoms
Possible Cause
Convection blower fails to #1 snap disc defective.
Replace snap disc.
start.
Blower not plugged in.
Check that blower is plugged into wire har-
ness.
Blower is defective.
Replace blower.
Control box is defective.
Replace control box.
Exhaust blower fails to
start or does not shut off.
Blower not plugged in.
Check that blower is plugged into wire har-
ness.
Blower is clogged with ash.
Blower is defective.
Clean exhaust system.
Replace blower.
Replace control box.
Control box is defective.
Large, lazy flame, orange Dirty appliance.
color. Black ash on glass. Poor fuel quality, high ash content.
Clean unit, including firepot, heat exchang-
ers and venting system. Remove stainless
steel baffle from firebox to clean ash from
on top of baffle. Clean behind rear brick
panels. Change fuel brand to premium.
Firepot clean-out plate not completely
closed.
Check that firepot clean-out plate is fully
closed.
Reduce feed rate using feed rate adjustment
control rod located inside hopper.
Excessive amount of fuel.
Nuisance shutdowns.
Low flame.
Increase feed by opening feed rate adjust-
ment control rod located inside hopper.
Sawdust buildup in hopper.
Feed motor is reversing.
Clean hopper, see page 29.
Check for good connections between feed
motor and wire harness.
Defective thermocouple.
Defective control box.
Replace thermocouple.
Replace control box.
Firepot more than 1/2 full.
See page 30 for detailed instructions for
“High Ash Fuel Content Management”
Appliance calls for heat.
Call light illuminates.
Exhaust blower starts.
No feed or igniter.
Thermocouple is defective or not properly
plugged in.
Check connections on thermocouple or
replace if defective.
A flashing yellow light on the control box
indicates a problem with the thermocouple.
Defective control box.
Replace control box.
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Maintaining & Servicing Your Appliance
10
C. General Maintenance
1. Types of Fuel
A. Proper Shutdown Procedure
Depending on the type of fuel you are burning will dictate
how often you have to clean your firepot.
CAUTION
If the fuel you are burning has a high dirt or ash content
or you are burning shelled field corn, it may be necessary
to clean the firepot more than once a day.
hock and Smoke Hazard
Turn down thermostat, let appliance completely
cool and exhaust blower must be off. Now you
Dirty fuel will cause clinkers to form in the firepot. Aclinker
is formed when dirt, ash or a non-burnable substance is
heated to 2000°F (1093°C) and becomes glass-like. See
“C” page 31 in this section for more details on fuels with
high ash content.
can unplug appliance before servicing.
• Smoke spillage into room can occur if appliance
is not cool before unplugging.
• Risk of shock if appliance not unplugged before
servicing appliance.
.
Clinker
Figure 27.1 - Clinker
B. Quick Reference Maintenance Chart
Cleaning or Inspection
Ash Pan
Frequency
Every 5 bags of fuel
Daily Weekly Monthly Yearly
OR
X
Ash Removal from Firebox
More frequently depending on OR
the fuel type or ash build-up
X
Beneath Heat Exchanger
Blower, Combustion (Exhaust)
Every 1 ton of fuel
More frequently depending on OR
the fuel type
More frequently depending on OR
the fuel type
Prior to heating season
OR
X
X
X
X
Blower, Convection
Door Latch Inspection
Exhaust Path
OR
More frequently depending on OR
ash build-up
X
X
Firebox - Prepare for Non-Burn Season At end of heating season
OR
OR
OR
OR
Firepot - Burning pellets
Firepot - Burning Corn
Glass
Every 3 bags
Every 1 bag
When clear view of firepot
becomes obscure
X
X
X
Heat Exchanger & Drop Tube
Hopper
Every 1 ton of fuel
Every 1 ton of fuel or when
changing fuel types
OR
OR
X
X
Top Vent Adapter
Venting System
More frequently depending on OR
the fuel type or ash build-up
More frequently depending on OR
the fuel type
X
X
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2. Cleaning Firepot with Cleaning Rod & Firepot
Scraper
4. Cleaning Ash Pan
•
•
Frequency: Weekly or every 5 bags of fuel
By: Homeowner
•
•
Frequency: Daily or more often as needed
By: Homeowner
Locate the ash pan underneath the firepot. Open the
bottom ash door and slide the ash pan straight out.
Empty into a non-combustible container and re-install
ash pan. See Disposal of Ashes.
a. The appliance must be in complete shutdown and cool
and the exhaust blower off. If you are just cleaning the
firepot, there is no need to unplug the appliance.
b. Pull firepot cleaning rod OUT a couple of times to help
shake debris loose. See Figure 37.2 on page 37. If rod
is hard to pull, it may be necessary to use your firepot
clean-out tool to chip away material that has built up
on the bottom plate of the firepot and to push out any
clinkers. Larger clinkers may have to be removed from
the top of the firepot. Corn clinkers can be especially
difficult to break up.
