R
2700-I ACT WOOD INSERT
Advanced Combustion Technology (ACT)
Model:
2700-I
Portland
Oregon USA
Tested and
Listed by
O-T L
C
US
OMNI-Test Laboratories, Inc.
NOTICE
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instructions
for safe installation and
operation.
•
Leave this manual with
party responsible for
use and operation.
•
Important operating
and maintenance
instructions included.
WARNING
WARNING
HOT SURFACES!
If the information in these
instructions is not followed
exactly, a fire may result causing
property damage, personal injury,
or death.
G L A S S A N D O T H E R
SURFACES ARE HOT
DURING OpERATION AND
COOL DOWN.
Hot glass will cause burns.
• Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
•
Do not touch glass until it is cooled
• NEVER allow children to touch glass
•
•
Keep children away
CAREFULLY SUPERVISE children in the same room
as appliance
• Alert children and adults to hazards of high
temperatures
High temperatures may ignite clothing or other
flammable materials.
• Do not overfire - If heater or chimney
connector glows, you are overfiring.
Overfiring will void your warranty.
• Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
•
Keep clothing, furniture, draperies and other
combustibles away.
Installation and service of this appliance should
be performed by qualified personnel. Hearth &
Home Technologies recommends NFI certified
professionals, or technicians supervised by an
NFI certified professional.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
1445 North Highway
Colville, WA 99114-2008
7007-161H September 1, 2008
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2700-I WOOD INSERT (ACT)
TABLE OF CONTENTS
pARTS & ACCESSORIES LIST --------------------- 22
WARRANTY pOLICY ------------------------------------ 25
SERVICE & MAINTENANCE LOG ----------------- 26
CONTACT INFORMATION...................................28
SAFETY & OVERVIEW OF AppLIANCE
Location of Serial Number Label ------------------------- 2
Dimensions----------------------------------------------------- 4
Minimum Clearances to Combustibles------------------ 4
Listings ---------------------------------------------------------- 5
Chimney Height & Draft and 2-10-ꢀ Rule -------------- 5
Installation Recommendations---------------------------- 5
Alternate Floor Protection Worksheet ------------------- 6
Design, Installation & Location---------------------------- 6
Chimney Requirements------------------------------------- 7
Ovalizing Round Stainless Steel Liners ---------------- 7
INSTALLATION OpTIONS
Mobile Home--------------------------------------------------- 8
Masonry Fireplace-------------------------------------------- 9
Metal Heat Circulating Masonry -------------------------- 9
Factory-Built Zero Clearance Fireplace----------------- 10
Canadian Masonry & Heat Circulating------------------ 11
Door Handle Assembly-------------------------------------- 11
Leveling Legs-------------------------------------------------- 11
pARTS & ACCESSORY INSTALLATION
Quick Connect Collar (Optional)-------------------------- 12
Outside Air Installation -------------------------------------- 12
Panel Sets and Trim Sets ---------------------------------- 1ꢀ
Top Installation ------------------------------------------------ 14
Fan (Blower) Assembly (Optional) ----------------------- 14
Fan Speed Control Adjustment --------------------------- 14
Zero Clearance Adjustable Trim Support--------------- 15
OpERATION OVERVIEW
Wood Selection and Storage------------------------------ 16
Overfiring ------------------------------------------------------- 16
Building A Fire------------------------------------------------- 16
Operating Tips------------------------------------------------- 17
Burn Rates ----------------------------------------------------- 17
Opacity---------------------------------------------------------- 17
Fan Operation Instructions--------------------------------- 17
Ash Removal -------------------------------------------------- 17
Air Quality ------------------------------------------------------ 18
Air Controls, Primary & Start-Up-------------------------- 18
MAINTENANCE
Plated Surfaces----------------------------------------------- 19
Glass Cleaning & Replacement -------------------------- 19
Creosote Formation & Removal -------------------------- 19
Chimney Cleaning-------------------------------------------- 19
Brick Replacement------------------------------------------- 20
Baffle Removal------------------------------------------------ 20
Exploded View ------------------------------------------------ 21
Page ꢀ
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2700-I WOOD INSERT (ACT)
DIMENSIONS
CLEARANCES TO COMBUSTIBLES
United States and Canada
26-1ꢀ/16" (681mm)
18-1/2" 470mm)
Maximum Mantel Depth - 10 inches (254mm)
Mantel
C
L
17-1/16"
(4ꢀꢀmm)
B
Trim
12-5/8"
(ꢀ21mm)
5-5/16"
(1ꢀ5mm)
C
A
D
Insert
Figure 4.1 Top View
E
F
Hearth Extension
4-1/16"
Omni Report #060-S-52-2
(10ꢀmm)
USA
CANADA
A
B
C
D
E
F
Sidewall to Stove
Mantel to Stove
*Top Trim to Stove
**Side Trim to Stove
Hearth Extension from Glass
14" (356mm) 14" (356mm)
21" (533mm) 21" (533mm)
14" (356mm) 14" (356mm)
ꢀ0.0o
9" (229mm)
16" (406mm) 18" (450mm)
9" (229mm)
9" (229mm)
Hearth Extension from Side of Insert 9" (220mm)
18-ꢀ/4"
(476mm)
22-1/16"
(560mm)
*Max 3/4 inch (19mm) trim depths
**Max 3-1/2 inch (89mm) trim depths
Thermal protection USA & Canada
Thermal protection must be 1/4 inch (6.ꢀ5mm) minimum
thickness (”k" value = 0.84) or equivalent material***
6-15/16"
(160mm)
ꢀ.0" (76mm)
ZERO CLEARANCE INSTALLATIONS USA ONLY
Figure 4.2 Side View
***See Alternative Floor Protection Worksheet on page 6.
In Canada a full length 6 inch (152mm) S6ꢀ5 flue liner
required as per ULC S628.
A
27-5/16" (694mm)
NOTE: When installing into a masonry fireplace, the fire-
place must be built to national and/or local codes. Do not
remove brick or mortar from masonry fireplace to accom-
modate insert. The permanent metal warning plate provided
must be attached to the back of the fireplace stating the fire-
place may have been altered to accommodate the insert and
must be returned to original condition for use as a conven-
tional fireplace.
B
NOTE: This installation must conform with local codes. In the
absence of local codes you must comply with the UL1482,
(UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S627
and CAN/CSA-B365 Installation Codes in Canada.
Figure 4.3 Front View
Inches
Millimeters
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
panel Size
Standard
Large
A
B
A
B
44-5/8 ꢀ0-1/2
11ꢀ
775
50-1/2 ꢀ4-1/2 128ꢀ 876
Page 4
September 1, 2008
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2700-I WOOD INSERT (ACT)
LISTINGS
CHIMNEY HEIGHT/DRAFT (CONT’D)
These installation instructions describe the installation and opera-
tion of the Quadra-Fire 2700-I Wood Insert. This insert meets the
U.S. Environmental ProtectionAgency’s 1990 particulate emission
standards. The 2700-I is listed by OMNI-Test Laboratories, Inc.
(Report No. 061-S-52-2), to UL Safety Standard 1482, and ULC
S628-9ꢀ, and (UM) 84-HUD. The 2700-I is approved for mobile
home installations when not installed in a sleeping room and when
an outside combustion air inlet is provided. The structural integrity
of the mobile home floor, ceiling, and walls must be maintained.
The insert must be properly grounded to the frame of the mobile
home.
AVOID FIRE: To ensure that insulation or any other combustible
material does not contact the chimney, a chimney inside the house
must have at least 2 inches (51mm) of air space clearance around
t
he chimney. A chimney outside the house must have at least 1
inch (25mm) clearance to the combustible structure. Non-combus-
tible fire stops must be installed at the spaces where the chimney
passes through floors and/or ceilings. Refer to Figures 7.1 & 7.2
on page 7. Canadian installations require a full reline of the
chimney.
NOTE: Clearances may only be reduced by means approved by
the regulatory authority having jurisdiction.
Check with your local building code agency before you begin your
installation to ensure compliance with local codes, including the
need for permits and follow-up inspections. Be sure local building
codes do not supersede ULspecifications. Always obtain a building
permit so that insurance protection benefits cannot be unexpectedly
cancelled. If any assistance is required during installation, please
contact your local dealer.