5. Disposal of Ashes
•
•
Frequency: As needed
By: Homeowner
Ashes should be placed in a metal container with a
tight-fitting lid. The closed container of ashes should
be placed on a non-combustible floor or on the ground,
well away from all combustible materials, pending final
disposal.
c. The firepot floor plate must be fully closed when
If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the
closed container until all cinders have been thoroughly
cooled.
finished. See Figure 23.1 on page 23.
WARNING
7. Cleaning Heat Exchanger Chambers & Drop Tube
Fire Risk
•
•
Frequency: Monthly or every 1 ton of fuel
By: Homeowner
•
NEVER pull firepot cleaning rod or cleaning
slide plates out when appliance is operating.
The cleaning slide plates must be fully
CLOSED when appliance is operating.
•. Hot pellets may fall into ashpan and start a fire
WARNING
or mis-starts due to lack of vacuum.
3. Ash Removal from Firebox
Heat exchanger cleaning rods may be warm
to the touch. For safety purposes wear
gloves.
•
Frequency: Weekly or more frequently depending on
ash build-up.
•
By: Homeowner
Do not pull heat exchanger cleaning rods
while appliance is operating.
a. Allow the appliance to completely cool down. There
must not be any hot ashes in the firebox during
cleaning. Turn the thermostat on and then immediately
off to start the exhaust blower on its cycle time. It will
pull fly ash out the exhaust instead of into the room.
Push cleaning rods IN when done, DO NOT
leave cleaning rods OUT. Injury can occur.
The amount of ash buildup in the firepot will be a good
guide to determine how often you should clean the heat
exchangers.
b. Frequent cleaning of the ash in the firebox will help
slow down the build-up of ash in the exhaust blower
and vent system.
c. Open cast hinged face. Remove ash with an ash
vacuum or whisk broom and small dust pan.
a. Allow the appliance to completely cool down before
pulling the cleaning rods. Turn the thermostat on and
then immediately off to start the exhaust blower on its
cycle time. It will pull fly ash out the exhaust instead
of into the room. Open the cast hinged face to access
the 2 cleaning rods. See Figure 29.1 on page 29.
d. This ash is deposited in the same ash pan as the
firepot debris. The ash pan should be emptied every
time you clean the firebox. Remember to place the ash
and debris into a metal or non-combustible container.
See Disposal of Ashes.
b. Locate the 2 rods directly underneath the heat
exchanger tubes. Rods are bent at a 90° angle for
easy handling.
WARNING
Disposal of Ashes
c. To clean, pull the rods straight out until it stops,
approximately 5-1/2 inches (140mm). Slide the rods
OUT and IN a couple of times.
•
•
Ashes should be placed in metal container
with tight fitting lid.
Ashes should be retained in closed container
until all cinders have thoroughly cooled.
Page 28
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Heat Exchanger Tubes
11. Soot and Fly Ash: Formation & Need for Removal
in Exhaust Venting System.
•
Frequency: Yearly or more frequently depending on
ash build-up.
By: Qualified Service Technician/Homeowner
•
Be sure the appliance is allowed to cool, has been unplugged
and the exhaust blower is off.
Cleaning Rods
The products of combustion will contain small particles of fly
ash. The fly ash will collect in the exhaust venting system
and restrict the flow of the flue gases.
Figure 29.1
At start-up if there is incomplete combustion, or if there is a
shutdown or incorrect operation of the appliance it will lead
to some soot formation. This will collect in the exhaust vent-
ing system.
8. Cleaning Beneath Heat Exchanger
•
•
Frequency: Monthly or after burning 1 ton of fuel
By: Homeowner
The venting system may need to be cleaned at least once a
year or more often depending upon the quality of your fuel
or if there is a lot of horizontal pipe sections. Ash will build
up more quickly in the horizontal sections.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. A more thorough cleaning is needed to remove the
excess ash that is left behind from the use of the
cleaning rods for the heat exchanger tubes.
12. Cleaning the Glass
c. The ash will be resting on the back of the baffle.
This will require removing the cast baffle. Please
refer to page 33 for a detailed explanation of remov-
ing the baffle.
•
Frequency: When clear view of the firepot becomes
obscure
•
By: Homeowner
a. Appliance must be completely cool before cleaning
glass.
NOTE: There are heavy duty vacuum cleaners specifically
designed for solid fuel appliance cleaning.
b. Use a damp paper towel or any non-abrasive glass
cleaner. Wipe off with dry towel.