WE RECOMMEND that a qualified building inspector and your
insurance company representative review your plans before
installation.
INSTALLATION RECOMMENDATIONS
The Quadra-Fire 2700-I Insert has met and surpassed the most
stringent emissions standards in the United States. The sophistica-
tion of the interior firebox design requires that a proper draft be sup-
CHIMNEY HEIGHT/DRAFT
To be sure that your Quadra-Fire insert burns properly, the chimney plied by the chimney, therefore adherence to the following factors
draft (static pressure) should be approximately -0.10 inches water will enable your insert to operate at its optimum capability.
column (W.C.) during a high burn and -0.04 inches W.C. during a
REqUIRED: Direct connection to the first flue liner in accordance
low burn, measured 6 inches (152mm) above the top of the insert
with the requirements of the NFPA 211. In USA a full chimney
after one hour of operation at each burn setting.
liner for factory-built fireplaces is recommended but is required in
Canada.
NOTE: These are guidelines only, and may vary somewhat for
BEST: A complete relining of the chimney system with a 6 inch
(152mm) diameter listed, stainless liner. Required for factory-built
fireplace installations in Canada, recommended in USA. The sections
must be attached to the insert and to each other with the crimped
(male) end pointing toward the insert. See Figure 5.2. All joints,
including the connection at the flue collar, should be secured with
three sheet metal screws. Make sure to follow the minimum clear-
ances to combustibles as set out on page 4 of the manual.
individual installations.
Your Quadra-Fire insert was designed for and tested on a 6 inch
(152mm) chimney, 12 ft-14 ft (ꢀ60-420cm) high, measured from
the base of the insert. In addition, exterior conditions such as
roof line, surrounding trees, prevailing winds and nearby hills can
influence insert’s performance. Your local dealer is the expert in
your geographic area and can usually make suggestions or discover
solutions that will easily correct your flue problem.
LINER CONNECTOR
A masonry chimney or a listed factory-built UL10ꢀ HT Class “A”
chimney must be the required height above the roof and any other
nearby obstructions. The chimney must be at least ꢀ ft (91cm) higher
than the highest point where it passes through the roof and at least
2 ft (61cm) higher than the highest part of the roof or structure that
is within 10 ft (ꢀ05cm) of the chimney, measured horizontally. See
2-10-3 Rule (Figure 5.1). These are safety requirements and
are not meant to assure proper flue draft.
CRIMPED
END
TOWARDS
STOVE
FLUE
GAS
DIRECTION
2-10-3 RULE
2 ft Min (61cm)
ꢀ ft Min
(91cm)
Figure 5.2
WARNING
10 ft Min
(ꢀ05cm)
Fire Risk.
•
Comply with all minimum clearances to
combustibles as specified.
Figure 5.1
•
Failure to comply may cause house fire.
Page 5
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2700-I WOOD INSERT (ACT)
DESIGN, INSTALLATION & LOCATION
CALCULATING ALTERNATE
FLOOR pROTECTION
Consideration must be given to:
Material
•
•
•
•
Safety
Convenience
Traffic flow
Chimney and chimney connector required
Thermal Conductivity: k value
The k value indicates the amount of heat (in BTU’s) that will flow
in 1 hour through 1 square foot of a uniform material 1 inch thick
for each degree (F) of temperature difference from one side of
the material to the other. The LOWER the k factor means less
heat is being conducted through the non-combustible material to
the combustible material beneath it. The k value of a material
must be equal or smaller then the required k value to be accept-
able.
It is a good idea to plan your installation on paper, using exact
measurements for clearances and floor protection, before
actually beginning the installation. If you are not using an
existing chimney, place the appliance where there will be a
clear passage for a factory-built listed chimney through the
ceiling and roof.
(BTU) (inch)
We recommend that a qualified building inspector and your
insurance company representative review your plans before
and after installation.
(foot2 (hour) (oF)
Thermal Resistance: R value
If this appliance is in an area where children may be near it is
recommended that you purchase a decorative barrier to go
in front of the appliance. Remember to always keep children
away while it is operating and do not let anyone operate
this appliance unless they are familiar with these operating
instructions.
The R value is a measure of a material’s resistance to heat
transfer. R value is convenient when more than one material
is used since you can add the R values together, whereas
you can not do this for k value. The HIGHER the R factor
means less heat is being conducted through the non-com-
bustible material to the combustible material beneath it. The
R value of a material must be equal or larger then the re-
quired R value to be acceptable.
WARNING
Fire Risk.
Converting k to R:
Divide 1 by k and multiply the results times the thickness in inch-
es of the material.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
R = 1/k x inches of thickness
Converting R to k:
•
•
•
Installation and use of any damaged appliance.
Modification of the appliance.
Divide the inches of thickness by R.
k = inches of thickness/R
Calculations:
Installation other than as instructed by Hearth & Home
Technologies.
•
•
•
•
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Example: Floor protection requires k value of 0.84 and ꢀ/4 inch
thick.
Operating appliance without fully assembling all
components.
Alternative material has a k value of 0.6 and is ꢀ/4 inch thick.
Operating appliance without legs attached (if supplied with
unit).
Divide 0.6 by .75 = k value of 0.80. This k value is smaller than
0.84 and therefore is acceptable.
Do NOT Overfire - If appliance or chimney connector glows,
you are overfiring.
Any such action that may cause a fire hazard.
WARNING
Asphyxiation Risk.
WARNING
• Do NOT connect this unit to a chimney
flue servicing another appliance.
Fire Risk.
• Do NOT connect to any air distribution
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
duct or system.
•
•
•
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
May allow flue gases to enter the house.
Report damaged parts to dealer.
Page 6
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2700-I WOOD INSERT (ACT)
CHIMNEY REqUIREMENTS
OVALIZING ROUND STAINLESS STEEL
LINERS
WARNING
Ovalizing round stainless steel liners to accommodate the
liner passing through the damper region of a fireplace is an
allowable and acceptable practice.
Fire Risk.
Follow Chimney Connector Manufacturer’s
Instructions for Proper Installation.
Ensure that the ovalization is minimized to the extent
required to fit through the damper.
ONLY use connector:
Within the room, between appliance and ceiling or wall.
Connector shall NOT pass through:
•
WARNING
•
•
•
Attic or roof space
Closet or similar concealed space
Floor or ceiling
Fire Risk.
Do NOT pack insulation or other combustibles
between spacers.
•
•
ALWAYS maintain specified clearances around venting and
spacers.
Install spacers as specified.
Maintain minimum clearances to combustibles
Failure to keep insulation or other material away from vent
pipe may cause fire.
Firestopping
Non-Combustible
Firestopping
Material
10 ft
(ꢀ05cm)
CHIMNEY HEIGHT
Floor
2 inch
(51mm)
At least 2 ft
(61cm)
At least ꢀ ft
(91cm)
Ceiling
Caulk
Floor
(second Story)
Minimum 1 inch (25mm)
clearance from exterior
chimney to sheathing
Figure 7.1
Figure 7.3 - 2-10-3 Rule
Minimum 2 inch (51mm) clearance
from combustible material
and insulation
CHIMNEY TOp VIEW
5/8" (16mm)
Fireclay Flue
1/2" (12.7mm) airspace
Liner
ceiling
FLUE
Chimney Wall
4" (102mm)
Nominal
Non-combustible
fire stopping material
Foundation
Figure 7.2
Figure 7.4
Page 7
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2700-I WOOD INSERT (ACT)
1. An outside air inlet must be provided for combustion and
must remain clear of leaves, debris, ice and/or snow. It
must be unrestricted while unit is in use to prevent room
air starvation which can cause smoke spillage and an
inability to maintain a fire. Smoke spillage can also set
off smoke alarms.
INSTALLATIONS INTO MOBILE HOMES
1. An outside air inlet must be provided for combustion. See
page 12 for installation information.
2. Appliance must be secured to the mobile home structure
by bolting the pedestal through hearth pad and into
floor.
2. Unit must be secured to the mobile home structure.
ꢀ. Appliance must be grounded with #8 solid copper
grounding wire or equivalent and terminated at each end
with N.E.C. approved grounding device.
Spark Arestor Cap
Storm Collar
4. Appliance must be installed with an approved UL10ꢀ HT
ventilated chimney connector, UL10ꢀ HT chimney, and
terminal cap with spark arrestor. Never use a single wall
connector (stove pipe) in a mobile home installation. Use
only double-wall connector pipe, Dura-Vent DVL, Selkirk
metalbestos DS or Security DL double-wall connector or
any listed double-wall connector pipe.
Roof Flashing
Joist Shield/Firestop
Double Wall
Connector Pipe
5. In Canada, this appliance must be connected to a 6 inch
(152mm) factory-built chimney conforming to CAN/ULC-
629M, STANDARD FOR FACTORY BUILT CHIMNEYS.
6. Follow the chimney and chimney connector manufacturer’s
instructions when installing the flue system for use in a
mobile home.
Figure 8.1
7. Maintain clearance to combustibles.
8. Floor protection requirements must be followed
precisely.
Back of
Panel
Outside Air
Cover Box
9. Use silicone to create an effective vapor barrier at the
location where the chimney or other component penetrates
to the exterior of the structure.
NOTE: Offsets from the vertical, not exceeding 45°, are
allowed per Section 905(a) of the Uniform Mechanical Code
(UMC). Offsets greater than 45° are considered horizontal
and are also allowed, providing the horizontal run does not
exceed 75% of the vertical height of the vent. Construction,
clearance and termination must be in compliance with the
UMC Table 9C. This installation must also comply with NFPA
211.
Figure 8.2 - Installing Outside Air Cover Box
CAUTION
Maintain structural integrity of mobile home:
NOTE: Top sections of chimney must be removable to allow
maximum clearance of 1ꢀ.5 feet (411cm) from ground level
for transportation purposes.
•
Floor, wall, ceiling and/or roof.
Do NOT cut through:
Floor joist, wall, studs or ceiling trusses.
•
• Any supporting material that would affect the structural
integrity.
10. Burn wood only. Other types of fuels may generate
poisonous gases (e.g., carbon monoxide).
11. If unit burns poorly while an exhaust blower is on in
home, (i.e., range hood), increase combustion air.
WARNING
12. Installation shall be in accordance with the Manufacturers
Fire Risk.
Home & Safety Standard (HUD) CFR ꢀ280, Part 24.
Asphyxiation Risk.
Do not draw outside combustion air from:
WARNING
Asphyxiation Risk.
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
•
Close proximity to exhaust vents or chimneys.
•
Never install in a sleeping room.
Fumes or odor may result
Consumes oxygen in the room.
Page 8
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2700-I WOOD INSERT (ACT)
MASONRY FIREpLACE
USING DIRECT-CONNECT METHOD
Masonry
Chimney
Flue Tile
The Quadra-Fire 2700-I Insert conforms with the UL Stan-
dard for Safety 1482 and ULC S628 (Canada) in all respects,
and is approved to UL & ULC safety standards for installa-
tion and use within a fireplace with a masonry chimney in
accordance with NFPA 211, with a direct flue collar connec-
tion. A starter pipe is required to reach to the bottom of the
existing flue.
Full Listed
Liner Option
Mantel
Direct Connect
Seal Option
Damper
Area
1. Secure the fireplace damper in the open position. If this
cannot be accomplished, it will be necessary to remove
the damper.
2. Seal the damper area around the chimney liner with a
high temperature sealant.
SEAL DAMpER AREA
ꢀ. The chimney should be examined for cracks, loose
mortar, and other signs of deterioration and blockage.
The insert should not be installed until it is determined
that the chimney is safe for use. Since an oversized flue
contributes to the accumulation of creosote, the size of
the flue should be checked to determine that it is not too
large for the insert. The chimney should also be checked
to ensure it meets the minimum standard of the National
Fire Protection Association (NFPA) Standard 211. The
following bullets list the more critical requirements for a
properly constructed chimney:
Figure 9.1 - Installation Into Masonry Fireplace
METAL HEAT CIRCULATING MASONRY
The Quadra-Fire 2700-I Insert conforms with the safety stan-
dard UL-1482 and ULC S628 (Canada) in all respects and is
approved to UL & ULC safety standards for installation and
use within a fireplace with masonry chimney, in accordance
with NFPA 211, with a direct flue collar connection.
• The masonry wall of the chimney, if brick or modular
block, must be a minimum of 4 inches (102mm) nominal
thickness. A chimney of rubble stone must be at least
12 inches (ꢀ05mm) thick.
Mantel
• The chimney must have a fire clay flue liner (or equiva-
lent) with a minimum thickness of 5/8 inch (16mm) and
must be installed with refractory mortar. An equivalent
liner must be a listed chimney liner system or other
approved material.
Listed Liner
•
A chimney inside the house must have at least 2 inches
(51mm) of clearance to the combustible structure. Achim-
ney outside the house must have at least 1 inch (25mm)
clearance to the combustible structure. Non-combustible
fire stops must be installed at the spaces where the chim-
ney passes through floors and/or ceiling (See Figures
7.1 and 7.2 on page 7).
SEAL DAMpER AREA
Figure 9.2 - Installation Into Metal Heat Circulating Showing
Use Of Starter pipe
NOTE: In Canada, a full reline is required.
WARNING
Fire Risk.
WARNING
Do NOT pack insulation or other combustibles
between spacers.
Fire Risk.
•
ALWAYS maintain specified clearances
around venting and spacers.
Inspection of Chimney:
•
•
•
Chimney must be in good condition.
•
Install spacers as specified.
Meets minimum standard of NFPA 211
Failure to keep insulation or other material away
from vent pipe may cause fire.
Factory-built chimney must be 6 inch
(152mm) UL10ꢀ HT.
Page 9
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2700-I WOOD INSERT (ACT)
FACTORY BUILT ZERO CLEARANCE FIREpLACE
(USA INSTALLATIONS ONLy)
The Quadra-Fire 2700-I Insert is listed to UL 1482 Standard
and is approved for installation into listed factory-built zero
clearance fireplaces listed to UL 127 conforming to the follow-
ing specifications and instructions:
Masonry
Chimney
Flue Tile
Full Listed
Liner Option
The original factory-built clearance fireplace chimney cap
must be re-installed after installing the approved chim-
ney liner meeting type H.T. requirements (2100°F) per UL
1777. The air flow of the factory-built zero-clearance fire-
place system must not be altered. The flue liner top support
attachment must not reduce the air flow for the existing air-
cooled chimney system.
Mantel
Direct Connect
Seal Option
Damper
Area
NOTE: Refer to chimney liner manufacturer for recom-
mendations on supporting the liner.
Inches
28
Millimeters
711
Minimum Width of Cavity Opening
Minimum Height
18-7/8
17
479
Minimum Depth from Front to Rear
4ꢀ2
SEAL DAMpER AREA
The following modifications of factory-built fireplaces are
permissible: 1) removal of damper; 2) removal of smoke
shelf or baffle; ꢀ) removal of ember catches; 4) removal
of fire grate; 5) removal of viewing screen/curtain; and, 6)
removal of doors.
Figure 10.1 - Installation Into A Factory-Built Zero-Clearance
Fireplace
The permanent metal warning label provided must be
attached to the back of the fireplace, with screws or nails,
stating that the fireplace may have been altered to accom-
modate the insert, and must be returned to original condition
for use as a conventional fireplace.
NOTE: Installation into fireplaces without a permit will
void the listing.
The factory-built chimney must be listed per UL 127 and
meet the type HT requirements of UL 10ꢀ. Factory-built
fireplace chimneys tested to UL 127-1998, may be at the
fireplace manufacturer’s option, tested to the same criteria
as UL 10ꢀ HT requirements. If the chimney is not listed as
meeting HT requirements, or if the factory-built fireplace was
tested prior to 1998, a full height listed chimney liner must
be installed from the appliance flue collar to the chimney
top. The liner must meet type HT requirements (2100ºF)
per UL 1777.
If the hearth extension is lower than the fireplace opening, the
portion of the insert extending onto the hearth must be sup-
ported. Manufacturer designed adjustable support kit can be
ordered from your dealer. See page 15.
Final approval of this installation type is contingent upon
the authority having jurisdiction.