9. Cleaning the Exhaust Path
•
Frequency: Yearly or more frequently depending on
ash build-up.
By: Homeowner
•
CAUTION
a. Appliance must be completely cool.
Handle glass assembly with care.
b. Open cast hinge face. Remove right brick and
thoroughly vacuum the area and continue throughout
the rest of the firebox.
When cleaning glass:
•
Avoid striking, scratching or
slamming glass.
c. Replace right brick and close cast hinge face.
•
Do NOT clean glass when hot.
•
•
•
Do NOT use abrasive cleaners.
Use a hard water deposit glass cleaner on white film.
Refer to maintenance instructions.
10. Cleaning the Hopper
•
•
Frequency: Monthly or after burning 1 ton of fuel
By: Homeowner
After burning approximately 1 ton of fuel you will need to
clean the hopper to prevent sawdust build-up.
WARNING
A combination of sawdust and pellets on the auger
reduces the amount of fuel supply to the firepot. This
can result in nuisance shutdowns and mis-starts.
Handle glass with care.
•
Inspect the gasket to ensure it is
undamaged.
Do NOT strike, slam or scratch glass.
Do NOT operate appliance with glass
assembly removed.
a. The appliance must be in complete shutdown. Allow
the appliance to completely cool down.
•
•
b. Empty the hopper of any remaining pellets.
c. Vacuum the hopper and feed tube.
•
Do NOT operate with glass cracked, broken or
scratched.
Page 29
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13. Cleaning Convection Blower - Requires No
Lubrication
17. Preparing Firebox for Non-Burn Season
•
•
Frequency: Yearly
By: Homeowner
•
•
Frequency: Yearly or as needed
By: Qualified Service Technician / Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
The convection blower is located at the bottom rear of
the stove. It is house inside the screen box. See page
31 for detailed instructions on removing the blower.
b. Remove all ash from the firebox and vacuum thoroughly.
c. Paint all exposed steel, including cast-iron.
The blower has two impellers, one on each side of the
motor. They should be cleaned at least once each year
or more often as needed.
•
Use the Touch-Up paint supplied with the appliance;
or;
•
•
Purchase paint from your local dealer.
14. Cleaning Exhaust Blower - Requires No
Lubrication
Must use a high-temperature paint made specifi-
cially for heating appliances.
•
•
•
Frequency: Yearly or as needed
By: Qualified Service Technician
Task: Contact your local dealer.
15. Door Latch Inspection
•
•
Frequency: Prior to heating season
By: Homeowner
The door latch is non-adjustable but the gasketing between
the glass and firebox should be inspected periodically to
make sure there is a good seal.
16. Cleaning the Top Vent Adapter
a. The appliance must be in complete shutdown and the
exhaust blower should be off. Allow the appliance to
completely cool down.
b. Open the clean out cover. See Figure 30.1.
c. Sweep out any ash build-up.
NOTE: There are heavy duty vacuum cleaners specifiically
Clean-Out Cover
Figure 29.1
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D. Blower Replacement
1. Convection Blower Replacement
C. High Ash Fuel Content Maintenance
•
Frequency: When the ash build-up exceeds more
than half way up the firepot.
a. Turn down thermostat, let appliance completely cool
and then unplug appliance before servicing.
•
By: Homeowner
b. The convection blower is located at the bottom rear
of the appliance and is housed inside a screen box.
Remove the 2 screws facing forward in the center of
the blower chamber at the very back of the appliance.
Poor quality pellet fuel, or lack of maintenance, can create
conditions that make the firepot fill quickly with ashes and
clinkers.
This condition makes the appliance susceptible to overfilling
the firepot with pellets which may result in smoking, sooting
and possible hopper fires. Figure 31.1 shows an example
where the firepot overfills, pellets back up into the feed tube
and ash has accumulated in the firebox.
c. If an outside air kit is installed on the appliance, these
screws attach the intake air channel piece of the outside
air kit to the appliance. Remove the 2 screws and pull
backwards on the channel and it will slide down and
away from the appliance. The air channel, collar and
outside air hose will be removed as one piece.
An inefficient and non-economical method of burning of fuel
caused by poor quality pellet fuel is shown in Figure 31.2.
d. There are 2 screws on each side of the housing. Loosen
all 4 screws, but do not remove them. Lift the blower
housing up slightly and slide towards you. Figure
31.4.
The correct flame size when good quality, premium pellet
fuel is burned is shown in Figure 31.3.