The liner must be securely attached to the insert flue collar
and the chimney top. To prevent room air passage to the
chimney cavity of the fireplace seal the damper area around
the chimney liner with high temperature sealant.
WARNING
Fire Risk.
When lining air-cooled factory-built chimneys:.
The fireplace must not be altered, except that the damper
may be removed to accommodate a direct-connect starter
pipe or chimney liner, and external trim pieces which do not
affect the operation of the fireplace may be removed provid-
ing they can be stored on or within the fireplace for reas-
sembly if the insert is removed.
•
Run chimney liner approved to UL 1777 Type
HT requirements (2100 degrees F)
•
Re-install original factory built chimney cap
ONLY
•
•
DO NOT block cooling air openings in chimney
Blocking cooling air will overheat the chimney
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2700-I WOOD INSERT (ACT)
INSTALLATION IN CANADA
LEVELING LEGS
MASONRY and HEAT-CIRCULATING
(INSTALLATIONS INTO FACTORY-BUILT FIREPLACES ARE
PROHIBITED IN CANADA)
1. Remove the 2 screws already installed on each leg.
2. Move legs to the desired height.
ꢀ. Re-install the screws to secure in place.
Whether installed in a masonry or heat-circulating fire-
place, this fireplace insert must be installed with a continu-
ous chimney liner of 6 inches (152mm) diameter extending
from the fireplace insert to the top of the chimney. The
chimney liner must conform to the Class ꢀ requirements
of CAN/ULC-S6ꢀ5, Standard for Lining Systems for Exist-
ing Masonry or Factory-Built Chimneys and Vents, or CAN/
ULC-S640, Standard for Lining Systems for New Masonry
Chimneys.
• Do not remove bricks or mortar from fireplace to
accommodate insert.
• To prevent room air passage to the chimney cavity of
the fireplace seal the damper area around the chimney
liner with high temperature sealant.
• The permanent metal warning label provided must be
affixed to the back of the fireplace with screws or nails
to the fireplace, in a location readily visible should the
fireplace insert by removed, stating that the fireplace
may have been altered to accommodate the insert, and
must be returned to original condition for use as a con-
ventional fireplace
NOTE:
Figure 11.1
In Canada when using a factory-built chimney it must be
safety listed, Type UL 10ꢀ HT CLASS "A" or conforming
to CAN/ULC-S629, STANDARD FOR 650°C FACTORY-
BUILT CHIMNEYS.
DOOR HANDLE ASSEMBLY
Door Cross Section
(example)
Latch Cam
1. Install washer on door handle shaft.
2. Slide door handle through door.
ꢀ. Install second washer(s) as shown.
4. Install key in groove.
Locknut
Spring
Handle
Door Handle
5. Align groove in latch cam with key; slide latch cam over
Spacing
Washers
shaft.
Square Key
6. Install locknut.
Figure 11.2
7. Install spring handle turning counter-clockwise to
desired location on handle.
CAUTION
•
Do NOT overtighten lock nut.
•
Door handle needs to move smoothly.
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2700-I WOOD INSERT (ACT)
OUTSIDE AIR INSTALLATION
OpTIONAL qUICK CONNECT COLLAR
If you would like to use the Quick Connect Collar for easy
flue installation and removal, follow the directions below.
The Outside Air Cover Boxes must be installed
on both panel legs FIRST before installing the
panels on the insert. The boxes are included
with the panel and Trim Kit Assembly.
1. Attach venting to Quick Connect Collar. Secure with 2
screws.
2. Remove baffle and ceramic blanket. See page 20.
ꢀ. Partially insert chimney ring bolts (1/4-20) supplied in
component pack.
1. Slide the Outside Air Cover Box over the louvers in
the panel leg and wedge it between the panel leg and
flange. Secure with screw provided.
4. Slide appliance into place.
2. Repeat for other side.
5. From inside the unit, reach through chimney ring hole,
grab the horizontal bar handle pulling venting to the unit.
Line up the slots in Quick Connect Collar with the bolts.
6. Rotate Quick Connect Collar clockwise and tighten
bolts.
Back of
Panel
Outside Air
Cover Box
7. Re-install baffle and ceramic blanket making sure they
are fully pushed back into position.
Secure venting
Outside Air Inlet
to collar
Figure 12.3
NOTE: The Factory-Built Fireplace must meet (UM) 84-
HUD requirements for outside combustion air supply to
the fireplace fire chamber.
WARNING
Fire Risk.
Asphyxiation Risk.
Line up slot
with chimney
ring bolt
Do not draw outside combustion air from:
•
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
Close proximity to exhaust vents or chimneys.
Fumes or odor may result
Figure 12.1
WARNING
Asphyxiation Risk.
Outside air inlet must be located to prevent blockage
from:
•
Leaves, snow, ice or other debris
Chimney Ring Bolts
Blockage may cause combustion air starvation
Smoke spillage may set off alarms or irritate sensitive
individuals
Turn clockwise to lock
WARNING
Asphyxiation Risk.
Grap handle and pull
venting into firebox
Length of outside air supply duct shall NOT exceed
the length of the vertical height of the exhaust flue.
• Fire will not burn properly
Figure 12.2
• Smoke spillage occurs when door is opened due
to air starvation
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2700-I WOOD INSERT (ACT)
pANEL and TRIM SET
Attaching Panels and Trim to the Insert
1. Remove the insert top (if installed) by lifting up slightly
then pulling towards you and set aside. See Figure 14.1
on page 14.
The Outside Air Cover Boxes must be installed
on both panels legs FIRST before installing the
panels on the insert. See page 12.
2.
There are 2 locator pins on the top of the insert to match
up with alignment holes on the back flange of the panel
set. Figure 13.3
Included in Kit: (2) side panels, left and right; (1) panel
top; (2) side trim, left and right, (1) top trim (2) “L” brackets,
fastener package and (2) outside air cover boxes
ꢀ. On the bottom of each side of the insert face is a peg.
The bottom of the panel leg will hook onto this peg.
Figure 13.3
Tools Required: Phillips head screw driver
4. Using both hands, hold the panel & trim assembly and
slide it onto the locator pins and then hook the bottom of
the panel legs to the pegs.
panel & Trim Assembly Instructions
NOTE: you have an option of installing the trim on
the panels before securing the assembly to the insert
or slide trim over the panels after panels are installed.
Pre-installing the trim allows for installations that
may have a mantel already in place or where space
is restricted.
5. Place the insert top back into position. See page 14.
Slide panel over
locator pin
1. Lay the panel set face down on protective covering to
prevent scratching the painted surface.
2. Secure panel set together with screws provided. Figure
13.1.
ꢀ. Assemble the trim pieces using the “L” brackets. Figures
13.1 and 13.2.
Locator pin
4. Slide the trim over the panel assembly. (See Note
above).
"L" Bracket
Screw side
panels to top
panel
Figure 13.1
View of "L" Bracket
installed
Hook bottom of
panel leg over
peg
Figure 13.3
Figure 13.2
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2700-I WOOD INSERT (ACT)
TOp INSTALLATION INSTRUCTIONS
The top is packaged separately and shipped with the insert.
Install on insert after unit is in place and the installation of the
panels and trim are complete.
Push the top into place by aligning the pins into the slots and
then press down into position.
panel Top
Blower Motor
Top
Ashlip
Blower cord may be attached
on the left or right side
Figure 14.1
Figure 14.2
BLOWER INSTALLATION
Included in Kit: Blower motor and cord
Tools Needed: Phillips head screw driver
FAN SpEED CONTROL
ADJUSTMENT, IF NECESSARY*
*The fan Speed Control for this unit is adjusted at
the factory, and normally does not require further
adjustment.
The 2700-I Insert comes standard with a blower housing
already installed at the factory. All of the fasteners needed
to install the optional blower are also installed on the insert.
Order the optional Blower Assembly through your dealer, Part
BK-7007. The blower cord can be installed on the right side
or left side of the insert .
NOTE: When the speed control is turned clockwise,
it will click on to high speed. Continue to turn the
speed control clockwise to decrease the speed. At
full clockwise, the blower should blow gently, but
should not stop.
1. Remove the blower cover from the front of the unit by
removing 4 screws, 2 at each end.