If the ash buildup exceeds the half way point in the firepot
IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.
e. Remove the left side panel by loosening 2 screws (do not
remove) and pull side panel away. Unplug the 2 black
blower wires by disconnecting the spade connectors.
f. To remove blower from the housing, remove 2 screws
in the front of the housing and very carefully bend the
2 housing sides out and bend the back of the housing
away from the blower. This allows for room to access
the back 2 screws and nuts (4 total) that is securing the
blower to the housing.
g. Remove blower and replace with new blower.
e. Re-install in reverse order.
Figure 31.1
Incorrect
Tall, Lazy Flame, Orange in Color
Figure 31.2
Remove left side
panel and discon-
nect blower wires
Correct
Convection Blower
& Housing
Loosen (do not remove) 2
screws on each side and lift
off blower housing
Figure 31.1
Correct Flame Size, Yellow/White in Color
Figure 31.4
Figure 31.3
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2. Combustion Blower Replacement
NOTE: The convection blower must be removed
before the exhaust blower can be removed.
a. Turn down thermostat, let appliance completely cool and
then unplug appliance before servicing.
b
Remove both side curtains by loosening 2 screws (do
not remove) and pull side panels away.
c. Remove 7 screws from the back screen and pivot the top
of the screen toward you leaving the bottom attached to
stove. Figure 32.1.
d. Remove 2 screws to remove the thermostat block and
disconnect the 2 yellow wires.
Remove 6 screws
e. Remove the 2 screws from the power inlet and rotate it
through the hole and out of the screen, leaving the wires
attached.
Figure 31.2
f. Disconnect the vacuum hose and both wires (orange
and red) from the vacuum switch attached to the rear
screen.
g. Remove both wires from exhaust blower (blue and
double white).
h. Remove 6 screws using a flathead screwdriver or a 1/4"
nutdriver. Retain screws for use on replacement blower.
Figure 32.2.
i. Remove exhaust blower and gasket.
j. Install new gasket and blower. Discard blower housing
if not needed.
k. Re-install in reverse order.
Combustion
Blower
Remove 7 screws and bend top back
leaving it attached at the bottom.
Figure 32.3
Figure 32.1
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E. Igniter Replacement
Push Up Latch
gniter
gniter
ra ket
Slide Top Baffle
Forward and Down
h m S re
Figure 33.1
Top Baffle
a. Turn down thermostat, let the appliance completely
cool and then unplug appliance before servicing.
Figure 33.2
b. Open the ash door and remove the ash pan. Remove
the left side panel by loosening 2 screws (do not
remove) and pull side panel away.
c. The wire leads to the igniter are connected to the
wire harness (black wires) with 1/4 inch male / female
spade connectors. Disconnect the spade connections.
Loosen the thumb screw and slide igniter out.
Latch
c. Install new igniter into the chamber and tighten the
thumb screw.
d. Re-connect the wires to the 2 leads with the spade
connectors. Double check that the igniter wires are
clear of any movement, i.e. ash pan, firepot cleaning
rod, cleaning slide plates, etc.
Hook on
Second Notch
f. Re-install the ash pan, close the ash removal door.
Figure 33.3
F. Baffle Removal
NOTE: There is a latch on the appliance to keep the
top baffle from coming out during shipment or when
the heat exchanger scraper rods are pulled.
a. Allow appliance to cool completely.
b. Open doors and locate the latch. It is located between
the front edge of the top baffle and the inside of the fire-
box centered from side to side. The latch pivots up and
down.
c. Push the latch up with your finger while sliding the top
baffle forward and down. Figure 33.2.
d. To re-install the top baffle, align the hooks on the baffle
with the slots in the baffle hangers, push up and slide
back. Figure 33.3.
e. Make sure the latch drops back into position, bypass-
ing the first notch and catching the front edge of the top
baffle with the second small notch.
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G. Glass Replacement
WARNING
Glass is 5mm thick high temperature heat-
resistant ceramic glass.
DO NOT REPLACE with any other material.
Alternate material may shatter and cause
injury
a. Open the face and remove door from the appliance
by lifting door off of hinge pin and lay on a flat surface
face down.
b. Using a screwdriver, tap the bottom of the rope retainer
rod to push it up out of the hole. The top end of the
rod will slide up. Swing the rod toward you from the
bottom and remove the rod. Repeat for other side.
c. Remove old glass and replace with new glass.
d. Slide the retainer rod into the top hole first, and then
line up the bottom crimped end with the hole in the
door. The crimped end must be parallel with the glass
in order to insert it into place. Figure 34.1.
Rope Retainer
Rods
Slide top
end in first
Glass
Crimped end
at the bottom
Crimped end must be
parallel with the glass
Figure 34.1
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Reference Materials
11
When describing the location of a component,
it is always AS YOU FACE THE FRONT OF
THE APPLIANCE.
A. Component Function
1. Control Box
ꢀ
a. The control box is located on upper right side of
appliance, behind the right side panel and above the
vacuum switch.