2. Remove the ashlip by removing the 2 screws on each
side and pulling towards you. The blower housing is
assembled and attached to the ashlip and will come out
as one unit.
1. With the unit plugged in, turn the Speed Control Knob
to slow. (Full clockwise.)
2. Use a small screw driver to adjust the fan speed by
turning the adjustment mechanism through the hole
on the side of the Speed Control.
ꢀ. Remove the 4 nuts from the housing and attach the
blower using the same 4 nuts. See circled area in Figure
14.2
ꢀ. Adjust the speed so the fan runs slowly but does not
stop. Turn clockwise to slow the fan and counter-
clockwise to increase the speed.
4. Connect the white and black wires to blower motor termi-
nals. Connect green ground wire to ground terminal.
5. Install strain relief onto power cord. Using a pair of pliers,
squeeze strain relief and push through hole.
CAUTION
6. Plug in and test blower operation.
7. Re-install ashlip and blower cover.
Shock Risk.
•
Do NOT remove grounding prong from plug.
•
Plug directly into properly grounded ꢀ prong
receptacle.
8. Route power cord away from the unit. Do not route power
cord cord under or in front of unit.
•
•
Route cord away from appliance.
Do NOT route cord under or in front of appliance.
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2700-I WOOD INSERT (ACT)
ZERO CLEARANCE ADJUSTABLE
TRIM SUPPORT, 2 inch to 10 inch
EXpLODED VIEW OF SCISSORS
Included in Kit: 1 trim top; 1 trim front; 2 trim sides;
double-sided tape (already installed)
Tools Required: Phillips head screw driver; sheet metal
SCREWS ARE CIRCLED
shears; measuring tape; gloves
CAUTION
DOUBLE-SIDED TAPE
DOUBLE-SIDED TAPE
Injury Risk.
Figure 15.1
• Gloves recommended
• May have sharp edges
1. The 10 screws on each set of scissors will already be
EXPAND SCISSORS TO DESIRED HEIGH T
loose when shipped.
2. Expand scissors to desired height. Tighten screws to
hold in place using Phillips head screw driver. Figures
15.1 and 15.2.
ꢀ. Measure trim to required height to cover scissors and
mark piece for cutting. Cut excess material from top of
trim’s edge, not bottom. This edge will be sharp; wear
gloves to prevent injury to your hands. Figure 15.2.
CUT TOP EDGE OF TRIM,
NOT BOTTOM EDGE
INSTALL FRONT TRIM LAST.
CORNERS OVERLAP SIDE
TRIM PIECES
Figure 15.2
4. Using sheet metal shears, cut trim along the marked
edge. The cut edge fits under lip of top, so it allows for
some variance in your straight edge.
5. The double-sided tape that holds the scissors has a par-
ticularly powerful bonding adhesive. Adjustments are
extremely difficult once trim has adhered to tape. Do a
dry run first without removing paper from tape.
Decorative tile may
be installed
6. Place cut edge of trim under top lip and into position on
scissors. Install the 2 side pieces first. The front piece
corners will overlap the side pieces. NOTE: The trim in
the Flush Mount Kit is one piece.
7. Once you are satisfied with the positioning, remove trim
and set aside.
Figure 15.3
8. Remove the paper from double-sided tape that is to
accept trim side. Align side and then press hard against
tape to secure side piece.
9. There are ꢀ holes in the back flange of the top to secure
it to the wall if necessary. Use the appropriate fastener
for the type of wall material in your installation.
NOTE: ꢀ/8 inch (9.5mm) thick tile or like material can be cut
to size and fit under lip of top trim edge for a decorative touch.
Figure 15.3.
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2700-I WOOD INSERT (ACT)
OpERATION
2. Place several wads of crushed paper on the firebox floor.
WOOD SELECTION AND STORAGE
ꢀ. Open Start-Up Air Control (right control) and Primary Air
Control (center control under ashlip) fully. Figure 18.1
on page 18.
Burn only dry seasoned wood. Dry, well-seasoned wood will
not only minimize the chance of creosote formation but will
give you the most efficient heat output. Even dry wood con-
tains at least 15% moisture by weight and should be burned
hot enough to keep the chimney hot enough to maintain par-
ticulate (smoke) burning. Burning unseasoned wood of any
variety defeats the stoves’ efficiency.
4. Ensure that no matches or other combustibles are in the
immediate area of the insert, that the room is adequately
ventilated, and the flue is unobstructed.
5. Light the paper in the insert. NEVER light or rekindle insert
with kerosene, gasoline, or charcoal lighter fluid; the results
can be fatal.
Dead wood lying on the forest floor should be considered
wet, and requires full seasoning time. Standing wood can
be considered to be about two-thirds seasoned. Wood is dry
enough to burn if the ends of the logs have cracks radiating in
all directions from the center. If your wood sizzles in the fire,
even though the surface is dry, it may not be fully cured.
6. Once the kindling is burning quickly, add several full-length
logs ꢀ inches (76mm) or 4 inches (102mm) in diameter. Be
careful not to smother the fire. Stack the pieces of wood
carefully: near enough to keep each other hot, but far
enough away from each other to allow adequate air flow
between them.
Drying time can be reduced by splitting wood prior to stor-
age. Since the majority of drying occurs through the cut ends
rather than the sides, stack the wood so both ends of each
piece are exposed to air. Store wood under cover, such as
in a shed, or covered with a tarp, plastic, tar paper, sheets of
scrap plywood, etc.
7. When ready to reload the insert, add more logs. Large logs
burn slowly, holding a fire longer. Small logs burn fast and
hot, giving quick heat.
8. Adjust the Start-Up Air Control and Primary Air Control,
maintaining flames above the fuel. The more you close
down the Primary Control, the lower and slower the fire
will burn. The more you open the Primary Control the
more heat will be produced. The Start-Up Air Control
(right control) is only used for the first 5 to 15 minutes.
OVERFIRING
Do not overfire. Overfiring can result in crazing, an effect
causing a white, non-removable film to be deposited on the
inside of the glass. Using flammable liquids or too much
wood, or burning trash in the insert, may result in overfiring.
If the chimney connector or insert glows red, or worse, white,
the insert is overfired. This condition may ignite creosote in
the chimney, possibly causing a house fire. If any part of the
insert starts to glow, you are in an overfire situation. If you
overfire, immediately close the insert dampers and door, if
open, to reduce the air supply to the fire. Overfiring your
insert voids your warranty.
As long as there are hot coals, repeating steps 7 and 8 will
maintain a continuous fire.
WARNING
Fire Risk.
Keep combustible materials, gasoline and other
flammable vapors and liquids clear of appliance.
WARNING
•
Do NOT store flammable materials in the
appliance’s vicinity.
Fire Risk.
• Do NOT burn with insert door open.
•
Do NOT use gasoline, lantern fuel, kerosene,
charcoal lighter fluid or similar liquids to start
or “freshen up” a fire in this heater.
Embers may fall out and start a fire.
•
Keep all such liquids well away from the
heater while it is in use.
BUILDING A FIRE
NOTE: Remove all labels from glass front prior to lighting
the first fire and refer to plated surfaces care on page 19 .
•
Combustible materials may ignite.
Before lighting your first fire in the insert, make certain that
the baffle is correctly positioned. It should be resting against
the rear support.
WARNING
Fire Risk.
There are many ways to build a fire. The basic principle
is to light easily-ignitable tinder or paper, which ignites the
fast burning kindling, which in turn ignites the slow-burning
firewood. Here is one method that works well:
• Do NOT burn garbage or flammable fluids
such as gasoline, naptha or engine oil.
• Do NOT burn treated wood or wood with salt (driftwood).
• May generate carbon monoxide if burn material other
than wood.
1. Place several wads of crushed paper on the firebox floor.
Heating flue with slightly crumpled newspaper before
adding kindling keeps smoke to a minimum.
May result in illness or possible death.
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2700-I WOOD INSERT (ACT)
OpERATING TIpS
For maximum operating efficiency with the lowest emissions,
follow these operating procedures:
BURN RATES (Cont’d)
LOW: Gradually close down the Primary Air Control by pull-
ing out making sure to maintain flames in the insert. Start-Up
Air is closed. It is very important to maintain flames in your
insert during the first few hours of a low burn to avoid excessive
air pollution.