7. Heat Exchangers
The heat exchangers transfer hot air from the exhaust system
into convecton air. Remove the stainless steel top baffle to
access the heat exchangers. There are 2 clean out rods
located under the heat exchangers.
b. There is a light located inside of the control box. The
internal light will turn green when the appliance has
ο
°
reached a temperature of 175 F (79 C) in the firepot.
o
°
and will turn red when it reaches 600 F (315 C).
8. Heat Output Switch
c. There is also an internal blue light located in the upper
left corner of the control box. When you plug in the
appliance the blue light will automatically start blinking
4 times in a row for 60 seconds and then will stop.
The heat output switch is located on the upper right rear
corner. The funtion of the heat ouput switch is to regulate
the burn rates; low, medium and high settings.
9. Igniter
NOTE:
The igniter is mounted on the base of the firepot. Combustion
air travels over the red hot igniter creating super heated air
that ignites the pellets.
Do NOT open the control box. This will void the
warranty. FolIow proper shutdown procedures first if
you need to plug in or remove the control box.
10. Junction Box And Wiring Harness
The junction box is located on the right side of the appliance,
behind the right side panel. The junction box and wiring
harness are replaced as one component.
2. Convection Blower
The convection blower is mounted at the bottom rear of the
appliance. There are 2 impellers, one on each side of the
motor. The convection blower pushes heated air through the
heat exchange system into the room.
11. Power Supply
The power outlet is located on the lower right rear corner.
Check the wall receptacle for 120 volt, 60 Hz (standard
current). Make sure the outlet is grounded and has the correct
polarity. A good surge protector is recommended.
3. Combustion Blower
The combustion blower is located on the right side of
appliance and is designed to pull the exhaust from the
appliance and push it out through the venting system.
12. Red Call Light
The red call light is on the front of the junction box, behind
the control box. The function of the red call light is to indicate
that the thermostat is calling for heat.
4. Feed System
The feed system is located on the right side of the appliance
and can be removed as an entire assembly. The assembly
includes the feed motor, mounting bracket, bearing and feed
spring (auger). The hollow feed spring (auger) pulls pellets
up the feed tube from the hopper area and drops them down
the feed chute into the firepot.
13. Reset Button
The reset button is located on the back of the appliance on
the upper right corner of the side panel under the heat output
control switch. The function of the button is to momentarily
open the thermostat circuit, which restarts the system.
5. Firepot
14. Thermocouple
The firepot is made of high quality ductile iron and has a
cleaning pull-out rod. The floor of the firepot opens for
cleaning when you pull out the rod. Be sure that the floor
returns to a completely closed position or your appliance will
not operate properly.
The thermocouple is located on top of the firepot inside
the thermocouple cover (ceramic protection tube). The
thermocouple sends a millivolt signal to the control box
indicating the preset temperatures of the green and red lights
have been obtained.
6. Fuse
15. Thermostat
The fuse is located on the front of the junction box on the
right side of appliance. The fuse will blow should a short
occur and shut off power to the appliance.
The appliance is designed to run on a 12 volt AC thermostat.
The heat anticipator should be set on the lowest setting
available.
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16. Snap Disc #1 (Convection Blower) 110°F
this snap disc will shut the entire system off. This disc must
Snap disc #1 is located on the right side of the appliance on be manually reset.
the top of the heat exchanger box. There are 2 purple wires
19. Vacuum Switch
connected to it. This snap disc turns the convection blower on
The vacuum switch is located on the right side of the
appliance behind right side panel. This switch turns the
feed system on when vacuum is present in the firebox. The
and off as needed. Power is always present at snap disc #1.
17. Snap Disc #2 (Fuel Delivery Interrupt) 250°F
Snap disc #2 is also located on the back side of the feed drop vacuum switch is a safety device to shut off the feed motor if
tube. There are 2 orange wires connected to it. This snap disc the exhaust or the heat exchanger system is dirty or plugged
will turn off the feed system which will turn off the appliance or if the firebox door is open.
if an overfire condition should occur or if the convection
20. Wiring Harness
blower should fail to operate. If this occurs the snap disc will
See Figure 36.1 below.
automatically reset itself.
18. Snap Disc #3 (Back Burn Protector) 250°F
Snap disc #3 is mounted on the back of the auger tube in
the center of the appliance and has a red reset button. To
access it remove the right side panel. If the fire tries to burn
back into the feed system or push exhaust up the feed tube,
FEMALE
MALE
THERMOCOUPLE
THERMOSTAT
HEAT OUTPUT
BLOCK
SWITCH
CAPACITOR FEED
MOTOR
SNAP
DISC #2
VACUUM
SWITCH
YELLOW
RED
ORANGE
WHITE
BLUE
SNAP
DISC #1
CONVECTION
BLOWER
BLACK
BLACK
YELLOW
RED
PURPLE
GRAY
BLUE
COMBUSTION
BLOWER
BLACK
BLACK
RESET
BUTTON
CALL
LIGHT
SNAP
DISC #3
FUSE
IGNITOR
Figure 36.1
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B. Component Locations
Heat utput Switch
High
Med
Low
Reset
Button
Reset Button
Combustion
Blower
Feed Motor
Convection Blower Housing
Figure 37.1
10 Heat Exchanger Tubes
Cleaning Rods
Figure 37.2
Red Call Light is
located on top of
unction Box behind
the Control Box.
FUSE
Fuse
TERMINAL BLOCK
CENTER 2 SCREWS FOR
THERMOSTAT WIRES
Control Box
acuum Switch
POWER OUTLET
Figure 37.3
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C. Exploded Views
Item
Description
Part Number
1
Screw, 10-32 x 1/4 PH PHL 229-1230
MS ZC
2
4
5
2
3
4
5
6
7
Door Frame
not sellable
413-5200
450-2910
7001-038
7001-192
25272
Door Latch Assembly
Hinge, Door (Female)
Glass Assembly
Rope Retainer
7
6
3
Hinge Pin (Rivet)
54 Face, Cast
See Parts List
1
54
Glass Size: 11-5/8” h x 17-1/4” w
Figure 38.1 - Door, Face, Glass & Door Latch Assembly
Item
9
Description
Igniter Bracket
Part Number
not sellable
7000-223/24
812-4470
13
10 Thumb Screw
11 Thermocouple
14
12 Thermocouple Clamp 7001-203
11
12
52
13 Thermocouple Cover
14 Knob
812-1322
200-0831
52 Firepot
53 Igniter
67 Firepot Pull Rod
SRV414-5200
SRV7000-462
not sellable
9
8
10
53
Figure 38.2 - Firepot Assembly
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43
63
44
42
64
41
45
46
47
65
62
40
39
38
66
48
58
59
57
61
56
49
60
51
50
67
53
37
52
36
55
68
35
54
33
30
34
32
31
Figure 39.1
Item
Part Description
Item
No.
Part Description
Item
Part Description
No.
No.
56
57
58
59
60
30 Ash Catcher
31 Ash Door Assembly
32 Ash Pan
43
44
45
46
47
Control Box
Hopper Lid Assembly
Junction Box & Wire Harness
Top Cast
Snap Disc #3
Exhaust Transition Assy
Side Mount, Bottom
Side Top Hook, Cast
Side Top Mount, Cast
Exhaust Shroud Back
33 Igniter Access Plate
Channel, Air Intake Outside Air Kit
(included in OAK Accsry Kit)
34
35 Blower, Convection
36 Blower, Exhaust
37 Side, Cast (interchangeable)
38 Snap Disc #2
39 Snap Disc #1
40 Feed Motor Assembly
41 Vacuum Switch
48
49
50
51
52
53
54
Door & Glass Assembly
Brick, Left
Brick, Center
Brick, Right
Firepot Assembly
Igniter, Loop
Face, Cast
61
62
63
64
65
66
67
Outer Skin, Side, Right
Outer Skin, Back
Handle, Hopper Lid
Feed Adjustment Plate
Outer Skin, Side, Left
Hinge Bracket
Firepot, Cleaning Pull Rod
Assy
42 Top Vent Kit (Accsry Item)
September 1, 2008
55
Ash Clean-Out Plate
250-6422E
68
Shroud, Convection Blwr
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D. Service Parts and Accessories
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the
to ensure correct service parts.
Item
No.
Service Parts
Part No.