1. Regardless of desired heat output, when loading insert,
burn your Quadra-Fire with both air controls wide open for
a minimum of 5 to 15 minutes.
2. Regulate burn rate (heat output) by using the Primary Con-
trol (center control under ashlip). The Start-UpAir Control
(right control) is mainly for initial start-up and reloading.
OpACITY
Opacity is the measure of how clean your insert is burning and
is measured in percentages. An opacity of 100% in the smoke
column from a chimney will totally obscure an object. Whereas
0% opacity means that no smoke column can be seen. A peri-
odic check of the opacity emitted from your chimney will enable
you to burn your insert as smoke free as possible.
ꢀ. Heat output settings: Follow burn rate instructions listed
below.
4. Burn only dry, well-seasoned wood.
BTU / Hr
Close Start-Up Air
After 5-15 min
After 5-15 min
After 5-15 min
After 5-15 min
primary Control
Pull to Stop
Below 10,000
10,000 - 15,000
15,000 - ꢀ0,000
Maximum Heat
FAN OpERATING INSTRUCTIONS
1/8 in to 1/4 in open
1/4 in to 1.0 in open
Fully Open
1. Initial (cold) startup: Leave fan off until your insert is hot
and a good coal bed is established, approximately ꢀ0 min-
utes after fuel is lit.
These are approximate settings, and will vary with type of
wood or chimney draft.
2. High Burn Setting: The fan may be left on throughout the
burn.
ꢀ. Medium or Medium High Burn Setting: The fan should
be left off until a good burn is established, then turned on a
medium or high rate.
WARNING
Fire Risk
4. Low Burn Setting: The fan tends to cool the insert. Leave
fan off until the burn is well established; then, if you wish, turn
the fan on at a low rate.
• Do NOT operate with Start-Up Air Control in
open position in excess of 15 minutes.
• Risk of extreme temperatures!
5. The fan is equipped with a rheostat (speed control). The
highest fan speed is obtained by turning the rheostat on, then
adjusting back towards “OFF” as far as possible without turn-
ing the fan off. For a low fan speed, turn the control knob
clockwise as far as possible.
Prolonged operation with Start-Up Air Control in open
position may cause combustible materials around
appliance to exceed safe temperature limits.
NOTE:
•
•
Build fire on brick firebox floor.
Do NOT use grates, andirons or other methods to support fuel.
ASH REMOVAL
It will adversely affect emissions.
Remove cold ashes (not hot) from the insert at regular intervals,
depending on your usage. Ashes should be placed in a metal
container with a tight fitting lid. The closed container of ashes
should be placed on a non-combustible floor or on the ground,
well away from all combustible materials, pending final disposal.
If the ashes are disposed of by burial in soil or otherwise locally
dispersed, they should be retained in the closed container until
all cinders have thoroughly cooled. Always treat ashes as if
they contain hot coals.
BURN RATES
STARTING FIRE: Open both controls (push in) completely.
After a wood load has been burning on high for 5 to 15 minutes
or longer for very large pieces, close the Start-Up Air Control
(bottom rod) by pulling it out.
HIGH: Leave the Primary Air Control fully open (immediately
under the ashcatcher). It is especially important to fully open
both controls when reloading the insert as failure to do so could
result in excessive emissions, also referred to as ‘opacity’.
WARNING
After a wood load has been burning on high for 5 to 15
minutes on High to achieve the following burn rates set
the controls as listed below:
Fire Risk.
Disposal of Ashes
MEDIUM HIGH: Close the Primary Air Control to 1/4 inch to
1.0 inch (6mm to 25mm) open. Start-Up Air is closed.
•
•
•
Ashes should be placed in metal container with tight fitting lid.
Do not place metal container on combustible surface.
Ashes should be retained in closed container until all cinders
have thoroughly cooled.
MEDIUM: Close the Primary Air Control to 1/8 inch to 1/4 inch
(ꢀmm to 6mm) open. Start-Up Air is closed.
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2700-I WOOD INSERT (ACT)
AIR qUALITY AND YOUR
START-Up AIR SYSTEM
qUADRA-FIRE INSERT
The combustion air enters at the rear of the firebox through
the rear air tubes. This air supply is controlled by the Start-
Up Air Control.
In recent years there has been an increasing concern about
the quality of our air. Much of the blame for poor air quality
has been placed on the burning of wood for home heating.
In order to improve this situation we at Quadra-Fire have
developed cleaner burning inserts that surpass the stringent
requirements for emissions established by our governing
agencies. Your 2700-I, like any other appliance, must be
properly operated in order to ensure that they perform the
way they are designed to perform. Improper operation and
maintenance may cause any wood burning unit to release
more particulate, adversely affecting the environment.
pRIMARY AIR SYSTEM
The primary air enters at the upper front of the firebox near
the top of the glass door. This preheated air supplies the
necessary fresh oxygen to mix with the unburned gases,
helping to create secondary, tertiary and quaternary com-
bustion. This air is regulated by the Primary Air Control. For
more primary air (more heat), push rod in. For less primary
air (less heat), pull rod out. Figure 18.1.
The story of the Three Burning Stages . . .
In other words . . .
It helps to know a little about the actual burn process, which
entails three discernible burning stages. The first stage is
called the kindling stage. During this stage the fuel reaches
the boiling temperature of water, 212°F, evaporating the
moisture found to some degree in all wood.
Pulling either control towards you closes off the air avail-
able to the insert in that area. Pushing either control opens
it, allowing air circulation to the area. A good analogy to
remember for this procedure is the gas pedal on your car.
Pushing in the gas pedal makes the engine run faster. Let-
ting off (pulling the control back) makes the car run slower.
Because the process takes heat from the insert during this
initial drying stage, each new load of wood reduces the
chances for a good, clean burn. For this reason it is always
best to burn dry, seasoned firewood, and operate the con-
trols properly. The bottom control on the right side of your
insert is called the Start-Up Air Control and is used primar-
ily during this first kindling stage of burning.
During the secondary stage, the wood gives off flammable
gases which burn above the fuel with bright flames. These
flames above the fuel must be maintained until the third
stage to ensure proper burning. During this stage you may
adjust your insert for a low burn rate. To achieve a low
burn rate it is necessary to close down the air while still
maintaining some flames. If the flames tend to go out, the
setting is too low. The Primary Control, located under the
ashlip, will assist you in adjusting the insert for a low burn
rate.
Start-Up Air Control
Primary Air Control
Figure 18.1
OpEN - pUSH IN
CLOSE - pULL OUT
The third stage of burning is the charcoal stage. This hap-
pens when the flammable gases have been burned and the
charcoal remains. The coals burning with hot blue flames
is a naturally clean portion of the burn. It is very important
to reload your insert while enough lively hot coals remain
in order to provide the amount of heat needed to dry and
rekindle the next load of wood. Open up both controls for
a short while before reloading to liven up the coal bed. You
should also break up any large chunks and distribute the
coals so the new wood is laid on hot coals. Leave both con-
trols open until the new wood load is burning well enough
to maintain the secondary stage of burning and then set
controls to your desired heat output setting.
Page 18
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2700-I WOOD INSERT (ACT)
MAINTENANCE
CREOSOTE (CHIMNEy) CLEANING
CLEANING pLATED SURFACES
Remove all ash from the firebox and extinguish all hot embers
before disposal. Allow the appliance to cool completely.
Disconnect flue pipe or remove baffle and ceramic blanket from
appliance before cleaning chimney. Otherwise residue can pile
up on top of the baffle and ceramic blanket and the appliance
will not work properly. (See Baffle Removal on page 20). Close
the door tightly. The creosote or soot should be removed with
a brush specifically designed for the type of chimney in use.
Clean out fallen ashes from the firebox. A chimney sweep can
perform this service.
IMpORTANT: You must clean all the fingerprints and oils
from the plated surfaces before firing the insert for the first
time. Use warm soapy water and a soft rag, glass cleaner
and a paper towel, or vinegar and a paper towel to remove
the oils. DO NOT use abrasive cleaners! If not cleaned
properly prior to lighting the first fire, the oils can cause per-
manent stains. The plating will be cured upon firing of the
insert and oils will no longer affect the finish. Subsequently,
little maintenance is then required. Wipe clean as needed
with a soft towel.