55
31
32
30
30
30
Ash Clean-Out Plate
Ash Door Assembly
Ash Pan
7001-186
812-4600
413-0400
413-0010MBK
413-0010POR
413-0010PWD
413-0360
410-0552
812-4900
Ashcatcher, Cast, Matte Black
Ashcatcher, Cast, Porcelain (specifiy color)
Ashcatcher, Cast, Powder Coat (specify color)
Baffle, Top, Stainless Steel
Bearing, Feed System, Nylon
Blower, Convection, Motor Only, with Spade Connectors
Blower, Combustion (Exhaust) with gasket & housing
Bracket, Hinge
35
36
66
812-4400
SRV413-0550
413-0520
Bracket, Magnet
Bracket, Snap Disc
7005-253
50
49
51
Brick, Center
Brick, Left
Brick, Right
412-0960
412-0950
412-0970
Bumper, Rubber for Hopper Lid, Pkg of 12
Call Light, Flourescent
Channel, Air Intake, Outside Air Kit
SRV224-0340/12
SRV7000-122
413-7040
Component Pack (Includes firepot clean-out tool, touch-up paint, power cord & wiring
harness to thermostat and manual, 2 leveling nuts & screws, owner’s manual, warranty
card, “How-to-Operate” DVD)
413-5130MBK
413-5150PCR
413-5180PMH
413-5140CLG
413-5230CSB
413-5240CWL
43
48
Control Box
Cover, Outside Air, Floor Installation
Deflector, Air Wash (Bottom)
SRV7000-205
411-1071
413-0680
413-5110
413-5200
SRV413-5020
413-0030MBK
413-0030POR
413-0030PWD
7001-182
7001-039
812-4421
812-4760
SRV7001-046
414-1140
Door Assembly & Glass Assembly with bottom air wash
Door Latch Assembly with Hex Rivnut
Exhaust Transition Assembly
Face, Matte Black
Face, Porcelain (specifiy color)
Face, Powder Coat (specify color)
Feed Adjustment Plate, 1 piece
Feed Motor Bracket with PEM Studs
Feed Motor Only with capacitor
Feed Motor & Spring Assembly
Feed Spring Assembly with Nylon Gasket
Firepot Clean-Out Tool
56
54
54
54
40
Firepot Bottom Slide Plate
414-0290
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Castile Pellet Stove
Item
No
Service parts
Part No.
Firepot Bolt, 1-1/4 inch long
225-0120
Firepot Nut, 1/4-20
Firepot, EZ Clean
226-0090
SRV414-5200
413-5100
812-0380
812-3780
834-1460
832-1680
240-0812
812-4710
834-1460
240-0731
240-0930
842-5130
7001-038
472-5060
200-0110
52
Firepot, Cleaning Pull Rod Assy
Fuse, 7 amp, Junction Box
Fuse .8 amp, Control Box
Gasket (Rope) 1/4 inch, 10 ft.
Gasket (Rope), Door, 3/4 inch, 7 ft
Gasket, Combustion Blower
Gasket, Combustion (Exhaust Blower) Round White
Gasket (Rope) 1/4 inch, 10 ft. for Ash Drawer
Gasket, Feed Motor
Gasket, Firepot
Gasket, Tadpole, 10 ft for Door/Glass Assembly
Glass Assembly with gasket
Handle, Ash Removal System
Handle Hopper Lid
Heat Output Control Switch, 3 positions, (Rocker Switch)
Hinge, Door (Female)
Hinge Pin, (Rivet)
812-3500
450-2910
25272
Hitch Pin Clip
Hopper Lid Assembly
Igniter, Loop, with thumb screw (Heating Element)
Junction Box & Wiring Harness
Knob, Firepot Pull Rod
Leveling Assembly
Log, Front, Left
Log, Front, Right
Log, Rear, Left
Log, Rear, Right
Magnet, Round
Outer Skin, Back
Outer Skin, Side, Left
229-0360
413-5210
SRV7000-462
SRV7001-194
200-0831
7000-000
7001-231
7001-230
7001-233
7001-232
SRV7000-140
413-0440
413-0450
413-0460
7001-044
7001-045
7000-304
812-1180
44
45
62
65
61
Outer Skin, Side, Right
Outside Air Cap Assembly
Outside Air Collar Assembly
Patin, Touch-up, Matte Black
Power Cord
Rope Retainer for Door Gasket
Shroud, Convection Blower
Shroud, Exhaust Back
Side, Cast, Matte Black (left & right interchangeable)
Side, Cast, Porcelain (specifiy color, left & right interchangeable)
7001-192
SRV413-0300
SRV413-0310
413-0040MBK
413-0040POR
37
37
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Castile Pellet Stove
37
58
59
57
39
39
47
Side, Cast, Powder Coat (specifiy color, left & right interchangeable)
Side Top Hook, Cast
Side Top Mount, Cast
413-0040PWD
413-0730
413-0720
413-0230
230-1220
SRV7000-268
230-1290
7001-224
Side Mount, Bottom
Snap Disc #1, 110 degree, Convection Fan
Snap Disc #2, 250 degree, Auto Reset, L250-095F
Snap Disc #3, 250 degree, Manual Reset
Snap Disc, Wire Harness
Thermocouple Clamp
7001-203
Thermocouple Cover (ceramic protection tube)
Thermocouple Cover, 10 pack
Thermocouple, 14 inch
812-1322
812-4920
812-4470
Thermostat Block Terminal DV
Thermostat Wire Harness
230-0690
230-0810
46
46
46
41
Top, Cast, Matte Black
413-0050MBK
413-0050POR
413-0050PWD
SRV7000-447
Top, Cast, Porcelain (specifiy color)
Top, Cast, Powder Coat (specify color)
Vacuum Switch, Rectangular
Item
No.
Accessories
Part No.
Log Set, 4 pieces
Log, Top (to cover firepot)
Outside Air Kit
Rear Vent Adapter, 3 to 3 inches
Rear to Top Vent Adapter, 3 to 3 inches
Top Vent Adapter Kit, 3 to 3 inches
Top Vent Adapter Offset Collar, 3 to 6 inches
Thermostat, Mechancial (included with appliance)
Thermostat, Programmable
811-0852
811-0900
811-0872
811-0620
811-0610
TPVNT-2
812-3570
812-3760
811-0520
841-0960
841-0970
42
Remote Control Smart Stat II
Remote Control Smart Bat II
Item
No.
Appliances
Part No.
Castile Pellet Stove, Matte Black
CASTILE-MBK1
CASTILE-PMH1
CASTILE-CSB
CASTILE-CWL
Castile Pellet Stove, Porcelain Mahogany
Castile Pellet Stove, Powder Coat, Sienna Bronze
Castile Pellet Stove, Powder Coat, Willow
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Castile Pellet Stove
E. Service and Maintenance Log
Date of Service
Performed By
Description of Service
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Castile Pellet Stove
E. Service and Maintenance Log (Cont’d)
Date of Service
Performed By
Description of Service
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Castile Pellet Stove
E. Homeowner’s Notes
Page 45
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Castile Pellet Stove
F. Warranty Policy
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood,
pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or
Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
HHT Manufactured Appliances and Venting
EPA
Warranty Period
Parts Labor
Components Covered
Gas
X
Wood
X
Pellet
X
Electric
X
Venting
X
Wood
All Parts and Material Except
as covered by Conditions,
Exclusion, and Limitations
listed
1 Year
X
Igniters, Electronic Compo-
nents, and Glass
Blowers
X
X
X
X
2 years
3 years
X
X
X
Molded Refractory Panels
X
X
Firepots
5 years
3 years
3 years
X
X
Castings & Baffles
Firebox, HHT Chimney, Termi-
nation & Heat Exchanger
7 years
X
X
X
X
10
1 year
1 year
X
years
Burners, Logs & Refractory
Limited
Lifetime
X
X
Firebox & Heat Exchanger
All Replacement Parts
90 Days
X
X
X
See Conditions, Exclusions, and limitations.
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
9-01-08
ꢀ
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new
homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance
remains in its original place of installation.
ꢀ
ꢀ
ꢀ
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home
is not covered under this warranty.
ꢀ
This limited warranty does not extend to or include surface finish on the appliance or terminations, door gasketing,
glass gasketing, glass discoloration, firebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or
corrosion on any of the metal surfaces, cast iron components, baffles, firepots, doors, or firebox area are not covered
by this warranty.
ꢀ
Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to
this noise are not covered by this warranty.
4021-645A 09-01-08
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Castile Pellet Stove
Hearth & Home Technologies LIMITED WARRANTY (Cont’d)
ꢀ
HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main-
tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing
agent identification label furnished with the appliance; (2) installation which does not comply with local building codes;
(3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environ-
mental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling
devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specified
in the operating instructions; (6) installation or use of components not supplied with the appliance or any other compo-
nents not expressly authorized and approved by HHT; and/or (7) modification of the appliance not expressly autho-
rized and approved by HHT in writing.
ꢀ
ꢀ
This warranty does not apply to non-HHT venting components, hearth components or other accessories used in con-
junction with the installation of this product.
This warranty is void if the appliance has been over-fired or operated in atmospheres contaminated by chlorine,
fluorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or
there is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
ꢀ
HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship
during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the
defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
ꢀ
ꢀ
Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not
apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state.
EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all war-
ranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide neces-
sary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08
Page 47
September 1, 2008
250-6422E
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O T
T
O
T O :
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
CAUTION
Do NOT discard this manual.
•
•
•
Important operating and maintenance
instructions included.
Read, understand and follow these instruc-
tions for safe installation and operation.
Leave this manual with party responsible
for use and operation.
Your Records for Model:
CASTILE PELLET STOVE
WHERE PURCHASED:
SERIAL NUMBER:
DATE PURCHASED:
DATE INSTALLED:
__________________
__________________
__________________
______________________________________
_______________________________________
_______________________________________
TELEPHONE: __________________
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876,
4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983,
5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237,
5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079,
6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940,
6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039,
6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403,
1418504 or other U.S. and foreign patents pending.
250-6422E
September 1, 2008
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