It is also recommended that before each heating season the
entire system be professionally inspected, cleaned and repaired
if necessary.
GLASS CLEANING
Quadra-Fire inserts are equipped with super heat resistant
ceramic glass which can only be broken by impact or misuse.
Clean glass with any non-abrasive glass cleaner. Abrasive
cleaners may scratch and cause glass to crack. Inspect
glass regularly. If you find a crack or break, immediately put
the fire out and return the door to your authorized dealer for
replacement of glass before further use. Do not substitute
materials for glass replacement.
Inspection: Inspect the system at the appliance connection
and at the chimney top. Cooler surfaces tend to build creosote
deposits quicker, so it is important to check the chimney from
the top as well as from the bottom.
Formation and Need For Removal: When wood is burned
slowly, it produces tar and other organic vapors which combine
with expelled moisture to form creosote. The creosote vapors
condense in the relatively cool chimney flue of a newly-started or
a slow-burning fire. As a result, creosote residue accumulates on
the flue lining. When ignited, this creosote creates an extremely
hot fire which may damage the chimney or even destroy the
house. The chimney connector and chimney should be inspected
once every 2 months during the heating season to determine
if a creosote or soot buildup has occurred. If creosote or soot
has accumulated, it should be removed to reduce the risk of a
chimney fire.
CAUTION
Handle glass assembly with care.
Glass
Assembly
When cleaning glass:
•
Avoid striking, scratching or
slamming glass.
•
Do NOT clean glass when hot.
•
•
•
•
Do NOT use abrasive cleaners.
If your type of installation is direct connect within a masonry
chimney, the insert will need to be pulled out from the fire-
place and disconnected from the flue prior to cleaning the
chimney. The creosote can either be caught in a large gar-
bage bag secured to the pipe or swept and vacuumed out
of the fireplace. Reconnect the pipe and re-install the insert
following installation instructions in this manual.
Use a hard water deposit glass cleaner on white film.
Use commercial oven cleaner on heavier deposits.
Remove all residue of oven cleaner or will permanently
stain glass on next firing.
•
Refer to maintenance instructions.
GLASS REpLACEMENT INSTRUCTIONS
Replace with 5mm ceramic glass only
WARNING
1. Remove door from insert and lay on a padded flat surface.
2. Remove glass retainer screws using a Phillips screw driver.
ꢀ. Lift glass out of the door frame and/or side frames.
Fire Risk.
Prevent creosote buildup.
• Inspect chimney connector and chimney once every two
months during heating season.
4. Lay new glass with fiberglass tape around it into door
frame and/or side frames.
• Remove creosote to reduce risk of chimney fire.
• Ignited creosote is extremely HOT.
5. Place glass retainers over the fiberglass tape on the
edges of the glass and re-install screws. Be sure glass
is centered in the opening (i.e. same space top and
bottom, left and right).
WARNING
6. Tighten screws enough to hold frame and glass in place.
Fire Risk.
•
Do not use chimney cleaners or flame colorants
in your appliance.
7. Check again for centering of glass in door and/or side
frames and give all screws a final tightening.
Will corrode pipe.
Page 19
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2700-I WOOD INSERT (ACT)
6
1
BRICK REpLACEMENT INSTRUCTIONS
T
he firebox of your Quadra-Fire 2700-I Insert is lined with high
6
2
1
1
quality firebrick which has exceptional insulating properties.
There is no need for a grate, simply build a fire on the firebrick
floor.
1
5
ꢀ
5
1
1. Be certain coals are completely cold. Remove all old brick
and ash from unit and vacuum out firebox.
1
4
1
4
1
2. Remove new brick set from box and lay out to diagram as
1
shown.
1
1
ꢀ. Lay bottom bricks in unit.
4. Install rear bricks on the top of the bottom bricks. Slide top
of bricks under clip on back of firebox wall and push bottom
of brick back.
1.5
2
4-1/2"
5. Install side bricks. Slide top of brick under clips on side of
firebox and push the bottom of the brick until it is flush with
the side of the unit.
2-5/16"
9.0"
4
7-ꢀ/8
"
Nbr.
1
Brick Size
qty
11
1
4-1/2"
5
9 x 4-1/2 x 1-1/4”
4-1/2"
9 x 4-1/2 x 1-1/4” with hole
4-1/2” x 4-1/2 x 1-1/4
2
ꢀ
1
5-1ꢀ/16
"
7-7/16"
4
see diagram
2
Figure 20.1
5
see diagram
2
7-ꢀ/4” x 2-1/2 x 1-1/4”
6
2
Use Part No. 8ꢀ2-0550 when ordering individual brick and
provide brick dimension or copy this page and mark the
desired brick and take it to your authorized dealer.
Tube One
BAFFLE REMOVAL & INSTALLATION
1. Remove all ash from firebox, and extinguish all hot embers
Tube Two
before disposal into a metal container.
Attach on right side
2. Remove ceramic blanket and baffle together.
ꢀ. With a ꢀ/16 Allen wrench, remove the front manifold tube
retainer bolts on the air channel under the end of the front tube.
See Figure 20.1. NOTE: Soak the bolts with penetrating oil
for at least 15 minutes before trying to remove it.
Figure 20.2 - Manifold tubes in roof of firebox.
4. To remove manifold tube, slide the tube to one side until one
end is out of its hole. Then, while lifting that end of the fiber
board baffle, pull tube up over the air channel and out of hole
at the other end.
Ceramic Blanket
Baffle
5. Slide fiber board baffle forward to front of stove and straight
out through door. See Figure 20.2.
6. To install the fiber board baffle, repeat steps 2 through 4 in
reverse. Be sure the fiber board baffle and ceramic blanket
are fully pushed back into position.
NOTE: Manifold tubes #1 and #2 have the same size air holes,
however tube #ꢀ has smaller air holes.
Figure 20.3 Baffle & Ceramic Blanket on top.
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2700-I WOOD INSERT (ACT)
EXpLODED VIEW
12
11
19.0"
10
9
12.0"
Ceramic Blanket
2-1/2"
26.0"
13
14
15
8
7
5
6
1
4
2
3
Figure 21.1
Item
1
Description
Door Assembly
Hinge Pin
Item
6
Description
Ash Lip
Item
11
Description
Baffle, Fiberboard
Blanket, Ceramic
Top Assembly, Cast
Brick Set
2
7
Blower Assembly
Spring Handle, 1/4 in.
Leveling Leg, Right
12
1ꢀ
14
15
ꢀ
Glass Assembly
8
4
Spring Handle, 1/2 in.
Blower Housing
9
5
10 Leveling Leg, Left
Manifold Tube Set
Page 21
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2700-I WOOD INSERT (ACT)
Service parts
IMpORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-Fire web site at www.
quadrafire.com. When ordering, supply serial and model numbers to ensure correct part.
Item
#
part Description
Alphabetical Order
SKU
6
11
12
7
Ash Lip Assembly
7007-008
7007-146
832-3390
BK-7007
821-0110
7007-116
812-4900
7007-138
BRICK-7007
7007-153
832-3040
832-0550
430-1141
7007-115
7007-121
7007-120
7007-004
Baffle, Fiberboard
Blanket, Ceramic, 1/2” thick
Blower Assembly
Blower Cord with Speed Control
Blower Housing
5
Blower Replacement (Motor Only)
Bracket, Hinge, Start-Up
Brick Set
14
Brick with hole
Brick, Uncut (Set of 6)
Brick, Uncut, Single
19
Cam Latch (Door Handle)
Combustion Air Pan, Center
Combustion Air Pan, Left
Combustion Air Pan, Right
Component Pack for Insert (includes Owner’s Manual, Touch-up Paint, Warranty Card, Permanent Label “If Fireplace
Altered”)
Component Pack for Black and Gold Door (Includes (2) Gold Hinge Pins (2) 1/4” and (1) 1/2” Gold Spring Handles)
7007-025
7007-026
7007-124
7007-119
DR-27BK
DR-27GD
DR-27NL
430-1131
832-0540
438-0010
842-3520
832-0460
832-1680
7000-011
832-1540
430-1131
832-0250
430-5320
430-1151
7007-143
7007-142
832-0661
Component Pack for Nickel Door (Includes (2) Nickel Hinge Pins (2) 1/4” and (1) 1/2” Nickel Spring Handles)
Convection Air Bottom
Cover, Air Control Box
Door Assembly, Black
Door Assembly, Gold Trim
Door Assembly, Nickel Trim
Door Handle, Only
1
1
1
16
Door Handle Assembly
Flue Tab
Gasket (Tape) Glass 3/4 in x 500 ft
Gasket, (Tape) Glass 3/4 inch x 5 ft
Gasket (Rope) Door, 3/4 in x 84 in
Glass Assembly
3
23
Glass Frame Set
Handle Door Formed
2
2
Hinge Pins, Gold (2)
Hinge Pins, Nickel (2)
Key, Cam Latch (Door Handle)
Leveling Leg, Left
30
10
9
Leveling Leg, Right
Manifold Clip & (4) Screws
Page 22
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2700-I WOOD INSERT (ACT)
Item
#
part Description
Alphabetical Order
SKU
Manifold Tubes, (Set of 3)
Nut, Locking (Door Handle)
TUBES-7007
20
832-1060
226-0100/24
Quick Connect Collar
Rivnut Repair Kit
COLLAR-QC
REPAIR-RIVNUT
22
Screw, Glass Frame, (10)
Speed Control for Blower
832-0860
842-0370
832-0630
8
8
Spring Handle, Air Control, 1/4”,
Gold (2 ea)
Spring Handle, Air Control, 1/4”
250-8340
Nickel (1)
4
4
Spring Handle, Door, 1/2”, Gold
Spring Handle, Door, 1/2”, Nickel
Top Assembly, Cast
832-0620
250-8330
SRV7007-029
7000-304
430-2702
430-5350
UK-DRNL
832-0990
ADJSPT-3
13
Touch-up Paint, MBK
18
18
Trim Ring, Door, Gold
Trim Ring, Door, Nickel
Upgrade, Door, NL
17
Washer, Spacing (Door Handle) (qty. 3)
Zero Clearance Adjustable Trim Support
Item
Description
part No.
23
2
Hinge Pins
Gold: 832-0250
Nickel: 430-5320
22
2
3
4
Glass Assembly
7000-011
21
20
Spring Handle, 1/2 inch
Gold: 832-0620
Nickel: 250-8330
16
17
18
Door Handle Assembly
832-0540
832-0990
Washer, Spacing (qty. 3)
Trim Ring for Door (Trim Door Assem-
blies only)
Gold: 430-2702
Nickel: 430-5350
19
19
20
Cam Latch
430-1141
Nut, Locking
832-1060
226-0100/24
3
21
22
23
Key, Cam Latch
430-1151
832-0860
832-1540
16
Screws, Glass Frame (10)
Glass Frame Set
17
18
4
Glass Size: 17” w x 7-5/8” h
Figure 23.1
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2700-I WOOD INSERT (ACT)
Item #
ACCESSORIES (in alphabetically order)
part Number
SP-27S-GD
Panel & Trim, Gold, Standard
Panel & Trim, Gold, Large
Panel & Trim, Nickel, Standard
Panel & Trim, Nickel, Large
Panel Trim set, Gold, Large
Panel Trim set, Gold, Small
Panel Trim set, Nickel, Large
Panel Trim set, Nickel, Small
SP-27L-GD
SP-27S-NL
SP-27L-NL
7000-009
7000-007
7007-101
7007-008
Item #
AppLIANCE
2700-I Wood Insert, Advanced Combustible Technology (ACT)
part Number
2700-I
Page 24
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2700-I WOOD INSERT (ACT)
Service And Maintenance Log
Date of Service
performed By
Description of Service
Page 25
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2700-I WOOD INSERT (ACT)
Warranty policy
Hearth & Home Technologies LIMITED WARRANTy
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood,
pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or
Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
HHT Manufactured Appliances and Venting
Warranty Period
Parts Labor
EPA
Components Covered
Gas
X
Wood
X
Pellet
Electric
Venting
Wood
All Parts and Material Except
as covered by Conditions,
Exclusion, and Limitations
listed
1 Year
X
X
X
X
Igniters, Electronic Compo-
nents, and Glass
Blowers
X
X
X
X
2 years
ꢀ years
X
X
X
Molded Refractory Panels
X
X
Firepots
5 years
ꢀ years
ꢀ years
X
X
Castings & Baffles
Firebox, HHT Chimney, Termi-
nation & Heat Exchanger
7 years
X
X
X
X
10
1 year
1 year
X
years
Burners, Logs & Refractory
Limited
Lifetime
X
X
Firebox & Heat Exchanger
All Replacement Parts
90 Days
X
X
X
See Conditions, Exclusions, and limitations.
9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
.
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new
homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance
remains in its original place of installation.
.
.
.
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the
home is not covered under this warranty.
.
This limited warranty does not extend to or include surface finish on the appliance or terminations, door gasketing,
glass gasketing, glass discoloration, firebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or
corrosion on any of the metal surfaces, cast iron components, baffles, firepots, doors, or firebox area are not covered
by this warranty.
.
Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to
this noise are not covered by this warranty.
4021-645A 09-01-08
Page 26
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2700-I WOOD INSERT (ACT)
Hearth & Home Technologies LIMITED WARRANTy (Cont’d)
.
HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main-
tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing
agent identification label furnished with the appliance; (2) installation which does not comply with local building codes;
(ꢀ) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environ-
mental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling
devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specified
in the operating instructions; (6) installation or use of components not supplied with the appliance or any other compo-
nents not expressly authorized and approved by HHT; and/or (7) modification of the appliance not expressly autho-
rized and approved by HHT in writing.
.
.
This warranty does not apply to non-HHT venting components, hearth components or other accessories used in con-
junction with the installation of this product.
This warranty is void if the appliance has been over-fired or operated in atmospheres contaminated by chlorine,
fluorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or
there is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
.
HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship
during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the
defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
.
.
Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not
apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state.
EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all war-
ranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide neces-
sary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08
Page 27
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
please contact your quadra-Fire dealer with any questions or concerns.
For the number of your nearest quadra-Fire dealer,
CAUTION
• Do NOT discard this manual.
• Important operating and maintenance
instructions included.
• Read, understand and follow these instruci-
tons for safe installation and operation.
• Leave this manual with party responsible for
use and operation.
Your Records for Model:
2700-I Wood Insert (ACT)
DEALERSHIp WHERE pURCHASED:
SERIAL NUMBER:
__________________ ______________________________________
DATE pURCHASED: __________________ _______________________________________
DATE INSTALLED:
__________________ _______________________________________
DEALER TELEpHONE: __________________
This product may be covered by one or more of the following patents: (United States) 459ꢀ510, 4686807, 4766876, 479ꢀꢀ22, 48115ꢀ4,
5000162, 5016609, 5076254, 511ꢀ84ꢀ, 5191877, 521895ꢀ, 526ꢀ471, 5ꢀ28ꢀ56, 5ꢀ41794, 5ꢀ4798ꢀ, 5429495, 5452708, 5542407,
560107ꢀ, 561ꢀ487, 5647ꢀ40, 5688568, 5762062, 5775408, 5890485, 59ꢀ1661, 59412ꢀ7, 5947112, 5996575, 600674ꢀ, 6019099,
6048195, 605ꢀ165, 6145502, 6170481, 62ꢀ7588, 6296474, 6ꢀ74822, 641ꢀ079, 64ꢀ9226, 6484712, 654ꢀ698, 6550687, 6601579,
6672860, 6688ꢀ02B2, 6715724B2, 6729551, 67ꢀ61ꢀꢀ, 6748940, 6748942, 6769426, 6774802, 6796ꢀ02, 6840261, 6848441, 686ꢀ064,
6866205, 6869278, 6875012, 6880275, 69080ꢀ9, 6919884, Dꢀ20652, D445174, D4624ꢀ6; (Canada) 1297749, 2195264, 2225408,
2ꢀ1ꢀ972; (Australia) 780250, 78040ꢀ, 1418504 or other U.S. and foreign patents pending.
Page 28
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September 1, 2008
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